TradeQuip Professional 2053T Transmission Lifter 4x4/SUV/Light Commercial Owner's Manual

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TradeQuip Professional 2053T Transmission Lifter 4x4/SUV/Light Commercial Owner's Manual | Manualzz

May-23 Product Code: 2053T/2063T

Product Code: 2053T / 2063T

TRANSMISSION

LIFTER

Specifications

• Safe Working Capacity: RWD/FWD/AWD/4X4

GVM <3,200KG

• Rated Capacity: 1000kg

• Working Height: 940-1920mm

• Lifting Platform Size: 280 x 280mm

• Lifting Platform Bracket Ranges ID: 250 x

250mm to 410 x 410mm

• Forward Tilt: 15˚

• Rearward Tilt: 10˚

• Side Tilt: 9˚

• Side Tilt: 11˚

• Gross Weight: 82.5kg

About the TradeQuip brand

The 'TradeQuip' brand of workshop equipment, is designed for use in a demanding workshop environment by professional users. With proven and trusted “ Made for the

Trade” reliability, 'TradeQuip' branded products offer the very best in performance for an affordable price. All backed by a 1year trade guarantee across 1,000+ distributors Australia wide.

Made in China to TQB Brands Pty Ltd specifications

Visit us at www.tqbbrands.com.au

May-23 Product Code: 2053T/2063T

WARNING

IMPORTANT: READ ALL INSTRUCTIONS BEFORE USE

WARNING

The instructions and warnings contained in this manual should be read and understood before using or operating this equipment.

Do not allow anyone to use or operate this equipment until they have read this manual and have developed a thorough understanding of how this equipment works. Failure to observe any of the instructions contained in the manual could result in severe personal injury to the user or bystanders, or cause damage to the equipment and property. Keep this manual in a convenient and safe place for future reference.

Whilst every effort has been made to ensure accuracy of information contained in this manual, the TQB Brands Pty Ltd policy of continuous improvement determines the right to make modifications without prior warning.

CONTENT

WARNING .................................................................................................................................................................................................................. 2

CONTENT ................................................................................................................................................................................................................... 2

STANDARD OPERATING PROCEDURE ........................................................................................................................................................................ 3

ASSEMBLY, OPERATION, PREVENTITIVE MAINTENANCE ........................................................................................................................................... 4

TROUBLESHOOTING .................................................................................................................................................................................................. 7

PARTS LIST ................................................................................................................................................................................................................. 8

PARTS LIST DIAGRAM ................................................................................................................................................................................................ 9

PARTS DRAWING ..................................................................................................................................................................................................... 10

PRODUCT INFORMATION TIPS ................................................................................................................................................................................. 10

WARRANTY .............................................................................................................................................................................................................. 12

USE THIS PRODUCT FOR ITS INTENDED PURPOSE ONLY

INTENDED USE

Designed for the removal, installation, and transportation (in the lowered position) of passenger vehicle transmissions that are raised by an inground or above-ground lift.

Made in China to TQB Brands Pty Ltd specifications

Visit us at www.tqbbrands.com.au

Page 2

May-23 Product Code: 2053T/2063T

STANDARD OPERATING PROCEDURE

DO NOT use this machine unless you have been trained and assessed to a competent level in its sate use and operation, and have been given permission to use this

Safety glasses must be worn when operating this equipment

Long loose hair must be contained when operating this equipment

Safety footwear must be worn when operating this equipment

Close fitting/protective clothing must be worn when operating this equipment

Rings and jewellery must not be worn when operating this equipment

PRE-OPERATING SAFETY CHECKS

Save these instructions. For your safety, read, understand, and follow the information provided with and on this 1000kg

Telescopic Transmission Lifter before using.

• DO NOT exceed the maximum lifting load capacity of 1,000kg.

• Only use this transmission lifter on a surface that is stable, level, smooth, dry and capable of sustaining the load.

Keep the surface free from unrelated materials and ensure that there is adequate lighting.

