ASI Doors 135 Owner's Manual

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OWNER’S MANUAL

Single and Paired Swing Doors

MODELS 120/125, 130/135, 220/225, 230/235

MANUAL PART #: 17A144

GENERAL INFORMATION

. . . . . . . . . . . . . . . . . . . . . . . 3-6

Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Crates and Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

Storage at Building Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Door Frame Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Power Operator Reinforcement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Slip-On Frame Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Welded/Knockdown Frame Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Door Hardware and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Door Hardware: Wall Anchors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Door Hardware: Gasketing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Door Hardware: MagLock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Door Hardware: Manual Closers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Power Operator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Operator Handing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

ELECTRICAL CONTROLS

. . . . . . . . . . . . . . . . . . . . . . 19-40

Safety Warnings & Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Modes of Door Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Programming with the FCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Teach-In Process, Single Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Teach-In Process, Paired Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Programming Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Troubleshooting Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Control Connections, Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Control Connections, Paired Primary . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Control Connections, Paired Secondary . . . . . . . . . . . . . . . . . . . . . . . . . 37

Electric Schematic, Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Electric Schematic, Paired Primary . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Electric Schematic, Paired Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . 40

REPLACEMENT PARTS

. . . . . . . . . . . . . . . . . . . . . . . 41-46

Instructions for Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Door Assembly, Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Door Assembly, Paired . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Door Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Operator and Shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Manual last updated on: November 7, 2022 3:08 PM

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Safety Practices

This is a safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION used without a safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

NOTE

NOTE explains general information.

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Warning read these safety practices before installing, operating or servicing the SLIDING door. Failure to follow these safety practices could result in property damage, death or serious injury.

READ AND UNDERSTAND ALL WARNING LABELS AND OPERATING INSTRUCTIONS IN THIS

MANUAL BEFORE OPERATING THE SLIDING DOOR. If you do not understand the instructions, ask your supervisor to teach you how to use the SLIDING door.

Safety Practices

(cont’d)

1. Do not operate the door while under the influence of drugs or alcohol.

2. Do not use the door if it looks broken or does not seem to work properly. Advise your supervisor at once.

3. Stay clear of the door when it is moving

4. Keep hands, feet and head clear of the door at all times.

5. Do not operate the door with equipment, material or people directly inside door opening.

6. Disconnect power before performing any electrical or mechanical service, cleaning or other maintenance on the door. OSHA requires disconnect to be properly tagged and locked out during all maintenance or service of equipment. With the power supply disconnected, always verify using a volt meter.

7. All electrical troubleshooting or service must be completed by a qualified electrician or service person and must meet all applicable local, state, federal, international and other governing agency codes.

8. When it is necessary to service the control box with power on, USE EXTREME CAUTION. Do not place fingers or uninsulated tools inside the control box. Touching wires or other parts inside the enclosure may cause electrical shock, serious injury or death.

9. It is your responsibility to keep all warning labels and instructional literature legible, intact and kept with the door. Replacement labels and literature are available from ASI Doors, Inc. or its representatives.

10. If you have any questions, contact your supervisor or your local ASI Doors, Inc. representative for assistance.

11. Train all service and personnel using or near door on intended use(s) and operation of the door.

12. Failure to operate the door as intended, as described, or heed any warning may result in equipment damage, property damage, serious bodily injury or death.

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Warranty Policy

ASI Doors (herein called “ASI”) warrants solely for the benefit of its customer that each door system manufactured by ASI (each a “Door System”) will be free from defects in material and manufacture for a period of one (1) year from the date of original shipment by ASI. The following models receive a similar two (2) years from date of shipment warranty: 109, 209, 120-125, 1240-125-, 1240SS-1250SS, 1260-1270,

1260SS-1270SS, 130-135, 140-150, 160-170, 220-225, 220SS-225SS, 230-235, 230SS-235SS. In all instances warranty labor is covered for a period of one (1) year from the date of original shipment.

The foregoing limited warranty shall not apply to defects that result from improper installation, abuse, misuse, alteration, modification, or failure to maintain the Door System in accordance with the ASI

Owner’s Manual. Periodic maintenance and adjustment of the Door System as described in the ASI

Owner’s Manual are the sole responsibility of the customer. All claims for defects must be made to

ASI within thirty (30) days aft er the defect is discovered or should, with reasonable care, have been discovered. THE FOREGOING LIMITED WARRANTY CONSTITUTES THE EXCLUSIVE WARRANTY OF ASI

WITH RESPECT TO THE DOOR SYSTEM. ASI EXPRESSLY DISCLAIMS ALL OTHER GUARANTEES OR

WARRANTIES—WHETHER EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING BUT NOT LIMITED TO

ANY IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

If a Door System does not comply with the foregoing limited warranty, and a claim is made by customer within the warranty period, ASI will, at the option of ASI, either repair or replace any defective equipment or parts free of charge and pay the reasonable labor costs to repair or replace the defective equipment or parts if within the defined warranty period. The remedy of repair or replacement shall be the exclusive and sole remedy for any breach of the foregoing limited warranty.

ASI SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL, INDIRECT, SPECIAL, EXEMPLARY OR

CONSEQUENTIAL DAMAGES OF ANY KIND, INCLUDING WITHOUT LIMITATION ANY LOST PROFITS,

ARISING FROM THE SALE OR USE OF THE DOOR SYSTEM, OR FROM ANY OTHER CAUSE WHATSOEVER,

WHETHER THE CLAIM GIVING RISE TO SUCH DAMAGES IS BASED UPON BREACH OF WARRANTY

(EXPRESSED OR IMPLIED) BREACH OF CONTRACT, TORT, STRICT LIABILITY OR ANY OTHER THEORY

OF LIABILITY, EVEN IF A PARTY HAS BEEN ADVISED OF THE POSSIBILITY THEREOF, AND REGARDLESS

OF ANY ADVISE OR REPRESENTATION THAT MAY HAVE BEEN RENDERED BY ASI CONCERNING THE

SALE OR USE OF THE DOOR SYSTEM.

At ASI’s request, customer shall return to ASI for inspection any Door System for which a warranty claim has been made, F.O.B. ASI’s facility with freight prepaid. The customer is responsible for any removal costs.

The customer shall comply with the following procedures in filing a warranty claim with ASI:

1. Notify ASI of any and all defects in writing with photographic evidence. ASI will review the warranty request and issue a Returns Merchandise Authorization (RMA) form if the defective parts need to be returned to ASI for inspection and verification. The RMA form must accompany any materials returned for warranty consideration.

2. All replacement parts or equipment will be invoiced to the customer. Upon verification by ASI that the

Door System is defective, ASI will issue a full credit to customer for the replacement parts or equipment.

3. If outside labor is needed to install the replacement parts or equipment, ASI requires a written estimate of the labor charges in advance so ASI may approve the labor charges and issue a purchase order. ASI will not accept any labor charges unless previously approved in writing and accompanied by the ASI purchase order number.

(Rev 12/21)

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Crates and Contents

Single Swing Paired Swing

Upon receipt of the shipment, check that you have received the correct number of pieces as shown in (Figure 1).

Crate one will contain the door panel(s). Crate two will contain the frame, operator and loose parts. For your protection, note any damages or shortages on the carrier’s bill of lading before signing the bill for receipt.

The installation of this door will require at least a two man crew and a fork lift . Select a fork lift with lift ing height based upon the height of the door plus a minimum additional two feet.

NOTE

NOTE DO NOT remove door sections from crate until you encounter the step in which they are to be installed.

NOTE Unless specifically called out as “Provided by ASI”, installer is to provide all necessary mounting hardware, anchors, inserts, hangers, supports and equipment needed to install door in accordance with final shop drawings and manufacturer’s instructions.

