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OWNER’S MANUAL
MODEL XP 2500
Single Sliding Cooler/Freezer Door
MANUAL PART #: 17A269
GENERAL INFORMATION
. . . . . . . . . . . . . . . . . . . . . . . 3-6
Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Crates and Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
XP 2500 MANUAL INSTALLATION
. . . . . . . . . . . . . . . . . . . 9-28
Door Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Face Frame Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Header Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Take-Apart Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Floor Hardware Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Door Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Wall Track Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Electrical Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Start-Up & Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
MAINTENANCE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-32
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
REPLACEMENT PARTS
. . . . . . . . . . . . . . . . . . . . . . . 33-55
Instructions for Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Door Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
ID Tag Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Manual Header Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Power Header Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Manual Header Shrouds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Power Header Shrouds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
End Top Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Trolley Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Door Panel Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Face Frame Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Floor Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Control Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Wall Track Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Heat System (Freezer) Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Kick Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Miscellaneous Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2
Manual last updated on: October 5, 2022 8:48 AM
ASI DOORS, INC.
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Safety Practices
This is a safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION used without a safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTE
NOTE explains general information.
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Warning read these safety practices before installing, operating or servicing the SLIDING door. Failure to follow these safety practices could result in property damage, death or serious injury.
READ AND UNDERSTAND ALL WARNING LABELS AND OPERATING INSTRUCTIONS IN THIS
MANUAL BEFORE OPERATING THE SLIDING DOOR. If you do not understand the instructions, ask your supervisor to teach you how to use the SLIDING door.
Safety Practices (cont’d)
1. Do not operate the door while under the influence of drugs or alcohol.
2. Do not use the door if it looks broken or does not seem to work properly. Advise your supervisor at once.
3. Stay clear of the door when it is moving
4. Keep hands, feet and head clear of the door at all times.
5. Do not operate the door with equipment, material or people directly inside door opening.
6. Disconnect power before performing any electrical or mechanical service, cleaning or other maintenance on the door. OSHA requires disconnect to be properly tagged and locked out during all maintenance or service of equipment. With the power supply disconnected, always verify using a volt meter.
7. All electrical troubleshooting or service must be completed by a qualified electrician or service person and must meet all applicable local, state, federal, international and other governing agency codes.
8. When it is necessary to service the control box with power on, USE EXTREME CAUTION. Do not place fingers or uninsulated tools inside the control box. Touching wires or other parts inside the enclosure may cause electrical shock, serious injury or death.
9. It is your responsibility to keep all warning labels and instructional literature legible, intact and kept with the door. Replacement labels and literature are available from ASI Doors, Inc. or its representatives.
10. If you have any questions, contact your supervisor or your local ASI Doors, Inc. representative for assistance.
11. Train all service and personnel using or near door on intended use(s) and operation of the door.
12. Failure to operate the door as intended, as described, or heed any warning may result in equipment damage, property damage, serious bodily injury or death.
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Warranty Policy
ASI Doors, Inc. (herein called “ASI”) warrants solely for the benefit of its customer that each door system manufactured by ASI (each a “Door System”) will be free from defects in material and manufacture for a period of one year from the date of original shipment by ASI. The foregoing limited warranty shall not apply to defects which result from improper installation, abuse, misuse, alteration, modification or failure to maintain the Door System in accordance with the ASI Owner’s Manual. Periodic lubrication and adjustment of the Door System as described in the ASI Owner’s Manual are the sole responsibility of the customer. All claims for defects must be made to ASI within thirty 30 days aft er the defect is discovered or should, with reasonable care, have been discovered. The foregoing limited warranty constitutes the exclusive warranty of asi with respect to the door system. Asi expressly disclaims all other guarantees or warranties—whether express, implied, or statutory—including but not limited to any implied warranty of merchantability and fitness for a particular purpose.
If a Door System does not comply with the foregoing limited warranty, and a claim is made by customer within the one year, ASI will, at the option of ASI, either repair or replace any defective equipment or parts free of charge, and pay the reasonable labor costs to repair or replace the defective equipment or parts. The remedy of repair or replacement shall be the exclusive and sole remedy for any breach of the foregoing limited warranty.
Asi shall not in any event be liable for any incidental, indirect, special, exemplary or consequential damages of any kind, including without limitation any lost profits, arising from the sale or use of the door system, or from any other cause whatsoever, whether the claim giving rise to such damages is based upon breach of warranty (expressed or implied) breach of contract, tort, strict liability or any other theory of liability, even if a party has been advised of the possibility thereof, and regardless of any advise or representation that may have been rendered by asi concerning the sale or use of the door system.
At ASI’s request, customer shall return to ASI for inspection any Door System for which a warranty claim has been made, F.O.B. ASI’s facility with freight prepaid. The customer is responsible for any removal costs.
The customer shall comply with the following procedures in filing a warranty claim with ASI:
1. Notify ASI of any and all defects in writing. ASI will review the warranty request and issue a Returns Goods
Authorization (RGA) form if the defective parts need to be returned to ASI for inspection and verification.
The RGA form must accompany any materials returned for warranty consideration.
2. All replacement parts or equipment will be invoiced to the customer. Upon verification by ASI that the
Door System is defective, ASI will issue a full credit to customer for the replacement parts or equipment.
3. If outside labor is needed to install the replacement parts or equipment, ASI requires a written estimate of the labor charges in advance so ASI may approve the labor charges and issue a purchase order. ASI will not accept any labor charges unless previously approved by ASI and accompanied by the ASI purchase order number.
4. The ASI extended warranty coverage for hydraulic components does not cover reimbursement of labor charges for the diagnosis or replacement of hydraulic components. Warranty reimbursement is limited to credit for replacement parts purchased from ASI.
The customer must file a claim with the shipper for any damage and/or losses that may occur during transit.
Installation hardware and start up of the Door System equipment is the responsibility of the installation contractor. Periodic adjustments and normal maintenance are the responsibility of the customer.
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Crates and Contents
Figure 1: Crates and Contents
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NOTE
NOTE : Contents of crates #1 & #2 may be combined into one crate for shipping asidoors.com
Crates and Contents
Continued
On receipt of shipment, check that you have received the correct number of pieces. All cartons are labeled as to their contents. Inspect each carton for damage in shipment. If damaged, report at once! ASI suggests that only one carton be opened at a time as installed. This will keep all units clean with less chance for damage. Loose parts are in a parts box with header and casing. Header and rail casing are attached to crate by lag screws.
Unscrew these to remove casing. The balance point of the header casing is between the operator and the centerline of the header.
Crate one will contain the door panel assemblies. Crate two will contain the side frames, header assembly, control box (Power Doors) and loose parts box (Figure 1).
For your protection, note any damages or shortages on the carrier’s bill of lading before signing the bill for receipt.
The installation of this door will require at least a two man crew and a fork lift . Select a fork lift with lift ing height based upon the height of the door plus a minimum additional two feet.
NOTE
Note because of variances in the construction of walls on which the door will be mounted, fasteners are not supplied. For proper anchoring of the door, we recommend the use of thru-bolts. DO NOT remove door sections from crate until you encounter the step in which they are to be installed.
Note unless specifically called out as “Provided by
ASI”, installer is to provide all necessary mounting hardware, anchors, inserts, hangers, supports and equipment needed to install door in accordance with final shop drawings and manufacturer’s instructions.
Loose Parts
Description - Manual
Installation Instructions
Trailing Edge Roller Assembly
Lead Edge Roller Assembly
Misc. Hardware Bag
Qty.
1
1
1
1
1
Loose Parts
Description - Power Cooler
Installation Instructions
Trailing Edge Roller Assembly
Lead Edge Roller Assembly
Misc. Hardware Bag
Label, Warning
Loose Parts
Description - Power Freezer
Installation Instructions
Trailing Edge Roller Assembly
Lead Edge Roller Assembly
Misc. Hardware Bag
Label, Warning
1
1
4
Qty.
1
1
1
1
1
4
Qty.
1
1
1
WARNING before mounting Door, review all Safety Practices as detailed in this manual.
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Warnings
WARNING observe the following instructions to reduce the risk of serious injury, or death.
IMPORTANT INSTALLATION INSTRUCTIONS!
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS .
2. Install on a properly prepared and constructed wall. Have qualified service personnel remove any existing cables, spring assemblies, and other hardware OF AN EXISTING DOOR before installing the new ASI door.
3. Remove all pull ropes and remove, or make inoperative, all locks (unless mechanically and/or electrically interlocked to the power unit) connected to the door before installing the operator.
4. A commercial/industrial door operator that has exposed moving parts capable of causing injury to persons or employs a motor deemed indirectly accessible by virtue of its location above the floor shall include: a. Door face frames (door opening height or “HIC”) must be 7’ 6” or above.
5. Do not connect the door operator to the source of power until instructed to do so.
6. Locate the control station: (a) within sight of the door, and (b) at a minimum height of 1.53 m (5 ft ) above floors, landings, steps, or any other adjacent walking surface and (c) away from all moving parts of the door.
7. Install the entrapment warning placard next to the control station in a prominent location.
8. For products having a manual release, instruct the end user on the operation of the manual release.
DANGER Do not install, operate or service this product unless you have read and understand the Safety Practices, Warnings and
Installation and Operating Instructions contained in this manual.
Failure to do so could result in property damage, bodily injury or death.
NOTE
Note In this manual, doors shown will be right-hand operators. For left -hand operator doors, positions of some components will be the reverse of that shown.
1 Measure door opening to verify door mounting dimensions (Figures 3, 4, & 5). The Face Frames will fit flush to the sides of the opening as shown
2 Be sure to read all warning labels before installation
(Figure 2).
Figure 3: Wall Clip Position - Frames with no Jamb or
Inside Trim
Figure 4: Wall Clip Position - Frames with Inside Trim
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Door Measurements
DANGER Do not install, operate or service this product unless you have read and understand the Safety Practices, Warnings and
Installation and Operating Instructions contained in this manual.
Failure to do so could result in property damage, bodily injury or death.
NOTE
Note In this manual, doors shown will be right-hand operators. For left -hand operator doors, positions of some components will be the reverse of that shown.
square. Shim if necessary (Figure
6). Header and side frames must be on same plane. Make sure operator end is not sagging. dimensions in Figure
7, determine that door will have suff icient wall space to slide open.
Figure 2: Warning Placard
Figure 5: Wall Clip Position - Frames with Jamb Capping and Inside Trim
PERFECTLY FLAT
CHECK
CHECK
Figure 6: Checking Plumb and Square
NOTE
Note Recheck frames and rail assembly to be sure they are square. Check frames with straight edge to make sure they are in the same plane. Check diagonally across corners for square. Shim under the face frame as required to the true plane and plumb. This step is necessary to insure a tight door seal.
Figure 7: Door Measurements
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Face Frame Installation
NOTE
Note determine if the floor is level. If the floor is not level, attach the Face Frame to the wall on the high side of the opening (see Figure 9).
