ASI Doors 255 Owner's Manual
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OWNER’S MANUAL
MODEL 255
Single Sliding U.L. Rated Fire Door
MANUAL PART #: 17A208
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . 3-6
Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Crates and Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
255 MANUAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . 7-19
Door Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Frame and Header Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Initial Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Shroud Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Panel Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Electrical Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
PLC Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
PLC Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Other Electrical Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Star-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-22
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Preventative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . 23-33
Instructions for Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Door Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
ID Tag Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Door Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Header Assembly & Shrouds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Upper Truck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Face Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Control Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Fire/Heat Sensor Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Gasket Retainer/Hold-In Bracket Assembly . . . . . . . . . . . . . . . . . . . . . . . . 33
2
Manual last updated on: October 4, 2022 12:58 PM
ASI DOORS, INC.
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Safety Practices
This is a safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION used without a safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTE
NOTE explains general information.
3
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Warning read these safety practices before installing, operating or servicing the SLIDING door. Failure to follow these safety practices could result in property damage, death or serious injury.
READ AND UNDERSTAND ALL WARNING LABELS AND OPERATING INSTRUCTIONS IN THIS
MANUAL BEFORE OPERATING THE SLIDING DOOR. If you do not understand the instructions, ask your supervisor to teach you how to use the SLIDING door.
Safety Practices (cont’d)
1. Do not operate the door while under the influence of drugs or alcohol.
2. Do not use the door if it looks broken or does not seem to work properly. Advise your supervisor at once.
3. Stay clear of the door when it is moving
4. Keep hands, feet and head clear of the door at all times.
5. Do not operate the door with equipment, material or people directly inside door opening.
6. Disconnect power before performing any electrical or mechanical service, cleaning or other maintenance on the door. OSHA requires disconnect to be properly tagged and locked out during all maintenance or service of equipment. With the power supply disconnected, always verify using a volt meter.
7. All electrical troubleshooting or service must be completed by a qualified electrician or service person and must meet all applicable local, state, federal, international and other governing agency codes.
8. When it is necessary to service the control box with power on, USE EXTREME CAUTION. Do not place fingers or uninsulated tools inside the control box. Touching wires or other parts inside the enclosure may cause electrical shock, serious injury or death.
9. It is your responsibility to keep all warning labels and instructional literature legible, intact and kept with the door. Replacement labels and literature are available from ASI Doors, Inc. or its representatives.
10. If you have any questions, contact your supervisor or your local ASI Doors, Inc. representative for assistance.
11. Train all service and personnel using or near door on intended use(s) and operation of the door.
12. Failure to operate the door as intended, as described, or heed any warning may result in equipment damage, property damage, serious bodily injury or death.
4
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Warranty Policy
ASI Doors (herein called “ASI”) warrants solely for the benefit of its customer that each door system manufactured by ASI (each a “Door System”) will be free from defects in material and manufacture for a period of one (1) year from the date of original shipment by ASI. The following models receive a similar two (2) years from date of shipment warranty: 109, 209, 120-125, 1240-125-, 1240SS-1250SS, 1260-1270,
1260SS-1270SS, 130-135, 140-150, 160-170, 220-225, 220SS-225SS, 230-235, 230SS-235SS. In all instances warranty labor is covered for a period of one (1) year from the date of original shipment.
The foregoing limited warranty shall not apply to defects that result from improper installation, abuse, misuse, alteration, modification, or failure to maintain the Door System in accordance with the ASI
Owner’s Manual. Periodic maintenance and adjustment of the Door System as described in the ASI
Owner’s Manual are the sole responsibility of the customer. All claims for defects must be made to
ASI within thirty (30) days aft er the defect is discovered or should, with reasonable care, have been discovered. THE FOREGOING LIMITED WARRANTY CONSTITUTES THE EXCLUSIVE WARRANTY OF ASI
WITH RESPECT TO THE DOOR SYSTEM. ASI EXPRESSLY DISCLAIMS ALL OTHER GUARANTEES OR
WARRANTIES—WHETHER EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING BUT NOT LIMITED TO
ANY IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
If a Door System does not comply with the foregoing limited warranty, and a claim is made by customer within the warranty period, ASI will, at the option of ASI, either repair or replace any defective equipment or parts free of charge and pay the reasonable labor costs to repair or replace the defective equipment or parts if within the defined warranty period. The remedy of repair or replacement shall be the exclusive and sole remedy for any breach of the foregoing limited warranty.
ASI SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL, INDIRECT, SPECIAL, EXEMPLARY OR
CONSEQUENTIAL DAMAGES OF ANY KIND, INCLUDING WITHOUT LIMITATION ANY LOST PROFITS,
ARISING FROM THE SALE OR USE OF THE DOOR SYSTEM, OR FROM ANY OTHER CAUSE WHATSOEVER,
WHETHER THE CLAIM GIVING RISE TO SUCH DAMAGES IS BASED UPON BREACH OF WARRANTY
(EXPRESSED OR IMPLIED) BREACH OF CONTRACT, TORT, STRICT LIABILITY OR ANY OTHER THEORY
OF LIABILITY, EVEN IF A PARTY HAS BEEN ADVISED OF THE POSSIBILITY THEREOF, AND REGARDLESS
OF ANY ADVISE OR REPRESENTATION THAT MAY HAVE BEEN RENDERED BY ASI CONCERNING THE
SALE OR USE OF THE DOOR SYSTEM.
At ASI’s request, customer shall return to ASI for inspection any Door System for which a warranty claim has been made, F.O.B. ASI’s facility with freight prepaid. The customer is responsible for any removal costs.
The customer shall comply with the following procedures in filing a warranty claim with ASI:
1. Notify ASI of any and all defects in writing with photographic evidence. ASI will review the warranty request and issue a Returns Merchandise Authorization (RMA) form if the defective parts need to be returned to ASI for inspection and verification. The RMA form must accompany any materials returned for warranty consideration.
2. All replacement parts or equipment will be invoiced to the customer. Upon verification by ASI that the
Door System is defective, ASI will issue a full credit to customer for the replacement parts or equipment.
3. If outside labor is needed to install the replacement parts or equipment, ASI requires a written estimate of the labor charges in advance so ASI may approve the labor charges and issue a purchase order. ASI will not accept any labor charges unless previously approved in writing and accompanied by the ASI purchase order number.
(Rev 12/21)
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Crates and Contents
AAA
AA
A AAA
AAA
A
A AA
AA
AA
A-800-558-7068
Figure 1: Crates and Contents
Upon receipt of the shipment, check that you have received the correct number of pieces as shown (Figure 1). Crate will contain the side-covers, the header assembly, the loose parts box, and control box. For your protection, note any damages or shortages on the carrier’s bill of lading before signing the bill for receipt.
