Alliance Laundry Systems 170 User manual

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Alliance Laundry Systems 170 User manual | Manualzz
On-Premise
Laundry
Planning
Handbook
TMB1268C
TMB1268C
120 and 170 Pound Tumblers
Through Serial No. 0907000048
Refer to Installation manual for full instructions.
4-08-45R4
June 2011
Table of
Contents
Tumblers – 120 and 170 .....................................................................
Introduction......................................................................................
Model Identification ..................................................................
Specifications and Dimensions ........................................................
120 Pound Tumbler Dimensions and
Exhaust Outlet Locations .........................................................
170 Pound Tumbler Dimensions and
Exhaust Outlet Locations .........................................................
Electric and Gas Connection Locations for
Gas Models...............................................................................
Electric and Steam Connection Locations for
Steam Models...........................................................................
Installation........................................................................................
Pre-Installation Inspection .........................................................
Tumbler Enclosure.....................................................................
Exhaust Requirements .....................................................................
Layout ........................................................................................
Make-Up Air..............................................................................
Venting ......................................................................................
Individual Venting .....................................................................
Manifold Venting.......................................................................
Electrical Requirements ...................................................................
2
2
2
4
5
6
7
8
9
9
10
11
11
11
11
12
14
17
© Published by permission of the copyright owner.
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
1
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
4-08-45
Tumblers – 120 and 170
Introduction
TMB1268C
TMB1268C
Model Identification
120 Pound
170 Pound
IPD120G2-IT120L
IPD170G2-IT170L
Gas
IPD120G2-IT120N
IPD170G2-IT170N
Steam/Thermal Oil
IPD120S2-IT120S
IPD120S2-IT120T
IPD170S2-IT170S
IPD170S2-IT170T
Includes models with the following control suffixes:
RD – reversing DMP OPL
RQ – reversing dual digital timer
4-08-45
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2
Tumblers – 120 and 170
1
1
120 POUND TUMBLER
170 POUND TUMBLER
TMB1298N
TMB1298N
1
Serial Plate
Conversion Table
Multiply
To Obtain
Multiply
By
To Obtain
Btu
0.252
kCal
Pounds/sq. inch
0.06895
Btu
1055
Joules
Pounds/sq. inch
0.070
kg/sq. cm
Inch
25.4
Millimeters
Pounds (lbs.)
0.454
Kilograms
Inches W.C.
0.036
Pounds/sq. inch
Boiler Horsepower
33,479
Btu/hr.
Inches W.C.
0.249
kPa
Boiler Horsepower
34.5
lbs. steam/hr.
lb./inch (psi)
6.895
kPa
CFM
0.471
liters/second
ft.3
28.32
Liters
kW
3414
Btu/hr.
2
3
By
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Bars
4-08-45
Tumblers – 120 and 170
Specifications and Dimensions
Specifications
120 Pound
170 Pound
Noise level measured during operation
at operator position of 3.3 feet (1 meter)
in front of machine and 5.2 feet
(1.6 meters) from floor.
66 dBA
66 dBA
44 x 41
(1118 x 1041)
50.75 x 42.5
(1289 x 1080)
120
(54.4)
170
(77.1)
0.75
0.75
1
3
Air Outlet Diameter:
Inches (mm)
10
(254)
12
(300)
Maximum Static Back Pressure:
W.C.I. (mbar)
0.3
(0.8)
0.3
(0.8)
Maximum Airflow:
C.F.M (L/sec.)
1600
(755)
2450
(1156)
Cylinder Size:
Inches (mm)
Cylinder Capacity dry weight:
Pounds (kg)
Cylinder Motor Horsepower
Fan Motor Horsepower
Gas Models
Net Weight (approximate):
Pounds (kg)
Gas Connection
Gas Burner Rating:
Btu/hr. (Mj/hr.)
1275
(580)
1575
(716)
3/4 in. NPT
1 in. NPT
300,000
(316)
395,000
(421)
Steam Models
Net Weight (approximate):
Pounds (kg)
Steam Connection
Steam Coil Rating at 100 psig:
Boiler Horsepower (Btu/hr.)