1 Remove plastic extrusion covers from aluminum face frame extrusions.
2 Place a bead of caulk on the full length of each side of the back of the face frame extrusion where it contacts the wall surface to prevent any air leaks.
3 Attach the aluminum face frame extrusions to the wall (figure 8 & 9). Drill holes for face frame anchors. Placement of the screws should start 6” from the floor, then continue approx. Every 24” for the full height of the frame. When drilling holes for mounting face frame, avoid damaging heat tapes, wiring, and terminal blocks assembled on face frame.
4 Aft er mounting aluminum face frame extrusions, replace the plastic extrusion covers.
NOTE
Note bolt thru with 3/8” bolts using backing plates or inside trim on back side for brick wall and other applications where 3/8” expansion bolts are not applicable. For solid masonry wall, use lead anchors and lag bolts or other type 3/8” expansion bolts.
Caulk Bead
Figure 8: XP Face Frame Detail
Caulk Bead
10
Figure 9: Mounting Face Frames
ASI DOORS, INC.
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Header Installation
For the Header Frame, drill holes into wall through the existing holes in the Header Extrusion and attach to wall using 1/2” through bolts or rods. Using 1/2” bolts or rods in all available holes is required (See Figures 10, 11, & 13).
Figure 10: Mounting detail - Insulated Panel
Warning when mounting Header assembly, keep personnel out of the area below the
Header until it is secured to the wall. Failure to do so could result in property damage, bodily injury or death.
Figure 11: Mounting detail - Block Wall
Figure 13: Mounting Header Assembly
Figure 12: Optional Heat Tape Connections (Freezer
Only)
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Take-Apart Panel Set-Up
Panel Seam Gaskets
Panel Hinge Assembly
Lower Half
Figure 14: Take-Apart Panel Assembly
Hinged plates on
Take-Apart Panels
Note: Slotted Hinge
Plate (Attached to lower half panel) must be located as shown.
Take-Apart Panel Set-up:
1 Take-Apart Panels are hinged for transport, and need to be un-folded & assembled before installation. Lay panel with lower half facing down on a horizontal surface (Figure 14). Make sure Lower half of panel is on bottom, with slotted hinge plate up. Support Panel with wood or Styrofoam blocks to prevent damage to Panel surface and exterior hardware.
2 Un-fold Door Panel (Figure 15) so that both halves are in position with front side of panels down, rear sides of panels with gaskets, facing up
(Figure 16).
NOTE
Note steps on these pages only apply to “Take-
Apart” sectional panels. If using Standard panels, move to steps on following pages.
Note when laying panel down, use caution not to damage panel surface, Handles, and other exterior hardware.
Upper Half Panel
Lower Half Panel
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Figure 15: Unfold Take-Apart Panel Assembly asidoors.com
Take-Apart Panel Set-Up
Continued
3 Un-bolt Shipping Hinges and Shims from both sides of Door Panels and discard (Figure 16).
Shipping Hinges
Hinge Shims
Figure 16: Remove Shipping Hinges
Splice Plate
3/8-16 x 1.50” Flat
Head Cap Screws
5 Locate (2) splice plates and
16 3/8-16 x 1.50” Flat head cap screws from loose parts box.
6 Attach (1) splice plate per side into 8 threaded holes in sides of panels with the cap screws
(Figure 17). Panels may need to be compressed together slightly when attaching splice plates to seal gaskets between panel sections.6 Locate 2 panel splice plates, 2 gasket retainer splices,
& 12 #8 x.75” Tek screws from the loose parts box.
Figure 17: Install Panel Splice Plates
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Take-Apart Panel Set-Up
Continued
7 Slip gasket retainer splice under gaskets into gap between existing gasket retainers. Align sides of gasket retainer splice with sides of existing gasket retainers (Figures
19 & 20). Beads of gaskets should fi t inside pro fi le of gasket retainer splice.
8 Position panel splice plate on top of, and centered on gasket retainer splice. Edges of panel splice plate will hold bead of gaskets in position.
9 Attach panel splice plate with 6 #8 x
.75” Tek screws.
10 Repeat on other side of door.
11 Apply 1/4” bead of silicone caulk to seam on front side of panel. Tap panel is now ready for mounting on header assembly.
#8 x .75” TEK Screws
TAP Panel Splice Plate
Gasket Retainer Splice
Existing Gasket Retainers
#8 x .75” TEK Screws
TAP Panel Splice Plate
Gasket Retainer Splice
Figure 18: Install Panel Splice Plates
Figure 19: Panel Splice Plate Detail
14
Figure 20: Panel Splice Plates Installed
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Apply Caulk to Front Seam
Figure 21: Panel Splice Plates Installed asidoors.com
Panel Installation
Figure 22: Trolley and Panel Detail
Position Trolleys over corners of Panel
1 Mount 2 roller trolley assemblies on rail on header.
Position approximately door width apart. Single roller wheel on trolleys always goes to outside of panel. Make sure jump rollers are installed & locktite is applied to screw threads .
2 Move door panel into position in front of opening. Tilt door panel up against opening, blocking up bottom of panel on front side next to bottom gaskets with approx.
2” Blocks. Take care not to damage bottom gaskets .
3 Slide trolley assemblies into position so slotted holes in trolley base plates align with mounting holes in top corners of door panel. Loosen trolley height locking bolts
& adjust trolley height adjustment bolt to lower/raise trolley to meet top of door panel if needed.
4 Attach trolleys to door panel with panel mounting bolts, and tighten bolts. Raise door slightly using height adjustment bolts & remove blocking from bottom of door.
5 Use trolley height adjustment bolts so bottom gaskets on door panel completely seal against floor when door is in the closed position.
6 Locate trolley cover plate & attach to both trolleys using 2 screws per side.
NOTE
Note when tilting up Door Panel, use caution not to damage bottom gaskets.
Bottom Panel Gaskets
Support Blocking
Figure23: Position Panel Assembly
Warning when mounting Panel, keep personnel out of the area below header and use caution until the Panel is secured to the Header assembly.
Failure to properly install equipment could result in property damage, bodily injury or death.
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Support Blocking
Bottom Panel Gaskets
Figure 24: Panel Support Blocking asidoors.com
Panel Installation
Continued
Height
Adjustment Bolt
Header Rail
Height
Adjustment Bolts
Height Locking
Bolts
Height Locking
Bolts
Panel Mounting
Bolts
41A218 (ZN)
41A793 (SS)
Figure 25: Attach Trolleys to Panel
Jump Roller
Door Panel
Figure 26: Trolley and Panel Detail
Warning the use of Impact tools on adjustment hardware is NOT recommended. Use of these tools may damage the adjustment hardware, compromising the ability to make door adjustments.
1 Slide trolley assemblies into position so slotted holes in trolley base plates align with mounting holes in top corners of door panel. Loosen trolley height locking bolts & adjust trolley height adjustment bolt to lower/raise trolley to meet top of door panel if needed.
2 Attach trolleys to door panel with panel mounting bolts, and tighten bolts. Raise door slightly using height adjustment bolts & remove blocking from bottom of door.
3 Use trolley height adjustment bolts so bottom gaskets on door panel completely seal against floor when door is in the closed position.
4 Locate trolley cover plate & attach to both trolleys using 2 screws per side.
Figure 27: Attach Trolley Cover Plate
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Floor Hardware Installation
Floor Hardware Installation:
1 Locate lead edge roller and trailing edge roller in loose parts box.
2 Place the lead edge roller on the floor in front of the lead edge face frame, figure 28 (lead edge roller wheel is larger in diameter that the trail edge roller wheel).
3 Move door into the closed position.
4 Following the dimensions in figure 28, at the door’s leading edge, place the lead edge roller on the floor so that roller causes panel to be snug against the gaskets. Drill holes in floor so that bolts will be in the center of the two slotted bolt guide holes. Attach using 3/8” anchor bolts.
5 Place the trail edge roller on the floor in front of the trail edge face frame (Figure 29).
6 Move door into the open position.
7 Following the dimensions in figure 29, at the door’s trailing edge, place the trail edge roller on the floor so that as door closes, roller has minimum contact with door panel. Drill holes in floor so that bolts will be in the center of the two slotted bolt guide holes. Attach using 3/8” anchor bolts.
8 Move door into the closed position. Trail edge roller should contact door wedge and cause panel to be snug against the gaskets.
9 Manually move door to insure a tight seal.
Figure 28: Lead Edge Floor Roller
Figure 29: Trail Edge Floor Roller
Figure30: Floor Rollers - Top View
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Door Adjustment Location
Floor Hardware Installation:
Figure 31 illustrates the various adjustment points along the door to form a tight seal, yet not create seal wear. Visually inspect seal to make sure no light is visible through the seals.
1 Sill gasket (trolley height) 1a & 1b (typ both panels) adjustment for leveling panel and adjusting distance from bottom gasket to floor.
2 Belt tension adjustment for adjusting positioning accuracy during door open and close cycles (power doors only).
3 Floor roller adjustments for distance of panel gasket from LH face frame (3a. – LH floor roller) and distance of panel gasket from RH face frame (3b. – RH floor roller).
4 Face frame covers adjustment for adjusting seal between vertical panel gaskets and face frames.
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Figure 31: Door Adjustment Locations asidoors.com
Door Adjustments
Continued
Sill Gasket / Panel Height Adjustment:
1 Inspect sill (bottom) gasket position relative to the floor. If gasket does not make contact with the floor completely when closed, excessively drags on the floor or the floor is uneven, adjustment of the sill gasket is necessary.
2 Remove trolley cover plate by removing 2 screws attaching it to trolley on both ends (Figure 32).
3 Adjust the sill gasket position by adjusting door heights of the trolley assemblies on both ends of the header rail assembly (Figure 33). Loosen 2 height locking bolts on each trolley. Adjust height using height adjustment bolt until bottom panel gasket makes contact with floor. Re-tighten height locking bolts. Make adjustment when door is closed.
4 Replace trolley cover plate.
Figure 32: Remove Trolley Cover Plate
Warning the use of Impact tools on adjustment hardware is NOT recommended. Use of these tools may damage the adjustment hardware, compromising the ability to make door
adjustments.
Height Adjustment Bolt
Height Locking Bolts
Panel Mounting Bolts
41A218 (ZN)
41A793 (SS)
Figure 33: Adjust Trolley Height
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Door Adjustments
Continued
Drive Belt Adjustment (Power doors only):
If door positioning during opening or closing cycles is erratic, drive belt may need tension adjustment or replacing.
1 Locate idler assembly on header ail assembly. On RH operator doors, will be on left side of header, near end of trolley cover on LH side (Figure 34). For LH operator doors will be on RH side. Check belt tension. Belt should be reasonably tight but deflect between 1/2” to 1” at center of belt with mild finger pressure. Visually inspect belt for wear and missing or damaged teeth.