The installation of this door will require at least a two man crew and a fork-lift . Select a fork-lift with lift ing height based upon the height of the door, plus a minimum additional two feet.
NOTE
Note because of variances in the construction of walls on which the door will be mounted, fasteners are not supplied. For proper anchoring of the door, we recommend the use of thru-bolts.
DO NOT remove door sections from crate until you encounter the step in which they are to be installed.
Note unless specifically called out as “Provided by ASI”, installer is to provide all necessary mounting hardware, anchors, inserts, hangers, supports and equipment needed to install door in accordance with final shop drawings and manufacturer’s instructions.
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Door Measurements
1
.
Measure door opening to verify door dimensions
(Figure 3 & 5). Based upon dimensions in Figure
3, determine that door will have suff icient wall space to open. Locate side frames relative to the sides of the opening as shown in Figure 2.
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((A AAAAA A A) A A7A)
AAAAAA
(AAAAAA A AA
6A
AAAAAA
(AAAAAA)
AAAAAAAAA AAA AAAAAAA
(A AAAAA A A0A)
A
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(A AAAAA)
Figure 3: Door Measurements
7
Figure 2: Warning Label (Located on Face of Leading Edge Wall Clip)
WALL
CLAP
Figure 4: Checking Plumb and Square
W.A.C
W.A.C. A 3 A
8
A
3
A A
WALL
CLAP
Figure 5: Wall Clip Position
ASI DOORS, INC.
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Face Frame Installation
NOTE
Note determine if the floor is level. If the floor is not level, install the wall clip on the high side of the opening.
1. Attach the wall clip to the wall through the holes provided. Be sure that the clip is plumb. This is critical for proper photoeye operation (Page 7,
Figures 3 & 5). Photoeyes are pre-mounted in face frames at factory. It is important that the transmitter and receiver are aligned for proper door operation.
Make sure the photoeyes are located in-line with each other. Shimming of the wall clip & header assembly may be required to compensate for nonparallel walls.
2. Route photoeye cables on back of header and through the grommeted keyholes on the bottom edge of the header (Figure 6).
3. Mount header to the wall. (Make sure the projection tabs on the top of the side frames go into the notches on the bottom of the header.)
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AOTCA
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Figure 6: Installing Wall Clips to Opening
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DANGER keep personnel out of the area below the header until the rail is secured to the wall. Failure to do so could result in property damage, personal injury or death.
4. Install the face frame cover to the clip and secure with two screws provided (Figure 6).
AIC
NOTE
Note the surface of the face frame should match the surface of the header. If not, it will be necessary to shim the clip away from the wall so the two surfaces meet. This is necessary to provide the proper seal for the gaskets.
5. Retrieve hold-in brackets from shipping crate
(see Figure 11 & 12). These will be installed aft er installing panel.
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Figure 7: Fastening Face Frame to Wall Clip
NOTE
Note recheck wall clips to be sure they are plumb and level. Make any necessary adjustments.
8
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9
Initial Electrical Connections
DANGER control box contains HIGH VOLTAGE! The following procedures should be performed by qualified electrical personnel only. Wiring must meet all local, state, federal and international or other governing agency codes. Failure to do so could result in serious injury or death.
NOTE
Note to prevent damage or injury to personnel and machinery, operator and controls must be grounded.
Note wiring must be completed by a licensed electrician. All wiring connections must be in accordance with all local, state, federal, NEC or other governing agency codes. Reference electrical drawings shipped with door.
Caution run conduit and cables into bottom or side of the control box only! Drilling through the top of the control box will void the warranty.
Caution protect and cover all electrical components inside control panel prior to drilling enclosure. Failure to do so may result in component malfunctions.
DANGER control box contains HIGH VOLTAGE! The following procedures should be performed by qualified electrical personnel only. Wiring must meet all local, state, federal and international or other governing agency codes. Failure to do so could result in serious injury or death.
1. Mount control panel and run power to the enclosure and motor following the procedure listed below. A fused disconnect is required for each ASI door as a means of disconnecting incoming power to the control box. This disconnect is normally supplied by others unless speci fi cally ordered from ASI
Doors Inc.
a. Turn o ff power to the power source.
b. Make sure it has the proper voltage.
c. Open control box cover by removing cover screws.
d. Connect control box wires as follows:
By unscrewing terminal screw and inserting wire then re-tightening terminal screw once wire is in place… i. …connect hot wire to terminal L1.
ii. …connect neutral wire to terminal N.
iii. …connect ground wire to terminal GND.
iv. …connect motor lead T1 to terminal T1.
v. …connect motor lead T2 to terminal T2.
vi. …connect motor lead T3 to terminal T3.
e. Open electrical box on motor by unscrewing electrical box screws.
f. Connect motor wires as follows:
By unscrewing wire nut and inserting wire then re-tightening wire nut when wire is in place… i. …connect T1 wire from control enclosure to T1 wires in motor electrical box.
ii. …connect T2 wire from control enclosure to T2 wires in motor electrical box.
iii. …connect T3 wire from control enclosure to T3 wires in motor electrical box.
g. Connect re detection device wires as follows:
By unscrewing terminal screw and inserting wire then re-tightening terminal screw once wire is in place… i. …connect L+ wire from control enclosure to fi re signal device.
ii. …connect 66 wire from control enclosure to other side of fi re signal device.
2. Connect the photoeyes in the side frame to the photoeye cables coming out of the bottom of the header. Use a cable tie to connect the 2 cables (Figure 6).
3. Attach side frame covers to the wall clips.
4. Test photoeyes by making sure input light goes out when the beam is broken.
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Panel Installation
1. Remove the guide roller mounted at the base of the trailing edge face frame (Figure 7). With roller truck positioned in the center of the rail, slide the panel between the shroud support and roller truck. Lift panel over the roller mount at the base of the trailing edge face frame. Secure door panel to the roller truck with two vertical panel adjustment bolts (1/2”-13 × 3”). Install four roller truck locking bolts (3/8”-16 × 3/4”). Tighten roller locking truck bolts all the way down and then back them off one full turn (Figures 8 & 9).
2. Aft er backing off roller truck bolts, adjust the two vertical adjustment bolts to position the panel at the desired height. The panel gasket should have contact with floor for proper sealing. Tighten the locking nuts to maintain height adjustment (Figure 9).
3. Tighten the four 3/8”-16 x 3/4” long roller truck locking bolts to secure the door panel to the roller truck.
4. Reinstall the guide roller at the base of the trailing edge face frame. Do not tighten at this time.
5. Connect plug from reversing edge on the door panel to its matching receptacle on the upper truck. Use supplied tie wrap to keep connectors from separating and secure to upper truck with supplied screw (Figure 9).