(recommended operating pressure
80-100 psig)
1375
(625)
1675
(761)
3/4 in. NPT inlet
3/4 in. NPT outlet
3/4 in. NPT inlet
1 in. NPT outlet
11.7
(405,000)
18.8
(648,000)
N/A = Not Applicable
4-08-45
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4
Tumblers – 120 and 170
120 Pound Tumbler Dimensions and
Exhaust Outlet Locations
TOP VIEW OF
EXHAUST
DUCT
W
X
V
H
I
U
B
A
Y
Z
C
F
D
E
G
TMB2333N
TMB2333N
Cabinet Dimensions
Models
A
B
C
D
E
F
G
H
I
120L/N
31.38 in.
(797 mm)
32.5 in.
48.91 in.
49.91 in.
67.92 in.
45.38 in.
46.38 in.
85.7 in.
70 in.
(826 mm) (1242 mm) (1268 mm) (1725 mm) (1153 mm) (1178 mm) (2177 mm) (1778 mm)
120S
31.38 in.
(797 mm)
32.5 in.
48.91 in.
49.91 in.
67.92 in.
45.38 in.
46.38 in.
83.5 in.
70 in.
(826 mm) (1242 mm) (1268 mm) (1725 mm) (1153 mm) (1178 mm) (2121 mm) (1778 mm)
Refer to Position and Level the Tumbler to temporarily reduce the heights of these models.
Exhaust Outlet Dimensions and Locations
5
Models
U
V
W
X
Y
Z
120L/N
63.45 in.
(1612 mm)
8.44 in.
(214 mm)
5 in.
(127 mm)
8.18 in.
(208 mm)
6.82 in.
(173 mm)
8.18 in.
(208 mm)
120S
60.7 in.
(1542 mm)
8.44 in.
(214 mm)
5 in.
(127 mm)
8.18 in.
(208 mm)
6.82 in.
(173 mm)
8.18 in.
(208 mm)
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
4-08-45
Tumblers – 120 and 170
170 Pound Tumbler Dimensions and
Exhaust Outlet Locations
TOP VIEW OF
EXHAUST
DUCT
X
Y
W
H
I
B
V
A
C
F
D
E
G
TMB2334N
Cabinet Dimensions
Models
A
33.86 in.
170L/N/S (860 mm)
B
C
D
E
F
G
H
I
32.5 in.
50.75 in.
51.75 in.
68.85 in.
52.12 in.
53.12 in.
94 in.
75.12 in.
(826 mm) (1289 mm) (1314 mm) (1749 mm) (1324 mm) (1349 mm) (2388 mm) (1908 mm)
Refer to Position and Level the Tumbler to temporarily reduce the heights of these models.
Exhaust Outlet Dimensions and Locations
4-08-45
Models
V
W
X
Y
170L/N/S
42.38 in.
(1076 mm)
6.75 in.
(171 mm)
6 in.
(152 mm)
7 in.
(178 mm)
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6
Tumblers – 120 and 170
Electric and Gas Connection Locations
for Gas Models
C
A
A
C
B
B
D
D
170L/N
120L/N
TMB1301N
Electrical Connection
Models
Non-CE
CE
Gas Connection
A
B
C
D
Diameter
120L/N
27.63 in.
(702 mm)
72.24 in.
(1835 mm)
12.78 in.
(325 mm)
70.12 in.
(1781 mm)
3/4 in. NPT
170L/N
31.12 in.
(790 mm)
76.11 in.
(1933 mm)
14.5 in.
(368 mm)
77.38 in.
(1965 mm)
1 in. NPT
120L/N
19.69 in.
(500 mm)
74.98 in.
(1904 mm)
12.78 in.
(325 mm)
70.12 in.
(1781 mm)
3/4 in. NPT
170L/N
23.18 in.
(589 mm)
78.85 in.
(2003 mm)
14.5 in.
(368 mm)
77.38 in.
(1965 mm)
1 in. NPT
NOTE: These figures are approximate dimensions only.
7
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4-08-45
Tumblers – 120 and 170
Electric and Steam Connection Locations
for Steam Models
A1
A2
A1
A2
C
C
B2
B1
B2
B1
D
E
F
D
120S
E
F
170S
TMB1461N
Steam Inlet
Models
Diameter
3/4 in. NPT
120S
3/4 in. NPT
170S
Diameter
3/4 in. NPT
120S
1 in. NPT
170S
4-08-45
F
82.75 in.