2 Loosen belt idler lock nut.
3 Use belt idler adjustment screw to tighten (or loosen) belt tension.
4 Re-tighten belt idler lock nut.
If belt is damaged and needs replacing, release all tension on belt, slip belt off of front side of idler pulley, and back side of motor pulley on other end, replace belt, and re-tension as listed above.
NOTE
Note doors with opening height under 7’ 6”, will have a belt guard installed over idler pulley.
Idler Assembly
Belt Idler Adjustment Screw
Belt Idler Lock Nut
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Figure 34: Belt Tension Adjustment asidoors.com
Door Adjustments
Continued
Floor Roller Adjustments:
Inspect contact between vertical door gaskets and face frames. If there are gaps, floor rollers may need to be adjusted.
1 Loosen bolts holding floor rollers to floor.
2 Adjust position of floor rollers to insure vertical door gaskets are making suff icient contact with face frames at the floor.
3 Re-tighten floor roller bolts.
Face Frame Cover Adjustments:
Inspect contact between vertical door gaskets and face frames above floor to top of face frames. If there are gaps above the floor, face frame cover position may need to be adjusted. Face frame covers are designed to slide out from face frame extrusions if needed.
1 Aft er adjusting floor rollers to make contact with vertical door gaskets at floor, check for gaps between vertical door gaskets and surfaces of face frame covers from floor to top of door opening with door in closed position.
2 Manually pull face frame covers out to meet surfaces of face frame covers at points where there are gaps.
3 Lock face frame cover in place by driving #10 TEK screws through face frame cover, into face frame extrusion at these points. Use .75” Long screws or shorter! Open door and add screws at the same locations on other side to keep covers straight.
Figure 35: Adjust Floor Roller Position
Adjust Face Frame
Cover position
Face Frame Extrusion
#10 TEK Screws .75” long maximum
Face Frame Cover
Figure 36: Adjust Face Frame Cover Position
Warning use .75” long screws or shorter for securing position of Face Frame Covers. These screws must not extend into pocket in Face Frame where heat cables are held, or damage to heat system may result.
21
ASI DOORS, INC.
(800) 558-7068 asidoors.com
Wall Track Installation
1 Locate wall track, and detent bracket assemblies in shipping crate and loose parts box.
2 With doors in closed position, use following steps to mount wall track assemblies (Figure 37). Steps detail mounting RH wall track assembly. For bi-part doors, there are mirrored assemblies on both sides of opening.
Mounting procedure is the same for both sides.
3 Mount detent bracket onto wall track bracket already mounted on door by asi. Hand tighten fasteners
(5/16-18 x .75 Carriage bolts and 5/16-18 whizlock nuts) so that detent bracket is approximately centered vertically on slots in bracket (Figure 38).
4 Mount end of wall track assembly closest to door first (5/16” fasteners to mount wall track to wall are provided by installer). Position end of wall track approximately 1/2” in from edge of trailing edge face frame, and lower wall track assembly onto end of detent bracket, so that guide block on bracket fits into slot on the bottom of wall track assembly (36.50” Dimension below is reference only and may vary depending on height adjustments on door). Do not allow bracket to deflect downward severely. Adjust detent bracket in or out to fit guide block securely into slot. Temporarily support other end in place so track is approximately 1/2” higher than end closest to door (door slopes towards closed position). Add fasteners centered in end slots closest to door to fasten this end, but do not fasten far end to wall until doing following steps.
5 While supporting other end of wall track assembly, slowly open door to full open position. Verify that guide block is completely in slot at this end. Adjust height of wall track assembly at this end to fit guide block securely into slot. Verify that panel return stud is inside of door return bracket. Adjust position of door return bracket if needed. Use fasteners to fasten far end of wall track assembly to wall.
6 Manually move door to closed position and check that guide block is completely in slot for full length of door travel. Add fasteners to all center slots to secure to wall.
7 Open & close door several times, checking that door moves freely, and that guide block rides in slot. Adjust height of detent bracket, and vertical position of wall track assembly as needed (Figure 37 & 39). Tighten all fasteners.
Figure 37: Wall Track Installation
22
ASI DOORS, INC.
(800) 558-7068 asidoors.com
Wall Track Installation
Continued
Figure 38: Wall Track Locator Assembly
Figure 39: Wall Track Locator Adjustments
23
ASI DOORS, INC.
(800) 558-7068
NOTE
Note views shown depict installation for a right hand side wall Track. Installation of the left hand side wall track is the same but mirrored to opposite side.
asidoors.com
Electrical Controls
Warning control box contains HIGH VOLTAGE!
The following procedures should be performed by qualified electrical personnel only. Wiring must be permanent as required by all local, state, federal and international, or other governing agency codes. Failure to observe this warning could result in serious injury or death.
NOTE
Note 700 Lb. weight capacity for Operator
Connections:
1 Mount the keypad control station at a suitable height for viewing the display and access to the keypad for start-up and general operation of the door. Make sure all wires from the cable supplied with the keypad control are landed correctly on the logic board in the main control enclosure.
Disconnect Box
Remote Station
Control Box
Incoming
Power Line
Voltage
Warning disconnect power at the fused disconnect during all electrical or mechanical service. Disconnect must be properly locked out during maintenance or service of equipment.
Failure to disconnect power could result in serious injury or death.
2 Mount pushbuttons or pull-stations per customer preference. Run all wiring per local code
3 DO NOT connect any of the optional activation devices (pull cords, pushbuttons, floor loops, motion sensors) to the logic board input terminal strip until the board has been started up, and the door has made a successful calibration per the following section.
4 Mount fused disconnect (accessible from floor) under control box.
NOTE
Note wiring connections can vary depending on specific options included in any particular door system. Refer to wiring schematics for correct wire terminations for your installation. Wiring diagrams are located inside of ASI Control Panel.
Figure 40: Control Wiring to the Door
NOTE
Note when drilling Control Enclosure, protect components from debris, or resulting damage will void warranty. Drill into bottom of enclosure only.
Note All low voltage wiring should be in separate conduit from power wiring.
24
ASI DOORS, INC.
(800) 558-7068 asidoors.com
Electrical Controls
Continued
NOTE
Note power can be supplied to disconnect later.
5 Remove power at fused disconnect and lockout prior to the following steps.
6 All connections should be made per wiring schematic and diagram found in the envelope located on inside of control box cover. Leave the wiring schematic and diagram in control box.
7 Confirm control voltage on control label matches customer voltage supply. Confirm power supply input selected matches the customer power supply voltage. Confirm power supply is OFF and connect incoming power.
• 115V/230V Single Phase Supply Voltage:
• 2 power leads plus ground from customer supplied fused disconnect into right side of
BOTTOM of control enclosure. Attach leads to L1, L2 and ground terminals inside control box.
• 460V 3 Phase Supply Voltage:
• 3 power leads plus ground from customer supplied fused disconnect into right side of
BOTTOM of control enclosure. Attach leads to
L1, L2, L3 and ground terminals inside control box.
8 Mount junction box for heater cable connections.
NOTE
Note steps 8, 9, 10, & 11 are for freezer doors only.
9 Run 115V (typical) power to main junction box on drive side behind control panel. (Figure 41).
10 Make connections in Heater Junction Box per
Figure #44 on page 29.
Figure 41: Heat Cable Wiring, Drive Side Panel
Warning to reduce the risk of electrical shock, DO
NOT connect 115V to a circuit operating at more than 150V to ground.
25
ASI DOORS, INC.
(800) 558-7068 asidoors.com
Electrical Controls
Continued
NOTE
Note junction box and motor are shown out of position for clarity. Both are mounted behind control box.
Wire Panel Cable to
Junction Box (behind
Control Box)
Alternate Photoeye mounting location
Photoeyes mounted on
Bollards (preferred location)
Control Box
Motor (Behind
Control Box)
Junction Box (Behind
Control Box)
GFCI
Incoming 115V Power for Heat
System (to Junction Box behind
Controller)
Disconnect Box
Incoming Power
Line Voltage
(Motor and Controls)
Remote Station
Photoeyes mounted on Bollards
(preferred location)
Bollards
26
ASI DOORS, INC.
(800) 558-7068
Figure 42: XP Electrical Wiring Layout asidoors.com
Electrical Controls
Continued
NOTE
Note all wiring is class 2 except terminals noted.
Figure 43: Photoeye Connections
Heater Junction Box on
Operator end of Header
Figure 44: Heater Junction Box Connections
Figure 45: Controller Connections
Figure 46: Wiring Harnesses
27
ASI DOORS, INC.
(800) 558-7068
NOTE
Note details shown are from the standard
Control Panel schematic. Refer to drawing shipped with your specific door.
asidoors.com
Safety Practices
WARNING observe the following instructions to reduce the risk of serious injury, or death.
1 READ AND FOLLOW ALL INSTRUCTIONS
2 When used in commercial applications: Never let children operate or play with door controls. Keep the remote control (where provided) away from children.
3 When used in general industrial applications: provide door activation control that conform with local ADA and
ANSI requirements as needed.
4 Personnel should keep away from a door in motion and keep the moving door in sight until it is completely closed or opened. NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR .
5 Test the door’s safety features at least once a month. Aft er adjusting either the force or the limit of travel, retest the door operator’s safety features. Failure to adjust the operator properly may cause severe injury or death.
6 KEEP DOORS PROPERLY OPERATING AND WELL MAINTAINED . (See maintenance section) An improperly operating or adjusted door could cause severe injury or death. Have trained door systems technician make repairs to belts, drive components, and other mechanical hardware.
IMPORTANT INSTALLATION INSTRUCTIONS!
Start-Up & Operation
Warning read and understand the start-up procedure in this manual before attempting to power-up the door. Failure to do so could result in damage to the door, serious injury and will nullify all warranties.
Start-Up and Operation of Door
1 Position door panel manually to about a half open position.
2 Make sure E-stop button is pulled out
Calibration can now be started using the keypad control station
4 Note display text should read ‘DOOR POWER UP’
5 Press ‘OPEN’ input to begin door calibration run.
Door will travel slowly to open end stop; then door will close automatically. Display will read
‘DOOR LEARNING’ while calibrating.
6 Aft er calibration door is now ready for normal operation. Display will read:
• ‘ASI DOORS’
• ‘_ _ _ CYCLES’
Warning before performing Start-Up procedures on Door, review Safety Practices detailed on Page 3.
NOTE
Note before turning on electrical power, make sure the door is connected to the drive.
Warning hen powering up door to check phasing, be prepared to disconnect power immediately if phasing is wrong (Door travels in the wrong direc-
Ɵ on). Failure to do so could result in damage to the door or serious injury.
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ASI DOORS, INC.
