ASI Doors 1270SS Owner's Manual

MODEL 1270SS - Manual/1260SS - Power

Bi-Part Sliding Seamless Molded Stainless Door

MANUAL PART #: 17A236

GENERAL INFORMATION

. . . . . . . . . . . . . . . . . . . . . . . 3-6

Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Crates and Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1270-1260 MANUAL INSTALLATION

. . . . . . . . . . . . . . . . . 7-29

1270 Manual

Door Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Frame and Header Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Panel Installation & Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Cable Reel Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Panel Open Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1260 Power

Door Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Frame and Header Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Panel Installation & Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Warning Label Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Electrical Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Electrical Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Activator Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Programming Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

MAINTENANCE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-33

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Preventative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Fault Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

General Fault Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Electrical Fault Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

REPLACEMENT PARTS

. . . . . . . . . . . . . . . . . . . . . . . 34-56

Instructions for Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Door Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

ID Tag Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Header Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Option - Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Shrouds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Molded Door Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Laminated Door Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Face Frame Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Option - Battery Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Option - Interlock Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

2

Manual last updated on: October 5, 2022 11:15 AM

ASI DOORS, INC.

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Safety Practices

This is a safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION used without a safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

NOTE

NOTE explains general information.

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Warning read these safety practices before installing, operating or servicing the SLIDING door. Failure to follow these safety practices could result in property damage, death or serious injury.

READ AND UNDERSTAND ALL WARNING LABELS AND OPERATING INSTRUCTIONS IN THIS

MANUAL BEFORE OPERATING THE SLIDING DOOR. If you do not understand the instructions, ask your supervisor to teach you how to use the SLIDING door.

Safety Practices (cont’d)

1. Do not operate the door while under the influence of drugs or alcohol.

2. Do not use the door if it looks broken or does not seem to work properly. Advise your supervisor at once.

3. Stay clear of the door when it is moving

4. Keep hands, feet and head clear of the door at all times.

5. Do not operate the door with equipment, material or people directly inside door opening.

6. Disconnect power before performing any electrical or mechanical service, cleaning or other maintenance on the door. OSHA requires disconnect to be properly tagged and locked out during all maintenance or service of equipment. With the power supply disconnected, always verify using a volt meter.

7. All electrical troubleshooting or service must be completed by a qualified electrician or service person and must meet all applicable local, state, federal, international and other governing agency codes.

8. When it is necessary to service the control box with power on, USE EXTREME CAUTION. Do not place fingers or uninsulated tools inside the control box. Touching wires or other parts inside the enclosure may cause electrical shock, serious injury or death.

9. It is your responsibility to keep all warning labels and instructional literature legible, intact and kept with the door. Replacement labels and literature are available from ASI Doors, Inc. or its representatives.

10. If you have any questions, contact your supervisor or your local ASI Doors, Inc. representative for assistance.

11. Train all service and personnel using or near door on intended use(s) and operation of the door.

12. Failure to operate the door as intended, as described, or heed any warning may result in equipment damage, property damage, serious bodily injury or death.

4

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Warranty Policy

ASI Doors (herein called “ASI”) warrants solely for the benefit of its customer that each door system manufactured by ASI (each a “Door System”) will be free from defects in material and manufacture for a period of one (1) year from the date of original shipment by ASI. The following models receive a similar two (2) years from date of shipment warranty: 109, 209, 120-125, 1240-125-, 1240SS-1250SS, 1260-1270,

1260SS-1270SS, 130-135, 140-150, 160-170, 220-225, 220SS-225SS, 230-235, 230SS-235SS. In all instances warranty labor is covered for a period of one (1) year from the date of original shipment.

The foregoing limited warranty shall not apply to defects that result from improper installation, abuse, misuse, alteration, modification, or failure to maintain the Door System in accordance with the ASI

Owner’s Manual. Periodic maintenance and adjustment of the Door System as described in the ASI

Owner’s Manual are the sole responsibility of the customer. All claims for defects must be made to

ASI within thirty (30) days aft er the defect is discovered or should, with reasonable care, have been discovered. THE FOREGOING LIMITED WARRANTY CONSTITUTES THE EXCLUSIVE WARRANTY OF ASI

WITH RESPECT TO THE DOOR SYSTEM. ASI EXPRESSLY DISCLAIMS ALL OTHER GUARANTEES OR

WARRANTIES—WHETHER EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING BUT NOT LIMITED TO

ANY IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

If a Door System does not comply with the foregoing limited warranty, and a claim is made by customer within the warranty period, ASI will, at the option of ASI, either repair or replace any defective equipment or parts free of charge and pay the reasonable labor costs to repair or replace the defective equipment or parts if within the defined warranty period. The remedy of repair or replacement shall be the exclusive and sole remedy for any breach of the foregoing limited warranty.

ASI SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL, INDIRECT, SPECIAL, EXEMPLARY OR

CONSEQUENTIAL DAMAGES OF ANY KIND, INCLUDING WITHOUT LIMITATION ANY LOST PROFITS,

ARISING FROM THE SALE OR USE OF THE DOOR SYSTEM, OR FROM ANY OTHER CAUSE WHATSOEVER,

WHETHER THE CLAIM GIVING RISE TO SUCH DAMAGES IS BASED UPON BREACH OF WARRANTY

(EXPRESSED OR IMPLIED) BREACH OF CONTRACT, TORT, STRICT LIABILITY OR ANY OTHER THEORY

OF LIABILITY, EVEN IF A PARTY HAS BEEN ADVISED OF THE POSSIBILITY THEREOF, AND REGARDLESS

OF ANY ADVISE OR REPRESENTATION THAT MAY HAVE BEEN RENDERED BY ASI CONCERNING THE

SALE OR USE OF THE DOOR SYSTEM.

At ASI’s request, customer shall return to ASI for inspection any Door System for which a warranty claim has been made, F.O.B. ASI’s facility with freight prepaid. The customer is responsible for any removal costs.

The customer shall comply with the following procedures in filing a warranty claim with ASI:

1. Notify ASI of any and all defects in writing with photographic evidence. ASI will review the warranty request and issue a Returns Merchandise Authorization (RMA) form if the defective parts need to be returned to ASI for inspection and verification. The RMA form must accompany any materials returned for warranty consideration.

2. All replacement parts or equipment will be invoiced to the customer. Upon verification by ASI that the

Door System is defective, ASI will issue a full credit to customer for the replacement parts or equipment.

3. If outside labor is needed to install the replacement parts or equipment, ASI requires a written estimate of the labor charges in advance so ASI may approve the labor charges and issue a purchase order. ASI will not accept any labor charges unless previously approved in writing and accompanied by the ASI purchase order number.

(Rev 12/21)

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Crates and Contents

Upon receipt of the shipment, check that you have received the correct number of pieces as shown (figure 1). Crate will contain the side-covers, the header assembly, the loose parts box, and control box. For your protection, note any damages or shortages on the carrier’s bill of lading before signing the bill for receipt.

The installation of this door will require at least a two man crew and a fork-lift . Select a fork-lift with lift ing height based upon the height of the door, plus a minimum additional two feet.

NOTE Loose Parts

Because of variances in the construction of walls on which the door will be mounted, fasteners are not supplied. For proper anchoring of the door, we recommend the use of thru-bolts. DO NOT remove door sections from crate until you encounter the step in which they are to be installed.

Warning Nameplate Assembly

Misc. Activation Devices

1

2

-

-

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Door Measurements

1

.

Measure door opening to verify door dimensions

(Figure 3). Based upon dimensions in Figure 3, determine that door will have suff icient wall space to open. Locate side frames relative to the sides of the opening as shown in Figure 2.

Figure 2: Wall Clip Position

NOTE

Note illustrations on the following pages show installation for right hand slide doors. For left hand doors, components will be mounted opposite.

Figure 3: Door Measurements

7

Figure 4: Checking Plumb and Square

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Figure 5: Mounting Header and Face Frames asidoors.com

Face Frame Installation

NOTE

Note determine if the floor is level. If the floor is not level, install the wall clip on the high side of the opening.

1. Attach the wall clips to the wall through the mounting holes provided (Figure 6). Be sure that the clips are plumb. This is critical for proper gasket seal (Figures 2

& 4).

NOTE

Note recheck wall clips to be sure they are plumb and level. Make any necessary adjustments.

2. Attach the face frame covers to the face frame wall clips with screws at locations shown in Figure 6 &

Figure 7.

Figure 6: Installing Wall Clips to opening.

Figure 7: Fastening Face Frame Covers to Wall Clips

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Header Installation

Warning when mounting rail, keep personnel out of the area below the header until the rail is secured to the wall. Failure to do so could result in property damage, death or serious injury.

3. Remove the shroud from the header by removing screws on the shroud and 4 screws on the bottom splice bracket.

4. Position the header on top of the wall clips, and center it on the door opening.

5. Mount the header to the wall. Use the holes provided in the header to mount it to the wall.

NOTE

Note we strongly recommend that thru-holes be drilled for proper anchoring of the door to the wall.

Caution improper installation of anchoring devices, installation into aged or unsound concrete or mounting to a non-plumb wall without proper shimming; could result in premature product wear or product failure.

Failure to properly install equipment could result in property damage.

9

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Figure 8: Positioning the Header asidoors.com

Panel Installation and Adjustment

1. Loosen the two horizontal panel adjusting bolts on top of each panel(s). These bolts will slide between the two forks on the panel trolley bracket in the header (Figures 9 & 10).

2. Measure the distance between the mounting bolts on the panel and manually position the panel trolleys the same distance apart in the header.

3. Manually position the bottom of the panel over the guide roller. Then move the panel into position so the two adjusting bolts are located on the forks of the panel trolleys.

4. Position the panel horizontally to provide a consistent seal and tighten the horizontal panel adjusting bolts.

position the panel at the desired height. The panel gasket should have contact with the floor for proper sealing.

Tighten the locking bolts to secure the panel. Make sure there is clearance between rail and both anti-jump tabs on both trolleys, see Fig. 9.

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Figure 9: Attaching Panel to Header asidoors.com

Panel Installation and Adjustment

Continued

6. Manually operate the door and visually inspect to ensure the gasket is making contact around the perimeter of the opening. Make any adjustments necessary to maintain a seal.

7. Manually operate the door and visually inspect to ensure the gasket is making contact around the perimeter of the opening. Make any adjustments necessary to maintain a seal.

8. Manually operate the door panels open and closed.

Verify that door panels clear the opening and contact bumpers at the end of open and close travel.

NOTE

NOTE minimal contact is all that is necessary to provide a tight seal. This will also extend the life of the gasket.

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Figure 10: Adjusting Bolt Locations asidoors.com

Cable Reel Adjustment

1. Tension Cable is attached from Cable Reel to Cable Return bracket on lead edge Trolley (Figure 11). To adjust tension on cable, rotate cable reel manually to create slack on cable, and increase the number of windings of cable on the Cable Reel (Increases tension), or reduce the number of windings of cable on the Cable Reel

(Decreases tension).

Figure 11: Cable Reel Adjust & Closed Door Position

Panel Open Position Adjustment

1. A Spring Plunger is installed in the Detent/Stop bracket on the trail edge Trolley. This plunger fits into the notch in the Detent bracket, mounted on the header, and locks the door in the open position (see

Fig. 12).

