Backyard Discovery 1608016B Manual

MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive, Pittsburg, KS 66762
800-856-4445
Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476
J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands
ATLANTIS
Swing Set
Model # 1608016B
WARNING
Adult Assembly Required.
Not suitable for children under 36 months due to small parts.
FOR DOMESTIC USE ONLY. INTENDED FOR OUTDOOR USE.
Please visit www.backyarddiscovery.com
For the most up to date assembly manual, to register your set, or to order replacement parts
Para obtener instrucciones en español, visite www.backyarddiscovery.com
Made in China
INS-1608016B-ATLANTIS-ENG 12-9-21
Owners Manual - Basic Setup Dimensions & Assembly Notes
Place the set on level ground, not less than 6'-7" [2 m] from any structure or obstruction such as a
fence, garage, house, overhanging branches, laundry lines, or electrical wires.
•
While assembling unit, take time before and after each phase to make sure fort is level. If fort is not level, assembly will be difficult
and improper assembly may result. Extra care must be taken to insure the fort is square.
•
The safe play area refers to a zone extending 6'-7" (2 m) beyond the play product on all sides, including the space above the play
product.
SAFE PLAY AREA DIAGRAM
Ground Dimension
Safe Play Area
7'-5 5/8" [2.3 m] x 18'-3 5/8" [5.6 m]
20'-7 1/2" [6.3 m] x 31'-5 5/8" [9.6 m] x 15'-11 3/8" [4.9 m]
31'-5 5/8"
[9.6 m]
6'-7"
[2.0 m]
20'-7 1/2"
[6.3 m]
6'-7"
[2.0 m]
7'-5 5/8"
[2.3 m]
18'-3 5/8"
[5.6 m]
Safe Play Zone
SAFE PLAY HEIGHT: 15'-11 3/8 [4.9 m]
MAXIMUM FALL HEIGHT: 6'-5 3/8" [2.0 m]
9'-4 3/8"
[2.9 m]
6'-5 3/8"
[2.0 m]
General Information:
Your set has been designed and engineered for children only and for residential use only.
A maximum of 150 lbs. per child is recommended for play activities designed for individual use.
A maximum of 120 lbs. per child is recommended for play activities designed for multiple child use.
A maximum of 9 children is recommended for this swing set.
2
Owners Manual - Parts Identification
Wood Components (Not to Scale)
E1
TOWER LEG - W4L16280
E2
TOWER LEG - W4L16279
1 3/8"x3 3/8"x90 1/2" (36x86x2298)
(x1)
(x1)
1 3/8"x3 3/8"x90 1/2" (36x86x2298)
E3
TOWER LEG W/TAG - W2A03400
1 3/8"x3 3/8"x74" (36x86x1880)
(x1)
E6
TOWER LEG - W4L16278
1 3/8"x3 3/8"x74" (36x86x1880)
(x1)
E4
CLUB HOUSE LEG - W4L16772
1 3/8"x3 3/8"x43 3/8" (36x86x1102)
(x1)
E5
CLUB HOUSE LEG - W4L16771
1 3/8"x3 3/8"x43 3/8" (36x86x1102)
(x1)
E30
ROCKWALL RAIL - W4L16273
1 3/8"x3 3/8"x51" (36x86x1294)
(x2)
E50
END SUPPORT - W4L14651
(x1)
1 1/2"x3 1/2"x46" (36x86x1168)
E77
ANGLE BRACE - W4L14652
(x2)
G1
(x1)
1 3/8"x3 3/8"x81" (36x86x2056)
SWING BEAM MOUNT - W102365
1"x5 1/4"x37 3/8" (24x134x950)
H1
LEFT FLOOR RAIL - W100557
1"x3 3/8"x63 7/8" (24x86x1624)
(x1)
H2
(x1)
RIGHT FLOOR RAIL - W4L16276
1"x3 3/8"x63 7/8" (24x86x1624)
H3
(x4)
ROOF RAFTER - W100559
1"x3 3/8"x34" (24x86x864)
3
Owners Manual - Parts Identification
Wood Components (Not to Scale)
H4
(x2)
H5
TABLE SUPPORT - W100560
1"x2"x4" (24x51x102)
H6
(x4)
LEFT UPRIGHT - W4L16265
1"x3 3/8"x50 3/4" (24x86x1290)
H7
RIGHT UPRIGHT - W4L16266
1"x3 3/8"x50 3/4" (24x86x1290)
H80
GROUND BOARD - W4L14653
1"x3 3/8"x79 1/2" (24x86x2018)
(x1)
J1
(x4)
J2
1"x3 3/8"x3 3/8" (24x86x86)
(x1)
(x1)
(x1)
FLOOR SUPPORT - W100598
DECK BRACE - W100561
1"x2 3/8"x15 3/4" (24x60x400)
ATTACHMENT BOARD - W4L16268
1"x3 3/8"x20 1/4" (24x86x514)
K1
BASE BOARD - W100562
5/8"x5 1/4"x63 7/8" (16x134x1624)
(x2)
K2
BASE BOARD - W100563
