Yaskawa VS-616PC 5, VS-616P 5 Variable Torque Inverter User’s Manual
تبلیغات
تبلیغات
for more: efesotomasyon - Yaskawa drive
http://www.chinakong.com 中国工控网站收集整理
VS-616PC5/P5 Series
User’s Manual
Variable Torque Inverter
(with software version 5110/5120 and newer)
for more: efesotomasyon - Yaskawa drive
!
WARNING
PRECAUTIONS
1) Read this manual in its entirety before installing or operating the VS-
616PC5/P5 inverter. This manual applies to inverters with software versions 5110 and 5120 only and is not intended to be used in conjunction with any other software.
2) Do not connect or disconnect wiring, or perform signal checks while the power supply is turned ON.
3) The VS-616PC5/P5 internal capacitor may be charged even after the power supply is turned OFF. To prevent electrical shock, disconnect all power before servicing the inverter. Then wait at least five minutes after the power supply is disconnected and all LEDs are extinguished.
4) Do not perform a withstand voltage test or a megger test on any part of the VS-616PC5/P5. This electronic equipment uses semiconductors and is vulnerable to high voltage.
5) Do not remove the operator unless the power supply is turned OFF.
Never touch the printed control board while the power supply is turned ON.
6) The VS-616PC5/P5 is suitable for use on a circuit capable of delivering not more than 65,000 RMS symmetrical amperes, 480 Volts maximum
(460V class units), 240 Volts maximum (230V class units).
Failure to observe these and other precautions highlighted in this manual will expose the user to high voltages, resulting in equipment damage, serious injury or death.
NOTICE
Printed April, 1999. The information contained within this document is the proprietary property of Yaskawa Electric America, Inc., and may not be copied, reproduced or transmitted to other parties without the expressed written authorization of Yaskawa Electric America, Inc.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly improving its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
2 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
Contents
2
2.1
2.2
2.3
2.4
3
3.1
3.2
3.3
CONTENTS
Section
1
1.1
1.2
1.3
1.4
1.5
Description Page
RECEIVING & INSTALLATION
I NTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
S PECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
VS-616PC5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
VS-616P5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
P
RELIMINARY
I
NSPECTION
. . . . . . . . . . . . . . . . . . . . . . . . . 11
Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Checking the Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . 11
Identifying the Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
M OUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Choosing a Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Removing and Replacing the Digital Operator . . . . . . . 14
Removing and Replacing the Front Cover. . . . . . . . . . . 14
Dimensions/Heat Loss. . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
W IRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
VS-616PC5 Connection Diagram . . . . . . . . . . . . . . . . . 19
VS-616P5 Connection Diagram . . . . . . . . . . . . . . . . . . . 20
Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Terminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Wire and Terminal Screw Sizes . . . . . . . . . . . . . . . . . . . 25
Control Circuit Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . 28
OPERATION
Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
T RIAL O PERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Display at Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Operation Checkpoints . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
D
IGITAL
O
PERATOR
D
ISPLAY
. . . . . . . . . . . . . . . . . . . . . . . 35
LED ESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
O PERATION M ODE S ELECTION . . . . . . . . . . . . . . . . . . . . . . 37
PROGRAMMING FEATURES
VS-616PC5/P5 P
ARAMETERS
(n001~n116) . . . . . . . . . . . 41
P ARAMETER S ET UP & I NITIALIZATION . . . . . . . . . . . . . . . 49
VS-616PC5/P5 PERATION . . . . . . . . . . . . . . . . . . . . . . . . 50
Accel/decel time adjustment . . . . . . . . . . . . . . . . . . . . . . 50
Automatic fault retry . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Automatic restart after momentary power loss . . . . . . . 51
Carrier frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
VS-616PC5/P5 User’s Manual 3
for more: efesotomasyon - Yaskawa drive
Contents
3.4
4
4.1
4.2
A
A-1
A-2
A-3
Current limit (Stall prevention). . . . . . . . . . . . . . . . . . . . 52
DC injection braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Energy savings control . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Frequency agree set point . . . . . . . . . . . . . . . . . . . . . . . . 57
Frequency meter or ammeter . . . . . . . . . . . . . . . . . . . . . 58
Frequency meter or ammeter calibration . . . . . . . . . . . . 58
Frequency signal adjustment. . . . . . . . . . . . . . . . . . . . . . 58
Jog operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Jump frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
MODBUS communication . . . . . . . . . . . . . . . . . . . . . . . 61
Motor overload detection . . . . . . . . . . . . . . . . . . . . . . . . 62
Multi-step speed selection. . . . . . . . . . . . . . . . . . . . . . . . 64
Phase loss detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
PID Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Reverse run prohibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Soft-start characteristics . . . . . . . . . . . . . . . . . . . . . . . . . 68
Speed limit adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Stopping method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Torque adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Torque detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Tripless operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
V/f pattern adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Slip compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
I NPUTS & O UTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Multi-function input signals . . . . . . . . . . . . . . . . . . . . . . 78
Analog input signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Multi-function output signals . . . . . . . . . . . . . . . . . . . . . 83
DIAGNOSTICS
Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
M
AINTENANCE
& I
NSPECTION
. . . . . . . . . . . . . . . . . . . . . . 87
Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Parts Replacement Schedule . . . . . . . . . . . . . . . . . . . . . . 87
A LARM & F AULT D ISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . 88
Alarm Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Fault Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Motor Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
APPENDIX
B RAKING C ONNECTION D IAGRAMS . . . . . . . . . . . . . . . . . . 94
D
IGITAL
O
PERATOR
M
ONITOR
D
ISPLAY
. . . . . . . . . . . . . . 95
CE C ONFORMANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
4 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
- CHAPTER 1 -
RECEIVING &
INSTALLATION
Section
1
1.1
1.2
1.3
1.4
1.5
Description
RECEIVING & INSTALLATION
Page
I
NTRODUCTION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
S PECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
VS-616PC5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
VS-616P5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
P
RELIMINARY
I
NSPECTION
. . . . . . . . . . . . . . . . . . . . . . . . . 11
Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Checking the Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . 11
Identifying the Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
M
OUNTING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Choosing a Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Removing and Replacing the Digital Operator . . . . . . . 14
Removing and Replacing the Front Cover. . . . . . . . . . . 14
Dimensions/Heat Loss. . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
W IRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
VS-616PC5 Connection Diagram . . . . . . . . . . . . . . . . . 19
VS-616P5 Connection Diagram . . . . . . . . . . . . . . . . . . . 20
Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Terminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Wire and Terminal Screw Sizes . . . . . . . . . . . . . . . . . . . 25
Control Circuit Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . 28
VS-616PC5/P5 User’s Manual 5
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
Introduction
1.1 INTRODUCTION
The VS-616PC5/P5 is a series of
high quality,
variable torque inverters.
With a power range of 5 to 500 HP, it provides all the functionality of prior series, in a compact, low cost package. This functionality includes
Yaskawa proprietary features like full-range automatic torque boost, electronic thermal motor overload, energy savings and PID operation, lownoise operation and various other features. It also features a new digital operator for simple programming. Utilizing the latest microprocessor technology, members of Yaskawa’s design team have collaborated to make the VS-616PC5/P5 the world’s first optimized inverter specifically designed for variable torque applications.
This manual details installation, start-up and operating procedures for the
VS-616PC5/P5 series adjustable frequency drive controller. Descriptions of diagnostic and troubleshooting procedures are also included herein.
6 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
Specifications
1.2 SPECIFICATIONS
VS-616PC5
Inverter Model
CIMR-P5U
Motor Output (HP) *
Capacity (kVA)
Rated Output
Current (A)-VT**
Rated Output
Current (A)-CT**
Max. Voltage
#
Rated Output Frequency
Overload Capacity-VT**
Overload Capacity-CT** y Input Current (A)
Rated Voltage &
Frequency
#
Voltage Fluctuation
Frequency Fluctuation
3.2
3.2
6
6
8
8
11
11
VS-616PC5
20P4 20P7 21P5 22P2 23P7 25P5 27P5 2011 2015 -
0.5
1 2 3 5 7.5
10 20 25
1.2
2.3
3.0
4.2
6.7
17.5
17.5
9.5
27
25
13
36
33
19
54
49
24
68
64
-
-
-
-
Max. Voltage
Rated Output Frequency
Overload Capacity - VT
Overload Capacity - CT y Input Current (A)
Rated Voltage &
Frequency
Voltage Fluctuation
Frequency Fluctuation
CIMR-P5U
Motor Output (HP) *
Capacity (kVA)
Rated Output
Current (A)-VT**
Rated Output
Current (A)-CT**
3-Phase, 200/208/220/230V
(Proportional to input voltage)
0.1 to 400 Hz
120% Rated Output Current for 1 minute
150% Rated Output Current for 1 minute
3.9
7.2
9.6
13.2
21 33 44 65 82 -
3-Phase
220 - 230V, 50/60Hz
+10%, -15%
±5%
40P4 40P7 41P5 42P2 43P7 44P0 45P5 47P5 4011 4015
0.5
1 2 3 5 7.5
10 15 20 25
1.4
2.6
3.7
4.7
6.1
8.6
11 14 21 26
1.9
1.9
3.6
3.6
5.1
5.1
6.6
6.6
8.5
8.5
11.7
11.7
14.8
14.8
21.0
18
28.6 34.0
28.6 34.0
3-Phase, 380/400/415/440/460V
(Proportional to input voltage)
0.1 to 400 Hz
120% Rated Output Current for 1 minute
(Model 47P5 is rated 150% / 1 minute)
150% Rated Output Current for 1 minute
2.3
4.3
6.1
8.0
10.2
14.0
17.8
26.0
35.0 40.0
3-Phase
380 -440 - 460V, 50/60Hz
+10%, -15%
±5%
* HP ratings based on standard NEMA 4-pole motor data.
#
For 380V operation, the motor rated current must be less than or equal to the inverter
rated current.
** VT: Variable Torque rating (n116=1), CT: Constant Torque rating (n116=0)
Note: Shaded areas indicate factory settings.
VS-616PC5/P5 User’s Manual 7
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
Specifications
Control Method
Frequency Control
Range
Frequency Accuracy
Frequency Setting Resolution
Output Frequency Resolution
Frequency Setting
Sine wave PWM with full-range, automatic torque boost
0.1 to 400 Hz
Digital command: 0.01%, Analog command: 0.1%
Digital Operator Reference: 0.1Hz,
Analog Reference: 0.06Hz (@60Hz)
Accel/Decel Time
0.01 Hz
0 to +10VDC (20k
Ω
), 4-20mA (250
Ω
)
0.0 to 3600.0 sec.
(Accel/Decel time setting independently: 0.1 sec )
Approx. 20%
1 preset V/f pattern and 1 custom pattern
Braking Torque
No. of V-f Patterns
Motor Overload Protection
Instantaneous Overcurrent
Fuse Protection
Overload
Electronic thermal overload relay (I
2
T)
Motor coasts to stop at approx. 200% rated output current.
Overvoltage
Undervoltage
Momentary Power Loss
Heatsink Overheat
Stall Prevention
Ground Fault
Power Charge Indication
Input Phase Loss
Location
Ambient
Temperature
Storage
Temperature
Humidity
Vibration
Motor coasts to stop at blown fuse.
Motor coasts to stop after 1 min. at rated overload capacity.
Motor coasts to a stop if converter output voltage exceeds 410VDC
(820VDC at 460V input)
Motor coasts to stop if converter output voltage drops below user adjustable value
Immediate stop after 15 ms or longer power loss. (Continuous system operation during power loss less than 2 sec is equipped as standard.)
Thermistor - OH1, OH2
Stall prevention at acceleration/deceleration and constant speed operation
Provided by electronic circuit
Charge LED stays on until voltage drops below 50VDC
Single-phase protection
Indoor (protected from corrosive gases and dust)
+14 to 104°F (-10 to 40°C) for NEMA 1 type (not frozen)
+14 to 113°F (-10 to 45°C) for open chassis type
9.8m/s
2
-4 to 140°F (-20 to 60°C)
95% RH (non-condensing)
(1G) less than 20Hz, up to 1.96m/s
2
(0.2G) at 20 to 50Hz
8 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
Specifications
VS-616P5
Inverter Model
CIMR-P5U
Motor Output (HP) *
Capacity (kVA)
Rated Output
Current (A) - VT **
Rated Output
Current (A) - CT **
VS-616P5
2018 2022 2030 2037 2045 2055 2075
30 40 50 60 75 100 125
30 37 50 61 70 85 110
80 104 130 160 192 248 312
64 83 104 128 154 198 250
—
Max. Voltage
Rated Output Frequency
Overload Capacity - VT **
Overload Capacity - CT **
Input Current (A)
Rated Voltage &
Frequency
Voltage Fluctuation
Frequency Fluctuation
CIMR-P5U
Motor Output (HP) *
Capacity (kVA)
Rated Output
Current (A) - VT **
Rated Output
Current (A) - CT **
3-Phase, 200/208/220/230V
(Proportional to input voltage)
0.1 to 400 Hz
120% Rated Output Current / 1 minute
150% Rated Output Current / 1 minute
88 119 143 176 212 270 344
3-Phase
220 - 230V, 50/60Hz
—
+10%, -15%
±5%
4018 4022 4030 4037 4045 4055 4075 4110 4160 4185 4220 4300
30 40 50 60 75 100 150 200 250 300 400 500
31 40 50 61 73 98 130 170 230 260 340 460
41
32
52
42
65
52
80
64
96
77
128 180 240 302 380 506 675
102 144 182 242 304 404 540
Max. Voltage #
Rated Output Frequency
Overload Capacity - VT **
Overload Capacity - CT **
Input Current (A)
Rated Voltage &
Frequency
#
Voltage Fluctuation
Frequency Fluctuation
3-Phase, 380/400/415/440/460V
(Proportional to input voltage)
0.1 to 400 Hz
120% Rated Current / 1 minute
150% Rated Current / 1 minute
46 58 72 88 106 141 198 264 330 456 608 810
3-Phase
380 -440 - 460V, 50/60Hz
+10%, -15%
±5%
* HP ratings based on standard NEMA 4-pole motor data.
#
For 380V operation, the motor rated current must be less than or equal to the inverter
rated current.
** VT: Variable Torque rating (n116=1), CT: Constant Torque rating (n116=0)
Note: Shaded areas indicate factory settings.
VS-616PC5/P5 User’s Manual 9
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
Specifications
Control Method
Frequency Control Range
Frequency Accuracy
Frequency Setting
Resolution
Output Frequency
Resolution
Frequency Setting
Accel/Decel Time
Braking Torque
No. of V-f Patterns
Motor Overload Protection
Instantaneous Overcurrent
Fuse Protection
Overload
Overvoltage
Undervoltage
Momentary Power Loss
Heatsink Overheat
Stall Prevention
Ground Fault
Power Charge Indication
Input Phase Loss
Location
Ambient Temperature
Storage Temperature
Humidity
Vibration
Sine wave PWM with full-range, automatic torque boost
0.1 to 400 Hz
Digital command: 0.01%, Analog command: 0.1%
Digital Operator Reference: 0.1Hz,
Analog Reference: 0.06Hz (@60Hz)
0.01 Hz
0 to +10VDC (20k
Ω
), 4-20mA (250
Ω
)
0.0 to 3600.0 sec.
(Accel/Decel time setting independently: 0.1 sec )
Approx. 20%
1 preset V/f pattern and 1 custom pattern
Electronic thermal overload relay (I
2
T)
Motor coasts to stop at approx. 180% rated output current.
Motor coasts to stop at blown fuse.
Motor coasts to stop after 1 min. at rated overload capacity.
Motor coasts to stop if converter output voltage exceeds 410VDC
(820VDC at 460V input)
Motor coasts to stop if converter output voltage drops below user adjustable value
Immediately stop after 15 ms or longer power loss. (Continuous system operation during power loss less than 2 sec is equipped as standard.)
Thermistor - OH1, OH2
Stall prevention at acceleration/deceleration and constant speed operation
Provided by electronic circuit
Charge LED stays on until voltage drops below 50VDC
Single-phase protection
Indoor (protected from corrosive gases and dust)
+14 to 104°F (-10 to 40°C) for NEMA 1 type (not frozen)
+14 to 113°F (-10 to 45°C) for open chassis type
-4 to 140°F (-20 to 60°C)
95% RH (non-condensing)
9.8m/s
2
(1G) less than 20Hz, up to 1.96m/s
2
(0.2G) at 20 to 50Hz
10 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
Preliminary Inspection
1.3 PRELIMINARY INSPECTION
Receiving
After unpacking the VS-616PC5/P5:
· Verify that the part numbers on the drive nameplate match the numbers on your purchase order or packing slip.
· Check the unit for physical damage which may have occurred during shipping. If any part of the drive is missing or damaged, notify the carrier and your Yaskawa representative immediately.
· Verify that all internal hardware (i.e. components, screws, etc.) is seated properly and fastened securely.
· Verify that the instruction manual is included (YEA-TOA-S616-12).
· If the drive will be stored after receiving, place it in its original packaging and store according to temperature specifications on page 8.
Checking the Nameplate
Inverter
Spec.
Inverter
Model
Input Spec.
Output Spec.
Lot No.
Serial No.
UL File No.
MODEL :
CIMR-P5U43P7
SPEC :
INPUT :
AC 3PH 380-440V 50Hz
380-460V 60Hz
10.2A
43P71F_
OUTPUT : AC 3PH 0-460V 6.1kVA 8.5A
LOT NO :
SER NO :
MASS : 4.5 kg
UL FILE NO : E131457
Mg
Mass
Figure 1 Nameplate Example of American Model CIMR-P5U43P7
CIMR - P5 U 4 3P7 1 F
Inverter
VS-616PC5/P5 Series
Revision symbol
Specifications
A: Japanese specifications
E: European specifications
U: American specifications
Enclosure
0:
1:
Open chassis
NEMA 1 (IP20)
Voltage Class
2: 3-phase, 230V
4: 3-phase, 460V
Figure 2 Nameplate Description
Model Designation
3P7 to 300
See Specifications, pp 7-10
VS-616PC5/P5 User’s Manual 11
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
Preliminary Inspection
Identifying the Parts
Protective Cover (top/bottom)
Front Cover
DRIVE FWD REV
0 P
4 Mounting Holes
Digital Operator
JVOP-130P
Heatsink
Nameplate
Ventilation Slots
Figure 3 Parts Identification - Model CIMR-P5U43P7
12 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
Mounting
1.4 MOUNTING
!
