Allen-Bradley PowerFlex 400 FRN 1.xx - 5.xx Adjustable Frequency AC Drive User Manual
Below you will find brief information for PowerFlex 400 FRN 1.xx - 5.xx. The PowerFlex 400 FRN 1.xx - 5.xx is an adjustable frequency AC drive designed for fan and pump applications. It offers features like adjustable frequency control, digital inputs, analog inputs and outputs, and RS485 communications for integration with control systems. This manual provides instructions for installing, wiring, operating, and troubleshooting the drive.
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www.abpowerflex.com
Adjustable
Frequency AC
Drive for
Fan & Pump
Applications
FRN 1.xx - 5.xx
User Manual
Important User Information
Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation
and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at
http://www.rockwellautomation.com/literature) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited.
Throughout this manual, when necessary we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
Important: Identifies information that is critical for successful application and understanding of the product.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you:
• identify a hazard
• avoid the hazard
• recognize the consequences
Shock Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that dangerous voltage may be present.
Burn Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be at dangerous temperatures.
PowerFlex is a registered trademark of Rockwell Automation, Inc.
DriveExplorer, DriveExecutive, and SCANport are trademarks of Rockwell Automation, Inc.
PLC is a registered trademark of Rockwell Automation, Inc.
Summary of Changes
Manual Updates
The information below summarizes the changes to the PowerFlex 400
User Manual since the November 2005 release.
Description of New or Updated Information
Information for Frames G and H added
Frame C mounting requirements clarified
Analog Output DIP switch setting corrected
See Page(s)
Throughout
Parameter T072 [Analog In 1 Loss]: Option 6 renamed “Preset Freq0”
Parameters T082 and T085 [Analog Outx Sel]: Settings 18, 19 and 20 added
Parameter C107 [Comm Write Mode] description clarified.
Parameter A170 [Boost Select]: Options added for Frames G and H
Parameters R221-R236 [Relay Outx Sel]: Default changed from option
0 to option 23
Current rating for Single Phase operation corrected to 35%
EMC Line Filters added for Frames G and H
,
New Parameter
The following parameter has been added with the release of Firmware
Release Number (FRN) 5.xx.
Parameter
[Analog In Filter]
Number
T089
Page
soc-2
Manual Updates
The information below summarizes the changes to the PowerFlex 400
User Manual since the August 2005 release.
Description of New or Updated Information
Important statement regarding differences in parameter defaults for packaged drives added to parameter P041 [Reset To Defalts].
Important statement regarding related parameter added to parameter
A167 [Flying Start En].
See Page(s)
New Parameter
The following new parameter has been added with the release of
Firmware Release Number (FRN) 4.xx.
Parameter Name
[Motor NP FLA]
Parameter Number
A200
See Page(s)
Preface
Chapter 1
Chapter 2
Chapter 3
Chapter 4
Appendix A
Appendix B
Appendix C
Table of Contents
Who Should Use this Manual? . . . . . . . . . P-1
Reference Materials . . . . . . . . . . . . . . . . . P-1
Manual Conventions . . . . . . . . . . . . . . . . . P-2
Drive Frame Sizes . . . . . . . . . . . . . . . . . . . P-2
General Precautions . . . . . . . . . . . . . . . . . P-3
Catalog Number Explanation . . . . . . . . . . P-4
Opening the Cover . . . . . . . . . . . . . . . . . . 1-1
Mounting Considerations . . . . . . . . . . . . . 1-5
AC Supply Source Considerations . . . . . . 1-9
General Grounding Requirements . . . . . 1-11
Fuses and Circuit Breakers . . . . . . . . . . . 1-12
Power Wiring . . . . . . . . . . . . . . . . . . . . . 1-14
I/O Wiring Recommendations . . . . . . . . 1-19
Start and Speed Reference Control . . . . . 1-28
RS485 Network Wiring. . . . . . . . . . . . . . 1-30
EMC Instructions . . . . . . . . . . . . . . . . . . 1-31
FCC Instructions . . . . . . . . . . . . . . . . . . . 1-34
Prepare For Drive Start-Up . . . . . . . . . . . . 2-1
Integral Keypad . . . . . . . . . . . . . . . . . . . . . 2-3
Viewing and Editing Parameters . . . . . . . . 2-5
Keypad Hand-Off-Auto Functions . . . . . . 2-6
About Parameters . . . . . . . . . . . . . . . . . . . 3-1
Parameter Organization. . . . . . . . . . . . . . . 3-2
Basic Display Group . . . . . . . . . . . . . . . . . 3-4
Basic Program Group . . . . . . . . . . . . . . . . 3-7
Terminal Block Group. . . . . . . . . . . . . . . 3-12
Communications Group . . . . . . . . . . . . . 3-28
Advanced Program Group. . . . . . . . . . . . 3-32
Aux Relay Card Group . . . . . . . . . . . . . . 3-48
Advanced Display Group . . . . . . . . . . . . 3-53
Parameter Cross-Reference – by Name . 3-59
Drive Status . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Fault Descriptions . . . . . . . . . . . . . . . . . . . 4-3
Corrective Actions . . . . . . . . . . . . . . . . . 4-5
Supplemental Drive Information
Drive, Fuse & Circuit Breaker Ratings . . . A-1
Specifications . . . . . . . . . . . . . . . . . . . . . . A-2
Input Power Connections . . . . . . . . . . . . . A-7
Product Selection . . . . . . . . . . . . . . . . . . . B-1
Product Dimensions . . . . . . . . . . . . . . . . . B-8
2
Table of Contents
Appendix D
Appendix E
Appendix F
Appendix G
Damper Control Setup . . . . . . . . . . . . . . . . D-1
PID Setup. . . . . . . . . . . . . . . . . . . . . . . . . . D-2
Auxiliary Motor Control Setup . . . . . . . . D-11
Network Wiring . . . . . . . . . . . . . . . . . . . . . E-1
Parameter Configuration . . . . . . . . . . . . . . E-2
Supported Modbus Function Codes . . . . . E-2
Writing (06) Logic Command Data. . . . . . E-3
Writing (06) Reference . . . . . . . . . . . . . . . E-3
Reading (03) Logic Status Data. . . . . . . . . E-4
Reading (03) Feedback . . . . . . . . . . . . . . . E-4
Reading (03) Drive Error Codes . . . . . . . . E-5
Reading (03) and Writing (06) Drive
Parameters . . . . . . . . . . . . . . . . . . . . . . . E-5
Additional Information . . . . . . . . . . . . . . . E-5
Understanding Metasys N2 . . . . . . . . . . . . F-1
Network Points . . . . . . . . . . . . . . . . . . . . . F-3
Using Percent (%) for the Reference . . . . . F-5
Using Metasys Configurable Objects to Access
Parameters . . . . . . . . . . . . . . . . . . . . . . . F-6
P1 – Floor Level Network (FLN)
Understanding P1-FLN . . . . . . . . . . . . . . . G-1
Network Points . . . . . . . . . . . . . . . . . . . . . G-2
Using Percent (%) for the Reference . . . . . G-6
Using P1 Configurable Points to
Access Parameters . . . . . . . . . . . . . . . . . G-7
Index
Preface
Overview
The purpose of this manual is to provide you with the basic information needed to install, start-up and troubleshoot the PowerFlex 400
Adjustable Frequency AC Drive.
For information on…
See page…
Who Should Use this Manual?
This manual is intended for qualified personnel. You must be able to program and operate Adjustable Frequency AC Drive devices. In addition, you must have an understanding of the parameter settings and functions.
Reference Materials
The following manuals are recommended for general drive information:
Title
Wiring and Grounding
Guidelines for Pulse Width
Modulated (PWM) AC Drives
Preventive Maintenance of
Industrial Control and Drive
System Equipment
Safety Guidelines for the
Application, Installation and
Maintenance of Solid State
Control
A Global Reference Guide for
Reading Schematic Diagrams
Publication
DRIVES-IN001…
DRIVES-TD001…
SGI-1.1
100-2.10
Available Online at … www.rockwellautomation.com/ literature
P-2
Overview
Manual Conventions
• In this manual we refer to the PowerFlex 400 Adjustable Frequency
AC Drive as; drive, PowerFlex 400 or PowerFlex 400 Drive.
• Parameter numbers and names are shown in this format:
P031 [Motor NP Volts]
Name
Number
Group b = Basic Display Group
P = Basic Program Group
T = Terminal Block Group
C = Communications Group
A = Advanced Program Group
R = Aux Relay Card Group d = Advanced Display Group
• The following words are used throughout the manual to describe an action:
Word
Can
Cannot
May
Must
Shall
Should
Should Not
Meaning
Possible, able to do something
Not possible, not able to do something
Permitted, allowed
Unavoidable, you must do this
Required and necessary
Recommended
Not Recommended
Drive Frame Sizes
Similar PowerFlex 400 drive sizes are grouped into frame sizes to simplify spare parts ordering, dimensioning, etc. A cross reference of drive catalog numbers and their respective frame sizes is provided in
Overview
P-3
General Precautions
!
!
!
!
!
ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the –DC and +DC terminals or at the –DC and P2 terminals on the Power Terminal Block
(refer to Chapter 1 Power Terminal descriptions). The voltage must be
zero.
A darkened LCD display and LEDs is not an indication that capacitors have discharged to safe voltage levels.
ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic
Damage” or any other applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system.
ATTENTION: The bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations, overhauling loads, and eccentric loads. However, it can also cause either of the following two conditions to occur.
1. Fast positive changes in input voltage or imbalanced input voltages can cause uncommanded positive speed changes;
2. Actual deceleration times can be longer than commanded deceleration times
However, a “Stall Fault” is generated if the drive remains in this state for 1 minute. If this condition is unacceptable, the bus regulator must be disabled (see parameter
P-4
Overview
Catalog Number Explanation
1-3
22C -
4
Drive
5
D
Dash Voltage Rating
6-8 9 10
038 A 1
Rating
11
0
12
3
Enclosure HIM Emission Class Comm Slot
Code
22C PowerFlex 400
Code Version
3 RS485
Code Rating
0 Not Filtered
Code Voltage Ph.
B
D
240V AC 3
480V AC 3
Code Interface Module
1 Fixed Keypad
Code Enclosure
N Panel Mount - IP20/UL Open-Type
(1)
A
F
Panel Mount - IP30/NEMA 1/UL Type 1
(2)
Flange Mount - IP20/UL Open Type
(3)
Output Current @ 200-240V 60Hz Input
Code Amps kW (HP) Frame
012 12
017 17.5
2.2 (3.0)
3.7 (5.0)
C
C
024 24
033 33
049 49
065 65
5.5 (7.5)
7.5 (10)
11 (15)
15 (20)
C
C
D
D
075 75
090 90
120 120
145 145
18.5 (25) D
22 (30) D
30 (40) E
37 (50) E
Output Current @ 380-480V Input
Code Amps kW (HP) Frame
6P0 6.0
010 10.5
2.2 (3.0)
4.0 (5.0)
C
C
012 12
017 17
022 22
030 30
5.5 (7.5)
7.5 (10)
11 (15)
15 (20)
C
C
C
C
038 38
045 45.5
060 60
072 72
088 88
105 105
142 142
170 170
208 208
260 260
310 310
370 370
460 460
18.5 (25) D
22 (30)
30 (40)
37 (50)
45 (60)
55 (75)
75 (100)
90 (125)
D
D
E
E
E
E
F
110 (150) F
132 (200) G
160 (250) G
200 (300) H
250 (350) H
(1)
(2)
(3)
Frame C drives only available with IP20/UL Open-Type enclosure. Field installed conversion kit available to achieve IP30/NEMA 1/UL Type 1 rating.
Frame D, E, F, G and H drives only available with IP30/NEMA 1/UL Type 1 enclosure.
Frame C drives only.
Additional accessories, options and adapters are available. See Appendix B for details.
Chapter
1
Installation/Wiring
This chapter provides information on mounting and wiring the
PowerFlex 400 Drive.
For information on…
See page
AC Supply Source Considerations 1-9
For information on… See page
Fuses and Circuit Breakers 1-12
General Grounding Requirements 1-11
Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed.
All items must be read and understood before the actual installation begins.
!
ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.
Opening the Cover
Frame C Drives
1. Press and hold in the tabs on each side of the cover.
2. Pull the cover out and up to release.
1-2
Installation/Wiring
Frame D Drives
1. Loosen the two captive cover screws.
2. Pull the bottom of the cover out and up to release.
Frame E Drives
1. Loosen the four captive cover screws.
2. Pull the bottom of the cover out and up to release.
Frame F Drives
1. Turn the latch counterclockwise.
2. Pull on the latch to swing the door open.
Installation/Wiring
1-3
Frame G Drives
1. Loosen the four captive cover screws.
2. Pull the bottom of the cover out and up to release.
1-4
Installation/Wiring
Frame H Drives
1. Loosen the four captive cover screws.
2. Pull the bottom of the cover out and up to release.
Installation/Wiring
Mounting Considerations
• Mount the drive upright on a flat, vertical and level surface.
F
G
D
E
Frame
C
Screw Size
M5 (#10-24)
M8 (5/16 in.)
M8 (5/16 in.)
M10 (3/8 in.)
M12 (1/2 in.)
Screw Torque
2.45-2.94 N-m (22-26 lb.-in.)
6.0-7.4 N-m (53.2-65.0 lb.-in.)
8.8-10.8 N-m (78.0-95.3 lb.-in.)
19.6-23.5 N-m (173.6-208.3 lb.-in.)
33.5-41.0 N-m (296.5-362.9 lb.-in.)
H M12 (1/2 in.) 33.5-41.0 N-m (296.5-362.9 lb.-in.)
• Protect the cooling fan by avoiding dust or metallic particles.
• Do not expose to a corrosive atmosphere.
• Protect from moisture and direct sunlight.
Maximum Surrounding Air Temperature
F
G
D
E
H
Frame Enclosure Rating
C IP 20/UL Open-Type
IP 30/NEMA 1/UL Type 1
IP 20/UL Open-Type
(1)
Temperature
Range
-10° to 45°C
(14° to 113°F)
-10° to 45°C
(14° to 113°F)
-10° to 50°C
(14° to 122°F)
IP 30/NEMA 1/UL Type 1 -10° to 45°C
(14° to 113°F)
Minimum Mounting
Clearances
See
Mounting Option A
See
Mounting Option B
See
Mounting Option B
See
(1)
Frame C drives require installation of the PowerFlex 400 IP 30/NEMA 1/UL Type 1 option kit to achieve this rating.
1-5
1-6
Installation/Wiring
Minimum Mounting Clearances
Refer to Appendix B for mounting dimensions.
Figure 1.1 Frame C Mounting Clearances
25 mm
(1.0 in.)
120 mm
(4.7 in.)
120 mm
(4.7 in.)
120 mm
(4.7 in.)
120 mm
(4.7 in.)
Closest object that may restrict air flow through the drive heat sink and chassis.
120 mm
(4.7 in.)
120 mm
(4.7 in.)
Mounting Option A
No clearance required between drives.
Figure 1.2 Frames D & E Mounting Clearances
150 mm
(6.0 in.)
120 mm
(4.7 in.)
120 mm
(4.7 in.)
Mounting Option B
50 mm
(2.0 in.)
50 mm
(2.0 in.)
150 mm
(6.0 in.)
Figure 1.3 Frame F Mounting Clearances
250 mm
(9.8 in.)
Installation/Wiring
1-7
50 mm
(2.0 in.)
150 mm
(6.0 in.)
Figure 1.4 Frames G & H Mounting Clearances
300 mm
(11.8 in.)
50 mm
(2.0 in.)
300 mm
(11.8 in.)
300 mm
(11.8 in.)
300 mm
(11.8 in.)
1-8
Installation/Wiring
Debris Protection
Frame C Drives – A plastic top panel is included with the drive. Install the panel to prevent debris from falling through the vents of the drive housing during installation. Remove the panel for IP 20/Open Type applications.
Frame D, E, F, G and H Drives – These drives have built-in debris protection. Installation of a protective panel is not required.
Storage
• Store within an ambient temperature range of -40° to +85°C.
• Store within a relative humidity range of 0% to 95%, non-condensing.
• Do not expose to a corrosive atmosphere.
Installation/Wiring
1-9
!
AC Supply Source Considerations
Ungrounded Distribution Systems
ATTENTION: PowerFlex 400 drive frames contain protective MOVs that are referenced to ground. These devices must be disconnected if the drive is installed on an ungrounded or resistive grounded distribution system.
Disconnecting MOVs (Drive Frames C, E and F only.)
To prevent drive damage, the MOVs connected to ground shall be disconnected if the drive is installed on an ungrounded distribution system where the line-to-ground voltages on any phase could exceed
125% of the nominal line-to-line voltage. To disconnect these devices,
remove the jumper shown in Figure 1.6
.
Figure 1.5 Phase to Ground MOV Removal
Three-Phase
AC Input
R/L1
S/L2
T/L3
Jumper 1 2 3 4
Figure 1.6 MOV Jumper Location
Frame C
Frame E and F (Typical)
Important:
Tighten screw after jumper removal.
Note: Frame D, G and H drives do not contain a MOV to ground connection and are suitable for operation in both grounded and ungrounded distribution systems without modification.
1-10
Installation/Wiring
Input Power Conditioning
The drive is suitable for direct connection to input power within the rated voltage of the drive (see
are certain input power conditions which may cause component damage or reduction in product life. If any of the conditions exist, as described in
, install one of the devices listed under the heading Corrective
Action on the line side of the drive.
Important: Only one device per branch circuit is required. The device should be mounted closest to the branch and sized to handle the total current of the branch circuit.
Table 1.A Input Power Conditions
Input Power Condition
Low Line Impedance (less than 1% line reactance)
Line has power factor correction capacitors
Line has frequent power interruptions
Line has intermittent noise spikes in excess of
6000V (lightning)
Corrective Action
• Install Line Reactor (1)
• or Isolation Transformer
• Install Line Reactor
• or Isolation Transformer
Phase to ground voltage exceeds 125% of normal line to line voltage
Ungrounded distribution system
• Remove MOV jumper to ground
(Frame C, E and F drives only)
• or Install Isolation Transformer with grounded secondary if necessary
(1)
Refer to
for accessory ordering information.
Installation/Wiring
1-11
General Grounding Requirements
The drive Safety Ground (PE) must be connected to system ground. Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes.
The integrity of all ground connections should be periodically checked.
Figure 1.7 Typical Grounding
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
SHLD
Ground Fault Monitoring
If a system ground fault monitor (RCD) is to be used, only Type B
(adjustable) devices should be used to avoid nuisance tripping.
Safety Ground (PE)
This is the safety ground for the drive that is required by code. One of these points must be connected to adjacent building steel (girder, joist), a floor ground rod or bus bar. Grounding points must comply with national and local industrial safety regulations and/or electrical codes.
Motor Ground
The motor ground must be connected to one of the ground terminals on the drive.
Shield Termination - SHLD
Either of the safety ground terminals located on the power terminal block provides a grounding point for the motor cable shield. The motor
cable shield connected to one of these terminals (drive end) should also be connected to the motor frame (motor end). Use a shield terminating or
EMI clamp to connect the shield to the safety ground terminal. The conduit box may be used with a cable clamp for a grounding point for the cable shield.
When shielded cable is used for control and signal wiring, the shield should be grounded at the source end only, not at the drive end.
1-12
Installation/Wiring
RFI Filter Grounding
Using an external filter with any drive rating, may result in relatively high ground leakage currents. Therefore, the filter must only be used in
installations with grounded AC supply systems and be permanently
installed and solidly grounded (bonded) to the building power distribution ground. Ensure that the incoming supply neutral is solidly connected (bonded) to the same building power distribution ground.
Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection.
Some local codes may require redundant ground connections. The integrity of all connections should be periodically checked.
Fuses and Circuit Breakers
The PowerFlex 400 does not provide branch short circuit protection.
This product should be installed with either input fuses or an input circuit breaker. National and local industrial safety regulations and/or electrical codes may determine additional requirements for these installations.
Fusing
The ratings in the table that follows are the recommended values for use with each drive rating. The devices listed in this table are provided to serve as a guide.
Bulletin 140M (Self-Protected Combination Controller)/UL489
Circuit Breakers
When using Bulletin 140M or UL489 rated circuit breakers, the guidelines listed below must be followed in order to meet the NEC requirements for branch circuit protection.
• Bulletin 140M can be used in single and group motor applications.
• Bulletin 140M can be used up stream from the drive without the need for fuses.
Installation/Wiring
1-13
Table 1.B Recommended Branch Circuit Protective Devices
Voltage
Rating
Drive Rating
kW (HP)
200-240V AC
– 3-Phase
2.2 (3.0)
3.7 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
15 (20)
18.5 (25)
22 (30)
30 (40)
37 (50)
37 (50)
380-480V AC
– 3-Phase
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
15 (20)
18.5 (25)
22 (30)
30 (40)
37 (50)
45 (60)
55 (75)
75 (100)
90 (125)
110 (150)
132 (200)
160 (250)
200 (300)
250 (350)
Fuse Rating
Amps
200
250
250
300
400
500
600
80
100
125
150
30
40
50
60
10
20
20
25
125
175
200
200
20
30
35
45
70
90
100
(1)
140M Motor
Protectors
(2)
Catalog No.
Recommended
MCS Contactors
Catalog No.
140M-F8E-C16 100-C23
140M-F8E-C25 100-C37
140M-F8E-C32 100-C37
140M-F8E-C45 100-C45
140-CMN-6300 100-C60
–
–
140-CMN-9000 100-C85
140-CMN-9000 100-D95
100-D110
100-D180
–
–
100-D180
100-D180
140M-D8E-C10 100-C09
140M-D8E-C16 100-C16
–
–
–
–
–
–
–
–
–
140M-D8E-C16 100-C23
140M-D8E-C20 100-C23
140M-F8E-C32 100-C30
140M-F8E-C32 100-C37
140M-F8E-C45 100-C60
140-CMN-6300 100-C60
140-CMN-9000 100-C85
140-CMN-9000 100-C85
100-D110
100-D140
100-D180
100-D210
100-D250
100-D300
100-D420
100-D420
100-D630
(1)
(2)
Recommended Fuse Type: UL Class J, CC, T or Type BS88; 600V (550V) or equivalent.
Refer to the Bulletin 140M Motor Protectors Selection Guide, publication
140M-SG001… to determine the frame and breaking capacity required for your application.
1-14
Installation/Wiring
Power Wiring
!
!
ATTENTION: National Codes and standards (NEC, VDE, BSI, etc.) and local codes outline provisions for safely installing electrical equipment. Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices. Failure to do so may result in personal injury and/or equipment damage.
ATTENTION: To avoid a possible shock hazard caused by induced voltages, unused wires in the conduit must be grounded at both ends.
For the same reason, if a drive sharing a conduit is being serviced or installed, all drives using this conduit should be disabled. This will help minimize the possible shock hazard from “cross coupled” power leads.
Motor Cable Types Acceptable for 200-600 Volt Installations
A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3 meters (1 foot) for every 10 meters (32.8 feet) of length. In all cases, long parallel runs must be avoided. Do not use cable with an insulation thickness less than 15 mils (0.4 mm/0.015 in.). Do not route more than three sets of motor leads in a single conduit to minimize “cross talk”. If more than three drive/motor connections per conduit are required, shielded cable must be used.
UL installations must use 600V, 75°C or 90°C wire.
Use copper wire only.
Unshielded
THHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet
areas. Any wire chosen must have a minimum insulation thickness of 15 mils and should not have large variations in insulation concentricity.
Shielded/Armored Cable
Shielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC Drive. Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales, capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system. Applications with large numbers of drives in a similar location, imposed EMC regulations or a high degree of communications / networking are also good candidates for shielded cable.
Installation/Wiring
1-15
Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications. In addition, the increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without the addition of motor protective devices such as terminator networks. Refer to Reflected Wave in “Wiring and
Grounding Guidelines for PWM AC Drives,” publication
DRIVES-IN001A-EN-P.
Consideration should be given to all of the general specifications dictated by the environment of the installation, including temperature, flexibility, moisture characteristics and chemical resistance. In addition, a braided shield should be included and be specified by the cable manufacturer as having coverage of at least 75%. An additional foil shield can greatly improve noise containment.
A good example of recommended cable is Belden® 295xx (xx determines gauge). This cable has four (4) XLPE insulated conductors with a 100% coverage foil and an 85% coverage copper braided shield
(with drain wire) surrounded by a PVC jacket.
Other types of shielded cable are available, but the selection of these types may limit the allowable cable length. Particularly, some of the newer cables twist 4 conductors of THHN wire and wrap them tightly with a foil shield. This construction can greatly increase the cable charging current required and reduce the overall drive performance.
Unless specified in the individual distance tables as tested with the drive, these cables are not recommended and their performance against the lead length limits supplied is not known.
Recommended Shielded Wire
Location
Standard
(Option 1)
Standard
(Option 2)
Class I & II;
Division I & II
Rating/Type Description
600V, 90°C (194°F)
XHHW2/RHW-2
Anixter
B209500-B209507,
Belden 29501-29507, or equivalent
• Four tinned copper conductors with XLPE insulation.
• Copper braid/aluminum foil combination shield and tinned copper drain wire.
• PVC jacket.
Tray rated 600V, 90°C
(194°F) RHH/RHW-2
Anixter OLF-7xxxxx or equivalent
• Three tinned copper conductors with XLPE insulation.
• 5 mil single helical copper tape (25% overlap min.) with three bare copper grounds in contact with shield.
• PVC jacket.
Tray rated 600V, 90°C
(194°F) RHH/RHW-2
Anixter 7V-7xxxx-3G or equivalent
• Three bare copper conductors with XLPE insulation and impervious corrugated continuously welded aluminum armor.
• Black sunlight resistant PVC jacket overall.
• Three copper grounds on #10 AWG and smaller.
1-16
Installation/Wiring
Reflected Wave Protection
The drive should be installed as close to the motor as possible.
Installations with long motor cables may require the addition of external devices to limit voltage reflections at the motor (reflected wave
for recommendations.
The reflected wave data applies to all frequencies 2 to 10 kHz.
For 240V ratings, reflected wave effects do not need to be considered.
Table 1.C Maximum Cable Length Recommendations
Reflected Wave
380-480V Ratings Motor Insulation Rating
1000 Vp-p
1200 Vp-p
1600 Vp-p
Motor Cable Only
(1)
7.6 meters (25 feet)
22.9 meters (75 feet)
152.4 meters (500 feet)
(1)
Longer cable lengths can be achieved by installing devices on the output of the drive.
Consult factory for recommendations.
Output Disconnect
The drive is intended to be commanded by control input signals that will start and stop the motor. A device that routinely disconnects then reapplies output power to the motor for the purpose of starting and stopping the motor should not be used. If it is necessary to disconnect power to the motor with the drive outputting power, an auxiliary contact should be used to simultaneously disable drive control run commands.
Installation/Wiring
Power Terminal Block
Frame C, D, F, G and H drives utilize a finger guard over the power wiring terminals. Replace the finger guard when wiring is complete.
Figure 1.8 Power Terminal Blocks
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 P2 P1
Frame C
1-17
DC– DC+ BR+ BR–
Frame D
R/L1 S/L2 T/L3
P1
P2
DC– U/T1 V/T2 W/T3
R/L1S/L2T/L3
P1 P2 DC–
U/T1V/T2W/T3
Frame E:
480V
37-45kW
(50-60HP)
Frame E:
240V 480V
30-37kW 55-75kW
(40-50HP) (75-100HP)
R/L1 S/L2
T/L3 P1
P2
DC– U/T1 V/T2 W/T3
Frame F
R/L1 S/L2 T/L3 P1
P2
DC–
U/T1 V/T2 W/T3
Frame G
R/L1 S/L2 T/L3 P1 P2 DC– U/T1 V/T2 W/T3
Frame H
R/L1
S/L2
T/L3
DC+ DC–
U/T1
V/T2
W/T3
1-18
Installation/Wiring
Table 1.D Power Terminal Descriptions
Terminal
(1)
Description
R/L1, S/L2, T/L3 3-Phase Input
U/T1 To Motor U/T1
V/T2
W/T3
To Motor V/T2
To Motor W/T3
=
DC Bus Inductor Connection
P2, P1
DC–, DC+
P2, DC–
BR+, BR–
Switch any two motor leads to change forward direction.
Drives are shipped with a jumper between Terminals
P2 and P1. Remove this jumper only when a DC Bus
Inductor will be connected. Drive will not power up without a jumper or inductor connected.
DC Bus Connection (Frame C and H Drives)
DC Bus Connection (Frame D, E, F and G Drives)
Not Used
Safety Ground - PE
(1)
Important: Terminal screws may become loose during shipment. Ensure that all terminal screws are tightened to the recommended torque before applying power to the drive.
Table 1.E Power Terminal Block Specifications
Frame Maximum Wire Size
(1)
Minimum Wire Size
(1)
Recommended
Torque
C
D
G
H
8.4 mm
2
(8 AWG)
33.6 mm
2
(2 AWG)
1.3 mm
2
(16 AWG)
8.4 mm
2
(8 AWG)
2.9 N-m (26 lb.-in.)
5.1 N-m (45 lb.-in.)
E 480V
37-45 kW
(50-60 HP)
F
33.6 mm
2
(2 AWG) 3.5 mm
2
(12 AWG) 5.6 N-m (49.5 lb.-in.)
E 240V
30-37 kW
(40-50 HP)
480V
55-75 kW
(75-100 HP)
107.2 mm
2
(4/0 AWG) 53.5 mm
2
(1/0 AWG) 19.5 N-m (173 lb.-in.)
152.0 mm
2
(300 MCM) 85.0 mm
2
(3/0 AWG) 19.5 N-m (173 lb.-in.)
152.0 mm
2
(300 MCM) 107.2 mm
2
(4/0 AWG) 29.4 N-m (260 lb.-in.)
253.0 mm
2
(500 MCM) 152.0 mm
2
(300 MCM) 40.0 N-m (354 lb.-in.)
(1)
Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or local codes require sizes outside this range, lugs may be used. Some ratings will require a pair of wires.
Installation/Wiring
1-19
!
!
I/O Wiring Recommendations
Motor Start/Stop Precautions
ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that will start and stop the motor. If used, the input device must not exceed one operation per minute or drive damage can occur.
ATTENTION: The drive start/stop control circuitry includes solid-state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hardwired stop circuit may be required to remove the AC line to the drive. When the AC line is removed, there will be a loss of any inherent regenerative braking effect that might be present - the motor will coast to a stop. An auxiliary braking method may be required.
Important points to remember about I/O wiring:
• Always use copper wire.
• Wire with an insulation rating of 600V or greater is recommended.
• Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot).
!
ATTENTION: Driving the 4-20mA analog input from a voltage source could cause component damage. Verify proper configuration prior to applying input signals.
1-20
Installation/Wiring
Control Wire Types
Table 1.F Recommended Control and Signal Wire
(1)
Wire Type(s)
Belden 8760/9460
(or equiv.)
Belden 8770
(or equiv.)
Description Minimum
Insulation Rating
0.8 mm
2
(18AWG), twisted pair, 100% shield with drain.
(1)
0.8 mm
2
(18AWG), 3 conductor, shielded for remote pot only.
300V
60 degrees C
(140 degrees F)
(1)
If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.
I/O Terminal Block
Table 1.G I/O Terminal Block Specifications
Frame
All
Maximum Wire Size
(2)
Minimum Wire Size
(2)
Torque
1.3 mm
2
(16 AWG) 0.13 mm
2
(26 AWG) 0.5-0.8 N-m (4.4-7 lb.-in.)
(2)
Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
Maximum Control Wire Recommendations
Do not exceed control wiring length of 30 meters (100 feet). Control signal cable length is highly dependent on electrical environment and installation practices. To improve noise immunity, the I/O terminal block
Common must be connected to ground terminal/protective earth. If using the RS485 (DSI) port, I/O Terminal 20 should also be connected to ground terminal/protective earth.
Installation/Wiring
1-21
Figure 1.9 Control Wiring Block Diagram
ENBL
Enable
Jumper
#1 Relay N.O.
R1
#1 Relay Common
R2
#1 Relay N.C.
R3
#2 Relay N.O.
R4
#2 Relay Common
R5
#2 Relay N.C.
R6
(4)
SNK
SRC
1 of 7 Digital Input Circuits
SNK
Isolated
30V DC
50mA
SRC
+24V
Earth Referenced
Frames D & E
(5)
+10V
0-10V
0-20mA
0-10V
0-20mA
0-10V
0-20mA
Non-inductive
AO1
10V 20MA
AO2
10V 20MA
AI1
10V 20MA
AI2
10V 20MA
01
09
10
02
03
Stop/
Function Loss
(1)(4)
Start/Run FWD
(2)
Typical
SRC Wiring
Typical
SNK Wiring
Direction/Run REV
06
07
04
05
Digital Common
Digital Input 1
Digital Input 2
Digital Input 3
Digital Input 4
08
Digital Common
Opto Common
+24V DC Source
11
12
13
14
15
+10V DC Source
Analog Input 1 (AI1)
Analog Common 1
Analog Output 1 (AO1)
Analog Output 2 (AO2)
16
17
18
19
Opto Output
RS485 Shield
20
Analog Input 2 (AI2)
Analog Common 2
(6)
Pot must be
1-10k ohm
2 Watt Min.
Common
(3)
24V
RS485
(DSI)
(1)
(2)
(3)
(4)
(5)
(6)
Important: I/O Terminal 01 is always a coast to stop input except when P036 [Start Source] is set to option 1 “3-Wire” or
6 “2-W Lvl/Enbl”. In three wire control, I/O Terminal 01 is controlled by P037 [Stop Mode]. All other stop sources are controlled by P037 [Stop Mode].
Important: The drive is shipped with a jumper installed between I/O Terminals 01 and 11. Remove this jumper when using I/O Terminal 01 as a stop or enable input.
P036 [Start Source]
Keypad
3-Wire
2-Wire
RS485 Port
Stop
Per P037
Per P037
Per P037
Per P037
I/O Terminal 01 Stop
Coast
Per P037
(4)
Coast
Coast
Two wire control shown. For three wire control use a momentary input start. If reverse is enabled by A166, use a maintained input
on I/O Terminal 02 to command a
for I/O Terminal 03 to change direction.
When using an opto output with an inductive load such as a relay, install a recovery diode parallel to the relay as shown, to prevent damage to the output.
When the ENBL enable jumper is removed, I/O Terminal 01 will always act as a hardware enable, causing a coast to stop without software interpretation.
Most I/O terminals labeled “Common” are not referenced to the safety ground (PE) terminal and are designed to greatly reduce common mode interference. Frame D–H drives have Analog Common 1 referenced to ground.
Common for Analog Input 2 (AI2). Electronically isolated from digital I/O and opto output. Not to be used with
Analog Input 1 (AI1), Analog Output 1 (AO1) or Analog Output 2 (AO2). With Analog Input 2, provides one fully isolated analog input channel.
1-22
Installation/Wiring
(1)
(2)
Table 1.H Control I/O Terminal Designations
No. Signal
01 Stop
(1)
/
Function Loss
Default Description
Factory installed jumper or a normally closed input must be present for the drive to start.
Program with P036 [Start Source].
02 Start/Run FWD – HAND Mode: Command comes from Integral Keypad.
AUTO Mode: I/O Terminal 02 is active.
Program with P036 [Start Source].
03 Direction/Run REV Rev Disabled
To enable reverse operation, program with A166
[Reverse Disable].
Program with P036 [Start Source].
04 Digital Common
05
06
Digital Input 1
Digital Input 2
07 Digital Input 3
08 Digital Input 4
09 Digital Common
10 Opto Common
Coast
–
Purge
Local
–
(2)
Clear Fault
Comm Port
–
For digital inputs. Tied to I/O Terminal 09.
Electronically isolated with digital inputs from analog I/O and opto output.
Program with T051 [Digital In1 Sel].
Program with T052 [Digital In2 Sel].
Program with T053 [Digital In3 Sel].
Program with T054 [Digital In4 Sel].
For digital inputs. Tied to I/O Terminal 04.
Electronically isolated with digital inputs from analog I/O and opto output.
For opto-coupled outputs. Electronically isolated with opto output from analog I/O and digital inputs.
11
12
13
14
+24V DC
+10V DC
Analog Input 1
Analog Common 1
–
–
0-10V
–
Drive supplied power for digital inputs.
Referenced to Digital Common. Max. Output: 100mA.
Drive supplied power for 0-10V external potentiometer.
Referenced to Analog Common. Max. Output: 15mA.
External 0-10V (unipolar), 0-20mA or 4-20mA input supply or potentiometer wiper. Default input is 0-10V.