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Storage at Building Site

1. Frames shall be stored under cover on the Building site on 4” wood sills or on floors in a manner that will prevent rust and damage. Avoid the use of non-vented plastic or canvas shelters which create a humidity chamber (Figure 2).

2. Assembled frames shall be stored in a vertical positions, five units maximum in a stack. Provide a 1/4” space between frames to promote air circulation (Figure 3).

3. Doors shall be stored in an upright position at the building site, under cover. Place the units on at least 4” wood sills or on floors in a manner that will prevent rust and damage. Avoid the use of non-vented plastic or canvas shelters which create a humidity chamber. Provide a 1/4” space between frames to promote air circulation.

STORE UNDER COVER

(AVOID CREATING A HUMIDITY

CHAMBER BY NOT VENTING)

1 /

" SPACERS

4" WOOD SILL

STORE UNDER COVER,

STACK VERTICALLY

5 UNITS MAXIMUM

1 /

" SPACERS

4" WOOD SILL

Figure 2: Storage of Knocked Down Frames

Door Frame Measurements

Figure 3: Storage of Assembled Frames

1. The detailed description of frame installation techniques that follow speak of plumbing, squaring and aligning the frame. The details in Figure 4 indicate the maximum allowable tolerance in this area.

SQUARENESS ALIGNMENT

1 / " 1 / "

1 / "

HINGE

JAMB

STRIKE

JAMB

M AXIM UM / " ALL

1 / "

HINGE

JAMB

PLUM BNESS

HEAD LEVEL HEAD LEVEL

STRIKE

JAMB

1 / "

TWIST

1 / "

HINGE OR

STRIKE

JAMB

BOTTOM

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HINGE OR

STRIKE

JAMB

BOTTOM Figure 4: Installation Tolerances asidoors.com

Power Operator Reinforcement

For Swing Doors with Power Operator Option

1. When using a power door operator, the wall must have adequate reinforcement to support the operator(s).

For stud walls, 7 gage plate steel 8” high, starting at rough opening and extending 1 stud past each side of frame is the minimum requirement. For masonry walls, fastening the operator directly to the wall is suff icient.

Slip-On Frame Installation

1. Size Opening (Figure 5) DW-Series frames are designed for installation aft er the studs and drywall are completed. Install double steel studs at all jambs. See Figure 10 for recommended practice at head and jamb stud intersections. It is important to ensure that the rough stud opening for double rabbet profiles is sized as follows: a. Rough Stud Opening Width

RSOW = Door width + 1 1 /

” (+ 1 /

/ –0) b. Rough Stud Opening Height

RSOH = Door height + 3 /

” (+ 1 /

/ –0)

2. Install Head (Figure 6) a. For fire rated pairs only, install snap-in anchors in each face at the center line of the head. See

Figures 7, 8 & 9 for installation of anchors.

b. Slide head into position in center of rough stud

opening (wedges may be used to temporarily

hold head in position).

Figure 5: Size Opening Figure 6: Install Head

RETR

ANCHOR

Figure 8: Drywall Tension Anchor

3 /

" at HJ and HD 1 1 / "

1 1 /

" at S

5 /

" 5 /

Figure 7: Anchorage at Base of Frame

TIGHTEN SCREW

UPPER HEAD RUNNER

AND SCREW FIXED

Figure 9: Snap-In Anchor

Figure 10: Head and Jamb Stud Intersections

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Slip-On Frame Installation

Continued

3. Install Hinge Jamb (Figure 11) a. Retract tension anchor at top of jamb by turning screw clockwise.

b. Insert the integral soff it tab on the jamb slot in the head. Pivot jamb into place over the wall.

c. Insert screws into top corners of the head. Do not fully tighten at this time.

4. Install Strike (or 2nd hinge) Jamb (Figure 12) a. For fire rated singles only, install snap-in anchor in each face of strike jamb immediately above strike reinforcing.

b. Repeat Steps 3a through 3c.

5. Anchor Frame (Figure 13) a. Place a temporary wooden spreader between jambs at the floor to ensure the correct frame rabbet width at the base of the frame. The spreader must be square, at least 1” thick, almost Figure 11: Install Hinge Jamb as wide as the frame jamb depth with clearance notches for the frame stops.

b. Shim the bottom of the jambs to the same elevation so head will be level.

c. Secure the bottom of the frame through the dimpled holes at the base of each jamb with standard drywall screws into the stud sill plate/ runner. (Both jamb rabbets must be parallel)

6. Set Frame (Figure 14) a. Plumb and square-up frame by adjusting tension anchors at the top of each jamb ensuring that anchors press tightly against studs.

b. On fire rated frames, secure snap-in anchors at strike jamb or head to studs with 2 standard drywall screws per anchor.

c. Tighten screws at corners of the head.

d. Remove temporary wooden spreader.

Figure 12: Install Strike Jamb

Figure 13: Anchor Frame

Figure 14: Set Frame

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Welded or Knocked-Down Frame Installation

NOTE

Note for knock-down frames, start at step 1.

For welded frames, start at step 2.

1. Assemble Frame (Figure 15) a. Insert jamb corner clip tabs into 2 slots at each end of head. Insert screws into frame at 2 corners at each end of head.

b. Ensure that face miters on jambs and head are tight and corners are square.

c. Bend the tabs at each head rabbet slot downwards away from door opening and tighten 2 screws at each corner of head.

2. Remove Temporary Spreaders (Figure 16) a. Welded frames are provided with temporary steel spreaders to maintain alignment and minimize other damage during shipping and handling. They are not intended to be used during installation and must be removed.

Figure 15: Assemble Frame

NOTE

Note for new unit masonry or steel stud partitions, proceed to step 3. For existing unit masonry or poured concrete walls proceed to step 7.

Figure 16: Remove Temporary Spreaders

3. Place and Anchor to Floor (Figure 17) a. Stand frame in position.

b. Place a wooden spreader between the jambs at the floor. The spreader must be square, at least 1” thick, almost as wide as the frame jamb depth with clearance notches for the frame stops.

c. Level the frame head, placing shims under the jamb base anchors as necessary.

d. Adjust frame for alignment and twist. Rabbets must be parallel.

e. Fasten jambs to the floor through the floor anchors.

Spreaders

Figure 17: Place and Anchor to Floor

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Welded or Knocked-Down Frame Installation

Continued

4. Set Frame (Figure 18) a. Brace frame as shown. Do not brace in the direction of the adjacent wall.

b. Install a second wooden spreader at the mid height of the frame to maintain correct frame rabbet width and to prevent bowing of the jambs.

5. New Unit Masonry Wall Anchorage (Figure 19) a. As wall is laid up, embed wire, T-stop or masonry fire anchors in mortar coursing immediately above or below hinges and directly opposite on strike jamb.

b. Although not mandatory, even for fire rated frames, grouting of the jambs is recommended in all units to endure a more secure and stable installation.

6. Steel Stud Partition Anchorage (Figure 20) a. Where loose combination stud anchors are provided, install in frame throat opening.

b. Remove or bend legs of combination stud anchors back inside frame profile.

c. Place and secure fl oor and ceiling

steel runners.

d. Place, plumb and secure first vertical steel stud inside floor and ceiling runners with stud fitting snug against wall anchors in each jamb. Open webs of studs should be facing away from the frame.

standard

” long pan head sheet metal screws, secure studs to each anchor.

f. Check plumb and square of frame, alignment and twist of jambs.

g. Place and secure a second vertical steel stud inside floor and ceiling runners with stud returns abutting the first steel stud returns.

h. Install and secure steel lintel runners at head of frame.