2. Adjust the force needed to close door by adjusting the vertical position of the Detent Bracket on the header. Loosen bolts holding header Detent bracket, and lower bracket (Increases tension), or raise bracket (Decreases tension). Re-tighten bolts aft er adjusting position.

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Figure 12: Detent Adjust & Open Door Position

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Door Measurements

1. Measure door opening to verify door dimensions

(Figure 3). Based upon dimensions in Figure 3, determine that door will have suff icient wall space to open. Locate side frames relative to the sides of the opening as shown in Figure 2.

Figure 13: Wall Clip Position

NOTE

Note illustrations on the following pages show installation for right hand slide doors. For left hand doors, components will be mounted opposite.

Figure 15: Checking Plumb and Square

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Figure 16: Mounting Header and Face Frames asidoors.com

Frame and Header Assembly

NOTE

Note determine if the floor is level. If the floor is not level, install the wall clip on the high side of the opening.

Note we strongly recommend that thru-holes be drilled for proper anchoring of the face frames to the wall. Recheck wall clips to be sure they are plumb and level. Make any necessary adjustments.

1. Attach the wall clips to the wall through the holes provided. Be sure that the clips are plumb. This is critical for proper gasket seal (Figures 13 & 15).

2. Locate photoeye cables on back of header and identify each pair of wires by its location near the grommeted holes in the bottom edge of the header (Figure 19). You will be connecting these wires to one emitter and receiver on each side frame. Remove the emitter and receiver heads from each wire for installation into face frames.

Route the cables in pairs through the grommets in the header as shown.

3. For a right hand slide, position the left edge of the header (w/o shroud) flush with the left edge of the lead edge face frame (Figure 18). For a left hand slide, position the right edge of the header

(w/o shroud) flush with the right edge of the lead edge face frame.

4. Mount the header to the wall. Use the holes provided in the header to mount it to the wall.

Figure 17: Installing Wall Clips To Opening

Warning when mounting header, keep personnel out of the area below the header until it is secured to the wall. Failure to do so could result in property damage, death or serious injury.

Figure 18: Positioning the Header

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Frame and Header Assembly

Continued

Caution improper installation of anchoring devices, installation into aged or unsound concrete or mounting to a non-plumb wall without proper shimming; could result in premature product wear or product failure.

Failure to properly install equipment could result in property damage.

NOTE

Note make sure the photoeye cables come out of holes provided in the bottom of the header and do not get cut or pinched during positioning.

5. Mount photoeye sensors as shown in Figure 19. Pay attention to colors of photoeye wires (Figure 20).

6. Connect the photoeye emitter and receiver leads to the same color wires from the header. The wires are color-coded black or gray. Emitter are gray and receivers are black. Match wire colors and install the photoeyes as shown in Figure 20.

NOTE

Note the emitter cable (gray) can be shortened or lengthened, the receiver cable (black) may only be shortened but not lengthened.

7. Use self-adhesive clamps and ties provided to hold the wiring in place and contain any extra length of wire.

8. Attach the face frame covers to the face frame wall clips with screws at locations shown in Figure 21 &

22.

Figure 19: Photoeye Wire Routing

Figure 20: Photoeye Wire Color Codes

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Figure 21: Fastening Face

Frame Covers to Wall Clips asidoors.com

Frame and Header Assembly

Continued

9. Connect the power cord to the 115VAC grounded power inlet on the CONTROL UNIT (Page 25,

Figure 29). Verify that the voltage setting on the control unit is set to 115VAC. Then route the cord through the header and out to the power source.

10. Make sure the edges of all routing holes of the power cord are smooth and have any burrs removed. Use tie wraps or clips to make sure power cord is secure inside the header, and will not contact any moving parts inside the header.

NOTE

Note DO   NOT plug into 115 VAC power at this time.

Figure 22: Face Frame Covers

Panel Installation and Adjustment

1. Loosen the two horizontal panel adjusting bolts on top of each panel(s). These bolts will slide between the two forks on the panel trolley bracket in the header (Figures 23 & 24).

2. Measure the distance between the mounting bolts on the panel and manually position the panel trolleys the same distance apart in the header.

3. Manually position the bottom of the panel over the guide roller. Then move the panel into position so the two adjusting bolts are located on the forks of the panel trolleys.

4. Position the panel horizontally to provide a consistent seal and tighten the bolts.

16

Figure 23: Adjusting Bolt Locations

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Figure 24: Attaching Panel to Header asidoors.com

Panel Installation and Adjustment

Continued

Back off the locking bolts on both panel trolleys and use the vertical panel adjustment bolts to position the panel at the desired height. The panel gasket should have contact with the floor for proper sealing. Make sure there is clearance between rail and both anti-jump tabs on both trolleys, see Figure 24 on page 21.

Tighten the locking bolts to secure the panel.

NOTE

Note minimal contact is all that is necessary to provide a tight seal. This will also extend the life of the gasket.

6. Manually operate the door and visually inspect to ensure the gasket is making contact around the perimeter of the opening. Make any adjustments necessary to maintain a seal.

7. Manually operate the door panels open and closed. Verify that door panels clear the opening and contact bumpers at the end of open and close travel.

Warning Label Installation

1. Install warning label (Figure 25) to wall as shown in Figure 26.

1LC

TC P-5

4 P2

4 P1

NIT

GND

NTRO L U

GND

9 10

4 P2

4 P1

OUT

OUT ntro anel GND

ROL UNIT

9 10

PUSH

PLATE

LABEL

WARNING

1.

nd trained

This sliding door is designed for vehicular a pedestrian traffic. utomatic.

2.

Operation may be a

Keep doorway clear at all times. y cause

3.

persona damage.

4.

Failure to head these warnings may result in equipment and/or property damage

17C and/or perosnal or fatal injury.

CH

ASI TE

NOL OGI

ES INC.

58"

DOOR OPEN POSITION

Figure 26: Warning Label Installation

NOTE

Note do Not apply where door panel will cover when door panel is open.

Apply warning label next to push plate.

17

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Electrical Controls

WARNING control box contains HIGH VOLTAGE! The following procedures should be performed by qualified electrical personnel only. Wiring must meet all local, state, federal and international, or other governing agency codes. Failure to do so could result in death or serious injury.

The microprocessor control system is designed specifically for ASI Doors. The microprocessor programmed self-diagnostic features convey both door status and troubleshooting indicators through individual letter & number codes. Additional inputs are available for automatic door opening. Troubleshooting time is significantly reduced since the letter & number codes direct you to specific problems. Initial electrical hookup is made easy with conveniently located plug-in type 115 VAC power connectors (shipped in loose parts box).

INPUT POWER

The nominal supply voltage for the control panel is 115 VAC. Be sure to verify this voltage supply is available. The control unit provides 24 VDC for other sensing and electrical devices.

Figure 27: 2301/2401 Operator

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Electrical Controls

Continued

Figure 28: Operator Wiring Schematic

Electrical Schematic drawing # 18D248

NOTE

Note standard schematic shown. Refer to drawing shipped with your speci fi c door.

19

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Electrical Controls

Continued

WARNING control box contains HIGH VOLTAGE! The following procedures should be performed by qualified electrical personnel only. Wiring must meet all local, state, federal and international, or other governing agency codes. Failure to do so could result in death or serious injury.

MAIN POWER CONNECTION: The door is supplied with a grounded power cord connector.

1. Check that all edges of feed-through holes for the power cable are smooth and have no burrs.

WARNING disconnect power at the fused disconnect during all electrical or mechanical service. Disconnect must be properly locked out during maintenance or service of equipment.

Failure to disconnect power could result in death or serious injury.

2. Check the correct setting of the voltage selector (Figure 29).

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Figure 29: Power Input Connection asidoors.com

Electrical Controls

Continued

NOTE

Note power cable NOT supplied by ASI.

REVERSING PHOTOEYE:

1. Confirm the wiring to the photo eyes is intact as shown in Figure 30.

NOTE

Note the length of the photoeye cables must not exceed 19’. Do not extend the cable supplied by ASI!

2. Confirm jumper for the emergency stop switch is installed as shown in Figure 30.

NOTE

Note remove the jumper between D1 and D2 if emergency stop switch is used.

3. Connect wiring from wall mount push plates as shown in Figure 31.

Figure 30: Photoeye & E-Stop Connections

Figure 31: Electrical Input Connections

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Figure 32: Electrical Output Connections asidoors.com

22

Electrical Equipment

OVERALL DRIVE/CONTROL SYSTEM

2301/2401 Control Unit:

This controller is a self-contained door operating unit with a power transformer, motor, brake and clutch. It opens and closes the door panels with a timing belt drive and provides controlled acceleration and deceleration of the door panels for long drive life. It also provides 24 VDC to operate optional activating devices. The microprocessor has self-diagnostic capabilities to alert the user to any operational problems.

Function Control Panel : this panel which is mounted inside the header provides a touch pad for adjusting operating parameters of the door opening and closing cycle.

CONTROL INPUTS

1. The 2301/2401 control has a limited number of wiring inputs, since it needs no limit switches or reversing edge wiring. The terminal strip that accepts external wiring is located at the right side of the control.

2. If the photoeye is operating properly a green LED is on and it will go off if the beam is interrupted or connected incorrectly.

Reversing Photoeye : two photoeye sets are provided standard on all automatic doors.

Electronic Reversing : during opening or closing, the door is monitored by electronic circuits. If the door encounters an obstruction during closing, it reverses and reopens, remains open for a short period, then closes again with reduced speed. If the door encounters an obstruction during opening, it reverses and runs in closing direction for a few inches, stops for awhile and closes (opens if an activator signal is received) with a reduced speed.

Fault Diagnosis : the microprocessor control continuously monitors performance and will display operating faults through a combination of letter & number codes.

See the listing of fault codes starting on page 39.

3. The function control panel provides the means to make adjustments to the operating parameters of the door. Since it is remotely located from the control, it has a cable that plugs into a terminal strip on the right side of the control.

NOTE

Warning read and understand the start-up procedure in this manual before attempting to power-up the door. Failure to do so could result in damage to the door, personal injury and will nullify all warranties.

Note all reversing photoeyes have been tested at the factory and require only field connection.

1. Position the door in the closed position.

2. Locate the function control panel. Plug the connector into the receptacle in the control. Secure the excess cable and bracket so that the door can be operated without contacting the bracket or excess cable.

3. Turn on the power disconnect or plug in the power cord into a grounded outlet. Make sure the cord is routed to prevent contact with any moving parts.

4. Locate and familiarize the function keypad. The function keypad is used for all programming.

Symbols for

Operating Mode

OFF

Key (1) Increase Value of

Code (0.....9) or

Selects Operating Mode

AUTOMATIC 1

AUTOMATIC 2

Electric Lock

Output Indicator

Mode “P”

Manual Operation

EXIT

OPEN

Key (2) Confirm Code Digit or

Selects Operating Mode

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Start-Up

Enter Code “111” to Gain Access to Programming:

(Code “111” needs to be performed aft er 10 minutes of programming inactivity)

Press both keys simultaneously until C is displayed.

