ABB SSR32, SSR42, Sentry BSR23P, Sentry SSR10 Product Manual

SAFETY PRODUCTS
Safety relays
Sentry BSR23
Product Manual
2TLC010062M0201 Rev.F
ORIGINAL INSTRUCTIONS
Read and understand this document
Please read and understand this document before using the products. Please consult your ABB Electrification
Sweden representative if you have any questions or comments.
Suitability for use
ABB shall not be responsible for conformity with any standards, codes, or regulations that apply to the
combination of products in the customer’s application or use of the product. Third party certificates for the
products are available at https://new.abb.com/low- voltage/products/safety-products. This information by
itself is not sufficient for a complete determination of the suitability of the products in combination with the
end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not
intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses
listed may be suitable for the products:
• Outdoor use uses involving potential chemical contamination or electrical interference, or conditions or
uses not described in this document.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, and installations subject to separate industry or government
regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT
ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE ABB
PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT
OR SYSTEM.
Descriptions and examples show how the product works and can be used. It does not mean that it fulfills the
requirements for all types of machines and processes. The buyer/user is responsible for installing and using
the product according to applicable standards and regulations. We reserve the right to make changes to the
product and the documentation without prior notice
2TLC010062M0201 Rev.F
Table of Contents
1 Introduction............................................................................................................................................................
5
1.1
Purpose of document ..........................................................................................................................................
5
1.2
Intended audience................................................................................................................................................
5
1.3
Reading prerequisites .........................................................................................................................................
5
1.4
Special notes .........................................................................................................................................................
5
2 Safety ......................................................................................................................................................................
6
2.1
Intended use ..........................................................................................................................................................
6
2.2
Safety precautions ...............................................................................................................................................
6
3 Product description...............................................................................................................................................
7
3.1
Sentry safety relays ..............................................................................................................................................
7
3.2
Sentry product range...........................................................................................................................................
7
3.3
Safety relay overview ...........................................................................................................................................
8
4 Installation ..............................................................................................................................................................
9
4.1
Installing precautions ..........................................................................................................................................
9
4.2
Attaching the safety relay on the DIN rail........................................................................................................
9
4.3
Removing the safety relay from the DIN rail ................................................................................................... 10
4.4
Resetting the latching device............................................................................................................................. 10
4.5
Connecting precautions...................................................................................................................................... 11
4.6
Connection blocks ................................................................................................................................................ 11
4.7
Coding the connection blocks ........................................................................................................................... 11
4.8
Connecting to a screw compression type terminal....................................................................................... 12
4.9
Connecting to a push-in type terminal ............................................................................................................ 12
4.10
Wire properties ..................................................................................................................................................... 12
4.11
Wire length ............................................................................................................................................................. 12
5 Functions................................................................................................................................................................. 13
5.1
Function overview ................................................................................................................................................ 13
5.2
Power supply ......................................................................................................................................................... 13
5.3
Relay outputs......................................................................................................................................................... 13
5.4
Test, start and reset interface ........................................................................................................................... 14
5.5
Test and start ........................................................................................................................................................ 14
6 Connections............................................................................................................................................................ 15
6.1
Connection groups............................................................................................................................................... 15
7 Application connections ....................................................................................................................................... 16
7.1
Connection examples .......................................................................................................................................... 16
8 Maintenance ........................................................................................................................................................... 17
8.1
Maintaining precautions ..................................................................................................................................... 17
8.2
Scheduled test....................................................................................................................................................... 17
9 Troubleshooting..................................................................................................................................................... 18
9.1
Front LEDs.............................................................................................................................................................. 18
2TLC010062M0201 Rev.F
9.2
LED operation indication and error status...................................................................................................... 18
10 Model overview ...................................................................................................................................................... 20
10.1
Sentry models........................................................................................................................................................ 20
10.2
Accessories and spare parts .............................................................................................................................. 21
11 Dimensions ............................................................................................................................................................. 22
11.1
Sentry ...................................................................................................................................................................... 22
12 Technical data ........................................................................................................................................................ 23
12.1
Technical data ....................................................................................................................................................... 23
13 Declaration of conformity .................................................................................................................................... 28
2TLC010062M0201 Rev.F
1
Introduction
1.1
Purpose of document
The purpose of this document is to describe the functions and to provide instructions for
installation, operation, maintenance and troubleshooting of the product.