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Figure 9: Adjusting Bolt Locations
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Figure 8: Attaching Panel to Header
TIA WRAA
AAD SCRAW
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TIA
WRAA
AARTICAL AAAAL
ADAUSTAAAT BALTS
DAAR AAAAL
CAAAACTAR
RALLAR TRUCA
LACAIAA BALTS
AARIAAATAL AAAAL
ADAUSTAAAT BALTS
SLIDA
AAAAL asidoors.com
Panel Installation
Continued
6. Move door panel to closed position. Center door panel on lower truck by loosening horizontal panel adjustment bolts, moving the bolts to the middle of their slots and tightening them down (Page 10, Figures 8 & 9). At this time, hold-in brackets on door panel should also be adjusted so their screws are in the centers of their slots.
7. Note photoeye clearance holes when installing trailing edge hold-in bracket.
8. Manually move door to ensure it slides freely. Install top and side hold-in brackets in the door opening (Figures
10, 11, & 12). Faces of jambs need to be solid enough to support installing hold-in brackets. If not, add capping or other support to the opening.
9. Position hold-in brackets such that the bent lip of the bracket sits between the door panel and its hold-in brackets (Figures 8, 11, & 12).
10. Manually move door to ensure it slides freely. Adjust position of hold-in brackets as needed. Tighten hold-in bracket mounting screws (Figure 10).
Hold-In bracket, top of
Panel
Hold-In bracket, top of opening
Figure 11: Hold-In Brackets, Top of Opening
Hold-In bracket, trail edge of opening
Figure 10: Gasket Retainer/Hold-In
Bracket Assembly
Shroud Installation
1. Install top shroud halves and bottom splice plate (Figure 13).
2. Caulk all joints and seams.
Ahroud
Half
Hold-In bracket, trail edge of
Panel
Figure 12: Hold-In Brackets, Trail Edge of Panel
Ahroud
Half
11
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Aplice
Trim Plate
Aplice
Plate
Figure 13: Shroud Splice Plate asidoors.com
Panel Adjustment
1. Position the door in the closed position. Loosen the two horizontal panel adjusting bolts securing the door panel to the lower roller truck (Figures
8 & 9). Loosen all screws securing trailing edge hold-in bracket to door panel.
NOTE
Note minimal contact is all that is necessary to provide a tight seal. This will also extend the life of the gasket.
2. Slide hold-in brackets on top and trailing edge of door panels in or out such that these brackets are between the hold-in bracket assemblies and the header or the trailing edge face frame (Figure 11 &
12).
3. Tighten the four horizontal panel adjustment bolts securing the door panel to the lower truck. Tighten all screws on trailing edge of the door panel securing the hold-in bracket to the door panel.
4. Manually operate the door and visually inspect to ensure the gasket is making contact around the perimeter of the opening. Equally adjust guide roller to maintain a seal along the trailing edge face frame (Figure 14). Make any adjustments necessary for a tight seal.
5. Add or remove shims (washers) located behind the nylon guide to adjust the desired “pull-in” on the leading edge of panel (Figure 15). More shims will increase the amount that the gasket will contact the face frame resulting in a tighter seal. It should also be noted that increased gasket pressure will reduce the gasket life and make it more diff icult to manually open the door.
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PAAEL
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PAAEL
FAAE
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GAIAE
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Figure 14: Adjusting Panel to Engage Gasket
PALL-IA AEAIAE
Figure 15: Pull-In Device
12
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AALAA
GAIAE
SAIMS
AAM
ALAAA
Figure 16: Shim Location asidoors.com
Electrical Controls
DANGER control box contains HIGH VOLTAGE! The following procedures should be performed by qualified electrical personnel only. Wiring must meet all local, state, federal and international, or other governing agency codes. Failure to do so could result in serious injury or death.
The PLC (Programmable Logic Controller) control system is designed specifically for ASI Doors. The PLC’s programmed self-diagnostic features convey both door status and troubleshooting indicators through individual LED’s. Additional inputs are available for a Reversing Edge and Reversing Photoeyes. Troubleshooting time is significantly reduced since the LED indicator lights direct you to specific problems. Initial electrical hookup is made easy with conveniently located plug-in type connectors. Individual timers for automatic Time to Close and
Partial Opening off er flexibility of adjustment for existing or future applications. Special features include a non-resettable counter that can be used to establish periodic maintenance programs.
INPUT POWER
The nominal supply voltage for the control panel is typically 120 VAC. A backup power supply is required and may be purchased optionally from ASI, Doors, Inc. Be sure to verify this voltage prior to supplying power to the control panel. The control circuit includes both 120 VAC (for the PLC) and 24 VAC (for other sensing and electrical) devices.
POT # 0
(Time
Delay
Close)
POT # 1
(Partial
Open)
Figure 17: PLC
13
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Electrical Controls
Continued
24 VDC
Inputs
24 VDC
Inputs
Relay
Outputs
Figure 18: Electrical Connections
Relay
Outputs
PLC Fault : Indicates a system fault has occurred. Try to recycle power to clear (by leaving power off several minutes before applying power to control). If this fault does not clear, call ASI service.
Run Mode : Indicates the PLC is in Run Mode, which is required to operate. If this LED is not lit, position the dip switch to Run Mode (top position). If PLC does not go into Run Mode, call ASI service.
Stop Mode : Indicates the PLC is in Stop Mode, which disables PLC operation.
Term Mode : Indicates the PLC is in Terminal Mode. This is used when the PLC is connected to a personal computer or other interface device.
EEPROM Socket : This is used to load the PLC program. The PLC is shipped with a blank module since the PLC stores the program into memory.
Communications Port : This is used to connect the PLC to a personal computer or other programming device.
Output LED’s : Indicates the status of each PLC output.
Input LED’s : Indicates the status of each PLC input.
Pots 0 and 1 : These adjustable potentiometers are used for adjusting the time to close and partial open functions.
The pots are located under an access cover on the right of the PLC.
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PLC Inputs
(14) 24V DC inputs are located on the right section of the PLC. The first bank of (8) inputs are designated as
I0.0 – I0.7 and the second bank of (8) inputs are designated as I1.0 – I1.7. To signal a particular input, the input common (L+) circuit is connected to the input.
ACTIVATOR INPUTS
Input I0.0 – OPEN: This input is connected to a normally open pushbutton or other momentary contact that, when activated, causes the door to open.
Input I0.1 – CLOSE: This input is connected to a normally open pushbutton or other momentary contact that, when activated, causes the door to close. NOTE:
This signal is ignored if the door is opening.
