Allen Bradley PowerFlex 4 User Manual

Technical Data

PowerFlex

®

4 and

PowerFlex

®

40

AC Drives

PowerFlex

®

4 and PowerFlex

®

40 AC Drives Technical Data

Providing users with powerful motor speed control in a compact, space saving design, the Allen-Bradley PowerFlex 4 and 40 AC drives are the smallest and most cost-effective members of the PowerFlex family of drives.

Available in power ratings from 0.2 to 11 kW (0.25 to 15 HP) and in voltage classes of 120, 240, 480 and 600 volts, PowerFlex 4 and 40 are designed to meet global OEM and end-user demands for flexibility, space savings, ease of use and are cost-effective alternatives for speed control of applications such as machine tools, fans, pumps and conveyors and material handling systems.

Table of Contents

Description Page

PowerFlex 4 and 40 Common Attributes . . . . . . . . . . . . . . . . . . . . . . . 3

Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

PowerFlex 40 Advanced Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Communication & Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Feature Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

User Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Installation Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Shaded areas are applicable to PowerFlex 40 only.

2

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

PowerFlex 4-Class Common Attributes

Packaging and Mounting

• Installation can be a virtual snap using the DIN rail mounting feature on A and B frame drives. Panel mounting is also available, providing added flexibility.

Flange mount drives are available to reduce overall enclosure size.

Zero Stacking™ is allowable for ambient temperatures up to 40°C, saving valuable panel space. 50

°

C ambient temperatures are permitted with minimal spacing between drives.

Integral filtering is available on all 230V single phase ratings, providing a cost-effective means of meeting EN55011, Class A and B

EMC requirements. External filters provide compliance to Class A and B requirements for all PowerFlex 4 and 40 ratings.

• An optional IP30 (NEMA 1) conduit box is easily adapted to the standard IP20 (NEMA Type Open) product, providing increased environmental ratings.

Start Up, Programming and Operation

• An integral keypad provides out of the box operation using the local potentiometer and control keys.

• The 10 most common application parameters are contained in the Basic

Program Group, making programming fast and easy.

• The programming keys have the same function as all other PowerFlex drives, so if you can program one PowerFlex drive, you can program them all.

4 digit display with 10 additional LED indicators provides an intuitive display of drive status and information.

• Integral RS-485 communications can be used for programming from a

PC. It can also be used in a multi-drop network configuration. A serial converter module provides connectivity to any controller with a DF1 port.

• A NEMA Type 4X remote and NEMA Type 1 hand-held LCD keypad provide additional programming and control flexibility, both featuring the popular CopyCat function.

Optimized Performance

Removable MOV to ground provides trouble-free operation when used on ungrounded distribution systems.

• A relay pre-charge limits inrush current.

Integral brake transistor, available on all ratings (except no brake version), provides dynamic braking capability with simple low cost brake resistors.

• DIP switch settable 24V DC sink or source control for control wiring flexibility.

• 150% overload for 60 seconds or 200% overload for 3 seconds provides

robust overload protection.

Adjustable PWM frequency up to 16 kHz ensures quiet operation.

Shaded areas are applicable to PowerFlex 40 only.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

3

Performance

Sensorless Vector Performance

PowerFlex 4

• Drive automatically provides auto boost

(IR compensation) and slip compensation.

• Provides excellent speed regulation and high levels of torque across the entire speed range of the drive, and improved speed regulation even as loading increases.

Sensorless Vector Control

PowerFlex 40

• Sensorless Vector Control provides exceptional speed regulation and very high levels of torque across the entire speed range of the drive.

• The Autotune feature allows the PowerFlex 40 to adapt to individual motor characteristics.

AB PowerFlex 40 3Hp - High Speed

3.0

2.5

2.0

1.5

1.0

0.5

0.0

0 10 20 30 40 50 60

Frequency (HZ)

70 80 90 100

Performance

• This graph depicts the ability of a PowerFlex 40 drive to accelerate into at least 150% load. A PowerFlex 4 will perform similarly, but with a slightly higher acceleration time.

• At 100% motor load, the drive will run the motor at synchronous speed.

• Excellent current regulation.

• Linear acceleration.

• Best in class digital input response time and repeatability.

Current

Speed

Torque

4

Shaded areas are applicable to PowerFlex 40 only.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

PowerFlex 40 Advanced Features

Performance

Sensorless Vector Control develops high torque over a wide speed range and adapts to individual motor characteristics.

Variable PWM allows the drive to output more current at low frequencies.

• Integral PID functionality enhances application flexibility.

Timer, Counter, Basic Logic and StepLogic functions can reduce hardware design costs and simplify control schemes.

Timer function: Relay or opto outputs controlled by drive performing timer function. Timer is initiated by activating a digital input programmed as “Timer Start.”

Counter function: Relay or opto outputs controlled by drive performing counter function. Counter function is activated by a digital input programmed as “Counter Input.”

Basic Logic: Relay or opto outputs controlled by status of digital inputs programmed as “Logic Inputs.” Performs basic Boolean logic.

StepLogic: Logic-based steps using preset speed settings. Each step can be programmed for a specific speed, direction and accel/decel profile. Drive outputs can be used to indicate which step is being performed.

I/O

Two (2) Analog Inputs (one unipolar and one bipolar) are independently isolated from the rest of the drive I/O. These inputs can be toggled between via a digital input.

Three (3) fixed and four (4) fully programmable Digital Inputs provide application versatility.

One (1) Analog Output is DIP switch selectable for either 0-10V or 0-

20mA. This scalable, 10-bit output is suitable for metering or as a speed reference for another drive.

Two (2) Opto Outputs and one (1) form C relay output can be used to indicate various drive, motor or logic conditions.

Communications

• Integral communication cards such as DeviceNet™, EtherNet/IP and

Profibus can improve machine performance.

Field installed option allows for future addition of stand-alone drives to a network.

Online EDS file creation with RS NetWorx providing ease of set-up on a network.

Common

14

+ 16

Analog Signal Follwer

Drive 1

Analog Out

Drive 2

Analog In

-/+ 10V

Common

13

14

Shaded areas are applicable to PowerFlex 40 only.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

5

Communications & Software

Versatile Programming and Network Solutions

6

• PowerFlex 4 and PowerFlex 40 are compatible with any device that acts as a RTU Master and supports standard 03 and 06 RTU commands.

• A network can be configured using PowerFlex

40 drives with optional communication cards for high performance and flexible configuration capabilities.

• DeviceNet

• EtherNet/IP

• Profibus

• A multi-drive solution can be reached using a single PowerFlex 40 DeviceNet option, with the ability for up to five (5) drives to reside on one (1) node.

• Integral RS485 communications enable the drives to be used in a multi-drop network configuration. A serial converter module (SCM) provides connectivity to any controller with a

DF1 port. The SCM can be eliminated if the controller acts as a RTU Master.

RTU up to 31 PowerFlex 4 or PowerFlex 40 drives

Network Communication

Node 1

Node 2 Node 3

PowerFlex 40 with Comms card

PowerFlex 40 with Comms card

PowerFlex 40 with Comms card

DeviceNet

RTU up to 4 PowerFlex 4 or PowerFlex 40 drives

DF1

SCM

RTU up to 31 PowerFlex 4 or PowerFlex 40 drives

PC Programming Software

Through the use of a Serial Converter Module and

DriveExplorer™ or DriveTools™ SP software, programming can be greatly simplified.

DriveExplorer Software

• View and modify drive and adapter parameters in a method similar to the file management capability of

Microsoft Windows Explorer.

• Operate the drive via an on-screen Control Bar, which is a tool that allows you to start, stop, and change the speed reference of the drive.

• Save, restore and print parameter information.

• Compare current parameters with factory defaults or previously saved parameter values.

• Edit, upload and download parameters.

DriveTools SP Software

• Online and offline programming capability

• In-grid and dialog-based parameter editing

• Immediate visual indication of drive and communication status when viewing online drive

• Integrated HTML Help architecture

Shaded areas are applicable to PowerFlex 40 only.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Feature Comparison

Use the chart below to assist in determining which product is most appropriate for an application.

Feature

Catalog Reference

Maximum (kW)HP Rating/Input Voltage

22A…

(1.1)1.5 HP/115V, 1ø

(2.2) 3 HP/230V, 1ø

(3.7) 5 HP/230V, 3ø

(3.7) 5 HP/460V, 3ø

Overload Capacity

NEMA 1/IP30 Option

EMC Filtering

DIN Rail Mounting Standard

Integral Keypad with Speed Pot

Keypad - Remote LCD

Keypad CopyCat Function

Control Type

Internal DB Transistor

150% for 60 seconds

200% for 3 seconds

Internal - 1ø, 230V

External - All 1ø, 115V and 3ø Ratings

V/Hz

Not available on no brake models.

4

2-16 kHz

Preset Speeds

Carrier Frequency

Skip Frequency

Process Control Loop

StepLogic Functionality

Timer/Counter Functions

Control Voltage

Discrete Inputs

Analog Input - Unipolar

Analog Input - Bipolar

Analog Response

Relay Output

Digital/Optocoupler Output

Analog Output

Integral RS485

RS232 (Requires use of Serial Converter Module)

DeviceNet

EtherNet/IP

Profibus

When using bipolar input, the 0-10V unipolar input cannot be used.

24V sink/source

3 fixed for START/STOP/REV

2 fully programmable

1

(0-10V or 4-20 mA)

2 Hz (500 ms)

1 - N.O/N.C. dry contact

22B…

(1.1) 1.5 HP/115V, 1ø

(2.2) 3 HP/230V, 1ø

(7.5) 10 HP/230V, 3ø

(11.0) 15 HP/460V, 3ø

(11.0) 15 HP/600V, 3ø

150% for 60 seconds

200% for 3 seconds

Internal - 1ø, 230V

External - All 1ø, 115V and 3ø Ratings

(Through 5 HP)

Sensorless Vector & V/Hz

8

2-16 kHz

(PID)

24V sink/source

3 fixed for START/STOP/REV

4 fully programmable

2

(0-10V and 4-20 mA)

1

(+/- 10V)

100 Hz (10 ms)

1 - N.O./N.C. dry contact

2

(0-10V or 4-20 mA)

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

7

8

Catalog Number Explanation

1-3 4 5

22A A

Drive Dash Voltage Rating

6-8

1P5

Rating

9

Position

10 11

N 1 1

Enclosure HIM Emission Class

12

(1)

4

Version

Code Version

3 No Brake IGBT

4 Standard

Code

22A PowerFlex 4

22B PowerFlex 40

D

E

A

B

Code Voltage Ph.