1.2
Intended audience
This document is intended for authorized personnel.
1.3
Reading prerequisites
It is assumed that the reader of this document has:
• Basic knowledge of ABB safety products.
• Knowledge of machine safety.
• Knowledge of safety devices.
1.4
Special notes
Pay attention to special notes in this document:
Warning!
Danger of severe personal injury!
An instruction or procedure which, if not carried out correctly, may
result in injury to the operator or other personnel.
Caution!
Danger of damage to the equipment!
An instruction or procedure which, if not carried out correctly, may
damage the equipment.
Note!
2TLC010062M0201 Rev.F
Important or explanatory information.
5
2
Safety
2.1
Intended use
The intended use of the Sentry safety relay is to monitor the state of a safety device and
depending on the state, activate or inactivate the outputs within the system response time.
The protective function of the safety device is only safe if the safety relay is correctly
connected and configured. The safety relay is not by itself a complete protective device.
• Use the safety relay as a safety monitoring device.
• Use the safety relay as expansion device of safe outputs
• The safety relay is not intended for use in explosive or easily flammable adjacent air.
• Other use than defined as correct is considered as incorrect use.
2.2
Safety precautions
Warning!
The safety precautions must be followed during installation, operation,
maintenance and troubleshooting.
Warning!
The safety functions must be tested at start up or at replacement
before the system is put in operation.
Installation shall be conducted by authorized personnel following the Safety regulations,
standards and local legal regulations. Carefully read through the entire original instruction
before using the device.
Make sure that these instructions are included together with the documentation of the
system. Make sure that these instructions always are available for users of the system.
The safety relay must be selected so its safety related capacity meets or exceed the
performance level (PL) or safety integrity level (SIL) that has been estimated in the risk
analysis. The safety relay must only be used after it has been selected according to related
instructions, relevant standards, rules and regulations for protection and safety at work.
The entire dangerous zone must be visible from the position where the reset button is
installed. The reset button must be positioned out of reach from the dangerous zone.
The safety functions must be tested after installation or replacement of components or
cables. The safety relay must be exchanged within 20 years.
Failure to comply with instructions, operation that is not in accordance with the use
prescribed in the instructions, improper installation or handling can affect the safety of people
and the system. Failure to comply with the instructions or standards, excludes any liability.
6
2TLC010062M0201 Rev.F
3
Product description
3.1
Sentry safety relays
Sentry safety relays provide safe stop and start of monitored devices to prevent errors. The
following safety device types are applicable for the Sentry safety relays:
• 1 channel safety device.
• 2 channel safety device with equivalent contacts.
• 2 channel safety device with antivalent contacts.
• Expansion of safety modules.
• Pressure sensitive safety device (short-circuit detection).
• Two-hand safety device.
• OSSD safety device.
Examples of devices for connection to the Sentry safety relays:
• Light beams.
• Light curtains.
• Three position safety device.
• Safety interlock switches.
• Emergency stop buttons.
• Bumpers, contact edges and safety mats.
3.2
Sentry product range
The Sentry product range has the following groups of safety relays:
BSR (Basic function Safety Relay) group
The BSR group include BSR10, BSR11 and BSR23. The safety relays have basic monitoring
functions for 1- and 2-channel safety devices. The safety relay can be used as an expansion of
other safety modules.
SSR (Single function Safety Relay) group
The SSR group includes SSR10, SSR10M, SSR20, SSR20M, SSR32 and SSR42. The safety relays
have single safety device functions and limited configuration possibilities for automatic and
manual reset. SSR32 and SSR42 have a timer function.
TSR (Timer function Safety Relay) group
The TSR group includes TSR10, TSR20 and TSR20M. The safety relays have timer functions and
configuration possibilities. TSR10 is fully configurable with preset selection possibilities and
password protection.