CAUTION
PRECAUTIONS
1) When preparing to mount the VS-616PC5/P5, lift it by its base. Never lift it by the front cover.
2) Mount the inverter onto nonflammable material.
3) The VS-616PC5/P5 generates heat. For the most effective cooling possible, mount it vertically. For more details, refer to “Dimensions/
Heat Loss” on pages 15 & 16 and “Clearances” on page 17.
4) When mounting units in an enclosure, install a fan or other cooling device to keep the intake air temperature below 113°F (45°C).
Failure to observe these precautions may result in equipment damage.
Choosing a Location
Be sure that the inverter is mounted in a location protected against the following conditions:
· Extreme cold and heat. Use only within the ambient temperature range:
14 to 104°F (-10 to 40°C).
· Direct sunlight (not for use outdoors)
· Rain, moisture
· High humidity
· Oil sprays, splashes
· Salt spray
· Dust or metallic particles in the air
· Corrosive gases (e.g. sulfurized gas) or liquids
· Radioactive substances
· Combustibles (e.g. thinner, solvents, etc.)
· Physical shock, vibration
· Magnetic noise (e.g. welding machines, power devices, etc.)
VS-616PC5/P5 User’s Manual 13
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
Mounting
Removing and Replacing the Digital Operator
To remove the digital operator from the front cover, push the operator lever in the direction shown by arrow 1 and lift the digital operator in the direction shown by arrow 2 (see Figure 4).
To replace the digital operator, engage the operator onto retaining tabs A in the direction shown by arrow 1 and then onto retaining tabs B in the direction shown by arrow 2, locking the digital operator into place (see
Figure 5).
Front Cover 2
Digital Operator
1
Digital Operator
Front Cover
2
Retaining
Tabs A
Figure 4 Removing the Digital Operator
1
Retaining
Tabs B
Figure 5 Replacing the Digital Operator
Removing and Replacing the Front Cover
To remove the front cover, first remove the digital operator (see previous section). Then squeeze the cover on both sides in the direction shown by arrows 2 and lift the cover in the direction shown by arrow 3.
1
2
Front Cover
3
2
14
Figure 6 Removing and Replacing the Front Cover
VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
Mounting
Dimensions/Heat Loss
Open Chassis Type (IP00)
Voltage
Model
CIMR
-P5U
230V
460V
W
Open Chassis Dimensions in inches (mm)
H D W1 H1 H2
Mass lbs (kg)
Heat Loss (W)
Heat sink
Inside unit
Total
20P4
20P7
21P5
22P2
23P7
5.51 (140)
5.51 (140)
11.02 (280)
11.02 (280)
6.30 (160)
7.09 (180)
4.96 (126)
4.96 (126)
10.47 (266)
10.47 (266)
0.28 (7)
0.28 (7)
6.5 (3)
10 (4.5)
15
25
50
65
40
80
80
60
135 80
25P5
27P5
2011
2015
2018
7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8)
12 (5.5)
13 (6)
210
235
90
110
300
345
2022
425 160 585
9.84 (250) 14.96 (380) 8.86 (225) 9.29 (236) 14.37 (365) 0.30 (7.5) 24 (11)
525 200 725
655 230 885
12.80 (325) 17.72 (450) 11.22 (285) 10.83 (275) 17.13 (435) 0.30 (7.5) 62 (28)
16.73 (425) 26.57 (675) 13.78 (350) 12.60 (320) 25.59 (650) 0.49 (12.5)
830 280 1110
134 (61) 1050 500 1550
137 (62) 1250 700 1950
2030
2037
2045
2055
18.70 (475) 31.50 (800) 13.78 (350) 14.57 (370) 30.51 (775) 0.49 (12.5) 176 (80)
1550 750 2300
1950 1000 2950
2075 22.64 (575) 36.42 (925) 15.75 (400) 17.52 (445) 35.24 (895) 0.59 (15) 298 (135) 2300 1300 3600
40P4
10
6.5 (3)
50 60
40P7
5.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266) 0.28 (7) 20 65 85
41P5
8.8 (4) 30 80 110
42P2
65 60 125
43P7
5.51 (140) 11.02 (280) 7.09 (180) 4.96 (126) 10.47 (266) 0.28 (7) 10 (4.5) 80 65 145
44P0
120 80 200
45P5
135 85
7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8) 13 (6)
220
47P5
240 120 360
4011
305 150 455
9.84 (250) 14.96 (380) 8.86 (225) 9.29 (236) 14.37 (365) 0.30 (7.5) 24 (11)
4015
390 180 570
4018
465 195 660
12.80 (325) 17.72 (450) 11.22 (285) 10.83 (275) 17.13 (435) 0.30 (7.5) 60 (27)
4022
620 260 880
4030
705 315 1020
4037
12.80 (325) 24.61 (625) 11.22 (285) 10.83 (275) 24.02 (610) 0.30 (7.5) 97 (44) 875 370 1245
4045
970 415 1385
4055
4075
17.91 (455) 32.28 (820) 13.78 (350) 13.78 (350) 31.30 (795) 0.49 (12.5)
174 (79) 1110 710 1820
176 (80) 1430 890 2320
4110
4160
22.64 (575) 36.42 (925)
14.76 (375)
17.52 (445) 35.24 (895) 0.59 (15)
15.75 (400)
298 (135) 1870 1160 3030
320 (145) 2670 1520 4190
4185
3400 1510 4910
4220
37.40 (950) 57.09 (1450) 17.13 (435) 29.53 (750) 55.12 (1400) 0.98 (25) 794 (360)
4740 2110 6850
4300 37.80 (960) 62.99 (1600) 17.91 (455) 29.53 (750) 61.02 (1550) 0.98 (25) 926 (420) 6820
2910 9730
65
90
120
140
215
VS-616PC5/P5 User’s Manual 15
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
Mounting
Enclosed Type (NEMA 1, IP20)
NEMA 1 Dimensions in inches (mm)
Voltage
230V
460V
2030
2037
2045
2055
2075
40P4
40P7
41P5
42P2
43P7
44P0
45P5
47P5
4011
4015
4018
4022
4030
4037
4045
4055
4075
4110
4160
Model
(CIMR-
P5U)
20P4
20P7
21P5
22P2
23P7
25P5
27P5
2011
2015
2018
2022
W
5.51 (140)
5.51 (140)
7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285) 0.31 (8)
12 (5.5)
13 (6)
9.84 (250)
12.99 (330)
14.96 (380)
15.75 (400)
24.02 (610)
26.57 (675)
8.86 (225)
11.22 (285)
9.29 (236)
10.83 (275)
14.37 (365)
17.13 (435)
0.30 (7.5)
1.08 (27.5)
3.44 (87.5)
6.00 (152.5)
16.93 (430) 38.78 (985) 13.78 (350) 12.60 (320) 25.59 (650) 8.37 (212.5)
24 (11)
71 (32)
148 (67)
150 (68)
18.90 (480) 43.70 (1110) 13.78 (350) 14.57 (370) 30.51 (775) 8.37 (212.5) 192 (87)
22.83 (580) 50.79 (1290) 15.75 (400) 17.52 (445) 35.24 (895) 10.63 (270) 320 (145)
6.5 (3)
5.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266) 0.28 (7)
8.8 (4)
5.51 (140)
H
11.02 (280)
11.02 (280)
11.02 (280)
D
6.30 (160)
7.09 (180)
7.09 (180)
W1
4.96 (126)
4.96 (126)
4.96 (126)
H1
10.47 (266)
10.47 (266)
10.47 (266)
7.87 (200) 11.81 (300) 8.07 (205) 7.32 (186) 11.22 (285)
H2
0.28 (7)
0.28 (7)
0.28 (7)
0.31 (8)
9.84 (250) 14.96 (380) 8.86 (225) 9.29 (236) 14.37 (365) 0.30 (7.5)
Mass lbs (kg)
6.5 (3)
10 (4.5)
10 (4.5)
13 (6)
24 (11)
12.99 (330) 24.02 (610) 11.22 (285) 10.83 (275) 17.13 (435) 3.44 (87.5) 68 (31)
12.99 (330)
30.91 (785)
33.46 (850)
11.22 (285) 10.83 (275) 24.02 (610)
3.44 (87.5)
6.00 (152.5)
106 (48)
18.11 (460) 44.49 (1130) 13.78 (350) 13.78 (350) 31.30 (795) 8.37 (212.5)
22.83 (580) 50.79 (1290)
14.76 (375)
15.75 (400)
17.52 (445) 35.24 (895) 10.63 (270)
187 (85)
190 (86)
320 (145)
342 (155)
16 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
Mounting
W1
W
D
Front View Side View
Figure 7 VS-616PC5/P5 Dimension Diagram
Clearances
When mounting the VS-616PC5/P5, allow sufficient clearances for effective cooling as shown below:
1.97in (50mm)
4.72in (120mm)
Air
1.18in (30mm)
1.97in (50mm)
Front View
4.72in (120mm)
Air
Side View
Figure 8 VS-616PC5/P5 Clearances
Notes:
1) The required clearances at the top, bottom, and both sides of the inverter are the same for both open chassis and NEMA 1 enclosures.
2) For inverter models 25HP and less (230V & 460V), remove the top and bottom covers to convert NEMA 1 units to open chassis
3) Allowable intake air temperature:
Open chassis:
NEMA 1:
14°F to 113°F (-10°C to +45°C)
14°F to 104°F (-10°C to 40°C)
4) When mounting units in an enclosure, install a fan or other cooling device to limit the air temperature within the inverter to below 113°F (45°C).
VS-616PC5/P5 User’s Manual 17
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
Wiring
1.5 WIRING
!
CAUTION
PRECAUTIONS
1) Do not connect or disconnect wiring, or perform signal checks while the power supply is turned ON.
2) Connect the power supply wiring to terminals L1, L2 and L3 on the main circuit input section. DO NOT connect the power supply wiring to output terminals T1, T2 and T3.
3) Connect the motor wiring to terminals T1, T2 and T3 on the main circuit output section.
4) Never touch the output circuit directly or place the output line in contact with the inverter enclosure.
5) Do not connect a phase-advancing capacitor or an LC/RC noise filter to the output circuit.
6) The motor wiring must be less than 328ft (100m) in length and in a separate conduit from the input power wiring.
7) Control wiring must be less than 164ft (50m) in length and in a separate conduit from both the motor wiring and the power wiring.
8) Tighten the screws on the main circuit and control circuit terminals.
9) Low voltage wires shall be wired with Class 1 wiring.
10)Please observe national electrical code (NEC) when wiring electrical devices.
Failure to observe these precautions may result in equipment damage.
Inspection
After wiring is complete, verify that:
All wiring is correctly installed.
Excess screws and wire clippings are removed from inside of the unit.
Screws are securely tightened.
Exposed wire has no contact with other wiring or terminals.
18 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
Wiring
VS-616PC5 Standard Connection Diagram
230V: Models 20P4 through 27P5
460V: Models 40P4 through 4015
B1 B2
DC Link Reactor (option)
⊕
1
⊕
2
L1
L2
L3
T1
T2
T3
IM
Ground
230V units: 100
Ω
or less
460V units: 10
Ω
or less
Multi-Function
Contact Inputs
S1 - Fixed
S2
S3
S4
S5
S6
SC (Com)
Gate Drive
PWM
8 bit
0~10V AM
(Com) AC
Multi-Function
Analog Outputs
G
Analog Inputs
Input FI selectable
4~20mA or
0~10V
0~+10V
4~20mA
FS (+15V)
FV
FI
(20k
Ω
)
(250
Ω
)
FC (0V)
A/D
10 bit
Serial Port
RS-232
(10-pin)
Digital
Operator
G
MA
MB
MC
M1
M2
Multi-Function
Contact Outputs
250VAC, 1A or less
30VDC, 1A or less
Figure 9 VS-616PC5 Terminal Diagram
VS-616PC5/P5 User’s Manual 19
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
Wiring
VS-616P5 Standard Connection Diagram
230V: Models 2018 through 2075
460V: Models 4018 through 4160
T1
T2
T3
IM
Ground
230V units: 100
Ω
or less
460V units: 10
Ω
or less
L1
L2
L3
L11
L21
L31
Multi-Function
Inputs
S1 - Fixed
S2
S3
S4
S5
S6
SC (Com)
Gate Drive
PWM
8 bit
0~10V AM
(Com) AC
Multi-Function
Analog Outputs
G
Analog Inputs
Input FI selectable
4~20mA or
0~10V
0~+10V
4~20mA
FS (+15V)
FV
FI
(20k
Ω
)
(250
Ω
)
FC (0V)
A/D
10 bit
Serial Port
RS-232
(10-pin)
Digital
Operator
G
MA
MB
MC
M1
M2
Multi-Function
Relay Outputs
250VAC, 1A or less
30VDC, 1A or less
20
Figure 10 VS-616P5 Terminal Diagram
VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
Wiring
Main Circuit Wiring
Input Wiring
· Molded-Case Circuit Breaker (MCCB)
Be sure to connect MCCBs or fuses between the AC main circuit power supply and VS-616PC5/P5 input terminals L1, L2 and L3, to protect the power supply wiring.
· Ground Fault Interrupter
When connecting a ground fault interrupter to input terminals L1, L2 and L3, select one that is not affected by high frequency.
Examples: NV series by Mitsubishi Electric Co., Ltd. (manufactured in or after 1988), EGSG series by Fuji Electric Co., Ltd.
(manufactured in or after 1984).
· Magnetic Contactor (MC)
Inverters can be used without an MC installed on the power supply side.
An MC can be used instead of an MCCB to apply the main circuit power supply. However, when an MC is switched OFF on the primary side, dynamic braking does not function and the motor coasts to stop.
The load can be operated/stopped by closing/opening the MC on the primary side. However, frequent switching may cause the inverter to malfunction.
When using a braking resistor unit, use an MC to break the power supply side of the inverter in the event of a dynamic braking overload relay trip.
Otherwise, if the inverter malfunctions, the braking resistor unit may be burned out.
· Terminal Block Connection Sequence
Input power supply phases can be connected to any terminal regardless of the order of L1, L2 and L3 on the terminal block.
· AC Reactor
When connecting an inverter (230V/460V, 25HP or less) to a large capacity power supply transformer (600kVA or more), or when switching a phase-advancing capacitor, excessive peak current flows through the input power supply circuit, which may damage the converter section. In such cases, install a DC reactor (optional) between inverter
⊕
1 and
⊕
2 terminals, or an AC reactor (optional) on the input side. Installation of a reactor is also effective for improving power factor on the power supply side.
VS-616PC5/P5 User’s Manual 21
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
Wiring
· Surge Suppressor
For inductive loads (i.e. magnetic contactors, magnetic relays, magnetic valves, solenoids, magnetic brakes, etc.) connected near the inverter, use a surge suppressor across the coils to limit the transients on the supply lines.
Output Wiring
· Motor Connection
Connect motor lead wires to output terminals T1, T2 and T3. Verify that the motor rotates in the forward direction (CCW: counterclockwise when viewed from the motor load side) with the forward run command.
If the motor rotation is incorrect, exchange any two of the motor leads.
· Magnetic Starter
Do not connect a magnetic starter or a magnetic contactor to the output circuit. If the motor load is connected or disconnected while the inverter is running, the inverter overcurrent protective circuitry may trip.
· Thermal Overload Relay
An electronic overload protective function (I
2 t) is incorporated into the inverter. However, when driving several motors with one inverter, or when switching between multiple windings of a multiple winding motor, use an external thermal overload relay(s). In this case, set parameter n034 to “Disabled”.
· Wiring Distance Between Inverter and Motor
If the total wiring distance between inverter and motor is excessively long and the inverter carrier frequency (IGBT switching frequency) is high, harmonic leakage current from the wiring will adversely affect the inverter and peripheral devices. If the wiring distance is long, reduce the inverter carrier frequency as described below. Carrier frequency can be set by parameter n054.
Wiring Distance Between Inverter and Motor
Wiring Distance between
Inverter and Motor
Carrier Frequency *
(Set value of parameter n054)
Up to 164 ft.
(50m)
15kHz or less
(6)
Up to 328 ft.
(100m)
10kHz or less
(4)
More than 328 ft.
(100m)
5kHz or less
(2)
* Increasing the carrier frequency above the factory default value requires current derating. Contact your Yaskawa representative for details.
22 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
Wiring
Grounding
· Ground Resistance
230V class: 100
Ω
or less, 460V class: 10
Ω
or less.
· Never ground the VS-616PC5/P5 in common with welding machines, motors, or other high-current electrical equipment. Run all ground wiring in a separate conduit.
· Use ground wiring as specified in “Wire and Terminal Screw Sizes” on page 25, and keep the length as short as possible.
· When using several VS-616PC5/P5 units side by side, ground the units as shown in Figure 10, (a) or (b). Do not loop the wires as shown in (c).
