Eagle User`s Manua V8.7 , Vol. 2

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Eagle User's Manual

Version 8.70

3/15/02

© 1997-2001 Command Alkon Incorporated. Information disclosed herein was originated by and is the property of Command Alkon Incorporated, and except for rights expressly granted by written consent, such information shall not be disclosed, disseminated or duplicated in whole or in part. Command Alkon Incorporated reserves all patent, proprietary, design, manufacturing, use and reproduction rights thereto.

Command Alkon Incorporated

1800 International Park Suite 400

Birmingham, AL 35243

Eagle User’s Manual Table of Contents

Software Paid Options

Order Entry/Ticket Printing ....................................................................................................I-1

Moisture Probe ..................................................................................................................... III-1

Communications Interface ...................................................................................................VI-1

Slurry Compensation...........................................................................................................VII-1

Multi-Setup ....................................................................................................................... VIII-1

Aux Comm ..........................................................................................................................IX-1

Truck Call Board ...........................................................................................................IX-1

Raytek Temperature Sensor Interface ...........................................................................IX-9

Hydronix Hydro Control Interface ..............................................................................IX-14

Absolute Volume .................................................................................................................. X-1

Temper Water.......................................................................................................................XI-1

Batchbook Mix Designs ......................................................................................................XII-1

Weighed Admix ................................................................................................................ XIII-1

Multi-Lane Discharging ....................................................................................................... XIV

Fast Batch/Early Start/Dual Batchers ................................................................................ XV-1

Fast Batch/Multi Drop/Small Batchers .............................................................................XVI-1

Oven Dry Mix Designs ....................................................................................................XVII-1

Slurry Mixers Interface .................................................................................................. XVIII-1

Matrix Mixer Interface ............................................................................................ XVIII-2

Alslur Mixer Interface ........................................................................................... XVIII-21

Holding Hopper.................................................................................................................IXX-1

Fast Batch/Multi Drop/All Batchers ................................................................................. XX_1

Manual Slump Water Entry ..............................................................................................XXI-1

Batch View.......................................................................................................................XXII-1

Eagle Remote ................................................................................................................. XXIII-1

Decumulative Batching .................................................................................................. XXIV-1

Disable Quanity on Board .............................................................................................. XXV-1

Dry-Side Metered Temper Water Recordation .............................................................. XXVI-1

Hydro Control Interface ................................................................................................... XXVII

Index ....................................................................................................................................... 1

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1

Eagle User’s Manual

Option I

Order Entry/Ticket Printing

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Eagle User’s Manual Order Entry/Ticket Printing

Order Entry/Ticket Printing

Refer to,Chaper 2 page 2-24, Chapter 3 page 3-8 to page 3-12 and Chapter 5, page 5-15 to page 5-17, page 5-23 to page 5-29, and page 5-67 to page 5-68 for information.

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I-1

Option III

Eagle User’s Manual

CDI View/Moisture Probe

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Eagle User’s Manual

CDI View Manual Table Of Contents

Introduction

..................................................................................................................1

Using the Probe Readout

Initial Hardware Setup ........................................................................................................2

Power On.............................................................................................................................4

Front Panel LED .................................................................................................................4

Push Buttons........................................................................................................................4

Menu Prompts .....................................................................................................................6

Password Prompts ...............................................................................................................9

Calibration Menu

Flow Diagram....................................................................................................................10

Low Calibration ................................................................................................................11

High Calibration................................................................................................................12

Adjust Calibration .............................................................................................................13

SSD Offset or Absorption Factor......................................................................................14

Setup Menu

Detail Flow Inside Setup Menu.........................................................................................15

Delay .................................................................................................................................16

Period ................................................................................................................................16

Sand...................................................................................................................................17

Free Air Count...................................................................................................................17

Probe Selection..................................................................................................................18

Diagnostic Menu

Moisture Probe Diagnostic Menu Structure......................................................................19

Counts ...............................................................................................................................20

Simulated Outputs .............................................................................................................20

Span...................................................................................................................................21

List.....................................................................................................................................21

Password Modification .....................................................................................................22

Error Listing

Percent Display Mode .......................................................................................................23

Menu Mode .......................................................................................................................23

Calibration Procedure

Moisture Calculation & Sample Collection ......................................................................24

CDI View Moisture Control System.................................................................................25

Hydro Probe Calibration Procedures ................................................................................26

Method I ............................................................................................................................27

Method II...........................................................................................................................29

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Eagle User’s Manual

CDI View Manual Table Of Contents

Appendixes

Appendix A: Technical Specification ...............................................................................31

Appendix B: Manufacture’s Default Settings...................................................................32

Forms

Moisture Probe Calibration Log .......................................................................................34

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Introduction

Eagle User’s Manual

CDI View/Moisture Probe Introduction

The Probe Readout Unit is a digital moisture percentage indicator with a single moisture probe input. The interface can accommodate a variety of linear moisture sensors (RLC) or microwave moisture probe such as the HydroProbe.

Material Flow

Material

(Fine aggregate)

Hydro Probe

(in-the-bin)

Hydro Probe

Material

(Fine aggregate)

RLC Probe

(under-the-bin)

RLC Probe

A 4 digit LED display plus a single Mode LED display provides the operator with current device information. Along with the display is a set of 3 push buttons that provide all of the control functions for the display. The unit also provides an analog output voltage that is dynamic. It continually outputs a voltage that is proportional to the moisture being sensed by the probe. A batching computer could use this signal to sample the moisture during the batching process. Some of the features include password protection of all calibration data, sampling period control, diagnostic displays, calibration adjustment, absorption factor compensation and output simulation for ease of calibrating external controllers.

This manual includes information describing the normal operation as well as all steps required to setup and calibrate the unit. It also includes a Menu Map diagram as a guide for user to access the available functions.

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Eagle User’s Manual

CDI View/Moisture Probe Using the Probe Readout

Using the Probe Readout

Initial Hardware Setup

Make sure the wiring follows the below diagram. Use BELDEN #9260 or equivalent for the Moisture Probe cable.

RLC Moisture Probe

Analog Out

GND

Shield

White

Green

Eagle Analog Input

(Sig) 6

(ICM) 2

(+16V) 1

(ICM) 2

(-16V) 3

Orange (or Yellow)

Black

Red

Green

Blue

(IREF) 4

Shield

Pre-amp PCB

RLC Moisture Probe

White

Use Belden 9260 or equivalent

Gate Open HOT

Plant Neutral

Sand Gate Signals

J1

OUT

GND

CHASSIS

J2

SIG

GND

+15V

GND

-15V

GND

+10V

CHASSIS

Chassis

L2

L1

AC Receptacle

J3

GATE L1

GATE L2

CHASSIS

L2

L1

Moisture Probe Readout PCB

Moisture Probe Readout Box

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Eagle User’s Manual

CDI View/Moisture Probe

Hydronix Moisture Probe

Analog Out

GND

Shield

White

Green

Eagle Analog Input

Using the Probe Readout

(Sig) 4

Orange (or Yellow)

Black

(+15V) 1

(0V) 3

(-15V) 2

5

Red

Blue

Green

J1

OUT

GND

CHASSIS

J2

SIG

GND

+15V

GND

-15V

GND

+10V

CHASSIS

6-pin socket

Bulgin mating connector

(CD #06-094)

Gate Open HOT

Plant Neutral

Sand Gate Signals

Chassis

L2

L1

AC Receptacle

J3

GATE L1

GATE L2

CHASSIS

L2

L1

Moisture Probe Readout PCB

Moisture Probe Readout Box

Color of wires Descriptions

Black

Red

Ground

+15 Vdc

Orange (or Yellow) Signal

Green Ground

Blue

White

-15 Vdc

+10 V reference

Readout - Probe Cable

Color of wires

Green

White

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Descriptions

Ground

Analog Output

Readout - Eagle Cable

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Eagle User’s Manual

CDI View/Moisture Probe Using the Probe Readout

Power On

On power up, the display will go through a sequence of self tests. This includes dancing digit, a brief display of the software revision number and the last setting of current sand

(if multiple sand is set). This process is necessary to indicate that all hardware is operating properly. Upon the completion of the power on process, the system defaults to the static mode.

Front Panel LED

The readout box utilizes the front panel LED, at the lower left corner of the 7-segment display, to indicate display modes and sampling state.

When the LED is OFF, the display is Static (the displayed percentage is an averaged value). This means that the display shows the last average of the samples taken during the last batch.

When the LED is ON, the display is Dynamic (or instantaneous value). This means that the display shows the current moisture reading.

When the LED is FLASHING, the readout is averaging the acquired samples. As each sample is acquired, it updates the average reading and will display the latest result if the mode is Static.

Push Buttons

Percent Moisture Display Mode

MODE

used to toggle between STATIC and DYNAMIC moisture displaying modes.

A red LED above this button is use to indicate the current mode.

SEL

used to enter menu mode.

+

with multiple sands defined, steps to next sand.

Menu or Option Modes

MODE used as an escape key to exit any menu or option without changing existing data.

SEL used to select between various menus or options.

+ used as an enter key to enter a lower level in the menu structure.

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Eagle User’s Manual

CDI View/Moisture Probe

Numeric Entry Mode

Using the Probe Readout

MODE

used as an escape key to exit without changing any data.

SEL

used to select digit to edit.

+

used to enter changed data or to increment a digit.

To CHANGE Number

1.

Press the

SEL

button to select which digit to change. As a digit becomes editable, it begins blinking.

2.

To increment the digit, press the

+

button. This will increment the digit from 0 to 9, then back to 0 if pressed repeatedly.

3.

When final number is displayed, press the blinking.

SEL

button until no digits are

To ENTER or accept an entered Number

Press the

+

button (with no digits blinking).

To EXIT (without saving changes)

Press the

MODE mode.

button to Escape back to the normal percent moisture display

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Eagle User’s Manual

CDI View/Moisture Probe Using the Probe Readout

Menu Prompts

A menu diagram is included to map the flow of operation.

Percent Moisture

‘XX.XX’

‘dIAG’

Diagnostic

Menu

‘rX.XX’

Revision Note

‘CAL’

Calibration

Menu

‘PASS’

Passcode protected

‘0000’

Display blank passcode

‘Lo’

Enter lo M%

‘HI’

Enter hi M%

‘AdJ’

Enter midpoint M%

‘SSd’

SSD Offset in

%

‘SErp’

Set Up Menu

‘SAnd’

Max no. of sands

‘FACn’

Free Air

Counts

‘PrbE’

Sensor selection

‘PASS’

Passcode protected

‘0000’

Display blank passcode

‘dELy’

Delay in sec

‘PErd’

Max Period

‘COUn’

Display Counts

‘OU-L’

Analog Output

‘SPAn’

Display Cal.

span

‘LISr’

List last 30 samples

‘PASS’

PASSWORD change

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Eagle User’s Manual

CDI View/Moisture Probe Using the Probe Readout

‘CAL’ - Calibration Menu

‘PASS’

Password protection from unauthorized calibration

‘LO’

Low calibration point’s percent moisture

‘LoCn’

Low point’s count

‘HI’

High calibration point’s percent moisture

‘HICn’

High point’s count

‘AdJ’

Used to adjust the calibration by entering a percent moisture that is near the mid range of the existing calibration points.

‘AdCn’

The corresponding count associated with the adjust percent moisture.

‘SSd’

SSD offset value or absorption factor used in determining free moisture

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Eagle User’s Manual

CDI View/Moisture Probe

‘SErP’ - General Setup

‘PASS’

Password protection from unauthorized setup

‘dELy’

Delay before starting the sampling interval

Using the Probe Readout

‘PErd’

Maximum time of sampling interval

‘SAnd’

Maximum number of different sand calibrations

‘FACn’

Free air count for discarding low samples during averaging

‘PrbE’

Selecting the type of sensor to interface

‘dIAG’ - Diagnostic Menu

‘COUn’

View the input raw counts (dynamic mode) or averaged count (static mode).

‘OU-L’

Simulated Output Mode (for calibrating external equipment)

‘SPAn’

View the number of counts available over the span

‘LISr’

List the stored samples

‘PASS’

To change the password

‘rX.XX’ - Revision number

Current software revision number.

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Eagle User’s Manual

CDI View/Moisture Probe Using the Probe Readout

Password Prompts

When entering the ‘CAL’ menu or the ‘SEtUP’ menu, a password entry is required

(unless passwords have been bypassed).

Entry

If a password entry is required, the display reads ‘PASS’. At this point press the

+

key to enter this mode. Now the display should read ‘0000’.

To enter a password, press the

SEL

button to select one digit at a time to be changed. The editable digit is blinking. As the digit blinks, press the increment the digit to the correct value.

+

button to

Note:

The unit is shipped with a default password of “1”.

When the value is correct, press select one more time until no digits are blinking, now press the

+

button to enter this password. If the number entered is not correct, the display will return to the normal percent moisture display mode. If correct, the prompt will then display either ‘Lo’ or ‘dELy’. At this point any of the calibration functions or setup functions may be performed, respectively.

Bypass

The password entry steps are bypassed if the password is set to zero. Also, after the correct password has been entered once, subsequent calibrations or setup do not require the password to be entered again (until power is turned off).

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Eagle User’s Manual

CDI View/Moisture Probe Calibration Menu

Calibration Menu

Calibration of the probe is achieved by entering the ‘CAL’ menu and using its options to store the calibration points. Below is a flow diagram of the calibration menu. A full calibration requires entering the low percent moisture and counts, the high percent moisture and counts. An adjustment to the calibration’s gain and offset is available if users have the need for it. All percent moistures are based on total

moisture.

Flow Diagram

M% Disp.

USER input

Passcode

‘CAL’

Calibration

Menu

‘PASS’

Passcode protected

‘0000’

Display blank passcode

‘Lo’

Enter lo

M%

‘SErp’

‘XX.XX’

Display last setting

‘HI’

Enter hi

M%

‘XX.XX’

Display last setting

‘AdJ’

Enter midpoint M%

‘XX.XX’

Display last setting

‘SSd’

SSD

Offset in %

‘XX.XX’

Display last set

Ab. Factor

USER input new setting

“LoCn’

Lo Counts

USER input new setting

‘HICn’

Counts

USER input new setting

USER input new setting

‘AdCn’

Mid-point counts

‘XXXX’ or

‘XX.XX’ Display last setting

‘XXXX’ or

‘XX.XX’ Display last setting

USER input new setting

‘XXXX’ or

‘XX.XX’ Display last setting

USER input new setting

USER input new setting

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Eagle User’s Manual

CDI View/Moisture Probe Calibration Menu

Low Calibration

Referring to the Calibration Menu diagram, step to the ‘CAL’ menu by pressing the

+ button. Enter this menu by pressing the button.

SEL

1.

The prompt should read ‘LO’. Press the mode.

+

button to enter the low calibration

2.

Now the last entered value of low calibration percentage is displayed. Change this value to the moisture percentage desired. This is done by pressing the

SEL

button to select one digit at a time to be changed. The editable digit is blinking. As the digit is blinking, press the

+

button to increment the digit to the correct value.

3.

When the value is correct, press select one more time until no lights are blinking, then press the

+

button to enter this value. If the value is at least 1.00% lower than the existing high percent, then it is saved temporarily, else a sequence of beeps occurs to warn the user. No calculations and permanent storage take place until the low count option is entered.

4.

Next the prompt displays ‘LoCn’. Press the

+

button to enter the low count calibration mode. The display shows the last entered count for the low point of calibration. It is important that we go through this option in order for the low

percent to be permanently stored and the gain and offset be updated.

5.

Now the last entered value of low calibration count is displayed. Change this value to match the recorded count of the low percent moisture. When the value is correct

(or if no changes are needed), press the

+

button. The system internally calculates for gain and offset parameters and then it stores this information permanently along with the low percent and count.

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Eagle User’s Manual

CDI View/Moisture Probe Calibration Menu

High Calibration

Referring to the Calibration Menu diagram, step to the ‘CAL’ menu by pressing the

+ button. Enter this menu by pressing the button.

SEL

1.

Press the

SEL

button again until the prompt reads ‘HI’. Press the enter the high calibration mode.

+

button to

2.

Now the last entered value of high calibration percentage is displayed. Change this value to the moisture percentage desired. This is done by pressing the

SEL

button to select one digit at a time to be changed. The editable digit is blinking. As the digit is blinking, press the

+

button to increment the digit to the correct value.

3.

When the value is correct (and no digits are blinking), press the

+

button to enter this value. Now the calculations are automatically performed, the data is temporarily saved.

4.

The prompt displays ‘HICn’. Press

+

button to enter the high count. The display shows the previously stored count of the high calibration point. It is important that

we go through this option in order for the low percent to be permanently stored and

the gain and offset be updated.

5.

Now the last entered value of high calibration count is displayed. Change this value to match the recorded count of the high percent moisture. When the value is correct

(or if no changes are needed), press the

+

button. The system internally calculates for gain and offset parameters and then it stores this information permanently along with the high percent and count.

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Eagle User’s Manual

CDI View/Moisture Probe Calibration Menu

Adjust Calibration

Before attempting an Adjust Calibration procedure, the unit must have been calibrated using the Low and High Calibration procedures. Once this initial calibration has been established, then the Adjust Calibration procedure is useful for small corrections in calibration constants. The adjust point (or mid-point) has to be less than the high calibration and greater than the low point. With this procedure the operator can adjust a given Static moisture reading to more closely reflect the actual moisture percentage. To perform a Adjust Calibration:

1.

If the mode is in dynamic, set it to static or averaging mode. Then batch a significant quantity of sand to allow for a large number of samples to be acquired. When the batch gate closes the latest average reading will be held in the display. Step to

‘dIAG’ menu and select the ‘COUn’ option to view the averaged count of the recent batch. Record this count because it will be used to adjust the unit’s calibration.

Then do a moisture test on the sample to determine the actual total moisture.

2.

Referring to Calibration Menu diagram, step to the ‘CAL’ menu by pressing the

SEL

button. Enter this menu by pressing the

+

button.

3.

The prompt display ‘AdJ’. Press the mode.

+

button to enter the adjust calibration

4.

Now the last entered value of adjust calibration percentage is displayed. Change this value to the moisture percentage of the moist sample. This is done by pressing to

SEL

button to select one digit at a time to be changed. The editable digit is blinking. As the digit is blinking, press the correct value.

+

button to increment the digit to the

5.

When the value is correct (and no digits are blinking), press the this value. Now the data is temporary saved.

+

button to enter

6.

The prompt displays ‘AdCn’. Press

+

button to enter the adjust count. The display shows the previously stored count of adjust calibration point. It is important

that we go through this option in order for the low percent to be permanently stored and the gain and offset be updated.

7.

Now the previously stored count of adjustment is displayed. Change this value to match the recorded count in step 1. When the value is correctly entered and no digits are blinking, press the

+

. The system internally calculates for the gain and the offset, and then stores them permanently.

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Eagle User’s Manual

CDI View/Moisture Probe Calibration Menu

SSD Offset or Absorption Factor

The readout can compensate moisture display with a given amount of absorption. This is achieved through the use of SSD (saturated surface dry) Offset function. The allowable range for absorption factor is 0.00 - 9.99%.

1.

Referring to the Calibration Menu diagram, step to the ‘Cal’ menu by pressing the

SEL

button. Enter this menu by pressing

+

button.

2.

Press the the

+

SEL

button until the prompt reads ‘SSd’. Select this option by pressing

button. The last entered value of absorption is displayed. Change this value to the desired SSD offset by pressing the

SEL

button to select one digit at a time to be changed. The editable digit is blinking. As the digit is blinking, press the

+

button to increment the digit to the correct value.

+

3.

When the value is set as desired (and no digits are blinking), press the update the value of absorption.

button to

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Setup Menu

Eagle User’s Manual

CDI View/Moisture Probe Setup Menu

The Setup Menu allows users to set general information that relates to the plant. Using this information the probe readout will react appropriately to provide reliable results.

Users may change any options under this menu as often as possible to adapt to changes in the plant.

Detail Flow Inside Setup Menu

’CAL’ ‘dIAG’

USER input

Passcode

Entering

‘SErP’

Menu

‘PASS’

Passcode protected

‘0000’

Display blank passcode

‘dELy’

Delay in sec

‘PErd’

Max

Period

‘XXX.X’

Display last set delay

‘XXX.X’

Display last set delay

‘SAnd’

Max no. of sands

‘FACn’

Free Air

Counts

‘XXXX’

Display last set no. of sands

‘XXXX’ or

‘XX.XX’

Display last set

FA counts

‘PrbE’

Sensor selection

‘000X’

Display last setting

X = 1 (in-the-bin)

X = 0 (under-the bin)

USER input new setting

USER input new setting

USER input new setting

USER input new setting

USER input new setting

0001 for in-the-bin probe (Hydronix)

0000 for under-the-bin probe (RLC)

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Eagle User’s Manual

CDI View/Moisture Probe Setup Menu

Delay

The readout is designed to sample and average the moisture readings when the batching gate is open. The unit monitors the signal that opens the batching gate in order to enter the sampling mode. The Delay function serves to hold-off the start of the sampling mode. This is useful for two reasons. First when the gate opens there is a delay before sand falls onto the probe surface and hence useful readings begin. Secondly without a delay, the process of jogging a sand gate would restart and reset the sampling process.

For these reasons a small amount of delay is highly recommended (usually 1 to 2 seconds). The initial default delay is 1.5 seconds.

1.

Referring to the Setup Menu diagram, step to the ‘SErP’ menu by pressing the

+ button twice. Enter this menu by pressing the button.

SEL

2.

Press the

SEL

button until the prompt reads ‘dELy’. Press the

+

button to enter the delay time mode. Now the last entered value of delay time is displayed. Change this value to the desired delay time. This is done by pressing the

SEL

button to select one digit at a time to be changed. The editable digit is blinking. As the digit is blinking, press the

+

button to increment the digit to the correct value.

+

3.

When the value is set as desired (and no digits are blinking), press the update the stored delay time.

button to

Period

The readout is designed to begin sampling and averaging the moisture readings when the batching gate is open. The unit monitors the signal that opens the batching gate in order to enter the sampling mode. It stays in this sampling mode until the gate is closed or the

Sampling Period is exhausted. The Period function serves to limit the number of samples used in any one average. The initial default delay is 20 seconds.

1.

Referring to the Readout Menu diagram, step to the ‘SErP’ menu by pressing the

SEL

button twice. Enter this menu by pressing the

+

button.

2.

Press the

SEL

button until the prompt reads ‘PErd’. Press the

+

button to enter the period time mode. Now the last entered value of period time is displayed.

Change this value to the desired period time. This is done by pressing the

SEL button to select one digit at a time to be changed. The editable digit is blinking. As the digit is blinking, press the

+

button to increment the digit to the correct value.

+

button to 3.

When the value is set as desired (and no digits are blinking), press the update the stored period time.

4.

To return to the normal percentage moisture display mode, press any button.

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Eagle User’s Manual

CDI View/Moisture Probe Setup Menu

Sand

The readout is capable of storing the calibration parameters for up to five different sands.

The Sand function sets the number of calibration tables to conform with various materials in use. If this number is set to a value greater than one, the probe will periodically flash the current sand on the display. The operator can change the current

+ sand by pressing the button. The initial default is for 1 sand.

1.

Referring to the Readout Menu diagram, step to the ‘SErP’ menu by pressing the

SEL

button twice. Enter this menu by pressing the

+

button.

2.

Press the

SEL

button until the prompt reads ‘SAnd’. Press the

+

button to enter the number of sands mode. Now the last entered value of number of sands is displayed. Change this value to the desired number of sands. This is done by pressing the

SEL

button to select one digit at a time to be changed. The editable digit is blinking. As the digit is blinking, press the digit to the correct value.

+

button to increment the

3.

When the value is set as desired (and no digits are blinking), press the update the stored number of sands.

+

button to

Free Air Count

The readout has a feature for a low limit. If free air count is non-zero, the sampleaveraging function will not accept any input counts that are less than or equal to the stored free air count. This will reduce error in the final averaged moisture. A maximum of 2000 counts (or 20.00 for the in-the-bin probe) is allowable. Typically this option should be set a little higher than the actual free air counts. The initial default is for 4.15

counts.

1.

Referring to the Setup Menu diagram, step to the ‘SErP’ menu by pressing the

+ button twice. Enter this menu by pressing the button.

SEL

2.

Press the

SEL

button until the prompt reads ‘FACn’. Press the

+

button to enter the count for free air. Now the last entered value of free air count is displayed.

Change the value to the desired counts. This is done by pressing the

SEL

button to select one digit at a time to be changed. The editable digit is blinking. As the digit is blinking, press the

+

button to increment the digit to the correct value.

3.

When the value is set as desired (and no digits are blinking), press the update the stored free air count.

+

button to

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Eagle User’s Manual

CDI View/Moisture Probe Setup Menu

Probe Selection

The readout is configurable to work with either an under-the bin RLC probe or

Hydronix’s in-the-bin sensor. If user sets this option to ‘ 0001 ’, the readout interprets the input signal to be a non-linear type associating with the in-the-bin probe . A setting of ‘ 0000 ’ will tell the readout to treat the input signal as a linear signal such as that of the RLC ( under-the-bin probe ).

1.

Referring to the Setup Menu diagram, step to the ‘SErP’ menu by pressing the

+ button twice. Enter this menu by pressing the button.

SEL

2.

Press the

SEL

button until the prompt reads ‘PrbE’. Press the

+

button to enter the displaying mode option. The last entered value of display mode is shown. To change the value, press the

SEL editable digit is blinking. As the digit is blinking, press the the digit to the correct value.

button to select one digit at a time to changed. The

+

button to increment

+

3.

When the value is set as desired (and no digits are blinking), press the update the stored the probe type.

button to

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Eagle User’s Manual

CDI View/Moisture Probe Diagnostic Menu

Diagnostic Menu

The Diagnostic menu is mainly used for product support purposes. It is useful in checking out the hardware by looking at counts, determining the internal calibration span or password changes.

Moisture Probe Diagnostic Menu Structure

’SErp’ Entering

‘dIAG’

Menu

‘rX.XX’

‘COUn’

Display counts

‘OU-L’

Analog

Output

‘XXXX’ or ‘XX.XX’

Display raw or average input counts depending on current display mode

‘00.00’

Display blank setting

0 USER input new setting

‘SPAn’

Display

Cal. span

‘XXXX’ or ‘XX.XX’

SPAN = Hi_Cn

Lo_Cn

‘LISr’

List last 30 smps.

‘XX.XX’

Display stored samples

‘PASS’

Password change

‘XXXX’

New PASS code USER input new setting

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Eagle User’s Manual

CDI View/Moisture Probe Diagnostic Menu

Counts

As a diagnostic aid, the readout is capable of displaying the raw counts or averaged counts the probe currently senses. The raw counts are constantly updated and will vary with the type of material applied to the probe surface. These counts are proportional to the level of signal received from the attached probe. The higher the received signal, the higher the displayed counts. To display raw counts, the display mode must be set to dynamic before entering this option. Raw counts are useful in calibrating the probe with sand bags.

If the mode is set to static, entering the count option will display the current average count or the average count of the most recent batch. This average count is conveniently used in calibrating or to adjust the gain and offset parameters.

1.

Referring to the Diagnostic Menu diagram, step to the ‘dIAG’ menu by pressing the

SEL

button three times. Enter this menu by pressing the

+

button.

2.

Press the

SEL

button until the prompt reads ‘COUn’. Press the

+

button to enter the counts display. The display will reflect the level of counts currently received from the probe if the mode is dynamic. However, in static or average mode, the display shows the latest averaged count (during batching) or the average count of the most recent batch.

3.

To return to the normal percentage moisture display mode, press any button.

Simulated Outputs

The readout supplies an analog output signal to a batching control system. The simulated mode is used to calibrate the batching control to the output signal by simulating any value of moisture percentage. This allows the batching control to be calibrated at any time after the readout itself has been calibrated.

1.

Referring to the Calibration Menu diagram, step to the ‘Diag’ menu by pressing the

SEL

button. Enter this menu by pressing the

+

button .

2.

Press the

SEL

button until the prompt reads ‘OU-L’. Press the

+

button to enter the output simulation mode. Now the last entered value of simulated percentage moisture is displayed. Change this value to the desired simulated percentage. This is done by pressing the

SEL

button to select one digit at a time to be changed. The editable digit is blinking. As the digit is blinking, press the the digit to the correct value.

+

button to increment

3.

When the value is set as desired (and no digits are blinking), press the

+

button to send this value out the analog output port. This simulates the value that will be sent out when the scale is reading this same percentage. All digits will be blinking when this simulated percentage is driving the output port.

4.

To return to the normal percentage moisture display mode, press any button.

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Eagle User’s Manual

CDI View/Moisture Probe Diagnostic Menu

Span

As a diagnostic aid, the readout is capable of displaying the difference in counts between the HI and LO calibration points. For best performance this number should be greater than 1000 (1.00 for in-the-bin probe).

1.

Referring to the Diagnostic Menu diagram, step to the ‘dIAG’ menu by pressing the

SEL

button three times. Enter this menu by pressing the

+

button.

2.

Press the

SEL

button until the prompt reads ‘SPAn’. Press the

+

button to enter the span counts display. The display will now reflect the difference in counts between the HI and LO calibration points.

3.

To return to the normal percentage moisture display mode, press any button.

List

As a diagnostic aid, the readout is capable of displaying a series of last acquired moisture readings. These readings are up to the first thirty samples taken during any Static sample mode.

1.

Referring to the Diagnostic Menu diagram, step to the ‘dIAG’ menu by pressing the

SEL

button three times. Enter this menu by pressing the

+

button.

2.

Press the

SEL

button until the prompt reads ‘LISr’. Press the

+

button to enter the list samples mode. The display will now display the first sample for three seconds. The display will then blank-out for one second. Next the second sample will display for three seconds. This sequence will continue until up to thirty samples have been displayed.

3.

Once the series of samples has been completed, the readout will return to the normal percentage moisture display mode.

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III-21

Eagle User’s Manual

CDI View/Moisture Probe Diagnostic Menu

Password Modification

To modify the password, step to the ‘dIAG’ menu by pressing the

+ the Diagnostic Menu). Enter this menu by pressing the

SEL

button (refer to

button. Press the

SEL button until the prompt shows ‘PASS’, then press the function.

+

button to enter the modify

First, a random number is displayed. Change this number to the old password (if

SEL unknown, call the factory for a temporary password). This is done by pressing the button to select one digit at a time to be changed. The editable digit is blinking. As the digit blinks, press the

+

button to increment the digit to the correct value.

When the value is correct (and no digits are blinking), press the

+

button to enter this value. After entering this password, the old password is displayed again and should be changed to the new password.

Note:

Default password is set to “1”.

Note: Cycle power when done to establish the password protection.

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Error Listing

CDI View Manual Error Listing

The following error messages may be encountered during calibration of the readout board. The messages are only displayed when data is entered from the front panel push buttons or an internally generated data is out of range. In addition, in some menu options, a sequence of beeps are used to indicate invalid data entry.

Percent Display Mode

‘-9.99’

A flashing number of -5.00 indicates the sensed moisture signal is below the minimum allowable range. This minimum range is -9.99%.

‘20.00’

A flashing number of 20.00 indicates moisture percent is above maximum allowable range (19.99%).

‘EEEE’

Number is too high to display on a 4-digit scale (greater than 9999).

‘-EEE’

Number is too low to display on a 4-digit scale (less than -999).

Menu Mode

‘AdEr’

An Adjust Error indicates that the entered percent does not fall within the high and low calibration limits. The system ignores the entered value and nothing has changed nor stored in memory.

‘HIEr’

A High Error indicates that with the present calibration setting the readout cannot register a 19.99% moisture reading.

‘Serr’

A Store Error indicates that the unit could not store data into the EEPROM. This indicates a hardware fault that must be corrected with factory assistance.

‘SPEr’

A Span Error indicates that with the present calibration adjustment, the number of counts between the Low Calibration point and the High Calibration point is less than

300. This will not give optimum performance. The actual number of counts over the span can be read by using the Span function in the Diagnostic menu.

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Eagle User’s Manual

CDI View/Moisture Probe Calibration Procedure

Calibration Procedure

In any instrumentation, calibration plays an essential role in adjusting the electronics to the real world. Improper calibration can cause the equipment to operate erroneously.

Hence it is important to spend time in properly setting up and calibrating the instrument carefully. This section contains suggested procedures in sampling, and calibrating the probes using one of the two available methods: sand bags and real loads.

Moisture Calculation & Sample Collection

Parts of the following procedure are drawn from ASTM guidelines and standards, specially ASTM C 128, ASTM C 566 and ASTM D 75. The standards do not specifically reject the use of the “speedy” method for moisture determination. However, they strongly recommend the oven-dry method over any other method. The primary reason of this preferred method is the fact that the results are more repeatable, reliable and simpler to achieve.

Total Moisture Formula

The total percentage of moisture in material is represented by the following equation:

M% = 100

×

[(Wet weight

Dry weight) / (Dry weight

Tare)]

Wet weight

The weight of material and tare before oven-drying process takes place. ASTM requires this weight be at least 500 g (1.1 lb). We recommend to use more than

500 g for better sample representation of the load.

Dry weight

The weight of material and tare after oven-dry process.

-

Tare

If the available scale does not have the zeroing of tare capability, the weight of tare must be measured before use. Disregard the tare variable from the equation if the tare is zeroed out.

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Eagle User’s Manual

CDI View/Moisture Probe Calibration Procedure

CDI View

Moisture Control

System

The CDI view moisture control system is a menu driven system. There are 3 menus: Cal,

Setup, and Diagnostic. There are three buttons and a mode light on the front of the box.

The mode light tells the operator which mode the unit is in. With the light on it is in the dynamic or real time mode. This means that anything that touches the probe will be indicated or shows you the moisture in the bin right now. You can think of the dynamic mode as the “now mode." With the light off it is in the static mode. This means that it will hold the average reading of the last batch. Think of the static mode as “last batch."

Each of the three buttons on the front of the box has dual functions or does two things.

MODE-- The mode button switches between the static mode and dynamic mode.

It is also used as an escape key. If you are in a menu or area that you don’t want to be in, just press the “mode” button and the unit will escape to the main moisture menu.

SELECT-- The select button moves from menu to menu and when in the calibration mode it moves from digit to digit.

*-- The * or star button is used as a enter key to enter data or enter menus. When in the calibration or edit mode the star key is used as a incriminator to increment the digits from 1 to 2 to 3 to 4 etc.

MODE SEL

Eagle Moisture Control System

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Eagle User’s Manual

CDI View/Moisture Probe Calibration Procedure

Hydo Probe

Calibration

Procedures

Overview of procedures

To Calibrate the moisture probe it is necessary to obtain two points of reference. In other words we have to obtain a low point and a high point; something that represents a low moisture and high moisture. Sometimes it is not possible to get a low and high point for several days if the moisture does not change a lot and if we are not testing at the right time.

Remember:

To obtain these points we have to run actual tests on the sand that the probe is sampling, not from the stock pile.

When entering the calibration points into the moisture probe, they will always reference to “Counts." Do not let the word counts confuse you during the procedure. Counts are just numbers that relate to the signal coming from the probe. The lower the counts, the lower the moisture. The higher the counts, the higher the moisture. To keep up with the numbers necessary to calibrate the probe you will need to write them down on the form provided at the end of this section.

The CDI View box comes with some numbers already inside. These are the default numbers. The default numbers are listed in the back of the manual. The job at hand is to obtain some values that closely represent the sand that the probe is sampling. Sand in different parts of the world can be extremely different. Two different methods to calibrate the probe will be explained. The first method is recommended because, you will have two points to enter that closely represent your sand moisture. The second method will only get one point immediately then the second point will be obtained over a period of time.

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Eagle User’s Manual

CDI View/Moisture Probe Calibration Procedure

Method I

A bucket of dry sand will be used to obtain the low point of calibration. The high point of calibration will be obtained by actually batching sand.

Get approximately 5 gallons of dry sand and an empty plastic bucket.

Put the probe readout in the dynamic mode. The mode light must be on.

Place the probe in the empty bucket and pour the dry sand around the probe until it completely covers the ceramic surface.

Press the select button until “Diag."

Press the “star” button until “count”.

Press the “star” again.

Write down the dynamic counts. The mode light should still be on at this point.

1.

Dynamic counts of the dry sand in the bucket.

Remove enough sand from the bucket to do a moisture test. To determine the total moisture of the sand, and write this number down.

2.

Actual total moisture of the dry sand in the bucket.

Caution:

The bucket method is recommend for dry sand only. Wet sand can pack and give incorrect readings.

It is not necessary to make any changes to the probe readout unit at this time.

Mount the probe in the bin.

Press the mode button until the mode light is off. This puts the unit in the static mode.

Batch sand for 5 seconds minimum. The mode light should be blinking while the sand is weighing up and the numbers should be changing.