(800) 558-7068
Figure 47: XP Remote Station asidoors.com
Start-Up & Operation
Continued
WARNING DO NOT put the door into opera Ɵ on un Ɵ l door is fully func Ɵ onal and adjusted. Failure to do so could result in property damage or serious injury.
Navigating Menus:
General Programming Notes
1 From the home screen press ESCAPE to access the password entry screen.
2 Enter the password required followed by ENTER to access a given menu.
3 Use the arrow keys within each menu to scroll through the list of available parameters.
4 Press ENTER on the selected parameter to allow adjustment.
5 Use the arrow keys to adjust the parameter.
7 Pressing ESCAPE will exit parameter adjustment without saving changes.
8 Aft er 2 minutes of inactivity the display will return to the home screen, pressing ESCAPE will go directly back to the home screen.
Basic Adjustments:
Time Delay Close (Auto-Close)
• Parameter: SET AUTO-CLOSE DELAY
• Setting: Use the arrow keys to set the # of seconds aft er the door reaches full open to begin automatic closing. A setting of 0 disables auto close.
• Notes: The auto-close timer begins when the door reaches the full open position and the activating pushbutton or contact has been released and the reversing photo-eyes are not detecting any obstacles. The timer will reset whenever a signal from an open or partial open input is received or when a signal is removed from the reversing photo-eye, or stop input.
• Parameter: SET OPEN VELOCITY
• Setting: Use the arrow keys to set the opening speed of the door. Values from 0-100%, higher values indicate higher opening speed.
Close Speed
• Parameter: SET CLOSE VELOCITY
• Setting: Use the arrow keys to set the opening speed of the door. Values from 0-40%, higher values indicate higher closing speed.
• Notes: Adjustment of the closing speed may aff ect the sensitivity of the door reversal.
Preannounce to Close Reversing Sensitivity
• Parameter: SET PREANNOUNCE DELAY
• Setting: Use the arrow keys to set the # of seconds before the door begins to automatically close to activate a strobe or sounder. A Setting of 0 disables preannounce to close.
• Notes: In order to use this functionality an output relay must be programmed to work in conjunction with this timer.
Open Speed
• Password: 777
• Parameter: SET REOPEN TORQUE
• Setting: Use the arrow keys to set the level of sensitivity for door reversals. Values from 0-100, lower values indicate more sensitivity.
• Notes: Setting the sensitivity too low may cause phantom reversals while the door is closing. The sensitivity is aff ected by door size, weight, gasket drag, and closing speed. These items should all be adjusted before attempting to fine tune this setting.
29
ASI DOORS, INC.
(800) 558-7068 asidoors.com
Troubleshooting
Problem Corrective Measures an incorrect activation input status is present. a. Check all input wiring per the “Standard Input Status”
A. Fault Startup Inputs: (Fault Indicator light is lit up) During power up or when pulling out the E-stop chart.
b. Correct any wiring issues.
c. Press “Reset”
B. Encoder Fault: (Fault Indicator light is lit up)
Indicates no encoder feedback or encoder turning wrong direction. a. Verify encoder wiring per schematic.
b. Press “Reset”
C. Door begins to calibrate and then abruptly stops. Fault Condition Indicates “Fault Startup
Inputs”. c. Re-calibrate door.
a. Check all input wiring per the “Standard Input Status” chart.
b. Correct any wiring issues, especially Photoeyes.
D. Door completes calibration cycle and immediately goes into fault. Fault Condition Indicates
“Fault Startup Inputs”. c. Attempt to Calibrate door.
a. Check all input wiring per the “Standard Input Status” chart.
b. Correct any wiring issues.
c. Attempt to Calibrate door.
E. Door won’t close.
a. Check for objects blocking reversing Photoeyes.
b. Check all Photoeye wiring per schematic. 2 green LED’s must be on for door to close a. Check for obstructions in path of door travel.
F. Door will not reach full closed position (reverses in middle of travel). b. Adjust Re-open torque value (See “Door Control Setting
Adjustments”). Increase value in increments of 5 and test for proper operation.
G. Door almost reaches full closed, and then abruptly reverses to full open.
H. Door slams into end stop during opening. a. Check for obstructions in path of door travel.
b. Loosen lead edge floor roller.
c. Adjust Re-open torque value (See “Door Control Setting
Adjustments”). Increase value in increments of 5 and test for proper operation.
a. Check belt tension, tighten as necessary.
b. Re-calibrate door.
Figure 48: Trouble Shooting Table
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ASI DOORS, INC.
(800) 558-7068 asidoors.com
Troubleshooting
Continued
B
B
Door Input Status
• Parameter: SHOW INPUT STATUS
• Setting: Once in this setting the status of each wiring input can be viewed. Use the arrow keys to scroll through the various inputs.
Notes:
1 A value of 0 indicates the input is not triggered, a value of 1 indicates that the input is triggered.
2 Values in list (Figure 49) show standard input status of stationary door in a ready to operate state.
3 These values correspond to the LED indicators for each input on the control board (0=LED off /1=LED on).
Photoeye signal jumper required for single set of Photoeyes
A
A
Wire fi rst set of
Photoeyes on this side
Input Type Wiring Terminal Status
DOOR OPEN 1
DOOR OPEN 2
DOOR CLOSE 1
DOOR CLOSE 2
DOOR STOP 1
DOOR STOP 2
DOOR TOGGLE 1
DOOR TOGGLE 2
(Input DO1)
(Input DO2)
(Input DC1)
(Input DC2)
(Input DS1)
(Input DS2)
(Input DT1)
(Input DT2)
DOOR STOP OPEN 1 (Input SO1)
DOOR STOP OPEN 2 (Input SO2)
DOOR STOP CLOSE 1 (Input SC1)
DOOR STOP CLOSE 2 (Input SC2)
DOOR FAULT RESET (Input RST)
DOOR MAN OVERRIDE (Input MAN)
DOOR PART OPEN 1 (Input PO1)
0
1
0
1
1
1
1
0
0
1
1
0
0
0
0
DOOR PART OPEN2 (Input PO2)
DOOR INTERLOCK 3 (Input DI4)
DOOR INTERLOCK 2 (Input DI3)
DOOR INTERLOCK 1 (Input DI2)
DOOR INTERLOCK 0 (Input DI1)
Figure 49: Input Wiring Status Table
1
1
0
1
1
These jumpers installed at factory.
These jumpers installed at factory.
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ASI DOORS, INC.
(800) 558-7068
Figure 50: Standard Terminal Connections asidoors.com
Preventative Maintenance
Preventative Maintenance Daily & Monthly
Daily
Check Door Operation
Visual Damage Inspection
Inspect all Activation Devices
Photo eye Inspection
Inspect Torque Reverse
Inspect Mounting Hardware
Inspect Operator Hardware
Seal Inspection
Belt Inspection (Power Doors)
Control Box Inspection (Power Doors)
Electrical Connections (Power and Freezer Doors)
Figure 51: Preventative Maintenance Table
DAILY:
1 CHECK DOOR OPERATION: Check for proper operation and inspect door for damage.
2 VISUAL DAMAGE INSPECTION: Visually inspect the door to see that components have not been damaged.
4 activation devices for proper operation.
INSPECT PHOTOEYES: Check photo eyes for proper operation.
Monthly
MONTHLY:
1 INSPECT TORQUE REVERSE: Adjust Re-Open Torque
Reverse value if necessary.
2 INSPECT MOUNTING HARDWARE: Check mounting hardware, including frame, header and door panel, tighten where necessary.
3 INSPECT OPERATOR HARDWARE: Check operator mounting bolts, and all bolts and nuts of the operator assembly. During run-in period, these attachments may loosen.
4 SEAL INSPECTION: Check for a tight door seal and adjust as per door adjustment section. Check gaskets for wear. Replace if worn or torn. See Replacement
Parts Section.
5 BELT INSPECTION (Power Doors): Check drive belt for wear and tension.
6 CONTROL BOX INSPECTION: Check control box wiring. All wires should be tightly secured to terminals.
7 ELECTRICAL CONNECTIONS (Power And Freezer
Doors): Check incoming electrical connections.
32
ASI DOORS, INC.
(800) 558-7068 asidoors.com
Instructions for Ordering
This parts manual is intended to assist in the correct identification of the more commonly replaced parts; covering, generally, all models and styles off ered within the marathon pharm. Line. The manual will also help identify obsolete parts, part design changes and current production parts. For more specific parts information, please contact an authorized representative or consult the factory’s customer service or engineering departments. Asi doors reserves the right to discontinue any part and make design changes without notice.
General Instructions for Ordering Door Parts
Accurate information is always necessary to serve you correctly and promptly. Several steps should be followed to determine exactly the parts that are needed.
Refer to the information tag on your door and record the:
1. Door model number
Use part numbers referenced in this manual.
If the item is not found in the manual, the product code on the back of the item is helpful.
If your door has no information label, the approximate purchase date is helpful.
Call
1-800-558-7068
or visit
asidoors.com/parts
to order parts
33
ASI DOORS, INC.
(800) 558-7068 asidoors.com
Door Identification
Determining the Job Number, Model and Year of Manufacture of your door is necessary to provide quick and accurate parts identification. The following is a description of labels and their locations.
Product Labels:
Manual Doors
When ordering parts, specify
Job Number, Door Number and
Manufacture Date
Power Doors
Figure 52: ID Label - Manual Door
ID Tag Location
Product Label
Figure 53: ID Label - Power Door
Product Label
34
Figure 54: Label Location - Manual Door
ASI DOORS, INC.
(800) 558-7068
Figure 55: Label Location - Power Door asidoors.com
Manual Header Assemblies
4
2
1
5
11
6
7
11
2
8
10 9
3
NOTE
Note views shown are RH assemblies. LH assemblies are the same except components are mirrored from view shown.
When ordering parts, specify
Job Number, Door Number and
Manufacture Date
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ASI DOORS, INC.