(x2)
5/8"x5 1/4"x40" (16x134x1016)
K3
FRONT ARCH - W100564
K4
TABLE TOP - W100565
(x1)
(x1)
5/8"x5 1/4"x40" (16x134x1016)
5/8"x5 1/4"x37" (16x134x940)
L1
LEFT WALL RAIL - W102360
L2
RIGHT WALL RAIL - W100567
(x1)
(x1)
5/8"x4 3/8"x63 7/8" (16x112x1624)
5/8"x4 3/8"x63 7/8" (16x112x1624)
4
Owners Manual - Parts Identification
Wood Components (Not to Scale)
L3
(x1)
L6
L5
WALL RAIL - W100568
(x2)
5/8"x4 3/8"x40" (16x112x1016)
BAY WINDOW HEADER - W100571
5/8"x4 3/8"x37 1/8" (16x112x942)
L7
5/8"x4 3/8"x30 1/2" (16x112x774)
(x2)
FLOOR BOARD - W100570
(x2)
L8
(x2)
FLOOR RUNNER - W4L16754
M4
WALL BOARD - W100576
M6
FLOOR RAIL - W4L16267
5/8"x3 3/8"x40" (16x86x1016)
M8
WALL RAIL - W100580
M10
(x2)
(x3)
M15
(x8)
M18
(x4)
(x16)
5/8"x3 3/8"x42" (16x86x1066)
(x1)
(x3)
M12
M3
5/8"x3 3/8"x63 7/8" (16x86x1624)
(x11)
WALL RAIL - W100573
5/8"x3 3/8"x63 7/8" (16x86x1624)
(x1)
5/8"x4 3/8"x40" (16x112x1016)
M2
5/8"x4 3/8"x13" (16x112x330)
M1
CLUB HOUSE WALL RAIL - W100569
(x1)
GABLE MOON - W100572
FLOOR BOARD - W100575
5/8"x3 3/8"x41 7/8" (16x86x1064)
M5
WALL BOARD - W100577
(x4)
5/8"x3 3/8"x42" (16x86x1066)
M7
WALL BOARD - W100579
5/8"x3 3/8"x40" (16x86x1016)
(x2)
M9
WALL RAIL - W100581
5/8"x3 3/8"x40" (16x86x1016)
(x2)
WALL BOARD - W100582
M11
5/8"x3 3/8"x25" (16x86x634)
M13
WALL BOARD - W100584
5/8"x3 3/8"x16 7/8" (16x86x428)
WALL BOARD - W100587
5/8"x3 3/8"x4 1/8" (16x86x106)
LADDER RUNG - W4L16262
1"x3 3/8"x17 1/8" (24x86x434)
(x9)
(x4)
M16
(x2)
M19
(x1)
WALL RAIL - W100585
5/8"x3 3/8"x8 1/4" (16x86x208)
WALL BOARD - W100599
5/8"x3 3/8"x42" (16x86x1066)
ATTACHMENT BOARD - W4L16263
5/8"x3 3/8"x18 1/4" (16x86x462)
5
5/8"x3 3/8"x37 1/2" (16x86x951)
WALL BOARD - W100583
5/8"x3 3/8"x20" (16x86x508)
M14
(x2)
WALL RAIL - W100586
5/8"x3 3/8"x6 3/4" (16x86x172)
M17
(x2)
M20
(x1)
WALL RAIL - W102881
5/8"x3 3/8"x40" (16x86x1016)
REAR SUPPORT - W4L16264
5/8"x3 3/8"x18 1/4" (16x86x462)
Owners Manual - Parts Identification
Wood Components (Not to Scale)
M26
(x8)
(x1)
N1
(x1)
N3
(x2)
N5
(x6)
5/8"x3 3/8"x20 1/4" (16x86x514)
M77
(x6)
M29
ROCK WALL BOARD - W4L16272
5/8"x3 3/8"x17 1/4" (16x86x438)
N7
M78
(x2)
N2
5/8"x2 3/8"x8" (16x60x202)
N8
(x2)
GABLE BOARD - W100593
5/8"x2 3/8"x13" (16x60x330)
5/8"x2 3/8"x6 3/4" (16x60x170)
R1
SB74
(x1)
W71
(x1)
(x10)
WALL BOARD SUPPORT - W100595
(x14)
5/8"x2 3/8"x41 7/8" (16x60x1064)
N4
5/8"x2 3/8"x31 1/2" (16x60x800)
GABLE BOARD - W100594
ROOF BOARD - W100597
3/4"x5 1/2"x42 1/2" (18x140x1080)
SWING BEAM EXTENDED - W4L16773
2"x5 1/4"x89 1/2" (50x134x2274)
SWING BEAM SUPPORT - W4L14654
2"x3 3/8"x50 3/8" (50x86x1280)
6
5/8"x3 7/8"x20 1/4" (16x100x514)
FLOOR BOARD - W100589
(x1)
GABLE BOARD - W100590
N6
ROCK WALL END BOARD - W4L16269
5/8"x3 3/8"x17 1/4" (16x86x438)
5/8"x2 3/8"x63 7/8" (16x60x1624)
(x2)
(x1)
CENTER SLIDE BRACE - W100545
SWING BLOCK - W100588
5/8"x2 3/8"x13 1/8" (16x60x332)
(x4)
5/8"x3 3/8"x20 1/4" (16x86x514)
SLIDE BRACE - W100544
BAY WINDOW BOARD - W100592
Y3
ROCK WALL BOARD - W4L16270
WALL BOARD - W100591
5/8"x2 3/8"x23" (16x60x584)
N10
ROCK WALL BOARD - W4L16820
N9
BAY WINDOW BOARD - W100596
(x1)
(x6)
5/8"x2"x20 1/4" (16x50x514)
5/8"x2 3/8"x6 1/4" (16x60x158)
Owners Manual - Parts Identification
Hardware Components
H100115 BOLT WH
H100505 BOLT WH
(x2)
(x11)
5/16x4 3/4
H100222 BOLT WH
H100020 BOLT WH
(x20)
(x4)
5/16x4
H100018 BOLT WH
(x2)
H100110 NUT LOCK
5/16x3 1/2
(x9)
(x13)
5/16x3 1/4
H100015 BOLT WH
(x2)
(x4)
(x6)
(x33)
5/16x2
5/16x7/8
H100006 NUT BARREL WH
5/16x2 1/4
H100012 BOLT WH
5/16x1 1/4
H100005 NUT BARREL WH
5/16x2 1/2