SECOND

WOODEN

SPREADER

2" × 4"

SUPPORTS

Figure 18: Set Frame

T-STRAP OR

MASONRY ANCHOR

2" × 4"

BRACES

GROUTING

THE JAMB

Figure 19: New Unit Masonry Wall Anchorage

ANCHOR

FIRST HHRTICAH

STUDS

SHHHT MHTAH

SCRHWS

SHHHT MHTAH

SCRHWS

SHCOND HHRTICAH

STUDS

2 PIHCH COMBINATION

STUD ANCHOR (CSA) SHOWN

(1 PIHCH CSA SIMIHAR)

HH” THPH

STUD ANCHOR

Figure 20: Steel Stud Partition Anchorage

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Door Hardware and Accessories

7. Existing Masonry or Poured Concrete Wall Anchorage

(Figure 21) a. Set the assembled frame centered in the completed opening.

b. Place wooden spreaders between the jambs at the floor and at mid height of the frame.

c. Level the head by placing shims under the jambs as necessary.

d. Adjust the frame for plumb, square, alignment and twist. Rabbets must be parallel.

e. Mark the wall through the dimpled holes in the jamb soff its to locate the anchor points.

f. Drill the wall for appropriate holes at the marks.

g. Install sleeve or expansion shell anchors in the wall holes.

h. Insert anchor bolts through the dimpled holes into the wall sleeve anchors.

i. Place shims snugly between the frame and the wall, above each anchor bolt.

j. Tighten bolts, checking plumb, square, alignment and twist.

a. The door is shipped with all hinges mounted on door frame.

b. Match door panel with correct frame.

c. Line door hinges up with frame cutouts and secure hinges with supplied fasteners.

2. Sweep Gasket: (Figure 23) a. Position sweep gasket at the door bottom of desired side such that gasket will just touch the floor through full range of door travel. Positioning gasket too close to floor will wear gasket out prematurely.

b. Trim length as needed.

c. Mark holes on panel and secure with supplied #6-32 screws.

HIHHES

EXPANSION

ANCHOR

SHIM

Figure 21: Existing Masonry or

Poured Concrete Wall Anchorage

Figure 22: Panel Installation

FRAME

CHTHHTS

Figure 23: Sweep Gasket Installation

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Door Hardware and Accessories

Continued

3. Frame Gasket: (Figure 25) a. Remove adhesive backing and adhere gasket to frame.

4. Astragal Gasket: (Figure 24 a. Position gaskets on pull side of panel such that the (2) gaskets just touch in the center of the gap between the panels, the full height of the panels.

b. Trim as needed.

c. Mark holes on panel and secure with supplied #6-32 screws.

SCREWS

ASTRAGAL

GASKET

Figure 24: Astragal Gasket Installation

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Figure 25: Frame Gasket Installation asidoors.com

Door Hardware and Accessories

Continued

MagLock

Figure 26 shows detail of MagLock installation. Refer to the manufactures instructions and mounting templates supplied with MagLock when mounting to door and frame.

Figure 26: MagLock Installation

NOTE

Note do not thru-bolt Maglock hardware.

Manual Door Closers

The following figures show 3 types of closers available:

• Regular pull side mount

• Parallel arm push side mount

• Top jamb push side mount

Refer to the manufactureres instruction and mounting templates supplied with closer when mounting these closers.

NOTE

Note do not thru-bolt any door closer hardware

Figure 27: Regular Pull Side Closer

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Door Hardware and Accessories

Continued

Figure 28: Parallel Arm Push Side Closer

Figure 29: Top Jamb Push Side Closer

Power Operator Installation

1. Remove material from packages and check contents:

Remove all contents from the crate. Check all items to ensure you have the material you need before beginning the actual installation.

2. Remove access panel from header housing assembly:

Carefully remove the header housing assembly from the crate. Using a Phillips screwdriver, remove the two

access panel retaining screws.

Remove all decals, paperwork and parts bag from inside header and set to one side.

Determine door handing and match with corresponding operator.....

5. Operator:

• Determine swing type and arm type.

• Position operator per figures #31-34.

• Secure operator to wall with appropriate fasteners.

• If required, fill gap between finished wall and operator with shim material.

(Note position of door arm shoe on door panel before proceeding with next step)

• Position and secure arms / tracks to door panel.

CAUTION do not tighten arm shaft to operator until told to do so during start-up/programming!

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Power Operator Installation

Continued

Operator Handing

Left Hand (LH) Inswing

Inswing Track

90° Max

Inswing Arm

90° Max

Right Hand (RH) Inswing

Exterior

Left Hand (LH) Outswing

Right Hand (LH) Outswing

90° Max 90° Max

Arm Mounting

Bracket

Exterior

Outswing Arm

Figure 30: Operator Handing Options

Consult end user and follow provided installation instructions and templates for desired mounting style.

Figure 31: 1301 Outswing Operator, W/Aluminum Arm

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Power Operator Installation

Continued

Figure 32: 1301 Inswing Operator, W/Aluminum Arm

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Figure 33: 1301 Outswing Operator, W/SS Arm asidoors.com

Power Operator Installation

Continued

Figure 34: 1301 Inswing Operator, W/SS Arm

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Electrical Controls

Continued

Safety/Warning Symbols

NOTE indicates important information specific to the process or steps being performed.

ELECTRICAL VOLTAGE indicates that electrical voltage is present and that caution should be taken to prevent injury or property damage.

CAUTION indicates failure to follow instructions may result in personal injury and/ or property damage.

OPTIONAL COMPONENTS indicates components that are not installed in all systems.

WARNING failure to observe the information in this manual may result in personal Injury or damage to equipment. To reduce the risk of injury of persons use this operator only with pedestrian swing doors. Save these instructions for future reference.

Installation and Service

Any and all equipment must be installed, serviced and inspected by an AAADM Certified technician, to meet the current ANSI A156.10 and/ or ANSI A156.19 standard and any local or state building codes.

The person responsible for the daily operation and maintenance of the system is referred to as “End-User”.

It is the technicians responsibility to:

1. Review the functions of the equipment with the end-user. Failure to do so, may lead to the improper use, could cause injury to persons and/ or damage to the equipment.

2. Familiarize the end-user with the Daily Safety Check Decal and how to perform the walk test procedures.

3. Illustrate to the end-user how to place the door out of service (turn off power or place in P mode or OFF mode of operation), if the equipment does not perform as described in the Daily Safety Check Decal.

4. Recommend to the end-user to have their equipment inspected annually by an AAADM certified technician.

ANSI/ BHMA A156.10, A156.19 standards - Knowing Act Switch

Doors activated by a manual switch must have the switch installed in a location from which the operation of the door can be observed by the person operating the switch. Refer to the latest revision of ANSI/ BHMA A156.10 or

A156.19 for location of Knowing Act switch and time delays.

Electrical Requirements for Installation Personnel

Have a licensed electrician:

Make all mains primary power connections in accordance to federal, state and local regulations. Route mains primary power from power distribution panel (10 amp circuit breaker minimum per operator) to the operator. Install a service switch or emergency shut OFF switch, if required by customer or per regulations.

This is in addition to the mains circuit breaker to interrupt power, switch must be rated @ 10 amp minimum.

Mains Connection

Connection: N + L1 + PE protected on site with 10 AT, protective earth necessary

Power rating: 1 x 230 / 1 x 115 V AC (+5 %/ – 10 %) 50– 60 Hz, max. 250 W

Supply cable: Type H05VV-F, H05RR-F or flexible cord of type S, SO, SJ, SJO, ST, STO, SJT, SJTO or AFS

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Electrical Controls

Continued

Before beginning the work described below, check that the mains primary power is switched off . If required place “Out of Service” tag on circuit breaker or service switch.