Input I0.2 – OPEN/CLOSE: This input is connected to a normally open pushbutton or other momentary contact that signals the door to open or close dependent on door position.
Input I0.3 – PARTIAL OPEN: This input is connected to a normally open pushbutton or other momentary contact that, when activated, causes the door to open short of fully open. See the “Other Electrical Functions” section for adjustment instructions.
Input I0.4 – E-STOP: This input is connected to a closed contact or pushbutton that removes the signal causing the door to stop. The door will not operate until this signal is made.
LIMIT INPUTS
Input I0.5 – OPEN LIMIT: This input is connected to a normally closed limit switch that, when activated, initiates the door to stop opening. The indicator light will be off when the door is fully open.
Input I0.6 – CLOSE LIMIT: This input is connected to a normally closed limit switch that, when activated, initiates the door to stop closing. The indicator light will be off when the door is fully closed.
Input I0.7 – PROGRAMMABLE: This input is not typically programmed. If your control utilizes this input, additional instructions will be sent with the door.
1. If a device is wired across L+ and 61, it will cause the door to reverse (open), unless the door is on the closed limit.
2. If the door has dual photoeyes, remove the jumper between (11) and (12) on the amplifier base.
3. If the door is interlocked, remove the jumper between L+ and 63 and wire in the interlock contact.
POT # 0
(Time
Delay
Close)
POT # 1
(Partial
Open)
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Figure 19: PLC Inputs
Figure 20: PLC Cover asidoors.com
PLC Inputs
Continued
ADDITIONAL INPUTS
Input I1.0 – OPEN SLOW: Input for Slow Open mode.
Input I1.1 – CLOSE SLOW: Input for Slow Close mode.
Input I1.2 – REVERSING EDGE: This input is connected to a normally closed switch. If the signal is interrupted at any time while the door is closing, the door will instantly reverse and open. This input has no eff ect if the door is fully closed or opening. NOTE: The contact from CR2 is normally open – held closed and opens if reversing edge is impacted.
Input I1.3 – REVERSING PHOTOEYE: This input is connected to a normally closed switch. If this signal is broken while the door is closing, the door will reverse and fully open. NOTE: ASI supplied photoeyes must be set to light operate mode and wired to normally open contacts that are held closed when the light beam is made. When the light beam is blocked, the contact switches state to open. If your door was specifically ordered without a photoeye, this input must be jumpered out by connecting a wire between terminals 61 and 62
(Input I1.1 of the PLC). If additional devices are added to function as described, wire normally closed contacts in series between terminals L+ and 61.
Input I1.4 – EXTERNAL CUTOUT: This input is connected to a normally closed switch. When this signal is broken the door will not operate. This input can be used to interlock this door with other doors, conveyors, security system, etc.
Inputs I1.5 – PROGRAMMABLE: This input is not typically programmed. If your control utilizes this input, additional instructions will be sent with the door.
Inputs I1.6 – FIRE SIGNAL RESET: This input is connected to a normally open switch. When this switch is closed, the door will return to normal operation.
Inputs I1.7 – FIRE SIGNAL: This input is connected to a fire detection device. When L+ to 66 is closed, the unit will operate in a normal cycle mode. When L+ to 66 is open, the unit will operate in a fire detection mode.
Once a fire signal has been received, the unit will remain in the fire detection mode until a “Fire Signal
Reset” has been received.
L+ – COMMON TERMINALS: Several input common terminals are provided for convenient wiring on the terminal strip of the control panel.
Figure 21: Additional Inputs
1. If a device is wired across L+ and 61, it will cause the door to reverse (open), unless the door is on the closed limit.
2. If the door has dual photoeyes, remove the jumper between (11) and (12) on the amplifier base.
3. If the door is interlocked, remove the jumper between
L+ and 63 and wire in the interlock contact.
16
ASI DOORS, INC.
(800) 558-7068 asidoors.com
PLC Outputs
(10) Relay outputs are located at the upper section of the control. These terminals are used to provide signals to the VFD (Variable Frequency Drive) to operate the motor, provide door position signals, and provide door fault indicators.
INDICATOR OUTPUTS
Output Q0.0 – DOOR CLOSED: This output relay closes when the door is in the fully closed position.
The LED of the output will be lit when the door is fully closed.
Output Q0.1 – DOOR OPEN: This output relay closes when the door is in the fully open position. The LED of the output will be lit when the door is fully open.
Output Q0.2 – DOOR CLOSING: This output relay closes when the door is closing. The LED of the output will be lit when the door is closing.
Output Q0.4 – FIRE SIGNAL: This output relay closes when a fire signal is made. The LED of the output will be lit when a fire signal is made.
VFD CONTROL OUTPUTS
Output Q1.1 – OPEN: This output relay closes to signal the VFD to open the door.
Output Q1.2 – CLOSE: This output relay closes to signal the VFD to close the door.
Output Q1.0 & Q1.3 – SLOW SPEED: These outputs are used for Slow Speed Open & Close modes.
OTHER OUTPUTS
Output Q1.4 – FAULT: This output flashes in diff erent sequences to indicate a door fault. These faults are shown in the following table.
Output Q1.5 – COUNTER: This output relay is connected to a mechanical non-resettable counter to be used for maintenance.
Output Q1.6 – BOLT LOCK: This output relay is used with the optional bolt lock.
17
ASI DOORS, INC.
(800) 558-7068
Figure 22: PLC Outputs asidoors.com
Other Electrical Functions
Fault Condition
Motor Run Timer
Start-Up Fault
E-Stop Fault
Double Limits
LED Sequence
One quick flash every 4 seconds
Two quick flashes every 4 seconds
Two quick flashes every 4 seconds
Three quick flashes every 4 seconds
Fault Cause
The motor ran continuously for greater than 10 seconds.
PLC receives open, close, open/close, partial open, reversing edge or reversing photoeye signal at power up.
Open, close, open/close, partial open, reversing edge or reversing photoeye signal coming out of E-Stop.
Both limit input signals are off . Door is on two limits at the same time.
Action to Clear Fault
Correct problem, then cycle Power off and on or cycle E-Stop off and on.
Correct problem, then cycle Power off and on or cycle E-Stop off and on.
Correct problem, then cycle Power off and on or cycle E-Stop off and on.
Correct problem, then cycle Power off and on or cycle E-Stop off and on.
TIME TO CLOSE: This is a rotary pot (pot 0) used to set a 2–20 second timer. The Time To Close function signals the door to close automatically aft er a preset amount of time when the door is open. This function can be enabled or disabled. Adjusting this pot with a small screwdriver on the PLC completely counterclockwise will disable this timer.
