Diagnosis Hardware/Software
Diagnosis
Hardware/Software
Diagnosis
Hardware/Software
User Manual
Edition 6
This publication is not subject to any update service.
You will find the latest version in INFORM
www.wabco-auto.com
© 2010
The right of amendment is reserved.
Version 2/07.2010(en)
815 010 037 3
Diagnosis
Abbreviations
ABS
Anti-Lock Braking System
ASR
Anti-Slip-Regulation
ATC
Automatic Temperature Control
CAN
Controller Area Network; asynchronous, serial bus system for networking control devices in vehicles
EBS
Electronic Braking System
ECAS:
Electronically Controlled Air Suspension
ECU
Electronic Control Unit
ENR
(German: Elektronische Niveauregelung); Electronic Levelling Control
EPB
Electro-Pneumatic Brake
EPS
Electronic Power Shift; electro-pneumatic shift control
ESAC
Electronic Shock Absorber Control
ETS
(German: Elektronische Türsteuerung); Electronic Door Control System
HPB
Hydraulic Power Brake
HVAC
(Engl. HVAC); Heating, Ventilation and Air Conditioning
IVTM
Integrated Vehicle Tire Pressure Monitoring System for commercial vehicles
LSV
Automatic load-dependent brake force control (load sensing valve)
MTS
(German: Modulare Tür-Steuerung); Modular door control for buses
ODR
Operating Data Recorder
PC
Personal Computer
SAE
Society of Automotive Engineers
TCE
Trailer Central Electronics
TEBS
Electronic Braking System for Trailers
TECAS
Electronically Controlled Air Suspension for Trailers
USB
Universal Serial Bus; serial bus system for connecting a computer to external devices
VCS
Vario Compact System
ZBR
(German: Zentraler Bordrechner); Central board computer
4
Table of Contents
Diagnosis
1 Safety instructions
7
2 Introduction
8
3 SD – System Diagnostics
9
3.1
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
3.1.6
3.1.7
3.1.8
3.1.9
3.1.10
Diagnostic Software
Ordering the WABCO Diagnostic Software
Where do I find the WABCO Diagnostic Software?
Package overview
Installation of the WABCO Diagnostic Software
WABCO Diagnostics Newsletter
License agreement
Activating the WABCO Diagnostic Software
License version
Extended authorisation (PIN)
PIN version
9
10
11
11
13
14
14
15
15
16
16
3.2
3.2.1
3.2.2
Hardware
PC / laptop
Diagnostic Interface
16
16
17
4 Cable for diagnosis
18
4.1
4.1.1
4.1.2
4.1.3
Diagnostic accessory case
Accessory case for trailer 446 301 023 0
Accessory case for towing vehicles 446 301 025 0
Accessory case Bus 446 301 026 0
18
18
19
19
4.2
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.2.6
4.2.7
ABS/ASR
ABS B 4-channel (towing vehicle)
ABS/ASR C 4-channel (towing vehicle)
ABS / ASR C 6-channel (towing vehicle)
ABS/ASR D/E (towing vehicle)
ABS Vario C (trailer)
ABS VCS I (trailer)
ABS VCS II (trailer)
20
20
20
20
21
21
21
22
4.3
4.3.1
ATC (bus)
ATC HVAC (bus)
22
22
4.4
CAN Viewer
23
4.5
4.5.1
4.5.2
4.5.3
EBS
EBS EPB (Mercedes)
EBS Euro (towing vehicle)
TEBS (trailer)
23
23
23
24
4.6
4.6.1
4.6.2
4.6.3
4.6.4
ECAS
ECAS/ESAC (towing vehicle)
ECAS/ESAC (Mercedes)
ECAS/ESAC (MAN, Iveco)
ECAS (trailer)
24
24
24
25
25
4.7
EPS (Towing vehicle)
25
5
Diagnosis
Table of Contents
4.8
ETS (Bus)
25
4.9
IVTM
26
4.10
MTS (Bus)
26
4.11
TCE (Trailer)
27
4.12
ZBR (CVC) / Central Board Computer
27
5 Testing devices and ancillary equipment
28
5.1
Test kit case for compressed air braking systems 435 002 007 0
28
5.2
Compressed air test kit "Agriculture" 435 002 011 0
28
5.3
Pressure gauge
29
5.4
LSV Testing equipment 435 008 000 0
29
5.5
LSV Adjuster 899 709 1XX 2
29
5.6
Test connector 446 007 316 0
30
5.7
Flashing code connector 446 300 334 0
30
5.8
WABCO Compact Tester 446 300 400 0 / 430 0
30
6 W.EASY Complete Premium
31
7 XD – Expert Diagnostics
32
6
7.1
7.1.1
Compact package 446 302 001 0
Accessory case Generic XD 446 302 020 0
32
32
7.2
7.2.1
Advanced Package 446 302 102 0
Diagnostic accessory case 446 301 020 0
33
33
7.3
Advanced Package 446 302 104 0
34
7.4
Advanced Package 446 302 106 0
34
7.5
Premium package 446 302 103 0
34
7.6
Premium package 446 302 105 0
34
Safety instructions
1
•
•
•
•
•
•
•
•
•
Diagnosis
1
Safety instructions
Read this document carefully. All instructions,
notes, and safety instructions must be adhered to
in order to avoid personal injury and/or material
loss. WABCO will only guarantee the safety, reliability and performance of its products and systems if all information provided in this document is
observed. Any deviating procedure may lead to
incorrect results on the vehicle.