(a) Acceptable (b) Acceptable (c) Not Acceptable
Figure 11 Grounding Example of 3 VS-616P5 Inverters
VS-616PC5/P5 User’s Manual 23
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
Wiring
Terminal Functions
230V Class Terminal Functions
Model CIMR-P5U
Nominal Motor Output
L1
L2
L3
L11
L21
L31
T1
T2
T3
B1
B2
20P4 to 27P5
0.5 to 10HP
2011 to 2015
20 to 25HP
Main circuit input power supply
Braking resistor unit
---
Inverter output
⊕
1
⊕
2
⊕
3
---
2018 to 2075
30 to 125HP
Main circuit input power supply
DC reactor (
---
⊕
1 -
DC power supply (
⊕
⊕
2)
1 - )
DC reactor (
⊕
1 -
⊕
2)
DC power supply (
⊕
1 - )
Braking unit (
⊕
3 - )
Ground terminal (Ground resistance: 100
Ω
or less)
---
460V Class Terminal Functions
Model CIMR-P5U
Nominal Motor Output
L1
L2
L3
L11
L21
L31
T1
T2
T3
B1
B2
40P4 to 4015
0.5 to 25HP
Main circuit input power supply
---
Braking resistor unit
⊕
1
⊕
2 r s 200 s 400
4018 to 4045
30 to 75HP
Inverter output
4055 to 4160
100 to 250HP
Main circuit input power supply
---
4185 to 4300
300 to 500HP
Main circuit input power supply
---
DC reactor (
⊕
1 -
⊕
2)
DC power supply (
⊕
1 - )
---
---
Cooling fan power supply
(Control power supply) r - s 200: 200 to 230 VAC input r - s 400: 380 to 460 VAC input
Ground terminal (Ground resistance: 10
Ω
or less)
24 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
Wiring
Wire and Terminal Screw Sizes
230V Class Wire Size
Circuit
Model
CIMR-
Terminal Symbol
P5U20P4
L1, L2, L3, ,
⊕
1,
⊕
2, B1, B2, T1, T2, T3
P5U20P7
L1, L2, L3, ,
⊕
1,
⊕
2, B1, B2, T1, T2, T3
P5U21P5
L1, L2, L3, ,
⊕
1,
⊕
2, B1, B2, T1, T2, T3
Main
P5U22P2
L1, L2, L3, ,
⊕
1,
⊕
2, B1, B2, T1, T2, T3
P5U23P7
L1, L2, L3, ,
⊕
1,
⊕
2, B1, B2, T1, T2, T3
P5U25P5
L1, L2, L3, ,
⊕
1,
⊕
2, B1, B2, T1, T2, T3
P5U27P5
L1, L2, L3, ,
⊕
1,
⊕
2, B1, B2, T1, T2, T3
P5U2011
L1, L2, L3, ,
⊕
1,
⊕
2,
⊕
3, T1, T2, T3
P5U2015
L1, L2, L3, ,
⊕
1,
⊕
2,
⊕
3, T1, T2, T3
Terminal
Screw
M4
M4
M4
M4
M4
M5
M5
M6
M8
M6
P5U2018
L1, L2, L3, L11, L21, L31, T1, T2, T3
M8
Control
P5U2022
P5U2030
P5U2037
P5U2045
P5U2055
P5U2075
Common to all models
L1, L2, L3, L11, L21, L31, T1, T2, T3
L1, L2, L3, L11, L21, L31, T1, T2, T3
L1, L2, L3, L11, L21, L31, T1, T2, T3
L1, L2, L3, L11, L21, L31, T1, T2, T3
L1, L2, L3, L11, L21, L31, T1, T2, T3
L1, L2, L3, L11, L21, L31, T1, T2, T3
S1, S2, S3, S4, S5, S6, SC
FV, FI, FS, FC
AM, AC, M1, M2, MA, MB, MC
G
M8
M10
M8
M10
M8
M10
M8
M10
M8
M12
M8
-
M3.5
Wire Size *
AWG
14 - 10
14 - 10
14 - 10
12 - 10
12 - 10
10 mm
2
2 - 5.5
2 - 5.5
2 - 5.5
3.5 - 5.5
3.5 - 5.5
5.5
Max. Torque lb-in (N·m)
12.4 (1.4)
12.4 (1.4)
12.4 (1.4)
12.4 (1.4)
12.4 (1.4)
Wire Type
3
8
4
8
8 8
10 - 8 5.5 - 8
8 8
10 - 8 5.5 - 8
22
8
30
8
22.1 (2.5)
22.1 (2.5)
45.1 (5.1)
90.3 (10.2)
45.1 (5.1)
2
6
3
6
30
14
38
14
90.3 (10.2)
90.3 (10.2)
4/0
4
100
22
203.6 (23.0)
90.3 (10.2)
1/0 x 2P 60 x 2P 203.6 (23.0)
4 22 90.3 (10.2)
1/0 x 2P 60 x 2P 203.6 (23.0)
4 22 90.3 (10.2)
1/0 x 2P 60 x 2P 203.6 (23.0)
3 30 90.3 (10.2)
4/0 x 2P 100 x 2P 349.6 (39.5)
1 50 90.3 (10.2)
Stranded
0.5 - 1.25
20 - 16
Solid
0.5 - 1.25
20 - 14 0.5 - 2
-
8.9 (1.0)
Power cable:
600V vinyl sheathed wire or equivalent
Twisted shielded wire with Class 1 wiring
* Wire sizes are based on 75°C copper wire.
Note:
Voltage drop should be considered when determining wire size. Voltage drop can be calculated using the following equation:
Phase-to phase voltage drop (V)
= 3 wire resistance (
Ω
/km) x wiring distance (m) x current (A) x 10
-3
Select a wire size so that voltage drop will be less than 2% of the normal rated voltage.
VS-616PC5/P5 User’s Manual 25
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
Wiring
460V Class Wire Size
Circuit
Model
CIMR-
Terminal Symbol
P5U40P4
L1, L2, L3, ,
⊕
1,
⊕
2, B1, B2, T1, T2, T3
P5U40P7
L1, L2, L3, ,
⊕
1,
⊕
2, B1, B2, T1, T2, T3
P5U41P5
L1, L2, L3, ,
⊕
1,
⊕
2, B1, B2, T1, T2, T3
P5U42P2
L1, L2, L3, ,
⊕
1,
⊕
2, B1, B2, T1, T2, T3
P5U43P7
L1, L2, L3, ,
⊕
1,
⊕
2, B1, B2, T1, T2, T3
P5U45P5
L1, L2, L3, ,
⊕
1,
⊕
2, B1, B2, T1, T2, T3
P5U47P5
L1, L2, L3, ,
⊕
1,
⊕
2, B1, B2, T1, T2, T3
P5U4011
L1, L2, L3, ,
⊕
1,
⊕
2, B1, B2, T1, T2, T3
P5U4015
L1, L2, L3, ,
⊕
1,
⊕
2, B1, B2, T1, T2, T3
P5U4018
L1, L2, L3, L11, L21, L31, T1, T2, T3
P5U4022
L1, L2, L3, L11, L21, L31, T1, T2, T3
Main
P5U4030
L1, L2, L3, L11, L21, L31, T1, T2, T3
P5U4037
L1, L2, L3, L11, L21, L31, T1, T2, T3
P5U4045
L1, L2, L3, L11, L21, L31, T1, T2, T3
P5U4055
L1, L2, L3, L11, L21, L31, T1, T2, T3
P5U4075
L1, L2, L3, L11, L21, L31, T1, T2, T3
P5U4110
L1, L2, L3, L11, L21, L31, T1, T2, T3
P5U4160
L1, L2, L3, L11, L21, L31, T1, T2, T3
L1, L2, L3, ,
⊕
1,
⊕
3, T1, T2, T3
P5U4185 r, s200, s400
L1, L2, L3, ,
⊕
1,
⊕
3, T1, T2, T3
P5U4220 r, s200, s400
L1, L2, L3, ,
⊕
1,
⊕
3, T1, T2, T3
P5U4300 r, s200, s400
Control
Common to all models
S1, S2, S3, S4, S5, S6, SC
FV, FI, FS, FC
AM, AC, M1, M2, MA, MB, MC
G
* Wire sizes are based on 75°C copper wire.
Terminal
Screw
M4
Wire Size *
AWG mm
2
M4
M4
M4
M4
14 - 10 2 - 5.5
14 - 10 2 - 5.5
12 - 10 3.5 - 5.5
14 - 10 2 - 5.5
12 - 10 3.5 - 5.5
14 - 10 2 - 5.5
12 - 10 3.5 - 5.5
14 - 10 2 - 5.5
12 - 10 3.5 - 5.5
Max. Torque lb-in (N·m)
12.4 (1.4)
12.4 (1.4)
12.4 (1.4)
12.4 (1.4)
12.4 (1.4)
M4 12 - 10 3.5 - 5.5
12.4 (1.4)
Wire Type
M5 8 - 6 8 - 14 22.1 (2.5)
M6
M8
M6
M8
M5
M6
M5
M6
8 - 6
8 - 6
8 - 6
8 - 6
6
8 - 6
4
4
8 - 14
8 - 14
8 - 14
8 - 14
22.1 (2.5)
45.1 (5.1)
22.1 (2.5)
45.1 (5.1)
14 45.1 (5.1)
8 - 14 90.3 (10.2)
22
22
45.1 (5.1)
90.3 (10.2)
M8
M8
3
4
4
4
22
22
30
22
90.3 (10.2)
90.3 (10.2)
M8
M10
M8
1
3
4/0
1
50
30
100
50
90.3 (10.2)
203.6 (23.0)
90.3 (10.2)
M10 1/0 x 2P 60 x 2P 203.6 (23.0)
M8 1/0 60 90.3 (10.2)
M10 1/0 x 2P 60 x 2P 203.6 (23.0)
M8 1/0 60 90.3 (10.2)
M12 4/0 x 2P 100 x 2P 349.6 (39.5)
M8 4/0 100 90.3 (10.2)
M16
650MCM x 2P
325 x 2P 867.4 (98.0)
M8 650MCM 325 90.3 (10.2)
M4
M16
20 - 10 0.5 - 5.5
12.4 (1.4)
650MCM x 2P
325 x 2P 867.4 (98.0)
M8 650MCM 325
M4 20 - 10 0.5 - 5.5
90.3 (10.2)
12.4 (1.4)
M16
650MCM x 2P
325 x 2P 867.4 (98.0)
M8 650MCM 325 90.3 (10.2)
M4
-
20 - 10 0.5 - 5.5
12.4 (1.4)
Stranded
0.5 - 1.25
20 - 16 -
Solid
0.5 - 1.25
M3.5
20 - 14 0.5 - 2 8.9 (1.0)
Power cable:
600V vinyl sheathed wire or equivalent
Twisted shielded wire with Class 1 wiring
26 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
Wiring
JST Closed Loop Connectors
AWG
Wire Size * mm
2
20 0.5
18
16
14
12 - 10
8
6
4
3 - 2
1 - 1/0
3/0
4/0
4/0
300MCM
400MCM
650MCM
0.75
1.25
2
3.5 - 5.5
8
14
22
30 - 38
50 - 60
80
100
100
150
200
325
Terminal Screw
M5
M6
M8
M5
M5
M6
M8
M4
M3.5
M4
M3.5
M4
M3.5
M4
M3.5
M4
M6
M8
M8
M8
M10
M6
M8
M6
M8
M10
M12
JST Closed-Loop Connectors (Lugs)
60 - 10
80 - 10
100 - 10
100 - 12
150 - 12
200 - 12
325 - 12
325 - 16
8 - 6
8 - 8
14 - 6
14 - 8
22 - 6
22 - 8
38 - 8
60 - 8
2 - 5
2 - 6
2 - 8
5.5 - 4
5.5 - 5
5.5 - 6
5.5 - 8
8 - 5
1.25 - 3.5
1.25 - 4
1.25 - 3.5
1.25 - 4
1.25 - 3.5
1.25 - 4
2 - 3.5
2 - 4
Max. Torque lb-in (N·m)
45.1 (5.1)
90.3 (10.2)
45.1 (5.1)
90.3 (10.2)
45.1 (5.1)
90.3 (10.2)
90.3 (10.2)
90.3 (10.2)
203.6 (23.0)
203.6 (23.0)
203.6 (23.0)
349.6 (39.5)
349.6 (39.5)
349.6 (39.5)
349.6 (39.5)
867.4 (98.0)
8.9 (1.0)
12.4 (1.4)
8.9 (1.0)
12.4 (1.4)
8.9 (1.0)
12.4 (1.4)
8.9 (1.0)
12.4 (1.4)
22.1 (2.5)
45.1 (5.1)
90.3 (10.2)
12.4 (1.4)
22.1 (2.5)
45.1 (5.1)
90.3 (10.2)
22.1 (2.5)
M12 x 2
M16
Note:
The use of a JST closed-loop connector (lug) is recommended to maintain proper clearances. Please contact your Yaskawa representative for more information.
VS-616PC5/P5 User’s Manual 27
for more: efesotomasyon - Yaskawa drive
Chapter 1 - Receiving & Installation
Wiring
Control Circuit Wiring
The following table outlines the functions of the control circuit terminals.
Control Circuit Terminals
Classification
Terminal Function Description Signal Level
M1
M2
MA
MB
S1
S2
S3
FS
FV
FI
FC
G
Forward run/stop
Reverse run/stop
External fault input
S4
S5
Fault reset input
Multi-step speed reference 1
S6 Multi-step speed reference 2
SC Sequence input common terminal
Photo-coupler insulation
Input: +24VDC 8mA
+15V Power supply output For analog command +15V power supply
Frequency reference input (voltage) 0 to +10V/100%
Frequency reference input (current) 4 to 20mA/100%
n043 = “FV=MSTR”:
FV enabled
n043 = “FI=MSTR”:
FI enabled
+15V (allowable current 20mA max.)
0 to +10V (20k
Ω
)
4 to 20mA (250
Ω
)
Common terminal
Connection to shield sheath of signal lead
Forward run when closed, stop when open
Reverse run when closed, stop when open
Fault when closed, normal state when open
Reset when closed
Enabled when closed
Enabled when closed
—
Multi-function contact inputs (n036 to n040)
0V
—
—
—
MC
During running (N.O. contact)
Fault contact output
(N.O./N.C. contact)
Closed when running
Fault when closed between terminals MA and MC
Fault when open between terminals MB and MC
Multi-function contact output (n042)
Multi-function contact output (n041)
Dry contact
Contact capacity:
250VAC 1A or less
30VDC 1A or less
AM Frequency meter output
AC Common
0 to +10V/100% frequency
Multi-function analog monitor 1 (n052)
0 to +10V
2mA or less
G
S1 S2 S3 SC SC S4 S5 S6 FV FI FS FC AM AC M1 M2 MA MB MC
Figure 12 Control Circuit Terminal Arrangement
28
Insert the wire into the lower part of the terminal block and connect tightly with a screwdriver.
0.28in (7mm) max
0.02in (0.6mm) max
0.14in (3.5mm) max
Figure 13 Wiring the Control Circuit Terminal
VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
- CHAPTER 2 -
OPERATION
Section
2
DescriptionPage
OPERATION
Precautions30
2.1
T RIAL O PERATION 31
Digital Operator Display at Power-up31
Operation Checkpoints32
Basic Operation32
2.2
D IGITAL O PERATOR D ISPLAY 35
2.3
2.4
LED ESCRIPTION 36
O
PERATION
M
ODE
S
ELECTION
37
for more: efesotomasyon - Yaskawa drive
!
WARNING
PRECAUTIONS
1) Only turn ON the input power supply after replacing the front cover.
Do not remove the cover while the inverter is powered up.
2) When the retry function (n060) is selected, do not approach the inverter or the load, since it may restart suddenly after being stopped.
3) Since the Stop key can be disabled by a function setting, install a separate emergency stop switch to disconnect power or fault the inverter.
4) Do not touch the heatsink or braking resistor, due to very high temperatures.
5) Since it is very easy to change operation speed from low to high speed, verify the safe working range of the motor and machine before operation.
6) Install a separate holding brake, if necessary.
7) Do not check signals during operation.
8) All inverter parameters have been preset at the factory. Do not change the settings without thorough review of the possible consequences.
Failure to observe these precautions may result in equipment damage, serious personal injury, or death.
30 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
2.1 TRIAL OPERATION
To ensure safety, prior to initial operation, disconnect the machine coupling so that the motor is isolated from the machine. If initial operation must be performed while the motor is still coupled to the machine, use great care to avoid potentially hazardous conditions. Check the following items before a trial run:
· Wiring and terminal connections are proper.
· Wire clippings and other debris removed from the unit.
· Screws are securely tightened.
· Motor is securely mounted.
· All items are correctly grounded.
Digital Operator Display at Power-Up (JVOP-130P)
When the system is ready for operation, turn ON the power supply. Verify that the inverter powers up properly. If any problems are detected, turn
OFF the power supply immediately. The digital operator display illuminates as shown below when the power supply is turned ON.
DRIVE FWD REV
SEQ
REMOTE
REF
F requency
R ef
0.0
HZ
Fref Fout Iout kWout
F/R Montr Accel Decel
Vmtr
FLA
V/F
PID
Fgain kWsav
Fbias
PRGM
DIGITAL OPERATOR
JVOP-130P
DSPL
LOCAL
REMOTE
RUN
ENTER
STOP
RESET
Operation Mode Indicators:
DRIVE: Lit when in operation mode.
FWD: Lit when there is a forward run command input.
REV: Lit when there is a reverse run command input.
SEQ: Lit when the run command from the control circuit terminal is enabled.
REF: Lit when the frequency reference from control circuit terminals 13 and 14 is enabled.
Display Section:
2 line
×
16 character alphanumeric LCD that displays data for monitoring, user parameters, and set values.
Keys:
Execute operations such as setting user parameters, monitoring, and auto-tuning.
Figure 14 Digital Operator Display at Power-up (JVOP-130P)
VS-616PC5/P5 User’s Manual 31
for more: efesotomasyon - Yaskawa drive
Operation Checkpoints:
· Motor rotates smoothly.
· Motor rotates in the correct direction.
· Motor has no abnormal vibration and is not noisy.
· Acceleration and deceleration are smooth.
· Unit is not overloaded.
· Status indicator LEDs and digital operator display are correct.
Basic Operation
The inverter will operate after receiving a frequency reference. There are two operation modes for the VS-616PC5/P5:
· Run command from the digital operator.
· Run command from the control circuit terminals.
Operation by Digital Operator
The diagram below shows a typical operation pattern using the digital operator. Pressing the LOCAL/REMOTE key once while the inverter is stopped places the inverter in the LOCAL mode. The digital operator,
JVOP-130P, can then be used to start and stop and change the reference.
1
Power
ON
2 3
Forward
15Hz
Forward Run
4 5
Reverse Run
Frequency Setting Frequency Reference Change
Reverse
60Hz
Figure 15 Operation Sequence by Digital Operator
6
Stop
32 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
Typical Operation Example by Digital Operator (JVOP-130P)
Description
(1) Power ON
· Displays frequency reference value.