• DO NOT use on tarmac, or any other soft surface as the transmission may sink or topple.

• Vehicle must be properly and adequately supported before commencing work with this transmission lifter.

• This transmission lifter is used as an aid in the removal and installation of a transmission or a differential as individual components. DO NOT use it for any other purpose than it is designed for.

• Always centre the load on the saddle of this transmission lifter and be sure the transmission is stable and secure before raising or lowering.

• DO NOT use the transmission lifter to lift or support a heavy load such as a differential with axle or a transmission with bell housing which is bulky and difficult to balance, and may cause the transmission lifter to tip over and lead to equipment damage and/or serious personal injury.

• Never move this transmission lifter with a load any higher off the ground than necessary and always move it slowly and carefully.

• Transfer the load immediately to appropriate support device for service or repair.

• DO NOT operate this transmission lifter when you are tired or under the influence of alcohol, drugs or any intoxicating medication.

• DO NOT allow untrained persons to operate this product and DO NOT make any modifications to this product.

• DO NOT tamper with the safety valve.

• DO NOT use brake fluid or any other improper fluid to refill or top up the hydraulic system of this transmission lifter.

Only use good quality hydraulic jack oil.

• DO NOT expose the transmission jack to rain or any other kind of inclement weather.

• Use a qualified person to maintain the transmission lifter in good condition. Keep the transmission lifter clean for best and safest performance.

• Use approved personal protection safety equipment such as eye protection, non skid boots, full face impact shield and heavy duty work gloves. Keep proper footing and balance, do not overreach.

WARNING:

Vehicle must be properly and adequately supported before commencing work with this Transmission Lifter.

INTENDED USE

Designed for the removal, installation, and transportation (in the lowered position) of 4WD and light commercial transmissions that are raised by an in-ground or above-ground lift. Not designed for supporting loads.

Made in China to TQB Brands Pty Ltd specifications

Visit us at www.tqbbrands.com.au

Page 3

May-23 Product Code: 2053T/2063T

ASSEMBLY, OPERATION, PREVENTITIVE MAINTENANCE

1.

FEATURES

This TradeQuip "Made for the Trade" 1,000kg Transmission Lifter is designed for transmission installation and removal.

It features a universal mounting cradle that provides a wide fore and aft tilt range and a manually operated hydraulic system with smooth hydraulic lift and descent. The hydraulic system also includes a bypass system to prevent over extension and accidental overloading. The sturdy and stable design offers safety and security when removing and installing large and heavy transmissions.

This 2-stage telescopic transmission lifter offers a wide range of versatility that will to help increase workshop productivity.

Designed to accommodate both large and small transmissions, this handy piece of equipment is ideal for use with 4WD and light truck transmissions. The wide base is enhanced by the additional strut arms and heavy-duty steel swivel castors for easy maneuvering throughout the workshop under load.

2.

ASSEMBLY

Unpack the product and check contents with the exploded drawing and the parts list. Should there be any damaged or missing parts, contact your place of purchase immediately.

1.

Put two leg assemblies (9) upside down, attach them together using bolts (10), washers (5), lock washers (6) and nuts

(4). Then turnover to normal upright position, fit the four castors (7) to the legs using washers (3), lock washers (2) and nuts (8).

2.

Put the jack main body onto the centre of the legs and tighten using washers (3), lock washers (2) and bolts (1).

3.

Attach the mounting brackets (18) to the jack’s main body using bolts (18), washers (6), lock washers (5) and nuts (4).

4.

Attach the side supports (12) to the mounting bracket and leg assembly using bolt (11), washers (5) and nuts (4).

5.

Screw the saddle kit (19) onto the top of the piston rod, then assemble the adaptor as per the exploded drawing.

OPEN BREATHER VALVE BEFORE USE

3.

BEFORE USE

Ensure Breather Valve is open before use.

Prior to use conduct a visual inspection checking for abnormal conditions, such as cracked welds, leaks, and damaged, loose, or missing parts.

1.