(800) 558-7068 asidoors.com
Manual Header Assemblies
Continued
DESCRIPTION
ASM, HEADER, LH S/SLIDE, MAN, XP-2, AL & GV, WIC <=96”
ASM, HEADER, LH S/SLIDE, MAN, XP-2, AL & S/S, WIC <=96”
ASM, HEADER, LH S/SLIDE, MAN, XP-2, AL & GV, WIC > 96”
ASM, HEADER, LH S/SLIDE, MAN, XP-2, AL & S/S, WIC > 96”
ASM, HEADER, RH S/SLIDE, MAN, XP-2, AL & GV, WIC <=96”
ASM, HEADER, RH S/SLIDE, MAN, XP-2, AL & S/S, WIC <=96”
ASM, HEADER, RH S/SLIDE, MAN, XP-2, AL & GV, WIC > 96”
ASM, HEADER, RH S/SLIDE, MAN, XP-2, AL & S/S, WIC > 96”
ASM, HEADER, LH S/SLIDE, MANUAL, S/S
ASM, HEADER, RH S/SLIDE, MANUAL, S/S
HEADER #
80B0002LVF1
80B0002LVF2
80B0002LVF3
80B0002LVF4
80B0002RVF1
80B0002RVF2
80B0002RVF3
80B0002RVF4
80B0006LV20
80B0006RV20
DESCRIPTION
ASM, HEADER, LH S/SLIDE, MAN, XP-2, AL & GV, WIC <=96”
ASM, HEADER, LH S/SLIDE, MAN, XP-2, AL & S/S, WIC <=96”
ASM, HEADER, LH S/SLIDE, MAN, XP-2, AL & GV, WIC > 96”
ASM, HEADER, LH S/SLIDE, MAN, XP-2, AL & S/S, WIC > 96”
ASM, HEADER, RH S/SLIDE, MAN, XP-2, AL & GV, WIC <=96”
ASM, HEADER, RH S/SLIDE, MAN, XP-2, AL & S/S, WIC <=96”
ASM, HEADER, RH S/SLIDE, MAN, XP-2, AL & GV, WIC > 96”
ASM, HEADER, RH S/SLIDE, MAN, XP-2, AL & S/S, WIC > 96”
WLDMNT, HEADER, LH S/SLIDE, MANUAL, S/S
WLDMNT, HEADER, RH S/SLIDE, MANUAL, S/S
TROLLEY ASM, XP-2, ZN
TROLLEY ASM, XP-2, S/S
ASM, END STOP, LH, XP HEADER, ZN
ASM, END STOP, LH, XP HEADER, S/S
ASM, END STOP, RH, XP HEADER, ZN
ASM, END STOP, RH, XP HEADER, S/S
COVER, S/SLIDE, XP-2, S/S
COVER, S/SLIDE, XP-2, WHT STUCCO
STRIP, HDPE, HEADER, (WIC * 2) + 20”
SCREW, 1/4-20 x .625, BU/HD, S/S
GROMMET, .875 ID (FREEZER ONLY)
JUNCTION BOX, WEATHERPROOF, 1-GANG (FREEZER ONLY)
BELL BOX, COVER AND GASKET (FREEZER ONLY)
HEATER COVER, HEADER, XP
LABEL, SAFETY WARNING, MINIMUM DOOR OPENING HEIGHT
PART #
24B0531LVF1
24B0531LVF2
24B0531LVF3
24B0531LVF4
24B0531RVF1
24B0531RVF2
24B0531RVF3
24B0531RVF4
28B0365LV20
28B0365RV20
24B0563NN10
24B0563NN20
24B0377LN10
24B0377LN20
24B0377RN10
24B0377RN20
13B2006NV20
13B2006NV30
11A0184NN
41A535
11A086
22B029
22A084
13A0473NN
17A0296
5
5
6
7
3
3
4
4
8
9
10
11
1
1
2
2
1
1
1
1
ITEM #
1
1
1
1
12
36
ASI DOORS, INC.
(800) 558-7068 asidoors.com
Power Header Assemblies
6 17
4
1
2
8
9
11
2
3
15 10
7
16
7
DESCRIPTION
ASM, HEADER, RH S/SLIDE, PWR, S/S
ASM, HEADER, LH S/SLIDE, PWR, S/S
ASM, HEADER, RH S/SLIDE, PWR, ALUM, XP-2, AL & GV, WIC <=96”
ASM, HEADER, RH S/SLIDE, PWR, ALUM, XP-2, AL & S/S, WIC <=96”
ASM, HEADER, RH S/SLIDE, PWR, ALUM, XP-2, AL & GV, WIC > 96”
ASM, HEADER, RH S/SLIDE, PWR, ALUM, XP-2, AL & S/S, WIC > 96”
ASM, HEADER, LH S/SLIDE, PWR, ALUM, XP-2, AL & GV, WIC <=96”
ASM, HEADER, LH S/SLIDE, PWR, ALUM, XP-2, AL & S/S, WIC <=96”
ASM, HEADER, LH S/SLIDE, PWR, ALUM, XP-2, AL & GV, WIC > 96”
ASM, HEADER, LH S/SLIDE, PWR, ALUM, XP-2, AL & S/S, WIC > 96”
HEADER #
80B0005RV20
80B0005LV20
80B0001RVF1
80B0001RVF2
80B0001RVF3
80B0001RVF4
80B0001LVF1
80B0001LVF2
80B0001LVF3
80B0001LVF4
5
14
12
13
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ASI DOORS, INC.
(800) 558-7068 asidoors.com
Power Header Assemblies
Continued
DESCRIPTION
ASM, HEADER, RH S/SLIDE, PWR, XP-2, AL & GV, WIC <=96”
ASM, HEADER, RH S/SLIDE, PWR, XP-2, AL & S/S, WIC <=96”
ASM, HEADER, RH S/SLIDE, PWR, XP-2, AL & GV, WIC > 96”
ASM, HEADER, RH S/SLIDE, PWR, XP-2, AL & S/S, WIC > 96”
ASM, HEADER, RH S/SLIDE, PWR, XP-2, AL & GV, WIC <=96”
ASM, HEADER, RH S/SLIDE, PWR, XP-2, AL & S/S, WIC <=96”
ASM, HEADER, RH S/SLIDE, PWR, XP-2, AL & GV, WIC > 96”
ASM, HEADER, RH S/SLIDE, PWR, XP-2, AL & S/S, WIC > 96”
WLDMNT, HEADER, LH S/SLIDE, PWR, S/S
WLDMNT, HEADER, RH S/SLIDE, PWR, S/S
TROLLEY ASM, XP-2, ZN
TROLLEY ASM, XP-2, S/S
ASM, BELT BRKT W/CLAMP,UPPER, XP-2, ZN
ASM, BELT BRKT W/CLAMP, UPPER, XP-2, S/S
ASM, BELT BRKT W/CLAMP,LOWER, XP-2, ZN
ASM, BELT BRKT W/CLAMP,LOWER, XP-2, S/S
ASM, IDLER, XP-2, ZN
ASM, IDLER, XP-2, S/S
ASM, END STOP, LH, XP HEADER, ZN
ASM, END STOP, LH, XP HEADER, S/S
ASM, END STOP, RH, XP HEADER, ZN
ASM, END STOP, RH, XP HEADER, S/S
OPTION, DRIVE & CONTROL
BELT, DRIVE, HTD-8mm PITCH, 20mm WIDE, BLACK, (WIC * 3) + 42”
COVER, S/SLIDE, XP-2, S/S
COVER, S/SLIDE, XP-2, WHT STUCCO
STRIP, HDPE, HEADER,XP-2, (WIC * 2) +20”
SCREW, 1/4-20 x .625, BU/HD, S/S
WASHER, FLAT, 3/8, STD, S/S
WASHER, LOCK, 3/8, SPLIT, S/S
3/8-16 X 1.000, HHCS, S/S
HEATER COVER, HEADER, XP
LABEL, SAFETY WARNING, MINIMUM DOOR OPENING HEIGHT
BELT GUARD, IDLER, XP HEADERS (DOORS < 7’ 6” HIC ONLY)
NOTE
Note views shown are RH assemblies. LH assemblies are the same except components are mirrored from view shown.
When ordering parts, specify
Job Number, Door Number and
Manufacture Date
11
12
13
14
8
9
9
10
6
7
5
6
4
5
3
4
3
3
2
3
1
2
1
1
ITEM #
1
1
1
1
1
1
1
15
16
17
24B0559NN20
24B0536NN10
24B0536NN20
24B0377LN10
24B0377LN20
24B0377RN10
24B0377RN20
55B0075
50B0073NN
13B2006NV20
13B2006NV30
11A0184NN
41A535
41A203
41A327
41A673
PART #
24B0530LVF1
24B0530LVF2
24B0530LVF3
24B0530LVF4
24B0530RVF1
24B0530RVF2
24B0530RVF3
24B0530RVF4
28B0364LV20
28B0364RV20
24B0563NN10
24B0563NN20
24B0557NN10
24B0557NN20
24B0559NN10
13A0473NN
17A0296
13B2497
38
ASI DOORS, INC.
(800) 558-7068 asidoors.com
Manual Header Shrouds
F16 F15 F14 F13 F12 F11 F10 F09 DESCRIPTION PART#
X OPTION, SHROUD, XP2, S/SLIDE, MAN, LH, WIC<=72”, GV 55B0246F09
X OPTION, SHROUD, XP2, S/SLIDE, MAN, LH, WIC<=72”, S/S 55B0246F10
X OPTION, SHROUD, XP2, S/SLIDE, MAN, RH, WIC<=72”, GV 55B0246F11
X OPTION, SHROUD, XP2, S/SLIDE, MAN, RH, WIC<=72”, S/S 55B0246F12
X OPTION, SHROUD, XP2, S/SLIDE, MAN, LH, WIC>72”, GV 55B0246F13
X OPTION, SHROUD, XP2, S/SLIDE, MAN, LH, WIC>72”, S/S 55B0246F14
X OPTION, SHROUD, XP2, S/SLIDE, MAN, RH, WIC>72”, GV 55B0246F15
X OPTION, SHROUD, XP2, S/SLIDE, MAN, RH, WIC>72”’ S/S 55B0246F16
1 ASM, SHROUD, XP2, S/SLIDE, MAN, LH, WIC<=72”, GV
1 ASM, SHROUD, XP2, S/SLIDE, MAN, LH, WIC<=72”, S/S
1 ASM, SHROUD, XP2, S/SLIDE, MAN, RH, WIC<=72”, GV
1 ASM, SHROUD, XP2, S/SLIDE, MAN, RH, WIC<=72”, S/S
1 ASM, SHROUD, XP2, S/SLIDE, MAN, LH, WIC>72”, GV
1 ASM, SHROUD, XP2, S/SLIDE, MAN, LH, WIC>72”, S/S
1 ASM, SHROUD, XP2, S/SLIDE, MAN, RH, WIC>72”, GV
1 ASM, SHROUD, XP2, S/SLIDE, MAN, RH, WIC>72”, S/S
1 1 1 1 1 1 1 1 SHROUD BRACKET PLACEMENT REFERENCE DWG.
24B0780LV10
24B0780LV20
24B0780RV10
24B0780RV20
24B0781LV10
24B0781LV20
24B0781RV10
24B0781RV20
17B0061
39
ASI DOORS, INC.