Only trained and qualified technicians are permitted to perform work on the vehicle.
Always follow specifications and instructions of
vehicle manufacturer.
Always comply with the company's regulations for
the prevention of accidents and national regulations.
Wear any necessary protective clothing.
The workplace has to be dry, well lit and sufficiently ventilated.
Do not drive on public roads while a safety system
of the vehicle is in diagnostic mode.
Before you perform any further activities on this
system you must query the current fault status
again after you have eliminated the fault or have
cleared the diagnostic memory. This is the only
way to ensure that the fault has been eliminated.
If you have performed a Service Reset (reset of
the date or the odometer reading), you must query
the current service status before you perform any
other activities on the control unit.
Danger of bodily injury!
• Pedal actions can cause serious injuries if persons are near the vehicle.
Ensure that pedal action is prevented by means of
the following measures:
– Switch the gearbox to "neutral" and actuate the
hand brake.
– Use brake wedges to secure the vehicle
against rolling away.
– Attach a clearly marked note on the steering
wheel saying that work is being performed on
the vehicle and that the pedal must not be applied.
• Do not actuate system components when there is
a possibility of persons being in the danger zone
of the component to be actuated.
• Do not wear a tie, wide clothing, open hair, bracelets or watches, etc. when working on the vehicle,
especially if the engine is running. Keep your
hands and hair away from moving parts.
Fire hazard!
• Only use lamps with a ground connection.
• Keep flammable material (cloth, paper, etc.) away
from the exhaust system.
• Do not smoke at your workplace.
• Check the electrical lines to make sure they are
properly insulated and fastened.
Risk of suffocation!
• Perform diagnosis on vehicles with the engine
running only in spaces equipped with an exhaust
extraction system, or outdoors.
Breathing in carbon monoxide can cause serious
damage to health and even death in enclosed
spaces without an exhaust extraction system.
7
2
2
Diagnosis
Introduction
Introduction
While previously a separate test device was required
for the diagnosis of each system on the commercial
vehicle, a PC or a laptop with the corresponding Diagnostic Software is now sufficient for diagnosis.
PC Diagnosis comprises multiple types of diagnostics:
• SD – WABCO System Diagnostics (for WABCO
systems and components)
• WABCOWürth W.EASY® Complete Premium (for
systems by WABCO and other manufacturers)
• XD – WABCO Expert Diagnostics (for systems by
WABCO and other manufacturers)
Special test devices for measurements complete the
diagnostics program.
8
SD – System Diagnostics
3
3
SD – System Diagnostics
"System Diagnostic Software" designates the system
diagnostics developed exclusively for WABCO systems. SD are special programs with extensive functions.
The WABCO System Diagnostics allows you to perform a diagnosis on all electronic WABCO systems.
For the diagnosis, you require
• a standard PC or laptop,
• the WABCO System Diagnostic Software,
• a Diagnostic Interface,
• and cables to match the vehicle type
3.1
Diagnosis
changed or a calibration needs to be carried out,
authorisation (PIN) is required (see chapter 3.1.9
"Extended authorisation (PIN)", page 16).
You can obtain this PIN through the respective training at the WABCO University. More information on
WABCO University training courses can be found on
the Internet under www.wabco-university.com.
Below you will see excerpts from the software for the
Trailer EBS E system to illustrate the Diagnostic
Software,.
Main menu
Diagnostic Software
The speed at which vehicle technology advances,
with a growing functional range and intricate safety
engineering, also produces the need for corresponding diagnostic software. WABCO provides diagnostic
software for all electronic WABCO systems in a variety of vehicles.
There are three ways to obtain the Diagnostic Software.
• as a USB flash drive version (product number
446 301 XXX 0)
• online as a Single Download (product number
246 301 XXX 0)
The XXX value in the order number stands for the
currently available language version of the Diagnostic Software(see table 3-1 "Program overview
of the Diagnostic Software (07/2010)", page 12).
• as part of a WABCO System Diagnostics Subscription.
For the diagnosis of multiple WABCO systems,
WABCO offers you four different packages with Diagnostic Software via the Internet. These contain
numerous diagnostic programs at one very low price.
The most recent version of the programs can be
downloaded from the internet at any time ready for
immediate use.
fig. 3-1:
•
•
•
•
Main menu of the Diagnostic Software Trailer EBS E
ECU Data
Display of the current diagnostic memory
System configuration
Current measured values
WABCO SD Software has the advantage that you are
quickly informed of new versions and you can obtain
all newly developed Diagnostic Software at no extra
cost.
The means of graphic representation provided by the
PC make diagnosis clear and structured. Thanks to
detailed repair information and circuit diagrams with
measured values, successful diagnosis and repair is
made easy and fast.
The diagnosis with the Diagnostic Software can be
performed by any user. If parameters need to be
9
3
Diagnosis
SD – System Diagnostics
Calibration
If you do not have a myWABCO account, you will
have to set one up.
– Click on the "New registration" link and fill out the
necessary fields.
Since you do not yet have the access data for a
WABCO SD subscription, please leave the respective fields empty in step 3.
fig. 3-2:
•
•
•
Calibration menu of the Diagnostic Software Trailer
EBS E
Activate levels
Current calibration values of distance sensor and
pressure sensor
Perform calibration
3.1.1
Ordering the WABCO Diagnostic Software
– Start your browser and enter the following Internet
address: http://www.wabco-auto.com/mywabco
If you have already have a myWABCO account,
log into your myWABCO account with your user
name and password.