USR (Universal function Safety Relay) group
The USR group include USR10 and USR22. The safety relays have multiple functionalities for
monitoring safety device including timer functions. The USR group is fully configurable with
preset selection possibilities and password protection.
2TLC010062M0201 Rev.F
7
3.3
Safety relay overview
A
B
C
D
E
F
M
G
H
J
L
K
8
A.
Connection block, top side back.
B.
Connection block, top side front.
C.
Product name.
D.
Print for connection block, top side back.
E.
Print for connection block, bottom side front.
F.
Relay output configuration.
G.
Print for connection block, top side front.
H.
Print for connection block, bottom side back.
J.
LEDs for status indication.
K.
Connection block, bottom side front.
L.
Connection block, bottom side back.
M.
DIN rail latching device.
2TLC010062M0201 Rev.F
4
Installation
4.1
Installing precautions
Follow the instructions carefully to avoid personal injury or damage to the device.
The safety relay shall be attached on a 35 mm DIN rail in a lockable enclosure that has at least
protection class IP54. Sentry safety relays shall be installed in an upright position.
Make sure there is at least 10 mm distance between the safety relay and other non-Sentry
units to prevent uncontrolled heating. Make sure there is at least 50 mm distance above and
below the safety relay and other units for correct air flow in the venting holes of the safety
relay.
Caution!
4.2
Sentry safety relays can be installed without distance to other Sentry
safety relays, with exception of BSR23. Make sure there is at least 5 mm
distance between BSR23 and other Sentry safety relays
Attaching the safety relay on the DIN rail
1.
Make sure that the DIN rail latching is reset.
2. Hang the top rear side of the safety relay on the DIN rail.
3. Push the bottom rear side of the safety relay on the DIN rail until a click is heard.
2TLC010062M0201 Rev.F
9
4.3
Removing the safety relay from the DIN rail
1.
Use a screwdriver to unlock the DIN relay latching device from the DIN rail.
2. Pull the bottom rear side of the safety relay away from the DIN rail until a click is heard.
3. Lift the top rear side of the safety relay away from the DIN rail.
4.4
Resetting the latching device
• Pull the bottom side of the DIN rail latching device from the safety relay and push it
upwards to release it to its original position.
10
2TLC010062M0201 Rev.F
4.5
Connecting precautions
Warning!
Disconnect the power supply before attaching or removing the
connection blocks.
Make sure that connection blocks and wires are clearly marked for correct connections. Use
applicable requirements in IEC 60204‑1 for wire connections. Make sure that the wires are
fitted with crimp terminals or ferrules before connection, unless solid copper conductors are
used.
For connections of relay output contacts: Make sure that all power supplies or signal sources
are connected to one side of the safety relay and that all power consumers or signal receivers
are connected to the opposite side of the safety relay.
Make sure to use at least one of the following methods to ensure correct wire protection
against short circuits for the safety relay outputs:
• The wires are permanently connected and protected against external damage, for example
by wire ducts or other types of covers for protection.
• Use of separate multi-core wires.
• Use of cables with wires being individually shielded with earth connection.
The safety requirement is that fuses shall be used on the relay outputs.
4.6
Connection blocks
The connection blocks on the safety relay are detachable to simplify installation and
replacement. The safety relay can be ordered with two different types of connection blocks,
screw compression type or push-in type.
4.7
Coding the connection blocks
The coding kit is used to make each connection point individual to avoid faulty connection.
Place the coding parts in an specific order on the connection block and match these with the
pin header.
• The risk assessment must include the risk of mistakes when using the connection blocks
without coding.
• If coding is used, a test of the outcome of the coding against the identified risks must be
done.
2TLC010062M0201 Rev.F
11
4.8
Connecting to a screw compression type terminal
Use a screwdriver with slot size 3,5 mm.
1.
Open the terminal before inserting a wire.
2. Insert the wire in the correct terminal.
3. Close the terminal and secure the wire with torque 0,7 Nm ±0,1.
4.9
Connecting to a push-in type terminal
1.
Press the actuating lever.