Adjusting the pot more than 10% clockwise will enable the timer. This timer can be typically adjusted from 2 to 20 seconds. Rotating 10% clockwise will set the timer to 2 seconds, 50% clockwise will set the timer to 10 seconds, and fully clockwise will set the timer to 20 seconds.
The Time To Close timer begins when the door reaches the open limit and the activating pushbutton or contact has been released and the reversing photoeyes (when used) are not detecting any obstacles. The timer will reset whenever the PLC receives a signal from an open or partial open input or when a signal is removed from a reversing photoeye, reversing edge or stop input.
PARTIAL OPEN: This feature can be used when the user desires to have the door open to a partial open position in addition to fully opening the door. By using the PLC’s input I0.3 with the rotary pot (pot 1), this feature allows the user to partially open the door. All partial open devices must be wired to input I0.3 while full open devices must be wired to inputs I0.0 or I0.2. The distance the door travels before stopping can be adjusted by rotating the pot 1 with a small screwdriver on the PLC. Adjusting the pot clockwise will allow the door to travel greater in the open direction while adjusting the pot 1 counterclockwise will reduce the distance the door travels in the open direction.
Note: All other door functions remain the same while using this feature.
MOTOR RUN TIME: To prevent damage to the door, a timer has been programmed into the PLC to stop the motor aft er a preset run time has been exceeded. This timer protects the motor by monitoring the run time and turns the motor off and signals a fault when it exceeds the preset time. Aft er determining and correcting the cause of the
Motor Run Time fault, the control must be reset by removing and reapplying supply power to the control panel.
Examples of problems include a faulty limit switch or door binding.
POT # 0
(Time
Delay
Close)
POT # 1
(Partial
Open)
Figure 23: PLC Cover
18
ASI DOORS, INC.
(800) 558-7068 asidoors.com
Start-Up
WARNING read and understand the start-up procedure in this manual before attempting to power-up the door. Failure to do so could result in death or serious injury and may result in property damage and will nullify all warranties.
NOTE
Note all limit switches, photoeyes and reversing edges have been tested at the factory and require no fi eld wiring.
1. Position the door at the center of the rail.
2. With the power “OFF”, manually operate the door to the fully open and fully closed positions and verify the limit switches activate as the cam passes by.
Confirm that the switches are being tripped by the cam (Figures 23 & 24).
CAA
AAACAAT
LIAIT SWITCA
ASSAAALA
LIAIT
SWITCAAS
APPAA AOLLAA TAACA
LOWAA AOLLAA TAACA
DOOA PAAAL 1 A -20
ADAASTIAA
SCAAWS
Figure 24: Adjusting Limits
ADAASTAAAT LIAIT SWITCA
ASSAAALA
CAA
DANGER disconnect power at the fused disconnect during all electrical or mechanical service. Disconnect must be properly locked out during maintenance or service of equipment. Failure to disconnect power could result in serious injury or death.
LIAIT
AAACAAT
Figure 25: Adjusting Limits (Top View)
3. Position the door at the center of the opening. The variable frequency drive has been programmed at the factory and is not adjustable.
4. Turn on power to control panel and wait 10 seconds.
Supply any activation signal, press reversing edge, block a photoeye or supply any reversing signal. The door should open. If the door starts to close, shut the power off immediately.
Check the wiring in the conduit box to the control panel to make sure that the wiring configuration is correct, i.e.:
T1 to T1, T2 to T2, T3 to T3. The door should accelerate to full speed until it trips the first limit switch. It should decelerate and stop when it trips the final limit switch.
The door will close automatically and will decelerate and stop in the closed position.
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ASI DOORS, INC.
(800) 558-7068 asidoors.com
Electrical Controls
Continued
NOTE
Note the photoeye ampli fi er is preset at the factory and requires no infi eld adjustments!
5. To verify that photoeyes (if equipped) are aligned properly, make sure door opening is clear of obstructions and photoeye beam is not blocked.
Next check amplifier located in control panel and make sure red light is illuminated. If this light is off , photoeyes are not in alignment and door will not operate properly.
6. The limits have been set short at the factory.
Adjust the limits for the final position of the door.
Adjusting for the closed position: Moving the left limit switch assembly to the left will allow more door travel to the left for a R.H. door panel. (The opposite would apply for a L.H. door.) The door will stop prior to reaching the fully closed position or stop. Slide switch assembly as needed for final door panel positioning. Tighten two 1/4 – 20 screws on switch assembly (Figures 23 & 24).
7. Test the reversing edge on the active door panel while the door closes by pushing on the rubber profile (Figure 25). The door should stop and reverse when the edge is activated during the closing cycle.
8. If the door is equipped with photoeyes, test photoeyes by blocking the light beam.
The door should open and remain open until the obstruction has been removed, the door will automatically close if time delay is set and times out. Cycle the door several times to verify correct operation by all activators, safety devices, and proper seal of the gasket. Make any necessary adjustments.
9. Install top shroud.
10. Caulk all joints and seams.
SALICA AAINT
AF HAAAAR
TAAA
SAIT CH
L.H.
ACTIAA
AAAR
AANAL
Figure 26: Testing The Reversing Edge
RAAAAR
ARAFILA
AA
AA
AAA
AAA
A AAA
A
AA
A AA
A-800-558-7068
20
ASI DOORS, INC.
(800) 558-7068
Figure 27: Complete Door Assembly asidoors.com
Inspection
1. CHECK THE CONDITION OF THE MAIN ROLLER WHEELS.
Replace if the flange is 1 /
16 roller has excessive foreign debris on the working surface (Figure 33).
” thick or less, and if the
2. CHECK GASKETS FOR PROPER SEALING.
Look for gasket compression along the entire door perimeter.
3. CHECK MAIN DRIVE BELT FOR TENSION.
Allow a maximum deflection per chart (Figure 34) on one leg of the belt. Apply weight to belt & check deflection. If the tension is too loose, loosen and adjust the idler pulley bracket to maintain the desired tension. Once the proper tension is set, re-tighten the idler pulley bracket.
4. CHECK OPERATOR MOUNTING BOLTS AND IDLER PULLEY BRACKET BOLTS FOR PROPER TIGHTNESS .
During the initial run in period these items may loosen.
Preventative
DAILY
1. Inspect all safety devices and check for proper operation. (Includes reversing edge and reversing photoeye(s).)
AAOALD
AA MORA
TAAA 1 /
16
A
DANGER check all safety devices for proper operation daily. If any device is not operating properly, remove door from service until device is replaced or repaired.
Failure to do so could result in property damage, serious injury, or death.
