Takedo 3VF-NXS - SMS Sistemi e Microsistemi S.r.l.

Takedo 3VF-NXS - SMS Sistemi e Microsistemi S.r.l.

TAKEDO - 3VF
NXS/NXP
USER MANUAL
8
16-01-2007
REV.
DATE
R.T. Check and Approval
CONTENTS
2
1
INTRODUCTION..................................................................................Page
3
2
SAFETY WARNINGS AND PRECAUTIONS .......................................Page
3
3
CONNECTING THE POWER CIRCUIT ..............................................Page
4
4
ENCODER : CONNECTION AND TYPES .........................................Page
6
5
APPLICATION EXAMPLE ...................................................................Page
7
6
KEYPAD AND PROGRAMMING .........................................................Page
8
7
ADJUSTMENT PROCEDURE .............................................................Page
16
8
CHECKS AND MAINTENANCE...........................................................Page
21
9
SUMMARY TABLE OF SASSI MOTOR PARAMETERS .....................Page
22
DECLARATION OF CONFORMITY.....................................................Page
23
TAKEDO - 3VF NXS/NXP USER MANUAL Release 8 date 16-01-2007
1 – INTRODUCTION
The TAKEDO–3VF NXS/NXP is an inverter drive with built-in EMC filter and smoothing choke,
responding to Council Directives 89/336/CEE (electromagnetic compatibility) 73/23/CEE (low voltage
equipment). The drive can operate both in open loop mode (NXS) and in closed loop mode (NXP). For
operation in closed loop mode, an optional circuit board is required, and a 5V line driver or 24V push-pull
type encoder.
This manual provides you with the necessary information about putting on duty and the operation of NXL
frequency converter. You can find further information about application and installation in a lift control panel
in the ANNEX NXS/NXP FOR PANEL WIRING SPECIALISTS, available in electronic edition on our website:
www.sms.bo.it.
2 – SAFETY WARNINGS AND PRECAUTIONS
Read this manual in its entirety before powering up the equipment, following the procedures step by step.
In detail, please read carefully the Chapters:
7 – ADJUSTMENT PROCEDURE
6.4 – ACTIVE FAULTS
2.1 SAFETY WARNINGS
Follow the procedures indicated below with due care, so as to avoid any risk of serious accidents.
1- Do not use an oscilloscope or other such instrument to test the internal circuits of the inverter. This type
of operation must be performed only by a specialist technician.
2- The leakage current from the inverter to ground is greater than 30mA, and accordingly, the power
circuit must incorporate a residual current device with Id no less than 300mA, type B or type A.
Regulations require that the connection to ground be made with cable of not less than 10 mm² section.
3- If the parameters used in programming the drive are incorrect, the motor may be caused to rotate at a
speed higher than synchronous. Do not run the motor beyond its specified electrical and mechanical
limits. The installer is responsible for ensuring that movements are generated in conditions of safety,
without exceeding specified operating limits.
4- Risk of electrocution. Power up the inverter only with the front cover fitted. NEVER remove the cover
during operation. Before carrying out any operation on the equipment, isolate from the electrical power
supply and wait a few minutes for the internal capacitors to discharge.
5- The external braking resistor heats up during operation. Do not install it close to or in contact with
inflammable materials. To improve heat dissipation it is good practice to fix the resistor to a metal plate.
Ensure it is properly protected and cannot be touched.
6- The inverter have to be always connected to the mains supply . In case of interruption wait 1 minute at
least before restore supply . TOO NEAR INSERTIONS OF THE MAINS CAN CAUSE A PERMANENT
DAMAGE OF THE INVERTER.
2.2 PRECAUTIONS
Follow the procedures indicated in the manual with care so as to avoid the risk of damaging or destroying the
drive.
1- Do not connect the equipment to a voltage higher than the permissible input voltage. An excessive
voltage can cause irreparable damage to internal components.
2- To avoid the risk of damaging the drive in case it stays unworking without power supply for a
long time, you should follow these precautions:
- If the inverter doesn’t work since several months, before starting the operation, power up the
drive at least for 1 hour preventing it can operate, so that the bus capacitors could regenerate
themselves.
- If the inverter doesn’t work since one year or more, to regenerate the bus capacitors power up
the drive, preventing it can operate, for 1 hour at an input voltage less than 50% the rated
voltage, then for 1 hour at the rated input voltage.
3- Do not connect capacitors to the inverter outputs.
4- If the drive protection functions trip, do not reset the fault before having analysed and removed the
cause of the fault.
TAKEDO - 3VF NXS/NXP USER MANUAL Release 8 date 16-01-2007
3
5- The lift system should be counterweighted at 50%, if counterweighted at 40% the current in up direction
with full load is greater and requires a larger capacity inverter to that normally necessary, with
consequent greater cost.
6- Use a drive having rated current equal to or greater than the motor rated current .
7- The braking resistor have to be connected between B+ and R- . If connected between B+ and B-,
the inverter will be permanently damaged.
3 – CONNECTING THE POWER CIRCUIT
L1;L2;L3
A.C. mains power input
L1;L2
D.C. power input
U;V;W
Inverter output
B+;R-
External braking resistor
Ground
Connect the three phases of the power supply to any three
terminals, in any order
Connect the batteries in the event of emergency operation
(evacuation)
Connect the three output phases to the contactors, then to the
motor
Connect the external braking resistor
Connect to the ground system
CC terminals
Braking resistor
terminals
Ground
terminals
Mains cable
Motor cable
3.1 SAFETY WARNINGS
1- Ground the unit before powering it.
2- To increase the protection of the internal diodes and connecting wires (especially against the
overvoltage due for example to atmospheric phenomena), you should connect three fast-acting fuses
(one for each phase) in series with the a.c. power input terminals; fuses must be rated to match the
different size designations as indicated in TABLE – Recommended braking resistors and fuses.
The fuse kit, complete with box, is available on request.
3- To avoid irreparable damage to the inverter, do not connect braking resistors with resistance or
power ratings lower than those indicated in TABLE. For long run lifts or high reverse gain gears,
install the braking resistor with oversized power but with the same value in ohms (if needed, contact
SMS for advices).
4- The inverter drive is connected <<up line>> of the power contactors. The drive is able to pilot operation
of the motor in two directions, accordingly, the system can incorporate only two power contactors to
switch the inverter – motor line, as prescribed by safety regulations.
5- The external braking resistor heats up during operation. Do not install it close to or in contact with
inflammable materials. Ensure it is properly protected and cannot be touched.
6- Wire and bond ground connections in accordance with professional standards (as indicated under
heading 3.2) to avoid problems with EMC interference.
7- Take particular care over the power connections. If the input and output connections are reversed, the
inverter will be inevitably damaged.
