Bloomfield 1016BVM Specifications

Bloomfield 1016BVM Specifications
912
10 Sunnen Drive
St. Louis, MO 63143
telephone: 314-678-6336
fax: 314-781-2714
www.bloomfieldworldwide.com
Place this chapter in the Beverage
Section of the Equipment Manual
OWNERS MANUAL
for
E.B.C Electronic Brew
Control™
COFFEE BREWERS
MODEL:
1016BVM
Includes:
Installation
Operation
Use & Care
Servicing Instructions
Model 1016BVM Brewer
with optional
8900-series glass decanters
2m-75936 Rev. I
This instruction is for the
exclusive use of licensees
and employees of McDonalds
Systems, Inc.
M912
120120
WARRANTY STATEMENT
All equipment manufactured by Bloomfield is warranted
against defects in materials and workmanship for the
time periods listed in the chart starting from the date the
equipment is placed into service and is for the benefit of
the original purchaser:
Equipment
pod brewers
ECO brewers
airpots
dispensers; i.e., tea and coffee (excludes decantes)
decanters
All other
Parts
1 year
90 day
30 day
90 day
none
2 year
THE FOREGOING OBLIGATION IS EXPRESSLY
GIVEN IN LIEU OF ANY OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
Labor
1 year
90 day
none
none
none
1 year
BLOOMFIELD, LLC SHALL NOT BE LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES
FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an authorized service agency that the equipment has been
modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God.
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perform service. The prices
charged by Bloomfield for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty
is limited to the repair of defects without charge by a Bloomfield Authorized Service Agency or one of its sub-agencies. This
service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug or a
dispenser) must be taken or shipped to the closest authorized service agency, transportation charges prepaid, for services.
Agencies are located in principal cities, please visit our website to locate one.
This warranty is valid in the United States and Canada and void elsewhere. Please consult your classified telephone directory
or your food service equipment dealer; or, for information and other details concerning warranty, write to:
Service Parts Department; Bloomfield
10 Sunnen Drive, St. Louis, MO 63143
Phone: (314) 678-6336 : Fax: (314) 781-2714
[email protected] / www.bloomfieldworldwide.com
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements.
2. All problems due to operation at voltages other than specified on equipment nameplates - conversion to correct voltage
must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams
supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance
functions including adjustment of thermostats, microswitches, and replacement of fuses and indicating lights are not
covered under warranty.
5. All problems due to inadequate water supply, such as fluctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or contamination from chlorides/chlorines. De-liming is considered a
preventative maintenance function and is not covered by warranty.
7. Full use, care and manuals may or may not be sent with each unit, only a condensed version. Please visit our web site to
download the full version.
8. Travel mileage is limited to fifty (50) miles from an authorized service agency or one of its sub-service agencies.
9. All labor shall be performed during normal working hours. Overtime premium shall be charged to the customer.
10. All genuine Bloomfield replacement parts are warranted for ninety (90) days from date of purchase on non- warranted
equipment. Any use of non-genuine Bloomfield parts completely voids any warranty.
11. Installation, labor and job checkouts are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perform
services are not covered by warranty. This includes institutional and correctional facilities.
SHIPPING DAMAGE CLAIMS PROCEDURE
NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packaged by skilled
personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility
for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt,
and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the
transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This must be done
within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Bloomfield cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the
necessary documents to support your claim.
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
BLOOMFIELD SERVICE POLICY AND PROCEDURE GUIDE ADDITIONAL WARRANTY EXCLUSIONS
TABLE OF CONTENTS
WARRANTY STATEMENT
SPECIFICATIONS
FEATURES & OPERATING CONTROLS
PRECAUTIONS & GENERAL INFORMATION
AGENCY LISTING INFORMATION INSTALLATION INSTRUCTIONS
OPERATION
BREWING COFFEE
CLEANING INSTRUCTIONS
TROUBLESHOOTING SUGGESTIONS
ERROR DETECTION
SERVICING INSTRUCTIONS
Deliming Instructions
EXPLODED VIEW & PARTS LIST
WIRING DIAGRAMS
xi
1
2
3
3
4
6
8
9
10
11
14
20
22
25
INTRODUCTION
Thank You for purchasing this Wells Bloomfield coffee brewer.
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
Proper installation, professional operation and consistent maintenance of this appliance will ensure
that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use, care for
and maintain or repair the appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
MODEL
STYLE
VOLTS
50/60 Hz
WATTS
AMPS
1ø
POWER SUPPLY
CORD
1016BVM
3 Warmer
Automatic Coffee Brewer
with Hot Water Faucet
120/240 VAC
3800 watts
20 amp
NEMA L14-20P
Twist Lock
APPLICABILITY
This manual applies to the following Bloomfield products:
1016BVM
1
Fig. 1 1016BVM Features and Operating Controls
2
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
1016BVM FEATURES AND OPERATING CONTROLS
PRECAUTIONS AND GENERAL INFORMATION
WARNING: Electric Shock Hazard
All servicing requiring access to non-insulated components must be performed by qualified
service personnel. Do not open any access panels which require the use of tools. Failure to
heed this warning can result in electrical shock.
WARNING: Injury Hazard
All installation procedures must be performed by qualified personnel with full knowledge of all
applicable electrical and plumbing codes. Failure could result in property damage and
personal injury.
WARNING Electric Shock Hazard
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a
plumbing line will provide such a ground. Electrical shock will cause death or serious Injury.
WARNING: Burn Hazard
This appliance dispenses very hot liquid. Serious bodily injury from scalding can occur from
contact with dispensed liquids.
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
This appliance is intended for commercial use only.
This appliance is intended for use to brew beverage products
for human consumption. No other use is recommended or
authorized by the manufacturer or its agents.