Press Key 2 and 0 is displayed.

Press Key 1 until 1 is displayed and press Key 2 to confirm.

0 is displayed.

Press Key 1 until 1 is displayed and press Key 2 to confirm.

0 is displayed.

Press Key 1 until 1 is displayed and press Key 2 to confirm.

P is displayed, Operator is ready to be programmed

Note: The next several steps will walk you the calibration of the door.

5. Enter the code: P030

To Enter Code “030” to Calibrate Door Limits:

Press both keys simultaneously until P is displayed.

Press Key 2 and 0 is displayed and press Key 2 to confirm “0”.

Press Key 1 until 3 is displayed and press Key 2 to confirm.

A slow flashing 0 is displayed and press Key 2 to confirm.

P is displayed, Operator is ready for additional programming

6. Enter the code: P036

To Enter Code “036” to Calibrate Door Panel Weight:

Press both keys simultaneously until P is displayed.

Press Key 2 and 0 is displayed and press Key 2 to confirm “0”.

Press Key 1 until 3 is displayed and press Key 2 to confirm.

A slow flashing 0 is displayed.

Press Key 1 until 6 is displayed, and press key 2 to confirm.

Once a beep is heard, and AP is displayed, it is necessary to push the small blue SW2 button on the far right of the controller. This will open the door and it will time out and close. Continue to open the door using the blue SW2 button aft er each close cycle.

** NOTE ** The door may take up to 14 cycles before calibration is complete. During the calibration process, the function pad will display:

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SW2 Button asidoors.com

a.

b.

c.

d.

e.

f.

Start-Up

Continued

After the Code “036” is entered:

Activate door with BLUE switch SW2 on control board H63 is displayed when door is opening.

H62 is displayed when door is closing.

H65 is displayed when door is closed.

When door closes, Press BLUE SW2 to activate door until H65 is no longer displayed and controller beeps (14 cycles)

7. Once the calibration is complete, a beep will be heard and the function pad will return to a single red line.

Select AUTOMATIC 1 MODE.

Setting the Operating Modes:

Key 1

#1) OFF Mode

#2) AUTOMATIC 1

#3) AUTOMATIC 2

#4) EXIT Mode

Electric Lock

Output Indicator

#5) HOLD-OPEN Mode

Key 2

LED Indicates current operating mode

OFF Mode:

The interior and exterior activators are inhibited aft er the door has reached the fully closed position.

If an electric lock has been installed, it will be activated. The operator will cycle if a signal is sent to the key switch input

Automatic 1 Mode:

#6) Manual Mode

(P)

Typical setting for normal operation. This setting allows interior and exterior activators, key switch, and safety devices to operate door.

Automatic 2 Mode: (Reduced Opening)

Allows the door to open with a reduced opening width. If necessary, hold open time can be adjusted diff erent from Automatic 1 Mode.

EXIT Mode:

Allows interior activator and key switch inputs to operate the door system. Exterior activator is inhibited while door is closed but becomes active when the door is operated by the interior activator or key switch inputs.

HOLD-OPEN Mode:

Holds the door system open.

MANUAL OPERATION (P) Mode:

Allows the door to be used manually without the use of sensors.

24

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Start-Up

Continued

8. Supply an activating signal. The door will open faster and close at a slower speed. It will operate at default speeds set during the calibration run above. The microprocessor senses panel weight and calculates braking distances.

9. Install all activation devices & test door.

10. If the customer desires to modify the door operating parameters such as opening or closing speed, hold open time or reduced door opening width, see the programming codes.

11. Supply another activating signal to test reversing photoeyes by blocking the light beam while door is closing.

The door should open and remain open until the obstruction has been removed, the door will automatically close. Cycle the door several times to verify correct operation by all activators, safety devices and proper seal of the gasket. Make any necessary adjustments.

12. Test the automatic reversing by blocking the door during closing. Cycle the door open and closed again.

Supply another input and block the door during opening.

13. Install the shroud. Shrouds over 10’ long will be made in 2 pieces.

14. Mount 4 brackets on top of header in locations shown with self drilling and tapping screws.

15. Snap function control panel into steel mounting/splice bracket.

16. Loop excess cable from function control panel and secure with tie wraps.

Activator Signals

Inputs C1 & C2 – OPEN WITH TIME DELAY CLOSE

ACTIVATOR: This input is connected to a normally open pushbutton or other momentary contact that when activated, will open the door. As long as the contact is closed the door will remain open. When the contact is reopened, then, aft er a set time, the door will close automatically.

Inputs C1 & C2 – Optional - with Key Code 822,

OPEN WITHOUT TIME DELAY CLOSE: This input is connected to a normally open pushbutton or other momentary contact that when activated, will open the door. The door will remain open until it receives another contact closure, at which time the door will close.

Inputs C1 & C3, C4 & C6, D1 & D3, D4 & D6 - 24VDC

POWER – ACTIVATORS: This power supply can be used for optional activators and locks.

Symbols for

Operating Mode

Inputs B5 & B6 – EMERGENCY STOP SWITCH : This input requires a normally closed contact, that when opened during door operation will immediately cause the door to stop by automatic braking, aft er which the door panel can be moved freely. The door will not operate until the contact is re-made.

Inputs D4 & D5 – DOOR INHIBIT : This optional input is connected to a normally closed switch. When this signal is broken, the door will not open. This input can be used to interlock this door with other doors, conveyors, security systems, etc.

Other Inputs are available for various functions, to be programmed via the Keypad

OFF

Key (1) Increase Value of Code

(0.....9) or

Selects Operating Mode

AUTOMATIC 1

AUTOMATIC 2

Electric Lock

Output Indicator

Mode “P”

Manual Operation

EXIT

OPEN

Key (2) Confirm Code Digit or

Selects Operating Mode

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Programming Parameter Codes

NOTE

1) Do NOT change parameters #01 thru #07 without consulting factory.

2) The most common parameter changes are highlighted below.

* = Default Value

Code

01 1

03 5

03 6

03 7

03 8

03 9

04 0

04 2

04 3

01 2

02 1

02 2

03 0

03 1

03 2

03 3

03 4

04 4

05 5

04 6

06 0*

06 1...8

07 0...9

Function iMotion 2301 drive system iMotion 2401 drive system

Automatic configuration Bi - Part, Right Handed

Automatic configuration Left Handed

--Calibration run for full open and full close position

--NO, NC or monitoring detection of SF1 - SF4 or (SW2: for 3 beeps)

--Detecting and storing MCU Lock Module 1

--Detecting and storing of MCU Battery Module

--Detecting and storing of MCU I/O- Module 1+2

--Detecting and storing of MCU Power supply Module

--Detecting and storing of Door mass

--Detecting 2nd FCP

-NO or NC signal detection on IN1 - IN4

I/O Module 1: Detecting and storing of "in 1-4" (NO, NC)

Reset

Firmware version

Number of cycles

Number of operating hours

Delete fault protocol

Address of control unit for network

Control without FRW

Functions with FRW

--Door mass

Note

Performs codes 030-037, 07x

Performs codes 030-037, 07x

Only with code 572. Check coding on module

Check coding on module

Display H65

Check coding on module

Starts program with calibration run

Example: r06_00 = V06.00

Example: c10_302 = 10'302 cycles (max. 99?999?999)

Example: h4_002 = 4002 hours (max.99'999'999)

Example: A1 = address no. 1

FRW = Equipment for rescue and escape routes

Automatic detection contained in 021 / 022

10 0…F Hold-open time of activator in mode of op. AUTO1

0 1 2* 3 4 5 6 7 8 9 A

0 0.5

1 2 3 5 7.5

10

11 0…F Hold-open time of activator in mode of op. AUTO2 (Reduced Opening) b

12.5

15 17.5

20

0

0

1

0.5

2*

1

3

2

4

3

5

5

6

7.5

7

10

8

12.5

9

15

A

17.5

b

20

12 0…F Hold-open time of key switch

13 0...9

0

0

1 2*

0.5

1

3

2

4

3

5

5

Delay time for Mode OFF to become active

6 7

7.5

10

8

12.5

9

15

A

17.5

b

20

14 0...9

0

1

1

3

Bell duration

2*

5

3 4

7.5

10

5 6 7

15 20 30

8 9

45 60

C

25

C

25

C

25 d

30 d

30 d

30

E

45

E

45

E

45

F

60

F

60

F

60 code sec.

code sec.

code sec.

0 id

1

0.5

2

1

3

2

4

3

5

4

6*

5

7

6

8

8

9

10 code sec.

0 = Duration identical to trigger duration code sec.

26

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27

Programming Parameter Codes

Continued

* = Default Value

Code

15 0...9

16 0...9

17 0...9

18 0...9

20 1...9

21 0...9

22 0...9

Function

Bell intermission

Note

0

0

1 2

0.5

1

3

2

4

3

Hold open time of safety

0

0

1 2*

0.5

1

3

2

4

3

Runtime Battery in mode of op. 2-6

5

4

5

4

0 1

10s 1

10s 1

2

5

5

Opening Speed

3*

10

4

30

Runtime Battery in mode of op. OFF

0* 1 2 3 4 5

10 30

5

60

60

6*

5

6

5

6

120

6

120

7

6

7

6

7

240

7

240

8

8

8

8

8

360

8

360

9

10

9

10

9 code sec.

Door opens aft er switch-off battery code

480 sec/min.

9

480 code sec. code sec/min.

0 1 2 3 4 5 6* 7 8 9

Code

3.93

7.87

11.8

15.75

19.69

23.62

27.56

31.5

35.43

39.37

inch/s

Closing Speed

0 1 2 3 4* 5 6 7 8 9 code

31.5

6.3

9.45

12.6

15.75

18.9

22.05

25.2

28.35

31.5

inch/s

Close check speed

0* 1 2 3 4 5 6 7 8 9 code

1 1.18

1.43

1.68

2 .56

.62

.68

.81

26 0...9 2* Braking distance opening

28 0...9 4* Braking distance closing

2.36

inch/s

9 = max

9 = max

30 0...9

Motor force opening

0* 1 2

.56

.62

.68

3

.81

4

1

31 0...9

33 0...9

Motor force closing

0 1 2 3

5 11 22

Force closed position

33

0 1 2 3

4

44

4

10 20 30 40

35 0...9 5* Reversing sensitivity opening

50

36 0...9 5* Reversing sensitivity closing

39 0...9 5* Travel distance tolerances (60….300%)

5 6 7 8

1.18

1.43

1.68

2

5*

55

5*

60

6

66

6

70

7

77

7

80

8

88

8

90

51 0 *

51 1...6

51 7

55 0*

55 1

55 2

56 0*

Operating mode return to last setting on Function Control Panel

Operating mode return to mode of op. …

1 2 3 4 5 6

OFF AUT1 AUT2 EXIT OPEN MAN.

No operating mode return

Locks in operating mode OFF

Locks in operating mode OFF, EXIT

Locks in operating mode OFF, AUTO 1+2, EXIT

Never unlocks in case of power failure

9

Net force on door edge

Code

2.36

%

9

Net force on door edge

Code

100 %

Net force on door edge > reduce if H73 aft er 10s!