H100013 BOLT WH
(x9)
1/4x3/4
H100042 BOLT HEX
5/16x2 3/4
H100014 BOLT WH
(x1)
5/16
H100063 BOLT PTH
H100017 BOLT WH
(x9)
5/16x1/2
(x1)
5/16x1 1/2
5/16x3/4
H100008 BOLT WH
(x1)
5/16x1
H100009 BOLT WH
(x13)
5/16x1 1/4
H100010 BOLT WH
(x3)
5/16x1-1/2
H100011 BOLT WH
(x10)
5/16x1 3/4
H100072 T-NUT
(x13)
1/4
H100047 BOLT HEX
(x2)
5/16x2 3/4
H100074 T-NUT
(x111)
7
5/16
Owners Manual - Parts Identification
Hardware Components
H100028 LAG SCREW WH
(x4)
5/16x2 1/2
H100090 SCREW PFH
H100128 SCREW PWH
(x7)
(x26)
8x5/8
8x2 1/2"
H100111 SCREW PFH
(x90)
H100027 LAG SCREW WH
(x20)
5/16x2
8x2
H100070 SCREW PWH
(x22)
8x3/4
H100086 SCREW PFH
(x78)
H100026 LAG SCREW WH
(x4)
5/16x1 1/2
8x1 1/2
H100108 WASHER LOCK INT
(x13)
8x15
H100087 SCREW PFH
(x93)
H100146 LAG SCREW WH
(x4)
1/4x2
8x1 1/4
H100138 WASHER LOCK EXT
(x4)
6x15
H100088 SCREW PFH
(x238)
8x1 1/8
H100083 SCREW TAPPING
(x15)
14x3/4
H100085 SCREW PFH
(x4)
H100030 WASHER LOCK EXT
(x107)
8x1
8x19
H100099 SWING HANGER
(x6)
5/16x9 1/2
H100095 WASHER SPLIT
(x4)
5/16
A100041
(x1)
H101100
(x1)
T-40 TORX WRENCH
MAGNETIC DRIVER
H100105 WASHER FLAT
(x15)
H100147
(x1)
A100042
(x1)
8x27
T-30 TORX BIT
T-40 TORX BIT
H100103 WASHER SAFETY
(x7)
H100114
(x1)
T-30 TORX WRENCH
H100764
(x1)
8
17x30
SCREW SETTER
Owners Manual - Parts Identification
Accessory Components (Not to Scale)
A100164
(x1)
BYD ID TAG
(LARGE) AGES
3-10
A100140 L BRACKET
(x2)
66x66x127
A100325
(x1)
SWING BEAM
EXTENSION
BRACKET-LEFT
A100061 L BRACKET
(x7)
GREEN 32x51
A4M01169
(x1)
A100087
(x4)
(x2)
(x2)
A100118
(x4)
A100326
A-FRAME BRACKET
(x1)
HAND GRIP
METAL GREEN
381 c/c
SWING BEAM
EXTENSION
BRACKET-RIGHT
ROPE-CHAIN GREEN 51.25"
A100083
A100171
A100069 QUICK LINK
(x6)
A100314 "A" REVISION
(x1)
TAG
ROPE-CHAIN GREEN 33"
A6P00034
SWING SEAT YELLOW 22"
(x1)
9
TRAPEZE YELLOW
Owners Manual - Parts Identification
Accessory Components (Not to Scale)
A100054
(x1)
A100055
(x1)
A100056
(x1)
A100146
(x5)
WINDOW 216x267 GREEN
A4M00527
(x2)
SLIDE RAIL 8' GREEN RIGHT
SLIDE RAIL 8' GREEN LEFT
SLIDE BED 8' YELLOW
A6P00037 GREEN HC ROCK
(x3)
#2
A6P00036 GREEN HC ROCK
(x3)
#1
A100178
GROUND STAKE REBAR
(x6)
A6P00410
(x1)
PICKET PAL
10
AUGER GROUND STAKE
PRE-ASSEMBLY STEP 1 - SORTING PARTS
It is critical for ease of assembly that you take the time to sort and organize the wood and hardware.
WOOD PARTS:
•
•
•
•
Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01).
If there are multiple boards with the same stamped number, stack those pieces together.
Stamps can be found on the flat surface of the boards or on the end of the boards.
Allow yourself plenty of room - the wood pieces can take up a significant amount of space.
NOTE: CARTONS ARE NOT ORGANIZED BY BOARD NUMBER.
HARDWARE PARTS:
•
•
•
•
We recommend that you have a separate table to organize the hardware.
Hardware bags are printed with a seven-digit, alpha-numeric part number.
You can organize your hardware by part number or group by hardware type (i.e. bolts, nuts, etc.).
During assembly you only need to reference the last four digits of the number.
H100194 BOLT WH
(x2)
5/16 x 2-1/2
11
PRE-ASSEMBLY STEP 2 - TOOLS REQUIRED
Drill Attachments:
Phillips Head
Open End Wrenches 1/2" & 9/16"
1/8", 3/16", 3/8" & 7/16"
Drill Bits
3/8" Drive Ratchet, 1/2" &
9/16" STD Sockets 1/2" & 9/16"
Deep Sockets
Cordless Drill or
Electric Drill
Claw Hammer
Phillips Screw Driver
Rubber Mallet - Optional
Tape Measure
Square
Level 24"
12
PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD
There are several types of assembly instructions available to you.