This appliance is intended for use in commercial establishments,
where all operators are familiar with the appliance use,
limitations and associated hazards. Operating instructions and
warnings must be read and understood by all operators and
users.
Except as noted, this piece of equipment is made in the USA
and has American sizes on hardware. All metric conversions are
approximate and can vary in size.
The following trouble shooting, component views and parts lists
are included for general reference, and are intended for use by
qualified service personnel.
This manual should be considered a permanent part of this
CAUTION:
Equipment Damage
DO NOT plug in or energize this
appliance until all Installation
Instructions are read and followed.
Damage to the Brewer will occur if
these instructions are not followed.
CAUTION:
Burn Hazard
Exposed surfaces of the
appliance, brew chamber and
airpot ,decanter or thermal server
may be HOT to the touch, and can
cause serious burns.
appliance. The manual must remain with the appliance if it is
sold or moved to another location.
AGENCY LISTING INFORMATION
This brewer is
and
listed under UL file 990H.
This brewer meets
Standard 4 only when installed,
operated and maintained in accordance with the enclosed
instructions.
STD 4
3
INSTALLATION
READ THIS CAREFULLY BEFORE STARTING THE INSTALLATION
CAUTION:
Equipment Damage
DO NOT plug in or energize this
appliance until all Installation
Instructions are read and
followed. Damage to the Brewer
will occur if these instructions are
not followed.
CAUTION:
Unstable
Equipment Hazard
It is very important for safety
and for proper operation that the
brewer is level and stable when
standing in its final operating
position. Provided adjustable,
non-skid legs must be installed
at each corner of the unit.
Failure to do so will result in
movement of the brewer which
can cause personal Injury and/or
damage to brewer.
NOTE: Water supply inlet line
must meet certain minimum
criteria to insure successful
operation of the brewer.
Bloomfield recommends 1/4”
copper tubing for installation of
less than 12 feet and 3/8” for
more than 12 feet from a 1/2”
water supply line.
Unpack the unit. Inspect all components for completeness and
condition. Ensure that all packing materials have been removed
from the unit.
Verify that the Spray Head Gasket and Spray Disk are properly
installed.
LEVELING THE UNIT
Verify that an adjustable leg is installed at each corner of the
brewer.
Set Brewer in its operating location. Level the Brewer. A spirit
level should be placed on the top of the unit, at the edge, as a
guide when making level adjustments.
Level the unit from left to right and front to back by turning the
adjustable feet. Be sure all four feet touch the counter to prevent
tipping.
PLUMBER’S INSTALLATION INSTRUCTIONS
IMPORTANT:
This equipment must be installed to comply with all applicable federal, state and local plumbing codes and ordinances;
specifically:
The Basic Plumbing Code of Building Officials and Code
Administrators International, Inc. (BOCA) and the Food Service
Sanitation Manual of the Food and Drug Administration (FDA).
Brewer should be connected to a POTABLE WATER, COLD
WATER line. Flush water line before connecting to Brewer.
DO NOT use a saddle valve with a self-piercing tap for the water
line connection. Such a tap can become restricted by waterline
debris. For systems that must use a saddle tap, shut off the
main water supply and drill a 3/16” (minimum) tap for the saddle
connection, in order to insure an ample water supply. Remember
to flush the line prior to installing the saddle.
The brewer must be installed on a water line with average
pressure between 20 PSI and 90 PSI. If your water pressure
exceeds 90 PSI at anytime, a pressure regulator must be
installed in the water supply line to limit the pressure to not more
than 90 PSI in order to avoid damage to lines and solenoid.
A water shut-off valve should be installed on the incoming water
line in a convenient location (Use a low restriction type valve,
such as a 1/4-turn ball valve, to avoid loss of water flow thru the
valve.
4
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
IMPORTANT:
To enable the installer to make
a quality installation and to
minimize installation time, the
following suggestions and tests
should be done before the
actual unit installation is started:
INSTALLATION (continued)
The water line must terminate in a 1/4” male flare fitting, which
will connect to the provided flex line. See Figure 2 below.
WARNING:
ELECTRIC SHOCK
HAZARD
Brewer must be properly
grounded to prevent possible
shock hazard. DO NOT
assume a plumbing line
will provide such a ground.
Electrical shock will cause death
or serious injury.
Fig. 2 Water Supply Installation
In some areas, local codes require a backflow preventer (check
valve) to be installed on the inlet water line. If a backflow
preventer is used, you must install a water hammer arrester in the
incoming line, between the backflow preventer and the brewer
inlet, as far away from the brewer as space will allow. This will
relieve the excessive back pressures that can cause faucet leaks
and solenoid malfunctions.
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
REFER TO ELECTRICAL SPECIFICATIONS - Page 1
Check the nameplate to determine correct electrical service
required for the Brewer to be installed.
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
IMPORTANT: Before connecting to electricity, make sure
automatic brewers are connected to the water supply.
Model 1016BVM is equipped with a cord and twist-lock plug.
It requires a 120/240 volt 30 amp circuit (50/60 Hz, 3 wire plus
ground, with NEMA L14-20R Twist-Lock Receptacle).
5
IMPORTANT:
Supply power must match
nameplate for voltage and
phase. Connecting to the
wrong voltage will damage the
brewer or result in decreased
performance. Such damage is
not covered by warranty.
IMPORTANT:
Do not connect brewer to
electrical power until you are
ready to fill the tank. See
instructions on page 6.
IMPORTANT:
The ground prong of the plug
is part of a system designed to
protect you from electrical shock
in the event of internal damage.
Never cut off the ground prong
nor twist a blade to fit an
existing receptacle. Contact a
licensed electrician to install the
proper circuit and receptacle.
