PowerFlex 70 User Manual - Columbia Electric Supply Pasco

PowerFlex 70 User Manual - Columbia Electric Supply Pasco

www.abpowerflex.com

Adjustable Frequency AC Drive

Standard and Enhanced Control

Firmware Versions

Standard Control: 2.xx

Enhanced Control: 1.xx

User Manual

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. “Safety Guidelines for the Application, Installation

and Maintenance of Solid State Controls” (Publication SGI-1.1 available from your local Rockwell Automation Sales Office or online at http://www.ab.com/

manuals/gi) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited.

Throughout this manual we use notes to make you aware of safety considerations.

!

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss.

Attentions help you:

• identify a hazard

• avoid the hazard

• recognize the consequences

Important: Identifies information that is especially important for successful application and understanding of the product.

Shock Hazard labels may be located on or inside the drive to alert people that dangerous voltage may be present.

DriveExplorer, DriveTools32, and SCANport are trademarks of Rockwell Automation.

PLC is a registered trademark of Rockwell Automation.

ControlNet is a trademark of ControlNet International, Ltd.

DeviceNet is a trademark of the Open DeviceNet Vendor Association.

Summary of Changes

The information below summarizes the changes to the PowerFlex 70

User Manual since the November 2003 release.

Manual Updates

Description of New or Updated Information

Catalog Number Explanation lists 400V and 480V 30-37 kW (40-50 HP) drive ratings

Minimum mounting clearances above and below drives reduced to

76.2 mm (3 in.)

Frame E power terminal block specifications added

Frame E Phase to Ground and Common Mode Capacitors to Ground

Jumpers identified

EMC Compatibility updated to include Frame E

The following parameters have been corrected:

131 [PI Lower Limit], units for Enhanced Control drives corrected

132 [PI Upper Limit], units for Enhanced Control drives corrected

133 [PI Preload], units for Enhanced Control drives corrected

138 [PI Output Meter], units for Enhanced Control drives corrected

340 [Anlg Out Config], new description provided

379 [Dig Out Setpt], new bit descriptions provided

Certification for DriveGuard Safe-Off option added

Frame E dimensions added

Input Protection Devices listed for 400V and 480V 30-37 kW (40-50 HP) drive ratings

See Page(s)

P-5

1-2

1-8

1-11

1-21

3-22

3-22

3-22

3-23

3-42

3-45

A-2

A-6

A-12

A-15

soc-2

Preface

Chapter 1

Chapter 2

Chapter 3

Chapter 4

Appendicies

Table of Contents

Overview

Installation/Wiring

Opening the Cover . . . . . . . . . . . . . . . . . . 1-1

Mounting Considerations . . . . . . . . . . . . . 1-2

AC Supply Source Considerations . . . . . . 1-3

General Grounding Requirements . . . . . . 1-4

Fuses and Circuit Breakers . . . . . . . . . . . . 1-5

Power Wiring . . . . . . . . . . . . . . . . . . . . . . 1-5

IP66 (NEMA Type 4X/12) Installations . . 1-9

Using Input/Output Contactors . . . . . . . . 1-10

Disconnecting MOVs and

Common Mode Capacitors . . . . . . . . . 1-10

I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . 1-12

Speed Reference Control . . . . . . . . . . . . 1-18

Auto/Manual Examples. . . . . . . . . . . . . . 1-19

EMC Instructions . . . . . . . . . . . . . . . . . . 1-20

Start Up

Who Should Use this Manual? . . . . . . . . . P-1

What Is Not in this Manual . . . . . . . . . . . . P-1

Reference Materials . . . . . . . . . . . . . . . . . P-2

Manual Conventions . . . . . . . . . . . . . . . . . P-2

Drive Frame Sizes . . . . . . . . . . . . . . . . . . . P-3

General Precautions . . . . . . . . . . . . . . . . . P-3

Catalog Number Explanation . . . . . . . . . . P-5

Prepare For Drive Start-Up . . . . . . . . . . . . 2-1

Status Indicators . . . . . . . . . . . . . . . . . . . . 2-2

Start-Up Routines . . . . . . . . . . . . . . . . . . . 2-3

Running S.M.A.R.T. Start . . . . . . . . . . . . . 2-4

Running an Assisted Start Up . . . . . . . . . . 2-4

Programming and

Parameters

Troubleshooting

Faults and Alarms . . . . . . . . . . . . . . . . . . . 4-1

Drive Status . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Manually Clearing Faults . . . . . . . . . . . . . 4-3

Fault Descriptions . . . . . . . . . . . . . . . . . . . 4-3

Clearing Alarms . . . . . . . . . . . . . . . . . . . . 4-7

Alarm Descriptions . . . . . . . . . . . . . . . . . . 4-7

Testpoint Codes and Functions . . . . . . . . 4-10

Common Symptoms . . . . . . . . . . . . . . . . 4-10

See Next Page

About Parameters . . . . . . . . . . . . . . . . . . . 3-1

How Parameters are Organized . . . . . . . . . 3-3

Monitor File (File A). . . . . . . . . . . . . . . . 3-11

Motor Control File (File B). . . . . . . . . . . 3-13

Speed Command File (File C) . . . . . . . . 3-16

Dynamic Control File (File D) . . . . . . . . 3-23

Utility File (File E) . . . . . . . . . . . . . . . . . 3-29

Communication File (File H) . . . . . . . . . 3-37

Inputs & Outputs File (File J) . . . . . . . . . 3-41

Parameter Cross Reference – by Name. . 3-47

ii

Appendix A

Appendix B

Appendix C

Supplemental Drive

Information

Specifications. . . . . . . . . . . . . . . . . . . . . . . A-1

Communication Configurations . . . . . . . . A-3

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . A-6

Output Devices . . . . . . . . . . . . . . . . . . . . A-13

Drive, Fuse & Circuit Breaker Ratings . . A-13

HIM Overview

External and Internal Connections . . . . . . B-1

LCD Display Elements . . . . . . . . . . . . . . . B-2

ALT Functions . . . . . . . . . . . . . . . . . . . . . . B-2

Removing the HIM . . . . . . . . . . . . . . . . . . B-2

Menu Structure . . . . . . . . . . . . . . . . . . . . . B-3

Viewing and Editing Parameters . . . . . . . . B-5

Application Notes

External Brake Resistor . . . . . . . . . . . . . . . C-1

Skip Frequency . . . . . . . . . . . . . . . . . . . . . C-2

Stop Mode . . . . . . . . . . . . . . . . . . . . . . . . . C-4

Motor Overload . . . . . . . . . . . . . . . . . . . . . C-6

Start At PowerUp. . . . . . . . . . . . . . . . . . . . C-7

Overspeed . . . . . . . . . . . . . . . . . . . . . . . . . C-8

Process PI for Standard Control . . . . . . . . C-9

Voltage Tolerance . . . . . . . . . . . . . . . . . . C-12

Index

Preface

Overview

The purpose of this manual is to provide you with the basic information needed to install, start-up and troubleshoot the PowerFlex 70 Adjustable

Frequency AC Drive.

For information on…

Who Should Use this Manual?

What Is Not in this Manual

Reference Materials

Manual Conventions

Drive Frame Sizes

General Precautions

Catalog Number Explanation

P-2

P-3

P-3

P-5

See page…

P-1

P-1

P-2

Who Should Use this Manual?

This manual is intended for qualified personnel. You must be able to program and operate Adjustable Frequency AC Drive devices. In addition, you must have an understanding of the parameter settings and functions.

What Is Not in this Manual

The PowerFlex 70 User Manual is designed to provide only basic start-up information. For detailed drive information, please refer to the

PowerFlex Reference Manual. The reference manual is included on the

CD supplied with your drive or is also available online at

http://www.ab.com/manuals.

P-2

Overview

Reference Materials

The following manuals are recommended for general drive information:

Title

Wiring and Grounding

Guidelines for Pulse Width

Modulated (PWM) AC Drives

Preventive Maintenance of

Industrial Control and Drive

System Equipment

Safety Guidelines for the

Application, Installation and

Maintenance of Solid State

Control

A Global Reference Guide for

Reading Schematic Diagrams

Guarding Against Electrostatic

Damage

Publication

DRIVES-IN001…

DRIVES-TD001…

SGI-1.1

100-2.10

8000-4.5.2

For detailed PowerFlex 70 information:

Available Online at … www.ab.com/manuals/dr www.ab.com/manuals/dr www.ab.com/manuals/gi www.ab.com/manuals/gi www.ab.com/manuals/dr

Title

PowerFlex Reference

Manual

Publication

PFLEX-RM001…

Available …

on the CD supplied with the drive or at www.ab.com/manuals/dr

For Allen-Bradley Drives Technical Support:

Title

Allen-Bradley Drives Technical Support

Online at … www.ab.com/support/abdrives

Manual Conventions

• In this manual we refer to the PowerFlex 70 Adjustable Frequency

AC Drive as; drive, PowerFlex 70 or PowerFlex 70 Drive.

• To help differentiate parameter names and LCD display text from other text, the following conventions will be used:

Parameter Names will appear in [brackets].

For example: [DC Bus Voltage].

Display Text will appear in “quotes.” For example: “Enabled.”

• The following words are used throughout the manual to describe an action:

Word

Can

Cannot

May

Must

Shall

Should

Should Not

Meaning

Possible, able to do something

Not possible, not able to do something

Permitted, allowed

Unavoidable, you must do this

Required and necessary

Recommended

Not recommended

Overview

Drive Frame Sizes

Similar PowerFlex 70 drive sizes are grouped into frame sizes to simplify spare parts ordering, dimensioning, etc. A cross reference of drive catalog numbers and their respective frame size is provided in

Appendix A

.

General Precautions

P-3

!

!

!

!

!

!

ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly.

Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic

Damage” or any other applicable ESD protection handbook.

ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system.

ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.

ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the +DC terminal of

the Power Terminal Block and the -DC test point (refer to Chapter 1

for locations). The voltage must be zero.

ATTENTION: Risk of injury or equipment damage exists. DPI or

SCANport host products must not be directly connected together via

1202 cables. Unpredictable behavior can result if two or more devices are connected in this manner.

ATTENTION: A risk of injury or equipment damage exists in firmware version 1.011 and earlier. When there is a combination of long shielded motor cables, high source impedance, low speed, light motor load and parameter 190 [Direction Mode] is set to “Unipolar” or

“Bipolar,” an unexpected change in motor direction may occur. If these conditions exist, choose one of the following corrective actions:

Set parameter 190 to “Reverse Dis”

Set parameters 161 and 162 to “Disabled”

Install a properly sized Dynamic Brake resistor

P-4

Overview

!

!

ATTENTION: Nuisance tripping may occur in firmware version

1.011 and earlier due to unstable currents. When using a motor that is connected for a voltage that is different from the drive (e.g., using a

230V connected motor with a 460V drive) the following adjustment must be made to “Stability Gain” using DriveExplorer software and a personal computer.

Motor Nameplate Voltage

Drive Rated Voltage

×

128

Any adjustment made to “Stability Gain” must be manually restored if the drive is reset to defaults or is replaced.

If unstable currents are still present after making the adjustment, contact the factory for assistance.

ATTENTION: The “adjust freq” portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations, overhauling loads, and eccentric loads.

It forces the output frequency to be greater than commanded frequency while the drive’s bus voltage is increasing towards levels that would otherwise cause a fault; however, it can also cause either of the following two conditions to occur.

1. Fast positive changes in input voltage (more than a 10% increase within 6 minutes) can cause uncommanded positive speed changes; however an “OverSpeed Limit” fault will occur if the speed reaches

[Max Speed] + [Overspeed Limit]. If this condition is unacceptable, action should be taken to 1) limit supply voltages within the specification of the drive and, 2) limit fast positive input voltage changes to less than 10%. Without taking such actions, if this operation is unacceptable, the “adjust freq” portion of the bus regulator function must be disabled (see parameters 161 and 162).

2. Actual deceleration times can be longer than commanded deceleration times; however, a “Decel Inhibit” fault is generated if the drive stops decelerating altogether. If this condition is unacceptable, the

“adjust freq” portion of the bus regulator must be disabled (see parameters 161 and 162). In addition, installing a properly sized dynamic brake resistor will provide equal or better performance in most cases.

Note: These faults are not instantaneous and have shown test results that take between 2 and 12 seconds to occur.

Catalog Number Explanation

Overview

P-5

P-6

Notes:

Overview

Chapter

1

Installation/Wiring

This chapter provides information on mounting and wiring the

PowerFlex 70 Drive.

For information on…

Opening the Cover

See page

1-1

Mounting Considerations 1-2

AC Supply Source Considerations 1-3

General Grounding Requirements 1-4

Fuses and Circuit Breakers 1-5

Power Wiring

Using Input/Output Contactors

1-5

1-10

For information on…

Disconnecting MOVs and

Common Mode Capacitors

See page

1-10

I/O Wiring 1-12

Speed Reference Control 1-18

Auto/Manual Examples 1-19

EMC Instructions 1-20

Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed.

All items must be read and understood before the actual installation begins.

!

ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.

Opening the Cover

IP 20 (NEMA Type 1)

1. Loosen cover screw.

2. Pull cover straight off chassis to avoid damaging connector pins.

1-2

Installation/Wiring

IP 66 (NEMA Type 4X/12)

1. Loosen the cover screws.

2. Pull cover straight off chassis.

Important: Torque cover screws to 0.79 N-m (7 lb.-in.).

Mounting Considerations

Maximum Surrounding Air Temperature

Enclosure Rating

Open Type, IP 20, NEMA Type 1 &

Flange Mount

IP 66 & NEMA Type 4X/12

Temperature Range

0 to 50 degrees C (32 to 122 degrees F)

0 to 40 degrees C (32 to 104 degrees F)

Important: Some drives are equipped with an adhesive label on the top of the chassis. Removing the adhesive label from the drive changes the NEMA enclosure rating from Type 1 Enclosed to Open Type.

Minimum Mounting Clearances

Specified vertical clearance requirements are intended to be from drive to drive. Other objects can occupy this space; however, reduced airflow may cause protection circuits to fault the drive. In addition, inlet air temperature must not exceed the product specification.

76.2 mm

(3.0 in.)

76.2 mm

(3.0 in.)

Clearances apply to all

PowerFlex 70 Drives:

• Panel Mount

• Flange Mount

• NEMA Type 4X/12

76.2 mm

(3.0 in.)

76.2 mm

(3.0 in.)

Installation/Wiring

1-3

!

!

AC Supply Source Considerations

PowerFlex 70 drives are suitable for use on a circuit capable of delivering up to a maximum of 200,000 rms symmetrical amperes, and a maximum of 600 volts.

ATTENTION: To guard against personal injury and/or equipment damage caused by improper fusing or circuit breaker selection, use only the recommended line fuses/circuit breakers specified in

Appendix A .

If a system ground fault monitor (RCD) is to be used, only Type B

(adjustable) devices should be used to avoid nuisance tripping.

Unbalanced or Ungrounded Distribution Systems

If phase to ground voltage will exceed 125% of normal line to line voltage or the supply system is ungrounded, refer to the PowerFlex

Reference Manual.

ATTENTION: PowerFlex 70 drives contain protective MOVs and common mode capacitors that are referenced to ground. These devices should be disconnected if the drive is installed on an ungrounded

distribution system. See page 1-10 for jumper locations.

Input Power Conditioning

Certain events on the power system supplying a drive can cause component damage or shortened product life. These conditions are divided into 2 basic categories:

1. All drives

The power system has power factor correction capacitors switched in and out of the system, either by the user or by the power company.

The power source has intermittent voltage spikes in excess of

6000 volts. These spikes could be caused by other equipment on the line or by events such as lightning strikes.

The power source has frequent interruptions.

2. 5 HP or Less Drives (in addition to “

1 ” above)

The nearest supply transformer is larger than 100kVA or the available short circuit (fault) current is greater than 100,000A.

The impedance in front of the drive is less than 0.5%.

If any or all of these conditions exist, it is recommended that the user install a minimum amount of impedance between the drive and the source. This impedance could come from the supply transformer itself, the cable between the transformer and drive or an additional transformer

1-4

Installation/Wiring or reactor. The impedance can be calculated using the information supplied in either the PowerFlex Reference Manual or the technical document on Wiring and Grounding Guidelines, publication

DRIVES-IN001A-EN-P.

General Grounding Requirements

The drive Safety Ground - PE must be connected to system ground.

Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be periodically checked.

For installations within a cabinet, a single safety ground point or ground bus bar connected directly to building steel should be used. All circuits including the AC input ground conductor should be grounded independently and directly to this point/bar.

Figure 1.1 Typical Grounding

R (L1)

S (L2)

T (L3)

U (T1)

V (T2)

W (T3)

PE

SHLD

Safety Ground - PE

This is the safety ground for the drive that is required by code. This point must be connected to adjacent building steel (girder, joist), a floor ground rod or bus bar (see above). Grounding points must comply with national and local industrial safety regulations and/or electrical codes.

Shield Termination - SHLD

The Shield terminal (see Figure 1.2 on page 1-8 ) provides a grounding

point for the motor cable shield. The motor cable shield should be connected to this terminal on the drive (drive end) and the motor frame

(motor end). A shield terminating cable gland may also be used.

When shielded cable is used for control and signal wiring, the shield should be grounded at the source end only, not at the drive end.

Installation/Wiring

1-5

RFI Filter Grounding

Using an optional RFI filter may result in relatively high ground leakage currents. Therefore, the filter must only be used in installations with

grounded AC supply systems and be permanently installed and

solidly grounded (bonded) to the building power distribution ground.

Ensure that the incoming supply neutral is solidly connected (bonded) to the same building power distribution ground. Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection. Some local codes may require redundant ground connections. The integrity of all connections should be periodically checked. Refer to the instructions supplied with the filter

.

Fuses and Circuit Breakers

The PowerFlex 70 can be installed with either input fuses or an input circuit breaker. National and local industrial safety regulations and/or electrical codes may determine additional requirements for these

installations. Refer to Appendix A for recommended fuses/circuit

breakers.

!

ATTENTION: The PowerFlex 70 does not provide branch short circuit protection. Specifications for the recommended fuse or circuit breaker to provide protection against short circuits are provided in

Appendix A

.

Power Wiring

!

ATTENTION: National Codes and standards (NEC, VDE, BSI etc.) and local codes outline provisions for safely installing electrical equipment. Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices. Failure to do so may result in personal injury and/or equipment damage.

1-6

Installation/Wiring

Cable Types Acceptable for 200-600 Volt Installations

A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3 meters (1 foot) for every 10 meters (32.8 feet) of length. In all cases, long parallel runs must be avoided. Do not use cable with an insulation thickness less than 15 mils (0.4 mm/0.015 in.). Use copper wire only.

Wire gauge requirements and recommendations are based on 75 degree

C. Do not reduce wire gauge when using higher temperature wire.

Unshielded

THHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet

areas. Any wire chosen must have a minimum insulation thickness of 15 mils and should not have large variations in insulation concentricity.

Shielded/Armored Cable

Shielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC Drive. Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales, capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system. Applications with large numbers of drives in a similar location, imposed EMC regulations or a high degree of communications / networking are also good candidates for shielded cable.

Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications. In addition, the increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without the addition of motor protective devices such as terminator networks. Refer to Reflected Wave in “Wiring and

Grounding Guidelines for PWM AC Drives,” publication

DRIVES-IN001A-EN-P.

Consideration should be given to all of the general specifications dictated by the environment of the installation, including temperature, flexibility, moisture characteristics and chemical resistance. In addition, a braided shield should be included and be specified by the cable manufacturer as having coverage of at least 75%. An additional foil shield can greatly improve noise containment.

A good example of recommended cable is Belden® 295xx (xx determines gauge). This cable has four (4) XLPE insulated conductors with a 100% coverage foil and an 85% coverage copper braided shield

(with drain wire) surrounded by a PVC jacket.

Installation/Wiring

1-7

Other types of shielded cable are available, but the selection of these types may limit the allowable cable length. Particularly, some of the newer cables twist 4 conductors of THHN wire and wrap them tightly with a foil shield. This construction can greatly increase the cable charging current required and reduce the overall drive performance.

Unless specified in the individual distance tables as tested with the drive, these cables are not recommended and their performance against the lead length limits supplied is not known.

Table 1.A Recommended Shielded Wire

Location

Standard

(Option 1)

Standard

(Option 2)

Class I & II;

Division I & II

Rating/Type

600V, 90°C (194°F)

XHHW2/RHW-2

Anixter

B209500-B209507,

Belden 29501-29507, or equivalent

Description

• Four tinned copper conductors with XLPE insulation.

• Copper braid/aluminum foil combination shield and tinned copper drain wire.

• PVC jacket.

Tray rated 600V, 90°C

(194°F) RHH/RHW-2

Anixter OLF-7xxxxx or

• Three tinned copper conductors with XLPE insulation.

• 5 mil single helical copper tape (25% overlap min.) with three bare copper grounds in contact with shield.

equivalent

• PVC jacket.

Tray rated 600V, 90°C

(194°F) RHH/RHW-2

Anixter 7V-7xxxx-3G or equivalent

• Three bare copper conductors with XLPE insulation and impervious corrugated continuously welded aluminum armor.

• Black sunlight resistant PVC jacket overall.

• Three copper grounds on #10 AWG and smaller.

EMC Compliance

Refer to EMC Instructions on page 1-20 for details.

Cable Trays and Conduit

If cable trays or large conduits are to be used, refer to guidelines presented in the PowerFlex Reference Manual.

!

ATTENTION: To avoid a possible shock hazard caused by induced voltages, unused wires in the conduit must be grounded at both ends.

For the same reason, if a drive sharing a conduit is being serviced or installed, all drives using this conduit should be disabled. This will help minimize the possible shock hazard from “cross coupled” motor leads.

Motor Cable Lengths

Typically, motor lead lengths less than 30 meters (approximately 100 feet) are acceptable. However, if your application dictates longer lengths, refer to the PowerFlex Reference Manual for details.

1-8

Installation/Wiring

Power Terminal Block

Figure 1.2 Typical Power Terminal Block Location (B Frame Shown)

IP 20 (NEMA Type 1)

IP 66 (NEMA Type 4X/12)

No. Name

Table 1.B Power Terminal Block Specifications

Description

Power Terminal Input power and

Block motor connections

Frame

A, B,

& C

D

E

Wire Size Range

(1)

Torque

Maximum Minimum Maximum Recommended

3.5 mm

2

0.3 mm

2

0.66 N-m 0.6 N-m

(12 AWG)

8.4 mm

2

(8 AWG)

25.0 mm

2

(3 AWG)

(22 AWG)

0.8 mm

2.5 mm

2

(18 AWG)

2

(14 AWG)

(5.5 lb.-in.)

1.7 N-m

(15 lb.-in.)

2.71 N-m

(24 lb.-in.)

(5 lb.-in.)

1.4 N-m

(12 lb.-in.)

2.71 N-m

(24 lb.-in.)

SHLD terminal Terminating point for wiring shields

All — — 1.6 N-m

(14 lb.-in.)

1.6 N-m

(14 lb.-in.)

(1)

Maximum/minimum sizes that the terminal block will accept - these are not recommendations.

Table 1.C Wire Routing Recommendations

No. Description

Suggested entry for incoming line wiring.

Suggested entry for motor wiring.

Cable Entry Plate Removal

If additional wiring access is needed, the Cable Entry Plate on all drive

Frames can be removed. Simply loosen the screws securing the plate to the heat sink and slide the plate out.

Installation/Wiring

Figure 1.3 Frames A-D Power Terminal Block and DC Bus Test Points

-DC -DC

L1

R

L2

S

L3

T

BR1

+DC

BR2

BRK

T1

U

T2

V

T3

W

PE PE

Figure 1.4 Frame E Power Terminal Block

1-9

L1

R

L2

S

L3

T

+DC –DC BR1 BR2 T1

U

T2

V

T3

W

Terminal Description

R

S

T

R (L1)

S (L2)

T (L3)

BR1

BR2

DC Brake

DC Brake

Notes

AC Line Input Power

AC Line Input Power

AC Line Input Power

DB Resistor Connection - Important: Do not connect both an internal and external DB resistor at the same time. This may violate the minimum allowed DB resistance and cause drive damage.

To Motor

To Motor

To Motor

U

V

W

PE

PE

-DC

U (T1)

V (T2)

W (T3)

PE Ground

PE Ground

DC Bus (–)

Test point on Frames A-D located to the left or right of the Power Terminal Block. Frame E has a dedicated terminal.

+DC DC Bus (+)

Figure 1.5 Power Input Terminals on Frame B with Internal RFI Filter Option

L1

R

L2

S

L3

T

-DC

L1

R

L2

S

L3

T

BR1

+DC

BR2

BRK

T1

U

T2

V

T3

W

PE PE

-DC

IP66 (NEMA Type 4X/12) Installations

Use the plugs supplied with IP66 (NEMA Type 4X/12) rated drives to seal unused holes in the conduit entry plate.

Important: Completely seat the plug inner rim for the best seal.

1-10

Installation/Wiring

!

!

Using Input/Output Contactors

Input Contactor Precautions

ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that will start and stop the motor. If an input device is used, operation must not exceed one cycle per minute or drive damage will occur.

ATTENTION: The drive start/stop/enable control circuitry includes solid state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hardwired stop circuit may be required to remove the AC line to the drive. An auxiliary braking method may be required.

!

Output Contactor Precaution

ATTENTION: To guard against drive damage when using output contactors, the following information must be read and understood.

One or more output contactors may be installed between the drive and motor(s) for the purpose of disconnecting or isolating certain motors/ loads. If a contactor is opened while the drive is operating, power will be removed from the respective motor, but the drive will continue to produce voltage at the output terminals. In addition, reconnecting a motor to an active drive (by closing the contactor) could produce excessive current that may cause the drive to fault. If any of these conditions are determined to be undesirable or unsafe, an auxiliary contact on the output contactor should be wired to a drive digital input that is programmed as “Enable.” This will cause the drive to execute a coast-to-stop (cease output) whenever an output contactor is opened.

Disconnecting MOVs and Common Mode Capacitors

PowerFlex 70 drives contain protective MOVs and common mode capacitors that are referenced to ground. To guard against drive damage, these devices should be disconnected if the drive is installed on an ungrounded distribution system where the line-to-ground voltages on any phase could exceed 125% of the nominal line-to-line voltage. To disconnect these devices, remove all the jumper(s) shown in the figure and table below. See the PowerFlex Reference Manual for more information on ungrounded system installation.

Installation/Wiring

1-11

!

ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before removing/installing jumpers. Measure the DC bus voltage at the +DC terminal of the Power

Terminal Block and the -DC test point. The voltage must be zero.

Figure 1.6 Typical Jumper Locations (C Frame Shown)

JP3B

JP3A

JP3 JP2

Figure 1.7 Phase to Ground MOV Removal

Three-Phase

AC Input

R

S

T

Jumper

(See Table)

1 2 3 4

Frame

A, B, C and D

E

Jumper

JP3 – JP2

JP2 – JP1

Removes

MOV to Ground

MOV and Line to Line Capacitors to Ground

Figure 1.8 Common Mode Capacitors to Ground Removal

DC+

Converter

DC–

Common

Mode

Capacitors

Jumper

(See Table)

Frame

A

B

C and D

E

Jumper

N/A

JP6 – JP5

JP3B – JP3A

JP3 – JP4

Removes

Common Mode Capacitors to Ground

Common Mode Capacitors to Ground

Common Mode Capacitors to Ground

1-12

Installation/Wiring

I/O Wiring

Important points to remember about I/O wiring:

• Use copper wire only. Wire gauge requirements and recommendations are based on 75 degree C. Do not reduce wire gauge when using higher temperature wire.

• Wire with an insulation rating of 600V or greater is recommended.

• Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot).

Important: I/O terminals labeled “(–)” or “Common” are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise.

!

!

ATTENTION: Configuring an analog input for 0-20mA operation and driving it from a voltage source could cause component damage. Verify proper configuration prior to applying input signals.

ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction.

Use speed command parameters to help reduce input source sensitivity.

Signal and Control Wire Types

Table 1.D Recommended Signal Wire

Signal

Type Wire Type(s)

Analog I/O Belden 8760/9460(or equiv.)

Belden 8770(or equiv.)

Description

0.750 mm

2

(18AWG), twisted pair, 100% shield with drain

(1)

.

0.750 mm

2

(18AWG), 3 conductor, shielded for remote pot only.

EMC

Compliance

Refer to

EMC Instructions on page 1-20

for details.

Minimum

Insulation Rating

300V,

75-90 degrees C

(167-194 degrees F)

(1)

If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.

Table 1.E Recommended Control Wire for Digital I/O

Wire Type(s)

Unshielded Per US NEC or applicable national or local code

Shielded Multi-conductor shielded cable such as Belden 8770(or equiv.)

Description

0.750 mm

2

(18AWG), 3 conductor, shielded.

Minimum

Insulation Rating

300V,

60 degrees C

(140 degrees F)

Installation/Wiring

I/O Terminal Block

Figure 1.9 Typical I/O Terminal Block Location (B Frame Shown)

1-13

No. Name

I/O Terminal

Block

Table 1.F I/O Terminal Block Specifications

Wire Size Range

(1)

Torque

Description

Signal & control connections

Maximum Minimum Maximum Recommended

1.5 mm

2

(16 AWG)

0.05 mm

2

(30 AWG)

0.55 N-m

(4.9 lb.-in.)

0.5 N-m

(4.4 lb.-in.)

(1)

Maximum / minimum that the terminal block will accept - these are not recommendations.

Table 1.G Wire Routing Recommendations

No. Description

Suggested entry for communication wiring.

Suggested entry for I/O and control wiring.

Figure 1.10 I/O Terminal Positions

14 26

1 13

1-14

Installation/Wiring

Table 1.H I/O Terminal Designations – Standard and Enhanced Control

No. Signal

1

2

3

4

5

6

7

8

9

10

Digital In 1

Digital In 2

Digital In 3

Digital In 4

Digital In 5

Digital In 6

24V Common

Digital In Common

+24V DC

+10V Pot Reference

11 Digital Out 1 – N.O.

(1)

12 Digital Out 1 Common

13

Digital Out 1 – N.C.

(1)

Description

Stop – CF

(CF = Clear

Fault)

11.2 mA @ 24V DC

19.2V minimum on state

Start

Auto/Man

3.2V maximum off state

Important: Use only 24V DC, not suitable for 115V

AC circuitry.

Speed Sel 1

Inputs can be wired as sink or source.

Speed Sel 2

361 -

366

Speed Sel 3

Drive supplied power for Digital In1-6 inputs.

See examples on

page 1-17

.

150mA maximum load.

– 2 k ohm minimum load.

NOT Fault Max Resistive Load

250V AC / 30V DC

50 VA / 60 Watts

Max Inductive Load

250V AC / 30V DC

25 VA / 30 Watts

380 -

387

Fault

Minimum DC Load

10 µA, 10 mV DC

14

15

16

17

18

19

Analog In 1 (– Volts)

Analog In 1 (+ Volts)

Analog In 1 (– Current)

Analog In 1 (+ Current)

Analog In 2 (– Volts)

Analog In 2 (+ Volts)

20 Analog In 2 (– Current)

21 Analog In 2 (+ Current)

22 10V Pot Common

Analog Out (– Volts)

Analog Out (– Current)

23 Analog Out (+ Volts)

Analog Out (+ Current)

24 Digital Out 2 – N.O.

(1)

25 Digital Out 2 Common

26

Digital Out 2 – N.C.

(1)

(2)

Non-isolated, 0 to +10V, 10 bit, 100k ohm input impedance.

(3)

Voltage –

Reads value at 14

& 15

Non-isolated, 4-20mA, 10 bit, 100 ohm input impedance.