1. Printed Assembly Manual included with your set
2. BILT APP - 3D interactive instructions
3. Combination of the Printed Manual and BILT APP
(Note: Step numbers can differ between the two methods)
13
STEP 1 - LADDER ASSEMBLY
QTY
8
H6
(x1)
M18
(x4)
PART
NUMBER
H100111
DESCRIPTION
SCREW PFH 8x2
LEFT UPRIGHT - W4L16265
1"x3 3/8"x50 3/4" (24x86x1290)
LADDER RUNG - W4L16262
1"x3 3/8"x17 1/8" (24x86x434)
H6 (x1)
M18 (x4)
FLUSH
111 (x8)
SCREW - 2"
14
STEP 2 - LADDER ASSEMBLY
QTY
8
H7
(x1)
PART
NUMBER
H100111
DESCRIPTION
SCREW PFH 8x2
RIGHT UPRIGHT - W4L16266
1"x3 3/8"x50 3/4" (24x86x1290)
H7 (x1)
111 (x8)
SCREW - 2"
15
STEP 3 - LADDER ASSEMBLY
QTY
8
M19
(x1)
PART
NUMBER
H100086
DESCRIPTION
SCREW PFH 8x1-1/2"
ATTACHMENT BOARD - W4L16263
5/8"x3 3/8"x18 1/4" (16x86x462)
M20
(x1)
REAR SUPPORT - W4L16264
5/8"x3 3/8"x18 1/4" (16x86x462)
086 (x4)
M19 (x1)
SCREW - 1 1/2"
M20 (x1)
16
STEP 1 - BAY WINDOW ASSEMBLY
QTY
8
N5
(x2)
L6
(x2)
PART
NUMBER
H100088
BAY WINDOW BOARD - W100592
5/8"x2 3/8"x13 1/8" (16x60x332)
BAY WINDOW HEADER - W100571
5/8"x4 3/8"x30 1/2" (16x112x774)
N9
(x2)
BAY WINDOW BOARD - W100596
5/8"x2 3/8"x6 1/4" (16x60x158)
088 (x8)
N9 (x2)
SCREW - 1 1/8"
N5 (x2)
L6 (x2)
17
DESCRIPTION
SCREW PFH 8x1-1/8"
STEP 2 - BAY WINDOW ASSEMBLY
N5
(x2)
N9
(x2)
QTY
6
2
PART
NUMBER
H100088
H100085
DESCRIPTION
SCREW PFH 8x1-1/8"
SCREW PFH 8x1
BAY WINDOW BOARD - W100592
5/8"x2 3/8"x13 1/8" (16x60x332)
BAY WINDOW BOARD - W100596
5/8"x2 3/8"x6 1/4" (16x60x158)
088 (x6)
SCREW - 1 1/8"
N9 (x2)
085 (x2)
SCREW - 1"
N5 (x2)
18
STEP 3 - BAY WINDOW ASSEMBLY
QTY
6
2
N5
(x2)
N9
(x2)
BAY WINDOW BOARD - W100592
5/8"x2 3/8"x13 1/8" (16x60x332)
BAY WINDOW BOARD - W100596
5/8"x2 3/8"x6 1/4" (16x60x158)
088 (x6)
SCREW - 1 1/8"
N9 (x2)
085 (x1)
SCREW - 1"
N5 (x2)
085 (x1)
SCREW - 1"
19
PART
NUMBER
H100088
H100085
DESCRIPTION
SCREW PFH 8x1-1/8"
SCREW PFH 8x1
STEP 4 - BAY WINDOW ASSEMBLY
QTY
12
A100146
(x3)
PART
NUMBER
H100070
WINDOW 216x267 GREEN
070 (x12)
SCREW - 8x3/4"
146 (x3)
WINDOW 216x267 GREEN
20
DESCRIPTION
SCREW PWH 8x3/4
STEP 1 - ROCK WALL ASSEMBLY
M29
(x6)
A6P00036
(x3)
12
12
12
ROCK WALL BOARD - W4L16270
PART
NUMBER
H100063
H100072
H100108
DESCRIPTION
BOLT PTH 1/4x3/4
T-NUT 1/4
WASHER LOCK INT 8x15
5/8"x3 3/8"x20 1/4" (16x86x514)
A6P00037
(x3)
GREEN HC ROCK #1
TIP:
INSTALL T-NUTS INTO
BOARDS BEFORE ASSEMBLY
036 (x3)
QTY
GREEN HC ROCK #2
INSTALL WITH FINGER GRIPS UPWARD.
**PLACE ROCKS AS DESIRED**
072 (x12)
T-NUT - 1/4"
GREEN HC ROCK #1
108 (x12)
WASHER - 8x15
063 (x12)
BOLT - 3/4"
(3) LEFT ROCK ASSEMBLY
M29 (x6)
(3) RIGHT ROCK ASSEMBLY
037 (x3)
GREEN HC ROCK #2
21
STEP 2 - ROCK WALL ASSEMBLY
QTY
58
M26
(x8)
ROCK WALL BOARD - W4L16272
5/8"x3 3/8"x20 1/4" (16x86x514)
E30
(x2)
N10
(x1)
PART
NUMBER
H100086
DESCRIPTION
SCREW PFH 8x1-1/2"
ROCK WALL BOARD - W4L16820
5/8"x2"x20 1/4" (16x50x514)
ROCKWALL RAIL - W4L16273
1 3/8"x3 3/8"x51" (36x86x1294)
1/4 in [5 mm]
TOP
SIDE VIEW
086 (x58)
SCREW - 1 1/2"
M26 (x8)
N10 (x1)
TOP
RECOMMENDED BOARD
PLACEMENT PATTERN
E30 (x2)
1/4 in [5 mm]
(3) LEFT ROCK
ASSEMBLY
(3) LEFT ROCK
ASSEMBLY
M26 (x8)
N10 (x1)
22
STEP 3 - ROCK WALL ASSEMBLY
QTY
4
Y3
(x1)
PART
NUMBER
H100086
DESCRIPTION
SCREW PFH 8x1-1/2"
ROCK WALL END BOARD - W4L16269
5/8"x3 7/8"x20 1/4" (16x100x514)
086 (x4)
SCREW - 1 1/2"
Y3 (x1)
SIDE VIEW
1 in [24 mm]
23
STEP 4 - ROCK WALL ASSEMBLY
QTY
2
4
J2
(x1)
PART
NUMBER
H100074
H100086
DESCRIPTION
T-NUT 5/16
SCREW PFH 8x1-1/2"
ATTACHMENT BOARD - W4L16268
1"x3 3/8"x20 1/4" (24x86x514)
TIP:
INSTALL T-NUTS INTO BOARDS
BEFORE ASSEMBLY
J2 (x1)
074 (x2)
T-NUT - 5/16"
086 (x4)
SCREW - 1 1/2"
J2 (x1)
NOTE:
T-NUTS TO THE INSIDE
WHEN INSTALLING BOARD
SIDE VIEW
24
STEP 1 - SLIDE ASSEMBLY
QTY
3
3
A100056
(x1)
M77
(x1)
PART
NUMBER
H100074
H100115
DESCRIPTION
T-NUT 5/16
BOLT WH 5/16x1/2
SLIDE BED 8' YELLOW
SLIDE BRACE - W100544
5/8"x3 3/8"x17 1/4" (16x86x438)
NOTE:TAKE NOTE OF SLIDE BED SURFACE FINISH, THE DULL SIDE WILL BE TOWARDS THE GROUND.
PLACE SLIDE BRACE CENTERED ON THE BOTTOM (DULL SIDE) AND 1/2" FROM THE EDGE. USE M77
BOARD AS A TEMPLATE FOR DRILLING BOTTOM HOLE PATTERN IN SLIDE BED. USE A 5/16" DRILL BIT.