1016BVM OPERATION
Fig. 3 Brewer Operation Diagram
A. START-UP
For initial start-up, or if the brewer has not been used for an
extended period of time:
• Be sure spray disk and brew gasket are properly installed in the brew head.
• Be sure the water supply is properly connected and the water supply
valve is turned ON.
• Be sure the WATER TANK IS FILLED.
IMPORTANT: Fill the water tank before energizing this unit:
1. Insert the brew chamber (empty) and place an EMPTY decanter in place under the brew chamber.
2. Connect unit to electric power. Four beeps will sound and all lights glow momentarily.\
3. Be sure the brewer is “off” (if necessary, press ON/OFF key until no LEDs are lit).
4. Press BREW key three (3) times, then press CANCEL key once. BREW and HEAT indicators will flash while tank is filling.
5. When water starts to flow from the brew chamber, the tank is full. Press ON/OFF key once to terminate fill. Heating element will be energized and will begin heating water in preparation for the first brew. When the water has reached the proper temperature, the
HEAT light will go out.
To Fill Tank, Press
BREW—BREW—BREW—CANCEL
.
6
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
IMPORTANT:
Tank must be full of water
before pressing POWER
key “on”. Heating
elements will be damaged
if allowed to operate
without being fully
submerged in water.
Damage caused by
operating the brewer
without water in the tank
is NOT COVERED BY
WARRANTY.
1016BVM OPERATION (continued)
WATER HEATER
Water temperature is sensed by an electronic
water temperature probe inserted into the
water tank. This temperature signal is fed to
the controller.
The setpoint temperature is adjustable. The
controller sends a command signal to the
power board based upon a comparison
between the setpoint temperature and actual
temperature. See page 15.
The power board energizes the heating
elements based on the command signal from
the controller.
Excessive temperature will trip the hi-limit
safety switch. When the brewer cools,
remove front panel and press the red button
on the hi-limit to reset.
Fig. 4 Heat Control Diagram
WATER FLOW
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
AUTOMATIC OPERATION
Pressing the BREW key energizes the
solenoid valve, allowing water from an
external water supply to flow into the water
tank. The incoming water forces heated
water out of the tank to perform the brew.
The solenoid uses a flow control device so
that flow is consistent between 20 p.s.i. and
90 p.s.i.
The length of time the solenoid is open
is controlled by the time setting of the
controller. See page 16.
After the solenoid closes, water will continue
to flow to the brew chamber until water level
in the tank falls below the brew pickup,
breaking the siphon.
HOT WATER FAUCET
The faucet water coil is submerged in the
hot water tank and draws heat from the brew
water. Water going to the water coil is not
controlled by the solenoid valve.
Hot water is provided at the faucet, at supply
water pressure, any time the faucet shut-off
valve is OPEN.
Fig. 5 Water Flow Diagram
7
OPERATION (continued)
IMPORTANT:
DO NOT energize this
brewer until the water
tank has been filled. Dry
firing will damage heating
elements. See page 6.
ELECTRONIC FEATURES
Energizing the Brewer
When electric power is applied to the unit, all the indicators will glow
momentarily and four beeps will sound. The unit will be off.
Press the ON/OFF key. Five beeps will sound and the POWER
indicator will remain on. If the water temperature is below setpoint,
HEAT indicator will glow until water temperature reaches setpoint.
Press the ON/OFF key again to turn the brewer off. Four beeps will
sound, the tank heater and all warmers will be switched off, and all
indicator lights will go out.
Brew Settings
See pages 17 & 18 for setting Brew Time and Temperature.
ABS™ (Automatic Brew Start)
Fig. 6 Turning Brewer
on or off
Start a brew by pressing BREW. A single beep will sound. The system
will verify that the water in the tank is at the proper temperature. If it is,
brew will start immediately. Otherwise, the BREW indicator will flash
(Brew Waiting Mode) until the water reaches setpoint temperature,
then the indicator will glow and brew will commence. If the main
warmer is off, it will be energized automatically.
NOTE: To override Brew Waiting Mode, press and hold the BREW key
for 3 seconds while the BREW indicator is flashing. Brew will begin
regardless of water temperature. To avoid under-temperature brews,
this feature should only be used when setting brew volumes.
Fig. 7
Initiate a Brew
NOTE: Brew Waiting Mode (BREW indicator flashing) prevents
multiple, unattended brews. While the BREW indicator is on or
flashing, any additional strokes of the BREW key will be ignored (there
will be a beep each time the key is pressed, however). Another brew
cannot be initiated until the previous brew is complete.
The Brew Waiting Time, also called Dripout Time, (interval between
when the brew is completed and the audible signal sounds at the
end of the brew) may be adjusted between 2 and 8 minutes at the
Brew Signal Timer dial on the controller. This allows all water in brew
chamber to drip through as coffee. See page 18.
Brew Cancel
Fig 8.
Brew Cancel
To cancel a brew in progress or a brew in waiting, press the CANCEL
key. Two beeps will sound and the BREW indicator will go out.
NOTE: If a brew in progress is cancelled, coffee will continue to flow
until all water delivered has dripped through the brew chamber.
8
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
At the conclusion of the brew cycle, three beeps will sound.
OPERATION (continued)
Quality Timer
Coffee looses its freshness as it sits on a warmer. The Quality Timer
flashes the warmer lights 30 minutes after the last brew to remind you
that the coffee is nearing the end of its useful life.
After Hours™ Operation
During normal operation, the controller will maintain the precise
brewing temperature. If, however, if the BREW key in not pressed for
3 hours, the brewer goes into After Hours™ mode; any warmer left on
will be turned off; and, the temperature will only be maintained to within
20ºF. This feature prolongs component life and saves energy.
