Fleck XT Control Owner's Manual
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FLECK XT SERVICE MANUAL waterpurification.pentair.com TABLE OF CONTENTS JOB SPECIFICATION SHEET.................................................3 TIMER OPERATION...............................................................4 MASTER PROGRAMMING MODE FLOW CHART...................6 MASTER PROGRAMMING MODE..........................................8 USER PROGRAMMING FLOW CHART & MODE............................................................................... 11 DIAGNOSTIC PROGRAMMING MODE FLOW CHART.......... 11 DIAGNOSTIC PROGRAMMING MODE................................. 12 2510/2750/2850 POWER HEAD ASSY................................. 13 2900S POWER HEAD ASSY................................................. 15 3150 POWER HEAD ASSY.................................................... 17 3900 POWER HEAD ASSY.................................................... 19 9000/9100/9500 POWER HEAD ASSY................................. 21 WIRING DIAGRAMS............................................................. 23 TROUBLESHOOTING........................................................... 25 CALIFORNIA PROPOSITION 65 WARNING WARNING: This product contains chemicals known to the State of California to cause cancer or birth defects or other reproductive harm. 2 • FLECK XT Service Manual IMPORTANT PLEASE READ: • The information, specifications and illustrations in this manual are based on the latest information available at the time of printing. The manufacturer reserves the right to make changes at any time without notice. • This manual is intended as a guide for service of the valve only. System installation requires information from a number of suppliers not known at the time of manufacture. This product should be installed by a plumbing professional. • This unit is designed to be installed on potable water systems only. • This product must be installed in compliance with all state and municipal plumbing and electrical codes. Permits may be required at the time of installation. • If daytime operating pressure exceeds 80 psi, nighttime pressures may exceed pressure limits. A pressure reducing valve must be installed. • Do not install the unit where temperatures may drop below 32°F (0°C) or above 125°F (52°C). • Do not place the unit in direct sunlight. Black units will absorb radiant heat increasing internal temperatures. • Do not strike the valve or any of the components. • Warranty of this product extends to manufacturing defects. Misapplication of this product may result in failure to properly condition water, or damage to product. • A prefilter should be used on installations in which free solids are present. • In some applications local municipalities treat water with Chloramines. High Chloramine levels may damage valve components. • Correct and constant voltage must be supplied to the control valve to maintain proper function. JOB SPECIFICATION SHEET Some options may not be available depending on valve model or other options chosen. Circle and/or Fill in the Appropriate Data for Future Reference: NOTE: 1. System Type: A. Meter Immediate B. Time Clock Delayed C. Twin Tank D. Volume Override Delay E. Volume Override Immediate F. Remote Signal Start Delayed G. Remote Signal Start Immediate H. Meter Delayed Week Reserve I. Meter Delayed Variable Reserve J. Meter Delay Fixed Reserve 2. Valve Type: A. 2510/2850 B. 2750 C. 2900 D. 3150 E. 3900 F. 9000/9100/9500 G. Proprietary A B E 3. Regenerant Flow: A. Down Flow B. UF Variable Fill C. UF Brine First D. Downflow DB BW E. UF Backwash / Back Wash Filter 4. Initial Tank: A. Tank 1 B. Tank 2 5. Remote Signal Start: 12. Regeneration Time: Regeneration Cycle Step #1: _ _ : _ _ : _ _ Regeneration Cycle Step #2: _ _ : _ _ : _ _ Regeneration Cycle Step #3: _ _ : _ _ : _ _ Regeneration Cycle Step #4: _ _ : _ _ : _ _ Regeneration Cycle Step #5: _ _ : _ _ : _ _ A. Delayed __________AM/PM B. __________Immediate 13. Media Volume: __________(CuFt or Liter) 14. Salt Dosage: __________(lbs/CuFt or grams/Liter) 15. BLFC Size: __________gpm 16. Auxiliary Relay: A. Enabled Auxiliary Relay Start 1:_ : _ _ : _ _ Auxiliary Relay End 1:_ : _ _ : _ _ Auxiliary Relay Start 2:_ : _ _ : _ _ Auxiliary Relay End 2:_ : _ _ : _ _ B. Disabled 17. Chemical Pump: A. Enabled B. Disabled 18. CPO Aux Relay Volume: __________(Gallons or M3) 19. CPO Aux Relay:_ _ : _ _ : _ _ 20. Flow Meter Size: A. Paddle: .75 Inch 1.0 Inch 1.5 Inch 2.0 Inch 3.0 Inch B. Turbine: .75 Inch 1.0 Inch 1.5 Inch 21. Generic Flow Meter: Maximum Flow Rate: Add _ _ Gallons every _ _Pulses A. On B. Off 6. Display Format: A. U.S. B. Metric (French Degrees, German Degrees, or PPM) 7. Unit Capacity: __________Grains/French Degrees/German Degrees/PPM 8. Water Hardness: __________Grains/French Degrees/German Degrees/PPM 9. Capacity Safety Factor: A. Zero B. __________% 10. Volume Override: __________(Gallons or M3) 11. Regeneration Day Override: A. Off B. Every __________Days FLECK XT Service Manual • 3 TIMER OPERATION Regeneration A time initiated control valve regenerates when the number of programmed days has been reached. A flow initiated control valve regenerates when the volume count is zero or is below reserve capacity. 