After the batch is complete press the “select” button until “Diag”

Press the “star” button until “count."

Press the “star” again. Write down the average counts of the last batch.

Sample some of the sand from the batch. The samples should be taken during the time of the batch; by the batch gate. Or the samples can be gathered at the point of discharge.

Write down the total moisture of the sample that was taken.

Repeat these steps 2 more time to assure consistency.

Average the counts of the 3 batches and average the actual total moistures for the three batches.

Batch 1

Batch 2

Batch 3

Counts

Counts

Counts

Actual Total Moisture

Actual Total Moisture

Actual Total Moisture

3.

Average Counts 4.

Average Total Moisture

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Eagle User’s Manual

CDI View/Moisture Probe Calibration Procedure

How to Enter the Data

How to Enter

High Moisture

Point

Now we are ready to enter the data that we have acquired into the CDI box.

Press select until you see “Cal."

Press the “star” to enter the calibration menu. It will say “pass."

Press “star." It will show “0000."

Press “select” to get a digit blinking.

Press “select” until the far right hand digit is blinking.

Press “star” until a “1” is blinking.

Press “select” until the “1” is by itself and not blinking.

Now press the “star” to enter the “1” for a password. Now you should see “adj."

Press “select” until you see “low." This is the low calibration point.

Press the “star” to enter the low calibration menu. You will see some numbers.

Press “select” to get the left number blinking. Now move from digit to digit and enter the number obtained from step 2 from above. This is the moisture of the dry sand that was in the bucket.

Once the number is in press “select” until there are no digits blinking.

Now press the “star” to enter the low moisture. The unit will now prompt “count."

It is asking for the counts that the moisture is equal to.

Press the “star” and some more numbers will appear.

Press “select” to get the left digit blinking.

Now enter the number from item 1 above. This is the number of dynamic counts that we wrote down when the probe was in the dry sand in the bucket.

Once you have entered the number of counts press the “select” button until nothing is blinking

Press the “star” button to enter the information.

Now we have entered the low calibration point for the sand.

Now we have to enter our high moisture point into the unit. Since you have become familiar with moving around in the unit this will be briefer.

Go to “cal." Enter the “Cal” menu by pressing the “star."

Press “select” until you get to the “Hi” calibration menu.

Press “star." Some numbers will come up.

Press “select” to get the digit blinking.

Enter the number from step 4 from above. This is the average moisture from the 3 batches.

Press “star” to enter this number. Remember no digits can be blinking. Now it will say “count."

Press “star” and some numbers will come up.

Press “select” to get the left digit blinking.

Now enter the number from step 3 from above. This is the average count obtained from the three batches.

Press the “star” after entering the counts.

The unit is now in calibration. You should do a couple more batches to verify the proper reading. If you need to account for an absorption factor of the sand then a number will need to be entered into the SSD menu. This is in the “Cal” menu after the “Hi” calibration.

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CDI View/Moisture Probe Calibration Procedure

Method II

Actual batching is used to obtain both high an low points. It may take several days to acquire the information needed for both the low and high points. Only you will know the right times to try to get the high point.

This method is similar to Method I except the bucket is not used to get the low point.

The low point will be a guess until some sand of low moisture is actually batched.

Typically the low moisture default will be used in the unit until a better point can be obtained.

Batch sand for 5 seconds minimum. The mode light should be blinking while the sand is weighing up and the numbers should be changing.

After the batch is complete press the “select” button until “Diag”

Press the “star” button until “count."

Press the “star” again. Write down the average counts of the last batch.

Sample some of the sand from the batch. The samples should be taken during the time of the batch; by the batch gate. Or the samples can be gathered at the point of discharge.

Write down the total moisture of the sample that was taken.

Repeat these steps 2 more time to assure consistency.

Average the counts of the 3 batches and average the actual total moistures for the three batches.

Batch 1

Batch 2

Batch 3

Counts

Counts

Counts

Actual Total Moisture

Actual Total Moisture

Actual Total Moisture

3.

Average Counts 4.

Average Total Moisture

Use the form to record the moisture tests. Since, you have only entered a new high point that directly relates to your sand it is necessary to obtain a low point, or new high point at a later date. It is recommended that the two points be at least 3% moisture difference.

To obtain another point you may have to wait until the moisture conditions in your area change. The weather will either get extremely dry or extremely wet. For example, you may do the moisture test and the moisture is around 4% so, you enter 4% in for your high point and use the default for the low point. Two weeks later you have a lot of rain and it is obvious the moisture has increased. At this point you will do more testing and find out that the moisture is now around 9%. Now you have two points that are accurate to your sand. Take the numbers that are in for the high calibration, 4%, and use it for the low calibration. Use the new numbers, 9%, for the high calibration.

Remember:

Always use the steps shown above for obtaining the moistures and the counts the moisture references to and log them on the form provided.

To enter the number of the high and low follow the directions in Method I on How to enter the Data and How to Enter the High Moisture Point.

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III-29

Company:

Command Alkon

Installed Date:

Sample Form

Moisture Probe Calibration Log

Probe Type:

By:

Hydronix

5/13

5/13

5/13

5/13

6/3

6/3

6/3

Low Calibration High Calibration Batching Results

Date Sand # % Moist.

Count % Moist.

Count CDI % Moist.

CDI Avg. Counts Cookoff Actual

% Moist.

5/96 1 0.0

8.00

11.00

28.4

6.3

6.8

6.5

10.2

11.4

10.6

4.6

5.0

4.8

0.0

4.8

8.00

10.7

4.8

9.5

10.7

26.6

8.3

8.6

26.4

27

9.4

9.5

Comments

Defaults

Calibrated high, low default recalibrate low & high used old high as low

Sample of Method II

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Appendixes

Eagle User’s Manual

CDI View/Moisture Probe Technical Specification

Appendix A: Technical Specification

Analog Input

Total Inputs 1 channel.

Range

Type

0 to 10 Vdc.

− linear signals (RLC probe).

− non-linear signals (Hydronix’s microwave moisture sensor).

10 Hz.

Sample Rate

Digital Input

Total Inputs

Range

1 input for sensing gate open signal.

110/220 Vac.

Type sinusoidal.

Sample Rate

Analog Output

200 Hz.

Total outputs 1 buffered output to integrate with batching computer.

Range

Short Circuit

0.4 to 5.0 Vdc (-4.99% to 19.99%).

continuous sourcing at 22 mA and sinking at 23 mA.

Sample Rate 10 Hz (identical to input sample rate).

Display of Percent Moisture

Minimum - 5.00% moisture.

20.00% moisture.

Maximum

SSD Offset

Minimum 0.00% moisture.

Maximum

Calibration

Model

4.99% moisture.

linear equation using 2 points calibration method.

Curve Fitting 3 point least square fit.

Power Supply to Probe

Excitation

±

15 Vdc to power either the RLC or Hydronix probe.

+ 10 Vdc reference signal is provided for RLC probe.

Reference

Power Supply

A/C Voltages 120/220 V.

A/C Current 1 Amp max (with in-line fuse).

Frequency

Cables

60/50 Hz.

Readout - Probe Beldon 9260; 6 conductors; recommend maximum of 300’.

Readout - Eagle scale cable; recommend not to exceed 300’.

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Eagle User’s Manual

CDI View/Moisture Probe Manufacturer’s Default Settings

Appendix B: Manufacturer’s Default Settings

The following is a list of settings by manufacturer. User may utilize it as a starting stage and gradually changes the necessary parameters to adapt to the plant’s needs. It is not a guarantee for providing best performance.

Calibration

(for all sands)

Low Percent Moisture

Low Count

Adjust Percent Moisture

Adjust Count

High Percent Moisture

High Count

RLC

0.00

2000

7.00

3000

14.00

4000

Hydronix

0.00

8.00

5.50

18.20

11.00

28.40

Others

Delay (in seconds)

Period (in seconds)

Number of Sands

SSD Offset (%)

Free-air Count

Passcode

RLC

700

1.5

20.0

1

0.00

1

Hydronix

4.15

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Eagle User’s Manual

CDI View/Moisture Probe Manufacturer’s Default Settings

User may enter the above settings manually or put the readout into ‘INIT’ mode and let it set the parameters. To put the readout into ‘INIT’ mode follows the procedure below:

Caution: Putting the readout into INIT mode will replace any previously stored data in memory with default values.

1.

Turn off the AC power of the Probe Readout box.

2.

Open the cover door such that the printed circuit board (pcb) is directly accessible.

3.

Locate the W1 jumper (1 row with 3 positions). It is on the right side edge and half way up from the bottom. The jumper should be in ‘RUN’ mode.

4.

Remove the jumper and put it into ‘INIT’ mode as indicated on the pcb.

5.

Close the cover door and turn the power back on.

6.

Immediately, the 7-segment LEDs will display messages to indicate that the readout is going through a sequence of writing to internal memory with default calibrations for 5 sands, and other parameters in the Setup menu. After the display is done, then it will continually updating a number that relates to the voltage input.

7.

Now turn the power off.

8.

Open the cover door and reinstall the jumper back to the normal mode, which is the

‘RUN’ mode.

9.

The system now has all the defaults installed and is ready for power up.

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Company:

Installed Date:

Moisture Probe Calibration Log

Probe Type:

By:

Low Calibration High Calibration Batching Results

Date Sand # % Moist.

Count % Moist.

Count CDI % Moist.

CDI Avg. Counts Cookoff Actual

% Moist.

Comments

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Eagle User’s Manual

Option VI

Communications

Version 8.70

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Eagle User’s Manual Communications

Communications Interface

Introduction to Eagle Communications

The Eagle Batching computer is capable of bi-directional digital communications with

Dispatch computers via it’s built in RS-232 serial “com ports”. This communication allows the Eagle to receive Tickets, Mix Designs, and other information from a Dispatch computer. Additional information such as Actual Batch Weights and Inventory Levels may be sent back to the Dispatch computer. The actual location of the Dispatch computer depends upon the needs of each customer. The most typical configurations are as follows;

1.

Hard wired connection to a Dispatch computer within the same office. Usually less than fifty feet separates the two computers.

2.

Short haul modems are used at distances up to a few hundred feet.

3.

Longer distances are covered via modems over standard dialup telephone lines. This configuration effectively extends the distance to any separation the user desires.

Regardless of the connection scheme used to link an Eagle to a Dispatch computer, the functions or operations allowed in the Eagle will be the same. The method of connection does not limit what the Eagle is capable of doing.

Eagle Communications

Functions

The Eagle is capable of the following types of data exchange with the Dispatch

Computer:

1.

Ticket reception and storage.

2.

Return of Batch Results from the Eagle to the Dispatch Computer.

3.

Mix Design reception and storage.

4.

Return of the Eagle’s Inventory Status.

5.

Adjusting Mix Designs on a per Ticket basis.

All five types of information exchange are accomplished without any operator interventions or distractions. The operator receives positive confirmation of the communications status by glancing down at the bottom of the batching screen. The letters “R” for RECEIVE data, “T” for TRANSMIT data, and “A” for AWAKE appear at the bottom of the batching screen whenever communications are active.

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VI-1

Eagle User’s Manual Communications

Ticket Transfer

The function of a Ticket transfer is to electronically send to the Eagle the details of a load concrete. These details include the size of the load, the delivery address, time due, truck number, and a variety of other useful pieces of information.

The Eagle will receive these Tickets and stack them on the Ticket Stack for later batching. Below is a copy of what the Ticket Stack screen looks like with a few Tickets awaiting to be batched. The batchman will view this screen and select the next Ticket to batch After the load of concrete is batched, the details of the stored Ticket can be printed on a customer defined form by the Eagle. It is this completed form or Ticket which is usually presented to the customer when the concrete is delivered. By handling these

Ticket transmissions electronically, the Eagle reduces the chance for human error. The usage of the Ticket Stack is explained in greater detail in Chapter 5 of the Eagle User’s

Manual.

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Eagle User’s Manual Communications

Return Batch Results

The purpose of the Return Batch Results is to allow the Dispatch Computer to receive the latest batch results from the Eagle. The Dispatch Computer uses these Batch Results to acknowledge that a load of concrete was actually sent to the customer. Obviously this is very important for billing purposes. The Eagle is simply acting as a Point of Sale device with the Dispatch Computer collecting and tabulating the results of each sale. For each Ticket sent to the Eagle there will eventually be a Batch Result or a cancellation. In any event the Eagle will store no more than ten Batch Results at one time. Therefore, it is important that the Dispatch Computer periodically request from the Eagle its latest

Batch Results. If there are Batch Results to report, then two types of Batch Results are available. One style is a Brief Batch Results, that contains a very abbreviated summary of each load of concrete. It is very short and is primarily used to reconcile the accounting functions for each Ticket. The second form is a Extended Batch Result. It contains the Brief Batch Results plus the details of actual material quantities in the load of concrete. This additional information is used to allow the Dispatch Computer to store and account for materials usage.

Mix Transfer

The purpose of Mix Transmission is to allow remote updating storage of Mix Designs from the Dispatch Computer database. This allows a centralized method of updating the current mix file in multiple Eagles. Each Eagle has a local storage file current of Mix

Designs that can be updated either by the Batch Operator or through a Mix Transmission.

In either case the products called for must be available at the plant site. This means that the product names sent for a given Mix Design by a Dispatch Computer must match those contained in the Eagle files. If the desired product name does not match those held in the Eagle files, then that Mix Design will not be accepted by the Eagle. Storage of the

Mix Design in the local Mix Design file will also be inhibited if the mix components violate certain format rules. Repetition of materials and unrealistic quantities are not allowed. When the Eagle receives a Mix Design transmission, it evaluates its contents.

If the contents are in violation of the format rules, then the Mix Design will be rejected.

Return of Inventory Status

Allows the Dispatch Computer to receive the current inventory status of any product in the Eagle. This information includes current On Hand amount, Long Term Usage, Units of Measure, and Daily Received Quantity. This function allows the Dispatch Computer to monitor Inventory levels and track discrepancies from a central location.

Adjusting Mix Designs on a per Ticket Basis

Allows the Dispatch Computer to send a unique Mix Design to be used on each Ticket.

This Adjusted Mixed Design will override the Mix Design stored in the Eagle’s local file.

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VI-3

Eagle User’s Manual Communications

Topologies available with

Eagle Communications

The “topology” term refers to the physical layout or connection scheme linking two or more computers together.

The separation distances between the Dispatch Computer and the Eagle vary according to the following situations below. (Please refer to “separation distance” in figure 1.)

“Local” separation distances. (Up to 9600 baud)

Direct “Null Modem” connection allows separation distances of up to 50 feet.

Direct “Null Modem” connection with line drivers gives separation distances of up to 1,000 feet.

Connection via a pair of “short haul” modems allows separation of up to 10,000 feet.

“Remote” separation distances.

Two-wire leased phone line operation with phone modems for single Eagle only.

Two-wire “dial-up” phone line operation with phone modems for single Eagle only.

Four-wire leased phone line operation with the appropriate 4-wire modems for single or multi-drop Eagle(s).

Direct Point to Point

Communications separation distance

Eagle

Series

Dispatch Computer Eagle Batching Computer

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Eagle User’s Manual

Point to Point

Telecommunications

Dispatch

Communications

Eagle

Series

Eagle Batching Control Site 1

Site 2

Eagle

Series

Point to Multi-drop

Telecommunications

Dispatch

Selective

Address

Switch

Eagle Batching Control

Eagle

Series

‘Site 1”

“Site 2”

Eagle Batching Control

Eagle

Series

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VI-5

Eagle User’s Manual

Eagle Communications

Port Software Configuration

Communications

VI-6

Station ID

This field determines the “address” of the Eagle. This address is used to distinguish one particular Eagle from another Eagle, in situations where one Dispatch Computer is communicating to more than one Eagle.

Port

This field tells the software, which of the two hardware communications ports is designated for use with the modem. Use the <Page Up> and <Page Down> keys, (or gray <+> or <-> key), to change the selections.

Baud

This field tells the software the transmission speed to communicate with the

Dispatch Computer. Use the <Page Up> and <Page Down> keys, (or gray <+> or

<-> key), to change the selections.

Multi-drop

This field simply enables (Y), or disables (N) the multi-drop mode. See station ID description for more details on the multi-drop mode.

ASCII CRC

This field turns on (Y), or off (N), the extended communications error checking mode. In most cases this should be in the (N) position for normal error checking mode.

Diag Screen

Allows the operator to select an individual serial port for the Diagnostics screen to use for display. If a port is entered in this field, the Com Diagnostics menu will only show the traffic going thorough that port. If no port is entered, the Com Diagnostics menu will show all serial port traffic.

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Eagle User’s Manual Communications

Admix Trim Types

At the Dispatcher’s discretion, Batch tickets sent over the communications link may only specify the mix design and the admixture trims. The “Admixture Trim Type” field maps the specific admixture located at the Eagle batching site to classifications of admixture type so that the trimmed admixture class on the batch ticket will affect the proper admix.

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VI-7

Eagle User’s Manual

Eagle Transmission to

Dispatch Computer is reverse highlighted.

Dispatch Computer response data is not highlighted.

Eagle Communications

Diagnostic Software

Communications

15 Line x 80

Character

Display Buffer.

ABC

DEF

ABC

50 character send buffer.

F1 = Send Buffer

This command refers to the 50 character send buffer that can be built and edited before actual transmission out over the comm port. Pressing <F1> will send any characters in the send buffer to the Dispatch Computer.

F2 = Display Hex/ASCII

This command allows you to toggle the display data in the 15 line by 80 character display buffer between hexadecimal numbers or ASCII characters.

F3 = Clear Screen Buffer

This command will erase the 15 line by 80 character screen display buffer.

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Eagle User’s Manual Communications

F4 = Purge Batch Results

A password must be entered to enable this command. The prompt at the bottom of your screen will be replaced by a message:

Please enter password

Esc to exit

When you enter the correct password the <F4> “Purge Batch Results” will proceed.

This command will purge all pending batch results that would otherwise be automatically transmitted to the Dispatch Computer.

F5 = Delete All Comm Tickets

A password must be entered to enable this command. The prompt at the bottom of your screen will be replaced by a message:

Please enter password

Esc to exit

When you enter the correct password the <F5> “Delete All Comm Tickets” will proceed. This command will remove all comm tickets from the Eagle Ticket Stack.

(The Eagle is capable of storing up to 10 comm tickets on the Ticket Stack.)

F6 - Enable Comm Logging

Allows enabling /disabling Comm Logging. A blinking “Logging” message will appear at the bottom of the screen when logging is enabled. The data is stored in the file “com.log.” The Comm Logging defaults to a disabled state any time the Eagle is turned on.

F7 - Clear Comm Log File

Clears all Comm Logging files.

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VI-9

Eagle User’s Manual

Communications Channel

Status Display

Communications

R T A 19 158

R = Received

T = Transmitted

A = Awake

19 = Error Code

158 = Field Number

Comm Status Displayed on the 25th line from every screen.

Error messages and field numbers can be found in the “HELP” on the Eagle. Press the

“HELP” key on the keyboard. Scroll thorough the help screens by using the “PageUp” and “PageDown” keys. Below is an example of the one of the help screens.

[

Help: Communications Diagnostics - 2]

Num Description

0

1

Undefined Error

(Error Numbers)

Num Description

10 No NUL Marker

Num Description

20 Fld # Mismatch

Bad Block Sequence 11 Block Timeout 5sec 21 Fld Length

8

9

6

7

4

5

2

3

Bad Blk #

Too Many Blocks

Bad Blk of #

No STX Marker

Block Too Long

CRC Error

Duplexing

No EOT Marker

12

13

14

15

16

17

18

19

Asleep

Bad Minute

Bad Hour

Bad Day

Bad Month

Bad Year

No End Marker

Unknown Field #

22

23

24

25

26

27

28

29

Internal Error

Bad Number Type

Bad Decimal Type

Bad ASCII Type

Truncated Date

Begin Marker Bad

T007 Bad

Repeated Field

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Eagle User’s Manual Communications

Auxiliary Communications

The Temperature Controller Interface provided under the Auxiliary Communications paid option has been modified so that it now works with the ABB Commander 200 controller instead of the Powers 350 Process Controller. The physical interface requires an RS-232 to RS-485 converter between the Eagle and the Commander 200. The software interface calls for the following:

The Commander 200 controller must be set up as device number 1.

The comm port on the Commander 200 must be set to 8 data bits, 1 stop bit.

The baud rates on the Eagle and the Commander 200 must be the same.

The Water Temperature field (#122) must be in the Eagle’s Batch Setup menu. This field may also be put on the Batching Screen so that the target temperature may be viewed during batching.

The operator enters the target temperature in the Water Temperature field when the batch is set up.

When the batch is started, the Eagle automatically sends the target temperature to the

Commander 200 controller.

When a water fill gate is opened, the Eagle sets the Commander 200 into Automatic

Mode, which causes the Commander 200 to stop controlling its output signals.

When a water fill gate is closed, the Eagle sets the Commander 200 into Manual

Mode, which causes the Commander 200 to stop controlling its output signals.

No alarm signals are supported with this interface.

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VI-11

Error Codes

VI-12

Eagle User’s Manual Communications

Description

Undefined Error

Bad Block Sequence

Bad Blk #

Too Many Blocks

Bad Blk of #

No STX Marker

Block Too Long

CRC Error

Duplexing

No EOT Marker

No NUL Marker

Block Timout 5sec

Asleep 5min

Bad Minute

Bad Hour

Bad Day

Bad Month

Bad Year

No End Marker

Unknown Field #

Fld # Mismatch

Fld Length

Internal Error

Bad Number Type

Bad Decimal Type

Bad ASCII Type

Truncated Data

Begin Marker Bad

T007 Bad

Repeated Field

End Blk Not Last

No Begin Marker

The following are the numbers that will appear at the very bottom of the screen if a dispatch ticket error occurs.

11

12

13

14

7

8

9

10

15

16

17

18

4

5

6

2

3

0

1

23

24

25

26

19

20

21

22

27

28

29

30

31

No.

32

33

34

35

36

37

38

43

44

45

46

39

40

41

42

47

48

49

50

51

52

No.

Description

Missing Reg. Fld.

Mix Not Found

Tkt Stack Full

Tkt On Stack

Bad Tkt Number

Tkt Not Found

Tkt Not Stored

Tkt Not Read

Mix - Bad Begin

Mix - Bad Field

Mix - Matl Not Found

Mix - Matl Name Bad

Mix - Not Inserted

Mix - Not Deleted

Mix - Weights Bad

Mix - Duplicate Amx

Mix - No Amx Trim

NAK'ed 4 Times

Wakeup ID Error

Batch In Progress

Plant NOT Ready

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Eagle User’s Manual Communications

Troubleshooting Tips

Listed below are some common problems that may occur with a communication interface. Also listed are some of the possible causes of these problems.

Problem

‘No Carrier’ visible at bottom of screen.

Possible Causes

1.

Telephone line faulty.

2.

Modem (if used) faulty or disconnected.

3.

Cable from modem to Eagle disconnected.

4.

Selective Address box (if used) faulty.

Eagle never ‘AWAKE’.

1.

Dispatch Computer not sending data.

2.

Eagle has wrong Plant ID.

3.

Eagle has wrong Baud Rate.

4.

Eagle Serial Port defective.

Eagle never shows ‘R’ at bottom of screen.

1.

Dispatch Computer not sending data.

2.

Eagle Serial Port defective.

3.

Modem (if used) faulty.

Eagle never shows ‘T’ at bottom of screen after receipt of data.

1.

Transmissions from Dispatch Computer being garbled.

2.

Eagle has wrong Plant ID.

3.

Eagle has wrong Baud Rate.

Eagle is communicating but rejecting Tickets.

1.

Ticket Stack full with ten Tickets.

2.

Eagle has ten Batch Results pending.

3.

Ticket has missing required fields.

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VI-13

Eagle User’s Manual

Generic TCIP Interface

Introduction

Communications

Beginning with Eagle Revision 8.59/Flex 1.09, the Dispatch Communications Interface feature will include support for the Generic TCPIP Interface. This interface allows a dispatch computer to communicate with the Eagle via TCPIP on an Ethernet connection as an alternative to the traditional RS-232 serial interface. Please refer to the document

TCP/IP Generic Third Party Interface Addendum for details about this interface. The

Communications paid option (Option #6) must be enabled to get access to this feature.

Eagle Setup

The Printer/Com Configuration Menu has been modified so that the operator can select the desired interface type by pressing the F1 key. This will cause the interface type to toggle between the traditional CDI serial interface, the Generic TCPIP interface, and the

Hanson Premix interface. When the Generic TCPIP interface is selected, the screen will look like Figure 1.

Figure 1: Printer Configuration Menu with Generic TCPIP

Interface selected

VI-14

Station ID – the ID for the Eagle system. This can be any three-digit numeric value from 1 to 999. The Eagle implementation does not support non-numeric Station

ID’s.

IP Addr – the network IP address for the Eagle system. This must be a static address. If the Eagle is being installed on an office network, the Eagle’s IP address should be obtained from the Network Administrator.

IP Mask – the subnet mask for the Eagle system. In most situations, this should be set to 255.255.255.0. On some network configurations, this value may have to change. A valid value should be obtained from the Network Administrator.

Gateway – IP address of the office network’s gateway or router. The gateway address should be obtained from the Network Administrator. This is needed if

Dispatch is running on a different network.

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Eagle User’s Manual Communications

IP Port – the IP Port number to be used for the connection. This must be the same as the Port Number entered on the Command Series system.

Card Type – (CAI default NE2000) the type of network interface controller (NIC) to be used for the connection. The initial implementation supports the NE2000 and the CS8900. This must match the type of controller in the Eagle system. Supports only 10Mps ISA cards.

IO Port – (CAI default 0300h) the address of the IO port that the CPU uses to communicate with the NIC. This is a hexadecimal value, consisting of the digits 0-9 and A-F. The NIC should be pre-configured to use this port.

IRQ – (CAI default 10) the interrupt request line that is used by the NIC. The NIC should be pre-configured to use this IRQ. It can not be assigned to IRQ 3,4,5, or 7

(used by other cards).

Dev Log – enable or disable logging of device information (logs IP addresses and connections established). This is intended for Engineering analysis. The file name is “DEVICE.LOG”.

LL Log – enable or disable low-level logging of Eaglenet activity (logs details about each connection). This is intended for Engineering analysis. The file name is

“ENETLL.LOG”. CAUTION: This file is cleared only when the Eagle is started so it will continue to grow in size as long as the Eagle is ON.

NOTE:

If any changes are made to any of the above fields, the changes must be saved, and the Eagle restarted before the changes will take effect.

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VI-15

Eagle User’s Manual Communications

The status field at the bottom of the Eagle screen will be slightly different with the

Generic TCPIP interface. When the Eagle is waiting for a connection with a Dispatch computer, it will display “No Client” instead of “No Carrier”. Once a connection is made, the status field will be identical to that of the traditional serial interface, except the information will go by much more quickly.

NOTE:

Comm Diagnostic Menu has changed to allow the Eagle to Ping another computer on the network. Enter in the IP Address of the PC you’d like to Ping and press F1. “Ping OK” should appear across the screen if successful. “Ping

Timeout” will appear if the IP address is invalid. “Ping Failed” will appear if no network connection is made.

VI-16

Eagle Systems

Existing system will require part number 15-006 sub assembly for the TCIP Interface.

The 15-006 assembly consists of:

1 - Part Number 18-042 - NE2000 Net work Interface Controller (NIC)

1 - mounting plate with COMM 1, COMM 2, and RJ45 for the ethernet connection

1 - 3 foot CAT5 patch cable

Eagle Flex Systems

Existing Eagle Flex systems will require:

1 – Part Number 18-042 - NE2000 Board

NOTE:

To work properly the NE2000 NIC must be inserted into a 16 bit ISA slot of the

Eagle card cage.

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Option VII

Eagle User’s Manual

Slurry Compensation

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Eagle User’s Manual Slurry Compensation

Slurry Compensation

This document will guide you through the steps of the Slurry Compensation Software

Option installation, software configuration, Plant Setup settings, and Batching operations with the new option installed.

Software Installation

Physical Installation

Software installation is accomplished by first backing up all of your site specific data, mix designs, plant setup, etc. This procedure is outlined in the main section of the Eagle

User's Manual. The next step is to remove all power from the Eagle computer system.

Open the computer junction box and flip the latches holding the swing out door that the floppy drive is mounted on. Swing open the door and remove the keeper screws holding the EPROM card, (the pcb with the orange dot on the metal keeper), in place. Slide out the EPROM pcb, noting the direction that the chips are facing, (to the left). Slide in the new EPROM pcb and replace the keeper screws. Put the floppy disk door back in working position, and flip the latches. You may now close the junction box door and power up the Eagle.

orange dot = EPROM pcb.

Configuration of the Software

Call the Command Alkon Dallas Division Customer Service Department at the following toll-free number to get information on how to configure the software for the Slurry

Compensation Software Option.

Customer Service Number: 1-800-852-4565

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VII-1

Eagle User’s Manual Slurry Compensation

Slurry Compensation

Software Operation

Main Menu

<F4>

The Slurry Compensation Software Option will automatically compensate the cement, sand, and water material quantities by the amount of recycled slurry recovered from the truck washout area. The yield, slump and water/cement ratio are maintained to design specifications. The Slurry Compensation Option is designed to work in concert with other moisture related options like moisture probes, and matrix mixers. This option will reduce the fresh water requirements and make environmental compliance easier and less costly. After this software option is installed, you will need to go to the "Batch Setup

Options" selection under the plant setup menu and turn on fields #53, #54, & #55,

"Specific Gravity", "Percent of Substitution", and "Percent of Activity" respectively.

Plant Setup

Select

Batch Screen

Options

<Enter>

Specific Gravity: (Screen Field #53, Print Field #231)

Specific gravity is a term that uses the weight of a standard volume of water as the basis for comparison to other materials. For any given material there will be a weight associated with a standard volume of the material. This weight, when compared to the weight of an equal volume of water is known as the "specific gravity" of that material.

Example:

To find the volume of a solid material, fill a graduated container with water up to a known volume, put in the dry material, (after it has been weighted), and note the amount of water rise. Now if you weigh the same volume of water as was displaced by the dry material and compare it to the previously recorded weight of the dry material you will have a ratio that is actually the "specific gravity" of that particular material.

What is it good for?

If the specific gravity and percent of activity are known to the Eagle, the Eagle can determine how much of each of the three components mentioned above are present and compensate the batch amount of new materials by the amount of reclaimed materials..

Percent of Substitution: (Screen Field #54, Print Field #231)

Percent of substitution is a field designed to give you control over how much batch sand and fresh water may be substituted by slurry.

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Eagle User’s Manual Slurry Compensation

Percent of Activity: (Screen Field #55, Print Field #233)

This value is specified by your Quality Control Department after testing the slurry and indicates to the computer how much slurry is required to give the same strength as a given amount of cement. It is not required to have the Percent of Activity field on the

Batch Setup menu. If the Percent of Activity is not on the Batch Setup menu, its value will default to zero.

Specific Gravity of Slurry Solids: (Display & Print Field #442)

Allows the operator to enter the Specific Gravity of Slurry Solid.

The value in this field will replace the value for cement specific gravity in the percent solid equation. If the field is not in the Batch Setup menu, the system will use the cement specific gravity.

During normal operations, you will enter the values in these fields supplied by your

Quality Assurance Department. The Eagle will automatically reduce the amount of sand based on the slurry content, (values tested and specified by your Quality Assurance

Engineers). The only other screen that is affected is the Mix Storage Screen. Notice that the first field in the aggregate class, and the first field in the cement class have a yellow colored title "Slurry" next to them. This is to remind you that the Slurry Compensation feature is active and will modify the value next to it. If Slurry Compensation is on, the

"Extended Plant Options Screen" will control whether the slurry compensated aggregate,

(sand), is listed as the first aggregate or the second material in the aggregate class. The type of cement that the slurry is designated to replace should be listed first under the cement class.

Slurry Compensation is active for these two materials.

Main Menu

<F5>

Batching Menu

<F1>

Storage Menu

<F1>

Mix Storage

Agg

Cem

Water

Mix ID:

Max:

Agg:

0 Lb Ready

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

0 Lb Ready

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

0 Gal

Admix

4 of 400 used

Ready

1

8.00 Yds

Mix Name: Test Mix #1

3/4 ROCK

SAND

1200 Lb/Yd

800 Lb/Yd Slurry

Admix: AIR ENT

Reducer

W/C Ratio:. ..... 0.37

5.0 Oz/Yd

7.0 Oz/Yd

Cem: Type II

Flyash

470 Lb/Yd Slurry

130 Lb/Yd Water: WATER #1

Mix Storage Menu

27.0 Gal/Yd

Entered: 10:12 AM 9Jul99

F1 = FIND a Mix Design

F7 = LOAD Truck

F4 = PRINT Functions

F5 = EDIT Functions F10 = RETURN to Storage Menu

8:30 AM

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VII-3

Main Menu

<F4>

Plant Setup

Select

Extended

Plant Options

<Enter>

Eagle User’s Manual

Extended Plant Options Screen

Slurry Compensation

Start Batch Delay Seconds: ...................

Wash Water Delay (Sec): ......................

Enter admix per 100 weight (CWT)? ......

Screen Blank Minutes:...........................

Use H20 Reducer Reduction Factor?

Attention Plant Duration (sec):..............

Print COD Invoices?: .............................

Change Truck After Batch Start?: ..........

Low Flow Detection: ..............................

Agg: Cem: Admix: Water:

Low Flow Timeout Seconds: ..................

Shop mode?: .........................................

Allow Dual Units?:

Save Ticket Information?

Enable Performace Logging?

Disable ‘Start Water’ Speech?

Warn if Repeated Batch Setup?

N

Max Smart Drop Seconds:............0.00

Y

Y

N

N

Extended Plant Options

F5 = ENTER this Configuration F10 = RETURN to Plant Setup Menu

8:35 AM

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Eagle User’s Manual Slurry Compensation

Batching with the Slurry

Compensation Option

Batching with the Slurry Compensation option is transparent to the user. The Eagle will automatically control the amount of batch water sources from the slurry water input according to the "% of substitution" field on the "Mix Storage" screen. The slurry water input will show up as a second batch water on the batching screen as shown below.

The specific gravity value will allow for solids substitution. This means that fine aggregates present in the slurry will reduce the amount of aggregate batched.

If the Q.C. tested percent of activity is high enough, the Eagle will automatically reduce the cement content and still maintain the integrity of the mix design.

Main Menu

<F5>

Batching Menu

Agg 4000 Lb Ready

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

Cem 1095 Lb Ready

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

Water 50 Gal

Admix

Ready

Material Target Actual Status

1/2 Rock 2500 Lb 2480 Lb Done

Sand 1515 Lb 1520 Lb Done

Material Target Actual Status

Air Ent 10 Oz 10 Done

Reducer 10 Oz 10 Done

Cement

Yards:. 8.00 Yd

Batch: 1 of 1

0 Lb 0

Mix ID:

Done

1

Water

Reclaim

25 Gal

25 Gal

Probe: .........0.0 %

25 Gal

25 Gal

Done

Done

Flop Gate: .... DRY

Wash Water: ....20

Batching Menu

F1 = STORAGE Menu

F2 = CUSTOMERS

F3 = ORDERS

F4 = Ticket STACK

F5 = BATCH Setup

F7 = LOAD Truck

F10 = RETURN to Master Menu

9:12 AM

50% Slurry Water Substitution

Version 8.59

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VII-5

Option VIII

Multi-Setup

Eagle User’s Manual

Version 8.59

EAG_OPT8.DOC 03/15/02 2:20 PM

Multi-Setup

Eagle User’s Manual

To be released.

Multi-Setup

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VIII-1

Option IX

Eagle User’s Manual

Aux Comm

Version 8.70

EAG_OPT9.DOC

03/15/02 2:21 PM

Introduction

Eagle User’s Manual Truck Call Board

The

Truck Call Board

is a large digital numbered display attached to the

Communications port that shows the truck numbers assigned to the current batch and ticket stack. (See drawing below). The Truck Call Board will support nine (9) different truck numbers with up to four (4) digits for each truck. The Eagle will display the truck numbers in the following sequence: foreground batch, background batch, and the trucks in the ticket stack from top to bottom. You may change the sequence of the ticket stack, in the “Stack” menu.

28 1/4”

5 1/4”

Command

Alkon

10 1/4”

Hardware

Requirements

User Furnished Items

Eagle Version 8.20 or greater

Provided with the

Truck Call Board

Truck Call Board with 10 ft. power cable and mounting brackets

Comm port cable 100 ft.

Installation Instructions

Multi I/O Card (as required)

Dual Serial with plate (as required)

Part number

08-082 (4 digit unit)

08-083 (5 digit unit)

07-221

08-070

07-011

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IX-1

How to Install

Eagle User’s Manual Truck Call Board

1.