TIP:
INSTALL T-NUTS INTO BOARDS
BEFORE ASSEMBLY
TOP
056 (x1)
SLIDE BED 8' YELLOW
115 (x3)
BOLT - 1/2"
074 (x3)
TIP:
PREBENDING THE ENDS WILL EASE ASSEMBLY.
PLACING THE SLIDE BED OUT IN THE SUN MAKES
IT EASIER TO BEND.
T-NUT - 5/16"
M77 (x1)
SLIDE BRACE
25
BOTTOM
STEP 2 - SLIDE ASSEMBLY
QTY
24
A100054
(x1)
(x2)
(x1)
H100090
DESCRIPTION
SCREW PFH 8x2 1/2
SLIDE RAIL 8' GREEN RIGHT
M78
A100055
PART
NUMBER
CENTER SLIDE BRACE - W100545
5/8"x3 3/8"x17 1/4" (16x86x438)
SLIDE RAIL 8' GREEN LEFT
NOTE:
USING A 1/8" DRILL BIT, DRILL PILOT HOLES IN EACH INDENTATION ALONG EACH SIDE RAIL. THERE SHOULD
BE 12 INDENTIONS ON EACH RAIL.
PLACE THE SLIDE RAIL ON FLAT SURFACE. STARTING AT THE BOTTOM, INSERT THE SLIDE BED INTO THE
CHANNEL ON THE INSIDE OF THE RAIL. HOLD THE SLIDE BED IN PLACE WHILE A HELPER BENDS THE SLIDE
BED INO THE CHANNEL. MAKE SURE THE SLIDE BED IS COMPLETELY INSERTED INTO THE CHANNEL.
INSERT THE TWO CENTER SLIDE BRACES INTO THEIR RESPECTIVE LOCATIONS. SECURE THE SLIDE BED
AND CENTER USING THE PROVIDED HARDWARE.
REPEAT THIS PROCESS FOR THE OPPOSITE SLIDE RAIL.
FAILURE TO INSERT SLIDE BED PROPERLY MAY RESULT IN
INJURY OR AMPUTATION. EXPOSED SLIDE EDGES CAN BE SHARP AND BECOME
A LACERATION HAZARD IF THE SLIDE IS NOT PROPERLY ASSEMBLED.
054 (x1)
SLIDE RAIL 8' GREEN RIGHT
TIP:
A HELPER IS REQUIRED FOR THIS
PHASE.
090 (x24)
SCREW - 2 1/2"
M78 (x2)
CENTER SLIDE BRACE
055 (x1)
SLIDE RAIL 8' GREEN LEFT
26
STEP 1 - SWING BEAM ASSEMBLY
SB74
(x1)
A100325
(x1)
QTY
SWING BEAM EXTENDED - W4L16773
2"x5 1/4"x89 1/2" (50x134x2274)
SWING BEAM
EXTENSION
BRACKET-LEFT
A100140 L BRACKET
(x2)
66x66x127
A100326
(x1)
PART
NUMBER
3
H100005
3
2
4
2
H100011
H100047
H100105
H100110
DESCRIPTION
NUT BARREL WH
5/16x7/8
BOLT WH 5/16x1 3/4
BOLT HEX 5/16x2-3/4
WASHER FLAT 8x27
NUT LOCK 5/16
SWING BEAM
EXTENSION
BRACKET-RIGHT
140 (x2)
L BRACKET 66x66x127
047 (x2)
BOLT - 2 3/4"
105 (x2)
SB74 (x1)
WASHER - 8x27
SWING BEAM EXTENDED
LEAVE 011 BOLTS HAND
TIGHT AT THIS TIME
105 (x2)
WASHER - 8x27
011 (x3)
BOLT - 1 3/4"
110 (x2)
NUT - 5/16"
005 (x3)
NUT BARREL - 7/8"
326 (x1)
SWING BEAM EXTENSION BRACKET-RIGHT
325 (x1)
SWING BEAM EXTENSION BRACKET-LEFT
27
STEP 2 - SWING BEAM ASSEMBLY
QTY
PART
NUMBER
6
H100103
6
6
H100110
H100105
DESCRIPTION
WASHER SAFETY 17x30
NUT LOCK 5/16
WASHER FLAT 8x27
H100099 SWING HANGER
(x6)
5/16x9 1/2
105 (x6)
WASHER - 8x27
110 (x6)
NUT - 5/16"
099 (x6)
9 1/2" SWING HANGER QUICK LINK
103 (x6)
WASHER - 17x30
28
STEP 3 - SWING BEAM ASSEMBLY
QTY
4
A100164
(x1)
BYD ID TAG
164 (x1)
BYD ID TAG (LARGE) AGES 3-10
128 (x4)
SCREW - 5/8
29
PART
NUMBER
H100128
DESCRIPTION
SCREW PWH 8x5/8
STEP 4 - SWING BEAM ASSEMBLY
QTY
4
W71
(x1)
2
6
SWING BEAM SUPPORT - W4L14654
PART
NUMBER
H100009
H100018
H100074
DESCRIPTION
BOLT WH 5/16x1 1/4
BOLT WH 5/16x3 1/2
T-NUT 5/16
2"x3 3/8"x50 3/8" (50x86x1280)
E77
(x2)
ANGLE BRACE - W4L14652
A4M01169
(x1)
A-FRAME BRACKET
1 3/8"x3 3/8"x81" (36x86x2056)
018 (x2)
BOLT - 3 1/2"
074 (x6)
009 (x4)
T-NUT - 5/16"
BOLT - 1 1/4"
169 (x1)
A-FRAME BRACKET
E77 (x1)
ANGLE BRACE
E77 (x1)
ANGLE BRACE
W71 (x1)
SWING BEAM SUPPORT
30
STEP 5 - SWING BEAM ASSEMBLY
QTY
4
8
8
E50
(x1)
H80