V 120V AC 1

240V AC

240V AC

1

3

480V AC 3

600V AC 3

Code Rating

0 Not Filtered

1 Filtered

13-14

AA

Optional

Code

1

Interface Module

Fixed Keypad

Code Purpose

AA Reserved for

Thru custom firmware

ZZ

F

H

Code Enclosure

N Panel Mount - IP 20 (NEMA Type Open)

Flange Mount - IP 20 (NEMA Type Open)

Replacement Plate Drive - IP 20 (NEMA Type Open)

- Contact factory for ordering information.

Output Current @ 100-120V Input

Code Amps kW (HP)

1P5 1.5

2P3 2.3

0.2 (0.25)

0.4 (0.5)

4P5 4.5

5P0 5.0

6P0 6.0

0.75 (1.0)

0.75 (1.0)

1.1 (1.5)

Output Current @ 200-240 Input, NO BRAKE

(2)

Code Amps kW (HP)

1P4 1.4

2P1 2.1

0.2 (0.25)

0.4 (0.5)

3P6 3.6

6P8 6.8

9P6 9.6

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

Output Current @ 200-240V Input

Code Amps kW (HP)

1P5 1.5

2P3 2.3

0.2 (0.25)

0.4 (0.5)

4P5 4.5

5P0 5.0

8P0 8.0

012 12.0

0.75 (1.0)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

017 17.5

024 24.0

033 33.0

3.7 (5.0)

5.5 (7.5)

7.5 (10.0)

Output Current @ 380-480V Input

Code Amps

1P4 1.4

2P3 2.3

4P0 4.0

6P0 6.0

8P7 8.7

010 10.5

012 12.0

017 17.0

024 24.0

kW (HP)

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

3.7 (5.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10.0)

11.0 (15.0)

Output Current @ 460-600V Input

Code Amps kW (HP)

1P7 1.7

3P0 3.0

4P2 4.2

6P6 6.6

9P9 9.9

012 12.0

019 19.0

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10.0)

11.0 (15.0)

(1)

(2)

Position 12 of the Catalog Number now indicates drive version. All PowerFlex 4 and 40 drives are equipped with RS485 communication.

PowerFlex 4 option only.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Product Selection

Drive Ratings PowerFlex 4

IP 20 Flange Mount PowerFlex 40

Input Voltage

120V 50/60 Hz

1-Phase

No Filter

240V 50/60 Hz

1-Phase

NO BRAKE

No Filter

240V 50/60 Hz

1-Phase

NO BRAKE

With Integral

“S Type” EMC

Filter

240V 50/60 Hz

1-Phase

With Integral

“S Type” EMC

Filter

240V 50/60 Hz

1-Phase

No Filter

240V 50/60 Hz

3-Phase

No Filter

kW HP Output

Current

0.2

0.25

1.5A

0.4

0.5

2.3A

0.75

1.0

4.5A

1.1

0.2

1.5

0.25

6.0A

1.4A

0.4

0.5

2.1A

0.75

1.0

3.6A

1.5

2.2

2.0

3.0

6.8A

9.6

0.2

0.4

0.25

1.4A

0.5

2.1A

0.75

1.0

3.6A

1.5

2.0

6.8A

1.5

2.2

0.2

0.4

2.2

0.2

3.0

9.6

0.25

1.5A

0.4

0.5

2.3A

0.75

1.0

4.5A

2.0

3.0

0.25

0.5

8.0A

1.5A

2.3A

0.75

1.0

4.5A

1.5

2.0

8.0A

2.2

0.2

3.0

0.25

1.5A

0.4

0.5

2.3A

0.75

1.0

4.5A

1.5

2.2

2.0

3.0

8.0A

12.0A

Catalog Number

22A-V1P5N104

Frame

Size

A

22A-V2P3N104 A

22A-V4P5N104 B

22A-V6P0N104 B

22A-A1P4N103 A

22A-A2P1N103 A

22A-A3P6N103 A

22A-A6P8N103 B

22A-A9P6N103 B

22A-A1P4N113 A

22A-A2P1N113 A

22A-A3P6N113 A

22A-A6P8N113 B

22A-A9P6N113 B

22A-A1P5N114 A

22A-A2P3N114 A

22A-A4P5N114 A

22A-A8P0N114 B

22A-A1P5N104 A

22A-A2P3N104 A

22A-A4P5N104 A

22A-A8P0N104 B

22A-B1P5N104 A

22A-B2P3N104 A

22A-B4P5N104 A

22A-B8P0N104 A

22A-B012N104 B

Catalog Number

22A-V1P5F104

22A-V2P3F104

22A-V4P5F104

22A-V6P0F104

2.3A

5.0A

8.0A

12.0A

22A-A1P5F104 —

22A-A2P3F104 2.3A

22A-A4P5F104

22A-A8P0F104

22A-B1P5F104

22A-B2P3F104

22A-B4P5F104

22A-B8P0F104

22A-B012F104

5.0A

8.0A

12.0A

2.3A

5.0A

8.0A

12.0A

Output

Current

2.3A

5.0A

6.0A

480V 50/60 Hz

3-Phase

No Filter

600V 50/60 Hz

3-Phase

No Filter

3.7

5.5

7.5

0.4

5.0

17.5A

7.5

11 —

0.5

1.4A

0.75

1.0

2.3A

1.5

2.0

4.0A

2.2

3.7

3.0

5.0

6.0A

8.7A

4.0

5.5

5.0

7.5

7.5

10.0

11.0

15.0

0.75

1.0

1.5

2.0

2.2

4.0

3.0

5.0

22A-B017N104

22A-D1P4N104 A

22A-D2P3N104 A

22A-D4P0N104 A

22A-D6P0N104 B

22A-D8P7N104 B

B

22A-B017F104

22A-D1P4F104

22A-D2P3F104

22A-D4P0F104

22A-D6P0F104

22A-D8P7F104

17.5A

24.0A

33.0A

1.4A

2.3A

4.0A

6.0A

10.5A

12.0A

17.0A

24.0A

1.7A

3.0A

4.2A

6.6A

22B-B017N104

22B-B024N104

22B-B033N104

22B-D1P4N104

22B-D2P3N104

22B-D4P0N104

22B-D6P0N104

22B-D010N104

22B-D012N104

22B-D017N104

22B-D024N104

22B-E1P7N104

22B-E3P0N104

22B-E4P2N104

22B-E6P6N104

B

C

C

B

B

B

B

B

C

C

C

B

B

B

B

5.5

7.5

7.5

10.0

9.9A

12.0A

22B-E9P9N104 C

22B-E012N104 C

11.0

15.0

— — — — 19.0A

22B-E019N104

This filter is suitable for use with a cable length of at least 10 meters for Class A and 1 meter for Class B environments.

C

Catalog Number Frame

Size

— —

22B-V2P3N104 B

22B-V5P0N104 B

22B-V6P0N104 B

— —

22B-A2P3N114 B

22B-A5P0N114 B

22B-A8P0N114 B

22B-A012N114 C

— —

22B-A2P3N104 B

22B-A5P0N104 B

22B-A8P0N104 B

22B-A012N104 C

— —

22B-B2P3N104 B

22B-B5P0N104 B

22B-B8P0N104 B

22B-B012N104 B

IP 20 Flange Mount

Catalog Number

22B-V2P3F104

22B-V5P0F104

22B-V6P0F104

22B-A2P3F104

22B-A5P0F104

22B-A8P0F104

22B-A012F104

22B-B2P3F104

22B-B5P0F104

22B-B8P0F104

22B-B012F104

22B-B017F104

22B-B024F104

22B-B033F104

22B-D1P4F104

22B-D2P3F104

22B-D4P0F104

22B-D6P0F104

22B-D010F104

22B-D012F104

22B-D017F104

22B-D024F104

22B-E1P7F104

22B-E3P0F104

22B-E4P2F104

22B-E6P6F104

22B-E9P9F104

22B-E012F104

22B-E019F104

Shaded areas denote options for PowerFlex 40 only.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

9

User Installed Options

IP30/NEMA 1/UL Type 1 Conversion Kit

Item Description

IP30/NEMA 1/UL Type 1 Kit Field installed kit. Converts drive to IP30/NEMA 1/UL Type 1 enclosure. Includes conduit box with mounting screws and plastic top panel.

IP30/NEMA 1/UL Type 1 Kit with Communication Option

Field installed kit. Converts drive to IP30/NEMA 1/UL Type 1 enclosure. Includes communication option conduit box with mounting screws and plastic top panel.

C

B

A

B

C

Drive

Frame

PowerFlex 4 PowerFlex 40

Catalog

Number

22-JBAA

22-JBAB

Catalog

Number

22-JBAB

22-JBAC

22-JBCB

22-JBCC

Human Interface Module Option Kits and Accessories

Item

Remote Human Interface

Modules (HIMs)

Bezel Kit

DSI HIM Cable

Description

LCD Display, Remote Panel Mount, Digital Speed Control, Full Numeric Keypad, CopyCat capable, IP66

(NEMA Type 4X/12) indoor use only, Includes 2.9 meter cable.

LCD Display, Remote Handheld, Digital Speed Control, Full Numeric Keypad, CopyCat capable, IP30

(NEMA Type 1), Includes 1.0 meter cable, Panel Mount with optional Bezel Kit.

Catalog Number

22-HIM-C2S

22-HIM-C2

22-HIM-A3

Panel Mount for LCD Display, Remote Handheld unit, IP30 (NEMA Type 1), Includes a 22-RJ45CBL-C20 cable. 22-HIM-B1

DSI HIM Cable (DSI HIM to RJ45 cable)

1.0 Meter (3.3 Feet)

2.9 Meter (9.51 Feet)

22-HIM-H10

22-HIM-H30

Communication Option Kits

Item Description

Serial Converter Module

(RS485 to RS232)

DSI Cable 2.0 meter RJ45 to RJ45 cable, male to male connectors.

Communication Adapters Embedded communication option for use with the PowerFlex family of drives.

Requires a Communication Adapter Cover (Ordered Separately).

DeviceNet

EtherNet/IP

Profibus

Communication Adapter

Covers

Provides serial communication via DF1 protocol for use with DriveExplorer™ and DriveExecutive™ software.