Remove the six Philip head screws from the plate located on the front of the Truck Call

Board.

Remove screws from the plate.

Command

Data

1.

Remove the caps from the cord grips on the side of the unit. Insert the serial cable (using the end with the bare wires) through the cap and then through the top cord grip (labeled

SIGNAL) to inside the unit. Then do the same with the power cable in the bottom connector (labeled the POWER/110 VAC).

SIGNAL

POWER

110 VAC

Remove cap off the connectors, slide the open end of the cable through the cap and through connector to the inside of the call board box.

Side View of the Truck Call Board.

2.

Included in the Truck Call Board kit you will find an orange female connector (input connector). With the screw side to the left insert the black wire on the Serial cable into the 3rd slot down and tighten the screw on the side to hold the wire in. Take the green wire on the serial cable and insert it in the 4th slot on the connector and tighten the screw down. Cut off the all other wire flush with the cable insulation.

Comm Port Cable 07-221

Screw Driver

Input Connector

3.

Once the wires are in the female connector, insert it into the orange male connector on the card, this will be marked Input Connector. When the connector is in place check to see if the black wire corresponds with RS232+ label, and the green wire corresponds with RS232

-

.

4.

Screw the cap back on the outside cord grip to hold the cable in place. Be sure that there is not a strain on the cable.

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Eagle User’s Manual Truck Call Board

5.

The Power cord cable connects to the connector labeled ENA Power/110 VAC that is located inside the unit. The white wire goes in N, on the side of the connector and tighten this down from the top. The Black wire goes in A and tightens down from the top. The green wire goes in E and tightens down from the top. Tighten the cap back on the cord grip on the outside of the unit. Be sure that there is not a strain on the cable.

Note

: This connector is not removable.

Power Cable

Power

Connector

1.

You will find a red switch connector inside the unit (labeled the Preset Switch). Set the

Preset switches as shown in the example below.

Preset Switches

1.

Put the panel back on the front of the Truck Call Board.

2.

Plug in the Power cable. Connect the Comm port cable to the next available Comm port.

(Be sure to write down the Comm Port that you are using in order to enter this on the

“Printer Configuration Screen” of the Eagle.

Actual Comm Port used for the Truck Call Board.

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Eagle User’s Manual Truck Call Board

Adding Comm 3

& Comm 4

(Only when the extra Comm ports are required).

1.

Replace the blank plate with the Dual Serial plate with the cables to the inside of the unit. The Comm 3 label to the top, and/or large side of the connectors to the top.

Side View of the Eagle J-box.

COM 3

07-011 Dual Serial

Plate

The Dual Serial Plate will replace the blank plate found on the side of the Eagle.

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Eagle User’s Manual

Getting Started

Set up the “Printer Configuration” menu.

Truck Call Board

Aux. Comm.

This field should display “TRUCK CALL”. To change this field to “Truck Call” select the field, press <page up> or <page down> until truck call appears.

Port

Tells the Eagle which port the comm port cable is connected to. To change to correct port, select the field, and press the <page up> or <page down> key until the comm port appears.

You should be able to find a record of the Comm Port used on page 3.

BAUD Rate

2400 is the recommended rate. To display this rate, select the field and press the <page up> or <page down> key until this number appears.

Max

The maximum amount of trucks to be shown at one time on the truck call board. You can show up to nine (9) truck numbers.

When you have the fields set to the correct configuration press <F5> to enter.

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IX-5

Batch Setup

Menu

Eagle User’s Manual

The truck number on the “Batch

Setup” menu is the number displayed on the

“Truck Call

Board.”

Truck Call Board

Note

: The Truck number will not appear until the ticket is stacked or batched.

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Ticket Stack

Eagle User’s Manual Truck Call Board

Once a ticket has been stacked, the truck call board will begin showing the sequence of the tickets. The process goes from top to bottom. Example of this, using the ticket order from the screen below.

1111

, ,

2222

,

1 3 2

,

3333

,

4444

, ,

7 6

,

6666

,

5555

The truck numbers can be up to 4 digits. You can show up to nine (9) trucks on the display.

If you stack ten (10) tickets at one time the next one up will be shown on the call board after the first batch is complete. If you have the “Fast Batch” option the sequence will be primary screen, secondary screen, and the ticket stack.

To change the sequence of the ticket stack:

Move the arrow to the ticket you want to move.

Press the space bar to highlight the line.

Use your arrow keys to move the ticket up or down to the location on the stack you want the ticket.

Press the space bar again to save new location.

If you batch direct and bypass the stack the direct batch will appear before the ticket stack.

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Eagle User’s Manual Truck Call Board

Error Messages

Error E01

The unit should be turned OFF and ON again to see if the fault clears. It the fault does not clear the unit may require service.

Error E02

A switch setting does not correspond. Recheck the settings of the Preset switches shown on page 3 of this document.

Error E03

The unit has a fault in executing the program. Switch the unit OFF and ON again.

Error E11

Incorrect baud rate setting. Check the Printer Configuration menu for the baud rate. This should be 2400. For instructions see page 5 of this document.

Error E12

The power to the unit has been interrupted. Check the power cable or power to the Eagle system.

Error E13

Due to incorrect settings of Preset switches 2 and 5, or the transmitting device set for the wrong comm port. Switch settings on page 3 and Comm port on page 5.

Messages E11 to E13 describe communication faults. Generally if the display reads E11 there is no transmission being received due to either a connection problem or an incorrect set-up in the sending device.

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Eagle User’s Manual Water Temperature Controller

Water Temperature

Controller

The Temperature Controller Interface provided under the Auxiliary Communications has been modified to work with the ABB Commander 200 Controller. The physical interface requires an RS-232 to RS-485 converter between the Eagle and the Commander 200. The software interface calls for the following:

The Commander 200 controller must be set up as device number 1.

The Comm port on the Commander 200 must be set to 8 data bits, 1 stop bit.

The baud rates on the Eagle and the Commander 200 must be the same.

The Water Temperature field (#122) must be in the Eagle’s Batch setup menu. This field may also be put on the Batching Screen so the target temperature may be viewed during a batch.

The operator enters the target temperature in the Water Temperature field when the batch is set up.

When the batch is started, the Eagle automatically sends the target temperature to the

Commander 200 controller.

When a water fill gate is opened, the Eagle sets the Commander 200 into Automatic

Mode, which causes the Commander 200 to begin controlling its output signals.

When a water fill gate is closed, the Eagle sets the Commander 200 into Manual mode, which causes the Commander 200 to stop controlling its output signals.

No alarm signals are supported with this interface.

Front End Loader

Scale Readout

Bin Display

Beginning with Revision 8.51, the Eagle’s Aux Comm Scale Display functionality will change. When a batch is started, and no material has been added to the Scale Display’s scale, the Scale Display will display the Material bin number and the target weight, alternating the values once per second. When an amount of material has been added that exceeds the zero tolerance limit for the scale, the display will switch to weigh-only updates for the rest of the material. If more than one material is to be weighed on the scale, the process is repeated for each subsequent material.

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Operation

Eagle User’s Manual Front End Loader

To use this feature:

1.

Enable the Aux Comm paid option.

2.

Go to the Printer/Com Configuration menu and set up the Scale Display device on the appropriate port, as with previous software releases.

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3.

Go to the Scale Configuration Menu and set up the Zero Tolerance for the Scale Display’s scale to the desired value for switching the display mode for the Scale Display.

This modification will allow front-end loader plants to operate without the material call board.

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Introduction

Eagle User’s Manual Raytek Temperature Sensor Interface

The Auxiliary Communications option has been enhanced to include support for interfacing with the Raytek Raynger PM Plus Series noncontact temperature sensors.

Using this feature will allow operators to automatically capture temperature readings for recordation purposes. This feature is available in Eagle Revisions 8.50 (Protected Mode) and later.

Setup

1.

Turn on the Auxiliary Communications paid option. This is normally enabled by the dongle.

2.

Go to the Printer/Com Config menu and set up the function, port, and baud rate in the Aux Comm section of the screen. The baud rate should always be set to 300 for the Temperature Sensor interface. Press F5 to save the configuration.

3.

Two new fields will appear at the bottom of the edit box. The first field is the “Use

Sensor LSW?” Y/N field. Enter a ‘Y’ to use a discrete input signal to capture readings and a ‘N’ to use mixer timing to capture readings. Press F5 to save this selection.

4.

If a ‘N’ is entered in the “Use Sensor LSW?” field, the “Read when Mixer Time is

NN sec” field will appear. Enter the number of seconds remaining on the Mixer

Timer at which you want a reading captured for recordation. If a ‘Y’ is entered in the “Use Sensor LSW?” fields, the “LSW Input” field will appear. Enter the name of the discrete input that you want to use for triggering a sensor reading. Make the appropriate wiring connections between the input module and the limit switch.

5.

Connect the DB25 connector on the Temperature Sensor interface cable to the Eagle serial port entered in Step 2. Connect the cable’s 3.5mm plug to the Raytek sensor serial port.

6.

Add recordation ‘Sensor Tem’ (field #728) to the Printer Setup.

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Operation

Eagle User’s Manual Raytek Temperature Sensor Interface

When the connection to the Temperature Sensor has been established and valid temperature readings are received, the readings will appear on the lower left corner of the Eagle display. Invalid messages are ignored. If no valid readings are received for 30 consecutive seconds, and a Batching screen is being displayed, a warning is issued and the last reading is blanked out. The warning is “Temperature Sensor NOT Ready!”. The warning will be repeated every 30 seconds unless the reception of valid readings resumes.

Limit Switch Mode

If the Eagle has been configured to use a Limit Switch connected to a discrete input for triggering temperature readings, it will monitor the input and capture a reading when the input goes active. If Mixer Full Tilt is detected before the input goes active, a reading will be captured at that time. Once a reading has been captured for a load, all subsequent triggering events are ignored. The captured reading is printed in field #728.

Timer Mode

If the Eagle has been configured to use Mixer Timing to trigger temperature readings, it will monitor the mixer time remaining and capture a reading when that time is equal to the number of seconds entered on the Printer/Com Config Menu. If Mixer Full Tilt is detected prior to the mixer-timing trigger, a reading will be captured at that time. Once a reading has been captured for a load, all subsequent triggering events are ignored. The captured reading is printed in field #728.

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Introduction

Eagle User’s Manual Hydronix Hydro Control

This documentation describes the Hydro Control Interface feature, which is intended for interfacing the Eagle system with a Hydronix Hydro Control IV (HC4) Moisture Controller.

The Eagle batches all materials and controls their discharge to the central mixer. The HC4 controls the water addition during the mixing time. Communications between the Eagle and the HC4 are via RS232 and the Soft I/O. The initial software release supporting this interface is Eagle v8.57 (Flex v1.07). Refer to the Hydro Control IV User Guide for information regarding the setup and operation of the HC4.

There are two case scenarios for this interface:

Case 1: The use of a standard Eagle without the Product’s Control Option (no PLC).

Case 2: The use of an Eagle Products Control Option.

Eagle System

Configuration

Complete the following steps to configure the Eagle system for interface with the HC4.

Install the Hydro Control Paid Option (option #27) dongle. When this option is activated, the Auxiliary Communications Paid Option is activated automatically.

From the Eagle system’s Master Menu Screen, press <F4> to enter the Plant Setup Menu

Screen.

Select the Printer & Comm Config field.

Press “Enter” to continue to the Printer Configuration Menu Screen.

On the Printer Configuration Menu Screen, select the Aux Comm field.

Select Hydro Cntrl.

Select the Port field.

Select the appropriate comm port.

Select the Baud Rate field.

Select 9600.

Press <F5> to save the configuration.

See example below:

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Note: A message may display: “Please enter password to turn recordation off”.

Enter the password and press “Enter”.

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Press <F10> to return to the Plant Setup Menu Screen.

Select the Hydro Control Config field.

Press “Enter” to continue to the Hydro Control Configuration Menu Screen.

Select the Start Mix Output field.

Select the appropriate output.

Select the Reset Cycle Output field.

Select the appropriate output.

Select the Mix Complete Input field.

Select the appropriate input.

Select the Mix Reject Input field.

Select the appropriate input.

Select the Set Bypass Control field.

Enter N to continue. Enter Y to disable the HC4 option.

Press <F5> to enter the configuration.

Press <F10> to return to the Plant Setup Menu Screen.

See example below:

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Eagle User’s Manual Hydronix Hydro Control

Select the General Plant Options field.

Press “Enter” to continue to the General Plant Options Screen.

Select the Central mixer? field.

Note: The Central Mixer? field must be set as Y to display the fields that follow.

Enter Y to continue.

Press <F5> to enter the configuration.

Select the Recordation before tilt? field.

Enter N to continue.

Select the Weighed water? field.

Enter N to continue.

Select the Water holding tank? field.

Enter N to continue.

Select the Allow early H20? field.

Enter N to continue.

Press <F5> to enter the configuration.

Press <F10> to return to the Master Menu Screen.

See example below:

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Batch Setup Fields

Two batch setup fields are available when activating the Hydro Control IV Paid Option: the HC moist field (field # 448) and the HC H20 Trim field (field # 449).

Only one of these fields may be installed on the Batch Setup Menu Screen. Batching is not allowed if both fields are installed. Not installing either field is allowed. Determine which field, if either, to install using the following guidelines:

Install the HC Moist field if RS232 is selected in the HC4’s Auto % target field.

Install the HC H20 Trim field if RS232 is selected in the HC4’s Trim Source field.

Print Only Fields

Seven printout only fields are added by activating the Hydro Control IV Paid Option:

The HC Auto Target H20 field (field # 765) prints the auto percent target used by the

HC4.

The HC Total H20 Added field (field # 766) prints the amount of water added by the

HC4.

The HC Manual H20 Added field (field # 767) prints the amount of water added manually.

The HC Operator H20 Trim field (field # 768) prints the amount of water trimmed by the operator.

The HC Mix Status field (field # 769) prints the mix status signal via the HC4. “OK” indicates that a mix complete signal has been received. “Error” indicates that a mix error signal has been received.

The HC Dry Weight field (field # 770) displays the total weights of all dry aggregates and cements.

The HC Actual Moist field (field # 771) displays the mix moisture content calculated as a percentage.

Note: The print fields only print in base plant units.

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Eagle User’s Manual Hydronix Hydro Control

Miscellaneous Configuration Notes

The Base Plant Units must be configured identically in both the Eagle system and the

HC4.

The Hydro Control feature does not apply to multi drop loads and is not compatible with the FB-MultiDrop/SmallBatcher (#16) and FB-MultiDrop/AllBatcher (#20) Paid

Options.

Eagle/Interface

Operation

When the Batching Menu Screen is initiated, the Reset Cycle Soft I/O signal is sent to the

HC4, resetting the moisture controller.

Error Messages

Pressing the <F5> key on the Batching Menu Screen to start a batch job results in the display of an error message under the following circumstances:

Hydro Control Batch Size Error – The batch size is too large, requiring a multi drop.

Hydro Control Mix ID Error – The mix ID is not within the range of 1 to 200.

Hydro Control Flds Setup Error – Both the HC Moist field (#448) and the HC H20

Trim field (#449) are on the Batch Setup Menu Screen.

Hydro Control Auto Moist Error – If the HC Moist field (#448) is on the Batch Setup

Menu Screen, the field tolerances are not within the range of –20% to +20%.

Hydro Control Batch Dry Weight Error – The target dry weight is greater than 19999 lb/kg.

Mixing

From the Batching Menu Screen, Press <F7> to discharge weighed materials to the mixer.

The mixer must be in the returned position. The Eagle system sends the following data to the

HC4 during this process:

Mix ID – The recipe number as recorded in the HC4 (values are from 1 to 200).

Dry Weight – Calculated as the sum of the dry weights for the aggregates and cement.

Target Moisture – The moisture content target as specified in the batch setup data. The target moisture is only changed by the batchman, by editing the batch setup data.

Note: Do not configure the HC4 to receive target moisture data from the Eagle system if the HC Moist field is not installed on the Batch Setup Menu Screen.

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Water Trim – The water trim as specified in the batch setup data. The water trim is only changed by the batchman, by editing the batch setup data.

Note: Do not configure the HC4 to receive water trim data from the Eagle system if the

H20 Trim field is not installed on the Batch Setup Menu Screen.

The Eagle system communicates the mixing data to the HC4 one data string at a time.

The Eagle does not send additional data until the HC4 returns an acknowledgement

(ACK). The Hydro Control No Response Error displays when the Eagle system cannot communicate mixing data to the HC4. The Eagle continues to attempt communications until the error is resolved or the error override command is initiated. The error override is initiated by pressing the <F6> key. Communication of the data string in error is aborted following the initiation of the override command, signaling the Eagle system to attempt communication of the next data string. The HC4 uses mixing values from memory when data is not available from the Eagle system.

The following case scenarios apply:

Case 1: The Eagle system discharges all materials into the mixer following the communication and ACK of the mixing data.

Case 2 (the use of an Eagle Products Control Option): The PLC determines which materials are dumped, and at what time they are dumped. The PLC applies power to the discharge modules to perform this function.

Following the discharge of all materials, the Eagle system sends the Start Mix soft output signal to the HC4 and the Eagle system returns to either the “ready” or “repeat” modes.

The HC4 signals for mixing and water addition to begin. During the mixing cycle, the mixer is in the “timing” mode. The Eagle system’s Timing field (#10) values are increased by one per second until the Mix Complete or Mix Reject signal is received from the HC4. Changing the mixer status by opening the mixer to full tilt also ends the

“timing” mode.

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Eagle User’s Manual Hydronix Hydro Control

Mix Complete/Mix Reject Signals

The Mix Complete soft output signal is sent to the Eagle system by the HC4 if the resulting concrete is within established moisture tolerances. The HC4 does not automatically send a signal of any type to the Eagle system if the resulting concrete is not within established moisture tolerances. The batchman must either accept or reject the out-of-tolerance mix manually through the HC4’s control panel to communicate the appropriate signal to the

Eagle system.

Upon receipt of either a Mix Complete or Mix Reject signal from the HC4, the Eagle system returns a Mix Log Request signal. The HC4 communicates the Mix Log to the Eagle system.

The Eagle system extracts needed data from the Mix Log, assigning the data to fields 765 to

771.

Simultaneously, the Eagle system enables the Tilt Enable Output and sends the Reset Cycle signal to the HC4.

The water/cement ratio and total water quantity values are recalculated according to data contained within the Mix Log.

The mixer status returns to the “ALL MIXED” mode.

Upon receipt of the Full Tilt Input signal, the Eagle system prints the appropriate reports.

The process is complete.

Please refer to the Hydronix Hydro-Control IV User Guide for details regarding the configuration of the HC4 unit.

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Eagle User’s Manual Dual Alley

Synchronization

This feature addresses an existing problem in an Eagle Dual Alley configuration. In this configuration, a ticket may be dispatched to two Eagles at the same time. The problem occurs when a Ticket is batched on both Eagles whereas it should have been batched only on one or the other but not both. This feature implements a synchronizing communication between the

Eagles so that actions taken on one Eagle are updated automatically and immediately on the other.

Dual Alley

Synchronization

Hardware

To facilitate the synchronization a serial cable is connected between the two local Eagles

(PN 07-166, Null Modem Cable) or two short haul modems could be employed for longer distances. The terms ‘local’ and ‘remote’ are meant to distinguish two Eagles at a single location.

Software

A new AUX COMM function has been implemented which encompasses the messages and procedures required for the synchronization. When the option is enabled, the current

Extended Plant Option “Save Ticket Information” is also set to ‘Y’ giving persistence to the ticket information in the TICKET.8 file for validating the actions implemented in the interface. The following screen shows the Printer and Comm Config screen for a single lane plant with the DUAL ALLEY feature enabled.

IX-21

The feature is enabled by placing the cursor in the Aux Comm field and using the Page Up and Page Down keys to scroll the available options until DUAL ALLEY is displayed.

Tabbing to the next field and using the same keys, scroll to an available COM port. Tabbing to the BAUD Rate field, select the fastest baud rate your sytem will support. The baud rate for this feature must be the same on both Eagles. Press F5 to enter the configuration and F10 to exit the screen.

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Eagle User’s Manual Dual Alley

Rules used in Synchronization

Synchronization is triggered upon entering the Batch menu and by user actions through options on the Ticket Menu. The following table correlates the user actions with the system actions:

User Actions System Actions

Master Menu

F3 – End of Day menu

F4 – Plant Setup menu

F5 – Batching/Storage menu

No action needed

No action needed

Release ticket BUSY on remote Eagle

Ticket Menu

F2 – DELETE this setup

F3 – VERIFY this setup

F4 – SET UP this one

F5 – BATCH this one

F10 – RETURN to batching menu

Verify Menu

F1 – Change total WATER/BATCH

F2 – Change CEMENT bin

F3 – Change MATERIALS/TARGETS

F4 – STACK this one

F5 – START this BATCH

F10 – RETURN to batching menu

Batch Setup Menu

F3 – VERIFY this one

F4 – STACK this one

F5 – BATCH this one

F10 – RETURN to batching menu

Delete ticket on local Eagle only

Mark ticket BUSY on remote Eagle

See section Verify Menu

Mark ticket BUSY on remote Eagle

See section on Batch Setup Menu

Delete ticket on remote Eagle

No action needed

No change – already marked BUSY

No change – already marked BUSY

No change – already marked BUSY

Delete on remote Eagle

Delete on remote Eagle

Release ticket BUSY on remote Eagle

No change – already marked BUSY

See section Verify Menu

Delete ticket on remote Eagle

Delete ticket on remote Eagle

Release ticket BUSY on remote Eagle

Diagnostic

The actual data transmission consists of 12 bytes.

Below is an example of a transmission.

Transmission/Reply

Clear BUSY

STX

02

Operation

0A

Ticket number Pad ETX

20 20 20 31 30 39 37 31 20 03

Operation Code

Clear busy

Delete Ticket

Ticket Batched reply

Busy reply

Ticket not found reply

OK reply

Set Busy

Hex

0A

0B

0C

0D

0E

0F

10

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Eagle User’s Manual

The following screen shows a Comm Ticket marked BUSY by the other Eagle.

Note: The busy ticket will change color to red.

Dual Alley

Operation

The basic mechanism is to send a message to the remote Eagle and validate the ticket’s existence either in the ticket stack or TICKET.8 file. If found, the record is deleted, marked as BUSY, or released from BUSY. If the ticket is not found in either location, no action is taken on the remote Eagle and the ticket is batched on the local Eagle and subsequently deleted. If the ticket was batched on the remote Eagle, the operator is notified of the fact and the ticket is deleted on the local Eagle. If an operator sets up or verifies a ticket and then restacks it, it is deleted from the ticket stack on the remote Eagle. Tickets marked busy are not accessible to the system. In the event one Eagle is turned off while having tickets on the stack marked BUSY, the busy indicator will be cleared as part of the restart procedure.

The action of validating the ticket on the remote Eagle causes a delay in the process up to the time-out delay of a one half second. For example, if the remote Eagle is unavailable a delay of one half second will be present from the time the F5 – BATCH key is pressed until the batch actually begins.

Recovery Situations

In the event one of the two Eagles is turned off or the communications link is down, an attempt will be made by the operating Eagle to synchronize but will ‘time out’ the operation after one half second. Batching will proceed as normal after the timeout period. It would be up to the user to synchronize the systems manually once both are online and communicating again. Manual synchronization would consist of, 1) attempting to batch each suspect ticket there by validating it on the remote Eagle, or 2) manually deleting the tickets on each machine that are known to have been batched on the other.

Generally, the TICKET.8 file is cleared as part of the End of Day Duties procedure.

Consequently, automatic synchronization of batched tickets is only functional up to the point when the TICKET.8 file is purged. Beyond this point, ticket duplication could not be

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IX-23

Eagle User’s Manual Hydronix Hydro Control confirmed and therefore would be batched on the local machine. After clearing the

TICKET.8 file, manual synchronization as in example 2 must be performed.

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Eagle User’s Manual

Option X

Absolute Volume

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Eagle User’s Manual Absolute Volume

Absolute Volume

Enter the specific gravity of each material in the "Material Storage" screens for each type of aggregate, cement, water, and admix. The “key map” below will assist you in navigating the menus.

Key map to materials storage

Main Menu

<F5>

Batching Menu

<F1>

Storage Menu

<F3>

Materials Storage

<F2>

Aggregate Storage

<F3>

Cement Storage

<F4>

Admix Storage

<F5>

Water Storage

(Please refer to software screens on following page).

Enter the "Percentage of Air" in the mix design screen. This value is typically furnished by Quality Control personnel. This is the ratio of air bubble volume trapped in the concrete to the entire volume of concrete. You can see that any software calculation that affects total mix volume must take into consideration the percentage of air volume in order to maintain mix design specifications.

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Eagle User’s Manual Absolute Volume

Not

e:

The default position for the Absolute Volume aggregate

(sand) is Agg position 2. This is the line that has the yellow colored label "Abs. Vol." just to the right of it.

The Extended Plant Options Menu allows you to select the position for the “Abs. Vol.” aggregates. (Since release 7.44).

X-2

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Eagle User’s Manual Absolute Volume

Absolute Volume

Software Operation

Any time the batchman trims the water in a batch to adjust slump this will affect the yield. The Absolute Volume Software will automatically compensate the amount of sand in that batch to insure that the yield remains constant. The calculated yield in cubic feet is automatically displayed on the mix design screen. The Absolute volume adjust software will not affect the water/cement ratio while controlling the yield. The amount of cement, flyash, and admixtures are unaffected. Normal moisture compensation will calculate and track moisture to maintain the proper water/cement ratio as specified in the mix design. The Eagle takes into account the specified Air Volume content while calculating the yield volume. The result is the desired yield, the specified water/cement ratio, the proper air volume, and the proper slump.

Percent of Air content entered into mix design.

Computer calculated volume.

This signifies that the Absolute

Volume option is active and which aggregate will be adjusted.

Batching with the Absolute Volume Software Option

The Absolute Volume Software Option works in the “background”, taking into consideration the aggregate moisture content, specified air volume, and desired yield to calculate adjustments in sand and water target weights to give the desired yield without affecting the specified water/cement ratio. The batching operation of the Eagle does not change with the Absolute Volume Software Option turned on.

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X-3

Eagle User’s Manual

Option XI

Temper Water

Automation

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Introduction

Eagle User’s Manual Temper Water Automation

Temper Water Automation, also known as Automatic Slump Adjust, can only be used on a Central Mix plant. It is used to achieve a desired slump without manually adding water. Once the mix time starts the Eagle will wait a user-defined percentage of the mix time before the first adjustment is initiated. If an adjustment is needed the Eagle will turn on the Temper Water output until one user-defined adjustment is completed. The

Eagle will then delay a user-defined time before the next adjustment is made. When the slump reading is within the user-defined tolerance percentage of the slump target the

Eagle will say “Mixer Water Complete” followed by “Load Truck” then the slump status will go to “Done”. After full tilt occurs the slump status goes to “Ready” and the Eagle will be ready for the next load.

Hardware

Requirements

User Furnished Items

Current Transformer, typical 0-5A Output

Provided with Temper Water Automation

AC Input Isolated Signal Conditioner Transducer

Octal Relay Mounting Base

Slump Meter Assembly

Scale Cable

Output module

01-052 Eagle Plus

Input module

Part number

07-184

01-040

15-016

07-039

09-002 Eagle

09-001 Eagle

01-053 Eagle Plus

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XI-1

Central Mix

Setup

Eagle User’s Manual Temper Water Automation

“Central Mixer” must be set to <Y> to open the “Slump Meter Cal/Config” menu. From the Main Menu press <F4> “Plant Setup Menu”, select the “General Plant Options” and press <Enter>. When you set “Central Mixer” to <Y>, four questions will appear.

“Wet/Dry Plant?.”

It uses Flop gate input to select between central mixer or dry batch side.

“Recordation before Tilt?..Y/N.”

If <N> it will print the complete batch weight recordation when the mixer is tilted.

“Multi-Drop Mixer Full Warn?...Y/N.”

If <Y>, the computer will warn you between multi-drop regardless of mixer capacity.

If <N>, the computer will not warn you between multi-drop loads.

“Disable Mixer Wash H2O?...Y/N”

<Y> = Wash water disabled.

<N> = Wash water enabled.

Central Mixer fields.

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Temper Water

Setup

Eagle User’s Manual Temper Water Automation

Temper Water per adjustment

Typical rate is 3 Gallon.

Max water (% of batch target)

Typical percentage 20 %

% Mix Time before 1st adjust

Typical time is 30 % of mix.

Delay between adjustments

Typical delay is 6 seconds

% Slump Meter tolerance +/-

Typical tolerance is 5 %

Press <F5> to save information from “Slump Meter Cal/Config” menu and press <F10> to go back to “Plant Setup” Menu.

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XI-3

Eagle User’s Manual Temper Water Automation

Batch Setup

Screen Options

On the batch Setup screen place field number 59 “ Slump Target” on an available space and press <F5> to save. This allows the user to enter the desired slump reading. To see how your screen will look press <F1> and then press “Esc” to return. Below is an example of how the batch setup screen will look, you may have some different fields on your Eagle screen.

“Slump Target Field”

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Eagle User’s Manual Temper Water Automation

Batch Screen

Options

From the “Plant Setup” menu select the “Batch Screen Options” add in fields #8 (Mixer

Status) and #58 (Slump Status).

Press the <F1> key to see how the screen will look. Your screen will look close to the one below. Once you have the screen setup the way you want it press the <F5> key to enter. Then press <F10> to return to the Plant Setup menu.

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XI-5

Eagle User’s Manual Temper Water Automation

Signal Conditioner

The signal conditioner needs to be configured by the user. Refer to instructions included with the AC Input Isolated Signal Conditioner Transducer. Set the output for 0-5 Vdc for compatibility with the Eagle system. Use CDI scale cable to interface to the scale input. Place green wire to (- OUTPUT) and white wire to (+ OUTPUT).

Warning: Do not attempt to configure signal conditioner with the power applied.

Slump Meter

Calibration/ Configuration

After the connections are made, the software needs to be configured for calibration and use. The Eagle uses the analog signal that is generated from the signal conditioner for tracking the Slump Meter. To calibrate the Eagle with Signal Conditioner enter the

“Slump Meter Cal/Config” section from Plant Setup menu.

Any spare scale input will work for the analog input from the Signal Conditioner. Set the Full Scale Reading to match your Slump Meter’s maximum reading, for example

150. The second step is to calibrate the Zero point. With the mixer off and slump meter on zero, set the “Zero” by pressing <F2> and enter “0” as the reading.

Load the mixer with a batch and as soon as the slump meter stabilizes press <F3> and enter the slump meter value as a full scale point. The meter reading on the Eagle should now match the slump meter’s reading.

After Calibration is completed and the adjustment data is set you will be ready to batch.

XI-6

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Eagle User’s Manual

Option XII

Batchbook Mix Designs

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Eagle User’s Manual

Batchbook Mix Designs

Batchbook Mix Designs

Batchbook Mix Designs is simply a method for storing mix designs. They enable the storage of thousands of possible mix designs in a fairly compact form. Hundreds of mix designs can be achieved with a single Batchbook just by varying the cement content. The use of

Batchbooks is mutually exclusive with the ability to use individual mix designs.

Requirements

To use Batchbooks on the Eagle there are a few preliminary steps to be taken. First, since it is a paid option, it must be turned on in the paid options screen. Next, the Batch Setup screen must include two fields. If you are using an eight digit ID enter Field #123, which is

“Batchcode ID”, replaces the “Mix ID” field #5. If you are using a six digit ID enter Field

#440, which is 6 Char. BBK ID. The other new field #130, which is “Admix ID”. If you are using Slump Tables, you will need to add field #59, which is “Slump Targets”. Next, the constants for a Batchcode ID must be entered. Finally values for the Cement Type and

Admix Type must be entered. To summarize the sequence:

Turn on Batchbook Paid Option

Place Field #123 or Field #440 into the Batch Setup menu.

Place Field #130 into the Batch Setup menu.

If using Slump Tables add Field #59 in the Batch Setup menu.

Enter constants for the Batchcode ID.

Enter Cement Type and Admix Type values.

Note:

You can not have the BBK-6 ID (field # 440) and the BBK ID (field #123) on the Batch setup menu at the same time. If both are entered in the Batch setup screen options, an error message will appear on nothing will be saved.

Batchcode ID

System

The Batchcode ID system is the replacement for Mix ID’s. It can be eight (8) characters long or 6 six (6) characters long, with each character position defining a specific attribute of the desired Batchbook design.

Eight Digit ID

The format of an eight digit ID is NNNDDDTA. NNN is the Batchcode ID and can be any character. DDD is the cement weight. T is the cement type, which can be any letter. A is the admix presence. It must be a “2”.

Warning: Any other character than a “2” in the Admix presence will create a mix design with no admixtures.

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XII-1

Main Menu

<F4>

Plant Setup

Select

Batch Screen

Options

<Enter>

Eagle User’s Manual Batchbook Mix Designs

Six Digit ID

The format of six characters BBK ID is NNTDDD, the NN is the batchbook code. This can be any character or number. T can be any character normally a P in used. DDD is the cement weight.

Batch Screen Options

Agg

Cem

Water kg kg

L

Material Target Actual Status

Admix gr

Material Target Actual Status

Field#:.......... 14

Field#:............ 9

F1 = PREVIEW Fields

Field#:........ 440

Field#:.......... 13

Field#: ............ 130

Field#: ................0

Field#: ..............59

Field#: ..............11

Entered: 11:21AM 9Jul99

Batch Screen Options

F5 = ENTER these Titles F10 = RETURN to Plant Setup Menu

9:12 AM

Enter 440 for the six digit ID and 123 for an eight digit ID.

To preview fields press <F1>. Below is an example of the fields for a six digit ID.

Volume: 0.00 m3

Batch:. 0 of 0

BBK-6

Truck #...0

Admix ID:..

Slump Target:0

Rate:. 0 kg/s

Below is an example of the field for an eight digit ID.

Volume: 0.00 m3

Batch:. 0 of 0

BB ID:.

Truck #...0

Admix ID:..

Slump Target:0

Rate:. 0 kg/s

XII-2

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Eagle User’s Manual

Batch Setup

Screen Options

Main Menu

<F4>

Agg

Cem

Water kg kg

L

Batchbook Mix Designs

Admix

Plant Setup

Select

Batch Setup

Options

<Enter>

Field #:..................0

Field #:................14

Field #:..................0

Field #:................13

Field #:..................0

Field #:..................2

Field #:..................0

Field #:..............433

Field #:..................0

Field #:................20

Field #:..................0

Field #:................12

Field #: ................. 0

Field #: ............. 440

Field #: ............. 432

Field #: ................. 3

Field #: ................. 0

Field #: ............... 16

Field #: ................. 0

Field #: ............. 434

Field #: ................. 0

Field #: ............. 148

Field #: ................. 0

Field #: ............. 428

Field #:..................0

Field #:..............130

Field #:..................0

Field #:..............141

Field #:..................0

Field #:................17

Field #:..................0

Field #:..............435

Field #:..................0

Field #:..................0

Field #: ................. 0

Field #: ............... 59

Field #: ................. 0

Field #: ................. 0

Field #: ................. 0

Field #: ................. 0

Field #: ................. 0

Field #: ............. 436

Field #: ................. 0

Field #: ................. 0

Field #:..................0

Field #: ................. 0

Field #:..................0

Field #: ................. 0

Entered: 10:56 AM 9Jul99

Batch Setup Screen Options

F1 = PREVIEW Fields

F5 = ENTER these Titles F10 = RETURN to Plant Setup Menu

8:38 AM

Enter 440 for the six digit ID. and 123 for the eight digit ID.

To preview the fields press <F1> and Esc to return. Below is an example the fields.

Volume: 0.00 m3

Truck #:...0

Water Trims::

Agg Moist::

Cement Bin:...0

Adjust: 0.00 m3

BBK-6 ID:

Batch Book:.Y

Driver:

Water /m3 : 0.0

Keep Cem Bin?..Y

Mix in Truck:

Admix ID:...

Water in Truck:. 0 kg

Special:. 0 %

Slump Target: 0

Shows the field for a six digit ID. The field would read “BB ID:.” for an eight digit ID.

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XII-4

Eagle User’s Manual Batchbook Mix Designs

Batch Setup Menu

After the Preliminary setup has been done enter the Batchbook ID and the Admix ID numbers on the Batch Setup Screen.

Agg

Cem

Water

0 kg Ready

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

0 kg Ready

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

0 L

Admix

Ready

Volume: 6.00 m3

Truck #:......889

Water Trims::

Agg Moist::

Cement Bin:..3

Adjust: 0.00 m3

BBK-6 ID:. 2T 200

Batch Book?..... Y

Driver:

Water/m3 : 0.0

0.5 % 20-5mm

Keep Cem Bin?:.Y

Mix in Truck: *******

Admix ID:.. WRA

Water in Truck:. 0 kg

Slump Target: 50

Special:. 0%

5.0 % SAND

Batch Setup Menu

F7 = LOAD Truck

F3 = VERIFY this one

F4 = STACK this one

F5 = BATCH this one F10 = RETURN to Batching Menu

9:40 AM

Volume

Quantity to be batched.

