l60m03se_install.

l60m03se_install.

Installation Instructions

ControlLogix® 5560M03SE Combination

Controller and SERCOS interface

Catalog Number: 1756-L60M03SE

Introduction

The ControlLogix®5560M03SE controller is a 2-slot ControlLogix controller that includes a 3-axis SERCOS interface™.

WARNING

!

An electrical arc can occur if you:

• insert or remove the controller while backplane power is on

• connect or disconnect the battery

• connect or disconnect the serial cable with power applied to this module or the serial device on the other end of the cable

This could cause an explosion in hazardous location installations. Make sure that power is removed or the area is nonhazardous before proceeding.

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Important User Information

Because of the variety of uses for the products described in this publication, those responsible for the application and use of these products must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements, including any applicable laws, regulations, codes and standards. In no event will Rockwell Automation be responsible or liable for indirect or consequential damage resulting from the use or application of these products.

Any illustrations, charts, sample programs, and layout examples shown in this publication are intended solely for purposes of example. Since there are many variables and requirements associated with any particular installation, Rockwell Automation does not assume responsibility or liability (to include intellectual property liability) for actual use based upon the examples shown in this publication.

Allen-Bradley publication SGI-1.1, Safety Guidelines for the Application, Installation and

Maintenance of Solid-State Control (available from your local Rockwell Automation office), describes some important differences between solid-state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication.

Reproduction of the contents of this copyrighted publication, in whole or part, without written permission of Rockwell Automation, is prohibited.

Throughout this publication, notes may be used to make you aware of safety considerations.

The following annotations and their accompanying statements help you to identify a potential hazard, avoid a potential hazard, and recognize the consequences of a potential hazard:

WARNING

!

Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION

!

Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss.

IMPORTANT

Identifies information that is critical for successful application and understanding of the product.

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Related Documentation

The following documents contain additional information concerning related Allen-Bradley products.

For:

System information

ControlLogix motion commands

Information on setup and configuration

Installation, wiring, and setup for the

1394C-SJTxx-D

Read This Document: Publication

Number

1756-IN576 Installing a battery module

ControlLogix Battery Module

Installation Instructions

Controller procedures

Logix5000 Controllers Common

Procedures

Controller commands

1756-PM001

Logix5000 Controllers General

Instructions Reference Manual

1756-RM003

ControlLogix System User Manual

1756-UM001

Motion Instruction Set Reference

Manual

1756-RM007

1756-UM006

ControlLogix Motion Module

Setup and Configuration manual

1394 SERCOS Interface Multi Axis

Motion Control System

1394C-5.20

Information on integrating the 1394 drive with SERCOS

Ultra3000 installation

1394 SERCOS Integration Manual

1394-IN024

2098-IN003

Kinetix 6000 Module installation

Kinetix 6000 installation

Integrating the Kinetix 6000 with SERCOS

Integrating the Ultra3000 with the 1756-MxxSE

8720MC High Performance

Drive user information

Ultra3000 Hardware Installation

Manual

Kinetix 6000 Module Installation

Manual

Kinetix 6000 Installation Manual

Kinetix 6000 Integration Manual

Ultra3000 SERCOS Integration

Manual

8720MC High Performance Drive

User Manual

2094-IN004

2094-IN001

2094-IN002

2098-IN005

8720MC-UM001

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4 ControlLogix® 5560M03SE Combination Controller and SERCOS interface

To obtain a copies of the above manuals:

If you want to:

view a manual download a manual purchase a printed manual

Then:

Visit either of these locations:

• www.ab.com/manuals

• www.theautomationbookstore.com

Use one of these options:

• contact your local distributor or Rockwell Automation representative

• visit www.theautomationbookstore.com and place an order

• call 800.963.9548 (USA/Canada) or 001.320.725.1574

(outside USA/Canada)

Overview

The ControlLogix5560M03SE controller serves as a link between the

ControlLogix platform and intelligent drives. The communication link between the controller and the drive(s) is via IEC/EN 61491 SErial

Real-time COmmunication System (SERCOS) using fiber optic medium. Fiber optics assures reliable high speed data transmission with excellent noise immunity, improved performance, and elimination of interconnect wiring.

SERCOS is a real-time optical serial interface between the controller and its associated drives to transmit periodic and non-periodic data. It uses a ring topology with one master and multiple slaves (axes). The

3 Axis SERCOS interface lets the controller control 1 to 3 axes in either position, velocity, or torque mode. It provides a cycle period of

0.5ms, 1ms, or 2ms depending on the number of axes. It provides a ring data rate of 4 Mbaud or 8 Mbaud. The device meets ASA System specifications.

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How to Handle ControlLogix Components

ATTENTION

!

Preventing Electrostatic Discharge

This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:

• Touch a grounded object to discharge potential static.

• Wear an approved grounding wriststrap.

• Do not touch connectors or pins on component boards.

• Do not touch circuit components inside the equipment.

• If available, use a static-safe workstation.

• When not in use, store the equipment in appropriate static-safe packaging.

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Prepare the Chassis

Before you install the controller, do these preliminary steps:

Install a ControlLogix chassis according to the ControlLogix

Chassis Installation Instructions, publication 1756-IN080.