Smart Self-powered Serial Converter (RS-232) includes:

DSI to RS232 serial converter

DriveExplorer Lite Version 3.01 or later

1203-SFC and 22-RJ45CBL-C20 Cables

Serial Cable

Houses the optional communication adapters. These covers add 25 mm (0.98 in.) to the overall depth of the drive.

PowerFlex 40 Drive Frame B

PowerFlex 40 Drive Frame C

2.0 meter serial cable with a locking low profile connector to connect to the serial converter and a 9-pin subminiature D female connector to connect to a computer.

For use when connecting the serial converter to DriveExplorer on a handheld PC.

Null Cable Converter

Splitter Cable

Terminating Resistors

Terminal Block

RJ45 one to two port splitter cable.

RJ45 120 Ohm resistor (2 pieces).

RJ45 Two position terminal block (5 pieces).

Catalog Number

22-SCM-232

22-RJ45CBL-C20

22-COMM-D

22-COMM-E

22-COMM-P

22B-CCB

22B-CCC

1203-SFC

1203-SNM

AK-U0-RJ45-SC1

AK-U0-RJ45-TR1

AK-U0-RJ45-TB2P

PC Programming Software

Item Description Catalog Number

DriveTools SP Software,

Version 2.02 or later

“Windows” based software package that provides an intuitive means for monitoring or configuring Allen-Bradley drives and communications adapters online and offline.

Compatibility: Windows 98, ME, NT, 4.0 (Service Pack 3 or later), 2000 and XP.

“Windows” based software package that provides an intuitive means for monitoring or configuring Allen-Bradley DriveExplorer™ Software,

Version 4.02 or later drives and communications adapters online and offline.

Compatibility: Windows 98, ME, NT, 4.0 (Service Pack 3 or later), 2000 and XP.

➊ The 22-HIM-C2S is smaller than the 22-HIM-C2 and cannot be used as a direct replacement.

➋ For pricing information, refer to the PowerFlex 4 and 40 AC Drives Price List, publication 22-PL001x-EN-P.

➌ See www.ab.com/drive/ for support devices.

9303-4DTE01ENE

9306-4EXP01ENE

10

Shaded areas are applicable to PowerFlex 40 only.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

User Installed Options

DC Bus Inductors

Input Voltage kW

240V 50/60 Hz 3-Phase 5.5

7.5

480V 50/60 Hz 3-Phase 5.5

7.5

11.0

600V 50/60 Hz 3-Phase 5.5

7.5

11.0

HP

7.5

10.0

7.5

10.0

15.0

7.5

10.0

15.0

25

32

12

18

25

Amps

32

40

18

Inductance mh

0.85

0.5

3.75

4.0

2.68

6.0

6.0

4.0

MTE Catalog Number

32RB001

40RB001

18RB004

25RB005

32RB003

12RB004

18RB005

25RB005

Dynamic Brake Resistors

Drive Ratings PowerFlex 4 PowerFlex 40

Input Voltage kW HP Catalog Number

Catalog Number

120V 50/60 Hz

1-Phase

0.2

0.25

AK-R2-091P500

0.4

0.5

AK-R2-091P500

0.75 1.0

1.1

1.5

AK-R2-091P500

AK-R2-091P500

240V 50/60 Hz

1-Phase

0.2

0.4

0.25

0.5

0.75 1.0

1.5

2.0

AK-R2-091P500

AK-R2-091P500

AK-R2-091P500

AK-R2-091P500

240V 50/60 Hz

3-Phase

480V 50/60 Hz

3-Phase

2.2

3.0

0.2

0.25

AK-R2-091P500

0.4

0.5

0.75 1.0

AK-R2-047P500

AK-R2-091P500

AK-R2-091P500

1.5

2.0

2.2

3.0

3.7

5.0

5.5

7.5

AK-R2-091P500

AK-R2-047P500

AK-R2-047P500

AK-R2-030P1K2

7.5

10.0

0.4

0.5

0.75 1.0

1.5

2.0

AK-R2-030P1K2

AK-R2-360P500

AK-R2-360P500

AK-R2-360P500

600V 50/60 Hz

3-Phase

No Filter

2.2

4.0

5.5

7.5

2.2

3.0

5.0

7.5

10.0

11.0 15.0

0.75 1.0

1.5

2.0

3.0

AK-R2-120P1K2

AK-R2-120P1K2

AK-R2-120P1K2

AK-R2-120P1K2

AK-R2-120P1K2

AK-R2-360P500

AK-R2-360P500

AK-R2-120P1K2

4.0

5.0

5.5

7.5

AK-R2-120P1K2

AK-R2-120P1K2

7.5

10.0

11.0 15.0

AK-R2-120P1K2

AK-R2-120P1K2

➊ Resistors listed in this table are rated for a minimum 5% duty cycle.

See publication no. PFLEX-AT001x-EN-P for additional information.

➋ Requires two resistors wired in parallel.

3% Line Reactors

Input

Voltage

240V

50/60 Hz

3-Phase

480V

50/60 Hz

3-Phase

600V

50/60 Hz

3-Phase

No Filter

kW HP Fundamental

0.2

0.25 2

0.4

0.5

4

0.75 1.0

8

1.5

2.0

8

2.2

3.0

12

3.7

5.0

18

5.5

7.5

25

7.5

10.0 35

0.4

0.5

2

0.75 1.0

4

1.5

2.0

4

2.2

3.0

8

3.7

5.0

8

4.0

5.0

12

5.5

7.5

10.0 18

11.0 15.0 25

0.75 1.0

1.5

2.2

4.0

5.5

7.5

7.5

2.0

3.0

5.0

7.5

Amps

12

2

4

4

8

12

10.0 12

11.0 15.0 18

3

6

3

6

Max Continuous Amps

12

12

18

27

37.5

52.5

6

12

12

18

18

27

37.5

3

6

6

12

18

18

27

Inductance mh

12.0

12.0

3.0

1.5

1.25

0.8

0.5

0.4

20.0

9.0

6.5

5.0

3.0

2.5

2.5

1.5

1.2

20.0

6.5

6.5

5.0

2.5

2.5

1.5

Watts

Loss

Catalog

Number

7.5 W 1321-3R2-A

21 W

29 W 1321-3R8-B

19.5 W 1321-3R8-A

26 W 1321-3R12-A

36 W

48 W 1321-3R25-A

49 W

11.3 W 1321-3R2-B

20 W

20 W 1321-3R4-B

25.3 W 1321-3R8-C

29 W 1321-3R8-B

31 W

31 W 1321-3R12-B

43 W

52 W 1321-3R25-B

11.3 W 1321-3R2-B

20 W 1321-3R4-B

20 W 1321-3R4-B

25.3 W 1321-3R8-C

31 W

31 W 1321-3R12-B

43 W

1321-3R4-D

1321-3R18-A

1321-3R35-A

1321-3R4-C

1321-3R12-B

1321-3R18-B

1321-3R12-B

1321-3R18-B

➊ Catalog numbers listed are for 3% impedance open style units. NEMA Type 1 and 5% impedance reactor types are also available. Refer to publication 1321-TD001x-EN-P.

Shaded areas are applicable to PowerFlex 40 only.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

11

User Installed Options

PowerFlex 4 EMC Filters

Drive Ratings

Input Voltage

120V 50/60 Hz

1-Phase

240V 50/60 Hz

1-Phase

240V 50/60 Hz

3-Phase

480V 50/60 Hz

3-Phase kW HP

S Type Filter

Catalog Number

0.2

0.25

0.4

0.5

0.75

1.0

0.2

0.25

0.4

0.5

0.75

1.0

1.5

2.0

0.2

0.25

22-RF9P5-AS

0.4

0.5

22-RF9P5-AS

0.75

1.0

22-RF9P5-AS

1.5

2.0

22-RF9P5-AS

2.2

3.0

22-RF021-BS

3.7

5.0

22-RF021-BS

0.4

0.5

22-RF5P7-AS

0.75

1.0

22-RF5P7-AS

1.5

2.0

22-RF5P7-AS

2.2

3.0

22-RF012-BS

4.0

5.0

22-RF012-BS

L Type Filter

Catalog Number

22-RF010-AL

22-RF010-AL

22-RF018-BL

22-RF010-AL

22-RF010-AL

22-RF010-AL

22-RF018-BL

22-RF9P5-AL

22-RF9P5-AL

22-RF9P5-AL

22-RF9P5-AL

22-RF021-BL

22-RF021-BL

22-RF5P7-AL

22-RF5P7-AL

22-RF5P7-AL

22-RF012-BL

22-RF012-BL

PowerFlex 40 EMC Filters

Drive Ratings

Input Voltage kW

120V 50/60 Hz

1-Phase

0.4

0.75

240V 50/60 Hz

1-Phase

1.1

0.4

0.75

1.5

240V 50/60 Hz

3-Phase

2.2

3.7

5.5

7.5

2.2

0.4

0.75

1.5

480V 50/60 Hz

3-Phase

600V 50/60 Hz

3-Phase

0.75

1.5

2.2

4.0

5.5

7.5

11.0

0.4

0.75

1.5

2.2

4.0

5.5

7.5

11.0

S Type Filter

Catalog Number

22-RF021-BS

22-RF021-BS

22-RF021-BS

22-RF021-BS

22-RF021-BS

22-RF034-CS

22-RF034-CS

22-RF012-BS

22-RF012-BS

22-RF012-BS

22-RF012-BS

22-RF012-BS

22-RF018-CS

22-RF018-CS

22-RF026-CS

2.0

3.0

5.0

7.5

10.0

15.0

1.0

2.0

3.0

5.0

7.5

10.0

15.0

1.0

0.5

1.0

2.0

3.0

5.0

7.5

10.0

0.5

0.5

1.0

2.0

3.0

HP

0.5

1.0

1.5

22-RF012-BL

22-RF012-BL

22-RF012-BL

22-RF012-BL

22-RF018-CL

22-RF018-CL

22-RF026-CL

22-RF008-BL

22-RF008-BL

22-RF008-BL

22-RF008-BL

22-RF015-CL

22-RF015-CL

22-RF024-CL

L Type Filter

Catalog Number

22-RF018-BL

22-RF018-BL

22-RF018-BL

22-RF018-BL

22-RF018-BL

22-RF018-BL

22-RF025-CL

22-RF021-BL

22-RF021-BL

22-RF021-BL

22-RF021-BL

22-RF021-BL

22-RF034-CL

22-RF034-CL

22-RF012-BL

➊ This filter is suitable for use with a cable length up to 10 meters for Class A and 1 meter for Class B environments.

