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©2006. Nautilus, Inc. All Rights Reserved. Schwinn is a registered trademark. Nautilus, Inc., World Headquarters, 16400 SE Nautilus Dr., Vancouver, WA 98683
elliptical
Assembly guide
001-6986-070709C
Assembly Guide
CONTENTS
Table of Contents
Hardware ................................................................................................ 2
Exploded View......................................................................................... 4
Parts List . ................................................................................................ 5
Assembly Instructions .......................................................................... 6
Important Contact Numbers ................................................................ 18
Attention!
When unpacking the box, please inspect all styrofoam and
packaging before discarding.
Some parts are packaged on the outside of the
styrofoam packaging.
1
M8 WASHER
REGULAR (36)
M8 WAVE
WASHER (2)
M8 WASHER
WIDE (4)
M8 x 15L
BUTTON HEAD (32)
M8 x 20L
BUTTON HEAD (4)
M8 x 20L HEX HEAD
THREAD LOCK (4)
M5 x 10L
PHILLIPS HEAD (4)
Hardware
Note: Please verify you have all correct parts and quantities before
assembling unit.
If you are missing items, are short quantities, or have damaged
components, please contact Schwinn at 1.800.864.1270
2
M8 WASHER
LOCKING (40)
COMBO WRENCH (2)
STAPLED TO THE HARDWARE CARD
COTTER PIN (2)
M5 x 20L
PHILLIPS HEAD (2)
ALLEN WRENCH (1)
END CAPS (4)
M8 x 25L FLAT HEAD
THREAD LOCK (6)
REGULAR (36)
HARDWARE
Note: Please verify you have all correct parts and quantities before
assembling unit.
If you are missing items, are short quantities, or have damaged
components, please contact Schwinn at 1.800.864.1270
3
Exploded View
EXPLODED VIEW
U
P
D
F
K
J
O
L
V
Q
A
T
B
R
C
M
T
J
S
H
W
G
E
4
I
PARTS LIST
PARTS LIST
Ref.
Description
A
Main Frame Assembly
B
Left Foot Assembly C
Right Foot Assembly
D
Console HandleBAR E
Front Stabilizer F
Water Bottle Holder G
Rear Stabilizer H
Extrusion Assembly
I
Extrusion Handlebar Assembly
K
Console Mast L
Arm Pivot Rod
M
Lower Left Handlebar OlEFT Upper Handlebar P
Right Upper Handlebar Q
Right Lower Handlebar R
Left Leg S
Right Leg T
Foot Mount Plate
U
Console V
ASSEMBLY/OWNER MANUALS
W
AC Adaptor Qty
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
5
ASSEMBLY INSTRUCTIONS
Basic Assembly Principles
Here are a few basic tips that will aid in the assembly process .
By using these principles, you can simplify each process and save
yourself extra time and effort.
1. To make the assembly process go faster, gather the pieces you need
for each step and thoroughly read the assembly instructions for that
step prior to starting assembly for the step.
2. When attaching two pieces, gently lift and look through the bolt holes
to help guide the bolt through the holes.
3. As a general rule, and for all bolts and nuts, turn bolts or nuts toward
the right to tighten and left to loosen. Or you can remember the
mnemonic: “Righty tighty, lefty loosey.”
6
ASSEMBLY INSTRUCTIONS
Step 1 Install Rear Stabilizer and Extrusion Handlebar
Parts:
• Two Extrusion Assemblies (Ref. H)
• Rear Stabilizer (Ref. G )
• Extrusion Handlebar Assembly (Ref. I)
Tools:
• Supplied Allen Wrench
1-1 Attach, but do not tighten, the Extrusion Assemblies (Ref H)
to the Rear Stabilizer Assembly (Ref G) using twelve
M8x15L button head (Ref 1) twelve M8 washers locking
(Ref 5) and twelve M8 washers regular (Ref 3).
1-2 Attach the Extrusion Handlebar Assembly (Ref I) to the Extrusion
Assemblies using two M8x15L button head (Ref 1),
two M8 washers locking (Ref 5) and two M8 washers regular
(Ref 3).
1-3 Completely tighten all of the Hardware.
H
5
3
1
I
G
3
5
3
5
1
7
ASSEMBLY INSTRUCTIONS
Step 2 Install front stabilizer and Extrusion Assembly
Parts:
• Front Stabilizer (Ref E)
• Extrusion Assembly (From step 1)
• Main Unit (Ref A)
Tools:
• Supplied Allen Wrench
2-1 Attach the Front Stabilizer (Ref E) to the Main Unit (Ref A) using
two M8x25 flat head screws (Ref 2) and completely tighten the
hardware.