For current (mA) input, set AI1 DIP Switch to 20mA.
Program with T069 [Analog In 1 Sel].
Input Impedance: 100k ohm (Voltage Mode)
250 ohm (Current Mode)
Common for Analog Input 1 and Analog Output 1 and 2.
Electrically isolated from digital I/O and opto output.
15
16
17
18
Analog Output 1
Analog Output 2
Analog Input 2
Analog Common 2
OutFreq 0-10 Default analog output is 0-10V.
For current (mA) value, set AO1 DIP Switch to 20mA.
Program with T082 [Analog Out1 Sel].
Maximum Load: 4-20mA = 525 ohm (10.5V)
0-10V = 1k ohm (10mA)
OutCurr 0-10 Default analog output is 0-10V.
For a current (mA) value, set AO2 DIP Switch to 20mA.
Program with T085 [Analog Out2 Sel].
Maximum Load: 4-20mA = 525 ohm (10.5V)
0-10V = 1k ohm (10mA)
0-10V
–
Optically isolated external 0-10V (unipolar), ±10V
(bipolar), 0-20mA or 4-20mA input supply or potentiometer wiper. Default input is 0-10V.
For current (mA) input, set AI2 DIP Switch to 20mA.
Program with T073 [Analog In 2 Sel].
Input Impedance: 100k ohm (Voltage Mode)
250 ohm (Current Mode)
For Analog Input 2. Electronically isolated from digital I/O and opto output. With Analog Input 2, provides one fully isolated analog input channel.
19 Opto Output At Frequency Program with T065 [Opto Out Sel].
Param.
,
,
,
,
,
,
20 RS485 (DSI) Shield – Terminal connected to Safety Ground - PE when using the RS485 (DSI) Communication Port.
See Footnotes (1) and (4) on page 1-21
.
Installation/Wiring
1-23
Table 1.I Relay Terminal Designations and DIP Switches
No. Signal
R1 #1 Relay N.O.
R2 #1 Relay Common
R3 #1 Relay N.C.
R4 #2 Relay N.O.
R5 #2 Relay Common
R6 #2 Relay N.C.
Default Description
Ready/Fault
–
Ready/Fault
Normally open contact for No. 1 output relay.
Common for output relay.
Normally closed contact for No. 1 output relay.
Motor Running Normally open contact for No. 2 output relay.
– Common for output relay.
Motor Running Normally closed contact for No. 2 output relay.
Param.
Selection DIP Switches:
Analog Input (AI1 & AI2)
Analog Output (AO1 & AO2)
Sink/Source DIP Switch
0-10V Sets analog output to either voltage or current.
Settings must match: AI1 & T069 [Analog In 1 Sel]
AI2 & T073 [Analog In 2 Sel]
AO1 & T082 [Analog Out1 Sel]
AO2 & T085 [Analog Out2 Sel]
Source (SRC) Inputs can be wired as Sink (SNK) or Source (SRC) via DIP
Switch setting.
Figure 1.10 User Installed Auxiliary Relay Card (Frames D, E, F, G and H Only)
3A 3B 4A 4B 5A 5B
6A 6B 7A 7B 8A 8B
Important: If using auxiliary motor control, ensure that wiring and parameter configuration are correct before wiring contactor outputs. All relays on the Auxiliary Relay Card will energize on power-up by default.
Failure to verify proper wiring and parameter configuration can result in improper motor operation or drive damage. Refer to Appendix D for more details.
Table 1.J User Installed Relay Board Terminal Designations
No. Signal
3A #3 Relay N.O.
3B #3 Relay Common
4A #4 Relay N.O.
4B #4 Relay Common
5A #5 Relay N.O.
5B #5 Relay Common
6A #6 Relay N.O.
6B #6 Relay Common
7A #7 Relay N.O.
7B #7 Relay Common
8A #8 Relay N.O.
8B #8 Relay Common
Default
Ready/Fault
–
Ready/Fault
–
Ready/Fault
–
Ready/Fault
–
Ready/Fault
–
Ready/Fault
–
Description
Normally open contact for Number 3 Output Relay
Common for Number 3 Output Relay
Normally open contact for Number 4 Output Relay
Common for Number 4 Output Relay
Normally open contact for Number 5 Output Relay
Common for Number 5 Output Relay
Normally open contact for Number 6 Output Relay
Common for Number 6 Output Relay
Normally open contact for Number 7 Output Relay
Common for Number 7 Output Relay
Normally open contact for Number 8 Output Relay
Common for Number 8 Output Relay
Param.
1-24
Installation/Wiring
I/O Wiring Examples
Connection Example Input/Output
Potentiometer
1-10k Ohm Potentiometer
Recommended
(2 Watt Minimum)
12
13
14
Analog Input
Bipolar Speed Reference,
±10V Input
-/+ 10V
Common
17
18
Analog Input
Unipolar Speed Reference,
0 to +10V Input
+
Common
13
14
Analog Input
Unipolar Speed Reference,
4-20 mA Input
+
Common
13
14
Analog Output
Unipolar, 0 to +10V Output
• 1k Ohm Minimum
Common
+
14
15
Required Settings
DIP Switch
AI1 = 10V
Parameters
P038 [Speed Reference] = 2 “Analog In1”
T069 [Analog In 1 Sel] = 2 “0-10V”
Scaling
T070 [Analog In 1 Lo]
T071 [Analog In 1 Hi]
Check Results d305 [Analog In 1]
DIP Switch
AI2 = 10V
Parameters
P038 [Speed Reference] = 3 “Analog In2”
T073 [Analog In 2 Sel] = 3 “-10 to +10V”
Scaling
T074 [Analog In 2 Lo]
T075 [Analog In 2 Hi]
Check Results d306 [Analog In 2]
DIP Switch
AI1 = 10V
Parameters
P038 [Speed Reference] = 2 “Analog In1”
T069 [Analog In 1 Sel] = 2 “0-10V”
Scaling
T070 [Analog In 1 Lo]
T071 [Analog In 1 Hi]
Check Results d305 [Analog In 1]
DIP Switch
AI1 = 20MA
Parameters
P038 [Speed Reference] = 2 “Analog In1”
T069 [Analog In 1 Sel] = 1 “4-20 mA”
Scaling
T070 [Analog In 1 Lo]
T071 [Analog In 1 Hi]
Check Results d305 [Analog In 1]
DIP Switch
AO1 = 10V
Parameters
T082 [Analog Out1 Sel] = 0 through 6
Scaling
T083 [Analog Out1 High]
T084 [Analog Out1 Setpt]
Input/Output
Analog Output
Unipolar, 4-20 mA Output
• 525 Ohm Maximum
Connection Example
Common
+
14
16
Installation/Wiring
1-25
Required Settings
DIP Switch
AO2 = 20MA
Parameters
T082 [Analog Out1 Sel] = 14 through 20
Scaling
T083 [Analog Out1 High]
T084 [Analog Out1 Setpt]
2 Wire Control
Sourcing (SRC),
Internal Supply,
Non-Reversing
• Input must be active for the drive to run.
• When input is opened, the drive will stop as specified by
P037 [Stop Mode].
• Drive will not run if I/O
Terminal 01 is open. Drive will coast to stop if opened while running.
2 Wire Control
Sourcing (SRC),
External Supply,
Non-Reversing
• Input must be active for the drive to run.
• When input is opened, the drive will stop as specified by
P037 [Stop Mode].
• User supplied 24V DC power source must be used.
• Each digital input draws 6 mA.
• Drive will not run if I/O
Terminal 01 is open. Drive will coast to stop if opened while running.
2 Wire Control
Sinking (SNK),
Internal Supply,
Non-Reversing
• Input must be active for the drive to run.
• When input is opened, the drive will stop as specified by
P037 [Stop Mode].
• Drive will not run if I/O
Terminal 01 is open. Drive will coast to stop if opened while running.
Stop-Run
Stop-Run
Stop-Run
11
+24V Common
04
01
02
04
01
02
DIP Switch
SNK/SRC = SRC
Parameters
P036 [Start Source] = 2, 3, 4
P037 [Stop Mode] = 0 through 7
01
02
DIP Switch
SNK/SRC = SRC
Parameters
P036 [Start Source] = 2, 3, 4
P037 [Stop Mode] = 0 through 7
DIP Switch
SNK/SRC = SNK
Parameters
P036 [Start Source] = 2, 3, 4
P037 [Stop Mode] = 0 through 7
1-26
Installation/Wiring
Input/Output
2 Wire Control
Sourcing (SRC),
Internal Supply,
Run FWD/Run REV
• Input must be active for the drive to run.
• When input is opened, the drive will stop as specified by
P037 [Stop Mode].
• If both Run FWD and Run
REV inputs are closed at the same time, an undetermined state could occur.
• Drive will not run if I/O
Terminal 01 is open. Drive will coast to stop if opened while running.
Connection Example
Stop-Run
Forward
Stop-Run
Reverse
11
2 Wire Control with Function
Loss and SW Enable
Sourcing (SRC),
Internal Supply,
Non-Reversing
• Input must be active for the drive to run.
• When input is opened, the drive will stop as specified by
P037 [Stop Mode].
• Drive will not run if I/O
Terminal 03 is open. Drive will coast to stop if opened while running.
• Drive will fault if I/O Terminal
01 is open. Drive will coast to stop if opened while running.
Requires drive reset once terminal is closed.
3 Wire Control
Sourcing (SRC),
Internal Supply,
Non-Reversing
• A momentary input will start the drive.
• A stop input to I/O Terminal 01 will stop the drive as specified by P037 [Stop Mode].
Function Loss
11
Run FWD
SW Enable
Stop
Start
11
01
02
03
01
02
03
Required Settings
DIP Switch
SNK/SRC = SRC
Parameters
P036 [Start Source] = 2, 3, 4
P037 [Stop Mode] = 0 through 7
A166 [Reverse Disable] = 0 “Enabled”
DIP Switch
SNK/SRC = SRC
Parameters
P036 [Start Source] = 6 “2-W Lvl/Enbl”
P037 [Stop Mode] = 0 through 7
01
02
DIP Switch
SNK/SRC = SRC
Parameters
P036 [Start Source] = 1 “3-Wire”
P037 [Stop Mode] = 0 through 7
3 Wire Control
Sourcing (SRC),
Internal Supply,
Reversing
• A momentary input will start the drive.
• A stop input to I/O Terminal 01 will stop the drive as specified by P037 [Stop Mode].
• I/O Terminal 03 determines direction.
Stop
11
Start
Direction
01
02
03
DIP Switch
SNK/SRC = SRC
Parameters
P036 [Start Source] = 1 “3-Wire”
P037 [Stop Mode] = 0 through 7
A166 [Reverse Disable] = 0 “Rev Enabled”
Installation/Wiring
1-27
Input/Output
Opto Output
• When using Opto Output with an inductive load such as a relay, install a recovery diode parallel to the relay as shown to prevent damage to the output.
• Opto Output is rated 30V DC,
50 mA (non-inductive).
Connection Example
CR
19
+24V Common
09
Required Settings
Parameters
T065 [Opto Out Sel] = 0 through 15
T066 [Opto Out Level]
T068 [Opto Out Logic]
Typical Multiple Drive Connection Examples
Input/Output
Multiple Digital
Input Connections
Customer Inputs can be wired per
External Supply
(SRC).
Connection Example
02 04
Customer Inputs
02 04
Optional Ground Connection
02 04
When connecting a single input such as Run, Stop, Reverse or Preset Speeds to multiple drives, it is important to connect I/O Terminal 04 common together for all drives. If they are to be tied into another common (such as earth ground or separate apparatus ground) only one point of the daisy chain of I/O Terminal 04 should be connected.
!
ATTENTION: I/O Common terminals should not be tied together when using SNK (Internal Supply) mode. In SNK mode, if power is removed from one drive, inadvertent operation of other drives that share the same I/O Common connection may occur.
Multiple Analog
Connections
12 13 14 13 14 13 14
Remote Potentiometer Optional Ground Connection
When connecting a single potentiometer to multiple drives it is important to connect I/O Terminal 14 common together for all drives. I/O Terminal 14 common and I/O Terminal 13 (potentiometer wiper) should be daisy-chained to each drive.
All drives must be powered up for the analog signal to be read correctly.
1-28
Installation/Wiring
Start and Speed Reference Control
The drive speed command can be obtained from a number of different sources. The source is normally determined by
[Speed Reference]. The drive Start command is normally determined by
P036 [Start Source]. However, the settings for these parameters can be
overridden by a variety of methods. See the chart below for the override priority.
Purge Input
Enabled and Active:
[Digital Inx Sel] = 1
Yes
Drive will Start and Run as specified by A141 [Purge Frequency].
Direction is always Forward.
No
Local Input
Enabled and Active
[Digital Inx Sel] = 3
Yes
Start, Speed and Direction commands come from Integral Keypad.
Direction is Forward unless an input is programmed for "Keypad/Jog Direction"
No
Auto Input
Enabled and Active
[Digital Inx Sel] = 2
Yes
Run as specified by
P038 [Speed Reference].
Start and Direction commands come from P036 [Start Source].
No
Comm Select Input
Enabled and Active:
[Digital Inx Sel] = 4
Yes
Start, Speed and Direction commands come from RS485 (DSI) port.
No
Drive is in
Hand/Local Mode selected by AUTO key
(1)
Yes
Start and Speed commands come from Integral Keypad.
Direction is Forward unless an input is programmed for "Cmd Reverse"
No
Analog Input 1
Override Enabled & Active:
[Digital Inx Sel] = 14
Yes
Speed commands come from
Analog Input 1 (I/O Terminal 13).
Start and Direction follows P036 [Start Source].
No
Analog Input 2
Override Enabled & Active:
[Digital Inx Sel] = 15
Yes
Speed commands come from
Analog Input 2 (I/O Terminal 17).
Start and Direction follows P036 [Start Source].
No
P038 [Speed Reference]
= 4 or 5
Yes
Run as specified by
P038 [Speed Reference].
Start and Direction commands come from P036 [Start Source].
No
Preset Inputs Active
T051/T052/T053 = 8
Yes
Run as specified by
A144-A146 [Preset Freq 1-3].
Start follows P036 [Start Source],
Direction follows
Preset Frequency settings.
No
PID Enabled:
A152 [PID Ref Sel] ¹ 0
Yes
Run as specified by
A152 [PID Ref Sel].
Start and Direction commands come from P036 [Start Source].
No
Run as specified by
P038 [Speed Reference].
Start and Direction commands come from P036 [Start Source].
(1)
Refer to
information on the operation of the Hand/Auto Mode.
Installation/Wiring
1-29
Accel/Decel Selection
The Accel/Decel rate can be obtained by a variety of methods. The default rate is determined by P039 [Accel Time 1] and P040 [Decel Time
1]. Alternative Accel/Decel rates can be made through digital inputs,
RS485 (DSI) communications and/or parameters. See the chart below for the override priority.
RS485 (DSI) Port
Controls Speed
Yes
Either
P039 [Accel Time 1]/P040 [Decel Time 1] or
A147 [Accel Time 2]/A148 [Decel Time 2] can be selected when
RS485 (DSI) port is active.
No
Input is programmed as "Acc & Dec 2"
[Digital Inx Sel] = 18
Yes
A147 [Accel Time 2]/A148 [Decel Time 2] is active when input is active.
No
Speed is controlled by [Preset Freq x]
Yes
P039 [Accel Time 1]/P040 [Decel Time 1];
A147 [Accel Time 2]/A148 [Decel Time 2] determined by the active
Preset Frequency.
See A143-A146 [Preset Freq 0-3]
No
Drive is performing an
Auxiliary Motor AutoSwap
Yes
A147 [Accel Time 2]/A148 [Decel Time 2] are used.
No
P039 [Accel Time 1]/P040 [Decel Time 1] are used.
1-30
Installation/Wiring
RS485 Network Wiring
Network wiring consists of a shielded 2-conductor cable that is daisy-chained from node to node.
Figure 1.11 Network Wiring Diagram
Master
TxRxD+
TxRxD-
PowerFlex 400
Node 1
4
TxRxD+
PowerFlex 400
Node 2
4
TxRxD+
PowerFlex 400
Node "n"
4
120 ohm resistor
120 ohm resistor
5
TxRxD-
5
TxRxD-
5
Shield Shield Shield
PIN 1
PIN 8
FRONT
NOTE: The shield should be grounded at ONLY ONE location.
Only pins 4 and 5 on the RJ45 plug should be wired. The other pins on the PowerFlex 400 RJ45 socket contain power, etc. for other Rockwell
Automation peripheral devices and must not be connected.
Wiring terminations on the master controller will vary depending on the master controller used and “TxRxD+” and “TxRxD-” are shown for illustration purposes only. Refer to the master controller’s user manual for network terminations. Note that there is no standard for the “+” and
“-” wires, and consequently Modbus device manufacturers interpret them differently. If you have problems with initially establishing communications, try swapping the two network wires at the master controller.
On Drive Connections
PowerFlex 400 Frame D, E, F, G and H drives are equipped with two
RS485 (DSI) ports. One is accessible via an access door when the cover is on and one is only accessible with the cover off. When one of these ports has a Rockwell DSI device connected, the second port cannot be used.
Figure 1.12 Frame D, E, F, G and H RS485 Ports
Second RS485 (DSI) Connection
RS485 (DSI) Network Connection
Installation/Wiring
1-31
EMC Instructions
CE Conformity
Conformity with the Low Voltage (LV) Directive and Electromagnetic
Compatibility (EMC) Directive has been demonstrated using harmonized European Norm (EN) standards published in the Official
Journal of the European Communities. PowerFlex Drives comply with the EN standards listed below when installed according to the User
Manual.
CE Declarations of Conformity are available online at:
http://www.ab.com/certification/ce/docs.
Low Voltage Directive (73/23/EEC)
• EN50178 Electronic equipment for use in power installations
EMC Directive (89/336/EEC)
• EN61800-3 Adjustable speed electrical power drive systems Part 3:
EMC product standard including specific test methods.
General Notes
All Drive Frames
• The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents.
• Use of line filters in ungrounded systems is not recommended.
• Conformity of the drive with CE EMC requirements does not guarantee an entire machine installation complies with CE EMC requirements. Many factors can influence total machine/installation compliance.
Frame C Drives Only
• If the plastic top panel is removed or the optional conduit box is not installed, the drive must be installed in an enclosure with side openings less than 12.5 mm (0.5 in.) and top openings less than 1.0 mm (0.04 in.) to maintain compliance with the LV Directive.
1-32
Installation/Wiring
Essential Requirements for CE Compliance
Conditions 1-4 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800-3.
1. Grounding as described in Figure 1.13
for additional grounding recommendations.
2. Output power, control (I/O) and signal wiring must be braided, shielded cable with a coverage of 75% or better, metal conduit or equivalent attenuation.
3. All shielded cables should terminate with the proper shield connector.
4. Conditions in
.
Table 1.K PowerFlex 400 – EN61800-3 Compliance
PowerFlex 400 Drive First Environment Restricted kW (HP) Cat. No.
22C-…
Required Filter
(Allen-Bradley)
Restrict
Motor
Cable to
(Meters)
First Environment Unrestricted
Install Drive and Filter in
Shielded
Enclosure
Required Filter Restrict
Motor
Cable to
(Meters)
Install Drive and Filter in
Shielded
Enclosure
200-240 Volts
2.2 (3.0) B012N103 22-RF034-CS 10
3.7 (5.0) B017N103 22-RF034-CS 10
5.5 (7.5) B024N103 22-RF034-CS 10
No
No
No
22-RF034-CS
22-RF034-CS
22-RF034-CS
1
1
1
Required
Required
Required
7.5 (10) B033N103 22-RF034-CS 10
11 (15) B049A103 22-RFD070 150
15 (20) B065A103 22-RFD100 150
18.5 (25) B075A103 22-RFD100
22 (30) B090A103 22-RFD150
30 (40) B120A103 22-RFD150
150
150
37 (50) B145A103 22-RFD180
380-480 Volts
150
150
2.2 (3.0) D6P0N103 22-RF018-CS 10
4.0 (5.0) D010N103 22-RF018-CS 10
5.5 (7.5) D012N103 22-RF018-CS 10
7.5 (10)
11 (15)
15 (20)
55 (75)
75 (100)
90 (125)
D017N103
D022N103
D030N103
D105A103
D142A103
D170A103
22-RF018-CS
22-RF026-CS
22-RFD036
18.5 (25) D038A103 22-RFD050
22 (30) D045A103 22-RFD050
30 (40)
37 (50)
45 (60)
D060A103
D072A103
D088A103
22-RFD070
22-RFD100
22-RFD100
22-RFD150
22-RFD180
22-RFD208
110 (150) D208A103 22-RFD208
132 (200) D260A103 22-RFD323
160 (250) D310A103 22-RFD480
200 (300) D370A103 22-RFD480
250 (350) D460A103 22-RFD480
10
10
100
150
150
50
50
50
150
50
50
50
50
50
50
50
No
Required
Required
Required
Required
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
Required
Required
Required
Required
22-RF034-CS
Deltron MIF Series
Deltron MIF Series
22-RF018-CS
22-RF018-CS
22-RF018-CS
22-RF018-CS
22-RF026-CS
Deltron MIF Series
Deltron MIF Series
Deltron MIF Series
Deltron MIF Series
Deltron MIF Series
22-RFD208
22-RFD208
22-RFD323
22-RFD480
22-RFD480
22-RFD480
1
50
50
Deltron MIF Series 50
Deltron MIF Series 50
Deltron MIF Series 50
Deltron MIF Series 75
1
1
1
1
1
Deltron MIF Series 5
5
5
5
5
5
Deltron MIF Series 5
Deltron MIF Series 5
5
5
5
5
5
5
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Installation/Wiring
1-33
Figure 1.13 Connections and Grounding
Shielded Enclosure
(1)
IP 30/NEMA 1/UL Type 1
Option Kit (Frame C Drives Only)
EMI Fittings and Metal Conduit
L1
L2
L3
EMI Filter
L1'
L2'
L3'
R/L1
S/L2
T/L3
Enclosure Ground Connection Shielded Motor Cable
U/T1
V/T2
W/T3
Building Structure Steel
(1) Shielded Enclosure required to meet EN61800-3 First Environment Restricted for
200-240V AC 11-22 kW (15-30 HP) PowerFlex 400 drives and to meet EN61800-3
First Environment Unrestricted for all PowerFlex 400 ratings.
1-34
Installation/Wiring
FCC Instructions
FCC Compliance
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules when installed according to the User Manual. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and if not installed and used in accordance with the User Manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense.
Essential Requirements for FCC Compliance
Conditions 1-4 listed below must be satisfied for PowerFlex 400 drives to meet the requirements of FCC Part 15 Subpart B.
1. Grounding as described in Figure 1.13
for additional grounding recommendations.
2. Output power, control (I/O) and signal wiring must be braided, shielded cable with a coverage of 75% or better, metal conduit or equivalent attenuation.
3. All shielded cables should terminate with the proper shield connector.
4. Conditions in
Table 1.L PowerFlex 400 – FCC Part 15 Subpart B Compliance
PowerFlex 400 Drive kW (HP) Cat. No.
Required Filter Restrict Motor
Cable to (Meters)
Install Drive and
Filter in
Enclosure
200-240 Volts
2.2 (3.0) 22C-B012N103 22-RF034-CS
3.7 (5.0) 22C-B017N103 22-RF034-CS
10
10
No
No
5.5 (7.5) 22C-B024N103 22-RF034-CS
7.5 (10) 22C-B033N103 22-RF034-CS
11 (15)
15 (20)
22C-B049A103
22C-B065A103
22-RFD070
22-RFD100
10
10
150
150
No
No
Required
Required
18.5 (25)
22 (30)
30 (40)
22C-B075A103
22C-B090A103
22C-B120A103
22-RFD100
22-RFD150
22-RFD150
37 (50) 22C-B145A103 22-RFD180
380-480 Volts
2.2 (3.0) 22C-D6P0N103 22-RF018-CS
4.0 (5.0) 22C-D010N103 22-RF018-CS
5.5 (7.5) 22C-D012N103 22-RF018-CS
150
150
150
150
10
10
10
Required
Required
No
No
No
No
No
Installation/Wiring
1-35
PowerFlex 400 Drive kW (HP)
7.5 (10)
11 (15)
Cat. No.
Required Filter Restrict Motor
Cable to (Meters)
Install Drive and
Filter in
Enclosure
22C-D017N103 22-RF018-CS
22C-D022N103 22-RF026-CS
10
10
No
No
15 (20) 22C-D030N103 22-RFD036
18.5 (25) 22C-D038A103 22-RFD050
22 (30)
30 (40)
22C-D045A103
22C-D060A103
22-RFD050
22-RFD070
100
150
150
50
No
No
No
No
37 (50)
45 (60)
22C-D072A103 22-RFD100
22C-D088A103 22-RFD100
55 (75) 22C-D105A103 22-RFD150
75 (100) 22C-D142A103 22-RFD180
90 (125) 22C-D170A103 22-RFD208
110 (150) 22C-D208A103 22-RFD208
132 (200) 22C-D260A103 22-RFD323
160 (250) 22C-D310A103 22-RFD480
200 (300) 22C-D370A103 22-RFD480
250 (350) 22C-D460A103 22-RFD480
50
50
150
50
50
50
50
50
50
50
No
No
No
No
No
No
Required
Required
Required
Required
Figure 1.14 Connections and Grounding
Shielded Enclosure
(1)
IP 30/NEMA 1/UL Type 1
Option Kit (Frame C Drives Only)
EMI Fittings and Metal Conduit
L1
L2
L3
EMI Filter
L1'
L2'
L3'
R/L1
S/L2
T/L3
Enclosure Ground Connection Shielded Motor Cable
U/T1
V/T2
W/T3
Building Structure Steel
(1) Shielded Enclosure required for 200-240V AC 11-22 kW (15-30 HP) PowerFlex 400 drives.
1-36
Notes:
Installation/Wiring
Chapter
2
Start Up
This chapter describes how to start up the PowerFlex 400 Drive. To simplify drive setup, the most commonly programmed parameters are organized in a single Basic Program Group.
Important: Read the General Precautions section before proceeding.
!
ATTENTION: Power must be applied to the drive to perform the following start-up procedures. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure. Thoroughly read and understand the procedure before beginning. If an event does not occur while performing this procedure, Do Not Proceed. Remove All Power including user supplied control voltages. User supplied voltages may exist even when main AC power is not applied to the drive. Correct the malfunction before continuing.
Prepare For Drive Start-Up
Before Applying Power to the Drive
❏
1. Confirm that all inputs are connected to the correct terminals and are secure.
❏
2. Verify that AC line power at the disconnect device is within the rated value of the drive.
❏
3. Verify that any digital control power is 24 volts.
❏
4. Verify that the Sink (SNK)/Source (SRC) Setup DIP Switch is set to match your control wiring scheme. See
for location.
Important: The default control scheme is Source (SRC). The Stop terminal is jumpered (I/O Terminals 01 and 11) to allow starting from the keypad. If the control scheme is changed to Sink (SNK), the jumper must be removed from I/O
Terminals 01 and 11 and installed between I/O Terminals
01 and 04.
❏
5. Verify that the Stop input is present or the drive will not start.
Important: If I/O Terminal 01 is used as a stop input, the jumper between I/O Terminals 01 and 11 must be removed.
❏
6. Verify that the Analog I/O DIP Switches are set to 10 volts.
2-2
Start Up
Applying Power to the Drive
❏
7. Apply AC power and control voltages to the drive.
❏
8. Familiarize yourself with the integral keypad features (see
before setting any Program Group parameters.
Start, Stop, Direction and Speed Control
Factory default parameter values allow the drive to be controlled from the integral keypad. No programming is required to start, stop, and control speed directly from the integral keypad.
If a fault appears on power up, refer to
Fault Descriptions on page 4-3
for an explanation of the fault code.
Integral Keypad
Start Up
2-3
Key
Operator Keys
Name
Escape
Select
Up Arrow
Down Arrow
Enter
Description
Back one step in programming menu.
Cancel a change to a parameter value and exit Program
Mode.
Advance one step in programming menu.
Select a digit when viewing parameter value.
Scroll through groups and parameters.
Increase/decrease the value of a flashing digit.
Advance one step in programming menu.
Save a change to a parameter value.
Digital Speed
Increment and
Decrement Arrows
Run/Start & Hand
(1)
Used to control speed of drive. Default is active.
Control is activated by parameter P038
[Speed Reference] or
[Auto Mode].
Used to start the drive. Default is Hand mode as controlled by parameter P042 [Auto Mode].
Control is activated by parameter
[Auto Mode].
Auto
Used to select Auto control mode.
[Auto Mode].
Stop/Off Used to stop the drive or clear a fault.
This key is always active.
[Stop Mode].
(1)
Important: Certain digital input settings can override drive operation. Refer to
Reference Control on page 1-28 for details.
2-4
Start Up
Fault Status
LED Status Indicators
LED
Program Status
LED State
Steady Red
Description
Indicates parameter value can be changed.
Selected digit will flash.
Flashing Red Indicates that the drive is faulted.
Speed Status Steady Green Indicates that the digital speed control keys are enabled.
Hand Status
Auto Status
Steady Green Indicates that the Run/Start key is enabled.
Steady Yellow Indicates that the drive is in Auto mode.
LCD Display
➌
No.
Description
➊
Parameter Name
➋
Run/Stop Status:
= Stopped / = Running
flashes to indicate that the drive is stopping, but is still decelerating.
flashes when DC Injection is commanded.
Direction Indication: The Direction Arrow indicates the commanded direction of rotation. If the Arrow is flashing, the drive has been commanded to change direction, but is still decelerating.
flashes to indicate that the drive is in sleep mode.
Sleep Mode Indication:
➌
Parameter Group and Number:
= Basic Display
= Communications
= Advanced Display
= Basic Program
= Advanced Program
= Terminal Block
= Aux Relay Card
➍
Fault Indication and Fault Number
➎
Fault Name
Start Up
2-5
Viewing and Editing Parameters
The last user-selected Basic Display Group parameter is saved when power is removed and is displayed by default when power is reapplied.
The following is an example of basic integral keypad and display functions. This example provides basic navigation instructions and illustrates how to program the first Basic Program Group parameter.
Example Displays Step
1. When power is applied, the last user-selected
Basic Display Group parameter number is displayed with flashing characters. The display then defaults to that parameter’s current value.
(Example shows the value of b001
[Output
Freq] with the drive stopped.)
Key(s)
2. Press the Up Arrow or Down Arrow to scroll through the Basic Display Group parameters.
(Only in Display Groups)
3. Press Esc once to display the Basic Display
Group parameter number shown on power-up.
The parameter number will flash.
4. Press Esc again to enter the group menu. The group menu letter will flash.
5. Press the Up Arrow or Down Arrow to scroll through the group menu (b, P, T, C, A and d).
6. Press Enter or Sel to enter a group. The right digit of the last viewed parameter in that group will flash.
7. Press the Up Arrow or Down Arrow to scroll through the parameters that are in the group.
8. Press Enter or Sel to view the value of a parameter. If you do not want to edit the value, press Esc to return to the parameter number.
9. Press Enter or Sel to enter program mode to edit the parameter value. The right digit will flash and the Program LED will illuminate if the parameter can be edited.
or or or or or or
10. If desired, press Sel to move from digit to digit or bit to bit. The digit or bit that you can change will flash.
11. Press the Up Arrow or Down Arrow to change the parameter value.
12. Press Esc to cancel a change. The digit will stop flashing, the previous value is restored and the Program LED will turn off.
Or
Press Enter to save a change. The digit will stop flashing and the Program LED will turn off.
or
13. Press Esc to return to the parameter list.
Continue to press Esc to back out of the programming menu.
If pressing Esc does not change the display, then
b001 [Output Freq] is displayed. Press
Enter or Sel to enter the last group menu viewed.
The Basic Program Group ( page 3-7 ) contains the most commonly changed parameters.
2-6
Key
Start Up
Keypad Hand-Off-Auto Functions
Parameter P042 [Auto Mode] defines the operation mode of the control keys on the integral keypad.
Hand-Off-Auto Mode
In HAND mode:
• Control keys operate as Hand-Off-Auto.
• Start command and speed reference come from the integral keypad
Start/Hand and Digital Speed Increment and Decrement keys.
• Auto key switches control from HAND mode to AUTO mode in a bumpless transfer as long as there is an active Run command.
In AUTO mode:
• Auto key LED is illuminated.
• Speed Reference command is defined by
[Speed Reference].
• Start/Hand key switches control to the integral keypad in a bumpless transfer and switches the speed reference to the integral keypad.
• Stop key stops the drive and the drive switches to HAND mode.
Table 2.A P042 [Auto Mode]
= 1 “Hnd-Off-Auto” (Default)
T051-T054 [Digital Inx Sel]
≠ 2 “Auto Mode” or 3 “Local”
HAND Mode AUTO Mode
LED Key Function
On Starts drive.
Runs according to Speed Increment/
Decrement keys.
LED Key Function
On Changes to HAND Mode and Starts drive.
Runs according to Speed Increment/
Decrement keys.
On Changes speed.
Off Not active.
Keys are only active if P038 [Speed
Source] = 0 “Drive Pot”.
Off Changes to AUTO Mode.
On Not active.
N/A Stops drive.
N/A Changes to HAND Mode and Stops drive.
Important: Certain digital input settings can override drive operation.
Refer to Start and Speed Reference Control on page 1-28
for details.
Key
Start Up
2-7
Local/Remote Mode
In Local mode:
• Start command and speed reference come from the integral keypad
Start/Hand and Digital Speed Increment and Decrement keys.
• Auto key stops the drive and the drive switches to Remote mode.
Important: If the drive is running and P036 [Start Source] = 3 or 6
(2-Wire Control), the drive will continue to run at reference defined by P038 [Speed Reference] if a valid start command is present.
In Remote mode:
• Auto key LED is illuminated.
• Speed Reference command is defined by
[Speed Reference].
• Auto key stops the drive and the drive switches to Local mode.
Table 2.B P042 [Auto Mode]
= 2 “Local/Remote”
T051-T054 [Digital Inx Sel]
≠ 2 “Auto Mode” or 3 “Local”
Local Mode Remote Mode
LED Key Function
On Starts drive.
Runs according to Speed Increment/
Decrement keys.
LED Key Function
Off Not active.
Only active if P036 [Start Source] =
0 “Keypad”. Starts drive.
On Changes speed.
Off Not active.
Keys are only active if P038 [Speed
Source] = 0 “Drive Pot”.
Off Stops drive and changes to Remote
Mode.
On Stops drive and changes to Local
Mode.
N/A Stops drive.
N/A Stops drive.
Important: Certain digital input settings can override drive operation.
Refer to Start and Speed Reference Control on page 1-28
for details.
2-8
Key
Start Up
Auto/Manual Mode
In Manual mode:
• Speed Reference command is defined by the Digital Speed
Increment and Decrement keys.
• Auto key toggles frequency control to AUTO in a bumpless transfer.
In AUTO mode:
• Auto key LED is illuminated.
• Speed Reference command is defined by
[Speed Reference].
• Auto key switches frequency control to the integral keypad in a bumpless transfer.
Table 2.C P042 [Auto Mode]
= 3 “Auto/Manual”
T051-T054 [Digital Inx Sel]
≠ 2 “Auto Mode” or 3 “Local”
Manual Mode AUTO Mode
LED Key Function
Off Not active.
Only active if P036 [Start Source] =
0 “Keypad”. Starts drive.
Runs according to Speed Increment/
Decrement keys.
On Changes speed.
LED Key Function
Off Not active.
Only active if P036 [Start Source] =
0 “Keypad”. Starts drive.
Off Not active.
Keys are only active if P038 [Speed
Reference] = 0 “Drive Pot”.
Off Changes to AUTO Mode.
If running, drive will continue to run at reference defined by P038 [Speed
Reference].
N/A Stops drive.
On Changes to Manual Mode.
If running, drive will continue to run according to Digital Speed
Increment and Decrement keys.
N/A Stops drive.
Important: Certain digital input settings can override drive operation.
Refer to Start and Speed Reference Control on page 1-28
for details.
Start Up
No Function Mode
In No Function mode:
• The Auto key has no function
• Speed Reference command is defined by
[Speed Reference]
Table 2.D P042 [Auto Mode]
= 0 “No Function”
T051-T054 [Digital Inx Sel]
≠ 2 “Auto Mode” or 3 “Local”
Key LED Key Function
Off Not active.
Only active if P036 [Start Source] =
0 “Keypad”. Starts drive.
On Not active.
Only active if P038 [Speed
Reference] = 0 “Drive Pot”. Changes drive speed.