42138_REVA Valve State CHG (Change of State) CHG will be displayed when the lower drive changes from one state to another in dual piston valves. INI (Initializing) INI will display on the screen for 30 to 45 seconds when initializing after a power failure reset or programming. RGQ (Regeneration Queued) RGQ indicates that the reserve has been entered in a delayed system and regeneration has been queued. When in the main screen, press the Shift button to toggle service (SRV) with RGQ. Service (SRV) SRV will display when the unit is in service. LED Status Lights Blue LED Illuminates while the unit is in service and no errors exist. The unit will always be in service unless a regeneration trigger has occurred (green LED light will be displayed). Green LED Illuminates when the unit is in Regeneration mode, unless an error condition exists. Red LED Illuminates when there is an error. Flow Indicator A rotating line (appearing as a rotating star shape) will display on the screen when flow is going through the the meter. 4 • FLECK XT Service Manual System Type Regeneration Trigger Time Clock Delayed A) Day override parameter is reached and B) the time of day matches the regeneration day override time Meter Immediate Regenerates as soon as the volume remaining has been depleted Meter Delayed Fixed Reserve A) Volume remaining has been depleted to the fixed reserve volume and B) the regeneration time has been reached Meter Delayed Variable Reserve A) Volume remaining has been depleted to the variable reserve volume and B) the regeneration time has been reached Meter Delayed Weekly Reserve A) Volume remaining has been depleted to the weekly variable reserve volume and B) the regeneration time has been reached Remote Signal Start Immediate Immediately once a valid remote signal is asserted continuously for the programmed period of time Remote Signal Start Delayed Once a valid remote signal is asserted continuously for the programmed period of time and regeneration time has been reached Volume Override Immediate As soon as the programmed volume remaining has been depleted from the tank Volume Override Delayed As soon as soon as the programmed volume remaining has been depleted from the tank and the regeneration time has been reached Twin Tank Regenerates immediately once volume remaining has been depleted Setting the Time of Day 1. Press and hold the Up or Down button for 2 seconds. 2. Press the Shift button to select the digit you want to modify. 3. Press the Up or Down buttons to adjust the value. 4. Press the Extra Cycle button to return to the normal display screen, or after a 5 second timeout. NOTE: The “D” button (Diagnostic) can be pressed to exit without saving. TIMER OPERATION CONTINUED Manually Initiating a Regeneration 1. When timer is in service, press the Extra Cycle button for 5 seconds on the main screen. 2. The timer advances to Regeneration Cycle Step #1, and begins programmed time count down. 3. Press the Extra Cycle button once to advance valve to Regeneration Cycle Step #2 (if active). 4. Press the Extra Cycle button once to advance valve to Regeneration Cycle Step #3 (if active). Flow Meter Equipped Timer As treated water is used, the Volume Remaining display counts down from the calculated system capacity, less the reserve volume. Once capacity reaches zero or reserve, if the immediate system the unit will regenerate immediately. If it is a Fixed, Variable, or Weekly reserve, the unit will queue a regeneration (RGQ) and count down Reserve Volume until the set regeneration time. NOTE: Reserve Volume is only available in a RGQ system. Volume Remaining (Less Reserve) Reserve Volume 5. Press the Extra Cycle button once to advance valve to Regeneration Cycle Step #4 (if active). 6. Press the Extra Cycle button once to advance valve to Regeneration Cycle Step #5 (if active). 7. Press the Extra Cycle button once more to advance the valve back to in service. NOTE: A manually initiated or queued regeneration can be cleared by pressing the Extra Cycle button for less than 5 seconds. A system queued regeneration can only be cleared by stepping through a manual regeneration. If regeneration occurs for any reason prior to the delayed regeneration time, the manual regeneration request shall be cleared. Pressing the Extra Cycle button while in regeneration will cause the upper drive to advance to the next step immediately. Queued Regeneration (RGQ) From the display screen, while the unit is in service, hold down the Extra Cycle button until “RGQ” displays. The valve will regenerate when the set regeneration time has been reached. Timer Operation During Regeneration In the main display screen, the timer shows the current regeneration cycle and the time for that step. The green LED light will display when the unit is in regeneration. Once all regeneration steps are complete, the timer returns to in service, displays a blue LED light, and resumes normal operation. Timer Operation During Programming The timer enters program mode (unit must be in service). While in the program mode the timer continues to operate normally, monitoring water usage. Timer programming is stored in memory permanently upon a normal exit from programming mode. Timer Operation During A Power Failure All program settings are stored in permanent memory. Current valve position, cycle step time elapsed, and time of day are stored during a power failure, and will be restored upon power re-application. Time is kept during a power failure, and time of day is adjusted upon power up (as long as power is restored within 12 hours). NOTE: The time of day on the main display screen will flash for 5 minutes when there has been a power outage. The flashing of the time of day can be stopped by pressing any button on the display. Regeneration Day Override Feature If the Day Override option is turned on and the valve reaches the set Regeneration Day Override value, the Regeneration Cycle starts at the programmed regeneration time. FLECK XT Service Manual • 5 MASTER PROGRAMMING MODE FLOW CHART NOTE: Depending on current option settings, some displays cannot be viewed or set. CAUTION Before entering Master Programming, please contact your local professional water dealer. To Set Time of Day 1. Press and hold the Up or Down buttons for 2 seconds. 