Install a ControlLogix power supply according to the corresponding installation instructions:

Install this power supply: According to this publication:

1756-PA72 ControlLogix Power Supplies Installation Instructions, publication 1756-5.67

1756-PB72

1756-PA75 ControlLogix Power Supplies Installation Instructions, publication 1756-5.78

1756-PB75

1756-PA75R

1756-PB75R

ControlLogix Redundant Power Supplies

Installation Instructions, publication

1756-IN573

ControlLogix Redundant Power Supplies

Chassis Adapter Module Installation

Instructions, publication 1756-IN574

Make Sure that You Have All the Components

These components ship with the module:

Component: Description:

1756-BA1 battery key

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You may also use these components with the module:

And you want to:

connect a device to the serial port of the controller (e.g., connect a computer to the controller)

Then use this component:

1756-CP3 serial cable provide battery support for the controller longer than the time that is available with the 1756-BA1 battery

42576

1756-BATM ControlLogix battery module add nonvolatile memory

31298

1784-CF64 Industrial CompactFlash card

31376-M connect the SERCOS interface to drives Glass: 2090-SCVGx-x

Plastic: 2090-SCxPx-x

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Install a 1784-CF64 Industrial CompactFlash Card in the Controller

A 1784-CF64 Industrial CompactFlash card provides nonvolatile memory for the controller. If you are using a CompactFlash card, install the card as follows:

1. Lay the controller on its side with the front facing to the left.

2. Raise the locking clip all the way up.

31377-M

31378-M

3. Insert the 1784-CF64 Industrial CompactFlash card into the socket at the bottom of the controller.

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4. Pull the clip forward and then downward until it snaps into place over the card.

31379-M

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Connect a Battery

WARNING

ATTENTION

!

!

When you connect or disconnect the battery an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.

For Safety information on the handling of lithium batteries, including handling and disposal of leaking batteries, see Guidelines for Handling

Lithium Batteries, publication AG 5-4.

Connect only a 1756-BA1 battery or a 1756-BATM battery module to the controller. If you connect a different battery, you may damage the controller.

To maintain the memory of the controller while the controller is without power, either use nonvolatile memory or connect a battery:

If your controller: And you want to:

has nonvolatile memory

does not have nonvolatile memory maintain memory only while the

controller is in the chassis

maintain memory while the controller is out of the chassis

Then:

A battery is permitted but not required.

Connect a 1756-BA1 battery or a 1756-BATM battery module.

Connect a 1756-BA1 battery.

To connect a 1756-BATM battery module, see the ControlLogix

Battery Module Installation Instructions, publication 1756-IN576.

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To connect a 1756-BA1 battery:

1. Install a 1756-BA1 battery.

top no connection middle black lead (-) bottom red lead (+)

42523 battery label

42524

2. Write on the battery label the date you install the battery.

3. Attach the label to the inside of the controller door.

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ATTENTION

!

To prevent possible battery leakage, even if the

BAT LED is off, replace a 1756-BA1 battery according to the following schedule:

Replace the battery within: If the temperature 1 in. below the chassis is:

0

° to 35° C

36

° to 40° C

41

° to 45° C

46

° to 50° C

51

° to 55° C

56

° to 60° C

No replacement is required until the BAT LED turns on.

3 years

2 years

16 months

11 months

8 months

ATTENTION

!

Store batteries in a cool, dry environment. We recommend 25

°C with 40% to 60% relative humidity. You may store batteries for up to 30 days between -45

° to 85°C, such as during transportation. To avoid possible leakage, do not store batteries above 60

°C for more than 30 days.

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Turn the Keyswitch to the PROG Position

1. Insert the key into the controller.

42899

2. Turn the key to the PROG position.

42898

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14 ControlLogix® 5560M03SE Combination Controller and SERCOS interface

Install the Controller into the Chassis

When you install a ControlLogix combo module, you can:

• place the controller in any slot

• use multiple controllers in the same chassis

You can install or remove a ControlLogix controller while chassis power is on and the system is operating.

WARNING

!

When you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.

Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance that can affect module operation.

1. Align the circuit board with the top and bottom guides in the chassis.

2. Slide the module into the chassis. The controller is fully installed when it is flush with the power supply or other installed modules and the top and bottom latches are engaged.

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Check the BAT LED

1. Turn on the chassis power.

BAT LED

Logix5560M03SE

TM

SERCOS interface TM

RUN

FORCE

BAT

RUN REM

I/O

RS232

OK

PROG CP OK

2. Is the BAT LED off?

If:

Yes

No

Then:

Go to “Check the OK LED of the Controller” on page 16.

Go to step 3.

3. Check that the battery or battery module is correctly connected to the controller.

4. If the BAT LED remains on, install another battery.

5. If the BAT LED remains on after you complete step 4, contact your Rockwell Automation representative or local distributor.

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Check the OK LED of the Controller

Logix5560M03SE

TM SERCOS interface TM

RUN

FORCE

BAT

RUN REM

I/O

RS232

OK

PROG

CP OK

OK LED

What color is the OK LED?

If: Then:

solid green The controller is OK and its firmware has been updated.

Actions:

No further actions are required.

However, the revision of firmware must be compatible with your revision of RSLogix 5000 software.

flashing red The controller is OK but it requires a firmware update.

solid red The controller is not operational.

Go to “Install a Firmware Upgrade

Kit” on page 17.

Contact your Rockwell Automation representative or local distributor.

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Install a Firmware Upgrade Kit

To update the firmware of the controller, first install a firmware upgrade kit.

For this controller

1756-L60M03SE

Use this revision:

13.x or later

• The upgrade kit includes the firmware for both the controller and its SERCOS interface.

• Make sure that the firmware revision is compatible with your revision of RSLogix 5000 software.