10
You will receive an e-mail within a short time to confirm your e-mail address.
– Click on the link in this e-mail message to activate
your account.
– Log into your myWABCO account with your user
name and password.
– Left-click in the quick-access menu on "Order
Diagnostic Software".
If you receive a safety notice from your Internet
browser now, choose the option to display the
hidden objects that are unsafe.
SD – System Diagnostics
Diagnosis
3
Your personal data is shown on the following
screen.
– Click the "New order" button.
3.1.3
– Choose the respective Diagnostic Software package (see chapter 3.1.3 "Package overview",
page 11).
3.1.2
Where do I find the WABCO Diagnostic
Software?
Package overview
You can choose from 4 software packages.
Full 246 301 900 0
Almost all available programs for the PC diagnosis in
trucks, buses and trailers (includes 264 301 901 0,
246 301 902 0 and 246 301 904 0).
Trailer 246 301 901 0
– Start your browser and enter the following Internet
address: http://www.wabco-auto.com/mywabco
– Log into your myWABCO account with your user
name and password.
– Left-click in the quick-access menu on "Download
Diagnostic Software".
Her you find an overview of the most important diagnostic programs in your own language.
The most common programs for diagnosis of
WABCO systems in trailers.
You can filter these according to criteria such as
package content for instance. You can download any
of the programs you see, provided they are included
in your WABCO Diagnostic Software subscription.
The most common programs for diagnosis of
WABCO systems in towing vehicles.
Not all programs are offered in all languages. In order
to obtain a complete overview of the Diagnostic Software, switch the language selection box to English.
Bus 246 301 902 0
The most common programs for diagnosis of
WABCO systems in buses.
Towing vehicles 246 301 904 0
The software that is included in the individual packages is shown in the right-hand column of the following table.
WABCO always endeavour to provide further diagnostic programs and more language versions. The
following table is therefore only an overview. For an
up-to-date overview of all versions of the Diagnostic
Software, visit www.wabco-auto.com/sd, then click
"Overview Product Numbers".
The program overview provides a list of currently
available programs at a glance. Product numbers
have the format 246 301 XXX 0. When ordering USB
flash drive versions, simply use the value
446 301 XXX 0 instead of 246 301 XXX 0. Please
use the following table to determine the XXX value.
11
3
Diagnosis
SD – System Diagnostics
fi
fr
hr
it
622
620 623
631
630
650
651 416
414
415
625
628 633
635
634
ABS HPB
571
572
ABS SAE
629
624 653
ATC CAN Standard
564
565 603
ATC Coach
864
ATC KWP Citaro Travego
560
CAN Viewer
585
599
CDC
583
656 063
ABS D Hydraulic
ABS D +
604
EBS 1C Asia
ja ko nl
pl
085
ru sv
tr
zh
627 086
X
X X
X
X
637 X
X X
X
X X
632
X
X X
614
X
X
865
618
X
X
566 616
617
X
X
X
X X
X
X
X
X
064
065
417
640
066
898
EBS BUS Standard
577
578
EBS CBU MAN
880
882
EBS EPB Bus
558
410 413
EBS EPB MB Truck
517
547 519
EBS Euro
548
545 894
554
555
ECAS: 4×2 S2000
860
863 842
841
840
135
851
861 875
876
877
014 070
015 016 869 X
X
ECAS Bus Citaro
523
539 575
574
576
017
018 027
X
ECAS CAN2
866
867 586
521
874 873
871
872
074
529
858 856
855
857
062 537
ECAS Truck KWP K
524
850 854
852
853
052
EPS
896
897 035
037
036
038
HBS AddOn-E
690
691
IVTM
730
732 733
ECAS Bus A
059
ECAS ENR MB Truck
ECAS Truck JED
538
Modular AMT
947
005
006 948
X
X
X
X X
412
X
X
518
X
X
010
X
X X
106
X
X
009
868 925
731
734
007
605
X
906 X
X X
075
X
X
069
568 X
X
033 034
X
X X
039 040
X
X X
X
X
601 041
X X X X
952
953
MTS
580
581 579
569
ODR Tracker
536
692 693
655
SmartBoard
609
610 917
916
TCE
680
682 683
684
701
140
148
X
878
X X
686 687
689 044
X X
546 550 540 996 542 544 606 541 608 543 905
551 552
549 694
X X
TEBS-E
597 956 588
589 590
591 915 592
593 594 595 596 598
X X
TECAS
527
520
528 531
525 611 530
532 534
X X
Trailer CAN Router-Repeater
923
924
TrailerGUARD Telematics
918
VCS II
ZBR2
783
533
X X
X X
501
502 503
504
508
510 513
511 612 512 654 638 582
700
657
Table: 3-1: Program overview of the Diagnostic Software (07/2010)
12
X
X X
685
TEBS-D
VCS
Towing vehicle
621
Bus
cs da de el en es
ABS C
Trailer
Software
Total
in package:
506
052 926
507
X X
781 514 780 X X
X
X X
SD – System Diagnostics
Abbreviation Language
cs
Czech
da
Danish
de
German
el
Greek
en
English
es
Spanish
fi
Finnish
fr
French
hr
Croatian
it
Italian
ja
Japanese
ko
Korean
nl
Dutch
pl
Polish
ru
Russian
sv
Swedish
tr
Turkish
zh
Chinese
3.1.4
Diagnosis
3
Installation of the WABCO Diagnostic
Software
– Start your browser and enter the following Internet
address: http://www.wabco-auto.com/mywabco
– Log into your myWABCO account with your user
name and password.