2. Insert the wire in the correct terminal.
3. Release the actuating lever.
4.10
Wire properties
Wire area, screw compression type connection block
Wire with crimp sleeve, ferrule or single solid conductor. Two wires with the same area must
be used. Wire strip length 6,5 mm ±0,5.
Minimum 1x24 AWG and Maximum 1x12 AWG
Minimum 1x0,2 mm2 and Maximum 1x3,3 mm2
Minimum 2x24 AWG and Maximum 2x16 AWG
Minimum 2x0,2 mm2 and Maximum 2x1,5 mm2
Wire area, push-in type connection block
Wire with crimp sleeve, ferrule or single solid conductor. Two wires with the same area must
be used. Wire strip length 6,5 mm ±0,5.
Minimum 1x24 AWG and Maximum 1x14 AWG
Minimum 1x0,2 mm2 and Maximum 1x2,5 mm2
Minimum 2x24 AWG and Maximum 2x16 AWG
Minimum 2x0,25 mm2 and Maximum 2x1,5 mm2
4.11
Wire length
The maximum wire length is dependent on the wire voltage drop from the voltage source to
the safety relay input terminal. It is crucial to fulfill "Minimum input high voltage (VIHmin)"
requirement at "Maximum current sink (Isink)".
12
2TLC010062M0201 Rev.F
5
Functions
5.1
Function overview
Power supply, 24 VDC via safety device
Relay output
• 4 NO + 1 NC
• One channel
• Two channels with equivalent contacts (no 2 channel monitoring)
• Expansion of PLC outputs
Test, start and reset interface
• Test and start
5.2
Power supply
24 VDC via safety device
The safety relay and the safety devices are supplied with 24 VDC and common shared ground.
The power supply must be of type PELV/SELV
Warning!
5.3
Relay outputs
The safety relay output contacts are opened or closed based on the signals from the safety
device. Each safety relay output has two contacts in series, one contact for each internal
output relay.
(+)
(-)
A
B
A
(-)
C
(+)
A.
Connectors: Terminals in connection blocks.
B.
NO contact: The NO contact is open when the relay is inactivated and closed when the
relay is activated.
C.
NC contact: The NC contact is closed when the relay is inactivated and open when the
relay is activated.
Caution!
A relay output is in safe state when the contact is open.
Caution!
The NC contact is intended to monitor the state of a safety device only.
It is not a safe output.
Note!
The NO contact is open at all types of internal failures and is a safe
output.
2TLC010062M0201 Rev.F
13
Note!
5.4
Arc suppression for inductive loads is recommended to get a longer
lifetime for the relay contacts.
Test, start and reset interface
The safety relay has an interface for test, start and reset functions. The safety relay enters
inactive mode when at least one input is not accepted. The safety relay enters active mode
when the inputs are accepted, and a reset is performed.
5.5
Test and start
The BSR23 is a safety relay for output expansion of other safety devices. The internal relays will
follow the safety input channels directly and individually. The safety relay needs to be
monitored by the master unit controlling it. This is done via X1/X2 which need to be included in
serial connection with the test/reset circuit of the master unit.
14
2TLC010062M0201 Rev.F
6
Connections
6.1
Connection groups
(+)
(-)
(-)
(+)
The connections are divided into groups.
A
Power supply
R
Signal from safety device
X
Test/reset/start/indication
13, 23, 33, 43 Safety output, NO
14, 24, 34, 44 Safety output, NO
51
Output, NC
52
Output, NC
2TLC010062M0201 Rev.F
15
7
Application connections
7.1
Connection examples
CH1
OUT
CH2
SENTRY BSR23
CH1
OUT
CH2
SENTRY BSR23
Note!
16
Always use transient suppressors when inductive loads are connected
to the relay outputs.
2TLC010062M0201 Rev.F
8
Maintenance
8.1
Maintaining precautions
Warning!
Comply to maintenance precautions. Risk of severe personal injury.
A defective safety relay shall be replaced with a new. Never bypass the safety circuit. Repair
and exchange of parts of the safety relay is forbidden. That may impair the safety of the
system and could lead to serious personal injury. In case of breakdown or damage to the
safety relay, contact nearest ABB Electrification service office or reseller.