• An upgrade kit ships on a supplemental CD along with

RSLogix 5000 software.

• To download an upgrade kit, go to www.ab.com. Choose

Product Support. Choose Firmware Updates.

In RSLinx software, the controller shows up as 2 devices.

ControlLogix5560M03SE controller

SERCOS interface

You update only the left-hand slot (controller). The update automatically includes both the controller (left-hand slot) and its SERCOS interface (right-hand slot).

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Update the Controller

TIP

RSLogix 5000 software, revision 10.0 or later, lets you update the firmware of a controller as part of the download sequence. To update the controller, download your project and follow the prompts of the software.

1. Connect the controller or chassis to the same network as your workstation.

2. Start ControlFLASH software.

3. Choose Next >.

4. Select the catalog number 1756-L60M03SE and choose Next >.

5. Expand the network until you see the controller.

IMPORTANT

If the required network is not shown, first configure a driver for the network in RSLinx software.

6. Select the controller (left-hand slot) and choose OK.

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42900

7. Select the revision level to which you want to update the controller and choose Next >.

8. To start the update of the controller, choose Finish and then Yes.

• The update process automatically updates both the controller and its SERCOS interface.

• Make sure you wait until both slots are updated.

After the controller and

SERCOS interface are updated, the status box displays Update

complete.

9. Choose OK.

10. To close ControlFLASH software, choose Cancel and then Yes.

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Connect the Fiber Optic Cables

ATTENTION

!

Under certain conditions, viewing the optical port may expose the eye to hazard. When viewed under some conditions, the optical port may expose the eye beyond the maximum permissible exposure recommended in

ANSI Z136.2, 1993.

Under most viewing conditions, there is no eye hazard. The fiber optics used with the SERCOS interface is rated Class 1 for IEC LED

Safety Classification. receiver transmitter

1. Remove the protective end caps from the receiver and transmitter of the SERCOS interface.

2. Insert each fiber optic cable into the appropriate connector and screw on finger tight. The cable that emits light is the transmitter.

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Connect a Serial Cable

WARNING

!

If you connect or disconnect the serial cable with power applied to this module or the serial device on the other end of the cable, an electrical arc can occur. This could cause an explosion in hazardous location installations.

Make sure that power is removed or the area is nonhazardous before proceeding.

Use the serial port for RS-232 communication.

serial port

42575

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To connect a workstation to the serial port, use one of these cables:

• 1756-CP3 serial cable

• 1747-CP3 cable from the SLC product family (If you use this cable, the controller door may not close.) workstation end controller end

If you make your own serial cable:

• Limit the length to 15.2m (50 ft).

• Wire the connectors as follows:

Workstation Controller

42576

1 CD

2 RDX

3 TXD

4 DTR

COMMON

6 DSR

7 RTS

8 CTS

9

1 CD

2 RDX

3 TXD

4 DTR

COMMON

6 DSR

7 RTS

8 CTS

9

• Attach the shield to both connectors

42231

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24 ControlLogix® 5560M03SE Combination Controller and SERCOS interface

Interpret Controller LEDs

controller LEDs

Logix5560M03SE

TM SERCOS interface

TM

RUN

FORCE

BAT

RUN REM

I/O

RS232

OK

PROG CP OK

Indicator

RUN

I/O

Force

Color

Off

Solid Green

Off

Solid Green

Flashing Green

Flashing Red

Off

Solid Amber

Flashing Amber

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Description

Controller is in Program or Test mode.

Controller is in RUN mode.

Either:

• There are no devices in the I/O configuration of the controller.

• The controller does not contain a project.

Controller is communicating with all of the devices in its I/O configuration.

One or more devices in the I/O configuration of the controller are not responding.

The chassis is bad. Replace the chassis.

• No tags contain I/O force values

• I/O forces are inactive (disabled).

• I/O forces are active (enabled).

• I/O force values may or may not exist.

One or more input or output addresses have been forced to an On or Off state, but the forces have not been enabled.

BAT

OK

ControlLogix® 5560M03SE Combination Controller and SERCOS interface 25

Indicator

RS232

Color

Off

Solid Green

Off

Solid Red

Off

Flashing Red

Solid Red

Solid Green

Flashing Green

Description

There is no activity.

Data is being received or transmitted.

The battery supports memory.

Either the battery is not installed or it is 95% discharged and should be replaced.

No power is applied.

If controller is new, then it requires a firmware update.

If controller is not new, then a major fault has occurred. To clear the fault either:

• Turn the keyswitch to PROG then to

RUN then to PROG.

• Go online with RSLogix 5000 software.

You may also have to download the project to the controller.

The controller detected a non-recoverable fault, so it cleared the project from memory. To recover:

1. Cycle power to the chassis.

2. Download the project.

3. Change to RUN mode.

If the OK LED remains solid red, contact your

Rockwell Automation representative or local distributor.

The controller is OK.

The controller is storing or loading a project to or from nonvolatile memory.

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Interpret the SERCOS interface LEDs

Logix5560M03SE

TM SERCOS interface TM

RUN

FORCE

BAT

RUN REM

I/O

RS232

OK

PROG CP OK

SERCOS communication phase status

SERCOS ring status

SERCOS interface status

Interpret SERCOS Interface Status Using the OK Indicator

If the OK LED displays:

Off

Then the module status is:

The module is not operating.

Take this action:

• Apply chassis power.

• Verify the module is completely inserted into the chassis and backplane.

None, if you have not configured the module.