2. Press the Shift button to select the digit you want to modify. Entering Master Programming Mode 1. Press and hold the Shift and Up buttons for 5 seconds. OR 2. Set the Time of Day display to 12:01 P.M. or 12:01HR. Then go to the main display screen, press the Up and Down buttons at the same time for 5 seconds. 6 • FLECK XT Service Manual MASTER PROGRAMMING MODE FLOW CHART CONTINUED FLECK XT Service Manual • 7 MASTER PROGRAMMING MODE When the Master Programming Mode is entered, parameters can be set to make the timer function as needed. NOTE: Depending on current option settings, some displays cannot be viewed or set. CAUTION Before entering Master Programming, please 3. Regenerant Flow This program step selects how the regenerant flows through the tank (must match cam). The selections available will vary depending on the previously chosen valve model. • Press the Up or Down buttons to adjust this value. • Press the Extra Cycle button. contact your local professional water dealer. Entering Master Programming Mode 1. Press and hold the Shift and Up buttons for 5 seconds. OR 2. Set the time of day display to 12:01 PM or 12:01HR (See the User Programming section to learn how to do this). Then go to the main display screen, press the Up and Down buttons at the same time for 5 seconds. 4. Display Format This program step selects the display format. • Press the Up or Down buttons to adjust this value. • Press the Extra Cycle button. Exiting Master Programming Mode 1. Press the Extra Cycle button once per display until all are viewed. Master Programming Mode is exited and the normal display screen appears. 2. To exit the Master Programming Mode without saving, press the Diagnostic button. NOTE: If no keypad activity is made for 5 minutes while in the Master Programming Mode, or if there is a power failure, no changes will be made, and the unit will go back to the main display screen. Resets Soft Reset Press and hold the Up and Down buttons for 25 seconds until 12:00PM (or 12:00HR) appears. This resets all parameters except for the flow meter totalizer volume. Master Reset Hold the Shift button while powering up the unit. This resets all of the parameters in the unit. Check and verify the choices selected in Master Programming Mode. 1. System Type This program step selects the system type. • Press the Up or Down buttons to adjust this value. • Press the Extra Cycle button. 5. Unit Capacity This program step selects the timer’s total capacity of hardness that can be removed. • Press the Shift button to select the digit you want to modify. • Press the Up or Down buttons to adjust this value. • Press the Extra Cycle button. 6. Feed Water (Hardness) This program step is used to set the feed water hardness. The system will automatically calculate volume remaining based on the unit capacity, capacity safety factor (reserve systems only), and feed water hardness entered. • Press the Shift button to select the digit you want to modify. • Press the Up or Down buttons to adjust this value. • Press the Extra Cycle button. 7. Capacity Safety Factor 2. Valve Type This program step selects the valve type. • Press the Up or Down buttons to adjust this value. • Press the Extra Cycle button. 8 • FLECK XT Service Manual This program step is used to set the reserve capacity of the unit. This is a percentage by which the unit’s capacity is reduced. • Press the Shift button to select the digit you want to modify. • Press the Up or Down buttons to adjust this value. • Press the Extra Cycle button. MASTER PROGRAMMING MODE CONTINUED 8. Volume Override This program step is used to set the volume override of the unit. • Press the Shift button to select the digit you want to modify. • Press the Up or Down buttons to adjust this value. • Press the Extra Cycle button. 9. Regeneration Day Override This program step sets the maximum amount of time (in days) the unit can be in service without a regeneration. • Press the Shift button to select the digit you want to modify. • Press the Up or Down buttons to adjust this value. • Press the Extra Cycle button. 11. Regeneration Cycle Step Programming This program step programs the Regeneration Cycle step times 1 through 5. Please refer to the chart below for regenerant flow default cycle steps and times. Regenerant Flow Cycle 1 Time Cycle 2 Time Down Flow Back Wash 10 Minutes Brine & Slow Rinse 1 Hour Back Wash Filter Back Wash 15 Minutes Draw 0 UF Variable Fill Brine & Slow Rinse 10 Minutes Pause & Delay 1 Hour Upflow Brine & Slow Rinse 1 Hour Back Wash 10 Minutes Cycle 3 Time Cycle 4 Time Down Flow Rapid Rinse 10 Minutes Brine Tank Fill 12 Minutes Back Wash Filter Settling Rinse 10 Minutes Refill 0 UF Variable Fill Variable Rapid Rinse N/A Brine Tank Fill 12 Minutes Upflow Rapid Rinse 10 Minutes Brine Tank Fill 12 Minutes Regenerant Flow Cycle 5 Time Regenerant Flow 10. Regeneration Time This program step sets the time of day for the regeneration to occur in delayed systems. • Press the Shift button to select the digit you want to modify. • Press the Up or Down buttons to adjust this value. • Press the Extra Cycle button. Down Flow N/A N/A Back Wash Filter N/A N/A UF Variable Fill Rapid Rinse 10 Minutes Upflow N/A N/A 12. Media Volume This program step sets the volume of the media in the resin tank. • Press the Shift button to select the digit you want to modify. • Press the Up or Down buttons to adjust this value. • Press the Extra Cycle button. 