4
TAKEDO - 3VF NXS/NXP USER MANUAL Release 8 date 16-01-2007
NOMINAL
CURRENT
(A)
3
8
4
5.5
10
13
NXS(P)0009
NXS(P)0012
NXS(P)0016
7.5
18
NXS(P)0022
11
15
24
32
NXS(P)0031
NXS(P)0038
18.5
42
22
30
48
61
37
75
FAST ACTING
FUSESI
(A)
SIZE
(kW)
INVERTER 400 VOLT (380÷500V) SERIES
VACON
CODE
DIMENSIONS
LxWxH (mm)
128x292x190
25
128x292x190
144x391x214
BRAKING RESISTOR
SUPPLIED BY SMS
MINIMUM
VALUE
(Ω
Ω)
DIMENSIONS
LxWxH (mm)
200x35x30
65Ω
350W
61Ω
25
65Ω
350W
61Ω
200x35x30
25
2x130Ω
350W
61Ω
144x391x214
55
50Ω
1500W
42Ω
200x35x30 (*)
445x110x140
144x391x214
195x519x237
55
80
50Ω
2x50Ω
1500W
1500W
42Ω
25Ω
445x110x140
445x110x140 (*)
NXS(P)0045
195x519x237
110
2x50Ω
1500W
20Ω
445x110x140 (*)
NXS(P)0061
NXS(P)0072
195x519x237
237x591x257
110
140
3x50Ω
5x50Ω
1500W
1500W
14Ω
6,1Ω
445x110x140 (*)
445x110x140 (*)
NXS(P)0087
237x591x257
140
5x50Ω
1500W
6,1Ω
445x110x140 (*)
(*) Full dimension is the one indicated multiplied by the number of resistors.
TABLE 1 – Fuses and recommended braking resistors
IMPORTANT: For high travel (>30m) or gear with high inverse efficiency, install the braking resistor
recommended as value in ohm, but power corresponding to the next higher size.
For higher powers and voltages, or advices on application, consult SMS.
3.2 INVERTER/MOTOR CABLING RULES TO ASSURE EMC CONFORMITY
The correct INVERTER – MOTOR cabling must follow the rules below:
1- The building ground plant must be connected to both the inverter and motor.
2- The inverter/contactor and contactor/motor cable runs must be as short as possible, shielded with four
poles (three phases plus yellow/green ground wire), or four unshielded wires bound together running in
a duct or grounded metal tube. In other words, in the same cable or tube there must be a ground wire
running as close as possible to the power cables. In the case of a shielded cable the shield must be
unbroken between the inverter/contactor and contactor/motor .
The shield have to be grounded at both ends with a 360° clamp (Fig. 1), or with special terminals
(Fig. 2).
FIG. 1
3-
456-
FIG. 2
If the shield cannot be grounded with a 360° clamp on the motor terminal block itself, the shield must be
grounded on the motor casing before the cable enters the terminal box.
Use a shielded cable also for the inverter input power line to avoid radiated EMC emissions in the
system.
The mains input power cables and inverter output cables MUST NOT be run in the same duct and their
runs must be as far apart as possible (at least 50 cm.).
The power and control cables must be run as far apart as possible and not parallel to each other, even if
they are shielded; if the cable runs cross they must do so at an angle of 90°.
Independently of the connection to the building grounding plant, the motor casing MUST be connected
both to the cable shield and to the yellow/green ground wire inside the shielded cable.
The inverter emits electromagnetic radiation which can be captured and transmitted by cables, in
particular by the flexible cables in the shaft.
TAKEDO - 3VF NXS/NXP USER MANUAL Release 8 date 16-01-2007
5
To avoid this problem, use shielded cables for the control panel logic / inverter connections, with the
shield grounded at both ends. DO NOT use shielded cables without grounding the shields: this leads to
higher levels of EMC disturbance than if unshielded cables are used.
Any wire in a multi-pole cable which is not in use must be grounded at both ends.
7- Any cable, whether control and external shaft or car connections, must never run parallel/near to the
power cable, even if shielded; if they must be parallel for any reason, they should be run through
separate metal ducts.
8- The pulse generator cable must be shielded and grounded only at the inverter end, as far as possible
from the motor cable. Make sure that the shield is not grounded at the motor end using a tester on the
shield/motor connection: if the shield is grounded at the motor end and this cannot be avoided, do not
ground it at the inverter end. The motor/pulse generator coupling must be isolated to avoid parasitic
currents looping through the pulse generator. As for all other shields, the ground connection must be via
a 360° clamp.
9- All ground connections should be as short as possible and wide .
(a)
(b)
Copper braid (a) is better than wire (b).
10- To avoid unintentional tripping of the differential circuit breakers take the following steps:
− make the power cable runs as short as possible
− use circuit breakers designed for harmonics (type B or type A, with tripping current 300mA).
− reduce the inverter carrier frequency (if possible); lower frequency means greater motor noise, but
smaller grounding currents and smaller EMC phenomena.
4 – ENCODER : CONNECTION AND TYPES
Board NXOPTA4 or NXOPTA5 (optional), inserted in slot C (3° from left)
When operating in closed-loop mode, the inverter drive requires a feedback signal provided by an industrial
encoder , resolution 1024 pulse/rev (encoders specified within the range 300 - 5000 pulse/rev can also be
used) , of type :
Line driver powered at 5Vdc or
Push-pull powered at 15 or 24 Vdc.
SMS can supply a LIKA I581024H encoder, 1024 pulse/rev , that works with both NOXOPTA4 and
NXOPTA5 boards , working in line driver mode if powered at 5Vdc , push-pull mode if powered at 15 or 24
Vdc.
The encoder cable must be shielded, and the shield connected (as indicated in heading 5.2) to the inverter
ground terminal. In any event, the encoder should have a shielded cable of length sufficient to allow
connection direct to the inverter, following the shortest possible run and located well away from the
power cables.
TERMINAL
SIGNAL
LIKA I581024H ENCODER
terminal 01
A+
YELLOW
terminal 02
A-
BLUE
terminal 03
B+
GREEN
terminal 04
B-
ORANGE
terminal 09
– Power supply
BLACK
terminal 10
+ Power supply
RED
CAUTION!
If the encoder used is not supplied by SMS , if it is LINE DRIVER type , the NXOPTA4 encoder board
have to be used, whereas if a 15V or 24V PUSH-PULL type is installed, the NXOPTA5 encoder board
will be needed.
6
TAKEDO–3VF NXS/NXP USER MANUAL Release 8 date 13-11-2006
Ke
HS-HIGH SPEED
TAKEDO–3VF NXS/NXP USER MANUAL Release 8 date 13-11-2006
B-
B+
A-
A+
SHIELDED CABLE
+ 5VDCLINE DRIVER
24VDC PUSH-PULL
TP1
IMPORTANT:
ENCODER BOARD IS NOT PRESENT
IN OPEN LOOP VERSION
TP
Ke2
EMERGENCY OPERATION
DOWN-DOWNWARD
UP-UPWARD
MS-INSPECTION SPEED
LS-LOW SPEED
10
2
3
ENCODER
BOARD
NXOPTA4
4 (LIine driver)
or
9 NXOPTA5
(Push-pull)
1
7(GND)
11(CMA)
DO1
RO2
RO1
26
25
22
23
20
12
19
18
AC
AC
R-
B+
W
V
U
Ke2
SHIELDED
CABLE
EXTERNAL BRAKING
RESISTOR
GROUND CABLE
TP1
CONTACTORS
TP
SHIELDED CABLE
SHIELDED CABLE
SHIELDED CABLE
SHIELDED CABLE
M
3-PH
OPERATION VOLTAGE –
TB
BRAKE CONTACTOR
Imax<400mA ; Vmax<=125 VDC
OPERATION VOLTAGE +
FAULT RELAY
Imax<400mA ; Vmax<=125 VDC
OPEN COLLECTOR OUTPUT
I<50mA D.C. ; V=24 VDC
Use as speed detector or as
contactor de-energization control
Programmable by param. 2.7.1
CONTACTOR CONTROL RELAY
COIL 12V 20mA MAX
To allow emergency operation, these
terminals have to be connected to a supply
voltage 220VAC (I>300mA).