9 Code

100 N

9 = max

9 = max

Aft er terminal operating mode

Aft er terminal operating mode

Code

Mode of Operation

Aft er terminal operating mode

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Programming Parameter Codes

Continued

* = Default Value

Code Function Note

55 1

55 2

56 0*

56 1

56 2

57 0

57 1

57 2*

Locks in operating mode OFF, EXIT

Locks in operating mode OFF, AUTO 1+2, EXIT

Never unlocks in case of power failure

Unlocks in AUTO1, AUTO2, EXIT in case of power failure

Unlocks in every operating mode in case of power failure

Electric strike: current-free locked

Electric strike: current-free unlocked

Lock type "Lock unit 2301/2401" with automatic configuration

Aft er terminal operating mode

Only for electric strikes with 100% Duty ratio

57 3

57 4

57 5

58 0...9

Electric strike switch-on range 100%, until door is closed

Lock type "STARLOCK", with automatic detection

Lock type "89 TCP", with automatic detection

Delay time to open

Only for electric strikes with 100% Duty ratio

With Lock Module LOCK-200-A

With Lock Module LOCK-200-A

Only valid if electric strike has to unlock

59 1...4

60 0

60 1

60 2

60 3*

60 4

60 5

60 6

60 7

60 8

60 9

0*

0

1

0.2

2

0.4

3 4 5 6 7 8 9 Code

0.8

1.2

1.6

2 2.5

3 4 Sec.

Voltage Output (E1 - E2)

0

6

1

9

2

12

3

15 in1: Operation mode OFF

4*

24

5

12**

6

24** in1: Operation mode MANUAL / Breakout / Park in1: Operation mode OPEN in1: Activator inside in1: Activator outside in1: Key switch in1: Emergency open except in OFF in1: Emergency open in all modes of op.

in1: Emergency close (with locking) in1: Operation mode EXIT

61 0...9 4* in2: Same choice of functions as on "in1"

** With connection between "pwm" and "24V"

Code

C DC

Contact NO. NC detect with code 038.

Contact NO. NC detect with code 038.

Contact NO. NC detect with code 038.

Contact NO. NC detect with code 038.

Contact NO. NC detect with code 038.

Contact NO. NC detect with code 038.

Contact NO. NC detect with code 038.

Contact NO. NC detect with code 038.

Contact NO. NC detect with code 038.

Contact NO. NC detect with code 038.

Contact NO. NC detect with code 038.

62 0...9 5* in3: Same choice of functions as on "in1"

63 0...9 0* in4: Same choice of functions as on "in1"

64 0

64 1 sf1: Safety opening 1 with stop function sf1: Safety opening 1 with creeping function

64 2*

64 3

64 4

64 5 sf1: Safety closing 1 with reversing function sf1: Safety closing 1 with creeping function sf1: Safety swing area sf1: Safety stop

Contact NO. NC detect with code 038.

Contact NO. NC detect with code 038.

Type of connection detect with code 031

Type of connection detect with code 031

Type of connection detect with code 031

Type of connection detect with code 031

Type of connection detect with code 031

Type of connection detect with code 031

64 6

64 7

64 8

64 9 sf1: Emergency opening except in OFF sf1: Emergency opening in all modes of op.

sf1: Emergency closing (with locking) sf1: Mode of op. MANUAL / Break out / Park

64 A

64 b

64 C

64 d sf1: Safety opening 2 with stop function sf1: Safety opening 2 with creeping function sf1: Safety closing 2 with reverse function sf1: Safety closing 2 with creeping function

65 0...d C* sf2: Same choice of functions as on "sf1"

Type of connection detect with code 031

Type of connection detect with code 031

Type of connection detect with code 031

Type of connection detect with code 031

Type of connection detect with code 031

Type of connection detect with code 031

Type of connection detect with code 031

Type of connection detect with code 031

Type of connection detect with code 031

28

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Programming Parameter Codes

Continued

* = Default Value

Code Function

66 0...d 0* sf3: Same choice of functions as on "sf1"

67 0...d A* sf4: Same choice of functions as on "sf1"

68 0

68 1 out1: Message "door closed" out1: Message “door closed and locked”

68 2

68 3

68 4*

68 5 out1: Message “door open” out1: Message “General error” out1: Bell out1: Message “Mode of operation OFF”

68 7

68 9 out1: Battery in service out1: Message “door opening or open”

69 0...9 0* out2: Same choice of functions as on "out1"

70 0 * I/O Module 1: in1: No function

70 1

70 2

70 3

70 4

I/O Module 1: in1: Operation mode OFF

I/O Module 1: in1: Operation mode AUTOMATIC 1

I/O Module 1: in1: Operation mode AUTOMATIC 2

I/O Module 1: in1: Operation mode EXIT

74 2

74 3

74 4

74 5

74 6

74 7

74 8

74 9

70 5

70 6

I/O Module 1: in1: Operation mode OPEN

I/O Module 1: in1: Operation mode MANUAL

70 7 I/O Module 1: in1: Inhibit switch

71 0...7 0* I/O Module 1: in2: Same choice of functions as on I/O Module 1: in1

72 0...7 0* I/O Module 1: in3: Same choice of functions as on I/O Module 1: in1

73 0...7 0* I/O Module 1: in4: Same choice of functions as on I/O Module 1: in1

74 0 *

74 1

I/O Module 1: out1: No function

I/O Module 1: out1: Mode of op. OFF

I/O Module 1: out1: Mode of op. AUTOMATIC 1

I/O Module 1: out1: Mode of op. AUTOMATIC 2

I/O Module 1: out1: Mode of op. EXIT

I/O Module 1: out1: Mode of op. OPEN

I/O Module 1: out1: Mode of op. MANUAL

I/O Module 1: out1: "Door opens"

I/O Module 1: out1: “door is opening or open”

I/O Module 1: out1: "Door closes"

78 5

78 6

78 7

78 8

78 9

75 0...9 0* I/O Module 1: out2: Same choice of functions as on I/O Module 1: out1

76 0...9 0* I/O Module 1: out3: Same choice of functions as on I/O Module 1: out1

77 0...9 0* I/O Module 1: out4: Same choice of functions as on I/O Module 1: out1

78 0 User Interface 1: in1: No function

78 1*

78 2

78 3

78 4

User Interface 1: in1: Panel lock

Function Control Panel: in1: Mode of op. OFF

Function Control Panel: in1: Mode of op. AUTOMATIC 2

Function Control Panel: in1: Mode of op. EXIT

Function Control Panel: in1: Mode of op. OPEN

Function Control Panel: in1: Mode of op. MANUAL / Breakout / Park

Function Control Panel: in1: Emergency closing

Function Control Panel: in1: Emergency opening in all op. modes

Function Control Panel: in1: Key switch

Note

Type of connection detect with code 031

Type of connection detect with code 031 out2: Same choice of functions as on "out1"

Contact NO. NC detect with code 039.

Contact NO. NC detect with code 039.

Contact NO. NC detect with code 039.

Contact NO. NC detect with code 039.

Contact NO. NC detect with code 039.

Contact NO. NC detect with code 039.

Contact NO. NC detect with code 039.

Contact NO. NC detect with code 039.

Contact NO. NC detect with code 039.

Contact NO. NC detect with code 039.

Contact NO

Contact NO

Contact NO

Contact NO

Contact NO

Contact NO

Contact NO

Contact NO

29

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30

Programming Parameter Codes

Continued

* = Default Value

Codes Function

79 0...9 0* Function Control Panel: in 2: Same choice as on FCP : in1

Note

80 0 *

80 1

80 2

80 3

80 4

82 0*

82 1

82 2

82 3

85 0*

Bell trigger: Safety closing 1

Bell trigger: Safety closing 2

Bell trigger: Activator inside

Bell trigger: Activator outside

Bell trigger: Key switch

No step by step control

Step by step control only for key switch

Step by step control only for activator inside and outside

Step by step control for activator inside, outside and key switch

No airlock function

Push Open Time to Close see Params 10.1 to10.9

Push Open / Push Close

Inspection

MANUAL & POWER

1. CHECK THE CONDITION OF THE MAIN ROLLER WHEELS.

Replace if the flange is 1 /

16 roller has excessive foreign debris on the working surface (Figure 33).

” thick or less, and if the

2. CHECK GASKETS FOR PROPER SEALING.

Look for gasket compression along the entire door perimeter.

3. CHECK MAIN DRIVE BELT FOR TENSION.

Allow a maximum deflection per chart (Figure 34) on one leg of the belt. Apply weight to belt & check deflection. If the tension is too loose, loosen and adjust the idler pulley bracket to maintain the desired tension. Once the proper tension is set, re-tighten the idler pulley bracket.

POWER

1. CHECK OPERATOR MOUNTING BOLTS AND IDLER PULLEY BRACKET BOLTS FOR PROPER TIGHTNESS .

During the initial run in period these items may loosen.

Preventative

1240 Manual/1250 Power

DAILY

1. Check for proper operation and inspect all safety devices. These include all reversing photoeyes and the electronic reversing of the operator while opening or closing.

MONTHLY (Manual & Power)

1. Check roller truck and panel mounting bolts.

2. Check for a tight door seal. Make adjustments as shown in Section 2.

3. Check gaskets for wear. Replace if torn or worn.

4. Check header mounting bolts and tighten where necessary.

5. Check drive belt tension (Figure 34).

SHOULD

BE MORE

THAN 1 /

16

"

Figure 33: Roller Wheel Inspection

MONTHLY (Power)

1. Check operator mounting bolts.

2. Check idler pulley bracket mounting bolts.

3. Check all wiring for loose or sagging wires monthly or every 100,000 cycles, whichever comes first.

ANNUALLY (Power)

1. Check drive belt for wear. (sides and teeth)

2. Check all wiring for loose or sagging wires.

3. Check photoeye operation.

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Figure 34: Drive Belt Tension Chart asidoors.com

31

Troubleshooting

Problem

A. Door panel difficult to close or open

A. Door will not open

B. Inconsistent starting, and stopping & reverse

C. Door opens but will not close

D. Door closes and opens immediately

E. Drive belt “slaps” bottom side of rail

Probable Cause Corrective Measures

1. Gasket too tight.

2. Gasket sticks.

1. No power

2. Loose or disconnected wire.

3. Defective actuator

1. Loose or poor connection

1. Readjust panel for minimum gasket pressure.

2. Apply small amount of lubricant to the header surface only

(Armor All or Automotive Wax).

1. Check power switches, fuses & connections. Verify

115 VAC voltage at power outlet.

2. Check wiring and connection.

3. Check wiring and actuator with ohmmeter.

1. Check connections in control circuit and in all connections on the photoeyes.

1. Photoeye malfunction

2. Activator

1. Realign photoeye, inspect wiring and amplifier, replace if necessary.

2. Inspect wiring, replace if necessary.

1. Photoeyes signaling to reopen 1. Check for seals blocking photoeye, or obstruction in doorway.

1. Belt is loose

1. Re-tension drive belt.

Fault Diagnosis

“E” = Error, “H” = Hint

NOTE

Note the most common error & hint codes are highlighted below.

General Fault Table

* No.