13. Salt Dosage This program step sets the salt dosage in the unit. • Press the Shift button to select the digit you want to modify. • Press the Up or Down buttons to adjust this value. • Press the Extra Cycle button. FLECK XT Service Manual • 9 MASTER PROGRAMMING MODE CONTINUED 16. Flow Meter Size 14. Brine Line Flow Control Size This program step sets the size of the flow meter. • Press the Up or Down buttons to adjust this value. • Press the Extra Cycle button. This program step allows the selection of the desired brine line flow control size in the unit (must match physical brine line flow control). • Press the Up or Down buttons to adjust this value. • Press the Extra Cycle button. 17. Maximum Flow Rate 15. Auxiliary Relay Output This program step sets maximum flow rate of the generic flow meter. • Press the Shift button to select the digit you want to modify. • Press the Up or Down buttons to adjust this value. • Press the Extra Cycle button. The next two displays are part of a series of settings used to program the optional relay output. The first setting turns the output on/off during regeneration only. The second turns the output on during service only, every time a set volume of water used has accumulated. NOTE: When auxiliary outputs are in the OFF (default) setting, press the Up or Down buttons to set the first setting. Then press the Extra Cycle button to advance to the second setting. a. Timed Auxiliary Relay Output Window (Start & End Time Setting) This option setting consists of two displays. The first display sets the turn-on time of the output, referenced to the start of the first regeneration cycle. The second display sets the output turn-off time, referenced again to the start of the first regeneration cycle. An OFF setting cancels this setting. All settings are in minutes and output timing is synchronized with regeneration cycle timing. Start Time: Any time during regeneration. End Time: At start time, and anytime during the regeneration cycle. b. Chemical Pump Auxiliary Relay Output Window This option setting consists of two displays. The first display sets the volume of water flow at which the output turns on. The second display sets the on time (in seconds) of the output. • Activate output after volume set is reached. • Press the Shift button to select the digit you want to modify. • Press the Up or Down buttons to adjust this value. • Press the Extra Cycle button. 10 • FLECK XT Service Manual 18. Pulses per Gallon/Liter This program step sets the pulses per gallon/liter for generic flow meters. • Press the Shift button to select the digit you want to modify. • Press the Up or Down buttons to adjust this value. • Press the Extra Cycle button. 19. End of Master Programming Mode USER PROGRAMMING FLOW CHART & MODE NOTE: Depending on current option settings, some displays cannot be viewed or set. Entering User Mode Press and hold the Up and Down buttons for 5 seconds at any time other than 12:01 PM. DIAGNOSTIC PROGRAMMING MODE FLOW CHART NOTE: Depending on current option settings, some displays cannot be viewed or set. Entering Diagnostic Mode: 1. Press and release the “D” button. 2. Press the Extra Cycle button once per display until all displays are viewed and the normal display screen appears. 3. Press and release the “D” button during this mode to exit the Diagnostic Mode. 4. Depending on current option settings, some displays cannot be viewed. 1. Enter User Mode • Press and hold the Up and Down buttons for 5 seconds. 2. Set Feed Water Hardness • Press the Shift, Up, and Down buttons to move the cursor and change the value of the numbers. • Press the Extra Cycle button to proceed to the next step. NOTE: Only displayed when a metered option is chosen under System Type. 3. Set Regeneration Day Override • To turn on and set the days, press the Down button. • Press the Shift, Up, and Down buttons to move the cursor and change the value of the numbers. • Press the Extra Cycle button to proceed to the next step. 4. Regeneration Time • Press the Shift, Up, and Down buttons to move the cursor and change the value of the numbers. • Press the Extra Cycle button 5. End of User Programming Mode FLECK XT Service Manual • 11 DIAGNOSTIC PROGRAMMING MODE NOTE: Depending on current option settings, some displays cannot be viewed. Overview Diagnostic Mode The current Diagnostic Programming Mode screen will display until either the Extra Cycle button is pressed through for each screen, or the Diagnostic button is pressed. In the event of regeneration occurring while in the Diagnostic Programming Mode, the regeneration step and time remaining will be displayed. When regeneration completes, the display will return to the normal time of day display screen. Entering and Exiting Diagnostic Mode Press and release the “D” button to enter the Diagnostic Programming Mode. Pressing the Extra Cycle button will move to the next diagnostic screen. Press the Extra Cycle button once per display until all are viewed. Pressing the Diagnostic button while in Diagnostic Mode will cause the unit to leave the Diagnostic Mode and return to the normal time of day display screen. 1. Current Flow Rate This program step displays the calculated flow rate for the timer. The below flow rates are the maximum flow rate the timer will read for each meter. .75 Inch Paddle: 15 gpm (0.06 m3/m) .75 Inch Turbine: 15 gpm (0.06 m3/m) 1 Inch Paddle: 40 gpm (0.15 m3/m) 1 Inch Turbine: 90 gpm (0.34 m3/m) 1.5 Inch Paddle: 180 gpm (0.68 m3/m) 1.5 Inch Turbine: 90 gpm (0.34 m3/m) 2 Inch Paddle: 350 gpm (1.32 m3/m) 3 Inch Paddle: 500 gpm (1.89 m3/m) • Press the Extra Cycle button. 2. Peak Flow Rate This program step displays the peak flow rate (1 minute average) since the last regeneration. • Press the Extra Cycle button. 3. Totalizer This program step displays the total volume of treated water that passes through the meter. • Reset to zero by holding the Up and Down buttons for five seconds while in the totalizer screen. • Press the Extra Cycle button. 