2-2 Attach the Extrusion Assembly from Step 1 to the Main Unit using
four M8x25 flat head screws (Ref 2) and completely tighten the
hardware.
2-3 If Extrusion Assembly is above the floor, stand with both feet on
the two rear extrusions for approximately 20 seconds, step off of
the unit, and then adjust foot pad (ref Q) under extrusion
assembly until it just touches the floor on both sides
A
2
2
E
Q
2
8
Q
ASSEMBLY INSTRUCTIONS
Step 3 Install Console Mast
Parts:
• Console Mast (Ref K)
• Main Unit
Tools:
• Supplied Allen Wrench
3-1 Connect the wire harness from the Main Unit to the
wire harness in the Console Mast.
3-2 Slide the Console Mast (Ref K) down onto the Main Unit and
secure using six M8x15L button head (Ref 1), six M8 washers
regular (Ref 3) and six M8 washers locking (Ref 5).
NOTE: Be careful not to pinch the wires when sliding the
Console Mast onto the Main Unit
K
3
5
1
9
ASSEMBLY INSTRUCTIONS
Step 4 Install Console Handlebar
Parts:
• Console Handlebar (Ref D)
Tools:
• Supplied Phillips Head Screwdriver
4-1 Feed the Wire Harness (Ref W1) from the Mast (Ref K) and the
Contact Heart Rate Wire (Ref W2) from the Console Handlebar
through the hole in the Console Handlebar (Ref D).
4-2 Secure the Console Handlebar to the Mast using four
M5x10L phillps screws (Ref 8).
8
W2
D
K
10
W1
Parts:
• Console (Ref U)
Tools:
• Supplied Phillips Head Screwdriver
NOTE: Before installing the console, make sure the toggle
switch on the back of the Console (beside wire connectors)
is set to EP.
5-1 Remove the four M5x10 phillps screws (Ref 9) from the back of
the console.
5-2 Connect the Wire Harness (Ref W1) and Contact Heart Rate Wire
(Ref W2) to the back of the Console.
5-3 Reinstall the Console (Ref U) to the Console Handlebar (Ref D)
using the screws removed in Step 5-1.
U
W2
W1
9
D
11
ASSEMBLY INSTRUCTIONS
Step 5 Install Console
ASSEMBLY INSTRUCTIONS
Step 6 Install Right and Left leg
Parts:
• Right Leg (Ref R)
• Left Leg (Ref S)
Tools:
• Supplied Combo Wrench
6-1 Attach the Right leg (Ref S), marked with an “R” sticker that can
be removed, to the post on the Crank (Ref C1) using one M8x20L
hex head thread lock (Ref 10) one M8 washer locking (Ref 5) and
one M8 washer wide (Ref 4).
6-2 Repeat the procedure for the Left Leg (Ref R) marked with an “L”
sticker that can be removed.
6-3 Place a Round Cover (Ref J) over the head of each bolt.
Note: Make sure the wheels on the Legs are properly seated in
the Extrusion Assembies. If not, they legs may have been
reversed.
J
5
S
4
10
C1
R
J
12
ASSEMBLY INSTRUCTIONS
Step 7 Install Right and Left Lower Handlebars
Parts:
• Arm Pivot Rod (Ref L)
• Right Lower Handlebar (Ref Q)
• Left Lower Handlebar (Ref M)
Tools:
• 2 Supplied Combo Wrenches
7-1 Slide the Arm Pivot Rod (Ref L) through the Console Mast
(Ref K).
7-2 Slide the Right Lower Handlebar (Ref Q), marked with an “R” sticker, along with one M8 wave washer (Ref 12) onto the Arm Pivot Rod and secure using one M8x20L hexhead threadlock (Ref 10) one M8 washer locking (Ref 5), one M8 washer wide (Ref 4).
7-3 Repeat the procedure for the Left Lower Handlebar (Ref M)
marked with an “L”sticker that can be removed. Use the
two supplied combo wrenches thoroughly tighten the hardware
7-4 Place a Round Cover (Ref 6) over the head of each bolt.
6
5
4
K
12
10
6
L
M
Q
13
ASSEMBLY INSTRUCTIONS
Step 8 Install Right and Left Foot Assembly
Parts:
• Foot Mount Plate Qty.2 (Ref T)
• Right Foot Assembly (Ref C)
• Left Foot Assembly (Ref B)
• Arm Cotter Pin (Ref N)
Tools:
• Supplied Allen Wrench
8-1 Slide the shaft under the Left Foot Assembly into the Pivot (Ref P1) on the
Left Leg Assembly. Align a Foot Mount Plate (Ref T) with the Pivot and
Foot assembly and secure using one M8x20L button head (Ref 11),
two M8x15L button head (Ref 1), three M8 washers locking (Ref 5) and
three M8 washers regular(Ref 3).
