OVERLAY PANEL GUIDE

OVERLAY PANEL GUIDE
OVERLAY PANEL GUIDE
®
2000 SERIES DRAWER MODELS
The American Built-In Undercounter Leader Since 1962
U-LINE.COM
3. The lower overlay width is fixed at 23-3/4", the height will
vary depending on the height of your cabinetry’s Toe Kick. Use
the table below to determine the proper height.
Safety Precautions
Safety Alert Definitions
Note: Dimensions will vary based on the levelness of the floor. If
floor is uneven, cut panel to the next longer dimension and adjust
level legs to achieve proper fit.
Throughout this guide are safety items labeled with a Danger,
Warning or Caution based on the risk type:
Lower Overlay
! DANGER
Danger means that failure to follow this safety statement will
result in severe personal injury or death.
! WARNING
Warning means that failure to follow this safety statement
could result in serious personal injury or death.
Height
Toe Kick
Height
3-3/4"
14-3/4"
4-1/4"
14-3/8"
3-7/8"
14-3/4"
4-3/8"
14-1/4"
4"
14-5/8"
4-1/2"
14-1/4"
4-1/8"
14-1/2"
1. If user-supplied cabinet handles or knobs will be used, attach
this hardware to the overlay panel at this time.
! CAUTION
Caution means that failure to follow this safety statement
may result in minor or moderate personal injury, property
or equipment damage.
Toe Kick
NOTICE
User-supplied cabinet handles MUST be counter-bored to
make sure mounting hardware is below surface of overlay
panel. Failure to do so can cause damage to overlay panel.
Drawer Panel Installation
Models Covered
Removing Existing Drawer Fronts
This guide covers the following list of models.
1. Open drawer. Pull drawer gasket out of
groove (top edge of drawer only). Start in
the middle and pull outward, moving
toward the edge. This may take some force.
U-2275DWRCOL-00
U-2275DWRCOL-02
U-C2275DWROL-00
2. Remove the two screws located at the ends
of the handle. Remove the handle.
Overlay Drawer Panel
3. Remove existing vinyl panel and cardboard
spacer. Discard the spacer.
Drawer Panel Preparation
4. Reinstall handle.
A full overlay drawer panel completely covers the drawer frame
and handle to give you a built-in appearance.
5. Repeat for both drawers.
Preparing the Drawer Frame for Overlay
NOTICE
• The drawer panel must not weigh more than 10 lbs.
• It is important to ensure that all drilled holes are drilled
to the correct depth in order to avoid splits in the wood
when hardware is installed.
• Appliance will need up to 34-1/2" to the under side of
the counter to leave room for leveling adjustments.
1. Determine cabinet toe kick height, measure the difference
between the surface the appliance will sit on and the bottom of
the adjacent cabinetry. Adjust lower panel height according to
the height of your cabinetry’s Toe Kick.
You have received your drawers with or without holes
pre-punched into the galvanized steel. If your door does not have
the punched holes please use diagram below for hole location
dimensions.
Preparing Steel Insert
1. With the drawer open and braced, drill 6 holes into the steel
plate and through the frame using the pre-punched holes as a
guide. If your panel is not pre-punched, see diagram below for
hole locations. Repeat for both drawers.
2. The upper overlay has a fixed width and height, cut the upper
overlay to the dimension in the table below.
Upper Overlay
Height
Width
14-3/4"
23-3/4"
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1
Note: Hole location dimensions will not line up with holes in
pre-punched panel.
7. Repeat for both drawers.
4-1/16"
11/16"
9-1/16"
Assembling the Drawer Front
9-5/16"
NOTICE
7-5/16"
The bottom of the lower overlay panel will line up with the
bottom of the adjacent cabinetry and may not line up with
the bottom of the actual drawer itself. See graphic below.
Note: Be sure to drill completely through frame.
Top Down Slice
View
1. Starting at the corners and working toward the center, push
the drawer gasket back into place. Repeat for both drawers.
Steel Plate
Panel Installation
1. Place prepared panel against drawer front and secure with
clamps.
Bottom Of Panel
2. Be certain the panel is aligned flush with the top of the drawer
handle.