4. Hours Between Last Two Regenerations This program step displays the time between the last two regenerations saved. • Press the Extra Cycle button. 5. Hours Since Last Regeneration This program step displays the hours since the last regeneration. • Press the Extra Cycle button. 12 • FLECK XT Service Manual 6. Volume Remaining This program step displays the volume remaining. The timer will regenerate if the volume remaining is set to zero. The maximum ranges are the same as the maximum volume calculated on the main screen. • Press the Extra Cycle button. 7. Previous Day’s Water Usage This program step displays the previous day’s water usage. • Press the Extra Cycle button. 8. Reserve Volume This program step displays the reserve capacity, ensuring soft water is available at all times. • Press the Extra Cycle button. 9. Software Version This program step displays the timer’s software program version number. • Press the Extra Cycle button to exit. NOTE: Diagnostic Programming Mode will stop if the system goes into a regeneration. [ THIS PAGE LEFT INTENTIONALLY BLANK ] FLECK XT Service Manual • 13 2510/2750/2850/2850S POWER HEAD ASSY 33 22 35 34 14 • FLECK XT Service Manual 32 2510/2750/2850 POWER HEAD ASSY CONTINUED Item No. QTY Part No. Description 1��������������1������ 18697-15���������Backplate, Hinged 2��������������1������ 60219-02���������Cover Assy, Environmental, Black w/Clear Window 3��������������1������ 60160-15���������Drive Cam, 2510, 2750, 2850 ������������������������ 60160-40���������Drive Cam, 2850S 4��������������1������ 10909��������������Pin, Link 5��������������2������ 14923��������������Screw, Pan Hd Mach, 4-40 x 1 6��������������4������ 10302��������������Insulator, Limit Switch 7��������������2������ 10218��������������Switch, Micro 8��������������2������ 10231��������������Screw, Slot Hex, 1/4 -20 x 1/2 9��������������1������ 41544��������������Motor, Drive, 24V, 50/60 Hz 10������������1������ 12777��������������Cam, Shut-Off Valve 11������������2������ 10338��������������Pin, Roll, 3/32 x 7/8 32������������1������ 60050-23���������Drive Assy, 2510, 2750, 2850 24V 50/60 Hz, STF ������������������������ 60050-26���������Drive Assy, 2850S, 24V 50/60 Hz, STF 33������������1������ 60320-12���������Switch Kit 1500, 2850, 2850S 34������������1������ N/A�����������������Configured Power Head Assy 35������������1������ 19791��������������Meter Cable Assembly, ������� 19791-02���������Meter Cable Assembly, 28 inch long with connector ������� 19791-04���������Meter Cable Assembly, 100 inch long with connector ������� 19791-05���������Meter Cable Assembly 304 inch long with connector NOTE: For all other service part numbers, see the Service Manual that accompanies the control valve. 12������������1������ 41034��������������Transformer, US 120V/24V, 108VA 1������ 41049��������������Transformer, Euro, 230V/24V 1������ 41050��������������Transformer, Aust, 230V/24V 13������������1������ 42466-01���������Timer Assy, XT, Right Hand 14������������1������ 19691��������������Plug, .750 Dia, Recessed, Black 15������������2������ 19800��������������Plug, .140 Dia, White 16������������1������ 15806��������������Plug, Hole, Heyco #2693 17������������9������ 19801��������������Plug, .190 Dia, White 18������������1������ 17967��������������Fitting Assy, Liquid Tight, Blk 19������������1������ 10896��������������Switch, Micro 20������������2������ 11805��������������Screw, Rd Hd, 4-40 x 5/8 Type 1 21������������1������ 13547��������������Strain Relief, Flat Cord 22������������1������ 19121��������������Meter Cable Assembly 1������ 19121-08���������Meter Cable Assembly, 35 inch long with connector 1������ 19121-09���������Meter Cable Assembly, 100 inch long with connector 1������ 19121-10���������Meter Cable Assembly, 304 inch long with connector 23������������1������ 14202-01���������Screw, Hex Wsh Mach, 8-32 x 5/16 24������������1������ 40941��������������Wire Harness, Upper Drive 25������������1������ 17421��������������Plug, 1.20 Hole 26������������2������ 41581��������������Plug, Hole, .125 Dia, White 27������������1������ 16493��������������Plug, Hole, Heyco 28������������1������ 10872��������������Screw, Hex Wsh, 8-32 x 17/64 29������������1������ 41102��������������Label, 3900NT, Ground 30������������1������ 10269��������������Nut, Jam, 3/4 - 16 31������������1������ 10712��������������Fitting, Brine Valve FLECK XT Service Manual • 15 2900S POWER HEAD ASSY 2 26 15 17 18 13 17 17 27 1 43 13 24 16 15 17 45 11 4 14 3 5 22 6 25 12 7 33 11 46 44 23 9 8 6 21 20 10 39 33 19 33 40 29 42 28 32 36 38 30 34 20 33 37 41 16 • FLECK XT Service Manual 31 6 7 2900S POWER HEAD ASSY CONTINUED Item No. QTY Part No. Description Item No. QTY Part No. Description 1��������������1������ 18697-15���������Backplate, Hinged 35������������1������ 11381��������������Pin, Roll, 2900/3900 2��������������1������ 60219-02���������Cover Assy, Environmental, Black 36������������1������ 14759��������������Link, Piston Rod 3��������������1������ 60160-10���������Drive Cam Assy, STF, Black 38������������1������ 14775��������������Cam, Drive, 2900 4��������������1������ 10909��������������Pin, Link 37������������1������ 14769��������������Bracket, Motor, 2900 5��������������2������ 14923��������������Screw, Pan Hd Mach, 4-40 x 1 39������������2������ 16346��������������Nut, Hex, Jam, 5/16 - 18, 18-8 SS 6��������������5������ 10302��������������Insulator, Limit Switch 40������������1������ 18725��������������Indicator, Service/Standby 7��������������3������ 10218��������������Switch, Micro 41������������1������ 40338��������������Motor, Drive, 24V, 50/60 Hz, SP 8��������������2������ 10231��������������Screw, Slot Hex, 1/4 - 20 x 1/2 9��������������1������ 41544��������������Motor, Drive, 24V/50-60 Hz 10������������1������ 