Flashing green The module has passed internal diagnostics, but has not established active communications.

Solid green

Flashing red

• Data is being exchanged.

• The module is in the normal operating state.

• A major recoverable failure has occurred.

• An NVS update is in progress.

Solid red A potential nonrecoverable fault has occurred.

None. The module is ready for action.

If an NVS update is in progress, complete the NVS update.

If an NVS update is not in progress: Reboot

• Reboot the module.

• If the solid red persists, replace the module.

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Interpret SERCOS Ring Status

If the

SERCOS

Ring LED displays:

Solid green

Then the ring status is: Take this action:

Flashing red

Solid red

The ring, drive, and axes are configured and are actively communicating through to the nodes on the ring.

The module has detected a setup or configuration fault with the ring.

None.

The module has detected a hardware or installation fault with the ring.

Check your system setup and configuration as follows:.

• Ensure drive and axes addresses are correct.

• Remove excess axes from ring.

• Make sure application program has selected the proper Ring Cycle Period and Baud Rate.

Check your system hardware and installation as follows:

• Make sure all cables are properly installed.

• Make sure cable is of the correct type and length.

• Make sure application program has configured the module’s ring transmit level to High when using specified cables.

• Make sure the drive’s transmit levels are set appropriately.

• Inspect cables for degradation.

• Inspect drives for any faults and correct them.

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If the

SERCOS

Ring LED displays:

Off

Then the ring status is: Take this action:

Flashing green

The module has detected no ring data on its receiver or has not successfully completed phase 2.

The ring, drive, or axes are not configured but, at least one has been identified.

Check your system and installation as follows:

• Make sure all cables are properly installed

• Inspect cable for degradation and breakage.

• Inspect drives for faults.

Not a problem if the system has not been configured. If you are having trouble configuring the ring, drive, and axes:

Make sure that the application program is setup properly for the equipment in use.

Interpret SERCOS Communication Phase Status Using the CP

Indicator

If the CP LED displays:

Solid Orange

OFF

Flashing Red

Alternating Red/Green

Flashing Green

Solid Green

Then the status is:

In Phase -1: Autobaud detection in progress.

In Phase 0: looking for a closed ring.

In Phase 1: looking for active nodes.

In Phase 2: configuring nodes for communication.

In Phase 3: configuring device specific parameters

In Phase 4: configured and active.

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Remove the Controller from the Chassis, If Required

You can install or remove a ControlLogix controller while chassis power is on and the system is operating. If you remove the controller, all the devices owned by the controller go to their configured fault state.

WARNING

!

When you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.

Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance that can affect module operation.

1. On the top and bottom of the controller, press the locking tabs.

2. Slide the controller out of the chassis.

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Fiber Optic Transmission

The fiber optic transmitter for the SERCOS interface 3 Axis module uses a 650nm wavelength. This produces a visible light from the port and is a determinant in factoring maximum cable lengths. The high light output lets you use both plastic optical fiber (POF) and Hard

Clad Silica (HCS

®

) cables.

Fiber Optic Cables

The SERCOS interface is connected to the drive(s) via a fiber optic cable. These cables can be either made of plastic or glass. For more information about the care, handling, and installation of fiber optic cables see the Fiber Optic Cable Installation and Handling

Instructions, publication number 2090-IN010x-EN-P.

Plastic Fiber Optic Cables

The modules are connected to the drive(s) via a 1000

µm plastic simplex fiber optical cable. Plastic fiber optic cables have a transmission range of 1 meter to 32 meters. Both the transmitter and receiver connections are made using a F-SMA standard plug that conforms to the F-SMA screw type connector.

Pre-made plastic fiber optic cable assemblies are available from

Rockwell Automation. Plastic fiber optic cables come in a variety of jackets depending on application environments. The cable is available without a jacket (Chlorinated Polyethylene) for use inside an electrical cabinet, a standard jacket (Polyvinyl Chloride) for use outside of electrical cabinets, and a nylon jacket for use in harsh environments.

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The following table shows the catalog numbers and available lengths for plastic fiber optic cables that are not jacketed (Chlorinated

Polyethylene) and should be used only within an electrical cabinet.

Allen-Bradley Catalog

Number

2090-SCEP0-1

2090-SCEP0-3

2090-SCEP0-9

2090-SCEP1-0

2090-SCEP3-0

2090-SCEP5-0

2090-SCEP8-0

2090-SCEP10-0

2090-SCEP15-0

2090-SCEP20-0

2090-SCEP25-0

2090-SCEP32-0

Length in meters

(inches)

0.1 m, (4 in)

0.3 m, (12 in)

0.9 m, (35 in)

1 m (39 in)

3 m (118 in)

5 m (197 in)

8 m (315 in)

10 m (394 in)

15 m (591 in)

20 m (787 in)

25 m (984 in)

32 m (1260 in)

The plastic fiber optic cables listed in the following table have a standard jacket (Polyvinyl Chloride) for use in normal environments outside of an electrical cabinet.

Allen-Bradley Catalog

Number

2090-SCVP0-1

2090-SCVP0-3

2090-SCVP0-9

2090-SCVP1-0

2090-SCVP3-0

2090-SCVP5-0

2090-SCVP8-0

Length in meters

(inches)

0.1 m, (4 in)

0.3 m, (12 in)

0.9 m, (35 in)

1 m (39 in)

3 m (118 in

5 m (197 in)

8 m (315 in)

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Allen-Bradley Catalog

Number

2090-SCVP10-0

2090-SCVP15-0

2090-SCVP20-0

2090-SCVP25-0

2090-SCVP32-0

Length in meters

(inches)

10 m (394 in)

15 m (591 in)

20 m (787in)

25 m (984 in)

32 m (1260 in)

If your cables are going to run through a harsh environment, the cable should be appropriately jacketed. The following table contains the catalog numbers and lengths for nylon jacketed cables for use in harsh environments.