SHIELDED
CABLE
IMPORTANT:
FILTER AND INDUCTANCE ARE MOUNTED
INSIDE THE INVERTER ACCORDING TO THE
EMC STANDARDS, YOU MUST USE SHIELDED
CABLE AS INPUT AND OUTPUT CABLES
(-)
(+)
EMERGENCY
BOARD
102.06.NXEM1
TAKEDO 3VF
NXS/NXP
+24VDC
I<250mA
17(CMB)
6
10
9
8
16
15
14
L3
T
L1
L2
Ke
SHIELDED CABLE
Ke2
S
R
SHIELDED CABLE
THREE
PHASE LINE
BATTERIY
SUPPLY
48-96V
5 – EXAMPLE OF APPLICATION
7
6 – KEYPAD AND PROGRAMMING
The control panel has an alphanumeric display with nine status indicators and three lines of text for the
menu, the descriptions of the menu/submenu and the number of the submenu or the value of the function
displayed. There are also nine keys used for controlling the drive, setting parameters and displaying values.
The panel is removable, since all parts are isolated from the a.c. input voltage.
Items of data are organized in menus and submenus, by way of which to display and process control
signals, indicate faults and measurements and change parameters.
STATUS INDICATORS
RUN
= lights up when the motor is running
= indicates the direction of rotation selected
STOP
= lights up when the motor is at standstill
READY = lights up when the drive is powered up and ready
for use
FAULT = lights up when a fault is detected in the drive
ALARM = lights up when an alarm is tripped
Position indication: displays the symbol and the
number of the menu, the parameter, etc..
The symbol I/O term indicates that that the I/O terminals are
the selected control interface; in other words, the commands
are given via the I/O terminals
IMPORTANT: When the drive is used with lift motors,
neither Keypad nor Bus/Comm must ever appear in place
of I/O term
FIG. 4 – Control panel with Liquid Crystal Display
Description line: displays the description of the menu,
value or fault.
Values line: indicates the numerical value and
descriptor of reference data, parameters etc. and the
number of submenus available in each menu.
Lights up when power is supplied to the drive. Indicates that the inverter is ready for use.
Lights up when the drive is in operation.
Lights up when risk conditions have been identified and caused the drive to shut off (lock-up caused by fault). At the same
time, the FAULT status indicator blinks in the display, which also shows a description of the fault; see Heading 7.3.4, Active
Faults.
Menu left
Explore menu back. Moves the cursor to the left (in
the PARAMETERS menu).
Used to quit edit mode. Press and hold for 2…3
seconds to return to the main menu.
Menu right
Explore menu forward. Moves the cursor to the
right (in the PARAMETERS menu).
Used to access edit mode.
Up arrow
Scroll main menu and pages of various submenus.
Changes a parameter by increasing the value.
enter
select
Enter:
Confirm selection.
Used to reset faults memory: press
and hold for 2…3 seconds
Select
Toggles between the last two items
displayed.
Useful for verifying how a newly edited
value will impact on another value.
START
START (NOT used)
STOP
STOP (NOT used)
Down arrow
Scroll main menu and pages of various submenus.
Changes a parameter by decreasing the value.
reset
Reset
Resets active faults.
FIG. 5 – Control keypad
8
TAKEDO–3VF NXS/NXP USER MANUAL Release 8 date 13-11-2006
The submenus are accessible from the main menu using the
key. The symbol M on the first text line
indicates the main menu. It is followed by a number that refers to the submenu in question. The arrow (→
→)
at the bottom right of the display indicates a further submenu that can be recalled by pressing the
key. To go back to the main menu from the submenu, simply press the
key.
Data are divided into Menus and Submenus. The main menus are organized on seven levels M1-M7.
To go from one menu to the next, use the increase/decrease keys
or
.
M1=Visualizzazione / Monitor
M5=Storico guasti / Fault history
M2=Parametri / Parameters
M6=Menu di sistema / System menu
M3=Controllo tastiera / Keypad control
M7=Schede espansione / Expander boards
M4=Guasti attivi / Active faults
Each menu contains submenus, which can also be on several levels. To access the submenus, press the
key, then use the +/- keys to show the various quantities; to quit the submenu, press the
key.
KEY TO SYMBOLS CONTAINED IN MENUS AND SUBMENUS:
M= menu (internal modes G,V,P,H,F)
G= group (internal modes V,P)
V= read only
H= historical fault
P= modifiable parameter
F= active fault
6.0 – COPY OF PARAMETERS WITH KEYPAD
Programming keypad can also be used to copy parameters to or from the inverter.
This function could be very useful when is needed to transfer the optimal parameter set found for a lift on
another lift of the same type.
6.0.1 – COPY FROM INVERTER TO KEYPAD
Push the left arrow key until the ‘M’ letter , followed by the menu number (e.g. M2) , is not appeared on the
left high corner of the display . Push up or down arrow key to reach M6.
M6
S6.3
S6.3.2
System Menù
Copy Parameters
Up to keypad
S1>S8 →
Pushing the right arrow
key will be displayed
S6.1.Push the up arrow
key to reach S6.3.
P1>P4 →
Select →
Pushing the right arrow
key will be displayed
S6.3.1.Push the up arrow
key to reach S6.3.2.
Push the right arrow key.
S6.3.2
Up to keypad
S6.3.2
S6.3.2
Up to keypad
Up to keypad
All param.
Push Enter to start data
copy.
Wait…
Wait the end of the copy.
OK
Copy done . Keypad
contains the inverter data.
6.0.2 – COPY FROM KEYPAD TO INVERTER
Selecting S6.3.3 , will be displayed “Down from keypad” . Proceed in the same way described before.
Note : During the copy from keypad to inverter some data copy will appear as “Locked” . This happens
because there are fixed parameters that are not modifiable (reserved) . Pushing Enter key any time
“Locked” appears (about 6-7 times) copy proceeds and “Ok” will be displayed.
Attention : Copy from a keypad when its data comes from an inverter of the same size of the one you
are copying into.
Connecting the keypad to the inverter in which you want to copy the data , it will appear :
Copy To Panel?
enter/reset
Push RESET because
you want to copy the
keypad data into the
inverter.
Copy From Panel?
enter/reset
Push ENTER to start
the copy and wait .
TAKEDO–3VF NXS/NXP USER MANUAL Release 8 date 13-11-2006
9
6.1 M1 = MONITOR
The caption V1→
→V19 appears under the menu. This means there are 19 quantities that can be monitored.
CODE
SIGNAL NAME
CODE
SIGNAL NAME
V1.1
V1.2
Frequenza uscita / Output frequency
Rif. Frequenza / FreqReference
V1.13
V1.14
V1.3
Velocità motore / Motor Speed
V1.15
V1.4
Coppia motore / Motor Torque
V1.16
V1.5
V1.6
V1.7
V1.8
V1.9
V1.10
V1.11
Potenza motore / Motor Power
Corrente motore / Motor Current
Tensione motore / Motor Voltage
Tensione bus C.C. / DC-link Voltage
Temperatura inverter / Unit temperature
DIN1, DIN2, DIN3 (Up, Down, Evac)
DIN4, DIN5, DIN6 (High, Low, Inspection)
V1.17
V1.18
V1.19
V1.20
Uscita analogica / Analog Iout (Not used)
Velocità cabina / Lift Speed
Giri Enc_Rallent / Enc Rev_Half floor
(High speed Low speed)
Giri Enc_Stop / Enc Rev_Stop
(Low speed Brake)
Vel. Encoder / Encoder Freq (Hz)
Dist Rall_Stop / Half Floor Dist (mm)
Dist Stop_Piano / Stop Distance (mm)
Memoria Cont Antic / Advan Cont Memory
V1.12
DO1, R01, R02
(Programmable output: Contactors, Fault, Brake)
6.2 M2 = PARAMETRI / PARAMETERS
The caption G1→
→G11 appears under the menu. Selecting the menu, the following groups can be displayed:
IMPORTANT
Parameters which have GRAY background MUST NOT be modified.