12777��������������Cam, Shut-Off Valve 42������������1������ 14813��������������Pin, Spring, Connecting Rod 43������������1������ 41102��������������Label, 3200NT, Ground 11������������2������ 10338��������������Pin, Roll, 3/32 x 7/8 44������������1������ 10269��������������Nut, Jam, 3/4 - 16 12������������1������ 41034��������������Transformer, US, 120V/24V, 108VA 46������������1������ 19791��������������Meter Cable Assembly, ������� 41049��������������Transformer, Euro, 230V/24V ������� 41050��������������Transformer, Aust, 230V/24V 13������������1������ 42466-01���������Timer Assy, XT, Right Hand 14������������1������ 19691��������������Plug, .750 Dia Hole, Flush 15������������2������ 19800��������������Plug, .140 Dia, White 16������������1������ 15806��������������Plug, Hole, Heyco #2693 17������������9������ 19801��������������Plug, .190 Dia, White 45������������1������ 10712��������������Fitting, Brine Valve ������� 19791-02���������Meter Cable Assembly, 28 inch long with connector ������� 19791-04���������Meter Cable Assembly, 100 inch long with connector ������� 19791-05���������Meter Cable Assembly 304 inch long with connector NOTE: For all other service part numbers, see the Service Manual that accompanies the control valve. 18������������1������ 17967��������������Fitting Assy, Liquid Tight, Blk 19������������1������ 10896��������������Switch, Micro 20������������4������ 11805��������������Screw, Rd Hd, 4-40 x 5/8 Type 1 21������������1������ 40943��������������Wire Harness, Lower Drive 22������������1������ 13547��������������Strain Relief, Flat Cord 23������������1������ 19121��������������Meter Cable Assembly 1������ 19121-08���������Meter Cable Assembly, 35 inch long with connector 1������ 19121-09���������Meter Cable Assembly, 100 inch long with connector 1������ 19121-10���������Meter Cable Assembly, 304 inch long with connector 24������������1������ 14202-01���������Screw, Hex Wsh Mach, 8-32 x 5/16 25������������1������ 40941��������������Wire Harness, Upper Drive 26������������1������ 17421��������������Plug, 1.20 Hole 27������������2������ 41581��������������Plug, Hole, .125 Dia, White 28������������1������ 60217-02���������Cover Assy, 2900, Lower, Black 29������������1������ 18726��������������Spacer, Indicator 30������������1������ 18746��������������Bearing, Connector Rod 31������������2������ 11224��������������Screw, Hex Hd, 5/16 18 x 5/8 32������������1������ 10250��������������Ring, Retaining 33������������7������ 10872��������������Screw, Hex Wsh, 8-32 x 17/64 34������������1������ 18709��������������Backplate, Lower FLECK XT Service Manual • 17 3150 POWER HEAD ASSY 18 • FLECK XT Service Manual 3150 POWER HEAD ASSY CONTINUED Item No. QTY Part No. Description 1��������������1������ 19304-04���������Backplate, 3150/3900 Upper Item No. QTY Part No. Description 36������������1������ 19121��������������Meter Cable Assembly 2��������������1������ 15120��������������Bracket, Motor Mtg, 3150/3900 1������ 19121-08���������Meter Cable Assembly, 35 inch long with connector 3��������������1������ 40391��������������Motor, Drive, 24V, 50/60 Hz 4��������������4������ 11224��������������Screw, Hex Hd, 5-16 18 x 5/8 1������ 19121-09���������Meter Cable Assembly, 100 inch long with connector 1������ 19121-10���������Meter Cable Assembly, 304 inch long with connector 5��������������2������ 16346��������������Nut, Hex, Jam, 5/16 - 18 6��������������1������ 17797��������������Bracket, Switch, Mounting, 3150/3900 7��������������3������ 10302��������������Insulator, Limit Switch 8��������������3������ 10218��������������Switch, Micro 9��������������1������ 16053��������������Bracket, Brine Side 10������������2������ 12624��������������Screw, Phil Pan, 40 x 1-1/2 11������������2������ 16052��������������Bushing, 3150/3900 12������������2������ 17567��������������Screw, Hex Wsh Hd, 8 x 1/2 13������������1������ 16494��������������Cam Assembly, 3150/3900 14������������4������ 10231��������������Screw, Slot Hex, 1/4 - 20 x 1/2 15������������1������ 16046��������������Gear, Drive 16������������1������ 11774��������������Ring, Retaining 17������������1������ 16047��������������Link, Drive 18������������1������ 11709��������������Pin, Drive Link 19������������1������ 16048��������������Bearing, Drive Link 20������������1������ 11898��������������Clip, 3150/3900 21������������1������ 16045��������������Pinion, Drive 37������������1������ 14202-01���������Screw, Hex Wsh Mach, 8-32 x 5/16 38������������1������ 17421��������������Plug, 1.20 Hole 39������������1������ 60240-02���������Cover Assy, 3150/3900, Env, Black 41������������1������ 41102��������������Label, 3200NT, Ground 42������������1������ 19801��������������Plug, .190 Dia, White 43������������1������ 19691��������������Plug, .750 Dia, Recessed, Black 44������������1������ 19791��������������Meter Cable Assembly, ������� 19791-02���������Meter Cable Assembly, 28 inch long with connector ������� 19791-04���������Meter Cable Assembly, 100 inch long with connector ������� 19791-05���������Meter Cable Assembly 304 inch long with connector NOTE: For all other service part numbers, see the Service Manual that accompanies the control valve. 