MONTHLY
1. Check roller truck and panel mounting bolts.
2. Check operator mounting bolts.
Figure 27: Roller Wheel Inspection
3. Check idler pulley bracket mounting bolts.
4. Check for a tight door seal. Make adjustments as shown on Pages 12 of this manual.
5. Check gaskets for wear. Replace if torn or worn.
6. Check header mounting bolts and tighten where necessary.
7. Check drive belt tension.
8. Check wiring harness for loose or sagging wires annually or every 100,000 cycles.
ANNUALLY
1. Check drive belt for wear (sides and teeth).
2. Check reversing edge wiring inside moving cable carrier. Replace if the cover is worn or cracked.
3. Check limit switch mounting brackets. Tighten any loose screws.
21
ASI DOORS, INC.
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Troubleshooting
Category
Motor will not start
Overload trips out
Fuses blow
Inconsistent starting, stopping and reverse
Reversing edge works on opening cycle instead of closing cycle
Door opens but will not close (Reference PLC status page 15-17)
Door closes and opens immediately
Drive belt "slaps" bottom side of rail
Drive belt squeaks
Probable Cause
• Overload relay tripped.
• Control circuit breaker tripped while stopping.
• Wired for wrong voltage.
• Both limit switches open.
• Loose or disconnected wire.
• Door not adjusted properly.
• Limit switches not adjusted.
• Door impacts rubber bumpers.
• Improper overload size.
• Short in wiring.
• Defective motor contact.
• Short in control circuit
• Check power switches, fuses & connections. Verify
3 phase voltage at operator.
• Push to reset.
• Reset – determine cause.
• Check transformer, motor & overload relay for proper wiring. Unit may have been provided with wrong supply voltage.
• Reset limit switches.
• Check wiring and connection.
• Check wiring and actuator with ohmmeter.
• Operate door manually – adjust for proper travel.
• Adjust all limit switches.
• Door panel should not drag along when moving.
• Compare overload to overload nameplate. The overload is set for average conditions at S.F. = 1.0.
If necessary, adjust slightly higher.
• Check out wiring – a short may also have blown a fuse.
• Test as necessary – replace if required.
• Trace wiring – particularly to activators with ohmmeter.
• Loose or poor connection
•
•
•
•
Phase sequence reversed
Loose or broken wire
Reversing edge malfunction
Reversing edge switch signaling to reopen
• Check connections in control circuit and in all plug in connections on the wiring harness.
• Change any 2 of the 3 line leads. Readjust both limit switches.
• NOTE: The limit switches and wiring are set up at the factory for a definite phase sequence. If the installation instructions are followed, this condition should not occur.
• Disconnect reversing edge from wiring harness.
Check for continuity with ohmmeter. Check cable inside the cable carrier.
• Realign photoeye, inspect wiring and amplifier, replace if necessary.
• Inspect wiring, replace if necessary.
• Check for reversing edge pinching or hitting on door frame or obstruction. Check bumper stops, reversing edge positions and limit switch.
• Belt is loose
• Pulley misalignment
Corrective Measures
• Re-tension drive belt.
• Align idler pulley with pulley on operator.
NOTE
Note signals into PLC can be determined by
LED status. PLC can be placed in stop mode to prevent door operation while viewing signal status. See pages 23-28.
22
ASI DOORS, INC.
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Instructions for Ordering
This parts manual is intended to assist in the correct identification of the more commonly replaced parts; covering, generally, all models and styles off ered within the marathon pharm. Line. The manual will also help identify obsolete parts, part design changes and current production parts. For more specific parts information, please contact an authorized representative or consult the factory’s customer service or engineering departments. Asi doors reserves the right to discontinue any part and make design changes without notice.
General Instructions for Ordering Door Parts
Accurate information is always necessary to serve you correctly and promptly. Several steps should be followed to determine exactly the parts that are needed.
Refer to the information tag on your door and record the:
1. Door model number
Use part numbers referenced in this manual.
If the item is not found in the manual, the product code on the back of the item is helpful.
If your door has no information label, the approximate purchase date is helpful.
Call
1-800-558-7068
or visit
asidoors.com/parts
to order parts
23
ASI DOORS, INC.
(800) 558-7068 asidoors.com
Door Identification
Determining the Job Number, Model and Year of Manufacture of your door is necessary to provide quick and accurate parts identification. The following is a description of labels and their locations.
Product Labels:
Manual Doors
When ordering parts, specify
Job Number, Door Number and
Manufacture Date
Power Doors
ID Tag Location
24
ASI DOORS, INC.
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Door Panel Assembly
86D430F3, Power, RH
86D430F4, Power, LH
25
ASI DOORS, INC.
(800) 558-7068
When ordering parts, specify
Job Number, Door Number and Manufacture Date asidoors.com
26
Door Panel Assembly
Continued
86D430F3, Power, RH
86D430F4, Power, LH
-
-
-
-
-
-
-
-
-
-
1 32D523F1
32D523F2
32D523F3
32D523F4
32D523F5
32D523F6
32D523F7
32D523F8
32D523F9
32D523F10
32D523F11
-
-
6
7
8
-
4
5
-
32D523F12
Consult Factory
2 28D161F3
-
3 13C381F1
13C381F2
13C382F1
13C382F2
13D183F1
13D183F2
21B182F1
21B182F2
41A466
15A019F3
9 41A719
10 41A327
11 41A203
12 41A141
13 41A618
14 41A716
15 14A176
16 11B100
17 11B099
18 41A024
19 24A011
20 12B769F1
21 12B769F2
22 11A126
23 11A128
24 22A202–2
25 13C384F1
13C384F2
13C384F3
13C384F4
26 13C385F1
13C385F2
27 41A149
28 41A195
29 Consult Factory
30 Consult Factory
31 13B775
32 15A019F1
Description
Door fabrication, S/S, RH, no window
Door fabrication, S/S, LH, no window
Door fabrication, S/S, RH, 4” × 25” window
Door fabrication, S/S, LH, 4” × 25” window
Door fabrication, S/S, RH, 10” × 10” window
Door fabrication, S/S, LH, 10” × 10” window
Door fabrication, galvanized, RH, no window
Door fabrication, galvanized, LH, no window
Door fabrication, galvanized, RH, 4” × 25” window
Door fabrication, galvanized, LH, 4” × 25” window
Door fabrication, galvanized, RH, 10” × 10” window
Door fabrication, galvanized, LH, 10” × 10” window
Door fabrication, other specials
Weldment, roller truck, lower, fire
Capping, side, trailing edge, S/S
Capping, side, trailing edge, galvanized
Capping, top, S/S
Capping, top, galvanized
Capping, side, leading edge, S/S
Capping, side, leading edge, galvanized
Retainer, sill gasket, S/S
Retainer, sill gasket, galvanized
Screw, 1/4”–20 × .63”, PHL FHMS, S/S
Sill gasket, .045 × 41/4” × (WIC + 8.00)
Screw, 3/8”–16 × 2.25”, F/T, HHCS, S/S
Washer, lock, 3/8”, S/S
Washer, flat, 3/8”, S/S
Screw, #10–24 × .50” PHL FHMS, S/S
Screw, #10–24 × .50” PHL PHMS, S/S
Nut, #10–24, hex, SS
Block, cam
Track, reversing edge, L = HIC + 3”
Extrusion, reversing edge, L = HIC + 3”
Screw, #8 × 3/4”, FHSMS
Switch, tape, reversing edge, L = HIC – 3”
Shim, squaring, .06” × 1.88” × 96.00”
Shim, squaring, .13” × 1.88” × 96.00”
Grommet, rubber
Grommet, rubber
Connector, 4 position, .156 MTA, red
Bracket, hold-in, trailing edge, RH, S/S
Bracket, hold-in, trailing edge, LH, S/S
Bracket, hold-in, trailing edge, RH, galvanized
Bracket, hold-in, trailing edge, LH, galvanized
Bracket, hold-in, top, S/S
Bracket, hold-in, top, galvanized
Screw, 1/4”–20 × .625”, SL THMS, S/S
Washer, flat, 1/4”, standard, S/S
Window
Handle
Retainer, gasket
Gasket, .045” × 2” × HIC
When ordering parts, specify
Job Number, Door Number and Manufacture Date
ASI DOORS, INC.