➋ This filter is suitable for use with a cable length up to 100 meters for Class A and 5 meters for Class B environments.

➌ Drives are available in these ratings with internal “S Type” filters.

➍ Filter must be Series B or later.

12

Shaded areas are applicable to PowerFlex 40 only.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Installation Considerations

PowerFlex 4 and 40 drives have the following built in protective features to help simplify installation.

• Ground fault protection while starting and running ensures reliable operation

• Electronic motor overload protection increases motor life

• Removable MOV to ground ensures compatibility with ungrounded systems

• 6kV transient protection provides increased robustness for 380-480V system voltages

There are many other factors that must be considered for optimal performance in any given application. The block diagram below highlights the primary installation considerations. Consult the PowerFlex 4 or PowerFlex 40 User Manual, Publications 22A-UM001

or 22B-UM001

available online at www.ab.com/manuals/dr, for detailed recommendations on input power conditioning, CE conformance (EMC filtering), dynamic braking, reflected wave protection, motor cable types and motor cable distances.

Block Diagram

Branch Circuit Protective DevicesSee Specifications on page 17

Input Power ConditioningSee Line Reactors on page 11

Line (EMC) FilterSee page 12

Integral Keypad

Reflected Wave Protection(Consult the appropriate User Manual)

Motor Cable Type and Length Recommendations

(Consult the appropriate User Manual)

Class 10 Overload ProtectionProvided by the PowerFlex drive

MotorSee publication MOTORS-CA001...

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

13

Control Wiring

PowerFlex 4

• The control logic is 24V DC and can be set for either Sink or

Source control via a DIP switch setting.

• Control terminal screws are sized for a conventional blade screw driver.

• I/O Terminals 1, 2 and 3 are dedicated for Stop, Start and

Reverse operation respectively. These I/O Terminals can be programmed for 2- or 3-Wire operation to meet application requirements.

SNK SRC

• I/O Terminals 4 and 5 are programmable and provide added flexibility. Programmable functions include:

– Local Control

– Jog

– Preset Frequencies

– RS485 Control

– Second Accel/Decel – Auxiliary Fault

– Clear Fault

• Speed can be controlled via a 0-10V input or 4-20 mA input.

Both are electrically isolated from the drive.

Relay N.O.

Relay Common

Relay N.C.

R1

R2

R3

• One form C relay can be programmed to provide the status of a wide variety of drive conditions.

• The drive is shipped with a jumper installed between

I/O Terminals 01 and 11 to allow out of box operation from the keypad.

R1 R2 R3

SNK

SRC

+24V

+10V

01

02

03

04

05

06

Stop

Start/Run FWD

Dir/Run REV

Digital Common

Digital Input 1

Digital Input 2

11

12

13

14

15

16

+24V DC

+10V DC

0-10V In

Analog Common

4-20mA In

RS485 Shield

Typical

SRC Wiring

Typical

SNK Wiring

01 02 03 04 05 06

11 12 13 14 15 16

Factory Installed Jumper

RS485

(DSI)

8 1

No. Signal Default

R1 Relay N.O.

Fault

R2 Relay Common –

R3 Relay N.C.

Fault

Description

Normally open contact for output relay.

Common for output relay.

Normally closed contact for output relay.

30V DC

Resistive 3.0 A

Inductive 0.5 A

125V AC 240V AC

3.0 A 3.0 A

0.5 A 0.5 A

Sink/Source DIP

Switch

Source (SRC) Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch setting.

01

Stop

(1) Coast

02 Start/Run FWD Not Active

03 Direction/Run Not Active

REV

04 Digital Common –

05 Digital Input 1

06 Digital Input 2

11 +24V DC

12

13

+10V DC

0-10V In (1)

Preset Freq

Preset Freq

Not Active

The factory installed jumper or a normally closed input must be present for the drive to start.

Command comes from the integral keypad by default. To disable reverse operation, see A095 [Reverse Disable].

For digital inputs. Electronically isolated with digital inputs from analog I/O.

Program with A051 [Digital In1 Sel].

Program with A052 [Digital In2 Sel].

Drive supplied power for digital inputs.

Maximum output current is 100mA.

Drive supplied power for 0-10V external potentiometer.

Maximum output current is 15mA.

For external 0-10V input supply

(input impedance = 100k ohm) or potentiometer wiper.

14

15

Analog Common –

4-20mA In

(1) Not Active

For 0-10V In or 4-20mA In. Electronically isolated with analog inputs from digital I/O.

For external 4-20mA input supply

(input impedance = 250 ohm).

Terminal should be connected to safety ground - PE when using the RS485 (DSI) communications port.

16 RS485 (DSI)

Shield

(1)

Only one analog frequency source may be connected at a time. If more than one reference is connected at the same time, an undetermined frequency reference will result.

14

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

04

05

06

07

08

01

02

03

09

11

Control Wiring

PowerFlex 40

• The control logic is 24V DC and can be set for either Sink or

Source control via a DIP switch setting.

• Control terminal screws are sized for a conventional blade screw driver.

• I/O Terminals 1, 2 and 3 are dedicated for Stop, Start and

Reverse operation respectively. These I/O Terminals can be programmed for 2- or 3-Wire operation to meet application requirements.

• I/O Terminals 5, 6, 7 and 8 are programmable and provide added flexibility. Programmable functions include Local Control, Jog,

Second Accel/Decel, Clear Fault, Preset Frequencies, RS485

Control and Auxiliary Fault.

• Speed can be controlled via a 0-10V input and/or 4-20 mA input.

Both inputs are independently isolated from the rest of the drive and can be used for applications such as PID. Voltage input can be programmed for bipolar operation.

• The drive is shipped with a jumper installed between I/O

Terminals 01 and 11 to allow out of box operation from the keypad.

No.

R1

R2

R3

Signal

Relay N.O.

Relay Common

Relay N.C.

Default

Fault

Fault

Relay N.O.

Relay Common

Relay N.C.

R1

R2

R3

Enable

(4)

Jumper

0-10V

0-20mA

R1 R2 R3

SNK

SNK SRC

30V DC

50mA

Non-inductive

+24V

+10V

0-10V

0/4-20mA

Analog Output Select

01 02 03 04 05

03

04

05

01

02

06

07

08

09

Stop

(1)(4)

Start/Run FWD

(2)

Direction/Run REV

Digital Common

Digital Input 1

Digital Input 2

Digital Input 3

Digital Input 4

Opto Common

Typical

SRC Wiring

18

19

16

17

11

14

15

12

13

+24V DC

+10V DC

0-10V (or ±10V) Input

Analog Common

4-20mA Input

Analog Output

Opto Output 1

Opto Output 2

RS485 Shield

Typical

SNK Wiring

Pot must be

1-10k ohm

2 Watt Min.

Common

(3)

24V

ENBL

06 07 08 09

Enable

(4)

Jumper

11 12 13 14 15 16 17 18 19

RS485

(DSI)

1

SRC

Factory Installed Jumper

Description

Normally open contact for output relay.

Common for output relay.

Normally closed contact for output relay.

Analog Output Select

DIP Switch

Sink/Source

DIP Switch

0-10V

Source (SRC)

Sets analog output to either voltage or current. Setting must match A065 [Analog Out Sel].

Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch setting.

12

13

14

Stop

Start/Run FWD

Direction/Run REV

Digital Common

Digital Input 1

Digital Input 2

Digital Input 3

Digital Input 4

Opto Common

+24V DC

Coast

Not Active

Not Active

Preset Freq

Preset Freq

Local

Jog Forward

+10V DC

±10V In (1)

Analog Common

Not Active

The factory installed jumper or a normally closed input must be present for the drive to start.

Command comes from the integral keypad by default. To disable reverse operation, see A095 [Reverse Disable].

For digital inputs. Electronically isolated with digital inputs from analog I/O and opto outputs.

Program with A051 [Digital In1 Sel].

Program with A052 [Digital In2 Sel].

Program with A053 [Digital In3 Sel].

Program with A054 [Digital In4 Sel].

For opto-coupled outputs. Electronically isolated with opto outputs from analog I/O and digital inputs.

Referenced to Digital Common.

Drive supplied power for digital inputs.

Maximum output current is 100mA.

Referenced to Analog Common.

Drive supplied power for 0-10V external potentiometer.

Maximum output current is 15mA.

For external 0-10V (unipolar) or ±10V (bipolar) input supply (input impedance = 100k ohm) or potentiometer wiper.

For 0-10V In or 4-20mA In. Electronically isolated with analog inputs and outputs from digital I/O and opto outputs.

15

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Control Wiring

No.

15

16

17

18

19

Signal

4-20mA In (1)

Analog Output

Default

Not Active

OutFreq 0-10

Opto Output 1

Opto Output 2

RS485 (DSI) Shield –

MotorRunning

At Frequency

Description

For external 4-20mA input supply

(input impedance = 250 ohm).

The default analog output is 0-10V. To covert to a current value, change the Analog Output Select DIP Switch to 0-20mA. Program with A065 [Analog Out Sel]. Max analog value can be scaled with A066 [Analog Out High].

Maximum Load:4-20mA = 525 ohm (10.5V)

0-10V = 1k ohm (10mA)

Program with A058 [Opto Out1 Sel]

Program with A061 [Opto Out2 Sel]

Terminal should be connected to safety ground - PE when using the RS485 (DSI) communications port.

(1)

0-10V In and 4-20mA In are distinct input channels and may be connected simultaneously.

Inputs may be used independently for speed control or jointly when operating in PID mode.