22������������1������ 11381��������������Pin, Roll, 2900/3900 23������������3������ 10872��������������Screw, Hex Wsh, 8-32 x 17/64 24������������1������ 42466-01���������Timer Assy, XT, Right Hand 25������������4������ 11235��������������Nut, Hex, 1/4 - 20, Mach Screw 26������������1������ 16050��������������Ring, Retaining 27������������1������ 16059��������������Washer, SS, .88, 3150/3900 28������������1������ 16051��������������Ring, Retaining, Bowed 29������������8������ 19800��������������Plug, .140 Dia, White 30������������1������ 15806��������������Plug, Hole, Heyco, #2693 31������������2������ 19591��������������Plug, .875 Hole, Recessed, Black 32������������1������ 11080��������������Screw, Flt Hd Mach, 8-32 x 3/8 33������������2������ 17967��������������Fitting Assy, Liquid Tight, Blk 34������������1������ 40941��������������Wire Harness, Upper Drive 35������������1������ 41034��������������Transformer, US, 120V/24V, 108VA ������� 41049��������������Transformer, Euro, 230V/24V ������� 41050��������������Transformer, Aust, 230V/24V FLECK XT Service Manual • 19 3900 POWER HEAD ASSY 20 • FLECK XT Service Manual 3900 POWER HEAD ASSY CONTINUED Item No. QTY Part No. Description 1��������������1������ 19304-04���������Backplate, 3150/3900 Upper Item No. QTY Part No. Description 38������������1������ 19121��������������Meter Cable Assembly 2��������������1������ 15120��������������Bracket, Motor Mtg, 3150/3900 1������ 19121-08���������Meter Cable Assembly, 35 inch long with connector 3��������������1������ 40391��������������Motor, Drive, 24V, 50/60 Hz 4��������������8������ 11224��������������Screw, Hex Hd, 5-16 - 18 x 5/8 1������ 19121-09���������Meter Cable Assembly, 100 inch long with connector 1������ 19121-10���������Meter Cable Assembly, 304 inch long with connector 5��������������4������ 16346��������������Nut, Hex, Jam, 5/16 - 18 6��������������2������ 17797��������������Bracket, Switch, Mounting, 3150/3900 7��������������5������ 10302��������������Insulator, Limit Switch 8��������������4������ 10218��������������Switch, Micro 9��������������2������ 16053��������������Bracket, Brine Side 10������������2������ 12624��������������Screw, Phil Pan, 40 x 1-1/2 11������������4������ 16052��������������Bushing, 3150/3900 12������������4������ 17567��������������Screw, Hex Wsh Hd, 8 x 1/2 13������������1������ 16494��������������Cam Assembly, 3150/3900 14������������8������ 10231��������������Screw, Slot Hex, 1/4 - 20 x 1/2 15������������2������ 16046��������������Gear, Drive 39������������1������ 14202-01���������Screw, Hex Wsh Mach, 8-32 x 5/16 40������������1������ 17421��������������Plug, 1.20 Hole 41������������1������ 60240-02���������Cover Assy, 3150/3900, Env, Black 42������������1������ 40392��������������Motor, Drive, 115V, 50/60 Hz, SP 43������������1������ 19305��������������Backplate, 3900, Lower, Env 44������������1������ 16086��������������Bracket, Motor Mounting 45������������1������ 19315��������������Indicator, Service/Standby 46������������1������ 18726��������������Spacer, Indicator 16������������3������ 11774��������������Ring, Retaining 47������������2������ 11805��������������Screw, Rd Hd, 4-40 x 5/8 Type 1 17������������2������ 16047��������������Link, Drive 48������������1������ 16495��������������Cam Assy, 3900, Lower 18������������2������ 11709��������������Pin, Drive Link 49������������1������ 60240-22���������Cover Assy, 3900, Lower, Env 19������������1������ 16048��������������Bearing, Drive Link 50������������1������ 41102��������������Label, 3200NT, Ground 20������������1������ 16048��������������Bearing, Drive Length, 3900 51������������1������ 19801��������������Plug, .190 Dia, White 21������������2������ 11898��������������Clip, 3150/3900 52������������1������ 19691��������������Plug, .750 Dia, Recessed, Black 22������������2������ 16045��������������Pinion, Drive 23������������2������ 11381��������������Pin, Roll, 2900/3900 53������������1������ 19791��������������Meter Cable Assembly, ������� 19791-02���������Meter Cable Assembly, 28 inch long with connector 25������������1������ 42466-01���������Timer Assy, XT, Right Hand 26������������8������ 11235��������������Nut, Hex, 1/4 - 20, Mach Screw, Zinc ������� 19791-04���������Meter Cable Assembly, 100 inch long with connector ������� 19791-05���������Meter Cable Assembly 304 inch long with connector 24������������7������ 10872��������������Screw, Hex Wsh, 8-32 x 17/64 27������������2������ 16050��������������Ring, Retaining 28������������2������ 16059��������������Washer, SS, .88, 3150/3900 29������������2������ 16051��������������Ring, Retaining, Bowed NOTE: For all other service part numbers, see the Service Manual that accompanies the control valve. 30������������8������ 19800��������������Plug, .140 Dia, White 31������������1������ 15806��������������Plug, Hole, Heyco #2693 32������������1������ 19591��������������Plug, .875 Hole, Recessed, Black Item No. QTY Part No. Description 33������������3������ 11080��������������Screw, Flt Hd Mach, 8-32 x 3/8 34������������2������ 17967��������������Fitting Assy, Liquid Tight, Blk 35������������1������ 40941��������������Wire Harness, Upper Drive 36������������1������ 40943��������������Wire Harness, Lower Drive, w/Molded Strain Relief 37������������1������ 41034��������������Transformer, US, 120V/24V, 108VA ������� 41049��������������Transformer, Euro, 230V/24V ������� 41050��������������Transformer, Aust, 230V/24V FLECK XT Service Manual • 21 9000/9100/9500 POWER HEAD ASSY 22 • FLECK XT Service Manual 9000/9100/9500 POWER HEAD ASSY CONTINUED Item No.QTY Part No. Description 1��������������1������ 17784-05���������Panel, Control, 9000/9500, ET 2��������������1������ 15175��������������Label, Shaft Position 3��������������3������ 15209��������������Pin, Roll, 1/8 x 1/2 SS 4��������������2������ 15367��������������Pin, Dowel, 9000 5��������������1������ 17869��������������Gear, Drive, 1/2-inch Stroke Item No. 8��������������2������ 14917��������������Ring, Retaining Part No. Description 33������������1������ 19791��������������Meter Cable Assembly, ������� 19791-02���������Meter Cable Assembly, 28 inch long with connector ������� 19791-04���������Meter Cable Assembly, 100 inch long with connector ������� 19791-05���������Meter Cable Assembly 304 inch long with connector 6��������������1������ 17868��������������Gear, Drive, 3/4-inch Stroke, 9000 7��������������2������ 15692��������������Washer, Plain, 3/8-inch QTY NOTE: For all other service part numbers, see the Service Manual that accompanies the control valve. 