As soon as the BREW key is pressed, the brewer returns to normal
operation, heating the water to the precise temperature before
beginning the brew. The brewer will return to After Hours™ mode only
if three hours pass without a brew being initiated.
After Hours™ is an energy
saving feature. The
brewer will enter After
Hours™ mode if it is not
used for three hours.
Press the BREW key
to immediately return
the brewer to normal
operation.
Disable/Enable After Hours™ Feature
To disable After Hours™, press the ON/OFF key to turn the brewer off.
Press and hold the CANCEL key until two beeps sound, and the HEAT
indicator flashes twice. This feature is now disabled.
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
To re-enable After Hours™, press the ON/OFF key to turn the brewer
off. Press and hold the CANCEL key until three beeps sound, and the
POWER indicator flashes twice. This feature is now enabled, however,
it will not be activated unless no brew is initiated for three hours.
Over-Temperature and Temperature Fault Protection
Should the water temperature exceed 214ºF (101ºC), or if the controller
does not detect a 2ºF (1ºC) rise in temperature within four minutes of
calling for heat, the brewer will go into Over Temperature Mode; the
heating element is turned off, all warmers are disabled and all lights will
flash.
Possible causes of Over Temperature condition:
• Setpoint is in the boiling range.
• Insufficient water volume to prevent water in tank from boiling
during brew.
• Heating element or temperature probe has malfunctioned.
• Excessive scale buildup is preventing the element from heating the
water.
• Heating element relay fails in the “on” state.
• No water in the tank.
• Hi-limit safety tripped (must be manually reset)
To reset the brewer:
• Determine the cause of the failure and take appropriate remedial
action to rectify the problem.
• Press and hold the CANCEL key for six seconds. Five beeps will
sound and brewer will resume normal operation.
9
IMPORTANT:
If the original cause of
the problem has not been
addressed, the brewer will
once again go into Over
Temperature mode four
minutes after being reset.
BREWING COFFEE
Burn Hazard
Exposed surfaces of the
brewer, brew chamber and
decanter may be HOT to
the touch, and can cause
serious burns.
CAUTION:
Burn Hazard
To avoid splashing or
overflowing hot liquids,
ALWAYS place an empty
decanter under the brew
chamber before starting
the brew cycle. Failure to
comply can cause serious
burns.
CAUTION:
Burn Hazard
After a brew cycle, brew
chamber contents are
HOT. Remove the brew
chamber and dispose of
used grounds with care.
Failure to comply can
cause serious burns.
NOTE: The brewer will not
initiate a second automatic
brew cycle until the current
cycle plus the drip-out time
is completed. If the BREW
key is pressed during this
time, the BREW light will
flash, indicating a brew in
progress.
NOTE: Water for the hot
water faucet is heated in
a coil inside of the water
tank. Use of the faucet will
not affect the volume of
water delivered for a brew.
However, overuse of the
faucet during a brew may
lower the temperature of
the brew water.
A.
PREPARATION
Place one (1) genuine
Bloomfield paper filter in the
brew chamber.
Add a pre-measured amount
of fresh coffee grounds.
Gently shake the brew
chamber to level the bed of
grounds.
Slide the brew chamber into
place under the brew head.
Fig. 9 Prepare Brew Chamber
B. AUTOMATIC OPERATION
BE sure HEAT light is not lit.
Place the appropriate EMPTY
decanter in place under the
brew chamber.
Press the BREW switch.
The BREW light will glow and
a beep will sound.
The solenoid will open for an
amount of time determined by
the timer setting, admitting a
measured quantity of water
into the tank.
Inlet water will displace a like amount of heated water from the tank.
The hot water will be forced into the brew head where it will spray over the bed of grounds. Freshly brewed coffee will begin to fill the container under the brew chamber.
At the end of the brew cycle, plus an amount of time set to allow all water to drip out of the brew chamber, three beeps will sound. When the flow and all dripping stops, the coffee is ready to serve.
Discard the contents of the brew chamber and rinse it in a sink. When the HEAT light goes out, the brewer is ready for another brew cycle.
Fig. 10 Press BREW to Start
C. WARMERS
At the start of a brew, the main warmer is energized automatically. Press either the FRONT or REAR warmer switch to energize an
auxiliary warmer. Set the filled decanter on the selected warmer to keep it warm.
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912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
CAUTION:
CLEANING INSTRUCTIONS
PROCEDURE: Clean Coffee Brewer
CAUTION:
PRECAUTIONS: Disconnect brewer from electric power.
Allow brewer to cool.
FREQUENCY: Daily
TOOLS: Mild Detergent, Clean Soft Cloth or Sponge
Bristle Brush, Bottle Brush
Burn Hazard
Brewing and serving
temperatures of coffee are
extremely hot.
Hot coffee will cause
serious skin burns.
CAUTION:
Shock Hazard
1. Disconnect brewer from electric power.
Allow brewer to cool before cleaning.
Do not submerge or immerse
brewer in water.
2. Remove decanters.
3. Remove and empty brew chamber.
4. Remove the spray disk from the brew head (See figure 7):
5. Press up on the spray disk ears, then turn the disk to the left to unlatch. Remove the gasket from inside the brew head.
6. Wipe inside of brew head and area around the brew head with a soft clean cloth or sponge moistened with clean water.
IMPORTANT:
DO NOT use steel wool, sharp
objects, or caustic, abrasive or
chlorinated cleansers to clean
the brewer or decanters.
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
7. Wash the spray disk in a sink using warm water and a milddetergent. A bristle brush may be used to clear clogged spray holes. Rinse the spray disk with clean water and allow to air dry.
8. Wash the brew chamber in a sink using warm water and a mild detergent. A bristle brush may be used to clean the inside. Rinse with clean water and allow to air dry.