ABB will not accept responsibility for failure of the functions if the installation and
maintenance requirements shown in this document are not implemented. These requirements
form part of the product warranty.
8.2
Scheduled test
Scheduled test, high demand application
All safety relays and connected safety devices used in high demand applications must be
tested once a year.
Scheduled test, low demand application
All safety relays and connected safety devices used in low demand applications must be tested
every third year.
Test sequence
Test should be conducted according to:
1.
Set inputs to inactivate outputs.
2. Wait until all outputs are in off-state.
3. Set inputs to activate outputs.
4. Monitor that outputs are activated.
2TLC010062M0201 Rev.F
17
9
Troubleshooting
9.1
Front LEDs
The three LEDs in the safety relay front indicates operation status and errors in the system.
A. CH1 24 V on A1/R1
B. OUT Output status
C. CH2 24 V on R2/A2
A
B
C
9.2
18
LED operation indication and error status
CH1
OUT
CH2
Status
Action
off
off
off
No channel is
activated or no
voltage to A1/A2
Check safety
input channels A1
to R1 and R2 to
A2. Measure R1/
R2 voltage
green
off
off
+24 VDC is not
connected to R2
or 0 V is not
connected to A2
Check R2 and A2
connections
green
green
green
Normal operation,
outputs activated
off
off
green
+24 VDC is not
connected to A1
or 0 V is not
connected to R1
off
green
green
Channel 1 is stuck Exchange the
safety relay
Check A1 and R1
connections.
2TLC010062M0201 Rev.F
CH1
OUT
CH2
Status
green
green
off
Channel 2 is stuck Exchange the
safety relay
2TLC010062M0201 Rev.F
Action
19
10
Model overview
10.1
Sentry models
The connection blocks are delivered without coding. The coding kit is an optional accessory
and is ordered separately.
20
Model
Order code
Description
BSR10
2TLA010040R0000
Screw compression
connection blocks. 24VDC
BSR10P
2TLA010040R0001
Push-in connection blocks.
24VDC
BSR11
2TLA010040R0200
Screw compression
connection blocks. 24VDC
BSR11P
2TLA010040R0201
Push-in connection blocks.
24VDC
BSR23
2TLA010041R0600
Screw compression
connection blocks. 24VDC
BSR23P
2TLA010041R0601
Push-in connection blocks.
24VDC
SSR10
2TLA010050R0000
Screw compression
connection blocks. 24VDC
SSR10P
2TLA010050R0001
Push-in connection blocks.
24VDC
SSR10M
2TLA010050R0100
Screw compression
connection blocks.
85-265VAC/120-375VDC
SSR10MP
2TLA010050R0101
SSR20
2TLA010051R0000
Screw compression
connection blocks. 24VDC
SSR20P
2TLA010051R0001
Push-in connection blocks.
24VDC
SSR20M
2TLA010051R0100
Screw compression
connection blocks.
85-265VAC/120-375VDC
SSR20MP
2TLA010051R0101
SSR32
2TLA010052R0400
Screw compression
connection blocks. 24VDC
SSR32P
2TLA010052R0401
Push-in connection blocks.
24VDC
SSR42
2TLA010053R0400
Screw compression
connection blocks. 24VDC
SSR42P
2TLA010053R0401
Push-in connection blocks.
24VDC
TSR10
2TLA010060R0000
Screw compression
connection blocks. 24VDC
TSR10P
2TLA010060R0001
Push-in connection blocks.
24VDC
Push-in connection blocks.
85-265VAC/120-375VDC
Push-in connection blocks.
85-265VAC/120-375VDC
2TLC010062M0201 Rev.F
10.2
Model
Order code
Description
TSR20
2TLA010061R0000
Screw compression
connection blocks. 24VDC
TSR20P
2TLA010061R0001
Push-in connection blocks.
24VDC
TSR20M
2TLA010061R0100
Screw compression
connection blocks.