(x1)
END SUPPORT - W4L14651
2
2
1 1/2"x3 1/2"x46" (36x86x1168)
PART
NUMBER
H100013
H100030
H100074
H100015
H100505
DESCRIPTION
BOLT WH 5/16x2 1/4
WASHER LOCK EXT 8x19
T-NUT 5/16
BOLT WH 5/16x2 3/4
BOLT WH 5/16x4 3/4
GROUND BOARD - W4L14653
1"x3 3/8"x79 1/2" (24x86x2018)
E50 (x1)
END SUPPORT
H80 (x1)
GROUND BOARD
074 (x8)
505 (x2)
BOLT - 5/16x4 3/4"
T-NUT - 5/16"
030 (x8)
WASHER - 8x19
015 (x2)
BOLT - 5/16x2 3/4"
013 (x4)
BOLT - 2 1/4"
31
STEP 6 - SWING BEAM ASSEMBLY
QTY
2
1
2
1
011 (x2)
BOLT - 1 3/4"
014 (x1)
BOLT - 2 1/2"
006 (x1)
NUT BARREL - 1 1/2"
005 (x2)
NUT BARREL - 7/8"
32
PART
NUMBER
H100005
H100006
H100011
H100014
DESCRIPTION
NUT BARREL WH 5/16x7/8
NUT BARREL WH 5/16x1 1/2
BOLT WH 5/16x1 3/4
BOLT WH 5/16x2 1/2
STEP 1 - FORT ASSEMBLY
QTY
8
E3
TOWER LEG W/TAG - W2A03400
E1
TOWER LEG - W4L16280
N1
SWING BLOCK - W100588
(x1)
(x1)
(x1)
4
2
14
12
1 3/8"x3 3/8"x74" (36x86x1880)
PART
NUMBER
H100012
H100017
H100026
H100030
H100074
DESCRIPTION
BOLT WH 5/16x2
BOLT WH 5/16x3 1/4
LAG SCREW WH 5/16x1 1/2
WASHER LOCK EXT 8x19
T-NUT 5/16
1 3/8"x3 3/8"x90 1/2" (36x86x2298)
5/8"x2 3/8"x63 7/8" (16x60x1624)
K1
(x1)
BASE BOARD - W100562
5/8"x5 1/4"x63 7/8" (16x134x1624)
H5
(x2)
H1
(x1)
LEFT FLOOR RAIL - W100557
1"x3 3/8"x63 7/8" (24x86x1624)
030 (x14)
WASHER - 8x19
L1
(x1)
FLOOR SUPPORT - W100598
1"x3 3/8"x3 3/8" (24x86x86)
LEFT WALL RAIL - W102360
5/8"x4 3/8"x63 7/8" (16x112x1624)
TIP:
INSTALL T-NUTS INTO
BOARDS BEFORE ASSEMBLY
074 (x12)
T-NUT - 5/16"
012 (x4)
BOLT - 2"±
L1 (x1)
E1 (x1)
017 (x4)
BOLT - 3 1/4"
H1 (x1)
E3 (x1)
NOTE PILOT
HOLE LOCATION
TOWER LEG W/TAG
026 (x2)
LAG SCREW - 1 1/2"
N1 (x1)
H5 (x2)
012 (x4)
BOLT - 2"
K1 (x1)
33
STEP 2 - FORT ASSEMBLY
L2
(x1)
RIGHT WALL RAIL - W100567
H5
5/8"x4 3/8"x63 7/8" (16x112x1624)
K1
(x1)
BASE BOARD - W100562
5/8"x5 1/4"x63 7/8" (16x134x1624)
E2
(x1)
(x2)
H2
(x1)
QTY
PART
NUMBER
8
4
H100012
H100017
12
H100030
12
H100074
FLOOR SUPPORT - W100598
1"x3 3/8"x3 3/8" (24x86x86)
DESCRIPTION
BOLT WH 5/16x2
BOLT WH 5/16x3 1/4
WASHER LOCK
EXT 8x19
T-NUT 5/16
RIGHT FLOOR RAIL - W4L16276
1"x3 3/8"x63 7/8" (24x86x1624)
E6
TOWER LEG - W4L16279
(x1)
1 3/8"x3 3/8"x90 1/2" (36x86x2298)
TOWER LEG - W4L16278
1 3/8"x3 3/8"x74" (36x86x1880)
TIP:
INSTALL T-NUTS INTO
BOARDS BEFORE ASSEMBLY
074 (x12)
030 (x12)
T-NUT - 5/16"
WASHER - 8x19
012 (x4)
BOLT - 2"
L2 (x1)
017 (x4)
BOLT - 3 1/4"
H2 (x1)
E2 (x1)
H5 (x2)
012 (x4)
BOLT - 2"
NOTE PILOT
HOLE LOCATIONS
E6 (x1)
K1 (x1)
34
STEP 3 - FORT ASSEMBLY
M6
(x1)
K3
(x1)
L8
(x1)
FLOOR RAIL - W4L16267
5/8"x3 3/8"x40" (16x86x1016)
FRONT ARCH - W100564
5/8"x5 1/4"x40" (16x134x1016)
CLUB HOUSE WALL RAIL - W100569
5/8"x4 3/8"x40" (16x112x1016)
QTY
L3
WALL RAIL - W100568
(x1)
5/8"x4 3/8"x40" (16x112x1016)
M8
WALL RAIL - W100580
(x2)
5/8"x3 3/8"x40" (16x86x1016)
K2
BASE BOARD - W100563
(x2)
18
8
26
18
PART
NUMBER
H100020
H100027
H100030
H100074
DESCRIPTION
BOLT WH 5/16x4
LAG SCREW WH 5/16x2
WASHER LOCK EXT 8x19
T-NUT 5/16
5/8"x5 1/4"x40" (16x134x1016)
TIP:
INSTALL T-NUTS INTO
BOARDS BEFORE ASSEMBLY
027 (x4)
LAG SCREW - 2"
L8 (x1)
074 (x18)
T-NUT - 5/16"
030 (x26)
WASHER - 8x19
M6 (x1)
020 (x4)
BOLT - 4"
L3 (x1)
M8 (x1)