2-9
Off Not active.
N/A Stops drive.
Important: Certain digital input settings can override drive operation.
Refer to Start and Speed Reference Control on page 1-28
for details.
2-10
Notes:
Start Up
Chapter
3
Programming and Parameters
Chapter 3 provides a complete listing and description of the PowerFlex
400 parameters. Parameters are programmed (viewed/edited) using the integral keypad. As an alternative, programming can also be performed using DriveExplorer™ or DriveExecutive™ software, a personal
computer and a serial converter module. Refer to Appendix B
for catalog numbers.
For information on…
Parameter Cross-Reference – by Name
About Parameters
See page…
To configure a drive to operate in a specific way, drive parameters may have to be set. Three types of parameters exist:
• ENUM
ENUM parameters allow a selection from 2 or more items. Each item is represented by a number.
• Numeric Parameters
These parameters have a single numerical value (i.e. 0.1 Volts).
• Bit Parameters
Bit parameters have four or more individual bits associated with features or conditions. If the bit is 0, the feature is off or the condition is false. If the bit is 1, the feature is on or the condition is true.
Some parameters are marked as follows.
= Stop drive before changing this parameter.
32
= 32 bit parameter. Parameters marked 32 bit will have two parameter numbers when using RS485 communications and programming software.
3-2
Programming and Parameters
Parameter Organization
Refer to page 3-59 for an alphabetical listing of parameters.
Group
Basic Display
Displa y Group
Parameters
Output Freq b001
Commanded Freq b002
Output Current b003
Output Voltage b004
DC Bus Voltage b005
Drive Status b006
Fault 1 Code b007
Process Display b008
Output Power b010
Elapsed MWh b011
Elapsed Run Time b012
Torque Current b013
Drive Temp
Elapsed kWh b014 b015
Basic Program
Program Gr oup
Motor NP Volts P031
Motor NP Hertz P032
Motor OL Current P033
Minimum Freq P034
Maximum Freq
Start Source
P035
P036
Stop Mode P037
Speed Reference P038
Accel Time 1
Decel Time 1
P039
P040
Reset To Defalts P041
Auto Mode P042
Motor OL Ret P043
Terminal Block
Block Gr oup
Communications
Comm unications
Group
Digital In1 Sel
Digital In2 Sel
Digital In3 Sel
T051
T052
T053
Digital In4 Sel
Relay Out1 Sel
T054
T055
Relay Out1 Level T056
Relay 1 On Time T058
Relay 1 Off Time T059
Relay Out2 Sel T060
Relay Out2 Level T061
Relay 2 On Time T063
Relay 2 Off Time T064
Language
Opto Out Sel
Opto Out Level
Opto Out Logic
Analog In 1 Sel
Analog In 1 Lo
Analog In 2 Lo
Analog In 2 Hi
T065
T066
T068
T069
T070
Analog In 1 Hi T071
Analog In 1 Loss T072
Analog In 2 Sel T073
T074
T075
Analog In 2 Loss T076
C101 Comm Format C102
Comm Data Rate C103
Comm Node Addr C104
Comm Loss Action C105
Comm Loss Time C106
Comm Write Mode C107
Sleep-Wake Sel T077
Sleep Level T078
Sleep Time T079
Wake Level
Wake Time
T080
T081
Analog Out1 Sel T082
Analog Out1 High T083
Analog Out1 Setpt T084
Analog Out2 Sel T085
Analog Out2 High T086
Analog Out2 Setpt T087
Anlg Loss Delay T088
Analog In Filter T089
Start Source 2
Speed Ref 2
C108
C109
Advanced Program
Purge Frequency A141
Program Gr oup
Internal Freq
Preset Freq 0
A142
A143
Preset Freq 1
Preset Freq 2
A144
A145
Preset Freq 3
Accel Time 2
Decel Time 2
S Curve %
A146
A147
A148
A149
PID Trim Hi
PID Trim Lo
A150
A151
PID Ref Sel A152
PID Feedback Sel A153
PID Prop Gain
PID Integ Time
PID Diff Rate
PID Setpoint
PID Deadband
PID Preload
A154
A155
A156
A157
A158
A159
Process Factor A160
Auto Rstrt Tries A163
Auto Rstrt Delay A164
Start At PowerUp A165
Reverse Disable A166
Flying Start En A167
PWM Frequency A168
PWM Mode
Boost Select
Start Boost
Break Voltage
A169
A170
A171
A172
Break Frequency A173
Maximum Voltage A174
Slip Hertz @ FLA A175
DC Brake Time A176
DC Brake Level A177
DC Brk Time@Strt A178
Current Limit 1
Current Limit 2
A179
A180
Motor OL Select A181
Drive OL Mode A182
SW Current Trip A183
Load Loss Level A184
Load Loss Time A185
Stall Fault Time A186
Bus Reg Mode A187
Skip Frequency 1 A188
Skip Freq Band 1 A189
Skip Frequency 2 A190
Skip Freq Band 2 A191
Skip Frequency 3 A192
Skip Freq Band 3 A193
Compensation
Reset Meters
A194
A195
Testpoint Sel
Fault Clear
A196
A197
Program Lock A198
Motor NP Poles A199
Motor NP FLA A200
Programming and Parameters
3-3
Group
Aux Relay Card
Aux Rela
Card Gr y oup
Advanced Display
Displa y Group
Parameters
Relay Out3 Sel R221
Relay Out3 Level R222
Relay Out4 Sel R224
Relay Out4 Level R225
Relay Out5 Sel R227
Relay Out5 Level R228
Relay Out6 Sel R230
Relay Out6 Level R231
Relay Out7 Sel R233
Relay Out7 Level R234
Relay Out8 Sel R236
Relay Out8 Level R237
Control Source d301
Contrl In Status d302
Comm Status d303
PID Setpnt Displ d304
Analog In 1 d305
Analog In 2
Fault 1 Code d306 d307
Fault 2 Code
Fault 3 Code d308 d309
Aux Motor Mode R239
Aux Motor Qty R240
Aux 1 Start Freq R241
Aux 1 Stop Freq R242
Aux 1 Ref Add R243
Aux 2 Start Freq R244
Aux 2 Stop Freq R245
Aux 2 Ref Add R246
Aux 3 Start Freq R247
Aux 3 Stop Freq R248
Aux 3 Ref Add R249
Aux Start Delay R250
Aux Stop Delay R251
Aux Prog Delay R252
Aux AutoSwap TmeR253
Aux AutoSwap Lvl R254
Fault 1 Time-hr
Fault 2 Time-hr
Fault 3 Time-hr d310
Fault 1 Time-min d311 d312
Fault 2 Time-min d313 d314
Fault 3 Time-min d315
Elapsed Time-hr d316
Elapsed Time-min d317
Output Powr Fctr d318
Testpoint Data d319
Control SW Ver d320
Drive Type
Output Speed
Output RPM d323
Fault Frequency d324
Fault Current
Fault Bus Volts
Status @ Fault d321 d322 d325 d326 d327
3-4
Programming and Parameters
Basic Display Group b001 [Output Freq]
,
,
Output frequency present at T1, T2 & T3 (U, V & W).
Values
Default:
Min/Max:
Display:
Read Only
0.00/
0.01 Hz
b002 [Commanded Freq]
,
,
Value of the active frequency command. Displays the commanded frequency even if the drive is not running.
Important: The frequency command can come from a number of sources. Refer to Start and Speed
Reference Control on page 1-28
for details.
Values
Default: Read Only
Min/Max: 0.00/
Display: 0.01 Hz
b003 [Output Current]
The output current present at T1, T2 & T3 (U, V & W).
Values
Default:
Min/Max:
Read Only
0.0/(Drive Rated Amps
× 2)
Display: 0.1 Amps
b004 [Output Voltage]
Output voltage present at terminals T1, T2 & T3 (U, V & W).
Values
Default: Read Only
Related Parameter(s):
,
Min/Max: 0/510
Display: 1 VAC
b005 [DC Bus Voltage]
Present DC bus voltage level.
Values
Default:
Min/Max:
Display:
Read Only
0/820
1 VDC
Programming and Parameters
Basic Display Group
(continued)
b006 [Drive Status]
Present operating condition of the drive.
3-5
Related Parameter(s):
Running
Forward
Accelerating
Decelerating
1 = Condition True, 0 = Condition False
Bit 1
Bit 2
Bit 3
Bit 4
Values
Default:
Min/Max:
Display:
Read Only
0/1
1
b007 [Fault 1 Code]
Related Parameter(s):
,
A code that represents a drive fault. [Fault 1 Code] is the most recent fault. Repetitive faults will only be recorded once.
Refer to Chapter 4 for fault code descriptions.
Values
Default: Read Only
Min/Max:
Display:
0/122
1
b008 [Process Display]
32
32 bit parameter.
The output frequency scaled by
,
Output
Freq x
Process
Factor
=
Process
Display
Values
Default:
Min/Max:
Display:
Read Only
0.00/9999.99
0.01 – 1
b010 [Output Power]
Output power present at T1, T2 & T3 (U, V & W).
Values
Default: Read Only
Min/Max: 0.0/999.9 kW
Display: 0.1 kW
3-6
Programming and Parameters
Basic Display Group
(continued)
b011 [Elapsed MWh]
Accumulated output energy of the drive.
Values
Default: Read Only
Min/Max:
Display:
0/3276.7 MWh
0.1 MWh
,
b012 [Elapsed Run Time]
Related Parameter(s):
Displays the accumulated time that the drive has output power since the last A195
[Reset Meter].
Time is displayed in 10 hour increments.
Values
Default: Read Only
Min/Max:
Display:
0/9999 Hrs
1 = 10 Hrs
b013 [Torque Current]
Displays the torque portion of the output current.
Values
Default:
Min/Max:
Read Only
0.0/(Drive Rated Amps
× 2)
Display: 0.1 Amps
b014 [Drive Temp]
Present operating temperature of the drive power section.
Values
Default: Read Only
Min/Max:
Display:
0/120 degC
1 degC
b015 [Elapsed kWh]
,
Accumulated output energy of the drive. This parameter works in conjunction with [Elapsed MWh].
When the maximum value of this parameter is reached, this parameter resets to zero and [Elapsed
MWh] is incremented.
Values
Default: Read Only
Min/Max: 0.0/100.0 kWh
Display: 0.1 kWh
Programming and Parameters
3-7
Basic Program Group
P031 [Motor NP Volts]
,
,
Stop drive before changing this parameter.
Set to the motor nameplate rated volts.
Values
Default: Based on Drive Rating
Min/Max: 20/Drive Rated Volts
Display: 1 VAC
P032 [Motor NP Hertz]
,
,
Stop drive before changing this parameter.
Set to the motor nameplate rated frequency.
Values
Default: 60 Hz
Min/Max: 15/320 Hz
Display: 1 Hz
P033 [Motor OL Current]
,
,
,
,
,
,
Set to the maximum allowable motor current.
The drive will fault on an F7 Motor Overload
if the value of this parameter is exceeded by 150% for 60 seconds.
Values
Default:
Min/Max:
Drive Rated Amps
0.0/(Drive Rated Amps
× 2)
Display: 0.1 Amps
P034 [Minimum Freq]
Related Parameter(s):
,
,
,
,
,
Sets the lowest frequency the drive will output continuously.
Values
Default: 0.0 Hz
Min/Max:
Display:
0.0/320.0 Hz
0.1 Hz
P035 [Maximum Freq]
,
,
,
,
,
,
Stop drive before changing this parameter.
Sets the highest frequency the drive will output.
Values
Default: 60.0 Hz
Min/Max: 0.0/320.0 Hz
Display: 0.1 Hz
3-8
Programming and Parameters
Basic Program Group
(continued)
P036 [Start Source]
,
,
Stop drive before changing this parameter.
Sets the control scheme used to start the drive when in Auto/Remote mode.
Refer to Start and Speed Reference Control on page 1-28 for details about how other drive settings
can override the setting of this parameter.
Important: For all settings except options 3 and 6, the drive must receive a leading edge from the start input for the drive to start after a stop input, loss of power or fault condition.
Options
0 “Keypad” Integral keypad controls drive operation.
• I/O Terminal 01 = Stop: Coast to Stop
• I/O Terminal 02 = Not Used
• I/O Terminal 03 = Not Used
1 “3-Wire” I/O Terminal Block controls drive operation.
[Stop Mode]
• I/O Terminal 02 = Start
• I/O Terminal 03 = Direction
2 “2-Wire”
3 “2-W Lvl Sens”
(Default)
!
See Attention
Below
4 “2-W Hi Speed”
I/O Terminal Block controls drive operation.
• I/O Terminal 01 = Stop: Coast to Stop
• I/O Terminal 02 = Run FWD
• I/O Terminal 03 = Run REV
I/O Terminal Block controls drive operation.
• I/O Terminal 01 = Stop: Coast to Stop
• I/O Terminal 02 = Run FWD
• I/O Terminal 03 = Run REV
Drive will restart after a “Stop” command when:
• Stop is removed and Run FWD is held active
I/O Terminal Block controls drive operation.
• I/O Terminal 01 = Stop: Coast to Stop
• I/O Terminal 02 = Run FWD
• I/O Terminal 03 = Run REV
Outputs are kept in a ready-to-run state. The drive will respond to a “Start” command within 10 ms.
5 “Comm Port”
6 “2-W Lvl/Enbl”
!
See Attention
Below
Important: There is greater potential voltage on the output terminals when using this option.
Remote communications controls drive operation.
• I/O Terminal 01 = Stop: Coast to Stop
• I/O Terminal 02 = Not Used
• I/O Terminal 03 = Not Used
I/O Terminal Block controls drive operation.
• I/O Terminal 01 = Function Loss: Fault and Coast to Stop
• I/O Terminal 02 = Run FWD
• I/O Terminal 03 = SW Enable
Drive will restart after a “Stop” command when:
• Stop is removed and Run FWD is held active
!
ATTENTION: Hazard of injury exists due to unintended operation. When
P036 [Start Source] is set to option 3 or option 6, and the Run input is maintained, the Run inputs do not need to be toggled after a Stop input or a fault clear for the drive to run again. The drive will stop only when the stop command is maintained or the drive is faulted.
Programming and Parameters
3-9
Basic Program Group
(continued)
P037 [Stop Mode]
,
,
,
Active stop mode for all stop sources [e.g. keypad, run forward (I/O Terminal 02), run reverse (I/O
Terminal 03), RS485 port] except as noted below.
Important: I/O Terminal 01 is always a coast to stop input except when P036
[Start Source] is set for
“3-Wire” control. When in three wire control, I/O Terminal 01 is controlled by
Hardware Enable Circuitry
By default, I/O Terminal 01 is a coast to stop input. The status of the input is interpreted by drive software. If the application requires the drive to be disabled without software interpretation, a
“dedicated” hardware enable configuration can be utilized. This is accomplished by removing the
ENBL enable jumper on the control board. See
for details. In this case, the drive will always
coast to a stop regardless of the settings of P036
[Stop Mode].
Options
0 “Ramp, CF”
(1)
Ramp to Stop. “Stop” command clears active fault.
1 “Coast, CF”
(Default) Coast to Stop. “Stop” command clears active fault.
DC Injection Braking Stop. “Stop” command clears active fault.
3 “DCBrkAuto,CF”
DC Injection Braking Stop with Auto Shutoff.
• Standard DC Injection Braking for value set in
Brake Time].
OR
• Drive shuts off if the drive detects that the motor is stopped.
“Stop” command clears active fault.
4 “Ramp”
5 “Coast”
6 “DC Brake”
7 “DC BrakeAuto”
Ramp to Stop.
Coast to Stop.
DC Injection Braking Stop.
DC Injection Braking Stop with Auto Shutoff.
• Standard DC Injection Braking for value set in
Brake Time].
OR
• Drive shuts off if the drive detects that the motor is stopped.
(1)
Stop input also clears active fault.
3-10
Programming and Parameters
Basic Program Group
(continued)
P038 [Speed Reference]
Related Parameter(s):
,
,
-
,
,
,
,
,
Sets the source of the speed reference to the drive.
The drive speed command can be obtained from a number of different sources. The source is
[Speed Reference]. However, when T051 - T054 [Digital Inx Sel] is set
to option 1, 2, 3, 4, 5, 8, 14, 15, 16, 17 and the digital input is active, or if A152
[PID Ref Sel] is not set to option 0, the speed reference commanded by
P038 [Speed Reference] will be overridden. Refer to
the flowchart on page 1-28 for more information on speed reference control priority.
Options
0 “Drive Keypad”
1 “InternalFreq”
Internal frequency command from the digital speed keys on the integral keypad.
Internal frequency command from
be set when using MOP function.
2 “Analog In 1” (Default) External frequency command from an analog source as determined by
[Analog In 1 Sel] and DIP Switch AI1 on the control board. Default Dip Switch setting is 10V.
3 “Analog In 2” External frequency command from an analog source as determined by
[Analog In 2 Sel] and DIP Switch AI2 on the control board. Default Dip Switch setting is 10V.
4 “Preset Freq”
5 “Comm Port”
External frequency command as defined by
[Preset Freq x] when
[Digital Inx Sel] are programmed as “Preset Frequencies” and the digital inputs are active.
External frequency command from the communications port.
Refer to Appendix E and Appendix G for details. Parameter
[Comm Format] is used to select a communications protocol.
P039 [Accel Time 1]
Related Parameter(s):
,
,
,
Sets the rate of acceleration for all speed increases.
Maximum Freq
Accel Time
=
Accel Rate
Values
Default:
Min/Max:
Display:
20.00 Secs
0.00/600.00 Secs
0.01 Secs
P035 [Maximum Freq] n
Speed
Acceleratio
0
0
P039 or A147
[Accel Time x]
Time
Deceleration
P040 or A148
[Decel Time x]
Programming and Parameters
3-11
Basic Program Group
(continued)
P040 [Decel Time 1]
,
-
,
,
Sets the rate of deceleration for all speed decreases.
Maximum Freq
Decel Time
=
Decel Rate
Values
Default:
Min/Max:
Display:
20.00 Secs
0.00/600.00 Secs
0.01 Secs
P035 [Maximum Freq]
Deceleration
Speed
Acceleration
0
0
P039 or A147
[Accel Time x]
Time
P040 or A148
[Decel Time x]
P041 [Reset To Defalts]
Stop drive before changing this parameter.
Resets all parameter values to factory defaults.
Options
0 “Ready/Idle” (Default)
1 “Factory Rset”
• After the reset function is complete, this parameter will set itself back to “0”.
fault.
Important: Drives packaged for fan and pump applications ship with custom default settings that differ from Factory Defaults. Setting this parameter to option 1 will require reprogramming of select parameters. Refer to publication 22C-IN002 for packaged drive default settings.
P042 [Auto Mode]
,
Stop drive before changing this parameter.
Determines the operation of the “Auto” key on the integral keypad. Refer to
Options
0 “No function” LED above “Auto” key is always dark
1 “Hnd-Off-Auto”
(Default)
2 “Local/Remote”
3 “Auto/Manual”
Toggles control start and frequency to and from keypad; starts drive.
Toggles control start and frequency to and from keypad.
Toggles only the frequency control to and from keypad.
P043 [Motor OL Ret]
,
Enables/disables the Motor Overload Retention function. When Enabled, the value held in the motor overload counter is saved at power-down and restored at power-up.
Options
0 “Disabled” (Default)
1 “Enabled”
3-12
Programming and Parameters
Terminal Block Group
T051 [Digital In1 Sel]
(I/O Terminal 05)
T052 [Digital In2 Sel]
(I/O Terminal 06)
T053 [Digital In3 Sel]
(I/O Terminal 07)
T054 [Digital In4 Sel]
(I/O Terminal 08)
Related Parameter(s):
,
,
,
,
,
Stop drive before changing this parameter.
Selects the function for the digital inputs. Refer to the flowchart on
for more information on speed reference control priority.
Options
0 “Not Used” Terminal has no function but can be read over network communications via
1 “Purge”
(1)
(T051 Default) Starts the drive at Purge speed regardless of the selected start source. Purge can occur, and is operational, at any time whether the drive is running or stopped. If a valid stop condition is present, other than from the Comm Port or SW Enable input (I/O Terminal
03), the drive will not start on the Purge Input Transition.
!
ATTENTION: A Purge command will take precedence over a stop command from the Comm Port/Network and over a SW Enable command from the terminal block. Insure that another stop method is available, such as I/O Terminal 01 of the control terminal block, if stopping is necessary during a purge.
3 “Local”
4 “Comm Port”
(T054 Default)
5 “PID Disable”
(T052 Default)
When active, forces drive into “Auto” control mode. Start
[Start Source] and speed
reference determined by P038 [Speed Reference].
When active, sets integral keypad as start source and digital speed keys on the integral keypad as speed source.
When active, sets communication device as default start/ speed command source.
Disables PID function. Drive uses the next valid non-PID speed reference.
6 “PID Hold”
7 “PID Reset”
8 “Preset Freq”
Drive output remains at current value.The integrator for
Process PID loop is also clamped at current value.
The integrator for the Process PID loop is reset to zero and drive output is set to Preload value.
Preset speed inputs that enable the use of preset speeds.
9 “Aux Fault” If input is enable but not active, the drive will immediately fault.
10 “Clear Fault” (T053 Default) Clears an active fault.
11 “RampStop,CF”
12 “CoastStop,CF”
13 “DCInjStop,CF”
The drive immediately ramps to stop. Can also be used to clear a fault.
The drive immediately coasts to stop. Can also be used to clear a fault.
The drive immediately begins a DC Injection stop. Can also be used to clear a fault.
Programming and Parameters
3-13
T051-
T054
Options
(Cont.)
14 “Anlg1 InCtrl”
15 “Anlg2 InCtrl”
16 “MOP Up”
17 “MOP Down”
19 “Current Lmt2”
20 “Force DC”
Selects Analog Input 1 control for the frequency reference.
Selects Analog Input 2 control for the frequency reference.
[Internal Freq] at the current
Accel rate if
P038 [Speed Reference] is set to 1
“InternalFreq”. Default for A142 is 60 Hz.
Decreases the value of A142 [Internal Freq] at the
[Speed Reference] is set to 1
“InternalFreq”. Default for A142 is 60 Hz.
[Decel
Time 2] are used for all ramp rates.
• Can only be tied to one input.
Refer to the flowchart on page 1-29
for more information on Accel/Decel selection.
[Current Limit 2] determines the drive current limit level.
If the drive is not running, applying this input causes the drive to apply a DC Holding current (use
Level], ignoring A176 [DC Brake Time] while the input is
applied.
Can be used as a protective motor interlock in Auxiliary
Motor Control mode. When programmed but not active, input will prevent corresponding motor from operating.
for details.
21 “Mtr I-Lock 1”
22 “Mtr I-Lock 2”
23 “Mtr I-Lock 3”
24 “Mtr I-Lock 4”
25 “Cmd Reverse”
31 “Logic In 1”
32 “Logic In 2”
36 “Damper Input”
When programmed and active the drive will run in the reverse direction when started from the integral keypad.
Input 1 used by digital output settings.
Input 2 used by digital output settings.
• When active, drive is allowed to run normally.
• When inactive, drive is forced into sleep mode and is prevented from accelerating to commanded speed.
(1)
This function may be tied to one input only.
3-14
Programming and Parameters
Terminal Block Group
(continued)
T055 [Relay Out1 Sel]
,
,
,
,
,
Sets the condition that changes the state of the output relay contacts.
Options
0 “Ready/Fault”
(Default)
Relay changes state when power is applied. This indicates that the drive is ready for operation. Relay returns drive to shelf state when power is removed or a fault occurs.
1 “At Frequency” Drive reaches commanded frequency.
2 “MotorRunning”
3 “Hand Active”
4 “Motor Overld”
5 “Ramp Reg”
6 “Above Freq”
7 “Above Cur”
Motor is receiving power from the drive.
Active when drive is in local control.
Motor overload condition exists.
Ramp regulator is modifying the programmed accel/decel times to avoid an overcurrent or overvoltage fault from occurring.
• Drive exceeds the frequency (Hz) value set in
[Relay
Out1 Level].
• Use T056 to set threshold.
• Drive exceeds the current (% Amps) value set in
[Relay Out1 Level].
• Use T056 to set threshold.
8 “Above DCVolt”
9 “Above Anlg 2”
10 “Above PF Ang”
11 “Anlg In Loss”
12 “ParamControl”
13 “Retries Exst”
14 “NonRec Fault”
15 “Reverse”
16 “Logic In 1”
17 “Logic In 2”
23 “Aux Motor”
Important: Value for T056 [Relay Out1 Level] must be
entered in percent of drive rated output current.
• Drive exceeds the DC bus voltage value set in
[Relay Out1 Level].
• Use T056 to set threshold.
• Analog input voltage (I/O Terminal 17) exceeds the value
[Relay Out1 Level].
• Do not use if
[Analog In 2 Sel] is set to 3 “Voltage
Mode - Bipolar”.
• This parameter setting can also be used to indicate a PTC trip point when the input (I/O Terminal 17) is wired to a
PTC and external resistor.
• Use T056 to set threshold.
• Power Factor angle has exceeded the value set in
[Relay Out1 Level].
• Use T056 to set threshold.
Analog input loss has occurred. Program T072
[Analog In 1
Loss] and/or T076 [Analog In 2 Loss] for desired action when
input loss occurs.
Enables the output to be controlled over network communications by writing to
[Relay Out1 Level].
(0 = Off, 1 = On.)
[Auto Rstrt Tries] is exceeded.
•
Number of retries for [Restart Tries] is exceeded
OR
•
Non-resettable fault occurs
OR
•
Auto-retries is not enabled.
Drive is commanded to run in reverse direction.
An input is programmed as “Logic In 1” and is active.
An input is programmed as “Logic In 2” and is active.
Auxiliary Motor is commanded to run. Refer to Appendix C for
details.
Programming and Parameters
Terminal Block Group
(continued)
3-15
T056 [Relay Out1 Level]
32
32 bit parameter.
,
,
Sets the trip point for the digital output relay if the value of T055
[Relay Out1 Sel] is 6, 7, 8, 9, 10 or 12.
T055 Setting
6
7
8
9
10
12
Values
Default:
Min/Max:
Display:
T056 Min/Max
0/320 Hz
0/180%
0/815 Volts
0/100%
1/180 degs
0/1
0.0
0.0/9999
0.1
T058 [Relay 1 On Time]
Related Parameter(s):
Sets delay time before Relay energizes after required condition testing.
Values
Default: 0.0 Secs
Min/Max: 0.0/600.0 Secs
Display: 0.1 Secs
T059 [Relay 1 Off Time]
Related Parameter(s):
Sets delay time before Relay de-energizes after required condition testing ceases.
Important: Do not use this parameter with Auxiliary Motor Control mode AutoSwap enabled.
Values
Default: 0.0 Secs
Min/Max: 0.0/600.0 Secs
Display: 0.1 Secs
3-16
Programming and Parameters
Terminal Block Group
(continued)
T060 [Relay Out2 Sel]
,
,
,
Sets the condition that changes the state of the output relay contacts.
Options
0 “Ready/Fault” Relay changes state when power is applied. This indicates that the drive is ready for operation. Relay returns drive to shelf state when power is removed or a fault occurs.
1 “At Frequency”
2 “MotorRunning”
(Default)
3 “Hand Active”
4 “Motor Overld”
5 “Ramp Reg”
Drive reaches commanded frequency.
Motor is receiving power from the drive.
6 “Above Freq”
7 “Above Cur”
Active when drive is in local control.
Motor overload condition exists.
Ramp regulator is modifying the programmed accel/decel times to avoid an overcurrent or overvoltage fault from occurring.
• Drive exceeds the frequency (Hz) value set in
[Relay
Out2 Level].
• Use T061 to set threshold.
• Drive exceeds the current (% Amps) value set in
[Relay Out2 Level].
• Use A061 to set threshold.
8 “Above DCVolt”
9 “Above Anlg 2”
10 “Above PF Ang”
11 “Anlg In Loss”
12 “ParamControl”
13 “Retries Exst”
14 “NonRec Fault”
15 “Reverse”
16 “Logic In 1”
17 “Logic In 2”
23 “Aux Motor”
Important: Value for T061 [Relay Out2 Level] must be
entered in percent of drive rated output current.
• Drive exceeds the DC bus voltage value set in
[Relay Out2 Level].
• Use T061 to set threshold.
• Analog input voltage (I/O Terminal 17) exceeds the value
[Relay Out2 Level].
• Do not use if
[Analog In 2 Sel] is set to 3 “Voltage
Mode - Bipolar”.
• This parameter setting can also be used to indicate a PTC trip point when the input (I/O Terminal 17) is wired to a
PTC and external resistor.
• Use T061 to set threshold.
• Power Factor angle has exceeded the value set in
[Relay Out2 Level].
• Use T061 to set threshold.
Analog input loss has occurred. Program T072
[Analog In 1
Loss] and/or T076 [Analog In 2 Loss] for desired action when
input loss occurs.
Enables the output to be controlled over network communications by writing to
[Relay Out2 Level].
(0 = Off, 1 = On.)
[Auto Rstrt Tries] is exceeded.
•
Number of retries for
A163 [Auto Rstrt Tries] is exceeded
OR
•
Non-resettable fault occurs
OR
•
A163 [Auto Rstrt Tries] is not enabled.
Drive is commanded to run in reverse direction.
An input is programmed as “Logic In 1” and is active.
An input is programmed as “Logic In 2” and is active.
Auxiliary Motor is commanded to run. Refer to Appendix C for
details.
Programming and Parameters
3-17
Terminal Block Group
(continued)
T061 [Relay Out2 Level]
32
32 bit parameter.
,
,
Sets the trip point for the digital output relay if the value of T060
[Relay Out2 Sel] is 6, 7, 8, 9, 10 or 12.
T060 Setting
8
9
6
7
10
12
Values
Default:
Min/Max:
Display:
T061 Min/Max
0/320 Hz
0/180%
0/815 Volts
0/100%
1/180 degs
0/1
0.0
0.0/9999
0.1
T063 [Relay 2 On Time]
Related Parameter(s):
Sets delay time before Relay energizes after required condition testing.
Values
Default: 0.0 Secs
Min/Max:
Display:
0.0/600.0 Secs
0.1 Secs
T064 [Relay 2 Off Time]
Related Parameter(s):
Sets delay time before Relay de-energizes after required condition testing ceases.
Important: Do not use this parameter with Auxiliary Motor Control mode AutoSwap enabled.
Values
Default: 0.0 Secs
Min/Max:
Display:
0.0/600.0 Secs
0.1 Secs
3-18
Programming and Parameters
Terminal Block Group
(continued)
T065 [Opto Out Sel]
,
,
Determines the operation of the programmable opto output.
Options
0 “Ready/Fault” Opto output is active when power is applied. This indicates that the drive is ready for operation. Opto output is inactive when power is removed or a fault occurs.
1 “At Frequency”
(Default)
2 “MotorRunning”
Drive reaches commanded frequency.
Motor is receiving power from the drive.
3 “Hand Active”
4 “Motor Overld”
5 “Ramp Reg”
6 “Above Freq”
7 “Above Cur”
Active when drive is in local control.
Motor overload condition exists.
Ramp regulator is modifying the programmed accel/decel times to avoid an overcurrent or overvoltage fault from occurring.
• Drive exceeds the frequency (Hz) value set in
[Opto
Out Level].
• Use T066 to set threshold.
• Drive exceeds the current (% Amps) value set in
[Opto Out Level].
• Use T066 to set threshold.
8 “Above DCVolt”
9 “Above Anlg 2”
10 “Above PF Ang”
11 “Anlg In Loss”
12 “ParamControl”
13 “Retries Exst”
14 “NonRec Fault”
15 “Reverse”
16 “Logic In 1”
17 “Logic In 2”
Important: Value for T066 [Opto Out Level] must be entered
in percent of drive rated output current.
• Drive exceeds the DC bus voltage value set in
Out Level].
• Use T066 to set threshold.
• Analog input voltage (I/O Terminal 17) exceeds the value
[Opto Out Level].
• Do not use if
[Analog In 2 Sel] is set to 3 “Voltage
Mode - Bipolar”.
• This parameter setting can also be used to indicate a PTC trip point when the input (I/O Terminal 17) is wired to a
PTC and external resistor.
• Use T066 to set threshold.
• Power Factor angle has exceeded the value set in
[Opto Out Level].
• Use T066 to set threshold.
Analog input loss has occurred. Program T072
[Analog In 1
Loss] and/or T076 [Analog In 2 Loss] for desired action when
input loss occurs.
Enables the output to be controlled over network communications by writing to
[Opto Out Level].
(0 = Off, 1 = On.)
[Auto Rstrt Tries] is exceeded.
•
Number of retries for
A163 [Auto Rstrt Tries] is exceeded
OR
•
Non-resettable fault occurs
OR
•
A163 [Auto Rstrt Tries] is not enabled.
Drive is commanded to run in reverse direction.
An input is programmed as “Logic In 1” and is active.
An input is programmed as “Logic In 2” and is active.
Programming and Parameters
3-19
Terminal Block Group
(continued)
T066 [Opto Out Level]
Related Parameter(s):
,
,
32
32 bit parameter.
Determines the on/off point for the opto output when T065
[Opto Out Sel] is set to option 6, 7, 8, 9, 10 or 12.
T065 Setting
6
7
8
9
10
12
Values
Default:
Min/Max:
Display:
T066 Min/Max
0/400 Hz
0/180%
0/815 Volts
0/100%
1/180 degs
0/1
0.0
0.0/9999
0.1
T068 [Opto Out Logic]
Determines the logic (Normally Open/NO or Normally Closed/NC) of the opto output.
T068 Option Opto Out Logic
0
1
NO (Normally Open)
NC (Normally Closed)
Note: Setting output to NC may cause output to “glitch” on power-up. The off/reset state of all outputs is open.
Values
Default: 0
Min/Max:
Display:
0/1
1
T069 [Analog In 1 Sel]
Related Parameter(s):
,
Sets the analog input signal mode (0-20mA, 4-20mA, or 0-10V). This parameter must match DIP
Switch AI1 setting on the control board.
4
5
6
1
2
T069 Option Setting
0 Current Mode
Current Mode
Voltage Mode - Unipolar
Current Mode (Square Root)
Current Mode (Square Root)
Input Range
0-20 mA
4-20 mA
0-10V
0-20 mA
4-20 mA
Voltage Mode - Unipolar (Square Root) 0-10V
Values
Default:
Min/Max:
Display:
2
0/6
1
DIP Switch AI1 Setting
20 mA
20 mA
10V
20 mA
20 mA
10V
3-20
Programming and Parameters
Terminal Block Group
(continued)
T070 [Analog In 1 Lo]
Related Parameter(s):
,
,
Stop drive before changing this parameter.
Sets the analog input level that corresponds to P034
[Minimum Freq].
Analog inversion can be accomplished by setting this value larger than T071 [Analog In 1 Hi].
Important: If analog inversion is implemented the drive will go to maximum frequency in the event the analog input is lost. It is strongly recommended to activate T072 [Analog In 1 Loss] to protect from this potential occurrence.
Values
Default: 0.0%
Min/Max:
Display:
0.0/100.0%
0.1%
P035 [Maximum Freq]
Speed Reference
P034 [Minimum Freq]
0
0
T070 [Analog In 1 Lo] T071 [Analog In 1 Hi]
T071 [Analog In 1 Hi]
Related Parameter(s):
,
,
Stop drive before changing this parameter.
Sets the analog input level that corresponds to P035 [Maximum Freq].
Analog inversion can be accomplished by setting this value smaller than T070 [Analog In 1 Lo].
Values
Default: 100.0%
Min/Max:
Display:
0.0/100.0%
0.1%
Programming and Parameters
3-21
Terminal Block Group
(continued)
T072 [Analog In 1 Loss]
Related Parameter(s):
,
,
,
Stop drive before changing this parameter.
Selects drive action when an input signal loss is detected. Signal loss is defined as an analog signal less than 1V or 2mA. The signal loss event ends and normal operation resumes when the input signal
level is greater than or equal to 1.5V or 3mA. If using a 0-10V analog input, set T070
[Analog In 1 Lo] to a minimum of 20% (i.e. 2 volts).
A152 [PID Ref Sel] are both set to an option other than 0 “Disabled”.
Options
0 “Disabled” (Default)
1 “Fault (F29)” F29 Analog Input Loss
2 “Stop”
3 “Zero Ref”
4 “Min Freq Ref”
5 “Max Freq Ref”
6 “Preset Freq0”
Uses P037 [Stop Mode]
Drive runs at zero speed reference.
Drive runs at minimum frequency.
Drive runs at maximum frequency.