9. Wipe warmer plates and the exterior of the brewer with a soft clean cloth or sponge moistened with clean water.
10. Reinstall the gasket INSIDE the brew head, then reinstall the spray disk.
11. Reinstall the brew chamber.
12. Clean decanters by filling with warm soapy water. Scrub the inside with a bottle brush. Empty and rinse with clean water. Wipe the exterior with a soft clean cloth or sponge moistened with clean water. Invert and allow to air dry.
Procedure is complete
11
Fig. 11 Cleaning
TROUBLESHOOTING SUGGESTIONS
SYMPTOM
POSSIBLE CAUSE
Brewer unplugged or circuit breaker tripped
Water won’t heat
Coffee level too high or low
SUGGESTED REMEDY
Check power supply cord
Check / reset circuit breaker
Temperature adjusted too low or set to off.
Set to on and set for desired temperature. See
page 15
Hi-Limit safety switch tripped
Access hi-limit by removing front panel.
Hi-limit is on the left side of the tank. Use an
insulated tool to push the red button in until it
“clicks” and stays.
Damaged internal component or wiring
Allow to cool, Examine wiring & connectors,
controller, power board and heating element.
Repair/replace as needed
Timer out of adjustment
Adjust controller. See page 16
Too many filter papers or wrong filter paper
Use one (1) genuine Bloomfield filter per brew
Brew chamber dispense hole plugged
Thoroughly clean brew chamber
Too much coffee or too fine a grind
Use correct grind and amount of coffee
Spray gasket improperly installed
Check/reinstall gasket on INSIDE of brew head
Spray disk plugged or installed upside down
Clean spray disk and install with ears “up”
Damaged internal component or wiring
Check keypad, controller, power board &
solenoid, Repair, replace as needed
Water supply OFF
Turn water supply ON
Solenoid inlet strainer plugged
Clean strainer
Water filter (if used) plugged
Replace filter element
Faucet valve turned OFF
Turn faucet valve ON
Faucet plugged
Disassemble faucet, clean
Warmer Fuse blown
Check wiring for moisture, Replace 10 amp fuse
Brew chamber overflows
No brew (faucet flows OK,
water is up to temperature)
No brew plus no flow from hot
water faucet
No flow from hot water faucet
Main warmer inoperative
Keep brewer and decanters clean.
Poor coffee quality
Install a taste and odor filter in water supply, and replace cartridges regularly.
Use a quality coffee with a consistent roast. Use proper grind and amount of coffee per brew.
12
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
Sprays water from brew head
ERROR DETECTION
The 1016BVM brewer is designed to perform a continuous internal
diagnosis, and to signal faults by flashing all the lights. In fault
mode, warmers, heating element and water fill solenoid are turned
“off”, and most keypad functions are disabled.
Error detection (all lights flashing) will occur under two conditions:
• Anytime a temperature in excess of 214ºF is detected.
• Temperature does not change by at least 2ºF within 4 minutes
of tank heater being energized (HEAT light on).
CAUTION
SHOCK HAZARD
Live electrical circuits may
be exposed while performing
these procedures.
These procedures are to
be performed by qualified
technical personnel only.
To reset the brewer after the fault has been corrected, press and
hold the CANCEL key for 3 seconds, or disconnect the brewer from
electrical power for three seconds.
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
WHAT TO CHECK
DESCRIPTION
CORRECTIVE ACTION
Has the water tank been
properly filled?
On initial startup, an attempt to heat a dry tank
will be detected as too high a temperature or
insufficient temp rise, or will trip the high limit.
Tank must be properly filled as detailed on
page 6. Check hi-limit (see below)
Has hi-limit safety thermostat
tripped off?
Brewer may have been started without water
in the tank, or the temp control thermostat may
require adjustment.
Access hi-limit by removing front panel. Hilimit is on the left side of the tank. Use an
insulated tool to push the red button in until it
“clicks” and stays. Reset per above.
Check control board and temp
probe.
Brewer will go into error mode immediately
if either the control board or temp probe is
defective. Temp probe electrical resistance
is approximately 30KWat room temp, and
2KW at boiling. Replace temp probe if less
than 1KW
Check power board and
heating element.
Is the brew temperature
properly adjusted?
Brewer will go into error mode 4 minutes after
energizing the heating element if insufficient
heat rise is detected. The heating element
is energized by an electronic power board,
and protected by the hi-limit safety. Heating
element should receive full line voltage (i.e.
120V, 208V or 240V). Be sure the hi-limit
safety is reset.
The brewer may occasionally go into error
mode if the brew temperature is set too high.
13
Reset by holding the CANCEL key for
3 seconds. If lights continue to flash:
Disconnect temp probe from control board.
a. If lights continue to flash, unplug brewer
and replace control board.
b. If lights stop flashing, unplug brewer and
replace temp probe.
Reset by holding the CANCEL key for 3
seconds. If lights resume flashing after
4 minutes: Check the voltage across the
heating element terminals:
a. If no voltage is present, unplug brewer and
replace power board.
b. If proper voltage is present, nplug brewer
and replace tank heating element.
See page 17 for temperature
adjustment procedure.
SERVICING INSTRUCTIONS
CAUTION
Shock Hazard
Opening access panels or
removing warmer plates on this
brew may expose uninsulated
electrical components.
Disconnect brewer from
electrical power before
removing any panel.
ACCESS PANELS
TOP PANEL:
Remove top panel to access hot water tank, thermo probe,
heating elements, brew circuit tubing, faucet valve and piping.
Top panel is held by two screws at the front and a retaining lip at
the rear.
FRONT PANEL:
Remove upper front panel to access controller, power board and
solenoid.