8-2 Position the Left Foot Assembly (Ref B), marked with an “L”, in the
U bracket at the bottom of the Left Lower Handlebar (Ref M). Insert a
Cotter Pin (Ref N) , from the inside, through the U bracket and Foot
Assembly and secure with one M8x20L button head (Ref 11) one
M8 washer regular (Ref 3) and one M8 washer locking(Ref 5).
NOTE:
1. Make sure Key on Cotter Pin engages the Slot in the U bracket. (see detail).
2. Make sure the M8x20 bolt (Ref 10) stays concentric with Cotter Pin (Ref N), and then use tool to tighten the bolt (Ref 10).
8-3 Repeat the procedure for the Right Foot Assembly (Ref C) marked
with an “R”.
C
1
11
1 5 3
T
P1
Detail
B
Key
Slot
N
3
M
11
14
5
ASSEMBLY INSTRUCTIONS
Step 9 Install Upper Handlebars
Parts:
• Right Upper Handlebar (Ref P)
• Left Upper Handlebar (Ref O)
Tools:
• Supplied Allen Wrench
9-1 Slide the Upper Left Handlebar (Ref O) into the Lower Left
Handlebar and secure using four M8x15l button head (Ref 1)
four M8 washers regular (Ref 3) and four M8 washers locking
(ref 5).
9-1 Repeat the procedure for the Upper Right Handlebar (Ref P).
P
5 3
O
1
1
3
5
15
ASSEMBLY INSTRUCTIONS
Step 10 Install Water Bottle Holder and AC Adapter
Parts:
• Water Bottle Holder (Ref F)
• AC Adapter (Ref W)
Tools:
• Supplied Phillips Screwdriver
10-1 Align the Water Bottle Holder components (Ref F) with the Mast
as shown and secure using two M5x20 phillips head (Ref 7).
10-2 Connect the AC Adapter (Ref W) to the unit as shown.
F
F
16
7
ASSEMBLY INSTRUCTIONS
Assembly is complete!
Please reference the Owner’s Manual for information
regarding computer operation, product maintenance,
warranty information, and general fitness and
exercise guidelines.
17
IMPORTANT CONTACT NUMBERS
IMPORTANT CONTACT NUMBERS
If you need assistance, please have both the serial number of your machine
and the date of purchase available when you contact the appropriate Nautilus office listed below.
OFFICES IN THE UNITED STATES:
E-mail: [email protected]
• NAUTILUS INNOVATION CENTER
Nautilus, Inc.
1886 Prairie Way
Louisville, Colorado, USA 80027
Phone: 800-NAUTILUS (800-6288458)
Fax: 800-898-9410
• TECHNICAL/CUSTOMER SERVICE
Nautilus, Inc.
World Headquarters
16400 SE Nautilus Drive
Vancouver, Washington, USA 98683
Phone: 800-NAUTILUS (800-6288458)
Fax: 877-686-6466
• CORPORATE HEADQUARTERS
Nautilus, Inc.
World Headquarters
16400 SE Nautilus Drive
Vancouver, Washington, USA
98683
Phone: 800-NAUTILUS (800-6288458)
INTERNATIONAL OFFICES:
For technical assistance and a list of
distributors in your area, please call or fax
one of the following numbers.
• INTERNATIONAL CUSTOMER
SERVICE:
Nautilus International S.A.
Rue Jean Prouvé 6
1762 Givisiez / Switzerland
Tel: + 41-26-460-77-77
Fax: + 41-26-460-77-70
Email: [email protected]
INTERNATIONAL OFFICES:
• SWITZERLAND OFFICE
Nautilus Switzerland S.A.
Tel: + 41-26-460-77-66
Fax: + 41-26-460-77-60
• GERMANY and AUSTRIA OFFICE
Nautilus GmbH
Tel: +49-2204-610-27
Fax: +49-2204-628-90
• ITALY OFFICE
Nautilus Italy s.r.l.
Tel: +39-031-51-10-86
Fax: +39-031-34-24-97
• UNITED KINGDOM OFFICE
Nautilus UK Ltd.
Tel: +44-1908-267-345
Fax: +44-1908-267-346
• CHINA OFFICE
Nautilus Representative Office
Tel: +86-21-523-707-00
Fax: +86-21-523-707-09
18
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