Drive runs at A143 [Preset Freq 0].
T073 [Analog In 2 Sel]
,
,
,
Sets the analog input signal mode (0-20mA, 4-20mA, 0-10V, -10 to +10V). This parameter must match
DIP Switch AI2 setting on the control board.
4
5
T073 Option Setting
0 Current Mode
1
2
3
(1)
Current Mode
Voltage Mode - Unipolar
Voltage Mode - Bipolar
Current Mode (Square Root)
6
7
(1)
Current Mode (Square Root)
Input Range
0-20 mA
4-20 mA
0-10V
-10 to +10V
0-20 mA
Voltage Mode - Unipolar (Square Root) 0-10V
Voltage Mode - Bipolar (Square Root)
4-20 mA
-10 to +10V
DIP Switch AI2 Setting
20 mA
20 mA
10V
10V
20 mA
20 mA
10V
10V
(1)
Setting 3 is only available on [Analog In 2 Sel]. Input 2 is isolated and supports a bi-polar input, so that setting 3 determines if the voltage input is enabled for bipolar control. If bipolar is selected, P034
[Minimum Freq] and T074 [Analog In 2 Lo] are ignored. If input 2 is set up for current control, Bipolar mode is not possible. If the analog input is inverted ([Analog In 2 Lo] > [Analog In 2 Hi]), Bipolar mode is disabled and this input uses unipolar control only (negative values are treated like zero).
Values
Default: 2
Min/Max:
Display:
0/7
1
3-22
Programming and Parameters
Terminal Block Group
(continued)
T074 [Analog In 2 Lo]
Related Parameter(s):
,
,
Stop drive before changing this parameter.
Sets the analog input level that corresponds to P034
[Minimum Freq].
Analog inversion can be accomplished by setting this value larger than
Important: If analog inversion is implemented the drive will go to maximum frequency in the event the analog input is lost. It is strongly recommended to activate
[Analog In 1 Loss] to protect from this potential occurrence.
Values
Default: 0.0%
Min/Max:
Display:
0.0/100.0%
0.1%
P035 [Maximum Freq]
Speed Reference
P034 [Minimum Freq]
0
0
T074 [Analog In 2 Lo] T075 [Analog In 2 Hi]
T075 [Analog In 2 Hi]
Related Parameter(s):
,
,
Stop drive before changing this parameter.
Sets the analog input level that corresponds to P035 [Maximum Freq].
Analog inversion can be accomplished by setting this value smaller than T074 [Analog In 2 Lo].
Values
Default: 100.0%
Min/Max: 0.0/100.0%
Display: 0.1%
T076 [Analog In 2 Loss]
Related Parameter(s):
,
,
,
Stop drive before changing this parameter.
Selects drive action when an input signal loss is detected. Signal loss is defined as an analog signal less than 1V or 2mA. The signal loss event ends and normal operation resumes when the input signal
level is greater than or equal to 1.5V or 3mA. If using a 0-10V analog input, set T074
[Analog In 2 Lo] to a minimum of 20% (i.e. 2 volts).
Options
0 “Disabled” (Default)
1 “Fault (F29)”
2 “Stop”
3 “Zero Ref”
4 “Min Freq Ref”
5 “Max Freq Ref”
6 “Preset Freq0”
F29 Analog Input Loss
Uses P037 [Stop Mode]
Drive runs at zero speed reference.
Drive runs at minimum frequency.
Drive runs at maximum frequency.
Drive runs at A143 [Preset Freq 0].
Programming and Parameters
3-23
Terminal Block Group
(continued)
T077 [Sleep-Wake Sel]
Related Parameter(s):
,
The drive “sleeps” if the appropriate analog input drops below the set [Sleep Level] for the time set in
[Sleep Time] and the drive is running. When entering sleep mode the drive will ramp to zero and the run indicator ( ) on the keypad display will flash indicating the drive is in “sleep” mode.
When the appropriate analog input rises above the set [Sleep Level] the drive will “wake” and ramp to the commanded frequency.
Inversion can be accomplished by setting T078 [Sleep Level] to a higher setting than T080 [Wake
Level].
!
ATTENTION: Enabling the Sleep-Wake function can cause unexpected machine operation during the Wake mode. Equipment damage and/or personal injury can result if this parameter is used in an inappropriate application. In addition, all applicable local, national & international codes, standards, regulations or industry guidelines must be considered.
Options
0 “Disabled” (Default)
1 “Analog In 1”
2 “Analog In 2”
3 “Command Freq”
Sleep enabled from Analog Input 1.
Sleep enabled from Analog Input 2.
Sleep enabled based on drive commanded frequency.
T078 [Sleep Level]
Related Parameter(s):
,
Sets the analog input level the drive must reach to enter sleep mode.
Values
Default: 10.0%
Min/Max:
Display:
0.0/100.0%
0.1%
T079 [Sleep Time]
Related Parameter(s):
,
Sets the analog input time the drive must stay below to enter sleep mode.
Values
Default: 0.0 Secs
Min/Max:
Display:
0.0/600.0 Secs
0.1 Secs
T080 [Wake Level]
Related Parameter(s):
,
Sets the analog input level the drive must reach to wake from sleep mode.
Values
Default:
Min/Max:
15.0%
0.0/100.0%
Display: 0.1%
T081 [Wake Time]
Related Parameter(s):
,
Sets the analog input time the drive must stay above to wake from sleep mode.
Values
Default: 0.0 Secs
Min/Max:
Display:
0.0/600.0 Secs
0.1 Secs
3-24
Programming and Parameters
Terminal Block Group
(continued)
T082 [Analog Out1 Sel]
,
,
Sets the analog output signal mode (0-20 mA, 4-20 mA, or 0-10V). The output is used to provide a signal that is proportional to several drive conditions. This parameter must match DIP Switch AO1 setting.
Setting
Output
Range
0 OutFreq 0-10 0-10V
1 OutCurr 0-10 0-10V
2 OutTorq 0-10 0-10V
3 OutVolt 0-10 0-10V
4 OutPowr 0-10 0-10V
5 Setpnt 0-10 0-10V
Min. Output
Value
0V = 0 Hz
0V = 0 Amps
0V = 0 Amps
0V = 0 Volts
0V = 0 kW
0V = 0.0%
Max. Output Value =
[Analog Output Hi]
[Maximum Freq]
200% Drive Rated FLA
Filter
(1)
DIP Switch
AO1
Setting
None 10V
Filter A 10V
Related
Parameter
200% Drive Rated FLA Filter A 10V
120% Drive Rated Output V None 10V
200% Drive Rated Power Filter A 10V
100.0% Setting None 10V
6 TstData 0-10 0-10V 0V = 0000
7 OutFreq 0-20 0-20 mA 0 mA = 0 Hz
65535 (Hex FFFF)
[Maximum Freq]
8 OutCurr 0-20 0-20 mA 0 mA = 0 Amps 200% Drive Rated FLA
9 OutTorq 0-20 0-20 mA 0 mA = 0 Amps 200% Drive Rated FLA
10 OutVolt 0-20 0-20 mA 0 mA = 0 Volts
11 OutPowr 0-20 0-20 mA 0 mA = 0 kW
12 Setpnt 0-20 0-20 mA 0 mA = 0.0%
13 TstData 0-20 0-20 mA 0 mA = 0000
200% Drive Rated Power
100.0% Setting
65535 (Hex FFFF)
None
None
Filter A
Filter A
120% Drive Rated Output V None
Filter A
None
None
10V
20 mA
20 mA
20 mA
20 mA
20 mA
20 mA
20 mA
14 OutFreq 4-20 4-20 mA 4 mA = 0 Hz [Maximum Freq]
15 OutCurr 4-20 4-20 mA 4 mA = 0 Amps 200% Drive Rated FLA
None 20 mA
Filter A 20 mA
16 OutTorq 4-20 4-20 mA 4 mA = 0 Amps 200% Drive Rated FLA
17 OutVolt 4-20 4-20 mA 4 mA = 0 Volts
Filter A
120% Drive Rated Output V None
20 mA
20 mA
18 OutPowr 4-20 4-20 mA 4 mA = 0 kW
19 Setpnt 4-20 4-20 mA 4 mA = 0.0%
20 TstData 4-20 4-20 mA 4 mA = 0000
21 MinFreq 0-10 0-10V 0V = Min. Freq
200% Drive Rated Power Filter A 20 mA
100.0% Setting
65535 (Hex FFFF)
[Maximum Freq]
None
None
None
20 mA
20 mA
10V
22 MinFreq 0-20 0-20 mA 0 mA = Min. Freq [Maximum Freq] None 20 mA
23 MinFreq 4-20 4-20 mA 4 mA = Min. Freq [Maximum Freq]
(1)
None 20 mA
For settings with the filter enabled, if a 0-100% step change occurs, the output will reach 95% in
500 milliseconds, 99% in 810 milliseconds and 100% in 910 milliseconds.
Values
Default:
Min/Max:
Display:
0
0/23
1
Programming and Parameters
3-25
Terminal Block Group
(continued)
T083 [Analog Out1 High]
Related Parameter(s):
Scales the Maximum Output Value for the T082 [Analog Out1 Sel] source setting.
Examples:
T083 Setting
50%
90%
Values
Default:
Min/Max:
Display:
T082 Setting
1 “OutCurr 0-10”
11 “OutPowr 0-20”
T082 Max. Output Value
5V for 200% Drive Rated Output Current
18mA for 200% Drive Rated Power
100%
0/800%
1%
T084 [Anlg Out1 Setpt]
Sets direct parameter control over the analog output. If enabled, this sets the percent value of analog output.
Values
Default: 0.0%
Min/Max: 0.0/100.0%
Display: 0.1%
3-26
Programming and Parameters
Terminal Block Group
(continued)
T085 [Analog Out2 Sel]
Related Parameter(s):
Sets the analog output signal mode (0-20 mA, 4-20 mA, or 0-10V). The output is used to provide a signal that is proportional to several drive conditions. This parameter must match DIP Switch AO2 setting.
Setting
Output
Range
0 OutFreq 0-10 0-10V
1 OutCurr 0-10 0-10V
2 OutTorq 0-10 0-10V
3 OutVolt 0-10 0-10V
4 OutPowr 0-10 0-10V
5 Setpnt 0-10 0-10V
Min. Output
Value
0V = 0 Hz
0V = 0 Amps
0V = 0 Amps
0V = 0 Volts
0V = 0 kW
0V = 0.0%
Max. Output Value =
[Analog Output Hi]
[Maximum Freq]
200% Drive Rated FLA
Filter
(1)
DIP Switch
AO2
Setting
None 10V
Filter A 10V
Related
Parameter
200% Drive Rated FLA Filter A 10V
120% Drive Rated Output V None 10V
200% Drive Rated Power
100.0% Setting
Filter A
None
10V
10V
6 TstData 0-10 0-10V 0V = 0000
7 OutFreq 0-20 0-20 mA 0 mA = 0 Hz
65535 (Hex FFFF)
[Maximum Freq]
8 OutCurr 0-20 0-20 mA 0 mA = 0 Amps 200% Drive Rated FLA
9 OutTorq 0-20 0-20 mA 0 mA = 0 Amps 200% Drive Rated FLA
10 OutVolt 0-20 0-20 mA 0 mA = 0 Volts
11 OutPowr 0-20 0-20 mA 0 mA = 0 kW
12 Setpnt 0-20 0-20 mA 0 mA = 0.0%
13 TstData 0-20 0-20 mA 0 mA = 0000
200% Drive Rated Power
100.0% Setting
65535 (Hex FFFF)
None
None
Filter A
Filter A
120% Drive Rated Output V None
Filter A
None
None
10V
20 mA
20 mA
20 mA
20 mA
20 mA
20 mA
20 mA
14 OutFreq 4-20 4-20 mA 4 mA = 0 Hz [Maximum Freq]
15 OutCurr 4-20 4-20 mA 4 mA = 0 Amps 200% Drive Rated FLA
None 20 mA
Filter A 20 mA
16 OutTorq 4-20 4-20 mA 4 mA = 0 Amps 200% Drive Rated FLA
17 OutVolt 4-20 4-20 mA 4 mA = 0 Volts
Filter A
120% Drive Rated Output V None
20 mA
20 mA
18 OutPowr 4-20 4-20 mA 4 mA = 0 kW
19 Setpnt 4-20 4-20 mA 4 mA = 0.0%
200% Drive Rated Power
100.0% Setting
20 TstData 4-20 4-20 mA 4 mA = 0000
21 MinFreq 0-10 0-10V 0V = Min. Freq
65535 (Hex FFFF)
[Maximum Freq]
Filter A
None
None
None
20 mA
20 mA
20 mA
10V
22 MinFreq 0-20 0-20 mA 0 mA = Min. Freq [Maximum Freq] None 20 mA
23 MinFreq 4-20 4-20 mA 4 mA = Min. Freq [Maximum Freq]
(1)
None 20 mA
For settings with the filter enabled, if a 0-100% step change occurs, the output will reach 95% in
500 milliseconds, 99% in 810 milliseconds and 100% in 910 milliseconds.
Values
Default:
Min/Max:
Display:
1
0/23
1
Programming and Parameters
3-27
Terminal Block Group
(continued)
T086 [Analog Out2 High]
Related Parameter(s):
Scales the Maximum Output Value for the A065 [Analog Out Sel] source setting.
Examples:
T086 Setting
50%
90%
Values
Default:
Min/Max:
Display:
T085 Setting
1 “OutCurr 0-10”
11 “OutPowr 0-20”
T085 Max. Output Value
5V for 200% Drive Rated Output Current
18mA for 200% Drive Rated Power
100%
0/800%
1%
T087 [Anlg Out2 Setpt]
Sets direct parameter control over the analog output. If enabled, this sets the percent value of analog output.
Values
Default: 0.0%
Min/Max: 0.0/100.0%
Display: 0.1%
T088 [Anlg Loss Delay]
Related Parameter(s):
,
Sets the length of time after power-up during which the drive will not detect an analog signal loss. The drive response to an analog signal loss is set in
Values
Default: 0.0 Secs
Min/Max:
Display:
0.0/20.0 Secs
0.1 Secs
T089 [Analog In Filter]
Sets level of additional filtering of the analog input signals. A higher number increases filtering and decreases bandwidth. Each setting doubles the applied filtering (1 = 2x filter, 2 = 4x filter, etc.). No additional filtering is applied when set to “0”.
Values
Default: 0
Min/Max:
Display:
0/14
1
3-28
Programming and Parameters
Communications Group
C101 [Language]
Selects the language displayed by the integral LCD display and remote communications option.
Options
1 “English” (Default)
2 “Français”
3 “Español”
4 “Italiano”
5 “Deutsch”
6 “Reserved”
7 “Português”
8 “Reserved”
9 “Reserved”
10 “Nederlands”
C102 [Comm Format]
Related Parameter(s):
Selects the protocol data bits (8 data bits only), parity (None, Even, Odd), and stop bits (1 or 2) used by the RS485 port on the drive.
for details on using the drive communication features.
Important: Power to drive must be cycled before any changes will affect drive operation.
Options
0 “RTU 8-N-1” (Default)
1 “RTU 8-E-1”
2 “RTU 8-O-1”
3 “RTU 8-N-2”
4 “RTU 8-E-2”
5 “RTU 8-O-2”
6 “MetaSys N2”
7 “P1 8-N-1”
8 “P1 8-E-1”
9 “P1 8-O-1”
Floor Level Network (FLN)
Floor Level Network (FLN)
Floor Level Network (FLN)
C103 [Comm Data Rate]
Related Parameter(s):
Sets the serial port rate for the RS485 (DSI) port.
Important: Power to drive must be cycled before any changes will affect drive operation.
Options
0 “1200”
1 “2400”
2 “4800”
3 “9600” (Default)
4 “19.2K”
5 “38.4K”
Programming and Parameters
3-29
Communications Group (continued)
C104 [Comm Node Addr]
Related Parameter(s):
Sets the drive node address for the RS485 (DSI) port if using a network connection.
Important: Power to drive must be cycled before any changes will affect drive operation.
Values
Default: 100
Min/Max:
Display:
1/247
1
C105 [Comm Loss Action]
,
Selects the drive’s response to a loss of the communication connection or excessive communication errors.
Options
0 “Fault” (Default) Drive will fault on an F81 Comm Loss and coast to stop.
1 “Coast Stop” Stops drive via coast to stop.
2 “Stop”
3 “Continu Last”
4 “Run Preset 0”
5 “Kypd Inc/Dec”
Stops drive via
Drive continues operating at communication commanded speed saved in RAM.
Drive will run at preset speed.
Drive will run at keypad (digital pot) speed
C106 [Comm Loss Time]
Related Parameter(s):
Sets the time that the drive will remain in communication loss before implementing the option selected
Values
Default: 5.0 Secs
Min/Max: 0.1/60.0 Secs
Display: 0.1 Secs
C107 [Comm Write Mode]
Determines whether parameter changes made over communication port are saved and stored in
Non-Volatile Storage (NVS) or RAM only. If they are stored in RAM, the values will be lost at power-down.
Options
0 “Save” (Default)
1 “RAM Only”
!
ATTENTION: Risk of equipment damage exists. If a controller is programmed to write parameter data to Non-Volatile Storage (NVS) frequently, the NVS will quickly exceed its life cycle and cause the drive to malfunction. Do not create a program that frequently uses configurable outputs to write parameter data to NVS unless C107
[Comm Write Mode] is set to option 1.
3-30
Programming and Parameters
Communications Group (continued)
C108 [Start Source 2]
,
,
Stop drive before changing this parameter.
Sets the control scheme used to start the drive when in Comm Control and the communication network commands the drive to run from Local Control. This function is normally used by Point 79 of a
P1-FLN.
Refer to Start and Speed Reference Control on page 1-28 for details about how other drive settings
can override the setting of this parameter.
Important: For all settings except options 3 and 6, the drive must receive a leading edge from the start input for the drive to start after a stop input, loss of power or fault condition.
Options
0 “Keypad” Integral keypad controls drive operation.
• I/O Terminal 01 = Stop: Coast to Stop
• I/O Terminal 02 = Not Used
• I/O Terminal 03 = Not Used
1 “3-Wire” I/O Terminal Block controls drive operation.
[Stop Mode]
• I/O Terminal 02 = Start
• I/O Terminal 03 = Direction
2 “2-Wire”
3 “2-W Lvl Sens”
(Default)
!
See Attention
Below
4 “2-W Hi Speed”
I/O Terminal Block controls drive operation.
• I/O Terminal 01 = Stop: Coast to Stop
• I/O Terminal 02 = Run FWD
• I/O Terminal 03 = Run REV
I/O Terminal Block controls drive operation.
• I/O Terminal 01 = Stop: Coast to Stop
• I/O Terminal 02 = Run FWD
• I/O Terminal 03 = Run REV
Drive will restart after a “Stop” command when:
• Stop is removed and Run FWD is held active
I/O Terminal Block controls drive operation.
• I/O Terminal 01 = Stop: Coast to Stop
• I/O Terminal 02 = Run FWD
• I/O Terminal 03 = Run REV
Outputs are kept in a ready-to-run state. The drive will respond to a “Start” command within 10 ms.
5 “Comm Port”
6 “2-W Lvl/Enbl”
!
See Attention
Below
Important: There is greater potential voltage on the output terminals when using this option.
Remote communications controls drive operation.
• I/O Terminal 01 = Stop: Coast to Stop
• I/O Terminal 02 = Not Used
• I/O Terminal 03 = Not Used
I/O Terminal Block controls drive operation.
• I/O Terminal 01 = Function Loss: Fault and Coast to Stop
• I/O Terminal 02 = Run FWD
• I/O Terminal 03 = SW Enable
Drive will restart after a “Stop” command when:
• Stop is removed and Run FWD is held active
!
ATTENTION: Hazard of injury exists due to unintended operation. When
P036 [Start Source] is set to option 3 or option 6, and the Run input is maintained, the Run inputs do not need to be toggled after a Stop input or a fault clear for the drive to run again. The drive will stop only when the stop command is maintained or the drive is faulted.
Programming and Parameters
3-31
Communications Group (continued)
C109 [Speed Ref 2]
Related Parameter(s):
,
,
-
,
,
,
,
,
Sets the source of the speed reference to the drive when in Comm Control and the communication network commands the drive to run from Local Control.
Refer to the flowchart on
for more information on speed reference control priority.
Options
0 “Drive Keypad”
1 “InternalFreq”
Internal frequency command from the digital speed keys on the integral keypad.
Internal frequency command from
be set when using MOP function.
2 “Analog In 1” (Default) External frequency command from an analog source as determined by
[Analog In 1 Sel] and DIP Switch AI1 on the control board. Default Dip Switch setting is 10V.
3 “Analog In 2” External frequency command from an analog source as determined by
[Analog In 2 Sel] and DIP Switch AI2 on the control board. Default Dip Switch setting is 10V.
4 “Preset Freq”
5 “Comm Port”
External frequency command as defined by
[Preset Freq x] when
[Digital Inx Sel] are programmed as “Preset Frequencies” and the digital inputs are active.
External frequency command from the communications port.
Refer to Appendix E and Appendix G for details. Parameter
[Comm Format] is used to select a communications protocol.
3-32
Programming and Parameters
Advanced Program Group
A141 [Purge Frequency]
,
,
Provides a fixed frequency command value when T051-T054 [Digital Inx Sel] is set to 1 “Purge”. An active purge input will override speed command as shown in the flowchart on
.
Values
Default: 5.0 Hz
Min/Max:
Display:
0.0/320.0 Hz
0.1 Hz
A142 [Internal Freq]
,
Provides the frequency command to the drive when
P038 [Speed Reference] is set to 1 “Internal
Freq”. When enabled, this parameter will change the frequency command in “real time” using the digital speed keys when in program mode.
Important: Once the desired command frequency is reached, the Enter key must be pressed to store this value to EEPROM memory. If the ESC key is used before the Enter key, the frequency will return to the original value following the normal accel/decel curve.
If T051 - T054 [Digital Inx Sel] is set to 16 “MOP Up” or 17 “MOP Down” this parameter acts as the
MOP frequency reference if
P038 [Speed Reference] is set to 1 “InternalFreq”.
Values
Default: 60.00 Hz
Min/Max:
Display:
0.00/320.00 Hz
0.01 Hz
A143 [Preset Freq 0]
(1)
A144 [Preset Freq 1]
A145 [Preset Freq 2]
A146 [Preset Freq 3]
Values
A143 Default:
(1)
A144 Default:
A145 Default:
A146 Default:
Min/Max:
Related Parameter(s):
,
-
,
0.0 Hz
5.0 Hz
10.0 Hz
20.0 Hz
0.0/320.0 Hz
Display: 0.1 Hz
Provides a fixed frequency command value when T051 - T052 [Digital Inx Sel] is set to 8 “Preset
Freq”.
An active preset input will override speed command as shown in the flowchart on page page 1-28 .
(1)
To activate A143 [Preset Freq 0] set P038
[Speed Reference] to option 4 “Preset Freq”.
Input State of Digital In 1
(I/O Terminal 05 when T051 = 8)
0
1
0
1
(2)
Input State of Digital In 2
(I/O Terminal 06 when T052 = 8) Frequency Source Accel / Decel Parameter Used
(2)
0
0
1
1
A143 [Preset Freq 0]
A144 [Preset Freq 1]
A145 [Preset Freq 2]
A146 [Preset Freq 3]
[Accel Time 1] / [Decel Time 1]
[Accel Time 1] / [Decel Time 1]
[Accel Time 2] / [Decel Time 2]
[Accel Time 2] / [Decel Time 2]
When a Digital Input is set to “Accel 2 & Decel 2”, and the input is active, that input overrides the settings in this table.
Programming and Parameters
3-33
Advanced Program Group (continued)
A147 [Accel Time 2]
,
-
-
for details.
Maximum Freq
Accel Time
=
Accel Rate
Values
Default:
Min/Max:
Display:
30.00 Secs
0.00/600.00 Secs
0.01 Secs
P035 [Maximum Freq] n
Speed
Acceleratio
0
0
P039 or A147
[Accel Time x]
Time
Deceleration
P040 or A148
[Decel Time x]
A148 [Decel Time 2]
,
-
-
When active, sets the rate of deceleration for all speed decreases. Refer to the flowchart on page
for details.
Maximum Freq
Decel Time
=
Decel Rate
Values
Default:
Min/Max:
Display:
30.00 Secs
0.01/600.00 Secs
0.01 Secs
3-34
Programming and Parameters
Advanced Program Group (continued)
A149 [S Curve %]
Sets the percentage of acceleration or deceleration time that is applied to the ramp as S Curve. Time is added, 1/2 at the beginning and 1/2 at the end of the ramp.
Values
Default:
Min/Max:
20%
0/100% (A setting of 0% disables this parameter.)
Display:
Example:
Accel Time = 10 Seconds
S Curve Setting = 50%
S Curve Time = 10
× 0.5 = 5 Seconds
Total Time = 10 + 5 = 15 Seconds
1%
Target
Target/2
50% S Curve
1/2 S Curve Time
2.5 Seconds
Accel Time
10 Seconds
1/2 S Curve Time
2.5 Seconds
Total Time to Accelerate = Accel Time + S Curve Time
100% S Curve
Target
S-Curve Time = Accel Time
Total Time to Accelerate = Accel Time + S Curve Time
A150 [PID Trim Hi]
Sets the maximum positive value that is added to a PID reference when PID trim is used.
Values
Default: 60.0 Hz
Min/Max:
Display:
0.0/320.0 Hz
0.1 Hz
A151 [PID Trim Lo]
Sets the minimum positive value that is added to a PID reference when PID trim is used.
Values
Default: 0.0 Hz
Min/Max: 0.0/320.0 Hz
Display: 0.1 Hz
Programming and Parameters
3-35
Advanced Program Group (continued)
A152 [PID Ref Sel]
,
,
,
Stop drive before changing this parameter.
Enables/disables PID mode and selects the source of the PID reference. Refer to
details.
Options
0 “PID Disabled” (Default)
1 “PID Setpoint”
2 “Analog In 1”
3 “Analog In 2”
4 “Comm Port”
5 “Setpnt, Trim”
6 “A-In 1, Trim”
7 “A-In 2, Trim”
(1)
Use PID output as Trim on [Frequency Select]
Use PID output as Trim on [Frequency Select]
Use PID output as Trim on [Frequency Select]
8 “Comm, Trim” Use PID output as Trim on [Frequency Select]
(1)
The PID will not function with bipolar input. It will ignore any negative voltages and treat them like zero.
Note: PID analog reference is scaled through the [Analog In x Hi/Lo] parameters. The invert operation is obtained through programming these two parameters. If A152 [PID Ref Sel] is not set to zero,
PID can be disabled by programming a digital input.
A153 [PID Feedback Sel]
Related Parameter(s):
,
Select the source of the PID feedback. Refer to
for details.
Options
0 “Analog In 1” (Default) The PID will not function with a bipolar input. Negative voltages are treated as 0 volts.
1 “Analog In 2”
(1)
2 “Comm Port”
(1)
The PID will not function with bipolar input. It will ignore any negative voltages and treat them like zero.
Note: PID analog reference is scaled through the [Analog In x Hi/Lo] parameters. The invert operation is obtained through programming these two parameters.
A154 [PID Prop Gain]
Sets the value for the PID proportional component when the PID mode is enabled by A152 [PID Ref
Sel].
Values
Default: 1.00
Min/Max:
Display:
0.00/99.99
0.01
A155 [PID Integ Time]
Sets the value for the PID integral component when the PID mode is enabled by A152 [PID Ref Sel].
Values
Default: 2.0 Secs
Min/Max:
Display:
0.0/999.9 Secs
0.1 Secs
3-36
Programming and Parameters
Advanced Program Group (continued)
A156 [PID Diff Rate]
Sets the value for the PID differential component when the PID mode is enabled by A152 [PID Ref
Sel].
Values
Default: 0.00 (1/Secs)
Min/Max:
Display:
0.00/99.99 (1/Secs)
0.01 (1/Secs)
A157 [PID Setpoint]
Provides an internal fixed value for process setpoint when the PID mode is enabled by A152 [PID Ref
Sel].
Values
Default: 0.0%
Min/Max: 0.0/100.0%
Display: 0.1%
A158 [PID Deadband]
Sets the lower limit of the PID output.
Values
Default:
Min/Max:
Display:
0.0%
0.0/10.0%
0.1%
A159 [PID Preload]
Sets the value used to preload the integral component on start or enable.
Values
Default: 0.0 Hz
Min/Max: 0.0/320.0 Hz
Display: 0.1 Hz
A160 [Process Factor]
Scales the output frequency value displayed by b008
[Process Display].
Output
Freq x
Process
Factor
=
Process
Display
Related Parameter(s):
Values
Default:
Min/Max:
Display:
30.0
0.1/999.9
0.1
Programming and Parameters
3-37
Advanced Program Group (continued)
A163 [Auto Rstrt Tries]
,
,
,
Sets the maximum number of times the drive attempts to reset a fault and restart.
Clear a Type 1 fault and restart the drive.
1. Set A163 [Auto Rstrt Tries] to a value other than “0”.
2. Set
A164 [Auto Rstrt Delay] to a value other than “0”.
Clear an OverVoltage, UnderVoltage or Heatsink OvrTmp fault without restarting the drive.
1. Set A163 [Auto Rstrt Tries] to a value other than “0”.
2. Set
A164 [Auto Rstrt Delay] to “0”.
Note: If the parameter is not set to zero and [Auto Rstrt Time] is set to zero, auto fault clear is enabled.
This feature automatically clears faults, but does not restart the drive.
!
ATTENTION: Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations or industry guidelines.
Values
Default:
Min/Max:
Display:
0
0/9
1
A164 [Auto Rstrt Delay]
Related Parameter(s):
Sets the time between restart attempts when
A163 [Auto Rstrt Tries] is set to a value other than zero.
Note: If the parameter is not set to zero and [Auto Rstrt Time] is set to zero, auto fault clear is enabled.
This feature automatically clears faults, but does not restart the drive.
Values
Default: 1.0 Secs
Min/Max: 0.0/160.0 Secs
Display: 0.1 Secs
A165 [Start At PowerUp]
Stop drive before changing this parameter.
Related Parameter(s):
Enables/disables a feature that allows a Start or Run command to automatically cause the drive to resume running at commanded speed after drive input power is restored. Requires a digital input configured for Run or Start and a valid start contact.
This parameter will not function if parameter
P036 [Start Source] is set to 4 “2-W Hi Speed”.
!
ATTENTION: Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations or industry guidelines.
Options
0 “Disabled” (Default)
1 “Enabled”
3-38
Programming and Parameters
Advanced Program Group (continued)
A166 [Reverse Disable]
Stop drive before changing this parameter.
Related Parameter(s):
,
Enables/disables the function that allows the direction of motor rotation to be changed. The reverse command may come from a digital or a serial command. All reverse inputs including two-wire Run
Reverse will be ignored with reverse disabled.
Options
0 “Rev Enabled”
1 “Rev Disabled”
(Default)
A167 [Flying Start En]
Related Parameter(s):
Sets the condition that allows the drive to reconnect to a spinning motor at actual RPM.
Important: When this parameter is enabled, verify that A200 [Motor NP FLA] is set to the motor’s actual full load amp value.
Options
0 “Disabled” (Default)
1 “Enabled”
100
96
92
88
84
80
76
72
52
50
48
68
64
60
56
A168 [PWM Frequency]
Related Parameter(s):
Sets the carrier frequency for the PWM output waveform. The chart below provides derating guidelines based on the PWM frequency setting.
Important: Ignoring derating guidelines can cause reduced drive performance.
Values
Default: 4.0 kHz
Min/Max:
Display:
2.0/10.0 kHz (Frame C and D drives)
2.0/8.0 kHz (Frame E, F, G and H drives)
0.1 kHz
1 2 3 4 5 6
Carrier Frequency (kHz)
7 8 9 10
A169 [PWM Mode]
Selects the PWM algorithm used.
Options
0 “Space Vector”
1 “2-Phase” (Default)
Related Parameter(s):
3-Phase Modulation: Provides quiet operation and produces less motor losses.
2-Phase Modulation: Provides less drive losses and best performance with long motor cable runs.
Programming and Parameters
3-39
Advanced Program Group (continued)
A170 [Boost Select]
Related Parameter(s):
,
,
Sets the boost voltage (% of P031
[Motor NP Volts]) and redefines the Volts per Hz curve.
Drive may add additional voltage unless Option 5 is selected.
Frames C-F
Options
0 “Custom V/Hz”
Frames G-H
0 “Custom V/Hz”
1 “30.0, VT”
2 “35.0, VT”
3 “40.0, VT”
4 “45.0, VT” (Default)
1 “30.0, VT”
2 “35.0, VT”
3 “40.0, VT”
4 “45.0, VT” (Default)
Typical Fan/Pump Curves
5 “0.0 no IR”
6 “0.0”
7 “2.5”
8 “5.0”
9 “7.5”
10 “10.0”
11 “12.5”
12 “15.0”
13 “17.5”
14 “20.0”
15 “Kepco” Curve
(1)
5 “0.0 no IR”
6 “0.0”
7 “0.2”
8 “0.5”
9 “0.8”
10 “1.0”
11 “2.0”
12 “3.0”
13 “4.0”
14 “5.0”
Boost Curves
A174 [Maximum Voltage] can be set anywhere.
Settings greater than P031 [Motor NP Volts] define a point on the V/Hz curve.
Settings less than P031 [Motor NP Volts] function as limits only and do not change the V/Hz curve.
100
Setting Boost Voltage (% of Base)
5 0.0 (no IR Comp. added)
6 0.0
7 2.5
8 5.0
9 7.5
10 10.0
11 12.5
12 15.0
13 17.5
14 20.0
50
1/2 [Motor NP Volts]
2
1
4
3
1 30.0
2 35.0
3 40.0
4 45.0
Settings
5-14
0 50
% P032 [Motor NP Hertz]
100
P035 [Maximum Freq] can be set anywhere.
Settings less than P032 [Motor NP Hertz] function as limits only and do not change the V/Hz curve.
P034 [Minimum Freq] can be set anywhere.
Functions as a limit only and does not change the V/Hz curve.
P035 [Maximum Freq] can be set anywhere.
Settings greater than P032 [Motor NP Hertz] define a point on the V/Hz curve.
(1)
Kepco Curve is used in specific systems to meet requirements of the Korean Electric Power
Company.
3-40
Programming and Parameters
Advanced Program Group (continued)
A171 [Start Boost]
Related Parameter(s):
,
,
,
,
Sets the boost voltage (% of P031
[Motor NP Volts]) and redefines the Volts per Hz curve when A170
[Boost Select] = 0 “Custom V/Hz”.
Values
Default: 2.5%
Min/Max:
Display:
0.0/25.0%
1.1%
A174 [Maximum Voltage]
P031 [Motor NP Volts]
A173 [Break Frequency]
A034 [Minimum Freq]
Frequency
P032 [Motor NP Hertz]
P035 [Maximum Freq]
A172 [Break Voltage]
Related Parameter(s):
,
,
,
,
Sets the break voltage applied at the break frequency when A170 [Boost Select] = 0 “Custom V/Hz”.
Values
Default: 25.0%
Min/Max:
Display:
0.0/100.0%
0.1%
A173 [Break Frequency]
Related Parameter(s):
,
,
,
,
Sets the frequency where break frequency is applied when A170 [Boost Select] = 0 “Custom V/Hz”.
Values
Default: 15.0 Hz
Min/Max:
Display:
0.0/320.0 Hz
0.1 Hz
Programming and Parameters
3-41
Advanced Program Group (continued)
A174 [Maximum Voltage]
Sets the highest voltage the drive will output.
Values
Default:
Min/Max:
Display:
,
,
Drive Rated Volts
20/Drive Rated Volts
1 VAC
A175 [Slip Hertz @ FLA]
Related Parameter(s):
Compensates for the inherent slip in an induction motor. This frequency is added to the commanded output frequency based on motor current.
Values
Default:
Min/Max:
2.0 Hz
0.0/10.0 Hz
Display: 0.1 Hz
A176 [DC Brake Time]
,
Sets the length of time that DC brake current is “injected” into the motor when P037
[Stop Mode] is set to either 4 “Ramp” or 6 “DC Brake”. Refer to parameter
Values
Default:
Min/Max:
Display:
0.0 Secs
0.0/99.9 Secs (A setting of 99.9 = Continuous)
0.1 Secs
A177 [DC Brake Level]
,
,
Defines the maximum DC brake current, in amps, applied to the motor.