(3)

(2)

Voltage –

Reads value at 18

& 19

Isolated, bipolar, differential, 0 to +10V unipolar (10 bit) or ±10V bipolar (10 bit & sign), 100k ohm input impedance.

(4)

Isolated, 4-20mA, 10 bit & sign, 100 ohm input

impedance.

(4)

320 -

327

(2)

Output

Freq

Run

0 to +10V, 10 bit, 10k ohm (2k ohm minimum) load.

0 to 20mA, 10 bit, 400 ohm maximum load.

(5)

340 -

344

Referenced to chassis ground.

Common if internal 10V supply (terminal 10) is used.

See description at No.s 11-13.

380 -

387

NOT Run

(2)

(3)

(4)

(1)

(5)

Contacts shown in unpowered state. Any relay programmed as Fault or Alarm will energize (pick up) when power is applied to drive and deenergize (drop out) when fault or alarm exists. Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed.

These inputs/outputs are dependent on a number of parameters. See “Related Parameters.”

Differential Isolation - External source must be less than 10V with respect to PE.

Differential Isolation - External source must be maintained at less than 160V with respect to PE.

Input provides high common mode immunity.

Analog output current is only available with Enhanced Control drives.

Installation/Wiring

1-15

Hardware Enable Circuitry (Enhanced Control Only)

By default, the user can program a digital input as an Enable input. The status of this input is interpreted by drive software. If the application requires the drive to be disabled without software interpretation, a hardware enable configuration can be utilized. This is done by removing the enable jumper (ENBL JMP) and wiring the enable input to “Digital

In 6” (see below).

1.Remove drive cover as

described on pages 1-1

and

1-2 .

2.Locate and remove the Enable

Jumper on the Main Control

Board (see diagram).

3.Wire Enable to “Digital In 6”

(see Table 1.H

).

4.Verify that 366 [Digital In6

Sel] is set to option 1 “Enable”.

Safe Off Board (Enhanced Control Only)

The PowerFlex Safe-Off board, when used with suitable safety components, provides protection according to EN 954-1:1997; Category

3 for safe off and protection against restart. The PowerFlex safe off option is just one safety control system. All components in the system must be chosen and applied correctly, to achieve the desired level of operator safeguarding.

4 3 2 1

Table 1.I Terminal Description

No. Signal

1

2

Monitor - N.C.

Common - N.C.

Description

Normally closed contacts for monitoring relay status.

Maximum Resistive Load: 250V AC / 30V DC / 50 VA / 60 Watts

Maximum Indictive Load: 250V AC / 30V DC / 25 VA / 30 Watts

3 +24V DC

4 24V Common

Connections for user supplied power to energize coil.

For detailed information on installing and wiring a safety relay system, refer to the PowerFlex Safe Off Option Board User Manual, publication

PFLEX-UM001….

1-16

Installation/Wiring

I/O Wiring Examples

Input/Output

Potentiometer

Unipolar Speed

Reference

10k Ohm Pot.

Recommended

(2k Ohm minimum)

Connection Example

10

Joystick Bipolar

Speed Reference

±10V Input

-10V Com +10V

Power Source

Analog Input Bipolar

Speed Reference

±10V Input

+

18

19

14

15

22

22

18

19

Required Parameter Settings

Select Speed Reference source:

Param. 090 = 1 “Analog In 1”

Adjust Scaling:

Param. 091, 092, 322, 323

Check Results:

Param. 016

Set Direction Mode:

Param. 090 = 2 “Analog In 2”

Param. 190 = 1 “Bipolar”

Adjust Scaling:

Param. 091, 092, 325, 326

Check Results:

Param. 017

Adjust Scaling:

Param. 091, 092, 325, 326

Check Results:

Param. 017

Analog Input Unipolar

Speed Reference

0 to +10V Input

Common

+

Analog Input Unipolar

Speed Reference

4-20 mA Input

Analog Output

Unipolar

0 to +10V Output. Can

Drive a 2k Ohm load

(25 mA short circuit limit)

0-20 mA Output.

400 Ohm maximum load.

Common

+

+ –

18

19

Adjust Scaling:

Param. 091, 092, 325, 326

Check Results:

Param. 017

20

21

Configure Input for Current:

Param. 320, Bit #1 = 1 “Current”

Adjust Scaling:

Param. 091, 092, 325, 326

Check Results:

Param. 017

Select Source Value:

Param. 342

Adjust Scaling:

Param. 343, 344

22

23

Installation/Wiring

1-17

Input/Output

2 Wire Control

Non-Reversing

2 Wire Control

Reversing

3 Wire Control

Connection Example

Internal Supply

2

Stop-Run

7

8

9

External Supply

Run Rev

1

2

Run Fwd

+24V Common

Internal Supply

8

Stop

1

2

Start

7

8

9

Required Parameter Settings

Disable Digital Input 1:

Param. 361 = 0 “Not Used”

Set Digital Input 2:

Param. 362 = 7 “Run”

Set Digital Input 1:

Param. 361 = 9 “Run Reverse”

Set Digital Input 2:

Param. 362 = 8 “Run Forward”

Use factory default parameter settings.

3 Wire Control

Digital Output

Form C Relays

Energized in Normal

State.

Enable Input

Shown in enabled state.

External Supply

or

Use factory default parameter settings.

Stop

1

2

Start

8

+24V Common

24

25

26

11

12

13

NOT Fault

Fault

Run

NOT Run

Select Source:

Param. 380, 384

Power

Source

6

Standard Control

Configure with parameter 366

Enhanced Control

Configure with parameter 366

For dedicated hardware Enable:

Remove Enable Jumper (see

page 1-15 )

1-18

Installation/Wiring

Speed Reference Control

“Auto” Speed Sources

The drive speed command can be obtained from a number of different sources. The source is determined by drive programming and the condition of the Speed Select digital inputs, Auto/Manual digital inputs or reference select bits of a command word.

The default source for a command reference (all speed select inputs open or not programmed) is the selection programmed in [Speed Ref A Sel].

If any of the speed select inputs are closed, the drive will use other parameters as the speed command source.

“Manual” Speed Sources

The manual source for speed command to the drive is either the HIM requesting manual control (see

ALT Functions on page B-2 ) or the

control terminal block (analog input) if a digital input is programmed to

“Auto/Manual”.

Changing Speed Sources

The selection of the active Speed Reference can be made through digital inputs, DPI command, jog button or Auto/Manual HIM operation.

Figure 1.11 Speed Reference Selection Chart

(1)

= Default

Trim

Auto Speed Ref Options

Speed Ref A Sel, Parameter 090

Speed Ref B Sel, Parameter 093

Preset Speed 2, Parameter 102

Preset Speed 3, Parameter 103

Preset Speed 4, Parameter 104

Preset Speed 5, Parameter 105

Preset Speed 6, Parameter 106

Preset Speed 7, Parameter 107

DPI Port Ref 1-6, See Parameter 209

Manual Speed Ref Options

HIM Requesting Auto/Manual

TB Man Ref Sel, Parameter 096

Jog Speed, Parameter 100

Speed Adders

PI Output

Slip Compensation

None

[Digital Inx Select]:

Speed Sel 3 2 1

PI Exclusive Mode

[PI Configuration]:

Bit 0, Excl Mode = 0

0 0 0

0 0 1

0 1 0

0 1 1

1 0 0

1 0 1

1 1 0

1 1 1

DPI Command

Auto

Digital Input

Jog Command

[Speed Mode]:

2 "Process Pi"

1 "Slip Comp"

0 "Open Loop"

Man

Drive Ref Rslt

Pure Reference

to follower drive for

Frequency Reference

Mod Functions

(Skip, Clamp,

Direction, etc.)

Min/Max Speed

Commanded

Frequency

Acc/Dec Ramp and

S Curve

Drive Ramp Rslt

Post Ramp

to follower drive for

Frequency Reference

Output

Frequency

(1)

To access Preset Speed 1, set [Speed Ref A Sel] or [Speed Ref B Sel] to “Preset

Speed 1”.

Installation/Wiring

1-19

Auto/Manual Examples

PLC = Auto, HIM = Manual

A process is run by a PLC when in Auto mode and requires manual control from the HIM during set-up. The Auto speed reference is issued by the PLC through a communications module installed in the drive.

Since the internal communications is designated as Port 5, [Speed Ref A

Sel] is set to “DPI Port 5” with the drive running from the Auto source.

Attain Manual Control

• Press ALT then Auto/Man on the HIM.

When the HIM attains manual control, the drive speed command comes from the HIM speed control keys or analog potentiometer.

Release to Auto Control

• Press ALT then Auto/Man on the HIM again.

When the HIM releases manual control, the drive speed command returns to the PLC.

PLC = Auto, Terminal Block = Manual

A process is run by a PLC when in Auto mode and requires manual control from an analog potentiometer wired to the drive terminal block.

The auto speed reference is issued by the PLC through a communications module installed in the drive. Since the internal communications is designated as Port 5, [Speed Ref A Sel] is set to “DPI

Port 5” with the drive running from the Auto source. Since the Manual speed reference is issued by an analog input (“Analog In 1 or 2”), [TB

Man Ref Sel] is set to the same input. To switch between Auto and

Manual, [Digital In4 Sel] is set to “Auto/ Manual”.

Attain Manual Control

• Close the digital input.

With the input closed, the speed command comes from the potentiometer.

Release to Auto Control

• Open the digital input.

With the input open, the speed command returns to the PLC.

Auto/Manual Notes

1. Manual control is exclusive. If a HIM or Terminal Block takes manual control, no other device can take manual control until the controlling device releases manual control.

2. If a HIM has manual control and power is removed from the drive, the drive will return to Auto mode when power is reapplied.

1-20

Installation/Wiring

EMC Instructions

CE Conformity

(1)

Conformity with the Low Voltage (LV) Directive and Electromagnetic

Compatibility (EMC) Directive has been demonstrated using harmonized European Norm (EN) standards published in the Official

Journal of the European Communities. PowerFlex Drives comply with the EN standards listed below when installed according to the User and

Reference Manuals.

CE Declarations of Conformity are available online at:

http://www.ab.com/certification/ce/docs.

Low Voltage Directive (73/23/EEC)

• EN50178 Electronic equipment for use in power installations

EMC Directive (89/336/EEC)

• EN61800-3 Adjustable speed electrical power drive systems Part 3:

EMC product standard including specific test methods.

General Notes

• If the adhesive label is removed from the top of the drive, the drive must be installed in an enclosure with side openings less than

12.5 mm (0.5 in.) and top openings less than 1.0 mm (0.04 in.) to maintain compliance with the LV Directive.

• The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents.

• Use of line filters in ungrounded systems is not recommended.

• PowerFlex drives may cause radio interference if used in a residential or domestic environment. The installer is required to take measures to prevent interference, in addition to the essential requirements for CE compliance provided in this section, if necessary.

• Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements. Many factors can influence total machine/installation compliance.

• PowerFlex drives generate conducted low frequency disturbances

(harmonic emissions) on the AC supply system.

(1)

CE Certification testing has not been completed for 600 Volt class drives.

Installation/Wiring

1-21

General Notes (continued)

• More information regarding harmonic emissions can be found in the

PowerFlex Reference Manual, Volume 1.

• When operated on a public supply system, it is the responsibility of the installer or user to ensure, by consultation with the distribution network operator and Rockwell Automation if necessary, that applicable requirements have been met.

Essential Requirements for CE Compliance

Conditions 1-6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800-3.

1. Standard PowerFlex 70 CE compatible Drive.

2. Review important precautions/attention statements throughout this manual before installing the drive.

3. Grounding as described on page 1-5 .

4. Output power, control (I/O) and signal wiring must be braided, shielded cable with a coverage of 75% or better, metal conduit, or equivalent attenuation.

5. All shielded cables should terminate with the proper shielded connector.

6. Conditions in Table 1.J

.

Table 1.J PowerFlex 70 EN61800-3 EMC Compatibility

(1)

Drive Description

A Drive Only with any Comm Option with ControlNet

B Drive Only with any Comm Option with ControlNet

C Drive Only with any Comm Option with ControlNet

D

Drive Only with any Comm Option with ControlNet

E

Drive Only with any Comm Option with ControlNet

Second Environment

Restrict Motor

Cable to

40 m (131 ft.)

Internal

Filter

Option

External

Filter

Input

Ferrite

(1)

First Environment

Restricted

Distribution

Refer to PowerFlex

Reference Manual

Input cables through a Ferrite Core (Frames A, B and C Fair-Rite #2643102002 or equivalent,

Frames D and E Fair-Rite #2643251002 or equivalent).

1-22

Notes:

Installation/Wiring

Chapter

2

Start Up

This chapter describes how you start up the PowerFlex 70 Drive. Refer to

Appendix B

for a brief description of the LED and LCD HIM (Human

Interface Module).

For information on… See page

Prepare For Drive Start-Up 2-1

Status Indicators

Start-Up Routines

2-2

2-3

For information on…

Running S.M.A.R.T. Start

See page

2-4

Running an Assisted Start Up 2-4

!

ATTENTION: Power must be applied to the drive to perform the following start-up procedure. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure. Thoroughly read and understand the procedure before beginning. If an event does not occur while performing this procedure, Do Not Proceed. Remove Power including user supplied control voltages. User supplied voltages may exist even when main AC power is not applied to the drive. Correct the malfunction before continuing.

Prepare For Drive Start-Up

Before Applying Power to the Drive

1. Confirm that all inputs are connected to the correct terminals and are secure.

2. Verify that AC line power at the disconnect device is within the rated value of the drive.

3. Verify that control power voltage is correct.

The remainder of this procedure requires that a HIM be installed. If an operator interface is not available, remote devices should be used to start up the drive.

2-2

Start Up

Applying Power to the Drive

4. Apply AC power and control voltages to the drive.

If any of the six digital inputs are configured to “Stop – CF”

(CF = Clear Fault) or “Enable,” verify that signals are present or the drive will not start. Refer to

Alarm Descriptions on page 4-7 for a list

of potential digital input conflicts.

If a fault code appears, refer to Chapter 4

.

If the STS LED is not flashing green at this point, refer to Status

Indicators and their indications below.

5. Proceed to Start-Up Routines.

Status Indicators

Figure 2.1 Drive Status Indicators (Typical)

# Name Color

STS

(Status)

Green

State

Flashing

Steady

Yellow

See page

4-7

Flashing,

Drive Stopped

Flashing,

Drive Running

Description

Drive ready, but not running and no faults are present.

Drive running, no faults are present.

A inhibit condition exists, the drive cannot be started.

Check parameter 214 [Start Inhibits].

An intermittent type 1 alarm condition is occurring.

Check parameter 211 [Drive Alarm 1].

NET A

NET B

Red

Steady,

Drive Running

A continuous type 1 alarm condition exists.

Check parameter 211 [Drive Alarm 1].

Flashing

See page

4-3

Steady

PORT Refer to the Communication

Adapter User Manual.

MOD

A fault has occurred.

A non-resetable fault has occurred.

Status of DPI port internal communications (if present).

Status of communications module (when installed).

Status of network (if connected).

Status of secondary network (if connected).

Start Up

2-3

Start-Up Routines

The PowerFlex 70 is designed so that start up is simple and efficient. If you have an LCD HIM, two start-up methods are provided, allowing the user to select the desired level needed for the application.

S.M.A.R.T. Start

This routine allows you to quickly set up the drive by programming values for the most commonly used functions (see below).

Assisted Start Up

This routine prompts you for information that is needed to start up a drive for most applications, such as line and motor data, commonly adjusted parameters and I/O.

Main Menu:

Start-Up

Figure 2.2 Standard Control Start Up Menu

Input Voltage Motor Data and

Ramp Times

Motor Tests

(1)

Speed Limits Speed Control Start/Stop/I/O

Done /

Exit

Configure for

Alternate Input

Voltage

Enter Motor NP

Data, Stop Mode,

Accel/Decel

Ramp Times

Optimize Torque and

Verify Direction

Set Min/Max

Speed and

Direction Control

Configure

Source, Value and Scale for

Speed References

Configure

Control Method

(2 Wire/3 Wire), I/O,

Digital Inputs/Outputs and Analog Outputs

If you do not have an LCD HIM, you must set parameters individually using the LED HIM or other configuration tools, Refer to

Chapter 3 for

parameters.

Important: Power must be applied to the drive when viewing or changing parameters. Previous programming may affect the drive status when power is applied.

Figure 2.3 Enhanced Control Start Up Menu

Main Menu:

Start-Up

Motor Control

Select

Motor Data and

Ramp Times

Motor Tests

(1)

Speed Limits Speed/Torque

Control

Start/Stop/I/O Application

Done /

Exit

Configures

Motor Control

Method

Enter Motor NP

Data, Stop Mode,

Accel/Decel

Ramp Times

Optimize Torque and

Verify Direction

Set Min/Max

Speed and

Direction Control

Configure

Source, Value and Scale for

Speed References

Configure

Control Method

(2 Wire/3 Wire), I/O,

Digital Inputs/Outputs and Analog Outputs

Configure for Specific

Application

(1)

During “Motor Tests” the drive may modify some parameter values. It may be necessary to review previously set values.

2-4

Start Up

Running S.M.A.R.T. Start

During a Start Up, the majority of applications require changes to only a few parameters. The LCD HIM on a PowerFlex 70 drive offers

S.M.A.R.T. start, which displays the most commonly changed parameters. With these parameters, you can set the following functions:

S - Start Mode and Stop Mode

M - Minimum and Maximum Speed

A - Accel Time 1 and Decel Time 1

R - Reference Source

T - Thermal Motor Overload

To run a S.M.A.R.T. start routine:

Step

1. Press ALT and then Esc (S.M.A.R.T). The

S.M.A.R.T. start screen appears.

2. View and change parameter values as desired. For HIM information, see

Appendix B.

3. Press Esc to exit the S.M.A.R.T. start.

Key(s)

ALT

Esc

Esc

Example LCD Displays

F-> Stopped

0.0

Hz

SMART List:

Auto

Running an Assisted Start Up

Important: This start-up routine requires an LCD HIM.

The Assisted start-up routine asks simple yes or no questions and prompts you to input required information. Access Assisted Start Up by selecting “Start Up” from the Main Menu.

To perform an Assisted Start-Up

Step

1. In the Main Menu, press the Up Arrow or

Down Arrow to scroll to “Start Up”.

2. Press Enter.

Key(s) Example LCD Displays

F-> Stopped

0.0

Hz

Main Menu:

Memory Storage

Start Up

Preferences

Auto

Programming and Parameters

Chapter

3

Chapter 3 provides a complete listing and description of the

PowerFlex 70 parameters. The parameters can be programmed (viewed/ edited) using an LED or LCD HIM (Human Interface Module).

As an alternative, programming can also be performed using

DriveExplorer™ or DriveExecutive™ software and a personal computer.

Refer to

Appendix B for brief descriptions of the LED and LCD Human

Interface Modules.

For information on…

About Parameters

How Parameters are Organized

Monitor File (File A)

Motor Control File (File B)

Speed Command File (File C)

Dynamic Control File (File D)

Utility File (File E)

Communication File (File H)

Inputs & Outputs File (File J)

Parameter Cross Reference – by Name

See page…

3-1

3-3

3-11

3-13

3-16

3-23

3-29

3-37

3-41

3-47

About Parameters

To configure a drive to operate in a specific way, drive parameters may have to be set. Three types of parameters exist:

ENUM Parameters

ENUM parameters allow a selection from 2 or more items. The LCD

HIM will display a text message for each item. The LED HIM will display a number for each item.

Bit Parameters

Bit parameters have individual bits associated with features or conditions. If the bit is 0, the feature is off or the condition is false. If the bit is 1, the feature is on or the condition is true.

Numeric Parameters

These parameters have a single numerical value (i.e. 0.1 Volts).

The example on the following page shows how each parameter type is presented in this manual.

3-2

Programming and Parameters

➍ ➎ ➏

No. Parameter Name & Description

198 [Load Frm Usr Set]

Loads a previously saved set of parameter values from a selected user set location in drive nonvolatile memory to active drive memory.

216 [Dig In Status]

Status of the digital inputs.

Values

Default:

Options:

0

0

1

2

3

“Ready”

Bit # x

15 x

14 x

13

Nibble 4 x

12 x

11 x

10 x

9

Nibble 3 x

8 x

7 x

6

0

5

Nibble 2

0

4

0

3

0

2

0

1

Nibble 1

0

0

“Ready”

“User Set 1”

“User Set 2”

“User Set 3”

1 =Input Present

0 =Input Not Present x =Reserved

059

E C

[SV Boost Filter]

Default:

Sets the amount of filtering used to boost voltage during Sensorless Vector operation.

Min/Max:

Units:

500

0/32767

1

199

No.

Description

File – Lists the major parameter file category.

Group – Lists the parameter group within a file.

No. – Parameter number. = Parameter value can not be changed until drive is stopped.

32

= 32 bit parameter.

E C

32

= 32 bit parameter in Enhanced Control drives only.

Parameter Name & Description – Parameter name as it appears on an LCD HIM, with a brief description of the parameters function.

Standard

= This parameter is specific to Standard Control drives.

E C

= This parameter will only be available with Enhanced Control drives.

Values – Defines the various operating characteristics of the parameter. Three types exist.

ENUM Default: Lists the value assigned at the factory. “Read Only” = no default.

Bit

Options:

Bit #:

Numeric Default:

Displays the programming selections available.

Lists the bit place holder and definition for each bit.

Lists the value assigned at the factory. “Read Only” = no default.

Min/Max:

Units:

The range (lowest and highest setting) possible for the parameter.

Unit of measure and resolution as shown on the LCD HIM.

Important: Some parameters will have two unit values:

• Analog inputs can be set for current or voltage with 320 [Anlg In Config].

• Values that pertain to Enhanced Control drives only will be indicated by “

E C

.

Important: When sending values through DPI ports, simply remove the decimal point to arrive at the correct value (i.e. to send “5.00 Hz,” use “500”).

Related – Lists parameters (if any) that interact with the selected parameter. The symbol “ ” indicates that additional parameter information is available in Appendix C.

Programming and Parameters

3-3

How Parameters are Organized

LED HIM (Human Interface Module)

The LED HIM displays parameters in Numbered List order. Parameters are accessed by first selecting the file letter then a parameter number.

Important: The PowerFlex 70 Enhanced Control drive does not support the LED HIM.

File Letter Designations

The LED HIM identifies each parameter by File Letter and Parameter

Number.

Utility

File E

ALT

F

M

R

Log

In

Out

Esc

Device

Sel

Auto/Man

Remove

JOG

Parameter 197:

Reset to Defaults

LCD HIM (Human Interface Module)

The LCD HIM displays parameters in a File-Group-Parameter or

Numbered List view order. To switch display mode, access the Main

Menu, press ALT then Sel while cursor is on the parameter selection. In

addition, using 196 [Param Access Lvl] , the user has the option to

display all parameters, commonly used parameters or diagnostic parameters.

Control Options

Two different control options are available for the PowerFlex 70;

Standard and Enhanced. Standard Control drives provide Volts per Hertz and Sensorless Vector operation. Enhanced Control drives support the

PowerFlex Safe Off option and other additional features.

3-4

Programming and Parameters

File-Group-Parameter View

This simplifies programming by grouping parameters that are used for similar functions. The parameters are organized into 6 files in Basic

Parameter view or 7 files in Advanced Parameter view. Each file is divided into groups, and each parameter is an element in a group. By default, the LCD HIM displays parameters by File-Group-Parameter view.

Numbered List View

All parameters are in numerical order.

Programming and Parameters

File

Monitor

Monitor

Basic Parameter View – Standard Control

Parameter 196 [Param Access Lvl] set to option 0 “Basic.”

Group

Metering

Parameters

Output Freq 001

Commanded Freq 002

Output Current 003

DC Bus Voltage 012

File A

Motor Control

Motor Control

Motor Data Motor NP Volts

Motor NP FLA

041

042

Motor NP Hertz 043

Torq Attributes Torque Perf Mode 053

Maximum Voltage 054

File B

Motor NP RPM

Motor NP Power

Mtr NP Pwr Units 046

Maximum Freq

Autotune

044

045

055

061

Speed

Command

Speed Command

Dynamic

Control

Dynamic Control

Utility

Utility

Inputs &

Outputs

Inputs & Outputs

File C

File D

File E

File J

Spd Mode &

Limits

Speed

References

Discrete

Speeds

Ramp Rates

Load Limits

Stop/Brake

Modes

Restart Modes

Power Loss

Minimum Speed 081

Maximum Speed 082

Speed Ref A Sel 090

Speed Ref A Hi 091

Speed Ref A Lo 092

Speed Ref B Sel 093

Speed Ref B Hi 094

Speed Ref B Lo 095

Jog Speed 100

Preset Speed 1-7 101-107

Accel Time 1

Accel Time 2

140

141

Current Lmt Sel 147

Current Lmt Val 148

Decel Time 1

Decel Time 2

142

143

Stop Mode A

Stop Mode B

155

156

Start At PowerUp 168

Power Loss Mode 184

Direction Config Direction Mode 190

DC Brk Lvl Sel 157

DC Brake Level 158

DC Brake Time 159

Auto Rstrt Tries 174

Power Loss Time 185

Drive Memory Param Access Lvl 196

Reset To Defalts 197

Diagnostics Start Inhibits 214

Faults Fault Config 1

Analog Inputs Anlg In Config

238

320

Load Frm Usr Set 198

Save To User Set 199

Dig In Status 216

Analog In1 Hi

Analog In1 Lo

322

323

Analog Outputs Analog Out1 Sel 342

Analog Out1 Hi 343

Analog Out1 Lo 344

Digital Inputs Digital In1-6 Sel 361-366

Digital Outputs Digital Out1 Sel 380

Dig Out1 Level 381

Digital Out2 Sel 384

Dig Out2 Level 385

Motor OL Hertz 047

TB Man Ref Sel 096

TB Man Ref Hi 097

TB Man Ref Lo 098

S Curve % 146

Bus Reg Mode A 161

Bus Reg Mode B 162

DB Resistor Type 163

Auto Rstrt Delay 175

Language 201

Dig Out Status 217

Analog In2 Hi

Analog In2 Lo

325

326

3-5

3-6

Programming and Parameters

Basic Parameter View – Enhanced Control

Parameter 196 [Param Access Lvl] set to option 0 “Basic.”

File

Monitor

Monitor

Group

Metering

Parameters

Output Freq 001

Commanded Freq 002

Output Current 003

Torque Current 004

DC Bus Voltage 012

File A

Motor Control

Motor Control

Motor Data Motor NP Volts 041

Motor NP FLA 042

Motor NP Hertz 043

Torq Attributes Motor Cntl Sel 053

Motor NP RPM 044

Motor NP Power 045

Mtr NP Pwr Units 046

Maximum Voltage 054

Maximum Freq 055

Motor OL Hertz

Motor Poles

Autotune

047

049

061

File B

Speed

Command

Speed Command

Dynamic

Control

Dynamic Control

Utility

Utility

Inputs &

Outputs

Inputs & Outputs

File C

File D

File E

File J

Spd Mode &

Limits

Speed

References

Discrete

Speeds

Ramp Rates

Load Limits

Stop/Brake

Modes

Feedback Select

Accel Time 1

Accel Time 2

Stop Mode A

Stop Mode B

080

Speed Ref A Sel 090

Speed Ref A Hi 091

Speed Ref A Lo 092

Jog Speed 1 100

140

141

Current Lmt Sel 147

155

156

Minimum Speed 081

Maximum Speed 082

Speed Ref B Sel 093

Speed Ref B Hi 094

Speed Ref B Lo 095

Decel Time 1

Decel Time 2

142

143

Current Lmt Val 148

DC Brake Lvl Sel 157

DC Brake Level 158

DC Brake Time 159

Auto Rstrt Tries 174

Power Loss Time 185

Restart Modes Start At PowerUp 168

Power Loss Power Loss Mode 184

Direction Config Direction Mode 190

Drive Memory

Diagnostics

Param Access Lvl 196

Reset To Defalts

Start Inhibits

197

214

Load Frm Usr Set 198

Save To User Set 199

Dig In Status 216

Faults

Alarms

Fault Config 1

Alarm Config 1

Analog Inputs Anlg In Config

238

259

320

Analog Outputs Analog Out1 Sel 342

Analog In 1 Hi

Analog In 2 Hi

322

325

Analog Out1 Hi 343

Analog Out1 Lo 344

Digital Inputs Digital In1-6 Sel 361-366

Digital Outputs Digital Out1 Sel 380

Digital Out2 Sel 384

Dig Out1 Level

Dig Out2 Level

381

385

TB Man Ref Sel

TB Man Ref Hi

TB Man Ref Lo

Preset Speed 1-7 101-107 Jog Speed 2

S Curve %

096

097

098

108

146

Bus Reg Mode A 161

Bus Reg Mode B 162

DB Resistor Type 163

Auto Rstrt Delay

Language

Dig Out Status

Analog In 1 Lo

Analog In 2 Lo

175

201

217

323

326

Programming and Parameters

Advanced Parameter View – Standard Control

Parameter 196 [Param Access Lvl] set to option 1 “Advanced.”