Upper front panel is held by two screws at the bottom and a
retaining lip at the top.
To remove lower front panel: Remove upper front panel,
unscrew warmer plate, then remove two retaining clips.
SOLENOID DOOR:
Remove solenoid door to access solenoid plumbing connections.
Solenoid door is held by two screws and a retaining lip.
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
WARMER PLATES:
Warmer plates unscrew counterclockwise.
Fig. 12 Access Panels
14
SERVICING INSTRUCTIONS (continued)
TEMPERATURE ADJUSTMENT
Place empty decanter under brew chamber. Energize brewer
and allow unit to heat. When HEAT light goes out, press
BREW key. Use a temperature probe with needle tip to read
temperature of water stream as it exits brew chamber.
CAUTION
Burn Hazard
Brew water is extremely
hot and can cause burns
on contact. Hold probe with
tip pointing down to avoid
contacting hot water.
IMPORTANT:
Temperature setpoint cannot be
changed during a brew. New
settings will not be effective until
end of brew.
Fig. 13 Checking and Adjusting Brew Temperature
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
Adjust WATER TEMP dial on controller; clockwise increases
temperature. Refer to Table 1 below for proper brewing
temperature based on altitude.
Table 1
Boiling Temperature by Altitude
15
NOTE: Optimum brewing
temperature is 200ºF (93.3ºC)
± 5ºF (±2.8C).
Thermostat must be adjusted so
that tank temperature does not
exceed 205ºF (96ºC).
IMPORTANT:
An electronic temperature
controller will maintain
temperature within ±2ºF.
To prevent boiling water in
the brewer, controller should
be adjusted to a maximum
temperature equal to the local
boiling temperature minus 2ºF,
or 205ºF, whichever is less.
SERVICING INSTRUCTIONS (continued)
IMPORTANT: Water pressure
must be between 20 p.s.i and
90 p.s.i. flowing pressure. If
water pressure exceeds this
value, or if water pressure
varies greatly, a pressure
regulator must be installed in
the water supply line.
BREW TIME ADJUSTMENT
The amount of water dispensed automatically during a brew cycle
is controlled by the SOLENOID TIME dial of the controller.
Place empty decanter under brew chamber. Press BREW
button. Brewer should dispense one full decanter of water. To
adjust amount:
Remove brew chamber and button plug. On the controller, adjust
SOLENOID TIME dial (BREW TIME); clockwise increases time.
Run several cycles to check amount of water delivered.
DRIPOUT TIME ADJUSTMENT
Water delivered to the brew chamber will take a while to drip
through as coffee. The time between the end of a brew and
when a new brew can be initiated is controlled by the BREW
SIGNAL TIMER. Adjust the BREW SIGNAL TIMER dial on the
controller to account for the dripout time. Replace button plug.
REMOVE TANK LID ASSEMBLY
Unplug brewer or turn circuit breaker OFF. Turn OFF water
supply. Remove top panel. Pull vent tube and inlet elbow out of
basin pan.
IMPORTANT: Before setting assembly into tank, make
sure tank lid gasket is properly
seated on flange of lid.
On automatic models, pull water inlet tube out of basin pan.
Remove basin pan.
On models with faucet, disconnect inlet pipe at faucet shut-off
valve and outlet pipe at faucet.
Disconnect all wiring from hi-limit and heating element.
Disconnect temperature probe from controller.
Loosen center screw on tank hold-down bracket. Remove
hold-down bracket by sliding short slotted end off of locking stud
and lifting it off. Remove cover assembly by lifting it straight up.
Reassemble in reverse order.
IMPORTANT: When replacing temperature probe, be sure
a new seal washer is in place
around the probe. Tighten jamb
lock nut only enough to ensure
no water leakage. Excessive
tightening is not necessary.
REPLACE TEMPERATURE PROBE
Unplug brewer or turn circuit breaker OFF. Remove top panel.
Loosen and free jam nut from pass-thru fitting securing
temperature probe. Disconnect temperature probe wiring
connector from controller.
Lift out probe, jamb nut and gasket.
Use a new seal washer. Reassemble in reverse order.
IMPORTANT: When replacing
heating element, also replace
seal gaskets.
REPLACE HEATING ELEMENT
Remove tank lid assembly per above.
Remove two hex nuts holding element to cover. Pull element
from mounting holes.
Reassemble in reverse order.
16
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
Fig. 14 Adjust BrewTime
and Dripout Time
SERVICING INSTRUCTIONS (continued)
REPLACE SOLENOID
Unplug power cord. Turn OFF and disconnect water supply from
brewer inlet fitting.
Remove front panel. Remove two screws holding access door in
place. Remove access door and solenoid. Unscrew inlet fitting
cap to release solenoid from door.
Remove wiring from solenoid.
Large end of wrench 86660 can be used to hold solenoid inlet
fitting while disconnecting supply line.
REPLACE FAUCET SUPPLY HOSE
Unplug power cord. Turn OFF and disconnect water supply from
brewer inlet fitting. Disconnect hose fitting from solenoid (See
illustration at right).
Fig. 15 Fill Solenoid
Disconnect hose flare fitting from tank coil fitting.
REPLACE HOT WATER FAUCET COIL
(Symptom: Brewer drips continuously from brew head, except
when faucet valve is turned OFF.)
IMPORTANT: When replacing water faucet coil, also replace
seal gaskets.
Remove tank lid assembly per above.
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
Remove two hex nuts hot water coil to cover. Pull coil from
mounting holes.
REPAIR HOT WATER FAUCET
Remove top panel and turn faucet valve OFF.
Unscrew aerator cap from faucet and remove handle retaining
clip. Do not let faucet body turn.
Pull bonnet assembly from faucet body.