85-265VAC/120-375VDC
TSR20MP
2TLA010061R0101
USR10
2TLA010070R0000
Screw compression
connection blocks. 24VDC
USR10P
2TLA010070R0001
Push-in connection blocks.
24VDC
USR22
2TLA010070R0400
Screw compression
connection blocks. 24VDC
USR22P
2TLA010070R0401
Push-in connection blocks.
24VDC
Push-in connection blocks.
85-265VAC/120-375VDC
Accessories and spare parts
Type
Order code
Description
Connection block
2TLA010099R0000
Screw compression type
Connection block
2TLA010099R0001
Push-in type
Coding kit
2TLA010099R0100
For coding connection block
2TLC010062M0201 Rev.F
21
11
Dimensions
All dimensions are in mm.
11.1
Sentry
C
A
Measure
22
B
Connection block type
Screw connection type
Push-in type
A
120
120
B
22,5
22.5
C
120
123
2TLC010062M0201 Rev.F
12
Technical data
12.1
Technical data
Manufacturer
ABB Electrification Sweden AB
SE-721 61 Västerås
Sweden
Note!
While every effort has been taken to ensure the accuracy of the
information contained in this document, ABB cannot accept
responsibility for errors or omissions and reserves the right to make
changes and improvements without notice. Performance data given in
this document is provided as a guide for the user in determining
suitability and does not constitute a warranty. It may represent the
result of ABB’s test conditions, and the users must correlate it to actual
application requirements. Actual performance is subject to the ABB
Warranty and Limitations of Liability.
Note!
There may be working points that will lead to higher performance for a
specific application. An example would be the combination of
installation distance between products, total load current and ambient
temperature.
Caution!
The difference between absolute maximum rating and max operating
rating is the following: The product will have full performance as long as
all parameters are within operating rating, in any combination
If any of the values in Absolute maximum rating are exceeded, the relay
must be disposed.
Absolute maximum rating
Maximum voltage rating for A1 and A2 Note 2
Maximum voltage rating for R
Note 2
Maximum voltage rating for X1
Note 2
Maximum voltage rating for X2
27.6 VDC
27.6 VDC
265 VAC or 350 VDC
265 VAC or 350 VDC
Maximum operating breaking voltage for relay 500 Vp
contacts
Maximum voltage rating for NO/NC contacts
265 VAC or 350 VDC
Maximum current rating for 1 NO relay contact 8 A
Maximum current rating for 1 NC relay contact 5 A
Maximum load capacity, Σlth2 Note 1
≤72²
2
Note 1: Σlth is the sum of the square for each relay output contact. For example: I1 = 2 ARMS; I2 =
4 ARMS; I3 = 5 ARMS; I4 = 1 ARMS → Σlth2 = 4 + 16 + 25 + 1 = 462
Note 2: Fault voltages up to 60 V is not dangerous but the safety relay might be broken or its
performance might be degraded.
Power supply
Input signal type
PELV/SELV
Internal consumption
3W
2TLC010062M0201 Rev.F
23
Note!
BSR23 is supplied with power through its signal input port R.
Relay output specification
Relay output configuration
4 NO + 1 NC
Maximum operating switching voltage
Note
250 VAC
Overvoltage category
II
Rated impulse withstand voltage
4 kV
Rated operational voltage
250 VAC
Minimum operating contact load
5 VDC / 10 mA (15 VDC / 3 mA)
Maximum operating switching frequency
0.5 Hz
Rated isolation voltage
400 V
Note!
In a 400 V system a 3 phase load shall only be used in a star connection.