Fault

E00 Firmware incompatible to MCU version /D

E0x Internal test negative

E11 MCU Lock 1, wrong position

E20 LIN to Monit. Battery mod. MBAT interrupted

E21 LIN to FCP 1 interrupted

E22 LIN to FCP 2 interrupted

E23 LIN to s I/O-Module 1 INOU interrupted

E24 LIN to s I/O-Module 2 INOU interrupted

E25 LIN to Lock Unit 1 LOCU interrupted

E26 LIN to Lock Unit 2 LOCU- interrupted

E29 LIN to Power Supply PSUP-40-36 interrupted

E30 Safety clos. creep 2 >1min. Active, test neg.

E31 Safety open 1 >1min. Active, test neg.

E32 Safety op. creep 1 >1min. Active, test neg.

E33 Safety closing 1 >1min. Active, test neg.

E34 Safety clos. creep 1 >1min. Active, test neg.

Reaction System Reset

Safety operating mode or only display Reset, new version MCU32-BASE

Safety operating mode or only display Reset

Door cannot open Automatically if OK

-

Last mode of operation remains

Reset

Automatically if OK

Last mode of operation remains Automatically if OK

Programmed function will be inactive Automatically if OK

Programmed function will be inactive Automatically if OK

Last status remains Automatically if OK

Last status remains

Last status remains

Automatically if OK

Automatically if OK

According safety function

According safety function

According safety function

According safety function

Automatically if OK

Automatically if OK

Automatically if OK

Automatically if OK

According safety function Automatically if OK

E35 Safety swing area >1min. Active, test neg.

E36 Safety stop >1min. Active, test neg.

E37 Safety open 2 >1min. Active, test neg.

E38 Safety op. creep 2 >1min. Active, test neg.

E39 Safety closing 2 >1min. Active, test neg.

E41 Activator inside > 1min. Active

E42 Activator outside > 1min. Active

E43 Key switch > 1min. active

E46 Emergency open >10min. active

E47 Emergency close >10min. active

E48 Wake up or Push button SW2 > 1min. active

E49 Inhibit switch> 1min. active

According safety function

According safety function

According safety function

According safety function

According safety function

Door remains open

Door remains open

Door remains open

Door remains open

Door closes and remains closed

Door remains open

Door stand still

Automatically if OK

Automatically if OK

Automatically if OK

Automatically if OK

Automatically if OK

Automatically if O.K.

Automatically if O.K.

Automatically if O.K.

Automatically if O.K.

Automatically if O.K.

Automatically if O.K.

Automatically if O.K.

E51 Encoder not working

E53 Calibration run diff erent from stored value

Safety operating mode

Safety operating mode

Automatic Reset

Reset with code 030

E54 Door traveling farther than stored value Safety operating mode Reset >automatic configuration

E55 Position diff erent by > 5/16”, tooth belt jumping Only display, auto-correction stops Automatically if OK / Reset

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Fault Diagnosis

Continued

*No.

Fault

E61 Voltage 40V outside of admissible range

E62 Power supply 24V (Limit U/I)

E63 Current in power supply 40V too high

E64 Motor temp. > 90 ° C, cable interrupted

E65 Control end stage > 100 ° C

E66 Motor control faulty in MCU32-BASE

E67 Motor current too high in long-term

E72 Battery Unit MBTU: Charge < 15%

E73 Battery Module MBAT or ACCU faulty

E8x Memory or processor test negative

H11 Operator type not defined

H14 Automatic configuration not executed

H61 Calibration run in opening direction

H62 Calibration run in closing direction

H63 Reference run opening

H64 Reference run closing

H65 Learn mode (Weight detection)

H71 Battery mode

H73 Motor current in closed position too high

H91 Obstacle detection at opening

H92 Obstacle detected at closing

H93 Permanent obstacle at opening

H94 Permanent obstacle at closing

Reaction System Reset

Safety operating mode

Safety operating mode

Automatically if O.K.

Automatically if O.K.

Safety operating mode Automatically if O.K.

Automatically aft er cooling

Safety operating mode down

Automatically aft er cooling

-

-

Safety operating mode

Safety operating mode

Normal operation down

Reset

Automatically if O.K.

Automatically if O.K.

Safety operating mode

Safety operating mode

Safety operating mode

Searches open position

Searches closed position

Disconnect power supply

Reset

Program operator type

Program 021 or 022

At the end of movement

At the end of movement

Measures reference run length At the end of movement

Searches closed position

Normal operation

Door moves slowly

Normal operation

At the end of movement

Aft er 3-12 opening cycles

Power supply return

Reset, reduce 33x

Door reverses

Door reverses

Reset aft er 5 reversings

Reset aft er 5 reversings

Automatically, Display 20s.

Automatically, Display 20s.

Automatically, Display 20s.

Automatically, Display 20s.

Electrical Fault Table, Page 1

System Behavior No.

Cause

The door stops when opening. H91 Electronic obstacle recognition on opening by a person, wind pressure, ventilation or dirt in the floor guide.

Remedy/ Rectification

Remove the obstruction. Clean the floor guide in operating mode P.

Door reverses when closing.

H92 Electronic obstacle recognition on closing by Remove the obstruction. Clean the floor a person, wind pressure, ventilation or dirt in the floor guide.

guide in operating mode P.

The door stops repeatedly when opening.

The door stops repeatedly when closing.

Search run notified.

Door operates at a reduced speed.

Door remains closed.

Door remains open.

The door does not lock in OFF. E11 Lock is jammed or defective.

The door does not open aft er changing from

OFF to AUTOMATIC. The lock makes switching noises from time to time.

H93 Electronic obstacle recognition on opening in the same position by stationary obstacle.

H94 Electronic obstacle recognition on closing in the same position by stationary obstacle.

Remove the obstruction. Clean the floor guide in operating mode P.

H61

H62

Search run of the door aft er a reset or aft er power recovery.

Allow the search run to travel its full course.

H71 Battery operation

Remove the obstruction. Clean the floor guide in operating mode P.

–

–

Operating mode such as OFF, EXIT or P.

Operating mode such as OPEN or P.

Wait for power recovery

Switch on mains supply.

Select operating mode

AUTOMATIC 1.

Select operating mode

AUTOMATIC 1.

E11 Lock is jammed or defective.

Push the door leaves for a few seconds against the closed position in operating mode OFF when the door is closed. Have the system repaired by experts.

Push the door leaves for a few seconds against the closed position in operating mode AUTOMATIC 1.

Have the system repaired by experts.

32

ASI DOORS, INC.

(800) 558-7068 asidoors.com

Fault Diagnosis

Continued

System Behavior No.

Cause Remedy/Rectification

The door does not open in OFF E11 Lock is jammed or defective..

when the key switch is used.

The lock makes switching noises.

Dependent on configuration.

E2

...

The door closes slowly.

E30

E34

Error in bus system

The safety facility in the closing direction is permanently active (>1 minute) or defective.

Switch on with the key switch and then push the door leaves briefly against the closed position.

Have the system repaired by experts.

Have the system repaired by experts.

Remove objects from within the range of the sensor(s). Otherwise have the system repaired by an expert.

Door remains closed.

The door opens slowly.

The door remains open.

The door remains open.

Door remains open.

The door stands still.

The door stands still.

The door stands still.

The door stands still.

The door stands still.

Normal operation

E31

E37

E32

E38

The safety facility in the opening direction is permanently active (>1 minute) or defective.

Remove objects from within the range of the sensor(s). Otherwise have the system repaired by an expert.

The safety facility in the opening direction is permanently active (>1 minute) or defective.

Remove objects from within the range of the sensor(s). Otherwise have the system repaired by an expert.

E33

E39

E41

E42

E43

The safety facility in the closing direction is permanently active (>1 minute) or

Remove objects from within the range of the sensor(s). Otherwise have the system repaired defective.

by an expert.

Activator inside is active > 1 min.

Activator outside is active > 1 min. Key switch is active > 1 min.

E46 Emergency opening monitoring > 10 mins. active

E51 Encoder defective.

E53

E54

E55

E56

E61

E62

E63

Anomaly in the travel distance. Solid obstruction in the movement area.

Power supply is overloaded or voltage too low.

E64

E65

E66

Drive/control system is overheated.

Motor control defective.

Get sensor adjusted by a professional.

Reset the key switch.

Have the system repaired by experts.

Have the system repaired by experts.

Remove firm obstacle in the traveling range of the door.

Perform a soft ware-reset.

Have the system repaired by experts.

Get the power supply and connections checked by a professional.

Wait for the automatic reset aft er the door/ control system has cooled. Protect from direct sunlight.

Have the system repaired by experts.

E67 Drive heavily loaded.

Wait for the automatic reset Otherwise have the system repaired by an expert.

Wait until battery is suff iciently charged Door remains open or normal operation.

Door remains open or normal operation.

E72 Battery charge < 15 %

E73 Battery unit defective

The door stands still.

E8..

Control system shut down for safety reasons.

The door collides with people. – Safety device or setting inadequate.

Have the system repaired by experts.

Perform a soft ware-reset.

Have the system repaired by experts.

Shut down the system.

33

ASI DOORS, INC.

(800) 558-7068 asidoors.com

Instructions for Ordering

This parts manual is intended to assist in the correct identification of the more commonly replaced parts; covering, generally, all models and styles off ered within the marathon pharm. Line. The manual will also help identify obsolete parts, part design changes and current production parts. For more specific parts information, please contact an authorized representative or consult the factory’s customer service or engineering departments. Asi doors reserves the right to discontinue any part and make design changes without notice.

General Instructions for Ordering Door Parts

Accurate information is always necessary to serve you correctly and promptly. Several steps should be followed to determine exactly the parts that are needed.

Refer to the information tag on your door and record the:

1. Door model number

Use part numbers referenced in this manual.

If the item is not found in the manual, the product code on the back of the item is helpful.

If your door has no information label, the approximate purchase date is helpful.

Call

1-800-558-7068

or visit

asidoors.com/parts

to order parts

34

ASI DOORS, INC.

(800) 558-7068 asidoors.com

Door Identification

Determining the Job Number, Model and Year of Manufacture of your door is necessary to provide quick and accurate parts identification. The following is a description of labels and their locations.

Product Labels:

Manual Doors

When ordering parts, specify

Job Number, Door Number and

Manufacture Date

Power Doors

ID Tag Location

4 P1

+24V

24 VD

TC

P-5 1LC

NTRO

L UNIT

9 10

P-5

TC

1LC

4 P1

L UNI

+24V

+24V

9 10

MIL

WA

UKEE

DOOR MODEL

MF G. D

ATE

JOB NUMBER

INSPE

CT ED B

ONSIN

DOOR NUMBER

DR

AWING NUM

BER

SA

ID TAG LOCATION

35

ASI DOORS, INC.

(800) 558-7068 asidoors.com

Door Assembly

When ordering parts, specify

Job Number, Door Number and

Manufacture Date

MANUAL DOOR

NOTE: Subsequent pages show detailed assemblies with parts lists.

36

ASI DOORS, INC.