– Left-click in the quick-access menu on "Download
Diagnostic Software".
– Select the required Diagnostic Software package
and your language.
Table: 3-2: Abbreviations for the language version
– Click on the "Display" button.
The download table is shown.
– Select the required Diagnostic Software from the
download table by clicking the corresponding program.
The download starts automatically. You are
prompted to select whether you want to save the
program onto your PC or run it directly from the
Internet.
– Select the option "Run the program from this location".
Once download of the desired program is complete, the program file is unzipped to a folder of
your choice or the default folder
C:\wabco\download. The installation starts automatically after unpacking.
13
3
3.1.5
Diagnosis
SD – System Diagnostics
WABCO Diagnostics Newsletter
Is the Diagnostic Software installed on your workshop
computer up-to-date? It is easy to lose track when
subscribing to the Diagnostic Software package
which comprises almost 40 programs.
The WABCO Diagnostic newsletter provides specific
information on updates for selected programs or new
language versions. Use of this service is anonymous
and the newsletter only includes information pertaining to diagnostics - you will not receive any mails with
advertisements:
• Changes to and updates for exiting diagnostic
programs
• Information on new programs in a specific language
The WABCO Diagnostic Newsletter is cost-free and
can be used multiple times per company.
Registering for the WABCO Diagnostic newsletter
– Start your browser and enter the following Internet
address: http://www.wabco-auto.com/sd
– Click on line "WABCO Diagnostic Newsletter".
– Enter your e-mail address and select the action
"subscribe" to activate the initial subscription of
the newsletter.
The link that you now receive by e-mail will take
you to a website where you can define in detail
the topics you want to be informed about in future
via e-mail newsletter.
– Click individual fields to activate the newsletter for
individual programs or activate complete columns
or rows by clicking the language in the column
header or name of the system.
A second click on the same field will deactivate
your selection. Note the other option fields for diagnostic devices and adapters as well. You can
revise your personal newsletter settings by the
same procedure any time you wish.
– If you no longer wish to receive the newsletter,
select the function "unsubscribe" in the login mask.
The newsletter is then completely deactivated.
3.1.6
License agreement
During the installation of a WABCO Diagnostic Program the license agreement is automatically displayed. You must accept the license agreement if you
want to install the program.
You can also call up the license agreement on the
WABCO homepage: http://www.wabco-auto.com.
A Diagnostic Subscription lasts for one year. After the
expiration of the year we remind you of the extension
of the contract.
Within a short period of time you will receive an email with a link. With a click on this link you confirm that your e-mail address has not been misused.
– Enter your e-mail address a second time in the
login mask and then select the action "Edit settings".
14
If you intend to install the Diagnostic Software on
several computers, you need to purchase additional
licenses. To install the software on an additional
computer, copy the *.exe file of the Diagnostic Software downloaded from the Internet to the desired PC.
You can now execute the program from this computer
and install the Diagnostic Software.
SD – System Diagnostics
3.1.7
Activating the WABCO Diagnostic Software
All WABCO diagnostic programs need to be activated.
After installation, the program can be used without
restrictions for 10 days. After this period, operation
will no longer be possible without activation. Every
time the program is started, you are informed of how
long the program remains operational without activation.
After activation, the Diagnostic Software is tied to the
PC. This means the license is used up. Therefore,
only activate the Diagnostic Software on the PC on
which it is meant to be used and not, for instance, on
the office PC.
Diagnosis
3
[email protected]
[email protected] is a continually available Internet
portal that can generate activation codes at any time
of day or night. To use it, you only need a PC and an
Internet connection – it is not necessary to use the
PC on which the software is to be activated for this
purpose.
– Start your browser and enter the following Internet
address:
http://abo.wabco.info/software_activation.php
– To activate the software, click "Request activation
codes".
– Enter the required data in the window.
You can enter the data manually or use the service "[email protected] via USB" described there.
This sends the data via a USB stick.
You will immediately receive the activation code
for your Diagnostic Software.
Once the activation code has been successfully entered, the program is started.
You now have two options to request an activation
code:
• Online
For online activation, the computer must be connected to the Internet.
• Via WABCO [email protected]
Online
– For online activation, click "Start Activation via
Internet".
– Once you have established an Internet connection,
click "Activate now".
The message "Activation in progress..."appears
and, after activation has been successfully completed, the message "Activation was successful"
appears.
3.1.8
License version
You are provided with the license version (LIC) in the
download area as well as in the WABCO Diagnostic
Newsletter if there is a software update.
If there is a change in the version compared with the
version that you have, the Diagnostic Software must
be reactivated.
After successful activation, the program is started.
In the event that a connection could not be established, a message will appear listing the possible
causes.
If you are unable to correct the cause, you can activate the software only via [email protected]
15
3
3.1.9
Diagnosis
SD – System Diagnostics
Extended authorisation (PIN)
The diagnosis with the Diagnostic Software can be
performed by any user. If parameters are to be
changed however, authorisation is required (PIN).
You can obtain this PIN through the respective training at the WABCO University. More information on
WABCO University training courses can be found on
the Internet under www.wabco-university.com.