File

Monitor

Monitor

Motor Control

Motor Control

Speed

Command

Speed Command

Dynamic

Control

File A

File B

File C

Dynamic Control

File D

Group

Metering

Drive Data

Motor Data

Slip Comp

Process PI

Ramp Rates

Load Limits

Power Loss

Parameters

Output Freq 001

Commanded Freq 002

Output Current

Torque Current

Flux Current

003

004

005

Rated kW

Rated Volts

026

027

Motor Type

Motor NP Volts

040

041

Motor NP FLA 042

Motor NP Hertz 043

Output Voltage

Output Power

006

007

Output Powr Fctr 008

Elapsed MWh 009

Elapsed Run Time 010

Rated Amps 028

Control SW Ver 029

Motor NP RPM 044

Motor NP Power 045

Mtr NP Pwr Units 046

Motor OL Hertz 047

Torq Attributes Torque Perf Mode 053

Maximum Voltage 054

Maximum Freq 055

Volts per Hertz Start/Acc Boost 069

Run Boost 070

Spd Mode &

Limits

Speed

References

Discrete

Speeds

Speed Trim

Compensation

Flux Up Mode

Flux Up Time

056

057

058

Break Voltage 071

Break Frequency 072

Speed Mode 080

Minimum Speed 081

Maximum Speed 082

Speed Ref A Sel 090

Speed Ref A Hi 091

Speed Ref A Lo 092

Overspeed Limit

Skip Frequency 1 084

Skip Frequency 2 085

Speed Ref B Sel 093

Speed Ref B Hi 094

Speed Ref B Lo

Jog Speed 100

Preset Speed 1-7 101-107

Trim In Select 117

Trim Out Select 118

Trim Hi

Trim Lo

083

095

119

120

Slip RPM @ FLA 121

Slip Comp Gain 122

PI Configuration 124

PI Control 125

PI Reference Sel 126

PI Setpoint 127

PI Feedback Sel 128

Accel Time 1

Accel Time 2

140

141

Current Lmt Sel 147

Current Lmt Val 148

Current Lmt Gain 149

Stop/Brake

Modes

Stop Mode A

Stop Mode B

155

156

DC Brake Lvl Sel 157

Restart Modes Start At PowerUp 168

Flying Start En 169

Power Loss Mode 184

Power Loss Time 185

Slip RPM Meter 123

PI Integral Time

PI Prop Gain

PI Lower Limit

PI Upper Limit

PI Preload

Decel Time 1

Decel Time 2

142

143

Drive OL Mode 150

PWM Frequency 151

DC Brake Level

DC Brake Time

Bus Reg Gain

Flying StartGain

Auto Rstrt Tries

129

130

131

132

133

158

159

160

170

174

MOP Frequency 011

DC Bus Voltage 012

DC Bus Memory 013

Analog In1 Value 016

Analog In2 Value 017

Motor OL Factor 048

Autotune 061

IR Voltage Drop 062

Flux Current Ref 063

Skip Frequency 3 086

Skip Freq Band 087

TB Man Ref Sel 096

TB Man Ref Hi 097

TB Man Ref Lo 098

PI Status 134

PI Ref Meter 135

PI Fdback Meter 136

PI Error Meter 137

PI Output Meter 138

S Curve % 146

Bus Reg Mode A 161

Bus Reg Mode B 162

DB Resistor Type 163

Auto Rstrt Delay 175

3-7

3-8

Programming and Parameters

File

Utility

Utility

File E

Group Parameters

Direction Config Direction Mode 190

HIM Ref Config Save HIM Ref 192

Man Ref Preload 193

MOP Config Save MOP Ref

MOP Rate

194

195

Drive Memory Param Access Lvl 196

Reset To Defalts 197

Load Frm Usr Set 198

Diagnostics Drive Status 1

Drive Status 2

Drive Alarm 1

209

210

211

Drive Alarm 2 212

Speed Ref Source 213

Start Inhibits 214

Last Stop Source 215

Dig In Status 216

Faults

Alarms

Fault Config 1

Fault Clear

Alarm Config 1

238

240

259

Communication Comm Control DPI Data Rate

Communication

270

Drive Logic Rslt 271

Inputs &

Outputs

File H

Inputs & Outputs

Masks &

Owners

Logic Mask

Start Mask

Jog Mask

Direction Mask

Accel Mask

Decel Mask

276

277

278

279

Reference Mask 280

281

282

Save To User Set 199

Reset Meters

Language

200

201

Dig Out Status 217

Drive Temp 218

Drive OL Count 219

Motor OL Count 220

Fault Frequency 224

Fault Amps

Fault Bus Volts

225

226

Status 1 @ Fault 227

Fault Clear Mode 241

Power Up Marker 242

Drive Ref Rslt 272

Drive Ramp Rslt 273

Fault Clr Mask

MOP Mask

Local Mask

Stop Owner

283

284

285

288

Start Owner

Jog Owner

289

290

Direction Owner 291

Datalinks Data In A1-D2 300-307

Data Out A1-D2 310-317

Analog Inputs Anlg In Config 320

Anlg In Sqr Root 321

Analog Outputs Anlg Out Absolut 341

Analog Out1 Sel 342

Analog In 1 Hi

Analog In 1 Lo

Anlg In 1 Loss

322

323

324

Analog Out1 Hi 343

Analog Out1 Lo 344

File J

Digital Inputs Digital In1-6 Sel 361-366

Digital Outputs Digital Out1 Sel 380

Dig Out1 Level 381

Dig Out1 OnTime 382

Dig Out1 OffTime 383

Digital Out2 Sel 384

Dig Out2 Level 385

Dig Out2 OnTime 386

Dig Out2 OffTime 387

Voltage Class

Drive Checksum

202

203

Status 2 @ Fault 228

Alarm 1 @ Fault 229

Alarm 2 @ Fault 230

Testpoint 1 Sel 234

Testpoint 1 Data 235

Testpoint 2 Sel 236

Testpoint 2 Data 237

Fault 1-4 Code

Fault 1-4 Time

243-249

244-250

Reference Owner 292

Accel Owner 293

Decel Owner 294

Fault Clr Owner 295

MOP Owner

Local Owner

296

297

Analog In 2 Hi

Analog In 2 Lo

Anlg In 2 Loss

325

326

327

Programming and Parameters

File

Monitor

Monitor

Group

Metering

Parameters

Output Freq 001

Commanded Freq 002

Output Current

Torque Current

003

004

Flux Current

Output Voltage

005

006

File A

Motor Control

Motor Control

File B

Drive Data

Motor Data

Rated kW

Rated Volts

026

027

Motor Type

Motor NP Volts

Motor NP FLA

040

041

042

Motor NP Hertz 043

Torq Attributes Motor Cntl Sel 053

Maximum Voltage 054

Maximum Freq 055

Speed

Command

Speed Command

Advanced Parameter View – Enhanced Control

Parameter 196 [Param Access Lvl] set to option 1 “Advanced.”

Volts per Hertz Start/Acc Boost 069

Run Boost 070

Spd Mode &

Limits

Feedback Select

Minimum Speed

080

081

Maximum Speed 082

File C

Speed

References

Discrete

Speeds

Speed Trim

Speed Ref A Sel 090

Speed Ref A Hi 091

Speed Ref A Lo 092

Jog Speed 1 100

Trim % Setpoint 116

Output Power 007

Output Powr Fctr 008

Elapsed MWh 009

Elapsed Run Time 010

MOP Frequency 011

DC Bus Voltage 012

Rated Amps 028

Control SW Ver 029

Motor NP RPM 044

Motor NP Power 045

Mtr NP Pwr Units 046

Motor OL Hertz 047

Compensation

Flux Up Mode

Flux Up Time

056

057

058

DC Bus Memory

Elapsed KWh

013

014

Analog In1 Value 016

Analog In2 Value 017

Ramped Speed 022

Speed Reference 023

Motor OL Factor

Motor Poles

048

049

SV Boost Filter 059

Autotune 061

IR Voltage Drop 062

Flux Current Ref 063

Break Voltage* 071

Break Frequency* 072

Overspeed Limit 083

Skip Frequency 1* 084

Skip Frequency 2* 085

Skip Frequency 3* 086

Speed Ref B Sel 093

Speed Ref B Hi 094

Speed Ref B Lo 095

Skip Freq Band*

Rev Speed Limit

087

454

TB Man Ref Sel 096

TB Man Ref Hi 097

TB Man Ref Lo 098

Preset Speed 1-7 101-107 Jog Speed 2 108

Dynamic

Control

Dynamic Control

File D

Slip Comp

Process PI

Ramp Rates

Load Limits

Slip RPM @ FLA 121

PI Configuration 124

PI Control 125

PI Reference Sel 126

PI Setpoint 127

PI Feedback Sel 128

Accel Time 1

Accel Time 2

140

141

Current Lmt Sel 147

Current Lmt Val 148

Current Lmt Gain 149

Stop/Brake

Modes

DB While Stopped 145

Stop Mode A 155

Stop Mode B 156

DC Brake Lvl Sel 157

Restart Modes Powerup Delay 167

Start At PowerUp 168

Power Loss Power Loss Mode 184

Trim In Select 117

Trim Out Select 118

Slip Comp Gain 122

PI Integral Time 129

PI Prop Gain

PI Lower Limit

130

131

PI Upper Limit

PI Preload

132

133

Decel Time 1

Decel Time 2

142

143

Drive OL Mode 150

PWM Frequency 151

DC Brake Level 158

DC Brake Time 159

Bus Reg Ki* 160

Bus Reg Mode A 161

Flying Start En 169

Flying StartGain 170

Power Loss Time 185

Trim Hi

Trim Lo

119

120

Slip RPM Meter 123

PI Status 134

PI Ref Meter 135

PI Fdback Meter 136

PI Error Meter 137

PI Output Meter 138

S Curve % 146

Shear Pin Time 189

Bus Reg Mode B 162

DB Resistor Type 163

Bus Reg Kp*

Bus Reg Kd*

164

165

Auto Rstrt Tries 174

Auto Rstrt Delay 175

3-9

3-10

Programming and Parameters

File

Utility

Utility

Group Parameters

Direction Config Direction Mode 190

File E

HIM Ref Config Save HIM Ref 192

Man Ref Preload 193

MOP Config Save MOP Ref

MOP Rate

194

195

Drive Memory Param Access Lvl 196

Reset To Defalts 197

Load Frm Usr Set 198

Diagnostics Drive Status 1

Drive Status 2

Drive Alarm 1

209

210

211

Drive Alarm 2 212

Speed Ref Source 213

Start Inhibits 214

Last Stop Source 215

Dig In Status 216

Faults Fault Config 1

Fault Clear

Alarm Config 1

238

240

259 Alarms

Communication Comm Control DPI Data Rate

Communication

270

Drive Logic Rslt 271

File H

Inputs &

Outputs

Inputs & Outputs

File J

Masks &

Owners

Logic Mask

Start Mask

Jog Mask

276

277

278

Direction Mask 279

Reference Mask 280

Accel Mask

Decel Mask

281

282

Save To User Set 199

Reset Meters

Language

200

201

Dig Out Status 217

Drive Temp 218

Drive OL Count 219

Motor OL Count 220

Fault Frequency 224

Fault Amps

Fault Bus Volts

225

226

Status 1 @ Fault 227

Fault Clear Mode 241

Power Up Marker 242

Drive Ref Rslt 272

Drive Ramp Rslt 273

Fault Clr Mask

MOP Mask

Local Mask

283

284

285

Stop Owner

Start Owner

288

289

Jog Owner 290

Direction Owner 291

Datalinks Data In A1-D2 300-307 HighRes Ref

Analog Inputs Anlg In Config 320

Anlg In Sqr Root 321

Analog In 1 Hi

Analog In 1 Lo

308

322

323

Analog In 1 Loss 324

Analog Outputs Anlg Out Config 340

Anlg Out Absolut 341

Analog Out1 Sel 342

Analog Out1 Hi 343

Analog Out1 Lo 344

Digital Inputs Digital In1-6 Sel 361-366

Digital Outputs Dig Out Setpt 379 Digital Out1 Sel

Dig Out1 Level

380

381

Dig Out1 OnTime 382

Dig Out1 OffTime 383

Voltage Class

Drive Checksum

DPI Port Select

DPI Port Value

DPI Ref Select

Analog In 2 Hi

Analog In 2 Lo

202

203

Status 2 @ Fault 228

Alarm 1 @ Fault 229

Alarm 2 @ Fault 230

Testpoint 1 Sel 234

Testpoint 1 Data 235

Testpoint 2 Sel 236

Testpoint 2 Data 237

Fault 1-4 Code

Fault 1-4 Time

243-249

244-250

274

275

298

Reference Owner 292

Accel Owner

Decel Owner

293

294

Fault Clr Owner 295

MOP Owner 296

Local Owner 297

Data Out A1-D2 310-317

325

326

Analog In 2 Loss 327

Anlg Out1 Setpt 377

Digital Out2 Sel 384

Dig Out2 Level 385

Dig Out2 OnTime 386

Dig Out2 OffTime 387

* These parameters will only be displayed when parameter 053 [Motor Cntl Sel] is set to option “2 or 3.”

Programming and Parameters

3-11

Monitor File (File A)

No. Parameter Name and Description

001 [Output Freq]

Output frequency present at T1, T2 & T3

(U, V & W)

002 [Commanded Freq]

Value of the active frequency command.

Min/Max:

Units:

Default: 003 [Output Current]

E C

32

The total output current present at T1, T2

& T3 (U, V & W).

Min/Max:

Units:

004 [Torque Current]

E C

32

005 [Flux Current]

E C

32

The amount of current that is out of phase with the fundamental voltage component.

006 [Output Voltage]

008 [Output Powr Fctr]

32

The amount of current that is in phase with the fundamental voltage component.

Output power factor.

010 [Elapsed Run Time]

Accumulated time drive is outputting power.

011 [MOP Frequency]

Value of the signal at MOP (Motor

Operated Potentiometer).

012 [DC Bus Voltage]

Present DC bus voltage level.

Values

Default:

Min/Max:

Units:

Default:

Default:

Min/Max:

Units:

Default:

Output voltage present at terminals T1,

T2 & T3 (U, V & W).

Min/Max:

Units:

Default: 007 [Output Power]

E C

32

Output power present at T1, T2 & T3 (U, V

& W).

Min/Max:

Units:

009 [Elapsed MWh]

32 Accumulated output energy of the drive.

Default:

Min/Max:

Units:

Default:

Min/Max:

Units:

Default:

Min/Max:

Units:

Default:

Min/Max:

Units:

Default:

Min/Max:

Units:

Default:

Min/Max:

Units:

Read Only

–/+[Maximum Freq]

0.1 Hz

Read Only

–/+[Maximum Speed]

0.1 Hz

Read Only

0.0/Drive Rated Amps

× 2

0.1 Amps

0.01 Amps

E C

Read Only

Drive Rating

× –2/+2

0.1 Amps

0.01 Amps

E C

Read Only

Drive Rating

× –2/+2

0.1 Amps

0.01 Amps

E C

Read Only

0.0/Drive Rated Volts

0.1 VAC

Read Only

0.0/Drive Rated kW

× 2

0.1 kW

0.01 kW

E C

Read Only

0.00/1.00

0.01

Read Only

0.0/429496729.5 MWh

0.1 MWh

Read Only

0.0/429496729.5 Hrs

0.1 Hrs

Read Only

–/+[Maximum Frequency]

0.1 Hz

Read Only

0.0/Drive Rating Based

0.1 VDC

3-12

Programming and Parameters

No. Parameter Name and Description

013 [DC Bus Memory]

014

32

016

017

Values

Default:

6 minute average of DC bus voltage level.

Min/Max:

Units:

Default:

E C

[Elapsed kWh]

Accumulated output energy of the drive.

[Analog In1 Value]

[Analog In2 Value]

Value of the signal at the analog inputs.

Min/Max:

Units:

Default:

Min/Max:

Units:

Read Only

0.0/Drive Rating Based

0.1 VDC

Read Only

0.0/429496729.5 kWh

0.1 VDC

Read Only

0.000/20.000 mA

–/+10.000V

0.001 mA

0.001 Volt

Read Only

–/+500.0 Hz

0.1 Hz

022

023

E C

E C

[Ramped Speed]

The value shown is the value after the accel/decel ramp but prior to any corrections supplied by slip comp, PI, etc.

[Speed Reference]

The value shown is the value prior to the accel/decel ramp and any corrections supplied by slip comp, PI, etc.

026 [Rated kW]

32 Drive power rating.

Default:

Min/Max:

Units:

Default:

Min/Max:

Units:

Default:

Min/Max:

027 [Rated Volts]

The drive input voltage class (208, 240,

400 etc.).

028 [Rated Amps]

The drive rated output current.

029 [Control SW Ver]

Main Control Board software version.

Read Only

–/+500.0 Hz

0.1 Hz

Units:

Default:

Min/Max:

Units:

Default:

Min/Max:

Units:

Default:

Min/Max:

Units:

Read Only

0.37/15.0 kW

0.00/300.00 kW

0.01 kW

Read Only

E C

208/600 Volt

0.0/6553.5 Volt

0.1 VAC

Read Only

1.1/32.2 Amps

0.0/6553.5 Amps

0.1 Amps

Read Only

0.000/65.256

0.0/65.535

0.001

E C

E C

E C

196

Motor Control File (File B)

Programming and Parameters

3-13

No. Parameter Name and Description

040 [Motor Type]

Values

Default:

Set to match the type of motor connected.

Options:

0 “Induction”

041 [Motor NP Volts]

Set to the motor nameplate rated volts.

Default:

Min/Max:

Units:

Default: 042 [Motor NP FLA]

Set to the motor nameplate rated full load amps.

Min/Max:

Units:

043 [Motor NP Hertz] Default:

Set to the motor nameplate rated frequency.

Min/Max:

044 [Motor NP RPM]

Set to the motor nameplate rated RPM.

Units:

Default:

045 [Motor NP Power]

Min/Max:

Units:

Default:

0

1

2

“Induction”

“Synchr Reluc”

“Synchr PM”

Drive Rating Based

0.0/[Rated Volts]

0.1 VAC

Drive Rating Based

0.0/[Rated Amps]

× 2

0.1 Amps

Based on Drive Cat. No.

5.0/400.0 Hz

5.0/500.0 Hz

0.1 Hz

1750 RPM

E C

60/24000 RPM

1 RPM

Drive Rating Based

32

Set to the motor nameplate rated power.

Min/Max:

Units:

0.00/100.00

0.00/412.48

E C

0.01 kW/HP

See [Mtr NP Pwr Units]

Drive Rating Based 046 [Mtr NP Pwr Units]

Selects the motor power units to be used.

Default:

Options: 0

1

Default:

“Horsepower”

“kiloWatts”

Motor NP Hz/3 047 [Motor OL Hertz]

Selects the output frequency below which the motor operating current is derated.

The motor thermal overload will generate a fault at lower levels of current.

Min/Max:

Units:

048 [Motor OL Factor] Default:

Sets the operating level for the motor overload.

Motor

FLA x

OL

Factor

=

Operating

Level

Min/Max:

Units:

0.0/Motor NP Hz

0.1 Hz

1.00

0.20/2.00

0.01

049

E C

[Motor Poles]

Defines the number of poles in the motor.

Default:

Min/Max:

Units:

4

2/40

1 Pole

047

048

046

042

220

042

220

3-14

Programming and Parameters

No. Parameter Name and Description

053

Standard

Sets the method of motor torque production.

E C

[Torque Perf Mode]

[Motor Cntl Sel]

Sets the method of motor control used in the drive.

Values

Default:

Options:

Default:

Options:

054 [Maximum Voltage]

Sets the highest voltage the drive will output.

Default:

Min/Max:

055 [Maximum Freq]

Units:

Default:

Sets the highest frequency the drive will output.

Refer to parameter 083 [Overspeed Limit].

Min/Max:

Units:

056 [Compensation]

Enables/disables correction options.

0

0

1

2

3

0

“Sensrls Vect”

“Sensrls Vect”

“SV Economize”

“Custom V/Hz”

“Fan/Pmp V/Hz”

“Sensrls Vect”

2

3

0

1

“Sensrls Vect”

“SV Economize”

“Custom V/Hz”

“Fan/Pmp V/Hz”

Drive Rated Volts

Rated Volts

× 0.25/Rated

Volts

0.1 VAC

110.0 or 130.0 Hz

5.0/400.0 Hz

5.0/500.0 Hz

0.1 Hz

E C

083

062

063

069

070

ave x

15 x

14 x

13 x

12 x

11 x

10 x

9

Nibble 4 Nibble 3

Bit #

Factory Default Bit Values x

8 x

7 x

6 x

5

Nibble 2 x

4

1

3

Xsistor Diag * Enable Jerk x

1 1

2 1

Nibble 1

0

1 =Enabled

0 =Disabled x =Reserved

* Enhanced Control Option Only.

057 [Flux Up Mode] Default: 0 “Manual”

Auto = Flux is established for a calculated time period based on motor nameplate data. [Flux Up Time] is not used.

Manual = Flux is established for [Flux Up

Time] before acceleration.

Options:

058 [Flux Up Time] Default:

059

Sets the amount of time the drive will use to try and achieve full motor stator flux.

When a Start command is issued, DC current at current limit level is used to build stator flux before accelerating.

Min/Max:

Units:

E C

[SV Boost Filter]

Default:

Sets the amount of filtering used to boost voltage during Sensorless Vector operation.

Min/Max:

Units:

0

1

500

“Manual”

“Automatic”

0.00 Secs

0.00/5.00 Secs

0.01 Secs

0/32767

1

053

058

053

058

Programming and Parameters

3-15

No. Parameter Name and Description

061 [Autotune]

Values

Default: 3 “Calculate”

053

Provides a manual or automatic method for setting [IR Voltage Drop] and [Flux

Current Ref], which affect sensorless vector performance. Valid only when parameter 53 is set to “Sensrls Vect” or

“SV Economize.”

Options: 0

1

2

3

“Ready”

“Static Tune”

“Rotate Tune”

“Calculate”

“Ready” (0) = Parameter returns to this setting following a “Static Tune” or “Rotate

Tune.” It also permits manually setting [IR Voltage Drop] and [Flux Current Ref].

062

“Static Tune” (1) = A temporary command that initiates a non-rotational motor stator resistance test for the best possible automatic setting of [IR Voltage Drop].

A start command is required following initiation of this setting. The parameter returns to “Ready” (0) following the test, at which time another start transition is required to operate the drive in normal mode. Used when motor cannot be rotated.

“Rotate Tune” (2) = A temporary command that initiates a “Static Tune” followed by a rotational test for the best possible automatic setting of [Flux Current Ref]. A start command is required following initiation of this setting. The parameter returns to “Ready” (0) following the test, at which time another start transition is required to operate the drive in normal mode. Important: Used when motor is uncoupled from the load. Results may not be valid if a load is coupled to the motor during this procedure.

!

ATTENTION: Rotation of the motor in an undesired direction can occur during this procedure. To guard against possible injury and/or equipment damage, it is recommended that the motor be disconnected from the load before proceeding.

“Calculate” (3) = This setting uses motor nameplate data to automatically set [IR

Voltage Drop] and [Flux Current Ref].

062 [IR Voltage Drop]

Value of voltage drop across the resistance of the motor stator at rated motor current. Used only parameter 53 is set to “Sensrls Vect” or “SV Economize.”

Default:

Min/Max:

Units:

Drive Rating Based

0.0/[Motor NP Volts]

×0.25

0.1 VAC

Drive Rating Based 063 [Flux Current Ref]

32

Default:

Value of amps for full motor flux. Used only when parameter 53 is set to “Sensrls

Vect” or “SV Economize.”

Min/Max:

Units:

0.00/[Motor NP FLA]

0.01 Amps

053

061

053

061

3-16

Programming and Parameters

No. Parameter Name and Description

069 [Start/Acc Boost]

Values

Default:

Sets the voltage boost level for starting and acceleration when “Custom V/Hz” mode is selected.

Refer to parameter 083 [Overspeed Limit].

Min/Max:

Units:

070 [Run Boost] Default:

Sets the boost level for steady state or deceleration when “Fan/Pmp V/Hz” or

“Custom V/Hz” modes are selected.

Refer to parameter 083 [Overspeed Limit].

Min/Max:

Units:

071 [Break Voltage] Default:

Sets the voltage the drive will output at

[Break Frequency].

Refer to parameter 083 [Overspeed Limit].

Min/Max:

Units:

072 [Break Frequency] Default:

Sets the frequency the drive will output at

[Break Voltage].

Refer to parameter 083 [Overspeed Limit].

Min/Max:

Units:

Drive Rating Based

0.0/[Motor NP Volts]

× 0.25

0.1 VAC

053

070

Drive Rating Based

0.0/[Motor NP Volts]

× 0.25

0.1 VAC

053

069

[Motor NP Volts]

× 0.25

0.0/[Motor NP Volts]

0.1 VAC

[Motor NP Hertz]

× 0.25

0.0/[Maximum Freq]

0.1 Hz

053

072

053

071

Speed Command File (File C)

No. Parameter Name and Description

080

Standard

[Speed Mode]

Sets the method of speed regulation.

Values

Default:

Options:

E C

[Feedback Select]

Selects the source for motor speed feedback.

“Open Loop” (0) - no encoder is present, and slip compensation is not needed.

“Slip Comp” (1) - tight speed control is needed, and encoder is not present.

081 [Minimum Speed]

Default:

Options:

Default:

Sets the low limit for speed reference after scaling is applied.

Refer to parameter 083 [Overspeed Limit].

Min/Max:

Units:

0

0

1

2

0

0

1

“Open Loop”

“Open Loop”

“Slip Comp”

“Process PI”

“Open Loop”

“Open Loop”

“Slip Comp”

0.0 Hz

0.0/[Maximum Speed]

0.1 Hz

121

thru

138

092

095

Programming and Parameters

3-17

No. Parameter Name and Description

082 [Maximum Speed]

Values

Default:

Sets the high limit for speed reference after scaling is applied.

Refer to parameter 083 [Overspeed Limit].

Min/Max:

083 [Overspeed Limit]

Units:

Default:

Sets the incremental amount of the output frequency (above [Maximum Speed]) allowable for functions such as slip compensation.

Min/Max:

Units:

[Maximum Speed] + [Overspeed Limit] must be ð [Maximum Freq]

50.0 or 60.0 Hz

(Dependent on voltage class)

5.0/400.0 Hz

5.0/500.0 Hz

0.1 Hz

10.0 Hz

0.0/20.0 Hz

0.1 Hz

E C

055

083

091

094

202

055

082

Allowable Output Frequency Range

Bus Regulation or Current Limit

Allowable Output Frequency Range

Normal Operation

Allowable Reference Frequency Range

Max Volts

Motor Volts

Frequency Trim due to

Speed Control Mode

Break Volts

Start Boost

Run

0 Min

Speed

084

085

086

[Skip Frequency 1]

[Skip Frequency 2]

[Skip Frequency 3]

Break

Frequency

Motor

Hz

Frequency

Default:

Default:

Default:

Sets a frequency at which the drive will not operate.

[Skip Frequency 1-3] and [Skip Frequency

Band] must not equal 0.

Min/Max:

Units:

087 [Skip Freq Band] Default:

Min/Max:

Units:

454

Determines the bandwidth around a skip frequency. [Skip Freq Band] is split, applying 1/2 above and 1/2 below the actual skip frequency. The same bandwidth applies to all skip frequencies.

E C

[Rev Speed Limit]

Sets a limit on speed in the negative direction. A value of zero disables this parameter and uses [Min Speed] for minimum speed.

Default:

Min/Max:

Units:

Overspeed

Limit

Max

Speed

0.0 Hz

0.0 Hz

0.0 Hz

–/+[Maximum Speed]

0.1 Hz

0.0 Hz

0.0/30.0 Hz

0.1 Hz

0.0 Hz

Output

Freq Limit

–[Max Speed]/0.0 Hz

0.1 Hz

Max

Freq

087

084

085

086

3-18

Programming and Parameters

No. Parameter Name and Description

090 [Speed Ref A Sel]

Values

Default:

Selects the source of the speed reference to the drive unless [Speed Ref B Sel] or

[Preset Speed 1-7] is selected.

Options:

For more information on selecting a speed

reference source, see Figure 1.11 on page 1-18 .

(1)

See

Appendix B

for DPI port locations.

(2)

Enhanced Control Drives Only.

091 [Speed Ref A Hi] Default:

Scales the upper value of the [Speed Ref

A Sel] selection when the source is an analog input.

Min/Max:

Units:

092 [Speed Ref A Lo] Default:

Scales the lower value of the [Speed Ref

A Sel] selection when the source is an analog input.

093 [Speed Ref B Sel]

Min/Max:

Units:

Default:

See

[Speed Ref A Sel] .

Options:

2 “Analog In 2”

17

18

19

20

13

14

15

16

9

10

11

12

1

2

3-8

21

22

23-

29

30

“Analog In 1”

“Analog In 2”

“Reserved”

“MOP Level”

“Reserved”

“Preset Spd1”

“Preset Spd2”

“Preset Spd3”

“Preset Spd4”

“Preset Spd5”

“Preset Spd6”

“Preset Spd7”

“DPI Port 1”

(1)

“DPI Port 2”

(1)

“DPI Port 3”

(1)

“Reserved”

“DPI Port 5”

(1)

“Reserved”

“HighRes Ref”

(2)

[Maximum Speed]

–/+[Maximum Speed]

0.1 Hz

0.0 Hz

–/+[Maximum Speed]

0.1 Hz

11 “Preset Spd1”

See

[Speed Ref A

Sel]

[Maximum Speed]

–/+[Maximum Speed]

0.1 Hz

094 [Speed Ref B Hi] Default:

Scales the upper value of the [Speed Ref

B Sel] selection when the source is an analog input.

Min/Max:

Units:

095 [Speed Ref B Lo] Default:

Scales the lower value of the [Speed Ref

B Sel] selection when the source is an analog input.

096 [TB Man Ref Sel]

Min/Max:

Units:

Default:

Sets the manual speed reference source when a digital input is configured for

“Auto/Manual.”

(1)

“Analog In 2” is not a valid selection if it was selected for any of the following:

- [Trim In Select]

- [PI Feedback Sel]

- [PI Reference Sel]

- [Current Lmt Sel]

Options:

0.0 Hz

–/+[Maximum Speed]

0.1 Hz

1

1

2

3-8

9

“Analog In 1”

“Analog In 1”

“Analog In 2”

(1)

“Reserved”

“MOP Level” thru

120

192

thru

194

213

272

273

002

091

thru

093

101

thru

107

117

320

361

thru

366

082

081

See

090

093

090

093

097

098

Programming and Parameters

3-19

No. Parameter Name and Description

097 [TB Man Ref Hi]

Scales the upper value of the [TB Man

Ref Sel] selection when the source is an analog input.

098 [TB Man Ref Lo]

100

Values

Default:

Min/Max:

Units:

Default:

Scales the lower value of the [TB Man Ref

Sel] selection when the source is an analog input.

Standard

[Jog Speed]

Min/Max:

Units:

Default:

Sets the output frequency when a jog command is issued.

E C

[Jog Speed 1]

Min/Max:

Units:

Default:

101

102

103

104

105

106

107

108

Sets the output frequency when Jog

Speed 1 is selected.

Min/Max:

Units:

Default:

[Preset Speed 1]

[Preset Speed 2]

[Preset Speed 3]

[Preset Speed 4]

[Preset Speed 5]

[Preset Speed 6]

[Preset Speed 7]

Provides an internal fixed speed command value. In bipolar mode direction is commanded by the sign of the reference.

Min/Max:

Units:

E C

[Jog Speed 2]

Default:

Min/Max:

Units:

Default: 116

Sets the output frequency when Jog

Speed 2 is selected.

E C

[Trim % Setpoint]

Adds or subtracts a percentage of the speed reference or maximum speed.

Dependent on the setting of [Trim Out

Select], parameter 118.

117 [Trim In Select]

Specifies which analog input signal is being used as a trim input.

Min/Max:

Units:

Default:

Options:

2

[Maximum Speed]

–/+[Maximum Speed]

0.1 Hz

0.0 Hz

–/+[Maximum Speed]

0.1 Hz

10.0 Hz

–/+[Maximum Speed]

0.1 Hz

10.0 Hz

–/+[Maximum Speed]

0.1 Hz

5.0 Hz

10.0 Hz

20.0 Hz

30.0 Hz

40.0 Hz

50.0 Hz

60.0 Hz

–/+[Maximum Speed]

0.1 Hz

10.0 Hz

–/+[Maximum Speed]

0.1 Hz

0.00%

–/+200.00%

0.01%

“Analog In 2”

See

[Speed Ref A

Sel]

096

096

090

093

090

093

090

093

3-20

Programming and Parameters

No. Parameter Name and Description

118 [Trim Out Select]

Values

Specifies which speed references are to be trimmed.

117

119

120

A x

15 x

14 x

13 x

12 x

11 x

10 x

9

Nibble 4 Nibble 3

Bit #

Factory Default Bit Values x

8 x

7 x

6 x

5

Nibble 2 x

4 x

3

0

2

0

1

Nibble 1

0

0

1 =Trimmed

0 =Not Trimmed x =Reserved

* Enhanced Control Option Only.

119 [Trim Hi] Default: 60.0 Hz

Scales the upper value of the [Trim In

Select] selection when the source is an analog input.

120 [Trim Lo]

Scales the lower value of the [Trim In

Select] selection when the source is an analog input.

Min/Max:

Units:

Default:

Min/Max:

Units:

–/+[Maximum Speed]

0.1 Hz

0.0 Hz

–/+[Maximum Speed]

0.1 Hz

Important: Parameters in the Slip Comp Group are used to enable and tune the

Slip Compensation Regulator. In order to allow the Slip Compensation Regulator to control drive operation, parameter 080 must be set to 1 “Slip Comp”.

082

117

117

121 [Slip RPM @ FLA]

Sets the amount of compensation to drive output at motor FLA.

If the value of parameter 061 [Autotune] =

3 “Calculate” changes made to this parameter will not be accepted.

Min/Max:

Units:

122 [Slip Comp Gain] Default:

Sets the response time of slip compensation.