Following assembly and before first use leave the jack for one hour to allow the oil to settle before purging the system.

2.

Loosen the air vent screw (16)

3.

Bleed the hydraulic system to eliminate any air in the system by pushing down the foot operated release pedal (13) and pumping the foot operated lift pedal (14) 15-20 times.

4.

Test the jack without load by raising it to full height and then lowering the jack. Open the release valve by pushing the release foot pedal (13) down gently to control the rate of descent.

4.

OPERATION

1.

Always loosen the air vent screw (16) before use.

2.

Roll the transmission lifter into position and pump the lift foot pedal (14) until the transmission adaptor reaches the desired height. NOTE: Follow the vehicle manufacturer's recommended procedures for removing the load as outlined in the vehicle service manual or repair guide.

3.

Carefully centre the load on the saddle. Ensure the load's centre of gravity is centred on the saddle and the transmission is stable and secure. Use the chains to secure the load. NOTE: Before lowering the load check to ensure all tools and personnel are clear and it is safe to lower the load.

4.

SLOWLY and CAREFULLY push the release foot pedal (13) to lower the load to its lowest position. NOTE: The speed of lowering is controlled by pressure on the release valve. The more the valve is opened the more rapidly the jack descends.

Ensure the decent is slow and controlled.

WARNING : Dangerous dynamic shock loads are created by quick opening and closing the release valve when the load is being lowered. The resulting overload may cause hydraulic system failure which could cause property damage and/or severe personal injury.

5.

Once the load is lowered, CAREFULLY and SLOWLY move the transmission lifter.

6.

Transfer load immediately to appropriate support device for service or repair.

7.

When work is complete, lower the saddle to its lowest position and tighten the air vent screw.

Made in China to TQB Brands Pty Ltd specifications

Visit us at www.tqbbrands.com.au

Page 4

May-23 Product Code: 2053T/2063T

5.

INSPECTION

• Prior to each use conduct a visual inspection checking for abnormal conditions, such as cracked welds, leaks, and damaged, loose, or missing parts.

• The transmission lifter shall be maintained in accordance with the maintenance instructions. No alterations or modifications shall be made to this transmission lifter.

• Inspections shall be performed in accordance with this owner’s manual.

• The transmission lifter must be inspected immediately if it is believed to have been subjected to abnormal load or shock.

• Owners and /or operators should be aware that repair of this product may require specialised equipment and knowledge (refer to maintenance section).

6.

STORAGE

This transmission lifter should always be stored in a dry location on a level surface with the saddle fully lowered and the air vent valve closed.

7.

MAINTENANCE

Replace or repair damaged parts. Use recommended parts only. Non-authorised parts may be dangerous and will invalidate the warranty.

1.

The hydraulic system is closed and will normally require no maintenance.

2.

The mechanical parts of the transmission lifter, such as the pedal and release should be occasionally lubricated with heavy oil or grease.

3.

Protect the transmission lifter cylinder from dirt or grit, when in the raised position. If it becomes dirty, wipe off with a clean cloth.

4.

Maintain and store the transmission lifter in a protected environment. Do not expose to rain or excess moisture.

5.

Clean the transmission lifter with clean water and a damp cloth. Do not use a pressure washer near the seal, piston or valves. Lubricate following cleaning.

6.

If the transmission lifter allows a load to slowly lower on its own, you may have insufficient lifter oil or worn/damaged seals.

• Check oil level. If the oil level is OK, contact an authorised repair facility.

• Damaged seals may be caused by overloading, or exposure to harmful condition or inappropriate use of a pressure washer.

Note : If the transmission lifter can be pumped up to its highest position, it indicates that there is enough oil. If the lifter fades from this position, it indicates that the problem is likely the seals.

7.

To check the oil level, be sure the lifter is in its lowest position. Remove the oil filler plug. The oil level should be at the bottom of the filler plug hole. You can visually see the oil, or test with your finger. If the oil level is low, add good quality hydraulic lifter oil ISO VG32.