• Route the mains connection to the operator along the side of the power supply.

• The edges must be rounded off on all bushings for the mains connection.

• Loosen power supply bar (3) and pull out power supply.

• Route mains cable either through the header end cap or through header back plate.

• Use only cable bushings made from synthetic materials. Metallic bushings must be grounded.

• Connect mains cable to terminal (1) as shown in the illustration.

• Check the correct setting of the voltage selector switch (2). Re-insert power supply and tighten screw.

• Secure mains cable with a cable strap at a synthetic lug on the base plate.

• Do not apply power to the door until ready for commissioning.

• A system switch (FCP or 3-position switch) must be on site.

Figure 35: Main Power Connection

Make sure that the mains cable is secured properly to prevent it from getting into the moving parts of the operator or door system.

The commissioning of the system may only take place through a qualified person and under consideration of the required documents for commissioning and examination!

Modes of Door Operation

Modes of operation can be selected with the 6 position Functional Control Panel (FCP). The technician will review the appropriate mode switch with the end-user.

1) OFF Mode

2) AUTOMATIC Mode

3) REDUCED OPEN Mode

4) EXIT Mode

5) HOLD OPEN Mode

KEY 1

Electric Door Lock LED Indicator

KEY 2 Figure 36: Functional

Control Panel (FCP)

LED Indicates Current

Operating Mode

#6 (P) MANUAL Mode

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Electrical Controls

Continued

1. OFF - The interior and exterior activators are inhibited aft er the door reached the fully closed position, if an electric lock is present it will be activated. Door will cycle open, if a signal is sent to the key switch input.

2. AUTOMATIC - Typical setting for normal 2-way traff ic operation with interior and exterior activators, key switch input and safety devices operating the door.

3. REDUCED OPERATING - Allows the door to open with a reduced opening width. Activators and safety devices operate the same as automatic mode.

4. EXIT - (1-way traff ic) Allows interior activator and key switch inputs to operate the door. The exterior activator input is inhibited from opening the door while the door is closed. When the door is opened/ closing the exterior activator becomes operational and will re-open a closing door.

5. HOLD OPEN - Hold and maintains the door in the open position.

6. (P) MANUAL OPERATION - Allows the door to be used manually without the use of sensors. Push and pull motion applied to the door to open and close the door.

1) OFF Mode

2) AUTOMATIC Mode

3) REDUCED OPEN Mode

4) EXIT Mode

5) HOLD OPEN Mode

Figure 37: Operation of FCP Control Panel

Key (1) increase value of code (0 - 9)

Selects programming mode

Electric Lock Out-put Indicator

Mode P

Manual Operation

Key (2) confirm code digit OR

Selects programming mode

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Electrical Controls

Continued

Button 1 - The value of the number / letter is increased by one (0 - 9,a,b,c,...back to 0) Button 2 - Displayed character is confirmed / sent to control

1) Start Access Code

Indication of Operating Mode

Letter "C" is shown (= Code)

Press Button 1 and 2 simultaneously until “C” appears

Press Button 2 to

Confirm "0" Will

Display

2) Entering Access Code 111

A. Select the number “1” with button 1, confirm with button 2.

B. Repeat this step two more times entering the code 1-1-1.

Note: Access code “C111” is not required upon initial power-up.

Zero appears, ready for code entry

Select first digit with button 1

Confirm digit with button 2

3) Start Programming Level

A. Press button 1 and 2 simultaneously until “P” appears.

B. Confirm with button 2.

"P" is shown, ready for programming

Confirm with button 2

3) Entering Parameter Code

A. Select the number “1” with button 1, confirm with button 2.

B. Select and confirm the 2nd and 3rd code digits using the same sequence shown in step 2.

Note: Aft er confirming the 2nd number, the 3rd number will be blinking, indicating the setting of the function.

Zero appears, ready for code entry

Select the first code digit with button 1

Confirm digit with button 2

Figure 38: Entering codes on the FCP Control Panel

Time out occurs if no input is made during 10 seconds, the FCP reverts back to displaying “P”, and then displays the operating mode.

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Electrical Controls

Continued

Programming with the FCP

Example 1: Enter access code 111

Example 2: Enter access code 103 to adjust the hold open time for 2 seconds

Within 10 minutes you can enter the programming mode by pressing both keys simultaneously and P will display. If no further adjustments are made aft er 10 minutes the FCP will time out and require access code re-entry. Repeat example 1.

Aft er the 2nd code digit has been confirmed, the flashing digit show set value of the parameter

(= 3rd digit of the parameter code). If the value is confirmed the FCP will rapidly flash for 1 second then display “P” again.

Quickly pressing and releasing both buttons simultaneously the FCP will return to displaying the mode of operation.

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Electrical Controls

Continued

Customer/Installer Start Up Procedure

Operator set up

(If unfamiliar with key pad programming, please review “programming with FCP page” below)

1. Enter door weight per installation manual

For 27-36 inch wide door panels enter the code P072

For 37-42 inch wide door panels enter the code P073

For 43-48 inch wide door panels enter the code P074

2a. Pre-load arm for Out-Swing doors

Enter code P092 then select hold open mode (white circle on key pad). NOTE, motor will rotate 20 degrees then stop.

Place the arm to the configuration illustrated, while the door is in the full closed position. Tighten the shaft

6mm bolt to 25 ft . lbs. Enter code P090 to terminate the preload procedure.

2b. Pre-load arms for in-swings arms

Enter code P091 then select hold open mode (white circle on key pad). NOTE, motor will rotate 20 degrees

Place the arm to the configuration illustrated, while the door is in the full closed position. Tighten the shaft

6mm bolt to 25 ft . lbs. Enter code P090 to terminate the preload procedure.

3. Begin Automatic Configuration

Enter code P021. Change the operating mode on FCP to park (Letter "P") mode.

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Figure 39: FCP “Park” Mode asidoors.com

Electrical Controls

Continued

Teach-In Process, Single Swing

1. Door stop adjustment a. Adjust the internal door stop as shown in Figure x to achieve 90 door angle. The door arm should not pass

beyond 90.

Figure 40: Set Door stop (90° Maximum) b. Change the operating mode on FCP to Automatic (solid green circle on keypad) as shown below.

Figure 41: FCP “Automatic” Mode c. Momentarily press and release SW2 switch on the control see figure 42. The first cycle will be slow as the door

will look for a positive full open door stop. Continue to activate the door with the SW2 button until an audible

tone and the learning code (H66) is no longer displayed on FCP. Learning procedure lasts between 5-14 cycles.

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Figure 42: “SW2” switch on Control asidoors.com

Electrical Controls

Continued

Primary / Secondary Function

The purpose of this wiring is to synchronize a pair of 1301 or 1302 operators. The door leaves open at the same time when an activation signal is given (interior & exterior sensors or key switch) or by push- pull on the primary. If the door leaves overlap, the secondary drive (Overlapped leaf) should have a delay (See programming table).

• The hold open time of both the operators is determined by the primary.

• The mode of operation is selected by the FCP connected to the primary.

• The opening and closing speeds are adjusted individually to prevent interference between doors with an astragal (overlap).

• During the loss of primary power, closing speeds are controlled by the spring.

ASI Doors, customer/installer start up procedure.

Primary Operator set up

(If unfamiliar with key pad programming, please review “programming with FCP page” below)

Note: Insert FCP Keypad cable into primary operator port.