Values
Default: Drive Rated Amps
× 0.05
Min/Max: 0.0/(Drive Rated Amps
× 1.5)
Display: 0.1 Amps
Ramp-to-Stop Mode
DC Injection Braking Mode
Voltage
Stop Command
Voltage
Speed
Time
[DC Brake Time]
[DC Brake Level]
Speed
[DC Brake Time]
Stop Command
Time
[DC Brake Level]
!
!
ATTENTION: If a hazard of injury due to movement of equipment or material exists, an auxiliary mechanical braking device must be used.
ATTENTION: This feature should not be used with synchronous or permanent magnet motors. Motors may be demagnetized during braking.
3-42
Programming and Parameters
Advanced Program Group (continued)
A178 [DC Brk Time@Strt]
,
Sets the length of time that DC brake current is “injected” into the motor after a valid start command is received. Parameter
[DC Brake Level] controls the level of braking current used.
Values
Default: 0.0 Secs
Min/Max:
Display:
0.0/99.9 Secs (A setting of 99.9 = Continuous)
0.1 Secs
[DC Brk Time@Strt]
Voltage
Speed
[DC Brake Level]
Start Command
Time
A179 [Current Limit 1]
Maximum output current allowed before current limiting occurs.
Values
Default:
Min/Max:
Drive Rated Amps
× 1.1
0.0/(Drive Rated Amps
× 1.5)
Display: 0.1 Amps
Related Parameter(s):
A180 [Current Limit 2]
Maximum output current allowed before current limiting occurs.
Values
Default:
Min/Max:
Display:
Drive Rated Amps
× 1.1
0.0/(Drive Rated Amps
× 1.5)
0.1 Amps
Related Parameter(s):
A181 [Motor OL Select]
Related Parameter(s):
,
Drive provides Class 10 motor overload protection. Settings 0-2 select the derating factor for the I
2 t overload function.
Options
0 “No Derate” (Default)
1 “Min Derate”
2 “Max Derate”
No Derate
100
80
60
40
20
0
0 25 50 75 100 125 150 175 200
Min Derate
100
80
60
40
20
0
0 25 50 75 100 125 150 175 200
Max Derate
100
80
60
40
20
0
0 25 50 75 100 125 150 175 200
Programming and Parameters
3-43
Advanced Program Group (continued)
A182 [Drive OL Mode]
,
Determines how the drive handles overload conditions that would otherwise cause the drive to fault.
Options
0 “DIsabled”
1 “Reduce CLim”
2 “Reduce PWM”
3 “Both-PWM 1st” (Default)
A183 [SW Current Trip]
Enables/disables a software instantaneous (within 100 ms) current trip.
Values
Default:
Min/Max:
Display:
0.0 (Disabled)
0.0/(Drive Rated Amps
× 1.8)
0.1 Amps
Related Parameter(s):
A184 [Load Loss Level]
Related Parameter(s):
Provides a software trip (Load Loss fault) when the current drops below this level for the time specified in [Load Loss Time].
Values
Default: 0.0 (Disabled)
Min/Max:
Display:
0.0/Drive Rated Amps
0.1 Amps
A185 [Load Loss Time]
Related Parameter(s):
Sets the required time for the current to be below [Load Loss Level] before a Load Loss fault occurs.
Values
Default:
Min/Max:
Display:
0 Secs (Disabled)
0/9999 Secs
1 Secs
A186 [Stall Fault Time]
Sets the time that the drive will remain in stall mode before a fault is issued.
Options
0 “60 Seconds” (Default)
1 “120 Seconds”
2 “240 Seconds”
3 “360 Seconds”
4 “480 Seconds”
5 “Flt Disabled”
3-44
Programming and Parameters
Advanced Program Group (continued)
A187 [Bus Reg Mode]
Controls the operation of the drive voltage regulation, which is normally operational at decel or when the bus voltage rises.
Refer to the Attention statement on page
P-3 for important information on bus regulation.
Options
0 “Disabled”
1 “Enabled” (Default)
A188 [Skip Frequency 1]
Sets the frequency at which the drive will not operate.
A setting of 0 disables this parameter.
Values
Default: 0 Hz
Min/Max: 0/320 Hz
Display: 1 Hz
Related Parameter(s):
A189 [Skip Freq Band 1]
Related Parameter(s):
Determines the bandwidth around
[Skip Frequency 1]. A189 [Skip Freq Band 1] is split applying
1/2 above and 1/2 below the actual skip frequency.
A setting of 0.0 disables this parameter.
Values
Default: 0.0 Hz
Min/Max: 0.0/30.0 Hz
Display: 0.1 Hz
Frequency
Command
Frequency
Drive Output
Frequency
Skip Frequency Skip Frequency Band
Time
A190 [Skip Frequency 2]
Sets the frequency at which the drive will not operate.
A setting of 0 disables this parameter.
Values
Default: 0 Hz
Min/Max: 0/320 Hz
Display: 1 Hz
Related Parameter(s):
Programming and Parameters
3-45
Advanced Program Group (continued)
A191 [Skip Freq Band 2]
Related Parameter(s):
Determines the bandwidth around A190 [Skip Frequency 2]. A191 [Skip Freq Band 2] is split applying
1/2 above and 1/2 below the actual skip frequency.
A setting of 0.0 disables this parameter.
Values
Default: 0.0 Hz
Min/Max:
Display:
0.0/30.0 Hz
0.1 Hz
Frequency
Command
Frequency
Drive Output
Frequency
Skip Frequency
Skip Frequency Band
Time
A192 [Skip Frequency 3]
Sets the frequency at which the drive will not operate.
A setting of 0 disables this parameter.
Values
Default: 0 Hz
Min/Max:
Display:
0/320 Hz
1 Hz
Command
Frequency
Related Parameter(s):
A193 [Skip Freq Band 3]
Related Parameter(s):
Determines the bandwidth around A192 [Skip Frequency 3]. A193 [Skip Freq Band 3] is split applying
1/2 above and 1/2 below the actual skip frequency.
A setting of 0.0 disables this parameter.
Values
Default: 0.0 Hz
Min/Max:
Display:
0.0/30.0 Hz
0.1 Hz
Frequency
Drive Output
Frequency
Skip Frequency Skip Frequency Band
Time
3-46
Programming and Parameters
Advanced Program Group (continued)
A194 [Compensation]
Enables/disables correction options that may improve problems with motor instability.
Options
0 “Disabled”
1 “Electrical” (Default)
(1)
2 “Mechanical”
Some drive/motor combinations have inherent instabilities which are exhibited as non-sinusodial motor currents. This setting attempts to correct this condition.
Some motor/load combinations have mechanical resonances which can be excited by the drive current regulator. This setting slows down the current regulator response and attempts to correct this condition.
(1)
Use “Dead Time Compensation” algorithm to minimize flat spots in motor current waveforms. Use this solution also to achieve motor stability.
A195 [Reset Meters]
Resets the marker that indicates Fault Times and Energy usage.
Options
0 “Ready/Idle” (Default)
1 “Reset MWh”
2 “Reset Time”
Also resets kWh marker.
min, hr, and x10hr
Related Parameter(s):
A196 [Testpoint Sel]
Used by Rockwell Automation field service personnel.
Values
Default:
Min/Max:
Display:
1024
1024/65535
1
Related Parameter(s):
A197 [Fault Clear]
Related Parameter(s):
,
Stop drive before changing this parameter.
Resets a fault and clears the fault queue. Used primarily to clear a fault over network communications.
Options
0 “Ready/Idle” (Default)
1 “Reset Fault”
2 “Clear Buffer” Clears all fault buffers.
Programming and Parameters
3-47
Advanced Program Group (continued)
A198 [Program Lock]
Protects parameters against change by unauthorized personnel. Enter a user-selected password to lock the parameters via Option 1. Enter the same password to unlock the parameters.
Options
0 “Unlocked” (Default)
1 “Locked”
2 “Locked”
3 “Locked”
Locks all parameters.
Parameter edits allowed over communications network.
[Boost Select].
A199 [Motor NP Poles]
Sets the motor poles. This is used to calculate d323
[Output RPM].
Values
Default: 4
Min/Max: 2/40
Display: 1
Related Parameter(s):
A200 [Motor NP FLA]
Set to the motor nameplate rated full load amps.
Values
Default:
Min/Max:
Drive Rated Amps
0.1/(Drive Rated Amps
× 2)
Display: 0.1 Amps
Related Parameter(s):
3-48
Programming and Parameters
Aux Relay Card Group
R221 [Relay Out3 Sel]
R224 [Relay Out4 Sel]
R227 [Relay Out5 Sel]
R230 [Relay Out6 Sel]
R233 [Relay Out7 Sel]
R236 [Relay Out8 Sel]
Related Parameters for the Aux Relay Card Group:
Aux Parameters
Note: Auxiliary Relay Card option is not available for Frame C drives.
Sets the condition that changes the state of the output relay contacts.
PID Parameters
Digital Inputs
Relays 1 and 2
Options
0 “Ready/Fault” Relay changes state when power is applied. This indicates that the drive is ready for operation. Relay returns drive to shelf state when power is removed or a fault occurs.
1 “At Frequency”
2 “MotorRunning”
3 “Hand Active”
4 “Motor Overld”
5 “Ramp Reg”
6 “Above Freq”
7 “Above Cur”
Drive reaches commanded frequency.
Motor is receiving power from the drive.
Active when drive is in local control.
Motor overload condition exists.
Ramp regulator is modifying the programmed accel/decel times to avoid an overcurrent or overvoltage fault from occurring.
• Drive exceeds the frequency (Hz) value set in [Relay OutX
Level].
• Use T056 to set threshold.
• Drive exceeds the current (% Amps) value set in [Relay
OutX Level].
• Use T056 to set threshold.
8 “Above DCVolt”
9 “Above Anlg 2”
10 “Above PF Ang”
11 “Anlg In Loss”
Important: Value for [Relay OutX Level] must be entered in percent of drive rated output current.
• Drive exceeds the DC bus voltage value set in [Relay
OutX Level].
• Use T056 to set threshold.
• Analog input voltage (I/O Terminal 17) exceeds the value set in [Relay OutX Level].
• Do not use if
[Analog In 2 Sel] is set to 3 “Voltage
Mode - Bipolar”.
• This parameter setting can also be used to indicate a PTC trip point when the input (I/O Terminal 17) is wired to a
PTC and external resistor.
• Use T056 to set threshold.
• Power Factor angle has exceeded the value set in [Relay
OutX Level].
• Use T056 to set threshold.
Analog input loss has occurred. Program T072
[Analog In 1
Loss] and/or T076 [Analog In 2 Loss] for desired action when
input loss occurs.
12 “ParamControl”
13 “Retries Exst”
14 “NonRec Fault”
Enables the output to be controlled over network communications by writing to [Relay OutX Level].
(0 = Off, 1 = On.)
•
[Auto Rstrt Tries] is exceeded.
Number of retries for [Restart Tries] is exceeded
OR
•
Non-resettable fault occurs
OR
•
Auto-retries is not enabled.
Drive is commanded to run in reverse direction.
15 “Reverse”
16 “Logic In 1”
17 “Logic In 2”
An input is programmed as “Logic In 1” and is active.
An input is programmed as “Logic In 2” and is active.
23 “Aux Motor” (Default)
Auxiliary Motor is commanded to run. Refer to Appendix C
.
Programming and Parameters
Aux Relay Card Group (continued)
R222 [Relay Out3 Level]
R225 [Relay Out4 Level]
R228 [Relay Out5 Level]
R231 [Relay Out6 Level]
R234 [Relay Out7 Level]
R237 [Relay Out8 Level]
Sets the trip point for the digital output relay if the value of [Relay OutX Sel] is 6, 7, 8, 9, 10 or 12.
[Relay OutX Select] Setting [Relay OutX Level] Min/Max
8
9
6
7
10
12
0/320 Hz
0/180%
0/815 Volts
0/100%
1/180 degs
0/1
Values
Default:
Min/Max:
Display:
0.0
0.0/9999
0.1
3-49
for details on the application of parameters R239 through R254.
R239 [Aux Motor Mode]
Enables operation of the auxiliary motor control modes when in PID mode.
Options
0 “Disabled” (Default)
1 “Enabled”
3-50
Programming and Parameters
Aux Relay Card Group (continued)
R240 [Aux Motor Qty]
Sets the number of auxiliary motors used while in Auxiliary Motor Control mode.
Options
1 “1 Aux Mtr” (Default) 1 Auxiliary Motor
2 “2 Aux Mtr”
3 “3 Aux Mtr”
4 “1 Mtr + Swap”
(1)
2 Auxiliary Motors
3 Auxiliary Motors
1 Auxiliary Motor and AutoSwap Active
2 Auxiliary Motors and AutoSwap Active
3 Auxiliary Motors and AutoSwap Active
R240
Option
1
2
3
4
5
6
Drive Relays Auxiliary Relay Card Relays
#1 Relay #2 Relay #3 Relay #4 Relay #5 Relay #6 Relay #7 Relay #8 Relay
Motor #2
AC Line
Motor #2
AC Line
–
Motor #3
AC Line
– –
–
–
–
–
–
–
–
–
–
Motor #2
AC Line
Motor #1
Drive
Motor #1
Drive
Motor #1
Drive
Motor #3
AC Line
Motor #1
AC Line
Motor #1
AC Line
Motor #1
AC Line
–
Motor #4
AC Line
Motor #2
Drive
Motor #2
Drive
Motor #2
Drive
–
Motor #2
AC Line
Motor #2
AC Line
Motor #2
AC Line
–
–
Motor #3
Drive
Motor #3
Drive
–
–
Motor #3
AC Line
Motor #3
AC Line
–
–
–
Motor #4
Drive
–
–
–
Motor #4
AC Line
(1)
Important: Proper wiring and parameter configuration of Aux Motor Control functions are especially important when using AutoSwap. Improper wiring or configuration could result in line power being applied to the drive outputs. Verify system operation before connecting auxiliary motor contactor outputs.
R241 [Aux 1 Start Freq]
R244 [Aux 2 Start Freq]
R247 [Aux 3 Start Freq]
Sets the frequency that causes the next available auxiliary motor to turn on.
Values
Default: 50.0 Hz
Min/Max:
Display:
0.0/320.0 Hz
0.1 Hz
R242 [Aux 1 Stop Freq]
R245 [Aux 2 Stop Freq]
R248 [Aux 3 Stop Freq]
Sets the frequency that causes the next running auxiliary motor to turn off.
Values
Default: 25.0 Hz
Min/Max:
Display:
0.0/320.0 Hz
0.1 Hz
Programming and Parameters
3-51
Aux Relay Card Group (continued)
R243 [Aux 1 Ref Add]
R246 [Aux 2 Ref Add]
R249 [Aux 3 Ref Add]
Sets the amount to add to the PID reference once the next auxiliary motor is turned on to compensate for a drop in the pipe due to the increased flow in a typical pump system.
Values
Default: 0.0%
Min/Max:
Display:
0.0/100.0%
0.1%
R250 [Aux Start Delay]
Sets the delay time before turning on the next auxiliary motor once the output frequency has risen above the value set in [Aux X Start Freq].
Values
Default: 5.0 Secs
Min/Max: 0.0/999.9 Secs
Display: 0.1 Secs
R251 [Aux Stop Delay]
Sets the delay time before turning off the next running auxiliary motor once the output frequency has dropped below the value set in [Aux X Stop Freq].
Values
Default: 3.0 Secs
Min/Max:
Display:
0.0/999.9 Secs
0.1 Secs
R252 [Aux Prog Delay]
Sets the time delay between connecting the drive controlled motor contactor and running the drive controlled motor and starting the auxiliary motor control.
Values
Default: 0.50 Secs
Min/Max: 0.00/60.00 Secs
Display: 0.01 Secs
R253 [Aux AutoSwap Tme]
Sets the total running time between automatic motor changes.
Important: Proper wiring and parameter configuration of Aux Motor Control functions are especially important when using AutoSwap. Improper wiring or configuration could result in line power being applied to the drive outputs. Verify system operation before connecting auxiliary motor contactor outputs.
Values
Default: 0.0 Hr
Min/Max: 0.0/999.9 Hr
Display: 0.1 Hr
3-52
Programming and Parameters
Aux Relay Card Group (continued)
R254 [Aux AutoSwap Lvl]
Sets the maximum level allowable for an AutoSwap to occur. If the PID output is above this level,
AutoSwap will be delayed until the PID output drops below this parameter setting.
Values
Default: 50.0%
Min/Max: 0.0/100.0%
Display: 0.1%
Programming and Parameters
3-53
Advanced Display Group d301 [Control Source]
Related Parameter(s):
,
Displays the active source of the Start Command and Speed Command which are normally defined by the settings of
P038 [Speed Reference] but may be overridden by digital
inputs. Refer to the flowcharts on pages
for details.
Values
Default:
Min/Max:
Display:
Start Command
0 = Keypad
1 = Terminal Block
2 = Communications
Digit 0
Speed Command
0 = Local Keypad Potentiometer
1 =
2 = Analog Input 1
3 = Analog Input 2
4 =
Digit 1
(
T051 - T053 [Digital Inx Sel] must be set to 4)
5 = Communications
Reserved
Reserved
Digit 2
Digit 3
Read Only
0/99
1
d302 [Contrl In Status]
Related Parameter(s):
,
Status of the control terminal block control inputs.
Important: Actual control commands may come from a source other than the control terminal block.
Values
Default:
Min/Max:
Display:
Start/FWD In
Dir/REV In
Stop Input
Digital In 1
Digital In 2
Digital In 3
Digital In 4
Not Used
1 = Condition True, 0 = Condition False
I/O Terminal 02
I/O Terminal 03
I/O Terminal 01
I/O Terminal 05
I/O Terminal 06
I/O Terminal 07
I/O Terminal 08
Read Only
0/1
1
3-54
Programming and Parameters
Advanced Display Group (continued)
d303 [Comm Status]
Status of the communications ports.
Related Parameter(s): C102 C103
1 = Condition True, 0 = Condition False
Received Good Message Packet Digit 0
Transmitting Message
DSI Peripheral Connected
Received Bad Message Packet
Digit 1
Digit 2
Digit 3
Values
Default:
Min/Max:
Display:
Read Only
0/1111
1
d304 [PID Setpnt Displ]
Displays the active PID Setpoint value.
Values
Default: 0.0%
Min/Max: 0.0/100.0%
Display: 0.1%
d305 [Analog In 1]
Displays the status of Analog Input 1.
Values
Default:
Min/Max:
Display:
0.0%
0.0/120.0%
0.1%
Related Parameter(s):
Related Parameter(s):
d306 [Analog In 2]
Displays the status of Analog Input 2.
Values
Default:
Min/Max:
Display:
0.0%
0.0/120.0%
0.1%
Related Parameter(s):
d307 [Fault 1 Code]
Related Parameter(s):
A code that represents a drive fault. The codes will appear in these parameters in the order they occur
[Fault 1 Code] = the most recent fault). Repetitive faults will only be recorded once.
Refer to Chapter 4 for fault code descriptions.
Values
Default: Read Only
Min/Max:
Display:
0/122
1
Programming and Parameters
3-55
Advanced Display Group (continued)
d308 [Fault 2 Code]
Related Parameter(s):
A code that represents the second most recent drive fault. The codes will appear in these parameters in the order they occur (
b007 [Fault 1 Code] = the most recent fault). Repetitive faults will only be
recorded once. As faults occur, this parameter will be overwritten by [Fault 1 Code]. The value of this parameter is then moved to [Fault 3 Code].
Refer to Chapter 4 for fault code descriptions.
Values
Default: Read Only
Min/Max:
Display:
0/122
1
d309 [Fault 3 Code]
Related Parameter(s):
A code that represents the second most recent drive fault. The codes will appear in these parameters in the order they occur (
b007 [Fault 1 Code] = the most recent fault). Repetitive faults will only be
recorded once. As faults occur, this parameter will be overwritten by [Fault 2 Code].
Refer to Chapter 4 for fault code descriptions.
Values
Default: Read Only
Min/Max:
Display:
0/122
1
d310 [Fault 1 Time-hr]
,
Displays the value of the d316
[Elapsed Time-hr] parameter when the fault occurred.
Values
Default: Read Only
Min/Max: 0/32767 Hr
Display: 1 Hr
d311 [Fault 1 Time-min]
,
Displays the value of the d317
[Elapsed Time-min] parameter when the fault occurred.
Values
Default: Read Only
Min/Max:
Display:
0.0/60.0 Min
0.1 Min
d312 [Fault 2 Time-hr]
,
Displays the value of the d316
[Elapsed Time-hr] parameter when the fault occurred.
Values
Default: Read Only
Min/Max: 0/32767 Hr
Display: 1 Hr
3-56
Programming and Parameters
Advanced Display Group (continued)
d313 [Fault 2 Time-min]
,
Displays the value of the d317
[Elapsed Time-min] parameter when the fault occurred.
Values
Default: Read Only
Min/Max:
Display:
0.0/60.0 Min
0.1 Min
d314 [Fault 3 Time-hr]
,
Displays the value of the d316
[Elapsed Time-hr] parameter when the fault occurred.
Values
Default: Read Only
Min/Max: 0/32767 Hr
Display: 1 Hr
d315 [Fault 3 Time-min]
,
Displays the value of the d317
[Elapsed Time-min] parameter when the fault occurred.
Values
Default: Read Only
Min/Max:
Display:
0.0/60.0 Min
0.1 Min
d316 [Elapsed Time-hr]
Related Parameter(s):
,
Displays the total elapsed powered-up time (in hours) since timer reset. The timer stops when it reaches maximum.
Values
Default: Read Only
Min/Max:
Display:
0/32767 Hr
1 Hr
d317 [Elapsed Time-min]
Related Parameter(s):
,
Displays the total elapsed powered-up time (in minutes) since timer reset. The timer will increment the hour parameter when appropriate.
Values
Default: Read Only
Min/Max:
Display:
0.0/60.0 Min
0.1 Min
d318 [Output Powr Fctr]
Related Parameter(s):
,
,
,
The angle in electrical degrees between motor voltage and motor current.
Values
Default: Read Only
Min/Max:
Display:
0.0/180.0 deg
0.1 deg
Programming and Parameters
3-57
Advanced Display Group (continued)
d319 [Testpoint Data]
The present value of the function selected in A196
[Testpoint Sel].
Values
Default: Read Only
Min/Max:
Display:
0/FFFF
1 Hex
Related Parameter(s):
d320 [Control SW Ver]
Main Control Board software version.
Values
Default:
Min/Max:
Display:
Read Only
1.00/99.99
0.01
d321 [Drive Type]
Used by Rockwell Automation field service personnel.
d322 [Output Speed]
Related Parameter(s):
Displays current output frequency in percent (%). The scale is 0% at 0.00 Hz to 100.0% at P034
[Maximum Freq].
Values
Default: Read Only
Min/Max: 0.0/100.0%
Display: 0.1%
d323 [Output RPM]
Related Parameter(s):
Displays current output frequency in RPM. The scale is based on A199 [Motor NP Poles].
Values
Default: Read Only
Min/Max:
Display:
0/24000 RPM
1 RPM
d324 [Fault Frequency]
Displays the value of
b001 [Output Freq] when the last fault occurred.
Values
Default: Read Only
Min/Max: 0.00/320.00 Hz
Display: 0.01 Hz
Related Parameter(s):
d325 [Fault Current]
Displays the value of
b003 [Output Current] when the last fault occurred.
Values
Default:
Min/Max:
Read Only
0.0/(Drive Rated Amps
× 2)
Related Parameter(s):
Display: 0.1 Amps
3-58
Programming and Parameters
Advanced Display Group (continued)
d326 [Fault Bus Volts]
Displays the value of
b005 [DC Bus Voltage] when the last fault occurred.
Values
Default: Read Only
Related Parameter(s):
Min/Max:
Display:
0/820 VDC
1 VDC
d327 [Status @ Fault]
Displays the value of
b006 [Drive Status] when the last fault occurred.
Values
Default: Read Only
Min/Max: 0/1
Display: 1
Related Parameter(s):
Programming and Parameters
3-59
Parameter Cross-Reference
– by Name
Parameter Name Number Group
Accel Time 1 P039 Basic Program
Accel Time 2
Analog In 1
Analog In 1 Hi
Analog In 1 Lo
A147 d305
T071
T070
Advanced Program
Advanced Display
Terminal Block
Terminal Block
Page
Analog In 1 Loss T072
Analog In 1 Sel T069
Analog In 2
Analog In 2 Hi d306
T075
Analog In 2 Lo T074
Analog In 2 Loss T076
Analog In 2 Sel
Analog In Filter
T073
T089
Terminal Block
Terminal Block
Terminal Block
Terminal Block
Terminal Block
Terminal Block
Advanced Display
Terminal Block
Analog Out1 High T083
Analog Out1 Sel T082
Analog Out2 High T086
Analog Out2 Sel T085
Anlg Loss Delay
Anlg Out1 Setpt
Anlg Out2 Setpt
Auto Mode
T088
T084
T087
P042
Auto Rstrt Delay
Auto Rstrt Tries
Aux 1 Ref Add
Aux 2 Ref Add
Aux 3 Ref Add
Aux 1 Start Freq
Aux 2 Start Freq
Aux 3 Start Freq
A164
A163
R243
R246
R249
R241
R244
R247
Terminal Block
Terminal Block
Terminal Block
Terminal Block
Terminal Block
Terminal Block
Terminal Block
Basic Program
Advanced Program
Advanced Program
Relay Card
Relay Card
Relay Card
Relay Card
Relay Card
Relay Card
Aux 1 Stop Freq
Aux 2 Stop Freq
R242
R245
Aux 3 Stop Freq R248
Aux AutoSwap Lvl R254
Aux AutoSwap Tme R253
Aux Motor Mode R239
Aux Motor Qty
Aux Prog Delay
R240
R252
Aux Start Delay
Aux Stop Delay
R250
R251
Boost Select A170
Break Frequency A173
Break Voltage
Bus Reg Mode
A172
A187
Comm Data Rate C103
Comm Format C102
Comm Loss Action C105
Comm Loss Time C106
Comm Node Addr C104
Relay Card
Relay Card
Relay Card
Relay Card
Relay Card
Relay Card
Relay Card
Relay Card
Relay Card
Relay Card
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Communications
Communications
Communications
Communications
Communications
Parameter Name Number Group
Comm Status d303
Comm Write Mode C107
Advanced Display
Communications
Page
Commanded Freq b002
Compensation A194
Basic Display
Advanced Program
Contrl In Status
Control Source
Control SW Ver
Current Limit 1
Current Limit 2
DC Brake Level
DC Brake Time d302 d301 d320
A179
A180
A177
A176
Advanced Display
Advanced Display
Advanced Display
Advanced Program
Advanced Program
Advanced Program
Advanced Program
DC Bus Voltage b005
DC Brk Time@Strt A178
Decel Time 1
Decel Time 2
Digital In1 Sel
P040
A148
T051
Digital In2 Sel
Digital In3 Sel
Digital In4 Sel
T052
T053
T054
Drive OL Mode
Drive Status
Drive Temp
Drive Type
A182 b006 b014 d321
Elapsed MWh b011
Elapsed Run Time b012
Elapsed Time-hr d316
Elapsed Time-min d317
Fault 1 Code b007
Basic Display
Advanced Program
Basic Program
Advanced Program
Terminal Block
Terminal Block
Terminal Block
Terminal Block
Advanced Program
Basic Display
Basic Display
Advanced Display
Basic Display
Basic Display
Advanced Display
Advanced Display
Basic Display
Fault 1 Code
Fault 1 Time-hr d307 d310
Fault 1 Time-min d311
Fault 2 Code
Fault 2 Time-hr d308 d312
Fault 2 Time-min d313
Fault 3 Code d309
Fault 3 Time-hr d314
Fault 3 Time-min d315
Fault Bus Volts
Fault Clear d326
A197
Fault Current
Fault Frequency
Flying Start En
Internal Freq d325 d324
A167
A142
Language
Load Loss Level
Load Loss Time
Maximum Freq
C101
A184
A185
P035
Maximum Voltage A174
Advanced Display
Advanced Display
Advanced Display
Advanced Display
Advanced Display
Advanced Display
Advanced Display
Advanced Display
Advanced Display
Advanced Display
Advanced Program
Advanced Display
Advanced Display
Advanced Program
Advanced Program
Communications
Basic Program
Advanced Program
Advanced Program
Advanced Program
3-60
Programming and Parameters
Parameter Name Number Group
Minimum Freq
Motor NP FLA
Motor NP Hertz
P034
A200
P032
Basic Program
Basic Program
Page
Advanced Program
Motor NP Poles
Motor NP Volts
A199
P031
Motor OL Current P033
Motor OL Ret P043
Advanced Program
Basic Program
Basic Program
Basic Display
Motor OL Select
Opto Out Level
Opto Out Logic
Opto Out Sel
A181
T066
T068
T065
Output Current
Output Freq b003 b001
Output Power b010
Output Powr Fctr d318
Advanced Program
Terminal Block
Terminal Block
Terminal Block
Basic Display
Basic Display
Basic Display
Advanced Display
Output RPM
Output Speed
Output Voltage
PID Deadband d323 d322 b004
A158
PID Diff Rate A156
PID Feedback Sel A153
PID Integ Time
PID Preload
A155
A159
PID Prop Gain
PID Ref Sel
A154
A152
PID Setpnt Displ d304
PID Setpoint A157
PID Trim Hi
PID Trim Lo
Preset Freq 0
Preset Freq 1
A150
A151
A143
A144
Advanced Display
Advanced Display
Basic Display
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Display
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Preset Freq 2
Preset Freq 3
Process Display
Process Factor
A145
A146 b008
A160
Program Lock A198
Purge Frequency A141
PWM Frequency A168
PWM Mode A169
Relay 1 Off Time T059
Relay 1 On Time T058
Relay 2 Off Time T064
Relay 2 On Time T063
Relay Out1 Level T056
Relay Out1 Sel T055
Relay Out2 Level T061
Relay Out2 Sel T060
Relay Out3 Level R222
Relay Out3 Sel R221
Relay Out4 Level R225
Advanced Program
Advanced Program
Basic Display
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Terminal Block
Terminal Block
Terminal Block
Terminal Block
Terminal Block
Terminal Block
Terminal Block
Terminal Block
Relay Card
Relay Card
Relay Card
Parameter Name Number Group
Relay Out4 Sel R224
Relay Out5 Level R228
Relay Out5 Sel R227
Relay Out6 Level R231
Relay Card
Relay Card
Relay Card
Relay Card
Relay Out6 Sel R230
Relay Out7 Level R233
Relay Out7 Sel R234
Relay Out8 Level R237
Relay Out8 Sel
Reset Meters
Reset To Defalts
Reverse Disable
R236
A195
P041
A166
Relay Card
Relay Card
Relay Card
Relay Card
Relay Card
Advanced Program
Basic Program
Advanced Program
Page
S Curve % A149
Skip Freq Band 1 A189
Skip Freq Band 2 A191
Skip Freq Band 3 A193
Skip Frequency 1 A188
Skip Frequency 2 A190
Skip Frequency 3 A192
Sleep Level T078
Sleep Time
Sleep-Wake Sel
T079
T077
Slip Hertz @ FLA A175
Speed Ref 2 C109
Speed Reference P038
Stall Fault Time A186
Start At PowerUp A165
Start Boost A171
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Terminal Block
Terminal Block
Terminal Block
Basic Program
Advanced Program
Communications
Advanced Program
Advanced Program
Advanced Program
Start Source
Start Source 2
Status @ Fault
Stop Mode
SW Current Trip
Testpoint Data
Testpoint Sel
Torque Current
Wake Level
Wake Time
P036
C108 d327
P037
A183 d319
A196 b013
T080
T081
Basic Program
Communications
Advanced Display
Basic Program
Advanced Program
Advanced Display
Advanced Program
Basic Display
Terminal Block
Terminal Block
Chapter
4
Troubleshooting
Chapter 4 provides information to guide you in troubleshooting the
PowerFlex 400 drive. Included is a listing and description of drive faults
(with possible solutions, when applicable).
For information on…
See page… For information on…
See page…
Drive Status
The condition or state of your drive is constantly monitored. Any changes will be indicated through the integral keypad.
LED Indications
See
for information on drive status indicators and controls.
Faults
A fault is a condition that stops the drive. There are two fault types.
Type Fault Description
➀
Auto-Reset/Run When this type of fault occurs, and
A163 [Auto Rstrt Tries] is set to a value greater than “0,” a user-configurable timer, A164
[Auto Rstrt Delay], begins. When the timer reaches zero, the drive attempts to automatically reset the fault. If the condition that caused the fault is no longer present, the fault will be reset and the drive will be restarted.
➁
Non-Resetable This type of fault may require drive or motor repair, or is caused by wiring or programing errors. The cause of the fault must be corrected before the fault can be cleared.
4-2
Troubleshooting
Fault Indication
Condition
Drive is indicating a fault.
The integral keypad provides visual notification of a fault condition by displaying the following.
• Flashing fault number
• Flashing fault indicator
Press the Escape key to regain control of the integral keypad.
Manually Clearing Faults
Step
1. Press Esc to acknowledge the fault. The fault information will be removed so that you can use the integral keypad.
[Fault 1 Code] to view the most recent fault information.
2. Address the condition that caused the fault.
The cause must be corrected before the fault can be cleared.
.
3. After corrective action has been taken, clear the fault by one of these methods.
• Press Stop if
P037 [Stop Mode] is set to a value between “0” and “3”.
• Cycle drive power.
• Set
A197 [Fault Clear] to “1” or “2”.
• Cycle digital input if
-
[Digital Inx Sel] is set to option 10 “Clear
Fault”.
Key(s)
Automatically Clearing Faults
Option / Step
Clear a Type 1 fault and restart the drive.
1. Set
A163 [Auto Rstrt Tries] to a value other than “0”.
2. Set
A164 [Auto Rstrt Delay] to a value other than “0”.
Clear an OverVoltage, UnderVoltage or Heatsink OvrTmp fault without restarting the drive.
1. Set
A163 [Auto Rstrt Tries] to a value other than “0”.
2. Set
A164 [Auto Rstrt Delay] to “0”.
Auto Restart (Reset/Run)
The Auto Restart feature allows the drive to automatically perform a fault reset followed by a start attempt without user or application intervention. This allows remote or “unattended” operation. Only certain faults are allowed to be reset. Certain faults (Type 2) that indicate possible drive component malfunction are not resettable.
Caution should be used when enabling this feature, since the drive will attempt to issue its own start command based on user selected programming.
Troubleshooting
4-3
Fault Descriptions
Table 4.A Fault Types, Descriptions and Actions
No.
Fault
F2 Auxiliary Input
F3 Power Loss
F4 UnderVoltage
F5 OverVoltage
F6 Motor Stalled
F7 Motor Overload
F8 Heatsink
OvrTmp
F12 HW OverCurrent
F13 Ground Fault
F15 Load Loss
F29 Analog Input
Loss
Description Action
➀
Auxiliary input interlock is open.
1. Check remote wiring.
2. Verify communications programming for intentional fault.
➁
DC bus voltage remained below
85% of nominal.
1. Monitor the incoming AC line for low voltage or line power
Single-Phase input is applied.
interruption.
2. Check input fuses.
➀
DC bus voltage fell below the minimum value.
➀
DC bus voltage exceeded maximum value.
Monitor the incoming AC line for low voltage or line power interruption.
➀
Drive is unable to accelerate motor.
Monitor the AC line for high line voltage or transient conditions. Bus overvoltage can also be caused by motor regeneration. Extend the decel time or install a dynamic brake chopper.
-
[Accel Time x] or reduce load so drive output current does not exceed the current
set by parameter A179 [Current
Limit 1].
➀
Internal electronic overload trip.
1. An excessive motor load exists.
Reduce load so drive output current does not exceed the
[Motor OL Current].
➀
Heatsink temperature exceeds a predefined value.
➁
The drive output current has exceeded the hardware current limit.
2. Verify
setting
1. Check for blocked or dirty heat sink fins. Verify that ambient temperature has not exceeded
45
°C (113°F) for IP 30/NEMA 1/UL
Type 1 installations or 50°C (122°F) for IP20/Open type installations.
2. Check fan.
Check programming. Check for excess load, improper
Select] setting, DC brake volts set too high or other causes of excess current.
Check the motor and external wiring to the drive output terminals for a grounded condition.
➁
A current path to earth ground has been detected at one or more of the drive output terminals.
➀
Output current has dropped below the level set in
Loss Level].
➀
An analog input is configured to fault on signal loss. A signal loss has occurred.
Check for load loss (i.e., a broken belt).
1. Check parameters.
2. Check for broken/loose connections at inputs.
Configure with
[Analog In
Loss].
4-4
Troubleshooting
(1)
for a description of fault types.