16

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Specifications

Spec

Drive Ratings — PowerFlex 4

Output Ratings Input Ratings Branch Circuit Protection Power Dissipation

Catalog Number kW (HP) Amps

Voltage

Range

100 - 120V AC – 1-Phase Input, 0 - 230V 3-Phase Output kVA

22A-V1P5N104

22A-V2P3N104

22A-V4P5N104 0.75 (1.0) 4.5

90-126 2.25

18.0

22A-V6P0N104 1.1 (1.5) 6.0

90-126 3.00

24.0

200 - 240V AC – 1-Phase Input, 0 - 230V 3-Phase Output (No Brake)

22A-A1P4N103 0.2 (0.25) 1.4

180-265 0.7

3.2

22A-A2P1N103

22A-A3P6N103

22A-A6P8N103

0.2 (0.25)

0.4 (0.5)

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

1.5

2.3

2.1

3.6

6.8

90-126

90-126

180-265

180-265

180-265

0.75

1.15

1.05

1.8

3.4

22A-A9P6N103 2.2 (3.0) 9.6

180-265 4.8

200 - 240V AC – 1-Phase Input, 0 - 230V 3-Phase Output

22A-A1P5N104 0.2 (0.25) 1.5

180-265 0.75

Amps

6.0

9.0

5.3

9.2

14.2

19.6

Fuses

10

15

30

40

6

10

15

25

30

140M Motor

Protectors

Contactors Internal Total

140M-C2E-C10

140M-C2E-C16

140M-D8E-C20

140M-D8E-C32

140M-C2E-B40

140M-C2E-B63

140M-C2E-C16

140M-C2E-C16

140M-D8E-C25

100-C09

100-C12

100-C23

100-C37

100-C09

100-C09

100-C12

100-C16

100-C23

10

9

12

12

10

9

12

16

11

25

30

50

70

25

30

50

80

110

22A-A2P3N104

22A-A4P5N104

22A-A8P0N104

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

2.3

4.5

8.0

180-265

180-265

180-265

1.15

2.25

4.0

5.0

6.0

10.0

18.0

10

10

15

30

140M-C2E-B63 100-C09

140M-C2E-B63 100-C09

140M-C2E-C16 100-C12

140M-D8E-C20 100-C23

10

9

12

16

25

30

50

80

200 - 240V AC – 3-Phase Input, 0 - 230V 3-Phase Output

22A-B1P5N104 0.2 (0.25) 1.5

180-265 0.75

22A-B2P3N104

22A-B4P5N104

0.4 (0.5)

0.75 (1.0)

2.3

4.5

180-265

180-265

1.15

2.25

22A-B8P0N104

22A-B012N104

1.5 (2.0)

2.2 (3.0)

8.0

12.0

180-265

180-265

4.0

5.5

22A-B017N104 3.7 (5.0) 17.5

180-265

380 - 480V AC – 3-Phase Input, 0 - 460V 3-Phase Output

8.6

1.8

2.5

5.2

9.5

15.5

21.0

3

6

10

15

25

35

140M-C2E-B25

140M-C2E-B40

140M-C2E-C10

140M-C2E-C16

140M-C2E-C16

140M-F8E-C25

100-C09

100-C09

100-C09

100-C12

100-C16

100-C23

10

9

12

16

16

16

25

30

50

80

115

165

22A-D1P4N104

22A-D2P3N104

22A-D4P0N104

22A-D6P0N104

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

1.4

2.3

4.0

6.0

340-528

340-528

340-528

340-528

1.4

2.3

4.0

5.9

1.8

3.2

5.7

7.5

3

6

10

15

140M-C2E-B25

140M-C2E-B40

140M-C2E-B63

140M-C2E-C10

100-C09

100-C09

100-C09

100-C09

15

13

13

17

30

40

60

90

22A-D8P7N104 3.7 (5.0) 8.7

340-528 8.6

9.0

15 140M-C2E-C16 100-C16 14 145

➊ Recommended Fuse Type: UL Class J, CC, T or Type BS88; 600V (550V) or equivalent.

➋ Refer to Bulletin 140M Motor Protectors Selection Guide, publication 140-SG001... to determine the frame and breaking capacity required for your application.

➌ 200-240V AC - 1-Phase drives are also available with an integral EMC filter. Catalog suffix changes from N104 to N114 or N103 to N113.

Shaded areas are applicable to PowerFlex 40 only.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

17

Specifications

Drive Ratings — PowerFlex 40

Output Ratings Input Ratings

Catalog Number kW (HP) Amps

Voltage

Range

100 - 120V AC – 1-Phase Input, 0 - 230V 3-Phase Output kVA

22B-V2P3N104 0.4 (0.5) 2.3

90-132 1.15

Branch Circuit Protection

Amps Fuses

Power Dissipation

140M Motor

Protectors

Contactors Internal Total

22B-V5P0N104 0.75 (1.0) 5.0

90-132 2.45

9.0

20.3

15

35

140M-C2E-C16

100-C12

140M-D8E-C20

100-C23

140M-F8E-C32

100-C37

9

12

30

55

22B-V6P0N104 1.1 (1.5) 6.0

90-132 3.0

200 - 240V AC – 1-Phase Input, 0 - 230V 3-Phase Output

22B-A2P3N104 0.4 (0.5) 2.3

180-264 1.15

22B-A5P0N104

22B-A8P0N104

22B-A012N104

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

5.0

8.0

12.0

180-264

180-264

180-264

2.45

4.0

5.5

24.0

6.0

12.0

18.0

25.0

40

10

20

30

40

140M-C2E-B63

100-C09

140M-C2E-C16

100-C12

140M-D8E-C20

100-C23

140M-F8E-C32 100-C37

12

9

12

16

11

70

30

55

80

110

200 - 240V AC – 3-Phase Input, 0 - 230V 3-Phase Output

22B-B2P3N104

22B-B5P0N104

22B-B8P0N104

22B-B012N104

22B-B017N104

22B-B024N104

3.7 (5.0)

5.5 (7.5)

17.5

24.0

180-264

180-264

8.6

11.8

22B-B033N104 7.5 (10.0) 33.0

180-264

380 - 480V AC – 3-Phase Input, 0 - 460V 3-Phase Output

16.3

22B-D1P4N104

22B-D2P3N104

22B-D4P0N104

22B-D6P0N104

22B-D010N104

22B-D012N104

22B-D017N104

5.5 (7.5)

7.5 (10.0)

12.0

17.0

342-528

342-528

11.8

16.8

22B-D024N104 11.0 (15.0) 24.0

342-528

460 - 600V AC – 3-Phase Input, 0 - 575V 3-Phase Output

23.4

22B-E1P7N104

22B-E3P0N104

22B-E4P2N104

22B-E6P6N104

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

2.3

5.0

8.0

12.0

1.4

2.3

4.0

6.0

10.5

1.7

3.0

4.2

6.6

180-264

180-264

180-264

180-264

342-528

342-528

342-528

342-528

342-528

414-660

414-660

414-660

414-660

1.15

2.45

4.0

5.5

1.4

2.3

4.0

5.9

10.3

2.1

3.65

5.2

8.1

2.5

5.7

9.5

15.5

21.0

26.1

34.6

1.8

3.2

5.7

7.5

13.0

14.2

18.4

26.0

2.3

3.8

5.3

8.3

6

10

15

25

35

40

60

3

6

10

15

20

25

30

50

6

6

10

15

140M-C2E-B40

100-C07

140M-C2E-C10

100-C09

140M-C2E-C16 100-C12

140M-C2E-C16

100-C23

140M-F8E-C25

140M-F8E-C32

140M-G8E-C45

100-C23

100-C37

100-C60

140M-C2E-B25 100-C07

140M-C2E-B40 100-C07

140M-C2E-B63 100-C09

140M-C2E-C10 100-C09

140M-C2E-C16

100-C23

140M-D8E-C20

140M-D8E-C20

140M-F8E-C32

100-C23

100-C23

100-C43

140M-C2E-B25 100-C09

140M-C2E-B40 100-C09

140M-C2E-B63 100-C09

140M-C2E-C10 100-C09

9

12

16

16

16

28

28

15

13

13

17

14

23

24

25

13

13

17

14

30

55

80

115

165

225

290

30

40

60

90

150

160

200

285

40

60

90

150

22B-E9P9N104

22B-E012N104

5.5 (7.5)

7.5 (10.0)

9.9

12.2

414-660

414-660

12.1

14.9

11.2

13.7

20

25

140M-C2E-C16

140M-C2E-C16

100-C16

100-C23

23

24

160

200

22B-E019N104 11.0 (15.0) 19.0

414-660 23.1

24.1

40 140M-D8E-C25 100-C30 25 285

➊ Recommended Fuse Type: UL Class J, CC, T or Type BS88; 600V (550V) or equivalent.

➋ Refer to Bulletin 140M Motor Protectors Selection Guide, publication 140-SG001... to determine the frame and breaking capacity required for your application.

➌ 200-240V AC - 1-Phase drives are also available with an integral EMC filter. Catalog suffix changes from N104 to N114 or N103 to N113.

18

Shaded areas are applicable to PowerFlex 40 only.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Specifications

Input/Output Ratings

Output Frequency: 0-240 Hz (Programmable)

Efficiency: 97.5% (Typical)

0-400 Hz (Programmable)

Approvals

LIST

ED 966X

IND

CO N T E Q

UL508C

C

CSA 22.2

IND

CO N T E Q

EMC Directive 89/336

LV: EN 50178, EN 60204

EMC: EN 61800-3, EN 50081-1, EN 50082-2

Digital Control Inputs (Input Current = 6mA)

SRC (Source) Mode: SNK (Sink) Mode:

18-24V = ON

0-6V = OFF

0-6V = ON

18-24V = OFF

Analog Control Inputs

4-20mA Analog: 250 ohm input impedance

0-10V DC Analog: 100k ohm input impedance

External Pot: 1-10k ohms, 2 Watt minimum

Control Output

Programmable Output (form C relay)

Resistive Rating: 3.0A at 30V DC, 3.0A at 125V AC, 3.0A at 240V AC

Inductive Rating: 0.5A at 30V DC, 0.5A at 125V AC, 0.5A at 240V AC

Opto Outputs

30V DC, 50 mA

Non-inductive

Fuses and Circuit Breakers

Recommended Fuse Type: UL Class J, CC, T or Type BS88; 600V (550V) or equivalent.

Analog Output (10-bit)

0-10V, 1k ohm Min.

4-20 mA, 525 ohm Max.

Recommended Circuit Breakers: HMCP circuit breaker or equivalent.