(800) 558-7068 asidoors.com
Header Assembly & Shrouds
81D495F1, 0° RH
81D495F2, 0° LH
81D495F3, 30° RH
81D495F4, 30° LH
27
ASI DOORS, INC.
(800) 558-7068
When ordering parts, specify
Job Number, Door Number and Manufacture Date asidoors.com
Header Assembly & Shrouds
Continued
81D495F1, 0° RH
81D495F2, 0° LH
81D495F3, 30° RH
81D495F4, 30° LH
81D495F5, 45° RH
81D495F6, 45° LH
-
-
Description
1 28D176F1 Weldment, header, single slide, 0°, RH
28D176F2 Weldment, header, single slide, 0°, LH
28D176F3 Weldment, header, single slide, 30, RH
-
-
-
28D176F4 Weldment, header, single slide, 30°, LH
28D176F5 Weldment, header, single slide, 45°, RH
28D176F6 Weldment, header, single slide, 45°, LH
2 31D109F1 Assembly, upper truck, power, SS, RH
31D109F2 Assembly, upper truck, power, SS, LH
3 13A420 Plate, shroud splice
4 41A535 Screw, 1/4”–20 × .625”, BU/HHC, SS
5 28D173F1 Weldment, shroud, 0°, power, RH, SS
6 28D173F2 Weldment, shroud, 0°, power, LH, SS
7 28D174F1 Weldment, shroud, 30°, power, RH, SS
8 28D174F2 Weldment, shroud, 30°, power, LH, SS
9 28D175F1 Weldment, shroud, 45°, power, RH, SS
10 28D175F2 Weldment, shroud, 45°, power, LH, SS
11 13C198 Cover, trim, 0°, power, SS
12 13C199 Cover, trim, 30°, power, SS
13 13C200 Cover, trim, 45°, power, SS
14 13D259 Guide, E–chain, SS
15 13D260 Guide, E–chain, SS
16 10A010 Loctite
17 10A023 Tape, UHMW, 2” wide × WIC–8.5
18 50B043F1 Assembly, Gear motor, RH
50B043F2 Assembly, Gear motor, LH
19 13B644 Bracket, electrical connector
20 41A708 Nut, clip, ¼”–20
21 11A054 Pad, stop
22 41A195 Washer, flat, ¼” standard, SS
23 13D193 Bracket, cam
24 13C365 Bracket, limit switch
Upper Truck Assembly
When ordering parts, specify
Job Number, Door Number and Manufacture Date
Description
25 13A395 Spacer, nylon guide
26 11A086 Grommet, rubber, .875” ID × 1.62” OD
27 11A087 Grommet, rubber, 2.12” ID × 2.87” OD
28 22A098 Duct, wire, (WIC–21.0”) long
29 41A717 Screw, #8–32 × .38”, PHL PHSTS, SS
30 23D030 Harness, header, single slide
31 41A616 Bolt, 3/8” × 1.25”, carriage, SS
32 41A710 Nut, 3/8”–16, large flange, whizlock, SS
33 41A715 Screw, #10–24 × .625”, BU/HD, SS
34 23A240 Switch, limit
35 41A520 Screw, #8–32 × 1.25”, PHL PHSTS, SS
36 22A087 Strain relief, nylon
37 10A024 Tape, sponge rubber, 8.5” long
38 10A024 Tape, sponge rubber, 8” long
39 10A024 Tape, sponge rubber, 9” long
40 50A101 Pulley, timing, 28T, .500” P
41 50A080 Bushing, taperlock, 1.125” bore
42 24B078 Assembly, timing pulley, idle side
43 41A122 Bolt, 5/8” × 1.750” shoulder, ZN
44 28B133 Weldment, idler plate
45 41A611 Screw, 5/16”–18 × .625”, HHCS, SS
46 41A608 Washer, flat, 5/16”, standard, SS
47 50A257 Belt, timing, (4) WIC + 35
48 22A212 Carrier, flexible cable, WIC – 4”
49 22A213 Bracket, mounting, flexible cable carrier
50 22A214 Bracket, mounting, flexible cable carrier
51 41A713 Screw, #4–40 × .38” long, PHL FHMS, SS
52 13A421 Washer, E–chain
53 22A203 Connector, electrical
54 22A107 Cable tie
31D109F1, RH
31D109F2, LH
2
3
4
Description
1 28D162F3 Weldment, upper truck, power, SS, RH
28D162F4 Weldment, upper truck, power, SS, LH
2 24B076–4 Assembly, wheel, upper roller truck
3 41A613 Bolt, 5/8” × 3/4” L, shoulder
4 10A010 Loctite
1
28
ASI DOORS, INC.
(800) 558-7068 asidoors.com
Face Frame Assembly
76D403, Trail Edge, No Bolt Lock
76D0405, Trail Edge, With Bolt Lock
76D0407, Lead Edge
2
1
3
1
2
1
3
6
2
6 7
5
5
29
ASI DOORS, INC.