After participating in a respective training course at
the WABCO University, they can request a Personal
Identification Number (PIN) for their WABCO Diagnostic Software from WABCO. This PIN is used to
enable extended functions of the Diagnostic Software
and change the settings in the electronic control units.
You can obtain this PIN directly from the Internet,
provided you have received a license letter having
completed a corresponding training program.
Login with License Certificate
3.1.10 PIN version
You are provided with the PIN version in the
download area as well as in the WABCO Diagnostic
Newsletter if there is a software update.
If there is a difference in the new version compared
with the version that you are using, you will require a
new PIN. You can obtain it through the respective
training at the WABCO University.
3.2
Hardware
3.2.1
PC / laptop
WABCO offers you a workshop-suitable, impact- and
contamination-resistant laptop. On request, it can
also be delivered with preinstalled diagnostic software (product number 446 301 999 0).
– Start your browser and enter the following Internet
address: www.wabco.info/pin.
– Login with your license number and the confirmation number of your license letter (as password).
fig. 3-4:
Laptop „Toughbook“
The Diagnostic Software will run on all standard PCs
with an operating system Microsoft Windows 2000 or
higher however.
There are no other special requirements of the hardware. The PC must have a free USB port for the Diagnostic Interface however.
fig. 3-3:
License letter
B License letter number
B Confirmation number
– Confirm that your personal data are correct or
request a change.
You receive a PIN for all programs and versions
for which you have obtained a training certificate.
16
SD – System Diagnostics
3.2.2
Diagnosis
3
Diagnostic Interface
To set up the diagnosis, the WABCO Diagnostic Interface Set with product number 446 301 030 0 (USB)
is required.
The set contains the Diagnostic Interface and a USB
connecting cable to the PC or laptop.
The vehicle connection on the Diagnostic Interface
matches the connection for the Diagnostic Controller
and earlier versions of the diagnostics interface, permitting the continued use of connecting cables used
in the past.
Depending on the WABCO electronic system you
wish to diagnose, you will require corresponding connecting cables (see chapter 4 "Cable for diagnosis",
page 18).
Diagnostic Interface Set (USB) 446 301 030 0
fig. 3-5:
Diagnostic Interface Set (USB)
The set includes:
• Diagnostic Interface,
• USB connecting cable to PC/Notebook
The USB driver required for installing the Diagnostic
Interface (USB) is installed during the installation of
the WABCO SD Software.
The USB driver and an installation manual can also
be downloaded via the Internet. It can be obtained via
www.wabco-auto.com/sd on the Internet. You will find
the required links in the "WABCO System Diagnostics" window.
The earlier versions of the Diagnostic Interfaces with
serial connection (446 301 021 0) and with USB connection (446 301 022 0) can still be used. The connecting cable of the Diagnostic Interface with serial
connection is connected to the 9-pin COM interface
on the PC.
17
4
Diagnosis
Cable for diagnosis
4
Cable for diagnosis
4.1
Diagnostic accessory case
WABCO offers accessory cases matching the Diagnostic Software packages. These cases include the
cables that are most commonly used. Not all cables
that WABCO offers are contained in the accessory
case however.
4.1.1
Accessory case for trailer 446 301 023 0
The accessory case provides accessories and cables
for the diagnosis of systems in trailers.
(accessory without content: Product number
446 301 024 0)
Having these accessory cases means you will always
have the most important connecting elements between ECU and your PC on hand. Once the vehicle
has been diagnosed, all cables can be stored in a
manner where they are protected as well as easily
identified. If you already own the individual components, you may also order the case without alone
(without content).
The following combinations of WABCO accessory
case and Diagnostic Software packages make good
sense:
• Diagnostic Software package Full 246 301 900 0
– Accessory case for trailer 446 301 023 0
– Accessory case for towing vehicles
446 301 025 0
– In addition: to any bus diagnostic cables that
may be required
• Diagnostic Software package Trailer
246 301 901 0
– Accessory case for trailer 446 301 023 0
• Diagnostic Software package Towing vehicle
246 301 904 0
– Accessory case for towing vehicles
446 301 025 0
– In addition: Diagnostic Interface Set
446 301 030 0 (not included in case)
• Diagnostic Software package Bus 246 301 902 0
– Accessory case Bus 446 301 026 0
fig. 4-1:
Accessory case Trailer 446 301 023 0
Product number
Name
446 301 030 0
Diagnostic Interface Set (USB)
446 301 024 0
Case
446 300 360 0
CAN Diagnostic Adapter
446 300 361 0
CAN cable adapter
446 300 329 2
Diagnostic cable for trailer
449 612 010 0
VCS I diagnostic cable with socket
OE
449 615 010 0
VCS II diagnostic cable with socket
OE
449 672 030 0
Trailer EBS diagnostic cable with
OE junction box
815 XX0 037 3 Brochure "Diagnostics"
18
Cable for diagnosis
4.1.2
Diagnosis
4
Accessory case for towing vehicles
446 301 025 0
Product number
Name
The accessory case for towing vehicles perfectly
supplements the Diagnostic Software package of the
same name to cover diagnosis of the towing vehicles.
This case was deliberately designed without Diagnostic Interface. It is therefore a perfect supplement for
everyone who already owns the accessory case for
trailers 446 301 023 0 and do not require a second
Diagnostic Interface. Customers who purchase such
a case for the first time and therefore do not have a
Diagnostic Interface yet, can order the interface separately. Space for the interface is provided in the case
so that all required components can be stored together.