Allen-Bradley Catalog

Number

2090-SCNP0-1

2090-SCNP0-3

2090-SCNP0-9

2090-SCNP1-0

2090-SCNP3-0

2090-SCNP5-0

2090-SCNP8-0

2090-SCNP10-0

2090-SCNP15-0

2090-SCNP20-0

2090-SCNP25-0

2090-SCNP32-0

Length in meters

(inches)

0.1 m, (4 in)

0.3 m, (12 in)

0.9 m, (35 in)

1 m, (39 in)

3 m, (118 in)

5 m (197 in)

8 m (315 in)

10 m (394 in)

15 m (591 in)

20 m (787 in)

25 m (984 in)

32 m (1260 in)

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ControlLogix® 5560M03SE Combination Controller and SERCOS interface 33

Glass Fiber Optic Cables

Fiber Optic cables made from glass are a better conduit for the light to pass through thus increasing the length of cable that may be used and still supply a strong enough signal for use with the SERCOS interface.

The modules are connected to the drive(s) via a 200

µm glass fiber optical cable. Glass fiber optic cables have a transmission range of 1 meter to 200 meters. Both the transmitter and receiver connections are made using a F-SMA standard plug that conforms to the F-SMA screw type connector.

Pre-made glass fiber optic cable assemblies are available from

Rockwell Automation. Glass fiber optic cables come with a standard jacket (Polyvinyl Chloride) for use in normal environments.

The following table shows the catalog numbers and lengths available for pre-made glass fiber optic cables. These cables have a standard jacket (Polyvinyl Chloride) for use in normal environments.

Allen-Bradley Catalog

Number

2090-SCVG1-0

2090-SCVG3-0

2090-SCVG5-0

2090-SCVG8-0

2090-SCVG10-0

2090-SCVG15-0

2090-SCVG20-0

2090-SCVG25-0

2090-SCVG32-0

2090-SCVG50-0

2090-SCVG100-0

Length in meters

(inches)

1 m (39 in)

3 m (118 in)

5 m (197 in)

8 m (315 in)

10 m (394 in)

15 m (591 in)

20 m (787 in)

25 m (984 in)

32 m (1260 in)

50m (1970 in)

100m (3937 in)

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34 ControlLogix® 5560M03SE Combination Controller and SERCOS interface

Cable Connector Handling and Maintenance

When cables are not in use, keep the ends covered with the dust covers that came with the cables. This helps to keep dust and small particles from blocking the optic path. Good system performance is dependent on clean port optics and cable ferrules to avoid obstructing the optical path. Clean compressed air is often sufficient to remove particles of dirt.

ATTENTION

!

The small junction size inherent in the design of these components increases the components’ susceptibility to damage from electrostatic discharge (ESD). It is advised that normal static precautions be taken in handling and assembly of these components to prevent damage and/or degradation which can be induced by ESD.

Supported Drives

The following Allen-Bradley drives are supported by the SERCOS interface motion modules.

Catalog Number

1394-SJT05-D

1394-SJT10-D

1394-SJT22-D

2094-AC05-M01

2094-AC05-MP5

2094-AC09-M02

2094-AC16-M03

2094-AC32-M05

2094-AM01

Description

1394 5kW SERCOS Interface 460V drive

1394 10kW SERCOS Interface 460V drive

1394 22kW SERCOS Interface 460V drive

Kinetix 6000

TM

230VAC ,IAM, 3kW PS, 9A Cont, 17A Peak

Kinetix 6000, 230VAC ,IAM, 3kW PS, 5A Cont, 10A Peak

Kinetix 6000, 230VAC ,IAM, 6kW PS, 15A Cont, 30A Peak

Kinetix 6000, 230VAC ,IAM, 15kW PS, 24A Cont, 49A Peak

Kinetix 6000, 230VAC ,IAM, 23kW PS, 49A Cont, 98A Peak

Kinetix 6000, 230VAC ,AM, 9A Cont, 17A Peak

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ControlLogix® 5560M03SE Combination Controller and SERCOS interface 35