(800) 558-7068

POWER DOOR asidoors.com

Operators

4

1

1

1

1

1

1

1

-

-

1

24B0442NN, Drive & Controller, 2301

24B0443NN, Drive & Controller, 2401

1

QTY DESCRIPTION

1 OPERATOR, EXCEL, TORMAX 2301

OPERATOR, EXCEL, TORMAX 2401

1 DRIVE SYSTEM, MOTOR AND CONTROLLER, TORMAX 2301

DRIVE SYSTEM, MOTOR AND CONTROLLER, TORMAX 2401

1 IDLER BRACKET, PULLEY, EXCEL

1 DRIVE BELT, TORMAX TEP OPERATOR

DRIVE BELT, TORMAX TXP OPERATOR

1 ASM, BRKT, TOUCH PAD, 2301/2401 (Includes 23A0363)

1 TOUCH PAD, CONTROLLER, 2301/2401

1 CABLE, LIN BUS, 2301/2401, 10 FT

4 SCREW, 1/4-20 X .375 BH

1 NUT, 1/4-28 HEX, SS

1 SCREW, 1/4-28 X 2.500, SHCS , FT, SS

When ordering parts, specify

Job Number, Door Number and Manufacture Date

PART #

-

-

30D0036

30D0037

13B1181UB

50A120

50A132

24B0492NN

23A0363

23A0371NN

41A699

41A796

41A795

ITEM #

-

-

6

7

8

9

3

4

5

2

3

1

1

1

1

4 2

5

1

8

9

7

37

ASI DOORS, INC.

(800) 558-7068

6

3 asidoors.com

Header Assembly

81D445, Manual, Bi-Part

F4 F3 F2 F1

-

DESCRIPTION

1 HEADER ASM, MANUAL BI-PART, 1270, STD, WIC <= 60

-

-

1

1

-

1

-

-

HEADER ASM, MANUAL BI-PART, 1270, AES, WIC <= 60

HEADER ASM, MANUAL BI-PART, 1270, STD, WIC > 60

HEADER ASM, MANUAL BI-PART, 1270, AES, WIC > 60

-

-

-

1

1

2

-

-

1

-

1 1

2 2

-

1

-

1 WELDMT, 1 PC HEADER, STD, MAN, BI-PART, WIC <= 60

WELDMT, 1 PC HEADER, AES, MAN, BI-PART, WIC <= 60

WELDMT, HEADER, STD, BI-PART, MAN, WIC > 60

WELDMT, HEADER, AES, BI-PART, MAN, WIC > 60

1 TROLLEY ASSEMBLY, RH, LEAD EDGE

2 TROLLEY ASSEMBLY, TRAILING EDGE

1

1

1

1

1

1

1

2

1

1

1 1

1 1

1 1

2 2

1 1

1 1

1 1

1 1

1 1

1 1

1

1

1

2

1

1

TROLLEY ASSEMBLY, LH, LEAD EDGE, BI-PART

WLDMT, MTG, CABLE/IDLER, MANUAL EXCEL

WLDMT, MTG, IDLER, MANUAL EXCEL

IDLER BRACKET, PULLEY, EXCEL

1 END-STOP, RIGHT HAND, EXCEL

1 END-STOP, LEFT HAND ASSY, EXCEL

DETENT BRKT, HEADER, MANUAL, ALL (SELF-CLOSER OPTION)

BRKT, DETENT/STOP, MAN EXCEL DOORS (SELF-CLOSER OPTION)

2

1

2

2

4

4

6

4

4

1

9

2

4

2

1

2

1

1 REEL, CABLE (SELF-CLOSER OPTION)

1 CABLE RETURN BRACKET (SELF-CLOSER OPTION)

2 IDLER PULLER, TORMAX TEP

1 DRIVE BELT, TORMAX TEP OPERATOR, BI-PART

9

2

4

4

1

INSERT, HEX, 3/8-16, GRIP RANGE .027-.150

INSERT, HEX, 1/4-20, GRIP RANGE .027-.165

SCREW, 3/8 X 3/8 SHSS SS

4 NUT, 5/16 WHIZLOCK, SS

6 SCREW, 3/8 X 1.00 HEX HEAD, WHIZLOCK, SS

4 SCREW, 1/4-20 x .625, HHMS, SS

NYLON INSERT LOCKNUT, 1/4-20 UNC

SPRING PLUNGER, MANUAL DOORS (SELF-CLOSER OPTION)

1

4

1

1 1

4 4

1 1

1 PUSH NUT, .500” I.D. (SELF-CLOSER OPTION)

4 WASHER, FLAT, 1/2, S/S (SELF-CLOSER OPTION)

1 PIN, COTTER, .125 X 1.00, ZN (SELF-CLOSER OPTION)

1 1 1 1 GROMMET, .875 ID

A/R A/R A/R A/R OPTION, LOCK, PIN-BOLT, 1260/1270, BI-PART, MAN, NO BOLT LOCK

A/R A/R A/R A/R OPTION, LOCK, PIN-BOLT, 1260/1270, BI-PART, MAN, BOLT LOCK

4

9 9

2 2

4 4

4 4

6 6

4 4

4 4

1 1

2 2

2 2

4 4

4 4

2 BELT CLAMP, TROLLEY, BI-PART / SINGLE SLIDE

2 BELT LOCK, TROLLEY, BI-PART / SINGLE

4 1/4-20 X 1.000 BUTTON-HEAD SCREW

4 WASHER, LOCK, 1/4, REG SPLIT, SS

When ordering parts, specify Job Number,

Door Number and Manufacture Date

PART #

81D44F1

81D44F2

81D44F3

81D44F4

28B220UF

28B235UF

28B193UF

28B236UF

24B198

24B199

24B208

28B0272NN20

28B0273NN20

13B1181UB

24B224

41A712

41A793

41A303

41A639

49B007

41A865

41A516

41A399

24B223

13B1029

13B1807NN20

16A042

13B1201UB

24B211

50A120-2

41A788

41A784

41A670

11A086

55B0110F1

55B0110F2

13B1063

14B148

41A757

41A129

ITEM #

-

-

-

-

27

28

28

24

25

26

29

30

31

32

19

20

21

22

23

12

13

14

15

16

17

18

8

9

10

11

6

7

4

5

1

1

1

1

2

3

38

ASI DOORS, INC.

(800) 558-7068 asidoors.com

Header Assembly

Continued

81D445, Manual, Bi-Part

39

ASI DOORS, INC.

(800) 558-7068

When ordering parts, specify

Job Number, Door Number and

Manufacture Date asidoors.com

Header Assembly

Continued

81D440, Power, Bi-Part

F4 F3 F2 F1

-

DESCRIPTION

1 HEADER ASM, PWR RH SLIDE, 1250, STD, WIC <= 60

-

-

1

-

1

-

1

-

-

-

HEADER ASM, PWR RH SLIDE, 1250, AES, WIC <= 60

HEADER ASM, PWR RH SLIDE, 1250, STD, WIC > 60

HEADER ASM, PWR RH SLIDE, 1250, AES, WIC > 60

PART #

81D442F1

81D442F2

81D442F3

81D442F4

-

1

1

-

-

2

1

1

-

-

1

-

1

2

1

1

1

-

-

-

1

2

1

1

1 WELDMT, 1 PC HEADER, STD, PWR, BI-PART, EXCEL, WIC <= 60

WELDMT, 1 PC HEADER, AES, PWR, BI-PART, EXCEL, WIC <= 60

WELDMT, HEADER, STD, BI-PART, PWR, EXCEL, WIC > 60

WELDMT, HEADER, AES, BI-PART, PWR, EXCEL, WIC > 60

1

2

1

1

TROLLEY ASSEMBLY, RH, LEAD EDGE

TROLLEY ASSEMBLY, TRAILING EDGE

TROLLEY ASSEMBLY, LH, LEAD EDGE, BI-PART

WELDMENT, OPERATOR MOUNT, 2301/2401 TORMAX

A/R A/R A/R A/R DRIVE OPTION, EXCEL, < 72”, NO WASH DOWN

A/R A/R A/R A/R DRIVE OPTION, EXCEL, < 72”, WITH WASH DOWN

A/R A/R DRIVE OPTION, EXCEL, >= 72”, NO WASH DOWN

A/R A/R DRIVE OPTION, EXCEL, >= 72”, WITH WASH DOWN

1

1

1

1

1

1

1

1

WELDMENT, IDLER, EXCEL

IDLER BRACKET, PULLEY, EXCEL

4

7

4

4

1

1

1

1

1

1

1 END-STOP, RIGHT HAND, EXCEL

1 END-STOP, LEFT HAND ASSY, EXCEL

14 14 14 14 INSERT, HEX, 3/8-16, GRIP RANGE .027-.150

2 2 2 2 INSERT, HEX, 1/4-20, GRIP RANGE .027-.165

4

4

4

7

4

4

4

7

4

4

4

7

GROMMET, .375” I.D.

SCREW, 3/8 X 3/8 SHSS SS

NUT, 5/16 WHIZLOCK, SS

SCREW, 3/8 X 1.00 HEX HEAD, WHIZLOCK, SS

28B217UF

28B221UF

28B196UF

28B222UF

24B198

24B199

24B208 4

28B0263NN20 5

55B823F1

2

3

6

1

1

1

1

55B823F2

55B823F3

55B823F4

28B157

13B1181UB

24B224

24B223

41A788

41A784

11A128

41A670

41A712

41A793

2

1

8

8

2

8

8

2

1

2

8

8

2

1

2

8

8

2

1

2

SCREW, 1/4-20 x .625, HHMS, SS

NYLON INSERT LOCKNUT, 1/4-20 UNC

PHOTOEYE, TORMAX # US801343

CABLE, EXT, PHOTOEYE, AWG26, 3 METER

CHANNEL, COVER, PHOTOEYE WIRES

2 2 2 2 GROMMET, .875 ID

A/R A/R A/R A/R BASE, TY-RAP, CABLE TIE MOUNT, 1/4” Ø

A/R A/R A/R A/R CABLE TIE, TY-RAP, 3.50” LONG

A/R A/R A/R A/R TAPE, ALUMINUM, 2” WIDE

41A303

41A639

23A367

23A372

17

18

19

20

13B1805NN20 21

11A086

22A0285

22A109-1

10A015

A/R A/R A/R A/R OPTION, LOCK, PIN-BOLT, 1260/1270, BI-PART, PWR, NO BOLT LOCK 55B0110F3

22

23

24

25

26

A/R A/R A/R A/R OPTION, LOCK, PIN-BOLT, 1260/1270, BI-PART, PWR, BOLT LOCK

2 2 2 2 BELT CLAMP, TROLLEY, BI-PART / SINGLE SLIDE

2 2 2 2 BELT LOCK, TROLLEY, BI-PART / SINGLE

4

4

4

4

4

4

4

4

1/4-20 X 1.000 BUTTON-HEAD SCREW

WASHER, LOCK, 1/4, REG SPLIT, SS

55B0110F4

13B1063

14B148

41A757

41A129

26

27

28

29

30

6

7

6

6

8

9

10

11

12

13

14

15

16

ITEM #

-

-

-

-

When ordering parts, specify

Job Number, Door Number and Manufacture Date

40

ASI DOORS, INC.

(800) 558-7068 asidoors.com

Header Assembly

Continued

81D440, Power, Bi-Part

41

ASI DOORS, INC.