(2102 mm)
88 in.
(2235 mm)
B1
34.625 in.
(879 mm)
44.625 in.
(1133 mm)
B2
13.125 in.
(333 mm)
8.75 in.
(222 mm)
D
68.5 in.
(1740 mm)
71.75 in.
(1822 mm)
Electrical Connection
Models
CE
A2
13.375 in.
(340 mm)
15.25 in.
(387 mm)
Steam Outlet
Models
Non-CE
A1
35.875 in.
(911 mm)
37.625 in.
(956 mm)
120S
170S
120S
170S
C
27.63 in. (702 mm)
31.12 in. (790 mm)
19.69 in. (500 mm)
23.18 in. (589 mm)
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
E
72.24 in. (1835 mm)
76.11 in. (1933 mm)
74.98 in. (1904 mm)
78.85 in. (2003 mm)
8
Tumblers – 120 and 170
Installation
Pre-Installation Inspection
Upon delivery, visually inspect the crate, carton and
parts for any visible shipping damage. If the crate,
carton, or cover is damaged or signs of possible
damage are evident, have the carrier note the condition
on the shipping papers before the shipping receipt is
signed, or advise the carrier of the condition as soon as
it is discovered.
Remove the crate and protective cover as soon as
possible and check the items listed on the packing list.
Advise the carrier of any damaged or missing articles
as soon as possible. A written claim should be filed
with the carrier immediately if articles are damaged or
missing.
IMPORTANT: Warranty is void unless tumbler is
installed according to instructions in this manual.
Installation should comply with minimum
specifications and requirements detailed herein,
and with applicable local gas fitting regulations,
municipal building codes, water supply regulations,
electrical wiring regulations, and any other
relevant statutory regulations. Due to varied
requirements, applicable local codes should be
thoroughly understood and all pre-installation
work arranged for accordingly.
9
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4-08-45
Tumblers – 120 and 170
Tumbler Enclosure
WARNING
To reduce the risk of severe injury, clearance of tumbler cabinet from combustible
construction must conform to the minimum clearances.
W056
1
3
2
4
5
6
7
TMB2020N
8
TMB2020N
NOTE: Shaded areas indicate adjacent structure.
1
0.5 in. (13 mm) recommended between machines for removal or installation.
2
Allow 2-4 in. (51-102 mm) opening at top of machine to aid in removal or installation. A removable trim piece
may be used to conceal the opening; zero clearance allowed for trim.
3
4 in. (102 mm) maximum header thickness
4
Minimum clearance permitted for remainder: Gas 4 in. (102 mm), Steam 12 in. (305 mm)
5
Guard
6
Provision for Make-Up Air
7
24 in. (610 mm) minimum, 36 in. (914 mm) recommended for maintenance purposes
8
0.25 in. (6 mm) recommended for removal or installation purposes, zero clearance allowed
Figure 1
4-08-45
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10
Tumblers – 120 and 170
Exhaust Requirements
WARNING
A drying tumbler produces combustible
lint. To reduce the risk of fire, the tumbler
must be exhausted to the outdoors.
W057
To reduce the risk of fire and accumulation
of combustible gases, DO NOT exhaust
tumbler air into a window well, gas vent,
chimney or enclosed, unventilated area
such as an attic wall, ceiling, crawl space
under a building, or concealed space of a
building.
W059
Layout
Whenever possible, install tumblers along an outside
wall where duct length can be kept to a minimum, and
make-up air can be easily accessed. Elbows and long
vents tend to increase drying time. Construction must
not block the airflow at the rear of the tumbler. Doing
so would prevent adequate air supply to the tumbler’s
combustion chamber.
Make-Up Air
A tumbler is forced air exhausted and requires
provisions for make-up air to replace the air exhausted
by the tumbler.
IMPORTANT: Do not obstruct the flow of
combustion and ventilation air.
Make-up air openings for a room containing
tumbler(s) and/or gas fired hot water heater or other
gravity vented appliances must be increased
sufficiently to prevent downdrafts in any of the vents
when all tumblers are in operation. Do not locate
gravity vented appliances between tumbler(s) and
make-up air openings. If it is necessary to duct makeup air to the tumbler(s), increase the area of the
ductwork by 25% to compensate for any restriction in
air movement.