Catalog Number

2094-AM02

2094-AM03

2094-AM05

2094-AMP5

2094-BC01-M01

2094-BC01-MP5

Description

Kinetix 6000, 230VAC ,AM, 15A Cont, 30A Peak

Kinetix 6000, 230VAC ,AM, 24A Cont, 49A Peak

Kinetix 6000, 230VAC ,AM, 49A Cont, 98A Peak

Kinetix 6000, 230VAC ,AM, 5A Cont, 10A Peak

Kinetix 6000, 460VAC, IAM, 6kW PS, 9A Cont, 13A Peak

Kinetix 6000, 460VAC, IAM, 6kW PS, 4A Cont, 6A Peak

2094-BC02-M02

2094-BC04-M03

2094-BC07-M05

2094-BM01

Kinetix 6000, 460VAC, IAM, 15kW PS, 15A Cont, 22A Peak

Kinetix 6000, 460VAC, IAM, 30kW PS, 30A Cont, 45A Peak

Kinetix 6000, 460VAC, IAM, 45kW PS, 49A Cont, 73A Peak

Kinetix 6000, 460VAC, AM, 9A Cont, 13A Peak

2094-BM02

2094-BM03

2094-BM05

2094-BMP5

2098-DSD-005-SE

Kinetix 6000, 460VAC, AM, 15A Cont, 22A Peak

Kinetix 6000, 460VAC, AM, 30A Cont, 45A Peak

Kinetix 6000, 460VAC, AM, 49A Cont, 79A Peak

Kinetix 6000, 460VAC, AM, 4A Cont, 6A Peak

Ultra3000

TM

0.5kW SERCOS Interface 230VDrive

Ultra30001kW SERCOS Interface 230VDrive 2098-DSD-010-SE

2098-DSD-020-SE

2098-DSD-030-SE

2098-DSD-075-SE

2098-DSD-150-SE

Ultra3000 2kW SERCOS Interface 230VDrive

Ultra3000 3kW SERCOS Interface 230VDrive

Ultra3000 7.5kW SERCOS Interface 230VDrive

Ultra3000 15kW SERCOS Interface 230VDrive

2098-DSD-HV030-SE Ultra3000 3kW, 460VAC SERCOS Interface 460V drive

2098-DSD-HV050-SE Ultra3000 5kW, 460VAC SERCOS Interface 460V drive

2098-DSD-HV100-SE Ultra3000 10kW, 460VAC SERCOS Interface 460V drive

2098-DSD-HV150-SE Ultra3000 15kW, 460VAC SERCOS Interface 460V drive

2098-DSD-HV220-SE Ultra3000 22kW, 460VAC SERCOS Interface 460V drive

8720MC-B014 8720MC, 460VAC/750VDC, SERCOS Drive, 14A Cont, 21A Peak

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36 ControlLogix® 5560M03SE Combination Controller and SERCOS interface

Catalog Number

8720MC-B021

8720MC-B027

8720MC-B034

8720MC-B042

8720MC-B048

8720MC-D065

8720MC-D078

8720MC-D097

8720MC-D120

8720MC-D149

8720MC-D0180

Description

8720MC, 460VAC/750VDC, SERCOS Drive, 21A Cont, 32A Peak

8720MC, 460VAC/750VDC, SERCOS Drive, 27A Cont, 41A Peak

8720MC, 460VAC/750VDC, SERCOS Drive, 34A Cont, 51A Peak

8720MC, 460VAC/750VDC, SERCOS Drive, 42A Cont, 63A Peak

8720MC, 460VAC/750VDC, SERCOS Drive, 48A Cont, 72A Peak

8720MC, 750VDC, SERCOS Drive, 65A Cont, 98A Peak

8720MC, 750VDC, SERCOS Drive, 78A Cont, 117A Peak

8720MC, 750VDC, SERCOS Drive, 97A Cont, 145A Peak

8720MC, 750VDC, SERCOS Drive, 120A Cont, 180A Peak

8720MC, 750VDC, SERCOS Drive, 149A Cont, 224A Peak

8720MC, 750VDC, SERCOS Drive, 180A Cont, 270A Peak

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ControlLogix® 5560M03SE Combination Controller and SERCOS interface 37

Ring Topology

The SERCOS network consists of a Master SERCOS interface and multiple drives connected in a ring topology.

ATTENTION

!

Each drive on the SERCOS ring must have a unique

SERCOS address. If two axes have the same address on the same ring, both respond to commanded motion. This could lead to damage to the equipment or product and could result in personal injury.

The fiber optical ring starts and ends with the master.

The following diagram gives an example of a possible network connected in a ring topology.

POWER

Logix5550

RUN

I/O

rs232

BAT OK

RUN REM PROG

SERCOS interface

OK

Tx

Rx

Figure 1 Ring topology with 1394C-SJTxx-D

Any break in the fiber optical ring disables the SERCOS network and creates a warning that is identified by the SERCOS Ring Status LED.

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38 ControlLogix® 5560M03SE Combination Controller and SERCOS interface

Specifications – 1756-L60M03SE Controller

The following specifications apply to the 1756-L60M03SE controller:

Description:

Memory

Backplane Current

Power Dissipation

Thermal Dissipation

Weight

Operating Temperature

Storage Temperature

Relative Humidity

Vibration

Operating Shock

Non-Operating Shock

Emissions

Value:

Data and Logic

(1)

I/O

(2)

Nonvolatile

(3)

@5.1V dc

@24V dc

3.5W

11.9 BTU/hr

750K bytes

478K bytes

Yes

1.3A

6mA

0.52 kg (18.34 oz).

IEC 60068-2-1 (Test Ad, Operating Cold),

IEC 60068-2-2 (Test Bd, Operating Dry Heat),

IEC 60068-2-14 (Test Nb, Operating Thermal Shock):

• 0° to 60° C (32 to 140° F)

IEC 60068-2-1 (Test Ab, Un-packaged Non-operating Cold),

IEC 60068-2-2 (Test Bb, Un-packaged Non-operating Dry Heat),

IEC 60068-2-14 (Test Na, Un-packaged Non-operating Thermal Shock):

• -40° to 85° C (-40 to 185° F)

IEC 60068-2-30 (Test Db, Un-packaged Non-operating

Damp Heat):

• 5% to 95% noncondensing

IEC60068-2-6 (Test Fc, Operating):

• 2g @ 10-500Hz

IEC60068-2-27 (Test Ea, Unpackaged Shock):

• 30g

IEC60068-2-27 (Test Ea, Unpackaged Shock):