123 [Slip RPM Meter]

Min/Max:

Units:

Default:

Displays the present amount of adjustment being applied as slip compensation.

Default:

Min/Max:

Units:

Based on [Motor NP RPM]

0.0/1200.0 RPM

0.1 RPM

061

080

122

123

40.0

1.0/100.0

0.1

Read Only

0.0/300.0 RPM

–/+300.0 RPM

0.1 RPM

E C

080

121

122

080

121

122

Programming and Parameters

3-21

No. Parameter Name and Description Values

Important: Parameters in the Process PI Group are used to enable and tune the

PI Loop.

Standard

To allow the PI Loop to control drive operation, parameter 080 must be set to 2 “Process PI”.

124 [PI Configuration]

Sets configuration of the PI regulator.

124

thru

138

x

15 x

14 x

13 x

12 x

11 x

10 x

9

Nibble 4 Nibble 3

Bit #

Factory Default Bit Values x

8

0

7

0

6

0

5

Nibble 2

0

4

Zero Clamp Preload Mode

0

3

0

2

0

1

Nibble 1

0

0

1 =Enabled

0 =Disabled x =Reserved

* Enhanced Control Option Only.

125 [PI Control]

Controls the PI regulator.

080

x

15 x

14 x

13 x

12 x

11 x

10 x

9

Nibble 4 Nibble 3

Bit #

Factory Default Bit Values x

8 x

7 x

6 x

5

Nibble 2 x

4

126 [PI Reference Sel]

Selects the source of the PI reference.

(1)

Enhanced Control Drives Only.

127 [PI Setpoint]

Default:

Options: x

3

0

2

PI Reset PI Enable

0

1

Nibble 1

0

0

1 =Enabled

0 =Disabled x =Reserved

Default:

Provides an internal fixed value for process setpoint when [PI Reference Sel] is set to “PI Setpoint.”

Min/Max:

Units:

0 “PI Setpoint”

0

1

2

3-8

9

10

11-

17

18-

20

21

22

23-

29

30

“PI Setpoint”

“Analog In 1”

“Analog In 2”

“Reserved”

“MOP Level”

“Master Ref”

“Preset Spd1-7”

“DPI Port 1-3”

“Reserved”

“DPI Port 5”

“Reserved”

“HighRes Ref”

(1)

50.00%

–/+100.00% of Maximum

Process Value

0.01%

124

thru

138

124

thru

138

3-22

Programming and Parameters

No. Parameter Name and Description

128 [PI Feedback Sel]

Selects the source of the PI feedback.

Values

Default:

Options:

129 [PI Integral Time]

Time required for the integral component to reach 100% of [PI Error Meter]. Not functional when the PI Hold bit of [PI

Control] = “1” (enabled). A value of zero disables this parameter

130 [PI Prop Gain]

Sets the value for the PI proportional component.

PI Error

× PI Prop Gain = PI Output

131 [PI Lower Limit]

Sets the lower limit of the PI output.

Default:

Min/Max:

Units:

Default:

Min/Max:

Units:

Default:

Min/Max:

2 “Analog In 2”

See

[PI Reference Sel]

.

2.00 Secs

0.00/100.00 Secs

0.01 Secs

1.00

0.00/100.00

0.01

132 [PI Upper Limit]

Sets the upper limit of the PI output.

133 [PI Preload]

134 [PI Status]

Status of the Process PI regulator.

Units:

Default:

Min/Max:

Units:

Default:

Sets the value used to preload the integral component on start or enable.

Min/Max:

Units:

–[Maximum Freq]

–100%

E C

–/+400.0 Hz

–/+800%

E C

0.1 Hz

0.1%

E C

+[Maximum Freq]

100%

E C

–/+400.0 Hz

–/+800.0%

0.1 Hz

0.1%

E C

E C

0.0 Hz

100.0%

E C

[PI Lower Limit]/

[PI Upper Limit

0.1 Hz

0.1%

E C

Read Only

124

thru

138

124

thru

138

124

thru

138

124

thru

138

124

thru

138

124

thru

138

124

thru

138

Bit # x

15 x

14 x

13

Nibble 4 x

12 x

11 x

10 x

9

Nibble 3 x

8 x

7 x

6 x

5

Nibble 2 x

4

0

3

0

2

PI Reset PI Enabled

0

1

Nibble 1

0

0

1 =Condition True

0 =Condition False x =Reserved

135 [PI Ref Meter]

Present value of the PI reference signal.

136 [PI Fdback Meter]

Present value of the PI feedback signal.

Default:

Min/Max:

Units:

Default:

Min/Max:

Units:

Read Only

–/+100.00%

0.01%

Read Only

–/+100.00%

0.01%

124

thru

138

124

thru

138

Programming and Parameters

3-23

No. Parameter Name and Description

137 [PI Error Meter]

Present value of the PI error.

138 [PI Output Meter]

Present value of the PI output.

460

461

462

463

E C

[PI Reference Hi]

Scales the upper value of [PI Reference

Sel] of the source.

E C

[PI Reference Lo]

Default:

Min/Max:

Units:

Default:

Scales the lower value of [PI Reference

Sel] of the source.

E C

[PI Feedback Hi]

Scales the upper value of [PI Feedback] of the source.

E C

[PI Feedback Lo]

Min/Max:

Units:

Default:

Min/Max:

Units:

Default:

Scales the lower value of [PI Feedback] of the source.

Min/Max:

Units:

Values

Default:

Min/Max:

Units:

Default:

Min/Max:

Units:

Read Only

–/+100.00%

0.01%

Read Only

–/+100.0 Hz

–/+800.0%

0.1 Hz

0.1%

E C

E C

100.0%

–/+100.0%

0.1%

–100.0%

–/+100.0%

0.1%

100.0%

–/+100.0%

0.1%

0.0%

–/+100.0%

0.1%

Dynamic Control File (File D)

124

thru

138

124

thru

138

No. Parameter Name and Description

140

141

[Accel Time 1]

[Accel Time 2]

Sets the rate of accel for all speed increases.

Max Speed

Accel Time

=

Accel Rate

142

143

[Decel Time 1]

[Decel Time 2]

Sets the rate of decel for all speed decreases.

Max Speed

Decel Time

=

Decel Rate

Values

Default:

Min/Max:

Units:

Default:

Min/Max:

Units:

146 [S Curve %] Default:

Sets the percentage of accel or decel time that is applied to the ramp as S Curve.

Time is added, 1/2 at the beginning and

1/2 at the end of the ramp.

Min/Max:

Units:

10.0 Secs

10.0 Secs

0.1/3600.0 Secs

0.1 Secs

10.0 Secs

10.0 Secs

0.1/3600.0 Secs

0.1 Secs

0.0%

0.0/100.0%

0.1%

140

141

146

361

thru

366

142

143

146

361

thru

366

140

thru

143

3-24

Programming and Parameters

No. Parameter Name and Description

147 [Current Lmt Sel]

Selects the source for the adjustment of current limit (i.e. parameter, analog input, etc.).

148 [Current Lmt Val]

Defines the current limit value when

[Current Lmt Sel] = “Cur Lim Val.”

Values

Default:

Options:

Default:

Min/Max:

Units:

Default: 149 [Current Lmt Gain]

Sets the responsiveness of the current limit.

150 [Drive OL Mode]

Min/Max:

Units:

Default:

Selects the drive’s response to increasing drive temperature.

Options:

0 “Cur Lim Val”

0

1

2

“Cur Lim Val”

“Analog In 1”

“Analog In 2”

[Rated Amps]

× 1.5

(Equation yields approximate default value.)

Drive Rating Based

0.1 Amps

250

0/5000

1

3 “Both–PWM 1st”

2

3

0

1

4 kHz

“Disabled”

“Reduce CLim”

“Reduce PWM”

“Both–PWM 1st”

2/10 kHz

2/12 kHz

1 kHz

E C

151 [PWM Frequency]

189

Default:

Sets the carrier frequency for the PWM output. Drive derating may occur at higher carrier frequencies. For derating information, refer to the PowerFlex

Reference Manual.

Min/Max:

Units:

E C

[Shear Pin Time]

Default:

145

Sets the time that the drive is at or above current limit before a fault occurs. Zero disables this feature.

E C

[DB While Stopped]

Enables/disables dynamic brake operation.

Min/Max:

Units:

Default:

Options:

155

156

Disabled = DB will only operate when drive is running.

Enable = DB operates whenever drive is energized.

[Stop Mode A]

[Stop Mode B]

Default:

Default:

Active stop mode. [Stop Mode A] is active unless [Stop Mode B] is selected by inputs.

(1)

When using options 1 or 2, refer to the

Attention statements at [DC Brake

Level].

Options:

2

3

0

1

1

0

0

0

1

0.0 Secs

0.0/30.0 Secs

0.1 Secs

“Disabled”

“Disabled”

“Enabled”

“Ramp”

“Coast”

“Coast”

“Ramp”

(1)

“Ramp to Hold”

(1)

“DC Brake”

146

149

147

149

147

148

219

157

158

159

!

ATTENTION: If a hazard of injury do to movement of equipment or material exists, an auxiliary mechanical braking device must be used.

Programming and Parameters

3-25

No. Parameter Name and Description

157 [DC Brake Lvl Sel]

Selects the source for [DC Brake Level].

Values

Default:

Options:

158 [DC Brake Level] Default:

Defines the DC brake current level injected into the motor when “DC Brake” is selected as a stop mode.

The DC braking voltage used in this function is created by a PWM algorithm and may not generate the smooth holding force needed for some applications. Refer to the PowerFlex Reference Manual.

Min/Max:

Units:

0 “DC Brake Lvl”

0

1

2

“DC Brake Lvl”

“Analog In 1”

“Analog In 2”

[Rated Amps]

0/[Rated Amps]

× 1.5

(Equation yields approximate maximum value.)

0.1 Amps

155

156

158

159

!

ATTENTION: If a hazard of injury due to movement of equipment or material exists, an auxiliary mechanical braking device must be used.

ATTENTION: This feature should not be used with synchronous or permanent magnet motors. Motors may be demagnetized during braking.

159 [DC Brake Time] Default:

Sets the amount of time DC brake current is “injected” into the motor.

Min/Max:

Units:

0.0 Secs

0.0/90.0 Secs

0.1 Secs

155

thru

158

160

Standard

E C

[Bus Reg Gain]

[Bus Reg Ki]

Sets the responsiveness of the bus regulator.

Default:

Min/Max:

Units:

450

0/5000

1

161

162

3-26

Programming and Parameters

No. Parameter Name and Description

161

162

[Bus Reg Mode A]

[Bus Reg Mode B]

Values

Default:

Sets the method and sequence of the DC bus regulator voltage. Choices are dynamic brake, frequency adjust or both.

Sequence is determined by programming or digital input to the terminal block.

Options:

Dynamic Brake Setup

If a dynamic brake resistor is connected to the drive, both these parameters must be set to either option 2, 3 or 4.

Refer to the Attention statement on page

P-4

for important information on bus regulation.

2

3

0

1

4

1

4

“Adjust Freq”

“Both-Frq 1st”

“Disabled”

“Adjust Freq”

“Dynamic Brak”

“Both-DB 1st”

“Both-Frq 1st”

160

163

!

ATTENTION: The drive does not offer protection for externally mounted brake resistors. A risk of fire exists if external braking resistors are not protected. External resistor packages must be self-protected from over temperature or the protective circuit shown

in Figure C.1 on page C-1 (or equivalent) must be supplied.

163 [DB Resistor Type] Default:

Selects whether the internal or an external DB resistor will be used.

If a dynamic brake resistor is connected to the drive, [Bus Reg Mode x], A, B or Both

(if used), must be set to either option 2, 3 or 4.

Options: 0

1

2

0

2

“Internal Res”

“None”

E C

“Internal Res”

“External Res”

“None”

161

162

!

ATTENTION: The drive does not offer protection for externally mounted brake resistors. A risk of fire exists if external braking resistors are not protected. External resistor packages must be self-protected from over temperature or the protective circuit shown

in Figure C.1 on page C-1 , or equivalent, must be supplied.

ATTENTION: Equipment damage may result if a drive mounted

(internal) resistor is installed and this parameter is set to “External

Res.” Thermal protection for the internal resistor will be disabled, resulting in possible device damage.

164

165

E C

[Bus Reg Kp]

Default:

Proportional gain for the bus regulator.

Used to adjust regulator response.

E C

[Bus Reg Kd]

Min/Max:

Units:

Default:

Derivative gain for the bus regulator. Used to control regulator overshoot.

Min/Max:

Units:

1500

0/10000

1

1000

0/10000

1

Programming and Parameters

3-27

No. Parameter Name and Description

167

E C

[Powerup Delay]

Values

Default:

Defines the programmed delay time, in seconds, before a start command is accepted after a power up.

168 [Start At PowerUp]

Min/Max:

Units:

Default:

Enables/disables a feature to issue a Start or Run command and automatically resume running at commanded speed after drive input power is restored.

Requires a digital input configured for Run or Start and a valid start contact.

Options:

0

0

1

0.0 Secs

0.0/30.0 Secs

0.1 Secs

“Disabled”

“Disabled”

“Enabled”

!

ATTENTION: Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations or industry guidelines.

169 [Flying Start En]

Enables/disables the function which reconnects to a spinning motor at actual

RPM when a start command is issued.

170 [Flying StartGain]

Default:

Options:

Default:

Sets the response of the flying start function.

Min/Max:

Units:

Default: 174 [Auto Rstrt Tries]

Sets the maximum number of times the drive attempts to reset a fault and restart.

Min/Max:

Units:

0

0

1

“Disabled”

“Disabled”

“Enabled”

4000

20/32767

1

0

0/9

1

170

169

175

!

ATTENTION: Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations or industry guidelines.

175 [Auto Rstrt Delay]

Sets the time between restart attempts when [Auto Rstrt Tries] is set to a value other than zero.

Default:

Min/Max:

Units:

1.0 Secs

0.5/30.0 Secs

0.1 Secs

174

3-28

Programming and Parameters

No. Parameter Name and Description

184 [Power Loss Mode]

Values

Default:

Sets the reaction to a loss of input power.

Power loss is recognized when:

• DC bus voltage is ð 73% of [DC Bus

Memory] and [Power Loss Mode] is set to “Coast”.

• DC bus voltage is ð 82% of [DC Bus

Memory] and [Power Loss Mode] is set to “Decel”.

Options:

185 [Power Loss Time] Default:

Sets the time that the drive will remain in power loss mode before a fault is issued.

Min/Max:

Units:

0

0

1

2

“Coast”

“Coast”

“Decel”

“Continue”

0.5 Secs

0.0/60.0 Secs

0.1 Secs

E C

013

185

184

Programming and Parameters

3-29

Utility File (File E)

No. Parameter Name and Description

190 [Direction Mode]

192

Selects the method for changing drive direction.

Values

Default:

Options:

0

0

1

2

“Unipolar”

“Unipolar”

“Bipolar”

“Reverse Dis”

Mode

Unipolar

Bipolar

Reverse Dis

Direction Change

Drive Logic

Sign of Reference

Not Changable

Standard

[Save HIM Ref]

Enables a feature to save the present frequency reference value issued by the

HIM to Drive memory on power loss. Value is restored to the HIM on power up.

320

thru

327

361

thru

366

x

15 x

14 x

13

Nibble 4 x

12 x

11 x

10 x

9

Nibble 3 x

8

Bit #

Factory Default Bit Values

E C

[AutoMan Cnfg]

x

7 x

6 x

5

Nibble 2 x

4 x

3

1

2 x

1

Nibble 1

1

0

At Powr Down

1 =Save at Power Down

0 =Do Not Save x =Reserved x

15 x

14 x

13 x

12 x

11 x

10 x

9

Nibble 4 Nibble 3

Bit #

Factory Default Bit Values x

8

Standard

x

7 x

6 x

5

Nibble 2 x

4

[Man Ref Preload]

x

3

1

ManRefPrld x

1

2 1

Nibble 1

0

Save HIM Ref

1 =Save at Power Down

0 =Do Not Save x =Reserved

Default: 0 “Disabled” 193

Enables/disables a feature to automatically load the present “Auto” frequency reference value into the HIM when “Manual” is selected. Allows smooth speed transition from “Auto” to “Manual.”

Options:

194 [Save MOP Ref]

0

1

“Disabled”

“Enabled”

Enables/disables the feature that saves the present MOP frequency reference at power down or at stop.

x

15 x

14 x

13

Nibble 4 x

12 x

11 x

10 x

9

Nibble 3 x

8

Bit #

Factory Default Bit Values

195 [MOP Rate] x

7 x

6 x

5

Nibble 2 x

4 x

3 x

2

0

1

At Stop At Powr Down

Nibble 1

0

0

1 =Save at Power Down

0 =Do Not Save x =Reserved

Default:

Sets rate of change of the MOP reference in response to a digital input.

Min/Max:

Units:

1.0 Hz/s

0.2/[Maximum Freq]

0.1 Hz/s

3-30

Programming and Parameters

No. Parameter Name and Description

196 [Param Access Lvl]

Selects the parameter display level.

Basic = Reduced param. set

Advanced = Full param. set

197 [Reset To Defalts]

Values

Default:

Options:

Default:

0

0

1

2

0

“Basic”

“Basic”

“Advanced”

“Reserved”

“Ready”

E C

Resets all parameter values (except parameters 196, 201 & 202) to defaults.

Option 1 resets drive to factory settings.

Options 2 and 3 will reset drive to alternate voltage and current rating.

198 [Load Frm Usr Set]

Options:

Default:

Loads a previously saved set of parameter values from a selected user set location in drive nonvolatile memory to active drive memory.

Options:

0

1

2

3

0

2

3

0

1

0

“Ready”

“Factory”

“Low Voltage”

“High Voltage”

“Ready”

“Ready”

“User Set 1”

“User Set 2”

“User Set 3”

“Ready” 199 [Save To User Set] Default:

Saves the parameter values in active drive memory to a user set in drive nonvolatile memory.

Options: 0

1

2

3

0

“Ready”

“User Set 1”

“User Set 2”

“User Set 3”

“Ready” 200 [Reset Meters]

Resets selected meters to zero.

Default:

Options: 0

1

2

0

“Ready”

“MWh”

“Elapsed Time”

“Not Selected” 201 [Language]

Selects the display language when using an LCD HIM. This parameter is not functional with an LED HIM.

Default:

Options:

6

7

4

5

2

3

0

1

8-9

10

“Not Selected”

“English”

“Français”

“Español”

“Italiano”

“Deutsch”

“Reserved”

“Português”

“Reserved”

“Nederlands”

Based on Drive Cat.

No.

202 [Voltage Class]

Configures the drive current rating and associates it with the selected voltage

(i.e. 400 or 480V). This parameter is normally used when downloading parameter sets.

203 [Drive Checksum]

Default:

Options: 2

3

Default:

Provides a checksum value that indicates whether or not a change in drive programming has occurred.

Min/Max:

Units:

“Low Voltage”

“High Voltage”

Read Only

0/65535

1

199

198

Programming and Parameters

3-31

No. Parameter Name and Description

209 [Drive Status 1]

Present operating condition of the drive.

Values

(2) (2) (2) (2)

(1) (1) (1)

Read Only

Bit #

0

15

Spd Ref ID 3 Spd Ref ID 0 Local ID 1

0

14

0

13

0

12

1

11

1

10

1

9

0

8

Nibble 4 Nibble 3

0

7

0

6

Alarm Decelerating Active Ready

0

5

Nibble 2

0

4

1

3

1

2

0

1

Nibble 1

0

0

1 =Condition True

0 =Condition False x =Reserved

Bits

(2)

15 14 13 12 Description

1

1

1

1

1

1

1

0

1

0

0

0

0

0

0

0

1

1

0

1

1

0

0

1

0

1

1

0

1

0

0

0

0

1

1

0

1

0

1

1

0

0

1

1

0

0

0

1

1

0

1

0

1

1

0

1

0

1

0

1

0

0

1

0

Ref A Auto

Ref B Auto

Preset 2 Auto

Preset 3 Auto

Preset 4 Auto

Preset 5 Auto

Preset 6 Auto

Preset 7 Auto

TB Manual

Port 1 Manual

Port 2 Manual

Port 3 Manual

Port 4 Manual

Port 5 Manual

Port 6 Manual

Jog Ref

1

1

0

1

1

0

0

0

Bits

(1)

11 10 9

0

1

1

0

1

0

0

1

1

0

1

0

1

0

1

0

210 [Drive Status 2]

Present operating condition of the drive.

Description

Port 0 (TB)

Port 1

Port 2

Port 3

Port 4

Port 5

Port 6

No Local

Control

Read Only

* uning

Bit # x

15 x

14

0

13

Nibble 4

0

12

0

11

Bus Freq Reg AutoRst Act

0

10

0

9

Nibble 3

0

8

0

7

0

6

AutoT DC Braking Jogging Active Ready

0

5

Nibble 2

0

4

0

3

0

2

0

1

Nibble 1

0

0

1 =Condition True

0 =Condition False x =Reserved

* Enhanced Control Option Only.

211 [Drive Alarm 1]

Alarm conditions that currently exist in the drive.

Read Only

*

Lvl 2 Lvl 1

PwrUp oltage

Bit # x

15 x

14 x

13

Nibble 4 x

12

0

11

Motor Therm Drv OL Drv OL x

10

0

9

Nibble 3

0

8

0

7 x

6

0

5

Nibble 2

IntDBRes OH Power Loss

0

4

0

3

0

2

0

1

0

0

Nibble 1

* Enhanced Control Option Only.

1 =Condition True

0 =Condition False x =Reserved

210

209

212

3-32

Programming and Parameters

No. Parameter Name and Description

212 [Drive Alarm 2]

Values

Alarm conditions that currently exist in the drive.

Read Only

211

Bit # x

15

0

14

0

13

Nibble 4 x

12 x

11

0

10

0

9

Nibble 3

0

8

NP

Hz Cflct

IR Vlts Rang MaxFrq Cflct MtrT yp Cflct

Bipolr Cflct

0

7

0

6

0

5

0

4

0

3

0

2

0

1

Nibble 2 Nibble 1

0

0

* Enhanced Control Option Only.

1 =Condition True

0 =Condition False x =Reserved

213 [Speed Ref Source]

Displays the source of the speed reference to the drive.

(1)

Enhanced Control Drives Only.

Default: Read Only

Options: 0

1

2

3-8

9

10

11

12

17

18

19

20

13

14

15

16

21

22

23-

29

30 “HighRes Ref”

(1)

Read Only

“PI Output”

“Analog In 1”

“Analog In 2”

“Reserved”

“MOP Level”

“Reserved”

“Preset Spd1”

“Preset Spd2”

“Preset Spd3”

“Preset Spd4”

“Preset Spd5”

“Preset Spd6”

“Preset Spd7”

“DPI Port 1”

“DPI Port 2”

“DPI Port 3”

“Reserved”

“DPI Port 5”

“Reserved”

214 [Start Inhibits]

Displays the inputs currently preventing the drive from starting.

090

093

096

101

Alarm

Bit # x

15 x

14

0

13

DPI Port 5 x

12

0

11

Nibble 4

0

10

0

9

Nibble 3

1

8 x

7

0

6

0

5

Nibble 2

0

4

Stop Assertd Enable Type 2 Fault

0

3

0

2

0

1

Nibble 1

0

0

1 =Inhibit True

0 =Inhibit False x =Reserved

Programming and Parameters

3-33

No. Parameter Name and Description

215 [Last Stop Source]

Values

Default: Read Only

Displays the source that initiated the most recent stop sequence. It will be cleared

(set to 0) during the next start sequence.

216 [Dig In Status]

Options: 0

1

2

5

6

3

4

11

12

13

7

8

9

10

Read Only

“Pwr Removed”

“DPI Port 1”

“DPI Port 2”

“DPI Port 3”

“Reserved”

“DPI Port 5”

“Reserved”

“Digital In”

“Fault”

“Not Enabled”

“Sleep”

“Jog”

“Autotune”

“Precharge”

E C

E C

Status of the digital inputs.

361

362

363

364

365

366

361

thru

366

Bit # x

15 x

14 x

13

Nibble 4 x

12 x

11 x

10 x

9

Nibble 3 x

8 x

7 x

6

0

5

Nibble 2

0

4

0

3

0

2

0

1

Nibble 1

0

0

1 =Input Present

0 =Input Not Present x =Reserved

217 [Dig Out Status]

Status of the digital outputs.

Read Only

380

thru

384

Bit # x

15 x

14 x

13

Nibble 4 x

12 x

11 x

10 x

9

Nibble 3 x

8 x

7 x

6 x

5

Nibble 2 x

4 x

3 x

2

0

1

Nibble 1

0

0

1 =Output Energized

0 =Output De-energized x =Reserved

218 [Drive Temp]

Present operating temperature of the drive power section.

219 [Drive OL Count]

Default:

Min/Max:

Units:

Default:

Accumulated percentage of drive overload. Continuously operating the drive over 100% of its rating will increase this value to 100% and cause a drive fault or foldback depending on the setting of

[Drive OL Mode].

Min/Max:

Units:

Read Only

–/+100 degC

0.0/100.0%

1.0 degC

0.1%

E C

E C

Read Only

0.0/100.0%

0.1%

150

3-34

Programming and Parameters

No. Parameter Name and Description

220 [Motor OL Count]

Accumulated percentage of motor overload. Continuously operating the motor over 100% of the motor overload setting will increase this value to 100% and cause a drive fault.

224 [Fault Frequency]

Values

Default:

Min/Max:

Units:

Default:

Captures and displays the output speed of the drive at the time of the last fault.

225 [Fault Amps]

Min/Max:

Units:

Default:

Captures and displays motor amps at the time of the last fault.

226 [Fault Bus Volts]

Min/Max:

Units:

Default:

Captures and displays the DC bus voltage of the drive at the time of the last fault.

Min/Max:

Units:

227 [Status 1 @ Fault]

Captures and displays [Drive Status 1] bit pattern at the time of the last fault.

Read Only

0.0/100.0%

0.1%

Read Only

0.0/+[Maximum Freq]

0.1 Hz

Read Only

0.0/[Rated Amps]

× 2

0.1 Amps

Read Only

0.0/Max Bus Volts

0.1 VDC

Read Only

047

048

225

thru

230

224

thru

230

224

thru

230

209

224

thru

230

Bit #

0

15

Spd Ref ID 3 Spd Ref ID 0 Local ID 1

0

14

0

13

0

12

1

11

1

10

1

9

0

8

Nibble 4 Nibble 3

1

7

0

6

Alarm Decelerating Active Ready

0

5

Nibble 2

0

4

1

3

1

2

0

1

Nibble 1

0

0

1 =Condition True

0 =Condition False x =Reserved

228 [Status 2 @ Fault]

Captures and displays [Drive Status 2] bit pattern at the time of the last fault.

Read Only

* uning

Bit # x

15 x

14

0

13

Nibble 4

0

12

0

11

Bus Freq Reg AutoRst Act

0

10

0

9

Nibble 3

0

8

0

7

0

6

AutoT DC Braking Jogging Active Ready

0

5

Nibble 2

0

4

0

3

0

2

0

1

Nibble 1

0

0

1 =Condition True

0 =Condition False x =Reserved

* Enhanced Control Option Only.

210

224

thru

230

Programming and Parameters

3-35

No. Parameter Name and Description

229 [Alarm 1 @ Fault]

Values

Captures and displays [Drive Alarm 1] at the time of the last fault.

Read Only

*

L

Vl 2

Lvl 1

PwrUp oltage

Bit # x

15 x

14 x

13

Nibble 4 x

12

0

11

Motor Therm Drv OL Drv OL x

10

0

9

Nibble 3

0

8

0

7 x

6

0

5

IntDBRes OH Power Loss

0 0 0 0 0

Nibble 2

4 3 2 1

Nibble 1

0

* Enhanced Control Option Only.

1 =Condition True

0 =Condition False x =Reserved

Read Only 230 [Alarm 2 @ Fault]

Captures and displays [Drive Alarm 2] at the time of the last fault.

211

224

thru

230

212

224

thru

230

234

236

Bit # x

15

0

14

0

13

Nibble 4 x

12 x

11

0

10

0

9

Nibble 3

0

8

NP

Hz Cflct

IR Vlts Rang MaxFrq Cflct MtrT yp Cflct

Bipolr Cflct

0 0 0 0 0 0 0

7 6 5

Nibble 2

4 3 2 1

Nibble 1

0

0

* Enhanced Control Option Only.

1 =Condition True

0 =Condition False x =Reserved

[Testpoint 1 Sel]

[Testpoint 2 Sel]

Selects the function whose value is displayed value in [Testpoint x Data].

These are internal values that are not accessible through parameters.

See

Testpoint Codes and Functions on page 4-10 for a listing of available codes

and functions.

Default:

Min/Max:

Units:

235

237

E C

32

[Testpoint 1 Data]

[Testpoint 2 Data]

Default:

Min/Max:

The present value of the function selected in [Testpoint x Sel].

Units:

238 [Fault Config 1]

Enables/disables annunciation of the listed faults.

*

* ries

499

0/999

0/65535

1

Read Only

0/65535

–/+2147483647

1 oltage

E C

E C

x

15 x

14 x

13 x

12

0

11

ShearPNo Acc x

10 x

9 x

8

Nibble 4 Nibble 3

Bit #

Factory Default Bit Values

0

7

Motor Therm AutRst T

1

6

0

5

Nibble 2

0

4

1

3

Motor OverLd UnderV x

2

1

1

Nibble 1

0

0

1 =Enabled

0 =Disabled x =Reserved

* Enhanced Control Option Only.

3-36

Programming and Parameters

No. Parameter Name and Description

240 [Fault Clear]

Resets a fault and clears the fault queue.

Values

Default: 0 “Ready”

Options: 0

1

2

1

“Ready”

“Clear Faults”

“Clr Flt Que”

“Enabled” 241 [Fault Clear Mode] Default:

Enables/disables a fault reset (clear faults) attempt from any source. This does not apply to fault codes which are cleared indirectly via other actions.

Options:

242 [Power Up Marker] Default:

32

243

245

247

249

Elapsed hours since initial drive power up.

This value will rollover to 0 after the drive has been powered on for more than the max value shown. For relevance to most recent power up see [Fault x Time].

Min/Max:

Units:

Default:

[Fault 1 Code]

[Fault 2 Code]

[Fault 3 Code]

[Fault 4 Code]

Min/Max:

Units:

A code that represents the fault that tripped the drive. The codes will appear in these parameters in the order they occur

([Fault 1 Code] = the most recent fault).

244

246

248

250

[Fault 1 Time]

[Fault 2 Time]

[Fault 3 Time]

[Fault 4 Time]

32

The time between initial drive power up and the occurrence of the associated trip fault. Can be compared to [Power Up

Marker] for the time from the most recent power up.

[Fault x Time] – [Power Up Marker] = Time difference to the most recent power up. A negative value indicates fault occurred before most recent power up. A positive value indicates fault occurred after most recent power up.

259 [Alarm Config 1]

Default:

Min/Max:

Units:

0

1

“Disabled”

“Enabled”

Read Only

0.0000/429496.7295 Hrs

0.0001 Hrs

Read Only

0/9999

0/65535

0

Read Only

E C

0.0000/429496.7295 Hrs

0.0001 Hrs

Enables/disables alarm conditions that will initiate an active drive alarm.

*

Lvl 2 Lvl 1

PwrUp oltage x

15 x

14 x

13

Nibble 4 x

12

1

11

Motor Therm Drv OL Drv OL x

10

1

9

Nibble 3

Bit #

Factory Default Bit Values

1

8

1

7 x

6

1

5

Nibble 2

1

4

1

3

Str At

1

2

Power Loss

1

1

Nibble 1

1

0

1 =Enabled

0 =Disabled x =Reserved

* Enhanced Control Option Only.