Key Sequence Digital Operator Display
Operation Condition Setting
· Select LOCAL mode.
LOCAL
REMOTE
REMOTE LED (SEQ, REF) ON
Frequency Ref
0.0 Hz
REMOTE LED (SEQ, REF) OFF
(2) Frequency Setting
· Change frequency reference value.
Change the value by depressing
Frequency Ref
15.0 Hz
· Write-in set value.
· Select output frequency monitor display.
(3) Forward Run
· Forward run (15Hz)
ENTER
DSPL
RUN
(4) Frequency Reference Value Change (15~60Hz)
· Select frequency reference value display.
· Change set value.
DSPL
Depress 15 times
Change the value by depressing
Frequency Ref
15.0 Hz
Output Freq
0.0 Hz
Output Freq
15.0 Hz
RUN LED ON
Frequency Ref
15.0 Hz
Frequency Ref
60.0 Hz
· Write-in set value.
· Select output frequency monitor display.
ENTER
DSPL
Frequency Ref
60.0 Hz
Output Freq
60.0 Hz
(5) Reverse Run
· Select reverse run. DSPL
Depress 3 times.
Switch to “rev” by depressing
Forward/Reverse
For
· Write-in set value.
ENTER
Forward/Reverse rev
REVERSE LED (REV) ON
Forward/Reverse rev
· Select output frequency monitor display.
(6) Stop
· Decelerates to stop.
DSPL
Depress 13 times.
STOP
RESET
Output Freq
60.0 Hz
Output Freq
0.0 Hz
RUN LED OFF STOP LED ON
VS-616PC5/P5 User’s Manual 33
for more: efesotomasyon - Yaskawa drive
Operation by Control Circuit Terminal Signal
The diagram below shows a typical operation pattern using the control circuit terminal signals.
Forward
60Hz
4
1 2
3
Power ON Operation
Frequency Setting
Stop
Figure 16 Operation Sequence by Control Circuit Terminal Signal
Typical Operation Example by Control Circuit Terminal Signal
Description
(1) Power ON
· Displays frequency reference value.
REMOTE mode is preset at the factory.
Key Sequence Digital Operator Display
Frequency Ref
0.0 Hz
REMOTE LED (SEQ, REF) ON
(2) Frequency Setting
· Input frequency reference voltage (current) by control circuit terminal FV or FI and verify the input value by the digital operator.
Frequency Ref
60.0 Hz
For reference voltage 10V
Output Frequency Display
· Write-in set value.
DSPL
Output Freq
0.0 Hz
(3) Forward Run
· Close between control circuit terminals S1 and SC to perform forward run.
Output Freq
60.0 Hz
RUN LED ON
34
(4) Stop
· Open between control circuit terminals S1 and SC to stop operation.
Output Freq
0.0 Hz
STOP LED ON
(RUN LED blinking during deceleration)
VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
2.2 DIGITAL OPERATOR DISPLAY
All functions of the VS-616PC5/P5 are accessed using the JVOP-130P Digital Operator. Below are descriptions of the display and keypad sections.
DRIVE FWD REV
SEQ
REMOTE
REF
F requency
R ef
0.0
HZ
Fref Fout Iout kWout
F/R Montr Accel Decel
Vmtr V/F Fgain Fbias
FLA PID kWsav PRGM
DIGITAL OPERATOR
JVOP-130P
DSPL
LOCAL
REMOTE
RUN
ENTER
STOP
RESET
Display Key
Scrolls through display monitors and Quick-
Start parameters, and allows access to all parameters.
Operation Mode Indicators:
DRIVE: Lit when in operation mode.
FWD: Lit when there is a forward run command input.
REV: Lit when there is a reverse run command input.
SEQ: Lit when the run command from the control circuit terminal or serial communication is enabled.
REF: Lit when the frequency reference from control circuit terminals FV or FI, or serial communication is enabled.
Display (LCD)
Displays set values of each function or monitoring values such as output frequency and current (2 line
×
16 character alphanumeric).
Enter Key
Displays the current value of each parameter and allows new values to be entered.
Increase/Decrease Keys
Changes set values or parameter numbers.
∧
: Increment key
∨
: Decrement key
Operation Command Keys
Operation command keys operate the inverter.
STOP/RESET: Red LED lights after depressing STOP key.
Inverter operation is stopped. (resets operation after faults; reset is disabled while run com-
RUN: mand is ON)
Red LED lights after depressing RUN key.
Inverter operation begins
Operation Mode Selection Key
Alternate between REMOTE and LOCAL (digital operator) operation.
Figure 17 Digital Operator Display at Power-up
VS-616PC5/P5 User’s Manual 35
for more: efesotomasyon - Yaskawa drive
2.3 LED DESCRIPTION
Simple operation of the VS-616PC5/P5 is possible, by using the quick-start displays.
Quick-Start Displays (Example of CIMR-P5U23P7)
Description Key Sequence Digital Operator Display Remarks
Power ON
Frequency reference setting/monitoring
Output frequency monitor
Output current monitor
Output power monitor
FWD/REV run command selection
Monitor selection
Acceleration time
Deceleration time
Input voltage
V/f pattern selection
Frequency reference gain
Frequency reference bias
Motor rated current
PID selection
Energy saving selection
Parameter Number/data
DSPL
DSPL
DSPL
DSPL
DSPL
DSPL
DSPL
DSPL
DSPL
DSPL
DSPL
DSPL
DSPL
DSPL
DSPL
DSPL
Frequency Ref
0.0 Hz
Output Freq
0.0 Hz
Output Amps
0.0 A
Output Power
0.0 kW
Forward/Reverse
For
Monitor U-01
Frequency Ref
A ccel Tim e 1
1 0 .0 S ec
Decel Tim e 1
1 0 .0 S e c
Input Voltage
2 3 0 .0 VA C
V /f Selection
6 0 H z P re se t
Term inal FV Gain
10 0 %
Term inal FV B ias
0 %
M otor rated FLA
1 9.6 A
PID M ode
D is a ble d
Energy S av Sel
D isa ble d
Param eter n002
O p e r M o d e S e le ct
Depress
[ENTER] key to display the monitor value.
Set/read is enabled only during stop.
Depress
[ENTER] key to display data.
36 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
2.4 OPERATION MODE SELECTION (n002, Oper Mode Select)
The VS-616PC5/P5 has two operation modes: LOCAL and REMOTE
(see table below for description). These two modes can be selected by the digital operator “LOCAL/REMOTE” key only when operation is stopped.
The operation mode selected can be verified by observing the SEQ and
REF LEDs on the digital operator (as shown below). The operation mode is set to REMOTE (run by control circuit terminals FV and FI frequency reference and run command from control circuit terminals) prior to shipment. Multi-function contact inputs from control circuit terminals S3 to
S6 are enabled in both operation modes.
· LOCAL: Both frequency reference and run command are set by the digital operator. Remote SEQ and REF LEDs go OFF.
· REMOTE: Master frequency reference and run command can be selected as described in the table below.
Parameter n111, LOC/REM Change, will determine if the inverter will acknowledge a previously closed run input during a switchover from
LOCAL to REMOTE mode.
· When n111 is set to “Cycle Extern Run”, the inverter will not start if the run input is closed during the transition from LOCAL to
REMOTE.
· When n111 is set to “Acept Extern Run”, the inverter will immediately start if the run input is closed during the transition from
LOCAL to REMOTE.
Operation Mode Selection
LED
Display
LCD
Display
Operation Method Selection
0
1
2
SEQ=OPR REF=OPR Operation by run command from digital operator
SEQ=TRM REF=OPR Operation by run command from control circuit terminal
SEQ=OPR REF=TRM Operation by run command from digital operator
3
4
5
6
7
SEQ=TRM REF=TRM Operation by run command from control circuit terminal
SEQ=OPR REF=COM Operation by run command from digital operator
SEQ=TRM REF=COM Operation by run command from control circuit terminal
SEQ=COM REF=COM Operation by run command from serial communication
SEQ=COM REF=OPR Operation by run command from serial communication
SEQ
LED
Reference Selection
OFF Master frequency reference from digital operator
ON Master frequency reference from digital operator
OFF Master frequency reference from control circuit terminals
FV and FI
ON Master frequency reference from control circuit terminals
FV and FI
OFF Master frequency reference set by serial communication
ON Master frequency reference set by serial communication
ON Master frequency reference set by serial communication
ON Master frequency reference from digital operator
REF
LED
OFF
OFF
ON
ON
ON
ON
ON
OFF
VS-616PC5/P5 User’s Manual 37
for more: efesotomasyon - Yaskawa drive
LED
Display
8
LCD
Display
Operation Method Selection
SEQ=COM REF=TRM Operation by run command from serial communication
SEQ
LED
Reference Selection
ON Master frequency reference from control circuit terminals
FV and FI
REF
LED
ON
- CHAPTER 3 -
PROGRAMMING
FEATURES
38
Section
3
3.1
3.2
3.3
Description Page
PROGRAMMING FEATURES
VS-616PC5/P5 P
ARAMETERS
(n001~n116) . . . . . . . . . . . 41
P ARAMETER S ET UP & I NITIALIZATION . . . . . . . . . . . . . . . 49
VS-616PC5/P5 PERATION . . . . . . . . . . . . . . . . . . . . . . . . 50
Accel/decel time adjustment . . . . . . . . . . . . . . . . . . . . . . 50
Automatic fault retry . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Automatic restart after momentary power loss . . . . . . . 51
Carrier frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Current limit (Stall prevention). . . . . . . . . . . . . . . . . . . . 52
DC injection braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Energy savings control . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Frequency agree set point . . . . . . . . . . . . . . . . . . . . . . . . 57
Frequency meter or ammeter . . . . . . . . . . . . . . . . . . . . . 58
Frequency meter or ammeter calibration . . . . . . . . . . . . 58
Frequency signal adjustment. . . . . . . . . . . . . . . . . . . . . . 58
Jog operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
VS-616PC5/P5 User’s Manual
3.4
for more: efesotomasyon - Yaskawa drive
Jump frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
MODBUS communication . . . . . . . . . . . . . . . . . . . . . . . 61
Motor overload detection . . . . . . . . . . . . . . . . . . . . . . . . 62
Multi-step speed selection. . . . . . . . . . . . . . . . . . . . . . . . 64
Phase loss detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
PID Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Reverse run prohibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Soft-start characteristics . . . . . . . . . . . . . . . . . . . . . . . . . 68
Speed limit adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Stopping method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Torque adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Torque detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Tripless operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
V/f pattern adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Slip compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
I NPUTS & O UTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Multi-function input signals . . . . . . . . . . . . . . . . . . . . . . 78
Analog input signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Multi-function output signals . . . . . . . . . . . . . . . . . . . . . 83
VS-616PC5/P5 User’s Manual 39
for more: efesotomasyon - Yaskawa drive
3.1 VS-616PC5/P5 Parameters (n001~n116)
No.
Function Name
(LCD Operator Display)
n001 Parameter selection/ initialization
(Password)
n002 Operation mode selection
(Oper Mode Select)
Description
0: n001 read and set, n002~n116 read only
1: n001~n035 read and set, n036~n116 read only
2: n001~n053 read & set, n054~n116 read only
3: n001~n116 read and set
4, 5: Not used
6: 2-wire initialization (Japanese specifications)
7: 3-wire initialization (Japanese specifications)
8: 2-wire initialization (American specifications)
9: 3-wire initialization (American specifications)
LED Setting LCD Setting
0 SEQ=OPR REF=OPR
1
2
SEQ=TRM REF=OPR
SEQ=OPR REF=TRM
5
6
3
4
7
8
SEQ=TRM REF=TRM
SEQ=OPR REF=COM
SEQ=TRM REF=COM
SEQ=COM REF=COM
SEQ=COM REF=OPR
SEQ=COM REF=TRM
Operation
Operator
Terminal
Operator
Reference
Operator
Operator
Terminal
Terminal
Operator
Terminal
Serial com
Terminal Serial com
Serial com Serial com
Serial com Operator
Serial com Terminal
Factory
Default
1
SEQ=TRM
REF=TRM
n003 Input voltage
(Input Voltage)
n004 Stopping method
(Stopping Method)
n005 Motor rotation
(Motor Rotation)
n006 Prohibit reverse operation
(Reverse Oper)
n007 Local/remote key function
(Local/Remote Key)
n008 Stop key function
(Oper STOP Key)
Unit: 0.1V
Setting range: 150.0~255.0V (510V for 460V units)
LED Setting LCD Setting Description
0 Ramp to stop Ramp to stop
230.0V
(460.0V)
Ramp to
Stop
1
2
Coast to stop
Coast w/Timer1
Coast to stop
Coast to stop with timer
(Run command cycle)
3 Coast w/Timer2
LED Setting LCD Setting
0 Rotate C.C.W.
1 Rotate C.W.
LED Setting LCD Setting
0 Rev Allowed
1 Rev Prohibited
LED Setting LCD Setting
0
1
Disabled
Enabled
LED Setting LCD Setting
0 Disabled
Coast to stop with timer
(auto-start after time out)
Description
CCW shaft rotation
CW shaft rotation
Description
Reverse operation enabled
Reverse operation disabled
Description
Stop key is disabled when operated from terminals
Stop key is always enabled
Rotate
C.C.W.
Rev
Allowed
Enabled
Enabled
n009 Frequency reference setting method from operator
(Operator MOP)
1 Enabled
LED Setting LCD Setting
0 Enter not used
1 Enter key used
n010 V/f pattern selection
(V/f Selection)
LED Setting LCD Setting
0 User Defined V/f
Description
Custom V/f pattern
(n011 ~ n017 can be set)
Fixed V/f pattern
Enter key used
60 Hz
Preset
n011 Maximum frequency
(Max Frequency)
n012 Maximum voltage
(Max Voltage)
n013 Base frequency
(Base Frequency)
1 60 Hz Preset
Unit: 0.1Hz
Setting range: 50.0~400.0Hz
Unit: 0.1V
Setting range: 0.1~255.0V (510V for 460V units)
Unit: 0.1Hz
Setting range: 0.2~400.0Hz
60.0Hz
230.0V
60.0Hz
User
Setting
Ref.
Page
49
37
-
70
-
68
37
-
-
75,96
76
76
76
40 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
No.
Function Name
(LCD Operator Display)
n014 Mid. output frequency
(Mid Frequency)
n015 Mid. frequency voltage
(Mid Voltage)
n016 Minimum output frequency
(Min Frequency)
n017 Minimum output voltage
(Min Voltage)
n018 Acceleration time 1
(Accel Time 1)
n019 Deceleration time 1
(Decel Time 1)
n020 Acceleration time 2
(Accel Time 2)
n021 Deceleration time 2
(Decel Time 2)
n022 S-curve selection
(S-Curve Select)
n023 Display mode
(Display Units)
n024 Frequency reference 1
(Reference 1)
n025 Frequency reference 2
(Reference 2)
n026 Frequency reference 3
(Reference 3)
n027 Frequency reference 4
(Reference 4)
n028 Not used
n029 Not used
n030 Jog frequency
(Jog Reference)
n031 Frequency upper limit
(Ref Upper Limit)
n032 Frequency lower limit
(Ref Lower Limit)
n033 Motor rated current
(Motor Rated FLA)
Unit: 0.1Hz
Setting range: 0.1~399.9Hz
Unit: 0.1V
Setting range: 0.1~255.0V (510V for 460V units)
Unit: 0.1Hz
Setting range: 0.1~10.0Hz
Unit: 0.1V
Setting range: 0.1~50.0V (510V for 460V units)
Unit: 0.1s (1s for 1000s and above)
Setting range: 0.0~3600s
Unit: 0.1s (1s for 1000s and above)
Setting range: 0.0~3600s
Unit: 1s
Setting range: 0~255s
Unit: 1s
Setting range: 0~255s
LED Setting
0
1
2
3
Setting
0
1
2~39
40~3999
Description
LCD Setting
No S-curve
0.2s
0.5s
1.0s
Display
0.1Hz
0.1% rpm (input # of motor poles) custom
Setting depends on n023 setting.
Range: 0~9999
Setting depends on n023 setting.
Range: 0~9999
Factory
Default
3Hz
17.2V
(34.4V)
1.5Hz
11.5V
(23.0V)
10.0s
10.0s
10.0s
10.0s
0.2s
0
0.0Hz
0.0Hz
Setting depends on n023 setting.
Range: 0~9999
Setting depends on n023 setting.
Range: 0~9999
-
0.0Hz
0.0Hz
-
Setting depends on n023 setting.
Range: 0~9999
Unit: 1%
Setting range: 0~109%
Unit: 1%
Setting range: 0~100%
Unit: 0.1A Range: 10~200% inverter rated current
Unit is 1A, when setting is more than 1,000A
-
-
6.0Hz
100%
0% kVA dependent
User
Setting
-
-
Ref.
Page
76
76
76
76
50,96
50,96
50
50
68
64,95
64
64
64
-
-
-
60
69
69
62,96
VS-616PC5/P5 User’s Manual 41
for more: efesotomasyon - Yaskawa drive
No.
Function Name
(LCD Operator Display)
n034 Motor thermal protection
(Motor OL Sel)
n035 Stop method selection -
OH1- for inverter overheat pre-alarm
(OH1 Stop Method)
LED Setting
0
1
2
3
4
LED Setting
0
1
2
Description
LCD Setting
Disabled
STD Motor/8 min
Description
Protection disabled
General-purpose motor (time constant 8 min.)
Factory
Default
User
Setting
Ref.
Page
STD
Motor/
8 min
62
STD Motor/5 min
INV Motor/8 min
INV Motor/ 5 min
LCD Setting
General-purpose motor (time constant 5 min.)
Blower-cooled motor (time constant 8 min.)
Blower-cooled motor (time constant 5 min.)