BBK-6 ID or BBK ID

BBK-6 ID is a six digit batchbook Id field.

BBK ID is an eight batchbook ID field.

Note:

You can not have the BBK-6 ID (field # 440) and the BBK ID (field #123) on the Batch setup menu at the same time. If both are entered in the Batch setup screen options, an error message will appear on nothing will be saved.

Admix ID

Enter a “2” to create a mix with admixture. Enter any other character that a “2” to create a mix design with no admixtures.

Slump Target

Enter number required for slump.

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Eagle User’s Manual Batchbook Mix Designs

Batch Book?

The Batchbook will accept Batchbook codes and Mix Designs ID’s. The “Batch book?” field is a noneditable field. The Eagle will check to see if the ID entered is a valid

Batchbook code. If so, that batchbook is used, and the flag in the “Batch Book?” field is set to “Y”. If the ID entered is not a valid batchbook code, the mix file is searched to see if a valid Mix ID was entered. If a mix design is found, it is used for the load, and the

“Batch Book?” field’s flag is set to “N”. If the ID entered is not a valid Batchbook code or a valid Mix ID, then an error is displayed.

Truck #

This field accepts numbers only. The Eagle will store 1,2,3 and 4 digit truck numbers an insert them into the list of trucks you already have. Truck numbers are stored sequentially.

Driver

Type in the name of the driver for this particular truck. It can be letters or numbers- up to eight characters. You can leave this space blank if you want by pressing the space bar to clear anything that might already be in the field. Move on to the next field by pressing either <Enter> or one of the error keys.

Water in Truck

Water left in truck after truck washout.

Water Trims

Down in the next spaces are the water trims. You can trim water three different ways.

You may not need to use all three options. You may only want to trim water one or two ways.

For /Batch: ___ Gal

Determine total number of gallons to be added or subtracted from amount called for in the mix design. If you do not want to change the amount called for, type in zero.

This will leave the total water unaffected. Otherwise, entered the desired quantity of water for the entire batch.

For/Yard: ___ Gal

Trim number of gallons per yard. If you do not want to change the amount of water, type in a zero in this space.

1. To Increase Gallons/Yard

Type in the number of gallons. For each yard batched, the Eagle will increase the number of gallons that you have entered. For example, if you enter the number 1, you will add one gallon of water for each yard called for in this batch.

A one yard batch will show an increase of one gallon. A nine yard batch will show an increase in total water of 9 gallons.

2. To decrease Gallons/Yard

Type in a "-" sign in front of the number of gallons. For each yard batched, the

Eagle will decrease the number of gallons that you have entered. For example, if you enter a - 4, the Eagle will take out four gallons of water for each yard you batch. A one yard batch will have total water decreased by four gallons. A five yard batch will have total water decreased by 20 gallons. A nine yard batch will have total water decreased by 36 gallons.

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XII-5

Eagle User’s Manual Batchbook Mix Designs

Agg Moist

This allows the Agg Moisture to be viewed and edited on the Setup menu.

Cement Bin

Enter silo number to be used.

Keep Cem Bin?

If set to “Y” the cement bin can be edited. If set to “N” you can not change the cement bin number.

Adjust

Adjust to the amount of cement remaining in the truck.

Mix in Truck

Enter the Mix ID of the last mix in truck. The six character Batchbook ID can be entered in the eight characters long mix in truck field with the last two characters blank.

XII-6

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Main Menu

<F5>

<F1>

Storage Menu

<F1>

Batchbook

Storage

<F5> Edit

Password

<Enter> Select

“Add a

Batchbook”

<Enter>

Eagle User’s Manual Batchbook Mix Designs

Mix/Batchbook Storage

From the Storage menu press F1 to go to the Mix/Batchbook Storage menu.

Below the menu title you will see a box like the example below.

Select Mix or Batchbook Menu

MIX storage

ESC to exit BBK storage

Using the arrow keys highlight BBK storage to select Batchbook menu and press <ENTER>.

Batchbook menu

In the Batchbook menu (as shown below) enter the constants for the batchcode ID.

Agg

Cem

Water

0 kg Ready

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

0 kg Ready

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

0 L

Admix

Ready

1 of 50 used

Batchcode: *** Default Cem Type: L

Max Size: 0.00 Meters Slump Target: 0 mm

Default Amx Id:

Slump Table: 1

Min Cement: 0 kg Max Cement: 0 kg

Aggregates:

Water:

Trail Date: 12Jul99

F1 = PREVIEW Target Weights

F5 = ENTER This Batchbook

Batchbook Menu

F7 = LOAD Truck

F10 = RETURN to Batchbook Menu

9:40 AM

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XII-7

Eagle User’s Manual Batchbook Mix Designs

Batchbook Mix Designs may be copied from a used record into an unused record simply by changing the Batchcode ID Field and pressing <F5> to save.

Enter the first three characters in the

Batchcode

ID

Agg

Cem

Water

0 kg Ready

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

0 kg Ready

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

0 L

Batchcode: OSC Default Cem Type: L

Max Size: 6.00 Meters Slump Target: 150 mm

Admix

Ready

1 of 50 used

Default Amx Id:

Slump Table: 0

Aggregates:

Fines: +977.65578

20-5mm +1090.254

Min Cement: 170 kg

-1.403083

+0.73041

Max Cement: 280 kg

+3.50127e-003 -5.16558e-006

-2.41753e-003 +2.6713e-006

An Example

Mix

Water:

Mains: +208.7117 -0.2290123

Trail Date:31 Dec99

F1 = EDIT the Cement Types

F2 = EDIT the Admix Types

F3 = EDIT Slump Tables

F4 = PRINT all Batchbooks

F5 = ENTER This Batchbook

+1.901228e-004 +2.77379e-007

Entered: 10:19AM 9Jul99

Batchbook Menu

F7 = LOAD Truck

F10 = RETURN to Batchbook Menu

9:40 AM

To preview your screen press <F1> to view the calculated targets.

Main Menu

<F5>

<F1>

Storage Menu

<F1>

Batchbook

Storage

Agg

Cem

Water

0 kg Ready

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

0 kg Ready

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

0 L

Admix

Ready

Material

Target

Actual

Full

Material

Target

Actual Status

SAND

3” ROCK

3568 kg

1163 kg

AIR 8 mL

REDUCER 60 mL

<F5>

Edit

Password

<Enter> Select

“Add a

Batchbook”

<Enter>

<F1> to Preview

XII-8

TYPE I 245 kg

Cement:..245 kg Admix ID:..234

Cement Letter: A Admix Letter:. 2

WATER 168 L

Batchcode:. OSC Volume: 1.00 m3

BB ID:.OSC245A2

Preview Batchbook Targets Menu

F7 = LOAD Truck

F5 = CALCULATE Targets F10 = RETURN to Batchbook Menu

9:40 AM

After you entered all of the target weights press <F5> to enter the batchbook and your screen should look like the one shown below. Some values may vary.

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Eagle User’s Manual Batchbook Mix Designs

Enter the first three characters in the

Batchcode ID

An Example

Mix

Agg

Cem

Water

0 kg Ready

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

0 kg Ready

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

0 L

Batchcode: OSC Default Cem Type: L

Max Size: 6.00 Meters Slump Target: 150 mm

Admix

Ready

1 of 50 used

Default Amx Id:

Slump Table: 0

Min Cement: 170 kg Max Cement: 280 kg

Aggregates:

Fines

20-5mm

+ 977.65578

+ 1090.254

-1.403083

+ 0.73041

+ 3.50127e-003

-2.41753e-003

-5.16558e-006

+ 2.6713e-006

Water:

Mains

+ 208.7117

Trial Date: 31Dec99

F1 = EDIT the Cement Types

F2 = EDIT the Admix Types

F3 = EDIT Slump Tables

F4 = PRINT all Batchbooks

F5 = ENTER This Batchbook

-0.2290123

+ 1.901228e-004

+ 2.77379e-007

Entered: 10:19AM 9Jul99

Batchbook Menu

F7 = LOAD Truck

F10 = RETURN to Batchbook Menu

9:40 AM

Cement Type

The Cement Types are used to define the selection and ratio of cements used. The % field is the percent of Total Cement Weight that is Cement 1.

Main Menu

<F5>

<F1>

Storage Menu

<F1>

Batchbook

Storage

<F1>

“Edit Cement

Types”

Password

<Enter>

Agg

Cem

Water

0 kg Ready

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

0 kg Ready

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

0 L

Admix

Ready

% Cement 1: Cement 2:

A 0

B 0

C 0

D 0

E 0

F 0

G 0

H 0

I 0

J 0

K 0

% Cement 1: Cement 2: % Cement 1 Cement 2:

L 65 PC SILO1 PFA W 0

M 80 PC SILO1 PFA

N 78 PC SILO1 PFA

X

Y

0

0

O 0

P 100` PC SILO1

Q 70 PC SILO1 PFA

Z

R 0

S 0

T 0

U 0

V 0

Cement Type Menu

F7 = LOAD Truck

F5 = ENTER These Types F10 = RETURN to Batchbook Menu

9:40 AM

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XII-9

Main Menu

<F5>

<F1>

Storage Menu

<F1>

Batchbook

Storage

<F2>

“Edit the Admix

Types”

Password

<Enter>

Eagle User’s Manual Batchbook Mix Designs

Admix Types

Admix Types are used to define the selection and dosage rates for the desired admixtures.

These are referred to as Admix ID’s. This value is entered in field #130 (Batchbook Amx

ID) and is three characters long. When the Admix presence value is “2”, the value in the

Admix field is used to determine the dosage rates for the admixtures.

Agg

Cem

Water

0 kg Ready

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

0 kg Ready

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

0 L

Admix

Ready

Admix ID : ...AEP

Admix: 300N

AE316

Water Trims:

F5 = ENTER These Admixes

Admix: 1 of 20

3.0 % of Cement Weight

0.5 % of Cement Weight

0.0

0.0

0.0

0.0 kg/m3

Entered: 12:49PM 9Jul99

Admix Type Menu

F7 = LOAD Truck

F10 = RETURN to Batchbook Menu

9:40 AM

The Water Reduction field on the Admix Type menu allows the computer to automatically change the water when admixes are used. A “-” minus sign must be entered to subtract water from the mix.

XII-10

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Main Menu

<F5>

<F1>

Storage Menu

<F1>

Batchbook

Menu

<F3>

“Edit Slump

Table”

Password

<Enter>

Eagle User’s Manual Batchbook Mix Designs

Slump Tables

A set of ten (10) tables are available for the operator to edit. The Eagle will use these tables to perform automatic slump water adjustments to the Water targets. Each Batchbook will be associated with one of the Slump Tables, and the Eagle will base the water adjustment on the difference between the slump target for the load and the slump entered for the batchbook.

The Eagle uses linear change between the two nearest entries in the table.

Agg

Cem

Water

0 kg Ready

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

0 kg Ready

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

0 L

Admix

Ready

Slump Change:

-125 mm

-100 mm

- 75 mm

- 50 mm

- 25 mm

0 mm

25 mm

50 mm

75 mm

100 mm

125 mm

F5 = ENTER These Types

Water Adjust:

0.00 kg/m3

0.00 kg/m3

0.00 kg/m3

-50.00 kg/m3

-30.00 kg/m3

0.00 kg/m3

8.00 kg/m3

15.00 kg/m3

21.00 kg/m3

27.00 kg/m3

33.00 kg/m3

Slump Table Menu

F7 = LOAD Truck

Slump Table 1 of 10

F10 = RETURN to Batchbook Menu

9:40 AM

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Eagle User’s Manual Batchbook Mix Designs

Admix Storage Menu

The operator may edit the Admixtures Names, Usage State, Trim %, Automatic Batching

Status, Moisture Percentages, and Tolerances in the Admix Storage Menu.

Main Menu

<F5>

Batching Menu

<F1>

Storage Menu

<F3>

Materials Storage

<F4>

Admix Storage

Agg

Cem

Water

0 kg Ready

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

0 kg Ready

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

0 L

Admix

Ready

9

10

7

8

11

12

Bin Material Used? CWT Under Over Auto Trim% H2o% Tolerances

1 ADMIX #1 Y Y 0.0

50.0

Y 0 0 - 1.0 % + 1.0 %

MinTol

100gr

2 300N

3 SP3520

Y

Y

Y

Y

0.0

0.0

50.0

50.0

Y 0 0

Y 0 0

- 1.0 %

- 1.0 %

+ 1.0 %

+ 1.0 %

100gr

100gr

4 AE316

5

6

Y

N

N

Y

N

N

0.0

50.0

Y 0 0

0.0

50.0

N 0 0

0.0

50.0

N 0 0

- 1.0 % + 1.0 % 100gr

- 0.0 % + 0.0 % 0mL

- 0.0 % + 0.0 % 0mL

N

N

N

N

N

N

N

N

N

N

N

N

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

N 0 0

N 0 0

N 0 0

N 0 0

N 0 0

N 0 0

- 0.0 %

- 0.0 %

- 0.0 %

- 0.0 %

- 0.0 %

- 0.0 %

+ 0.0 %

+ 0.0 %

+ 0.0 %

+ 0.0 %

+ 0.0 %

+ 0.0 %

0mL

0mL

0mL

0mL

0mL

0mL

Entered: 8:19 AM 9Jul99

Admix Storage Menu

F4 = EDIT Material Sources

F5 = EDIT these Admixes

F7 = LOAD Truck

F10 = RETURN to Storage Menu

9:12 AM

Material

Type in the name of the admix you keep in the bin. You can use any combination of upper and lower case letters, up to eight characters.

Used

Type a <Y> if you will be using this bin. If the bin is not operative for some reason, make sure you have <N> in this space.

CWT

If the “Admix per 100 weight (CWT)?” is set to <Y> in the Extended Plant Option menu, this column will show on the Admix Storage menu. When set to <Y> on the

Admix Storage menu, admix per 100 weight is selected. The values in the Low Limit and the High Limit fields are the admix per 100 weight. When performing limits checking the limits depend on the cement amount. If set to <N> the admix per volume is selected.

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Eagle User’s Manual Batchbook Mix Designs

Under

In this space you should type in the smallest amount of admix you will use in a batch.

Type in the number. You can enter up to three digits before the decimal and another after in this space. All admix measurements are in ounces. If you use all four digits

(100.5, for example) the cursor will automatically move to the next column. If your under limit is only a three digit number or less, you will need to press the <Enter> key to move the cursor to the next column.

Over

This is the maximum amount of admix (air in our example) you will allowed per yard batched. Here you can use up to four digits before the decimal and one after. These limits will catch you if you make a mistake writing in your mix designs. Let's say you or another batchman makes a typing error. If this error puts the amount of admix either too low or too high, the Eagle will not accept the mix.

Trim %

Trim % is the maximum percent reduction of Admixture allowed.

Auto?...Y/N

If set to <Y> the Eagle will batch the admixtures.

If set to <N> Admixture Target will show, but the admixture must be batched manually.

H2o%

This enables you to edit the moisture percentages to compensate the water targets when setting up loads to batch.

Tolerances

This column has two numbers. The first blank has a "-" sign in front of it. This is what is called the Under Tolerance, a certain percentage below the target amount that will be acceptable or within tolerance. The second blank has a "+" sign in front of it. It is called the Over Tolerance. This is a certain percentage above the target amount that will be acceptable or within tolerance. By entering numbers in these spaces (

±

1%, for example) you tell the Eagle that as long as it is within 1% of the target amount it is close enough.

With admixes you may want to allow a slightly larger tolerance. Since many admixes use only a few ounces per yard, a larger tolerance will give the Eagle more room to work with.

MinTol

Enter a minimum tolerance. This will help you stay in tolerance on small batches. Let's say you are batching 10 ounces of air admix. The actual amount if your tolerance was set at 1% would have to be within .1 ounces of the target amount. This kind of accuracy is impossible with the pulse meters or graduated bottles used to measure admix. By putting a measurable number of ounces in the MinTol column, you can batch small loads without going out of tolerance.

Edit Material Sources

Press <F4> to enter the supplier’s name. These are stored in a hidden screen and may be printed on the ticket.

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Eagle User’s Manual Batchbook Mix Designs

What is a Polynomial and Why does the Batchbooks Need Them?

Essentially a polynomial is an equation for a line. The shape of this line depends on the applied constants and the order of the independent variable. In the world of Batchbooks the

Quality Control Department derives the constants and the independent variable is the Cement

Weight. As an example:

Y = K0 + (K1 * Cem_Wt) + (K2 * Cem_Wt * Cem _ Wt) + (K3 * Cem_Wt * Cem_Wt *

Cem_Wt)

Where:

K0,K1,K2,K3

Cem_Wt

= Given Constants

= Cement Weight given in Batchbook ID.

The above equation is the one used to calculate aggregates and water targets. In batchbooks there is a set of constants (K0 through K3) supplied for each aggregate and water desired.

When the Batchbook ID is entered, the Cement Weight is supplied. This value is used along with the assigned constants to calculate the aggregates and water.

As a test mix the following set of constants can be used:

Fine Agg: 977.655793

-1.40308348

0.00350127

-5.16558e-06

Coarse Agg: 1090.25412

0.730409961

-0.00241753

2.6713e-06

Water: 208.71165

-0.229012283

0.000192383

2.77379e-07

For Cement Weight of 245 kgs/m3 the following targets result:

Fine Agg: 768 kg

Coarse Agg: 1163 kg

Water: 168 ltr

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Eagle User’s Manual

Option XIII

Weighed Admix

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Weighed Admix

To be released.

Weighed Admix

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XIII-1

Option XIV

Eagle User’s Manual

Multi-Lane

Discharge

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Eagle User’s Manual Multi-Lane Discharge

Introduction

With the Eagle 8.70 release the Multi-Lane Discharge feature is available. This feature expands the flexibility of multi-lane discharge capabilities. By combining features like

Holding Hopper Discharge, Central Mixer, and Fast Batch, many different configurations can be accommodated. The Multi-Lane Discharge feature provides the ability to control discharge of weighed materials from two separate lanes simultaneously and independently. It also allows weighing of a third (and possibly fourth) batch while loading the trucks, depending on the configuration of the plant. Ticket printing and recordation may be performed on a single printer, or distributed among separate printers.

Plant Configuration

Note: Any plant requiring the Multi-Lane discharge option will require an extensive survey and review before the system is approved.

The plant is set up as a central weighing section, which measures all of the materials, and two separate discharge sections, which control the discharge of material into a mixer or truck.

The central weighing section is divided into four material classes: Aggregate, Cement,

Admixture, and Water, just like a traditional Eagle system.

Each discharge lane may be configured with an Aggregate, Cement, and Water holding hoppers (any combination), and a Central Mixer. Each discharge lane can be configured for

Code 1, Code 2, or Code 3 discharge. Each holding hopper and central mixer has its own soft

I/O for control.

Each discharge lane can have its own recordation printer and recordation format, or one central recordation printer can be shared between the lanes.

Each discharge lane can have its own delivery ticket printer, or one central delivery ticket printer can be shared between the lanes.

Shared printers can use identical formats for the two discharge lanes, or use a unique format for each discharge lane.

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Requirements

Eagle User’s Manual Multi-Lane Discharge

Multilane Discharging Option 14 requires the following option:

Option 15 – Fast Batch/Early Start

Note:

If using Option 19 Holding Hopper in addition to the Multilane Discharge Option 14 Option

20 Fast Batch/All Batcher Multi Drop is required.

Basic Multilane Discharging Option configuration:

Lane 1 and 2 can have any combination of the following configurations

Mat’l Class Batcher Type Holding

Hopper Type

Discharge Destination

AGG

Or AGG

Or AGG

Or AGG

CEM

Or CEM

Or CEM

Or CEM

WAT

Or WAT

Or WAT

Or WAT

Or WAT

Or WAT

Or WAT

Or WAT

Weighed

Weighed

Weighed

Weighed

Weighed

Weighed

Weighed

Weighed

Weighed

Weighed

Weighed

Weighed

Metered

Metered

Metered

Metered

Not USED

Weighed

Empty LSW

Timed

Not USED

Weighed

Empty LSW

Timed

Not USED

Weighed

Empty LSW

Timed

Not USED

Weighed

Emptu LSW

Timed

Central Mixer or Truck

Central Mixer or Truck

Central Mixer or Truck

Central Mixer or Truck

Central Mixer or Truck

Central Mixer or Truck

Central Mixer or Truck

Central Mixer or Truck

Central Mixer or Truck

Central Mixer or Truck

Central Mixer or Truck

Central Mixer or Truck

Central Mixer or Truck

Central Mixer or Truck

Central Mixer or Truck

Central Mixer or Truck

** ADX

Or **ADX

Or **ADX

Bottled

Weighed

Direct

N/A

N/A

N/A

ONTO AGG/INTO H20*

ONTO AGG/INTO H20*

ONTO AGG/INTO H20*

E

Preferred Discharge sequence for Admix. INTO H20 only allowed if Weighed Water and /or Water Holding Hopper is available. Other discharge sequences available , however no recommended for speed of production.

E E

Admixtures are configured to support one lane at a time. All Admixes much finish on one lane before starting on the other lane.

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System Setup

Eagle User’s Manual

The Multi-Lane Discharge feature is enabled via Paid Option 14.

Multi-Lane Discharge

Plant Setup Menu

This will cause a new Setup Menu option to appear for Multi-Lane Configuration. Selecting this option allows the operator to navigate to the various lane configuration menus.

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Eagle User’s Manual

Multi-Lanes Configuration Menu

Multi-Lane Discharge

The top-level lane configuration menu allows the operator to select which lane’s configuration is to be edited.

Lane Configuration Menu

Each lane has a menu of options for editing various attributes specific to that lane. If the

Holding Hopper paid option is enabled, then the menu options for editing Holding Hopper attributes will display. If the Central Mixer feature is enabled, then the menu option for editing the Central Mixer attributes will display. The Temper Water Automation option and

Dry Side Temper Water option are not supported in the initial 8.70 release.

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Eagle User’s Manual Multi-Lane Discharge

General Lane Configuration Menu

The General Lane Configuration menu provides a place for attributes that do not apply to any of the other Lane Configuration Menu options.

Admix Dump Select (Output)

This output is used to divert the dump signals to the proper Lane. Typically each Admix bottle will have two discharge valves, one for lane one, another for lane two. Relays will be required to divert the dump signals to the proper lanes. This output is energized when discharging to Lane 2.

Water Allowed with cement?…Y/N

If <Y> water and cement are allowed to discharge together. If <N> the water will stop and go into “Cem Cut” hold status when the cement starts discharging. This will only happen if the water has not finished or reached its hold back point.

Allow Early H20?…..Y/N

If <Y> and F7 Auto Discharge is Enabled the water will start as soon as all bottle admixes have reached their targets. This is preferred for most dry batch plants where you want most of the headwater in the Mixer Truck prior to the solids.

If <N> and F7 Auto Discharge is Enabled the water will not start early but will wait until all materials have reached their targets and then it will start. This is preferred for some

Central Mix Plants where you do not want a lot of headwater in the Mixer before the other materials start.

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Eagle User’s Manual

Holding Hopper Configuration Menus

Multi-Lane Discharge

The Aggregate Holding Hopper Configuration menu allows the operator to configure an

Aggregate Holding Hopper to be used on a specific discharge lane. All attributes belonging to the Aggregate Holding Hopper are edited on this menu. Please refer to the Holding Hopper

Option XIX chapter for full descriptions of each field.

Holding Hopper Enabled?

If <Y> this will display the Holding Hopper setup fields.

Note

: The Holding Hopper Discharge Active Output and Holding Hopper Belt Time fields are available without Holding Hopper being Enabled. These fields are available to use with certain configurations that may not have a Holding Hopper but would still need the divert output.

Holding Hopper Disc Open (Output)

This signal is connected to the discharge open of the Holding Hopper, and is used to increase the flow of material from the Holding Hopper by opening the discharge gate.

Holding Hopper Disc Close (Output)

This signal is connected to the discharge close of the Holding Hopper, and is used to decrease the flow of material from the Holding Hopper by closing the discharge gate.

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Eagle User’s Manual Multi-Lane Discharge

Hopper Disc Active Output

This signal is used to automatically energize a flop gate or some type of diverter valve to transfer materials to the appropriate lane. This signal comes on at the beginning of transfer from the weigh scale batcher and will stay energized until the weigh scale batcher reaches its Zero Tolerance weight and the belt time has expired. This allows for the belt to clear before flop gate or diverter can be used by another lane.

Note: Although the Hopper Disc Active Output is energized, extensive electrical interlocks are also required to assure that the diverter gates are in the proper position before discharge begins.

Holding Hopper Vibrate (Output)

This signal is used to control vibrators attached to the Holding Hopper.

Holding Hopper Dual Gates?…..Y/N

If <Y> displays another pair of Open and Close gate assignments.

Holding Hopper Scale

This number must correspond with the proper scale in the Scale Configuration Screen.

Empty Limit Switch Discharge Control?…Y/N

If <Y> indicates that the Holding Hopper is not weighed. The Eagle will not be able to control discharge and is not using weight to know when the Hopper is empty. The field for Holding Hopper Scale # is no longer displayed and instead 2 new fields, Holding

Hopper Empty (Input) and Holding Hopper Empty Time, are displayed.

Holding Hopper Limit Switch (Input)

This input is attached to the limit switch on the Holding Hopper discharge gates, and indicates whether the gates are fully closed or not.

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Eagle User’s Manual Multi-Lane Discharge

Holding Hopper Empty (Input)

This input will be hooked to some device to indicate when the Hopper is empty. This input is only recognized after the Holding Hopper Empty Time has expired. If this input is blank then the time alone is used. After the time has expired the Holding Hopper is considered empty and the next batch can take control of Holding Hopper.

Holding Hopper Empty Time (sec)

The time in this field will work with or without the Holding Hopper Empty (Input). This time is used to guarantee that the Holding Hopper is empty before releasing the Holding

Hopper to the next batch.

Holding Hopper Belt Time

The time has a three fold purpose and works with the Holding Hopper Discharge Active

Output to drive the flop gate or diverter valves.

1.

This time is used to assure the material from the batcher scale has reached the

Holding Hopper before the Holding Hopper is allowed to discharge.

2.

It is used to calculate the estimated weight of material on the belt during the transfer from the weigh batcher to the Holding Hopper.

3.

It is a used to allow for all the material to transfer from the weigh scale to the

Holding Hopper after the scale has reached the zero tolerance.

!

Holding Hopper Scale

The scale number entered here should match the scale assigned in the Scale

Configuration menu for the aggregate holding hopper.

The Cement Holding Hopper Configuration menu allows the operator to configure a Cement

Holding Hopper to be used on a specific discharge lane. All attributes belonging to the

Cement Holding Hopper are edited on this menu.

All the fields on the Cement Holding Hopper menu function exactly as the Aggregate menu.

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Eagle User’s Manual Multi-Lane Discharge

The Water Holding Hopper Configuration menu allows the operator to configure a Water

Holding Hopper to be used on a specific discharge lane. All attributes belonging to the Water

Holding Hopper are edited on this menu.

All the fields on the Water Holding Hopper menu function exactly as the Aggregate and

Cement Holding Hopper menus except for two.

1.

There is not a Water Holding Hopper Vibrate Output.

2.

If the Empty LSW Discharge Control is <Y> Holding Hopper Holdback input is now available.

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Eagle User’s Manual

Central Mixer Configuration Menu

Multi-Lane Discharge

The Central Mixer Configuration menu allows the operator to configure a Central Mixer to be used on a specific discharge lane. All attributes belonging to the Central Mixer are edited on this menu.

Note: Mixer Active Out (Output) and Mixer Active Delay Off (sec) are displayed even with

Central Mix Enabled?…<N>.

Central Mixer Enabled?…..Y/N

If <Y> then all Central Mix configuration fields are displayed.

Mixer Tilt Enabled Out (Output)

This output is enabled when the mixer time has expired allowing the mixer to be tilted.

This supplies power to the tilt switch. On a plant with one mixer this should be assigned as the standard Tilt Enable module on PB 4-14.

Mixer Active Out (Output)

This signal is used to automatically energize a flop gate or some type of diverter valve to transfer materials to the appropriate lane. This signal comes on at the beginning of transfer from the weigh scale batcher and will stay energized until the weigh scale batcher reaches its Zero Tolerance weight and then can be used by another lane.

Mixer Active Delay Off (sec):

This time is used in conjunction with the Mixer Active Out (Output) and will keep it active for a given number of seconds to allow for all material to transfer into the mixer.

Mixer Tilt In (Input)

The Mixer Tilt limit switch will be wired to this input. On a single mixer plant this input should be assigned as the standard Tilt Input module on PB 5-4.

Mixer Returned In (Input)

The Mixer Return limit switch will be wired to this input. On a single mixer plant this input should be assigned as the standard Return Input Module on PB 5-3.

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Eagle User’s Manual

Printer Configuration Menu

Multi-Lane Discharge

The Printer Configuration menu allows the operator to configure up to two printers per lane.

Multiple lanes may share a single printer by entering that printer’s port ID into each lane’s configuration menu.

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Eagle User’s Manual

Printer Setup Menus

Multi-Lane Discharge

The Primary Printer Setup menu allows the operator to customize the format of the primary report for each batch record. Each lane has one primary printer setup.

The Secondary Printer Setup menu allows the operator to customize the format of the secondary report for each batch record. Each lane has one secondary printer setup.

XIV-12

Because the Primary and Secondary Printer Setup menus are found in the Lane Setup menus, they no longer appear on the Plant Setup menu. Also, the Printer & Com Config menu will only have fields for entering information associated with communications features.

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Eagle User’s Manual

Batch Screen Options

Multi-Lane Discharge

With the ability to control multiple holding hoppers and central mixers on multiple lanes comes the need to display status information for all of the devices. The number of userdefined fields to be displayed on the batching screen has been increased from 8 to 20. To make room for the additional fields on the screen, it has been changed from 25-line mode to

28-line mode. All other screens have been adjusted to fit the 28-line format.

Batch Setup Screen Options

Twelve additional fields have been added to the Batch Setup menu to fill in the extra three display lines.

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Eagle User’s Manual

New Display Fields

Multi-Lane Discharge

New display fields have been added to allow the operator to view status information for the holding hoppers and central mixers associated with the lanes. The new display fields are:

Field #450: Agg1 Hopper Wt - displays the weight in the aggregate holding hopper on lane

1. The format for this field is “

Agg1Hopper:nnnnn Lb

” or

Agg1Hopper:nnnnn kg

”.

Field #451: Agg1 Hopper Stat - displays the status for the aggregate holding hopper on lane

1. The format for this field is “ AAAAAAAA ”.

Field #452: Agg1 Hopper Xfer - displays the calculated weight that is on the transfer belt between the weigh hopper and the holding hopper. The format for this field is

Agg1Trans:NNNNN

”.

Field #453: Cem1 Hopper Wt - displays the weight in the cement holding hopper on lane 1.

The format for this field is “

Cem1Hopper:nnnnn Lb

” or

Cem1Hopper:nnnnn kg

”.

Field #454: Cem1 Hopper Stat - displays the status for the cement holding hopper on lane 1.

The format for this field is “

AAAAAAAA

”.

Field #455: Cem1 Hopper Xfer - displays the calculated weight that is on the transfer belt between the weigh hopper and the holding hopper. The format for this field is

Cem1Trans:NNNNN

”.

Field #456: Wat1 Hopper Wt - displays the weight in the water holding hopper on lane 1.

The format for this field is “

Wat1Hopper:nnnnn Lb

” or

Wat1Hopper:nnnnn kg

”.

Field #457: Wat1 Hopper Stat - displays the status for the water holding hopper on lane 1.

The format for this field is “

AAAAAAAA

”.

Field #458: Wat1 Hopper Xfer - displays the calculated weight that is on the transfer belt between the weigh hopper and the holding hopper. The format for this field is

“ Wat1Trans:NNNNN ”.

Field #459: Agg2 Hopper Wt - displays the weight in the aggregate holding hopper on lane

2. The format for this field is “

Agg2Hopper:nnnnn Lb

” or

Agg2Hopper:nnnnn kg

”.

Field #460: Agg2 Hopper Stat - displays the status for the aggregate holding hopper on lane

2. The format for this field is “ AAAAAAAA ”.

Field #461: Agg2 Hopper Xfer - displays the calculated weight that is on the transfer belt between the weigh hopper and the holding hopper. The format for this field is

Agg1Trans:NNNNN

”.

Field #462: Cem2 Hopper Wt - displays the weight in the cement holding hopper on lane 2.

The format for this field is “

Cem2Hopper:nnnnn Lb

” or

“ Cem2Hopper:nnnnn kg ”.

Field #463: Cem2 Hopper Stat - displays the status for the cement holding hopper on lane 2.

The format for this field is “

AAAAAAAA

”.

Field #464: Cem2 Hopper Xfer - displays the calculated weight that is on the transfer belt between the weigh hopper and the holding hopper. The format for this field is

Cem2Trans:NNNNN

”.

Field #465: Wat2 Hopper Wt - displays the weight in the water holding hopper on lane 2.

The format for this field is “ Wat2Hopper:nnnnn Lb ” or

Wat2Hopper:nnnnn kg

”.

Field #466: Wat2 Hopper Stat - displays the status for the water holding hopper on lane 2.

The format for this field is “

AAAAAAAA

”.

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Field #467: Wat2 Hopper Xfer - displays the calculated weight that is on the transfer belt between the weigh hopper and the holding hopper. The format for this field is

Wat2Trans:NNNNN

”.

Field #468: Water Hopper Wt - displays the weight in the water holding hopper for the currently displayed lane. The format for this field is “

Wat Hopper:nnnnn

Lb

” or “

Wat Hopper:nnnnn kg

”.

Field #469: Wat Hopper Stat - displays the status of the water holding hopper for the currently displayed lane. The format for this field is “

AAAAAAAA

”.

Field #470: Wat Hopper Xfer - displays the calculated weight that is on the transfer belt between the weigh hopper and the holding hopper for the currently displayed lane. The format for this field is “

Wat Trans:NNNNN

”.

Field #471: Mixer 1 Status - displays the status of the central mixer on lane 1. The format for this field is “

Mixer1:AAAAAAAAA

”.

Field #472: Mixr1 Time Left - displays the number of seconds of mixing time remaining for the central mixer on lane 1. The format for this field is “

Mixer1Timing:

NN

”.

Field #473: Mixer 2 Status - displays the status of the central mixer on lane 2. The format for this field is “

Mixer2:AAAAAAAAA

”.

Field #474: Mixr2 Time Left - displays the number of seconds of mixing time remaining for the central mixer on lane 2. The format for this field is “

Mixer2Timing:

NN

”.

Field #475: Temper Water 1 - displays the amount of temper water that has been added to the current drop on lane 1. The format for this field is “

TempWater1:.

NNN

”.

Field #476: SlmpAdjTarget 1 - displays the adjusted slump target for the load in the mixer on lane 1. The format for this field is “

SlumpAdjTg1: NNN

”.

Field #477: Slump Status 1 - displays the status of the auto-slump process on lane 1. The format for this field is “

SlmpStat1:AAAAAA

”.

Field #478: Slump Target 1 - displays the slump target for the load in the mixer on lane 1.

The format for this field is “ SlumpTarget1:NNN ”.

Field #479: Slump Meter 1 - displays the current value of the slump meter on lane 1. The format for this field is “

SlumpMeter1:.NNN

”.

Field #480: Temper Water 2 - displays the amount of temper water that has been added to the current drop on lane 2. The format for this field is “

TempWater2:.

NNN ”.

Field #481: SlmpAdjTarget 2 - displays the adjusted slump target for the load in the mixer on lane 2. The format for this field is “

SlumpAdjTg2: NNN

”.

Field #482: Slump Status 2 - displays the status of the auto-slump process on lane 2. The format for this field is “

SlmpStat2:AAAAAA

”.

Field #483: Slump Target 2 - displays the slump target for the load in the mixer on lane 2.

The format for this field is “

SlumpTarget2:NNN

”.

Field #484: Slump Meter 2 - displays the current value of the slump meter on lane 2. The format for this field is “

SlumpMeter2:.NNN

”.

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Modified Display Fields

Multi-Lane Discharge

The behavior of several display fields has been modified to better function within the framework of the new approach to multi-lane discharge control. The following fields have been modified:

Field #8: Mixer Status - modified to display the status of the mixer on the currently displayed lane. The format for this field is “

Mixer:.AAAAAAAAA

”.

Field #19: Mixer Seconds Remaining - modified to display the number of seconds remaining for the mixer on the currently displayed lane. The format for this field is “

Mixer Timing:NNN

”.