244

246

248

250

242

Communication File (File H)

Programming and Parameters

3-37

No. Parameter Name and Description

270 [DPI Data Rate]

Values

Default:

Sets the baud rate for attached drive peripherals. When changing this value the drive must be reset for the change to take affect.

Options:

271 [Drive Logic Rslt]

The final logic command resulting from the combination of all DPI and discrete inputs. This parameter has the same structure as the product-specific logic command received via DPI and is used in peer to peer communications.

0

0

1

“125 kbps”

“125 kbps”

“500 kbps”

Read Only

(1) (1) (1)

Dec Inc

Bit #

0

MOP

1

Spd Ref ID 2 Decel 2 Decel 1

1 1 1 1 1 0

15 14 13 12

Nibble 4

11 10 9

Nibble 3

8

Accel 1

1

7

MOP

0

6

Local Contrl Forward

0 0 1

5

Nibble 2

4 3

1

2

0

1

Start

0

Nibble 1

0

Stop

1 =Condition True

0 =Condition False x =Reserved

1

1

1

1

0

0

0

0

Bits

(1)

14 13 12

1

1

0

0

0

0

1

1

0

1

0

0

1

1

0

1

Description

No Command - Man. Mode

Ref A Auto

Ref B Auto

Preset 3 Auto

Preset 4 Auto

Preset 5 Auto

Preset 6 Auto

Preset 7 Auto

272 [Drive Ref Rslt] Default:

Present frequency reference scaled as a

DPI reference for peer to peer communications. The value shown is the value prior to the accel/decel ramp and any corrections supplied by slip comp, PI, etc.

Min/Max:

Units:

273 [Drive Ramp Rslt] Default:

Present frequency reference scaled as a

DPI reference for peer to peer communications. The value shown is the value after the accel/decel ramp but prior to any corrections supplied by slip comp,

PI, etc.

Min/Max:

Units:

Read Only

–/+32767

1

Read Only

–/+32767

1

3-38

Programming and Parameters

No. Parameter Name and Description

274

E C

[DPI Port Select]

Values

Default: 0 “Not Used”

Selects which port reference value will appear in [DPI Port Value].

Options:

3

4

5

0

1

2

Read Only

“Not Used”

“DPI Port 1”

“DPI Port 2”

“DPI Port 3”

“Reserved”

“DPI Port 5”

275

E C

E C

[DPI Port Value]

Value of the DPI reference selected in

[DPI Port Sel].

[DPI Ref Select]

Default:

Min/Max:

Units:

Default:

–/+32767

1

0 “Max Freq” 298

Scales DPI on [Maximum Freq] or

[Maximum Speed].

Options: 0

1

“Max Freq”

“Max Speed”

276 [Logic Mask]

Determines which adapters can control the drive. If the bit for an adapter is set to

“0,” the adapter will have no control functions except for stop.

288

thru

297

x

15 x

14 x

13 x

12 x

11 x

10 x

9

Nibble 4 Nibble 3

Bit #

Factory Default Bit Values x

8

277 [Start Mask] x

7 x

6

1

5

DPI Port 5 x

4

1

3

Nibble 2

1

2

1

1

Nibble 1

1

0

Controls which adapters can issue start commands.

278 [Jog Mask]

Controls which adapters can issue jog commands.

279 [Direction Mask]

Controls which adapters can issue forward/reverse direction commands.

280 [Reference Mask]

Controls which adapters can select an alternate reference; [Speed Ref A, B Sel] or [Preset Speed 1-7].

281 [Accel Mask]

1 =Control Permitted

0 =Control Masked x =Reserved

See [Logic Mask]

.

See [Logic Mask]

.

See [Logic Mask]

.

See [Logic Mask]

.

See [Logic Mask]

.

Controls which adapters can select [Accel

Time 1, 2].

282 [Decel Mask]

Controls which adapters can select [Decel

Time 1, 2].

283 [Fault Clr Mask]

Controls which adapters can clear a fault.

See [Logic Mask]

.

See [Logic Mask]

.

288

thru

297

288

thru

297

288

thru

297

288

thru

297

288

thru

297

288

thru

297

288

thru

297

Programming and Parameters

3-39

No. Parameter Name and Description

284 [MOP Mask]

Controls which adapters can issue MOP commands to the drive.

285 [Local Mask]

Controls which adapters are allowed to take exclusive control of drive logic commands (except stop). Exclusive “local” control can only be taken while the drive is stopped.

288 [Stop Owner]

Values

Adapters that are presently issuing a valid stop command.

See [Logic Mask]

.

See [Logic Mask]

.

Read Only

288

thru

297

288

thru

297

276

thru

285

Bit # x

15 x

14 x

13

Nibble 4 x

12 x

11 x

10 x

9

Nibble 3 x

8 x

7 x

6

0

5

DPI Port 5 x

0

4 3

Nibble 2

0

2

0

1

Nibble 1

1

0

1 =Issuing Command

0 =No Command x =Reserved

See [Stop Owner] .

289 [Start Owner]

Adapters that are presently issuing a valid start command.

290 [Jog Owner]

Adapters that are presently issuing a valid jog command.

291 [Direction Owner]

Adapter that currently has exclusive control of direction changes.

292 [Reference Owner]

Adapter that has the exclusive control of the command frequency source selection.

293 [Accel Owner]

Adapter that has exclusive control of selecting [Accel Time 1, 2].

See [Stop Owner] .

See [Stop Owner] .

See [Stop Owner] .

See [Stop Owner] .

See [Stop Owner] .

294 [Decel Owner]

Adapter that has exclusive control of selecting [Decel Time 1, 2].

295 [Fault Clr Owner]

Adapter that is presently clearing a fault.

296 [MOP Owner]

Adapters that are currently issuing increases or decreases in MOP command frequency.

See [Stop Owner] .

See [Stop Owner] .

276

thru

285

276

thru

285

276

thru

285

276

thru

285

140

276

thru

285

142

276

thru

285

276

thru

285

276

thru

285

3-40

Programming and Parameters

No. Parameter Name and Description

297 [Local Owner]

300

301

302

303

Adapter that has requested exclusive control of all drive logic functions. If an adapter is in local lockout, all other functions (except stop) on all other adapters are locked out and non-functional. Local control can only be obtained when the drive is not running.

[Data In A1] - Link A Word 1

[Data In A2] - Link A Word 2

Parameter number whose value will be written from a communications device data table.

Parameters that can only be changed while drive is stopped cannot be used as

Datalink inputs. Entering a parameter of this type will “Disable” the link.

Refer to your communications option manual for datalink information.

[Data In B1] - Link B Word 1

[Data In B2] - Link B Word 2

Values

Default:

Min/Max:

Units:

See [Stop Owner] .

0 (0 = “Disabled”)

0/387

0/545

1

E C

See [Data In A1] - Link A Word 1 .

304

305

[Data In C1] - Link C Word 1

[Data In C2] - Link C Word 2

See [Data In A1] - Link A Word 1 .

276

thru

285

306

307

[Data In D1] - Link D Word 1

[Data In D2] - Link D Word 2

See [Data In A1] - Link A Word 1 .

310

311

312

313

314

315

316

317

308

32

[Data Out A1] - Link A Word 1

[Data Out A2] - Link A Word 2

Parameter number whose value will be written to a communications device data table.

[Data Out B1] - Link B Word 1

[Data Out B2] - Link B Word 2

[Data Out C1] - Link C Word 1

[Data Out C2] - Link C Word 2

[Data Out D1] - Link D Word 1

[Data Out D2] - Link D Word 2

E C

[HighRes Ref]

Used as a high resolution, 32 bit reference with Datalinks.

–/+[Maximum Freq] or

–/+[Maximum Speed] = 2147418112

Default:

Min/Max:

Units:

0 (0 = “Disabled”)

0/387

0/545

1

E C

See [Data Out A1] - Link A Word 1 .

See [Data Out A1] - Link A Word 1 .

See [Data Out A1] - Link A Word 1 .

Default:

Min/Max:

Units:

0

–/+2147483647

1

090

093

126

128

213

298

Programming and Parameters

Inputs & Outputs File (File J)

3-41

No. Parameter Name and Description

320 [Anlg In Config]

Selects the mode for the analog inputs.

Values

322

325

323

326

x

15 x

14 x

13 x

12 x

11 x

10 x

9

Nibble 4 Nibble 3

Bit #

Factory Default Bit Values x

8 x

7 x

6 x

5

Nibble 2 x

4 x

3 x

2

0

1

Nibble 1

0

0

321 [Anlg In Sqr Root]

Enables/disables the square root function for each input.

1 =Current

0 =Voltage x =Reserved

322

325

323

326

324

327 x

15 x

14 x

13 x

12 x

11 x

10 x

9

Nibble 4 Nibble 3

Bit #

Factory Default Bit Values x

8

[Analog In 1 Hi]

[Analog In 2 Hi]

x

7 x

6 x

5

Nibble 2 x

4 x

3 x

2

0

1

Nibble 1

0

0

Default:

Sets the highest input value to the analog input x scaling block.

Min/Max:

1 =Enable

0 =Disable x =Reserved

10.000 Volt

10.000 Volt

[Analog In 1 Lo]

[Analog In 2 Lo]

Sets the lowest input value to the analog input x scaling block.

Units:

Default:

Min/Max:

4.000/20.000 mA

Standard

,

0.000/20.000 mA

–/+10.000V,

0.000/10.000V

0.001 mA,

0.001 Volt

E C

,

0.000 Volt

0.000 Volt

Units:

0

0

4.000/20.000 mA,

0.000/10.000V (No. 323),

–/+10.000V (No. 326)

0.000/10.000V,

0.001 mA,

0.001 Volt

“Disabled”

“Disabled”

[Analog In 1 Loss]

[Analog In 2 Loss]

Default:

Selects drive action when an analog signal loss is detected. Signal loss is defined as an analog signal less than 1V or 2mA. The signal loss event ends and normal operation resumes when the input signal level is greater than or equal to

1.5V or 3mA.

Options:

5

6

3

4

0

1

2

“Disabled”

“Fault”

“Hold Input”

“Set Input Lo”

“Set Input Hi”

“Goto Preset1”

“Hold OutFreq”

091

092

091

092

091

092

3-42

Programming and Parameters

No. Parameter Name and Description

340

E C

[Anlg Out Config]

Selects the mode for the analog outputs.

Values

x

15 x

14 x

13 x

12 x

11 x

10 x

9

Nibble 4 Nibble 3

Bit #

Factory Default Bit Values x

8

341 [Anlg Out Absolut] x

7 x

6 x

5

Nibble 2 x

4 x

3 x

2 x

1

Nibble 1

0

0

Analog Out1

1 =Current

0 =Voltage x =Reserved

Selects whether the signed value or absolute value of a parameter is used before being scaled to drive the analog output.

342

x

15 x

14 x

13 x

12 x

11 x

10 x

9

Nibble 4 Nibble 3

Bit #

Factory Default Bit Values

x

8

342 [Analog Out1 Sel]

Options

12

13

24

8

9

10

11

6

7

4

5

2

3

0

1

“Output Freq”

“Command Freq”

“Output Amps”

“Torque Amps”

“Flux Amps”

“Output Power”

“Output Volts”

“DC Bus Volts”

“PI Reference”

“PI Feedback”

“PI Error”

“PI Output”

“%Motor OL”

“%Drive OL”

“Param Cntl”

(1) x

7 x

6 x

5

Nibble 2

x

4

Default:

Selects the source of the value that drives the analog output.

Options:

0 “Output Freq”

See Table

Out1 x

3 x

2 x

1

Nibble 1

1

0

Analog

1 = Absolute

0 = Signed x = Reserved

[Analog Out1 Lo] Value

Param. 341= Signed Param. 341 = Absolute

–[Maximum Speed]

–[Maximum Speed]

0 Amps

–200% Rated

0 Amps

0 kW

0 Volts

0 Volts

–100%

–100%

–100%

–100%

0%

0%

0%

0%

0%

0%

0%

0%

0 Hz

0 Hz

0 Amps

0 Amps

0 Amps

0 kW

0 Volts

0 Volts

[Analog Out1 Hi]

Value

+[Maximum Speed]

+[Maximum Speed]

200% Rated

200% Rated

200% Rated

200% Rated

120% Rated Input Volts

200% Rated Input Volts

100%

100%

100%

100%

100%

100%

012

135

136

137

138

220

219

377

001

002

003

004

005

007

006

(1)

Enhanced Control Drives Only.

Programming and Parameters

3-43

No. Parameter Name and Description

343 [Analog Out1 Hi]

Sets the analog output value when the source value is at maximum.

344 [Analog Out1 Lo]

377

Sets the analog output value when the source value is at minimum.

E C

[Anlg Out1 Setpt]

Sets the analog output value from a communication device.

Values

Default:

Min/Max:

Units:

Default:

Min/Max:

Units:

Default:

Min/Max:

Example

Set [Data In A1] to “377” which will be the value from the communication device.

Units:

10.00 Volts

0.00/10.00 Volts

0.00/20.00 mA

0.01 Volt

0.01 mA

E C

0.00 Volts

E C

0.00/10.00 Volts

0.00/20.00 mA

0.01 Volt

0.01 mA

E C

E C

0.00 Volts

0.00/10.00 Volts

0.00/20.00 mA

0.01 Volt

0.01 mA

E C

E C

340

342

340

342

340

3-44

Programming and Parameters

No. Parameter Name and Description

361

[Digital In1 Sel]

Values

Default:

362

363

364

365

366

[Digital In2 Sel]

[Digital In3 Sel]

[Digital In4 Sel]

[Digital In5 Sel]

[Digital In6 Sel]

Default:

Default:

Default:

Default:

Default:

Selects the function for the digital inputs.

(1)

When [Digital Inx Sel] is set to option 2

“Clear Faults” the Stop button cannot be used to clear a fault condition.

(2)

Typical 3-Wire Inputs.

Requires that only 3-wire functions are chosen. Including 2-wire selections will cause a type 2 alarm.

(3)

Typical 2-Wire Inputs.

Requires that only 2-wire functions are chosen. Including 3-wire selections will cause a type 2 alarm.

(4)

Speed Select Inputs.

Options:

3 2

1

1

0

1

1

0

0

0

0

1

1

0

1

0

0

1

1 Auto Reference Source

1

0

1

0

1

0

1

0

Reference A

Reference B

Preset Speed 2

Preset Speed 3

Preset Speed 4

Preset Speed 5

Preset Speed 6

Preset Speed 7

To access Preset Speed 1, set [Speed

Ref A Sel] or [Speed Ref B Sel] to

“Preset Speed 1”.

Type 2 Alarms

Some digital input programming may cause conflicts that will result in a Type

2 alarm. Example: [Digital In1 Sel] set to 5 “Start” in 3-wire control and [Digital

In2 Sel] set to 7 “Run” in 2-wire.

Refer to

Alarm Descriptions on page 4-7 for information on resolving

this type of conflict.

(5)

Auto/Manual - Refer to

Figure 1.11 on page 1-18

for details.

(6)

Opening an “Enable” input will cause the motor to coast-to-stop, ignoring any programmed Stop modes.

(7)

A “Dig In ConflictB” alarm will occur if a

“Start” input is programmed without a

“Stop” input.

(8)

Enhanced Control Drives Only.

4

27

28

29

30

23

24

25

26

31-

33

34

35

19

20

21

22

15

16

17

18

11

12

13

14

7

8

9

10

5

6

3

4

0

1

2

5

18

15

16

17

“Jog 2”

(8)

“PI Invert”

(8)

“Stop – CF”

(CF = Clear Fault)

“Start”

“Auto/ Manual”

“Speed Sel 1”

“Speed Sel 2”

“Speed Sel 3”

“Not Used”

“Enable”

(6)

“Clear Faults”

(1)

“Aux Fault”

“Stop – CF”

“Start”

(2)(7)

“Fwd/ Reverse”

(2)

“Run”

(3)

“Run Forward”

(3)

“Run Reverse”

(3)

“Jog”

(2)

“Jog Forward”

“Jog Reverse”

“Stop Mode B”

“Bus Reg Md B”

“Speed Sel 1”

(4)

“Speed Sel 2”

(4)

“Speed Sel 3”

(4)

“Auto/ Manual”

(5)

“Local”

“Acc2 & Dec2”

“Accel 2”

“Decel 2”

“MOP Inc”

“MOP Dec”

“Excl Link”

“PI Enable”

“PI Hold”

“PI Reset”

“Reserved”

“Precharge En”

(8)

“Reserved”

100

156

162

096

140

194

380

124

Programming and Parameters

3-45

No. Parameter Name and Description

379

E C

[Dig Out Setpt]

Values

Controls output relays (CRx) when parameter 380 or 384 is set to option 30

“Param Cntl”.

380

384

381

385 x

15 x

14 x

13 x

12 x

11 x

10 x

9

Nibble 4 Nibble 3

Bit #

Factory Default Bit Values x

8 x

7 x

6 x

5

Nibble 2 x

4

[Digital Out1 Sel]

[Digital Out2 Sel]

Selects the drive status that will energize a (CRx) output relay.

x

3 x

2

0

1

Nibble 1

0

0

Default:

Options:

1

4

(1)

Any relay programmed as Fault or

Alarm will energize (pick up) when power is applied to drive and deenergize (drop out) when a fault or alarm exists. Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed. Refer to

page 1-14

.

(2)

Activation level is defined in [Dig Outx

Level] below.

(3)

Enhanced Control Drives Only.

Default:

25

26

27

28

29

30

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

0.0

0.0

[Dig Out1 Level]

[Dig Out2 Level]

Sets the relay activation level for options

10 – 15 in [Digital Outx Sel]. Units are assumed to match the above selection

(i.e. “At Freq” = Hz, “At Torque” = Amps).

Min/Max:

Units:

0.0/819.2

0.1

1 =Enabled

0 =Disabled x =Reserved

“Fault”

“Run”

“Fault”

(1)

“Alarm”

(1)

“Ready”

“Run”

“Forward Run”

“Reverse Run”

“Auto Restart”

“Powerup Run”

“At Speed”

“At Freq”

(2)

“At Current”

(2)

“At Torque”

(2)

“At Temp”

(2)

“At Bus Volts”

(2)

“At PI Error”

(2)

“DC Braking”

“Curr Limit”

“Economize”

“Motor Overld”

“Power Loss”

“Input 1 Link”

“Input 2 Link”

“Input 3 Link”

“Input 4 Link”

“Input 5 Link”

“Input 6 Link”

“PI Enabled”

(3)

“PI Hold”

(3)

“Drive Overld”

(3)

“Param Cntl”

(3)

381

385

382

386

383

002

001

003

004

218

012

137

157

147

053

048

184

380

3-46

Programming and Parameters

No. Parameter Name and Description

382

386

[Dig Out1 OnTime]

[Dig Out2 OnTime]

383

387

Values

Default:

Sets the “ON Delay” time for the digital outputs. This is the time between the occurrence of a condition and activation of the relay.

Min/Max:

Units:

[Dig Out1 OffTime]

[Dig Out2 OffTime]

Default:

Sets the “OFF Delay” time for the digital outputs. This is the time between the disappearance of a condition and de-activation of the relay.

Min/Max:

Units:

0.0 Secs

0.0 Secs

0.0/600.0 Secs

0.1 Secs

0.0 Secs

0.0 Secs

0.0/600.0 Secs

0.1 Secs

380

380

Programming and Parameters

3-47

Parameter Cross Reference – by Name

Parameter Name Number Group

Accel Mask 281 Masks & Owners

Page

3-38

Accel Owner

Accel Time X

293 Masks & Owners

3-39

140, 141 Ramp Rates

3-23

Alarm Config 1

Alarm X @ Fault

Analog In X Hi

Analog In X Lo

259 Alarms

229, 230 Diagnostics

322, 325 Analog Inputs

323, 326 Analog Inputs

3-36

3-35

3-41

3-41

Analog In X Loss

Analog In1 Value

Analog In2 Value

Analog Out1 Hi

Analog Out1 Lo

Analog Out1 Sel

Anlg In Config

Anlg In Sqr Root

324, 327 Analog Inputs

16 Metering

17

343

344

342

320

321

Metering

3-12

Analog Outputs

3-43

Analog Outputs

Analog Outputs

Analog Inputs

Analog Inputs

3-41

3-12

3-43

3-42

3-41

3-41

Anlg Out Absolut

Anlg Out Config

Anlg Out1 Setpt

Auto Rstrt Delay

Auto Rstrt Tries

Autotune

Break Frequency

Break Voltage

174

61

72

71

341

340

377

175

Analog Outputs

3-42

Analog Outputs

3-42

Analog Outputs

3-43

Restart Modes

3-27

Restart Modes

Torq Attributes

Volts per Hertz

Volts per Hertz

3-27

3-15

3-16

3-16

Bus Reg Kd

Bus Reg Ki

Bus Reg Kp

Bus Reg Mode X

Commanded Freq 2

Compensation 56

Control SW Ver 29

Current Lmt Gain 149

165

160

Stop/Brake Modes

Stop/Brake Modes

3-26

3-25

164 Stop/Brake Modes

3-26

161, 162 Stop/Brake Modes

3-26

Metering

Torq Attributes

Drive Data

Load Limits

3-11

3-14

3-12

3-24

Current Lmt Sel

Current Lmt Val

Data In XX

Data Out XX

DB Resistor Type 163

DB While Stopped 145

DC Brake Level

DC Brake Time

158

159

147

148

Load Limits

Load Limits

300-307 Datalinks

310-317 Datalinks

Stop/Brake Modes

Stop/Brake Modes

Stop/Brake Modes

Stop/Brake Modes

3-24

3-24

3-40

3-40

3-26

3-24

3-25

3-25

DC Brk Lvl Sel

DC Bus Memory

DC Bus Voltage

Decel Mask

Decel Owner

Decel Time X

Dig In Status

Dig Out Setpt

157

13

12

282

294

216

379

Stop/Brake Modes

Metering

Metering

Diagnostics

Digital Outputs

3-25

3-12

3-11

Masks & Owners

3-38

Masks & Owners

3-39

142, 143 Ramp Rates

3-23

3-33

3-45

Dig Out Status

Dig OutX Level

217 Diagnostics

381, 385 Digital Outputs

Dig OutX OffTime 383, 387 Digital Outputs

Dig OutX OnTime 382, 386 Digital Outputs

Digital InX Sel

Digital OutX Sel

Direction Mask

361-366 Digital Inputs

380, 384 Digital Outputs

279

3-33

3-45

3-46

3-46

3-44

3-45

Masks & Owners

3-38

Parameter Name Number Group

Direction Mode

Direction Owner

DPI Data Rate

DPI Port Sel

190

291

270

274

Direction Config

Masks & Owners

Comm Control

Comm Control

Page

3-29

3-39

3-37

3-38

DPI Port Value

DPI Ref Select

Drive Alarm X

Drive Checksum

275

298

Comm Control

Comm Control

211, 212 Diagnostics

203 Drive Memory

3-38

3-38

3-31

3-30

Drive Logic Rslt

Drive OL Count

Drive OL Mode

Drive Ramp Rslt

Drive Ref Rslt

Drive Status X

Drive Temp

Elapsed kWh

271

219

150

273

272

Comm Control

Diagnostics

Load Limits

Comm Control

Comm Control

209, 210 Diagnostics

218

14

Diagnostics

Metering

3-37

3-33

3-24

3-37

3-37

3-31

3-33

3-12

Elapsed MWh 9

Elapsed Run Time 10

Fault X Code

Fault X Time

Metering

Metering

243-249 Faults

244-250 Faults

Fault Amps

Fault Bus Volts

Fault Clear

Fault Clear Mode

225

226

240

241

Diagnostics

Diagnostics

Faults

Faults

Fault Clr Mask

Fault Clr Owner

Fault Config 1

Fault Frequency

Feedback Select

Flux Current

Flux Current Ref

Flux Up Mode

283

295

238

224

80

5

63

57

Masks & Owners

Masks & Owners

Faults

Diagnostics

3-38

3-39

3-35

3-34

Spd Mode & Limits

3-16

Metering

3-11

Torq Attributes

Torq Attributes

3-15

3-14

3-11

3-11

3-36

3-36

3-34

3-34

3-36

3-36

Flux Up Time

Flying Start En

Flying StartGain

HighRes Ref

IR Voltage Drop

Jog Mask

Jog Owner

Jog Speed

Jog Speed 1

Jog Speed 2

Language

Last Stop Source

Load Frm Usr Set 198

Local Mask 285

Local Owner

Logic Mask

297

276

100

108

201

215

62

278

290

100

58

169

170

308

Man Ref Preload

Maximum Freq

193

55

Maximum Speed 82

Maximum Voltage 54

Minimum Speed

MOP Frequency

81

11

Torq Attributes

Restart Modes

Restart Modes

Datalinks

Spd Mode & Limits

Metering

3-14

3-27

3-27

3-40

Torq Attributes

3-15

Masks & Owners

3-38

Masks & Owners

3-39

Discrete Speeds

3-19

Discrete Speeds

3-19

Discrete Speeds

3-19

Drive Memory

Diagnostics

3-30

3-33

Drive Memory

3-30

Masks & Owners

3-39

Masks & Owners

3-40

Masks & Owners

3-38

HIM Ref Config

3-29

Torq Attributes

3-14

Spd Mode & Limits

3-17

Torq Attributes

3-14

3-16

3-11

3-48

Programming and Parameters

Parameter Name Number Group

MOP Mask 284

Page

Masks & Owners

3-39

MOP Owner

MOP Rate

MOP Reference

Motor Cntl Sel

296

195

11

53

Masks & Owners

MOP Config

Metering

Torq Attributes

3-39

3-29

3-11

3-14

Motor NP FLA

Motor NP Hertz

Motor NP Power

Motor NP RPM

42

43

45

44

Motor Data

Motor Data

Motor Data

Motor Data

3-13

3-13

3-13

3-13

Motor NP Volts

Motor OL Count

Motor OL Factor

Motor OL Hertz

Motor Poles

Motor Type

49

40

Mtr NP Pwr Units 46

Output Current 3

41

220

48

47

Motor Data

Diagnostics

Motor Data

Motor Data

Motor Data

Motor Data

Motor Data

Metering

3-13

3-34

3-13

3-13

3-13

3-13

3-13

3-11

Output Freq

Output Power

Output Powr Fctr

Output Voltage

Overspeed Limit 83

Param Access Lvl 196

PI Configuration

PI Control

124

125

1

7

8

6

PI Error Meter

PI Fdback Meter

PI Feedback Hi

PI Feedback Lo

PI Feedback Sel

PI Integral Time

PI Lower Limit

PI Output Meter

128

129

131

138

137

136

462

463

Metering

Metering

Metering

Metering

Spd Mode & Limits

Drive Memory

Process PI

Process PI

Process PI

Process PI

Process PI

Process PI

Process PI

Process PI

Process PI

Process PI

3-11

3-11

3-11

3-11

3-17

3-30

3-21

3-21

3-23

3-22

3-23

3-23

3-22

3-22

3-22

3-23

PI Preload

PI Prop Gain

PI Refernece Hi

PI Reference Lo

PI Reference Sel

PI Ref Meter

PI Setpoint

PI Status

126

135

127

134

133

130

460

461

Process PI

Process PI

Process PI

Process PI

Process PI

Process PI

Process PI

Process PI

PI Upper Limit 132

Power Loss Mode 184

Power Loss Time 185

Power Up Marker 242

Powerup Delay

Preset Speed X

PWM Frequency

Ramped Speed

Process PI

Power Loss

Power Loss

Faults

3-22

3-28

3-28

3-36

167 Restart Modes

3-27

101-107 Discrete Speeds

3-19

151

22

Load Limits

Metering

3-24

3-12

3-22

3-22

3-23

3-23

3-21

3-22

3-21

3-22

Rated Amps

Rated kW

Rated Volts

Reference Mask

Reference Owner 292

Reset Meters 200

Reset To Defalts

Rev Speed Limit

197

454

Run Boost

S Curve %

28

26

27

280

70

146

Drive Data

Drive Data

3-12

3-12

Drive Data

3-12

Masks & Owners

3-38

Masks & Owners

3-39

Drive Memory

3-30

Drive Memory

3-30

Spd Mode & Limits

3-17

Volts per Hertz

Ramp Rates

3-16

3-23

Parameter Name Number Group

Save HIM Ref 192

Page

HIM Ref Config

3-29

Save MOP Ref 194

Save To User Set 199

Shear Pin Time

Skip Freq Band

189

87

MOP Config

Drive Memory

Load Limits

Spd Mode & Limits

3-29

3-30

3-24

3-17

Skip Frequency X 84-86

Slip Comp Gain 122

Slip RPM @ FLA

Slip RPM Meter

121

123

Spd Mode & Limits

Slip Comp

Slip Comp

Slip Comp

3-17

3-20

3-20

3-20

Speed Mode 80

Speed Ref Source 213

Speed Ref X Hi

Speed Ref X Lo

91, 94

92, 95

Speed Ref X Sel 90, 93

Speed Reference 23

Start At PowerUp 168

Start Inhibits 214

Spd Mode & Limits

Diagnostics

3-16

3-32

Speed Reference

3-18

Speed Reference

3-18

Speed Reference

3-18

Metering

Restart Modes

Diagnostics

3-12

3-27

3-32

Start Mask

Start Owner

Start/Acc Boost

Status X @ Fault

Stop Mode X

Stop Owner

SV Boost Filter

TB Man Ref Hi

277

289

Masks & Owners

Masks & Owners

69 Volts per Hertz

227, 228 Diagnostics

3-38

3-39

3-16

3-38

155, 156 Stop/Brake Modes

3-24

288 Masks & Owners

3-39

59

97

Torq Attributes

3-14

Speed Reference

3-19

TB Man Ref Lo

TB Man Ref Sel

Testpoint X Data

Testpoint X Sel

Torque Current 4

Torque Perf Mode 53

Trim % Setpoint

Trim Hi

116

119

98

96

Speed Reference

Speed Reference

235, 237 Diagnostics

234, 236 Diagnostics

3-19

3-18

3-35

3-35

Metering

Torq Attributes

Speed Trim

Speed Trim

3-11

3-14

3-19

3-20

Trim In Select

Trim Lo

Trim Out Select

Voltage Class

117

120

118

202

Speed Trim

Speed Trim

Speed Trim

Drive Memory

3-19

3-20

3-20

3-30

Chapter

4

Troubleshooting

Chapter 4 provides information to guide you in troubleshooting the

PowerFlex 70. Included is a listing and description of drive faults (with possible solutions, when applicable) and alarms.

For information on…

Faults and Alarms

Drive Status

Manually Clearing Faults

See page…

4-1

4-2

4-3

Fault Descriptions

Clearing Alarms

Alarm Descriptions

Testpoint Codes and Functions

4-3

4-7

4-7

4-10

Common Symptoms and Corrective Actions 4-10

Faults and Alarms

A fault is a condition that stops the drive. There are three fault types.

Type Fault Description

Auto-Reset Run When this type of fault occurs, and [Auto Rstrt Tries] (see

page 3-27 ) is set to a value greater than “0,” a

user-configurable timer, [Auto Rstrt Delay] (see

page 3-27

) begins. When the timer reaches zero, the drive attempts to automatically reset the fault. If the condition that caused the fault is no longer present, the fault will be reset and the drive will be restarted.

Non-Resettable This type of fault normally requires drive or motor repair. The cause of the fault must be corrected before the fault can be cleared. The fault will be reset on power up after repair.

User Configurable These faults can be enabled/disabled to annunciate or ignore a fault condition.

An alarm is a condition that, if left untreated, may stop the drive. There are two alarm types.