1. Enter Door Weight per installation manual a. For 27-36 inch wide door panels enter the code P072 b. For 37-42 inch wide door panels enter the code P073 c. For 43-48 inch wide door panels enter the code P074

2a. Pre-load arm for Out-Swing doors a. Enter Code P092 then select Hold Open mode (white circle on key pad). NOTE, motor will rotate 20 degrees then stop.

b. Place the arm to the configuration illustrated, while the door is in the full closed position.

c. Tighten the shaft 6mm bolt to 25 ft . lbs.

d. Enter Code P090 to terminate the Preload procedure.

2b.Pre-load arms for In-Swing arms a. Enter Code P091 then select Hold Open mode (white circle on key pad). NOTE, motor will rotate 20 degrees then

stop.

b. Place the arm to the configuration illustrated, while the door is in the full closed position.

c. Tighten the shaft 6mm bolt to 25 ft . lbs.

d. Enter Code P090 to terminate the Preload procedure.

3. Begin Automatic Configuration a. Enter Code P021 b. Change the operating mode on FCP to Park (Letter “P”) mode.

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Figure 43: FCP “Park” Mode asidoors.com

Electrical Controls

Continued

Secondary Operator Set Up

Note: Insert FCP Keypad cable into secondary operator port.

2a. Pre-load arm for Out-Swing doors a. Enter Code P092 then select Hold Open mode (white circle on key pad). NOTE, motor will rotate 20 degrees

then stop.

b. Place the arm to the configuration illustrated, while the door is in the full closed position.

c. Tighten the shaft 6mm bolt to 25 ft . lbs.

d. Enter Code P090 to terminate the Preload procedure.

2b. Pre-load arms for In-Swing arms a. Enter Code P091 then select Hold Open mode (white circle on key pad). NOTE, motor will rotate 20 degrees

then stop. b. Place the arm to the configuration illustrated, while the door is in the full closed position.

c. Tighten the shaft 6mm bolt to 25 ft . lbs.

d. Enter Code P090 to terminate the Preload procedure.

3. Begin Automatic Configuration a. Enter Code P021 b. Change the operating mode on FCP to Park (Letter “P”) mode.

Figure 44: FCP “Park” Mode

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Electrical Controls

Continued

Teach-In Process, Paired Swing

1. Door stop adjustment a. Adjust the internal door stop as shown in Figure 45 to achieve 90 door angle. The door arm should not pass beyond 90. Adjust both operators.

Figure 45: Set both Door Stops (90° Maximum) b. Change the operating mode on FCP to Automatic (solid green circle on keypad) as shown below. Do this for

both operators.

Figure 46: FCP “Automatic” mode (both Operators) c. On the primary controller, momentarily touch a jumper wire between terminals C1 and C2. The first cycle will

be slow as the door will look for a positive full open door stop. Continue to activate the door with the jumper

between C1 and C2 until an audible tone and the learning code (H66) is no longer displayed on FCP. Learning

procedure lasts between 5-14 cycles.

d. See programming table for other functions or parameters as required.

e. Set Hold Open timer on Primary controller only. Secondary controller Hold Open timer should be set to 0.

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Programming Parameter Codes

Continued

Most common parameters used are highlighted. *Indicates Default Value

Note Code

01 5

Function

Door operator type iMotion 1301 / 1302

02 1

02 3

02 4

03 0

03 1

Automatic configuration (SW2: till 1. beep)

Start Teach-In 1 (AUTO 1)

Start Teach-In 2 (AUTO 2)

--Delete and restart "Reference run" or "Teach-In 1 & 2"

--Detecting and storing of safety facilities 1-4 (SW2: till 3.sign)

03 2 --Detecting and storing MCU Lock Module 1

03 3 --Detecting and storing of MCU Battery Module

03 4

03 5

--Detecting and storing of MCU I/O- Module 1+2

--Detecting and storing of MCU Power supply Module

03 7

03 8

03 9

04 0

--Detecting and storing of MCU User interface 2

Terminal Module: Detecting, storing "in 1-4" (NO,NC,100Hz)

I/O Module 1: Detecting, storing of "in 1-4" (NO, NC)

Reset

04 2

04 3

04 4

Firmware version

Number of cycles

Number of operating hours

04 5

04 6

Delete fault protocol

Address of control unit for network

07 0...9

--Door mass

09 0 End procedure "Spring preload"

09 1

09 2

Spring closing, sliding lever, preload 10°

Spring closing, standard linkage, preload 30°

Performs functions 030, 031,032,...7

Safety inactive

Only with code 572, Check coding on module

Check coding on module

Pulse generators inactive

Soft ware reset - Starts program with calibration run

Example: r06_00 = V06.00

Example: c10_302 = 10'302 cycles (max. 99?999?999)

Example: h4_002 = 4002 hours (max.99'999'999)

Example: A1 = address no. 1

End with code 090

Code Function

10 0...F

Hold open time of activator in mode of op AUTO1

Note

1 2* 3 4 5 6 7 8 9 A b C d E F code

0.5

1 2 3 5 7.5

10 12.5

15 17.5

20 25 30 45 60 sec.

11 0...F

12 0...F

13 0...9

14 0...9

15 0...9

Hold open time of activator in mode of op. AUTO2

1 2* 3 4* 5 6 7 8 9 A b C d E F code

0.5

1 2 3 5 7.5

10 12.5

15 17.5

20 25 30 45 60 sec.

Hold open time of key switch

0 1 2 3 4* 5 6 7 8 9 A b C d E F code

0 0.5

1 2 3 5 7.5

10 12.5

15 17.5

20 25 30 45 60 sec.

Delay time Mode of op. OFF

7.5

60 code sec.

Bell active time

=imp

0.5

Bell intermission

0 = Duration identical to trigger duration code sec.

1 2 3 4 5 6* 7 8

0.5

1 2 3 4 5 6 8

10 code sec.

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Electrical Controls

Continued

Most common parameters used are highlighted. *Indicates Default Value

Code

17 0...9

18 0...9

19 0...9

20 0...9

21 0...9

22 0...9

23 0...9 2*

24 0...9 0*

26 0...9 2*

28 0...9 4*

30 0...9

31 0...9

33 0...9

35 0...9 5*

36 0...9 5*

37 0...9 7*

39 0...9 5*

41 0...9

42 0...9

43 1...F

44 1...F

Function

Runtime Battery in mode of op. 2-6

Note

Door opens aft er switch-off battery

0 1 2 3* 4 5 6 7 8 9 code

10s 1 5 10 30 60 120 240 360 480 sec./min.

Runtime Battery in mode of op. OFF

0* 1 2 3 4 5 6 7 8 9

10s 1 5 10 30 60 120 240 360 480 sec./min.

Airlock timeout 0 = No timeout for airlock function

0* 1 2 3 4 5 6 7 8 9 code

-10 15 20 25 30 45 60 90 120 sec.