Field #58: Slump Status - modified to display the status of the auto-slump process on the currently displayed lane. The format for this field is “

Slmp Stat:

AAAAAA

”.

Field #60: Slump Target - modified to display the slump target for the load in the mixer on the currently displayed lane. The format for this field is “

Slump

Meter:.NNN

”.

Field #416: Agg Hopper Xfer - modified to display the calculated weight that is on the transfer belt between the weigh hopper and the holding hopper for the currently displayed lane. The format for this field is “

Agg Trans:NNNNN

”.

Field #419: Agg Hopper Wt - modified to display the weight in the aggregate holding hopper on the currently displayed lane. The format for this field is “

Agg

Hopper:nnnnn Lb

” or “

Agg Hopper:nnnnn kg

”.

Field #420: Agg Hopper Status - modified to display the status for the aggregate holding hopper on the currently displayed lane. The format for this field is

AAAAAAAA

”.

Field #421: Cem Hopper Wt - modified to display the weight in the cement holding hopper on the currently displayed lane. The format for this field is “

Cem

Hopper:nnnnn Lb ” or “ Cem Hopper:nnnnn kg ”.

Field #422: Cem Hopper Status - modified to display the status for the cement holding hopper on the currently displayed lane. The format for this field is

AAAAAAAA

”.

Field #423: Cem Hopper Xfer - modified to display the calculated weight that is on the transfer belt between the weigh hopper and the holding hopper for the currently displayed lane. The format for this field is “

Cem Trans:NNNNN

”.

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The Batching Menu

Multi-Lane Discharge

The most notable changes to the Eagle software appear on the Batching Menu.

There are no longer any Primary or Alternate batches. They have been replaced by bracketed numbers, which indicate batch control numbers. These batch control numbers are referred to as batch index numbers. There are four batch indexes, numbered 1 through 4. The batch indexes are differentiated by number and by the color used to display the borderlines around the boxes on the screen. Batch index 1 uses red, 2 uses blue, 3 uses magenta, and 4 uses black. The operator may use the Alt-B key combination to toggle through the four batch index displays, or use the Alt-Space key combination to toggle through any active batch indexes. If none are active, Alt-Space will toggle through the four inactive batch index displays.

The lane assignment for a given batch index is what determines the screen’s background color. A batch index assigned to Lane 1 will be displayed with a gray background, and a batch index assigned to Lane 2 will be displayed with a tan background.

Lane assignments will automatically rotate between the two lanes, if both lanes are available.

The operator can disable a lane by pressing the Alt-L key combination while at the Batching

Menu. All loads will be assigned to the one remaining active lane. If an active batch has not started discharging to a specific lane, the lane assignment for the batch can be changed by using Alt-L while viewing that batch on the Batching Menu.

Lanes may be assigned to Com tickets by using the Wet/Dry field (#251). A value of ‘0’ will assign the ticket to Lane 1 and a value of ‘1’ will assign the ticket to lane 2.

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The characteristics of the F10 key have been modified. When a batch is started, the F10 prompt changes. If a background batch is waiting for resources and has not started weighing anything yet, the prompt will be “

F10 = CANCEL This Batch

”. Pressing F10 for this prompt will abort the displayed batch. Other batches will not be affected.

If weighing has started for any material, the prompt will be “

F10 = Suspend This

Batch

”. Pressing F10 for this prompt will stop all weigh-up processes for the batch and set the batch control to a “Load Truck” level. The batch control will still be active, so other waiting batch controls will not be allowed to begin using the resources until they have been emptied and readied for the next batch control. The operator may still abort all of the active batches by pressing the Emergency Stop key (the Pause/Break key), or by toggling the display to an inactive batch control and pressing the F10 key.

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Option XV

Fast Batch

Early Start/Dual Batchers

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Overview

Eagle User’s Manual Fast Batch/Early Start/Dual Batchers

There are four distinct software modules that make up the Fast Batch Family.

1. Fast Batch - Early Start - Option 15

2. Fast Batch - Dual Batchers - Option 15

3. Fast Batch - Multi-Drop / Small Batcher - Option 16

4. Fast Batch - Multi-Drop / All Batchers - Option 20

Some of them may be used in conjunction with others, depending on plant configuration.

The chart below illustrates how many of the software modules may be combined to achieve the maximum plant efficiency.

Fast Batch Compatibility Chart

Early Start

Dual Batchers

Small Batcher

Yes

OR*

Yes

Yes

OR*

Yes

Yes

* Either Early Start OR

Dual Batchers may be used, but NOT BOTH, because of plant configuration

Small Batcher All Batchers

The remainder of the Overview Section gives a brief description of what each module does, and how it improves plant efficiency.

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Fast Batch

Early Start

Introduction Early Start allows the overlapping of two back-to-back batches. This saves time by initiating the weigh-up of the next batch as soon as a weigh hopper is empty, even while the current batch is discharging. Early Start is ideal for high production plants where a long series of batches are done in rapid succession. Depending on the plant configuration, the degree of overlap, (and time savings), may be as much as 25% of the total batch time without Fast Batch.

Time

Primary Batch

Alternate Batch

Batch 1

Batch 2

Batch 3

Batch 4

Time Saved

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Fast Batch

Dual Batchers

Introduction

Dual Batchers saves time on plants with two batchers in a slow weigh-up class and one faster shared batcher. For example, two lane plants with two cement batchers and one aggregate batcher can save time by alternating the cement batchers between adjacent batches. This allows one to discharge while the other is batching, and vice versa.

Agg Batcher

Cem 1 Batcher

Primary Batch

(Batch 1,3 ....)

Alternate Batch

(Batch 2,4,,...)

Cem 2 Batcher

Primary Batch

Alternate Batch

Agg+Cem1

Batch 1

Batch 2

Agg+Cem2

Agg+Cem1

Batch 3

Time Saved

Time

Batch 4

Agg+Cem2

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Fast Batch-

Early Start

Eagle User’s Manual Fast Batch/Early Start/Dual Batchers

This section deals with installation recommendations, software setup recordation, and how to use the Fast Batch - Early Start software.

Fast Batch-Early Start Software Installation

Installation of the Fast Batch - Early Start Software may be accomplished over the telephone with the assistance of the Command Alkon Dallas Customer Service

Department at the following toll-free phone number:

1 - 800 - 852 - 4565

You must obtain a hardware security device with the Fast Batch option enabled before the option can be turned on. Contact your Command Alkon Dealer

Representative for software option purchase information.

Fast Batch-Early Start Setup

The following software configuration items should be noted after the Fast Batch

Software Option has been installed. You probably will want to print these configuration screens and save them with your documentation, so that you can verify the software configuration settings at a later date. ( In case they are inadvertently altered.) The procedure for printing the screens may be found under the Plant Setup tab in the Eagle User’s Manual.

Extended Plant Options Screen

This should be a

“Y” for Early Start

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Soft I/O Configuration Screen

Primary Input

Off

Off

On

On

Alternate Input

Off

On

Off

On

Result

Cycles between Primary and Alternate

Alternate Only

Primary Only

Cycles between Primary and Alternate

Batch-Early Start Software Operation

The Fast Batch software option operation is literally as easy to use as the normal

Eagle software. You set up, verify, and start a batch exactly as you do without the

Fast Batch option. You merely have to remember the following pair of keys that enable you to switch back and forth between the two batches:

The keystrokes <Alt+B>, (hold down the “Alt” key and press the “B” key).

One batching screen is labeled "Primary" and has a normal light gray background.

The other batching screen is labeled "Alternate" and has a tan background. You can select either screen to be active for the first batch setup in the series. Select your order, set up the batch and verify it. Then either batch it or stack it exactly as you would without the Fast Batch option.

The keystroke <Alt+space> toggles only the active primary and alternate batches.

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Switching Batches

Fast Batch/Early Start/Dual Batchers

Primary Batch

Batch Setup or Batching Screen

Primary Batch

(Blue Background)

(Hold)

Alt

(Tab)

+

B

Alternate Batch

Batching Setup or Batching Screen

Alternate

Batch (Tan

Background)

ALT

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You may now elect to do one of the following:

1. Set up another batch while the first one is batching, by simply pressing <F5>.

Notice that the software automatically knows which screen is in use currently,

(gray screen or tan screen ), and presents the other screen to define the next batch.

After the next batch is defined, Press <F5> to enable the batching of the next batch. If you have enabled the <F7>, "Automatic Discharge" feature, (meaning that a truck is spotted under the plant), the next batch will begin weigh up of all material classes that have finished discharging from the previous batch.

2. At the beginning of the series you may setup one batch, start it, immediately set up the next batch, and start it as well. Once the sequence is under way, you can switch between the two batching screens at any time, but you must wait for the oldest batch to finish before adding on another batch. The source of either the

Primary or the Alternate batch may be the batch setup screen, or the ticket stack, just the way it is without Fast Batch.

Time

Setup

Primary Batch Setup

Primary Batch

Setup

Primary Batch

Setup

Alternate Batch

Setup

Alternate Batch

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Fast Batch-

Dual Batchers

This section deals with installation recommendations, software setup recordation, and how to use the Fast Batch - Dual Batcher software.

Fast Batch-Dual Batchers Software Installation

The installation of the Fast Batch Software Option will require some hardware modifications to the Eagle computer and/or to the plant interface wiring. Contact your Command Alkon Representative to schedule a convenient time for a Command

Alkon Customer Service Representative to come to your plant and install the option.

He will also provide any training assistance your personnel might require to use this option to it's fullest potential. The Command Alkon Dallas Customer Service

Department toll-free phone number is:

1 - 800 - 852 - 4565.

Fast Batch-Dual Batchers Set Up

The following software configuration items should be noted after the Fast Batch

Software Option has been installed. You probably will want to print these configuration screens and save them with your documentation, so that you can verify the software configuration settings at a later date. (In case they are inadvertently altered.) The procedure for printing the screens may be found under the Plant Setup tab in the Eagle User’s Manual.

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Extended Plant Options Screen

This should be a

“N” for Dual Batchers

If your plant configuration has a single bin/gate combination feeding both scales in this class or if this is a dual front end loader plant, enter a <Y> in the "Different

Scales, Same Fill Gates?" selection. Also, enter the “Alternate Batcher” material class (Agg or Cem).

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Scale Configuration Screen

Fast Batch/Early Start/Dual Batchers

Enter a "Y" in the "Alt. Scale" column next to the batcher you wish to designate as the

"alternate" batcher. The purpose of this entry is to tell the Eagle which scale input is used for the second cement batcher, and which of the two cement batchers belongs to the “Alternate Batch”. The Eagle will now know which of the two cement batchers belong to the Primary Batch and Alternate Batch.

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Soft I/O Configuration Screen

Fast Batch/Early Start/Dual Batchers

Fast Batch - Dual Batchers Software Operation

This version of Fast Batch allows the Eagle to control two separate batchers in the same class of material.

The Fast Batch software option operation is literally as easy to use as the normal

Eagle software. You set up, verify, and start a batch exactly as you do without the

Fast Batch option. You merely have to remember the following pair of keys that enable you to switch back and forth between the two batches that are in progress during Fast Batch - Dual Batchers operation:

The keystrokes <Alt+B>, (hold down the “Alt” key and press the “B” key).

This key combination is all it takes to switch between the current batch in a series and the next batch in the series.

One batching screen is labeled "Primary" and has the normal light gray

background. The other batching screen is labeled "Alternate" and has a tan

background. You can select either screen to be active for the first batch setup in the series. Select your order, set up the batch and verify it. Then either batch it or stack it exactly as you would without the Fast Batch option.

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You may now elect to do one of the following:

1. Set up another batch while the first one is batching, by simply pressing <F5>.

Notice that the software automatically knows which screen is in use currently,

(gray screen or tan screen ), and presents the other screen to define the next batch.

After the next batch is defined, Press <F5> to enable the batching of the next batch. If you have enabled the <F7>, "Automatic Discharge" feature, (meaning that a truck is spotted under the plant), the next batch will begin weigh up of all material classes that have finished discharging from the previous batch.

2. At the beginning of the series you may setup one batch, start it, immediately set up the next batch, and start it as well. Once the sequence is under way, you can switch between the two batching screens at any time, but you must wait for the oldest batch to finish before adding on another batch. The source of either the

Primary or the Alternate batch may be the batch setup screen, or the ticket stack, just the way it is without Fast Batch.

Time

Setup

Primary Batch Setup

Primary Batch

Setup

Primary Batch

Setup

Alternate Batch

Setup

Alternate Batch

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Option XVI

Fast Batch

Multi Drop/Small Batchers

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Overview

Eagle User’s Manual Fast Batch Multi Drop/Small Batchers

There are four distinct software modules that make up the Fast Batch Family.

1. Fast Batch - Early Start - Option 15

2. Fast Batch - Dual Batchers - Option 15

3. Fast Batch - Multi-Drop / Small Batcher - Option 16

4. Fast Batch - Multi-Drop / All Batchers - Option 20

Some of them may be used in conjunction with others, depending on plant configuration.

The chart below illustrates how many of the software modules may be combined to achieve the maximum plant efficiency.

Fast Batch Compatibility Chart

Early Start

Dual Batchers

Small Batcher

Yes

OR*

Yes

Yes

OR*

Yes

Yes

* Either Early Start OR

Dual Batchers may be used, but NOT BOTH, because of plant configuration

Small Batcher All Batchers

The remainder of the Overview Section gives a brief description of what each module does, and how it improves plant efficiency.

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Eagle User’s Manual Fast Batch Multi Drop/Small Batchers

Fast Batch

Multi-Drop/

Small Batcher

Introduction

.

This Fast Batch - Multi-Drop/Small Batcher software module saves time on plants with one small capacity batcher and one larger capacity batcher. Any material class may be the “small” batcher. For example, you might have a four yard aggregate batcher and an eight yard cement batcher:

Four Yard Agg Batcher

Eight Yard Cement Batcher

First Batch

Agg Drop 1

First Discharge

Second Batch

Agg Drop 2

Second Discharge

Single Cem Discharge

The smaller batcher will discharge as soon as the weigh-up is complete, and immediately begin the weigh-up for the subsequent drop,...no matter of where the large batcher is in it’s cycle.

In addition, this software reduces wear and tear on gates by batching the full load size on the batcher with the high capacity and doing multiple drops on the smaller batcher. (Instead of forcing the large capacity batcher to weigh up unnecessary splitdrops).

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Fast Batch-

Multi-Drop/

Small Batcher

This section deals with an installation recommendations, software setup recordation, and how to use the Fast Batch - Multi-Drop/Small Batcher software.

Fast Batch - Multi-Drop/Small Batcher Setup Software

Installation

Installation of the Fast Batch - Multi-Drop/Small Batcher Software may be accomplished over the telephone with the assistance of the Command Alkon Dallas

Customer Service Department at the following toll-free phone number.

1 - 800 - 852 - 4565.

You must obtain a hardware security device with the Fast Batch option enabled before the option can be turned on. Contact your Command Alkon Dealer

Representative for software option purchase information.

Fast Batch-Multi-Drop/Small Batcher Setup

Extended Plant Options Screen

This is what tells the Eagle the material class of the “Small Batcher”. By pressing

Page Up or Page Down you can change this to either “Agg” or “Cem”. If you choose

“Agg” the field “Discharge Cem during Agg batching?” will appear. If you choose

“Cem” the field “Discharge Agg during Cem batching?” will appear.

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Fast Batch-Multi-Drop/Small Batcher Software Operation

The Eagle Batching Control operates exactly as it did before the addition of the Fast

Batch - Multi-Drop / All Batchers Software option. The only difference you will notice is that the small batcher will begin its weigh-ups immediately after discharging the previous drop.

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Option XVII

Oven Dry Mix Designs

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Oven Dry Mix Designs

Before using the Oven Dry Mix Designs software enter your site data into the following software screens:

Mix Design Storage Screen

In the Mix Design Storage screen is a field named "Agg Referenced to:". This field should be set to one of:

"Oven-Dry"

This means that the moisture has been removed by baking the aggregate until it is bone dry.

"S.S.D."

This stands for Saturated Surface Dry. The aggregate contains as much moisture as it will hold, and is weighed after the surface has been toweled dry. The ratio of the weights between oven-dry and S.S.D. determines the percentage of moisture contained internally in the aggregate. A typical moisture content at the S.S.D.

condition is 1%.

"Wet"

The term "wet" aggregate is used to describe aggregate that has been immersed in water for 24 hours until it has absorbed as much moisture as it will hold plus the moisture clinging to the surface. The percentage of moisture content is defined to be the ratio of the oven-dry aggregate weight to the weight in the "wet" state. This depends on the reference system in use by your company. The default reference is

"S.S.D." for Saturated Surface Dry.

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Moisture Storage Screen

Oven Dry Mix Designs

In the Mix Design Storage screen enter the absorption percentage in the column labeled

“Absorption %”. This is the percent of moisture that the aggregate is capable of absorbing. This information can be obtained from your aggregate vendor or Quality

Assurance person.

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Cement Storage Screen

Oven Dry Mix Designs

In the Cement Storage screen the "Type" column indicate whether the cement is effectively: C ementious, P ozzolanic, or I nert. Flyash is an example of pozzolanic cement. This information can be obtained from your cement vendor or Quality

Assurance person.

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Admix Storage Screen

Oven Dry Mix Designs

Enter the percentage specified by your admix manufacturer for the effective water content of every admix in the "% Water" column. (Note: This does not necessarily mean that the admix in question contains that amount of water, but merely that it effectively hydrates the cement as if it were that amount of water.)

In the Admix Storage screen the "Type" column indicate whether the admix is effectively: C ementious, P ozzolanic, or I nert. Air Entrainer is an example of a chemically inert admix. This information can be obtained from your admix vendor or

Quality Assurance person.

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Probe Calibration/Configuration Screen

Oven Dry Mix Designs

The "Probe Calibration/Configuration" screen also has a moisture reference input field entitled "Probe Calibration Reference:". This field should be set to one of the following:

"Ovendry,0% = Ovendry"

This means that the ovendry point is used for the 0% reference point for this probe.

"Ovendry,0% = SSD"

This means that the material currently associated with this moisture probe is not capable of absorbing moisture, therefore the ovendry point and the SSD points are the same and these points are the 0% reference for this probe.

"SSD, 0% = SSD"

This means that the SSD moisture content is the 0% reference for this probe. The default value is "Ovendry, 0% = SSD".

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Eagle User’s Manual Oven Dry Mix Designs

Print only field

Print only field

Title field

Title field

Title field

Fields affected by this software option

199

247

360

361

362

"Water/Cement Ratio"

"Water/(Cement+Pozzolanic) Ratio"

"Design"

"Free H20"

"Material"

Title field

Title field

Print only field

Print only field

Print only field

363

364

370 - 385

386

387

"Per"

"Source"

"Extended Material Listings"

"Moisture Probe Reference"

"Aggregate Moisture Reference"

Print only field

Print only field

Print only field

Print only field

388

389

390

391

"Total Absorbed Moisture"

"Total Free Moisture"

"Total Aggregate Moisture"

"Total Admix Moisture"

Print only field 392 - 399 "Material Source for Agg5, Cem3, Admix1 -

Admix6"

Field Type and Field Number

A "print only" field is one that can only be sent to the system printer.

A "title" field is literally the word shown, and may be used to title a user defined field. The field number is used to refer to each field uniquely and is easier and quicker to reference when setting up screens and printed reports.

Water/Cement Ratio

This is the numeric ratio of the amount of batch water to the amount of cement in the batch, (by weight), and is the prime indicator of the strength of the mix.

Water/Cement + Pozzolanic Ratio

This is the numeric ratio of the amount of batch water weight to the total weight of the cementitious and pozzolanic materials.

Total Absorbed Moisture

The amount of moisture retained inside the material.

Free H20

The difference between the moisture probe reading and the moisture absorbed in the material.

Total Aggregate Moisture

The sum of the moistures of all the aggregate materials in the batch.

Total Admix Moisture

The sum of the moistures of all the admix materials in the batch.

Total Free H20

The sum of the free moistures of all the materials in the batch.

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Oven Dry Mix Designs

Software Operation

Once the software has been properly configured, including putting in your moisture,

(and absorption if “Oven Dry” moisture reference used), you will operate the Eagle as you would without the Oven Dry Mix Design Software Option.

You will notice that the Eagle automatically calculates sand and water target weights to compensate for varying moisture content in the sand.

Note: The following series of examples will illustrate the effects of the “Oven Dry Mix Design Software Option”.

However, the examples assume that you do not have the “Absolute Volume Software Option” or the “Slurry

Compensation Software Option” turned on. (They will also interact with the sand and water contents of the batch and affect the results demonstrated below).

If you do have them turned on,

do not turn them off,

or you will have to contact the Command Alkon Customer

Service Department to turn them back on!

If you do have them on, you can still see the effects of the “Oven Dry Mix Designs Software Option” calculations by varying the moisture and the absorption values in the moisture storage section and observe the changes in target weights for sand and water.

The easiest way to get a feel for what this software option does is to setup a test batch of sand only. It won’t be necessary to actually batch the sand to see the software action, merely set it up and press the F3 key to “verify” the batch. Stop after the computer verifies the batch and examine the screen. The following values were held constant so you could see the effects of the “Oven Dry Mix Designs Software Option”.

Parameter

Moisture Value Stored

Absorption Value Stored

Sand Target in Mix Design

Water Target in Mix Design

No. of Yards Batched in Batch Setup

Water Trim in Batch Setup

Moisture reference in Probe Cal./Config.

Moisture reference in Mix Designs Storage

5%

2%

1,000 lb.

25 gal./ yard

10 yards

0 gal.

(see next page)

(see next page)

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Case 1:

SSD

Mix Design

Reference

Eagle User’s Manual Oven Dry Mix Designs

Note: It is not recommended that the user attempt to duplicate the values and settings shown in the following examples. There are so many variables in the settings that it is easy to become confused and leave one in the wrong position for your situation. If you do insist on duplicating the values, make a backup floppy before you change anything.

Pr = Probe

Reading (5%)

S = Sand Correction

W = Water Correction

W

Pr S

% x 1

SSD Mix Design Reference

Ovendry figure 5

SSD mix designs, probe referenced to SSD, and agg referenced to SSD.

(This is the most common configuration in use.) Since the probe reference is at SSD, the 5% probe reading means that there is 5% “free moisture” in the sand. This free moisture is all available for hydration, so the Eagle will hold out 5% of the original sand target weight in water to compensate for the free moisture already in the sand. Since the mix design already assumes that the sand is saturated, i.e. fully absorbed, the Eagle will only compensate the weight of the free moisture, not the weight of the free moisture plus the absorbed moisture.

Old Sand Target: 10,000

Old Water Target: 250 gal

New Sand Target: 10,500

New Water Target: 190 gal

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Case 2:

Ovendry

Mix Design

Reference

Eagle User’s Manual Oven Dry Mix Designs

Pr = Probe

Reading (5%)

S = Sand Correction

W = Water Correction

Pr S

W

% x 1

The Eagle takes into consideration the absorption factor when calculating compensations.

SSD

2% absorption

Ovendry Mix Design Reference

Figure 6

Ovendry mix designs, probe reference to SSD, and agg referenced to SSD.

This time the mix design assumes ovendry sand, and the Eagle has to calculate the sand compensation percentage by knowing the probe reading (SSD), and the absorption % of the sand. Each calculation is done individually. The ovendried weight is corrected to

SSD by calculating the 2% absorption resulting in 10200 lbs. The 5% free moisture is compensated based on the 10200 SSD resulting in 10710 lbs.

Old Sand Target: 10,000

Old Water Target: 250 gal

New Sand Target: 10710

New Water Target: 189 gal

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XVII-9

Calculations

Eagle User’s Manual

Nomenclature:

Absorbed Agg Moisture

Actual

Admix Moisture

Admix Moisture Percent

Admix Target

AF

Dry Actual

Dry Agg Target

Free Agg Moisture

Mix Agg Target

PR

SSD Agg Target

Total Agg Moisture

Wet Agg Target

Oven Dry Mix Designs

The amount of moisture absorbed by the aggregate, and not available for hydration of cement.

The amount of material actually batched.

The total moisture available for hydration of cement supplied by an admix class material.

The percentage of an admix material that is moisture available for hydration of cement.

The target amount of an admix material called for by the mix design.

Absorption Factor. The percentage of a material’s ovendry weight that it is able to absorb to become saturated, surface dry.

The amount of Oven-dry material that was batched.

The adjusted target batch weight of an aggregate material at Oven-dry state.

The amount of moisture on the surface of the aggregate particles that is available for the hydration of cement.

The target batch weight of an aggregate material called for by the mix design.

Probe Reading. The percent moisture indicted by the

Dynamic Moisture Probe. It there is no probe, the value from the moisture storage screen is used.

The adjusted target batch weight of an aggregate material that is saturated, surface dry.

The sum of Absorbed Agg Moisture and Free Agg

Moisture.

The adjusted target batch weight of an aggregate containing the amount of moisture indicted by the

Dynamic Moisture Probe.

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Eagle User’s Manual Oven Dry Mix Designs

Depending on the probe calibration, the equations for calculating moisture compensation will be as follows:

Aggregate Moisture Compensation

Probe Reference: Oven Dry, 0% = Oven Dry

Mix Reference Equations

Oven Dry Dry Agg Target = Mix Agg Target

SSD Agg Target = Dry Agg Target *(1 + AF)

Wet Agg Target = Dry Agg Target * (1 + PR)

SSD

Wet

All

Dry Agg Target = Mix Agg Target / (1 + AF)

SSD Agg Target = Mix Agg Target

Wet Agg Target = Dry Agg Target * (1 + PR)

Dry Agg Target = Mix Agg Target / (1 + PR)

SSD Agg Target = Dry Agg Target * (1 + AF)

Wet Agg Target = Mix Agg Target

Absorbed Agg Moisture = SSD Agg Target – Dry Agg Target

Free Agg Moisture = Wet Agg Target – SSD Agg Target

Total Agg Moisture = Absorbed Agg Moisture + Free Agg Moisture

Probe Reference: Oven Dry, 0% = SSD

Mix Reference Equations

Oven Dry Dry Agg Target = Mix Agg Target

SSD Agg Target = Dry Agg Target * (1 + AF)

Wet Agg Target = Dry Agg Target * (1 + AF + PR)

SSD Dry Agg Target = Mix Agg Target / (1 + AF)

SSD Agg Target = Mix Agg Target

Wet Agg Target = Dry Agg Target * (1 + AF + PR)

Wet

All

Dry Agg Target = Mix Agg Target / (1 + AF + PR)

SSD Agg Target = Dry Agg Target * ( 1 + AF)

Wet Agg Target = Mix Agg Target

Absorbed Agg Moisture = SSD Agg Target – Dry Agg Target

Free Agg Moisture = Wet Agg Target – SSD Agg Target

Total Agg Moisture = Absorbed Agg Moisture + Free Agg Moisture

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Eagle User’s Manual

Probe Reference: SSD, 0% = SSD

Oven Dry Mix Designs

Mix Reference Equations

Oven Dry Dry Agg Target = Mix Agg Target

SSD Agg Target = Dry Agg Target * (1 + AF)

Wet Agg Target = SSD Agg Target * (1 + PR)

SSD

Wet

All

Dry Agg Target = Mix Agg Target / (1 + AF)

SSD Agg Target = Mix Agg Target

Wet Agg Target = SSD Agg Target * (1 + PR)

Dry Agg Target = (Mix Agg Target / (1 + PR)) / (1 + AF)

SSD Agg Target = Mix Agg Target / (1 + PR)

Wet Agg Target = Mix Agg Target

Absorbed Agg Moisture = SSD Agg Target – Dry Agg Target

Free Agg Moisture = Wet Agg Target – SSD Agg Target

Total Agg Moisture = Absorbed Agg Moisture + Free Agg Moisture

Once the targets and moistures have been calculated, the batch target weight is set to Wet Agg

Target, and the water target is adjusted by the amount of Free Agg Moisture. If Free Agg

Moisture is a positive value, the water target is reduced. If Free Agg Moisture is a negative value, the water target is increased. The water target is not adjusted if the Aggregate Moisture

Reference in the Mix Design is set to a Wet Reference.

Admixture Moisture Compensation

For each admix material, the admix moisture will be calculated as

Admix Moisture = Admix Target * Admix Moisture Percent

If the General Plant Option “Compensate Admix Moisture?” is set to “Y”, the water target will be reduced by the total amount of Admix Moisture for all admix class materials used.

W/C Ratio Calculation

The W/C Ratio will be calculated as

(

( Free Agg Moisture) +

(Admix Moisture) +

(water))

(Cementious Cements) +

(Cementious Admix * ( 1 – Admix Moisture Percent))

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Eagle User’s Manual

W/(P + P) Ratio will be calculated as

(

(Free Agg Moisture) +

(Admix Moisture) +

(water))

Oven Dry Mix Designs

(Cementious Cements) +

(Cemnetious Admix * (1 – Admix Moisture Percent))+

(Pozzolanic Cements) +

(Pozzolanic Admixes * (1 – Admix Moisture Percent))

Calculation of Actual Water Content from Batch Results

Upon completion of a batch, the Eagle calculates the Actual Water based on the batch results using the following formulae:

Probe Reference: Oven Dry , 0% = Oven Dry

Dry Actual = actual / (1 + PR)

Probe Reference: Oven Dry, 0% = SSD

Dry Actual = actual / ( 1 + AF + PR)

Probe Reference: SSD, 0% = SSD

Dry Actual = (actual / ( 1 + PR)) / ( 1 + AF)

All Probe References:

Total Agg Moisture = actual – Dry Actual

Absorbed Agg Moisture = Dry Actual * AF

Free Agg Moisture = Total Agg Moisture – Absorbed Agg Moisture

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Eagle User’s Manual

Sample Extended Batch Report

Star Ready Mix Co.

541 E. Hwy 65

Cedar Falls, Iowa 68998

Oven Dry Mix Designs

Batch Record: 12:05 pm

Yards: 1.00 Yd

Batch:

Order:

1 of 1

2

Material

Source Material

Design

Per yd Moist Absorb Target Actual

Agg Referenced to: OvenDry

MpleGrv #57 1500 Lb 1.0%

Begin

0.0%

Agg Tare

1515 Lb

Zero

1500 Lb

AcmeS&G

AcmeS&G

12Apr93

Mix ID: 3000

Batch #: 13

Qty Ord: 200.00

Mix Desc.: 3000 REG

Truck #:

Qty Del:

52

20.00

Lafarge

#131 973 Lb 5.0% 0.0%

D.O.T.

550 Lb 0.0% 0.0%

1022 Lb

550 Lb

End Agg Tare

1020 Lb

540 Lb

Zero

TYPE 1 420 Lb 0.0%

Begin Cem Tare

420 Lb

End Cem Tare

Zero

420 Lb

Zero

W.R. Grace

W.R. Grace

Van Waters

W/R 25.0 Oz 100.0%

Air Mix 2.0 Oz 100.0%

ACCEL 32.0 Oz 100.0%

25 Oz

2 Oz

32 Oz

25 Oz

2 Oz

32 Oz

Driver:

Loads:

Bobby

13

Free H20 Status

15 Lb

49 Lb

0 Lb

0 Lb

2 Lb

0 Lb

2 Lb

Done

Done

Done

Done

Done

Done

Done

WATER 242.0 Lb 100.0%

Begin Wat Tare

174 Lb

End Wat Tare

Total Water

Probe Calibration Reference: OvenDry, 0% = SSD

Temp Water: 0 Lb

W/C Ratio: 0.57 W/(C+P) Ratio: 0.57

Moisture Compensation Water: 68 Lb

Water allowed by mix design: 242 Lb

Gal Water allowed at jobsite: 0

Zero

172 Lb

Zero

172 Lb

240 Lb

FIELD TESTS

Location

AirTemp ConcTemp Cyl #

Air% Slump

Water Added @ Jobsite

Plant Rep

Done

The Eagle calculated the proper moisture compensation, even though the Aggs were referenced to OvenDry and the Probe was referenced to

OvenDry Mix designs = 0% = SSD.

The Aggregates contained this much free moisture and were used to adjust the water target.

Admixtures are considered to

have 100% of their moisture

content available for hydration;

therefore the equivalent water

weight is held out.

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Eagle User’s Manual Oven Dry Mix Designs

Extended Batch Report

Setup Instructions

The following table lists the verbatim setup strings used to format the extended batch report on the preceding page. You may wish to first enter the codes as shown in the table, and then edit the report for your specific needs.

1

32

1

18

41

58

27

48

1

81

56

66

1

21

41

61

27

41

1

21

41

61

12

12

13

13

13

11

11

11

11

11

13

13

10

10

10

10

11

9

9

8

9

9

7

8

7

7

8

5

6

3

4

7

1

2

Line # Column Field # Length

1

1

215

216

24

24

1

0

1

0

1

21

30

50

1

21

217

0

214

0

320

152

153

189

14

5

8

8

20

16

16

24

0

24

0

13

362

360

364

362

328

308

308

308

358

358

325

326

28

73

74

75

308

118

9

29

13

75

6

8

8

6

5

6

6

1

1

1

80

12

16

16

16

16

1

34

16

16

16

16

Description

Company Address #1

Company Address #2

Company Address #3

<blank>

Company Plant ID

<blank>

‘Batch Record:’

Time

Date

Demo mode?

Size of Load

Mix ID:

Mix Description

Order ID

Batch #:

Truck Number

Number of Loads

Order ID

Qty Ordered

Qty Delivered

Number of Loads

Control-Use COL

Control-Use COL

Control-Use COL

Control-Use COL

‘-’ 80 times

‘-’ 80 times

‘Material’

‘Design’

‘Source’

‘Material’

‘Moist’

‘Target’

‘Actual’

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Eagle User’s Manual

Extended Batch Report

Setup Instructions

(continued)

Line # Column Field # Length

13

13

13

13

13

74

32

36

84

47

361

363

190

327

114

8

3

2

6

5

15

15

16

16

17

14

14

15

15

15

1

81

5

48

54

58

66

1

18

1

358

358

387

352

321

329

181

224

370

225

4

6

15

72

15

80

12

33

5

3

23

23

24

24

25

21

22

22

22

22

25

20

20

21

21

21

17

18

18

19

19

18

1

18

1

18

1

18

50

54

58

66

48

54

58

66

1

18

1

18

1

18

228

375

229

376

393

185

352

322

329

182

377

392

374

353

321

329

371

226

372

227

373

15

72

15

72

15

3

4

6

5

6

72

3

3

15

72

4

72

15

72

15

72

Oven Dry Mix Designs

Description

‘Free H2O’

‘Per’

Batch Units

‘Status’

User9TitledData

‘-’ 80 times

‘-’ 12 times

Design Agg Ref

‘Begin’

‘Aggregate’

‘Tare’

Agg Begin Tare

Agg # 1 Source

Ext Agg #1 Line

Agg #2 Source

Ext Agg #2 Line

Agg #3 Source

Ext Agg #3 Line

Agg #4 Source

Ext Agg #4 Source

Agg #5 Source

Ext Agg #5 Line

‘End’

‘Aggregate’

‘Tare’

Agg End tare

‘Begin’

‘Cement’

‘Tare’

Cem Begin Tare

Cem #1 Source

Ext Cem #1 Line

Cem #2 Source

Ext Cem #2 Line

Cem #3 Source

Ext Cem #3 Line

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Extended Batch Report

Setup Instructions

(continued)

Line # Column Field # Length

26

26

26

26

27

50

54

58

66

1

353

322

329

186

394

3

3

4

6

15

30

30

31

31

32

27

28

28

29

29

18

1

18

1

18

1

18

1

18

1

378

395

379

396

380

397

381

398

382

399

15

72

15

72

15

72

15

72

15

72

38

38

38

38

38

36

37

37

38

38

39

39

34

35

36

36

36

32

33

33

33

33

18

48

54

58

66

18

18

50

54

58

66

1

81

27

51

36

0

59

71

80

18

0

308

0

237

198

235

188

358

358

308

308

308

0

384

385

353

324

329

383

352

324

329

184

1

0

1

0

11

8

3

6

80

12

1

1

3

3

72

72

4

3

4

72

5

6

Oven Dry Mix Designs

Description

‘End’

‘Cement’

‘Tare’

Cem End Tare

Amx #1 Source

Ext Adm #1 Line

Amx #2 Source

Ext Adm #2 Line

Amx #3 Source

Ext Adm #3 Line

Amx #4 Source

Ext Adm #4 Line

Amx #5 Source

Ext Adm #5 Line

Amx #6 Source

Ext Adm #6 Line

‘Begin’

‘Water’

‘Tare’

Wat Begin Tare

Ext Wat #1 Line

Ext Wat #2 Line

‘End’

‘Water’

Tare

Wat End Tare

‘-’ 80 times

‘-’ 80 times

Control-Use COL

Control-Use COL

Control-Use COL

‘Total Water’

Total Water

Water Units

Control-Use COL

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Eagle User’s Manual

Extended Batch Report

Setup Instructions

(continued)

Line # Column Field # Length

39

40

41

1

0

1

386

0

56

50

0

16

45

46

46

47

44

44

45

45

48

49

50

51

52

43

43

43

44

41

42

42

42

50

1

60

18

1

19

50

1

36

50

1

36

50

1

50

50

50

0

0

0

0

404

192

405

407

235

406

194

235

0

0

402

0

0

199

247

356

193

356

16

403

235

31

34

31

31

3

31

34

3

0

0

31

0

0

16

20

31

34

31

16

11

3

Oven Dry Mix Designs

Description

Probe Cal. Ref.