020 (x4)
BOLT - 4"
027 (x4)
K2 (x1)
LAG SCREW - 2"
K3 (x1)
M8 (x1)
020 (x2)
BOLT - 4"
020 (x8)
BOLT - 4"
K2 (x1)
35
STEP 4 - FORT ASSEMBLY
J1
QTY PART NUMBER
2
2
4
4
DECK BRACE - W100561
1"x2 3/8"x15 3/4" (24x60x400)
(x4)
A100314
(x1)
2
4
4
H100010
H100011
H100030
H100074
H100128
H100138
H100146
DESCRIPTION
BOLT WH 5/16x1 1/2
BOLT WH 5/16x1 3/4
WASHER LOCK EXT 8x19
T-NUT 5/16
SCREW PWH 8x5/8
WASHER LOCK EXT 6x15
LAG SCREW WH 1/4x2
"A" REVISION TAG
TIP:
INSTALL T-NUTS INTO
BOARDS BEFORE ASSEMBLY
074 (x4)
T-NUT - 5/16"
030 (x4)
WASHER - 8x19
011 (x2)
314 (x1)
J1 (x4)
"A" REVISION TAG BOLT - 1 3/4"
010 (x2)
BOLT - 1 1/2"
128 (x2)
SCREW - 5/8
146 (x4)
LAG SCREW - 2"
138 (x4)
WASHER - 6x15
36
STEP 5 - FORT ASSEMBLY
QTY
70
L5
(x2)
SCREW PFH 8x2
5/8"x4 3/8"x37 1/8" (16x112x942)
FLOOR BOARD - W100575
N2
FLOOR BOARD - W100589
(x1)
H100111
DESCRIPTION
FLOOR BOARD - W100570
M3
(x16)
PART
NUMBER
5/8"x3 3/8"x41 7/8" (16x86x1064)
5/8"x2 3/8"x41 7/8" (16x60x1064)
111 (x70)
SCREW - 2"
N2 (x1)
M3 (x16)
L5 (x1)
L5 (x1)
37
STEP 6 - FORT ASSEMBLY
QTY PART NUMBER
4
17
M2
(x1)
H100083
H100088
DESCRIPTION
SCREW TAPPING 14x3/4
SCREW PFH 8x1-1/8"
FLOOR RUNNER - W4L16754
5/8"x3 3/8"x63 7/8" (16x86x1624)
A100061
(x2)
L BRACKET GREEN 32x51
061 (x2)
L BRACKET GREEN 32x51
083 (x4)
SCREW - 14x3/4"
USING BRACKET AS
A GUIDE, DRILL
1/8" (3mm) HOLES.
M2 (x1)
20 in
[508 mm]
088 (x17)
SCREW - 1 1/8"
TIP:
CENTER 'M2' FLOOR RUNNER
BOARD ON BOTTOM OF FLOOR
BOTTOM VIEW
38
STEP 7 - FORT ASSEMBLY
QTY PART NUMBER
2
2
2
H100009
H100030
H100074
DESCRIPTION
BOLT WH 5/16x1 1/4
WASHER LOCK EXT 8x19
T-NUT 5/16
TIP:
INSTALL T-NUTS INTO
BOARDS BEFORE ASSEMBLY
074 (x2)
T-NUT - 5/16"
030 (x2)
WASHER - 8x19
009 (x2)
BOLT - 1 1/4"
LADDER
ASSEMBLY
39
STEP 8 - FORT ASSEMBLY
M13
(x2)
QTY PART NUMBER
M1
WALL RAIL - W100573
1
2
4
7
(x1)
5/8"x3 3/8"x63 7/8" (16x86x1624)
1
M8
WALL RAIL - W100580
(x1)
5/8"x3 3/8"x40" (16x86x1016)
WALL RAIL - W100585
M14
5/8"x3 3/8"x8 1/4" (16x86x208)
(x1)
H100012
H100026
H100074
H100027
H100030
DESCRIPTION
BOLT WH 5/16x2
LAG SCREW WH 5/16x1 1/2
LAG SCREW WH 5/16x2
WASHER LOCK EXT 8x19
T-NUT 5/16
WALL RAIL - W100586
5/8"x3 3/8"x6 3/4" (16x86x172)
TIP:
INSTALL T-NUTS INTO
BOARDS BEFORE ASSEMBLY
026 (x2)
LAG SCREW - 1 1/2"
M13 (x2)
M1 (x1)
M14 (x1)
28 1/4 in
[716 mm]
030 (x7)
WASHER - 8x19
012 (x1)
BOLT - 2"
027 (x4)
LAG SCREW - 2"
074 (x1)
T-NUT - 5/16"
M8 (x1)
40
STEP 9 - FORT ASSEMBLY
E5
(x1)
E4
(x1)
M13
(x2)
QTY PART NUMBER
CLUB HOUSE LEG - W4L16771
1 3/8"x3 3/8"x43 3/8" (36x86x1102)
6
2
8
6
H100012
H100027
2
H100083
H100030
H100074
DESCRIPTION
BOLT WH 5/16x2
LAG SCREW WH 5/16x2
WASHER LOCK EXT 8x19
T-NUT 5/16
SCREW TAPPING 14x3/4
CLUB HOUSE LEG - W4L16772
1 3/8"x3 3/8"x43 3/8" (36x86x1102)
WALL RAIL - W100585
5/8"x3 3/8"x8 1/4" (16x86x208)
M14
(x1)
WALL RAIL - W100586
5/8"x3 3/8"x6 3/4" (16x86x172)
A100061 L BRACKET
(x1)
GREEN 32x51
TIP:
INSTALL T-NUTS INTO
BOARDS BEFORE ASSEMBLY
E4 (x1)
E5 (x1)
074 (x6)
T-NUT - 5/16"
030 (x8)
M14 (x1)
WASHER - 8x19
M13 (x2)
012 (x6)
BOLT - 2"
027 (x2)
LAG SCREW - 2"
061 (x1)
L BRACKET
083 (x2)
SCREW - 14x3/4"
USING BRACKET AS
A GUIDE, DRILL
1/8" (3mm) HOLES.