(800) 558-7068

When ordering parts, specify

Job Number, Door Number and

Manufacture Date asidoors.com

Option , Lock, Manual, RH/LH

55B0110, Lock Assembly, Bi-Part

-

1

-

-

F4 F3 F2 F1 DESCRIPTION

-

-

-

1 -

1 OPTION, LOCK, PIN-BOLT, MAN, BI-PART, NO BOLT LOCK

OPTION, LOCK, PIN-BOLT, MAN, BI-PART, BOLT LOCK

-

1 -

-

OPTION, LOCK, PIN-BOLT, PWR, BI-PART, NO BOLT LOCK

OPTION, LOCK, PIN-BOLT, PWR, BI-PART, BOLT LOCK

1

2

1

1

2

2

-

1

2

2

2

2

1

1

-

1

-

3

2 -

2 -

-

1 -

-

1 -

1 -

1 -

2 -

2 -

2 -

1 1 COVER, BOLT-LOCK CUTOUT, EXCEL

3 3 3 SCREW, 3/8 X 1.00 HEX HEAD, WHIZLOCK, SS

1 -

1 -

-

-

ASM, BOLT LOCK, 3/4” DIA., SDC 1190A

BRACKET, BOLT LOCK, RH, EXCEL

-

1 -

-

2 -

2 -

-

-

-

-

BRACKET, SENSOR MOUNT

SENSOR, MAGNETIC, GE 1145 SERIES

SCREW, #10-24 x .50, PH FHMS, SS

10-24 WHZLK NUT, SS

-

-

-

-

-

-

-

-

-

-

BRACKET, LATCH, RH SIDE, BP, BOLT LOCK, EXCEL

BRACKET, LATCH, LH SIDE, BP, BOLT LOCK, EXCEL

MNTG BLK, SENSOR MAGNET, BOLT-LOCK, EXCEL

ASM, MAGNET & SCREW, REED SWITCH

SCREW,1/4-20 X .750,PHL FHMS,SS

NYLON INSERT LOCKNUT, 1/4-20 UNC

SCREW, 1/4-20 X .875, FL WHIZLOCK, SS

NUT, 1/4-20, HEX, WHIZLOCK, S/S

BASE, TY-RAP, CABLE TIE MOUNT, 1/4” Ø

CABLE TIE, TY-RAP, 3.50” LONG

When ordering parts, specify

Job Number, Door Number and

Manufacture Date

PART #

55B0110F1

55B0110F2

55B0110F3

55B0110F4 -

-

-

-

ITEM #

13B1809NN20

41A793

23A0376NN

13B1811RN20

13B1810NN20

23A0375NN

41A141

41A716

13B1815RN20

13B1814LN20

11B0059NN

23A283

41A657

41A639

41A844

41A711

22A0285

22A109-1

13

14

15

8

9

10

11

12

6

7

4

5

1

2

3

16

17

18

42

ASI DOORS, INC.

(800) 558-7068 asidoors.com

Option, Lock, Manual RH/LH

Continued

55B0110, Lock Assembly, Bi-Part

14

11

12

10

13

15

16

7

6

5

8

2 4

3

17

15

9

16

14

11

12

10

13

15

16

7

6

2

5

8

17

15

4

3

9

43

ASI DOORS, INC.

(800) 558-7068

16 asidoors.com

Shrouds

SHROUD ASSEMBLIES

SHROUD, PWR, LH CUTOUT, EXCEL, 0 DEG, <=5’

SHROUD, PWR, LH CUTOUT, LXP, 0 DEG <=5’

SHROUD, PWR, RH CUTOUT, EXCEL, 0 DEG <=5’

SHROUD, PWR, RH CUTOUT, LXP, 0 DEG <=5’

SHROUD, MANUAL, NO CUTOUT, EXCEL, 0 DEG <=5’

SHROUD, MANUAL, NO CUTOUT, LXP, 0 DEG <=5’

SHROUD, PWR, LH CUTOUT, EXCEL, 0 DEG, >5’

SHROUD, PWR, LH CUTOUT, LXP, 0 DEG, >5’

SHROUD, PWR, RH CUTOUT, EXCEL, 0 DEG, >5’

SHROUD, PWR, RH CUTOUT, LXP, 0 DEG, >5’

SHROUD, MANUAL, NO CUTOUT, EXCEL, 0 DEG, >5’

SHROUD, MANUAL, NO CUTOUT, LXP, 0 DEG, >5’

SHROUD, PWR, LH CUTOUT, EXCEL/LXP, 25 DEG, <=5’

SHROUD, PWR, RH CUTOUT, EXCEL/LXP, 25 DEG <=5’

SHROUD, MANUAL, NO CUTOUT, EXCEL/LXP, 25 DEG <=5’

SHROUD, PWR, LH CUTOUT, EXCEL/LXP, 25 DEG, >5’

SHROUD, PWR, RH CUTOUT, EXCEL/LXP, 25 DEG >5’

SHROUD, MANUAL, NO CUTOUT, EXCEL/LXP, 25 DEG >5’

SHROUD PARTS

WLDMT, SHROUD, 0 DEG, NO CUTOUT, EXCEL, <= 5’

WLDMT, SHROUD, 0 DEG, NO CUTOUT, LXP, <= 5’

WLDMT, SHROUD, 0 DEG, RH CUTOUT, EXCEL, <= 5’

WLDMT, SHROUD, 0 DEG, RH CUTOUT, LXP, <= 5’

WLDMT, SHROUD, 0 DEG, LH CUTOUT, EXCEL, <= 5’

WLDMT, SHROUD, 0 DEG, LH CUTOUT, LXP, <= 5’

WLDMT, SHROUD, 0 DEG, RH CUTOUT, EXCEL, WIC >5’

WLDMT, SHROUD, 0 DEG, RH CUTOUT, EXCEL, WIC >5’

WLDMT, SHROUD, 0 DEG, RH, NO CUTOUT, EXCEL, WIC >5’

WLDMT, SHROUD, 0 DEG, RH, NO CUTOUT, LXP, WIC >5’

WLDMT, SHROUD, 0 DEG, LH CUTOUT, EXCEL, WIC >5’

WLDMT, SHROUD, 0 DEG, LH CUTOUT, LXP, WIC >5’

WLDMT, SHROUD, 0 DEG, LH, NO CUTOUT, EXCEL, WIC >5’

WLDMT, SHROUD, 0 DEG, LH. NO CUTOUT, LXP, WIC >5’

WLDMT, SHROUD, 25 DEG, LH CUTOUT, WIC <=5’

WLDMT, SHROUD, 25 DEG, RH CUTOUT, WIC <=5’

WLDMT, SHROUD, 25 DEG, MANUAL, WIC <=5’

WLDMT, SHROUD, 25 DEG, LH , NO CUTOUT, WIC >5’

WLDMT, SHROUD, 25 DEG, PWR, LH CUTOUT, WIC >5’

WLDMT, SHROUD, 25 DEG, PWR, RH CUTOUT, WIC >5’

WLDMT, SHROUD, 25 DEG, RH , NO CUTOUT, WIC >5’

SUPPORT, CENTER, SHROUD, 0 DEG, LXP

SUPPORT, SHROUD, 25 DEG, LXP

SUPPORT, SHROUD, 25 DEG, EXCEL

SUPPORT, SHROUD, 0 DEG, EXCEL

ASM, BRACKET, TOUCH-PAD, 2301/2401

TOUCH-PAD, TORMAX

SCREW,1/4-20X .625, BU/HD, S/S

PART#

28B0380NV

28B0376NV

28B0379RV

28B0375RV

28B0379LV

28B0375LV

28B0381RV

28B0377RV

28B0382RV

28B0378RV

28B0381LV

28B0377LV

28B0382LV

28B0378LV

28B0371LV

28B0371RV

28B0374NV

28B0373LV

28B0372LV

28B0372RV

28B0373RV

13B1832NN

13B1833NN

13B1834NN

13B2115NN

24B0492NN

23A0363

41A535

PART#

55B0844F1

55B0844F2

55B0844F3

55B0844F4

55B0844F5

55B0844F6

55B0844F7

55B0844F8

55B0844F9

55B0844F10

55B0844F11

55B0844F12

55B0844F13

55B0844F14

55B0844F15

55B0844F16

55B0844F17

55B0844F18

24

25

26

27

28

12

13

14

15

10

11

8

9

16

17

ITEM #

1

2

5

6

3

4

7

18

19

20

21

22

23

44

ASI DOORS, INC.

(800) 558-7068 asidoors.com

Shrouds

Continued

25

1 2

4 5

3

6

22

28

25

22

11 12 13 14

28

28

24

18 19

15 16 17

23

28

24

27

26

28 23

Touch ad shown on both sides for reference only. Location is on left side for LH PWR doors, right side for RH PWR doors. No touch pad for manual doors.

When ordering parts, specify

Job Number, Door Number and

Manufacture Date

45

ASI DOORS, INC.

(800) 558-7068

7 8 9 10

20 21 asidoors.com

Seamless Molded Fiberglass Door Panel Assembly

DESCRIPTION

DOOR PANEL, 1-3/4”, FIBERGLASS SKIN

DOOR PANEL, 1-3/4”, STAINLESS STEEL

CAPPING, SIDE, BI-PART LEADING EDGE

RETAINER, GASKET, TOP, L = WIC/2 - 0.50"

GASKET, SEAL, BOTTOM, L = WIC + 5"

GASKET, SEAL, SIDE, L = HIC - 2.00"

GASKET, SEAL, TOP, L=WIC + 2.00"

PUSH PLATE OPTION

PART #

32C670F2

32C671F2

13C443

CAPPING, TOP 13C441 3

CAPPING, TOP, LXP CANE-BOLT, BI-PART, RH 13B2200RV 4

CAPPING, TOP, LXP CANE-BOLT, BI-PART, LH 13B2200LV 4

CAPPING, SIDE, BI-PART TRAILING EDGE

CAPPING, BOTTOM

13C440

13C442

5

6

HANDLE, PULL, RECESSED 16B036 7

ASM, GUIDE ROLLER, LH/RH, (WIC/2 + 2.00") 24B1102NV 8

RETAINER, GASKET, SIDE, L = HIC 44A012 9

44A012

15A009

15A009

15A009

55B793

ITEM #

1

1

2

14

15

15

10

11

12

13

CANE-BOLT OPTION, W/EXIT INDICATOR, MAN 24C086F1

CANE-BOLT OPTION, W/EXIT INDICATOR, PWR 24C086F2

CANE-BOLT OPTION, W/EXIT INDICATOR &

THUMB-TURN, MAN

CANE-BOLT OPTION, W/EXIT INDICATOR &

24C086F2

THUMB-TURN, PWR

WINDOW OPTION, 1-3/4" FASTENERLESS

24C087F2

55B575

WINDOW OPTION, 1-3/4" FLUSH, CLEANVIEW 55B400

SCREW, HHCS, 3/8"-16 X 2.25", SS

WASHER, LOCK, 3/8", SS

WASHER, FLAT, 3/8" SS

41A719

41A327

41A203

15

15

16

16

17

18

19

SCREW, #10 X 1.00, PH FHSMS, SS

SCREW, PHSMS PHIL, #12 X 1.25", SS

TRACK, REVERSING EDGE, L = HIC - 2"

41A794

41A481

20

21

22

EXTRUSION, REVERSING EDGE, L=HIC

RETAINER, SWEEP GASKET, 45˚, L=HIC - 2"

11B100

11B099

23

24

SCREW, FHSMS, #8 X 3/4", SS

ASM. BUMPER/BRACKET, BI-PART

44A013

41A024

25

26

SCREW, #8-32 X .375 PHL FHMS, SS

24B155

41A659

27

22

16

15

14

7

19

3

13

4

2

21

10

1

18

17

12

19 9

5

When ordering parts, specify

Job Number, Door Number and

Manufacture Date

11

20

8

6

NOTE

Note: RH door panel pictured. Specify

RH or LH panel when ordering parts.