Venting
WARNING
To reduce the risk of fire due to increased
static pressure, we do not recommend
installation of in-line secondary lint filters
or lint collectors. If secondary systems are
mandated, frequently clean the system to
assure safe operation.
W749
IMPORTANT: Installing in-line filters or lint
collectors will cause increased static pressure.
Failure to maintain the secondary lint system will
decrease tumbler efficiency and may void machine
warranty.
For maximum efficiency and minimum lint
accumulation, tumbler air must be exhausted to the
outdoors by the shortest possible route.
Models
Opening
Proper sized exhaust ducts are essential for proper
operation. All elbows should be sweep type. Exhaust
ducts must be assembled so the interior surfaces are
smooth, so the joints do not permit the accumulation
of lint. DO NOT use plastic or thin foil ducts – rigid
metal ducts are recommended. Use exhaust ducts
made of sheet metal or other noncombustible material.
DO NOT use sheet metal screws or fasteners on
exhaust pipe joints which extend into the duct and
catch lint. Use of duct tape or pop-rivets on all seams
and joints is recommended, if allowed by local code.
120 Pound
360 in.2 (2323 cm2)
free air
Verify that old ducts are thoroughly cleaned out before
installing new tumbler(s).
170 Pound
525 in.2 (3710 cm2)
free air
Make-up air openings should be as close to the
tumbler(s) as possible.
The required make-up air opening to the outside for
each tumbler is:
Required Make-Up Air Opening
(to the outside) for Each Tumbler
Table 1
Make-up air openings with louvers will restrict
airflow. The opening must be increased to compensate
for area taken up by louvers.
WARNING
Improperly sized or assembled ductwork
causes excess back pressure which
results in slow drying, lint collecting in the
duct, lint blowing back into the room, and
increased fire hazard.
W355
11
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4-08-45
Tumblers – 120 and 170
NOTE: Exhaust ducts must be constructed of sheet
metal or other noncombustible material. Such
ducts must be equivalent in strength and corrosion
resistance to ducts made of galvanized sheet steel
not less than 0.0195 inches (0.495 mm) thick. Local
codes may require additional thickness.
Where the exhaust duct pierces a combustible wall or
ceiling the opening must be sized per local codes. The
space around the duct may be sealed with
noncombustible material. Refer to Figure 2.
IMPORTANT: For best performance provide an
individual exhaust duct for each tumbler. Do not
install a hot water heater in a room containing
tumblers. It is better to have the water heater in a
separate room with a separate air inlet.
Individual Venting
For maximum efficiency and performance, it is
preferred to exhaust tumbler(s) individually to the
outdoors.
IMPORTANT: At no point may the cross sectional
area of installed venting be less than the cross
sectional area of the exhaust outlet of the tumbler.
Duct
Diameter
6 in. (152 mm)
8 in. (203 mm)
10 in. (254 mm)
12 in. (305 mm)
14 in. (356 mm)
16 in. (406 mm)
18 in. (457 mm)
Equivalent Length of
Rigid Straight Duct
One 90° elbow = 7 ft. (2.1 m)
One 90° elbow = 9.3 ft. (2.83 m)
One 90° elbow = 11.6 ft. (3.5 m)
One 90° elbow = 14 ft. (4.3 m)
One 90° elbow = 16 ft. (4.9 m)
One 90° elbow = 18.7 ft. (5.7 m)
One 90° elbow = 21 ft. (6.4 m)
Equivalent Length (feet) = 1.17 x Duct Diameter (inches)
Table 2
Example: A 12 inch (305 mm) diameter duct’s
equivalent length of 14 feet (4.3 m) of duct and two
90° elbows is:
Equivalent Length = 14 feet + (2) 90° elbows
= 14 feet + 14 feet + 14 feet
= 42 feet (12.8 meters)
With the tumbler in operation, airflow at any point in
the duct should be at least 1200 feet per minute (366
meters per minute) to ensure that lint remains airborne.
If 1200 feet per minute cannot be maintained, schedule
monthly inspections and cleaning of the ductwork.