No.
Fault
F33 Auto Rstrt Tries
F38 Phase U to Gnd
F39 Phase V to Gnd
F40 Phase W to Gnd
F41 Phase UV Short
F42 Phase UW Short
F43 Phase VW Short
F48 Params
Defaulted
F63 SW OverCurrent
F64 Drive Overload
F70 Power Unit
F71 Net Loss
F81 Comm Loss
F94 Function Loss
Description
➁
Drive unsuccessfully attempted to reset a fault and resume running for the programmed
[Auto Rstrt
Tries].
➁
A phase to ground fault has been detected between the drive and motor in this phase.
➁
Excessive current has been
➀ detected between these two output terminals.
The drive was commanded to write default values to EEPROM.
Programmed
Trip] has been exceeded.
➁
Drive rating of 110% for 1 minute or 150% for 3 seconds has been exceeded.
➁
Failure has been detected in the drive power section.
Action
Correct the cause of the fault and manually clear.
1. Check the wiring between the drive and motor.
2. Check motor for grounded phase.
3. Replace drive if fault cannot be cleared.
1. Check the motor and drive output terminal wiring for a shorted condition.
2. Replace drive if fault cannot be cleared.
1. Clear the fault or cycle power to the drive.
2. Program the drive parameters as needed.
Check load requirements and A183
[SW Current Trip] setting.
Reduce load or extend Accel Time.
➁
➁
The communication network has faulted.
RS485 (DSI) port stopped communicating.
[Start Source] is set to setting 6. The input to terminal 01 has been opened.
1. Cycle power.
2. Replace drive if fault cannot be cleared.
1. Cycle power.
2. Check communications cabling.
3. Check network adapter setting.
4. Check external network status.
1. Check RS485 wiring connection.
2. Check if a communications adapter or HIM was disconnected.
3. Increase
[Comm Loss
Time] to an appropriate time for application.
4. Change
[Comm Loss
Action] to a value other than “0”
(fault), if appropriate for the application.
Close input to terminal 01 and re-start the drive.
Troubleshooting
4-5
No.
Fault
F100 Parameter
Checksum
F122 I/O Board Fail
Description
➁
The checksum read from the board does not match the checksum calculated.
➁
Failure has been detected in the drive control and I/O section.
Action
Set
option 1 “Reset Defaults”.
1. Cycle power.
2. Replace drive if fault cannot be cleared.
(1)
for a description of fault types.
Common Symptoms and Corrective Actions
Motor does not Start.
Cause(s)
No output voltage to the motor.
Drive is Faulted
Indication
None
Corrective Action
Check the power circuit.
• Check the supply voltage.
• Check all fuses and disconnects.
Check the motor.
• Verify that the motor is connected properly.
Check the control input signals.
• Verify that a Start signal is present. If 2-Wire control is used, verify that either the Run
Forward or Run Reverse signal is active, but not both.
• Verify that I/O Terminal 01 is active.
[Start Source] matches your configuration.
[Reverse
Disable] is not prohibiting movement.
Flashing red status light Clear fault.
• Press Stop
• Cycle power
A197 [Fault Clear] to option 1
“Clear Faults”.
[Digital Inx Sel] is set to option 7
“Clear Fault”.
4-6
Troubleshooting
Drive does not Start from Start or Run Inputs wired to the terminal block.
Cause(s)
Drive is Faulted
Incorrect programming.
•
[Start Source] is set to option 0 “Keypad” or option 5
“RS485 (DSI) Port”.
•
T051 - T054 [Digital Inx Sel] is
set to option 5 “Local” and the input is active.
Incorrect input wiring.
• 2 wire control requires Run
Forward, Run Reverse or Jog input.
• 3 wire control requires Start and
Stop inputs
• Stop input is always required.
Incorrect Sink/Source DIP switch setting.
None
None
Indication Corrective Action
Flashing red status light Clear fault.
• Press Stop
• Cycle power
A197 [Fault Clear] to option 1
“Clear Faults”.
[Digital Inx Sel] is set to option 7
“Clear Fault”.
None Check parameter settings.
Wire inputs correctly and/or install jumper.
Set switch to match wiring scheme.
Drive does not Start from Integral Keypad.
Cause(s) Indication
Integral keypad is not enabled. Green LED above Start key is not illuminated.
I/O Terminal 01 “Stop” input is not present.
None
Corrective Action
Source] to option 0 “Keypad”.
[Digital Inx Sel] to option 5
“Local” and activate the input.
Wire inputs correctly and/or install jumper.
Troubleshooting
4-7
Drive does not respond to changes in speed command.
Cause(s)
No value is coming from the source of the command.
Incorrect reference source is being selected via remote device or digital inputs.
Indication
The drive “Run” indicator is lit and output is 0 Hz.
None
Corrective Action
[Control Source] for correct source.
• If the source is an analog input, check wiring and use a meter to check for presence of signal.
[Commanded Freq] to verify correct command.
[Control Source] for correct source.
[Contrl In Status] to see if inputs are selecting an alternate source. Verify settings for
-
[Digital Inx Sel].
[Speed Reference] for the source of the speed reference. Reprogram as necessary.
• Review the Speed Reference
.
Motor and/or drive will not accelerate to commanded speed.
Cause(s) Indication
Acceleration time is excessive. None
Excess load or short acceleration times force the drive into current limit, slowing or stopping acceleration.
None
Speed command source or value is not as expected.
None
Programming is preventing the drive output from exceeding limiting values.
None
Corrective Action
Reprogram
[Accel Time 1] or
[Output Current] with
Remove excess load or reprogram
Time 2].
Check for improper
Select] setting.
Check d301 [Control Source] for the
proper Speed Command.
[Maximum Freq] to insure that speed is not limited by programming.
4-8
Troubleshooting
Motor operation is unstable.
Cause(s)
Motor data was incorrectly entered.
Indication
None
Corrective Action
1. Correctly enter motor nameplate
,
[Compensation].
[Boost Select] to reduce boost level.
Drive will not reverse motor direction.
Cause(s)
Digital input is not selected for reversing control.
Indication
None
Digital input is incorrectly wired.
Motor wiring is improperly phased for reverse.
Reverse is disabled.
None
None
None
Drive does not power up.
Cause(s)
No input power to drive.
Indication
None
Jumper between Power
Terminals P2 and P1 not installed and/or DC Bus
Inductor not connected.
None
Corrective Action
Check T051 - T054 [Digital Inx Sel]
and
correct input and program for reversing mode.
Check input wiring.
Switch two motor leads.
[Reverse Disable].
Corrective Action
Check the power circuit.
• Check the supply voltage.
• Check all fuses and disconnects.
Install jumper or connect DC Bus
Inductor.
Appendix
A
Supplemental Drive Information
For information on…
Drive, Fuse & Circuit Breaker Ratings
See page…
Drive, Fuse & Circuit Breaker Ratings
The tables on the following pages provide drive ratings and recommended AC line input fuse and circuit breaker information. Both types of short circuit protection are acceptable for UL and IEC requirements. Sizes listed are the recommended sizes based on 40 degree
C, U.S. N.E.C and matched motor and drive ratings. If the application uses conditions other than these, other fuse ratings can be selected. Other country, state or local codes may require different ratings.
Fusing
If fuses are chosen as the desired protection method, refer to the recommended types listed below. If available amp ratings do not match the tables provided, the closest fuse rating that exceeds the drive rating should be chosen.
• IEC – BS88 (British Standard) Parts 1 & 2
(1)
, EN60269-1, Parts 1 &
2, type gG or equivalent should be used.
• UL – UL Class CC, T or J must be used.
(2)
Circuit Breakers
Refer to listings in the following tables for recommended circuit breakers (inverse time or instantaneous trip) and 140M Self-Protecting
Motor Starters.
(1)
(2)
Typical designations include, but may not be limited to the following; Parts 1 & 2: AC,
AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH.
Typical designations include; Type CC - KTK-R, FNQ-R
Type J - JKS, LPJ
Type T - JJS, JJN
A-2
Supplemental Drive Information
Specifications
22C-D010N103
22C-D012N103
22C-D017N103
22C-D022N103
22C-D030N103
22C-D038A103
22C-D045A103
22C-D060A103
22C-D072A103
22C-D088A103
22C-D105A103
22C-D142A103
22C-D170A103
22C-D208A103
22C-D260A103
22C-D310A103
22C-D370A103
22C-D460A103
Drive Ratings
Catalog Number
Output Ratings
Amps kW (HP) 45°C 50°C
Input Ratings
Voltage
Range
200 - 240V AC – 3-Phase Input, 0 - 230V 3-Phase Output
22C-B012N103 2.2 (3.0) 12 12 180-265
kVA
6.5
Branch Circuit Protection
Amps Fuses
15.5
20
140M Motor
Protectors
(1)
140M-F8E-C16
Contactors
100-C23
22C-B017N103
22C-B024N103
22C-B033N103
22C-B049A103
22C-B065A103
22C-B075A103
22C-B090A103
22C-B120A103
3.7 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
15 (20)
18.5 (25)
22 (30)
30 (40)
17.5
17.5
180-265
24 24 180-265
33
49
65
33
49
65
180-265
180-265
180-265
75
90
120
75
81
120
180-265
180-265
180-265
22C-B145A103 37 (50) 145 130 180-265
380 - 480V AC – 3-Phase Input, 0 - 460V 3-Phase Output
22C-D6P0N103 2.2 (3.0) 6 6 340-528
8.8
21 30
10.9
26.1
35
14.4
34.6
45
21.3
51 70
28.3
68 90
32.5
78
38.3
92
51.6
124
62.4
150
100
125
175
200
140M-F8E-C25
140M-F8E-C32
140M-F8E-C45
140-CMN-6300
140-CMN-9000
140-CMN-9000
–
–
–
100-C37
100-C37
100-C45
100-C60
100-C85
100-D95
100-D110
100-D180
100-D180
4.0 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
15 (20)
18.5 (25)
22 (30)
30 (40)
37 (50)
45 (60)
55 (75)
75 (100)
90 (125)
142
170
110 (150) 208
132 (200) 260
160 (250) 310
200 (300) 370
250 (350) 460
10.5
10.5
340-528
12 12 340-528
17 17 340-528
22
30
22
27
340-528
340-528
38 38 340-528
45.5
45.5
340-528
60 54 340-528
72
88
105
72
88
105
340-528
340-528
340-528
128
170
208
260
290
370
410
340-528
340-528
340-528
340-528
340-528
340-528
340-528
6.3
7.5
10
10.9
13 20
11.9
14.2
20
15.3
18.4
25
19.2
23
25.8
31
30
40
33.3
40
39.1
47
53.3
64
60.7
73
74.9
90
89 107
50
60
80
100
125
150
124.8
150
142 170
167 200
196
242
304
387
235
290
365
465
200
250
250
300
400
500
600
–
–
–
–
–
–
–
140M-D8E-C10
140M-D8E-C16
140M-D8E-C16
140M-D8E-C20
140M-F8E-C32
140M-F8E-C32
140M-F8E-C45
140-CMN-6300
140-CMN-9000
140-CMN-9000
–
–
100-C09
100-C16
100-C23
100-C23
100-C30
100-C37
100-C60
100-C60
100-C85
100-C85
100-D110
100-D140
100-D180
100-D250
100-D250
100-D300
100-D420
100-D420
100-D630
(1)
Refer to the Bulletin 140M Motor Protectors Selection Guide, publication 140M-SG001… to determine the frame and breaking capacity required for your application.
Supplemental Drive Information
A-3
Category
Agency
Certification
Specification
C US
Listed to UL508C and CAN/CSA-22.2
Listed to UL508C for plenums
Certified to AS/NZS, 1997 Group 1, Class A
Protection
Environment
The drive is also designed to meet the appropriate portions of the following specifications:
NFPA 70 - US National Electrical Code
NEMA ICS 3.1 - Safety standards for Construction and Guide for Selection, Installation and
Operation of Adjustable Speed Drive Systems.
IEC 146 - International Electrical Code.
Bus Overvoltage Trip: 200-240V AC Input: 405V DC bus voltage (equivalent to 290V AC incoming line)
380-460V AC Input: 810V DC bus voltage (equivalent to 575V AC incoming line)
Bus Undervoltage Trip:
Marked for all applicable European Directives
EMC Directive (89/336)
EN 61800-3, EN 50081-1, EN 50082-2
Low Voltage Directive (73/23/EEC)
EN 50178, EN 60204
Power Ride-Thru:
Logic Control Ride-Thru:
Electronic Motor Overload Protection:
Overcurrent:
Ground Fault Trip:
Short Circuit Trip:
Altitude:
200-240V AC Input: 210V DC bus voltage (equivalent to 150V AC incoming line)
380-480V AC Input: 390V DC bus voltage (equivalent to 275V AC incoming line)
100 milliseconds
I
0.5 seconds minimum, 2 seconds typical
2 t protection - 110% for 60 seconds (Provides Class
10 protection)
180% hardware limit, 220% instantaneous fault
Phase-to-ground on drive output
Phase-to-phase on drive output
1000 m (3300 ft) max. without derating. Above 1000 m
(3300 ft) derate 3% for every 305 m (1000 ft).
Maximum Surrounding Air Temperature without derating:
IP20, Open Type:
IP30, NEMA Type 1, UL Type 1:
Cooling Method:
Storage Temperature:
2.2 kW (3.0 HP) to 7.5 kW (10 HP)
11 kW (15 HP) to 250 kW (350 (HP)
Atmosphere:
–10 to 50 degrees C (14 to 122 degrees F)
–10 to 45 degrees C (14 to 113 degrees F)
Fan: All drive ratings
Relative Humidity:
Shock (operating):
Vibration (operating):
Seismic Rating
–40 to 85 degrees C (–40 to 185 degrees F)
–40 to 70 degrees C (–40 to 158 degrees F)
Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere.
0 to 95% non-condensing
15G peak for 11ms duration (
±1.0 ms)
1G peak, 5 to 2000 Hz
Meets the seismic requirements of the 2003
International Building Code as specified by AC156.
(1)
(1) Drives 75 kW (100 HP) and greater have not been tested.
A-4
Supplemental Drive Information
Category
Electrical
Specification
Voltage Tolerance:
Frequency Tolerance:
Input Phases:
Displacement Power Factor:
Efficiency:
Maximum Short Circuit Rating:
Actual Short Circuit Rating:
200-240V ±10%
380-480V ±10%
48-63 Hz
Three-phase input provides full rating. Single-phase operation provides 35% rated current.
0.98 across entire speed range
97.5% at rated amps, nominal line voltage
100,000 Amps Symmetrical (Frame C Drives)
200,000 Amps Symmetrical (Frame D–H Drives)
Determined by AIC Rating of installed fuse/circuit breaker
Isolated Gate Bipolar (IGBT)
Control
Control Inputs
Transistor Type:
Internal DC Bus Choke:
200-240V AC Input:
380-480V AC Input:
Method:
Carrier Frequency
Frames C and D:
Frames E – H:
Frequency Accuracy
Digital Input:
Analog Input:
Intermittent Overload:
Electronic Motor Overload Protection
Digital: Quantity:
11-37 kW (15-50 HP) Panel Mount Drives
11-110 kW (15-150 HP) Panel Mount Drives
Sinusoidal PWM, Volts/Hertz
2-10 kHz, Drive rating based on 4 kHz
2-8 kHz, Drive rating based on 4 kHz
Analog Output:
Speed Regulation - Open Loop with Slip
Compensation:
Output Frequency:
Stop Modes:
Within ±0.05% of set output frequency
Within 0.5% of maximum output frequency, 10-Bit resolution
±2% of full scale, 10-Bit resolution
±1% of base speed across a 60:1 speed range
Accel/Decel:
0-320 Hz (programmable)
Multiple programmable stop modes including - Ramp,
Coast, DC-Brake, Ramp-to-Hold and S Curve.
Two independently programmable accel and decel times. Each time may be programmed from 0 - 600 seconds in 0.1 second increments.
110% Overload capability for up to 1 minute
Class 10 protection with speed sensitive response.
(3) Semi-programmable
(4) Programmable
Analog:
Type
Source Mode (SRC):
Sink Mode (SNK):
Quantity:
18-24V = ON, 0-6V = OFF
0-6V = ON, 18-24V = OFF
(1) Isolated, –10 to 10V or 4-20mA
(1) Non-isolated, 0 to 10V or 4-20mA
Specification
Resolution:
0 to 10V DC Analog:
4-20mA Analog:
External Pot:
10-bit
100k ohm input impedance
250 ohm input impedance
1-10k ohm, 2 Watt minimum
Supplemental Drive Information
Category Specification
Control Outputs Relay:
Optional
Relay Card:
Quantity:
Specification
Resistive Rating:
Inductive Rating:
Quantity:
Specification
Resistive Rating:
(2) Programmable Form C
3.0A at 30V DC, 3.0A at 125V, 3.0A at 240V AC
0.5A at 30V DC, 0.5A at 125V, 0.5A at 240V AC
(6) Optional Programmable Form A
(Not available for Frame C drives.)
Opto:
Analog:
Inductive Rating:
Quantity:
Specification:
Quantity:
0.1A at 30V DC Class II circuits, 3.0A at 125V,
3.0A at 240V AC
0.1A at 30V DC Class II circuits, 3.0A at 125V
3.0A at 240V AC
(1) Programmable
30V DC, 50mA Non-inductive
(2) Non-Isolated, 0-10V or 4-20mA
Keypad
Display:
Supported
Protocols
(Standard):
Supported
Protocols
(Optional):
Software
(Optional):
Specification
Resolution:
0 to 10V DC Analog:
4-20mA Analog:
10-bit
1k ohm minimum
525 ohm maximum
Integral 2 line by 16 character LCD with (5) LED Indicators
Languages: English, Français, Español, Italiano, Deutsch, Português, Nederlands
Communication Type: Serial (RS485)
Drive Serial Interface (DSI)
Modbus RTU
Metasys N2
P1 - Floor Level Network (FLN)
BACnet
DeviceNet
EtherNet/IP
PROFIBUS DP
ControlNet
LonWorks
Windows Based
Pocket PC/Windows Mobile 2003
A-5
A-6
Supplemental Drive Information
PowerFlex 400 Watts Loss (Rated Load, Speed & PWM)
Voltage kW (HP)
200-240V AC 2.2 (3.0)
3.7 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
15 (20)
18.5 (25)
22 (30)
30 (40)
37 (50)
380-480V AC 2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
15 (20)
18.5 (25)
22 (30)
30 (40)
37 (50)
45 (60)
55 (75)
75 (100)
90 (125)
Panel Mount Watts Flange Mount Watts
Total External Internal
146
207
266
359
488
650
734
778
1055
1200
105
171
200
267
329
435
606
738
764
1019
1245
1487
2043
2617
110 (150) 3601
132 (200) 3711
119
174
228
315
–
–
–
–
–
–
77
143
161
229
285
380
–
–
–
–
–
–
–
–
–
–
28
33
39
44
–
–
–
–
–
–
28
28
39
39
44
55
–
–
–
–
–
–
–
–
–
–
160 (250) 4208
200 (300) 4916
250 (350) 6167
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
435
–
171
200
267
329
–
–
–
105
–
–
359
–
Total
146
207
266
Supplemental Drive Information
Input Power Connections
Figure A.1 Frame C, D, and E Connections
Input Protection
Three Phase Input
T
S
R
Input Protection
Single Phase Input
T
S
R
Figure A.2 Frame F Connections
Input Protection
Three Phase Input
T
S
R
Input Protection
Single Phase Input
T
S
R
Note: Frames G and H do not support single-phase operation.
A-7
A-8
Notes:
Supplemental Drive Information
Appendix
B
Accessories and Dimensions
Product Selection
Table B.1 Catalog Number Description
22C B
Drive
024 N 1 0 3
Voltage Rating Rating Enclosure HIM Emission Class Comm Slot
Table B.2 PowerFlex 400 Drives
Drive Ratings
Input Voltage
240V 50/60 Hz
3-Phase
480V 50/60 Hz
3-Phase
90
110
132
160
200
250
37
45
55
75
15
18.5
22
30
4.0
5.5
7.5
11
22
30
37
2.2
kW
2.2
3.7
5.5
7.5
11
15
18.5
125
150
200
250
300
350
50
60
75
100
20
25
30
40
5.0
7.5
10
15
30
40
50
3.0
10
15
20
25
HP
3.0
5.0
7.5
260
310
370
460
105
142
170
208
17
22
30
38
45.5
60
72
88
65
75
90
120
145
6
10.5
12
Output Current
(Amps)
45°C 50°C
12 12
17.5
24
33
49
17.5
24
33
49
65
75
81
120
130
6
10.5
12
260
290
370
410
105
128
170
208
17
22
27
38
45.5
54
72
88
22C-D030N103
22C-D038A103
22C-D045A103
22C-D060A103
22C-D072A103
22C-D088A103
22C-D105A103
22C-D142A103
22C-D170A103
22C-D208A103
22C-D260A103
22C-D310A103
22C-D370A103
22C-D460A103
Catalog Number
22C-B012N103
22C-B017N103
22C-B024N103
22C-B033N103
22C-B049A103
22C-B065A103
22C-B075A103
22C-B090A103
22C-B120A103
22C-B145A103
22C-D6P0N103
22C-D010N103
22C-D012N103
22C-D017N103
22C-D022N103
G
H
H
F
G
E
F
E
E
D
E
D
D
C
C
C
C
C
C
E
E
D
D
D
D
C
C
C
C
Frame
Size
B-2
Accessories and Dimensions
Table B.3 PowerFlex 400 Flange Mount Drives
Drive Ratings
Input Voltage
240V 50/60 Hz
3-Phase
480V 50/60 Hz
3-Phase
(1)
kW
2.2
3.7
5.5
7.5
2.2
4.0
5.5
7.5
11
15
HP
3
5
7.5
10
3
5
7.5
10
15
20
Output Current
45°C
12A
50°C
12A
Catalog Number
22C-B012F103
17.5A
17.5A
22C-B017F103
24A
33A
24A
33A
22C-B024F103
22C-B033F103
6.0A
6.0A
22C-D6P0F103
10A 10A 22C-D010F103
12A
17A
22A
30A
12A
17A
22A
27A
22C-D012F103
22C-D017F103
22C-D022F103
(1)
A DC bus inductor is required. See
for ordering information.
Table B.4 Bulletin 1321-3R Series Line Reactors – 200-240V, 60 Hz, Three-Phase kW HP
3% Impedance
Fundamental
Amps
2.2
3.0
12
3.7
5.0
18
5.5
7.5
25
7.5
10 35
11 15 45
15 20 55
18.5
25 80
22 30 80
30 40 100
37 50 130
5% Impedance
2.2
3.0
12
3.7
5.0
18
5.5
7.5
25
7.5
10 35
11 15 45
15 20 55
18.5
25 80
22 30 80
30 40 100
37 50 130
Maximum
Continuous
Amps
Inductance mh
18
27
37.5
52.5
67.5
82.5
120
120
150
195
18
27
37.5
52.5
67.5
82.5
120
120
150
195
0.7
0.5
0.4
0.4
2.5
1.5
1.2
0.8
0.3
0.2
1.25
0.8
0.5
0.4
0.3
0.25
0.2
0.2
0.15
0.1
Watts
Loss
Catalog Number
IP00
(Open Style)
IP11
(NEMA Type 1)
54
64
82
82
26
36
48
49
1321-3R12-A
1321-3R18-A
1321-3R25-A
1321-3R35-A
1321-3R45-A
1321-3R55-A
1321-3R80-A
1321-3R80-A
1321-3RA12-A
1321-3RA18-A
1321-3RA25-A
1321-3RA35-A
1321-3RA45-A
1321-3RA55-A
1321-3RA80-A
1321-3RA80-A
94 1321-3R100-A 1321-3RA100-A
108 1321-3R130-A 1321-3RA130-A
62
67
86
86
31
43
52
54
1321-3R12-B
1321-3R18-B
1321-3R25-B
1321-3R35-B
1321-3R45-B
1321-3R55-B
1321-3R80-B
1321-3R80-B
1321-3RA12-B
1321-3RA18-B
1321-3RA25-B
1321-3RA35-B
1321-3RA45-B
1321-3RA55-B
1321-3RA80-B
1321-3RA80-B
84 1321-3R100-B 1321-3RA100-B
180 1321-3R130-B 1321-3RA130-B
C
C
C
C
C
C
C
C
C
C
Frame
Size
Accessories and Dimensions
B-3
Table B.5 Bulletin 1321-3R Series Line Reactors – 380-480V, 60 Hz, Three-Phase
75 100 130
90 125 160
110 150 200
132 200 250
160 250 320
200 300 400
250 350 500
5% Impedance
2.2
3.0
8
4.0
5.0
12
5.5
7.5
12
7.5
10 18
11 15 25
15 20 35
18.5
25 35
22 30 45
kW HP
3% Impedance
Fundamental
Amps
Maximum
Continuous
Amps Inductance
2.2
3.0
8
4.0
5.0
12
5.5
7.5
12
7.5
10 18
12
18
18
27
5
2.5
2.5
1.5
11 15 25
15 20 35
18.5
25 35
22 30 45
30 40 55
37 50 80
45 60 80
55 75 100
37.5
52.5
52.5
67.5
82.5
120
120
150
1.2
0.8
0.8
0.7
0.5
0.4
0.4
0.3
195
240
300
375
480
560
700
0.2
0.15
0.11
0.09
0.075
0.06
0.05
30 40 55
37 50 80
45 60 80
55 75 100
75 100 130
90 125 160
110 150 200
132 200 250
160
200
250
250
300
350
320
400
500
195
240
300
375
82.5
120
120
150
12
18
18
27
37.5
52.5
52.5
67.5
480
560
700
0.85
0.7
0.7
0.45
0.3
0.23
0.185
0.15
2.0
1.2
1.2
1.2
7.5
4.2
4.2
2.5
0.125
0.105
0.085
Watts
Loss
Catalog Number
IP00
(Open Style)
IP11
(NEMA Type 1)
52
54
54
62
25.3
1321-3R8-C
31 1321-3R12-B
1321-3RA8-C
1321-3RA12-B
31
43
1321-3R12-B
1321-3R18-B
1321-3RA12-B
1321-3RA18-B
1321-3R25-B
1321-3R35-B
1321-3R35-B
1321-3R45-B
1321-3RA25-B
1321-3RA35-B
1321-3RA35-B
1321-3RA45-B
67
86
86
84
1321-3R55-B 1321-3RA55-B
1321-3R80-B 1321-3RA80-B
1321-3R80-B 1321-3RA80-B
1321-3R100-B 1321-3RA100-B
180 1321-3R130-B 1321-3RA130-B
149 1321-3R160-B 1321-3RA160-B
168 1321-3R200-B 1321-3RA200-B
231 1321-3RB250-B 1321-3RAB250-B
264 1321-3RB320-B 1321-3RAB320-B
333 1321-3RB400-B 1321-3RAB400-B
340 1321-3R500-B 1321-3RA500-B
61
54
54
65
28
41
41
43
1321-3R8-D 1321-3RA8-D
1321-3R12-C 1321-3RA12-C
1321-3R12-C 1321-3RA12-C
1321-3R18-C 1321-3RA18-C
1321-3R25-C 1321-3RA25-C
1321-3R35-C 1321-3RA35-C
1321-3R35-C 1321-3RA35-C
1321-3R45-C 1321-3RA45-C
71
96
1321-3R55-C 1321-3RA550-C
1321-3R80-C 1321-3RA80-C
96 1321-3R80-C 1321-3RA80-C
108 1321-3R100-C 1321-3RA100-C
128 1321-3R130-C 1321-3RA130-C
138 1321-3R160-C 1321-3RA160-C
146 1321-3R200-C 1321-3RA200-C
219 1321-3RB250-C 1321-3RAB250-C
351 1321-3RB320-C 1321-3RAB320-C
293 1321-3RB400-C 1321-3RAB400-C
422 1321-3R500-C 1321-3RA500-C
B-4
Accessories and Dimensions
Table B.6 Bulletin 1321 - DC Series Bus Inductors - 200-240V, 60 Hz, Three-Phase kW
2.2
3.7
5.5
7.5
HP
3
5
7.5
10
DC Amps
12
18
32
40
Inductance mh
0.92
0.63
0.85
0.75
Watts Loss
5
5
11
15
Catalog Number
IP00 (Open Style)
1321-DC12-1
1321-DC18-1
1321-DC32-1
1321-DC40-2
Table B.7 Bulletin 1321 - DC Series Bus Inductors - 380-480V, 60 Hz, Three-Phase
7.5
11
15
(1)
kW
2.2
4.0
5.5
HP
3
5
7.5
10
15
20
DC Amps
9
12
18
25
32
40
Inductance mh
3.68
2.1
3.75
1.75
2.68
2.0
Watts Loss
7
7
17
13
21
29
Catalog Number
IP00 (Open Style)
1321-DC9-2
1321-DC12-2
1321-DC18-4
1321-DC25-4
1321-DC32-2
(1)
1321-DC40-4
Required on 11 and 15 kW (15 and 20 HP) Frame C Flange Mount drive ratings.
Accessories and Dimensions
B-5
Table B.8 EMC Line Filters
Drive Ratings
Input Voltage
240V 50/60 Hz
3-Phase
480V 50/60 Hz
3-Phase
90
110
132
160
200
250
37
45
55
75
15
18.5
22
30
4.0
5.5
7.5
11
22
30
37
2.2
kW
2.2
4.0
5.5
7.5
11
15
18.5
125
150
200
250
300
350
50
60
75
100
20
25
30
40
5.0
7.5
10
15
30
40
50
3.0
10
15
20
25
HP
3.0
5.0
7.5
22-RFD036
22-RFD050
22-RFD050
22-RFD070
22-RFD100
22-RFD100
22-RFD150
22-RFD180
22-RFD208
22-RFD208
22-RFD323
22-RFD480
22-RFD480
22-RFD480
Catalog Number
22-RF034-CS
22-RF034-CS
22-RF034-CS
22-RF034-CS
22-RFD070
22-RFD100
22-RFD100
22-RFD150
22-RFD150
22-RFD180
22-RF018-CS
22-RF018-CS
22-RF018-CS
22-RF018-CS
22-RF026-CS
B-6
Accessories and Dimensions
Table B.9 Communication Option Kits and Accessories
Item
BACnet® MS/TP
RS-485 Communication
Adapter
ControlNet™
Communication Adapter
DeviceNet™
Communication Adapter
EtherNet/IP™
Communication Adapter
LonWorks™
Communication Adapter
PROFIBUS™ DP
Communication Adapter
External DSI™
Communications Kit
External Comms Power
Supply
Compact I/O Module
Communication Adapter
Cover
Serial Converter Module
(RS485 to RS232)
DSI Cable
Serial Cable
Description
Embedded communication options for use with the
PowerFlex family of drives.
Requires a Communication Adapter Cover when used with Frame C PowerFlex 400 drives (Ordered
Separately).
External mounting kit for 22-COMM communication adapter options.
Optional 100-240V AC Power Supply for External
DSI Communications Kit.
3 Channel.
Cover that houses the communication adapter.
Frame C Drive
Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutive software.
Includes:
DSI to RS232 serial converter (one)
1203-SFC serial cable (one)
22-RJ45CBL-C20 cable (one)
DriveExplorer Lite CD (one)
2.0 meter RJ45 to RJ45 cable, male to male connectors.
2.0 meter serial cable with a locking low profile connector to connect to the serial converter and a
9-pin sub-miniature D female connector to connect to a computer.
Serial Null Cable
Converter
Universal Serial Bus™
(USB) Converter
For use when connecting the serial converter to
DriveExplorer on a handheld PC.
Includes 2m USB, 20-HIM-H10 & 22-HIM-H10 cables.
Splitter Cable RJ45 one to two port splitter cable
Terminating Resistors RJ45 120 Ohm resistors (2 pieces)
Terminal Block
DriveExplorer Software
(CD-ROM) Version 3.01 or later
DriveExecutive software
(CD-ROM) Version 1.01 or later
Serial Flash Firmware
Kit
RJ45 Two position terminal block (5 pieces)
Windows based software package that provides an intuitive means for monitoring or configuring
Allen-Bradley drives and communication adapters online.
Compatibility:
Windows 95, 98, ME, NT 4.0 (Service Pack 3 or later), 2000, XP and CE
(1)
Windows based software package that provides an intuitive means for monitoring or configuring
Allen-Bradley drives and communication adapters online and offline.
Compatibility:
Windows 98, ME, NT 4.0 (Service Pack 3 or later),
2000 and XP
Use a PC to update drive firmware.
Catalog Number
22-COMM-B
22-COMM-C
22-COMM-D
22-COMM-E
22-COMM-L
22-COMM-P
22-XCOMM-
DC-BASE
20-XCOMM-
AC-PS1
1769-SM2
22C-CCC
22-SCM-232
22-RJ45CBL-C20
1203-SFC
1203-SNM
1203-USB
AK-U0-RJ45-SC1
AK-U0-RJ45-TR1
AK-U0-RJ45-TB2P
9306-4EXP01ENE
9303-4DTE01ENE
AK-U9-FLSH1
(1)
See www.ab.com/drives/driveexplorer.htm for supported devices.
Accessories and Dimensions
B-7
Table B.10 Human Interface Module (HIM) Option Kits and Accessories
Item
LCD Display, Remote Panel
Mount
Description
LCD Display
Digital Speed Control
CopyCat Capable
IP66 (NEMA Type 4X/12) indoor use only
Includes 2.0 meter cable
LCD Display, Remote Handheld LCD Display
Digital Speed Control
Full Numeric Keypad
CopyCat Capable
IP30 (NEMA Type 1)
Includes 1.0 meter cable
Panel Mount with optional Bezel Kit
Bezel Kit
DSI HIM Cable
(DSI HIM to RJ45 cable)
Panel mount for LCD Display, Remote
Handheld unit, IP30 (NEMA Type 1)
1.0 Meter (3.3 Feet)
2.9 Meter (9.51 Feet)
Catalog Number
22-HIM-C2S
22-HIM-A3
22-HIM-B1
22-HIM-H10
22-HIM-H30
Table B.11 Frame C IP30/NEMA 1/UL Type 1 Kit
Item Description
IP30/NEMA 1/UL Type 1
Kit
Field installed kit. Converts drive to IP30/
NEMA 1/UL Type 1 enclosure. Includes conduit box with mounting screws and plastic top panel.
IP30/NEMA 1/UL Type 1
Kit for Communication
Option
Field installed kit. Converts drive to IP30/
NEMA 1/UL Type 1 enclosure. Includes communication option conduit box with mounting screws and plastic top panel.
Drive
Frame Catalog Number
C 22-JBAC
C 22-JBCC
Table B.12 Field Installed Option
Item
Auxiliary Relay Board
Description
Field installed kit. Expands drive output capabilities.
Catalog Number
AK-U9-RLB1
B-8
Accessories and Dimensions
Product Dimensions
Table B.13 PowerFlex 400 Frames and Weights
Drive Weight kg (lbs.)
D
D
D
D
E
C
C
C
C
Frame kW (HP)
240V AC – 3-Phase
E 37 (50)
480V AC – 3-Phase
C 2.2 (3.0)
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
15 (20)
18.5 (25)
22 (30)
30 (40)
C
C
C
C
C
F
F
G
G
H
H
E
E
E
E
C
D
D
D
C
C
C
C
4.0 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
15 (20)
18.5 (25)
22 (30)
30 (40)
37 (50)
45 (60)
55 (75)
75 (100)
90 (125)
110 (150)
132 (200)
160 (250)
200 (300)
250 (350)
C
C
240V AC – 3-Phase, Plate Drive
C 2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
C 7.5 (10)
480V AC – 3-Phase, Plate Drive
C 2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
15 (20)
2.89 (6.4)
2.97 (6.5)
3.72 (8.2)
3.78 (8.3)
12.1 (26.7)
12.7 (28.0)
12.7 (28.0)
12.7 (28.0)
38 (83.8)
38 (83.8)
2.87 (6.3)
3.03 (6.7)
3.65 (8.0)
3.75 (8.3)
6.41 (14.1)
6.47 (14.3)
12.7 (28.0)
12.7 (28.0)
14.3 (31.5)
36 (79.4)
36 (79.4)
41 (90.4)
41 (90.4)
78 (172.0)
78 (172.0)
89 (196.2)
89 (196.2)
157 (346.1)
157 (346.1)
2.66 (5.9)
2.74 (6.0)
3.15 (6.9)
3.21 (7.1)
2.63 (5.8)
2.77 (6.1)
3.04 (6.7)
3.13 (6.9)
3.19 (7.0)
3.25 (7.2)
Packaged Weight kg (lbs.)