(800) 558-7068 asidoors.com
Face Frame Assembly
Continued
DESCRIPTION
x ASM, FACE FRAME, SINGLE SLIDE, TRAIL EDGE, NO BOLT LOCK
x ASM, FACE FRAME, SINGLE SLIDE, TRAIL EDGE, W/ BOLT LOCK x ASM, FACE FRAME, SINGLE SLIDE, LEAD EDGE, NO BOLT LOCK
PART #
76D403
76D0405
76D0407
1 WLDMNT, SIDE-FRAME, FLR RLR, TRAIL, SINGLE SLIDE 28C232
1 WLDMNT, SIDE-FRAME, FLR RLR, TRAIL, BOLT LOCK, SINGLE SLIDE 28B0286
1 WLDMNT, SIDE-FRAME, FLR RLR, LEAD, SINGLE SLIDE 28C231
1 COVER, SIDE FRAME, SINGLE SLIDE, FIRE DOOR
1 WLDMNT, FACE FRAME COVER, BOLT LOCK
13D247
28B0299
1 COVER, SIDE FRAME, LEAD EDGE, SINGLE SLIDE 13D276
2 1 ASM, GUIDE ROLLER 24A023
AR AR AR HARNESS, SINGLE PHOTO EYE, RECEIVER 23C023
AR AR AR HARNESS, SINGLE PHOTO EYE, TRANSMITTER 23C024
AR AR AR ASM, BOLT LOCK, 3/4” DIA 23A0376NN
AR AR AR COVER, BOLT LOCK 13B2191NN20
AR AR AR CABLE 18/3 SVT, 36” 22A208
AR AR AR CONNECTOR, ELEC, 4-POS, .156 MTA, FEMALE 22A203
ITEM #
-
-
-
2
3
2
2
4
1
1
1
7
8
5
6
9
When ordering parts, specify
Job Number, Door Number and Manufacture Date
30
ASI DOORS, INC.
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Control Panel Assembly
18D340, 115V
31
50 51 65
54 56
INSIDE
U
L
ENCLOSED INDUSTRIAL CONTROL PANEL
No. AT XXXXXX
ASI TECHNOLOGIES, INC.
FIRE SIGNAL
INDICATOR
RESET
OUTSIDE
WARNING
41 57
55
63
59
44
45
1
12
13
14
L+
57
58
42
20
21
22
23
24
25
73
74
NONE
NONE
NONE
NONE
NONE
NONE
NONE
ENCLOSURE COVER
BLACK
WHITE
RED
ORANGE
GREEN
BLUE
WHT/BLK
ORG/BLK
GRN/BLK
RED/BLK
RED/WHT
BLK/WHT
BLUE/BLK
BLK/RED
BLUE/WHT
GRN/WHT
RED/GRN
ORG/GRN
WHT/RED
BLUE/RED
ORG/RED
BLK/WHT/RED
WHT/BLK/RED
RED/BLK/WHT
GRN/BLK/WHT
When ordering parts, specify
Job Number, Door Number and
Manufacture Date
ASI DOORS, INC.
(800) 558-7068
47 48
46 asidoors.com
Control Panel Assembly
Continued
1 14D011
2 13C366
3 23A003
4 23A190–200
5 13B679
6 22B025
7 33B026
8 22A006
9 23B040
12 23B0175
13 18B022
14 23A0490
15 18B010-2
16 23A233
17 23A232
18 23A226
19 23A234
20 23A235
21 23A241
22 23A239
24 22A210–2
25 22A210–3
26 22A007
27 22A008
28 22A012
29 22A009
Description
Enclosure, 16” × 14”
Sub-panel
Counter, 24 VAC
Resistor, 200 Ohms
Bracket, DIN Rail
Rail, DIN, 100 mm
Rail, DIN, 175 mm
Rail, DIN, 375 mm
Transformer, 120/240V to 24V
VFD, 120 VAC
Parameter settings, VFD
Programmable logic controller
Program, Seimens PLC
Base, 11 pin
Base, relay, Finder
Amplifier, Photoeye, Dual Channel
Relay, 24 VAC, Finder
Relay, 12 VAC, Finder
Suppressor, RC, Finder
Block, fuse, 2 pole
Fuse, midget, 3 amp
Fuse, midget, 5 amp
Block, terminal
Retainer, end
Label, terminal block
Barrier, terminal block
Fire/Heat Sensor Options
1
2
23A0452
23A0466
30 11B039
31 22A019
32 22A010
41 22A060
44 -
45 23C025
46 23C022F1
46 23C022F3
47 22A217
48 22A196
50 17A036
51 18D204
52 17B020
53 17B021
54 17A107
55 17C012
56 17B007
57 17B023
59 13B684
60 41A052
61 41A720
62 41A721
63 41A008
64 22A241
65 17B033
66 17A231
Description
Insulator, Terminal Block
Separator, link rail
Link rail, 2 position
Pushbutton, Illuminated, Yellow
Power Supply (Optional Bolt Lock)
Harness, control panel, pharm w/PLC
Harness, 19 conductor, 16’ Long
Harness, 19 conductor
Strain relief, nylon
Locknut, Nylon
Envelope
Drawing, Pharm Fire door, w/PLC
Label, sub-panel
Label, PLC
Label, UL 508
Label, Warning
Label, Rating Plate
Label, Fire Signal/Reset
Plate, Mounting, Warning Label
Screw, #4–40 × .250”, PAN, PHL
Screw, #6–32 × .375”, PAN, PHL, type “F”
Screw, #10–32 × .375”, PAN, PHL, type “F”
Rivet, Pop, .125 Dia
Plug, Hole, 1/2” Conduit
Label, PLC Status
Label, Drilling Enclosure
Description
SMOKE DETECTOR, PHOTOELECTRIC, W/ ALARM & STROBE, 517TCSB-W
HEAT DETECTOR, SURFACE MOUNT, 12-A27020-001-140
1
2
32
ASI DOORS, INC.
(800) 558-7068
When ordering parts, specify
Job Number, Door Number and
Manufacture Date asidoors.com
Gasket Retainer/Hold-In Brackets
24D111F1, RH
24D111F2, LH Photoeye
3
-
-
1
2
13C386F1
13C386F2
13C387F1
13C387F2
N/A
Description
Hold-in bracket, top, S/S
Hold-in bracket, top, galvanized
Hold-in bracket, trailing edge, S/S
Hold-in bracket, trailing edge, galvanized
Screw, 3/8” (Supplied by Installer)
When ordering parts, specify
Job Number, Door Number and
Manufacture Date
33
ASI DOORS, INC.
(800) 558-7068 asidoors.com
asidoors.com
ASI DOORS, INC. 5848 North 95th Court, Milwaukee, WI 53225 (800) 558-7068

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