G2.1 PARAMETRI BASE / BASIC PARAMETERS P1→
→P7
Par.
P2.1.1
P2.1.2
P2.1.3
P2.1.4
P2.1.5
P2.1.6
P2.1.7
P2.1.8
P2.1.9
P2.1.10
Description
Limite corrente / Current Limit
Tensione Nom Motor / Motor Nom Voltag
Frequen Nom Motore / Motor Nom Freq
Velocità Nom Motor / Motor Nom Speed
Corrente Nom Motor / Motor Nom Currnt
Cos fi Motore / Motor Cos Phi
Tipo Motore (SASSI) / Motor Type Default
Identificazione / Identification
Controllo Ventilatore / Fan Control
Password Mod Par / Par Edit Password
Unit
A
V
Hz
rpm
A
Default
1.8 x Inv
380
50
1440
Inv
0.82
Value
0 / None
0 / No Action
1/Marcia
0
G2.2 CONFIGURAZIONE CORSA / RUN CONFIGURATION P1→
→G21
Par.
P2.2.1
P2.2.2
P2.2.3
P2.2.4
P2.2.5
P2.2.6
P2.2.7
P2.2.8
P2.2.9
P2.2.10
P2.2.11
P2.2.12
P2.2.13
P2.2.14
P2.2.15
P2.2.16
P2.2.17
P2.2.18
P2.2.19
P2.2.20
10
Description
Frequenza Massima / Max Frequency
Vel lineare nom / Nominal Linear Speed
Rampa Acceleraz / Acceleration
Rampa Deceleraz / Deceleration
Rampa Decel Finale / Final Decelerat
v0 000 zero / zero
v1 100 alta / high
v2 010 bassa / low
v3 110 alta+bass / high+low
v4 001 ispezione / inspect.
v5 101 alta+isp / high+insp
v6 011 bassa+isp / low+insp
v7 111al+ba+isp / hi+lo+ins
Arrot Inizio Accel / Acc Inc Jerk
Arrot Fine Acceler / Acc Dec Jerk
Arrot Inizio Decel / Dec Inc Jerk
Arrot Fine Decel / Dec Dec Jerk
Rilev Auto Dist / Auto Half Dist
Dist Rall_Stop / Half Floor Dist
Interp Min Freq / Half Floor Freq
Unit
Hz
m/s
s
s
s
Hz
Hz
Hz
Hz
Hz
Hz
Hz
Hz
s
s
s
s
mm
Hz
TAKEDO–3VF NXS/NXP USER MANUAL Release 8 date 13-11-2006
Default
50
1.00
2.5
2
0.5
0
50
5
0
25
0
0
0
2
0.6
0.6
1.2
0
1000
25
Value
G2.2.21 Anello Chiuso / Closed Loop P1→P6 (solo NXP / NXP only)
Par
Descrizione
u.d.m
P2.2.21.1 Pre-avv. tempo / SmoothStart Time
s
P2.2.21.2 Pre-avv. freq / SmoothStart Freq
Hz
P2.2.21.3 Rampa Acc Iniziale / Initial Acceler.
s
P2.2.21.4 Tempo 0Hz Start / 0Hz TimeAtStart
s
P2.2.21.5 Tempo 0Hz Stop / 0Hz TimeAtStop
s
P2.2.21.6 Distanza stop / Stop distance
mm
Def
0.0
0.3
0.5
0.7
0.4
0
Valore
Unit
%
s
A
s
s
Hz
Default
10
0.3
0.7 Iinv
0.0
0.4
1,5
Value
Unit
Default
0
0
0.2
0.5
0.3
0.3
Value
Default
10
0
0
0.5
0.3
Value
Default
0.5
0.15
Value
Default
Value
G2.3 CONTR. FRENATURA/BRAKE CONTROL P1→
→G7
G2.3.1 Anello Aperto / Open Loop
Par
Description
P2.3.1.1
Corrente Min Apert / Min Curr Brake Open
P2.3.1.2
Ritar.Chius Freno / Brake Close Delay
P2.3.1.3
Corrente FrenatCC / DC-Brake Current
P2.3.1.4
Tempo FrCC Start / Start DC-brake Tm
P2.3.1.5
Tempo FrCC Arresto / Stop DC-Brake Tm
P2.3.1.6
Freq FrCC arresto / Stop DC-Brake Fr
G2.3.1.7 Funz. Avanzate / Advanced Funct. P1→
→P6
Par
Description
P2.3.1.7.1 Riservato / Reserved
P2.3.1.7.2 Freq Minima Apert / Min Freq Brake Open
P2.3.1.7.3 Ritar.Apert Freno / Brake Open Delay
P2.3.1.7.4 Freq Minima Chius / Min Fre Brake Close
P2.3.1.7.5 Pre-avv. freq/SmoothStartFreq
P2.3.1.7.6 Pre-avv. tempo /SmoothStartTime
G2.3.2 Anello Chiuso / Closed Loop P1→G6 (solo NXP / NXP only)
Par
Description
P2.3.2.1
Corrente Min Apert / Min Curr Brake Open
P2.3.2.2
Riservato / Reserved
P2.3.2.3
Freq Minima Apert / Min Freq Brake Open
P2.3.2.4
Freq Minima Chius / Min Freq Brake Close
P2.3.2.5
Ritar.ChiusFreno / Brake Close Delay
Hz
s
Hz
Hz
s
Unit
%
Hz
Hz
s
G2.3.2.6 Funz. Avanzate / Advanced Funct P1→P2 (solo NXP / NXP only)
Par
Description
Unit
P2.3.2.6.1 Ritar Apert Freno/Brake Open Delay
s
P2.3.2.6.2 Freq Max Fren Chius / MaxFreq If Close
Hz
G2.5 CONTROLLO MOTORE / MOTOR CONTROL P1→
→G4
Par
P2.5.1
P2.5.2
Description
Stato Contr Motore / Motor Ctrl Mode
Freq Commutazione / Switching Freq
G2.5.3 Anello Aperto / Open Loop P1→
→G7
Par
Description
P2.5.3.1
Ottimizzaz V/f / V/f Optimization
P2.5.3.2
Sel Rapporto V/f / V/f Ratio Select
P2.5.3.3
V/f Freq Intermedia / V/f Mid Freq
P2.5.3.4
V/f Tens Intermedia / V/f Mid Voltg
P2.5.3.5
Tensione A Freq 0 / Zero Freq Voltg
G2.5.3.7 Funz. Avanzate 1 / Advanced Funct 1 P1→
→P6
Par
Description
P2.5.3.7.1 Contr Veloc Kp / Speed Control Kp
P2.5.3.7.2 Contr Veloc Ki / Speed Control Ki
P2.5.3.7.3 FreqSwitchBasVel / LowSp.SwitchFreq
P2.5.3.7.4 Soglia BasVel / LowSp. Level
P2.5.3.7.5 Caduta Tens RS / RS Voltage Drop
P2.5.3.7.6 Corrente a 0Hz / Current at 0Hz
Unit
1/OpenLoop
kHz
Unit
10
Default
Value
1/Automatic boost
2/Programmable
Hz
%
%
1.75
5.0
3.5
Unit
Default
3000
300
6
5
kHz
Hz
Value
Different from 0,
depends on the size
%
TAKEDO–3VF NXS/NXP USER MANUAL Release 8 date 13-11-2006
50
11
G2.5.4 Anello chiuso / Closed loop P1→G9 (solo NXP / NXP only)
Par
Descrizione
u.d.m.