• 50g

CISPR 11:

• Group 1, Class A

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ControlLogix® 5560M03SE Combination Controller and SERCOS interface 39

Description:

ESD Immunity

Radiated RF Immunity

IEC 61000-4-2:

• 4kV contact discharges

• 8kV air discharges

IEC 61000-4-3:

• 10V/m with 1kHz sine-wave 80%AM from 80MHz to

2000MHz

• 10V/m with 200Hz 50% Pulse 100%AM at 900Mhz

• 10V/m with 200Hz 50% Pulse 100%AM at 1890Mhz

EFT/B immunity IEC 61000-4-4:

• ±4kV at 2.5kHz on communications ports

Surge Transient Immunity IEC 61000-4-5:

• ±2kV line-earth(CM) on communications ports

Conducted RF Immunity

Enclosure Type Rating

IEC 61000-4-6:

• 10Vrms with 1kHz sine-wave 80%AM from 150kHz to 80MHz none (open-style)

Isolation Voltage

Value:

Wiring Category

(4)

Programming Cable

50V continuous

Tested to withstand 707V dc for 60 seconds

2 - on communications ports

Replacement Battery

Number of Drives

1756-CP3 or 1747-CP3 serial cable

category 3

(4)

For this component:

1756-L60M03SE controller

Use this battery:

1756-BA1 (0.59g lithium)

1756-BATM battery module 1756-BATA (10g lithium)

• up to 3 SERCOS interface drives via the integral SERCOS interface of the controller

• up to 3 additional SERCOS interface drives or analog drives by adding modules to the chassis:

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40 ControlLogix® 5560M03SE Combination Controller and SERCOS interface

Description:

SERCOS interface

Plastic Fiber Optic Cable

Glass Fiber Optic Cable

Value:

SERCOS Class

Data Rate

Operating Cycle @ 4 Mb

Operating Cycle @ 8 Mb

Transmission Range

Core Diameter

Cladding Diameter

Cable Attenuation

Operating Temperature

Connector

Bend Radius

Transmission Range

Core Diameter

Cladding Diameter

Cable Attenuation

Operating Temperature

Connector

Bend Radius

Class B (Position or Velocity)

4 Mbits or 8 Mbits per second

0.5 ms for up to 2 axes

1 ms for up to 3 axes

2 ms for up to 3 axes

0.5 ms for up to 3 axes

1 ms for up to 3 axes

1-32 meters

980

µm ± 60µm

1000

µm ± 60µm

140 dB/km @ 650nm

-55 to 85

° C

F-SMA standard screw-type connector

2.5 cm

1-200 meters

200

µm ± 4µm

230

µm +0/−10µm

6.0 dB/km @ 820nm

-20 to 85

° C

F-SMA standard screw-type connector

2.5 cm

(1)

Data and Logic memory stores: tags other than I/O, produced, or consumed tags; logic routines; and communication with OPC/DDE tags that use RSLinx software.

(2)

I/O memory stores: I/O tags, produced tags, consumed tags, communication via Message (MSG) instructions, communication with workstations, and communication with OPC/DDE tags that use

RSLinx software.

(3)

Requires a 1784-CF64 Industrial CompactFlash card.

(4)

Use this Conductor Category information for planning conductor routing. Refer to Publication 1770-4.1,

“Industrial Automation Wiring and Grounding Guidelines”.

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ControlLogix® 5560M03SE Combination Controller and SERCOS interface 41

Certifications – 1756-L60M03SE Controller

When marked, the 1756-L60M03SE controller have the following certifications. See the Product Certification link at www.ab.com for

Declarations of Conformity, Certificates, and other certification details.

Certification: Description

UL UL Listed Industrial Control Equipment

CSA

CSA

CSA Certified Process Control Equipment

CSA Certified Process Control Equipment for Class I, Division 2 Group A,B,C,D

Hazardous Locations

CE

C-Tick

European Union 89/336/EEC EMC Directive, compliant with:

• EN 50082-2; Industrial Immunity

• EN 61326; Meas./Control/Lab., Industrial Requirements

• EN 61000-6-2; Industrial Immunity

• EN 61000-6-4; Industrial Emissions

Australian Radiocommunications Act, compliant with:

AS/NZS CISPR 11; Industrial Emissions

Specifications and Certifications - 1784-CF64 Industrial

CompactFlash Card

For CE and C-Tick, see the Product Certification link at www.ab.com for Declarations of Conformity, Certificates, and other certification details.

Description: Value:

User Available Memory 64M bytes

Nonvolatile Memory

Weight

Operating Temperature

Yes

14.2 g (0.5 oz).

IEC 60068-2-1 (Test Ad, Operating Cold),

IEC 60068-2-2 (Test Bd, Operating Dry Heat),

IEC 60068-2-14 (Test Nb, Operating Thermal Shock):

• 0 to 60°C (32 to 140°F)

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42 ControlLogix® 5560M03SE Combination Controller and SERCOS interface

Description:

Storage Temperature

Relative Humidity

Vibration

Operating Shock

Non-Operating Shock

ESD Immunity

IEC 60068-2-1 (Test Ab, Un-packaged Non-operating Cold),

IEC 60068-2-2 (Test Bb, Un-packaged Non-operating Dry Heat),

IEC 60068-2-14 (Test Na, Un-packaged Non-operating Thermal Shock):

• -40 to 85°C (-40 to 185°F)

IEC 60068-2-30 (Test Db, Un-packaged Non-operating

Damp Heat):