Description
Continue
Oper
Ramp STOP/Decel 1 Ramp to stop - Decel 1
(fault)
-
Coast to STOP Coast to stop (fault)
Ramp STOP/Decel 2 Ramp to stop - Decel 2
(fault)
n036 Multi-function input selection 1
(Terminal S2 Sel)
3 Continue Oper Continue operation
(alarm) at 80% of frequency reference
LED LCD
Setting Setting Description
4
5
6
0
1
2
3
Reverse RUN (2W) Reverse run (2-wire sequence)
FWD/REV Cmd (3W) Fwd / Rev command (3-wire sequence)
Ext Fault (NO) External fault (normally open)
Ext Fault (NC) External fault (normally closed)
Fault Reset Fault reset
LOCAL/REMOTE Sel Local / Remote selection
COM/INV Sel Serial com/inverter selection (Fref, RUN command)
7
8
9
STOP Cmd/Dec2 NO Fast stop using Decel 2 (normally open)
STOP Cmd/Dec2 NC Fast stop using Decel 2 (normally
Master Fref Sel closed)
Master freq. ref. selection (FV-open or
FI-closed)
10 Multi-Step Spd 1
11 Multi-Step Spd 2
12 Not Used
13 JOG Command
Multi-step speed reference command 1
Multi-step speed reference command 2
Not used
Jog reference (n030)
14 Acc/Dec Switch
15 Ext Baseblk (NO)
16 Ext Baseblk (NC)
Accel / Decel time selection
External baseblock (normally open)
External baseblock (normally closed)
17 SpdSrch (MAXFRQ) Speed search from maximum frequency
18 SpdSrch (SETFRQ) Speed search from set frequency
19 Param Lockout
20 PID I Reset
21 PID Disable
22 Timer Start Cmd
23 OH3 Input
24 Ref Sample Hold
Parameter setting enable / disable
PID integral value reset
PID control enable / disable
Timer function
External overheat alarm (OH3)
Analog reference sample hold command
25 KEB Cmd (NO)
26
27
28
KEB Cmd (NC)
Hold Command
PID Polarity Sel
Inertia ridethrough command (normally open)
Inertia ridethrough command (normally closed)
Accel / Decel hold command
Inverse PID enable / disable
Reverse
RUN
(2W)
78
42 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
No.
Function Name
(LCD Operator Display)
n037 Multi-function input 2
(Terminal S3 Sel)
Description
Set items are same as n036.
(When n036=”FWD/REV Cmd (3W), “In Use By
Other” is displayed, and setting is prohibited)
Set items are same as n036. n038 Multi-function input 3
(Terminal S4 Sel)
n039 Multi-function input 4
(Terminal S5 Sel)
n040 Multi-function input 5
(Terminal S6 Sel)
Set items are same as n036.
(When n040=”Up/Down Control”, “In Use By Other is displayed, and setting is prohibited)
Set items are same as n036.
LED
Setting LCD Setting
29 Up / Down control
Description
Up / Down command (Terminal
S5=Up command, and terminal
S6=Down command).
LED
Setting LCD Setting Description
n041 Multi-function output selection 1
(Terminal MA Sel)
4
5
6
2
3
0
1
7
12
13
14
15
8
9
10
11
16
17
Fault
During Running
Fault
During running
At Speed Frequency agree
At Desired Speed Desired frequency agree
Freq Detection 1
Freq detection 2
Frequency detection 1
Frequency detection 2
OverTrq Det (NO) Over/Undertorque detection (normally open)
OverTrq Det (NC) Over/Undertorque detection (normally closed)
Baseblocked
Operation Mode
During baseblock
Local mode
Ready
Timer Output
Auto-Restarting
OL Pre-Alarm
Inverter operation ready
Timer function
During auto restart
OL pre-alarm (80% OL1 or OL2)
Freq Ref Loss Frequency reference loss
Set By COM Cntl Closed by serial communication
PID Fdbk Loss
OH1 Alarm
PID feedback loss
OH1 Alarm (set if n035 set to "3")
Fault
n042 Multi-function output selection 2
(Terminal M1 Sel)
Set items are as same as n041
n043 Master analog input selection - FV or FI terminal
(Analog Input Sel)
n044 Aux. analog input selection
(Terminal FI Sel)
LED
0
LCD
Setting Setting FV
FV=MSTR FI=AUX Master
1
2
FV=AUX
FV=RST
FI=MSTR Aux.
FI
Aux.
Master
FI=MSTR Fault reset Master
Remarks
Enable
Enable
Disable
Enable: FV/FI switchover function is enabled.
Disable: FV/FI switchover function is disabled.
Note: When PID is enabled (n084 ≠ 0),
FV terminal = PID reference, and
FI terminal = PID feedback.
LED
Setting LCD Setting Description
0 0-10VDC 0~10V input (Jumper J1 must be cut)
n045 Frequency reference retention
(MOP Ref Memory)
1 4-20mA
LED
Setting LCD Setting
0
1
4~20mA input
Description
Memorize Fref Retained in frequency reference 1 (n024)
Not Memorized Not retained after power-down
During
Running
FV=MSTR
FI=AUX
4-20mA
Memorize
Fref
Factory
Default
User
Setting
Ref.
Page
78 Ext
Fault
(NO)
Fault
Reset
Multi-
Step
Spd 1
Multi-
Step
Spd 2
78
78
78
83
83
82
82
82
VS-616PC5/P5 User’s Manual 43
for more: efesotomasyon - Yaskawa drive
No.
Function Name
(LCD Operator Display)
n046 Operation method for frequency reference loss detection
(Ref Loss Detect)
LED
Setting LCD Setting
0
1
Not detected
Description
Description
No detection
Run @ n047 Fref Continue to run at n047 setting
n047 Frequency reference level at loss of Fref
(Fref Lvl@F Loss)
Unit: 1%
Setting range: 0~100% of setting Fref
n048 Terminal FV gain
(Terminal FV Gain)
n049 Terminal FV bias
(Terminal FV Bias)
Unit: 1%
Setting range: 0~200%
Unit: 1%
Setting range: -100~100%
n050 Terminal FI gain
(Terminal FI Gain)
n051 Terminal FI bias
(Terminal FI Bias)
n052 Multi-function analog output AM
(Terminal AM Sel)
n053 Analog monitor gain
(Terminal AM Gain)
n054 Carrier frequency
(Carrier Freq Sel)
Unit: 1%
Setting range: 0~200%
Unit: 1%
Setting range: -100~100%
LED
Setting LCD Setting
0 Output Freq
1
2
3
Output Amps
Output kWatts
DC Bus Voltage
Unit: 0.01
Setting range: 0.01~2.00
Monitor
Output frequency
Output current
Output power
DC bus voltage
n055 Momentary power loss ridethrough method
(PwrL Selection)
n056 Speed search level - decel time fixed at 2 sec
(SpdSrch Current)
n057 Minimum baseblock time
(Min Baseblock t)
Unit: 1
Setting range: 1~6 (x2.5kHz), 7~9 (custom pattern)
LED LCD
Setting Setting
0
1
2
Not Provided
2 Seconds Max
Method
Not provided
Continuous operation after power recovery within 2s
CPU Power Active Continuous operation after power recovery within control logic time (no fault output)
Unit: 1% Setting range: 0~200%
100% = inverter rated current
Unit: 0.1s
Setting range: 0.5~10.0s
Unit:1%
Setting range: 0~100%
n058 V/f reduction level during speed search
(SpdSrch V/f)
n059 Power loss ridethrough time
(PwrL Ridethru t)
n060 Automatic retry attempts
(Num of Restarts)
n061 Fault contact selection during automatic retry
(Restart Sel)
n062 Jump frequency 1
(Jump Freq 1)
Unit: 0.1s
Setting range: 0.0~2.0s
Unit: 1 time
Setting range: 0~10
LED
Setting LCD Setting
0
1
Activate Flt Rly
No Rly Output
Unit: 0.1Hz
Description
Closed during fault retry
Open during fault retry
Setting range: 0.0~400.0Hz
Factory
Default
User
Setting
Not
Detected
80%
100%
0%
100%
0%
Output
Freq
1.00
kVA dependent
Not
Provided
110% kVA dependent kVA dependent kVA dependent
0
Activate
Flt Rly
0.0Hz
Ref.
Page
82
82
59,96
59,96
59
59
58
58
51
51
74
71
51
-
-
-
60
44 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
No.
Function Name
(LCD Operator Display)
n063 Jump frequency 2
(Jump Freq 2)
n064 Jump frequency bandwidth
(Jump Bandwidth)
n065 Elapsed timer selection
(Elapsed Timer)
Unit: 0.1Hz
Description
Setting range: 0.0~400.0Hz
Unit: 0.1Hz
Setting range: 0.0~25.5Hz
n066 Elapsed timer 1
(Elapsed Time 1)
n067 Elapsed timer 2
(Elapsed Time 2)
n068 DC injection current
(DCInj Current)
LED
Setting
0
LCD Setting Description
Time Power is ON Accumulate time during power on
1 Time Running Mtr Accumulate time during running
Unit: 1 hour Range: 0~9999
* Initial value becomes 0 only when initialized during CPF4 occurrence.
Unit: 10,000 hours Range: 0~27
* Initial value becomes 0 only when initialized during CPF4 occurrence.
Unit: 1%
Setting range: 0~100%
100% = inverter rated current
n069 DC injection time at stop
(DCInj Time @ Stop)
n070 DC injection time at start
(DCInj Time @ Start)
Unit: 0.1s
Setting range: 0.0~10.0s
Unit: 0.1s
Setting range: 0.0~10.0s
n071 Torque compensation gain
(Torq Comp Gain)
n072 Stall prevention during deceleration
(StallP Decel Sel)
n073 Current limit/Stall prevention level during acceleration
(StallP Accel Lvl)
Unit: 0.1
Setting range: 0.0~3.0
(normally, no adjustment is necessary)
LED
Setting LCD Setting
0 Disabled
1 Enabled
Unit: 1% Setting range: 30~200%
When level is set to 200%, current limit during acceleration is disabled.
n074 Current limit/Stall prevention level during running
(StallP Run Level)
Unit: 1% Setting range: 30~200%
When level is set to 200%, current limit during running is disabled.
n075 Frequency agree set point
(Freq Det Level)
Unit: 0.1Hz
Setting range: 0.0~400.0Hz
n076 Frequency agree detection width
(Freq Det Width)
Unit: 0.1Hz
Setting range: 0.0~25.5Hz
Factory
Default
0.0Hz
1.0Hz
Time
Running
Mtr
*
*
50%
0.0s
0.0s
1.0
Enabled kVA dependent kVA dependent
0.0Hz
2.0Hz
User
Setting
Ref.
Page
60
60
-
-
-
54,75
54
55,75
72
54
52
53
57,84
84
VS-616PC5/P5 User’s Manual 45
for more: efesotomasyon - Yaskawa drive
No.
Function Name
(LCD Operator Display)
n077 Over/Undertorque detection OL3
(Torq Det Sel)
Description
LED
Setting LCD Setting
0 Disabled
1
2
Description
Detection disabled
OT/Spd Agree/Alm Overtorque detection at speed agree; continue running after detection.
OT/Run/Alm
(Alarm)
Overtorque detection at run; continue
3
4
5 running after detection. (Alarm)
OT/Spd Agree/Flt Overtorque detection at speed agree;
OT/Run/Flt coast to stop after detection. (Fault)
Overtorque detection at run; coasts to stop after detection. (Fault)
UT/Spd Agree/Alm Undertorque detection at speed agree; continue running after detection. (Alarm)
6
7
8
UT/Run/Alm Undertorque detection at run; continue running after detection. (Alarm)
UT/Spd Agree/Flt Undertorque detection at speed agree; coast to stop after detection.
UT/Run/Flt
(Fault)
Undertorque detection at run; coast to stop after detection. (Fault)
Factory
Default
User
Setting
Ref.
Page
Disabled 73
n078 Over/Undertorque detection level OL3
(Torq Det Level)
n079 Over/Undertorque detection delay time OL3
(Torq Det Time)
Unit: 1%
Setting range: 30~200%
100% = inverter rated current
Unit: 0.1s
Setting range: 0.1~10.0s
n080 On-delay timer
(On-Delay Timer)
n081 Off-delay timer
(Off-Delay Timer)
n082 DB resistor overheat function rH
(DB Resistor Prot)
n083 Input phase loss detection level SPI
(In Ph Loss Lvl)
n084 PID selection
(PID Mode)
Unit: 0.1s
Setting range: 0.0~25.5s
Unit: 0.1s
Setting range: 0.0~25.5s
LED
Setting LCD Setting Description
0
1
Disabled
Enabled
No DB protection calculated or provided
Protection provided for Yaskawa 3% ED resistor
Unit: 1%
Setting range: 1~100%
When setting is 100%, this function is disabled.
LED
Setting LCD Setting
0
1
Disabled
Enabled D=Fdbk
2
3
Description
PID disabled
PID enabled
Enabled D=Fdfwd PID w / Feed forward
Enabled RevFdbk PID w / Inverted feedback
n085 Feedback calibration gain
PID
(PID Fdbk Gain)
Unit: 0.01
Setting range: 0.00~10.00
n086 Proportional gain PID
(PID P Gain)
Unit: 0.01
Setting range: 0.0~10.0
n087 Integral time PID
(PID I Time)
n088 Derivative time PID
(PID D Time)
n089 Limit of integral value PID
(PID I Limit)
Unit: 0.1s
Setting range: 0.0~100.0s
Unit: 0.01s
Setting range: 0.00~1.00s
Unit: 1%
Setting range: 0~109%
160%
0.1s
0.0s
0.0s
Disabled
7%
Disabled
1.00
1.0
10.0s
0.00s
100%
74
74
80
80
-
65
66,96
66
66
66
66
67
46 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
No.
Function Name
(LCD Operator Display)
n090 Feedback loss detection
PID
(PID FdbkLoss Sel)
n091 Feedback loss detection level PID
(PID FdbkLoss Lvl)
LED
Setting LCD Setting
0
1
Disabled
Multi-function Output Only
Unit: 1%
Description
Setting range: 0~100%
Description
Detection is disabled.
Detection is enabled.
n100 Time of average kW -
Energy saving
(EngSavTime/AvgkW)
Unit: 1 = 25ms
Setting range: 0~200
n101 Modbus time over detection
(MODBUS Timeout)
n102 MODBUS stop method at communication error CE
(MODBUS Fault Stop)
n103 MODBUS frequency reference unit
(MODBUS Fref Unit)
LED
Setting
0
1
LED
Setting
0
1
2
3
LED
Setting
0
1
2
3
LCD Setting Description
Disabled Time Over Detection is disabled.
Enabled Time Over Detection is enabled.
LCD Setting Stop method
Ramp STOP/Decel 1 Ramp to stop - Decel 1 (fault)
Coast to STOP Coast to stop (fault)
Ramp STOP/Decel 1 Ramp to stop - Decel 2 (fault)
Continue Oper Continue operation (alarm)
LCD Setting
1=0.1Hz
2=0.01Hz
3000=100%
1=0.1%
Stop method
0.1Hz / 1
0.01Hz / 1
100% / 30000
0.1% / 1
n104 MODBUS slave address
(MODBUS Address)
Unit: 1
Setting range: 0~31
Factory
Default
User
Setting
Disabled
0%
n092 Feedback loss detection delay time PID
(PID FdbkLoss Tim)
n093 PID output selection
(PID Output Sel)
n094 Sleep function start level
PID
(Sleep Start Lvl)
n098 Energy saving voltage lower limit at 60Hz
(EngSavVLLmt@60Hz)
n099 Energy saving voltage lower limit at 6Hz
(EngSavVLLmt@6Hz)
Unit: 0.1s
Setting range: 0.0~25.5s
LED
Setting
0
1
Unit: 0.1Hz
Setting range: 0.0~400.0Hz
Unit: 1%
Setting range: 0~120%
Unit: 1%
LCD Setting
Not Inverted
Inverted
Setting range: 0~25%
1.0s
Not
Inverted
0.0Hz
n095 Sleep function delay time
PID
(Sleep Delay Time)
n096 Energy saving selection
(Energy Save Sel)
n097 Energy saving gain K2
(Energy Save Gain)
Unit: 0.1s
Setting range: 0.0~25.5s
LED
Setting
0
1
LCD Setting
Disabled
Enabled
Description
Energy saving is disabled.
Energy saving is enabled.
0.0s
Disabled
Unit: 0.01
Setting range: 0.00~655.0 (0=No energy saving) kVA dependent
75%
12%
1
Enabled
Coast to
STOP
1=0.1Hz
1
Ref.
Page
-
-
66
67
67
67
55,96
55
55
55
-
-
-
62
62
VS-616PC5/P5 User’s Manual 47
for more: efesotomasyon - Yaskawa drive
No.
Function Name
(LCD Operator Display)
Description
n105 MODBUS BPS selection
(MODBUS Baud Rate)
n106 MODBUS parity selection
(MODBUS Parity) n107 Slip compensation gain
(Slip Comp Gain) n108 Motor no-load current
(Mtr No-Load Amp) n109 Slip compensation primary delay time constant
(Slip Comp Delay) n110 Operator connection fault detection selection
(Oper Detect Flt) n111 Local / Remote changeover function selection
(LOC/REM Change) n112 Low frequency OL start point
(Low Freq OL2 Start) n113 0Hz continuous operation level
(OL2_Level_@_0 Hz) n114 Not used
LED
Setting
0
1
2
LED
Setting
0
1
2
LCD Setting
2400 Baud
4800 Baud
9600 Baud
LCD Setting
No parity
Even parity
Odd parity
Unit: 0.1% [of Base Frequency (n013)]
Setting range: 0.0 ~ 9.9%
Unit: 1% [of Motor Rated Current (n033)]
Setting range: 0 ~ 99%
Unit: 0.1s
Setting range: 0.0 ~ 25.5s
LED
Setting LCD Setting
0: Disabled
1: Enabled
LED
Setting
0
1
LCD Setting
Cycle Extern RUN command
Acept Extern RUN command
Unit: 0.1Hz
Setting range: 0.0 ~ 10.0Hz
Unit: 1%
Setting range: 25 ~ 100% n115 kVA selection
(Inverter kVA Sel) n116 CT / VT selection
(CT / VT Selection)
-
Unit: 1
Setting range: PC5 (0~8, 20~29), P5(9~F, 2A~35)
LED
Setting
0:
1:
LCD Setting
CT Operation
VT Operation
Description
Constant torque
Variable torque
Factory
Default
User
Setting
Ref.