Def.
P2.5.4.1
Corrente Magnetiz / Magn Current
A
0.5Iinv
P2.5.4.2
Lim 1 Adattativo/Adaptive Lim 1
Hz
0.1
P2.5.4.3
Lim 2 Adattativo/Adaptive Lim 2
Hz
0.5
P2.5.4.4
Contr Veloc Kp1/Speed Cntrl Kp 1
40
P2.5.4.5
Contr Veloc Ti1/Speed Cntrl Ti 1
ms
40
P2.5.4.6
ContrVelocKp2/Speed Cntrl Kp 2
20
P2.5.4.7
Contr Veloc Ti2/Speed Cntrl Ti 2
ms
40
P2.5.4.8
Tempo Filtro Encdr1 / Encoder1 Filt Time
ms
0
NOTE : With 2.5.4.8 equal to 0, parameter 7.3.1.3 must be equal to 5 ms
Valore
G2.7 SEGNALI USCITA / OUTPUT SIGNALS P1→
→G7
Par.
P2.7.1
P2.7.2
P2.7.3
P2.7.4
P2.7.5
Description
Config uscitaD01 / D01 Content
Inversione D01 / D01 Inversion
Ritardo D01 / D01 Delay
LimiteVerif Freq / Freq Superv Limit
ValoreVerif Freq / Freq Superv Value
Unit
Default
Value
15 / Motor Switch
0 / Off
s
0
1 / Low Limit
Hz
30
G2.10 EMERGENZA / EVACUATION P1→
→G10
Par.
P2.10.1
P2.10.2
P2.10.3
P2.10.4
P2.10.5
P2.10.6
P2.10.7
P2.10.8
P2.10.9
12
Description
Modo Emergenza / Evacuation Mode
Input Attiv Emerg. / Evacuation Input
Max Vel Emergenza /Max Speed In Eva
Ottimizzaz V/f / V /f Optimization
V/f Freq Intermedia / V/f Mid Freq
V/f Tens Intermedia / V/f Mid Voltg
Tensione a Freq0 / Zero Freq Voltg
Corrente Magnetiz / Magn Current
Freq Commutazione / Switching Freq
Unit
Default
2 / Automatic
DigIN:A.3
Hz
5
1 / AutoTorq Boos
Hz
%
%
A
klH
TAKEDO–3VF NXS/NXP USER MANUAL Release 8 date 13-11-2006
1.75
5.0
3.5
0.5xInv
3
Value
6.3 M3 = CONTROLLO TASTIERA / KEYPAD CONTROL
The caption P1→P4 appears under the menu. This means there are 4 quantities that can be changed.
Internally of this function, it is possible to define how commands are given to the inverter.
IMPORTANT
These parameters must not be changed, otherwise the inverter drive will not operate.
3.1 = I/O terminal.
6.4 M4 = GUASTI ATTIVI / ACTIVE FAULTS
Listed below are the most common fault messages. Be careful not to reset the alarm or fault without first
having investigated the problems that caused the protection mechanism to cut in.
Always deselect the run command before resetting any fault.
Code
1
2
5
Description
Overcurrent: current 4 times the nominal value
detected at the inverter output
Overvoltage:
detection of DC link voltage too high
Charge switch: The charge switch is open when
the drive is in running.
Cures / Indications
Check the condition of cables and motor, also the
size of the inverter drive
Increase the deceleration time, check the value
of the braking resistor.
Reset the fault and restart . If the fault happens
again , contact SMS.
Cannot be reset from the keypad. Switch off
power. DO NOT RE-CONNECT POWER!
Contact factory. If this fault appears
simultaneously with Fault 1, check motor cables
and motor.
7
IGBT Temp : One or more power component
malfunctioning.
8
System fault :
- Damaged or malfunctioning component.
- Verify data register 7.3.4.3
Reset the fault and restart . If the fault happens
again , contact SMS.
9
Undervoltage:
detection of DC link voltage too low.
Check that the voltage input to the inverter drive
is correct and steady. If the fault occurs during
acceleration, increase the acceleration time.
3
10
11
63
Power stage faults : detection of fault in power
Check the power cables on the input/output sides
connections (input or output phase missing, earth
and/or the motor insulation .
fault, etc)
12
13
14
16
15
17
22
23
25
26
32
36
37
38
Braking fault: fault affecting braking resistor or
chopper
Temperature inverter drive undertemperature;
(-10°C)
inverter drive overtemperature;
(+90°C)
motor overtemperature
Motor stall: the motor has not started while the
inverter has already reached 90% of the limit
current settled in 2.1.1
Motor underload
EEPROM “Checksum” error : Parameter
recovery failed
-Damaged or malfunctioning component
Microprocessor watch-dog error :
-Damaged or malfunctioning component
Start up prevented
Fan cooler not working
Control unit fault : NXS control unit can’t drive
power unit NXP and vice-versa.
Device changed : Option board or control unit
changed. Same type of board or same power
rating of drive.
Device added : Option board or drive added.
Drive of same power rating or same type of board
added.
Check the connection and/or the size of the
resistor .
Make certain the air flow around the drive is
sufficient to cool the heat sink and/or check for
possible motor overload.
Check the brake or the counterweight if the stall
happens in down run without load.
Make certain the motor is not too small for the
rated power of the drive.
Reset the fault and restart . If the fault happens
again , contact SMS.
Reset the fault and restart . If the fault happens
again , contact SMS.
Cancel prevention of start-up.
Contact SMS.
Change the control unit.
Reset Note: No fault time data record!
Reset Note: No fault time data record!
TAKEDO–3VF NXS/NXP USER MANUAL Release 8 date 13-11-2006
13
Code
39
40
41
43
56
Description
Device removed : Option board removed. Drive
removed.
Device unknown : Unknown option board or
drive.
IGBT temperature : IGBT Inverter Bridge
overtemperature protection has detected a short
term too high overload current.
Reset Note: No fault time data record!
Reset Note: No fault time data record!
Check loading. Check motor size.
Channels inverted (invert parameter 7.3.1.2),
connection loss or made incorrectly, or faulty
encoder.
Encoder alarm
Speed Error
54
Keypad communication fault : The connection
between the control keypad and the frequency
converter is broken.
Slot fault : Defective option board or slot.
57
Overload
59
Wrong run
60
Levelling
61
Low current
62
Emergency
63
Output phases
64
Low reference
67
Overspeed
68
Anticipated opening of the contactors
(Please see the “Alarm 68 NOTE” below)
69
No Enable
70
Wrong license code
71
Identification error
52
Cures / Indications
Check keypad connection and possible keypad
cable.