The exhaust duct must be designed so the static back
pressure measured 12 inches (305 mm) from the
exhaust outlet does not exceed the maximum
allowable pressure specified on the installation sticker
on the rear of the tumbler.
NOTE: Static back pressure must be measured
with the tumbler running.
The maximum allowable length venting of the same
diameter as the exhaust thimble is 14 feet (4.3 m) and
two 90° elbows or equivalent. If the equivalent length
of a duct required for an installation exceeds the
maximum allowable equivalent length, the diameter of
a round duct must be increased by 10% for each
additional 20 feet (6.1 m). Cross section area of a
rectangular duct must be increased by 20% for each
additional 20 feet (6.1 m). Refer to Table 2 to
determine equivalent venting.
NOTE: The maximum length of a flexible metal
duct must not exceed 2.4 m (7.87 ft.) as required to
meet UL2158, clause 7.3.2A.
4-08-45
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12
Tumblers – 120 and 170
3
4
2
1
5
TMB2103N
TMB2103N
1
2
3
4
5
Removable strip of panel in framing wall to permit removal of tumbler from framing wall
Partition or bulkhead
Minimum distance between exhaust opening and roof, ground or other obstruction: 36 in. (914 mm)
2 in. (51 mm) minimum clearance on both sides of duct
Exhaust airflow – maximum length of duct: 14 ft. (4.3 m)
Figure 2
NOTE: Do not install wire mesh or screen in
exhaust duct opening to avoid lint build-up or
impacting proper discharge of air from tumblers.
NOTE: Where exhaust duct pierces a combustible
wall or ceiling, the opening must be sized per local
codes.
13
NOTE: Inside of duct must be smooth. Do not use
sheet metal screws to join sections.
Consult your local building code for regulations which
may also apply.
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4-08-45
Tumblers – 120 and 170
Manifold Venting
While it is preferable to exhaust tumblers individually
to the outdoors, a main collector duct may be used if it
is sized according to Figure 4 and Figure 5. This
illustration indicates minimum diameters, which
should be increased if the collector length exceeds 14
feet (4.3 meters) and two 90° elbows. The diameter of
a round duct must be increased by 10% for each
additional 20 feet (6.1 meters). Cross sectional area of
a rectangular or square duct must be increased 20% for
each additional 20 feet (6.1 meters). Refer to Table 3
and Table 4 to determine equivalent ducting sizing.
The collector duct may be rectangular or square in
cross section, as long as the area is not reduced.
Provisions MUST be made for lint removal and
cleaning of the collector duct.
The vent collector system must be designed so the
static back pressure measured 12 inches (305 mm)
from the exhaust outlet does not exceed the maximum
allowable pressure specified on the installation sticker
on the rear of tumbler. Static back pressure must be
measured with all tumblers vented into the collector
operating.
4-08-45
NOTE: Never connect a tumbler duct at a 90°
angle to the collector duct. Refer to Figure 3. Doing
so will cause excessive back pressure, resulting in
poor performance. Never connect two tumbler
exhaust ducts directly across from each other at the
point of entry to the collector duct.
With the tumbler in operation, airflow at any point in
the duct should be at least 1200 feet per minute (366
meters per minute) to ensure that lint remains airborne.
If 1200 feet per minute cannot be maintained, schedule
monthly inspections and cleaning of the ductwork.
T438I
Figure 3
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14
Tumblers – 120 and 170
1
2
L
K
3
J
I
H
G
F
E
D
C
B
A
ONE MANIFOLD ASSEMBLY
TMB2019N
1
NOTE: Where the exhaust duct pierces a
combustible wall or ceiling, the opening
MUST be sized per local codes.