Type Alarm Description

User Configurable These alarms can be enabled or disabled through

[Alarm Config 1] on

page 3-36 .

Non-Configurable These alarms are always enabled.

4-2

Troubleshooting

Drive Status

The condition or state of your drive is constantly monitored. Any changes will be indicated through the LEDs and/or the HIM (if present).

LED Indications

See

page 2-2

for information on LED status indicators.

HIM Indication

The LCD and LED HIMs also provide visual notification of a fault or alarm condition.

Condition

Drive is indicating a fault.

The LCD HIM immediately reports the fault condition by displaying the following.

• “Faulted” appears in the status line

• Fault number

• Fault name

• Time that has passed since fault occurred

Press Esc to regain HIM control.

Display

LCD HIM

F-> Faulted

0.0

Hz

— Fault — F

Auto

5

The LED HIM reports the fault condition by displaying the specific fault code.

LED HIM

Drive is indicating an alarm.

The LCD HIM immediately reports the alarm condition by displaying the following.

• Alarm name (Type 2 alarms only)

• Alarm bell graphic

LCD HIM

F-> Power Loss

0.0

Hz

Main Menu:

Diagnostics

Parameter

Device Select

LED HIM

No indication.

Auto

Troubleshooting

4-3

Manually Clearing Faults

Step

1. Press Esc to acknowledge the fault. The fault information will be removed so that you can use the HIM.

Key(s)

Esc

2. Address the condition that caused the fault.

The cause must be corrected before the fault can be cleared.

3. After corrective action has been taken, clear the fault by one of these methods.

• Press Stop

• Cycle drive power

• Set parameter 240 [Fault Clear] to “1.”

• “Clear Faults” on the HIM Diagnostic menu.

Fault Descriptions

Table 4.A Fault Types, Descriptions and Actions

Fault

Analog In Loss

No.

29

Anlg Cal Chksum 108

Auto Rstrt Tries 33

AutoTune Aborted 80

Auxiliary Input

Decel Inhibit

2

24

Description

An analog input is configured to fault on signal loss. A signal loss has occurred.

Configure with [Anlg In 1, 2 Loss] on

page 3-41 .

Action

1. Check parameters.

2. Check for broken/loose connections at inputs.

The checksum read from the analog calibration data does not match the checksum calculated.

Drive unsuccessfully attempted to reset a fault and resume running for the programmed number of [Flt RstRun Tries].

Enable/Disable with [Fault Config

1] on

page 3-35

.

Replace drive.

Correct the cause of the fault and manually clear.

Autotune function was canceled Restart procedure.

by the user or a fault occurred.

Auxiliary input interlock is open.

Check remote wiring.

The drive is not following a commanded deceleration

1. Verify input voltage is within drive specified limits.

because it is attempting to limit

2. Verify system ground impedance bus voltage.

follows proper grounding techniques.

3. Disable bus regulation and/or add dynamic brake resistor and/ or extend deceleration time.

4-4

Troubleshooting

Fault No.

Drive OverLoad 64

Description Action

Drive rating of 110% for 1 minute or 150% for 3 seconds has been exceeded.

Reduce load or extend Accel Time.

Hardware enable circuitry failed. Replace control board.

Enable Hardware 111

E C

Excessive Load 79

FluxAmpsRef

Rang

Heatsink

OvrTemp

HW OverCurrent 12

Incompat

MCB-PB

IR Volts Range

Motor Overload 7

Motor Thermistor 16

E C

OverSpeed Limit 25

OverVoltage

78

8

106

77

5

Motor did not come up to speed in the allotted time during autotune.

The value for flux amps determined by the Autotune procedure exceeds the programmed [Motor NP FLA].

Heatsink temperature exceeds

100% of [Drive Temp].

1. Uncouple load from motor.

2. Repeat Autotune.

1. Reprogram [Motor NP FLA] with the correct motor nameplate value.

2. Repeat Autotune.

1. Verify that maximum ambient temperature has not been exceeded.

2. Check fan.

The drive output current has exceeded the hardware current limit.

Drive rating information stored on the power board is incompatible with the main control board.

3. Check for excess load.

Check programming. Check for excess load, improper DC boost setting, DC brake volts set too high or other causes of excess current.

Load compatible version files into drive.

“Calculate” is the autotune default and the value determined by the autotune procedure for IR

Drop Volts is not in the range of acceptable values.

Internal electronic overload trip.

Enable/Disable with [Fault Config

1] on

page 3-35

.

Re-enter motor nameplate data.

An excessive motor load exists.

Reduce load so drive output current does not exceed the current set by

[Motor NP FLA].

Thermistor output is out of range. 1. Verify that thermistor is connected.

2. Motor is overheated. Reduce load.

Functions such as Slip

Compensation or Bus Regulation have attempted to add an output frequency adjustment greater than that programmed in

[Overspeed Limit].

DC bus voltage exceeded maximum value.

Remove excessive load or overhauling conditions or increase

[Overspeed Limit].

Monitor the AC line for high line voltage or transient conditions. Bus overvoltage can also be caused by motor regeneration. Extend the decel time or install dynamic brake option.

Troubleshooting

4-5

Fault

Parameter

Chksum

No.

100

Params Defaulted 48

Phase U to Grnd 38

Phase V to Grnd 39

Phase W to Grnd 40

Phase UV Short 41

Phase VW Short 42

Phase UW Short 43

Description

The checksum read from the board does not match the checksum calculated.

Action

1. Restore defaults.

2. Reload User Set if used.

The drive was commanded to write default values to EEPROM.

A phase to ground fault has been detected between the drive and motor in this phase.

1. Clear the fault or cycle power to the drive.

2. Program the drive parameters as needed.

1. Check the wiring between the drive and motor.

2. Check motor for grounded phase.

3. Replace drive.

Excessive current has been detected between these two output terminals.

1. Check the motor and drive output terminal wiring for a shorted condition.

2. Replace drive.

Port 1-5 DPI Loss 81-

86

Port 1-5 Adapter 71-

76

Power Loss

Pwr Brd Chksum1 104

Pwr Brd Chksum2 105

Replaced

MCB-PB

Shear Pin

3

107

63

DPI port stopped communicating.

A SCANport device was connected to a drive operating

DPI devices at 500k baud.

1. If adapter was not intentionally disconnected, check wiring to the port. Replace wiring, port expander, adapters, Main Control

Board or complete drive as required.

The communications card has a fault.

2. Check HIM connection.

3. If an adapter was intentionally disconnected and the [Logic

Mask] bit for that adapter is set to

“1”, this fault will occur. To disable this fault, set the [Logic Mask] bit for the adapter to “0.”

Check DPI device event queue and corresponding fault information for the device.

DC bus voltage remained below

85% of nominal for longer than

[Power Loss Time]. Enable/

Disable with [Fault Config 1] on

page 3-35 .

The checksum read from the

EEPROM does not match the checksum calculated from the

EEPROM data.

The checksum read from the board does not match the checksum calculated.

Main Control Board was replaced and parameters were not programmed.

Programmed [Current Lmt Val] has been exceeded. Enable/

Disable with [Fault Config 1] on

page 3-35 .

Monitor the incoming AC line for low voltage or line power interruption.

Clear the fault or cycle power to the drive.

1. Cycle power to the drive.

2. If problem persists, replace drive.

1. Restore defaults.

2. Reprogram parameters.

Check load requirements and

[Current Lmt Val] setting.

4-6

Troubleshooting

Fault No.

SW OverCurrent 36

Trnsistr OvrTemp 9

UnderVoltage 4

UserSet1 Chksum 101

UserSet2 Chksum 102

UserSet3 Chksum 103

Description

Drive output current has exceeded the 1ms current rating.

This rating is greater than the 3 second current rating and less than the hardware overcurrent fault level. It is typically

200-250% of the drive continuous rating.

Output transistors have exceeded their maximum operating temperature.

Action

Check for excess load, improper DC boost setting. DC brake volts set too high.

1. Verify that maximum ambient temperature has not been exceeded.

2. Check fan.

3. Check for excessive load.

Monitor the incoming AC line for low voltage or power interruption.

DC bus voltage fell below the minimum value of 509V DC at

600V input, 407V DC at 400/

480V input or 204V DC at 200/

240V input. Enable/Disable with

[Fault Config 1] on page 3-35 .

The checksum read from the user set does not match the

➁ checksum calculated.

Re-save user set.

(1)

See

page 4-1 for a description of fault types.

Troubleshooting

4-7

25

29

33

9

12

16

24

7

8

4

5

No.

(1)

2

3

Fault

Auxiliary Input

Power Loss

UnderVoltage

OverVoltage

Motor Overload

Heatsink OvrTemp

Trnsistr OvrTemp

HW OverCurrent

Motor Thermistor

Decel Inhibit

OverSpeed Limit

Analog In Loss

Auto Rstrt Tries

Table 4.B Fault Cross Reference

39

40

41

42

No.

(1)

36

38

Fault

SW OverCurrent

Phase U to Grnd

Phase V to Grnd

Phase W to Grnd

Phase UV Short

Phase UW Short

43

48

63

64

Phase VW Short

Params Defaulted

Shear Pin

Drive Overload

71-75 Port 1-5 Adapter

77 IR Volts Range

78 FluxAmpsRef Rang

(1)

Fault numbers not listed are reserved for future use.

No.

(1)

79

80

Fault

Excessive Load

AutoTune Aborted

81-85 Port 1-5 DPI Loss

100 Parameter Chksum

101 UserSet1 Chksum

102 UserSet2 Chksum

103 UserSet3 Chksum

104 Pwr Brd Chksum1

105 Pwr Brd Chksum2

106 Incompat MCB-PB

107 Replaced MCB-PB

108 Anlg Cal Chksum

111 Enable Hardware

Clearing Alarms

Alarms are automatically cleared when the condition that caused the alarm is no longer present.

Alarm Descriptions

Table 4.C Alarm Descriptions and Actions

Alarm

Analog In Loss

Bipolar Conflict

Decel Inhibit

Description

An analog input is configured for “Alarm” on signal loss and signal loss has occurred.

Parameter 190 [Direction Mode] is set to “Bipolar” or “Reverse Dis” and one or more of the following digital input functions is configured:

“Fwd/Reverse”, “Run Forward”, “Run Reverse”, “Jog Forward”, or “Jog

Reverse”.

Drive is being inhibited from decelerating.

4-8

Troubleshooting

Alarm

Dig In ConflictA

Dig In ConflictB

Dig In ConflictC

Description

Digital input functions are in conflict. Combinations marked with a “ ” will cause an alarm.

Acc2/Dec2 Accel 2 Decel 2 Jog Jog Fwd Jog Rev Fwd/Rev

Acc2 / Dec2

Accel 2

Decel 2

Jog

Jog Fwd

Jog Rev

Fwd / Rev

A digital Start input has been configured without a Stop input or other functions are in conflict. Combinations that conflict are marked with a “ ” and will cause an alarm.

Start Stop–CF Run Run Fwd Run Rev Jog Jog Fwd Jog Rev

Fwd/

Rev

Start

Stop–CF

Run

Run Fwd

Run Rev

Jog

Jog Fwd

Jog Rev

Fwd /

Rev

More than one physical input has been configured to the same input function.

Multiple configurations are not allowed for the following input functions.

Drive OL Level 1

Drive OL Level 2

FluxAmpsRef

Rang

IntDBRes

OvrHeat

IR Volts Range

Forward/Reverse

Speed Select 1

Speed Select 2

Speed Select 3

Run Forward

Run Reverse

Jog Forward

Jog Reverse

Run

Stop Mode B

Bus Regulation Mode B

Acc2 / Dec2

Accel 2

Decel 2

The calculated IGBT temperature requires a reduction in PWM frequency. If

[Drive OL Mode] is disabled and the load is not reduced, an overload fault will eventually occur.

The calculated IGBT temperature requires a reduction in Current Limit. If

[Drive OL Mode] is disabled and the load is not reduced, an overload fault will eventually occur.

The calculated or measured Flux Amps value is not within the expected range. Verify motor data and rerun motor tests.

The drive has temporarily disabled the DB regulator because the resistor temperature has exceeded a predetermined value.

The drive auto tuning default is “Calculate” and the value calculated for IR

Drop Volts is not in the range of acceptable values. This alarm should clear when all motor nameplate data is properly entered.

Troubleshooting

4-9

Alarm

MaxFreq Conflict

Motor Thermistor

E C

Motor Type Cflct

NP Hz Conflict

Power Loss

Prechrg Active

PTC Conflict

E C

Speed Ref Cflct

Start At PowerUp

Description

The sum of [Maximum Speed] and [Overspeed Limit] exceeds [Maximum

Freq]. Raise [Maximum Freq] or lower [Maximum Speed] and/or [Overspeed Limit] so that the sum is less than or equal to

[Maximum Freq].

[Fault Config 1] or [Alarm Config 1] Bit 7 “Motor Therm” is enabled and the analog Input voltage is <0.2 Volts or >5.0 Volts.

[Motor Type] has been set to “Synchr Reluc” or “Synchr PM” and one or more of the following exist:

• [Torque Perf Mode] = “Sensrls Vect,” “SV Economize” or “Fan/Pmp V/Hz.”

• [Flux Up Time] is greater than 0.0 Secs.

• [Speed Mode] is set to “Slip Comp.”

• [Autotune] = “Static Tune” or “Rotate Tune.”

Fan/pump mode is selected in [Torq Perf Mode] and the ratio of [Motor NP

Hertz] to [Maximum Freq] is greater than 26.

Drive has sensed a power line loss.

Drive is in the initial DC bus precharge state.

[Fault Config 1] or [Alarm Config 1] Bit 7 “Motor Therm” is enabled and Analog

In 1 is set to milliamperes.

[Speed Ref x Sel] or [PI Reference Sel] is set to “Reserved”.

[Start At PowerUp] is enabled. Drive may start at any time within 10 seconds of drive powerup.

TB Man Ref Cflct [TB Man Ref Sel] is set to an analog input that is in use.

E C

UnderVoltage

VHz Neg Slope

(1)

The bus voltage has dropped below a predetermined value.

[Torq Perf Mode] = “Custom V/Hz” and the V/Hz slope is negative.

See

page 4-1 for a description of alarm types.

Table 4.D Alarm Cross Reference

6

8

9

4

5

2

3

No.

(1)

1

Alarm

Precharge Active

UnderVoltage

Power Loss

Start At PowerUp

Analog in Loss

IntDBRes OvrHeat

Drive OL Level 1

Drive OL Level 2

No.

(1)

10

12

17

18

19

20

21

22

Alarm

Decel Inhibt

Motor Thermistor

Dig In ConflictA

Dig In ConflictB

Dig In ConflictC

Bipolar Conflict

Motor Type Cflct

NP Hz Conflict

(1)

Alarm numbers not listed are reserved for future use.

No.

(1)

23

24

25

26

27

30

31

Alarm

MaxFreq Conflict

VHz Neg Slope

IR Volts Range

FluxAmpsRef Rang

Speed Ref Cflct

TB Man Ref Cflct

PTC Conflict

4-10

Troubleshooting

Testpoint Codes and Functions

5

6

3

4

1

2

Code Selected in

[Testpoint x Sel]

7

8

9

10

11-99

Function Whose Value is Displayed in [Testpoint x Data]

DPI Error Status

Heatsink Temperature

Active Current Limit

Active PWM Frequency

Lifetime MegaWatt Hours

(1)

Lifetime Run Time

Lifetime Powered Up Time

Lifetime Power Cycles

Life MegaWatt Hours Fraction

(1)

Life MegaWatt Hours Fraction Units

(1)

Reserved for Factory Use

(1)

Use the equatio n

below to calculate total Lifetime MegaWatt Hours.

--------------------------------0.1

Value of Code 10

×

+ Value of Code 5 = Total Lifetime MegaWatt Hours

Common Symptoms and Corrective Actions

Drive does not Start from Start or Run Inputs wired to the terminal block.

Cause(s)

Drive is Faulted

Indication

Flashing red status light

Corrective Action

Clear fault.

• Press Stop

• Cycle power

• Set [Fault Clear] to 1

(See page 3-36)

• “Clear Faults” on the HIM Diagnostic menu

Wire inputs correctly and/or install jumper.

Incorrect input wiring.

See page

1-16 for wiring examples.

• 2 wire control requires Run, Run

Forward, Run Reverse or Jog input.

• 3 wire control requires Start and

Stop inputs

• Jumper from terminal 7 to 8 is required.

Incorrect digital input programming.

• Mutually exclusive choices have been made (i.e., Jog and Jog

Forward).

• 2 wire and 3 wire programming may be conflicting.

• Exclusive functions (i.e, direction control) may have multiple inputs configured.

• Stop is factory default and is not wired.

None

None Program [Digital Inx Sel] for correct inputs.

page 3-44)

(See

Flashing yellow status light and

“DigIn CflctB” indication on

LCD HIM.

Start or Run programming may be missing.

Program [Digital Inx Sel] to resolve conflicts.

(See page 3-44)

Remove multiple selections for the same function.

[Drive Status

2] shows type

2 alarm(s).

Install stop button to apply a signal at stop terminal.

Troubleshooting

4-11

Drive does not Start from HIM.

Cause(s)

Drive is programmed for 2 wire control. HIM Start button is disabled for 2 wire control.

Indication

None

Corrective Action

If 2 wire control is required, no action is necessary.

If 3 wire control is required, program [Digital Inx

Sel] for correct inputs.

(See page 3-44)

Drive does not respond to changes in speed command.

Cause(s)

No value is coming from the source of the command.

Indication

LCD HIM

Status Line indicates “At

Speed” and output is 0 Hz.

Incorrect reference source has been programmed.

Incorrect Reference source is being selected via remote device or digital inputs.

None

None

Corrective Action

1. If the source is an analog input, check wiring and use a meter to check for presence of signal.

2. Check [Commanded Freq] for correct source.

(Param #002, page 3-11)

3. Check [Speed Ref Source] for the source of the speed reference.

(Param #213, page

3-32)

4. Reprogram [Speed Ref A Sel] for correct source.

(Param #090, page 3-18)

5. Check [Drive Status 1], bits 12 and 13 for unexpected source selections.

(Param #209, page 3-31)

6. Check [Dig In Status] to see if inputs are selecting an alternate source.

(Param #216, page 3-33)

7. Reprogram digital inputs to correct “Speed

Sel x” option.

(See page 3-44)

Motor and/or drive will not accelerate to commanded speed.

Cause(s)

Acceleration time is excessive.

Excess load or short acceleration times force the drive into current limit, slowing or stopping acceleration.

Indication

None

None

Speed command source or value is not as expected.

None

Programming is preventing the drive output from exceeding limiting values.

None

Corrective Action

Reprogram [Accel Time x].

(See page 3-23)

Check [Drive Status 2], bit 10 to see if the drive is in Current Limit.

(See page 3-31)

Remove excess load or reprogram [Accel Time x].

(See page 3-23)

Check for the proper Speed Command using

Steps 1 through 7 above.

Check [Maximum Speed] (Param #082, page

3-17)

and [Maximum Freq] (Param #055, page

3-14) to assure that speed is not limited by

programming.

4-12

Troubleshooting

Motor operation is unstable.

Cause(s)

Motor data was incorrectly entered or Autotune was not performed.

Indication

None

Corrective Action

1. Correctly enter motor nameplate data.

2. Perform “Static” or “Rotate” Autotune procedure.

(Param #061, page 3-15)

Drive will not reverse motor direction.

Cause(s)

Digital input is not selected for reversing control.

Digital input is incorrectly wired.

Direction mode parameter is incorrectly programmed.

Indication

None

None

None

Corrective Action

Check [Digital Inx Sel]

(See page 3-44) . Choose

correct input and program for reversing mode.

Check input wiring.

(See page 1-14)

Reprogram [Direction Mode] for analog “Bipolar” or digital “Unipolar” control.

(Param #190, page

3-29)

Switch two motor leads.

Motor wiring is improperly phased for reverse.

A bipolar analog speed command input is incorrectly wired or signal is absent.

None

None 1. Use meter to check that an analog input voltage is present.

2. Check wiring.

(See page 1-16)

Positive voltage commands forward direction.

Negative voltage commands reverse direction.

Stopping the drive results in a Decel Inhibit fault.

Cause(s)

The bus regulation feature is enabled and is halting deceleration due to excessive bus voltage.

Excess bus voltage is normally due to excessive regenerated energy or unstable AC line input voltages.

Internal timer has halted drive operation.

Indication

Decel Inhibit fault screen.

LCD Status

Line indicates

“Faulted”.

Corrective Action

1. See Attention statement on Preface-4 .

2. Reprogram bus regulation (parameters 161 and 162) to eliminate any “Adjust Freq” selection.

3. Disable bus regulation (parameters 161 and

162) and add a dynamic brake.

4. Correct AC input line instability or add an isolation transformer.

5. Reset drive.

Appendix

A

Supplemental Drive Information

For information on…

Specifications

Communication Configurations

Dimensions

Output Devices

Drive, Fuse & Circuit Breaker Ratings

Specifications

See page…

A-1

A-3

A-6

A-13

A-13

Category Specification

Protection Drive

AC Input Overvoltage Trip:

AC Input Undervoltage Trip:

247VAC 285VAC 475VAC 570VAC 690VAC

120VAC 138VAC 233VAC 280VAC 345VAC

Bus Overvoltage Trip: 405VDC 405VDC 810VDC 810VDC 1013VDC

Bus Undervoltage Output Shutoff: 300VDC 300VDC 407V DC 407V DC 508V DC

Bus Undervoltage Fault Level:

Nominal Bus Voltage:

All Drives

Heat Sink Thermistor:

Drive Overcurrent Trip

Software Current Limit:

Hardware Current Limit:

Instantaneous Current Limit:

Line transients:

Control Logic Noise Immunity:

Power Ride-Thru:

Logic Control Ride-Thru:

Ground Fault Trip:

Short Circuit Trip:

160VDC

281VDC

160VDC 300VDC 300VDC 375VDC

324VDC 540VDC 648VDC 810VDC

Monitored by microprocessor overtemp trip

20-160% of rated current

200% of rated current (typical)

220-300% of rated current (dependent on drive rating) up to 6000 volts peak per IEEE C62.41-1991

Showering arc transients up to 1500V peak

15 milliseconds at full load

0.5 seconds minimum, 2 seconds typical

Phase-to-ground on drive output

Phase-to-phase on drive output

1000 m (3300 ft) max. without derating Environment Altitude:

Maximum Surrounding Air

Temperature without derating:

IP20, NEMA Type 1:

Flange Mount:

IP66, NEMA Type 4X/12:

0 to 50 degrees C (32 to 122 degrees F)

0 to 50 degrees C (32 to 122 degrees F)

0 to 40 degrees C (32 to 104 degrees F)

Storage Temperature (all const.): –40 to 70 degrees C (–40 to 158 degrees F)

Atmosphere Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere.

Relative Humidity:

Shock:

Vibration:

5 to 95% non-condensing

15G peak for 11ms duration (

±1.0 ms)

0.152 mm (0.006 in.) displacement, 1G peak

A-2

Supplemental Drive Information

Category Specification

Agency

Certification Type 1,

IP30

Flange

Type

Type

4X/12,

IP66

C

✔ ✔

US

Listed to UL508C and CAN/CSA-C2.2 No. 14-M91

Listed to UL508C for plenums (Rear heatsink only)

Marked for all applicable European Directives

(1)

EMC Directive (89/336/EEC)

EN 61800-3 Adjustable Speed electrical power drive systems

Low Voltage Directive (73/23/EEC)

EN 50178 Electronic Equipment for use in Power

Installations

Certified to AS/NZS, 1997 Group 1, Class A

✔ ✔ ✔

Certified to Criteria C-2, 1983.

Electrical

✔ ✔ ✔

.

.

Rheinland

Product Safety

W

E

C

Production inspected

EN 50178

Certified to EN 954-1, Category 3 for 240V,

400V, and 480V ratings of PowerFlex 70

Enhanced Control with DriveGuard Safe-Off option.

Bauart geprüft

Functional

.

.

TUV

Rheinland

Safety

Type approved

✔ ✔ ✔

TUV Approved to EN 954-1, Category 3 for

600V ratings of PowerFlex 70 Enhanced

Control with DriveGuard Safe-Off option.

The drive is also designed to meet the appropriate portions of the following specifications:

NFPA 70 - US National Electrical Code

NEMA ICS 3.1 - Safety standards for Construction and Guide for Selection, Installation and

Operation of Adjustable Speed Drive Systems.

IEC 146 - International Electrical Code.

Voltage Tolerance:

Frequency Tolerance:

See page

47-63 Hz.

C-12

for Full Power and Operating Range.

Input Phases:

Displacement Power Factor

Efficiency:

Maximum Short Circuit Rating:

Actual Short Circuit Rating:

Three-phase input provides full rating for all drives.

Single-phase operation provides 50% of rated current.

0.98 across speed range.

97.5% at rated amps, nominal line volts.

200,000 Amps symmetrical.

Determined by AIC rating of installed fuse/circuit breaker.

Supplemental Drive Information

A-3

Category

Control

(1)

Specification

Method:

Carrier Frequency

Sine coded PWM with programmable carrier frequency. Ratings apply to all drives. The drive can be supplied as 6 pulse or 12 pulse in a configured package.

E C

.

2, 4, 8 & 10 kHz

Standard

. 2, 4, 8 & 12 kHz

Drive rating based on 4 kHz.

0 to rated motor voltage

0 to 400 Hz

Standard

. 0 to 500 Hz

E C

.

Output Voltage Range:

Output Frequency Range:

Frequency Accuracy

Digital Input:

Analog Input:

Speed Regulation - Open Loop with Slip

Compensation:

Selectable Motor Control:

Within

Within

±0.01% of set output frequency.

±0.4% of maximum output frequency.

±0.5% of base speed across a 40:1 speed range.

Stop Modes:

Accel/Decel:

Intermittent Overload:

Current Limit Capability:

Electronic Motor Overload Protection

Sensorless Vector with full tuning. Standard V/Hz with full custom capability.

Multiple programmable stop modes including - Ramp,

Coast, DC-Brake, Ramp-to-Hold and S-curve.

Two independently programmable accel & decel times.

Each time may be programmed from 0-3600 seconds in 0.1 sec. increments

110% Overload capability for up to 1 minute

150% Overload capability for up to 3 seconds

Proactive Current Limit programmable from 20 to

160% of rated output current. Independently programmable proportional and integral gain.

Class 10 protection with speed sensitive response.

Investigated by U.L. to comply with N.E.C. Article 430.

U.L. File E59272, volume 12.

Applied noise impulses may be counted in addition to the standard pulse train causing erroneously high [Pulse

Freq] readings.

Communication Configurations

Typical Programmable Controller Configurations

Important: If block transfers are programmed to continuously write information to the drive, care must be taken to properly format the block transfer. If attribute 10 is selected for the block transfer, values will be written only to RAM and will not be saved by the drive. This is the preferred attribute for continuous transfers. If attribute 9 is selected, each program scan will complete a write to the drives non-volatile memory (EEprom). Since the EEprom has a fixed number of allowed writes, continuous block transfers will quickly damage the EEprom. Do Not assign attribute 9 to continuous block transfers. Refer to the individual communications adapter User Manual for additional details.

A-4

Supplemental Drive Information

Logic Command/Status Words

Figure A.1 Logic Command Word

Logic Bits

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Command Description x Stop

(1)

0 = Not Stop

1 = Stop x Start

(1)(2)

0 = Not Start

1 = Start x x Jog

Clear

Faults

0 = Not Jog

1 = Jog

0 = Not Clear Faults

1 = Clear Faults x x x x x x

Direction 00 = No Command

01 = Forward Command

10 = Reverse Command

11 = Hold Present Direction

Local

Control

0 = No Local Control

1 = Local Control

MOP

Increment

0 = Not Increment

1 = Increment

Accel Rate 00 = No Command

01 = Use Accel Time 1

10 = Use Accel Time 2

11 = Use Present Time x x x x x x Decel Rate 00 = No Command

01 = Use Decel Time 1

10 = Use Decel Time 2

11 = Use Present Time

Reference

Select

(3)

000 = No Command

001 = Ref. 1 (Ref A Select)

010 = Ref. 2 (Ref B Select)

011 = Ref. 3 (Preset 3)

100 = Ref. 4 (Preset 4)

101 = Ref. 5 (Preset 5)

110 = Ref. 6 (Preset 6)

111 = Ref. 7 (Preset 7)

MOP

Decrement

0 = Not Decrement

1 = Decrement

(1)

(2)

(3)

A “0 = Not Stop” condition (logic 0) must first be present before a “1 = Start” condition will start the drive. The Start command acts as a momentary Start command. A “1” will start the drive, but returning to “0” will not stop the drive.

This Start will not function if a digital input (parameters 361-366) is programmed for 2-Wire

Control (option 7, 8 or 9).

This Reference Select will not function if a digital input (parameters 361-366) is programmed for “Speed Sel 1, 2 or 3” (option 15, 16 or 17). Note that Reference Selection is “Exclusive

Ownership” see

[Reference Owner] on page 3-39 .

Supplemental Drive Information

Figure A.2 Logic Status Word

Logic Bits

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Status x x x Ready

Active

Command

Direction

Description

0 = Not Ready

1 = Ready

0 = Not Active

1 = Active

0 = Reverse

1 = Forward x Actual

Direction x x x Accel

Decel

Alarm

0 = Reverse

1 = Forward

0 = Not Accelerating

1 = Accelerating

0 = Not Decelerating

1 = Decelerating

0 = No Alarm

1 = Alarm x x x x x x x x x Fault 0 = No Fault

1 = Fault

At Speed 0 = Not At Reference

1 = At Reference

Local

Control

(1)

Reference

Source

000 = Port 0 (TB)

001 = Port 1

010 = Port 2

011 = Port 3

100 = Port 4

101 = Port 5

110 = Port 6

111 = No Local

0000 = Ref A Auto

0001 = Ref B Auto

0010 = Preset 2 Auto

0011 = Preset 3 Auto

0100 = Preset 4 Auto

0101 = Preset 5 Auto

0110 = Preset 6 Auto

0111 = Preset 7 Auto

1000 = Term Blk Manual

1001 = DPI 1 Manual

1010 = DPI 2 Manual

1011 = DPI 3 Manual

1100 = DPI 4 Manual

1101 = DPI 5 Manual

1110 = DPI 6 Manual

1111 = Jog Ref

(1)

See “Owners” on page 3-39 for further information.

A-5

A-6

Supplemental Drive Information

Dimensions

Table A.A PowerFlex 70 Frames

Output Power kW

ND (HD)

HP

ND (HD)

0.37 (0.25) 0.5 (0.33) A

0.75 (0.55) 1 (0.75) A

Frame Size

208-240V AC Input

Not

Filtered Filtered

IP66

(4X/12)

B

B

B

B

1.5 (1.1) 2 (1.5)

2.2 (1.5) 3 (2)

4 (3)

5.5 (4)

5 (3)

7.5 (5)

B

B

B

B

C

D

B

B

D

D

7.5 (5.5) 10 (7.5)

11 (7.5) 15 (10)

15 (11) 20 (15)

18.5 (15) 25 (20)

22 (18.5) 30 (25)

30 (22) 40 (30)

37 (30) 50 (40)

D

D

B

A

B

A

A

400-480V AC Input

Not

Filtered Filtered

IP66

(4X/12)

B

B

B

B

B

B

B

B

B

C

C

D

D

D

D

E

E

D

E

D

D

E

D

D

B

D

D

C

D

B

C

A

B

A

A

600V AC Input

Not

Filtered Filtered

D

D

D

B

D

B

B

B

B

IP66

(4X/12)

Figure A.3 PowerFlex 70 Frames A-E

IP20/66 (NEMA Type 1/4X/12)

A

D C A

Flange Mount

C

B

E

B

F

Dimensions are in millimeters and (inches).