Opening Speed 0 = No timeout for airlock function

0 1 2 3 4* 5 6 7 8 9 code

10 20 30 40 50 60 70 80 90 100 degree/s

Closing Speed Limitation only valid for "Teach-In 1 + 2"

0 1 2 3 4* 5 6 7 8 9 code

8 16 24 32 40 48 56 64 72 80

Close check speed

0* 1 2 3 4 5 6

2 3 5 8 12 17 23

Manual opening speed limit

Manual closing speed limit

Braking distance opening degree/s

Angle see 42x code degree/s

0=Limitation according to course of movement, 1-9=slow-fast

Non-applicable aft er Teach, 0 = short

Braking distance closing

Motor force opening

1 2 3 4 5 6 7* 8 9

Non-applicable aft er Teach

Net force on door edge code

11 22 33 44 55 66 77 88 100 %

Motor force closing

1* 2 3 4 5 6 7 8 9

Net force on door edge code

11 22 33 44 55 66 77 88 100 %

Motor holding closed force

1 2 3 4 5 6 7 8 9

1 2 3 5 8 12 18 25 35 incl. discharge electric strike together with code 58x code

Reversing sensitivity opening

Reversing sensitivity closing

Push-and-Go sensitivity

Travel distance tolerances (60..300%)

Opening width reduced

0 1 2 3 4 5 6* 7 8 9

9 = max

9 = max, 0 = off

New Teach-In required

Non-applicable aft er Teach code

10 20 30 40 50 60 70 80 90 100 %

Close check angle

1 2 3 4 5 6 7 8 9

1 2 3 5 7 10 15 20 30

Crossing angle master

Crossing angle slave

Close check speed see 22x code degree

Application see T-1319

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Electrical Controls

Continued

51 7

55 0

55 1

55 2*

57 0

57 1

57 2

57 3

58 0...9

60 0

60 1

60 2

60 3*

60 4

60 5

60 6

60 7

60 8

60 9

61 0...9 4*

62 0...9 5*

63 0...9 0*

64 0

64 1*

64 2

64 3

64 4

64 5

64 6

64 7

64 8

64 9

64 a

64 b

64 c

Most common parameters used are highlighted. *Indicates Default Value

Code

46 0...9 0*

51 1...6

Function

Opening width scaling up 0...+9%

Operating mode return to last setting on user interface

1 2 3 4 5 6

Note

Non-applicable aft er Teach

Aft er terminal operating mode code

59 0...6

OFF AUT1 AUT2 EXIT OPEN Man.

No operating mode return

Locks in operating mode OFF

Locks in operating mode OFF, EXIT

Locks in operating mode OFF, AUTO 1+2, EXIT, P

Electric strike: current-free locked (Fail secure)

Electric strike: current-free unlocked (Fail safe)

Without electric strike

Mode of operation

Aft er terminal operating mode

Only for electric strike with 100% duty ratio

Electric strike switch-on range 100%, until door is closed

Delay time to open

0* 1

0 0.2

0.4

0.8

1.2

5 6 7 8

Only for electric strike with 100% duty ratio

Independent adjustment only with skipper

9 code

1.6

2.0

2.5

3.0

4.0

sec.

Tension "pwm out" with connection to terminal 40V or 24V**

3 4*

15 24 in1: Operation mode OFF in1: Operation mode MANUAL in1: Operation mode OPEN in1: Activator inside in1: Activator outside in1: Key switch

5 6

12** 24** in1: Emergency opening except in OFF in1: Emergency opening in all modes of op.

in1: Emergency closing (with locking) in1: Operation mode EXIT in2: Same choice of functions as on "in1" in3: Same choice of functions as on "in1" in4: Same choice of functions as on "in1" sf1: Safety opening 1 with stop function sf1: Safety opening 1 with creeping function sf1: Safety closing 1 with reversing function sf1: Safety closing 1 with creeping function sf1: Safety swing area sf1: Safety stop sf1: Emergency opening except in OFF sf1: Emergency opening in all modes of op.

sf1: Emergency closing (with locking) sf1: Mode of op. MANUAL / Break out sf1: Safety opening 2 with stop function sf1: Safety opening 2 with creeping function sf1: Safety closing 2 with reverse function code

V DC

Contact NO. NC detect with code 038

Contact NO. NC, 100Hz detect with code 038

Contact NO. NC detect with code 038

Contact type detect with code 038

Type of connection NO,NC,test detect with code 031

Contact NO. NC detect with code 031

Type of connection NO,NC,test detect with code 031

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Electrical Controls

Continued

Most common parameters used are highlighted. *Indicates Default Value

Code

64 d

74 0*

74 1

74 2

74 3

74 4

74 5

74 6

74 7

70 3

70 4

70 5

70 6

70 7

71 0...7 0*

72 0...7 0*

73 0...7 0*

64 e

65 0...E 2*

66 0...E 4*

67 0...E 5*

68 0

68 1

68 2

68 3

68 4*

68 5

68 7

68 9

69 0...9 2*

70 0*

70 1

70 2

74 8

74 9

75 0...9 0*

76 0...9 0*

77 0...9 0*

78 0

78 1*

78 2

78 3

78 4

78 5

Function sf1: Safety closing 2 with creeping function sf1: Inhibit switch sf2: Same choice of functions as on "sf1" sf3: Same choice of functions as on "sf1" sf4: Same choice of functions as on "sf1" out1: Message "door closed" out1: Message “door closed and locked” out1: Message “door open” out1: Message “General fault” out1: Bell out1: Message “Mode of operation OFF” out1: Battery in service out1: Message “door is opening or open” out2: Same choice of functions as on "out1"

I/O Module 1: in1: No function

I/O Module 1: in1: Operating mode OFF

I/O Module 1: in1: Operating mode AUTOMATIC 1

I/O Module 1: in1: Operating mode AUTOMATIC 2

I/O Module 1: in1: Operating mode EXIT

I/O Module 1: in1: Operating mode OPEN

I/O Module 1: in1: Operating mode MANUAL

I/O Module 1: in1: Inhibit switch

I/O Module 1: in2: Same choice of functions as on I/O Module 1: in1

I/O Module 1: in3: Same choice of functions as on I/O Module 1: in1

I/O Module 1: in4: Same choice of functions as on I/O Module 1: in1

I/O Module 1: out1: No function

I/O Module 1: out1: Operating mode OFF

I/O Module 1: out1: Operating mode AUTOMATIC 1

I/O Module 1: out1: Operating mode AUTOMATIC 2

I/O Module 1: out1: Operating mode EXIT

I/O Module 1: out1: Operating mode OPEN

I/O Module 1: out1: Operating mode MANUAL

I/O Module 1: out1: "Door is opening"

I/O Module 1: out1: “Door is opening or open”

I/O Module 1: out1: "Door is closing"

I/O Module 1: out2: Same choice of functions as on I/O Module 1: out1

I/O Module 1: out3: Same choice of functions as on I/O Module 1: out1

I/O Module 1: out4: Same choice of functions as on I/O Module 1: out1

User Interface 1: in1: No function

User Interface 1: in1: User interface lock

User Interface 1: in1: Operating mode OFF

User Interface 1: in1: Operating mode AUTOMATIC 2

User Interface 1: in1: Operating mode EXIT

User Interface 1: in1: Operating mode OPEN

Note

Type of connection NO,NC,test detect with code 031

Type of connection detect with code 031

Function visible aft er 1 door-opening cycle

Contact NO. NC detect with code 039

Contact NO. Use User Interface from V1.07!

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Electrical Controls

Continued

Most common parameters used are highlighted. *Indicates Default Value

Code

78 6

80 4

82 0*

82 1

82 2

82 3

83 0*

83 1

83 2

78 7

78 8

78 9

79 0...9 0*

80 0

80 1

80 2*

80 3

83 3

83 4

85 0*

85 1

85 2

Function

User Interface 1: in1: Operating mode MANUAL

User Interface 1: in1: Emergency closing

User Interface 1: in1: Emergency opening in all op. modes

User Interface 1: in1: Key switch

User Interface 1: in2: Same choice as on User Interface 1: in1

Bell trigger: Safety closing 1

Bell trigger: Safety closing 2

Bell trigger: Activator inside

Bell trigger: Activator outside

Bell trigger: Key switch

No step-by-step control

Step-by-step control only for key switch

Step-by-step control only for activator inside and outside

Step-by-step control for activator inside, outside and key switch

Single door

Primary drive, double leaf door, type A

Secondary drive, double leaf door type A

Primary drive, double leaf door, nurse & bed passage

Secondary drive, double leaf door, nurse & bed passage

No airlock function

Airlock function for inner door

Airlock function for outer door

Note

Contact NO. Use User Interface from V1.07!