Examine the interior of the faucet body and the surface of the
seat cup. Clean out any debris in the faucet body, using a stiff
bristle brush if necessary.
NOTE: Any abrasion or roughness on the flat end of the seat
cup will require replacing the seat cup:
Work the seat cup out of the bonnet and off of the end of the
stem.
Install a new seat cup, making sure the knob on the stem is fully
inserted into the pocket of the seat cup, and the skirt of the seat
cup is fully inserted into the bonnet.
Examine the aerator. Clean any debris from the screen or flow
straightener, using a stiff bristle brush if necessary.
17
Fig. 16 86660 Solenoid Wrench
SERVICING INSTRUCTIONS (continued)
RESET HI-LIMIT
Allow brewer to cool. Remove front panel.
Press red button on hi-limit until it clicks and stays in.
Reassemble in reverse order. Test for function and proper
operation.
REPLACE CONTROLLER
Unplug power cord OFF.
Remove front panel. Remove timer faceplate. Use needle
nose pliers to disengage three barbed fittings holding controller
to bracket. Disconnect keypad ribbon cable (note position “1”),
temperature probe and power board cable.
Reassemble in reverse order. Set jumpers as described below.
Adjust controller as described on page 15 & 16.
Fig. 17 Controller Hook-Up
SET CONTROLLER JUMPERS
Slide jumper over both pins of V1 to set valve time range at 60
- 180 seconds.
REPLACE KEYPAD
Unplug power cord. Shut off water supply valve. Remove top
and front panels. Remove faucet.
Disconnect ribbon cable from controller. Pry faceplate/keypad
from body. Remove all adhesive residue.
Remove protective backing from adhesive on new keypad. Slide
ribbon cable into slot on body from the outside, then carefully
apply keypad to face of body.
Fig. 18 Keypad Ribbon Cable
Hook-Up
Ribbon cable connects to P2 on controller. Note locator marking
“1” on connector and cable.
Reassemble in reverse order. Test new keypad for function and
proper operation.
18
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
Remove jumper from V1 to set valve time range at 120 - 250
seconds.
SERVICING
SERVICING INSTRUCTIONS
INSTRUCTIONS (continued)
(continued)
REPLACE POWER BOARD
Unplug power cord or turn circuit breaker OFF. Shut off water
supply valve. Remove front panel. Remove water tank lid (see
page 16), then pull tank from cabinet to allow access to board.
Note position of wires at power board, then remove wires.
Suggestion: Marking these wires is highly recommended to ease
reinstallation.
Remove screws holding power board to cabinet. Remove power
board from cabinet.
Reassemble in reverse order. Test for leaks, function and proper
operation.
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
Fig. 19 Power Board Hook-Up
19
SERVICING INSTRUCTIONS (continued)
Deliming chemicals are caustic.
Wear appropriate protective
gloves and goggles during this
procedure.
Never siphon deliming
chemicals or solutions by
mouth.
This operation should only be
performed by qualified and
experienced service personnel.
IMPORTANT:
DO NOT spill, splash or pour
water or deliming solution into
or over any internal component
other than the inside of the
water tank.
IMPORTANT:
DO NOT allow any internal
components to come into
contact with the deliming
solution. Take care to keep all
internal components dry.
NOTE: Repeat steps 4 thru 5
as required to remove all scale
and lime build-up.
NOTE: Normally, silicone hoses
do not need to be delimed.
Should deliming hoses become
necessary, Bloomfield recommends replacing the hoses.
PROCEDURE: Delime the Water Tank
PRECAUTIONS: Disconnect brewer from electric power.
Allow brewer to cool.
FREQUENCY: As required (Brewer slow to heat)
TOOLS: Deliming Solution
Protective Gloves, Goggles & Apron
Mild Detergent, Clean Soft Cloth or Sponge
Bristle Brush, Bottle Brush
Large Sink (or other appropriate work area)
1. Unplug power cord. Turn off the water shut-off valve and disconnect the water supply line from the brewer inlet fitting
2. Remove the tank lid assembly as described on page 16.
3. Remove the water tank from the brewer body by lifting
straight up. Empty all water from the tank. Set the tank back
into the brewer.
4. Mix 2 quarts of deliming solution according to the
manufacturer’s directions. Carefully pour the deliming solution into the water tank. Lower the lid assembly back
onto the tank. Allow to sit for 30 minutes, or as directed by the manufacturer.
5. At end of soaking period, remove lid assembly from tank. Thoroughly rinse internal components of lid assembly with clear water. Using a stiff bristle brush, scrub the heating element and faucet water coil to remove lime and calcium build-up. Rinse with clean water. Store lid assembly in a safe location.
6. Remove the tank from the brewer and empty. Using a stiff bristle brush, scrub the interior of the water tank to remove lime and calcium build-up. Rinse with clean water.
7. Set the tank back into the brewer. Reassemble the tank lid to the water tank. Make sure the gasket is properly in place, then reinstall lid clamps.
8. Reinstall wiring to heating element and thermostat. Reassemble piping for the faucet. Verify that all internal components are dry, then reinstall the top panel.
9. Reconnect brewer to electrical supply and reconnect water
supply.
10. Install the brew chamber without filter paper or grounds. Run at least three full brew cycles and discard all water generated.