24

12

23

25

26

46

ASI DOORS, INC.

(800) 558-7068 asidoors.com

Seamless Molded Fiberglass Door Panel Assembly

DESCRIPTION

ASM, PANEL AND CHANNEL, BI-PART

PART #

32B003F2

ITEM #

1

CAPPING, LEAD EDGE, BI-PART

CAPPING, TOP, BI-PART

CAPPING, TOP, CANE-BOLT, BI-PART, RH

13B759

13B756F2

13B2200RV

CAPPING, TOP, CANE-BOLT, BI-PART, LH

CAPPING, SIDE, LXP

CAPPING, BOTTOM, BI-PART

HANDLE, PULL, RECESSED

RETAINER, GASKET, SIDE, HIC - 1.38

RETAINER, GASKET, TOP, WIC/2 +.50

GASKET, SEAL, BOTTOM, L = WIC +5”

GASKET, SEAL, SIDE, L = HIC - 2.00”

GASKET, SEAL, TOP, L = WIC + 2.00”

PUSH PLATE OPTION, IN-PANEL, LXP

13B2200LV

13B758

13B757F2

16B036

ASM, GUIDE ROLLER, LH/RH, (WIC/2 + 2.00") 24B1102NV

44A012

44A012

15A009

15A009

5

6

7

8

9

10

11

12

15A009 13

55B0033F07 14

55C0572F1 15 CANE-BOLT OPTION, LXP, MAN

CANE-BOLT OPTION, W/ THUMB-TURN, LXP,

MAN

CANE-BOLT OPTION, LXP, PWR

CANE-BOLT OPTION, W/ THUMB-TURN, LXP,

PWR

WINDOW OPTION, 1-3/4” FASTENERLESS

55C0572F2

55C0572F3

55C0572F4

55B575

WINDOW OPTION, 1-3/4” FLUSH, CLEANVIEW 55B400

15

15

15

16

16

4

4

2

3

SCREW, 5/16-18 X 1.00, WHZLK

WASHER, FLAT, 5/16, ZN

SCREW, #10 X 1.00”, PH FHSMS, S/S

SCREW, PHSMS PHIL, #12 X 1.25”, S/S

TRACK, REVERSING EDGE, HIC + 2”

EXTRUSION, REVERSING EDGE, HIC + 2”

RETAINER, SWEEP GASKET, 45°, HIC + 2”

SCREW, FHSMS, #8 X 3/4”, S/S

ASM., BUMPER/BRACKET, BI-PART

SCREW, #8-32X.375, PHL FHMS, S/S

41A571

41A126

41A794

41A481

11B100

11B099

44A013

41A024

24B155

41A659

17

18

19

24

25

26

20

21

22

23

22

16

15

14

7

19

3

13

4

2

21

10

1

18

17

12

19 9

5

When ordering parts, specify

Job Number, Door Number and

Manufacture Date

NOTE

Note: RH door panel pictured. Specify

RH or LH panel when ordering parts.

24

12

23

25

26

11 20

8

6

47

ASI DOORS, INC.

(800) 558-7068 asidoors.com

Face Frame Assemblies

QTY

-

DESCRIPTION

X ASSY, FACE FRAME, 2 P/E, POWER, RH

X ASSY, FACE FRAME, 2 P/E, POWER, LH

-

-

X -

X -

ASSY, FACE FRAME, 0 P/E, MANUAL, RH

ASSY, FACE FRAME, 0 P/E, MANUAL, LH

X -

X -

-

-

ASSY, FACE FRAME, 4 P/E, POWER, RH

ASSY, FACE FRAME, 4 P/E, POWER, LH

1 1 1 WELDMENT, FACE FRAME , RH

1 1 1 WELDMENT, FACE FRAME, LH

-

-

-

-

-

1

1 COVER, FACE FRAME, 2 P/E, RH, PWR

COVER, FACE FRAME, 2 P/E, LH, PWR

1 1 -

1 -

COVER, FACE FRAME, RH/LH, MANUAL

COVER, FACE FRAME, 4 P/E, RH, PWR

1 COVER, FACE FRAME, 4 P/E, LH, PWR

1 1 1 1 1 1 ASM, ADJUSTABLE FLOOR ROLLER

2 2 1 1 PHOTOEYE, TORMAX # US801343

1 1 1 1 LABEL, PHOTOEYE INSTALLATION

2 2 2 2 2 2 PANEL NUT, 10-24, .025-.063 THK

2 2 2 2 2 2 SCREW, 10-24 X .625, PHMS, S/S

2 2 2 2 2 2 NUT, 1/4-20, HEX, NYLOCK, S/S

PART #

76B0005RV

76B0005LV

76B0006RV

76B0006LV

76B0036RV

76B0036LV

28B0335R

28B0335L

13B1792RV20

13B1792LV20

13B1793NV20

13B1877RV20

13B1877LV20

24B210

23A367

17B037

41A900

41A883

41A639

ITEM #

-

-

-

-

-

-

2

3

2

2

2

2

1

1

6

7

4

5

8

When ordering parts, specify

Job Number, Door Number and

Manufacture Date

NOTE

Note: consult ASI service for specific face frame assemblies appropriate for your specific door installation.

Photoeye wiring - Only used on

Power models.

48

ASI DOORS, INC.

(800) 558-7068

RH Slide Lead Edge

Face Frame

Top View

LH Slide Lead Edge

Face Frame

Top View asidoors.com

Face Frame Assemblies

Continued

4

2

4

7

1

5

6

8

3

49

ASI DOORS, INC.

(800) 558-7068

4

7

4

2 asidoors.com

Face Frame Assemblies, Trail Edge

QTY

X

X -

X -

X -

X -

X -

DESCRIPTION

ASSY, FACE FRAME, 2 P/E, POWER, RH

ASSY, FACE FRAME, 2 P/E, POWER, LH

ASSY, FACE FRAME, 0 P/E, MANUAL, RH

ASSY, FACE FRAME, 0 P/E, MANUAL, LH

ASSY, FACE FRAME, 4 P/E, POWER, RH

ASSY, FACE FRAME, 4 P/E, POWER, LH

1 1 1

1 1 1 -

1

1 -

1 1 -

1 -

1 -

1 1 1 1 1 1

2 2 1 1

1 1 1 1

2 2 2 2 2 2

2 2 2 2 2 2

2 2 2 2 2 2

WELDMENT, FACE FRAME , RH

WELDMENT, FACE FRAME, LH

COVER, FACE FRAME, 2 P/E, RH, PWR

COVER, FACE FRAME, 2 P/E, LH, PWR

COVER, FACE FRAME, RH/LH, MANUAL

COVER, FACE FRAME, 4 P/E, RH, PWR

COVER, FACE FRAME, 4 P/E, LH, PWR

ASM, ADJUSTABLE FLOOR ROLLER

PHOTOEYE, TORMAX # US801343

LABEL, PHOTOEYE INSTALLATION

PANEL NUT, 10-24, .025-.063 THK

SCREW, 10-24 X .625, PHMS, S/S

NUT, 1/4-20, HEX, NYLOCK, S/S

PART #

76B0005RV

76B0005LV

76B0006RV

76B0006LV

76B0036RV

76B0036LV

28B0335R

28B0335L

13B1792RV20

13B1792LV20

13B1793NV20

13B1877RV20

13B1877LV20

24B210

23A367

17B037

41A900

41A883

41A639

5

6

2

4

7

8

2

2

2

2

1

1

2

ITEM #

-

-

-

-

-

-

When ordering parts, specify

Job Number, Door Number and Manufacture Date

Photoeye wiring - Only used on

Power models.

RH Slide Trail Edge

Face Frame

Top View

LH Slide Trail Edge

Face Frame

Top View

NOTE

Note consult ASI service for specific face frame assemblies appropriate for your specific door installation.

50

ASI DOORS, INC.

(800) 558-7068 asidoors.com

Option, Battery Backup

55B0103, Optional Battery Backup

QTY DESCRIPTION

1 BRKT, BATTERY, TORMAX 2301/2401, EXCEL

1 BATTERY BACKUP, TORMAX 2301/2401

4 SCREW, 3/8 X 1.00 HEX HEAD, WHIZLOCK, SS

2 SCREW, 1/4-20 x .625, HHMS, SS

2 NYLON INSERT LOCKNUT, 1/4-20 UNC

PART #

13B1487NN20

23A0368NN

41A793

41A303

41A639

ITEM #

1

2

3

4

5

NOTE

Note minimum WIC for Battery Module is 4’ 0”

3

3

4

2

5

51

When ordering parts, specify

Job Number, Door Number and Manufacture Date

ASI DOORS, INC.

(800) 558-7068 asidoors.com

6

Option, Interlock Module

55B0104, Optional Interlock Module

F3 F1 DESCRIPTION

1 ASM, INTERLOCK MODULE, 2301/2401, EXCEL, 1 RELAY

1 - ASM, INTERLOCK MODULE, 2301/2401, EXCEL, 2 RELAYS

1 - BRACKET, INTERLOCK MODULE, EXCEL

1 - PLATE, SPLICE, INTERLOCK MODULE, EXCEL

1 - DIN RAIL, 35MM, 1.5” LONG

2 1 SOCKET, RELAY, FINDER # 95.05

2 1 RELAY, 24VDC, 2P, FINDER # 40.52.9.024.0000

2 1 SUPPRESSOR, RC, 6-24 VAC/VDC, FINDER # 9902002409

2 - STOP, DIN RAIL

2 - SCREW, 1/4-20 X .625, BHS, SS

2 - NYLON INSERT LOCKNUT, 1/4-20 UNC

2 - SCREW, #10-24 X .625, SHCS, SS

2 - 10-24 WHZLK NUT, SS

8

5

10

3

52

When ordering parts, specify

Job Number, Door Number and Manufacture Date

ASI DOORS, INC.

(800) 558-7068

4

7

11

2

1

PART#

55B0104F1

55B0104F3

13B2110NN20

13A0461NN20

22B025

23A232

23A126

23A241

22A008

41A535

41A639

41A715

41A716

ITEM#

-

-

7

8

5

6

3

4

1

2

9

10

11

9 asidoors.com

asidoors.com

ASI DOORS, INC. 5848 North 95th Court, Milwaukee, WI 53225 (800) 558-7068