Protective Features

Motor Protection: I 2 t overload protection - 150% for 60 Secs, 200% for 3 Secs (Provides Class 10 protection)

Overcurrent: 200% hardware limit, 300% instantaneous fault

Over Voltage:

100-120V AC Input – Trip occurs at 405V DC bus voltage (equivalent to 150V AC incoming line)

200-240V AC Input – Trip occurs at 405V DC bus voltage (equivalent to 290V AC incoming line)

380-480V AC Input – Trip occurs at 810V DC bus voltage (equivalent to 575V AC incoming line)

460-600V AC Input – Trip occurs at 1005V DC bus voltage (equivalent to 711V AC incoming line)

Under Voltage: 100-120V AC Input – Trip occurs at 210V DC bus voltage (equivalent to 75V AC incoming line)

200-240V AC Input – Trip occurs at 210V DC bus voltage (equivalent to 150V AC incoming line)

380-480V AC Input – Trip occurs at 390V DC bus voltage (equivalent to 275V AC incoming line)

460-600V AC Input – If P042 = 1 “High Voltage” trip occurs at 487V DC bus voltage (344V AC incoming line);

If P042 = 0 “Low Voltage” trip occurs at 390V DC bus voltage (275V AC incoming line)

Control Ride Through: Minimum ride through is 0.5 Secs - typical value 2 Secs

Faultless Power Ride Through: 100 milliseconds

Dynamic Braking

Internal brake IGBT included with all ratings except No Brake drives (Cat. Nos. 22A-AxPxN103 or 22A-AxPxN113). Refer to page 11 for ordering

information.

Environment

Altitude:

Ambient Operating Temperature

1000 m (3300 ft) max. without derating

IP20: –10 to 50 degrees C (14 to 122 degrees F)

NEMA 1:

Cooling Method Fan:

Storage Temperature:

Atmosphere:

Relative Humidity:

Shock (operating):

Vibration (operating):

Control

Carrier Frequency

Frequency Accuracy

Digital Input:

–10 to 40 degrees C (14 to 104 degrees F)

All drive ratings

–40 to 85 degrees C (–40 to 185 degrees F)

Important:

Drive

must not

be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere.

0 to 95% non-condensing

15G peak for 11ms duration (±1.0ms)

1G peak, 5 to 2000 Hz

2-16 kHz. Drive rating based on 4 kHz.

Within ±0.05% of set output frequency.

Analog Input:

Analog Output:

Speed Regulation - Open Loop with Slip

Compensation:

Stop Modes:

Accel/Decel:

Intermittent Overload:

Electronic Motor Overload Protection

Within 0.5% of maximum output frequency.

±2% of full scale, 10-bit resolution

±2% of base speed across a 40:1 speed range.

1% of base speed across a 60:1 speed range.

Multiple programmable stop modes including - Ramp, Coast, DC-Brake, Ramp-to-Hold and

S Curve.

Two independently programmable accel and decel times. Each time may be programmed from 0 -

600 seconds in 0.1 second increments.

150% Overload capability for up to 1 minute

200% Overload capability for up to 3 seconds

Class 10 protection with speed sensitive response.

Shaded areas are applicable to PowerFlex 40 only.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

19

Parameter Descriptions

Parameter

Number

Display Group

d001 d002 d003 d004

Parameter Name

Output Freq

Commanded Freq

Output Current

Output Voltage d005 d006

DC Bus Voltage

Drive Status d007-d009 Fault x Code d010 Process Display d012 Control Source d013 d014 d015 d016 d017 d018 d019 d020

Contrl In Status

Dig In Status

Comm Status

Control SW Ver

Drive Type

Elapsed Run Time

Testpoint Data

Analog In 0-10V d021 d022 d023 d024 d025 d026 d028

Analog In 4-20mA

Output Power

Output Power Fctr

Drive Temp

Counter Status

Timer Status

Stp Logic Status d29 Torque Current

Basic Program Group

P031

P032

Motor NP Volts

Motor NP Hertz

P033

P034

P035

P036

Motor OL Current

Minimum Freq

Maximum Freq

Start Source

P037 Stop Mode

P038

P039

P040

P041

P042

Speed Reference

Accel Time 1

Decel Time 1

Reset To Defalts

Voltage Class

Advanced Program Group

A051

A052

Digital In1 Sel

Digital In2 Sel

Description Factory Default

Output frequency present at T1, T2 & T3 (U, V & W)

Value of the active frequency command

Output current present at T1, T2 & T3 (U, V & W)

Output voltage present at T1, T2 & T3 (U, V & W)

Present DC bus voltage level

Present operating condition of the drive

A code that represents a drive fault

The output frequency scaled by parameter A099 [Process Factor]

Displays the source of the Start Command and Speed Reference

Status of the control terminal block control inputs

Status of the control terminal block digital inputs

Status of the communications ports

Main Control Board software version

Used by Rockwell Automation field service personnel

Accumulated time drive is outputting power

The present value of the function selected in parameter A102 [Testpoint Sel]

The present value of the voltage at I/O Terminal 13 (100.0% = 10 volts)

The present value of the current at I/O Terminal 15 (0.0% = 4 mA, 100.0% = 20 mA)

Output power present at T1, T2 & T3 (U, V & W)

The angle in electrical degrees between motor voltage and motor current

Present operating temperature of the drive power section

The current value of the counter when counter is enabled

The current value of the timer when timer is enabled

When P038 [Speed Reference] is set to 6 “Stp Logic”, this parameter will display the current step logic profile as defined by parameters A140-A147 [Stp Logic x]

Displays the current value of the motor torque current as measured by the drive

20 to drive rated volts

10 to 240 Hz

15 to 400 Hz

0.0 Amps to (Drive Rated Amps x 2) in units of 0.1 Amps

0.0 to 240.0 Hz

0.0 to 400.0 Hz

0.0 to 240.0 Hz

0.0 to 400.0 Hz

6 settings; Keypad, 3-Wire, 2-Wire, 2-Wire Level Sensitive, 2-Wire High Speed, Comm Port

7 settings; Keypad, 3-Wire, 2-Wire, 2-Wire Level Sensitive, 2-Wire High Speed, Comm Port,

Momentary FWD/REV

8 settings; Ramp-Clear Fault, Coast-Clear Fault, DC Brake-Clear Fault, DC Brake w/Shutoff-

Clear Fault, Ramp, Coast, DC Brake, DC Brake w/Shutoff

10 settings; Ramp-Clear Fault, Coast-Clear Fault, DC Brake-Clear Fault, DC Brake w/Shutoff-

Clear Fault, Ramp, Coast, DC Brake, DC Brake w/Shutoff, Ramp Stop w/EM Brake Control-Clear

Fault, Ramp Stop w/EM Brake Control

6 settings; Drive Potentiometer, Internal Freq, 0-10V Input/Remote Potentiometer, 4-20 mA Input,

Preset Freq 0-3, Communications Port

8 settings; Drive Potentiometer, Internal Freq, 0-10V Input/Remote Potentiometer, 4-20 mA Input,

Preset Freq 0-7, Communications Port, Step Logic, Analog In Mult

0.0 to 600.0 seconds

0.1 to 600.0 seconds

Used to reset drive to factory default settings

Sets the voltage class of 600V drives, Low Voltage (460/480V) or High Voltage (575/600V)

Based on Drive Rating

60 Hz

60 Hz

Based on Drive Rating

0.0 Hz

0.0 Hz

60.0 Hz

60.0 Hz

Keypad

Keypad

Ramp, CF (Clear Fault)

Ramp, CF (Clear Fault)

Drive Pot

Drive Pot

10.0 Secs

10.0 Secs

Ready/Idle

High Voltage (575/600V)

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

16 settings; Not Used, Accel 2 & Decel 2, Jog, Auxiliary Fault, Preset Frequencies, Local, Comm

Port, Clear Fault, Ramp Stop Clear Fault, Coast Stop Clear Fault, DC Brake Clear Fault, Jog

Forward, Jog Reverse, 10V In Control, 20 mA In Control, Analog Invert

27 settings; Not Used, Accel 2 & Decel 2, Jog, Auxiliary Fault, Preset Frequencies, Local, Comm

Port, Clear Fault, Ramp Stop - Clear Fault, Coast Stop - Clear Fault, DC Brake - Clear Fault, Jog

Forward, Jog Reverse, 10V In Control, 20 mA In Control, PID Disable, MOP Up, MOP Down,

Timer Start, Counter In, Reset Timer, Reset Counter, Reset Timer and Counter, Logic In1, Logic

In2, Current Limit2, Analog Invert

Preset Freq

20

Shaded areas are applicable to PowerFlex 40 only.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Parameter Descriptions

Parameter

Number

A053

A054

Parameter Name

Digital In3 Sel

Digital In4 Sel

A055

A056

A058

Relay Out Sel

Relay Out Level

Opto Out1 Sel

A059

A061

Opto Out1 Level

Opto Out2 Sel

Opto Out2 Level

Opto Out Logic

Analog Out Sel

Analog Out High

Accel Time 2

Decel Time 2

Internal Freq

Preset Freq 0

Preset Freq 1

Preset Freq 2

Preset Freq 3

Preset Freq 4

Preset Freq 5

Preset Freq 6

Preset Freq 7

Jog Frequency

Jog Accel/Decel

DC Brake Time

DC Brake Level

DB Resistor Sel

S Curve %

Boost Select

A072

A073

A074

A075

A076

A077

A078

A079

A080

A081

A082

A083

A084

A062

A064

A065

A066

A067

A068

A069

A070

A071

A085

A086

A087

A088

A089

A090

A091

A092

A093

A094

A095

Start Boost

Break Voltage

Break Frequency

Maximum Voltage

Current Limit 1

Motor OL Select

PWM Frequency

Auto Rstrt Tries

Auto Rstrt Delay

Start At PowerUp

Reverse Disable

Description Factory Default

27 settings; Not Used, Accel 2 & Decel 2, Jog, Auxiliary Fault, Preset Frequencies, Local, Comm

Port, Clear Fault, Ramp Stop - Clear Fault, Coast Stop - Clear Fault, DC Brake - Clear Fault, Jog

Forward, Jog Reverse, 10V In Control, 20 mA In Control, PID Disable, MOP Up, MOP Down,

Timer Start, Counter In, Reset Timer, Reset Counter, Reset Timer and Counter, Logic In1, Logic

In2, Current Limit2, Analog Invert

13 different settings for a variety of drive status conditions

23 different settings for a variety of drive status conditions

0.0 to 9999

23 settings; Ready/Fault, At Frequency, Motor Running, Reverse, Motor Overload, Ramp

Regulator, Above Frequency, Above Current, Above DC Voltage, Retries Exceeded, Above

Analog Voltage, Logic In1, Logic In2, Logic 1 & 2, Logic 1 or 2, Step Logic Out, Timer Out, Counter

Out, Above PF Angle, Analog Input Loss, Param Control, Non-Recoverable Fault, EM Brake