(800) 558-7068
When ordering parts, specify
Job Number, Door Number and
Manufacture Date asidoors.com
Power Header Shrouds
F16 F15 F14 F13 F12 F11 F10 F09 DESCRIPTION PART#
X OPTION, SHROUD, XP2, S/SLIDE, PWR, LH, WIC<=72”, GV 55B0244F09
X OPTION, SHROUD, XP2, S/SLIDE, PWR, LH, WIC<=72”, S/S 55B0244F10
X OPTION, SHROUD, XP2, S/SLIDE, PWR, RH, WIC<=72”, GV 55B0244F11
X OPTION, SHROUD, XP2, S/SLIDE, PWR, RH, WIC<=72”, S/S 55B0244F12
X OPTION, SHROUD, XP2, S/SLIDE, PWR, LH, WIC>72”, GV 55B0244F13
X OPTION, SHROUD, XP2, S/SLIDE, PWR, LH, WIC>72”, S/S 55B0244F14
X OPTION, SHROUD, XP2, S/SLIDE, PWR, RH, WIC>72”, GV 55B0244F15
X OPTION, SHROUD, XP2, S/SLIDE, PWR, RH, WIC>72”’ S/S 55B0244F16
1 ASM, SHROUD, XP2, S/SLIDE, PWR, LH, WIC<=72”, GV
1 ASM, SHROUD, XP2, S/SLIDE, PWR, LH, WIC<=72”, S/S
1 ASM, SHROUD, XP2, S/SLIDE, PWR, RH, WIC<=72”, GV
1 ASM, SHROUD, XP2, S/SLIDE, PWR, RH, WIC<=72”, S/S
1 ASM, SHROUD, XP2, S/SLIDE, PWR, LH, WIC>72”, GV
1 ASM, SHROUD, XP2, S/SLIDE, PWR, LH, WIC>72”, S/S
1 ASM, SHROUD, XP2, S/SLIDE, PWR, RH, WIC>72”, GV
1 ASM, SHROUD, XP2, S/SLIDE, PWR, RH, WIC>72”, S/S
1 1 1 1 1 1 1 1 SHROUD BRACKET PLACEMENT REFERENCE DWG.
24B0770LV10
24B0770LV20
24B0770RV10
24B0770RV20
24B0771LV10
24B0771LV20
24B0771RV10
24B0771RV20
17B0061
40
ASI DOORS, INC.
(800) 558-7068
When ordering parts, specify
Job Number, Door Number and
Manufacture Date asidoors.com
End Stop Assemblies
6
2
5
4
3
1
3
4
8
8
7 7
1
-
-
1
-
1
-
1
-
-
-
2
-
2
1
RN20 RN10 LN20 LN10
-
-
1
1
-
DESCRIPTION
ASM, END STOP, LH, XP HEADER, ZN
ASM, END STOP, LH, XP HEADER, S/S
1
1
-
ASM, END STOP, RH, XP HEADER, ZN
ASM, END STOP, RH, XP HEADER, S/S
1
-
2
1
-
1
-
1
-
-
-
-
2
-
1
1
-
-
1
-
1
-
1
-
2
-
2
1
-
-
1 SCREW, 5/16-18 x 1.00, HHCS, ZN
SCREW, 5/16-18 x 1.00, HHMS, SS
1 NUT, 5/16-18, HEX, NYLOCK, ZN
NUT, 5/16-18, HEX, NYLOCK, SS
2 3/8-16 X 1.000, HHCS, ZN
3/8-16 X 1.000, HHCS, SS
2 3/8-16, HEX NUT, WHZLK, ZN
3/8-16, HEX NUT, WHZLK, SS
1 RUBBER BUMPER, END STOP
PART #
24B0377RN20
41A061
41A346
41A332
41A671
41A109
41A673
41A216
41A710
11A054
ITEM #
24B0377LN10 -
24B0377LN20 -
24B0377RN10
1 END STOP, ROLLER TRUCK, LH, XP HEADER 13B1458LN10 1
END STOP, ROLLER TRUCK, LH, XP HEADER 13B1458LN20 1
END STOP, ROLLER TRUCK, RH, XP HEADER 13B1458RN10 2
END STOP, ROLLER TRUCK, RH, XP HEADER 13B1458RN20 2
1 WASHER, FLAT, 1/4, STANDARD, ZN
WASHER, FLAT, 5/16, STANDARD, SS
41A182
41A608
3
3
5
5
6
4
4
6
7
7
8
-
-
When ordering parts, specify
Job Number, Door Number and
Manufacture Date
5
6
41
ASI DOORS, INC.
(800) 558-7068 asidoors.com
Trolley Assemblies
10
13
11
12
1
3
8
4
7
2
4
9
6
5
S/S ZN DESCRIPTION
1 TROLLEY ASSEMBLY, XP-2, ZN
1 TROLLEY ASSEMBLY, XP-2, S/S
PART #
24B0563NN10
24B0563NN20
1 ASM BRKT, ADJUSTMENT, TROLLEY, XP-2, ZN
1 ASM BRKT, ADJUSTMENT, TROLLEY, XP-2, S/S
1 ASM, WHEEL BRACKET, TROLLEY, XP-2, ZN
1 ASM, WHEEL BRACKET, TROLLEY, XP-2, S/S
24B0560NN10
24B0560NN20
24B0562NN10
24B0562NN20
1 ASM, WHEEL BRACKET W/CLINCH NUTS, TROLLEY, XP-2, ZN 24B0561NN10
1 ASM, WHEEL BRACKET W/CLINCH NUTS, TROLLEY, XP-2, S/S 24B0561NN20
2 2 ASSY, WHEEL, TROLLEY
1 1 WHEEL ASSY, LOWER, TROLLEY, BP / S/SLIDE
1 1 SHOULDER SCREW, 1/2 X 1.50, 3/8-16,S/S
24B0421NN
24B0422NN
41A889
2 2 SHOULDER SCREW, 1/2 X 1.00, 3/8-16,S/S
2 2 SPACER, TROLLEY, UPPER
1 1 SPACER, TROLLEY, LOWER
1 1 3/8-16 X 2.50 HEX BOLT, FULL THREAD, S/S
41A888
12B0035NN20
12B0036NN20
41A769
2 2 WASHER, FLAT, 3/8, S/S
1 1 NYLON INSERT LOCKNUT, 3/8-16 UNC, S/S
2 SCREW, 3/8-16 X 5/8 WHIZ, ZN
2 SCREW, 3/8-16 X 5/8 WHIZ, S/S
41A203
41A770
41A297
41A839
ITEM #
-
-
4
5
6
3
3
2
2
1
1
7
8
9
10
11
12
13
13
42
ASI DOORS, INC.
(800) 558-7068 asidoors.com
Door Panel Assemblies
OPTION #
4” LH SINGLE SLIDE PANEL ASSEMBLIES
PART # DESCRIPTION
55B0072F1 F2 86B0004LV20 LV30 ASM, 4” PANEL, LH, S4A, STAINLESS WHITE STUCCO
55B0072F3 F4 86B0005LV20 LV30 ASM, 4” PANEL, LH, S4B, STAINLESS WHITE STUCCO
55B0072F5 F6 86B0006LV20 LV30 ASM, 4” PANEL, LH, S4C, STAINLESS WHITE STUCCO
55B0072F7 F8 86B0007LV20 LV30 ASM, 4” PANEL, LH, TAP, S4D, STAINLESS WHITE STUCCO
55B0072F9 F10 86B0008LV20 LV30 ASM, 4” PANEL, LH, TAP, S4E, STAINLESS WHITE STUCCO
55B0072F11 F12 86B0020LV20 LV30 ASM, 4” PANEL, LH, S4F, STAINLESS WHITE STUCCO
OPTION #
5-1/2” LH SINGLE SLIDE PANEL ASSEMBLIES
PART # DESCRIPTION
55B0082F1 F2 86B0011LV20 LV30 ASM, 5-1/2” PANEL, LH, S6A, STAINLESS WHITE STUCCO
55B0082F3 F4 86B0012LV20 LV30 ASM, 5-1/2” PANEL, LH, S6B, STAINLESS WHITE STUCCO
55B0082F5 F6 86B0013LV20 LV30 ASM, 5-1/2” PANEL, LH, S6C, STAINLESS WHITE STUCCO
55B0082F7 F8 86B0014LV20 LV30 ASM, 5-1/2” PANEL, LH, TAP, S6D, STAINLESS WHITE STUCCO
55B0082F9 F10 86B0015LV20 LV30 ASM, 5-1/2” PANEL, LH, TAP, S6E, STAINLESS WHITE STUCCO
55B0082F11 F12 86B0021LV20 LV30 ASM, 5-1/2” PANEL, LH, S6F, STAINLESS WHITE STUCCO
43
ASI DOORS, INC.
(800) 558-7068 asidoors.com
Door Panel Assemblies
Continued
OPTION #
4” RH SINGLE SLIDE PANEL ASSEMBLIES
PART # DESCRIPTION
55B0073F1 F2 86B0004RV20 RV30 ASM, 4” PANEL, RH, S4A, STAINLESS WHITE STUCCO
55B0073F3 F4 86B0005RV20 RV30 ASM, 4” PANEL, RH, S4B, STAINLESS WHITE STUCCO
55B0073F5 F6 86B0006RV20 RV30 ASM, 4” PANEL, RH, S4C, STAINLESS WHITE STUCCO
55B0073F7 F8 86B0007RV20 RV30 ASM, 4” PANEL, RH, TAP, S4D, STAINLESS WHITE STUCCO
55B0073F9 F10 86B0008RV20 RV30 ASM, 4” PANEL, RH, TAP, S4E, STAINLESS WHITE STUCCO
55B0073F11 F12 86B0020RV20 RV30 ASM, 4” PANEL, RH, S4F, STAINLESS WHITE STUCCO
OPTION #
5-1/2” RH SINGLE SLIDE PANEL ASSEMBLIES
PART # DESCRIPTION
55B0083F1 F2 86B0011RV20 RV30 ASM, 5-1/2” PANEL, RH, S6A, STAINLESS WHITE STUCCO
55B0083F3 F4 86B0012RV20 RV30 ASM, 5-1/2” PANEL, RH, S6B, STAINLESS WHITE STUCCO
55B0083F5 F6 86B0013RV20 RV30 ASM, 5-1/2” PANEL, RH, S6C, STAINLESS WHITE STUCCO
55B0083F7 F8 86B0014RV20 RV30 ASM, 5-1/2” PANEL, RH, TAP, S6D, STAINLESS WHITE STUCCO
55B0083F9 F10 86B0015RV20 RV30 ASM, 5-1/2” PANEL, RH, TAP, S6E, STAINLESS WHITE STUCCO
55B0083F11 F12 86B0021RV20 RV30 ASM, 5-1/2” PANEL, RH, S6F, STAINLESS WHITE STUCCO
44
ASI DOORS, INC.
(800) 558-7068
When ordering parts, specify
Job Number, Door Number and
Manufacture Date asidoors.com
18
20
21
Door Panel Assemblies
Continued
1
10
11
3
15
12
19
22
2
17
16
15
5
13
7
4
45
ASI DOORS, INC.