11. Brewer is ready to use.
20
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
CAUTION CHEMICAL BURN
HAZARD
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
NOTES
21
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
EXPLODED VIEW & PARTS LIST (continued)
22
EXPLODED VIEW & PARTS LIST (continued)
ITEM
PART #
1
2
2J-70942
3
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
4
DESCRIPTION
QTY
ITEM
NUT KEP 6-32 LG PATTERN ZI
4
45
HOSE POLY-BRAID
1
46
BUSHING HEYCO 1/2”
1
47
PART # DESCRIPTION
QTY
2E-75752
SOLENOID 120V BYPASS .15GPM
1
2A-71732
ASSY LEG LEVELLING
4
FITTING CONDUIT STRAIGHT 3/4
1
48
5
2P-70053
BUTTON PLUG 2”
1
49
2K-82241
FITTING HOSE CONNECT BARBED
1
6
2Q-75089
DOOR SOLENOID ACCESS
1
50
2I-72390
GROMMET .375 ID TRANSLUCENT
1
7
2D-70090
COVER WARMER PLATE
3
51
2C-70099
SCREW PAN PHL 8-23x3/8 ZI
6
8
2N-70091UL
ELEMENT WARMER 120V 100W
3
52
2C-72680
NUT HEX JAM 7/16-20 NI
1
9
2C-70092
SCREW PHL SS 8x3/8
18
53
2C-72681
WASHER FLAT 15/32x1-1/8 SS
1
10
A6-70097
PANEL FRONT LOWER
1
54
A6-72727
SPRAY DISK EMBOSSED
1
11
2C-70098
CLIP MOUNTING
6
55
2V-73034
FILL TUBE 90º BEND 13”
1
12
WS-82556
ASSY FAUCET PRESSURE
1
56
2I-70152
GASKET HEATING ELEMENT
4
13
A6-70100
PANEL FRONT UPPER
1
57
14
2K-70103
ELBOW OUTLET
1
58
15
2I-73731
SEAL WASHER
1
59
2E-73163
FUSE HOLDER
1
16
2D-70114
ASSY BREW CHAMBER
1
60
2E-73164
FUSE 10 AMP
1
17
2V-70116
RACK WIRE BREW CHAMBER
1
61
2C-73457
NUT KEP 8-32 SS
1
18
2C-70115
SCREW 10-32x5/16
1
62
ASSY COVER UPPER HOUSING
1
19
2R-70112
HANDLE BREW CHAMBER
1
63
ASSY LOWER HOUSING AND BASE
1
20
DD-8707-5
BREW CHAMBER
1
64
21
A6-70118
ASSY NEEDLE VALVE
1
65
BASE PLATE
1
22
2K-70130
ELBOW SPRAYER
1
66
2C-73633
OVERLAY DECAL KEYPAD
1
23
2C-70132
NUT TINNERMAN 8-32 ZI
4
67
A6-73634
ASSY WATER TANK
1
24
2C-70133
NUT ACORN 8-32 SS
2
68
2E-73635
BOARD CONTROL
1
25
2C-70134
ASSY HOLD DOWN STRAP
1
69
2E-73636
BOARD POWER
1
SCREW 1/4-20 x 1 SS CAP
1
70
2M-73637
FACEPLATE CONTROL BOARD
1
26
27
2I-70139
GASKET SPRAYHEAD
1
71
A6-73640
ASSY TANK COVER
1
28
2I-70147
GASKET TANK COVER
1
72
2J-73644
PROBE TEMPERATURE 5-1/4”
1
29
2N-70149
ASSY COIL HOT WATER
1
73
A6-73729
TUBE SILICONE .312” x 15”
1
30
NUT HEX 7/16-20 BRASS
2
74
31
NUT HEX 1/4-20 SS
2C-70107
WASHER LOCK 7/16 EXT SEMS
1
32
2C-70175
33
75
NUT HEX 1/2-20 BRASS
2
76
NUT HEX 1/4-28
3
77
2V-73733
ASSY TUBE FAUCET SUPPLY
1
34
2J-75681
ASSY TUBE BRAIDED
1
78
2V-73734
TUBE BREW WATER OUTLET
1
35
2V-70398
TUBE VENT LONG
2
79
ASSY UPPER HOUSING
1
36
2E-70709
TERMINAL BLOCK
1
80
37
2N-70715UL
ELEMENT TANK 240V 3500W
1
81
A6-73623
BRACKET POWER BOARD
1
38
2T-70716
THERMOSTAT HI-LIMIT RESET
1
82
2A-43201
SPACER 3/8 DIAx 5/16 LONG
4
39
2C-70866
SCREW PAN PHL 6-23x7/8 SS
2
83
A6-73631
BRACKET TIMER & SOLENOID
1
40
2P-73319
PLUG, TANK LID, .298 DIA.
41
2P-70953
PLUG BUTTON 1-1/8”
1
2E-74833
HARNESS WIRE PWR BD TO CN
1
42
2E-70964
ASSY CORD & CAP NEMA L14-20P
1
43
2V-70111
ASSY TUBE FORMED
84
1
44
23
NI
EXPLODED VIEW & PARTS LIST
SERVICE KITS
SOLENOID REPAIR KITS
2E-75752
Solenoid, Complete, with Bypass
WS-85218
Inlet Fitting Kit (items 45-10, 45-11, 45-12, 45-13)
WS-85219
Inlet Strainer (item 45-13)
24
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
FAUCET REPAIR KITS
WS-82573
Handle (item 12a)
WS-82575
Seat Cup (item 12c)
WS-82576
Faucet Repair Kit (Includes 12a Handle, 12c Seat Cup, 12d Spring, 12h Stem, 12j Pin & 12k Bonnet
WS-82682
Retainer Clip (item 12b)
WS-84804
Aerator Replacement Kit (Includes 12e O-Ring, 12f Aerator Disk & 12g Aerator Cap
WS-84870
Aerator Repair Kit (Includes 12e O-Ring & 12f Aerator Disk)
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
1016BVM WIRING DIAGRAM
25
10 Sunnen Drive, St. Louis, MO 63143
telephone: 314-678-6336 fax: 314-781-2714
www.bloomfieldworldwide.com
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