3.41 (7.5)
3.49 (7.7)
4.27 (9.4)
4.33 (9.5)
13.4 (29.5)
14 (30.9)
14 (30.9)
14 (30.9)
48.2 (106.3)
48.2 (106.3)
3.26 (7.2)
3.34 (7.4)
3.75 (8.3)
3.81 (8.4)
3.23 (7.1)
3.37 (7.4)
3.64 (8.0)
3.73 (8.2)
3.79 (8.4)
3.85 (8.5)
3.39 (7.5)
3.55 (7.8)
4.2 (9.3)
4.3 (9.5)
7.41 (16.3)
7.49 (16.5)
14 (30.9)
14 (30.9)
15.6 (34.4)
46.2 (101.9)
46.2 (101.9)
51.2 (112.9)
51.2 (112.9)
88 (194.0)
88 (194.0)
106 (233.7)
106 (233.7)
177 (390.2)
177 (390.2)
Accessories and Dimensions
B-9
Figure B.1 PowerFlex 400 Frame C Drive - Dimensions are in millimeters and (inches)
130.0 (5.1)
116.0 (4.57)
180.0 (7.1)
246
(9.7)
260
(10.2)
320
(12.6)
107.0 (4.21)
66.0 (2.60)
24.0 (0.94)
∅ 28.5
(1.12)
∅ 22.2
(0.87)
111.2
(4.38)
152.2
(5.99)
B-10
Accessories and Dimensions
Figure B.2 PowerFlex 400 Frame D Drive - Dimensions are in millimeters and (inches)
250.0 (9.84) 226.0 (8.90)
∅ 9.0
(0.35)
436.2
(17.17)
383.4
(15.09)
192.0 (7.56)
175.5 (6.91)
132.0 (5.20)
71.6 (2.82)
∅ 42.0
(1.65)
∅ 22.2
(0.87)
132.7
(5.22)
156.3
(6.15)
167.4
(6.59)
206.1 (8.11)
Accessories and Dimensions
B-11
Figure B.3 PowerFlex 400 Frame E Drive - Dimensions are in millimeters and (inches)
259.2 (10.21) 370.0 (14.57)
335.0 (13.19)
∅ 8.5
(0.33)
605.5
(23.84)
567.4
(22.34)
130.2 (5.13)
55.2 (2.17)
315.2 (12.41)
240.2 (9.46)
∅ 62.7
(2.47)
∅ 22.2
(0.87)
174.9
(6.89)
204.9
(8.07)
234.9
(9.25)
B-12
Accessories and Dimensions
Figure B.4 PowerFlex 400 Frame F Drive - Dimensions are in millimeters and (inches)
425.0 (16.73)
381.0 (15.00)
∅ 13.0
(0.51)
264.0 (10.39)
165.8 (6.53)
647.5
(25.49)
678.0
(26.69)
850.0
(33.46)
381.0 (15.00)
370.0 (14.57)
287.5 (11.32)
137.5 (5.41)
55.0 (2.17)
∅ 74.8
(2.94)
∅ 22.0
(0.87)
169.0
(6.65)
199.0
(7.83)
228.5
(9.00)
280.0 (11.02)
Accessories and Dimensions
B-13
Figure B.5 PowerFlex 400 Frame G Drive - Dimensions are in millimeters and (inches)
425.0 (16.73)
381.0 (15.00)
264.0 (10.39)
819.5
(32.26)
892.0
(35.12)
122.5 (4.82)
57.5 (2.26)
367.5 (14.47)
302.5 (11.91)
92.0
(3.62)
22.0
(0.87)
199.6
(7.85)
244.6
(9.62)
B-14
Accessories and Dimensions
Figure B.6 PowerFlex 400 Frame H Drive - Dimensions are in millimeters and (inches)
529.2 (20.83) 480.0 (18.90)
1119.0
(44.06)
1363.8
(53.69)
358.6 (14.12)
115.5 (4.55)
39.6 (1.56)
489.6 (19.28)
413.7 (16.29)
117.5
(4.63)
22.3
(0.88)
310.2
(12.21)
255.2
(10.05)
Accessories and Dimensions
B-15
Figure B.7 PowerFlex 400 Frame C Flange Mount Drive -
Dimensions are in millimeters and (inches)
300
(11.81)
130.3
(5.13)
105.8
(4.17)
138.2
(5.44)
325
(12.8)
22B-CCC
8
(0.31)
Cutout Dimensions
164
(6.46)
307.5
(12.11)
230.6
(9.08)
153.8
(6.06)
76.9
(3.03)
90
(3.54)
180
(7.09)
291.5
(11.48)
5.3
(0.21)
8
(0.31)
B-16
Accessories and Dimensions
Figure B.8 Bulletin 1321-3R Series Line Reactors – Dimensions are in millimeters and
(inches). Weights are in kilograms and (pounds).
A
B
B
A1
A2
B1
B2
C1
C2
A
1321-3R45-C
1321-3R55-A
1321-3R55-B
1321-3R55-C
1321-3R80-A
1321-3R80-B
1321-3R80-C
1321-3R100-A
1321-3R100-B
1321-3R100-C
1321-3R130-A
1321-3R130-B
1321-3R130-C
1321-3R160-A
1321-3R160-B
1321-3R160-C
1321-3R200-B
1321-3R200-C
Catalog Number
1321-3R8-C
1321-3R8-D
1321-3R12-A
1321-3R12-B
1321-3R12-C
1321-3R18-B
1321-3R18-C
1321-3R25-A
1321-3R25-B
1321-3R25-C
1321-3R35-A
1321-3R35-B
1321-3R35-C
1321-3R45-A
1321-3R45-B
E
D
C
IP00 (Open) –
45 Amps (fundamental) and Below
E
D
C
IP00 (Open) –
55 Amps (fundamental) and Above
A B C D E Weight
152 (6.00) 122 (4.80) 86 (3.40) 67 (2.62) 51 (2.00) 5.0 (11)
152 (6.00) 122 (4.80) 86 (3.40) 63 (2.48) 51 (2.00) 5.9 (13)
152 (6.00) 127 (5.00) 84 (3.30) 53 (2.10) 51 (2.00) 4.1 (9)
152 (6.00) 127 (5.00) 76 (3.00) 53 (2.10) 51 (2.00) 4.5 (10)
152 (6.00) 127 (5.00) 91 (3.60) 69 (2.73) 51 (2.00) 8.2 (18)
152 (6.00) 135 (5.30) 89 (3.50) 63 (2.48) 51 (2.00) 5.5 (12)
183 (7.20) 146 (5.76) 92 (3.63) 66 (2.60) 76 (3.00) 7.3 (16)
183 (7.20) 146 (5.76) 85 (3.35) 60 (2.35) 76 (3.00) 4.9 (11)
183 (7.20) 146 (5.76) 85 (3.35) 60 (2.35) 76 (3.00) 6.3 (14)
183 (7.20) 146 (5.76) 105 (4.10) 79 (3.10) 76 (3.00) 8.1 (18)
193 (7.60) 146 (5.76) 91 (3.60) 66 (2.60) 76 (3.00) 6.3 (14)
183 (7.20) 147 (5.80) 95 (3.75) 79 (3.10) 76 (3.00) 7.3 (16)
229 (9.00) 187 (7.35) 118 (4.66) 80 (3.16) 76 (3.00) 13.6 (30)
229 (9.00) 187 (7.35) 118 (4.66) 80 (3.16) 76 (3.00) 10.4 (23)
229 (9.00) 187 (7.35) 118 (4.66) 80 (3.16) 76 (3.00) 12.7 (28)
229 (9.00) 184 (7.25) 135 (5.30) 93 (3.66) 76 (3.00) 17.7 (39)
229 (9.00) 187 (7.35) 118 (4.66) 80 (3.16) 76 (3.00) 10.9 (24)
229 (9.00) 187 (7.35) 118 (4.66) 80 (3.16) 76 (3.00) 12.3 (27)
229 (9.00) 184 (7.25) 142 (5.60) 99 (3.90) 76 (3.00) 18.6 (41)
274 (10.80) 216 (8.50) 139 (5.47) 88 (3.47) 92 (3.63) 19.5 (43)
274 (10.80) 216 (8.50) 139 (5.47) 88 (3.47) 92 (3.63) 23.1 (51)
274 (10.80) 210 (8.26) 156 (6.16) 106 (4.16) 92 (3.63) 25.0 (55)
274 (10.80) 217 (8.55) 139 (5.48) 84 (3.30) 92 (3.63) 21.3 (47)
274 (10.80) 210 (8.25) 144 (5.66) 93 (3.66) 92 (3.63) 23.1 (51)
274 (10.80) 210 (8.25) 156 (6.16) 106 (4.16) 92 (3.63) 33.6 (74)
229 (9.00) 179 (7.04) 118 (4.66) 80 (3.16) 76 (3.00) 13.2 (29)
274 (10.80) 213 (8.40) 144 (5.66) 93 (3.66) 92 (3.63) 25.9 (57)
279 (11.00) 216 (8.50) 156 (6.16) 106 (4.16) 92 (3.63) 29.0 (64)
274 (10.80) 216 (8.50) 172 (6.80) 80 (3.16) 92 (3.63) 19.0 (42)
279 (11.00) 216 (8.50) 178 (7.00) 88 (3.47) 92 (3.63) 23.0 (51)
287 (11.30) 216 (8.50) 229 (9.00) 118 (4.66) 92 (3.63) 33.0 (72)
274 (10.80) 216 (8.50) 210 (8.30) 112 (4.41) 92 (3.63) 31.0 (67)
274 (10.80) 216 (8.50) 254 (10.00) 150 (5.91) 92 (3.63) 46.0 (100)
Accessories and Dimensions
B-17
Catalog Number
1321-3R250-B
1321-3R250-C
1321-3R320-B
1321-3R320-C
1321-3R400-B
1321-3R400-C
1321-3R500-B
1321-3R500-C
A B C D E Weight
366 (14.40) 292 (11.50) 292 (11.50) 192 (7.56) 117 (4.60) 53.5 (118)
366 (14.40) 286 (11.25) 260 (10.25) 167 (6.56) 117 (4.60) 57.0 (125)
274 (10.80) 229 (9.00) 254 (10.00) 165 (6.50) 92 (3.63) 46.3 (102)
366 (14.40) 286 (11.25) 267 (10.50) 192 (7.56) 117 (4.60) 72.6 (160)
381 (15.00) 286 (11.25) 292 (11.50) 179 (7.06) 117 (4.60) 53.5 (118)
366 (14.40) 286 (11.25) 318 (12.50) 192 (7.56) 117 (4.60) 67.6 (149)
366 (14.40) 292 (11.50) 292 (11.50) 192 (7.56) 117 (4.60) 53.5 (118)
366 (14.40) 286 (11.25) 254 (10.00) 141 (5.56) 117 (4.60) 54.4 (120)
Figure B.9 Bulletin 1321-DC Series Bus Inductors – Dimensions are in millimeters and
(inches). Weights are in kilograms and (pounds).
Model A Model B
A
C
B
B
F
E
A
C
E F D
Catalog
Number Model A
1321-DC9-2 A 95 (3.75)
B
83 (3.25)
C
51 (2.00)
D
–
1321-DC12-1 A
1321-DC12-2 B
E
80 (3.13)
F
4.7 (0.19)
Weight
kg (lbs.)
95 (3.75) 83 (3.25) 44 (1.75) – 80 (3.13) 4.7 0.19)
97 (3.81) 114 (4.50) 72 (2.82) 51 (2.00) 80 (3.13) 5x8 (.20x.33) 5.9 (13.0)
1321-DC18-1 A
1321-DC18-4 B
1321-DC25-4 B
1321-DC32-1 B
95 (3.75)
118 (4.63)
97 (3.81)
97 (3.81)
83 (3.25)
133 (5.25)
114 (4.50)
114 (4.50)
51 (2.00)
76 (3.00)
84 (3.32)
– 80 (3.13)
102 (4.00) 64 (2.50) 95 (3.75)
64 (2.50) 80 (3.13)
64 (2.50) 80 (3.13)
4.7 (0.19)
5x8 (.20x.33)
5x8 (.20x.33)
5x8 (.20x.33)
3.6 (8.0)
5.9 (13.0)
2.3 (5.0)
1321-DC32-2 B
1321-DC40-2 B
1321-DC40-4 B
118 (4.63) 133 (5.25) 108 (4.25) 76 (3.00) 95 (3.75) 5x8 (.20x.33) 4.5 (10.0)
97 (3.81) 114 (4.50) 95 (3.75) 76 (3.00) 80 (3.13) 5x8 (.20x.33) 3.2 (7.0)
165 (6.50) 166 (6.55) 152 (6.00) 86 (3.38) 135 (5.31) 7x13 (.28x.52) 9.5 (21.0)
B-18
Accessories and Dimensions
Figure B.10 EMC Line Filters – Dimensions are in millimeters and (inches)
Catalog Numbers: 22-RF018-CS, 22-RF018-CL, 22-RF026-CS, 22-RF026-CL,
22-RF026-CL, 22-RF034-CS
32
(1.26)
60
(2.36)
90
(3.54)
130
(5.12)
297
(11.69)
309
(12.17)
297
(11.69)
17
(0.67)
30
(1.18)
5.5 (0.22)
Catalog Numbers: 22-RFD036, 22-RFD050, 22-RFD070, 22-RFD100, 22-RFD150,
22-RFD180
A
D C
F
B
E
G
Catalog
Number A B C D E F G
22-RFD036 74 (2.91) 272 (10.71) 161 (6.34) 60 (2.36) 258 (10.16) 7.5 (0.30) 7 (0.28)
22-RFD050 93 (3.66) 312 (12.28) 190 (7.48) 79 (3.11) 298 (11.73) 13.5 (0.53) 7 (0.28)
22-RFD070 93 (3.66) 312 (12.28) 190 (7.48) 79 (3.11) 298 (11.73) 13.5 (0.53) 7 (0.28)
22-RFD100 93 (3.66) 312 (12.28) 190 (7.48) 79 (3.11) 298 (11.73) 13.5 (0.53) 7 (0.28)
22-RFD150 126 (4.96) 312 (12.28) 224 (8.82) 112 (4.41) 298 (11.73) 19.5 (0.77) 7 (0.28)
22-RFD180 126 (4.96) 312 (12.28) 224 (8.82) 112 (4.41) 298 (11.73) 27 (1.06) 7 (0.28)
Catalog Number: 22-RFD208
Accessories and Dimensions
B-19
M10
938
(36.93)
900
(35.43)
1000
(39.37)
913
(35.94)
80
(3.15)
6.5
(0.26)
110
(4.33)
300
(11.81)
M10
B-20
Accessories and Dimensions
Catalog Numbers: 22-RFD323 and 22-RFD480
A
D
6
(0.24)
F
C
G
B
E
G
G
ø 9
(0.35) x 8
50
(1.97)
60
(2.36)
10
(0.39)
60
(2.36)
12.5
(0.49) aa
45°
3
(0.12) aa
M11
64
(2.52)
M12
18
(0.71)
Ø 10.8
(0.43)
250
(11.81)
25
(0.98)
Catalog
Number A B C D E F G
22-RFD323 300 (11.81) 735 (28.94) 145 (5.71) 275 (10.83) 689 (27.13) 64 (2.52) 180 (7.09)
22-RFD480 300 (11.81) 882 (34.72) 145 (5.71) 275 (10.83) 836 (32.91) 64 (2.52) 240 (9.45)
Accessories and Dimensions
B-21
Figure B.11 Remote (Panel Mount) Small HIM – Dimensions are in millimeters and
(inches)
Catalog Number: 22-HIM-C2S
25
(0.98)
93
(3.66)
180
(7.09)
2m
67
(2.64)
60
(2.36)
19.1
(0.75)
4.8
(0.19)
77
(3.03)
154
(6.06)
23.5
(0.93)
B-22
Accessories and Dimensions
Figure B.12 NEMA Type 1 Bezel – Dimensions are in millimeters and (inches)
Catalog Number: 22-HIM-B1
93
(3.66)
11.1
(0.44)
25.2
(0.99)
180
(7.09)
2m
67
(2.64)
60
(2.36)
4.8
(0.19)
19.1
(0.75)
23.5
(0.93)
77
(3.03)
154
(6.06)
Appendix
C
RJ45 DSI Splitter Cable
The PowerFlex 400 drive provides a RJ45 port to allow the connection of a single peripheral device. The RJ45 DSI Splitter Cable can be used to connect a second DSI peripheral device to the drive.
Connectivity Guidelines
!
ATTENTION: Risk of injury or equipment damage exists. The peripherals may not perform as intended if these Connectivity
Guidelines are not followed. Precautions should be taken to follow these Connectivity Guidelines.
• Two peripherals maximum can be attached to a drive.
• If a single peripheral is used, it must be connected to the Master port
(M) on the splitter and configured for “Auto” (default) or “Master.”
Parameter 9 [Device Type] on the DSI keypads and Parameter 1
[Adapter Cfg] on the Serial Converter are used to select the type
(Auto / Master / Slave).
• Do not use the RJ45 Splitter Cable with a drive that has an
internal network communication adapter installed. Since only one additional peripheral can be added, the second peripheral can be connected directly to the RJ45 port on the drive. The internal Comm is always the Master, therefore the external peripheral must be configured as “Auto” (for temporary connections) or “Slave” (for permanent connections).
• If two peripherals will be powered up at the same time, one must be configured as the “Master” and connected to the Master port (M) and the other must be connected as the “Slave” and connected to the
Slave port (S).
C-2
RJ45 DSI Splitter Cable
DSI Cable Accessories
RJ45 Splitter Cable
– Catalog Number: AK-U0-RJ45-SC1
Slave Port
Master Port
PIN 1 PIN 8
RJ45 Two-Position Terminal Block Adapter
–
Catalog Number: AK-U0-RJ45-TB2P
TB2
(PIN 5) PIN 8
TB1
(PIN 4) PIN 1
RJ45 Adapter with Integrated Termination Resistor
–
Catalog Number: AK-U0-RJ45-TR1
PIN 8
PIN 1
Connecting One Temporary Peripheral
DSI Drive
RJ45 DSI Splitter Cable
Serial Converter
DSI
Hand Held or
M
DSI
S
Parameter 1 [Adapter Cfg] set to "Auto"
(default) or "Master" and connected to
Master port (M) on RJ45 Splitter Cable
C-3
Parameter 9 [Device Type] set to "Auto"
(default) or "Master" and connected to
Master port (M) on RJ45 Splitter Cable
Connecting One Temporary Peripheral and
One Permanent Peripheral
NEMA 4
Panel Mount Unit
DSI Drive or
NEMA 1 Bezel with DSI Hand Held
DSI
M
S
Parameter 1 [Adapter Cfg] set to "Auto" (default) or
"Slave" and connected to
Slave port (S) on RJ45 Splitter Cable Serial Converter
Parameter 9 [Device Type] set to "Master" and connected to Master port (M) on RJ45 Splitter Cable
C-4
RJ45 DSI Splitter Cable
Connecting Two Permanent Peripherals
NEMA 4
Panel Mount Unit
DSI Drive or
NEMA 1 Bezel with DSI Hand Held
M
S
Parameter 9 [Device Type] set to
"Master" and connected to Master port (M) on RJ45 Splitter Cable
Parameter 9 [Device Type] set to "Slave" and connected to Slave port (S) on RJ45 Splitter Cable or
Connecting an RS-485 Network
DSI Drives
AK-U0-RJ45-TR1
Terminating Resistor
(end of network)
AK-U0-RJ45-TB2P
Two-position
Terminal Block or or
Customer supplied RJ45 male-to-RJ45 male cables with wires connected at pins 4 and 5 only.
Both the Master (M) and Slave (S) ports on the RJ45 Splitter
Cable operate as standard RS-485 ports in this configuration.
Appendix
D
Application Notes
Damper Control Setup
The PowerFlex 400 allows damper control logic to be imbedded within the drive reducing cost associated with external control hardware and software. A system Run command can be wired directly into one of the drive inputs. Relay outputs can be used to energize the damper to either open or close. A damper limit switch can be wired back to the drive providing indication that the damper is in the proper position and that it is safe for the drive to run at commanded speed.
Damper Position Command
Damper Limit Switch
System Run Command
Outside Air
Damper
Air Flow
Supply Fan
Example
• The System Run Command can come from a terminal block, integral keypad, or communication port. Configure parameter
Source] per application requirements.
• Set one of the available digital inputs, parameter
-
[Digital
Inx Sel] to option 36 “Damper Input”. The damper end switch or limit switch should be wired into this input.
• Set one of the available relay outputs, parameter
/
[Relay
Outx Sel] to option 2 “Motor Running”. This output should be used to energize the damper to either open or close.
D-2
Application Notes
PID Setup
PID Control Loop
The PowerFlex 400 has a built-in PID (proportional, integral, differential) control loop. The PID loop is used to maintain a process feedback (such as pressure, flow or tension) at a desired set point. The
PID loop works by subtracting the PID feedback from a reference and generating an error value. The PID loop reacts to the error, based on the
PID Gains, and outputs a frequency to try to reduce the error value to 0.
To enable the PID loop, parameter
A152 [PID Ref Sel] must be set to an
option other than 0 “PID Disabled”.
Exclusive Control and Trim Control are two basic configurations where the PID loop may be used.
Application Notes
D-3
Exclusive Control
In Exclusive Control, the Speed Reference becomes 0, and the PID
Output becomes the entire Freq Command. Exclusive Control is used
[PID Ref Sel] is set to option 1, 2, 3 or 4. This configuration does not require a master reference, only a desired set point, such as a flow rate for a pump.
PID Ref
PID Fdbk
–
+
PID
Error
PID Loop
PID Prop Gain
PID Integ Time
+
+
+
PID Diff Rate
PID
Output
PID Enabled
Accel/Decel
Ramp
Freq
Command
Example
• In a pumping application, the PID Reference equals the Desired
System Pressure set point.
• The Pressure Transducer signal provides PID Feedback to the drive.
Fluctuations in actual system pressure, due to changes in flow, result in a PID Error value.
• The drive output frequency increases or decreases to vary motor shaft speed to correct for the PID Error value.
• The Desired System Pressure set point is maintained as valves in the system are opened and closed causing changes in flow.
• When the PID Control Loop is disabled, the Commanded Speed is the Ramped Speed Reference.
PID Feedback =
Pressure Transducer Signal
Pump
PID Reference =
Desired System Pressure
D-4
Application Notes
Trim Control
In Trim Control, the PID Output is added to the Speed Reference. In
Trim mode, the output of the PID loop bypasses the accel/decel ramp as
shown. Trim Control is used when A152
[PID Ref Sel] is set to option 5,
6, 7 or 8.
PID Ref
PID Fdbk
–
+
PID
Error
PID Loop
PID Prop Gain
PID Integ Time
+
+
+
PID Diff Rate
PID
Output
PID Enabled
Speed Ref
Accel/Decel
Ramp
+
+ Output
Freq
Example
• In a winder application, the PID Reference equals the Equilibrium set point.
• The Dancer Pot signal provides PID Feedback to the drive.
Fluctuations in tension result in a PID Error value.
• The Master Speed Reference sets the wind/unwind speed.
• As tension increases or decreases during winding, the Speed
Reference is trimmed to compensate. Tension is maintained near the
Equilibrium set point.
PID Reference =
Equilibrium Set Point
0 Volts
PID Feedback =
Dancer Pot Signal
10 Volts
Speed Reference
Application Notes
D-5
PID Reference and Feedback
[PID Ref Sel] is used to enable the PID mode (A152 = 0
“PID Disabled”) and to select the source of the PID Reference. If A152
[PID Ref Sel] is not set to 0 “PID Disabled”, PID can still be disabled by
select programmable digital input options (parameters T051 T054 ) such
as “Local” or “PID Disable”.
Table D.A A152 [PID Ref Sel] Options
Option
0 “PID Disabled”
1 “PID Setpoint“
2 “Analog In 1”
3 “Analog In 2”
4 “Comm Port”
5 “Setpnt, Trim”
6 “0-10V, Trim”
7 “4-20mA, Trim”
8 “Comm, Trim”
Description
Disables the PID loop (default setting)
Selects Exclusive Control. A157
[PID Setpoint] will be used to set the value of the PID Reference
Selects Exclusive Control. Selects the Analog In 1 Input.
Selects Exclusive Control. Selects the Analog In 2 Input. Note that the PID will not function with a bipolar analog input. It will ignore any negative voltages and treat them like a zero.
Selects Exclusive Control. The reference word from a communication network (see
reference word) such as Modbus RTU or DeviceNet becomes the PID Reference. The value sent over the network is scaled
[Maximum Freq] x 10 = 100% reference. For example, with [Maximum Freq] = 60 Hz, a value of 600 sent over the network would represent 100% reference.
Selects Trim Control.
A157 [PID Setpoint] will be used to set
the value of the PID Reference.
Selects Trim Control. Selects the 0-10V Input. Note that the
PID will not function with a bipolar analog input. It will ignore any negative voltages and treat them like a zero.
Selects Trim Control. Selects the 4-20mA Input.
Selects Trim Control. The reference word from a communication network (see
reference word) such as Modbus RTU or DeviceNet becomes the PID Reference. The value sent over the network is scaled
[Maximum Freq] x 10 = 100% reference. For example, with [Maximum Freq] = 60 Hz, a value of 600 sent over the network would represent 100% reference.
A153 [PID Feedback Sel] is used to select the source of the PID feedback.
Table D.B A153 [PID Feedback Sel] Options
Option
0 “Analog In 1”
1 “Analog In 2“
2 “Comm Port”
Description
Selects the Analog In 1 Input (default setting).
Selects the Analog In 2 Input. Note that the PID will not function with a bipolar analog input. It will ignore any negative voltages and treat them like a zero.
The reference word from a communication network (see
Appendix E for details on the reference word) such as Modbus
RTU or DeviceNet becomes the PID Feedback. The value sent
over the network is scaled so that P035
[Maximum Freq] x 10 =
100% Feedback. For example, with [Maximum Freq] = 60 Hz, a value of 600 sent over the network would represent 100%
Feedback.
D-6
Application Notes
Analog PID Reference Signals
Parameters
[Analog In 2 Lo], and T075 [Analog In 2 Hi] are used to scale or invert
an analog PID Reference.
Examples
Scale Function
For a 0-5 volt signal, the following parameter settings are used so that a 0 volt signal = 0% PID Reference and a 5 volt signal = 100% PID
Reference.
•
[Analog In 2 Sel] = 2 “Voltage Mode
- Unipolar”.
•
[Analog In 2 Lo] = 0.0%
•
[Analog In 1 Hi] or T075 [Analog In 2 Hi] = 50.0%
•
[PID Ref Sel] = 0 “0-10V Input”
12
10
8
6
4
2
0 10 20 30 40 50 60 70 80 90 100
PID Reference (%)
Invert Function
For a 4-20mA signal, the following parameter settings are used so that a
20mA signal = 0% PID Reference and a 4mA signal = 100% PID
Reference.
•
[Analog In 2 Sel] = 1 “Current
Mode 4-20 mA”
•
[Analog In 2 Lo] = 100.0%
•
[Analog In 1 Hi] or T075 [Analog In 2 Hi] = 0.0%
•
[PID Ref Sel] = 2 “Analog In 1” or 3 “Analog In 2”
24
20
16
12
8
4
0 10 20 30 40 50 60 70 80 90 100
PID Reference (%)
Application Notes
D-7
PID Deadband
[PID Deadband] is used to set a range, in percent, of the
PID Reference that the drive will ignore.
Example
• [PID Deadband] is set to 5.0
• The PID Reference is 25.0%
• The PID Regulator will not act on a PID Error that falls between 20.0 and 30.0%
PID Preload
The value set in
A159 [PID Preload], in Hertz, will be pre-loaded into
the integral component of the PID at any start or enable. This will cause the drive’s frequency command to initially jump to that preload frequency, and the PID loop starts regulating from there.
PID Enabled
PID Pre-load Value
PID Output
Freq Cmd
PID Pre-load Value > 0
PID Limits
A150 [PID Trim Hi] and A151 [PID Trim Lo] are used to limit the PID
output and are only used in trim mode. [PID Trim Hi] sets the maximum frequency for the PID output in trim mode. [PID Trim Lo] sets the reverse frequency limit for the PID output in trim mode. Note that when the PID reaches the Hi or Lo limit, the PID regulator stops integrating so that windup does not occur.
D-8
Application Notes
PID Gains
The proportional, integral, and differential gains make up the PID regulator.
•
[PID Prop Gain]
The proportional gain (unitless) affects how the regulator reacts to the magnitude of the error. The proportional component of the PID regulator outputs a speed command proportional to the PID error. For example, a proportional gain of 1 would output 100% of max frequency when the PID error is 100% of the analog input range. A larger value for [PID Prop Gain] makes the proportional component more responsive, and a smaller value makes it less responsive.
Setting [PID Prop Gain] to 0.00 disables the proportional component of the PID loop.
•
[PID Integ Time]
The integral gain (units of seconds) affects how the regulator reacts to error over time and is used to get rid of steady state error. For example, with an integral gain of 2 seconds, the output of the integral gain component would integrate up to 100% of max frequency when the PID error is 100% for 2 seconds. A larger value for [PID Integ
Time] makes the integral component less responsive, and a smaller value makes it more responsive. Setting [PID Integ Time] to 0 disables the integral component of the PID loop.
•
[PID Diff Rate]
The Differential gain (units of 1/seconds) affects the rate of change of the PID output. The differential gain is multiplied by the difference between the previous error and current error. Thus, with a large error the D has a large effect and with a small error the D has less of an effect. This parameter is scaled so that when it is set to
1.00, the process response is 0.1% of [Maximum Freq] when the process error is changing at 1% / second. A larger value for [PID Diff
Rate] makes the differential term have more of an effect and a small value makes it have less of an effect. In many applications, the D gain is not needed. Setting [PID Diff Rate] to 0.00 (factory default) disables the differential component of the PID loop.
Application Notes
D-9
Guidelines for Adjusting the PID Gains
1. Adjust the proportional gain. During this step it may be desirable to disable the integral gain and differential gain by setting them to 0.
After a step change in the PID Feedback:
–
If the response is too slow increase A154
[PID Prop Gain].
–
If the response is too quick and/or unstable (see
),
[PID Prop Gain].
–
Typically,
A154 [PID Prop Gain] is set to some value below the
point where the PID begins to go unstable.
2. Adjust the integral gain (leave the proportional gain set as in Step 1).
After a step change in the PID Feedback:
–
If the response is too slow (see Figure D.2
does not become equal to the PID Reference, decrease
[PID Integ Time].
–
If there is a lot of oscillation in the PID Feedback before settling
[PID Integ Time].
3. At this point, the differential gain may not be needed. However, if
after determining the values for A154
[PID Prop Gain] and
[PID Integ Time]:
–
Response is still slow after a step change, increase A156 [PID
Diff Rate].
–
Response is still unstable, decrease
D-10
Application Notes
The following figures show some typical responses of the PID loop at different points during adjustment of the PID Gains.
Figure D.1 Unstable
PID Reference
PID Feedback
Figure D.2 Slow Response – Over Damped
Time
PID Reference
PID Feedback
Time
Figure D.3 Oscillation – Under Damped
PID Reference
PID Feedback
Figure D.4 Good Response – Critically Damped
Time
PID Reference
PID Feedback
Time
Application Notes
D-11
Auxiliary Motor Control Setup
The PowerFlex 400 has a built in Auxiliary Motor Control feature. This feature allows operation of up to three (3) line-started motors in addition to the motor controlled directly by the PowerFlex 400 drive. System output can vary from 0% (auxiliary motors off and drive-controlled motor at zero speed) to 400% (3 auxiliary motors and drive-controlled motor at full speed). To enable the Auxiliary Motor Control, parameter
[Aux Motor Mode] must be set to an option 1 “Enabled.” When enabled, the internal PID controller in the PowerFlex 400 uses a reference and feedback signal to adjust the speed of the drive controlled motor such that the feedback signal follows the reference signal. When demand exceeds the first motors capacity, the PowerFlex 400 Auxiliary
Motor Control automatically starts an auxiliary motor. The speed of the drive controlled motor is reduced to account for the auxiliary motors additional output to the system. If demand continues to increase, the
PowerFlex Auxiliary Motor Control starts additional motors using the same process. When demand decreases, an auxiliary motor is stopped and the PowerFlex Auxiliary Motor Control increases the speed of the drive controlled motor to account for lost system output. A Motor
Interlock input identifies motors that are out of service and causes them to skipped over to the next available motor.
An AutoSwap function also can be used which allows equal wear to be placed on each motor by periodically swapping the drive controlled and auxiliary motors. Each motor in the system will over time be connected to the PowerFlex 400 drive and also directly to the AC line. During an
AutoSwap, the motor directly connected to the PowerFlex 400 drive is stopped and the contactor is opened. The contactor of the next motor that will be controlled by the PowerFlex 400 drive is opened if running across the AC line. A contactor is closed connecting this motor directly to the PowerFlex 400 drive and is started. An additional motor is line started if required.
D-12
Application Notes
Example 1
One External Motor without AutoSwap
Three-Phase Power
PowerFlex 400
PID
Reference
Feedback
M2L
Drive Relays
Auxiliary Relay Card
M2L
M1 M2
•
Auxiliary Motor Control is enabled via Parameter R239
[Aux Motor Mode].
•
Number of auxiliary motors is set via Parameter
•
Relays are configured for Auxiliary Motor Control via parameters T055
,
, and
•
The frequency of Motor #1 that Motor #2 turns on at is set via Parameter
[Aux 1 Start Freq].
•
The time that Motor #1 is above the value set by
before turning on Motor #2 is set via Parameter
•
The frequency of Motor #1 that Motor #2 turns off at is set via Parameter
[Aux 1 Stop Freq].
•
The time that Motor #1 is below the value set by
before turning off Motor #2 is set via Parameter
•
PID setup is done via Parameters
additional information.
Frequency
R241 [Aux 1 Start Freq]
R242 [Aux 1 Stop Freq]
R251 [Aux Stop Delay]
R250 [Aux Start Delay]
Time
Important: If using auxiliary motor control, ensure that wiring and parameter configuration are correct before wiring contactor outputs. All relays on the Auxiliary Relay Card will energize on power-up by default.
Failure to verify proper wiring and parameter configuration can result in improper motor operation or drive damage.
Application Notes
D-13
Example 2
One External Motor with AutoSwap
Three-Phase Power
PowerFlex 400
PID
Reference
Feedback
M1D
M1L
M2D
M2L
Drive Relays
Auxiliary Relay Card
M1D
(1)
M1L M2D
(1)
M2L
M1 M2
(1) Mechanically interlocked contactors are recommended to ensure that the drive contactor and the line contactor do not close at the same time. If the drive and line contactor close at the same time, drive damage may result.
•
Auxiliary Motor Control is enabled via Parameter R239
[Aux Motor Mode].
•
Number of auxiliary motors is set via Parameter
•
Relays are configured for Auxiliary Motor Control via parameters T055
,
,
,
, and
•
The frequency of Motor #1 that Motor #2 turns on at is set via Parameter
[Aux 1 Start Freq].
•
The time that Motor #1 is above the value set by
before turning on Motor #2 is set via Parameter
•
The frequency of Motor #1 that Motor #2 turns off at is set via Parameter
[Aux 1 Stop Freq].
•
The time that Motor #1 is below the value set by
before turning off Motor #2 is set via Parameter
•
The running time between the PowerFlex 400 switching control from Motor
#1 to Motor #2 is set via R253 [Aux AutoSwap Time].
•
PID setup is done via Parameters
additional information.
•
The maximum PID output level that an AutoSwap can occur is set via
Parameter
R254 [Aux AutoSwap Lvl]. AutoSwap will be delayed until the
PID output drops below this parameter setting.
Important: If using auxiliary motor control, ensure that wiring and parameter configuration are correct before wiring contactor outputs. All relays on the Auxiliary Relay Card will energize on power-up by default.
Failure to verify proper wiring and parameter configuration can result in improper motor operation or drive damage.
D-14
Application Notes
Notes:
Appendix
E
Modbus RTU Protocol
PowerFlex 400 drives support the RS485 (DSI) protocol to allow efficient operation with Rockwell Automation peripherals. In addition, some Modbus functions are supported to allow simple networking.
PowerFlex 400 drives can be multi-dropped on an RS485 network using
Modbus protocol in RTU mode.
Controller
For information regarding DeviceNet or other communication protocols, refer to the appropriate user manual.
Network Wiring
Network wiring consists of a shielded 2-conductor cable that is daisy-chained from node to node.