Page
9600 Baud 61
No parity
0.0%
30%
2.0s
Disabled
Cycle
Extern
RUN
6.0Hz
50%
kVA
Dependent
-
-
61
77
-
-
-
77
37
-
-
-
7,9
3.2 PARAMETER SET-UP & INITIALIZATION
Parameter Selection/Initialization (n001, Password)
The following table describes data which can be set or read when parameter n001 is set.
48
Setting
0
(parameter read-only)
1
(factory default)
2
3
Parameters that can be set Parameters that can be viewed n001 n001 to n116
n001 to n035
n001 to n053
n001 to n116
n001 to n116
n001 to n116
n001 to n116
VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
Setting
4, 5
6
7
8
9
Parameters that can be set Parameters that can be viewed
Not used
Initialize: 2-wire sequence (Japanese specifications)
Initialize: 3-wire sequence (Japanese specifications)
Initialize: 2-wire sequence (American specifications)
Initialize: 3-wire sequence (American specifications)
3.3 VS-616PC5/P5 OPERATION
Accel/Decel Time Adjustment
Output
Frequency
Accel Time 1
(n018)
Decel Time 1 (n019)
Accel Time 2 (n020)
Decel Time 2* (n021)
Decel Time 1* (n019)
Time
FWD (REV) Run Command
ON OFF ON
Accel/Decel Time Selection
(Terminals S2 to S6)
ON
* When “deceleration to stop” is selected (n004 = “Ramp to STOP”)
Figure 18 Timing Diagram of Accel/Decel Time Adjustment
When any of the multi-function input terminal selections (n036, n037, n038,
VS-616PC5/P5 User’s Manual 49
for more: efesotomasyon - Yaskawa drive
n039 or n040) is set to “Acc/Dec Switch”, accel/decel times can be selected by opening or closing the appropriate terminal (S2, S3, S4, S5 or S6).
At OPEN: n018 (accel time 1), n019 (decel time 1)
At CLOSED: n020 (accel time 2), n021 (decel time 2)
Parameter No.
n018 n019 n020 n021
Name
Acceleration time 1
Deceleration time 1
Acceleration time 2
Deceleration time 2
Unit
0.1s *
0.1s *
0.1s *
0.1s *
Setting Range Factory Default
0.0 to 3600s 10.0s
0.0 to 3600s
0.0 to 3600s
0.0 to 3600s
10.0s
10.0s
10.0s
* Setting unit is 1s for 1,000s and above.
· Acceleration time
Sets the time necessary for the output frequency to move from 0Hz to maximum output frequency (n011).
· Deceleration time
Set the time necessary for the output frequency to move from maximum output frequency (n011) to 0Hz.
Automatic Fault Retry (n060, Num of Restarts)
After a fault occurs, the inverter can automatically restart. The number of retry attempts can be set up to 10 times via parameter n060. The inverter can be set to automatically restart after the following faults occur:
· Overcurrent (OC)
· Overvoltage (OV)
· Undervoltage PUV (UV1)
· Ground fault (GF)
· Regenerative transistor fault (RR)
The number of retry attempts are cleared to “0” in the following cases:
· If no other fault occurs within 10 minutes after retry.
· When the fault reset signal is ON (closed) after the fault is detected.
· Power supply is turned OFF.
Automatic Restart After Momentary Power Loss (n055, PwrL Selection)
When momentary power loss occurs, operation restarts automatically. The run command must remain closed for this feature to function properly.
LED Setting
0
1 *
LCD Setting Description
Not Provided Not provided (factory default)
2 Seconds Max Continuous operation after power recovery within 2 seconds
50 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
LED Setting
2 **
LCD Setting Description
CPU Power Active Continuous operation after power recovery within control logic time (no fault output)
* Holds the operation signal to continue operation after recovery from momentary power loss.
** When “CPU Power Active” is selected, operation restarts if power supply voltage returns to its normal level (level before power loss). No fault signal is output.
Carrier Frequency (n054, Carrier Freq Sel)
This function sets the inverter output transistor switching frequency (carrier frequency). This is used to reduce motor noise and leakage current.
The factory setting for carrier frequency is the maximum allowable carrier frequency at which inverter rated current can continuously be generated. Consult the factory when increasing the carrier above the default values.
Carrier Frequency (kHz)
LED Setting
1
4
5
2
3
6
LCD Setting
2.5
5.0
8.0
10.0
12.5
15.0
Metallic Noise from Motor
Louder
Inaudible
Leakage Current
Smaller
Larger
VS-616PC5/P5 User’s Manual 51
for more: efesotomasyon - Yaskawa drive fc = carrier frequency
2.5kHz
fc = carrier frequency
2.5kHz
1.0kHz
fc = 12 fout
83.3Hz
208.3Hz
n054 = “Synchronous 1” fc = carrier frequency
2.5kHz
fout
1.0kHz
fc = 24 fout
41.6Hz
104.1Hz
n054 = “Synchronous 2” fout
1.0kHz
fc = 36 fout
27.7Hz
69.4Hz
n054 = “Synchronous 3” fout
Figure 19 Custom Setting of Carrier Frequency Patterns
Current Limit (Stall Prevention)
This function automatically adjusts the output frequency in response to an increase in load current to continue operation without tripping the inverter.
· Stall Prevention Level During Acceleration (n073, StallP Accel Lvl)
The current limit level during acceleration can be set in units of 1%
(inverter rated current = 100%).
Factory setting: kVA dependent
A setting of 200% disables current limit during acceleration. During acceleration, if the output current exceeds the value set for n073, acceleration stops and frequency is maintained. When the output current goes down below the value set for parameter n073, acceleration resumes at the normal acceleration rate.
52 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
Motor Current n073
Output Frequency
Time
Time
* Holds the output frequency to limit the load current.
*
Figure 20 Stall Prevention During Acceleration
In the constant output area [output frequency
≥
base frequency (n013)], the current limit level during acceleration is changed by the following equation:
Current Limit Level During
Accel in Constant Output Area
=
Current Limit Level During
Acceleration (n073)
×
Base Frequency (n013)
Output Frequency
· Stall Prevention Level During Running (n074, StallP Run Level)
The stall prevention level during running can be set in units of 1%
(inverter rated current = 100%).
Factory setting: kVA dependent
A setting of 200% disables current limit during running. During speed agree, if the output current exceeds the value set for parameter n074, then deceleration is initiated.
While the output current exceeds the value set for n074, deceleration continues. When the output current goes below the value set for parameter n074, acceleration begins at the normal acceleration rate bringing
VS-616PC5/P5 User’s Manual 53
for more: efesotomasyon - Yaskawa drive the motor to the set frequency.
Motor Current n074
Time
Output Frequency
Time
* Decreases the output frequency to limit the load current.
*
Figure 21 Stall Prevention During Running
· Stall prevention during deceleration (n072, StallP Decel Sel)
To prevent overvoltage during deceleration, the inverter automatically extends the deceleration time according to the value of main circuit DC voltage. When using an optional braking resistor for the VS-616PC5, set parameter n072 to”0”.
LED Setting LCD Setting
0 Disabled
1 Enabled
Stall Prevention During Deceleration
Disabled (when optional braking resistor mounted)
Enabled (factory default)
Frequency
Extends the deceleration time to prevent overvoltage fault.
Time
Set Deceleration Time
Figure 22 Stall Prevention During Deceleration
DC Injection Braking
· DC Injection Braking Current (n068, DCInj Current)
DC injection braking current can be set in increments of 1%.
(100% = inverter rated current)
· DC injection Braking Time at Stop (n069, DCInj Time @ Stop)
DC injection braking time at stop can be set in increments of 0.1 second. When parameter n069 is set to “0”, DC injection braking at stop-
54 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive ping is disabled. n016
Min. Output Frequency n069
DC injection Braking
Time at Stop
Figure 23a DC Injection Braking Time at Stop
When coast to stop is selected in the stopping method selection (n004),
DC injection braking at stop is disabled.
· DC injection Braking Time at Start (n070)
DC injection braking time at start can be set in increments of 0.1 second. When parameter n070 is set to “0”, DC injection braking at starting is disabled. n016
Min. Output Frequency n070
DC injection Braking
Time at Start
Figure 23b DC Injection Braking Time at Start
Energy Saving Control
To enable energy saving control, set energy saving selection (n096, Energy
Sav Sel) to “1”.
LED Setting
0
1
LCD Setting
Disabled
Enabled
Description
Energy saving is disabled (factory default).
Energy saving is enabled.
Since the parameters used in the energy saving control mode have been preset at the factory to the optimum values, it is not necessary to adjust them under normal operation. If your motor characteristics differ greatly from those of standard induction motors, refer to the following descrip-
VS-616PC5/P5 User’s Manual 55
for more: efesotomasyon - Yaskawa drive tion to adjust the parameters.
Energy Saving Control Mode
· Energy Saving Gain K2 (n097, Energy Save Gain)
Use this energy saving gain when running in the energy saving control mode to calculate the voltage at which motor efficiency will be greatest, and set it as the output voltage reference. This value is preset at the factory to the standard induction motor value prior to shipment. As the energy saving gain increases, output voltage decreases.
· Energy Saving Voltage Lower Limit ( n098, EngSavVLLmt@60Hz; n099, EngSavVLLmt@ 6Hz)
Sets the output voltage lower limit. If the voltage reference value calculated in the energy saving mode is smaller than the specified lower limit, this lower limit value is output as the voltage reference value. The lower limit value is set in order to prevent stalling at light loads. Set voltage limits at 6Hz and 60Hz; a value obtained by linear interpolation should be used to set any limit values other than at 6Hz or 60Hz. Setting is made as a percentage of motor rated voltage.
Voltage
255V* n098 n099
6Hz
Lower Limit
Frequency
60Hz
* This value is doubled for 460V class inverters.
Figure 24 Energy Saving Voltage Lower Limit
56 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
Frequency Agree Set Point (n075, Freq Det Level)
When multi-function contact output selections n041 or n042 are set to “Freq
Det 1” or “Freq Det 2”, frequency detection is enabled. This function is activated when the output frequency is above or below the frequency agree set point (n075).
· Output frequency
≤
Frequency agree set point
Set n041 or n042 to “Freq Det 1”.
Release Width
+2Hz
Frequency Agree Set Point n075
Output Frequency
Frequency Detection
Signal
ON ON
Figure 26 Frequency Agree Set Point Example
(Fout
≤
Frequency Agree Set Point)
· Output frequency
≥
Frequency agree set point
VS-616PC5/P5 User’s Manual 57
for more: efesotomasyon - Yaskawa drive
Set n041 or n042 to “Freq Det 2”.
Frequency Agree Set Point n075
Output Frequency
Release Width
-2Hz
Frequency Detection
Signal
ON
Figure 27 Frequency Agree Set Point Example
(Fout
≥
Frequency agree set point)
Frequency Meter or Ammeter (n052, Terminal AM Sel)
This parameter selects whether the signal (on terminals AM and AC) is proportional to output frequency, output current, output power, or DC bus voltage for external monitoring.
Setting
Output Freq
Output Amps
Output kWatts
DC Bus Voltage
Analog Monitor Output Selection
Output frequency (10V/max. frequency) - factory default
Output current (10V/inverter rated current)
Output power (10V/inverter rated power)
DC bus voltage [10V/400VDC (230V class), 10V/800VDC (460V class)]
Frequency Meter or Ammeter Calibration (n053, Terminal AM Gain)
This function is used to adjust the analog monitor output signal level.
Frequency Meter/Ammeter
(3V 1mA full-scale)
Analog
Output n053
AM
+
FM
-
10V
AC
3V
0 n0
53
=1
.0
n053
=0.3
100%
Monitor Variable
Figure 28 Frequency Meter/Ammeter Calibration
Parameter n053 determines the slope of the signal output on terminal AM
58 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive for the variable being monitored. Increasing this value increases the slope.
Refer to Figure 28.
Frequency Signal Adjustment
When the frequency reference is given by an analog signal at control circuit terminals FV and FI, the relation between analog voltage (or current) and frequency reference can be set.
Frequency Reference
Max. Output Frequency
×
Gain
100
Max. Output Frequency
×
Bias
100
0V
(4mA)
10V
(20mA)
( ) indicates when current reference input is selected.
Figure 29 Frequency Signal Adjustment
· Terminal FV Gain (n048, Terminal FV Gain)
The analog input voltage value for the maximum output frequency
(n011) can be set in units of 1%, from 0 to 200%.
Factory setting: 100%
· Terminal FV Bias (n049, Terminal FV Bias)
The frequency reference that is generated when the analog input is 0V can be set in units of 1%, from -100% to 100%. (n011: maximum output frequency = 100%)
Factory setting: 0%
· Terminal FI Gain (n050, Terminal FI Gain)
The analog input current value for the maximum output frequency
(n011) can be set in units of 1%, from 0 to 200%.
Factory setting: 100%
· Terminal FI Bias (n051, Terminal FI Bias)
The frequency reference that is generated when the analog input is 4mA can be set in units of 1%, from -100% to 100%. (n011: maximum output frequency = 100%)
Factory setting: 0%
· Examples
VS-616PC5/P5 User’s Manual 59
for more: efesotomasyon - Yaskawa drive
To operate the inverter with a frequency reference of 0% to 100% at a 0 to 5V input:
Max. Output
Frequency (100%)
0%
0V 5V 10V
Figure 30 Frequency Signal Adjustment Example - 0 to 5V input
Gain: Parameter n048 = “200”
Bias: Parameter n049 = “0”
To operate the inverter with a frequency reference of 50% to 100% at a
0 to 10V input:
Max. Output
Frequency (100%)
50%
0V 10V
Figure 31 Frequency Signal Adjustment Example - 0 to 10V input
Gain: Parameter n048 = “100”
Bias: Parameter n049 = “50”
Jog Operation
Multi-function inputs (Terminals S2 to S6) can be programmed to function as a jog reference selection. Operation can then be enabled at the jog frequency reference set in parameter n030 by activating this input. A
“RUN” command must also be given to start the inverter. When multistep speed references 1 or 2 are input simultaneously with the jog frequency reference, the jog frequency reference has priority.
Name
Jog frequency reference
Parameter No.
n030
Setting
6.0Hz (Factory default)
60 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
Name
Multi-function contact input selection (S2 to S6)
Parameter No.
n036, n037, n038, n039, n040
Setting
Set to “Jog Command” for any parameter.
Jump Frequencies (n062, Jump Freq 1; n063, Jump Freq 2, n064, Jump Bandwidth)
This function enables the “jumping” of critical frequencies so that systems can operate without excessive vibration or noise. Setting the value to
0.0Hz disables this function.
Set jump frequency 1 or 2 such that n062
≤
n063. If this condition is not satisfied, the inverter displays the parameter setting error “OPE6”.
Output Frequency n063 n062 n064 n064 Frequency
Reference
Figure 32 Jump Frequencies
MODBUS Communication
The VS-616PC5/P5 can perform serial transmission by using a programmable controller (PLC) and MODBUS communication. MODBUS is composed of one master PLC and 1 to 31 (maximum) slave inverters. In signal transmission between master and slave units, the master unit always starts transmission and the slave units respond to it.
The master unit performs signal transmission with one slave unit at a time. Hence, different address numbers must be assigned to each slave unit in advance and the master unit specifies a number to perform signal transmission. The slave unit which receives the command from the master unit executes the function and returns the response to the master unit.
Communication Specifications
· Interface: RS-485, RS-422 (communication interface card SI-K2/P must be mounted.)
· Synchronization: Asynchronous
· Transmission parameter: Baud rate: selectable from 2400, 4800,
9600 BPS (parameter n105)
Data length: fixed at 8 bits
Parity: parity/no parity, even/odd select-
VS-616PC5/P5 User’s Manual 61
for more: efesotomasyon - Yaskawa drive able (parameter n106)
Stop bit: fixed at 1 bit
In accordance with MODBUS · Protocol:
· Maximum number of units to be connected: 31 units (when RS-485 is used)
Data to be Sent/Received by Communication
Data to be sent/received by communication are run commands, frequency reference, fault contents, inverter status and parameter setting/reading.
· Operation Mode Selection (n002, Oper Mode Select)
Select the run command and frequency reference input method in parameter n002. To provide a run command and/or frequency reference by communication, set this parameter to a selection that contains
“COM” for SEQ and/or REF. Regardless of this selection, monitoring of running status, parameter setting/reading, fault reset and multi-function input commands from the PLC are possible. The multi-function input command becomes “OR” with the command input from control circuit terminals S2 to S6.
· MODBUS Frequency Reference Unit (n103, MODBUS Fref Unit)
The frequency reference units from the PLC and in the frequency reference and output frequency monitors (by communication) are set with parameter n103. The output frequency resolution of the VS-616PC5/P5 is 0.1Hz. Even if the frequency reference unit is changed to 0.01Hz in parameter n103, the value in the hundredth digit of the received frequency reference is rounded off internally. When 30,000/100% in units of 0.1% is selected, the value is rounded off in the same way.
· MODBUS Slave Address (n104, MODBUS Address)
Sets the slave address number. It is necessary to set the address number so that it will not overlap with the address number of another slave unit connected on the same transmission line.
Note: To change the values set in parameters n104 to n106 and enable new settings, it is necessary to cycle power after entering the desired values.
Motor Overload Detection
The VS-616PC5/P5 protects against motor overload with a UL-recognized, built-in electronic thermal overload relay function.
· Motor Rated Current (n033, Motor Rated FLA)
Set to the rated current value shown on the motor nameplate.
62 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
Note: setting to 0.0A disables the motor overload protection function.