<blank>

Temper Water

‘-’ 31 times

Water Trim/Yard

General Field 4

Water Units

H2O/Cement %

W/(C+P) Ratio

‘-’ 31 times

Moisture Comp

Water Units

General Field 7

Total Mix Water

Water Units

General Field 5

Jobsite Water

General Field 6

General Field 8

General Field 3

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Option XVIII

Slurry Mixers Interface

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Eagle User’s Manual Slurry Mixers Interface

Slurry Mixers Interface

The Slurry Mixer software option installation is done in conjunction with the physical addition of a mixing vessel to the plant and requires some hardware modifications to the

Eagle batching computer. The Slurry Mixer option presently works with two types of slurry mixers. This section is divided into two parts one for the Matrix Mixer Interface and the second for Alslur Mixer Interface. The Matrix Mixer section begins on page

18-2 and the Alslur Mixer begins on page 18-21.

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Eagle User’s Manual Slurry Mixers Interface

Matrix Mixer Interface

The Slurry Mixer software option installation is done in conjunction with the physical addition of the Matrix Mixer to the plant and requires some hardware modifications to the Eagle batching computer. Installation will require the on site services of Command

Alkon.

Introduction

The "Matrix Mixing " Process

The concept of the process is very simple. The water and admix combination is brought to a very high rate of motion in the Matrix Mixing vessel by the motor driven impeller blade in the bottom of the vessel. The swirling action of the water produces a vortex in the water, (a funnel shaped trough), similar to the ones observed when water is seen swirling down a drain. Dry cement is introduced to the fast moving water and admix and combines in such a way as to form a uniform viscosity slurry. At the same time, the dry side of the plant is batching all of the aggregates. If the water cement ratio called for in the mix design is above the value that would increase the slurry viscosity beyond the mixer's ability to maintain the "vortex", the computer will calculate and hold out a certain amount of dry cement to be batched on the dry side of the plant at the same time that the aggregates are batching.

Once the cement is in the Matrix Mixer, and the operator has initiated discharge, the aggregates and dry side cement are discharged into the truck. Just after the aggregates begin to discharge a valve is opened in the bottom of the Matrix Mixer. The motor on the mixer is left on during discharge, turning the impeller in the bottom of the mixing vessel into a very efficient pump. The slurry is injected into the truck along with the aggregates and dry cement in a very short time. Another very important aspect of this process is the incorporation of water nozzles in the mixing vessel that hold down dust during cement weighing and that wash down the vessel during discharge. The water for these nozzles is weighed on the mixing vessel, (the entire vessel being mounted on load cells), along with the remaining batch water and the admix. The user has their choice of

"dynamic" moisture compensation or "passive" moisture compensation. Dynamic compensation applies the current probe reading to the current batch. The water batching is momentarily interrupted when half the desired water has been batched until the moisture probe has reported the final reading. Passive compensation applies the previous probe reading to the current batch, and saves the current reading for the next batch, but does not interrupt the batching process. If there is no moisture probe connected to the

Eagle, the operator must manually enter the moisture. (To enter manually: Main

Menu/F5/F1/F3/F1 - Choose the appropriate method for your situation.)

Software Set Up

The following information includes the basic software configuration steps for configuring the Matrix Mixer option for reference and documentation purposes only.

Due to the many variations in plant configuration relating to the Matrix Mixer it is necessary that the actual software set up be done by Command Alkon personnel . The following material is discussed for the purpose of informing existing Eagle users of the differences in software set up so that inadvertent changes to the software configuration are not made. It is strongly recommended that the Matrix Mixer software configuration information be recorded in this manual when the installation by Command Alkon is complete. This will provide you with a "fail-safe" backup in the event that inadvertent configuration changes are made and then backed up on the floppy disk.

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Eagle User’s Manual Slurry Mixers Interface

Matrix Mixer Software

Option Configuration

Note: The Batching Screen will display water in weighted units, even if the plant has metered water. The water units in the mix designs will be unaffected.

General Plant Options Screen

Circle the correct settings for your site:

If a moisture probe is to be used with the system, the "Delay for moisture probe?" field should be set to "Y" for dynamic compensation, or "N" for passive compensation.

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Eagle User’s Manual

Scale Calibration/Configuration Screen

Slurry Mixers Interface

Note: The computer needs to know which scale input is associated with the Matrix Mixer. The entry "Slurry

Mixer Scale" does this.

Enter the Slurry Mixer Scale as a "Water" scale in the far left column and insert the number of this scale in the “Slurry Mixer Scale” field at the bottom of the box.

Circle the Slurry Mixer scale input: 1 2 3 4 5 6

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Slurry Mixer Configuration Screen

Slurry Mixers Interface

Note 1: This field does not appear unless the "Slurry Mixer

Cement Bin" field is empty. This field is used when you have shared bin for the Slurry Mixer and the dry side. Enter the "Cement Slow" gate used to control the Diverter gate.

Note 2: These fields do not appear unless the "Slurry Gate" selection in the "Cement Batching Gate Selections

Screen" is empty. This should be the case when you have a dedicated cement bin for the Slurry Mixer.

Note 3: This field only appears if a value has been entered in the Slurry Mixer Cement Bin field. This field is provided so that inventory for the wet side and dry side may be drawn from a common bin.

Note 4:

(Not on this screen).

If you are using a shared cement bin with a dedicated Slurry Mixer gate make sure that the "Slurry Mixer Cement Diverter Gate" and "Slurry

Mixer Cement Bin" fields are empty. Go to the Cement

Batching Gate Selections Screen” "Slurry Gate" field and enter the bin number for assigning the Slurry

Mixer gates. (see Cement Batching Screen on page 7).

This allows the use of an unused bin’s fields for configuration of separate freefall and jogging parameters. The inventory is still drawn from the primary bin.

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Eagle User’s Manual Slurry Mixers Interface

The following table contains Matrix Mixer functions that will now use existing spare

Eagle functions that have been remapped for use with the Matrix Mixer. The table columns are for (1) the Matrix Mixer function, (2) the suggested settings for most installations, and (3) the actual values written in by your installation technician.

Slurry Mixer Configuration Screen

Output

Output

Output

Output

Output

Output

Output

Output

Input only

Signal

Type

Software control

Software control only

Software control only

Screen

Field Name

Typical

Setting

Slurry Mixer Open ADMIX 12

Slurry Mixer Close ADMIX 11

H20 Divert ADMIX 10

H20 Pressurize

H20 Spray On

ADMIX 9

ADMIX 8

Slurry Motor Start CEMENT 6

Slurry Motor Stop CEMENT 5

Slurry Enabled

Slurry Mixer

Bypass

Maintained Slurry

Motor Start?

ADMIX 7

ADMIX 12

(PULSE)

Y = Motor stays on.

N = Motor start 1 second pulse

Slurry Mixer

Cement Diverter

Gate

Slurry Mixer

Cement Bin

Cement slow gate no. used as the diverter signal.

Bin name of the dedicated Matrix

Mixer cement silo.

Settings On

Your Site

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Eagle User’s Manual

Cement Batching Gate Screen

Slurry Mixers Interface

Record the Slurry Bin Selection here: Gate no. __________

Whatever cement material you assigned in the Call for column to go into the Matrix

Mixer, you should transfer that bin number to the column labeled Slurry Bin. (If the column labeled "Slurry Bin" is not present, it is because you have a different cement bin arrangement. Refer to the "Slurry Mixer Configuration Screen" section for further explanation.)

Cement Jogging Screen

Matrix Mixer Jogging Control

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Eagle User’s Manual

Water Freefall Screen

Slurry Mixers Interface

Whichever water you assigned in the Call for column to go into the Matrix Mixer, you should transfer that bin number to the column labeled Slurry Bin.

Water Jogging Screen

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Agg/Cem Discharge Screen

Slurry Mixers Interface

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Eagle User’s Manual

Batch Setup Screen Options

Slurry Mixers Interface

Note: This screen is for entering the information that will determine what you see on your screen as you are setting up a batch just prior to batching. The fields you specify here will translate into information input boxes on the Batch Setup Screen.

Note: Typical values given in the following setup fields are for reference only. The actual values should be determined by you and/or the Command Alkon Customer Service representative according to the conditions present on your plant site, and may vary due to ambient air temperatures, etc. You are responsible for furnishing the correct parameters used in these fields.

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Field Types

There are several types of characteristics that fields may have. The following is a list of field types used in the Eagle system. Notice that a given field may have several different characteristics.

D/W

“Double Wide” field that takes up 2 field spaces horizontally. Shown with an

“@” in front of the field number in the help file.

D

Only displays on screen.

P /O

Only printable on paper.

D&P

Displays on screen and prints on paper.

T

Title. Used to assist you in customizing reports. It has no data associated with it.

E

Editable Field. The user can enter data into it, and it will be retained by the

Eagle.

C

Communications field. This is only used for information coming from or going to the dispatch computer.

Field no. 122: “H20 Temperature” (D/W, D&P, E)

Used to calculate adjustments in the Water/Cement ratio as a function of water temperature. It may be omitted if water temperatures will not exceed 100 degrees F,

(38 degrees C.). Typically 80 degrees Fahrenheit, (27 degrees Celsius).

Actual value on your site: ___________

Field no.

409: "Pct Purge H20" (D&P, E)

Typically 15%

Actual value on your site: ___________

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Field no 410: “Minimum Water/Cement Ratio For Matrix Mixer”

(D&P, E)

("Min Slurry W/C Ratio"). This field is used to effectively control the maximum amount of cement that can be batched through the Matrix Mixer without creating a possibility for "vortex stall".

Caution ! Vortex stall is a condition arising from too much cement in the slurry to sustain the vortex mixing action. This condition is to be avoided at all costs as it will halt production through the mixer side of the plant and necessitate a manual clean out of the mixer vessel. Typically 0.45.

Actual value on your site: ___________

Field no. 411: "Min Dry Cement" (D&P, E)

The minimum amount of dry cement that will be conventionally dry batched. This field will insure that the dry side cement batcher will reserve enough dry cement to insure consistent batching on the portion going through the dry side. Typically 80 lb,

(36kg.).

Actual value on your site: ____________

Field no. 412: "Vortex Build Delay" (D&P, E)

This field will control the time necessary to insure that the water in the mixing vessel is spun up into the "vortex state" prior to the introduction of cement. Typically 10 sec.

Actual value on your site: _________

Field no. 413: "Purge Tank Capacity" (D&P, E)

As the name implies, this field specifies the size of the water purge tank associated with the mixing vessel. Typically 500 lb., (227 kg.).

Actual value on your site: _________

Field no. 414: "Max. Aggregate Moist Deviation” (D&P, E )

Typically 2.00 % .

Actual value on your site: _________

Field no. 417: “Min. Matrix Load Size” (D&P, E )

This field determines the minimum size load to qualify for batching in the Matrix

Mixer. Loads smaller than the minimum specified in field 417 are automatically done on the dry batch side of the plant. No typical value. Determined by you.

Actual value on your site:__________

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Field no. 418: “Adj. Slurry W/C” (D&P)

This is the water/cement ratio after it has been adjusted by the water temperature.

This field is updated when field no. 122, (H20 temperature), or field no. 410,

(minimum Slurry water/cement ratio) are edited in the “Batch Setup” screen. No typical value. Determined by you.

Actual value on your site:__________

Field no. 427: “Slurry Motor Start _ % Slurry H2O” (D&P, E)

Starts the motor after __ % of the water has been weighed into the main slurry. The

Minimum value for this field is 10%. No typical value. Determined by you.

Actual value on your site:__________

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Cement Storage Menu

Slurry Mixers Interface

Edit the "Type" field for each cement class. Flyash and other pozzolans should be labeled "P", and all other cementitious materials should be labeled as type "C".

Miscellaneous Setup (Optional)

There is an additional print field available that will list the Actual Water/Cement Ratio,

(

Field no. 248

). This field is calculated from the batch results. It is the total water batched in the Matrix Mixer divided by the total cement batched in the Matrix Mixer. If the Matrix Mixer is not enabled, a value of 0.00 will be printed.

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Verify Screen

Slurry Mixers Interface

Note 1: In Matrix Mixer mode this status box changes to this configuration.

Note 2: Any cementitious materials batched in the Matrix

Mixer will be identified by a lower case "m" on the batching screen. Notice that any dry cement batched on the "dry side" shows on a separate line.

The rules for substituting cement bins on the verify screen have been modified.

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If a dedicated Slurry Mixer cement bin is in use, the dry cement may be substituted. The

Slurry Mixer bin may not be used for the substitution. (See figure below).

Dedicated cement silo

Cem

X

Cem

Y

No substitution

Matrix mixer

Substitution o.k.

Bins containing pozzolanic materials may not be substituted for bins containing cementious materials.

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If substituting a cement other than the dedicated Slurry Mixer cement bin: If the cement in question is the first cement that has been "split", (I.E. part going to Slurry Mixer, and part to the dry side), both the dry cement and the Slurry Mixer bins will be substituted.

(See the figure below).

Cem

X

Cem

Y

Substituting cement Y for cement X means type Y cement now goes to both the Matrix Mixer and the “Dry side.”

Matrix Mixer

“Wet side”

Dry batched

“Dry side”

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Truck Storage Screen

Slurry Mixers Interface

Note 1: The edit field is to input the optimum loading rate for a given truck when in the Matrix Mixer mode of operation.

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Batching with the

Slurry Mixer Software

Batching Screen

Slurry Mixers Interface

Matrix Mixer option software shown in the enabled state in these two locations.

Setting Up the Batch

The operator actions do not change with the Slurry Mixer option. They are the same as dry batching.

Press :

F5 / Set Up the Batch

Select the order you wish to batch, select the truck to load, perform any admix trims necessary and:

Press :

F5 / Set Up the Batch

Or:

F3 / Verify This One

Then:

F4 / Stack This One

Or:

F5 / Batch This One

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When the batching sequence is initiated the aggregates and the admix will begin to weigh up at the same time water fills the "purge vessel" on the Slurry Mixer. If any dry cement is required from the "dry side" it begins batching as well. When the percentage of water to the purge vessel has been reached, the remaining batch water goes into the main mixing vessel.

Note 1: The water flowing into the main vessel will halt halfway and hold until the aggregate moisture probe has finished its readings if the "General Plant Options" screen, "Delay for moisture probe?" entry is a "Y".

Note 2: The "Slurry" status box in the upper right hand corner of the screen will register the water & admix batched and the cement batched since all these materials go into the

Matrix Mixer .

The vortex motor starts after x.x% of the water has been batched. When the water is finished batching the admix dumps. The cement is now batched into the slurry vessel.

If the truck is spotted under the plant you may elect to press

F7 = Load Truck during the batching to enable the automatic discharge of the batch to insure the fastest possible production rates and to free your attention for setting up the next batch or checking inventory, etc.

Once the loading sequence has started, the aggregates begin to discharge first followed shortly by any dry cement and the slurry from the mixing vessel. Refer to the "Truck

Storage" screen above and notice that the Eagle will allow you to separately control the

Code 1 truck loading rates for the Matrix Mixer as well as from the "dry side".

If the Matrix Mixer requires maintenance the Slurry Mixer bypass switch will allow you to run all materials of all batches through the dry side of the plant.

Note: When all materials have been weighed and loading of the truck has been enabled, the Slurry Mixer discharges the

Head Slurry amount into the truck. Then the aggregate discharge gates are opened to start the flow of dry aggregate materials into the truck. When the head Agg amount has been discharged, the dry Cement discharge gates are held open until the dry Cement batcher is empty.

The Slurry Mixer continues discharging throughout the process until it is empty.

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Alslur Mixer Interface

The Slurry Mixer paid option on the Eagle has been modified to support the Alslur

Mixer, so that is it now capable of controlling the Matrix Master and the Alslur Mixer.

This document gives a general description of how the Alslur batching process works, and how the Eagle controls the process.

Introduction

The Alslur Mixer is a paddle type slurry mixer that batches water, liquid admixtures, and cements into a common compartment, and mixes them together before they are combined with the aggregate materials to make concrete.

On top of the mixing vessel is a small rinse tank, which holds an amount of the batch water used to rinse the mixing vessel at the end of the discharge cycle. The mixing vessel, rinse tank, and a dry cement batcher are mounted together on a set of load cells.

On the Eagle, these load cell signals will be combined and used as the Slurry scale.

The Slurry Mixer and the dry batcher each have a discharge screw used to transfer the material from the batcher to the truck.

Process Description

When a batch is set up and initiated, the following things happen:

The mixer motor is started.

Aggregate target weights are adjusted for any free moisture to maintain the proper yield. The most recent moisture readings are used for this purpose.

Adjusted water target batch weights are calculated based on the moisture content of the aggregate materials. The most recent moisture readings are used for this purpose. A predetermined amount of the water will be batched into the rinse tank, the remainder will be batched into the mixing vessel.

Cement target batch weights are calculated based upon the adjusted water target weight and the water temperature. A user-defined minimum water/cement ratio for the Slurry Mixer is used to determine the maximum amount of cement allowed into the Slurry Mixer.

The cement that can not be batched into the Slurry Mixer will be diverted to the dry-batcher. If the calculated amount to be diverted to the dry -batcher is greater than zero and less than a user-specified minimum amount, it is adjusted upward to equal the minimum amount, and the target for the Slurry Mixer is reduced by a corresponding amount. This will eliminate hard-to-hit small targets on the drybatcher.

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Materials are weighted into their respective batchers:

Water #1 begins to fill the rinse tank, then the mixing vessel.

All admixtures are batched into their respective bottles.

Coarse and fine aggregates are weighed, the on the dry aggregate batcher.

When all the water has been weighed, the following occur:

All admix bottles are blown into the Slurry Mixer.

A user-defined delay timer is started. During this delay the mixer mixes the admixtures into the water.

When the mixer delay timer expires, the following occur:

The mixer scale is read so the weight of the admixtures does not affect the amount of cement batched.

The first Slurry cement fill gate is opened to start weighing the cement into the mixing vessel.

When the Slurry cement target weights are reached, the following occur:

The Slurry cement fill gate is closed.

The dry Cement materials are weighed into the dry side batcher.

The mixer continues to mix the Slurry until the dry materials finish weighing and the operator enables loading of the truck.

When all materials have been weighed and loading of the truck has been enabled, the Slurry Mixer discharges the Head

Slurry amount into the truck. Then the aggregate discharge gates are opened to start the flow of dry aggregate materials into the truck. When the head Agg amount has been discharged, the dry Cement discharge gates are held open until the dry Cement batcher is empty. The Slurry Mixer continues discharging throughout the process until it is empty.

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When the mixer scale reaches the preset dump point, the

Rinse Tank dump valve is opened, flushing the remainder of the rinse tank water through the mixer and into the truck.

When all materials have been discharged into the truck, all discharge gates are closed and power to the mixer is shut off, readying the plant for the next batch.

Through fields in the Slurry Mixer Configuration screen the following Soft I/O control lines may be configured.

Slurry Mixer Open

(Output)

This signal is connected to the discharge valve of the Slurry Mixer, and is used to control the flow of paste from the mixer by opening the valve. In Code 1 discharge, the pulse widths for this signal are configured using the Slurry discharge timing fields in the “Agg/Cem Discharge Gates” screen. In Code 2 discharge, this signal remains active from the time Slurry discharge begins until discharge complete.

Actual value on your site:

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Slurry Mixer Close (Output)

This signal is connected to the discharge valve of the Slurry Mixer, and is used to control the flow of paste from the mixer by closing the valve. In Code 1 discharge, the pulse widths for this signal are configured using the Slurry discharge timing fields in the “Discharge Configuration” screen. In Code 2 discharge, this signal goes active at discharge complete for the cement Full Close time.

Actual value on your site:

Slurry Motor Start (Output)

This signal will become active before the water starts weighing in the Slurry Mixer.

Its duration depends on what is in the “Motor On Delay: sec” (field #427 “Motor

On Delay” described on the following page under Field Types).

Actual value on your site:

Slurry Motor Stop

(Output)

This signal will become active for one second when the discharge from the Slurry

Mixer is complete.

Actual value on your site:

Slurry Mixer Enabled

(Output)

This signal is active whenever the Slurry Mixer is enabled, and it is used to energize relays for the redirection of other plant signals to the Slurry Mixer. If there are no active batches, it will be in the opposite state of the “Slurry Mixer Bypass” input.

However, once a batch has been initiated this signal will remain in its current state, regardless of the “Slurry Mixer Bypass” input, until discharge complete.

Actual value on your site:

Slurry Mixer Bypass

(Input)

The Eagle monitors this input to determine whether to set up a batch for the Slurry

Mixer or to bypass the Slurry Mixer and batch the load on the dry batchers. This input is available in case the Slurry Mixer needs to be bypassed for maintenance reasons.

Actual value on your site:

Metering Screw

(Output)

Turns on the metering screw when the wet side cement is entering the Slurry Mixer.

Actual value on your site:

Slurry Running

(Input)

The Eagle checks this input before starting the initial Water weigh-up to make sure the Slurry Mixer responded to the “Slurry Motor Start” signal. (This field only appears on your screen when the “Use Paddle Mixer Sequencing” is set to “Y”).

Actual value on your site:

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Slurry Disc Open LSW (Input)

The Eagle uses this input as a signal to turn off the “Slurry Mixer Open” signal when initially opening the discharge gate. The “Slurry Mixer Open” signal will turn off when the “Slurry Disc Open LSW” signal becomes active. (This field only appears on your screen when the “Use Paddle Mixer Sequencing” is set to “Y”).

Actual value on your site:

Use Paddle Mixer Sequencing?

A “Y” in this field will cause the Eagle to use the sequencing for the “Alslur Mixer.”

A “N” in this field will cause the Eagle to use the “Matrix Master” sequencing.

(see page 6 for Scale “Configuration Screen” changes)

Actual value on your site:

Maintained Slurry Motor Start?

A “ Y” in this field will cause the Eagle to keep the Slurry Motor Start output asserted high from the time the water starts weighing until the Slurry Mixer discharge is complete. A “N” in this field will cause the Eagle to assert the output high for one second when the water starts weighing.

Actual value on your site:

Slurry Mixer Cement Diverter Gate

This field is used when the Slurry Mixer is installed using diverters to direct the cement class materials to either the dry batcher or the Slurry Mixer. If a value is entered in this field, the corresponding output is turned on during batching to the

Slurry Mixer, then turned off during batching to the dry cement batcher.

Actual value on your site:

Slurry Mixer Cement Bin

This field is used when the Slurry Mixer is installed with a dedicated cement bin that will only supply cement to the Slurry Mixer. All other bins will supply only the dry cement batcher.

Actual value on your site:

Metering Screw Time (sec):

Turns off the metering screw in a delay time after the cement batch has completed.

This field will accept a two digit number on the beginning of discharge.

Turn Spray on when discharging (Y/N)

If this field is set to ‘Y’ the spray will be turned on at the beginning of discharge.

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Scale Calibration/Configuration Screen

Slurry Mixers Interface

The computer needs to know which scale input is associated with the Slurry Mixer.

The entry “Slurry Mixer Scale” does this.

When the “Paddle Mixer Sequencing” (located on the Slurry Mixer Configuration

Screen) is set to “Y” the Eagle will use the sequencing for the “Alslur Mixer.”

The Scale Configuration screen will look like the screen above.

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When the “Paddle Mixer Sequencing” (located on the Slurry Mixer Configuration

Screen) is set to “N” the Eagle will use the sequencing for the Matrix Master.

The Scale Configuration screen will look like the screen above.

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Cement Batching Gate Screen

Slurry Mixers Interface

Record the Slurry Bin Selection here: Gate no. __________

Whatever cement material you assigned in the Call for column to go into the Slurry

Mixer, you should transfer that bin number to the column labeled Slurry Bin. (If the column labeled "Slurry Bin" is not present, it is because you have a different cement bin arrangement. Refer to the "Slurry Mixer Configuration Screen" section for further explanation.)

Cement Jogging Screen

Slurry Mixer Jogging Control

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Water Freefall Screen

Slurry Mixers Interface

Whichever water you assigned in the Call for column to go into the Slurry Mixer, you should transfer that bin number to the column labeled Slurry Bin.

Water Jogging Screen

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Agg/Cem Discharge Screen

Slurry Mixers Interface

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Batch Setup Screen Options

Slurry Mixers Interface

Note: This screen is for entering the information that will determine what you see on your screen as you are setting up a batch just prior to batching. The fields you specify here will translate into information input boxes on the Batch Setup Screen.

Note: Typical values given in the following setup fields are for reference only. The actual values should be determined by you and/or the Command Alkon Customer Service representative according to the conditions present on your plant site, and may vary due to ambient air temperatures, etc. You are responsible for furnishing the correct parameters used in these fields.

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Field Types

Eagle User’s Manual Slurry Mixers Interface

There are several types of characteristics that fields may have. The following is a list of field types used in the Eagle system. Notice that a given field may have several different characteristics.

D/W

“Double Wide” field that takes up 2 field spaces horizontally. Shown with an

“@” in front of the field number in the help file.

D

Only displays on screen.

P /O

Only printable on paper.

D&P

Displays on screen and prints on paper.

T

Title. Used to assist you in customizing reports. It has no data associated with it.

E

Editable Field. The user can enter data into it, and it will be retained by the

Eagle.

C

Communications field. This is only used for information coming from or going to the dispatch computer.

Field no. 410: “Min Slurry Water/Cement for Slurry Mixer”

(DW, D&P, E)

(“Slurry W/C Ratio”) This field is used to specify the minimum allowable Slurry

Mixer water/cement ratio. The Eagle will attempt to attain actual water and cement weights that result in a ratio as close to this value as it can without dropping below it.

Actual value on your site:

Field no. 411: “Minimum Dry Cement” (DW, D&P, E)

This field is used to specify the smallest non zero dry cement target allowed. It enables the operator to avoid small, hard-to-hit targets on the dry cement batcher.

Actual value on your site:

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Field no. 412: “Vortex Build Delay” (DDW, D&P, E)

This field is used to specify the number of seconds that the Eagle will delay from the time the Slurry Mixer cement begins weighing. The Admixes are dumped into the mixer during this delay.

Actual value on your site:

Field no. 413: “Purge Tank Capacity” (DW, D&P, E)

This field is used to enter the scale reading below which the “Rinse Tank Dump” signal will be activated.

Actual value on your site:

Field no. 414: “Max . Aggregate Moist deviation” (DW, D&P, E)

This field is used as a safety check when using previous batch probe reading for moisture compensation. If the aggregate moisture percentage changes by more than the value entered in this field, a warning will be issued so that the operator will be aware that the batch may be either to wet or to dry.

Actual value on your site:

Field no. 427: “Motor On Delay” (DW, D&P, E)

This field is used to enter the number of seconds the Eagle will wait from the time the “Mixer Start” signal is given until the “Slurry Running” input is checked.

Actual value on your site:

Field no. 429: “”Slurry Rinse Delay:.....0 sec”

When the scale reaches the value entered for “Rinse Tank

Note: After installing the Slurry Mixer Option you should do a back up disk. This is an optional feature that helps protect your system from a memory loss. Directions for this procedure are located in the Plant Setup section on page 2-76 in this manual.

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Option XIX

Holding Hopper

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Overview

Aggregate

Batcher

Aggregate

Holding

Hopper

Eagle User’s Manual Holding Hopper

This document will explain fully the Holding Hopper software process control in each of the following instances:

Cement

Batcher

Single Holding Hopper Configuration

Aggregate

Batcher

Cement

Batcher

Aggregate

Batcher

Cement

Holding

Hopper

Cement

Batcher

Water Batcher or Meter

Water

Holding

Hopper

Truck or Mixer Truck or Mixer Truck or Mixer

Figure

1

OR

Instance

Three Holding Hoppers, with different Classes or material going to each hopper.

Aggregate

Batcher

Aggregate

Holding

Hopper

Cement

Batcher

Cement

Holding

Hopper

Water Batcher or Meter

Cement

Holding

Hopper

Truck or Mixer figure 2

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Principals of Operation for a Single Holding

Hopper Plant

Refer to the following diagram while reading the step-by-step description of the process.

XIX-2 figure 3

When a batch is started, the Eagle checks the Holding Hopper scale to make sure it is within zero tolerance, and the Holding Hopper limit switch to make sure it is closed, (H.H. gates closed). If these conditions are met, the Eagle will start the weigh-up of the materials just as it always has.

After the Holding Hopper class (either Aggregate or Cement) has finished weighing, the

Eagle will check the Conveyor Input signal to see if the conveyor belt is running. If it is, the

Eagle will begin a Code 2 discharge of the material into the Holding Hopper.

Note

:

If the conveyor is not running, the Eagle will notify the operator and wait until the belt starts running before discharging the material into the Holding

Hopper.

As the transfer of material from the batcher to the Holding Hopper begins, the Eagle will start a delay timer equal to the transfer belt time. This delay timer will ensure that there is some material in the Holding Hopper before its discharge gates are opened for loading the truck.

When the delay timer expires, the Eagle will check to see if the operator has enabled the material discharge by pressing the F7 key. If discharge has not been enabled, the Eagle will put the Holding Hopper into a 'Hold' state. If discharge has been enabled, the Eagle will begin the discharge from the Holding Hopper using either Code 1, Code 2 or Code 3 discharge rules.

Note

:

If the operator interrupts discharge by pressing the

F7 key, the Eagle will close the Holding Hopper's discharge gates, but will keep transferring the material from the batcher to the Holding Hopper if that process has not finished.

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When the weigh batcher goes empty, it is released for use by the background batch (if there is one). When discharge is complete, the Holding Hopper is reset, and made available for the next batch.

Fast Batch Mode

The Holding Hopper may be discharging at the same time the batcher is weighing up the material for the next load. This is made possible by the “Fast Batch Software Option”, used in conjunction with the “Holding Hopper Software Option.”

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Principle of Operation for a Dual Holding

Hopper Plant

(Same Material Class)

Holding Hopper

Note: Same class Dual Holding Hoppers will require Multi-Lane Discharging option 14.

Refer to the following diagram while reading the step-by-step description of the process.

XIX-4

Figure 4

When a batch is started, the Eagle checks the Holding Hopper scale belonging to that batch to make sure it is within zero tolerance, and the Holding Hopper limit switch to make sure it is closed, (H.H.gates closed). If these conditions are met, the Eagle will start the weigh-up of the materials just as it always has.

After the Holding Hopper class (Aggregate in this example) has finished weighing, the Eagle will check the Conveyor Input signal to see if the conveyor belt is running. If so, the Eagle will begin a Code 2 discharge of the material into the appropriate Holding Hopper. If the belt is not running, the Eagle will notify the operator and wait until the belt starts running before discharging the material into the Holding Hopper. If the Pri Hopper Disc Active

Soft Output has been defined, it will become active during the discharge if the active batch is the Primary Batch.

As the transfer of material from the batcher to the Holding Hopper begins, the Eagle will start a delay timer equal to the transfer belt time. This delay timer will ensure that there is some material in the Holding Hopper before its discharge gates are opened for loading the truck.

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When the delay timer expires, the Eagle will check to see if the operator has enabled the material discharge by pressing the F7 key. If discharge has not been enabled, the Eagle will put the Holding Hopper into a 'Hold' state. If discharge has been enabled, the Eagle will begin the discharge from the Holding Hopper using either Code 1 ,Code 2 or Code 3 discharge rules.

Note: If the operator interrupts discharge by pressing the F7 key, the Eagle will close the Holding Hopper's discharge gates, but will keep transferring the material from the batcher to the Holding Hopper if that process has not finished.

As each batcher goes empty, it is released to be used by the background batch (if there is one).

After the Holding Hopper goes empty, its discharge gates are closed, and after the transfer belt time expires, the Hopper Disc Active signal is deactivated. When discharge is complete, the Holding Hopper is reset, and made available for the next batch.

Fast Batch Mode

In Fast Batch mode, The Eagle may be set to either alternate between the Primary and

Alternate Holding Hoppers, or batch repeatedly to only the Primary or the Alternate Holding

Hopper. The Eagle is set up for selecting the Primary or Alternate Holding Hopper by configuring the Select Pri Batch and Select Alt Batch Soft Inputs. (These signals are wired to a selector switch.)

If the Select Pri Batch signal is active and the Select Alt Batch signal is inactive, the

Eagle will batch to the Primary Holding Hopper only.

If the Select Alt Batch signal is active and the Select Pri Batch signal is inactive, the

Eagle will batch to the Alternate Holding Hopper only.

If both of the signals are the same state (active or inactive), the Eagle will alternate between the Primary Holding Hopper and the Alternate Holding Hopper.

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Eagle User’s Manual

Principle of Operation for a Dual Holding

Hopper Plant

(Different Material Class)

Holding Hopper

Refer to the following diagram while reading the step-by-step description of the process.

XIX-6

Figure 5

When a batch is started, the Eagle checks the Holding Hopper scales to make sure they are within zero tolerance, and the Holding Hopper limit switches to make sure they are closed,

(H.H. gates closed). If these conditions are met, the Eagle will start the weigh-up of the materials just as it always has.

After a Holding Hopper class has finished weighing, the Eagle will check the Conveyor Input signal to see if the conveyor belt is running. If so, the Eagle will begin a Code 2 discharge of the material into the appropriate Holding Hopper. If not, the Eagle will notify the operator and wait until the belt starts running before discharging the material into the Holding

Hopper.

As the transfer of material from each of the batchers to each of the Holding Hoppers begins, the Eagle will start a delay timer equal to the transfer belt time for that Holding Hopper.

These delay timers will ensure that there is some material in each Holding Hopper before the discharge gates are opened for loading the truck.

As the delay timers expire, the Eagle will begin checking to see if the operator has enabled the material discharge by pressing the F7 key. If discharge has not been enabled, the Eagle will put the Holding Hoppers into a 'Hold' state. If discharge has been enabled, the Eagle will begin the discharge from the Holding Hoppers using either Code 1, Code 2 or Code 3 discharge rules. If the operator interrupts discharge by pressing the F7 key, the Eagle will close the Holding Hoppers' discharge gates, but will keep transferring the material from the batchers to the Holding Hoppers if that process has not finished.

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Eagle User’s Manual Holding Hopper

As each batcher goes empty, it is released to be used by the background batch (if there is one).

When Holding Hopper discharge is complete, the Holding Hoppers are reset, and made available for the next batch.

Fast Batch Mode

In Fast Batch mode, the Eagle may be simultaneously discharging both of the Holding

Hoppers and weighing material for the next load in the batchers.

Holding Hopper

Discharge Capabilities and Prerequisites

1.

The Fast Batch/Early Start/Dual Batchers option and the Holding Hopper Discharge option must be installed. See the separate documentation for “Fast Batch/Early

Start/Dual Batchers Option”, read it first!

2.

Three Holding Hoppers per plant, per lane are supported. 1 Aggregate, 1 Cement and/or

1 Water. Six are supported with the Multilane Discharge option 14. Refer to the

Multilane Discharge section of this manual.

3.

If two Holding Hoppers are used for the same class, then Multilane Discharging option must be turned on and configured. The class of a Holding Hopper is determined by the assigned scale on the appropriate Holding Hopper Configuration screen (AGG, CEM or WAT). The class of the scale is defined in the Scale Configuration Screen.

4.

All weigh batchers of a Holding Hopper class will use Code 2 discharge into the Holding

Hopper. NOTE: When using Code 3 discharge the batcher(s) of the same class can be cascade discharged to Holding Hopper using start percentage of scale (same Class) or start delay seconds.

5.

The Holding Hoppers may use Code 1, Code 2 or Code 3 discharge into the truck.

6.

Batchers will discharge into their Holding Hoppers automatically as soon as their

Holding Hoppers are ready, since 'Discharge Enable' controls discharge from the Holding

Hoppers only, not the batcher(s) feeding into them.

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XIX-7

Eagle User’s Manual Holding Hopper

7.

Auto-Discharge Enable will function as follows:

If enabled before the weigh-up finishes: the Eagle will open the Holding Hoppers' discharge gates after the Transfer Belt Time of the last batcher discharge begins.