Check board and slot. Contact SMS.
Motor limit torque exceeded . Verify the working
current and the correct brake opening.
The run direction has been inserted for more than
5 seconds without a speed level . Check the
control panel.
Low speed input falls before motor has reached
the low speed.
The inverter doesn’t open the brake because
current doesn’t reach the value settled in 2.3.1.1
for open loop or in 2.3.2.1 for closed loop.
Emergency input signal fall during the emergency
run.
Missing current in one or more output phases at
start.
The active speed level has a frequency reference
and below the DC electrical braking start
frequency.
The inverter , due to some malfunctioning,
exceeds the maximum allowed speed.
The contactors between the inverter and the
motor have been opened before the end of the
electrical DC braking current.
It can occur only If you use the ENABLE input
(terminal 2), indicates that the Enable input has
not been activated within 2 seconds from the
contactor command.
After the SMS application software download ,
the license code is not entered correctly.
The identification of the motor was not terminated
correctly.
If other types of faults should occur, contact SMS.
Alarm 68 NOTE After 20 trips of this alarm, the drive goes out of service and you need to use RESET key to
resume the operation.
Eliminate the malfunctioning by delaying the contactors opening. If you can’t do this (for
example, in lifts with manual doors, where people opens the car door while car stopping),
set parameters P2.3.1.5 and P2.3.1.2 to 0.
If the alarm still occurs, please contact SMS.
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TAKEDO–3VF NXS/NXP USER MANUAL Release 8 date 13-11-2006
6.5 M5 = STORICO GUASTI / FAULT HISTORY
The caption H1→Hx appears under the menu. This indicates how many faults are memorized. Up to 30
faults can be memorized and displayed chronologically in reverse order (most recent fault displayed first). To
reset faults, the
(ENTER) key must be pressed and held for at least 3 seconds.
enter
6.6 M6 = MENU DI SISTEMA / SYSTEM MENU
The caption S1→S8 appears under the menu. This means there are 8 submenus.
Language setting :
S6.1 = language ITALIAN-ENGLISH-FRANCAIS
SMS advises against modifying other parameters relative to this MENU.
Should the need arise, contact SMS or use the original manual (www.vacon.com).
6.7 M7 = SCHEDE ESPANSIONE / EXPANDER BOARDS
The caption G1→G5 appears under the menu. This means there can be up to 5 submenus. The number of
submenus depends on the number of optional circuit boards connected. In this instance there will be no
more than 3.
G7.1 NXOPTA1 G1→
→G2
SMS advises against modifying the parameters relative to this submenu.
G7.2 NXOPTA2 G1→
→G1 (digital relay outputs)
G7.2.1 I/O monitor V1→
→V2
Par.
Description
V7.2.1.1
DigOUT:B1 (Digital output B.1)
V7.2.1.2
DigOUT:B2 (Digital output B.2)
Unit
Default
1
0
Value
Unit
Value
ms
Default
1024
No
5
Unit
Hz
rpm
Default
x
x
Value
Unit
Default
1
0
0
Value
G7.3 NXOPTA4 G1→
→G2 (5V line driver encoder board) or
NXOPTA5 G1→
→G2 (24V push-pull encoder board)
G7.3.1 Parametri / Parameters P1→
→P3
Par.
Description
P7.3.1.1
Pulse/revolution (Number of encoder pulses)
P7.3.1.2
Invert direction (Encoder direction)
P7.3.1.3
Reading rate (Encoder sampling)
G7.3.2 Monitor V1→
→V2
Par.
Description
V7.3.2.1
Encoder frequency
V7.3.2.2
Encoder speed
G7.3 NXOPTB5 G1→
→G1 (digital relay outputs)
G7.3.1 MONITOR I/O V1→
→V3
Par.
Description
V7.3.1.1
DigOUT:D1 (Digital output D.1)
V7.3.1.2
DigOUT:D2 (Digital output D.2)
V7.3.1.3
DigOUT:D3 (Digital output D.3)
TAKEDO–3VF NXS/NXP USER MANUAL Release 8 date 13-11-2006
15
7 – ADJUSTMENT PROCEDURE
IMPORTANT
It is necessary to know the characteristics of the motor, normally indicated on dataplate, before
proceeding to modify parameters.
If you are using a SASSI motor and your kind of motor is present in the SUMMARY TABLE OF SASSI
MOTORS (see CHAPTER 9 of this manual), you have only to set the parameter P2.1.7 “Motor type”
and the data of the motor will be automatically settled inside the drive.
If the motor is not present on the table , you have to set these parameters :
NOMINAL VOLTAGE, NOMINAL FREQUENCY, NOMINAL SPEED, NOMINAL CURRENT, COS φ ,
inside the Basic Parameters of the drive.
MAGNETISING CURRENT (P2.5.4.1) inside the Motor Control Group, if you are using a NXP closed
loop drive.
If these parameters aren’t programmed correctly , the drive won’t work correctly.
Before starting to change any parameter or regulation, proceed in this way :
7.1 – SET THE DATAPLATE OF THE MOTOR INTO PARAMETERS P2.1.2/3/4/5/6/7.
If the motor speed is not known, or if the nominal value on data plate is 1500 rpm:
- if the motor is 1 or 2 speed, or for conventional ACVV regulator, set 1350/1380 rpm
- if it is for a VVVF speed regulator, set 1440 rpm.
If the cos phii value is not known:
- if the motor is 1 or 2 speed, or for conventional ACVV regulator, set 0,76
- if it is for a VVVF speed regulator, set 0,80.
7.2 – PLACE THE DECELERATION COMMANDS AT A DISTANCE FROM FLOOR AS INDICATED IN THE
TABLE (GREATER THE DISTANCE, MORE SMOOTHLY THE LIFT SYSTEM WILL OPERATE)
DECELERATION DISTANCE TABLE
Nominal lift speed (m/s)
0.6 - 0.8
1.0
1.2
1.4
1.6
1.8
2.0
1000
1400
1700
2000
2200
2600
2800
Deceleration distances (mm)
In addition, position the stop switch centrally with respect to the floor.
The STOPPING DISTANCE TABLE shows guideline values to consider in order to define activation
distance of the stop switch (or switches):
STOP
MAGNET
STOPPING DISTANCE TABLE
=
=
D
FLOOR
LEVEL
System nominal speed (m/s)
0.6 – 0.8
1.0
1.2
60
80
100
Total stopping distance (D) (mm)
The stopping adjustment is performed using the inverter parameters (see the nex points 7.9 – 5 and
7.10 – 5).
7.3 – SET THE EXACT VALUES OF MAXIMUM FREQUENCY P2.2.1 (CORRESPONDING TO THE
NOMINAL LIFT SPEED) AND HIGH SPEED P2.2.2.
7.4 – ADJUST THE INSPECTION FREQUENCY P2.2.10 TO OBTAIN A CAR SPEED LOWER THAN 0,63
m/s.
7.5 – SET THE MOTOR CONTROL TYPE :
V/F FREQUENCY CONTROL OR OPEN LOOP FOR NXS, CLOSED LOOP FOR NXP.
7.6 – PAY ATTENTION:
ALWAYS VERIFY THAT PARAMETERS P2.2.1 E P2.2.7 ÷ P2.2.10 ARE PROGRAMMED WITH
FREQUENCIES COMPATIBLE WITH THE MOTOR RATED FREQUENCY.