Made in China to TQB Brands Pty Ltd specifications

Visit us at www.tqbbrands.com.au

Page 5

May-23 Product Code: 2053T/2063T

Important: Dirt is the greatest single cause of failure in hydraulic units. Keep the transmission lifter clean and well lubricated to prevent foreign matter from entering the system.

Pivots and pins in all manual pump and release mechanisms [marked X] should be lubricated with a

Light Bearing Grease or 30/40W Machine Oil to ensure long life and prevent premature wear.

Wheel axles and Castor ball races should be lubricated with a Light Bearing Grease or 30/40W

Machine Oil to ensure long life and prevent premature wear.

Cradle Pins, Pivots and Threaded Adjustor Rods [marked X] should be lubricated with a Light Bearing

Grease or 30/40W Machine Oil to ensure long life and prevent premature wear.

Pedal Type Release Mechanisms should be lubricated with a light bearing grease or

30W/40W Machine Oil.

If the transmission lifter has been exposed to rain, snow, sand, or grit it must be cleaned before it is stored or used.

Periodically check the piston rod for signs of rust or corrosion. Clean exposed areas with a clean oiled cloth.

WARNING: Never use sandpaper or abrasive material on these surfaces.

8.

SERVICE & REPAIR

Any Transmission Lifter found damaged in any way or found to be worn or operates abnormally it should be removed from service until repaired by an authorised service agent. Owners and / or operators should be aware that repair of this product may require specialised equipment and knowledge. Only authorised parts, labels, decals shall be used on this equipment.

Annual inspection of the transmission lifter is recommended and can be made by an authorised repair facility to ensure that your equipment is in optimum condition and that the equipment has the correct decals and safety labels specified by the manufacturer.

Made in China to TQB Brands Pty Ltd specifications

Visit us at www.tqbbrands.com.au

Page 6

May-23

TROUBLESHOOTING

Product Code: 2053T/2063T

Problem

Lifter will not lift using foot pump

Symptom

Pump has no resistance, lift ram will not raise

Cause

Release pedal valve pin obstructed

Air in hydraulic system

Conclusion

Valve seat/check ball failure.

Air cavitation in pump and/or lift ram

Load weight exceeds lift capacity

Higher capacity lifter required

Pump circuit protection valve actuated

Pump circuit protection valve needs reset

Overload actuated

Solution

Clean mechanism, bleed system, ensure all fasteners are tight.

Bleed system as per instructions

Select higher capacity lifter

Depress release pedal, valve will reset

Relief valve needs reset Contact qualified technician for repairs

Lifter will not hold load

Load cannot be sustained, lift ram drops under load

Release valve unable to close

External Leak at lift ram.

Pump pedal rises

Damaged main seal

Main check valve obstructed

Valve shaft misaligned

Transmission lifter operated with breather closed for extended period causing air ingress to hydraulic system and reservoir pressurisation.

Replace main ram seals

Replace main check valve ball and reseat valve seat

Contact qualified technician for repairs

With ram fully retracted, open the breather to let pressurised air escape, Bleed system.

Contact qualified technician for repairs

Lifter will not lower after unloading

Poor lift performance

Lift ram rises after retracting

Lift ram will not retract

Pump has no resistance, lift ram will not raise to full stroke

Reservoir overfilled and breather closed

Breather closed

Fluid level low

Air trapped in system breather closed, pump failure due to cavitation caused by air pressure build up in reservoir

Ram failure due to reservoir pressurised caused by excess reservoir level and closed breather valve

Breather closed causing hydraulic lock

Fill fluid to correct level

Lift ram raised for extended period causing air ingress to hydraulic system

Made in China to TQB Brands Pty Ltd specifications

Visit us at www.tqbbrands.com.au

Fully retract ram and drain excess oil and bleed system as per instructions

Open breather and bleed system

Contact qualified technician for repairs

Fill fluid to correct fluid level and bleed system

With ram fully retracted, open the breather to let pressurised air escape bleed system