Control

0.0 to 9999

23 settings; Ready/Fault, At Frequency, Motor Running, Reverse, Motor Overload, Ramp

Regulator, Above Frequency, Above Current, Above DC Voltage, Retries Exceeded, Above

Analog Voltage, Logic In1, Logic In2, Logic 1 & 2, Logic 1 or 2, Step Logic Out, Timer Out, Counter

Out, Above PF Angle, Analog Input Loss, Param Control, Non-Recoverable Fault, EM Brake

Control

0.0 to 9999

Determines the logic (NO or NC) of the opto outputs, 4 settings - NO/NO, NC/NO, NO/NC, NC/NC

Sets the analog output signal mode, various settings

0 to 800%

0.0 to 600.0 seconds

0.1 to 600.0 seconds

0.0 to 240.0 Hz

0.0 to 400.0 Hz

0.0 to 240.0 Hz

0.0 to 400.0 Hz

0.0 to 240.0 Hz

0.0 to 400.0 Hz

0.0 to 240.0 Hz

0.0 to 400.0 Hz

0.0 to 240.0 Hz

0.0 to 400.0 Hz

0.0 to 400.0 Hz

0.0 to 400.0 Hz

0.0 to 400.0 Hz

0.0 to 400.0 Hz

0.0 to (Value set in P035 [Maximum Freq]

0.1 to 600.0 seconds

0.0 to 90.0 seconds

0.0 to 99.9 seconds

0.0 to (Drive Rated Amps x 1.8)

Used to set percent duty cycle for external dynamic braking

0 to 100%

14 boost settings (in % of P031 [Motor NP Volts]), redefines the Volts per Hertz curve

15 boost settings (in % of P031 [Motor NP Volts]), redefines the Volts per Hertz curve

0.0 to 25.0%

0.0 to 100.0%

0.0 to 400.0 Hz

20 to Drive Rated Volts

0.1 to (Drive Rated Amps x 1.8)

3 settings; No Derate, Minimum Derate, Maximum Derate

2.0 to 16.0 kHz

0 to 9

0.0 to 300.0 seconds

2 settings; Disabled, Enabled

2 settings; Reverse Enabled, Reverse Disabled

Local

Jog Forward

Ready/Fault

Ready/Fault

0.0

MotorRunning

0.0

At Frequency

0.0

NO/NO

Output Freq 0-10,

0V=0Hz

100%

20.0 Secs

20.0 Secs

60.0 Hz

60.0 Hz

0.0 Hz

0.0 Hz

5.0 Hz

5.0 Hz

10.0 Hz

10.0 Hz

20.0 Hz

20.0 Hz

30.0 Hz

40.0 Hz

50.0 Hz

60.0 Hz

10.0 Hz

10.0 Secs

0.0 Secs

0.0 Secs

Drive Rated Amps x 0.05

Disabled

0% (Disabled)

5.0 (2.5 for 5 HP drives)

5.0, CT (2.5 CT for

5-15 HP drives)

2.5%

25.0%

15.0 Hz

Drive Rated Volts

Drive Rated Amps x 1.5

No Derate

4.0 kHz

0

1.0 Secs

Disabled

Rev Enabled

Shaded areas are applicable to PowerFlex 40 only.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

21

Parameter Descriptions

A117

A118

A119

A120

A121

A122

A123

A124

A109

A110

A111

A112

A113

A114

A115

A116

A125

A126

A127

A128

A129

A130

A131

A132

Parameter

Number

Parameter Name

Advanced Program Group, Continued

A096 Flying Start En

A097

A098

A099

A100

Compensation

SW Current Trip

Process Factor

Fault Clear

A101

A102

A103

A104

A105

A106

A107

A108

Program Lock

Testpoint Sel

Comm Data Rate

Comm Node Addr

Comm Loss Action

Comm Loss Time

Comm Format

Language

Anlg Out Setpt

Anlg In 0-10V Lo

Anlg In 0-10V Hi

Anlg In4-20mA Lo

Anlg In4-20mA Hi

Slip Hertz @ FLA

Process Time Lo

Process Time Hi

Bus Reg Mode

Current Limit 2

Skip Frequency

Skip Freq Band

Stall Fault Time

Analog In Loss

10V Bipolar Enbl

Var PWM Disable

Torque Perf Mode

Motor NP FLA

Autotune

IR Voltage Drop

Flux Current Ref

PID Trim Hi

PID Trim Lo

PID Ref Sel

A133

A134

A135

A136

PID Feedback Sel

PID Prop Gain

PID Integ Time

PID Diff Rate

A137

A138

PID Setpoint

PID Deadband

A139 PID Preload

A140-A147 Stp Logic 0-7

A150-157 Stp Logic Time 0-7

A160 EM Brk Off Delay

A161

A162

EM Brk On Delay

MOP Reset Sel

Description Factory Default

2 settings; Disabled, Enabled

4 settings; Disabled, Electrical, Mechanical, Both

Software instantaneous trip, 0.0 to (Drive Rated Amps x 2)

0.1 to 999.9

Resets a fault and clears the fault queue

Protects parameters against change by unauthorized personnel

Used by Rockwell Automation field service personnel

6 settings; 1200, 2400, 4800, 9600, 19.2K, 38.4K

1 to 247

4 settings; Fault, Coast to Stop, Stop, Continue Last Speed

0.1 to 60.0 seconds

6 settings; RTU 8-N-1, RTU 8-E-1, RTU 8-O-1, RTU 8-N-2, RTU 8-E-2, RTU 8-O-2

11 settings; English, Francais, Espanol, Italiano, Deutsch, Reserved, Portugues, Reserved,

Reserved, Nederlands

0.0/100.0%

0.0 to 100.0%

0.0 to 100.0%

0.0 to 100.0%

0.0 to 100.0%

0.0 to 10.0 Hz

0.00 to 99.99

0.00 to 99.99

0/1

0.1 to (Drive Rated Amps x 1.8)

0 to 400 Hz

0.0 to 30.0 Hz

6 settings; 60 Seconds, 120 Seconds, 240 Seconds, 360 Seconds, 480 Seconds, Fit Disabled

7 settings; Disabled, Fault (F29), Stop, Zero Ref, Min Freq Ref, Max Freq Ref, Int Freq Ref

2 settings; Uni-Polar In, Bi-Polar In

2 settings; Enabled, Disabled

2 settings; V/Hz, Sensorless Vector

Drive Rated Amps x 0.1/2

3 settings; Ready/Idle, Static Tune, Rotate Tune

0.0 to 230.0 VAC

0.00 to Motor NP Volts

0.0 to 400.0

0.0 to 400.0

9 settings; PID Disabled, PID Setpoint, 0-10V Input, 4-20mA Input, Comm Port, Setpoint - Trim,

0-10V - Trim, 4-20mA - Trim, Comm - Trim

3 settings; 0-10V Input, 4-20mA Input, Comm Port

0.00 to 99.99

0.0 to 999.9 Seconds

0.00 to 99.99 (1/Secs)

0.0 to 100.0%

0.0 to 10.0%

0.0 to 400.0 Hz

0001 to BAFF

0.0 to 999.9 Seconds

0.01/10.00 Secs

0.01/10.00 Secs

2 settings; Zero MOP Ref, Save MOP Ref

Disabled

Electrical

0.0 (Disabled)

30.0

Ready/Idle

Unlocked

400

9600

100

Fault

5.0 Secs

RTU 8-N-1

English

100.0%

0.0%

100.0%

0.0%

100.0%

2.0 Hz

0.00

0.00

Disabled

Drive Rated Amps x 1.5

0 Hz

0.0 Hz

60 Seconds

Disabled

Uni-Polar In

Enabled

Sensrls Vect

Drive Rated Amps

Ready/Idle

Based on Drive Rating

Based on Drive Rating

60.0

0.1

PID Disabled

0-10V Input

0.01

0.1

0.01

0.0%

0.0%

0.0

00F1

30.0

2.0 Secs

2.0 Secs

Zero MOP Ref

22

Shaded areas are applicable to PowerFlex 40 only.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Dimensions

Approximate Dimensions

A

D

C

E B G

F

5.5 (0.22)

Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).

B

C

Frame

A

A

80 (3.15)

100 (3.94)

130 (5.1)

B

152 (5.98)

180 (7.09)

260 (10.2)

C

136 (5.35)

136 (5.35)

180 (7.1)

➊ Overall height of standard IP 20/Open Type Drive.

➋ Overall height of drive with IP 30/NEMA 1/UL Type 1 option kit installed.

D

67 (2.64)

87 (3.43)

116 (4.57)

Ratings are in kW and (HP).

E

140 (5.51

168 (6.61)

246 (9.7)

F

59.3 (2.33)

87.4 (3.44)

PowerFlex 4 — Frame 120V AC – 1-Phase

A 0.2 (0.25)

0.4(0.5)

B 0.75 (1.0)

1.1 (1.5)

240V AC – 1-Phase

0.2 (0.25)

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

240V AC – 3-Phase

0.2 (0.25)

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

3.7 (5.0)

G

185 (7.28)

213 (8.39)

320 (12.6)

Shipping Weight

1.4 (3.1)

2.2 (4.9)

4.3 (9.5)

480V AC – 3-Phase

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

3.7 (5.0)

PowerFlex 40 — Frame 120V AC – 1-Phase 240V AC – 1-Phase 240V AC – 3-Phase 480V AC – 3-Phase 600V AC – 3-Phase

B 0.4 (0.5)

0.75 (1.0)

0.4 (0.5)

0.75 (1.0)

0.4 (0.5)

0.75 (1.0)

0.4 (0.5)

0.75 (1.0)

0.75 (1.0)

1.5 (2.0)

C

1.1 (1.5) 1.5 (2.0)

2.2 (3.0)

1.5 (2.0)

2.2 (3.0)

3.7 (5.0)

5.5 (7.5)

7.5 (10.0)

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10.0)

11.0 (15.0)

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10.0)

11.0 (15.0)

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

23

Dimensions

Flange Mount Drive

8

(0.31)

114

(4.49)

5.3

(0.21)

175

(6.89)

145

(5.71)

195

(7.68)

179

(7.05)

210

(8.27)

97.5

(3.84)

16

(0.63)

49

(1.93)

98

(3.86)

130

(5.12)

8

(0.31)

Frame A — PowerFlex 4 only

92.8

(3.65)

54.7

(2.15)

6.5

(0.26)

145

(5.71)

23.5

(0.93)

214

(8.43)

244

(9.61)

119.3

(4.70)

94.3

(3.71)

63.1

(2.48)

197

(7.76)

225

(8.86)

98.5

(3.88)

210

(8.27)

14

(0.55)

31

(1.22)

49

(1.93)

98

(3.86)

160

(6.30)

7.5

(0.30)

5.3

(0.21)

250

(9.84)

Frame B— PowerFlex 4 and PowerFlex 40

22B-CCB

300

(11.81)

130.3

(5.13)

105.8

(4.17)

138.2

(5.44)

307.5

(12.11)

230.6

(9.08)

8

(0.31)

153.8

(6.06)

76.9

(3.03)

164

(6.46)

90

(3.54)

180

(7.09)

291.5

(11.48)

8

5.3

(0.21)

(0.31)

325

(12.8)

22B-CCC

24

Frame C—PowerFlex 40 only

Shaded areas are applicable to PowerFlex 40 only.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Dimensions

IP 30/NEMA Type 1/UL Type 1 Option Kit without Communication Options

PowerFlex 4 uses Frames A & B. PowerFlex 40 uses Frames B & C.