Application see T-1319

Application see T-1572

Application see T-1304

Trouble Shooting Codes - *E = Error - H = Hint

E35

E36

E37

E38

E39

E40

E31

E32

E33

E34

E0x

E21

E22

E23

*No.

Fault

E00 Firmware incompatible to MCU version /D

Internal test negative

LIN to User Interface 1 USIN interrupted

LIN to User Interface 2 USIN interrupted

LIN to s I/O-Module 1 INOU interrupted

E24

E25

E26

E30

LIN to s I/O-Module 2 INOU interrupted

LIN to Lock Unit 1 LOCU interrupted

LIN to Lock Unit 2 LOCU interrupted

Safety close. creep 2 >1min. active, test neg.

Safety open 1 >1min. active, test neg.

Safety op. creep 1 >1min. active, test neg.

Safety closing 1 >1min. active, test neg.

Safety close. creep 1 >1min. active, test neg.

Safety swing area >1min. active, test neg.

Safety stop >1min. active, test neg.

Safety open 2 >1min. active, test neg.

Safety op. creep 2 >1min. active, test neg.

Safety closing 2 >1min. active, test neg.

User-defined input > 1min. active

Behavior of System

Safety operating mode or only display

Last mode of operation remains

Programmed function will be inactive

Last status remains

According safety function

(Door remains open)

Reset

Reset, new version MCU32-BASE

Reset

Automatically if OK

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Electrical Controls

Continued

Trouble Shooting Codes - *E = Error - H = Hint

E31

E32

E33

E34

H13

H14

H18

H21

E67

E8x

H11

H12

E63

E64

E65

E66

E55

E56

E61

E62

E49

E51

E53

E54

E43

E46

E47

E48

E39

E40

E41

E42

E35

E36

E37

E38

*No.

Fault

E00 Firmware incompatible to MCU version /D

E0x

E21

E22

E23

E24

E25

E26

E30

Behavior of System

Safety operating mode or only display

Internal test negative

LIN to User Interface 1 USIN interrupted

LIN to User Interface 2 USIN interrupted

Safety operating mode or only display

Last mode of operation remains

Programmed function will be inactive

LIN to s I/O-Module 1 INOU interrupted

LIN to s I/O-Module 2 INOU interrupted

LIN to Lock Unit 1 LOCU interrupted

LIN to Lock Unit 2 LOCU interrupted

Programmed function will be inactive

Last status remains

Safety close. creep 2 >1min. active, test neg.

Safety open 1 >1min. active, test neg.

Safety op. creep 1 >1min. active, test neg.

Safety closing 1 >1min. active, test neg.

According safety function

Safety close. creep 1 >1min. active, test neg.

Safety swing area >1min. active, test neg.

Safety stop >1min. active, test neg.

Safety open 2 >1min. active, test neg.

Safety op. creep 2 >1min. active, test neg.

Safety closing 2 >1min. active, test neg.

User-defined input > 1min. active

Activator inside > 1min. active

Activator outside > 1min. active

Key switch > 1min. active

Emergency open >10min. active

Emergency close >10min. active

Wake up or Push button SW2 > 1min. active

Inhibit switch> 1min. active

Encoder not working

Calibration run diff erent from reference

Driveway in op. longer than reference

Position drift . Shaft displacing

Door blocked

Voltage 40V outside of admissible range

Power Supply 24V (Limit U, I)

Current in power supply 40V to high

According safety function

(Door remains open)

Door remains open

Door closes and remains closed

Door remains open

Door stand still

Safety operating mode

Only display, auto-correction stops

Safety operation mode

Safety op. mode

Safety operating mode

Motor temperature > 90 ° C, cable interrupted Safety operating mode

Control end stage > 100 ° C

Motor control faulty in MCU32-BASE

Motor current to high in long-term

Memory or processor test negative

Operator type not defined

Door mass not defined

Linkage type not defined

Automatic configuration not executed

Configuration error in trajectory

Teach-In: Door moves >15s before start

Safety operating mode

Normal operation

Safety operating mode

Abort Teach-In

Reset

Reset, new version MCU32-BASE

Reset

Automatically if OK

Reset

Reset >automatic configuration

Automatically if OK / Reset

Reset

Automatically if OK

Automatically aft er cooling down

Reset

Automatically if OK

Reset

Program operator type

Program door mass

Configuration 09x and 090

Program 021

New Teach-In

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Electrical Controls

Continued

Trouble Shooting Codes - *E = Error - H = Hint

*No.

Fault

H22 Teach-In: No start within 15s

H73

H91

H92

H93

H94

H64

H66

H67

H71

H27

H29

H62

H63

H23

H24

H25

H26

Teach-In: Opening movement >15s

Teach-In: Hold open time >60s

Teach-In: Closing movement >15s

Teach-In: Wrong direction at closing

Teach-In: Diff ering close position

Teach-In: Request

Calibration run in closing direction

Reference run opening

Reference run closing

Learn mode (Force detection)

Absolute position not found yet

Battery mode

Motor current in closed position to high

Obstacle detection at opening

Obstacle detected at closing

Permanent obstacle at opening

Permanent obstacle at closing

Control Connection Diagram - Single Swing

Behavior of System

Abort Teach-In

Searches closed position

Measures reference run length

Searches closed position

Normal operation

Slow opening movement

Door moves slowly

Normal operation

Door reverses

Reset aft er 5 reversing's

Reset

New Teach-In

Execute Teach-In

At the end of movement

Aft er max. 20 full opening cycles

Reset, reduce 33x

Automatically, Display 20s.

Automatically, Display 20s

All inputs and outputs are programmable, see programming table

Safety Slow -

Will slow the door while opening.

Reactivation -

Will reactivate the door when activated and will inhibit aft er door is fully closed.

Safety Swing Area -

Will prevent the door from moving when fully open or fully closed.

TE: Test signal for SMR sensors

(Superscan, Quadscans)

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Electrical Controls

Continued

Activator inside - Activation Signal

Activator outside -

Activation Signal - Inhibits when FCP is in 1-way mode and the door is fully closed.

Key switch -

Activates the door open in all modes, except (P) Manual mode

Off -

Inside and Outside sensors are inhibited unless door is activated by Key switch input.

Figure 47: Single Swing Inputs & Outputs

Electric lock -

Can power up a magnetic lock or electric strike, 1A max output. Has selectable output voltages.

Power output to Sensor is 0.75 amps Max.

Power output to Lock output is 1.00 amp Max.

Outputs 1, 2 -

See programming table.

Control Connection Diagram - Paired Swing, Primary Leaf

All inputs and outputs are programmable, see programming table

Safety Slow -

Will slow the door while opening.

Reactivation -

Will reactivate the door when activated and will inhibit aft er door is fully closed.

Safety Swing Area -

Will prevent the door from moving when fully open or fully closed.

TE: Test signal for SMR sensors

(Superscan, Quadscans)

ASI DOORS, INC.

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Electrical Controls

Continued

Activator inside - Activation Signal

Activator outside -

Activation Signal - Inhibits when FCP is in 1-way mode and the door is fully closed.

Key switch -

Activates the door open in all modes, except (P) Manual mode

Off -

Inside and Outside sensors are inhibited unless door is activated by Key switch input.

Figure 48: Paired Swing Primary Leaf Inputs & Outputs

Electric lock -

Can power up a magnetic lock or electric strike, 1A max output. Has selectable output voltages.

Power output to Sensor is 0.75 amps Max.