Contact qualified technician for repairs

Page 7

May-23

PARTS LIST

21

22

23

18

19

20

15

16

17

12

13

14

7

8

9

10

11

Part#

1

2

3

4

5

6

30

31

32

33

34

35

36

37

27

28

29

24

25

26

Description

Secondary Ram

Snap ring

O-ring

Seal ring

Nut

O-ring

Seal ring

O-ring

Seal Ring

Screw

Steel ball

Primary Ram

Snap ring

Cap

Nut

Lock washer

Support bracket

Bolt

Bolt

R-pin

Seal ring set

Air vent screw

Shaft pin

Ram assembly

Handle tube

Handle sleeve

Plug screw

O-ring

Spring

Steel ball

Screw

Pump assembly

Copper washer

Piston seat

Shaft ring

Seal ring

Washer

1

1

1

8

1

2

11

8

1

1

1

1

1

1

1

1

1

1

1

1

QTY

1

1

1

1

4

1

1

1

1

1

1

1

2

1

1

1

1

Product Code: 2053T/2063T

Base (left leg)

Base (right leg)

Bolt

Washer

Adjustable bolt

Nut

Support bar

Nut

Flat Washer

Caster

Copper washer

Lock washer

Steel ball

Saddle

Description

Piston

Spring

Spring cover

Shaft ring

Cross beam

Screw

Steel ball

O-ring

Release valve core

Spring

Release valve seat

Pin

Shaft pin

Release pedal

Screw

Lock washer

Lift pedal

Flat Washer

Cotter pin

Pin

Pin

Circlip

Link

58

59

60

55

56

57

52

53

54

49

50

51

44

45

46

47

48

Part#

38

39

40

41

42

43

67

68

69

70

71

72

73

74

64

65

66

61

62

63

2

2

2

2

2

1

4

4

1

1

1

1

1

1

1

1

1

2

1

1

QTY

1

1

1

4

4

4

4

1

4

1

1

6

4

4

1

1

6

Made in China to TQB Brands Pty Ltd specifications

Visit us at www.tqbbrands.com.au

Page 8

May-23

PARTS LIST DIAGRAM

Product Code: 2053T/2063T

Made in China to TQB Brands Pty Ltd specifications

Visit us at www.tqbbrands.com.au

Page 9

May-23

PARTS DRAWING

Product Code: 2053T/2063T

Made in China to TQB Brands Pty Ltd specifications

Visit us at www.tqbbrands.com.au

Page 10

May-23

PRODUCT INFORMATION TIPS

Product Code: 2053T/2063T

Made in China to TQB Brands Pty Ltd specifications

Visit us at www.tqbbrands.com.au

Page 11

May-23 Product Code: 2053T/2063T

WARRANTY

TradeQuip products have been carefully tested and inspected before shipment and are guaranteed to be free from defective materials and workmanship for a period of 12 months from the date of purchase except where tools are hired out when the guarantee period is ninety days from the date of purchase.

Should this piece of equipment develop any fault, please return the complete tool to your nearest authorised warranty repair agent or contact TQB Brands Pty Ltd Warranty team – [email protected]

.

If upon inspection it is found that the fault occurring is due to defective materials or workmanship, repairs will be carried out free of charge. This guarantee does not apply to normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe handling, alterations, accident, or repairs attempted or made by any personnel other than the authorised TQB Brands Pty

Ltd repair agent.

This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised.

Your TQB Brands Pty Ltd guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the 12 month period.

Consumer Guarantee

Our goods come with a guarantee that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

All images and illustrations shown are for reference purposes only. All information, specifications and illustrations in this manual are based on the latest information available at the time of publication and are subject to change without notice. The information in this manual is periodically revised to ensure the latest information is included. Download the latest version of this manual and other related technical documentation from www.tqbbrands.com.au

.

Made in China to TQB Brands Pty Ltd specifications

Visit us at www.tqbbrands.com.au

Page 12

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