• 5% to 95% noncondensing

IEC60068-2-6 (Test Fc, Operating):

• 2g @ 10-500Hz

IEC60068-2-27 (Test Ea, Unpackaged Shock):

• 30g

IEC60068-2-27 (Test Ea, Unpackaged Shock):

• 50g

IEC 61000-4-2:

• 4kV contact discharges

• 8kV air discharges

Radiated RF Immunity

EFT/B immunity

IEC 61000-4-3:

• 10V/m with 1kHz sine-wave 80%AM from 80MHz to 1000MHz

IEC 61000-4-4:

• ±4kV at 2.5kHz on power ports

Conducted RF Immunity IEC 61000-4-6:

• 10Vrms with 1kHz sine-wave 80%AM from 150kHz to 80MHz

Enclosure Type Rating none (open-style)

Emissions

Certifications:

(when product is marked)

Value:

CISPR 11:

• Group 1, Class A

CE European Union 89/336/EEC EMC Directive, compliant with:

• EN61000-6-4; Industrial Emissions

• EN 50082-2; Industrial Immunity

• EN 61326; Meas./Control/Lab., Industrial

Requirements

• EN 61000-6-2; Industrial Immunity

C-Tick

Australian Radiocommunications Act, compliant with:

AS/NZS CISPR 11; Industrial Emissions

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ControlLogix® 5560M03SE Combination Controller and SERCOS interface 43

Environment and Enclosure Information

ATTENTION

!

Environment and Enclosure

This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 meters without derating.

This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.

This equipment is supplied as “open type” equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The interior of the enclosure must be accessible only by the use of a tool.

Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.

NOTE: See NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure. Also, see the appropriate sections in this publication, as well as the Allen-Bradley publication 1770-4.1 (“Industrial

Automation Wiring and Grounding Guidelines”), for additional installation requirements pertaining to this equipment.

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44 ControlLogix® 5560M03SE Combination Controller and SERCOS interface

North American Hazardous Location Approval

The following information applies when operating this equipment in hazardous locations:

Products marked “CL I, DIV 2, GP A, B, C, D” are suitable for use in Class I Division 2 Groups A, B,

C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code. When combining products within a system, the most adverse temperature code (lowest “T” number) may be used to help determine the overall temperature code of the system. Combinations of equipment in your system are subject to investigation by the local Authority Having

Jurisdiction at the time of installation.

Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne conviennent qu’à une utilisation en environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux. Chaque produit est livré avec des marquages sur sa plaque d’identification qui indiquent le code de température pour les environnements dangereux. Lorsque plusieurs produits sont combinés dans un système, le code de température le plus défavorable (code de température le plus faible) peut être utilisé pour déterminer le code de température global du système. Les combinaisons d’équipements dans le système sont sujettes à inspection par les autorités locales qualifiées au moment de l’installation.

WARNING

!

EXPLOSION HAZARD

• Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous.

• Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous. Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product.

• Substitution of components may impair suitability for Class I,

Division 2.

• If this product contains batteries, they must only be changed in an area known to be nonhazardous.

Informations sur l’utilisation de cet équipement en environnements dangereux :

AVERTISSEMENT

!

RISQUE D’EXPLOSION

• Couper le courant ou s’assurer que l’environnement est classé non dangereux avant de débrancher l'équipement.

• Couper le courant ou s'assurer que l’environnement est classé non dangereux avant de débrancher les connecteurs. Fixer tous les connecteurs externes reliés à cet équipement à l'aide de vis, loquets coulissants, connecteurs filetés ou autres moyens fournis avec ce produit.

• La substitution de composants peut rendre cet équipement inadapté à une utilisation en environnement de Classe I,

Division 2.

• S’assurer que l’environnement est classé non dangereux avant de changer les piles.

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46 ControlLogix® 5560M03SE Combination Controller and SERCOS interface

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ControlLogix® 5560M03SE Combination Controller and SERCOS interface 47

SERCOS interface is a trademark of the Interests Group SERCOS interface e.V. of Stuttgart, Germany.

Rockwell Automation is a member of the SERCOS NA.

This product may contain licensed technology which is the subject of one or more of the following

Microsoft Corporation patents:

• US Patent No. 5,579,517

• US Patent No. 5,745,902

• US Patent No. 5,758,352

• US Patent No. 6,286,013

• DE Patent No. 618540

• FR Patent No. 615840

• GB Patent No. 615840

Publication

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Rockwell Automation Support

Rockwell Automation provides technical information on the web to assist you in using our products. At http://support.rockwellautomation.com, you can find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools.

For an additional level of technical phone support for installation, configuration and troubleshooting, we offer TechConnect Support programs.

For more information, contact your local distributor or Rockwell Automation representative, or visit http://support.rockwellautomation.com.

Installation Assistance

If you experience a problem with a hardware module within the first 24 hours of installation, please review the information that's contained in this manual.

You can also contact a special Customer Support number for initial help in getting your module up and running:

United States

Outside United States

1.440.646.3223 Monday – Friday, 8am – 5pm EST

Please contact your local Rockwell Automation representative for any technical support issues.

New Product Satisfaction Return

Rockwell tests all of our products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned:

United States

Outside United States

Contact your distributor. You must provide a Customer Support case number

(see phone number above to obtain one) to your distributor in order to complete the return process.

Please contact your local Rockwell Automation representative for return procedure.

Back Cover

Publication

1756-IN593A-EN-P – June 2004 PN 957859-88

Copyright © 2004 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

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