Power output to Lock output is 1.00 amp Max.

Outputs 1, 2 -

See programming table.

Control Connection Diagram - Paired Swing, Secondary Leaf

All inputs and outputs are programmable, see programming table

Safety Slow -

Will slow the door while opening.

Reactivation -

Will reactivate the door when activated and will inhibit aft er door is fully closed.

Safety Swing Area -

Will prevent the door from moving when fully open or fully closed.

TE: Test signal for SMR sensors

(Superscan, Quadscans)

ASI DOORS, INC.

(800) 558-7068 asidoors.com

Electrical Controls

Continued

Figure 49: Paired Swing Secondary Leaf Inputs & Outputs

Power output to Sensor is 0.75 amps Max.

Power output to Lock output is 1.00 amp Max.

Schematic Diagram - Single Swing

Activator inside - Activation Signal

Activator outside -

Activation Signal - Inhibits when FCP is in 1-way mode and the door is fully closed.

Key switch -

Activates the door open in all modes, except (P) Manual mode

Off -

Inside and Outside sensors are inhibited unless door is activated by Key switch input.

Electric lock -

Can power up a magnetic lock or electric strike, 1A max output. Has selectable output voltages.

Outputs 1, 2 -

See programming table.

ASI DOORS, INC.

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Electrical Controls

Continued

Schematic Diagram - Paired Swing, Primary Leaf

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Electrical Controls

Continued

Schematic Diagram - Paired Swing, Secondary Leaf

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Instructions for Ordering

This parts manual is intended to assist in the correct identification of the more commonly replaced parts; covering, generally, all models and styles off ered within the marathon pharm. Line. The manual will also help identify obsolete parts, part design changes and current production parts. For more specific parts information, please contact an authorized representative or consult the factory’s customer service or engineering departments. Asi doors reserves the right to discontinue any part and make design changes without notice.

General Instructions for Ordering Door Parts

Accurate information is always necessary to serve you correctly and promptly. Several steps should be followed to determine exactly the parts that are needed.

Refer to the information tag on your door and record the:

1. Door model number

Use part numbers referenced in this manual.

If the item is not found in the manual, the product code on the back of the item is helpful.

If your door has no information label, the approximate purchase date is helpful.

Call

1-800-558-7068 or visit asidoors.com/parts to order parts

ASI DOORS, INC.

(800) 558-7068 asidoors.com

Door Assembly, Single

All Single Doors, Manual & Power

Power Operator (RH/LH)

Shroud, Power, Operators

(RH/LH) (0 º, 30 º)

Door Frame

(Welded or Knockdown)

Manual Closers and

Covers (RH/LH)

Description PART#

Door Panel Assembly, LH/RH Consult Factory

Consult Factory Gasket, Sweep (L = WIC)

Gasket, Perimeter (L = 2* HIC

+WIC)

Gasket, Perimeter (L = 2* HIC

+WIC)

Consult Factory

ITEM#

When ordering parts, specify

Job Number, Door Number and

Manufacture Date

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Door Assembly, Paired

All Paired Doors, Manual & Power

Power Operator (RH/LH)

Shroud, Power, Operators

(RH/LH) (0 º, 30 º)

Door Frame

(Welded or Knockdown)

Manual Closers and

Covers (RH/LH)

Description PART#

Door Panel Assembly, RH Consult Factory

Door Panel Assembly, LH

Gasket Sweep (L=WIC/2)

Gasket, Perimeter (L = 2* HIC

+WIC)

Hinge

Consult Factory

ITEM#

When ordering parts, specify

Job Number, Door Number and

Manufacture Date

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Door Panel

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(800) 558-7068

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Header Assembly

Description PART#

Door Panel Assembly, RH Consult Factory

Door Panel Assembly, LH

Capping, Panel, Top/Bottom ( As Required)

Capping, Panel, Side ( As Required)

Consult Factory

Screw, #10-24 x 1.00, PH FH MS, S/S (Hinge Side)

Screw, #10-24 x 1.00, PH FH SMS, S/S (Non-Hinge Side)

Hinge

Screw, #12-24 x 1.00, PHL FHMS, S/S

41A199

41A794

Consult Factory

41A656

Push Plate, W/ Handle (Optional, Pre-2010)

Push Plate (Optional, Pre-2010)

Handle, Stainless (STD)

Push Plate, Stainless (STD)

Screw, #6-32 x 0.75, PHL FHMS, S/S

Window Asm, 1-3/4”, Pharm Panel (Optional)

Window Asm, 1-3/4”, Cleanview (Optional)

16B017

16B016

16B0085NN

16B022

41A655

55B575

55B400

When ordering parts, specify

Job Number, Door Number and

Manufacture Date

ITEM#

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Operator and Shroud

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Operator and Shroud

Description PART#

Asm, Operator, Inswing, Single, LH 30D0040LV

Asm, Operator, Inswing, Single, RH

Asm, Operator, Outswing, Single, LH

30D0040RV

30D0041LV

Asm, Operator, Outswing, Single, RH

Asm, Operator, Inswing, Paired

30D0041RV

30D0042NV

Asm, Operator, Outswing, Paired 30D0043NV

Operator, 1301

Outswing Arm Assembly, Aluminum

23B0147

16B0094NN

Outswing Arm Assembly, 0"- 4", Stainless

Outswing Arm Assembly, 4"- 10", Stainless

Inswing Arm & Track Assembly, Aluminum

Inswing Arm & Track Assembly, Stainless

Manual Closer, RH/LH

16B0097NN

16B0098NN

16B0095NN

16B0096NN

Consult Factory

Closer Cover, S/S

Screw, 10-24 x 1/2”, PH, PHMS, S/S

Consult Factory

41A618

Bracket, Shroud, Power Swing, 304 / 316 Stainless 13B2485NN20 / 25

Asm, Single RJ12 Connector 24B0725

Asm, Paired RJ12 Connectors 24B0726

Cable, LIN BUS, 7 FT 23A0371NN

Programming Keypad (Loose) 23A0363

Shroud, 30°, Single Swing

Shroud, 30°, Paired Swing

Shroud, 0°, Single Swing

Shroud, 0°, Paired Swing

55B0125

55B0126

55B0127

55B0128

ITEM#

NOTE

Note sloped shrouds shown for reference. Shrouds are also available in flat top design. Consult factory for specific

Shroud P/N’s.

When ordering parts, specify

Job Number, Door Number and

Manufacture Date

ASI DOORS, INC.

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9 asidoors.com

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ASI DOORS, INC. 5848 North 95th Court, Milwaukee, WI 53225 (800) 558-7068

OWNER’S MANUAL

Single and Paired Swing Doors

GENERAL INFORMATION

INSTALLATION

ELECTRICAL CONTROLS

REPLACEMENT PARTS

This is a safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

(cont’d)

MagLock

Operator Handing

Electrical Requirements for Installation Personnel

Modes of Door Operation

Programming with the FCP

Customer/Installer Start Up Procedure

Teach-In Process, Single Swing

Primary / Secondary Function

Secondary Operator Set Up

Teach-In Process, Paired Swing

Trouble Shooting Codes - *E = Error - H = Hint

Trouble Shooting Codes - *E = Error - H = Hint

Control Connection Diagram - Paired Swing, Primary Leaf

Control Connection Diagram - Paired Swing, Secondary Leaf

Schematic Diagram - Single Swing

Schematic Diagram - Paired Swing, Primary Leaf

Schematic Diagram - Paired Swing, Secondary Leaf

Call

1-800-558-7068 or visit asidoors.com/parts to order parts

All Single Doors, Manual & Power

All Paired Doors, Manual & Power

asidoors.com

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