(800) 558-7068
14
13 asidoors.com
Door Panel Assemblies
Continued
QTY DESCRIPTION
1 PANEL ASSEMBLY (P/N VARIES WITH DOOR INSTALL - CONSULT ASI FOR P/N)
PART # ITEM #
VARIOUS 1
1 OUTER PULL HANDLE, CHROME 16B756
2 GASKET, NEOPRENE, 3/16” X 1/2” , ADHESIVE BACK, (WIC * 4) + 16” (TAP PANELS ONLY) 15A008
2 SEAL, BLADE (SIDE, TOP), (2 * (HIC + 3”) + WIC + 4”) 15A0130NV
2
3
4
1 SEAL, BLADE (BOTTOM), (2 * (WIC + 4”))
A/R T-MOLDING
2 TRIM PIECE A
4 HINGE, XP-2 TAKE APART (TAP PANELS ONLY - REMOVED DURING INSTALLATION)
15A0130NV
15A0132NN
15A0133NN
13B1968NN
7
8
5
6
2 SHIM, HINGE (TAP PANELS ONLY - REMOVED DURING INSTALLATION)
1 COVER PLATE, COOLER OPTION, FOAMED PANEL (COOLERS ONLY)
1 COVER PLATE, SINGLE HOLE, FOAMED PANEL (FREEZERS ONLY)
2 SPLICE, TAKE APART, XP2 (TAP PANELS ONLY)
2 GASKET RETAINER, PVC, SIDES (HIC)
2 GASKET RETAINER, PVC, TOP & BOTTOM (WIC + 4”)
2 SPLICE, GASKET RETAINER (TAP PANELS ONLY)
1 WEDGE, LH, ROLLER WHEEL, XP DOOR (LH PANELS ONLY)
1 WEDGE, RH, ROLLER WHEEL, XP DOOR (RH PANELS ONLY)
2 SCREW, 1/4-20 X 1.00 PH OHMS SS
4 SCREW, 1/4-20 x .625, BU/HD, S/S
12 SCREW, #8 x .75”, SLDR, HEX (TAP PANELS ONLY)
2 PLATE, SPLICE, TAKE-APART, ZN (FOR 4” TAP PANELS ONLY)
2 PLATE, SPLICE, TAKE-APART, S/S (FOR 5-1/2” TAP PANELS ONLY)
16 SCREW, 3/8-16 X 1.50, SOC FHCS, S/S
13B1967NN
13B1966NN20
13B1942NN20
11A061
11A0178NN
11A158
11A160
41A015
41A535
41A542
13B2014NN
13B2181NN
41A899
9
10
11
13B1922NN20 12
11A061 13
14
15
16
16
17
18
19
20
20
21
4 SCREW, #14 X 1.25, PH OHSMS, SS 41A692 22
PANEL CONFIGURATION AND P/N’S VARY BASED ON OPENING SIZE. CONSULT
ASI FOR SPECIFIC PANEL P/N
When ordering parts, specify
Job Number, Door Number and
Manufacture Date
46
ASI DOORS, INC.
(800) 558-7068 asidoors.com
Face Frame Assemblies
DESCRIPTION
X ASSY, FACE FRAME, XP-IXP DOOR
X ASSY, FACE FRAME, COOLER, S/S, XP-IXP DOOR
X ASSY, FACE FRAME, FREEZER, S/S XP-IXP DOOR
PART #
76B002 (F1-F4)
76B0041NV (F1-F4)
76B0042NV (F1-F4)
ITEM #
-
-
-
1 EXTRUSION, FACE FRAME, MACHINED, XP-IXP DOOR
1 1 1 EXTRUSION, FACE FRAME COVER, XP DOORS
A/R BASE, FACE FRAME, XP2, S/S, HIC <= 96
A/R WELDMENT, FACE FRAME, XP2, S/S, HIC > 96
A/R ASM, FACE FRAME, XP2, INNER, S/S, FREEZER, HIC <= 96
14B090 (F1-F4)
11B055 (-1,-2,-3,-4)
13B2183NV20
28B0282NV20
24B0628NV20
A/R ASM, FACE FRAME, XP2, INNER, S/S, FREEZER, HIC > 96
1 A/R ASM, TERMINAL BLOCK, 2 CIRCUIT (FREEZER ONLY)
24B0629NV20
24B0553NN
1 BLOCK, TERMINAL MOUNT, FREEZER FRAME (FREEZER ONLY) 11A0204NN50
A/R A/R HEATER WIRE, ALUMINUM CABLE (FREEZER ONLY) 22A069
2 A/R SCREW, #8 X .500”, PH FHSMS, S/S (FREEZER ONLY)
A/R A/R A/R WASHER, FLAT, STD, #10 (SUPPLIED BY INSTALLER)
41A909
N/A
A/R A/R A/R SCREW, #10 X .75”, TRSMS (SUPPLIED BY INSTALLER) N/A
NOTE
Note
1) (F1-F4) & (-1, -2, -3, -4) P/N’S REFER TO HEIGHT VARIATIONS:
F1 & -1 = HIC < 96; F2 & -2 = HIC > 96 <= 120; F3 & -3 = HIC > 120 <= 144; F4 & -4 = HIC > 144 <= 180
2) P/N’S 11A0204NN50, 24B0553NN, & 41A909 ARE COMPONENTS OF ASSEMBLIES 24B0628NV20 &
24B0629NV20
3) LENGTH & EXACT P/N OF HEATER WIRE (22A069) DETERMINED BY HIC OF DOOR. CONSULT ASI PARTS
DEPT. FOR SPECIFIC P/N’S AND SPECIFICATIONS.
3
3
4
1
2
6
7
4
5
8
9
10
2
5
7
9 10
2
76B002
1
9 10
2
76B0041NV
5 7
6
3
9 10
4
76B0042NV
8
47
ASI DOORS, INC.
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Floor Hardware
S/S ZN DESCRIPTION
1 ASM, ROLLER GUIDE, LEAD EDGE, XP DOOR, ZN
1 - ASM, ROLLER GUIDE, LEAD EDGE, XP DOOR, S/S
1 ASM, ROLLER GUIDE, TRAIL EDGE, XP DOOR, ZN
1 - ASM, ROLLER GUIDE, TRAIL EDGE, XP DOOR, S/S
2 BOLT OR ANCHOR, 3/8-16, ZN (SUPPLIED BY INSTALLER)
2 - BOLT OR ANCHOR, 3/8-16, S/S (SUPPLIED BY INSTALLER)
2 WASHER, FLAT, 3/8”, ZN (SUPPLIED BY INSTALLER)
2 - WASHER, FLAT, 3/8”, S/S (SUPPLIED BY INSTALLER)
PART # ITEM #
24B274F1 1
24B274F2 1
24B275F1 2
24B275F2 2
3
-
3
4
4
48
ASI DOORS, INC.
(800) 558-7068
When ordering parts, specify
Job Number, Door Number and
Manufacture Date asidoors.com
Drive Assembly
2
9
5
1
6
7
8
3
4
PART # DESCRIPTION
1 24B0564RN10 ASM, DRIVE, RH DC DRIVE, ZN
1 - 24B0564RN20 ASM, DRIVE, RH DC DRIVE, STAINLESS
1 - 24B0564LN10 ASM, DRIVE, LH DC DRIVE, ZN
1 - 24B0564LN20 ASM, DRIVE, LH DC DRIVE, STAINLESS
1 1 13B1983NN10 MOUNT, DC DRIVE, ZN
1 1 - 13B1983NN20 MOUNT, DC DRIVE, STAINLESS
1 1 1 1 23B0069NN GEARMOTOR, SGF120-B14
1 1 50B0077 SPROCKET, TAPER BUSHED, TL22-8M-20-1008 (STEEL)
1 1 - 50B0078 SPROCKET, TAPER BUSHED, TL22-8M-20-1008SS (STAINLESS) 3
1 1 50B0075NN BUSHING, TAPER LOCK, #1008-20MM, (STEEL) 4
1 1 - 50B0076NN BUSHING, TAPER LOCK, #1008-20MM, (STAINLESS)
4 4 4 4 41A891 SCREW, M6 X 1 X 16mm FHSHCS, CLASS 10.9, ALLOY STEEL
4
5
4 4 4 4 41A673
4 4 4 4 41A327
3/8-16 X 1.000, HHCS, SS
WASHER, LOCK, 3/8, REG, SPLIT, SS
6
7
2
3
1
1
4 4 4 4 41A203
AR AR AR AR 13B2498
WASHER, FLAT, 3/8, SS
BELT GUARD, DRIVE, XP HEADERS (DOORS < 7’ 6” HIC ONLY)
8
9
ITEM #
-
-
-
-
49
ASI DOORS, INC.
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Control Panel Assembly
2
14
7
5
13
4
1
3
12
11
6
9
8
10
4
2
2
1
4
-
1
-
1
-
A/R
A/R
A/R
A/R
A/R
A/R
1
460V,
S/S
-
X
-
-
460V,
GALV
X
-
-
-
115/230V, 115/230V,
S/S GALV
-
-
-
X
-
-
X
-
PART # DESCRIPTION
24B0565NN10 ASM, MOUNT, CONTROL, DC DRIVE, 115/230V, GALV.
24B0565NN20 ASM, MOUNT, CONTROL, DC DRIVE, 115/230V, STAINLESS
24B0574NN10 ASM, MOUNT, CONTROL, DC DRIVE, 460V, GALV.
24B0574NN20 ASM, MOUNT, CONTROL, DC DRIVE, 460V, STAINLESS
4
2
2
-
4
-
1
1
-
1
A/R
A/R
A/R
A/R
A/R
A/R
1
4
2
2
1
4
1
-
-
1
-
A/R
A/R
A/R
A/R
A/R
A/R
1
ITEM #
-
-
-
-
4
2
2
-
4
1
-
1
-
1
A/R
A/R
A/R
A/R
A/R
A/R
1
See ID Label ASM, CONTROL PANEL, DC CARD, 115/230V
See ID Label ASM, CONTROL PANEL, DC CARD, 460V
13B1996NN10 BRACKET, UPPER, CONTROL, XP-2, GALV.