Figure E.1 Network Wiring Diagram
Master
TxRxD+
TxRxD-
PowerFlex 400
Node 1
4
TxRxD+
PowerFlex 400
Node 2
4
TxRxD+
PowerFlex 400
Node "n"
4
120 ohm resistor
120 ohm resistor
5
TxRxD-
5
TxRxD-
5
Shield Shield Shield
PIN 1
PIN 8
FRONT
NOTE: The shield should be grounded at ONLY ONE location.
Only pins 4 and 5 on the RJ45 plug should be wired. The other pins on the PowerFlex 400 RJ45 socket contain power, etc. for other Rockwell
Automation peripheral devices and must not be connected.
Wiring terminations on the master controller will vary depending on the master controller used and “TxRxD+” and “TxRxD-” are shown for illustration purposes only. Refer to the master controller’s user manual for network terminations. Note that there is no standard for the “+” and
“-” wires, and consequently Modbus device manufacturers interpret them differently. If you have problems with initially establishing communications, try swapping the two network wires at the master controller.
E-2
Modbus RTU Protocol
Standard RS485 wiring practices apply. Termination resistors need to be applied at each end of the network cable. RS485 repeaters may need to be used for long cable runs, or if greater than 32 nodes are needed on the network.
Parameter Configuration
The following PowerFlex 400 parameters are used to configure the drive to operate on a network.
Parameter Details
P036 [Start Source] Set to 5 “RS485 (DSI) Port” if Start is controlled from the network.
P038 [Speed Reference] Set to 5 “RS485 (DSI) Port” if the Speed Reference is controlled from the network.
Reference
C102 [Comm Format] Sets the transmission mode, data bits, parity and stop bits for the RS485 (DSI) Port. All nodes on the network must be set to the same setting.
C103 [Comm Data Rate] Sets the data rate for the RS485 (DSI) Port. All nodes on the network must be set to the same data rate.
C104 [Comm Node Addr] Sets the node address for the drive on the network.
Each device on the network requires a unique node address.
C105 [Comm Loss Action] Selects the drive’s response to communication problems.
C106 [Comm Loss Time] Sets the time that the drive will remain in communication loss before the drive implements C105
[Comm Loss Action].
C107 [Comm Write Mode] Determines whether parameter changes made over communication port are saved or stored in RAM only. If they are stored in RAM, the values will be lost at power-down.
Supported Modbus Function Codes
The peripheral interface (DSI) used on PowerFlex 400 drives supports some of the Modbus function codes.
Modbus Function Code
03
06
16 (10 Hexadecimal)
Command
Read Holding Registers
Preset (Write) Single Register
Preset (Write) Multiple Registers
Important: Modbus devices can be 0-based (registers are numbered starting at 0) or 1-based (registers are numbered starting at
1). Depending on the Modbus Master used, the register addresses listed on the following pages may need to be offset by +1. For example, Logic Command may be register address 8192 for some master devices (e.g. ProSoft
3150-MCM SLC Modbus scanner) and 8193 for others
(e.g. PanelViews).
Modbus RTU Protocol
E-3
Writing (06) Logic Command Data
The PowerFlex 400 drive can be controlled via the network by sending
Function Code 06 writes to register address 8192 (Logic Command).
P036 [Start Source] must be set to 5 “RS485 (DSI) Port” in order to accept the commands.
Address (Decimal)
(1)
8192
Bit(s)
0
1
2
3
5,4
6
7
9,8
11,10
14,13,12
Logic Command
Description
1 = Stop, 0 = Not Stop
1 = Start, 0 = Not Start
1 = Jog, 0 = No Jog
1 = Clear Faults, 0 = Not Clear Faults
00 = No Command
01 = Forward Command
10 = Reverse Command
11 = No Command
1 = Local Control
(1)
, 0 = Comm Control
1 = MOP Increment, 0 = Not Increment
00 = No Command
01 = Accel Rate 1 Enable
10 = Accel Rate 2 Enable
11 = Hold Accel Rate Selected
00 = No Command
01 = Decel Rate 1 Enable
10 = Decel Rate 2 Enable
11 = Hold Decel Rate Selected
000 = No Command
001 = Freq. Source = P038 [Speed Reference]
010 = Freq. Source = A142 [Internal Freq]
011 = Freq. Source = Comms (Addr 8193)
100 = A143 [Preset Freq 0]
101 = A144 [Preset Freq 1]
110 = A145 [Preset Freq 2]
111 = A146 [Preset Freq 3]
1 = MOP Decrement, 0 = Not Decrement 15
Local Control causes the drive to use C108 [Start Source 2] and
C109 [Speed Ref 2] for start and
speed reference control.
Writing (06) Reference
The Speed Reference to a PowerFlex 400 drive can be controlled via the network by sending Function Code 06 writes to register address 8193
(Reference). P038 [Speed Reference] must be set to 5 “RS485 (DSI)
Port” in order to accept the Speed Reference.
Reference
Address (Decimal) Description
8193
A decimal value entered as xxx.xx where the decimal point is fixed. For example, a decimal “1000” equals 10.00 Hz and “543” equals 5.43 Hz.
E-4
Modbus RTU Protocol
Reading (03) Logic Status Data
The PowerFlex 400 Logic Status data can be read via the network by sending Function Code 03 reads to register address 8448 (Logic Status).
Address (Decimal) Bit(s)
0
1
2
3
4
5
6
8448
11
12
13
14
15
7
8
9
10
Error Codes
Description
1 = Ready, 0 = Not Ready
1 = Active (Running), 0 = Not Active
1 = Cmd Forward, 0 = Cmd Reverse
1 = Rotating Forward, 0 = Rotating Reverse
1 = Accelerating, 0 = Not Accelerating
1 = Decelerating, 0 = Not Decelerating
1 = Alarm, 0 = No Alarm
1 = Faulted, 0 = Not Faulted
1 = At Reference, 0 = Not At Reference
1 = Reference Controlled by Comm
1 = Operation Cmd Controlled by Comm
1 = Parameters have been locked
Digital Input 1 Status
Digital Input 2 Status
Digital Input 3 Status
Digital Input 4 Status
Reading (03) Feedback
The Feedback (Output Frequency) from the PowerFlex 400 drive can be read via the network by sending Function Code 03 reads to register address 8451 (Feedback).
Feedback
(1)
Address (Decimal) Description
8451
A xxx.xx decimal value where the decimal point is fixed. For example, a decimal “1234” equals 12.34 Hz and “300” equals 3.00 Hz.
(1)
Returns the same data as Reading (03) Parameter b001 [Output Freq].
Modbus RTU Protocol
Reading (03) Drive Error Codes
The PowerFlex 400 Error Code data can be read via the network by sending Function Code 03 reads to register address 8449 (Drive Error
Codes).
Logic Status
Address (Decimal) Value (Decimal) Description
0 No Fault
2
3
4
5
Auxiliary Input
Power Loss
Undervoltage
Overvoltage
13
15
29
33
6
7
8
12
Motor Stalled
Motor Overload
Heatsink Overtemperature
HW Overcurrent (300%)
Ground Fault
Load Loss
Analog Input Loss
Auto Restart Tries
8449
64
70
71
81
94
100
122
42
43
48
63
38
39
40
41
Phase U to Ground Short
Phase V to Ground Short
Phase W to Ground Short
Phase UV Short
Phase UW Short
Phase VW Short
Params Defaulted
Software Overcurrent
Drive Overload
Power Unit Fail
Net Loss
Communication Loss
Function Loss
Parameter Checksum Error
I/O Board Fail
E-5
Reading (03) and Writing (06) Drive Parameters
To access drive parameters, the Modbus register address equals the parameter number. For example, a decimal “1” is used to address
Parameter b001 [Output Freq] and decimal “39” is used to address
Parameter P039 [Accel Time 1].
Additional Information
Refer to
http://www.ab.com/drives/
for additional information.
E-6
Notes:
Modbus RTU Protocol
Appendix
F
Metasys N2
Appendix F provides information about controlling a PowerFlex 400 drive, setting its Reference, and accessing its parameters through configurable objects when the Metasys N2 network protocol is selected.
Topic
Using Percent (%) for the Reference
Page
Using Metasys Configurable Objects to Access Parameters F-6
Understanding Metasys N2
Metasys nodes are built up by the use of several virtual objects. The
Metasys N2 master performs read and write commands to these virtual objects, and the internal Metasys protocol firmware transfers/translates the data between these virtual objects and the drive.
When a read or write command occurs to a certain dedicated virtual object, data in the virtual objects is refreshed from or transferred to the drive.
The Metasys N2 master performs read and write commands to the virtual objects one at a time. The data types that are used in the virtual objects are binary input (BI), binary output (BO), analog input (AI), analog output (AO), and internal integer (ADI).
The Metasys N2 master also performs cyclic polling of all the virtual objects.
Metasys N2 Virtual Objects
!
A Metasys N2 node may contain up to 256 virtual objects in each of its seven different data types, called regions (
).
ATTENTION:
Risk of equipment damage exists. If a controller is programmed to write parameter data to Non-Volatile Storage (NVS) frequently, the NVS will quickly exceed its life cycle and cause the drive to malfunction. Do not create a program that frequently uses configurable outputs to write parameter data to NVS unless C107 [Comm
Write Mode] is set to option 1.
F-2
Metasys N2
Table F.1 Description of the Regions of a Virtual Object
Region Type
Region 1 Analog Input
Short Description
AI 32-bit, IEEE-standard floats
Region 2 Binary Input BI 1-bit
Region 3 Analog Output AO 32-bit, IEEE-standard floats
Region 4 Binary Output BO 1-bit
Region 5 Internal Float ADF 32-bit, IEEE-standard floats (Analog Data Float)
Region 6 Internal Integer ADI 16-bit (Analog Data Integer)
Region 7 Internal Byte DB 8-bit (Analog Data Byte)
Metasys N2 Data Types
Table F.2 Internal Structure of Metasys N2 Analog Input (AI)
8
9
10
11
12
2
3
Attribute Type
1 Byte
Byte
Float
Float
Float
Float
Float
Float
Description
Object Configuration
Object Status
Analog Input Value
Low Alarm Limit
Low Warning Limit
High Warning Limit
High Alarm Limit
Differential
Table F.3 Internal Structure of Metasys N2 Binary Input (BI)
Attribute Type
1 Byte
2 Byte
Description
Object Configuration
Object Status
Table F.4 Internal Structure of Metasys N2 Analog Output (AO)
2
3
Attribute
1
Type
Byte
Byte
Float
Description
Object Configuration
Object Status
Current Value
Table F.5 Internal Structure of Metasys N2 Binary Output (BO)
4
5
2
3
Attribute
1
Type
Byte
Byte
Integer
Integer
Integer
Description
Object Configuration
Object Status
Minimum On-Time
Minimum Off-Time
Maximum Cycle/Hour
Table F.6 Internal Structure of Metasys N2 Internal Integer (ADI)
Attribute Type
1 Byte
2 Integer
Description
Object Status
Current Value. Signed 16-bit.
Metasys N2
F-3
Network Points
BI
BI
BI
BI
BI
BI
Table F.7 Binary Inputs
BI
BI
BI
BI
BI
BI
BI
BI
BI
BI
BI
BI
BI
Network Point
Type
(NPT)
Address
(NPA)
1
2
3
4
5
6
7
8
9
10
11
12
13
Name
Ready
Active
Cmd Dir
Act Dir
Accel
Decel
Alarm
Fault
At Speed
Main Freq
Oper Cmd
Param Lock
Digital In 1
16
17
18
19
14
15
Digital In 2
Digital In 3
Digital In 4
Digital In 5
Digital In 6
Digital In 7
Description
Logic Status bit 00
Logic Status bit 01
Logic Status bit 02
Logic Status bit 03
Logic Status bit 04
Logic Status bit 05
Logic Status bit 06
Logic Status bit 07
Logic Status bit 08
Logic Status bit 09
Logic Status bit 10
Logic Status bit 11
Logic Status bit 12
(Drive Terminal #2)
Logic Status bit 13
(Drive Terminal #3)
Logic Status bit 14
(Drive Terminal #4)
Logic Status bit 15
(Drive Terminal #5)
Drive Terminal #6
Drive Terminal #7
Drive Terminal #8
On
On
On
On
ON (“1”)
Ready
Active
Forward
Forward
Accelerating
Decelerating
Alarm
Fault
At Reference
Comm Controlled
Comm Controlled
Locked
On
On
On
Off
Off
Off
Off
OFF (“0”)
Not Ready
Not Active
Reverse
Reverse
Not Accelerating
Not Decelerating
No Alarm
No Fault
Not at Reference
Not Comm Controlled
Not Comm Controlled
Not Locked
Off
Off
Off
Table F.8 Analog Inputs
AI
AI
AI
AI
AI
AI
AI
AI
AI
Network Point
Type
(NPT)
AI
Address
(NPA)
1
2
3
4
5
8
9
6
7
10
AI
AI
AI
11
12
13
Name
Feedback
Speed
Current
Description
Feedback d323 [Output RPM] b003 [Output Current]
DC Bus Volts b005 [DC Bus Voltage]
Last Fault b307 [Fault 1 Code]
2nd Fault
Analog In 1 b308 [Fault 2 Code]
Drive Analog Input #1 (Drive Terminal #13)
Analog In 2
Read Value
User In 1
User In 2
User In 3
User In 4
Drive Analog Input #2 (Drive Terminal #17)
Read value of Param. selected by AO 10
User-defined Input 1
(Param. selected via ADI 1)
User-defined Input 2
(Param. selected via ADI 2)
User-defined Input 3
(Param. selected via ADI 3)
User-defined Input 4
(Param. selected via ADI 4)
V
1
1
%
%
Units
%
RPM
A
Min/Max
0/100
0/24000
0.00/Rated
× 2
0/820
1/100
1/100
–
–
Varies by the parameter selected.
F-4
Metasys N2
Table F.9 Binary Outputs
BO
BO
BO
BO
BO
BO
BO
BO
BO
BO
Network Point
Type
(NPT)
Address
(NPA)
BO
BO
BO
BO
1
2
3
4
9
10
11
12
7
8
5
6
13
14
BO
BO
BO
BO
BO
15
16
17
18
19
Values
Name Description ON (“1”)
Run Enable Logic Command bit 00
Start/Stop Logic Command bit 00 & 01
Enable
Start
Jog Logic Command bit 02
Clear Faults Logic Command bit 03
Fwd/Rev
Not Used
Logic Command bit 04 & 05
Logic Command bit 06
Jog
Clear Flts
Forward
–
MOP Inc
Accel 1
Accel 2
Decel 1
Decel 2
Ref Sel 1
Ref Sel 2
Ref Sel 3
Logic Command bit 07
Logic Command bit 08
Logic Command bit 09
Logic Command bit 10
Logic Command bit 11
Logic Command bit 12
Logic Command bit 13
Logic Command bit 14
OFF (“0”)
Stop (Coast)
Stop (Normal)
Not Jog
Not Clear Flts
Reverse
–
Increment
Accel Rate 1
Accel Rate 2
Decel Rate 1
Not Increment
Not Accel 1
Not Accel 2
Not Decel 1
Not Decel 2 Decel Rate 2
BO
14 13 12
0 0 0 = No Command
0 0 1 = P038 [Speed Reference]
0 1 0 = A142 [Internal Freq]
0 1 1 = Comm - Address 8193
(1)
1 0 0 = A143 [Preset Freq 0]
MOP Dec Logic Command bit 15
Pnl Lock Lock-out Drive Front Panel
Digital Out 1 Relay #1 on Drive
(Drive Terminal R1, R2, R3)
Digital Out 2 Relay #2 on Drive
(Drive Terminal R4, R5, R6)
Opto Out Terminal #19
1 0 1 = A144 [Preset Freq 1]
1 1 0 = A145 [Preset Freq 2]
1 1 1 = A146 [Preset Freq 3]
Decrement Not Decrement
Lock
On
Unlock
Off
On
On
Off
Off
(1)
See Writing (06) Reference on
.
Table F.10 Analog Outputs
AO
AO
AO
AO
AO
AO
AO
Network Point
Type
(NPT)
Address
(NPA)
AO
AO
AO
AO
1
2
3
4
5
6
7
8
9
10
11
AO
AO
AO
12
13
14
Name
Reference
Accel 1
Description
Reference
P039 [Accel Time 1]
Decel 1 P040 [Decel Time 1]
Mtr OL Current P033 [Motor OL Current]
PID Setpoint A157 [PID Setpoint]
Analog Out 1 Drive Analog Output #1 (T084)
Analog Out 2 Drive Analog output #2 (T087)
Write Param # Param. number to write in AO 9
Write Value Write value of param. selected by AO 8
Read Param # Param. number to read in AI 9
User Out 1
User Out 2
User-defined Output 1
(Param. selected via ADI 5)
User-defined Output 2
(Param. selected via ADI 6)
User Out 3
User Out 4
User-defined Output 3
(Param. selected via ADI 7)
User-defined Output 4
(Param. selected via ADI 8)
Units
%
Secs
Secs
A
%
%
%
–
Min/Max
0/100
0.0/600.0
0.0/600.0
0.0/Rated
0/100
–
–
× 2
0 to Max Param.
Based on AO 8 selected param.
– 0 to Max Param.
Varies by the parameter selected.
Metasys N2
F-5
Table F.11 Internal Integer
Network Point
Type
(NPT)
ADI
Address
(NPA)
1
ADI
ADI
ADI
ADI
ADI
ADI
ADI
2
3
4
5
6
7
8
Name
Param# IN1
Param# IN2
Param# IN3
Description
User IN 1 (AI 10)
Data Source (Param#)
User IN 2 (AI 11)
Data Source (Param#)
User IN 3 (AI 12)
Data Source (Param#)
Param# IN4 User IN 4 (AI 13)
Data Source (Param#)
Param# OUT1 User OUT 1 (AO 11)
Data Source (Param#)
Param# OUT2 User OUT 2 (AO 12)
Data Source (Param#)
Param# OUT3 User OUT 3 (AO 13)
Data Source (Param#)
Param# OUT4 User OUT 4 (AO 14)
Data Source (Param#)
Min/Max Default
0/Max Drive Params.
b001 [Output Freq] (Hz)
0/Max Drive Params.
b011 [Elapsed MWh]
0/Max Drive Params.
b012 [Elapsed Run Time]
0/Max Drive Params.
b014 [Drive Temperature]
0/Max Drive Params.
A154 [PID Gain]
0/Max Drive Params.
A155 [PID Integral Time]
0/Max Drive Params.
A156 [PID Diff Rate]
0/Max Drive Params.
A158 [PID Deadband]
Using Percent (%) for the Reference
The Reference (AO 1) for Metasys N2 is set as a percentage from 0% to
+100%.
100%
0%
0
Pr. P035 [Maximum Freq] Value
Table F.12 Example Speed Reference and Feedback for a PowerFlex 400
(P035 = 60 Hz)
Percent
Reference (AO 1)
Speed
100%
50%
60 Hz
30 Hz
25%
0%
15 Hz
0 Hz
Speed
60 Hz
30 Hz
15 Hz
0 Hz
Feedback (AI 1)
Percent
100%
50%
25%
0%
F-6
Metasys N2
Using Metasys Configurable Objects to Access
Parameters
Configurable objects are inputs and outputs that let you read and write parameter values. These objects handle only 16-bit parameter values.
Reading Parameter Values
The configurable points may show any parameter in the drive by configuring the Param# for INx point. The drive reads the value of the parameter configured in the Param# for INx point and shows the result in the User INx point. The Param# for INx’s default to commonly accessed parameters and can be changed if desired. A “0” disables the fetching of
data and a “0” is returned in the respective User INx. See Figure F.1
and
.
Figure F.1 Configurable Input Point Operation Objects Inputs
Controller
Param# for INx
ADI
Request
Drive
Response Data
AI
User
INx
Table F.13 Configurable Objects: Inputs
AI
AI
AI
AI
Network Point
Type
(NPT)
Address
(NPA)
10
11
12
13
Name
User IN1
User IN2
User IN3
User IN4
Description Default
User-defined Input 1 0
User-defined Input 2 0
User-defined Input 3 0
User-defined Input 4 0
ADI
ADI
ADI
ADI
1
2
3
4
Param# for IN1 User IN1 (AI 10)
Data Source (Param#)
Param# for IN2 User IN2 (AI 11)
Data Source (Param#)
Param# for IN3 User IN3 (AI 12)
Data Source (Param#)
Param# for IN4 User IN4 (AI 13)
Data Source (Param#) b001 [Output Freq] (Hz) b011 [Elapsed MWh] b012 [Elapsed Run Time] b014 [Drive Temp]
Metasys N2
F-7
Writing Parameter Values
!
ATTENTION: Risk of equipment damage exists. If configurable outputs are programmed to write parameter data to Non-Volatile
Storage (NVS) frequently, the NVS will quickly exceed its life cycle and cause the drive to malfunction. Do not create a program that frequently uses configurable outputs to write parameter data to NVS.
These outputs are written each time the User OUTx point is written from the network.
The Param# for OUTx’s default to commonly accessed parameters and can be changed if desired. A value of “0” in the Param# for OUTx field disables the writing of data for that specific point.
Figure F.2 Configurable Objects: Outputs
Controller
Param# for OUTx
ADI
Drive
User
OUTx
AO
Table F.14 Configurable Objects: Outputs
Network Point
Type
(NPT)
Address
(NPA)
AO
AO
AO
AO
ADI
6
7
8
9
5
Description
User OUT1
User OUT2
User OUT3
User OUT4
User OUT1 (A06)
Destination (Param#)
ADI
ADI
ADI
6
7
8
Range
Varies by the parameter selected by Param# for
OUTx.
User OUT2 (A07)
Destination (Param#)
User OUT3 (A08)
Destination (Param#)
User OUT4 (A09)
Destination (Param#)
0 (not in use), 1 to maximum # of drive parameters
0 (not in use), 1 to maximum # of drive parameters
0 (not in use), 1 to maximum # of drive parameters
0 (not in use), 1 to maximum # of drive parameters
0
0
Default
0
0
A154 [PID Prop Gain]
A155 [PID Integ Time]
A156 [PID Diff Rate]
A158 [PID Deadband]
F-8
Notes:
Metasys N2
Appendix
G
P1 – Floor Level Network (FLN)
Appendix G provides information about controlling a PowerFlex 400 drive, setting its Reference, and accessing its parameters through configurable points when the P1-FLN protocol is selected. The P1-FLN protocol is a serial communication protocol used by the Siemens
APOGEE
®
system.
Topic
Using Percent (%) for the Reference
Using P1 Configurable Points to Access Parameters
Page
Understanding P1-FLN
The P1-FLN master performs read and write commands to certain points, and the internal P1-FLN protocol firmware transfers/translates the data between these points and the drive.
When a read or write command occurs to a certain point, data in the point is refreshed from or transferred to the drive.
The P1-FLN master also performs cyclic polling of all the virtual objects.
P1-FLN Points
!
A P1-FLN node may contain up to 99 points.
ATTENTION:
Risk of equipment damage exists. If a controller is programmed to write parameter data to Non-Volatile Storage (NVS) frequently, the NVS will quickly exceed its life cycle and cause the drive to malfunction. Do not create a program that frequently uses configurable outputs to write parameter data to NVS unless C107 [Comm
Write Mode] is set to option 1.
G-2
P1 – Floor Level Network (FLN)
Network Points
Table G.1 Point Database for Application 2735
{48}
{49}
{50}
{51}
{44}
{45}
{46}
{47}
{40}
{41}
{42}
{43}
{36}
{37}
{38}
{39}
{60}
{61}
{62}
{63}
{64}
{52}
{53}
{54}
{55}
30
31
32
33
{24}
{25}
{26}
{29}
{11}
{12}
{13}
20
{21}
{22}
{23}
Point
Number
01
02
{03}
{04}
{05}
{06}
{07}
{08}
{09}
Point
Type Subpoint Name
Factory
Default
(SI Units)
LAO CTLR ADDRESS 99
LAO APPLICATION 2735
LAI FREQ OUTPUT
LAI PCT OUTPUT
LAI SPEED
LAI CURRENT
0
0
0
0
LAI
LAI
LAI
TORQUE
POWER
DRIVE TEMP
0
0
0
0
0
0
AMPS
HP
(KW)
DEG F
(DEG C)
MWH LAI DRIVE MWH
LAI
LAI
RUN TIME
DC BUS VOLT
LAO OVRD TIME
LDI FWD.REV MON
LDO CMD FWD.REV
LDI RUN.STOP MON
LDO RUN ENABLE
LDO DAY NGT
LAO CURRENT LIMT
*1
LAO ACCEL TIME 20
LAO DECEL TIME
LDO KEYPAD LOCK
1
FWD
FWD
STOP
LDO CMD RUN.STOP
STOP
LDI READY READY
STOP
DAY
20
HRS
VOLTS
HRS
–
–
–
–
–
–
–
AMPS
SEC
SEC
UNLOCK –
LAO READ PARAM
LAI READ VALUE
LAO WRITE PARAM
LAO WRITE VALUE
0
0
0
0
–
–
–
–
–
–
Engineering
Units
(SI Units)
HZ
PCT
RPM
AMPS
LDO DIGITAL OUT1
LDO DIGITAL OUT2
LDO DIGITAL OUT3
LDO OPT RELAY 1
LDO OPT RELAY 2
LDO OPT RELAY 3
LDO OPT RELAY 4
LDO OPT RELAY 5
LDO OPT RELAY 6
LDI DIGITAL IN 1
LDI DIGITAL IN 2
LDI DIGITAL IN 3
LDI DIGITAL IN 4
LDI DIGITAL IN 5
LDI DIGITAL IN 6
LDI DIGITAL IN 7
LAI INPUT REF 1
LAI INPUT REF 2
LAO ANALOG OUT 1
LAO ANALOG OUT 2
LAI LAST FAULT
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
0
0
0
0
0
–
–
–
–
–
–
–
–
*3
*3
PCT
PCT
–
–
–
–
–
–
–
–
–
1
1
1
1
1
1
1
1
1
1
0.1
0.02
1
1
0.02
1
1
1
1
1
1
1
10
1
1
1
Slope
(SI Units)
0.01
0.1
1
0.1
0.1
0.1333
(0.1)
1.8
(1)
0.1
1
1
0.1
0.1
0.1
0.1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
(0)
32
(0)
0
0
0
Intercept
(SI Units) On Text Off Text
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
REV
REV
RUN
–
FWD
FWD
STOP
RUN
READY
STOP
NOTRDY
ENABLE STOP
NIGHT DAY
–
–
–
LOCK
–
–
–
UNLOCK
–
–
–
–
–
–
–
–
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
–
–
–
–
–
–
–
–
–
–
P1 – Floor Level Network (FLN)
G-3
Table G.1 Point Database for Application 2735
{84}
{85}
{86}
{87}
{80}
{81}
{82}
{83}
{88}
{92}
{93}
{94}
{99}
{76}
{77}
{78}
{79}
{72}
{73}
{74}
{75}
Point
Number
65
66
67
68
{70}
{71}
Point
Type Subpoint Name
LAO PID GAIN
LAO PID INT TIME
1
2
Factory
Default
(SI Units)
LAO PID DIF RATE
LAO PID SETPOINT
0
0
LDI CMD DIR MON FWD
LDI ACCELERATING OFF
LDI DECELERATING OFF
LDI ALARM NORMAL
–
–
LDI AT SPEED
LDI MAIN FREQ
OFF
OFF
–
–
LDI OPER CMD
LDI PARAM LOCK
OFF –
UNLOCK –
LDO JOG OFF
LDO LOCAL CNTRL *4 OFF
–
–
Engineering
Units
(SI Units)
PTC
SEC
Slope
(SI Units)
0.01
0.1
–
–
PERSEC *2 0.01
PTC 0.1
1
1
1
1
1
1
1
1
1
1
LDO MOP INC
LDO ACCEL RATE 1
LDO ACCEL RATE 2
LDO DECEL RATE 1
LDO DECEL RATE 2
LDO REF SELECT 1
LDO REF SELECT 2
LDO REF SELECT 3
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
LDO MOP DEC
LAO REFERENCE
LDI OK.FAULT
LDO RESET FAULT
LAO ERROR STATUS 0
OFF
0
OK –
NORMAL –
–
–
PCT
–
–
–
–
–
–
–
–
1
1
1
1
1
1
1
1
1
1
1
0.01
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Intercept
(SI Units) On Text Off Text
–
–
–
–
–
–
REV
ON
–
–
FWD
OFF
ON OFF
ALARM NORMAL
ON
ON
ON
LOCK
ON
ON
OFF
OFF
OFF
UNLOCK
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
–
OFF
–
FAULT OK
RESET NORMAL
– – a.
Points not listed are not used in this application.
b.
A single value in a column means that the value is the same in English units and in SI units.
c.
Point numbers that appear in brackets { } may be unbundled at the field panel.
*1 Depends on drive model
*2 1 / Secs
*3 Depending on configuration, units can be volts or milliamperes.
*4 Local Control causes the drive to use
[Start Source 2] and
[Speed Ref 2] for start and speed reference control.
G-4
P1 – Floor Level Network (FLN)
Table G.2 Point Database for Application 2735
55
60
61
62
51
52
53
54
47
48
49
50
43
44
45
46
63
64
65
66
67
68
39
40
41
42
33
36
37
38
29
30
31
32
23
24
25
26
13
20
21
22
08
09
11
12
04
05
06
07
Point Number
01
02
03
OPT RELAY 1
OPT RELAY 2
OPT RELAY 3
OPT RELAY 4
OPT RELAY 5
OPT RELAY 6
DIGITAL IN 1
DIGITAL IN 2
DIGITAL IN 3
DIGITAL IN 4
DIGITAL IN 5
DIGITAL IN 6
DIGITAL IN 7
INPUT REF 1
INPUT REF 2
ANALOG OUT 1
ANALOG OUT 2
LAST FAULT
PID GAIN
PID INT TIME
PID DIFF RATE
PID SETPOINT
Subpoint Name
CTLR ADDRESS
APPLICATION
FREQ OUTPUT
PCT OUTPUT
SPEED
CURRENT
TORQUE
POWER
DRIVE TEMP
DRIVE MWH
RUN TIME
DC BUS VOLT
OVRD TIME
FWD.REV MON
CMD FWD.REV
RUN.STOP MON
CMD RUN.STOP
READY
RUN ENABLE
DAY NGT
CURRENT LIMIT
ACCEL TIME 1
DECEL TIME 1
KEYPAD LOCK
READ PARAM #
READ VALUE
WRITE PARAM #
WRITE VALUE
DIGITAL OUT 1
DIGITAL OUT 2
DIGITAL OUT 3 b010 b014 b011 b012
–
– b005
–
Parameter
C104
– b001 d322 d323 b003 b013 b066, bit 1 (Running)
– d302, bit 2 (I/O Terminal 01)
–
–
P033
P039
P040
–
–
A198
–
–
T055, T056
T060, T061
T065, T066
T085 b007
A154
A155
A156
A157
R221, R222 *1
R224, R225 *1
R227, R228 *1
R230, R231 *1
R233, R234 *1
R236, R237 *1 d302, bit 0 (I/O Terminal 02) d302, bit 1 (I/O Terminal 03) d302, bit 2 (I/O Terminal 01) d302, bit 3 (I/O Terminal 05) d302, bit 4 (I/O Terminal 06) d302, bit 5 (I/O Terminal 07) d302, bit 6 (I/O Terminal 08) d305 d306
T082
P1 – Floor Level Network (FLN)
Table G.2 Point Database for Application 2735
88
92
93
94
99
84
85
86
87
80
81
82
83
76
77
78
79
72
73
74
75
Point Number
70
71
Subpoint Name
CMD DIR MON
ACCELERATING
DECELERATING
ALARM
AT SPEED
MAIN FREQ
OPER CMD
PARAM LOCK
JOG
LOCAL CNTRL
MOP INC
ACCEL RATE 1
ACCEL RATE 2
DECEL RATE 1
DECEL RATE 2
REF SELECT 1
REF SELECT 2
REF SELECT 3
MOP DEC
REFERENCE
OK.FAULT
RESET FAULT
ERROR STATUS
–
–
–
–
–
–
– b022
–
Parameter
b006, bit 2 (Forward) b006, bit 3 (Accelerating) b006, bit 4 (Decelerating)
–
– d301 (Digit 0)
–
–
–
–
–
– d301 (Digit 1)
–
*1 These parameters affect the operation of an optional auxiliary relay board.
G-5
G-6
P1 – Floor Level Network (FLN)
Using Percent (%) for the Reference
The Reference (Point 92) for P1 is set as a percentage from 0% to
+100%.
100%
0%
0 Pr. P035 [Maximum Freq] Value
Table G.3 Example Speed Reference and Feedback for a PowerFlex 400
(P035 = 60 Hz)
Reference (Point 92)
Percent Speed
100%
50%
60 Hz
30 Hz
25%
0%
15 Hz
0 Hz
Speed
60 Hz
30 Hz
15 Hz
0 Hz
PCT Output (Point 4)
Percent
100%
50%
25%
0%
P1 – Floor Level Network (FLN)
G-7
Using P1 Configurable Points to Access Parameters
Configurable points are inputs and outputs that let you read and write parameter values. These objects handle only 15-bit parameter values
(0 – 32767).
Important: If a parameter has a decimal point, the value must be properly scaled by the user. For example, Accel Time has two decimal places. To use the value 60.00, the scaled value 6000 must be communicated to the drive. The scaled value 6000 will be returned.
Reading Parameter Values
The configurable points may show any parameter in the drive by configuring the Param# in the Read Param point. The drive reads the value of the parameter configured in the Param# for the Read Param point and shows the result in the Read Value point. The Param# for the
Read Param point default to commonly accessed parameters and can be changed if desired. A “0” disables the fetching of data and a “0” is
returned in the Read Value point. See Figure G.1
Figure G.1 Configurable Input Point Operation
Controller
Set Point 36 with
Param# to Read
Data From.
Drive
Set Point 37 to get
Data of Param# in
Point 36.
Table G.4 Configurable Points: Inputs
Point Name
36 Read Param
37 Read Value
Description
Param# to read value
Value of parameter specified by Point 36
Default
0
0
G-8
P1 – Floor Level Network (FLN)
Writing Parameter Values
These outputs are written each time the Write Value point is written from the network.
The Param# for Write Param point’s default to commonly accessed parameters and can be changed if desired. A value of “0” in the Param# for Write Param point field disables the writing of data.
Figure G.2 Configurable Output Point Operation
Controller
Set Point 38 with
Param# to Read
Data To.
Drive
Write Point 39 to
Write Data to
Param# in Point 38.
Table G.5 Configurable Points: Outputs
Point Name
38 Write Param
39 Write Value
Description
Param# to write value
Default
0
New value of parameter specified by Point 38 0
Index
A
AC Supply
B
Before Applying Power, 2-1, 2-2
C
Catalog Number Explanation, P-4
Circuit Breakers
Command Sources for Start and
Common Symptoms and Corrective
Control, 2 and 3 Wire, 1-24, 1-27
D
Dimensions
Display, 2-3, 2-4, 2-6, 2-7, 2-8, 2-9
Distribution Systems, Ungrounded,
E
EMC/RFI
F
Faults
Fuses
G
Grounding
H
Index-2
I/O
I
Input Power Conditioning, 1-10
Interference, EMC/RFI, 1-31, 1-34
K
L
LEDs, 2-3, 2-4, 2-6, 2-7, 2-8, 2-9
M
Metasys N2
Mounting Options and Clearances,
O
P
Parameter
Parameters
point map
Power Conditioning, Input, 1-10
Power Connections, Single-Phase,
Powering Up the Drive, 2-1, 2-2
R
Reflective Wave Protection, 1-16
Repeated Start/Stop Precautions,
RWR (Reflective Wave Reducer),
S
Short Circuit Protection, 1-12
Single-Phase Input Power
Start and Speed Reference Selection
Status LEDs, 2-3, 2-4, 2-6, 2-7, 2-8,
T
Terminal Block
Three Wire Control, 1-24, 1-27
U
W
Block Diagram, 1-21, 1-22, 1-23
Index-3
Index-4
*T305*
5011625905-T305 www.rockwellautomation.com
Power, Control and Information Solutions Headquarters
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640
Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846
Publication 22C-UM001F-EN-P – October 2006
Supersedes 22C-UM001E-EN-P – November 2005 Copyright © 2006 Rockwell Automation, Inc. All rights reserved.

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Key features
- Adjustable frequency control
- Digital inputs
- Analog inputs and outputs
- RS485 communications
- Fan and pump applications
- Integral keypad for parameter adjustment
- Fault detection and protection
- Modular design
- EMI filtering
- Bus regulator