446 300 345 0
Diagnostic cable (for MAN)
446 300 349 0
Diagnostics cable EBS (for IVECO)
446 300 404 0
Diagnostic cable ABS-D
446 300 453 0
Diagnostic cable EBS (for DAF)
446 300 454 0
OBD Diagnostics cable (for Mercedes)
446 300 456 0
Connecting cable ECAS
446 300 460 0
OBD Diagnostic cable 15-pin (for
DAF, Scania, MAN)
(accessory without content: Product number
446 301 019 0)
446 301 019 0
Case
894 604 303 2
Diagnostic cable ABS D/E
(ISO 9141)
4.1.3
Accessory case Bus 446 301 026 0
This accessory case contains all important cables to
perform diagnosis of WABCO components in buses.
This case also includes a Diagnostic Interface. It is
designed to match the contents of the Diagnostic
Software package "Bus".
(accessory without content: Product number
446 301 019 0)
fig. 4-2:
Content of the accessory case for towing vehicles
446 301 025 0
Product number
Name
446 300 327 0
Connection adapter EPS, 35-pin
446 300 340 0
Diagnostics cable (for Mercedes)
446 300 344 0
Diagnostic cable EBS Euro (for Neoplan)
fig. 4-3:
Content of the accessory case for buses
446 301 026 0
19
4
Diagnosis
Cable for diagnosis
Product number
Name
446 300 340 0
Diagnostics cable (for Mercedes,
EvoBus)
446 300 344 0
Diagnostic cable EBS Euro (for Neoplan)
446 300 345 0
Diagnostic cable (for MAN)
446 300 347 0
Diagnostic cable (for Setra NF 315
MTS)
446 300 454 0
OBD Diagnostics cable (for Mercedes, EvoBus)
446 300 460 0
OBD Diagnostic cable 15-pin (for
DAF, Scania, MAN)
446 301 019 0
Case
446 301 030 0
Diagnostic Interface Set (USB)
4.2
4.2.2
ABS/ASR
fig. 4-5:
4.2.1
ABS B 4-channel (towing vehicle)
Accessory ABS / ASR C 4-channel
1
446 300 327 0 Connection adapter 35-pin (ABS,
ECAS, EPS, Reserve)
2 894 604 303 2 Diagnostic cable (ISO 9141)
3 446 300 314 0 Measuring adapter 35-pin
B Switching to position ABS
B Ignition ON / OFF
4.2.3
fig. 4-4:
ABS/ASR C 4-channel (towing vehicle)
ABS / ASR C 6-channel (towing vehicle)
Accessories ABS B 4-channel
1
446 300 327 0 Connection adapter 35-pin (ABS,
ECAS, EPS, Reserve)
2 446 300 314 0 Measuring adapter 35-pin
B Selector switch to position ABS
B Ignition ON / OFF
fig. 4-6:
1
2
20
Accessory ABS / ASR C 6-channel
446 300 319 0 Connecting cable 54-pin (ABS C 6channel)
894 604 303 2 Diagnostic cable (ISO 9141)
Cable for diagnosis
4.2.4
fig. 4-7:
1
2
ABS/ASR D/E (towing vehicle)
Diagnosis
4.2.6
ABS VCS I (trailer)
fig. 4-9:
Accessory for VCS I
4
Accessory for ABS D/E
446 300 404 0 Connection adapter (ISO 9141)
894 604 303 2 Diagnostic cable (ISO9141)
446 300 408 0 Connection adapter Basic
(ISO 9141)
4.2.5
ABS Vario C (trailer)
1
2
3
449 612 010 0 Diagnostic cable with socket
(length 1 m)
446 300 401 0 Diagnostic cable* directly to test
device (length 6 m)
446 300 329 2 Trailer diagnostic cable
* only for electronic control units with ISO supply.
Electronics with a mixed supply can be tested only by
using a separate diagnostic socket!
fig. 4-8:
1
2
Accessory for Vario C
446 300 318 0 Connection cable ABS Vario C
446 300 329 2 Trailer diagnostic cable for external
diagnostic connection
21
4
4.2.7
Diagnosis
Cable for diagnosis
ABS VCS II (trailer)
4.3
ATC (bus)
fig. 4-11:
1
2
Accessory for ATC
446 300 326 2 Diagnostic cable ATC (ATR)
446 300 317 0 Connection adapter 25-pin ATC
(ITC)
4.3.1
ATC HVAC (bus)
for Mercedes, EvoBus
fig. 4-12:
1
fig. 4-10:
1
2
3
4
5
6
Accessory for VCS II
449 615 010 0 Diagnostic cable with socket
(length 1 m)
446 300 455 0 Diagnostic cable* directly to test
device (length 6 m)
446 300 361 0 Diagnostic cable CAN between
Diagnostic Interface USB (446 301 022 0) an connection adapter CAN
446 300 329 2 Trailer diagnostic cable
446 300 360 0 Connection adapter ISO 7638
(CAN)
446 300 470 0 CAN Converter. Connection between Diagnostic Interface serial (446 301 021 0)
and connection adapter CAN. Required for diagnosis via ISO 7638 connection.
* only for electronic control units with ISO supply. For
Premium versions 400 500 081/082/084 0 and Standard version 400 500 070 0. Electronic units with
mixed supply can only be diagnosed with a separate
diagnostic socket!