3. Using a #6 Drill bit, drill 8 pilot holes into the wood panel 3/8"
deep.
NOTICE
Toe Kick
Drawer Reveal
Checking Drawer Alignment
It is important to ensure that all drilled holes are drilled to
the correct depth in order to avoid splits in the wood
when hardware is installed.
4. Locate the 8 #6x2" screws provided in the overlay panel install
kit.
5. Using a Phillips head and #6x2 screws, screw the drawer panel
to the drawer front.
NOTICE
Drawer panel and overlay panel must be aligned properly
or the drawer will not operate correctly.
The unit’s drawers are aligned at the factory before shipment.
However, their alignment could have been disturbed during
shipment or during overlay panel installation.
6. Be sure the screws force their way past the opening on the
gasket channel and sit flush against the bottom of the gasket
channel.
2
Panel
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See Figure below. Check each drawer to confirm that it is aligned:
Aligned
Front-to-Back
Aligned
Side-to-Side
Aligned
Top-to-Bottom
• Side-to-Side — When viewed from the top, the drawer front
should be square with the sides of the cabinet.
• Front-to-Back — When viewed from the side, the drawer
front should be straight with the cabinet’s sides, not cocked
forward or back.
• Top-to-Bottom — When viewed from the front, the drawer
should be level horizontally.
If either drawer is not aligned, carefully follow instructions
provided in the Use & Care Manual to remove that drawer, make
the necessary adjustment and re-install the drawer.
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3
OVERLAY PANEL GUIDE
®
PRODUCT INFORMATION
Complete Installation Guides, Use and Care Guides, Specifications & Features and Benefits, CAD Drawings,
Overlay Panel/Frame and Toe-Kick Specifications and Instructions, Compliance Documentation and Applicable
Energy Guides are available for reference and download at u-line.com.
SERVICE INFORMATION
Please consult your Use and Care Guide for troubleshooting information. Answers to Customer Frequently Asked
Questions are available at u-line.com under Customer Service. You may contact U-Line directly:
GENERAL INQUIRIES:
SERVICE ASSISTANCE:
U-Line Corporation
P.O. Box 245040
Milwaukee, Wisconsin 53224-9540 U.S.A.
Phone 1-414-354-0300
FAX 1-414-354-7905
Email: [email protected]
u-line.com
Phone 1-800-779-2547
FAX 1-414-354-5696
Email: [email protected]
u-lineservice.com
PARTS ASSISTANCE:
E-mail: [email protected]
BUILDING ON THREE GENERATIONS OF INNOVATION
For over five decades and through three generations, U-Line continues to be the leader in innovation, quality and
performance in the premium built-in undercounter ice making, refrigeration and wine preservation market. U-Line
has captivated those with an appreciation for the finer things with exceptional functionality, style, inspired
innovation and attention to even the smallest details. We are known and respected for our unwavering dedication
to product design, quality and selection.
In 1962, Henry Uihlein founded U-Line Corporation as an outgrowth of Ben-Hur Freezer Company and was the first
to develop and patent an automatic stand-alone undercounter residential ice maker. His foresight and determination
to develop new ideas and to succeed when there were no clear guidelines or solutions are evident today. The newest
Uihlein generation continues to build upon the family’s innovative legacy at the Milwaukee, Wisconsin based business
by providing continuity and vision from which new designs and technology continue to be born.
Today the complete U-Line product collection includes Ice Makers, Ice Machines, Wine Captain® Models, Combo®
Models, Refrigerator / Freezers, Refrigerators, Drawer Models and Beverage Centers. The U-Line brand offers
products in the 1000 Series, 2000 Series and the Modular 3000 Series. The 1000 Series offers a more targeted
priced product with appropriate features, while the 2000 Series offers upscale features, advanced technology and
specialized product families. Our Modular 3000 Series provides sleek design and versatile temperature settings with
our U-Select® control. U-Line’s approach to its breadth of products, multiple price points and features allows a
choice and product that will fit any lifestyle.
DESIGNED, ENGINEERED AND ASSEMBLED IN WISCONSIN, USA
The American Built-In Undercounter Leader Since 1962
U-LINE.COM
©2013 U-Line Corporation
Publication Number 30198 4/2013 Rev.F
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