NO contact
AC load (AC15, AC1)
Rated operating voltage (Ue)
250 VAC
Rated operating current (Ie)
1 contact
5A
2 contacts
5A
3 contacts
4.6A
4 contacts
4A
DC load (DC13, DC1)
Rated operating voltage (Ue)
+24 VDC
Rated operating current (Ie)
1 contact
6A
2 contacts
5.6A
3 contacts
4.6A
4 contacts
4A
Required fuse
6.3 A gG, >=1 kA short circuit protection (6 A according to
UL248)
NC contact
AC load (AC15, AC1)
Rated operational voltage (Ue) 250 VAC
Rated operational current (Ie) 0.5A
DC load (DC13, DC1)
Rated operational voltage (Ue) +24 VDC
Rated operational current (Ie) 2A
Required fuse
4 A gG (4 A according to UL 248)
Safety device interface specification
Input (I) R1 and R2
Maximum operating input voltage
27.6 VDC
Minimum input high voltage (VIHmin)
Maximum input low voltage (VILmax)
Note 1
Note 2
19.2 VDC
2 VDC
Typical input impedance
1.5 kΩ
Maximum current sink (Isink)
70 mA
Note 1: Voltage level above VIHmin is interpreted as logic “1”, in worst case operating
conditions.
Note 2: Voltage level below VILmax is interpreted as logic “0”, in worst case operating
conditions.
Test/start/reset interface specification
Input (I) X1/X2
24
2TLC010062M0201 Rev.F
Test/start/reset interface specification
Applied voltage rating
Minimum
5 VDC
Maximum
300 VDC
Response time
Delay at power on
≤ 40 ms
Response time at inactivation
≤ 20 ms
Electrical operations lifetime
Load Σ lth 2 ≤ 64
AC1, AC15
160 000 operations
DC1, DC13
100 000 operations
Measurement conditions:
• Maximum breaking voltage for relay contacts: 250 V
• Maximum switching voltage for relay contacts: 400 V
• Rated current
• Switching frequency ≤ 0.1 Hz (Switching frequency > 0.1 Hz will shorten life.)
• T ≤ 55 °C
• No arc suppression (Usage of arc suppression will prolong life but may increase response
time at inactivation.)
• 3 phase load in a star connection.
Mechanical data
Weight
Material
190 – 230 g
Housing
PA66 with 25 % fiberglass
(UL94 V0)
Connection block, screw
compression type
PA66 (UL94 V0)
Connection block, push-in type PA66 with 25 % fiberglass
(UL94 V0)
Color
Opener, push-in type
PBT/GF (UL94 V0)
Housing
Yellow
Connection block, screw
compression type
Black
Connection block, push-in type Black
Opener, push-in type
Attachment requirements
Orange
35 mm DIN rail (DIN 50022)
Environmental data
Pollution degree
Protection class
II
Safety relay
IP20
Enclosure for installation
At least IP54. Lockable.
Ambient temperature range for operation within specified
operation range
-25°C – +55°C
Ambient temperature range for storage
-40°C ≤Ta ≤ +70°C
Humidity range for operation
10 % ≤ Rh ≤ 90 %, no icing,
occasional condensation
Humidity range for storage
10 % ≤ Rh ≤ 95 %, no icing,
occasional condensation
Maximum temperature gradient
2°C/min
2TLC010062M0201 Rev.F
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Environmental data
Altitude
Suitable for use at ≤ 2000
meters above sea level
Vibration
10-55 Hz sine, 0.35 mm (1 oct/
min 20 sweep cycles, all
directions)
Shock
5g, 11 ms Half sine +/- 100
Shocks
EU Directive Compliance
Directives
European Machinery Directive 2006/42/EC
EMC Directive 2014/30/EU
RoHS Directive 2011/65/EU
RoHS3 Directive 2015/863
UK Regulations Compliance
Regulations
2008 No.1597 Supply of Machinery (Safety)
Regulations (MD)
2012 No.3032 Restriction of the Use of Certain
Hazardous Substances in Electrical and
Electronic Equipment Regulations (RoHS)
2016 No.1091 Electromagnetic Compatibility
Regulations (EMC)
US/CA Compliance
Application standard compliance
UL 60947-5-1:2014
CSA C22.2 No. 60947-5-1:2014
CSA B44.1
Standard compliance and approvals
Application standard compliance
EN ISO 13851:2019
EN ISO 13856-1:2013
EN ISO 13856-2:2013
EN ISO 13856-3:2013
Functional safety standard compliance
IEC 61508-1–4:2010, up to SIL3
EN ISO 13849-1:2015, up to PLe/Cat.4
EN 62061:2005, up to SILCL3
EN 61511-1:2003
UL 61508
Electrical safety standard compliance
EN 50178-1:1997
EN 60204-1:2018
EN 60664-1:2007
IEC 60947-5-1:2009
Electromagnetic compatibility standard
compliance
EN 61326-3-1:2008
Approvals
CE
TÜV SÜD
cULus
26
2TLC010062M0201 Rev.F
Approvals
CCC
RCM
S
KC
UKCA
Standard
IEC 61508
PFHD 4.1E-9 and PFD 6.8E-6
EN ISO 13849-1, EN 62061
PFHD 4.1E-9
Mission time
20 years
Information for use in USA/Canada
Intended use
Applications according to NFPA 79
Power source
A suitable isolating source in conjunction with
a fuse in accordance with UL248. The fuse
shall be rated max. 4 A and be installed in the
+24 VDC and 230VAC power supply to the
device in order to limit the available current.