D E

A

B

Frame A

IP20 / NEMA Type 1

122.4 (4.82)

171.7 (6.76)

B

225.7 (8.89)

234.6 (9.24)

C

179.8 (7.08)

179.8 (7.08)

D

94.2 (3.71)

122.7 (4.83)

E

211.6 (8.33)

220.2 (8.67)

F

5.8 (0.23)

5.8 (0.23)

C

D

185.0 (7.28) 300.0 (11.81) 179.8 (7.08) 137.6 (5.42) 285.6 (11.25) 5.8 (0.23)

219.9 (8.66) 350.0 (13.78) 179.8 (7.08) 169.0 (6.65) 335.6 (13.21) 5.8 (0.23)

E 280.3 (11.04) 555.8 (21.88) 207.1 (8.15) 200.0 (7.87) 491.0 (19.33) 6.9 (0.27)

IP66 / NEMA Type 4X/12

C

D

A

B

E

B

D

171.7 (6.76) 239.8 (9.44) 203.3 (8.00) 122.7 (4.83) 220.2 (8.67) 5.8 (0.23)

219.9 (8.66) 350.0 (13.78) 210.7 (8.29) 169.0 (6.65) 335.6 (13.21) 5.8 (0.23)

E 280.3 (11.04) 555.8 (21.88) 219.8 (8.65) 200.0 (7.87) 491.0 (19.33) 6.9 (0.27)

Flange Mount

156.0 (6.14)

205.2 (8.08)

219.0 (8.62)

248.4 (9.78)

225.8 (8.89)

234.6 (9.24)

178.6 (7.03)

178.6 (7.03)

300.0 (11.81) 178.6 (7.03)

350.0 (13.78) 178.6 (7.03)

280.3 (11.04) 555.8 (21.88) 207.1 (8.15)

123.0 (4.84)

123.0 (4.84)

123.0 (4.84)

123.0 (4.84)

117.2 (4.61)

55.6 (2.19)

55.6 (2.19)

55.6 (2.19)

55.6 (2.19)

89.9 (3.54)

(1)

Weights include HIM and Standard I/O.

Weight

kg (lbs.)

(1)

2.71 (6.0)

3.60 (7.9)

6.89 (15.2)

9.25 (20.4)

18.60 (41.0)

3.61 (8.0)

9.13 (20.1)

18.60 (41.0)

2.71 (6.0)

3.60 (7.9)

6.89 (15.2)

9.25 (20.4)

18.60 (41.0)

Supplemental Drive Information

Figure A.4 PowerFlex 70 IP20 / NEMA Type 1 Bottom View Dimensions

34.5 (1.36)

23.9 (0.94)

Frame A

86.4 (3.40)

22.2 (0.87) Dia.

4 Places

43.4 (1.71)

32.8 (1.29)

Frame B

127.5 (5.02)

22.2 (0.87) Dia.

5 Places

A-7

155.2

(6.11)

135.9

(5.35)

129.8

(5.11)

102.4

(4.03)

163.7

(6.45)

42.7 (1.68)

55.4 (2.18)

79.3 (3.12)

85.1 (3.35)

Frame C

47.7 (1.88)

112.3 (4.42)

58.4 (2.30)

22.2 (0.87) Dia.

4 Places

155.2

(6.11)

136.7

(5.38)

126.2

(4.97)

101.6

(4.00)

163.7

(6.45)

55.6 (2.19)

75.5 (2.97)

85.7 (3.37)

113.5 (4.47)

123.8 (4.87)

Frame D

69.3 (2.73)

58.6 (2.31)

149.7 (5.89)

22.2 (0.87) Dia.

2 Places

28.5 (1.12) Dia.

2 Places

155.2

(6.11)

129.3

(5.09)

101.3

(3.99)

36.1 (1.42)

56.1 (2.21)

75.2 (2.96)

94.2 (3.71)

Frame E

108.0 (4.25)

210.0 (8.27)

163.5

(6.44)

22.2

(0.87)

43.7

(1.72)

155.2

(6.11)

134.7

(5.30)

103.2

(4.06)

37.5 (1.48)

64.0 (2.52)

93.0 (3.66)

121.0 (4.76)

181.5

(7.14)

165.0

(6.49)

139.9

(5.50)

126.9

(4.99)

108.0 (4.25)

159.0 (6.26)

210.0 (8.27)

Dimensions are in millimeters and (inches).

164.1

(6.46)

A-8

138.2

(5.44)

99.6

(3.92)

Supplemental Drive Information

Figure A.5 PowerFlex 70 IP 66 (NEMA Type 4X/12) Bottom View Dimensions

Frame B

Frame D

28.3

(1.11)

22.1

(0.87)

28.3

(1.11)

22.1

(0.87)

140.5

(5.53)

138.6

(5.46)

102.9

(4.05)

55.2 (2.17)

77.3 (3.04)

99.6 (3.92)

115.9 (4.56)

31.0 (1.22)

49.1 (1.93)

75.5 (2.97)

102.0 (4.02)

120.1 (4.73)

Frame E

22.5

(0.89)

44.5

(1.75)

163.4

(6.43)

139.9

(5.51)

124.9

(4.92)

108.2 (4.26)

157.7 (6.21)

165.7 (6.52)

207.7 (8.18)

Dimensions are in millimeters and (inches).

Supplemental Drive Information

51.3 (2.02)

40.7 (1.60)

Figure A.6 PowerFlex 70 Flange Mount Bottom View Dimensions

Frame A

103.2 (4.06)

22.2 (0.87) Dia.

4 Places

64.7 (2.55)

Frame C

129.3 (5.09)

75.4 (2.97)

22.2 (0.87) Dia.

4 Places

A-9

95.9

(3.78)

76.6

(3.02)

70.5

(2.78)

43.2

(1.70)

104.4

(4.11)

94.6

(3.72)

68.7

(2.70)

40.6

(1.60)

102.9

(4.05)

60.3 (2.37)

49.7 (1.96)

59.6 (2.35)

72.4 (2.85)

96.1 (3.78)

101.9 (4.01)

Frame B

144.4 (5.69)

22.2 (0.87) Dia.

5 Places

53.1 (2.09)

73.0 (2.87)

92.2 (3.63)

111.2 (4.38)

Frame D

83.7 (3.30)

73.0 (2.87)

164.1 (6.46)

22.2 (0.87) Dia.

2 Places

95.0

(3.74)

76.6

(3.02)

65.9

(2.59)

41.4

(1.63)

103.5

(4.07)

94.6

(3.27)

74.1

(2.92)

42.3

(1.67)

28.5 (1.12) Dia.

2 Places

103.5

(4.07)

94.4

(3.72)

77.9

(3.07)

52.8

(2.08)

39.8

(1.57)

70.9 (2.79)

92.4 (3.64)

102.7 (4.04)

130.5 (5.14)

140.6 (5.54)

Frame E

108.0 (4.25)

210.0 (8.27)

51.9 (2.04)

78.3 (3.08)

107.3 (4.22)

135.5 (5.33)

22.2

(0.87)

43.7

(1.72)

108.0 (4.25)

159.0 (6.26)

210.0 (8.27)

Dimensions are in millimeters and (inches).

A-10

Supplemental Drive Information

Figure A.7 PowerFlex 70 Cutout Dimensions

Frame A

156,0

(6.14)

70,7

(2.78)

6,9

(0.27)

140,7

(5.54)

127,0

(5.00)

197.9

(7.80)

105,3

(4.15)

210,6

(8.29)

225,8

(8.89)

8x:

∅3,5

(

∅0.14)

4x: 3,0R

(0.12R)

5.0

(0.20)

58,8

(2.31)

6,9

(0.27)

205,5

(8.09)

205,2

(8.08)

95,0

(3.74)

Frame B

190,0

(7.48)

176,3

(6.94)

8x:

∅3,5

(

∅0.14)

109,7

(4.32)

219,3

(8.63)

234,6

(9.24)

4x: 3,0R

(0.12R)

6,9

(0.27)

58,8

(2.31)

6,3

(0.25)

Supplemental Drive Information

A-11

219,0

(8.62)

101,0

(3.98)

Frame C

202,0

(7.95)

12x:

(

272,3

(10.72)

∅3,5

∅0.14)

189,4

(7.46)

4x: 3,0R

(0.12R)

41,5

(1.63)

5,1

(0.20)

141,5

(5.57)

241,5

(9.51)

283,0

(11.14)

300,0

(11.81)

58,8

(2.31)

4,5

(0.18)

40,7

(1.60)

231,4

(9.11)

115,7

(4.56)

248,4

(9.78)

Frame D

190,7

(7.51)

321,4

(12.65)

14x:

(

222,4

(8.76)

∅3,5

∅0.14)

4x: 3,0R

(0.12R)

61,5

(2.42)

131,5

(5.18)

201,5

(7.93)

271,5

(10.69)

333,0

(13.11)

350,0

(13.78)

4,5

(0.18)

58,8

(2.31)

A-12

Supplemental Drive Information

6.0

(0.24)

56.2

(2.21)

262.4

(10.33)

131.2

(5.16)

280.3

(11.04)

206.2

(8.12)

Frame E

525.8

(20.70)

250.4

(9.86)

20x:

(

∅3.5

∅0.14)

43.9

(1.73)

118.9

(4.68)

6.0

(0.24)

193.9

(7.63)

268.9

(10.59)

343.9

(13.54)

418.9

(16.49)

493.9

(19.44)

555.8

(21.88)

87.1

(3.43)

Supplemental Drive Information

A-13

Output Devices

For information on output devices such as output contactors, cable terminators and output reactors refer to the PowerFlex Reference

Manual.

Drive, Fuse & Circuit Breaker Ratings

The tables on the following pages provide drive ratings (including continuous, 1 minute and 3 second) and recommended AC line input fuse and circuit breaker information. Both types of short circuit protection are acceptable for UL and IEC requirements. Sizes listed are the recommended sizes based on 40 degree C and the U.S. N.E.C. Other country, state or local codes may require different ratings.

Fusing

If fuses are chosen as the desired protection method, refer to the recommended types listed below. If available amp ratings do not match the tables provided, the closest fuse rating that exceeds the drive rating should be chosen.

• IEC – BS88 (British Standard) Parts 1 & 2

(1)

, EN60269-1, Parts 1 &

2, type gG or equivalent should be used.

• UL – UL Class CC, T, RK1 or J must be used.

Circuit Breakers

The “non-fuse” listings in the following tables include both circuit breakers (inverse time or instantaneous trip) and 140M Self-Protecting

Motor Starters. If one of these is chosen as the desired protection

method, the following requirements apply.

• IEC and UL – Both types of devices are acceptable for IEC and UL installations.

(1)

Typical designations include, but may not be limited to the following; Parts 1 & 2: AC,

AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH.

A-14

Supplemental Drive Information

(1) e Fram

(1)

Frame

Supplemental Drive Information

A-15

A-16

Supplemental Drive Information

(1) e Fram

Appendix

B

HIM Overview

For information on…

External and Internal

Connections

LCD Display Elements

ALT Functions

See page For information on…

B-1

Menu Structure

B-2

B-2

Viewing and Editing

Parameters

Removing the HIM

See page

B-3

B-5

B-2

External and Internal Connections

The PowerFlex 70 provides a number of cable connection points

(B Frame shown).

WIRE

STRIP

IP 20

(NEMA Type 1)

IP 66

(NEMA Type 4X/12)

1or3

➋ ➌

No.

Connector

DPI Port 1

DPI Port 2

DPI Port 3

Description

HIM connection when installed in cover.

Cable connection for handheld and remote options.

Splitter cable connected to DPI Port 2 provides additional port.

Control / Power Connection Connection between control and power boards.

DPI Port 5 Cable connection for communications adapter.

B-2

HIM Overview

LCD Display Elements

Display

F-> Power Loss

0.0

Hz

Main Menu:

Diagnostics

Parameter

Device Select

Auto

Description

Direction

 Drive Status Alarm Auto/Man Information

Commanded or Output Frequency

Programming / Monitoring / Troubleshooting

ALT Functions

To use an ALT function, press the ALT key, release it, then press the programming key associated with one of the following functions:

ALT Key and then … Performs this function …

S.M.A.R.T. Displays the S.M.A.R.T. screen.

Esc

Esc

Sel

Log In/Out Log in to change parameter settings.

Log out to protect parameter settings.

Change a password.

View Allows the selection of how parameters will be viewed or detailed information about a parameter or component.

Device Select a connected adapter for editing.

LED only

LCD only

LED only

Sel

HIM Type

LCD only

ALT

Lang Displays the language selection screen.

LCD only

Auto / Man Switches between Auto and Manual Modes.

LCD and LED

..

+/–

Remove Allows HIM removal without causing a fault if the

HIM is not the last controlling device and does not have Manual control of the drive.

Exp Allows value to be entered as an exponent.

(Not available on PowerFlex 70.)

LCD and LED

LCD only

Param # Allows entry of a parameter number for viewing/ editing.

LCD only

Removing the HIM

The HIM can be removed while the drive is powered. Normally, the drive issues a fault when the HIM is removed because it detects that a device is missing.

Important: HIM removal is only permissible in Auto mode. If the HIM is removed while in Manual mode or the HIM is the only remaining control device, a fault will occur.

HIM Overview

Menu Structure

Main Menu:

Diagnostics

Parameter

Device Select

User

Display

Esc Sel

Faults

Status Info

Device Items

Device Version

HIM Version

PowerFlex 70

Product Data

Main Control Board

Power Unit Board

LCD Module Product Data

LCD HIM Control Board

Keyboard – Numeric

Drive Status 1

Drive Status 2

Drive Alarm 1

Drive Alarm 2

Speed Ref Source

Start Inhibits

Last Stop Source

Dig In Status

Dig Out Status

Drive Temp

Drive OL Count

Motor OL Count

Fault Info

View Fault Queue

Clear Faults

Clr Fault Queue

Reset Device

View selected through

ALT Sel

Param Access Lvl

File-Group-Par

Numbered List

Changed Params

FGP: File

File 1 Name

File 2 Name

File 3 Name

FGP: Group

Group 1 Name

Group 2 Name

Group 3 Name

Basic

Advanced

FGP: Parameter

Parameter Name

Parameter Name

Parameter Name

PowerFlex 70

Connected DPI Devices

Value Screen

B-3

Memory Storage

Start-Up

Preferences

HIM CopyCat

Device User Sets

Reset To Defaults

Drive User Set:

Save To User Set

Load Frm Usr Set

Active User Set

Continue

Start Over

Introduction

Drive Identity

Change Password

User Dspy Lines

User Dspy Time

User Dspy Video

Reset User Dspy

Contrast

Device -> HIM

Device <- HIM

Delete HIM Set

Complete Steps:

1. Input Voltage

2. Motor Dat/Ramp

3. Motor Tests

4. Speed Limits

5. Speed Control

6. Strt/Stop/I/O

7. Done/Exit

Esc

Make a selection:

Abort

Backup

Resume

Start-Up Menu

Press

Press to move between menu items to select a menu item

Press

Esc

to move 1 level back in the menu structure

Press

ALT Sel

to select how to view parameters

B-4

HIM Overview

Diagnostics Menu

When a fault trips the drive, use this menu to access detailed data about the drive.

Option

Faults

Status Info

Device Version

HIM Version

Description

View fault queue or fault information, clear faults or reset drive.

View parameters that display status information about the drive.

View the firmware version and hardware series of components.

View the firmware version and hardware series of the HIM.

Parameter Menu

Refer to Viewing and Editing Parameters on page B-5 .

Device Select Menu

Use this menu to access parameters in connected peripheral devices.

Memory Storage Menu

Drive data can be saved to, or recalled from, User and HIM sets.

User sets are files stored in permanent nonvolatile drive memory.

HIM sets are files stored in permanent nonvolatile HIM memory.

Option Description

HIM Copycat

Device -> HIM

Device <- HIM

Save data to a HIM set, load data from a HIM set to active drive memory or delete a HIM set.

Device User Sets Save data to a User set, load data from a User set to active drive memory or name a User set.

Reset To Defaults Restore the drive to its factory-default settings.

Start Up Menu

See

Chapter 2

.

Preferences Menu

The HIM and drive have features that you can customize.

Option Description

Drive Identity Add text to identify the drive.

Change Password Enable/disable or modify the password.

User Dspy Lines

User Dspy Time

Select the display, parameter, scale and text for the User Display.

The User Display is two lines of user-defined data that appears when the HIM is not being used for programming.

Set the wait time for the User Display or enable/disable it.

User Dspy Video Select Reverse or Normal video for the Frequency and User

Display lines.

Reset User Dspy Return all the options for the User Display to factory default values.

HIM Overview

B-5

Viewing and Editing Parameters

The PowerFlex 70 drive is initially set to Basic Parameter View. To view all parameters, set parameter 196 [Param Access Lvl] to option 1

“Advanced”. Parameter 196 is not affected by the Reset to Defaults function.

LCD HIM

Step

1. In the Main Menu, press the Up Arrow or

Down Arrow to scroll to “Parameter.”

2. Press Enter. “FGP File” appears on the top line and the first three files appear below it.

Key(s)

or

3. Press the Up Arrow or Down Arrow to scroll through the files.

4. Press Enter to select a file. The groups in the file are displayed under it.

5. Repeat steps 3 and 4 to select a group and then a parameter. The parameter value screen will appear.

or

6. Press Enter to edit the parameter.

7. Press the Up Arrow or Down Arrow to change the value. If desired, press Sel to move from digit to digit, letter to letter, or bit to bit. The digit or bit that you can change will be highlighted.

8. Press Enter to save the value. If you want to cancel a change, press Esc.

9. Press the Up Arrow or Down Arrow to scroll through the parameters in the group, or press Esc to return to the group list.

or

Sel

or

Esc

Example Displays

F GP: File

Monitor

Motor Control

Speed Reference

F G P: Group

Motor Data

Torq Attributes

Volts per Hertz

FG P : Parameter

Maximum Voltage

Maximum Freq

Compensation

FGP:

Maximum Freq

60.00

Hz

Par 55

25 <> 400.00

FGP:

Maximum Freq

90.00 Hz

Par 55

25 <> 400.00

Numeric Keypad Shortcut

If using a HIM with a numeric keypad, press the ALT key and the

+/– key to access the parameter by typing its number.

B-6

HIM Overview

LED HIM

Step

1. Press Esc until the Output Frequency screen appears. This screen displays the frequency of the drive if it is running. If the drive is stopped, it will display 0.

Key(s)

Esc

2. Press Enter. The parameter that was last viewed appears. Its file letter will flash.

3. Press the Up Arrow or Down Arrow to scroll through the files.

4. Press Enter to enter a file. The right digit will then flash.

5. Press the Up Arrow or Down Arrow to scroll through the parameters that are in the file.

An “n” appears after a number if a parameter is a bit parameter that is divided into nibbles.

6. Press Enter to view the value of a parameter or nibble. Its value will be displayed. If you do not want to edit the value, press Esc to return to the parameter list.

7. Press Enter to enter edit mode. The right digit will flash if it can be edited.

8. Press the Up Arrow or Down Arrow to change the value. If desired, press Sel to move from digit to digit or bit to bit. The digit or bit that you can change will flash.

To change a sign in a signed value, press

Sel to move the cursor to the left-most digit.

Then, press the Up Arrow or Down Arrow to scroll to the desired sign.

9. Press Enter to save the value. If you want to cancel a change, press Esc. The value will stop flashing to indicate that you are no longer in edit mode.

10. Press Esc to return to the parameter list.

Esc

or or or

Sel

Example Displays

Appendix

C

Application Notes

For information on… See page… For information on…

External Brake Resistor C-1

Start At PowerUp

Skip Frequency

Stop Mode

Motor Overload

C-2

C-4

C-6

Overspeed

See page…

C-7

C-8

Process PI for Standard Control C-9

External Brake Resistor

Figure C.1 External Brake Resistor Circuitry

Three-Phase

AC Input

(Input Contactor) M

R (L1)

S (L2)

T (L3)

Power Off Power On

Power Source

M

M

DB Resistor Thermostat

C-2

Application Notes

Skip Frequency

Figure C.2 Skip Frequency

Frequency

Command

Frequency

Drive Output

Frequency

Skip + 1/2 Band

Skip Frequency

Skip – 1/2 Band

(A)

(B)

(A)

35 Hz

30 Hz

25 Hz

(B)

Time

Some machinery may have a resonant operating frequency that must be avoided to minimize the risk of equipment damage. To assure that the motor cannot continuously operate at one or more of the points, skip frequencies are used. Parameters 084-086, ([Skip Frequency 1-3]) are available to set the frequencies to be avoided.

The value programmed into the skip frequency parameters sets the center point for an entire “skip band” of frequencies. The width of the band (range of frequency around the center point) is determined by parameter 87, [Skip Freq Band]. The range is split, half above and half below the skip frequency parameter.

If the commanded frequency of the drive is greater than or equal to the skip (center) frequency and less than or equal to the high value of the band (skip plus 1/2 band), the drive will set the output frequency to the high value of the band. See (A) in

Figure C.2

.

If the commanded frequency is less than the skip (center) frequency and greater than or equal to the low value of the band (skip minus 1/2 band), the drive will set the output frequency to the low value of the band. See

(B) in Figure C.2

.

Acceleration and deceleration are not affected by the skip frequencies.

Normal accel/decel will proceed through the band once the commanded frequency is greater than the skip frequency. See (A) & (B) in

Figure

C.2

. This function affects only continuous operation within the band.

Skip Frequency Examples

The skip frequency will have hysteresis so the output does not toggle between high and low values.

Three distinct bands can be programmed. If none of the skip bands touch or overlap, each band has its own high/low limit.

Max. Frequency

Skip Frequency 1

Skip Frequency 2

If skip bands overlap or touch, the center frequency is recalculated based on the highest and lowest band values.

0 Hz

400 Hz.

If a skip band(s) extend beyond the max frequency limits, the highest band value will be clamped at the max frequency limit. The center frequency is recalculated based on the highest and lowest band values.

Skip Frequency 1

Skip Frequency 2

0 Hz

400 Hz.

Max.Frequency

Skip

If the band is outside the limits, the skip band is inactive.

0 Hz

400 Hz.

Skip Frequency 1

60 Hz. Max.

Frequency

0 Hz

Application Notes

C-3

Skip Band 1

Skip Band 2

Adjusted

Skip Band w/Recalculated

Skip Frequency

Adjusted

Skip Band w/Recalculated

Skip Frequency

Inactive

Skip Band

C-4

Application Notes

Stop Mode

Mode

Coast to

Stop

Description

Output Voltage

Output Current

Motor Speed

Brake to

Stop

Time

Coast Time is load dependent

Stop

Command

This method releases the motor and allows the load to stop by friction.

1. On Stop, the drive output goes immediately to zero (off).

2. No further power is supplied to the motor. The drive has released control.

3. The motor will coast for a time that is dependent on the mechanics of the system

(inertia, friction, etc).

Output Voltage

Output Current

Motor Speed

DC

Hold Level

Time

DC Hold Time

Stop

Command

This method uses DC injection of the motor to Stop and/or hold the load.

1. On Stop, 3 phase drive output goes to zero (off)

2. Drive outputs DC voltage on the last used phase at the level programmed in [DC Brake

Level] Par 158. This voltage causes a “stopping” brake torque. If the voltage is applied for a time that is longer than the actual possible stopping time, the remaining time will be used to attempt to hold the motor at zero speed.

3. DC voltage to the motor continues for the amount of time programmed in [DC Brake

Time] Par 159. Braking ceases after this time expires.

4. After the DC Braking ceases, no further power is supplied to the motor. The motor may or may not be stopped. The drive has released control.

5. The motor, if rotating, will coast from its present speed for a time that is dependent on the mechanics of the system (inertia, friction, etc).

Application Notes

C-5

Mode

Ramp to

Stop

Description

Output Voltage

Output Current

Motor Speed

Output Current

Output Voltage

DC

Hold

Level

DC Hold Time

Time

Ramp to

Hold

Stop

Command

This method uses drive output reduction to stop the load.

1. On Stop, drive output will decrease according to the programmed pattern from its present value to zero. The pattern may be linear or squared. The output will decrease to zero at the rate determined by the programmed [Maximum Freq] and the programmed active [Decel Time x]

2. The reduction in output can be limited by other drive factors such as bus or current regulation.

3. When the output reaches zero the output is shut off.

4. The motor, if rotating, will coast from its present speed for a time that is dependent on the mechanics of the system (inertia, friction, etc).

Output Voltage

Zero

Command

Speed

Output Voltage

Output Current

Motor Speed

Output Current

Motor Speed

Output Current

Output Voltage

DC

Hold Level

Time

Stop

Command

Zero

Command

Speed

Re-issuing a

Start Command

This method combines two of the methods above. It uses drive output reduction to stop the load and DC injection to hold the load at zero speed once it has stopped.

1. On Stop, drive output will decrease according to the programmed pattern from its present value to zero. The pattern may be linear or squared. The output will decrease to zero at the rate determined by the programmed [Maximum Freq] and the programmed active [Decel Time x]

2. The reduction in output can be limited by other drive factors such as bus or current regulation.

3. When the output reaches zero 3 phase drive output goes to zero (off) and the drive outputs DC voltage on the last used phase at the level programmed in [DC Brake

Level] Par 158. This voltage causes a “holding” brake torque.

4. DC voltage to the motor continues until a Start command is reissued or the drive is disabled.

5. If a Start command is reissued, DC Braking ceases and the drive returns to normal AC operation. If an Enable command is removed, the drive enters a “not ready” state until the enable is restored.

C-6

Application Notes

Motor Overload

For single motor applications the drive can be programmed to protect the motor from overload conditions. An electronic thermal overload I

2

T function emulates a thermal overload relay. This operation is based on three parameters; [Motor NP FLA], [Motor OL Factor] and [Motor OL

Hertz] (parameters 042, 048 and 047, respectively).

[Motor NP FLA] is multiplied by [Motor OL Factor] to allow the user to define the continuous level of current allowed by the motor thermal overload. [Motor OL Hertz] is used to allow the user to adjust the frequency below which the motor overload is derated.

The motor can operate up to 102% of FLA continuously. If the drive had just been activated, it will run at 150% of FLA for 180 seconds. If the motor had been operating at 100% for over 30 minutes, the drive will run at 150% of FLA for 60 seconds. These values assume the drive is operating above [Motor OL Hertz], and that [Motor OL Factor] is set to

1.00.

Operation below 100% current causes the temperature calculation to account for motor cooling.

Motor Overload Curve

100000

Cold

Hot

10000

1000

100

10

100 125 150 175 200

Full Load Amps (%)

225 250

[Motor OL Hertz] defines the frequency where motor overload capacity derate should begin. The motor overload capacity is reduced when operating below [Motor OL Hertz]. For all settings of [Motor OL Hertz] other than zero, the overload capacity is reduced to 70% at an output frequency of zero.

Changing Overload Hz

120

100

80

60

40

20

0

0 10 20 30 40 50 60 70 80 90 100

% of Base Speed

OL Hz = 10

OL Hz = 25

OL Hz = 50

Application Notes

C-7

[Motor NP FLA] is multiplied by [Motor OL Factor] to select the rated current for the motor thermal overload. This can be used to raise or lower the level of current that will cause the motor thermal overload to trip.

The effective overload factor is a combination of [Motor OL Hertz] and

[Motor OL Factor].

Changing Overload Factor

140

120

100

80

60

40

20

0

0 10 20 30 40 50 60 70 80 90 100

% of Base Speed

OL % = 1.20

OL % = 1.00

OL % = 0.80

Start At PowerUp

When Start At Powerup in 2 wire control is configured, the drive will start if all start permissive conditions are met (within 10 seconds of drive power being applied), and the terminal block start input (Run, Run

Forward or Run Reverse for 2-wire) is closed. An alarm will be annunciated from application of power until the drive actually starts, indicating the powerup start attempt is in progress.

The powerup start attempt will be aborted if any of the following occurs anytime during the 10-second start interval:

• A fault condition occurs

• A Type 2 alarm condition occurs

• The terminal block programmed enable input is opened

• All terminal block run, run forward, or run reverse, inputs are canceled

• A Stop request (from any source) is received

If the drive has not started within the 10 second interval, the powerup start attempt will be terminated.

C-8

Application Notes

Overspeed

Overspeed Limit is a user programmable value that allows operation at maximum speed, but also provides an “overspeed band” that will allow a speed regulator such as encoder feedback or slip compensation to increase the output frequency above maximum speed in order to maintain maximum motor speed.

The figure below illustrates a typical Custom V/Hz profile. Minimum

Speed is entered in Hertz and determines the lower speed reference limit during normal operation. Maximum Speed is entered in Hertz and determines the upper speed reference limit. The two “Speed” parameters only limit the speed reference and not the output frequency.

The actual output frequency at maximum speed reference is the sum of the speed reference plus “speed adder” components from functions such as slip compensation.

The Overspeed Limit is entered in Hertz and added to Maximum Speed and the sum of the two (Speed Limit) limit the output frequency. This sum (Speed Limit) must is compared to Maximum Frequency and an alarm is initiated which prevents operation if the Speed Limit exceeds

Maximum Frequency.

Allowable Output Frequency Range -

Bus Regulation or Current Limit

Allowable Output Frequency Range - Normal Operation 1

Allowable Speed Reference Range

Maximum

Voltage

Motor NP

Voltage

Frequency Trim due to Speed

Control Mode

Overspeed

Limit

Break

Voltage

Start

Boost

Run

Boost

0 Minimum

Speed

Break

Frequency

Motor NP Hz Maximum

Speed

Output

Frequency

Limit

Maximum

Frequency

Frequency

Note 1: The lower limit on this range can be 0 depending on the value of Speed Adder

Application Notes

C-9

Process PI for Standard Control

The internal PI function of the PowerFlex 70 provides closed loop process control with proportional and integral control action. The function is designed for use in applications that require simple control of a process without external control devices. The PI function allows the microprocessor of the drive to follow a single process control loop.

The PI function reads a process variable input to the drive and compares it to a desired setpoint stored in the drive. The algorithm will then adjust the output of the PI regulator, changing drive output frequency to try and make the process variable equal the setpoint.

It can operate as trim mode by summing the PI loop output with a master speed reference.

Slip

Comp

Slip Adder

+

+

Open

Loop

Spd Ref

Linear Ramp

& S-Curve

Spd Cmd

+

+

Process

PI

PI Ref

Process PI

Controller

PI Fbk

PI Enabled Speed Control

Or, it can operate as control mode by supplying the entire speed reference. This method is identified as “exclusive mode”

+

Slip

Comp

Slip Adder

+

Open

Loop

Spd Ref

Linear Ramp

& S-Curve

Spd Cmd

Process

PI

PI Ref

Process PI

Controller

PI Fbk PI Enabled

Speed Control

C-10

Application Notes

PI Enable

The output of the PI loop can be turned on (enabled) or turned off

(disabled). This control allows the user to determine when the PI loop is providing part or all of the commanded speed. The logic for enabling the

PI loop is shown in below.

Drive

Running

Drive

Ramping to Stop

Drive

Jogging

Bit 0 of

[PI Control] = 1

(enabled) Signal Loss

The PI Loop is Enabled

"Enabled" Status

Digital Input is Reflected in [PI Status]

Bit 0 = 1

A Digital Input is Configured to PI Enable

The Configured

Digital Input is Closed

The drive must be running for the PI loop to be enabled. The loop will be disabled when the drive is ramping to a stop, jogging or the signal loss protection for the analog input(s) is sensing a loss of signal.

If a digital input has been configured to “PI Enable,” two events are required to enable the loop: the digital input must be closed AND bit 0 of the PI Control parameter must be = 1.