If enabled during batcher discharge: if the transfer delays have already expired, the

Holding Hoppers will begin discharging immediately; otherwise they will hold until the remainder of the delay has expired, then begin discharging. NOTE: Water will begin discharge after it’s transfer time expires only if ‘Allow Early water is set to

‘Y’, else it will wait for Agg and Cem times to expire.

If enabled after the batchers are empty and the transfer delays have expired: the

Eagle will immediately begin discharging the Holding Hoppers.

The Eagle will discharge the Holding Hoppers for each drop of a multi-drop load.

If one of the Holding Hoppers belongs to the Asynchronous class, the Eagle will wait until the final Asynchronous drop of that class before discharging the Holding

Hopper.

The discharge from the Holding Hoppers uses the standard discharge control setups for code 1, code 2, or code 3 discharge, except it uses the Soft I/O defined gate signals.

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Holding Hopper

Configuration

Eagle User’s Manual Holding Hopper

To open the Holding Hopper configuration menu from the main menu.

!

Press F4 Plant Setup menu

!

Using the arrow keys select and highlight Holding Hopper Config and press the enter key

Note: If you have the Multi Lane Discharging option the Holding Hopper Configuration menu will be located under the Multi Lane Configuration menu. The Holding Hopper configuration will be set up the same as shown in this section, or you may refer to the Multi

Lane Discharging section of this manual.

The Holding Hopper configuration menu opens.

!

Select the material to be configured.

!

Press enter to open the menu.

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XIX-9

Aggregate

Configuration

Eagle User’s Manual Holding Hopper

!

Holding Hopper Enabled?

If <Y> this will display the Holding Hopper setup fields.

If <N> The Holding Hopper Discharge Active Output and Holding Hopper Belt Time fields are available without Holding Hopper being enabled. These fields are available to use with certain configurations that may not have a Holding Hopper but would still need the diverter output.

Holding Hopper Disc Open (Output)

This signal is connected to the discharge open of the Holding Hopper, and used to increase the flow of material from the Holding Hopper by opening the discharge gate.

Holding Hopper Disc Close (Output)

This signal is connected to the discharge close of the Holding Hopper, and used to decrease the flow of material from the Holding Hopper by closing the discharge gate.

Hopper Disc Active Output

This signal is used to automatically energize a flop gate or some type of diverter valve to transfer materials to the appropriate lane. This signal comes on at the beginning of transfer from the weigh scale batcher and will stay energized until the weigh scale batcher reaches its Zero Tolerance weight and the belt time has expired. This allows for the belt to clear before the flop gate or diverter can be used by another lane.

Note: Although the Hopper Disc Active Output is energized, extensive electrical interlocks are also required to assure that the diverter gates are in the proper position before discharge begins.

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Holding Hopper Vibrate

This signal is used to control vibrators attached to the Holding Hopper.

Holding Hopper Dual Gates?…..Y/N

If <Y> displays another pair of Open and Close gate assignments.

Holding Hopper Scale

This number must correspond with the proper scale in the Scale Configuration Screen

Empty Limit Switch Discharge Control?…Y/N

If <Y> indicates that the Holding Hopper is not weighed. The Eagle will not be able to control discharge and is not using weight to know when the Hopper is empty. The field for Holding Hopper Scale # is no longer displayed and instead 2 new fields; Holding

Hopper Empty (Input) and Holding Hopper Empty Time are displayed, as shown in the example below.

Holding Hopper Limit Switch (Input)

This input is attached to the limit switch on the Holding Hopper discharge gates, and indicates when the gates are fully closed.

Holding Hopper Empty (Input)

This input will be hooked to some device to indicate when the Hopper is empty. If this input is blank then the Holding Hopper Empty time is used.

Note: This is preferred if a scale is not used for the Holding Hopper.

Holding Hopper Empty Time (sec)

This time is used on plants that do not have a Holding Hopper Scale or the Holding

Hopper Empty input. This time must be set long enough for the largest batcher to be empty.

Note: This is not the preferred method due to decrease in production.

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Eagle User’s Manual Holding Hopper

Holding Hopper Belt Time

The time has a three fold purpose and works with the Holding Hopper Discharge Active

Output to drive the flop gate or diverter valves.

1.

This time is used to assure the material from the batcher scale has reached the

Holding Hopper before the Holding Hopper is allowed to discharge.

2.

It is used to calculate the estimated weight of material on the belt during the transfer from the weigh batcher to the Holding Hopper.

3.

It is a used to allow for all the material to transfer from the weigh scale to the

Holding Hopper after the scale has reached the zero tolerance.

!

Holding Hopper Scale

The scale number entered here should match the scale assigned in the Scale

Configuration menu for the corresponding aggregate holding hopper.

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Eagle User’s Manual Holding Hopper

Cement

Configuration

The Cement Holding Hopper Configuration menu allows the operator to configure a Cement

Holding Hopper to be used on a specific discharge lane. All attributes belonging to the

Cement Holding Hopper are edited on this menu. All the fields on the Cement Holding

Hopper menu function exactly as the Aggregate menu.

Water

Configuration

The Water Holding Hopper Configuration menu allows the operator to configure a Water

Holding Hopper to be used on a specific discharge lane. All attributes belonging to the

Water Holding Hopper are edited on this menu.

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XIX-13

Eagle User’s Manual Holding Hopper

Scale Configuration menu

The scales for the holding hoppers should match the scales entered in the Scale

Configuration menu. The scales can be entered in any order. It is recommended to assign the scales for batching first and then the scales for holding hoppers as shown in the example below. Scales 1, 2, and 3 are batching scales. Scales 4,5, and 6 are Holding Hopper scales.

Note: Scales 4, 5, and 6 will have no attached bins.

Agg/Cem Discharge (Code 3)

When using code 3 discharge in the Agg/Cem Discharge menu there will be asterisks (*) by the Batching scales as shown in example below.

Note: Scales 1, 2, and 3 do not have errors or open and close pulses since they Code 2 discharge into Holding Hoppers.

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Batch Options Screen

With a single lane plant fields # 419 Pri Hopper Scale and # 420 Pri Hopper Status may be used for the Primary Holding Hopper, and fields #421 Alt Hopper Scale and # 422 Alt

Hopper Status for the Alternate Holding Hopper.

Example of Batching menu with Holding Hopper fields.

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XIX-15

Eagle User’s Manual Holding Hopper

With the Multi-Lane Discharge option some new fields have been added for the holding hopper. For a list of the fields refer to the Multi-Lane Discharge section of this manual.

Below is an example using the new fields:

Example of Batching menu with Holding Hopper Multi Lane fields.

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Key Operation:

Eagle User’s Manual Holding Hopper

Using the Alt-F7 key combination controls the batcher discharge to Holding Hoppers.

To do this, hold down either of the Alt keys, then press the F7 key.

Note: If the batcher is dumping, both the batcher discharge and the Holding Hopper discharge will be stopped. Otherwise, the key combination will be ignored. If the Alt-F7 key combination is pressed again, only the batcher will resume discharging, and the Holding

Hopper will remain in a "Hold" state. The Holding Hopper discharge may be restarted by pressing the F7 key, which will also restart the batcher discharge if it is waiting to restart.

Software Operation:

Once the Eagle software has been installed and configured for Holding Hopper discharge, and the plant has been wired to the proper I/O control lines in the Eagle, you may begin batching. From the Master Menu, press the F5 key to go to the Batching Menu. If you have set up the Eagle as described above, the Batching Menu should look something like this:

This is where the weight and status of the Holding Hoppers are indicated. A status of Ready indicates that the scale is within zero tolerance and the discharge limit switch is closed, (H.H.

gates closed).

Note:

A batch may be started with the Holding Hopper not ready, but the operator will be required to override a "Scale Not Zero" warning before the weigh-up will begin.

Any weight in the Holding Hopper will not be added to the beginning tare of the batcher scale, but may be printed on the recordation if needed. This is done by using the individual scale tare fields (#710-727) for the Holding Hopper scales in the recordation set-up.

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XIX-17

Start a load.

Eagle User’s Manual Holding Hopper

Assuming both of the Holding Hoppers are set up to receive Agg materials, the Agg batcher will begin discharging into the Primary Holding Hopper as soon as it finishes batching. This causes the Primary Holding Hopper status to change to Delay. The Holding Hopper status will remain at Delay for the number of seconds specified in the Transfer Belt Time field in the Holding Hopper Configuration screen. After the delay expires, if Auto Discharge has been enabled, the Holding Hopper status will change to Dump. If Auto Discharge has not been enabled, it will change to Hold until Auto Discharge is enabled.

The Eagle will delay discharging all materials (except early water) until the Holding Hopper is ready to start discharging. Once the discharge begins, the discharge sequence will be identical to that of a plant without a Holding Hopper, except that the Holding Hopper scale and gates will control the discharge of one of the material classes in place of a batcher.

When the batcher scale reaches zero, the batcher is released to the Alternate batch so that the next load may begin weighing. When the Holding Hopper is empty and the discharge gates are closed, the Holding Hopper status will change to Done until all the materials (including wash water) have finished discharging. When all the materials are complete, the Holding

Hopper status will change to Ready, and the next load may begin dumping into the Holding

Hopper.

Upon discharging a previously aborted batch, the Holding Hopper will behave in one of two ways:

1.

If the batcher scale(s) are non-zero when the F7 key is pressed, the Holding Hopper will change to the Delay state, wait for the transfer belt time, then begin discharging.

2.

If the batcher scale(s) are zero, the Holding Hopper will change to the Dump state, and proceed with discharging material right away.

Manual Batching

If Manual batching is used for the Holding Hopper class on a given load, the materials will begin transferring to the Holding Hopper as soon as the Auto/Manual switch is set to Auto.

The Holding Hopper will not begin discharging until after the transfer delay has expired and discharge has been enabled.

Long Belt Transfer Times

If a given plant has a particularly large value for the Transfer Belt Time, it may be helpful to add Field #416, Field # 423 and/or Field# 470 to the Batching Screen. These fields display the Eagle's estimate of the weight of material on the transfer belt. These values are calculated as material is discharged from the batcher until the transfer delay expires, at which point the entire length of the belt should be full of material. When the batcher scale reaches zero, the transfer weight will begin to decrease by the batcher's average discharge rate until it reaches zero. The transfer weight is used in conjunction with the Holding Hopper scale to control the Holding Hopper discharge flow, and to determine the point at which the other materials begin discharging.

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Eagle User’s Manual

Option XX

Fast Batch

Multi Drop All Batchers

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Overview

Eagle User’s Manual Fast Batch/Multi Drop All Batchers

There are four distinct software modules that make up the Fast Batch Family.

1. Fast Batch - Early Start - Option 15

2. Fast Batch - Dual Batchers - Option 15

3. Fast Batch - Multi-Drop / Small Batcher - Option 16

4. Fast Batch - Multi-Drop / All Batchers - Option 20

Some of them may be used in conjunction with others, depending on plant configuration.

The chart below illustrates how many of the software modules may be combined to achieve the maximum plant efficiency.

Fast Batch Compatibility Chart

Early Start

Dual Batchers

Small Batcher

Yes

OR*

Yes

Yes

OR*

Yes

Yes

* Either Early Start OR

Dual Batchers may be used, but NOT BOTH, because of plant configuration

Small Batcher All Batchers

The remainder of the Overview Section gives a brief description of what each module does, and how it improves plant efficiency.

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Eagle User’s Manual Fast Batch/Multi Drop All Batchers

Fast Batch

Multi-Drop/

All Batchers

Introduction Multi-Drop/All Batchers saves time on plants that frequently require multiple drops on each batcher per load. Each batcher goes through its weigh-up independently. The user may configure the software to either discharge the current drop immediately after weigh-up, or hold until all materials are finished weighing . As soon as one drop is discharged, an immediate weigh-up of the next drop begins. The chart below illustrates the time savings possible with Multi-Drop/All Batchers software.

Time Saved

Batch

Discharge

Hold

Aggregate

Cement

Admix

Water

Drop 1

Drop 2

Note: The ribbon discharge sequence is preserved for both drops, even though the time to batch and discharge the entire load has been decreased !

The time savings were achieved by keeping the idle batchers busy, and getting a “jump” on the next drop in the load.

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Eagle User’s Manual Fast Batch/Multi Drop All Batchers

Fast Batch -

Multi-Drop/

All Batchers

This section deals with an installation recommendations, software setup recordation, and how to use the Fast Batch - Multi-Drop/All Batcher software.

Fast Batch - Multi-Drop/Small Batcher Setup Software

Installation

Installation of the Fast Batch - Multi-Drop/Small Batcher Software may be accomplished over the telephone with the assistance of the Command Alkon Dallas

Customer Service Department at the following toll-free phone number.

1 - 800 - 852 - 4565.

You must obtain a hardware security device with the Fast Batch option enabled before the option can be turned on. Contact your Command Alkon Dealer Representative for software option purchase information.

Fast Batch-Multi-Drop/All Batchers Setup

Extended Plant Options Screen

Indicate which material class(s) you would like to weigh up immediately after the scale becomes available. Also indicate whether you want all materials to finish weigh-up before discharge, (Enter a “N”), or discharge separately, (Enter a “Y”).

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Eagle User’s Manual Fast Batch/Multi Drop All Batchers

Soft-I/O Configuration Screen

There are no special flags or settings on the Soft-I/O Configuration Screen that is strictly for the Fast Batch - Multi-Drop/All Batchers Setup.

Fast Batch - Multi-Drop /All Batchers Software Operation

The Eagle Batching Control operates exactly as it did before the addition of the Fast

Batch - Multi-Drop / All Batchers Software option. The only difference you will notice is that the batchers will begin their weigh-ups immediately after discharging the previous drop.

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Eagle User’s Manual

Option XXI

Manual Slump

Water Entry

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Eagle User’s Manual Manual Slump Water Entry

Manual Slump

Water Entry

This option is available with Eagle software revision 7.48 and later. The Manual Slump

Water Entry option is intended for plants that use a Slump Stand for checking the slump of each load before delivery. The operational sequence is as follows:

1.

A truck enters the batch plant to pick up a load of concrete, and the plant operator starts the batch.

2.

The Eagle weighs up the materials for the load, and when the truck is in position, discharges the materials into the truck.

3.

The Eagle prints the standard batch recordation for the load and puts the batch results in the queue for entering slump water.

4.

The truck pulls forward to the slump stand, where the concrete’s slump is measured and water is added as needed. Meanwhile, the next truck’s load is in progress on the Eagle.

5.

When the slump is within tolerance, the driver notifies the plant operator as to how much slump water was added.

6.

The plant operator presses Alt/S to open the Slump Water edit screen, and enters the amount of slump water added for that load.

7.

The Eagle updates the ticket record’s Total Water amount, stores the slump water amount in the batch result record, and makes the record available for the Dispatch

Computer to request.

8.

When the Dispatch Computer requests the batch results, the Eagle transmits the information to the Dispatch Computer.

9.

Upon successful transmission of the batch results, the Eagle queues a brief Slump Water

Report on the recordation printer which shows the Ticket Number, Slump Water Added,

Total Water, and Water/Cement Ratio.

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Operation

Eagle User’s Manual Manual Slump Water Entry

The Manual Slump Water Entry option is implemented as a Paid Option on the Eagle. It also requires the Communications Option to be enabled in order to work. When the option is enabled, the Slump Water Edit screen is accessed by first going to the main Batching Menu, then, while holding down the <Alt> key, pressing the <S> key. This will display a list of all the batch result records that are either waiting to be requested by the Dispatch computer, or waiting for slump water to be entered:

Use of this feature is subject to the following rules and restrictions:

Only Comm Tickets are placed in the Batch Results queue for manual slump water entry.

This is to maintain consistency with previous software versions.

When a batch finishes, the results are placed in the queue, but are not made available to the dispatch computer until after the slump water has been entered.

The results are displayed in chronological order, with the oldest result at the top and the newest result at the bottom.

Slump water quantities for unedited batch results are displayed as ‘****’. Edited entries are displayed as the number that was entered (including values of ‘0’).

The oldest result must be edited before any results are sent to the Dispatch computer. If the oldest result is not edited, it will block any newer edited results from being returned to the Dispatch computer.

A maximum of 10 (ten) batch results may be queued at any given time.

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Eagle User’s Manual Manual Slump Water Entry

A Slump Water Report is printed for each Batch Result that is successfully sent to the

Dispatch computer. The Slump Water Report looks like this:

-----------------------------------------------------------------------

Slump Water Report:

-----------------------------------------------------------------------

Ticket # Water Added Total Water W/C Ratio

-------- ----------- ----------- ---------

123 24 ltr 582 ltr 0.43

-----------------------------------------------------------------------

If a result is queued into the last open slot, a warning message is displayed on the Eagle screen. If the Dispatch computer has not requested and received a batch result from the

Eagle by the time the next result is ready to be queued, the Eagle will force a Slump

Water report for the oldest batch result (with no water added), and overwrite that batch result with the new batch result.

The Eagle will not send batch results to the Dispatch computer if the Slump Edit screen is currently displayed on the Eagle. This gives the operator a chance to complete his edits before the data is sent to the Dispatch computer.

The Eagle will not display the Slump Water Edit screen if a Batch Results transmission is in progress. This ensures that the Eagle will display a ‘settled’ queue when the data is displayed.

Once a batch result has been transmitted and/or printed, it will no longer be displayed on the Slump Water Edit screen.

If the Slump Water Edit screen is displayed, and the operator presses the <F10> key or the <Esc> key, the Eagle will return to the main Batching Menu without prompting to save changes (if any) so that the Function Keys used for batching control may be restored quickly. Unsaved edits will be lost.

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XXI-3

Option XXII

Batch View

Eagle User’s Manual

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Eagle User’s Manual Batchview

Introduction

The BatchView option is a paid option and provided in Eagle Level 8 software. It can run in either of two modes: ‘No Batch’, which allows the remote PC to navigate thorough the

Eagle’s menus, but will not allow a batch to be started. ‘View,’ which allows full batching capabilities by the Eagle, but the remote keyboard is ignored.

The Eagle is the ‘Host’ computer. The remote computer is considered the ‘Viewer.’ A duplicate of the Eagle’s menus appears on the Viewer screen and is updated each time a change is made on the Eagle. In addition, files may be transferred to and from the Eagle host computer, provided the Eagle is not currently running its batching software.

Hardware Needed

Provided with Batchview

A Level 8.xx Eagle System.

An available communications port. All Eagle Level 8 systems have 2 comm ports. If they are both being used for other Eagle features, then two more ports will be added.

An external 14.4 kbps Hayes-compatible dial-up modem comes standard with the

BatchView

option.

A standard modem cable (Part No. 07-074) , is supplied to connecting the modem to the

Eagle.

User Furnished Items

The User needs to furnish a Touch Tone

compatible phone line.

Software Needed

The Eagle 8 BatchView

software is supplied with the BatchView

option. This software option is enabled with the proper security key and supplied on either install or upgrade diskettes.

System Setup

1.

Connect all necessary hardware (listed above) and apply power to the modem.

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Installation

Eagle User’s Manual Batchview

The installation program automatically detects the Eagle revision level and modifies the

GO.BAT file accordingly.

To install the Batch View software on the Eagle Host system:

1.

Start the Eagle System.

2.

Hold down the ‘Ctrl’ key and press the ‘E’ key to exit to the DOS prompt.

3.

Put the install disk (Disk 2) in the floppy drive (drive a:).

4.

At the DOS prompt, type ‘A:INSTALL’ and press ‘Enter.’

On the screen you will see the install process as shown in example below:

***Creating and Transferring Files***

Inflating: trdial.exe

Inflating: trextr.exe

Inflating: trexts.exe

Inflating: trget.exe

Inflating: trhost.exe

Inflating: trhostin.exe

Inflating: trmodset.dat

Inflating: trmodset.exe

Inflating: trput.exe

Inflating: trremove.exe

Inflating: trset.exe

Inflating: trstatus.exe

Inflating: trtalk.exe

Batchview software has been installed.

When the install is complete the Eagle will go back to the ‘C’ prompt.

C:\>

5.

Install the BatchView enabled dongle or restart the Eagle batching software and enable the BatchView paid option.

6.

From the Master menu press <F4> to go to the Plant Setup menu and go to the Remote

Configuration menu. Enter the Port, Baud, and Phone number.

For example:

Set the port for Remote Diagnostics typically Com2.

Actual value at your plant:

Set the Baud rate typically 19200.

The Baud for the Host and the Viewer must be the same.

Actual value at your plant:

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Eagle User’s Manual Batchview

Set the Phone number, for example Command Alkon’s local number 262-7160 or the

800 number for Command Alkon 800-399-6334.

Note:

Use only dashes between the numbers otherwise the Eagle will not be able to read the numbers.

Example of the Remote Configuration menu as shown below.

7.

Press <F5> to save. This will update the CHOSTSET.BAT file.

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Eagle User’s Manual Batchview

How to do a

BatchView

Session

Note:

Before beginning a session make sure the Viewer computer is ready to take a call.

1.

Go to the Remote Configuration menu.

2.

Enter the phone number of the modem you want to call up.

3.

Press <F5> to save the changes.

4.

There are two types of session to choose form.

F7 = No Batch session where the Host and the Viewer are unable to batch.

F8 = View Batching session where the Batchman can start a batch from the Host and the

Viewer keyboard in disabled.

No Batch Session

Press <F7> for *NO BATCH* session. On the Master Menu a flashing *No Batch* will be displayed in the lower right hand corner. As shown in example below.

* No Batch*

Flashing

“No Batch* indicates a no batching.

If the Viewer or the Host presses <F5> to batch and error message will be displayed as shown in example below.

Batching Menu

Batching NOT allowed in current Remote Diagnostic Mode!

F1 = STORAGE Menu

F2 = CUSTOMERS

F3 = ORDERS

F4 = Ticket STACK

F5 = BATCH Setup

F7 = LOAD Truck

F8 = START Water

F10 = RETURN to Master Menu

9:12 AM

A red error message will display across the bottom portion of the screen.

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View Session

Press <F8> for a *VIEW* session. In this mode the batchman can start a batch on the host side. The Viewer keyboard is totally disabled. When a view session is in progess a flashing *VIEW* will be displayed on the Master menu as shown in example below.

To End a

Batch View

Session

To quit a BatchView session, go to the Remote Configuration menu and press <F7> or <F8> to end the session. This will terminate the telephone connection between the Host and

Viewer, unload the Host software, and restart the batching software.

*View*

Flashing

*VIEW* indicates a view session.

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Option XXIII

Eagle Remote

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Eagle Users Manual Eagle Remote

Eagle Remote

Limited Product

Warranty

The information contained herein is subject to change without notice.

LIMITED DEFECT

WARRANTY

The Eagle Remote product is warranted to be free of all defects in workmanship and materials for a period of (90) ninety days from receipt of product.

LIMITS OF LIABILITY

SAFE OPERATION

The buyer agrees to install or cause the installation of the Eagle Remote product in accordance with the instructions provided by Command Alkon. The buyer shall not defeat or render inactive the safety interlocks. The buyer also agrees to train all personnel in and around the vicinity of the equipment controlled by this product as to the proper safety procedures to be followed in the remote control mode. The buyer agrees to install any and all monitoring devices, sensors, cameras, microphones, etc. to insure that the buyer’s personnel and equipment are under the same level of supervision and monitoring as if the buyer or buyer’s designee were physically at the plant/equipment site.

LIMITS OF LIABILITY

CONSEQUENTIAL

DAMAGES

The buyer accepts this product in an “as is” condition. Any defects discovered in the product must be reported by the buyer to Command Alkon within one business week of the discovery of said defect by the buyer or buyer’s agent. Command Alkon shall be held harmless for any interruption or loss of business due to the direct or indirect use of this product. Command

Alkon shall be held harmless for any interruption or loss of business due to any or all telecommunications circuits, hardware, software, or other means of logically connecting this product to an Eagle batching control system. The remedies provided for under the terms of this warranty are limited to, at the sole discretion of Command Alkon, the replacement of the product and/or the timely correction of any product defects.

Note:

Eagle Remote must be installed by an approved Command Alkon Representative when used with a modem and a Driver Control Box.

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Eagle Users Manual Eagle Remote

Introduction

Hardware Needed

Eagle Remote is a paid option and is supported beginning with Eagle software version 8.22

and above. Eagle Remote is a option that allows an Eagle to be controlled from a remote computer. The other computer can be located across the room using a null modem cable or virtually anywhere by the use of modems. The purpose of this document is to provide information regarding the relationship between the Eagle, the remote software, and the

Driver Control Box in order to make setting up easier and avoid confusion.

Using Modem Connect

User Furnished Items

When the Remote PC is stationed at another location and is connected by a modem.

A Level 8.22 or greater Eagle System

PC running Eagle Remote must be a 386 or better.

The User needs to furnish a Touch Tone™ compatible phone line

Available Comm Port

Provided with Eagle Remote

When the Remote PC is located in another area and is connected by a modem.

28.8 Kbs or better modem connected and dedicated to one of the Eagle’s comm ports.

Second 28.8 Kbs or better modem for the central location.

Remote Batch Driver Control box installed at the plant’s loading point.

Two modem cables part number 07-074, to connect to the modems.

Using Direct Connect

User Furnished Items

When the Remote PC is used as a second station and is connected by a null modem cable.

A Level 8.22 or greater Eagle System

PC running Eagle Remote must be a 386 or better.

Available Comm port

Provided with Eagle Remote

A seven wire null modem cable, part number 07-012, is supplied to connect the Remote

PC to the Eagle.

Software Needed

The Eagle 8 Eagle Remote software is supplied with the Eagle Remote option. This software option is enabled with the proper security key and supplied on either install or upgrade diskettes.

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Eagle Users Manual Eagle Remote

Installing

TeleReplica on the Viewer Note: You must remember the Host PC is your Eagle Computer.

The Remote PC is your PC.

Modem Connect or Direct Connect

To install the viewer software, do the following:

1.

Insert Viewer disk into Viewer PC (not the Eagle)

2.

From the DOS prompt type ‘A:install’ (or whatever drive you are using) and press

‘Enter’ There will be a message on your screen “Installing the CDI Eagle Remote

Software” once the process is complete a dialog box will be displayed on your screen.

As shown in example below.

TeleReplica Host 4.37/1.02 Installation Copyright (c) 1989 - 1998 Douglas Thomson

A. Select Serial port (currently Com1)

B. Change Password (currently “password”)

C. Change modem initialization string (currently“\rat&f\r\D1374.at&c1&d2s0=3\r\D1099”)

D. Change modem dialing format string (currently “\r%s\r”)

E. Select maximum “baud” rate (currently 19200)

F. Use modem CARRIER DETECT signal (currently Yes)

G. Flow Control (currently NONE)

H. Generate int 9 on each key (currently No)

I. Respond to modem RING signal (currently No)

J. Reboot on loss of carrier (currently No)

K. Synchronize “baud” rate (currently No)

L. Send wakeup every 2 minutes (currently No)

M. Ignore replica keyboard (currently No)

N. Private mode (currently No)

O. Printer redirection (currently N0)

P. Maximum call length (currently unlimited)

R. Create consistent.TR file

Q. Abandon changes

S. Save changes and leave installation program

Selection: ---

Your cursor will be blinking at the bottom, next to Selection.

3.

Select ‘A’ to change your Comm port.

A new dialog will be displayed on the screen, as shown in example below.

TeleReplica Viewer Program Serial Port Selection

Ø. Completed, no (further) change

1. Com1 port (base 0x03F8, interrupt IRQ4)

2. Com2 port (base 0x02F8, interrupt IRQ3)

A. Custom base (currently 0x03F8)

B. Custom interrupt (currently IRQ4)

X. Search for hardware

Selection:---

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When you select another port such as Com2 port, the arrow will move to the new selection. When the correct selection is made, select ‘Ø’ to save the change.

The display will return to the Installation dialog box.

Check to be sure the changes were saved.

For example: If you changed to Com2 port line ‘A’ will now state (currently Com2).

4.

To change the password select ‘B.’

A new dialog box will be displayed on the screen. As shown in example below.

TeleReplica Viewer Program Password Selection

Edit existing string: : PASSWORD

Type in a new password or blank out the existing one by pressing the back space key.

Note: The Eagle Host and Viewer PC passwords must be the same.

Passwords are case sensitive.

Then press ‘Enter’ to save changes.

The display will return to the Installation dialog box.

Check line ‘B’ to be sure the changes were saved.

5.

Select ‘E’ to change ‘baud’ rate.

A new dialog box will be displayed on the screen. As shown in example below.

TeleReplica Viewer Program Maximum “Baud” Rate Selection

Enter “baud” rate: 19200

Caution : The “Baud” rate for the Eagle (Host) must be the same as the “Baud” rate for the Viewer PC.

Actual Value at your plant:

Press ‘Enter’ to save changes.

The display will return to the Installation dialog box.

Check line ‘E’ to be sure the changes were saved.

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6.

Select ‘F’ for Carrier Detect Signal.

A new dialog box will be displayed on the screen. As shown in example below.

TeleReplica Viewer Installation Program

Use carrier detect signal (y/n): N

If using a Direct connect enter ‘N.’

If using a Modem connect enter ‘Y.’

7.

Select ‘R’ to create file for the Viewer software to use.

A new dialog box will be displayed on the screen. As shown in example below.

TeleReplica Viewer Program.TR File Name Selection

Edit existing string: EAGLE.TR

Type EAGLE.TR as the file name and press ‘Enter.’

Another dialog box may display, as shown in example below. Enter a ‘Y’ to overwrite existing file and press ‘Enter.’

TeleReplia Host Installation Program

Overwrite existing file? (y/n)

The display will return to the Installation dialog box.

8.

Select ‘S’ to save the changes and exit.

Software installation complete. Run remote from the DOS prompt.

9.

Your cursor will be at the end of the string ‘C:\eaglermt>:’

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Eagle Users Manual

If Viewer is to call the Host

Modem Connect

After the install process is finished, edit the Eagle.TR file.

From the prompt

C:\eaglermt>

Type ‘Edit (press space bar once) Eagle.TR.’

C:\eaglermt>Edit Eagle.TR

Press ‘Enter’ key.

A dialog box will be displayed on the screen, as shown in example below.

Eagle Remote

Change only these two strings.

Do NOT make any other changes.

File Edit Search View Option

TeleReplica Configuration File

Note: Do NOT change the order of these parameters, or delete any line!

02F8/IRQ3

19200

“COMSPEC”

07

47/70

4F/0F

“trput

% s\r”

“trget\r”

0

440

100

256

8

111

2000

500

56

“password”

“MODEM”

“NONE”

“YES”

“YES”

“[TR]

% s”

“LRCA”

“”

“”

Help

Communications port (“COMn” or base/interrupt)

“Baud” rate (typically 300,1200,2400, or 9600)

Pathname for DOS Command Interrupt (or “COMSPECS”)

Attribute for normal text (such as help screen)

Attribute for file transfer monitoring

Attribute for pop-up windows

Host command to send (download) files

Host command to receive (upload) files

Printer (normally 0,1,or 2)

Frequency of “bell” tone (Hz)

Duration of “bell” tone (ms)

Block size for file upload (1-256)

Number of block buffers for upload (1-8)

Length of “break” (ms)

Time to wait for first char before timeout (ms)

Time to wait for subsequent chars in block (ms)

Time to wait between “typing” keys (ms)

Password to log in to host computer

Type of link (MODEM, DIRECT, or OTHER)

Flow control (CTS, XON, BOTH, or NONE)

Sends BREAKs” to host computer

Use BIOS for keyboard input

DOS shell prompt format string

Local command shifts (Left,Right,Ctrl,Alt)

Connect command for modem

Disconnect command for modem

Each of the remaining lines must contain 3 strings and a number.

The first string is the trigger string to search for.

The second string is the response to be sent after finding the trigger.

The third string is the response to be sent after timeout.

The number is the time to wait before timeout (inms).

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Change the ‘Connect command for modem’ string.

Move the cursor down to the string by using your down arrow key. The number to enter will be number for the modem to be called. As shown in example below.

“\rATDT765-4321\r”

Note : Be sure the quotation (“”) marks are on each side.

Move the cursor to the Disconnect command for modem string using the arrow key(s).

Change to be “\rATHØ\r"

Note:

Be sure the quotation (“”) marks are on each side.

Press the ‘F’ key while holding down the ‘Alt’ key for the file drop down menu.

Press ‘x’ to exit.

Press the ‘Enter’ key.

A dialog box will be displayed on the screen. As shown in example below:

Save File

The file

‘C:\EAGERMT\EAGLE.TR’ has not been saved yet. save it now?

Yes No Cancel

Type ‘Y’ to save the changes.

Standard Base

Addresses & Interrupts

Reference

This information is for reference use only.

Standard Base Addresses and Interrupt

Com 1 03F8/IRQ4

Com 2 02F8/IRQ3

Com 3

Com 4

O3E8/IRQ7

02E8/IRQ5

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Eagle Users Manual Eagle Remote

From the prompt ‘C:\eaglermt>’ type ‘edit’ press the space bar once type ‘remote.bat’ as shown in example below.

C:\Eaglermt>edit remote.bat

A dialog box will display on the screen as shown below.

File Edit

@

echo off trmodset tr eagle.tr

Search View Options Help

F1 Help Line:2 Col:1

Move the cursor to the second line using the arrow keys. Type a ‘:’ in front of trmodset. As shown in example below.

File Edit

@

echo off

:trmodset tr eagle.tr

Search View Options Help

F1 Help Line:2 Col:1

Press the ‘F’ key while holding down the ‘Alt’ key, this will open the File drop down menu.

Press ‘x’ to exit and ‘Y’ to save the changes.

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Eagle Users Manual Eagle Remote

How to install

Software on the Host

Eagle Note:

The following instructions will be the same for Direct Connect and Modem Connect.

1.

Start the Eagle System, then exit to the DOS prompt by holding down the ‘Ctrl’ key and pressing the ‘E’ key.

2.

Put the Eagle Remote Host install disk in the ‘A:’ drive.

3.

At the DOS prompt, type ‘A:install’ and press “Enter.”

4.

During the process a TeleReplica Configuration menu will be displayed on the screen.

As shown in the example below.

TeleReplica Host 4.37/1.02 Installation Copyright (c) 1989 - 1998 Douglas Thomson

A. Select Serial port (currently Com1)

B. Change Password (currently “password”)

C. Change modem initialization string (currently“\rat&f\r\D1374.at&c1&d2s0=3\r\D1099”)

D. Change modem dialing format string (currently “\r%s\r”)

E. Select maximum “baud” rate (currently 19200)

F. Use modem CARRIER DETECT signal (currently Yes)

G. Flow Control (currently NONE)

H. Generate int 9 on each key (currently No)

I. Respond to modem RING signal (currently No)

J. Reboot on loss of carrier (currently No)

K. Synchronize “baud” rate (currently No)

L. Send wakeup every 2 minutes (currently No)

M. Ignore replica keyboard (currently No)

N. Private mode (currently No)

O. Printer redirection (currently N0)

P. Maximum call length (currently unlimited)

R. Create consistent.TR file

Q. Abandon changes

S. Save changes and leave installation program

Selection: ---

5.

Select ‘B’ to enter a password.

A new dialog box will be displayed on the screen. As shown in example below.

TeleReplica Viewer Program Password Selection

Edit existing string: : “PASSWORD”

Type in a new password or blank out the existing one by back spacing.

Note:

The Eagle Host and Viewer PC passwords must be the same.

Passwords are case sensitive.

Then press ‘Enter’ to save changes.

Then the display will return to the Installation dialog box

Check line ‘B’ to be sure the changes were saved.

Caution: DO NOT CHANGE ANY OTHER SETTINGS.

6.

Select ‘S’ to save the changes and exit the installation program.

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Eagle Users Manual Eagle Remote

7.

After the install process is finished;

If adding Eagle Remote to your existing Eagle System you will install the new options dongle and restart the Eagle by switching the key OFF/ON.

If the Eagle Remote software is going onto a new system restart the Eagle by switching the key OFF/ON.

8.

Go to the Remote Configuration menu in the Plant Setup menu, and enter the Port, Baud, and Phone number to use for the Eagle Remote connection. As shown in example below.

XXIII-10

Under the Remote Diagnostics section:

Port

Typically this is COM2.

Actual Value at your plant

Baud Rate

Typically 19200

Note: The ‘baud’ rate must be the same as the ‘baud’ rate entered on the Viewer PC.

Actual Value at your plant

Phone

If you are using direct connect blank out the phone number.

If the Viewer is to call the Host enter ‘ANSWER.’(this must be all capital letters).

If the Host is to call the Viewer enter the phone number for the Viewer modem.

Press <F5> to save the configuration.

8.

Reboot the Eagle.

If Eagle Remote is configured for a direct connection or for the Viewer to call the

Host, the Host software will be loaded into memory and will wait until a Viewer connection is made.

If Eagle Remote is configured for the Host to call the Viewer, the Viewer’s modem will be called at start-up.