9��������������1������ 15135��������������Gear, Drive, 9000 10������������1������ 14896��������������Wheel, Geneva 11������������1������ 15199��������������Plate, Ground, 9000/9500 12������������1������ 18737��������������Motor, 24V, 50/60 Hz, 1 RPM 13������������2������ 18728��������������Nut, Tinneman, U Type, 8-32 14������������2������ 19367��������������Screw, Designer Cover, Thumb 15������������3������ 16433��������������Switch, Miniature 16������������2������ 10302��������������Insulator, Limit Switch 17������������2������ 16442��������������Screw, Slot Flat Hd, 4-40 x 2.12-inch 18������������2������ 10339��������������Nut, Hex, 4-40 Zinc Plated 19������������1������ 15810��������������Ring, Retaining 20������������2������ 19160��������������Screw, Phil Pan, Thread, 6-32 x 3/8 21������������1������ 14430��������������Screw, Hex Wsh St, 6 x 1/4 22������������1������ 14044��������������Tie, Cable, Heyco VNT# 4-18 23������������2������ 40422��������������Nut, Wire, Tan 24������������1������ 41587��������������Label, Serial Number, Stock 25������������1������ 13547-01���������Strain Relief, Euro Round Cord 26������������1������ 19674��������������Transformer, 24V, 9.6VA 27������������1������ 60232-112�������Cover, Designer, 1 Pc Black 28������������1������ 42466-02���������Timer Assy, XT, Left Hand 29������������1������ 17765��������������Cam Assy, Aux Switch, 9500 30������������1������ 18803-01���������Spacer, Switch, Machd 31������������1������ 42197��������������Wire Harness, 5066, 50DP, 9000, 9100, 9500 XT 32������������1������ 19121��������������Meter Cable Assembly 1������ 19121-08���������Meter Cable Assembly, 35 inch long with connector 1������ 19121-09���������Meter Cable Assembly, 100 inch long with connector 1������ 19121-10���������Meter Cable Assembly, 304 inch long with connector FLECK XT Service Manual • 23 WIRING DIAGRAMS Single Piston 24 • FLECK XT Service Manual WIRING DIAGRAMS CONTINUED Dual Piston FLECK XT Service Manual • 25 TROUBLESHOOTING Error Display Screen Examples Timer If an error is detected, an error screen will alternate with the main display screen every few seconds, and the LED light will be red. During an error condition, the unit continues to monitor the flow meter and update the remaining capacity. Once an error condition is corrected, the unit returns to the operating status it was in prior to the error, and regeneration resumes according to normal programming. If an error is cleared by reprogramming the unit in the Master Programming Mode, the volume remaining may be reset to the full unit capacity (as though it had just regenerated). If an error is present, a regeneration can only occur manually by pressing and holding the Extra Cycle button for 5 seconds. If the unit was in regeneration when the error occurred, it will complete the regeneration cycle and go into service. When the problem is corrected, and the error no longer displays (it may take several seconds for the unit to stop displaying the error message), the unit will return to normal operation. The LED light will no longer be red, and will turn Green if the unit is regenerating, or Blue if the unit is in service. Problem Correction A. Flashing/blinking display A. Power outage has occurred. Either wait 5 minutes for blinking to stop, or press any key on the keypad. B. Unit not responding after going into regeneration B. Verify the unit is configured correctly (ex: wiring valve type). Perform a Master Reset by holding the Shift button and cycling power. Check and verify the choices selected in Master Programming Mode. C. Unit displays “ERROR CODE: REPLACE UNIT” (corrupted UAP) C. Contact your local water treatment professional. Error Codes Error Code Display Message Correction 01 ERROR CODE: PROGRAM UNIT Go through all screens in Master Programming Mode. 02 ERROR CODE: PROGRAM UNIT Go through all screens in Master Programming Mode. 03 ERROR CODE: SERVICE UNIT Perform a Master Reset by holding the Shift button and cycling power. Go through all screens in Master Programming Mode. Manually initiate a regeneration cycle by pressing the Extra Cycle button for 5 seconds. 04 ERROR CODE: SERVICE UNIT Perform a Master Reset by holding the Shift button and cycling power. Go through all screens in Master Programming Mode. Manually initiate a regeneration cycle by pressing the Extra Cycle button for 5 seconds. 05 ERROR CODE: SERVICE UNIT Call your local water treatment professional as soon as possible. Leave the unit running (do not unplug). NOTE: If the above corrections do not work, please contact your local water treatment professional. 26 • FLECK XT Service Manual FLECK XT Service Manual • 27 28 • FLECK XT Service Manual FLECK XT Service Manual • 29 30 • FLECK XT Service Manual FLECK XT Service Manual • 31 For Fleck Product Warranties visit: Fleck para las garantías de los productos visite: Pour Fleck garanties produit visitez le site : } waterpurification.pentair.com WATER QUALITY SYSTEMS 5730 NORTH GLEN PARK ROAD, MILWAUKEE, WI 53209 P: 262.238.4400 | WATERPURIFICATION.PENTAIR.COM | CUSTOMER CARE: 800.279.9404 | [email protected] § For a detailed list of where Pentair trademarks are registered, please visit waterpurification.pentair.com/brands. Pentair trademarks and logos are owned by Pentair plc or its affiliates. Third party registered and unregistered trademarks and logos are the property of their respective owners. 41971 REV E MY16 © 2016 Pentair Residential Filtration, LLC All Rights Reserved. ">

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