· Motor overload protection selection (n034, Motor OL Sel)
LED Setting LCD Setting
0 Disabled
1 STD Motor / 8 min
2
3
4
STD Motor / 5 min
INV Motor / 8 min
INV Motor / 5 min
Electronic Thermal Characteristics
Protection disabled
Applied to general-purpose motor, standard rating (Class 20 overload)
Applied to general-purpose motor, short time rating (Class 10 overload)
Applied to blower-cooled / inverter duty motor, standard rating (Class 20 overload)
Applied to blower-cooled / inverter duty motor, short time rating (Class 10 overload)
The electronic thermal overload function estimates motor temperature, based on inverter output current and time, to protect the motor from overheating. When the electronic thermal overload relay is activated, an
“oL1” error occurs, shutting OFF the inverter output and preventing excessive overheating in the motor.
When operating with one inverter connected to one motor, an external thermal relay is not needed. When operating several motors with one inverter, install a thermal relay on each motor. In this case, set parameter n034 to “Disabled”.
· General-purpose and Blower-cooled Motors
Induction motors are classified as general-purpose or blower-cooled motors, based on their cooling capabilities. Hence, the motor overload
VS-616PC5/P5 User’s Manual 63
for more: efesotomasyon - Yaskawa drive detection function operates differently for each of these two motor types.
Cooling Effectiveness Torque Characteristics
Electronic Thermal
Overload
Effective when operated at
50/60Hz from commercial power supply.
180
155
140
60s
Short time
Standard
Rating 100
80
55
38
0
3 20 60
Frequency (Hz)
120
Base Frequency 60Hz
(V/f for 60Hz, 230V Input Voltage)
During continuous operation at low speeds, the load must be limited in order to limit motor temperature rise.
“OL1” error (motor overload protection is enabled when motor is continuously operated at 50/60Hz or less at
100% load).
180
150
100
60s
Short time
Standard
Rating
Effective when operated at low speeds (approx. 6Hz).
55
38
0
6 60
Frequency (Hz)
120
Base Frequency 60Hz
(V/f for 60Hz, 230V Input Voltage)
Use blower-cooled motor for continuous operation at low speeds.
Effective when operated at low speeds (approx. 6Hz).
Multi-Step Speed Selection
This function allows the programming of up to 4 preset speeds, through multi-function contact input selections.
64 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
4-step speed selection
n002 = “SEQ=X REF=OPR”, where “X” can be TRM, OPR, or COM
n024 = 30.0Hz (factory default = 0.0Hz)
n025 = 40.0Hz (factory default = 0.0Hz)
n026 = 50.0Hz (factory default = 0.0Hz)
n027 = 60.0Hz (factory default = 0.0Hz)
n039 = 9 (multi-function contact input terminal S5)
n040 = 10 (multi-function contact input terminal S6)
FWD Run/Stop
REV Run/Stop
S1
External Fault
Fault Reset
Multi-step Speed Ref. 1
Multi-step Speed Ref. 2
S2
S3
S4
S5
Multi-function
Contact Input
S6
SC
Figure 33 Multi-step Speed Selection - Control Circuit Terminals
(n026)
50.0Hz
(n027)
60.0Hz
Frequency
Reference
(n024)
30.0Hz
(n025)
40.0Hz
FWD (REV) Run/Stop
ON
Multi-step Speed Ref. 1
(Terminal S5)
Multi-step Speed Ref. 2
(Terminal S6)
ON
ON
ON
Figure 34 Multi-step Speed Operation - Timing Diagram
Phase Loss Protection
· Input Phase Loss Detection (n083, In Ph Loss Lvl)
The input phase loss detection circuit monitors the DC bus current ripple
VS-616PC5/P5 User’s Manual 65
for more: efesotomasyon - Yaskawa drive and activates when one of the input phases are lost. The detection circuit calculates the maximum and minimum values of the DC bus voltage in
1.28 second intervals, and compares the difference (
∆
V) between these values with the input phase loss detection level (n083). If
∆
V
≥
n083, then input phase loss is detected; and after the input phase loss detection delay time (fixed at approximately 10 seconds), an SPI fault occurs, and the motor coasts to stop.
No.
Name
n083 Input phase loss detection level
Description
Unit: 1%
Setting range: 1 to 100% of input voltage
Factory
Default
7%
Input phase loss detection is disabled in the following cases:
· Parameter n083 is set to “100%”
· A Stop command is input
· Input magnetic contactor (MC) shuts OFF
· CPU A/D converter fault (CPF5)
· During deceleration
· Output current
≤
30% of Inverter rated current
PID Control
To enable PID control, set PID selection (n084) to “Enabled”, according
66 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive to the description below.
LED Setting
0
1
2
3
LCD Setting
Disabled
Enabled D=Fdbk
Enabled D=Fdfwd
Enabled Rev Fdbk
Description
PID disabled (factory default)
PID enabled (deviation is D-controlled.)
PID with feed forward (feedback value is D-controlled)
PID with inverted feedback
Then select the PID control setpoint value and detected feedback value setpoint as follows:
· Setpoint Value Selection
The control circuit terminal FV voltage signal (0 to 10V) or multi-step speed parameters n024 to n027 can be used to select the PID setpoint value.
Control circuit terminal FV voltage signal:
Set operation mode selection (n002) to “SEQ=OPR REF=TRM” or
“SEQ=TRM REF=TRM”.
Multi-step speed constants (n024 to n027):
Set operation mode selection (n002) to “SEQ=OPR REF=OPR” or
“SEQ=TRM REF=OPR”.
(combination of multi-step speed reference and jog frequency reference)
· Detected Value Setting
The control circuit terminal FI current signal (4 to 20mA) or voltage signal (0 to 10V) can be used to set the PID detected value.
Control circuit terminal FI current signal:
Set aux. analog input selection (n044) to “4-20mA”.
Control circuit terminal FI voltage signal:
Set operation mode selection (n044) to “0-10VDC”.
(Cut jumper J1 on the control PCB board.)
VS-616PC5/P5 User’s Manual 67
for more: efesotomasyon - Yaskawa drive
Intended
Value
+
(Deviation) n085
Feedback
Calibration
Gain
Detected
Value n084
1
D n088
+
+
2
Z -1
3
P
I n087
Limit n089
D n088
1 or 3
2
+
+
+
±109%
Limit n084
0
0 n093
1
Sleep
Function n094, n095
Frequency
Reference n084
1, 2, or 3
Inverted
Characteristic
Enabled
Figure 35a PID Control Block Diagram
Notes:
1) Value I is reset to”0” in the following cases:
· When operation stops
· When the integral value reset signal is input by multi-function contact input selection (Any of parameters n036 to n040 are set to “PID I Reset”).
2) The upper limit of value I can be set by parameter n089.
Increase the value of parameter n089 to upgrade control capability by integration.
If the control system vibrates and it cannot be stopped by adjusting the integral time, output lag filter time, etc., decrease the set value of parameter n089.
3.
PID control can be canceled by a multi-function contact input signal.
By setting any of parameters n036 to n040 to “PID Disable” and by closing the contact during running, PID control is disabled and the setpoint value signal itself is used as a frequency reference signal.
4.
Inverse PID characteristics can be obtained by setting parameter n093 to
“Inverted”.
5.
The PID Sleep feature can be used to automatically turn off the inverter output when the PID output value falls below the sleep function level (n094) for longer than the sleep function time (n095). The inverter will resume normal operation when the PID output is greater than the sleep level for longer than the sleep time. Setting parameter n094 to “0.0” disables this feature.
68 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
PID Output
Internal RUN
Command
RUN Command
During Run n095 n094 (Sleep Level) n095
(Sleep Time)
Stays High
Stays High
Reverse Run Prohibit (n006, Reverse Oper)
A “reverse run disabled” setting does not accept a reverse run command from the control circuit terminal or the digital operator. This setting is used in applications where a reverse run command can cause problems.
LED Setting
0
1
LCD Setting
REV Allowed
REV Prohibited
Description
Reverse run enabled (factory default)
Reverse run disabled
Soft-Start Characteristics (n022, S-Curve Select)
An S-curve pattern is used to reduce shock and provide smooth transitions during machine acceleration and deceleration.
LED Setting
0
1
2
3
LCD Setting
No S-Curve
0.2 Sec
0.5 Sec
1.0 Sec
Description
S-curve not provided
0.2 second (factory default)
0.5 second
1.0 second
Note: The S-curve time is the time to reach the set accel/decel rate (as determined by the accel/
VS-616PC5/P5 User’s Manual 69
for more: efesotomasyon - Yaskawa drive decel time settings).
Frequency Reference
Output Frequency
Output Frequency
S-curve Characteristic
Time (Tsec)
Figure 36 S-curve Characteristic Timing Diagram
Time
The following figure shows FWD/REV run switching during deceleration to stop.
FWD Run Command
REV Run Command
Acceleration Deceleration
Min. Output Frequency n016
DC Injection Braking
Time at Stop n069
Output Frequency
Min. Output Frequency n016
Acceleration Deceleration
Figure 37 S-curve Characteristics - FWD/REV Operation
70 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
Speed Limit Adjustment
Internal
Frequency
Reference
Frequency Reference
Upper Limit (n031)
Frequency Reference
Lower Limit (n032)
Set Frequency Reference
Figure 38 Setting Frequency Upper and Lower Limits
· Frequency Reference Upper Limit (n031, Ref Upper Limit)
The upper limit of the frequency reference can be set in increments of
1%. (n011: maximum output frequency = 100%)
Factory setting: 100%
· Frequency Reference Lower Limit (n032, Ref Lower limit)
The lower limit of the frequency reference can be set in increments of
1%. (n011: maximum output frequency = 100%)
Factory setting: 0%
When operating at a frequency reference of 0Hz, operation continues at the frequency reference lower limit. However, when the lower limit is set to less than the minimum output frequency (n016), operation stops.
Stopping Method (n004, Stopping Method)
This function selects the stopping method suitable for the particular application.
LED Setting
0
1
2
3
LCD Setting Description
Ramp to STOP Deceleration to stop (factory default)
Coast to STOP Coast to stop
Coast w/Timer 1 Coast to stop with timer 1 (run command cycle)
Coast w/Timer 2 Coast to stop with timer 2 (auto-start after time out)
VS-616PC5/P5 User’s Manual 71
for more: efesotomasyon - Yaskawa drive
· Deceleration to Stop (n004 = “Ramp to STOP”)
Output Frequency
Decel time 1 (n019)
Min. Output Frequency (Frequency at
DC Injection Braking Start - n016)
Factory Default: 1.5Hz
Run Command
ON
DC injection Braking Time at Stop (n069)
Factory Default: 0.5 s
OFF
Figure 39 Stopping Method - Deceleration to Stop
Upon removal of the FWD (REV) run command, the motor decelerates at a deceleration rate determined by the time set in deceleration time 1
(n019) and DC injection braking is applied immediately before when the minimum output frequency (n016) is reached. If the deceleration time is short or the load inertia is large, an overvoltage fault (OV) may occur during deceleration. In this case, increase the deceleration time or install an optional braking resistor (available for the VS-616PC5 only).
Braking torque: w/o braking resistor, approx. 20% of motor rated torque w/ braking resistor, approx. 150% of motor rated torque
· Coast to Stop (n004 = “Coast to STOP”)
Output frequency Inverter output is shut OFF when stop command is given.
Run command
ON
OFF
Figure 40 Stopping Method - Coast to Stop
Upon removal of the FWD (REV) run command, the motor coasts.
72 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
· Coast to Stop with Timer 1 (n004 = “Coast w/Timer 1”)
Output Frequency
Decel Time 1
(n019)
Accel Time 1
(n018)
Coasting
Time
Minimum baseblock time (n057)
FWD (REV)
Run Command ON ON ON
Run Command Disabled
Figure 41 Example of Stopping Method - Coast to Stop w/ Timer 1
Upon removal of the run command, the inverter output is immediately removed, allowing the motor to coast. If the run command is re-applied before the minimum baseblock time (n057) elapses, the run command is not accepted.The run command must be cycled to be acknowledged. An initial run command will be accepted if applied after the minimum baseblock time elapses.
· Coast to Stop with Timer 2 (n004 = “Coast w/Timer 2”)
Output Frequency
Decel Time 1
(n019)
Accel Time 1
(n018)
Coasting
Time
Minimum baseblock time (n057)
FWD (REV)
Run Command ON ON
Figure 42 Example of Stopping Method - Coast to Stop w/ Timer 2
Operation is disabled during the minimum baseblock time (n057) after a stop command is given. A run command will be accepted, but operation does not start until the minimum baseblock time runs out. The inverter
VS-616PC5/P5 User’s Manual 73
for more: efesotomasyon - Yaskawa drive does not operate during the baseblock time, as shown in Figure 42.
Torque Adjustment (n071, Torq Comp Gain)
Motor torque can be adjusted by changing the V/f pattern (n010) or by adjusting the torque compensation gain (n071). For details on setting the
V/f pattern, see “V/f Pattern Adjustment”, on page 75.
· Full-range Automatic Torque Boost
The motor torque requirement changes according to load conditions.
Full-range automatic torque boost adjusts the output motor voltage according to the required torque. The VS-616PC5/P5 automatically adjusts the voltage during constant-speed operation as well as during acceleration.
The required torque is calculated by the inverter. The optimum motor voltage will be output to ensure tripless operation and power savings.
Output voltage
∝
Torque compensation gain × Required torque
Voltage
Required torque
⇒
Increase voltage
Frequency
Figure 43 Torque Characteristics
Normally, no adjustment is necessary for torque compensation gain
(n071, factory default: “1.0”). When the wiring distance between the inverter and the motor is long, or when the motor generates vibration, change the torque compensation gain.
Increasing torque compensation gain increases motor torque, but an excessive increase may cause the following:
· Inverter trips due to motor overexcitation
· Motor overheat or excessive vibration
If adjustment is necessary, adjust in 0.1 increments.
74 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
Torque Detection
The over/undertorque detection circuit will activate when the motor load causes the motor current to go above or below torque detection level (n078) respectively. When the over/undertorque condition is detected, alarm signals are sent to multi-function output terminals MA, MB and/or M1.
To output an over/undertorque detection signal, set multi-function contact output selection n041 or n042 to “6” (N.O. contact) or “7” (N.C. contact).
Inverter Rated Current
Motor Current n078
* *
Time
Multi-function Contact
Output Signal
(Overtorque Detection Signal)
Terminal MA, MB, M1
ON n079
ON n079
* Release width (hysteresis) during overtorque detection is 5% of the inverter rated current level.
Figure 43 Torque Characteristics
· Over/undertorque Detection Function Selection (n077, Torq Det Sel)
LED
Setting
0
LCD Setting Description
1
2
Disabled
OT/SpdAgree/Alm
Detection disabled (factory default)
Overtorque detection begins at speed agree; continue running after detection. (Alarm)
OT/Run/Alm Overtorque detection at run; continue running after detection. (Alarm)
3
4
OT/SpdAgree/Flt
OT/Run/Flt
Overtorque detection begins at speed agree; coast to stop after detection. (Fault)
Overtorque detection at run; coasts to stop after detection. (Fault)
5 UT/SpdAgree/Alm
Undertorque detection begins at speed agree; continue running after detection. (Alarm)
UT/Run/Alm Undertorque detection at run; continue running after detection. (Alarm) 6
7 UT/SpdAgree/Flt
Undertorque detection begins at speed agree; coast to stop after detection. (Fault)
Undertorque detection at run; coast to stop after detection. (Fault) 8
Notes:
UT/Run/Flt
· To detect torque during acceleration or deceleration, select a setting that contains
“RUN”.
· To continue operation after over/undertorque detection, select a setting that contains
“Alm”. During detection, the digital operator displays “oL3” alarm (blinking).
· To stop the inverter after an over/undertorque detection fault, select a setting that
VS-616PC5/P5 User’s Manual 75
for more: efesotomasyon - Yaskawa drive contains “Flt”. During detection, the digital operator displays “oL3” fault.
· Over/undertorque Detection Level (n078, Torq Det Level)
Sets the torque detection current level in units of 1%
Inverter rated current: 100%
Factory default: 160%
· Over/undertorque Detection Time (n079, Torq Det Time)
The over/undertorque detection delay time inserts a delay, between the time motor current exceeds or falls below the over/undertorque detection current level (n078) and when the over/undertorque detection function is enabled.
Factory default: 0.1 second
If the time during which motor current exceeds or falls below the over/ undertorque detection level (n078) is longer than the over/undertorque detection time (n079), the over/undertorque detection function is enabled.
Tripless Operation
When starting into a coasting motor, use the speed search command or
DC injection braking at start, to prevent a drive trip and motor burnout.
· Speed search
This function allows the restart of a coasting motor without the necessity to stop. It is useful during inverter bypass operation, when switching between the motor receiving power directly from the line to the inverter.
Set the multi-function contact input selection (n036 to n40) to “SpdSrch
(MAXFREQ)” (start search command from maximum output frequency) or “SpdSrch (SETFREQ)” (start search command from the set frequency).
Build a sequence so that the FWD (REV) run command is input at the same time as the search command, or after the search command. If the run command is input before the search command, the search command
76 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive is not effective. Below is a timing diagram of the search command input:
ON
ON
FWD (REV) Run Command
Speed Search Command
Max. Output Frequency or
Frequency Reference at
Run Command Input
Output Frequency
Min. Baseblock
Time (n057)
Speed Search
Operation
[
Speed Search Start
(Condition: Inverter Output Current
≥
n056 Speed Search Level)
] [
Speed Detection Agree
(Condition: Inverter Output Current
< n056 Speed Search Level)
]
Figure 44 Search Command Input Timing Diagram
· DC Injection Braking at Start (n068, DCInj Current; n070, DCInj Time@Start)
This function restarts a coasting motor after first applying it with DC injection braking. DC injection braking time at start (n070) is set in units of 0.1 second. DC injection braking current is set in parameter
n068 in units of 1%. When parameter n070 is set to “0”, DC injection braking is disabled and acceleration starts from the minimum output frequency. n016
Min. Output Frequency n070
DC Injection Braking
Time at Start
Figure 45 DC Injection Braking at Starting
V/f Pattern Adjustment (n010, V/f Selection)
Set the V/f pattern using parameter n010 as described below. It may be necessary to change the V/f pattern when using a high-speed motor, or when special torque adjustment is required in the application.