22
Accessory for ATC HLK (HVAC)
446 300 340 0 Diagnostic cable
Cable for diagnosis
4.4
CAN Viewer
4.5
EBS
4.5.1
EBS EPB (Mercedes)
1
2
2
3
4
Accessories CDC
446 300 340 0 Diagnostic cable
446 300 454 0 diagnostics cable for Mercedes
4.5.2
1
4
Set-up of cable connection to vehicle via ISO 12098
(15-pin)
• Diagnostic Interface USB (446 301 022 0 / 030 0)
or Diagnostic Interface serial (446 301 021 0)
with
• CAN Converter (446 300 470 0)
• Connection adapter (446 300 459 0)
fig. 4-14:
fig. 4-13:
Diagnosis
EBS Euro (towing vehicle)
Accessory for CAN Viewer
446 300 470 0 CAN Converter. Connection between Diagnostic Interface serial (446 301 021 0)
and connection adapter CAN. Required for diagnosis via ISO 7638 connection.
446 300 360 0 Connection adapter CAN 7-pin
(ISO 7638)
446 300 458 0 Connection cable CAN Viewer 7pin (ISO 7638)
446 300 459 0 Connection adapter CAN 15-pin
(ISO 12098)
Set-up of cable connection to vehicle via ISO 7638
(7-pin):
• Diagnostic Interface USB (446 301 022 0 / 030 0)
or Diagnostic Interface serial (446 301 021 0)
with
• CAN Converter (446 300 470 0)
• Connection adapter (446 300 360 0)
with
• Connection cable (446 300 458 0)
fig. 4-15:
1
2
3
4
Accessories EBS Euro
446 300 344 0 Connection adapter
446 300 349 0 Diagnostic cable for IVECO Stralis
446 300 453 0 Diagnostic cable for DAF
446 300 460 0 OBD Diagnostic cable 15-pin for
DAF, Scania, MAN
23
4
4.5.3
Diagnosis
Cable for diagnosis
TEBS (trailer)
4.6
ECAS
4.6.1
ECAS/ESAC (towing vehicle)
fig. 4-17:
Accessories ECAS
1
fig. 4-16:
1
2
3
4
5
Accessories TEBS
446 300 329 2 Diagnostic cable in combination
with an external diagnostic socket, otherwise
449 672 030 0 is required in addition.
446 300 360 0 Connection adapter CAN
(ISO 7638)
446 300 361 0 Diagnostic cable CAN. Connection
between Diagnostic Interface USB (446 301 022 0
/ 030 0) and connection adapter CAN.
446 300 470 0 CAN Converter. Connection between Diagnostic Interface serial (446 301 021 0)
and connection adapter CAN. Required for diagnosis via ISO 7638 connection.
449 672 030 0 Diagnostic cable with connection
socket should no external diagnostic socket be
installed.
446 300 327 0 Connection adapter 35-pin (ABS,
ECAS, EPS, Reserve), 446 300 317 0 connection
adapter 25-pin (ECAS)
2 446 300 311 0 Measuring adapter 25-pin (ECAS,
ATC, only ECAS 4x2-A); 446 300 314 0 measuring
adapter 35-pin (ECAS, ABS)
3 894 604 303 2 Diagnostic cable (ISO 9141)
4 446 300 456 0 Connection adapter (ECAS CAN II)
B Selector switch to ECAS
B Ignition ON / OFF
4.6.2
for ECAS/ESAC ENR/ESR (CAN) Mercedes-Benz
ACTROS, ECAS Mercedes-Benz, EvoBus
fig. 4-18:
1
24
ECAS/ESAC (Mercedes)
Accessories ECAS / ESAC (Mercedes)
446 300 340 0 Diagnostic cable
Cable for diagnosis
4.6.3
fig. 4-19:
1
2
ECAS/ESAC (MAN, Iveco)
4.7
Diagnosis
4
EPS (Towing vehicle)
Accessories ECAS/ESAC
446 300 345 0 Diagnostic cable for MAN
446 300 349 0 Diagnostic cable for IVECO
fig. 4-21:
4.6.4
ECAS (trailer)
1
446 300 327 0 Connection adapter 35-pin (ABS,
ECAS, EPS, Reserve)
2 446 300 314 0 Measuring adapter 35-pin
B Switch to position EPS
B Ignition ON / OFF
4.8
fig. 4-20:
Accessories EPS
ETS (Bus)
Accessories ECAS
446 300 329 2 Trailer diagnostic cable for external
diagnostic connection
fig. 4-22:
1
2
Accessories ETS
446 301 200 0 Connection adapter 25-pin
446 300 311 0 Measuring adapter 25-pin
25
4
4.9
Diagnosis
Cable for diagnosis
IVTM
4.10 MTS (Bus)
fig. 4-24:
1
2
fig. 4-23:
1
2
3
4
Accessories IVTM
446 300 348 0 Diagnostic cable, between Diagnostic Interface USB (446 301 022 0 / 030 0) and
ECU
446 300 360 0 Connection adapter* CAN
(ISO 7638)
446 300 361 0 Diagnostic cable* CAN. Connection
between Diagnostic Interface USB (446 301 022 0
/ 030 0) and connection adapter CAN.
446 300 470 0 CAN Converter*. Connection between Diagnostic Interface serial (446 301 021 0)
and connection adapter CAN. Required for diagnosis via ISO 7638 connection.