2
3
Outlet Duct Diameter
45° Typical
Figure 4
Duct
Station
120 Pound
170 Pound
10 in. (254 mm) Duct
12 in. (305 mm) Duct
A
10 in. (254 mm)
12 in. (305 mm)
B
15 in. (381 mm)
17 in. (432 mm)
C
18 in. (457 mm)
21 in. (533 mm)
D
21 in. (533 mm)
24 in. (610 mm)
E
24 in. (610 mm)
27 in. (686 mm)
F
26 in. (660 mm)
30 in. (762 mm)
G
28 in. (711 mm)
32 in. (813 mm)
H
30 in. (762 mm)
34 in. (864 mm)
I
32 in. (813 mm)
36 in. (914 mm)
J
33 in. (838 mm)
38 in. (965 mm)
K
35 in. (889 mm)
40 in. (1016 mm)
L
36 in. (914 mm)
42 in. (1067 mm)
Table 3
15
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4-08-45
Tumblers – 120 and 170
1
2
I
J
K
L
L
K
I
J
CONTINUE
TO A
CONTINUE
TO A
TWO MANIFOLD ASSEMBLIES
3
TMB2018N
1
NOTE: Where the exhaust duct pierces a
combustible wall or ceiling, the opening
MUST be sized per local codes.
2
3
TMB2018N
Outlet Duct Diameter
45° Typical
Figure 5
Duct
Station
120 Pound
170 Pound
10 in. (254 mm) Duct
12 in. (305 mm) Duct
A
15 in. (381 mm)
17 in. (432 mm)
B
21 in. (533 mm)
24 in. (610 mm)
C
26 in. (660 mm)
30 in. (762 mm)
D
30 in. (762 mm)
34 in. (864 mm)
E
33 in. (838 mm)
38 in. (965 mm)
F
36 in. (914 mm)
42 in. (1067 mm)
G
39 in. (991 mm)
45 in. (1143 mm)
H
42 in. (1067 mm)
45 in. (1143 mm)
I
45 in. (1143 mm)
52 in. (1321 mm)
J
47 in. (1194 mm)
54 in. (1372 mm)
K
49 in. (1245 mm)
57 in. (1448 mm)
L
51 in. (1295 mm)
60 in. (1524 mm)
Table 4
4-08-45
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16
Tumblers – 120 and 170
Electrical Requirements
serial plate for most current specifications of
product being installed.
Refer to Table 5.
NOTE: Minimum wire sizes are obtained from
Canadian Electrical Code and are intended for use
as a guideline only. Electrical connections should be
made only by a qualified electrical contractor in
accordance with all applicable local and national
requirements.
NOTE: Use copper conductors only.
NOTE: 3 Phase Only– Each tumbler must be
connected to its own individual branch circuit
breaker, not fuses, to avoid the possibility of “single
phasing” and causing premature failure of the
motor(s).
NOTE: Electrical specifications below are subject
to change without notice. Always refer to product
For 120 Pound Tumbler Models
Serial Plate Rating
Terminal Block
Connections Required
Rated
Current*
Breaker
Rating
Breaker
Poles
Recommended
Wire Size
208-230V/60Hz/3ph
L1, L2, L3 and ground
7.7
15 Amps
3
14 AWG (2.08 mm2)
380-415V/50Hz/3ph
L1, L2, L3 and ground
3.8
10 Amps
3
14 AWG (2.08 mm2)
380V/60Hz/3ph
L1, L2, L3 and ground
4.1
10 Amps
3
14 AWG (2.08 mm2)
440V/60Hz/3ph
L1, L2, L3 and ground
3.8
10 Amps
3
14 AWG (2.08 mm2)
460-480V/60Hz/3ph
L1, L2, L3 and ground
3.9
10 Amps
3
14 AWG (2.08 mm2)
Rated
Current*
Breaker
Rating
Breaker
Poles
Recommended
Wire Size
* Current ratings vary slightly depending on model; refer to serial plate.
For 170 Pound Tumbler Models
Serial Plate Rating
Terminal Block
Connections Required
208-230V/60Hz/3ph
L1, L2, L3 and ground
13.5
20 Amps
3
12 AWG (3.31 mm2)
380-415V/50Hz/3ph
L1, L2, L3 and ground
6.9
15 Amps
3
14 AWG (2.08 mm2)
380V/60Hz/3ph
L1, L2, L3 and ground
6.6
15 Amps
3
14 AWG (2.08 mm2)
440V/60Hz/3ph
L1, L2, L3 and ground
6.4
15 Amps
3
14 AWG (2.08 mm2)
460-480V/60Hz/3ph
L1, L2, L3 and ground
6.7
15 Amps
3
14 AWG (2.08 mm2)
* Current ratings vary slightly depending on model; refer to serial plate.
Table 5
17
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4-08-45

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