20.7

(0.81)

40.0

(1.57)

59.2

(2.33)

∅ 22.2

(0.88)

34.0

(1.34)

75.3

(2.96)

33.0

(1.30)

Frame A — 22-JBAA

79.1 (3.11)

64.1 (2.52)

40.6 (1.60)

25.6 (1.01) ∅ 22.2

(0.87)

107.0 (4.21)

66.0 (2.60)

24.0 (0.94)

∅ 28.5

(1.12)

∅ 22.2

(0.87)

109.9

(4.33)

74.3

(2.93)

33.0

(1.30)

Frame B — 22-JBAB

PowerFlex 40 IP 30/NEMA 1/UL Type 1 Option Kit with Communication Option

25.0

(0.98)

25.0

(0.98)

77.5 (3.05)

50.0 (1.97)

22.5 (0.89)

∅ 22.2

(0.87)

60.0

(2.36)

Frame C — 22-JBAC

108.7 (4.28)

92.2 (3.63)

69.2 (2.72)

45.7 (1.80)

22.2 (0.87)

111.2

(4.38)

152.2

(5.99)

∅ 28.5

(1.12)

∅ 22.2

(0.87)

134.3

(5.29)

105.3

(4.15)

76.3

(3.00)

179.8

(7.08)

144.8

(5.70)

109.8

(4.32)

64.0

(2.52)

Frame B — 22-JBCB

60.0

(2.36)

Frame C — 22-JBCC

Shaded areas are applicable to PowerFlex 40 only.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

25

Dimensions

Dynamic Brake Resistors

Dimensions are in millimeters and (inches)

17.0

(0.67)

Frame A

30.0

(1.18)

60.0

(2.36)

31.0

(1.22)

61.0

(2.40)

Frame B

59.0

(2.32)

Frame

A

B

Catalog Number

AK-R2-091P500, AK-R2-047P500, AK-R2-360P500

AK-R2-030P1K2, AK-R2-120P1K2

316.0

(12.44)

335.0

(13.19)

386.0

(15.20)

405.0

(15.94)

SURFACES MAY BE

13.0

(0.51)

Bulletin 1321-3R Series Line Reactors

Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).

B

E

A

D

C

Catalog Number

1321-3R2-A

1321-3R2-B

1321-3R4-A

1321-3R4-B

1321-3R4-C

1321-3R8-A

1321-3R8-B

1321-3R8-C

1321-3R12-A

1321-3R12-B

1321-3R18-A

1321-3R18-B

1321-3R25-A

1321-3R35-A

A

112 (4.40)

112 (4.40)

112 (4.40)

112 (4.40)

112 (4.40)

152 (6.00)

152 (6.00)

152 (6.00)

152 (6.00)

152 (6.00)

152 (6.00)

152 (6.00)

183 (7.20)

193 (7.60)

B

104 (4.10)

104 (4.10)

104 (4.10)

104 (4.10)

104 (4.10)

127 (5.00)

127 (5.00)

127 (5.00)

127 (5.00)

127 (5.00)

133 (5.25)

133 (5.25)

146 (5.76)

146 (5.76)

C

70 (2.75)

70 (2.75)

76 (3.00)

76 (3.00)

86 (3.38)

76 (3.00)

76 (3.00)

85 (3.35)

76 (3.00)

76 (3.00)

79 (3.10)

86 (3.40)

85 (3.35)

91 (3.60)

D

50 (1.98)

50 (1.98)

50 (1.98)

50 (1.98)

60 (2.35)

53 (2.10)

53 (2.10)

63 (2.48)

53 (2.10)

53 (2.10)

54 (2.13)

63 (2.48)

60 (2.35)

66 (2.60)

E

37 (1.44)

37 (1.44)

37 (1.44)

37 (1.44)

37 (1.44)

51 (2.00)

51 (2.00)

51 (2.00)

51 (2.00)

51 (2.00)

51 (2.00)

51 (2.00)

76 (3.00)

76 (3.00)

Weight

1.8 (4)

1.8 (4)

1.8 (4)

1.8 (4)

2.3 (5)

3.1 (7)

3.6 (8)

4.9 (11)

4.1 (9)

4.5 (10)

4.1 (9)

5.4 (12)

4.9 (11)

6.3 (14)

26

Shaded areas are applicable to PowerFlex 40 only.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Dimensions

EMC Line Filters

Frame A EMC Line Filters – Dimensions are in millimeters and (inches)

Catalog Numbers: 22-RF5P7-AS, -AL; 22-RF9P5-AS, -AL; 22-RF010-AL

29.8

(1.17)

50

(1.97)

60

(2.36)

80

(3.15)

Frame B EMC Line Filters – Dimensions are in millimeters and (inches)

Catalog Numbers: 22-RF012-BS, -BL; 22-RF018-BS; 22-RF021-BS, -BL

29.8

(1.17)

50

(1.97)

78

(3.07)

100

(3.94)

220

(8.66)

208

(8.19)

217

(8.54)

229

(9.02)

216

(8.50)

17.8

(0.70)

24

(0.94)

5.5 (0.22)

17.8

(0.70)

5.5 (0.22)

24.0

(0.94)

Frame C EMC Line Filters – Dimensions are in millimeters and (inches)

Catalog Numbers: 22-RF015-CL; 22-RF018-CS, -CL; 22-RF024-CL; 22-RF025-CL; 22-RF026-CS, -CL; 22RF034-CS, -CL

32

(1.26)

60

(2.36)

90

(3.54)

130

(5.12)

297

(11.69)

309

(12.17)

297

(11.69)

17

(0.67)

30

(1.18)

5.5 (0.22)

Shaded areas are applicable to PowerFlex 40 only.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

27

Dimensions

Human Interface Module (HIM) Dimensions

NEMA Type 1 Bezel – Dimensions are in millimeters and (inches)

Catalog Number: 22-HIM-B1

93

(3.66)

11.1

(0.44)

25.2

(0.99)

NEMA Type 4X/12 Remote (Panel Mount) Small HIM

– Dimensions are in millimeters and (inches)

Catalog Number: 22-HIM-C2S

25,0

(0.98) mm

(in.)

93,0

(3.66)

180

(7.09)

180,0

(7.08)

2.0m

2m

67

(2.64)

60

(2.36)

67

(2.64)

60

(2.36)

154

(6.06)

154

(6.06)

4.8

(0.19)

4.8

(0.19)

77

(3.03)

77

(3.03)

19.1

(0.75)

19.1

(0.75)

23.5

(0.93)

23.5

(0.93)

NEMA Type 4X/12 Remote (Panel Mount) HIM – Dimensions are in millimeters and (inches)

Catalog Number: 22-HIM-C2

17.6

(0.69)

104

(4.09)

66

(2.60)

78

(3.07)

2.9m

220

(8.66)

19.1

(0.75)

4.8

(0.19)

38

(1.50)

60.5

(2.38)

125

(4.92)

194

(7.64)

28

Shaded areas are applicable to PowerFlex 40 only.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Shaded areas denote options for PowerFlex 40 only.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

29

30

Shaded areas denote options for PowerFlex 40 only.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Shaded areas denote options for PowerFlex 40 only.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

31

The Allen-Bradley PowerFlex family of AC drives provides a single-source solution for virtually any drive application requirement ranging from 0.2 to 3,000 kW (0.25 to 4,000 hp). Significant commonality across multiple platforms including networks, operator interface, programming and hardware make PowerFlex drives easy to start up, operate and maintain. Multi-lingual programming, operator interface text and voltage-sensitive defaults in PowerFlex drives will help global OEMs and end-users save time and money during set-up, integration and maintenance of virtually any automation system.

Rockwell Automation supports drive users whenever and wherever needed, providing drive specialists and manufacturing expertise for unmatched service and support around the globe. In fact, one of every five Rockwell Automation employees is in the field with users every day. Rockwell Automation also offers a full spectrum of value-added services and expertise to help simplify maintenance and enhance productivity.

Rockwell Automation is committed to helping its customers meet ever-changing demands. PowerFlex drives illustrate our commitment to user productivity through timely delivery of world-class products and continued backward compatibility to minimize life-cycle costs. Count on Rockwell Automation to be your Complete Automation™ partner – now and in the future.

For further information on PowerFlex drives visit our web site at: www.abpowerflex.com

PowerFlex, Zero Stacking, DriveExplorer, DriveTools SP and

Complete Automation are trademarks of Rockwell Automation.

DeviceNet is a trademark of the Open DeviceNet Vendor

Association.

www.rockwellautomation.com

Corporate Headquarters

Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201

Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions

Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444

Europe: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36-BP 3A/B, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640

Asia Pacific: Rockwell Automation, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846

Headquarters for Dodge and Reliance Electric Products

Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1) 864.297.4800, Fax: (1) 864.281.2433

Europe: Rockwell Automation, Brühlstraße 22, D-74834 Elztal-Dallau, Germany, Tel: (49) 6261 9410, Fax: (49) 6261 1774

Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore 307987, Tel: (65) 351 6723, Fax: (65) 355 1733

U.S. Allen-Bradley Drives Technical Support

Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: [email protected], Online: www.ab.com/support/abdrives

Publication 22-TD001B-EN-P — March 2004

Supersedes 22-TD001A-EN-P — January 2003 Copyright ® 2004 Rockwell Automation. All rights reserved. Printed in USA.

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