13B1996NN20 BRACKET, UPPER, CONTROL, XP-2, STAINLESS
13B1991NN10 CONTROL SUPPORT, DC DRIVE, GALV
13B1991NN20 CONTROL SUPPORT, DC DRIVE, SS
41A671 NUT, 5/16-18, HEX, NYLOCK, SS
41A345
41A657
41A639
SCREW, 5/16-18 x 1.00, HHCS, STAINLESS
SCREW,1/4-20 X .750,PHL FHMS,SS
NYLON INSERT LOCKNUT, 1/4-20 UNC
22B029
22A084
23A0454
22A169
22A072
22A073
JUNCTION BOX, WEATHERPROOF, 1-GANG (FREEZERS ONLY)
BELL BOX, COVER AND GASKET (FREEZERS ONLY)
CONNECTOR, CORD GRIP, .312-.375 (FREEZERS ONLY)
FITTING, LIQUIDTIGHT, 0° (FREEZERS ONLY)
CONDUIT,1/2”,FLEX,LIQUID TIGHT (FREEZERS ONLY)
FITTING, LIQUID-TIGHT, 45° (FREEZERS ONLY)
24B0575 ASM, REMOTE CONTROL STATION, DC DRIVE
5
6
7
3
4
1
1
2
2
3
11
12
13
8
9
10
14
When ordering parts, specify
Job Number, Door Number and
Manufacture Date
50
ASI DOORS, INC.
(800) 558-7068 asidoors.com
Wall Track Assemblies
Installer Supplied
Fasteners
1
7
4
Door Panel
9
6
3
NOTE
Note fasteners for mounting Wall Track assemblies to wall are
NOT provided by ASI.
8
2 5
51
ASI DOORS, INC.
(800) 558-7068 asidoors.com
Wall Track Assemblies
Continued
F4 F3 F2 F1 DESCRIPTION
1 ASM, WALL TRACK, S/SLIDE, XP DOORS, GALVANIZED, RH
1 ASM, WALL TRACK, S/SLIDW, XP DOORS, STAINLESS, RH
1 ASM, WALL TRACK, S/SLIDE, XP DOORS, GALVANIZED, LH
1 ASM, WALL TRACK, S/SLIDE, XP DOORS, STAINLESS, LH
1 WLDMT, WALL TRACK S/SLIDE, XP DOORS, RH, GALV
1 WLDMT, WALL TRACK S/SLIDE, XP DOORS, RH, S/S
1 WLDMT, WALL TRACK S/SLIDE, XP DOORS, LH, GALV
1 WLDMT, WALL TRACK S/SLIDE, XP DOORS, LH, S/S
1 1 1 1 BRACKET, DOOR RETURN, S/S
1 1 ASSY, DETENT BRACKET W/GUIDE BLOCK, RH
1 1 ASSY, DETENT BRACKET W/GUIDE BLOCK, LH
-
1
1
-
-
1
1 BRKT, XP WALL TRACK, DOOR MOUNT, GALVANIZED
-
BRKT, XP WALL TRACK, DOOR MOUNT, STAINLESS
4 4 4 4 INSERT, HEX, 3/8-16, GRIP RANGE .027-.150
2 2 BOLT, 5/16-18 X .75 CARRIAGE BOLT, ZN
2 2 BOLT, 5/16-18 X .75 CARRIAGE BOLT, S/S
2 2 NUT, 5/16 WHIZLOCK, ZN
2 2 NUT, 5/16 WHIZLOCK, SS
2 2 SCREW, 3/8 X 1.00 HEX HEAD, WHIZLOCK, ZN
2 2 SCREW, 3/8 X 1.00 HEX HEAD, WHIZLOCK, SS
4 4 SCREW, 1/4-20 x .750, SL PHMS, ZN
4 4 SCREW, 1/4-20 x 1.00, PH PHMS, S/S
PART #
24B0573F1
24B0573F2
24B0573F3
24B0573F4
28B251F1
28B251F2
28B251F3
28B251F4
13B911
24B170F1
24B170F2
13B2015NN10 4
13B2015NN20 4
41A788 5
41A343
41A344
41A033
41A712
6
6
7
7
41A218
41A793
41A489
41A250
9
9
8
8
2
3
3
1
1
1
1
ITEM
-
-
-
-
When ordering parts, specify
Job Number, Door Number and
Manufacture Date
52
ASI DOORS, INC.
(800) 558-7068 asidoors.com
53
Heat System & Kick Plate Options
Heat System Option (Freezer)
55B0070F1 - OPTION, HEAT SYSTEM, FREEZER, SINGLE SLIDE
DESCRIPTION PART #
GROMMET, .875 ID
COVER PLATE, SINGLE HOLE, FOAMED PANEL
11A086
13B1942NN
COVER PLATE, COOLER OPTION, FOAMED PANEL
BUSHING, SNAP, HEYCO# 2053
WIRE,16GA,WHITE,600V
13B1966NN
21A221
22A030-1
WIRE,16GA,GREEN,600V
WIRE,16GA,ORANGE,600V
WIRE,16GA,BLACK,600V
WIRE,16GA,PURPLE,600V
LUG, RING, 14-16 AWG, #8
CONNECTOR, CORD GRIP, .312-.375
HEATER WIRE, ALUMINUM CABLE
CABLE TIE, TY-RAP, 3.5” LONG
BASE MOUNTING, CABLE TIE
QUICK DISCONNECT TERMINAL, FEMALE, INSULATED, .187 Wd
POLYOLEFIN TUBING, 3M 41875
JUNCTION BOX, WEATHERPROOF, 1-GANG
BELL BOX, COVER AND GASKET
CABLE, SOOW, 18/3
ASM, TERMINAL BLOCK, 2 CIRCUIT
22A030-2
22A030-3
22A030-4
22A030-8
22A043
22A0454
22A069
22A109-1
22A218
22B0014NN
22B0015NN
22B029
22B084
23A005
24B0553NN
QTY
2
1
1
2
AR
AR
AR
AR
AR
4
2
AR (SEE NOTE 1)
AR
AR
8
14
2
2
AR, WIC + 36”
2
NOTE
Note Length required is calculated based on WIC & HIC of door.
Kick Plate Options
F6 F5 F4 F3 F2 F1
1
1
1
1
1
PART #
1 55B0046F1
55B0046F2
55B0046F3
55B0046F4
55B0046F5
55B0046F6
DESCRIPTION
KICKPLATE, SINGLE SLIDE, 12” STAINLESS, INSIDE
KICKPLATE, SINGLE SLIDE, 12” STAINLESS, OUTSIDE
KICKPLATE, SINGLE SLIDE, 36” STAINLESS, INSIDE
KICKPLATE, SINGLE SLIDE, 36” STAINLESS, OUTSIDE
KICKPLATE, SINGLE SLIDE, 36” HDPE, INSIDE
KICKPLATE, SINGLE SLIDE, 36” HDPE, OUTSIDE
1
1
1
1
1
1 13B1577NV20 KICKPLATE, SINGLE SLIDE, 12” STAINLESS, INSIDE
13B1578NV20 KICKPLATE, SINGLE SLIDE, 12” STAINLESS, OUTSIDE
13B1579NV20 KICKPLATE, SINGLE SLIDE, 36” STAINLESS, INSIDE
13B1580NV20 KICKPLATE, SINGLE SLIDE, 36” STAINLESS, OUTSIDE
11B0071NV50 KICKPLATE, SINGLE SLIDE, 36” HDPE, INSIDE
11B0072NV50 KICKPLATE, SINGLE SLIDE, 36” HDPE, OUTSIDE
When ordering parts, specify
Job Number, Door Number and
Manufacture Date
ASI DOORS, INC.
(800) 558-7068 asidoors.com
Miscellaneous Options
Pull Station Options
F2 F1 DESCRIPTION PART # ITEM #
X ASM, PULL STATION & BRACKET, UNHEATED 24C507F1 -
X ASM, PULL STATION & BRACKET, HEATED 24C507F2 -
1 ASM, PULL SWITCH, CEILING, UNHEATED
1 ASM, PULL SWITCH, CEILING, HEATED
1 1 BRACKET, PULL SWITCH MOUNT
INSTALL GUIDE, OPT DEVICES, DC
1 1
CONTROLLER
Push Button Options
24B102F1
24B102F2
13B641
17A0298
DESCRIPTION
PUSH BUTTON STATION, UN-HEATED
PUSH BUTTON STATION, HEATED
INSTALL GUIDE, OPT DEVICES, DC
CONTROLLER
Motion Detector Options
PART # ITEM #
24B029F1 1
24B029F2 2
17A0298 -
DESCRIPTION
MOTION DETECTOR, FALCON
PRESENCE SENSOR, BEA IS-40-P
MOTION AND PRESENCE SENSOR, BEA IS-40
ADJUSTABLE SENSOR MOUNTING BRACKET
PART # ITEM #
23A284
23A102
23A101
22A112
PROGRAMMING REMOTE 23A285
INSTALL GUIDE, OPT DEVICES, DC CONTROLLER 17A0298 -
-
-
-
-
-
Radio Control System Options
DESCRIPTION
TRANSMITTER, RADIO CONTROL, 1 CHANNEL
TRANSMITTER, RADIO CONTROL, 2 CHANNEL
RECEIVER, RADIO CONTROL, 1 CHANNEL
RECEIVER, RADIO CONTROL, 2 CHANNEL
INSTALL GUIDE, OPT DEVICES, DC CONTROLLER
Photoeye Options
F2 F1 DESCRIPTION
X ASM, P/E MOUNT, TRANSMITTER
X ASM, P/E MOUNT, RECEIVER
PART # ITEM #
23A253 -
23A255
23A252
-
-
23A254
17A0298 -
-
1
PART #
24B0867F1
24B0867F2
1
1
2
-
1
Pull Stations
2
Push Buttons
2
1 PHOTOEYE, TRANSMITTER
1 PHOTOEYE, RECEIVER
23B0159
23B0160
1 1 INSTALL GUIDE, OPT DEVICES, DC CONTROLLER 17A0298
Loop Detector Options
DESCRIPTION
LOOP DETECTOR, 24 VAC
WIRE, 14 GA., BLACK, 7 STRAND #XHHW
EMBEDDING SEALER
LOOP DETECTOR INSTALLATION GUIDE
INSTALL GUIDE, OPT DEVICES, DC CONTROLLER
PART # ITEM #
23A019 -
22A085
23A160 -
-
17C174 -
17A0298 -
Photoeyes
When ordering parts, specify
Job Number, Door Number and
Manufacture Date
54
ASI DOORS, INC.
(800) 558-7068 asidoors.com
Control Panel
DESCRIPTION
ENCLOSURE, 16 X 14, F/G
CONTROLLER, DC
POWER SUPPLY, DC, 450W, 115/230-24VDC
FUSE, BLADE TYPE, FAST ACTING, ATO, 20A
POWER SUPPLY, DC, 460VAC / 24VDC
PART # ITEM #
23A250 1
23A0494
23B0130
22A286-20
23B0131
2
3
4
5
3
Power Supply
(behind Controller
& Bracket)
115V/230V Only
115/230V selector on side of Power
Supply
2
5
460VAC
Power
Supply
1
4
55
ASI DOORS, INC.
(800) 558-7068 asidoors.com
asidoors.com
ASI DOORS, INC. 5848 North 95th Court, Milwaukee, WI 53225 (800) 558-7068
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