For example it is possible to find motors working at 30Hz, 38Hz, 45Hz, 55Hz, 60Hz, etc., mounted on
gears.
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TAKEDO–3VF NXS/NXP USER MANUAL Release 8 date 13-11-2006
7.7 – IDENTIFICATION (IMPORTANT!)
After setting the correct motor data, it is essential to perform the IDENTIFICATION routine.
- Set parameter P2.1.8 to 1 and transmit a call command: the contactors energizes, the brake doesn’t
open, and “RUN” lights on.
- When “RUN” lights off and “STOP” appears, the parameter P2.1.8 goes to 0, so deactivate the call
(e.g. by opening the operation valve)
- The boost parameters are now optimized.
If you modify any motor data, it is essential to perform the IDENTIFICATION routine again.
7.8 – FAN CONTROL
Set parameter P2.1.9 (fan control) as desired:
0 = continuous duty.
1 = the fan runs during run and for 1 further minute after the stop.
2 = the fan starts only when the drive temperature reaches 45°C.
SMS advices not to modify the fan operation from default value (1), in order to assure a good cooling
of the power part at each run of the lift..
7.9 – OPEN LOOP ADJUSTMENTS
2.2.4
SPEED
PROFILE
2.2.14
2.2.3
2.2.17
2.2.16
2.2.15
2.3.1.6
2.2.5
2.2.7
2.2.8
2.3.1.7.5
2.3.1.3
HIGH SPEED
COMMAND HS
LOW SPEED
COMMAND LS
RUN
COMMAND
0,4s
DC BRAKE TIME AT
START 2.3.1.4
DC BRAKING
CURRENT
DC BRAKE TIME AT
STOP 2.3.1.5
0,3s
MOTOR
CONTACTORS
Matched the
parameters
2.3.1.1 and
2.3.1.7.2
the brake
open delay
starts.
SMOOTH START
TIME 2.3.1.7.6
SMOOTH START
FREQUENCY
MECHANICAL BRAKE
CONTROL DELAY
BRAKE OPENING DELAY AT
START 2.3.1.7.3
BRAK CLOSING DELAY
AT STOP 2.3.1.2
BRAKE CONTROL
RELAY
(term. 25-26)
MECHANICAL
BRAKE
BRAKE OPENING
MECHANICAL DELAY
TAKEDO–3VF NXS/NXP USER MANUAL Release 8 date 13-11-2006
BRAKE CLOSING
MECHANICAL DELAY
17
After done what indicated at points 7.1/2/3/4/5/6/7/8 , proceed as follows:
IMPORTANT
Parameters have to be changed ALWAYS ONCE AT A TIME.
1 - Adjust the starting with brake control parameters
JERK
BACK ROTATION
2.3.1.7.3 Brake open delay
2.3.1.7.5 Smooth start frequency
2.3.1.7.6 Smooth start time
Starting comfort has to be ‘soft’, without jerks nor back rotations.
- If an higher torque at starting is needed, set the starting current at 0Hz in P2.5.3.7.6 (default=50%) to a
greater value (do not set a value over 60%) and perform the IDENTIFICATION routine again.
2 - During high speed run , the rpm of the motor have to reach the required value, and the speed of the
lift has to be constant. If not constant (oscillating) increase or decrease the value of the parameter
P2.1.4. (Motor speed).
3 - Adjust now the deceleration phase . Lift has to reach the floor running for a short space at constant
speed (10cm max.) without oscillations nor vibrations, with the same speed for both up and down
directions and in any load condition.
Adjust the space travelled at low speed with parameter 2.2.4 (Deceleration ramp).
4 - If, at the end of the deceleration
the following parameters:
2.1.4
Motor Speed
2.5.3.3
V/F mid frequency
2.5.3.4
V/F mid voltage
2.2.8
Low speed
5 - If, at
phase, motor stops hardly reaching the floor position, adjust
floor arrival, car is not perfectly aligned at floor, the parameters to be adjusted are :
If car stops
BEFORE
2.2.5
2.2.8
2.3.1.3
2.3.1.6
If car stops
AFTER
Final deceleration at stop
Low speed
DC motor braking current
Stop DC braking current
IMPORTANT
For low speed frequency a value of 1/10 of the rated frequency is suggested:
Example – low speed set at 5Hz if motor rated frequency is equal to 50 Hz.
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TAKEDO–3VF NXS/NXP USER MANUAL Release 8 date 13-11-2006
If position is different
with or without LOAD
-
7.10 – CLOSED LOOP ADJUSTMENTS
2.2.4
SPEED
PROFILE
2.2.15
2.2.14
2.2.21.3
2.2.3
2.2.16
2.2.17
2.2.7
2.2.5
2.3.2.4
2.2.8
2.2.21.2
HIGH SPEED
COMMAND HS
LOW SPEED
COMMAND LS
RUN
COMMAND
TIME AT START
2.2.21.4
TORQUE
LOCKED MOTOR
COPPIA
0,4s
TIME AT STOP
2.2.21.5
0,4s
MOTOR
CONTACTORS
Matched
the
parameter
2.3.2.1
the brake
open delay
starts.
SMOOTH START TIME
2.2.21.1
SMOOTH START
FREQUENCY
BRAKE
COMMAND DELAY
BRAKE OPENING DELAY AT
START 2.3.2.6.1
BRAKE CLOSING DELAY AT
STOP 2.3.2.5
BRAKE COMMAND
RELAY (term.25-26)
MECHANICAL
BRAKE
BRAKE CLOSING
MECHANICAL DELAY
BRAKE OPENING
MECHANICAL DELAY
1 - Set the magnetising motor current with parameter 2.5.4.1: if this current is unknown,
it is possible to find it with this procedure :
- Balance the car load with weights until to reach the same current for both up and down direction
- Set the inverter in V/F control mode
- Set the high speed level to 2/3 of the motor rated frequency
- Read the current absorbed during run at constant speed
- Set the value found in parameter 2.5.4.1
2 - Adjust starting comfort with the following parameters :
JERK
2.2.21.1 Smooth start time
2.2.21.2 Smooth start frequency
2.2.21.3 Initial acceleration ramp
2.2.21.4 0Hz time at start (about 0,7”)
2.3.2.6.1 Brake open delay (min. 0,5”)
Starting comfort has to be ‘soft’, without jerks nor vibrations.
BACK ROTATION
3 - If during the acceleration and during high speed travel motor has vibrations , check the
following parameters :
2.5.4.6
Speed control KP2
2.5.4.7
Speed Control TI2
Check also that the encoder connections match the indications in paragraphs 3.2.8 and 4.
The encoder cable have to be separated from the power cable and distant 50 cm at least from
the motor cable . It have to be connected with a unique cable , without added terminals , and
with the shield connected to earth from inverter side.
Encoder pulses per revolution have to match parameter 7.3.1.1 . Verify also the parameter 7.3.1.3
normally set at 5ms by SMS . A good mechanical coupling between encoder and the fast motor shaft is
very important: verify also the screws, the alignment of the joint, etc.
TAKEDO–3VF NXS/NXP USER MANUAL Release 8 date 13-11-2006
19
4 - Verify the slowing phase. Lift has to reach floor in a very small space (few centimetres) , at
constant speed without oscillations nor vibrations, both for up and down direction.
Adjust the space travelled at low speed with parameter 2.2.4 (Deceleration ramp).