If no digital input is configured to “PI Enable,” then only the Bit 0 = 1 condition must be met. If the bit is permanently set to a “1”, then the loop will become enabled as soon as the drive goes into “run”.

PI Enabled

PI Pre-load Value

PI Output

Spd Cmd

PI Enabled

PI Pre-load Value = 0

PI Output

Start at Spd Cmd

Spd Cmd

Pre-load to Command Speed

PI Pre-load Value > 0

100.0

75.0

50.0

25.0

0.0

-25.0

-50.0

-75.0

-100.0

-100.0

-75.0

-50.0

-25.0

0.0

25.0

Normalized Feedback

50.0

75.0

100.0

Application Notes

C-11

PI_Status

.Enabled

A

*(PI Ref Sel)

*(PI Fbk Sel)

0

PI Ref

PI_Config

.RampCmd

PI_Config

.Sqrt

PI_Config

.Exclusive

Linear

Ramp

PI_Status

.Enabled

Linear Ramp

& S-Curve

Spd Ref

PI Cmd

+

-

PI Fbk

Spd Ramp

+

+

≥0

PI Kp

-

PI ExcessErr abs

PI Error

PI XS Error

*

*

+

+

PI_Config

.Invert

PI Ki

PI_Status

.Hold

Spd Cmd z

-1

PI Neg Limit

PI Pos Limit

+

+

PI_Config

.ZeroClamp

+32K

-32K

+32K

0

0

-32K

PI_Config

.Exclusive

Current Limit or Volt Limit

Preload Value

Spd Cmd

PI_Config

.PreloadCmd

PI_Status

.Enabled

Spd Cmd

Zclamped

PI Output

In Limit to

A

C-12

Application Notes

Voltage Tolerance

Drive Rating

200-240

380-400

500-600

240

380

400

480

600

Nominal Line

Voltage

200

208

Drive Full Power Range =

Drive Operating Range =

Nominal Motor

Voltage

200†

208

230

380†

400

460

575†

Drive Full Power

Range

200-264

208-264

230-264

380-528

400-528

460-528

575-660

Drive Operating

Range

180-264

342-528

432-660

Nominal Motor Voltage to Drive Rated Voltage + 10%.

Rated current is available across the entire Drive Full Power Range

Lowest† Nominal Motor Voltage - 10% to Drive Rated Voltage + 10%.

Drive Output is linearly derated when Actual Line Voltage is less than the Nominal Motor Voltage

No Drive

Output

Derated Power Range

Full Power Range

Drive Operating Range

Nominal Motor Voltage -10%

Nominal Motor Voltage

Drive Rated Voltage

Drive Rated Voltage +10%

Actual Line Voltage (Drive Input)

Example:

Calculate the maximum power of a 5 HP, 460V motor connected to a 480V rated drive supplied with 342V Actual Line Voltage input.

• Actual Line Voltage / Nominal Motor Voltage = 74.3%

• 74.3% × 5 HP = 3.7 HP

• 74.3% × 60 Hz = 44.6 Hz

At 342V Actual Line Voltage, the maximum power the 5 HP, 460V motor can produce is

3.7 HP at 44.6 Hz.

5 HP

3.7 HP

No Drive

Output

342V

460V

Actual Line Voltage (Drive Input)

480V

528V

Index

A

AC Input Line Circuit Breakers, A-1,

A-13

AC Input Line Fuses, A-1, A-13

AC Supply

Ground, 1-4

Source, 1-3

Unbalanced, 1-3

Ungrounded, 1-3

Accel Mask, 3-38

Accel Owner, 3-39

Accel Time x, 3-23

Access Level, Parameter, 3-3

Advanced Parameter View, 3-3

Agency Certification, A-2

Alarm 1 @ Fault, 3-35

Alarm Config 1, 3-36

Alarm Descriptions, 4-7

Alarms

Analog in Loss, 4-7

Bipolar Conflict, 4-7

Clearing, 4-7

Decel Inhibit, 4-7

Defined, 4-7

Dig In Conflict, 4-8

Drive OL Level, 4-8

FluxAmpsRef Rang, 4-8

IntDBRes OvrHeat, 4-8

IR Volts Range, 4-8

MaxFreq Conflict, 4-9

Motor Thermistor, 4-9

Motor Type Cflct, 4-9

NP Hz Conflict, 4-9

Power Loss, 4-9

Prechrg Active, 4-9

PTC Conflict, 4-9

Speed Ref Cflct, 4-9

Start At PowerUp, 4-9

TB Man Ref Cflct, 4-9

UnderVoltage, 4-9

VHz Neg Slope, 4-9

Alarms Group, 3-36

ALT Key Functions, B-2

Ambient Temperature, 1-2

Analog In 1 Hi, 3-41

Analog In 1 Lo, 3-41

Analog in Loss Alarm, 4-7

Analog In Loss Fault, 4-3

Analog Inputs Group, 3-41

Analog Inx Value, 3-12

Analog Out1 Hi, 3-43

Analog Out1 Lo, 3-43

Analog Out1 Sel, 3-42

Analog Outputs Group, 3-42

Anlg Cal Chksum Fault, 4-3

Anlg In 1 Loss, 3-41

Anlg In Config, 3-41

Anlg In Sqr Root, 3-41

Anlg Out Absolut, 3-42

Anlg Out Config, 3-42

Anlg Out1 Setpt, 3-43

Armored Cable, 1-7

Assisted Start Up, 2-3

Auto Mode, 1-18

Auto Rstrt Delay, 3-27

Auto Rstrt Tries, 3-27

Auto Rstrt Tries Fault, 4-3

Auto/Manual

Control, 1-19

Modes, 1-18

AutoMan Cnfg, 3-29

Autotune, 3-15

AutoTune Aborted Fault, 4-3

Auxiliary Input Fault, 4-3

B

Basic Parameter View, 3-3, 3-5

Before Applying Power, 2-1

Bipolar Conflict Alarm, 4-7

Bottom Plate Removal, 1-8

Break Frequency, 3-16

Break Voltage, 3-16

Index-2

Bus Capacitors, Discharging, P-3

Bus Reg Gain, 3-25

Bus Reg Kd, 3-26

Bus Reg Ki, 3-25

Bus Reg Kp, 3-26

Bus Reg Mode, 3-26

Bus Voltage, Measuring, 1-9

C

Cable Entry Plate Removal, 1-8

Cable Length

Motor, 1-7

Signal, 1-12

Cable Trays, 1-7

Cables, Power

Armored, 1-7

Insulation, 1-6

Separation, 1-6

Shielded, 1-6, 1-7

Type, 1-6

Unshielded, 1-6

Capacitors, Discharging, P-3

Catalog Number Explanation, P-5

CE Conformity, 1-20

Checklist, Start-Up, 2-1

Circuit Breakers

Input, 1-5

Ratings, A-1, A-13

Clearing

Alarms, 4-7

Faults, 4-3

Comm Control Group, 3-37

Command Freq, 3-11

Common Mode Capacitors, 1-10

Common Symptoms and Corrective

Action, 4-10

Communication File, 3-37

Communications

Logic Command Word, A-4

Logic Status Word, A-5

Programmable Controller

Configurations, A-3

Compensation, 3-14

Conduit, 1-7

Contactors, Input, 1-10

Control Options, 3-3

Control SW Ver, 3-12

Control, 2 and 3 Wire, 1-16

Control, Auto/Manual, 1-19

Conventions, Manual, P-2

Cover, Opening, 1-1

Cross Reference, Parameter, 3-47

Current Lmt Gain, 3-24

Current Lmt Sel, 3-24

Current Lmt Val, 3-24

D

Data In, 3-40

Data Links Group, 3-40

Data Out, 3-40

Data, Diagnostic, B-4

Data, Saving, B-4

DB Resistor Type, 3-26

DB While Stopped, 3-24

DC Brake Level, 3-25

DC Brake Time, 3-25

DC Brk Levl Sel, 3-25

DC Bus Memory, 3-12

DC Bus Voltage, 3-11

DC Bus, Measuring Voltage, 1-9

Decel Inhibit Alarm, 4-7

Decel Inhibit Fault, 4-3

Decel Mask, 3-38

Decel Owner, 3-39

Decel Time x, 3-23

Diagnostic Data, Viewing, B-4

Diagnostics Group, 3-31

Dig In Conflict Alarm, 4-8

Dig In Status, 3-33

Dig Out Setpt, 3-45

Dig Out Status, 3-33

Dig Out1 Level, 3-45

Dig Out1 OffTime, 3-46

Dig Out1 OnTime, 3-46

Digital In1 Sel, 3-44

Digital Inputs Group, 3-44

Digital Out1 Sel, 3-45

Digital Outputs Group, 3-45

Dimensions

Minimum Clearances, 1-2

Mounting, 1-2, A-6

Direction Config Group, 3-29

Direction Mask, 3-38

Direction Mode, 3-29

Direction Owner, 3-39

Discharging Bus Capacitors, P-3

Discrete Speeds Group, 3-19

Distribution Systems, 1-3

DPI Data Rate, 3-37

DPI Port Locations, B-1

DPI Port Select, 3-38

DPI Port Value, 3-38

DPI Ref Select, 3-38

Drive Alarm 1, 3-31

Drive Checksum, 3-30

Drive Data Group, 3-12

Drive Frame Size, P-3

Drive Grounding, 1-4

Drive Logic Rslt, 3-37

Drive Memory Group, 3-30

Drive OL Count, 3-33

Drive OL Level Alarm, 4-8

Drive OL Mode, 3-24

Drive Overload Fault, 4-4

Drive Ramp Rslt, 3-37

Drive Ratings, A-1, A-13

Drive Ref Rslt, 3-37

Drive Status 1, 3-31

Drive Temp, 3-33

DriveExplorer, 3-1

DriveTools, 3-1

Dynamic Brake Resistor Selection,

3-26

Dynamic Control File, 3-23

E

Earthing, see Grounding

Editing Parameters, 3-1

Elapsed KWh, 3-12

Elapsed MWH, 3-11

Elapsed Run Time, 3-11

EMI/RFI

Grounding, Filter, 1-5

Interference, 1-20

Enable Hardware Fault, 4-4

Enclosure Rating, 1-2

Enhanced Control, 3-3

ESD, Static Discharge, P-3

Excessive Load Fault, 4-4

F

Fault Amps, 3-34

Fault Bus Volts, 3-34

Fault Clear, 3-36

Fault Clear Mode, 3-36

Fault Clr Mask, 3-38

Fault Clr Owner, 3-39

Fault Config 1, 3-35

Fault Descriptions, 4-3

Fault Frequency, 3-34

Fault x Code, 3-36

Fault x Time, 3-36

Faults

Analog In Loss, 4-3

Anlg Cal Chksum, 4-3

Auto Rstrt Tries, 4-3

AutoTune Aborted, 4-3

Auxiliary Input, 4-3

Clearing, 4-3

Decel Inhibit, 4-3

Defined, 4-3

Drive Overload, 4-4

Enable Hardware, 4-4

Excessive Load, 4-4

FluxAmpsRef Rang, 4-4

Heatsink OvrTemp, 4-4

HW OverCurrent, 4-4

Incompat MCB-PB, 4-4

IR Volts Range, 4-4

Motor Overload, 4-4

Motor Thermistor, 4-4

OverSpeed Limit, 4-4

Index-3

Index-4

OverVoltage, 4-4

Parameter Chksum, 4-5

Params Defaulted, 4-5

Phase Short, 4-5

Phase to Grnd, 4-5

Port X Adapter Fault, 4-5

Port X DPI Loss, 4-5

Power Loss, 4-5

Pwr Brd Chksum, 4-5

Replaced MCB-PB, 4-5

Shear Pin, 4-5

SW OverCurrent, 4-6

Trnsistr OvrTemp, 4-6

UnderVoltage, 4-6

UserSet Chksum, 4-6

Viewing, 4-3

Faults Group, 3-35

Feedback Select, 3-16

FGP (File-Group-Parameter), 3-3

File

Communication, 3-37

Dynamic Control, 3-23

Inputs & Outputs, 3-41

Monitor, 3-11

Motor Control, 3-13

Speed Command, 3-16

Utility, 3-29

File-Group-Parameter (FGP), 3-3

Filter Option Power Input Terminals,

1-9

Filter, RFI, 1-5

Flux Current, 3-11

Flux Current Ref, 3-15

Flux Up Mode, 3-14

Flux Up Time, 3-14

FluxAmpsRef Rang Alarm, 4-8

FluxAmpsRef Rang Fault, 4-4

Flying Start En, 3-27

Flying StartGain, 3-27

Frame Designations, A-1, A-13

Frame Size, Drive, P-3

Fuses

Input, 1-5

Ratings, A-1, A-13

G

General Precautions, P-3

Grounding

Bus, 1-4

Conductor, 1-4

Filter, 1-5

General, 1-4

Impedance, 1-4

Motor, 1-7

Safety, PE, 1-4

Shields, TE, 1-4

Group

Alarms, 3-36

Analog Inputs, 3-41

Analog Outputs, 3-42

Comm Control, 3-37

Data Links, 3-40

Diagnostics, 3-31

Digital Inputs, 3-44

Digital Outputs, 3-45

Direction Config, 3-29

Discrete Speeds, 3-19

Drive Data, 3-12

Drive Memory, 3-30

Faults, 3-35

HIM Ref Config, 3-29

Load Limits, 3-24

Masks & Owners, 3-38

Metering, 3-11

MOP Config, 3-29

Motor Data, 3-13

Power Loss, 3-28

Process PI, 3-21

Ramp Rates, 3-23

Restart Modes, 3-27

Slip Comp, 3-20

Spd Mode & Limits, 3-16

Speed References, 3-18

Speed Trim, 3-19

Stop/Brake Modes, 3-24

Torque Attributes, 3-14

Volts per Hertz, 3-16

H

Hardware Enable Circuitry

Enable Circuitry, 1-15

Heatsink OvrTemp Fault, 4-4

HighRes Ref, 3-40

HIM Menu Structure, B-3

HIM Ref Config Group, 3-29

HIM, Removing, B-2

HW OverCurrent Fault, 4-4

I/O

I

Terminal Block, 1-13

Wiring, 1-12

Wiring Examples, 1-16

Incompat MCB-PB Fault, 4-4

Indicators, LED, 2-2

Input Contactor

Start/Stop, 1-10

Input Devices

Circuit Breakers, 1-5

Contactors, 1-10

Fuses, 1-5

Input Fusing, 1-5

Input Power Conditioning, 1-3

Input Terminals, Power, 1-9

Inputs & Outputs File, 3-41

Installation, 1-1

IntDBRes OvrHeat Alarm, 4-8

Interference, EMI/RFI, 1-20

IP66 Installations, 1-9

IR Voltage Drop, 3-15

IR Volts Range Alarm, 4-8

IR Volts Range Fault, 4-4

J

Jog Mask, 3-38

Jog Owner, 3-39

Jog Speed, 3-19

Jog Speed 1, 3-19

Jog Speed 2, 3-19

Index-5

L

Language, 3-30

Last Stop Source, 3-33

LCD HIM, Menus, B-3

LED Indicators, 2-2

Load Frm Usr Set, 3-30

Load Limits Group, 3-24

Local Mask, 3-39

Local Owner, 3-40

Logic Command Word, A-4

Logic Mask, 3-38

Logic Status Word, A-5

M

Man Ref Preload, 3-29

Manual Mode, 1-18

Manual/Auto Control, 1-19

Masks & Owners Group, 3-38

MaxFreq Conflict Alarm, 4-9

Maximum Freq, 3-14

Maximum Speed, 3-17

Maximum Voltage, 3-14

Measuring DC Bus Voltage, 1-9

Menu Structure, HIM, B-3

Metering Group, 3-11

Minimum Clearances, 1-2

Minimum Speed, 3-16

MOD LED, 2-2

Modes, Auto/Manual, 1-18

Monitor File, 3-11

MOP Config Group, 3-29

MOP Frequency, 3-11

MOP Mask, 3-39

MOP Owner, 3-39

MOP Rate, 3-29

Motor Cable Lengths, 1-7

Motor Cntl Sel, 3-14

Motor Control File, 3-13

Motor Data Group, 3-13

Motor NP FLA, 3-13

Motor NP Hertz, 3-13

Motor NP Power, 3-13

Index-6

Motor NP RPM, 3-13

Motor NP Volts, 3-13

Motor OL Count, 3-34

Motor OL Factor, 3-13

Motor OL Hertz, 3-13

Motor Overload Fault, 4-4

Motor Poles, 3-13

Motor Starters, A-1, A-13

Motor Thermistor Alarm, 4-9

Motor Thermistor Fault, 4-4

Motor Type, 3-13

Motor Type Cflct Alarm, 4-9

Mounting Clearances and

Orientation, 1-2

MOVs, 1-10

Mtr NP Pwr Units, 3-13

N

NEMA Type 4X/12 Installations, 1-9

NET LEDs, 2-2

NP Hz Conflict Alarm, 4-9

O

Opening the Cover, 1-1

Operating Modes, 1-18

Operating Temperature, 1-2

Operator Interface, B-5

Output Current, 3-11

Output Freq, 3-11

Output Power, 3-11

Output Powr Fctr, 3-11

Output Voltage, 3-11

Overspeed Limit, 3-17

OverSpeed Limit Fault, 4-4

OverVoltage Fault, 4-4

P

Param Access Lvl, 3-30

Parameter

Changing/Editing, B-5

Descriptions, 3-1

Numbered List, 3-3

Organization, 3-3

Types, 3-1

Viewing, B-5

Viewing List Of Changed, B-2

Parameter Access Level, 3-3

Parameter Chksum Fault, 4-5

Parameter Cross Reference, 3-47

Parameter View

Advanced

Enhanced Control, 3-9

Standard Control, 3-7

Basic

Enhanced Control, 3-6

Standard Control, 3-5

Parameters

Accel Mask, 3-38

Accel Owner, 3-39

Accel Time x, 3-23

Alarm 1 @ Fault, 3-35

Alarm Config 1, 3-36

Analog In 1 Hi, 3-41

Analog In 1 Lo, 3-41

Analog Inx Value, 3-12

Analog Out1 Hi, 3-43

Analog Out1 Lo, 3-43

Analog Out1 Sel, 3-42

Anlg In 1 Loss, 3-41

Anlg In Config, 3-41

Anlg In Sqr Root, 3-41

Anlg Out Absolut, 3-42

Anlg Out Config, 3-42

Anlg Out1 Setpt, 3-43

Auto Rstrt Delay, 3-27

Auto Rstrt Tries, 3-27

AutoMan Cnfg, 3-29

Autotune, 3-15

Break Frequency, 3-16

Break Voltage, 3-16

Bus Reg Gain, 3-25

Bus Reg Kd, 3-26

Bus Reg Ki, 3-25

Bus Reg Kp, 3-26

Bus Reg Mode, 3-26

Command Freq, 3-11

Compensation, 3-14

Control SW Ver, 3-12

Current Lmt Gain, 3-24

Current Lmt Sel, 3-24

Current Lmt Val, 3-24

Data In, 3-40

Data Out, 3-40

DB Resistor Type, 3-26

DB While Stopped, 3-24

DC Brake Level, 3-25

DC Brake Time, 3-25

DC Brk Levl Sel, 3-25

DC Bus Memory, 3-12

DC Bus Voltage, 3-11

Decel Mask, 3-38

Decel Owner, 3-39

Decel Time x, 3-23

Dig In Status, 3-33

Dig Out Setpt, 3-45

Dig Out Status, 3-33

Dig Out1 Level, 3-45

Dig Out1 OffTime, 3-46

Dig Out1 OnTime, 3-46

Digital In1 Sel, 3-44

Digital Out1 Sel, 3-45

Direction Mask, 3-38

Direction Mode, 3-29

Direction Owner, 3-39

DPI Data Rate, 3-37

DPI Port Select, 3-38

DPI Port Value, 3-38

DPI Ref Select, 3-38

Drive Alarm 1, 3-31

Drive Checksum, 3-30

Drive Logic Rslt, 3-37

Drive OL Count, 3-33

Drive OL Mode, 3-24

Drive Ramp Rslt, 3-37

Drive Ref Rslt, 3-37

Drive Status 1, 3-31

Drive Temp, 3-33

Elapsed KWh, 3-12

Elapsed MWH, 3-11

Elapsed Run Time, 3-11

Fault Amps, 3-34

Fault Bus Volts, 3-34

Fault Clear, 3-36

Fault Clear Mode, 3-36

Fault Clr Mask, 3-38

Fault Clr Owner, 3-39

Fault Config 1, 3-35

Fault Frequency, 3-34

Fault x Code, 3-36

Fault x Time, 3-36

Feedback Select, 3-16

Flux Current, 3-11

Flux Current Ref, 3-15

Flux Up Mode, 3-14

Flux Up Time, 3-14

Flying Start En, 3-27

Flying StartGain, 3-27

HighRes Ref, 3-40

IR Voltage Drop, 3-15

Jog Mask, 3-38

Jog Owner, 3-39

Jog Speed, 3-19

Jog Speed 1, 3-19

Jog Speed 2, 3-19

Language, 3-30

Last Stop Source, 3-33

Load Frm Usr Set, 3-30

Local Mask, 3-39

Local Owner, 3-40

Logic Mask, 3-38

Man Ref Preload, 3-29

Maximum Freq, 3-14

Maximum Speed, 3-17

Maximum Voltage, 3-14

Minimum Speed, 3-16

MOP Frequency, 3-11

MOP Mask, 3-39

MOP Owner, 3-39

MOP Rate, 3-29

Motor Cntl Sel, 3-14

Index-7

Index-8

Motor NP FLA, 3-13

Motor NP Hertz, 3-13

Motor NP Power, 3-13

Motor NP RPM, 3-13

Motor NP Volts, 3-13

Motor OL Count, 3-34

Motor OL Factor, 3-13

Motor OL Hertz, 3-13

Motor Poles, 3-13

Motor Type, 3-13

Mtr NP Pwr Units, 3-13

Output Current, 3-11

Output Freq, 3-11

Output Power, 3-11

Output Powr Fctr, 3-11

Output Voltage, 3-11

Overspeed Limit, 3-17

Param Access Lvl, 3-30

PI Configuration, 3-21

PI Control, 3-21

PI Error Meter, 3-23

PI Fdback Meter, 3-22

PI Feedback Hi, 3-23

PI Feedback Lo, 3-23

PI Feedback Sel, 3-22

PI Integral Time, 3-22

PI Lower Limit, 3-22

PI Output Meter, 3-23

PI Preload, 3-22

PI Prop Gain, 3-22

PI Ref Meter, 3-22

PI Reference Hi, 3-23

PI Reference Lo, 3-23

PI Reference Sel, 3-21

PI Setpoint, 3-21

PI Status, 3-22

PI Upper Limit, 3-22

Power Loss Mode, 3-28

Power Loss Time, 3-28

Powerup Delay, 3-27

PowerUp Marker, 3-36

Preset Speed x, 3-19

PWM Frequency, 3-24

Ramped Speed, 3-12

Rated Amps, 3-12

Rated kW, 3-12

Rated Volts, 3-12

Reference Mask, 3-38

Reference Owner, 3-39

Reset Meters, 3-30

Reset To Defalts, 3-30

Rev Speed Limit, 3-17

Run Boost, 3-16

S Curve %, 3-23

Save HIM Ref, 3-29

Save MOP Ref, 3-29

Save To User Set, 3-30

Shear Pin Time, 3-24

Skip Freq Band, 3-17

Skip Frequency x, 3-17

Slip Comp Gain, 3-20

Slip RPM @ FLA, 3-20

Slip RPM Meter, 3-20

Speed Mode, 3-16

Speed Ref A Hi, 3-18

Speed Ref A Lo, 3-18

Speed Ref A Sel, 3-18

Speed Ref B Hi, 3-18

Speed Ref B Lo, 3-18

Speed Ref B Sel, 3-18

Speed Ref Source, 3-32

Speed Reference, 3-12

Start At PowerUp, 3-27

Start Inhibits, 3-32

Start Mask, 3-38

Start Owner, 3-39

Start/Acc Boost, 3-16

Status 1 @ Fault, 3-34

Stop Mode, 3-24

Stop Owner, 3-39

SV Boost Filter, 3-14

TB Man Ref Hi, 3-19

TB Man Ref Lo, 3-19

TB Man Ref Sel, 3-18

Testpoint 1 Data, 3-35

Testpoint 1 Sel, 3-35

Torque Current, 3-11

Torque Perf Mode, 3-14

Trim % Setpoint, 3-19

Trim Hi, 3-20

Trim In Select, 3-19

Trim Lo, 3-20

Trim Out Select, 3-20

Voltage Class, 3-30

Params Defaulted Fault, 4-5

PE Ground, 1-4, 1-7

Phase Short Fault, 4-5

Phase to Grnd Fault, 4-5

PI Configuration, 3-21

PI Control, 3-21

PI Error Meter, 3-23

PI Fdback Meter, 3-22

PI Feedback Hi, 3-23

PI Feedback Lo, 3-23

PI Feedback Sel, 3-22

PI Integral Time, 3-22

PI Lower Limit, 3-22

PI Output Meter, 3-23

PI Preload, 3-22

PI Prop Gain, 3-22

PI Ref Meter, 3-22

PI Reference Hi, 3-23

PI Reference Lo, 3-23

PI Reference Sel, 3-21

PI Setpoint, 3-21

PI Status, 3-22

PI Upper Limit, 3-22

PORT LED, 2-2

Port Locations, DPI, B-1

Port X Adapter Fault, 4-5

Port X DPI Loss Fault, 4-5

Power Cables/Wiring, 1-5

Power Conditioning, Input, 1-3

Power Input Terminals, 1-9

Power LED, 2-2

Power Loss Alarm, 4-9

Power Loss Fault, 4-5

Power Loss Group, 3-28

Power Loss Mode, 3-28

Power Loss Time, 3-28

Power Terminal Block, 1-8

Powering Up the Drive, 2-1

Powerup Delay, 3-27

PowerUp Marker, 3-36

Precautions, General, P-3

Prechrg Active Alarm, 4-9

Preferences, Setting, B-4

Preset Speed x, 3-19

Process PI Group, 3-21

Programmable Controller

Configurations, A-3

Programming, 3-1

PTC Conflict Alarm, 4-9

Publications, Reference, P-2

PWM Frequency, 3-24

Pwr Brd Chksum Fault, 4-5

R

Ramp Rates Group, 3-23

Ramped Speed, 3-12

Rated Amps, 3-12

Rated kW, 3-12

Rated Volts, 3-12

Ratings, A-1, A-13

Reference Manual, P-1

Reference Mask, 3-38

Reference Material, P-2

Reference Owner, 3-39

Removing Cover, 1-1

Repeated Start/Stop, 1-10

Replaced MCB-PB Fault, 4-5

Reset Meters, 3-30

Reset To Defalts, 3-30

Restart Modes Group, 3-27

Rev Speed Limit, 3-17

RFI Filter Option, 1-9

RFI Filter, Input Terminals, 1-9

RFI, see EMI/RFI

Run Boost, 3-16

Index-9

Index-10

S

S Curve %, 3-23

S.M.A.R.T. Start Up, 2-3

Safe Off Operation, 1-15

Safety Ground, 1-4

Save HIM Ref, 3-29

Save MOP Ref, 3-29

Save To User Set, 3-30

Saving Data, Viewing, B-4

Setting Preferences, B-4

Shear Pin Fault, 4-5

Shear Pin Time, 3-24

Shielded Power Cables, 1-7

Short Circuit Protection, 1-5

Skip Freq Band, 3-17

Skip Frequency x, 3-17

Slip Comp Gain, 3-20

Slip Comp Group, 3-20

Slip RPM @ FLA, 3-20

Slip RPM Meter, 3-20

Spare Parts, P-1

Spd Mode & Limits Group, 3-16

Specifications

Agency Certification, A-2

Control, A-3

Drive, P-1

Drive Ratings, A-1, A-13

Electrical, A-2

Environment, A-1

Protection, A-1

Speed Command File, 3-16

Speed Command Sources, 1-18

Speed Mode, 3-16

Speed Ref A Hi, 3-18

Speed Ref A Lo, 3-18

Speed Ref A Sel, 3-18

Speed Ref B Hi, 3-18

Speed Ref B Lo, 3-18

Speed Ref B Sel, 3-18

Speed Ref Cflct Alarm, 4-9

Speed Ref Source, 3-32

Speed Reference, 3-12

Speed Reference Control, 1-18

Speed Reference Selection, 1-18

Speed References Group, 3-18

Speed Trim Group, 3-19

Standard Control, 3-3

Start At PowerUp, 3-27

Start At PowerUp Alarm, 4-9

Start Inhibits, 3-32

Start Mask, 3-38

Start Owner, 3-39

Start/Acc Boost, 3-16

Start/Stop, Repeated, 1-10

Start-Up

Assisted, 2-3

Checklist, 2-1

S.M.A.R.T., 2-3

Static Discharge, ESD, P-3

Status (STS) LED, 2-2

Status 1 @ Fault, 3-34

Stop Mode, 3-24

Stop Owner, 3-39

Stop/Brake Modes Group, 3-24

Supply Source, 1-3

SV Boost Filter, 3-14

SW OverCurrent Fault, 4-6

System Grounding, 1-4

T

TB Man Ref Cflct Alarm, 4-9

TB Man Ref Hi, 3-19

TB Man Ref Lo, 3-19

TB Man Ref Sel, 3-18

TE Ground, 1-4

Terminal Block

I/O, 1-13

Power, 1-8

Testpoint 1 Data, 3-35

Testpoint 1 Sel, 3-35

Testpoint Codes and Functions, 4-10

Three Wire Control, 1-16

Torq Attributes Group, 3-14

Torque Current, 3-11

Torque Perf Mode, 3-14

Trim % Setpoint, 3-19

Trim Hi, 3-20

Trim In Select, 3-19

Trim Lo, 3-20

Trim Out Select, 3-20

Trnsistr OvrTemp Fault, 4-6

Troubleshooting, 4-3

Two Wire Control, 1-16

U

Unbalanced/Ungrounded Supply, 1-3

UnderVoltage

Alarm, 4-9

Fault, 4-6

Ungrounded Distribution Systems,

1-10

Unshielded Power Cables, 1-6

UserSet Chksum Fault, 4-6

Utility File, 3-29

V

VHz Neg Slope Alarm, 4-9

Viewing and Changing Parameters,

B-5

Viewing Changed Parameters, B-2

Voltage Class, 3-30

Volts per Hertz Group, 3-16

W

Web Sites, see WWW, World Wide

Web

Wiring, 1-1

Cable Entry Plate Removal, 1-8

I/O, 1-12

I/O Examples, 1-16

Power, 1-5

Signal, 1-12

WWW, World Wide Web, P-2

Index-11

Index-12

*195301P05*

www.rockwellautomation.com

Corporate Headquarters

Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201

Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions

Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444

Europe/Middle East/Africa: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640

Asia Pacific: Rockwell Automation, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846

Headquarters for Dodge and Reliance Electric Products

Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1) 864.297.4800, Fax: (1) 864.281.2433

Europe/Middle East/Africa: Rockwell Automation, Brühlstraße 22, D-74834 Elztal-Dallau, Germany, Tel: (49) 6261 9410, Fax: (49) 6261 17741

Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore 307987, Tel: (65) 6356-9077, Fax: (65) 6356-9011

U.S. Allen-Bradley Drives Technical Support

Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: [email protected], Online: www.ab.com/support/abdrives

Publication 20A-UM001I-EN-P – June 2004

Supersedes November 2003

195301-P05

Copyright © 2004 Rockwell Automation, Inc. All rights reserved. Printed in USA.

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