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To Start a session from the Viewer

Eagle Users Manual Eagle Remote

Note:

The phone number on the Remote Configuration menu must be ‘ANSWER’ (in all capital letters) to put the Eagle in auto answer mode.

Note:

The Modem on the Host “Eagle” must be turned on before the Eagle is started.

When the Eagle is turned on it will initialize the modem.

On the Viewer PC

From the prompt C:\eaglermt> type ‘remote.’

Example: C:\eaglermt>remote

Then press the ‘Enter’ key.

The modem will dial up the Host.

When a connection has been made the Viewer screen will reflect what is on the Host computer, and Viewer keystrokes will be accepted by the Host computer.

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To start a session with the Host calling the Viewer

Eagle Users Manual

There are two ways to start a remote session from the Host (Eagle).

Eagle Remote

If Eagle Remote is configured for the Host to call the Viewer, the Viewer’s modem will be called at start-up.

If a connection is disconnected, to reconnect with the Eagle running from the Eagle side, ‘Ctrl\E’ out to the DOS prompt and type ‘Eaglermt’ and press ‘Enter.’

C:\>Eaglermt

XXIII-12

If the ‘Put Eagle in *Remote* mode?’ is set to ‘N’ (NO) the Viewer PC will be unable to start a batch. If <F5> is pressed an error message “Enable *REMOTE* Mode to do this!” will display on the Eagle side and on Viewer PC side. The flashing *Remote* will not be displayed on the Viewer PC or the Host.

If the ‘Put Eagle in *Remote* mode?’ is set to ‘Y’ (YES) the *Remote* will be flashing on the Host and Viewer, and the Viewer PC will be able to start a batch.

If “Use Driver Control Box?” is set to “N,” the Allow Driver to Start a Batch” field would be forced to “N” and hidden from view. The operator would still have to put the

Eagle in “REMOTE” mode to batch from the remote PC. Discharge would be controlled thorough the F7/F8 keys as it is in normal batching modes.

If the “Use Driver Control Box” is set to “Y” the discharge will be controlled by belt conveyor input and the driver control box.

The “Allow Driver to Start a Batch?” will be displayed. If set to “Y” the driver will be able to start the batch with the control box. If set to “N” the operator will start the batch with the keyboard.

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To Disconnect the Remote Session

On the Viewer PC

Use the key combination, ‘LeftShift -RightShift -Ctrl - Alt’ to open the Log Commands dialog box. As shown in example below.

TeleReplica 4.37 Copyright (c) 1989 -98 Douglas Tomson

Key Effect

<F2> - simulate carrier - not used with MODEM link

<Ctrl-F2> - simulate NO carrier - not used with MODEM link

<F6> - send break, restart session

<Ctrl - F6> - cause host PC to execute control - break handler

<F8> - perform warm boot on host <make sure AUTOEXEC.BAT runs TRHOST!>

<F9>

<F10>

<Alt - x>

<Home>

- Shell to DOS

- Exit TeleReplica

- Exit TeleReplica

- refresh display from Host

<PageUp> - upload file using DMP protocol

<PgDn> - download file using DMP protocol

<Esc> - do nothing

Press key:---

Press <F10> to exit. A dialog box will be displayed on the Eagle Screen on the Viewer PC.

As shown in example below.

Select ‘3’ to exit. This disconnects the Eagle Session with the Viewer PC.

On the Eagle (Host) system.

Go to the DOS prompt by holding down the ‘Ctrl’ key and pressing the ‘E’ key.

At the DOS prompt type ‘trremove’ and press ‘Enter.’

C:\>trremove

This will end the Remote session. Type ‘Go’ to start the Eagle system.

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Eagle Users Manual Eagle Remote

To Connect to more than one Host

How to set up for connections to more than one host.

For each Host the Eagle.TR file must be saved under another name.

For Example if the host system number is 11121.

Open the Eagle.TR file by typing ‘Edit Eagle.TR’ after the prompt.

From the prompt

C:\eaglermt>

Type “Edit (press space bar once) Eagle.TR

C:\eaglermt>Edit Eagle.TR

Press ‘Enter’ key.

While holding down the ‘Alt’ key press the ‘F’ key. This opens the ‘File’ drop down menu.

Using the arrow key(s) move the cursor down to ‘Save As’ and press ‘Enter.’

A new dialog box will be displayed on the screen, as shown below.

Save As

File Name: [EAGLE.TR...........................................................]

C:\EAGLERMT

Existing Files:

EAGLE.TR

EAGLEFIX.EXE

REMOTE.BAT

TICKET.8

TR.EXE

TR.HLP

TR.ICO

TR.PIF

TRDIAL.EXE

TREXTR.EXE

Directories

"

[-A-]

[-C-]

[-D-]

[-E-]

[-F-]

[-G-]

[-H-]

[-M-]

[-O-]

OK CANCEL HELP

XXIII-14

The cursor will be at the end of the ‘File Name: [EAGLE.TR...]’

Using the arrow keys move the cursor to the beginning of the file name.

Then use the delete key to remove the file name.

Type in the new file name.

For this example: 11121.TR

Note: Be sure to type .TR at the end of the new file name.

Press the ‘Enter’ key.

The new file name should now be at the top of the Edit Eagle.TR dialog box.

Using the arrow key to move the cursor down to the ‘Connect command for modem’ for modem string.

Enter the modem number for the new Host. For this example it would be the modem number for 11121.

Note: Be sure to put the quotation (“”) marks on each side.

Press the ‘Ctrl’ key while holding down the ‘F’ key for the file drop down menu.

Press ‘x’ to exit.

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Press the ‘Enter’ key.

A dialog box will be displayed on the screen. As shown in example below.

Eagle Remote

Save File

The file

‘C:\EAGERMT\EAGLE.TR’ has not been saved yet. save it now?

Yes No Cancel

Type ‘Y’ to save the changes.

Repeat this process for each Host.

How to start a session when set up to connect to more than one host.

At the prompt ‘C:\eaglermt>’ type ‘tr (press space bar once) system number’ and press

‘Enter.’ As shown in example below using 11121 as the system number.

C:\Eaglermt>tr 11121

The Viewer go into a remote session with the system of that number.

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File Transfers

Eagle Users Manual Eagle Remote

File transfers should be initiated from the Viewer PC.

To begin a file transfer:

1.

On the Host (Eagle PC) Exit the Eagle batching software by holding down the ‘Ctrl’ key and pressing the ‘E’ key.

2.

On the Viewer PC from the ‘C’ prompt press ‘LeftShift - RightShift - Ctrl - Alt’ to open the TeleReplica Log Commands dialog box. As shown in example below.

TeleReplica 4.37 Copyright (c) 1989 -98 Douglas Tomson

Key Effect

<F2> - simulate carrier - not used with MODEM link

<Ctrl-F2> - simulate NO carrier - not used with MODEM link

<F6> - send break, restart session

<Ctrl - F6> - cause host PC to execute control - break handler

<F8>

<F9>

- perform warm boot on host <make sure AUTOEXEC.BAT runs TRHOST!>

- Shell to DOS

<F10>

<Alt - x>

<Home>

- Exit TeleReplica

- Exit TeleReplica

- refresh display from Host

<PageUp> - upload file using DMP protocol

<PgDn> - download file using DMP protocol

<Esc> - do nothing

Press key:---

3.

To transfer a file from the Eagle to the Viewer, press the ‘page down’ key, another dialog box will be displayed on the screen as shown in example below.

Name(s) of file(s) to be downloaded (use DOS wildcards):

WARNING: Files with the same names will on this PC will be overwritten!

To transfer a file from the Viewer to the Eagle, press the ‘page up’ key, another dialog box will be displayed on the screen as shown in example below.

Name(s) of file(s) to be downloaded (use DOS wildcards):

WARNING: Files with the same names will on the host PC will be overwritten!

Follow the same directions below for either type of file transfer.

4.

Enter the name(s) of the File(s) to be transferred and press the ‘Enter’ key.

5.

A status screen will be displayed on the screen, to show how many bytes are transferred per second, and how many bytes are remaining to be transferred. When the transfer has completed, the screen will return to the DOS prompt.

6.

Type ‘GO’ and press ‘Enter’ to restart the Eagle software.

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Private Mode of Operation

Eagle Users Manual Eagle Remote

This may be used when the operator at the Viewer PC is entering sensitive information into the Eagle (such as changing passwords) and does not want the information displayed on the

Eagle Screen.

To start Private mode:

With a remote session running;

Exit the Eagle batching software by holding down the ‘Ctrl’ key and pressing the ‘E’ key.

From the DOS prompt, ‘C:\eaglermt>‘ type ‘TRPRIVAT’

C:\eaglermt>TRPRIVAT

Press the ‘Enter’ key.

This will cause the Host screen to go blank and the Host keyboard to be disabled.

The Viewer screen will appear normal.

From the Viewer keyboard, type ‘GO’ and press the ‘Enter’ key.

This will start the Eagle batching software, put in the changes to be made.

To end the Private mode, exit the Eagle batching software.

At the DOS prompt, type ‘TRPUBLIC’ and press the ‘Enter’ key.

This will cause the Host screen to be restored and the Host keyboard to become active again.

Hot Keys

To open the TeleReplica Installation menu:

If you want to go back to check the TeleReplica Installation menu from the Eagle Remote directory in DOS type ‘TRHOSTIN’ and press ‘Enter.’ As shown in example below.

C:\Eaglermt>TRHOSTIN

Changes can be made in this menu. Example; if the ‘baud’ rate needs to be changed.

Be sure to select ‘S’ to save the changes.

To restart the Remote session type ‘remote.’

Minimize or Maximize the screen

To minimize or maximize the screen use the combination keys ‘Alt/Enter.’

Press ‘Enter’ while holding down the ‘Alt’ key.

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Eagle Users Manual Eagle Remote

Driver Control Box

A Driver Control Box is installed if the Remote PC is located at a different site from the

Eagle PC. This gives the driver exclusive control of the discharge into the truck. When the

Remote Mode is active.

Emergency Stop

The Emergency Stop button will remove all plant power in case of an emergency.

Call Dispatch

This indicator will light up to signal the driver to call the dispatch office. The Attention buzzer will sound simultaneously. Pressing <Ctrl/F3> from either keyboard will activate these indicators, provided a soft output module has been assigned.

Start Batch

The light will be on if Dispatch left a ticket on the Ticket Stack, the Eagle is in Remote mode and the “Allow Driver to Start Batch” field in the remote configuration is set to

<Y>. The Driver will Turn on the Remote Enable key and press the “Start Batch” button to begin the batching process.

Discharge Belt

Once a batch has been initiated, and is ready to discharge. The driver will control the discharge by pressing and holding down the discharge button on the driver control box.

Anytime the driver releases the button the discharge will stop.

Remote Enable Key Switch

When the key is in the “OFF” position the discharge belt latching is enabled. When the key is in the “ON” position it allows power to the start batch and discharge buttons, and belt latching is disabled.

Caution: The key should be left in the OFF position and removed whenever the plant is unattended. The key can only be removed in the “OFF” position.

Attention Buzzer

This will sound when dispatch is trying to get the drivers attention. The Call Dispatch button will light simultaneously.

Emergency Stop

RED mushroom switch

Start Batch

GRN mom.

Call Dispatch

ORG ind. switch

Discharge

YEL mushroom

switch

Off

KEY sw

Remote

E bl

On

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Remote Mode

When the “Put Eagle in *REMOTE* Mode?” flag is set to ‘Y’ in the Remote Configuration

Menu, a flashing ‘*REMOTE*’ will appear on the screen near the bottom on the right. As shown in the example below.

* Remote *

Eagle is in Remote mode.

This will cause Auto Discharge to automatically become enabled when batching, and pressing <F7> will not turn it off. This is because the Eagle is in the Remote mode of operation, the only person at the plant is the truck driver and he will be responsible for discharging the load into the truck. The load will not discharge unless the discharge belt is running. The driver will control the discharge belt by turning the Remote Enable Key to

‘ON’ at the Driver Control Box and pressing and holding the Discharge Belt Button down.

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Extended Plant

Option menu

Warning:

It is required to put in a delay start and produce a warning during delay.

The delay may be set by entering the number of seconds desired in the “Start Batch Delay

Seconds” field of the Extended Plant Options menu. As shown below.

Set to a number seconds considered a safe time by Plant Operators.

When the <F5> command to begin a batch is given, the Eagle will delay the number of seconds entered in the Start Batch Delay Seconds prior to starting a batch.

An output will be produced by PB5-15 during the same period. The output of PB5-15 is connected to TB-83, which can be wired to a warning device (start batch).

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For Internal

Use Only

Eagle Users Manual Eagle Remote

Operation

The “Host” software is loaded into the Eagle computer’s upper memory when the Eagle is booted, provided the proper conditions are met. If AUTOEXE.BAT determines the existence of the EAGLERMT.BAT file in the C:\RMTDIAG sub directory, it calls

C:\RMTDIAG\EAGLERMT.BAT.

The EAGLERMT.BAT batch file first calls \RMTDIAG\CHOSTSET.BAT. It will be described in greater detail below. EAGLERMT.BAT then configures TeleReplica according to the environment variables set by CHOSTSET.BAT.

EAGLERMT.BAT then loads two terminate and stay resident programs (TSRs) into high memory with the following commands (LH means “load high”):

LH \DOS\share

LH \RMTDIAG\trhost

The above TSRs have the following functions:

SHARE establishes file locking capabilities on the Eagle computer so that a file may not be transferred if the Eagle is using it, which prevents the possible corruption of operating parameters.

TRHOST is the core “Host” software component for TeleReplica. It provides the interface to the “Viewer” PC.

The CHOSTSET.BAT batch file mentioned above is written by the Eagle in accordance with information provided by the user. For example, consider the following procedure. Please be aware that this is only an example. The actual entries will vary to need:

Go to Remote Configuration from the Plant Setup menu. Set the port for Remote Diagnostics to COM2 and the baud rate to 19200. If the connection is via MODEM< enter the number to dial the Viewer modem (1-800-399-6334). If the connection is direct, blank out the phone number entry, save, and return to the Master menu.

If the program is exited and the type command is used to display CHOSTSET.BAT on the screen, the following will be seen: set chstport = COM2 set chstbaud = 19200 set chstdial = 1-800-399-6334 set chost=

CHOSTSET.BAT will set the environment variable CHSTPORT to COM2, the CHSTBAUD environment variable to 19200, and the CHSTDIAL environment variable to 1-800-399-

6334. CHSTPORT and CHSTBAUD are used by TRSET.EXE to configure TRHOST.EXE

CHSTDIAL is used by TRDIAL.EXE to call the Viewer modem.

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Eagle User’s Manual

Option XXIV

Decumulative Batching

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Eagle User’s Manual Decumulative Batching

Introduction:

Decumulative Aggregate and Cement Batching capability has been added to the Eagle system as a Paid Option. This option will allow users to configure their systems to weigh Aggregates and/or Cements in a variety of combinations of accumulative and/or decumulative processes. This option is available in Revision 8.13 and later. Upon initial release, this feature only supports decumulative weighing from conventional sized batchers. When the 16-bit digital scale interface is ready, the ability to decumulatively weigh from silos will be added.

Description of the Decumulative Batching Process:

The decumulative batching process monitors the scale reading as material is discharged from a bin, and closes the discharge gates when the desired amount of material has been discharged. It can be either flow-controlled (Code 1) or maximum-flow (Code 2) discharge.

The steps for flow-controlled (Code 1) discharge are as follows:

1.

As other materials are weighing accumulatively, the decumulative scale is checked to see if there is sufficient material for the load. If the bin has enough material, the process goes into a hold state until the other materials are ready to discharge and discharge is enabled. If the bin does not have enough material and feed belt controls are being used, then the Feed Belt signal associated with that decum scale will be turned on until the scale weight meets or exceeds the setpoint value. If you are not using feed belt controls an error message will be displayed. The error message will persist until the operator either adds sufficient material to the bin or overrides the warning. Either of these actions will cause the process to advance to a hold state until the other materials are ready to discharge and discharge is enabled. Material may be added to the bin at any time during this step.

2.

When it is time for the decumulative scale’s class to begin discharging, the open gate signal is turned on for the amount of time specified by the bin’s blow-open time.

3.

As the material flows from the bin, the rate is monitored and the open and close signals are pulsed to regulate the flow. When the weight batched is within 1 second of reaching the freefall cutoff point, a stop order is placed to turn on the close gate at the freefall cutoff, and the process steps to a ‘coast’ state.

4.

In the ‘coast’ state, the close signal is monitored. When it turns on, the close signal is pulsed on for the final full close time, and the process goes to the learn step.

Jogging is performed (if called for) to get the weight within tolerance. If the system is in Weigh Check mode, the process will update the weight batched and the tolerance status until the Weigh Check mode is exited.

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Eagle User’s Manual Decumulative Batching

The steps for maximum-flow (Code 2) discharge are as follows:

1.

As other materials are weighing accumulatively, the decumulative scale is checked to see if there is sufficient material for the load. If the bin has enough material, the process goes into a hold state until the other materials are ready to discharge and discharge is enabled. If the bin does not have enough material, the Feed Belt signal associated with that decum scale will be turned on until the scale weight meets or exceeds the setpoint value.

2.

When it is time for the decumulative scale’s class to begin discharging, the open signal is turned on and a stop order is placed to turn off the open signal when the scale hits the freefall point, and another stop order is placed to turn on the close signal at the same point.

3.

As the material is discharged from the bin, the weight is monitored and the close signal is monitored.

When the close signal turns on, the close signal is pulsed on for the final full close time, and the process goes to the learn step. Jogging is performed (if called for) to get the weight within tolerance. If the system is in Weigh Check mode, the process will update the weight batched and the tolerance status until the Weigh Check mode is exited.

Rules Regarding Decumulative Batching:

1.

Decumulative batching may only be used with Aggregate and Cement class materials. If you try to set this to any other material class an error message will be displayed “DUCUM Scale must be Agg or Cem type.”

2.

A decumulative scale may have one or several bins attached to it. For each decum scale there will be one feed belt control signal available.

3.

Accumulative and decumulative scales may be used in any combination on a given load. For example, two accumulative batchers may be used to simultaneously weigh two materials, and a single compartmentalized decumulative batcher may be used to serially weigh two other materials.

4.

Each decumulative bin requires a single batch gate output and a single batch gate input if maximum flow discharge is used, and two batch gate outputs and a single batch gate input if flow-controlled discharge is used.

5.

Unless an operator override is received, the decumulative process requires a minimum amount of material to be on the decumulative scale prior to batching. The amount of material required depends upon the number of materials to be batched from that scale. If a single material is to be batched, then the target weight of that material is sufficient to start the process. If two materials are to be batched, the sum of the targets plus 10 percent is required. If three materials, the sum of targets plus

20 percent, and so on.

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6.

The decumulative scale must be configured so that there are no fewer than 3 scale counts per graduation. On a typical 12 bit ADC scale input, there are about 3900 counts over the full range of the scale. For a 40000 LB scale capacity, the smallest graduation size is calculated as (40000 LB/3900 counts) * 3 counts/grad = 31

LB/grad. This gives 1290 graduations over the range of the scale. Using 40 LB/grad gives 1000 graduations with 3.9 counts per graduation.

7.

The Eagle 8.70 has been modified to support Dynamic Moisture compensation. This will have limitations. First the plant has to have direct metered water. Secondly, there has to be enough tail water to compensate with.

There is a new field in the Probe Cal/Config Menu. This is labeled "H20 Hold ___

%". This tells the Eagle how much to allow to batch before waiting for Aggregates to be probed. Any remaining water up to the Tail water point will be batched after the Aggregates probe point. If "Water Allowed w/Cement" is set to N then the remaining water will not batch until the cement is finished discharging.

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Eagle Set-up

Fields:

Decumulative Batching

1.

On the Scale Configuration menu, a set of Y/N fields has been added to flag each scale as Decum. A ‘Y’ indicates a decumulative scale, and a ‘N’ indicates an accumulative scale. The ALT Scale (Y/N) fields have been combined into a single numeric field for entering the number of the alternate scale.

2.

On the Aggregate and Cement Batching Gate menus, a field is displayed to enter the open and close gates, and the decumulative flow rate. These fields will only display for materials whose bins are attached to decumulative scales on the Scale

Configuration menu.

3.

A function key prompt “F4 = DECUM Flow Control Timing” has been added to the

Aggregate and Cement Batching Gate menus to allow the operator to edit the Flow

Control parameters for decumulative materials. When the operator presses F4 from either of these menus, the Decum Flow Control Edit menu will appear. This menu allows editing of the Blow Open time, Adjust Pause, Learn Rate, Small Error, Small

Open, Small Close, Large Error, Large Open, and Large Close parameters for each decumulative material.

Eagle Software

Installation and

Setup Steps:

1.

Obtain an Option Dongle with the Paid Option enabled and Revision 8.13 or later of the Eagle software.

2.

Turn off the Eagle system. Plug the dongle into the parallel port. Insert the Master

Install disk into the floppy drive. Turn on the Eagle and hold down the left <Shift> key. The system will boot from the floppy disk. At the prompt, type ‘install’ and press <Enter>. Follow the instructions on the screen for installing the software.

3.

Go to the Scale Configuration menu. Set up the decumulative scale and attached bins.

4.

Go to the Scale Calibration menu. Calibrate the decumulative scale.

5.

Go to the Feed Belt Configuration menu. The Feed Belt input signal should be associated with the input module that is wired to a maintained contact switch on the manual panel. The output signals should be associated with the output modules that are used to control the running of the respective Feed Belts. The weight fields should have the setpoint values used for controlling the filling of the Decum scales.

6.

Go to the Batch Gating menu for the decumulative class material(s). Enter the gate assignments for the open and close signals, and the desired flow rate. If Code 2 is desired, enter a value of 999. If Code 1 is desired, enter the target flow rate, and press F3 to edit the Flow Control parameters.

7.

After entering all the data and saving it, turn off power to the Eagle System.

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Eagle User’s Manual Decumulative Batching

8.

Connect the open gate wire to the module assigned to the gate entered for the open signal.

9.

Connect the close gate wire to the module assigned to the gate entered for the close signal.

10.

Connect the contacts of the gate limit switch to the input module corresponding to the gate entered for the open signal so that the input is active when the gate is open.

Remove the input module corresponding to the gate entered for the close signal.

11.

Disconnect the inputs from the manual buttons. The manual buttons should only be wired to the output modules.

12.

Remove the fill signals from the Auto power, and rewire them to Batch Enable.

13.

Turn on the Eagle system.

Software Operation:

The software operation does not change radically. The accumulative materials will behave the same as before. The decumulative materials will simply go into a ‘Hold’ state during weigh-up when sufficient material is detected, then go to a ‘Decum’ state during the discharge. The decumulative bins may be filled between loads and while the accumulative materials are weighing.

Manual Detection:

Manual detection works much the same way as manual detection on accumulatively batched materials. The Eagle monitors the Auto/Manual switch for the material’s class, and the input module associated with open signal for the decumulative material. When the decumulative material’s class is in manual mode, and the open gate input module turns on (the gate opens), the Eagle starts manually detecting the decumulative weight.

When the open gate input module turns off, the manual weight is tracked for the scale settle time before the material goes inactive.

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Option XXV

Disable Quantity on Board

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Disable Quanity

on Board

To be released.

Disable Quanity on Board

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XXV-1

Eagle User’s Manual

Option XXVI

Dry-Side Metered Temper

Water Recordation

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Introduction

Eagle User’s Manual

Dry-Side Metered Temper

Water Recordation

Beginning with Revision 8.51, a paid option Record Dry Side Temper (Option #26) will be available on the Eagle which will allow recordation of temper water when dry batching.

Operation

Use of this feature will cause the recordation printing to be held off until a soft input goes active. During the time the recordation is held off, the Eagle will monitor the temper water input and record the amount of water added to the load. The Temper Water field (field #56) will be updated dynamically if it is on the Batching Menu. When the input goes active, the

Eagle stops monitoring the temper water input and finishes printing the recordation.

When the Record Dry Side Temper paid option is enabled, a new soft input field will become available on the Soft I/O Configuration menu. This input function is called “Slump

Complete,” and must be configured for the feature to work. This field should be associated with an input module that is wired to a momentary contact button on the manual switch panel. The software will start monitoring the input when the slumping process begins (after all materials have finished discharging) and trigger the end of slumping when it detects a low-to-high transition. This will prevent accidental premature completion of the background batch if the button is held down on too long to complete the foreground batch.

Due to the sequential nature of the Eagle’s recordation mechanism, slumping can only occur on the foreground batch (the earliest started active batch). If the Fast Batch option is enabled, and there are two loads that have finished discharging into their respective truck, only the first load to start may receive temper water until the Slump Complete signal is activated. At this time, the other truck may begin receiving temper water, and another background batch may be started.

The following diagram illustrates a typical sequence of operation for this feature.

P ri

A lt

W eig h D u m p Slu m p

H o ld

W eig h D u m p Slu m p

W eig h D u m p Slu m p

W eig h D u m p Slu m p

This feature may be used on a Wet/Dry plant. However, if the Flop Gate input indicates that the batch is directed to the Central Mixer, the Temper Water will be monitored by the

Central Mixer logic, and slumping will be completed upon Mixer Full Tilt, as in previous software revisions.

If the foreground batch is a dry load already in the truck but not finished slumping, and the background batch is a wet load already in the mixer, then only the dry load may receive temper water. The Mixer Tilt Enable will not be turned on until the Central Mixer load becomes the foreground batch and the mixer timing expires.

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Eagle User’s Manual

Option XXVII

Hydronix Hydro Control Interface

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1

Introduction

Eagle User’s Manual Hydronix Hydro Control Interface

This documentation describes the Hydro Control Interface feature, which is intended for interfacing the Eagle system with a Hydronix Hydro Control IV (HC4) Moisture Controller.

The Eagle batches all materials and controls their discharge to the central mixer. The HC4 controls the water addition during the mixing time. Communications between the Eagle and the HC4 are via RS232 and the Soft I/O. The initial software release supporting this interface is Eagle v8.57 (Flex v1.07). Refer to the Hydro Control IV User Guide for information regarding the setup and operation of the HC4.

There are two case scenarios for this interface:

Case 1: The use of a standard Eagle without the Product’s Control Option (no PLC).

Case 2: The use of an Eagle Products Control Option.

Eagle System

Configuration

Complete the following steps to configure the Eagle system for interface with the HC4.

Install the Hydro Control Paid Option (option #27) dongle. When this option is activated, the Auxiliary Communications Paid Option is activated automatically.

From the Eagle system’s Master Menu Screen, press <F4> to enter the Plant Setup Menu

Screen.

Select the Printer & Comm Config field.

Press “Enter” to continue to the Printer Configuration Menu Screen.

On the Printer Configuration Menu Screen, select the Aux Comm field.

Select Hydro Cntrl.

Select the Port field.

Select the appropriate comm port.

Select the Baud Rate field.

Select 9600.

Press <F5> to save the configuration.

See example below:

Note: A message may display: “Please enter password to turn recordation off”.

Enter the password and press “Enter”.

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Press <F10> to return to the Plant Setup Menu Screen.

Select the Hydro Control Config field.

Press “Enter” to continue to the Hydro Control Configuration Menu Screen.

Select the Start Mix Output field.

Select the appropriate output.

Select the Reset Cycle Output field.

Select the appropriate output.

Select the Mix Complete Input field.

Select the appropriate input.

Select the Mix Reject Input field.

Select the appropriate input.

Select the Set Bypass Control field.

Enter N to continue. Enter Y to disable the HC4 option.

Press <F5> to enter the configuration.

Press <F10> to return to the Plant Setup Menu Screen.

See example below:

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Select the General Plant Options field.

Press “Enter” to continue to the General Plant Options Screen.

Select the Central mixer? field.

Note: The Central Mixer? field must be set as Y to display the fields that follow.

Enter Y to continue.

Press <F5> to enter the configuration.

Select the Recordation before tilt? field.

Enter N to continue.

Select the Weighed water? field.

Enter N to continue.

Select the Water holding tank? field.

Enter N to continue.

Select the Allow early H20? field.

Enter N to continue.

Press <F5> to enter the configuration.

Press <F10> to return to the Master Menu Screen.

See example below:

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Batch Setup Fields

Two batch setup fields are available when activating the Hydro Control IV Paid Option: the HC moist field (field # 448) and the HC H20 Trim field (field # 449).

Only one of these fields may be installed on the Batch Setup Menu Screen. Batching is not allowed if both fields are installed. Not installing either field is allowed. Determine which field, if either, to install using the following guidelines:

Install the HC Moist field if RS232 is selected in the HC4’s Auto % target field.

Install the HC H20 Trim field if RS232 is selected in the HC4’s Trim Source field.

Print Only Fields

Seven printout only fields are added by activating the Hydro Control IV Paid Option:

The HC Auto Target H20 field (field # 765) prints the auto percent target used by the

HC4.

The HC Total H20 Added field (field # 766) prints the amount of water added by the

HC4.

The HC Manual H20 Added field (field # 767) prints the amount of water added manually.

The HC Operator H20 Trim field (field # 768) prints the amount of water trimmed by the operator.

The HC Mix Status field (field # 769) prints the mix status signal via the HC4. “OK” indicates that a mix complete signal has been received. “Error” indicates that a mix error signal has been received.

The HC Dry Weight field (field # 770) displays the total weights of all dry aggregates and cements.

The HC Actual Moist field (field # 771) displays the mix moisture content calculated as a percentage.

Note: The print fields only print in base plant units.

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Miscellaneous Configuration Notes

The Base Plant Units must be configured identically in both the Eagle system and the

HC4.

The Hydro Control feature does not apply to multi drop loads and is not compatible with the FB-MultiDrop/SmallBatcher (#16) and FB-MultiDrop/AllBatcher (#20) Paid Options.

Eagle/Interface

Operation

When the Batching Menu Screen is initiated, the Reset Cycle Soft I/O signal is sent to the

HC4, resetting the moisture controller.

Error Messages

Pressing the <F5> key on the Batching Menu Screen to start a batch job results in the display of an error message under the following circumstances:

Hydro Control Batch Size Error – The batch size is too large, requiring a multi drop.

Hydro Control Mix ID Error – The mix ID is not within the range of 1 to 200.

Hydro Control Flds Setup Error – Both the HC Moist field (#448) and the HC H20

Trim field (#449) are on the Batch Setup Menu Screen.

Hydro Control Auto Moist Error – If the HC Moist field (#448) is on the Batch Setup

Menu Screen, the field tolerances are not within the range of –20% to +20%.

Hydro Control Batch Dry Weight Error – The target dry weight is greater than 19999 lb/kg.

Mixing

From the Batching Menu Screen, Press <F7> to discharge weighed materials to the mixer.

The mixer must be in the returned position. The Eagle system sends the following data to the

HC4 during this process:

Mix ID – The recipe number as recorded in the HC4 (values are from 1 to 200).

Dry Weight – Calculated as the sum of the dry weights for the aggregates and cement.

Target Moisture – The moisture content target as specified in the batch setup data. The target moisture is only changed by the batchman, by editing the batch setup data.

Note: Do not configure the HC4 to receive target moisture data from the Eagle system if the HC Moist field is not installed on the Batch Setup Menu Screen.

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Water Trim – The water trim as specified in the batch setup data. The water trim is only changed by the batchman, by editing the batch setup data.

Note: Do not configure the HC4 to receive water trim data from the Eagle system if the

H20 Trim field is not installed on the Batch Setup Menu Screen.

The Eagle system communicates the mixing data to the HC4 one data string at a time.

The Eagle does not send additional data until the HC4 returns an acknowledgement

(ACK). The Hydro Control No Response Error displays when the Eagle system cannot communicate mixing data to the HC4. The Eagle continues to attempt communications until the error is resolved or the error override command is initiated. The error override is initiated by pressing the <F6> key. Communication of the data string in error is aborted following the initiation of the override command, signaling the Eagle system to attempt communication of the next data string. The HC4 uses mixing values from memory when data is not available from the Eagle system.

The following case scenarios apply:

Case 1: The Eagle system discharges all materials into the mixer following the communication and ACK of the mixing data.

Case 2 (the use of an Eagle Products Control Option): The PLC determines which materials are dumped, and at what time they are dumped. The PLC applies power to the discharge modules to perform this function.

Following the discharge of all materials, the Eagle system sends the Start Mix soft output signal to the HC4 and the Eagle system returns to either the “ready” or “repeat” modes.

The HC4 signals for mixing and water addition to begin. During the mixing cycle, the mixer is in the “timing” mode. The Eagle system’s Timing field (#10) values are increased by one per second until the Mix Complete or Mix Reject signal is received from the HC4. Changing the mixer status by opening the mixer to full tilt also ends the

“timing” mode.

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Mix Complete/Mix Reject Signals

The Mix Complete soft output signal is sent to the Eagle system by the HC4 if the resulting concrete is within established moisture tolerances. The HC4 does not automatically send a signal of any type to the Eagle system if the resulting concrete is not within established moisture tolerances. The batchman must either accept or reject the out-of-tolerance mix manually through the HC4’s control panel to communicate the appropriate signal to the Eagle system.

Upon receipt of either a Mix Complete or Mix Reject signal from the HC4, the Eagle system returns a Mix Log Request signal. The HC4 communicates the Mix Log to the Eagle system.

The Eagle system extracts needed data from the Mix Log, assigning the data to fields 765 to

771.

Simultaneously, the Eagle system enables the Tilt Enable Output and sends the Reset Cycle signal to the HC4.

The water/cement ratio and total water quantity values are recalculated according to data contained within the Mix Log.

The mixer status returns to the “ALL MIXED” mode.

Upon receipt of the Full Tilt Input signal, the Eagle system prints the appropriate reports.

The process is complete.

Please refer to the Hydronix Hydro-Control IV User Guide for details regarding the configuration of the HC4 unit.

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A

Absolute Volume..................................................... X-2

Absolute Volume Batching ..................................... X-3

Adjusted Mixed Design..........................................VI-4

Admix Trim Types .................................................VI-8

Air volume............................................................... X-2

Alslur Mixer Interface.................................... XXIII-23

ASCII CRC.............................................................VI-7

B

Batchbook Mix Designs .....................................XXII-2

Batchcode ID ......................................................XXII-2

Batch View .........................................................XXII-1

Baud........................................................................VI-7

C

Calibration Log (M_Probe) .................................. III-34

Calibration Menu (M_Probe) ............................... III-10

Calibration Procedure (M_Probe) ........................ III-24

Communications Interface .....................................VI-2

Communication Software Config...........................VI-6

Communication Diagnostic Software ....................VI-8

D

Decumulative Batching ....................................XXIV-1

Delete All Comm Tickets.....................................VI-10

Diagnostic Menu (M_Probe)................................ III-19

Disable Quanity on Board ................................. XXV-1

Dry-Side Metered Temper Water Recordation XXVI-1

E

Extended Batch Report................. XXVII-3, XXVII-14

Eagle Remote ................................................... XXIII-1

Error listing (M_Probe)........................................ III-23

F

Fast Batch/Early Start........................................... XV-4

Fast Batch/Dual Batchers ..................................... XV-8

Fast Batch/Multi Drop/All Batchers .................... XX-1

H

Holding Hopper ...................................................XIX-1

Hydronix Hydro Control Interface .......................IX-14

Index

M

Matrix Mixer Interface................................... XXIII-21

Manual Slump Water Entry.................................XXI-1

Mix Transfer...........................................................VI-4

Moisture Probe ....................................................... III-1

Multi-drop ..............................................................VI-7

Multilane Discharging.........................................XIV-1

O

Order Entry/Ticket Printing .... 2-24,3-8,5-1,5 -23, 5-67

Oven Dry Mix Designs....................................XXVII-2

Oven-Dry.........................................................XXVII-2

Ovendry, 0% = Ovendry .................................XXVII-6

Ovendry, 0% = SSD ........................................XXVII-6

P

Percent of Activity ................................................VII-4

Percent of Substitution ..........................................VII-3

Percentage of Air..................................................... X-2

Purge Batch Results .............................................VI-10

R

Raytek Temp. Sensor Interface ............................IX-14

Return Batch Results..............................................VI-4

Return of Inventory Status .....................................VI-4

S

S.S.D................................................................XXVII-2

Setup Menu (M_Probe).......................................... III-5

Slurry Compensation.............................................VII-6

Slurry Mixers Interface ...................................XXVII-1

Specific Gravity.....................................................VII-3

SSD, 0% = SSD...............................................XXVII-6

Station ID ...............................................................VI-7

T

TCIP Interface ......................................................VI-14

Temper Water Automation.....................................XI-1

Ticket Transfer .......................................................IV-3

Truck Call Board....................................................IX-1

W

Wet ..................................................................XXVII-2

Y

Yield ........................................................................ X-4

Version 8.70

INDEX.DOC 03/27/02 2:51 PM

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