IMPORTANT:
Considering the high precision of the inverter , it is important to set the
position of the slowing command with the best possible accuracy , to have the
same space travelled at low speed for any floor.
5 - If, at floor arrival, the car is not perfectly aligned at floor, even if the stop switches are centred to the
floor, the parameters to be adjusted are :
It stops
BEFORE
2.2.5
2.2.8
It stops
AFTER
Final deceleration ramp
Low speed level
A very good comfort can be obtained (for a 50 Hz rated frequency lift motor) with a 3Hz low speed and a
0,8 seconds final deceleration.
7.11 – ONE FLOOR TRAVEL (for both open and closed loop)
When the desired starting and stopping comfort has reached and, running between far floors, the space
travelled at low speed is the same for any floor for both up and down direction, you have to set the slowing
distance, especially useful for one floor travel, with parameter P2.2.19 as follows:
- Set parameter P2.2.18 to 1.
- Make a car call for 2 floors at least.
- When lift will reach low speed, P2.2.18 will return automatically to 0 , while the distance travelled will be set
into P2.2.19.
- Make a car call for one floor only, verify comfort, and check that the space travelled at low speed is the
same as a travel between far floors .
To increase comfort further, decrease parameter P2.2.20 (Half floor frequency).
7.12 – MOTOR NOISE
In case of motor noise , increase switching frequency P2.5.2, considering that higher is the
frequency, higher are EMC emissions. In addition, the motor insulation and the inverter power
components are more “stressed”.
7.13 – ALARMS THAT MAY APPEAR DURING THE SYSTEM SETUP PHASE
43 = Encoder:
Encoder is damaged, not properly connected or it runs in opposite direction. For this last case modify
parameter 7.3.1.3 from NO to YES.
56 = Speed error:
Real speed is different from settled speed. Check the magnetising current and eventually increase
0Hz start time (P2.2.21.4) and brake open delay (P2.3.2.6.1).
59 = Run Error: Up/Down run command is active, but there is none speed level.
60 = Levelling:
Lift stops at floor when low speed is not yet reached , that means during the deceleration . In this case
decrease deceleration time P2.2.4.
02 = Overvoltage:
DC link voltage exceeded the limit. Check the connection of the braking resistor and its value in
according to the table at page 5.If necessary, increase the slowing distance.
61 = Low current:
Brake doesn’t open because the motor current is too low (modify P2.3.1.1=minimum current for brake
opening).
63 = Output phase:
Missing current in one phase during start.
64 = Low reference:
Check speed level parameters and command signal cabling.
68= ANTICIPATED OPENING OF THE CONTACTORS:
The contactors between inverter and motor have been opened during
the DC current injection at stop.
A repeated intervention of this alarm can permanently damage
the inverter and decreases significantly the contactors lifetime.
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TAKEDO–3VF NXS/NXP USER MANUAL Release 8 date 13-11-2006
7.14 – PARAMETERS FOR EMERGENCY OPERATION WITH BATTERY POWER SUPPLY(MINIMUM
48VDC) EFFECTIVE ONLY FOR EVACUATION PURPOSES.
2.10.1
EVACUATION MODE:
0 = NOT USED (EMERGENCY FEATURE EXCLUDED)
1 = MANUAL (DOES NOT SELECT FAVOURABLE RUN DIRECTION)
2 = AUTOMATIC (SELECTS FAVOURABLE RUN DIRECTION)
2.10.3
MAXIMUM SPEED IN EVACUATION: this is the maximum speed of the motor, whatever the
level effectively activated (high, low, inspection, etc.).
2.10.9
SWITCHING FREQUENCY. (maintain the default value).
2.10.10.1 MOTOR CONTROL MODE: (FREQUENCY, OPEN LOOP , CLOSED LOOP) . If the input
voltage is lower than 96V, frequency control is the preferred mode in an evacuation situation.
2.10.10.2 CURRENT CONTROL DELAY: is the delay between start and the control of the current when
inverter chooses the run most favourable direction.
8 – CHECKS AND MAINTENANCE
To ensure long service life and smooth operation of the drive, carry out the following checks at regular
intervals. Always isolate the drive from the power supply and make certain the keypad is off before
proceeding.
1- Remove the dust that collects on the cooling fans and on the control circuit board, preferably by means
of compressed air or using a vacuum cleaner.
2- Check that there are no screws loose at the power or control terminals.
3- Check that the operation of the inverter drive is <<normal>> and that there are no signs of overheating.
7.1 MEGGER TEST
When performing insulation tests
using a Megger tester on the
input/output cables or on the motor,
remove all the connections to all
terminals of the drive and perform
the test only on the power circuit, in
accordance with the adjacent
diagram. Do not Megger test the
control circuits.
DC 500V
MEGGER
DC
L1
U
INVERTER
L2
V
L3
W
TAKEDO–3VF NXS/NXP USER MANUAL Release 8 date 13-11-2006
21
9 – PARAMETER SUMMARY TABLES - SASSI MOTORS FOR VVVF
MOTOR
SPEED (rpm)
2.1.4
MOTOR CURRENT
(Amps)
2.1.5
MOTOR
COS PHII
2.1.6
MAGNETISING
CURRENT (Amps)
2.5.4.1
5,5kW
1443
11.6
0.83
6.0
240095A/1
4kW
1420
9
0.82
5.0
240095A/2
5.9kW
1420
14
0.78
8.8
240118A
7.3kW
1430
17
0.78
10.1
240142A/1
9.2kW
1425
21
0.80
11.8
240142A/2
11kW
1425
25
0.79
14.9
240171A
13.2kW
1430
29
0.82
16.9
270172A
17.6kW
1420
36
0.82
15.9
270196A
20kW
1430
41
0.82
19.8
330160A
25kW
1485
56
0.73
35.2
330200A
28kW
1480
58
0.77
34
MOTOR TYPE
200120A
PARAMETERS FOR SASSI MOTORS TYPE WF4-400V 4-POLES
FOR FREQUENCIES OTHER THAN 50 Hz
MOTOR TYPE
240095/3
3kW
240095/4
5.5kW
240142/3 5.5kW
240142/4 9.5kW
240095/5
3kW
240095/6
5.9kW
22
RATED
FREQUENCY
2.1.3
MOTOR
SPEED (rpm)
2.1.4
MOTOR
CURRENT
(Amps)
2.1.5
MOTOR
COS PHII
2.1.6
MAGNETISING
CURRENT
(Amps)
2.5.4.1
38
1050
6.7A
0.76
3.5
66
1900
11.5
0.76
6
30
52
825
1435
12.6
21
0.82
0.82
7.2
11.4
29
798
7.8
0.84
4.6
50
1420
13
0.84
8.6
TAKEDO–3VF NXS/NXP USER MANUAL Release 8 date 13-11-2006
TAKEDO–3VF NXS/NXP USER MANUAL Release 8 date 13-11-2006
23
For further information and advice contact:
SMS SISTEMI e MICROSISTEMI s.r.l. (Gruppo SASSI HOLDING)
Cap. Soc. 260.000 i.v.
Via Guido Rossa, 46/48/50 40056 Crespellano BO
R.E.A 272354 CF - Reg. Imprese Bo 03190050371 P.IVA IT 00601981202
Tel. : +39 051 969037 Fax : +39 051 969303 Technical Service: +39 051 6720710
Web : www.sms.bo.it E-mail : [email protected]
24
TAKEDO–3VF NXS/NXP USER MANUAL Release 8 date 13-11-2006
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