Set values: “60Hz Preset”: Fixed V/f pattern
“User defined V/f”: Custom V/f pattern can be set
VS-616PC5/P5 User’s Manual 77
for more: efesotomasyon - Yaskawa drive
Set the V/f pattern according to the following:
· n010 = “60Hz Preset” (Factory default value)
Set parameter n010 to “60Hz Preset” when a standard 50/60Hz, 230/
460V motor is selected. This setting provides a standard linear V/Hz pattern. Parameters n011 through n017 cannot be adjusted.
· n010 = “User defined V/f” (Custom V/f pattern)
Set parameter n010 to “User defined V/f” when a variable torque pattern is required. Parameters n011 through n017 can then be adjusted manually to customize a special V/f pattern. The default settings for parameters n011 through n017 when n010 = “User defined V/f” comprise the standard variable torque pattern.
Be sure to satisfy the following conditions for setting parameters
n011 to n017:
n016
≤
n014 < n013
≤
n011
Voltage n012 n015 n017
0 n016 n014 n013
Figure 46 Custom V/f Pattern Setting n011
Frequency
Parameter
No.
Name Unit Setting Range n011 Maximum output frequency 0.1 Hz 50.0 to 400 Hz n012 Maximum voltage 0.1 V 0.1 to 255 V * n013 Maximum voltage output frequency (base frequency) n014 Mid. output frequency
0.1 Hz 0.2 to 400 Hz
0.1 Hz 0.1 to 399.9 Hz n015 Mid. output frequency voltage 0.1 V 0.1 to 255 V * n016 Minimum output frequency 0.1 Hz 0.1 to 10.0 Hz
Factory
Default
(n010=60Hz
Preset)
60.0 Hz
230 V *
60.0 Hz
3.0 Hz
17.2 V *
1.5 Hz
Factory
Default
(n010=User defined V/f)
60.0 Hz
230 V *
60.0 Hz
30.0 Hz
57.5 V *
1.5 Hz
78 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
Parameter
No.
Name Unit Setting Range n017 Minimum output frequency voltage
0.1 V 0.1 to 50.0 V *
* For 460V class units, the value is twice that of 230V class units.
Factory
Default
(n010=60Hz
Preset)
11.5 V *
Factory
Default
(n010=User defined V/f)
11.5 V *
Increasing the voltage in the V/f pattern increases motor torque, however, an excessive increase may cause:
· Inverter fault trips as a result of motor overexcitation
· Motor overheat or excessive vibration
Increase voltage gradually while checking the motor current.
Slip Compensation
The slip compensation feature allows better speed regulation to be obtained by adjusting the output frequency according to the changing load. This feature compensates for the slip of the motor.
Slip Compensation Gain (n107, Slip Comp Gain)
This parameter is used to input the slip of the motor. The setting is entered as a percent of base frequency (n013). The default value for n107 is 0.0% which disables this feature. To properly set the parameter, use the following equation:
VS-616PC5/P5 User’s Manual 79
for more: efesotomasyon - Yaskawa drive
Slip Compensation Primary Delay Time (n109, Slip Comp Delay)
This parameter sets how fast the inverter output frequency responds to changing loads. A long time will cause a sluggish response (a large momentary speed droop). A short time will cause a fast response (less speed droop). Too short of a time may cause instability.
3.4 INPUTS & OUTPUTS
Multi-function Input Signals (n036 to n040)
Multi-function contact input terminal S2 to S6 functions can be changed when necessary by setting parameters n036 to n040, respectively. None of these parameters can receive a setting common with the other (no duplication).
· Terminal S2 function: set via parameter n036
· Terminal S3 function: set via parameter n037
· Terminal S4 function: set via parameter n038
· Terminal S5 function: set via parameter n039
· Terminal S6 function: set via parameter n040
LED Setting LCD Setting
0
1
Multi-function Input Signals
Description
Reverse RUN (2W) Reverse run (2-wire sequence)
FWD/REV Cmd (3W) Fwd / Rev command (3-wire sequence)
Remarks
Only parameter n036 can be set to this value.
2
3
4
5
6
7
Ext Fault (NO)
Ext Fault (NC)
Fault Reset
External fault (normally open)
External fault (normally closed)
Fault reset
LOCAL/REMOTE Sel Local / Remote selection
COM/INV Sel Serial com/inverter selection (Fref, RUN command)
STOP Cmd/Dec2 NO Fast stop using Decel 2 (normally open)
Only parameter n036 can be set to this value.
Inverter stops at fault when external fault signal is input. Digital operator displays “EFX”.
Inverter stops at fault when external fault signal is input. Digital operator displays “EFX”.
Resets fault. Fault reset is disabled during run command input.
—
—
Decelerates to stop by decel time 2 (n021) when fast stop is input.
Ref.
Page
79
-
-
79
79
-
80 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
10
11
12
13
14
15
16
17
18
8
9
19
20
21
22
23
24
25
26
27
28
29
STOP Cmd/Dec2 NC Fast stop using Decel 2 (normally closed)
Master Fref Sel
Multi-Step Spd 1
Multi-Step Spd 2
Not Used
JOG Command
Acc/Dec Switch
Ext Baseblk (NO)
Param Lockout
PID I Reset
PID Disable
Timer Start Cmd
OH3 Input
Ref Sample Hold
KEB Cmd (NO)
KEB Cmd (NC)
Hold Command
PID Polarity Sel
UP/DOWN Cmd
Master freq. ref. selection (FV-open or FI-closed)
Multi-step speed reference command 1
Multi-step speed reference command 2
Not used
Jog reference (n030)
Accel / Decel time selection
External baseblock (normally open)
Ext Baseblk (NC) External baseblock (normally closed)
SpdSrch (MAXFRQ) Speed search from maximum frequency
SpdSrch (SETFRQ) Speed search from set frequency
Parameter setting enable / disable
PID integral value reset
PID control enable / disable
Timer function
External overheat alarm (OH3)
Analog reference sample hold command
Inertia ridethrough command (normally open)
Inertia ridethrough command (normally closed)
Accel / Decel hold command
Inverse PID enable / disable
UP/DOWN Command
Decelerates to stop by decel time 2 (n021) when fast stop is input.
Master frequency reference input level (voltage input at “open”, current input at “closed”) can be selected.
—
—
—
—
—
Coasting signal. Motor starts coasting when the signal is input. Digital operator displays “bb” (blinking).
Coasting signal. Motor starts coasting when the signal is input. Digital operator displays “bb” (blinking).
Speed search command signals.
Speed search command signals.
Permission or prohibition of constant setting from the digital operator or serial communication (setting disabled at “closed”, enabled at “open”) can be selected.
—
—
—
When this signal is input, the digital operator displays “OH3” (blinking). Inverter continues operation.
Analog frequency reference is sampled at “closed” and held at “open”.
—
—
—
—
Only parameter n040 can be set to this value.
64
-
59
49
-
-
-
-
74
* 2 to 6 are displayed in _ corresponding to S2 to S6, respectively.
Factory settings: n036 = “Reverse RUN (2W)”, n037 = “Ext Fault (NO)”, n038 = “Fault
Reset”, n039 = “Multi-Step Spd 1”, n040 = “Multi-Step Spd 2”
67
80
-
80
—
—
—
—
81
S1
FWD Run/Stop
S2
REV Run/Stop
SC
Figure 47a Terminal Function at 2-Wire Sequence Selection (setting: n036=” Reverse RUN (2W)” )
VS-616PC5/P5 User’s Manual 81
for more: efesotomasyon - Yaskawa drive
Stop
Start
S1
S2
S3
SC
Run Command
(Run when “Closed”)
Stop Command
(Stop when “Open”)
FWD/REV Run Selection
(FWD Run when “Open”
REV Run when “Closed”)
Figure 47b Terminal Function at 3-Wire Sequence Selection (setting: n036=” FWD/REV Cmd (3W )” )
· Local/Remote Selection (setting: “LOCAL/REMOTE Sel”)
Selects whether the run command is received from the digital operator or the control circuit terminal. Local/Remote selection is available only while the inverter is stopped.
Open: Run according to the setting of operation mode selection (n002).
Closed: Frequency reference and run command from the digital operator.
Example: Set n002 to “SEQ=TRM REF=TRM”.
Open: Frequency reference from control circuit terminals FV & FI, and run command from control circuit terminals S1 and S2.
Closed: Frequency reference and run command from the digital operator.
· Serial Communication/Control Circuit Terminal Selection (setting:
“COM/INV Sel”)
Selects operation reference by serial communication or by the control circuit terminal. This selection is available only during stop.
Open: run according to the setting of operation mode selection (n002).
Closed: Frequency reference and run command from serial communication.
Example: Set n002 to “SEQ=TRM REF=TRM”.
Open: Frequency reference from control circuit terminals FV & FI, and run command from control circuit terminals S1 and S2.
Closed: Frequency reference and run command from serial communication.
· Timer Function (setting: “Timer Start Cmd”)
The timer function is used in conjunction with the multi-function contact output (parameter n041 or n042 set to “Timer Output”).
When the timer function input is “closed” for longer than the ON-delay
82 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive timer (n080), the timer function output closes.
When the timer input is “open” for longer than the OFF-delay timer
(n081), the timer function output opens.
Multi-function Contact
Input: Timer Function
ON
ON
ON ON ON
ON
ON ON ON
ON
Multi-function Contact
Output: Timer Function n080 n081 n080 n081
Figure 48 Timing Diagram of Timer Function
· Analog Reference Sample/Hold Selection (setting:”Ref Sample Hold”)
This feature allows a single analog signal to be used among multiple inverters to “sample and hold” separate speeds. Each inverter can be commanded to acknowledge the reference at different times. If the analog reference sample/hold input terminal is “closed” for 100ms or longer, the analog frequency reference is sampled; when it opens, the analog frequency reference is held.
Analog Input
Fref
100ms 100ms
Closed
Open t1 t2 t3
Figure 49 Sample/Hold Selection - Analog Reference
Note: t1, t3 - Reference is sampled once with an input closure of 100ms or longer.
t2 - Reference is not sampled with an input closure of less than 100ms.
· Up/Down Command (setting: n040 = “Up/Down Control”)
With the FWD (REV) run command entered, a change in frequency is performed by inputting the Up or Down commands to control circuit terminals S5 and S6, so that operation can be performed at the desired speed. When the Down command is specified for terminal S6 by setting n040=”Up/Down Control”, any function set to terminal S5 via parameter
n039 becomes disabled; terminal S5 becomes an input terminal for the
VS-616PC5/P5 User’s Manual 83
for more: efesotomasyon - Yaskawa drive
Control Circuit Terminal S5 (UP command)
Control Circuit Terminal S6 (DOWN command)
Operation Status
Up command and terminal S6 an input terminal for the Down command.
Closed
Open
Accel
Open
Closed
Decel
Open
Open
Hold
Closed
Closed
Hold
FWD Run
UP Command S5
DOWN Command S6
Upper Limit Speed
Lower Limit Speed
Output Frequency
D H U H D H U H D D1 H U U1 H D D1 H
Frequency Agree Signal
U: Up (accelerating) status
D: Down (decelerating) status
H: Hold (constant speed) status
UI: Up status, with clamping at upper limit speed
DI: Down status, with clamping at lower limit speed
Figure 50 Timing Diagram of UP/DOWN Command Input
Notes:
1) When the UP/DOWN command is selected, the upper limit speed is set regardless of frequency reference.
Upper limit speed = Maximum output frequency (n011)
× Frequency reference upper limit (n031) /100
2) The lower limit value is either the analog frequency from control circuit terminals FV or
FI, or the frequency reference lower limit (n032), whichever is larger.
3) When the FWD (REV) run command is input, operation starts at the lower limit speed without an UP/DOWN command.
4) If the jog frequency reference is input while the drive is running by the UP/DOWN command, the jog frequency reference has priority.
Analog Input Signals
· Master Analog Input Selection (n043, Analog Input Sel)
To input the master frequency reference from the control circuit terminal, use terminal FV (0 to 10V) or terminal FI (4 to 20mA), by setting parameter n043.
LED Setting
0
LCD Setting
FV=MSTR FI=AUX
Master Frequency Reference Terminal
FV (factory default)
Input Level
0 to 10V input
84 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
LED Setting
1
LCD Setting
FV=AUX FI=MSTR
Master Frequency Reference Terminal
FI
Input Level
4 to 20mA input
· Auxiliary Analog Input Selection (n044, Terminal FI Sel)
From the factory, terminal FI is set to accept a 4-20mA signal. To change the control circuit terminal FI input level from current to voltage, set parameter
n044 according to the table below, and be sure to cut the “J1” jumper on the control PCB. The J1 jumper is located near terminal FI on the control PCB.
LED Setting
0 *
1
LCD Setting
0-10 VDC
4-20 mA
Input Level
0 to 10V input
4 to 20mA input (factory default)
* To set parameter n044 to “0”, cut jumper J1 on the inverter control PCB board.
· Frequency Reference Retention (n045, MOP Ref Memory)
Effective when UP/DOWN or Sample/Hold commands are selected for multifunction contact inputs. To retain the held frequency reference at power OFF, set parameter n045 to”Memorize Fref”. When n045=”Memorize Fref”, the last sampled/held reference will be memorized during power down. When power is re-applied, a run command will run the inverter at this previous speed. When n045=”Not Memorized”, the last sampled/held frequency will be lost at power down. Upon power-up, a new reference will need to be sampled.
LED Setting LCD Setting
0
1
Description
Memorize Fref Held frequency retained in frequency reference 1 - n024 (factory default)
Not Memorized Not retained
· Operation Method for Frequency Reference Loss Detection (n046, Ref
Loss Detect)
Selects the frequency reference if the frequency reference from the control circuit terminal decreases rapidly (lost signal).
LED Setting LCD Setting Description
0
1
Not Detected Detection disabled (factory default)
RUN @ n047 Fref Detection enabled, continue to run at n047 value
×
previous reference.
If the frequency reference decreases by 90% within 400ms (when detection is enabled), operation continues at reference equal to the n047 value
×
previous reference.
Multi-function Output Signals (n041, Terminal MA Sel; n042, Terminal M1 Sel)
Multi-function output terminal MA, MB and M1 functions can be changed when necessary by setting parameters n041 and n042.
· Terminal MA and MB functions: set via n041
· Terminal M1 functions: set via n042
VS-616PC5/P5 User’s Manual 85
for more: efesotomasyon - Yaskawa drive
7
8
5
6
9
2
3
4
Factory defaults: n041 = “Fault”, n042 = “During Running”
Multi-function Output Signals
LED
Setting
0
1
LCD Setting
Fault
During Running
Description
Fault
During running
10
11
12
13
14
15
16
17
At Speed
At Desired Speed
Freq Detection 1
Freq Detection 2
OverTrq Det (NO)
OverTrq Det (NC)
BaseBlocked
Operation Mode
Ready
Timer Output
Auto-Restarting
OL Pre-Alarm
Freq Ref Loss
Set By Com Cntl
PID Fdbk Loss
OH1 Alarm
Frequency agree
Desired frequency agree
Frequency detection
Frequency detection
Overtorque detection (N.O. contact)
Overtorque detection (N.C. contact)
During baseblock
Operation mode
Inverter operation ready
Timer function
Automatic restart
OL pre-alarm
Frequency reference loss
Output from serial communication
PID feedback loss
OH1 alarm
Remarks
“Closed when inverter fault occurs.
“Closed when either FWD or REV run command is input or when the inverter outputs voltage.
-
-
-
-
-
-
“Closed when inverter output shuts OFF.
“Closed” when run command or frequency reference from digital operator is selected.
“Closed” when no inverter fault does not occur and the inverter can be operated.
-
“Closed” during fault retry operation.
Outputs an alarm before inverter and motor overload protection are enabled. Pre-alarm level is
150% for 48 sec for the inverter and more than
80% of the overload protection time for the motor.
Closes a contact when detecting a loss of reference condition.(See page 82 for n046).
Activates contact output independently from inverter operation by a command from serial communication (MODBUS).
Detects a rapid decrease in feedback and outputs a contact when the PID control mode is set.
Detects when the feedback value decreases less than the detection level (n091) for longer than the feedback loss detection delay time (n092); the inverter continues operation.
“Closed” during heat sink overtemperature (digital operator displays “OH1” blinking).
Ref.
Page
80
51
-
57
73
73
-
84
84
57
-
-
-
82
47
-
-
-
Frequency Agree (setting: “At Speed”)
See Figure 51 below for an example of selecting the frequency agree sig-
86 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive nal as the function of output terminals MA, MB or M1.
Detection Width ±2Hz
Release Width ±4Hz
Frequency Reference
Output Frequency
Frequency Agree Signal ON
Figure 51 Example of Frequency Agree Signal (setting: “ At Speed” )
Desired Frequency Agree (setting: “At Desired Speed”)
See Figure 52 below for an example of selecting the desired frequency agree signal as the function of output terminals MA, MB or M1.
Detection Width ±2Hz
Release Width ±4Hz
Desired Frequency Agree
Set Point (n075)
Output Frequency
Desired Frequency Agree Signal ON
Figure 52 Example of Desired Frequency Agree Signal (setting: “ At Desired Speed” )
VS-616PC5/P5 User’s Manual 87
for more: efesotomasyon - Yaskawa drive
L3
L2 L1
GND
Ground Bonds (Remove any paint)
Line
Power
Filter
Load
Inverter
L1L2 L3 UV W
Cable Length:
Max. 40cm
Metal Plate
Motor Cable: Max. 20m
Ground Bonds
(Remove any paint)
IM
Fig. 12 Installation of Line Filter and Inverter (Models CIMR-P5U 40P4 to 4015)
88 VS-616PC5/P5 User’s Manual
for more: efesotomasyon - Yaskawa drive
L3
L2 L1
GND
Ground Bonds
(Remove any paint)
Line
Power
Filter
Load
Cable Length:
Max. 40cm
Metal Plate
Ground Bonds
(Remove any paint)
Inverter
L1L2 L3 UV W
IM
VS-616PC5/P5 User’s Manual 89
for more: efesotomasyon - Yaskawa drive
90 VS-616PC5/P5 User’s Manual
دانلود
تبلیغات