* required only for trailers
26
Accessories MTS
446 300 340 0 Diagnostic cable for 14-pin junction
box for Mercedes-Benz, EvoBus
446 300 347 0 Diagnostic cable for 14-pin junction
box in the footwell (for KK NF315 / SETRA)
Cable for diagnosis
4.11 TCE (Trailer)
Diagnosis
4
4.12 ZBR (CVC) / Central Board Computer
fig. 4-26:
Accessories ZBR
446 300 345 0 Diagnostic cable for MAN
fig. 4-25:
1
2
3
4
Accessories TCE
446 300 329 2 Diagnostic cable
446 300 360 0 Connection adapter CAN
(ISO 7638)
446 300 361 0 Diagnostic cable CAN. Connection
between Diagnostic Interface USB (446 301 022 0
/ 030 0) and connection adapter CAN.
446 300 470 0 CAN Converter. Connection between Diagnostic Interface serial (446 301 021 0)
and connection adapter CAN. Required for diagnosis via ISO 7638 connection.
27
5
Diagnosis
Testing devices and ancillary equipment
5
Testing devices and ancillary equipment
5.1
Test kit case for compressed air
braking systems 435 002 007 0
fig. 5-1:
Test box
Due to its comprehensive contents, the WABCO Test
Case permits quick and accurate testing of compressed air braking systems complying with the applicable guidelines.
For further information, please refer to document
815 970 035 3 "Arbeitsanleitung/Instructions
435 002 007 0" (de, en).
28
5.2
fig. 5-2:
Compressed air test kit "Agriculture" 435 002 011 0
Compressed air test kit "Agriculture"
This test kit can be used for testing compressed air
systems in tractors and compressed air brake systems in agricultural and forestry towing vehicles.
More information can be found in the brochure
"Compressed air braking systems in vehicles for agriculture and forestry - Troubleshooting". This is available in English (815 010 083 3) German
(815 020 083 3).
Testing devices and ancillary equipment
5.3
Pressure gauge
5.4
Pressure gauges are used for measuring the air
pressure in compressed air braking systems. Depending on the vehicle size and the respective
equipment, multiple pressure gauges can be used for
measuring.
fig. 5-3:
Diagnosis
5
LSV Testing equipment
435 008 000 0
LSV- testing exquipment
For testing and adjusting the load sensing valves on
vehicles with air suspension systems.
For further information, please refer to document
815 020 032 3 "Arbeitsanleitung/Instructions
435 008 000 0" (de, en).
1
2
3
4
453 002 000 0 pressure gauge for instrument
panel, max. 10 bar, Ø 60 mm, illuminated
453 004 005 0 pressure gauge calibrated,
max. 10 bar, Ø 100 mm
453 004 007 0 pressure gauge calibrated,
max. 16 bar, Ø 100 mm
453 004 009 0 pressure gauge calibrated,
max. 25 bar, Ø 100 mm
453 004 012 0 pressure gauge calibrated,
max. 16 bar, Ø 100 mm
453 197 000 0 double pressure gauge for instrument panel, max. 10 bar, Ø 60 mm, illuminated
5.5
fig. 5-4:
LSV Adjuster 899 709 1XX 2
Load Sensing Valve Adjuster
Two variants of the LSV adjuster are available for
adjusting the pneumatic LSV controller:
• 899 709 109 2 for the series 475 714 … and
475 715 …
• 899 709 114 2 for the series 475 721 … and
475 723 …
29
5
5.6
fig. 5-5:
Diagnosis
Testing devices and ancillary equipment
Test connector 446 007 316 0
Test connector
For testing the function of the ISO 7638 interface on
the towing vehicle (24 V). Only vehicles with hitching
mechanism.
5.7
fig. 5-6:
Flashing code connector
WABCO Compact Tester
446 300 400 0 / 430 0
You can read the error memory of the WABCO electronics system with the WABCO Compact Tester.
The connecting cable for the vehicle is the same as
for the Diagnostic Interface. For operating the
WABCO Compact Tester, three push-buttons are
used. The display is alphanumeric. The meaning of
the symbols is explained in the pictograph on the
unit's front and rear panels of the device.
30
Special functions depending on the system e. g.
• System commissioning
• Functional test
• Read total kilometre counter
• Display ISS limit speed
• Reset service interval
• Extended error display
Depending on the WABCO system you wish to diagnose, you will require corresponding connecting cables (see chapter 4 "Cable for diagnosis", page 18).
WABCO Compact Tester 446 300 400 0 for trailer
ABS
Flashing code connector
446 300 334 0
For VARIO Compact ABS with external diagnostic
socket (flashing code read out without diagnostic
controller).
5.8
With the WABCO Compact Tester, you can:
• Read error memory
• Clear the fault memory
• Display system
WABCO Compact Tester II 446 300 430 0 for towing
vehicle, trailer and hydraulic ABS (also VCS II)
WABCO is headquartered in Brussels,
Belgium. For more information, visit
www.wabco-auto.com
© 2010 WABCO All rights reserved. 815 010 037 3/07.2010
WABCO Vehicle Control Systems
(NYSE: WBC) is a leading supplier of
safety and control systems for commercial vehicles.
For over 140 years, WABCO has pioneered breakthrough electronic, mechanical and mechatronic technologies
for braking, stability, and transmission
automation systems supplied to the
world’s leading commercial truck, trailer,
and bus manufacturers.
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