2TLC010062M0201 Rev.F
27
13
28
Declaration of conformity
2TLC010062M0201 Rev.F
EC Declaration of conformity
(according to 2006/42/EC, Annex 2A)
We
ABB AB
JOKAB Safety
Varlabergsvägen 11
SE-434 39 Kungsbacka
Sweden
declare that the safety components of ABB AB manufacture with
type designations and safety functions as listed below, is in
conformity with the Directives
2006/42/EC - Machinery
2014/30/EU - EMC
2011/65/EU – RoHS
2015/863 – RoHS3
Authorised to compile the
technical file
ABB AB
JOKAB Safety
Varlabergsvägen 11
SE-434 39 Kungsbacka
Sweden
Product
EC type-examination certificate
Safety relay
Sentry
USR10, USR22, SSR10M,SSR10,
SSR20M, SSR20, SSR32, SSR42,
TSR10, TSR20M, TSR20, BSR10,
BSR11, BSR23
Z10 049833 0030
Notified Body
TÜV Süd Product Service GmbH
Ridlerstrasse 65
80339 München
Germany
Notified body No. 0123
Used harmonized standards
EN ISO 12100:2010, EN ISO 13849-1:2015,
EN 62061:2005+A2:2015, EN 60204-1:2006+A1:2009,
EN 60664-1:2007, EN 61000-6-2:2005, EN 61000-6-4:2007
Other used standards
EN 61508:2010
Magnus Backman
R&D Manager
Kungsbacka 2020-05-14
www.abb.com/jokabsafety
Original
2TLC010062M0201 Rev.F
29
Declaration of conformity
(according to 2008 No 1597)
We
ABB Electrification
Sweden AB
SE-721 61 Västerås
Sweden
Authorised to compile the
technical file
declare that the safety components of ABB AB manufacture with type
designations and safety functions as listed below, is in conformity
with UK Statutory Instruments (and their amendments)
2008 No 1597 – Supply of Machinery (Safety) Regulations (MD)
2016 No. 1091 – Electromagnetic Compatibility Regulations (EMC)
2012 No 3032 – Restriction of the Use of Certain Hazardous
Substances in Electrical and Electronic Equipment Regulations
(RoHS)
ABB Ltd. Tower Court
Coventry CV6 5NX
United Kingdom
Product
Safety relay Sentry
USR10, USR22,
SSR10M,SSR10, SSR20M,
SSR20, SSR32, SSR42,
TSR10, TSR20M, TSR20,
BSR10, BSR11, BSR23
Used designated standards
EN ISO 12100:2010, EN ISO 13849-1:2015,
EN 62061:2005+A2:2015, EN 60204-1:2006+A1:2009,
EN 60664-1:2007, EN 61000-6-2:2005, EN 61000-6-4:2007
Other used standards
EN 61508:2010
Magnus Backman
R&D Manager
Västerås 2021-03-28
https://new.abb.com/low-voltage/products/safety-products
Original
30
2TLC010062M0201 Rev.F
2TLC010062M0201 Rev.F
31
ABB Electrification Sweden AB
SE-721 61 Västerås
Sweden