41
STEP 10 - FORT ASSEMBLY
L8
(x1)
QTY
8
4
4
16
16
CLUB HOUSE WALL RAIL - W100569
5/8"x4 3/8"x40" (16x112x1016)
M9
(x2)
G1
(x1)
PART
NUMBER
H100012
H100013
H100027
H100030
H100074
DESCRIPTION
BOLT WH 5/16x2
BOLT WH 5/16x2 1/4
LAG SCREW WH 5/16x2
WASHER LOCK EXT 8x19
T-NUT 5/16
WALL RAIL - W100581
5/8"x3 3/8"x37 1/2" (16x86x951)
SWING BEAM MOUNT - W102365
1"x5 1/4"x37 3/8" (24x134x950)
TIP:
INSTALL T-NUTS INTO
BOARDS BEFORE ASSEMBLY
074 (x16)
012 (x4)
T-NUT - 5/16"
BOLT - 2"
030 (x16)
M9 (x1)
WASHER - 8x19
L8 (x1)
G1 (x1)
37 3/8 in
[950 mm]
012 (x4)
BOLT - 2"
027 (x4)
LAG SCREW - 2"
M9 (x1)
013 (x4)
BOLT - 2 1/4"
42
STEP 11 - FORT ASSEMBLY
QTY
10
5
N6
(x1)
N3
(x1)
H3
(x2)
PART
NUMBER
H100087
H100088
DESCRIPTION
SCREW PFH 8x1-1/4"
SCREW PFH 8x1-1/8"
GABLE BOARD - W100593
5/8"x2 3/8"x13" (16x60x330)
L7
GABLE MOON - W100572
N7
GABLE BOARD - W100594
(x1)
GABLE BOARD - W100590
5/8"x4 3/8"x13" (16x112x330)
5/8"x2 3/8"x31 1/2" (16x60x800)
(x2)
ROOF RAFTER - W100559
5/8"x2 3/8"x8" (16x60x202)
1"x3 3/8"x34" (24x86x864)
COMPLETE THIS STEP TWICE
N6 (x1)
3 7/16 in
[88 mm]
087 (x10)
SCREW - 1-1/4"
N7 (x1)
N7 (x1)
H3 (x1)
H3 (x1)
N3 (x1)
REAR VIEW
088 (x5)
SCREW - 1 1/8"
L7 (x1)
FRONT VIEW
43
1 5/16 in
[34 mm]
STEP 12 - FORT ASSEMBLY
QTY
2
2
M17
(x1)
PART
NUMBER
H100028
H100030
DESCRIPTION
LAG SCREW WH 5/16x2 1/2
WASHER LOCK EXT 8x19
WALL RAIL - W102881
5/8"x3 3/8"x40" (16x86x1016)
GABLE ASSEMBLY
030 (x2)
WASHER - 8x19
028 (x2)
LAG SCREW - 2 1/2"
M17 (x1)
44
STEP 13 - FORT ASSEMBLY
QTY
2
2
M17
(x1)
WALL RAIL - W102881
5/8"x3 3/8"x40" (16x86x1016)
GABLE ASSEMBLY
030 (x2)
WASHER - 8x19
028 (x2)
LAG SCREW - 2 1/2"
M17 (x1)
45
PART
NUMBER
H100028
H100030
DESCRIPTION
LAG SCREW WH 5/16x2 1/2
WASHER LOCK EXT 8x19
STEP 14 - FORT ASSEMBLY
QTY
58
M11
H100088
DESCRIPTION
SCREW PFH 8x1-1/8"
WALL BOARD - W100583
(x9)
5/8"x3 3/8"x20" (16x86x508)
N4
WALL BOARD - W100591
(x6)
5/8"x2 3/8"x23" (16x60x584)
M7
WALL BOARD - W100579
(x2)
PART
NUMBER
5/8"x3 3/8"x40" (16x86x1016)
USE PICKET PAL FOR
PICKET SPACING
(START WITH MIDDLE
PICKETS TO ENSURE
EVEN SPACING)
088 (x12)
SCREW - 1 1/8"
N4
N4 (x6)
1 3/8 in
1 3/8 in
[34 mm]
M11 (x9)
088 (x46)
SCREW - 1 1/8"
M7 (x2)
1 5/8 in
[40 mm]
46
3 3/8 in
[86 mm]
STEP 15 - FORT ASSEMBLY
M5
(x4)
N8
(x2)
QTY PART NUMBER
4
20
H100083
H100088
WALL BOARD - W100577
5/8"x3 3/8"x42" (16x86x1066)
WALL BOARD SUPPORT - W100595
A100061
(x2)
5/8"x2 3/8"x6 3/4" (16x60x170)
L BRACKET GREEN 32x51
M5 (x4)
088 (x20)
SCREW - 1 1/8"
N8 (x2)
061 (x2)
L BRACKET GREEN 32x51
083 (x4)
SCREW - 14x3/4"
USING BRACKET AS
A GUIDE, DRILL
1/8" (3mm) HOLES.
47
DESCRIPTION
SCREW TAPPING 14x3/4
SCREW PFH 8x1-1/8"
STEP 16 - FORT ASSEMBLY
QTY
4
48
M16
(x2)
M12
(x3)
M15
WALL BOARD - W100599
5/8"x3 3/8"x42" (16x86x1066)
WALL BOARD - W100584
5/8"x3 3/8"x16 7/8" (16x86x428)
(x8)
M4
(x2)
PART
NUMBER
H100083
H100088
DESCRIPTION
SCREW TAPPING 14x3/4
SCREW PFH 8x1-1/8"
WALL BOARD - W100587
5/8"x3 3/8"x4 1/8" (16x86x106)
WALL BOARD - W100576
5/8"x3 3/8"x42" (16x86x1066)
A100061 L BRACKET
(x2)
GREEN 32x51
088 (x48)
SCREW - 1 1/8"
TIP:
SPACE BOARDS EVENLY
TO MINIMIZE GAPS.
M15 (x4)
M15 (x4)
M16 (x1)
M4 (x1)
M16 (x1)
M4 (x1)
061 (x2)
L BRACKET GREEN 32x51
083 (x4)
USING BRACKET AS
A GUIDE, DRILL
1/8" (3mm) HOLES.
SCREW - 14x3/4"
48
M12 (x3)
STEP 17 - FORT ASSEMBLY
A100146
(x2)
QTY PART NUMBER
8
H100070
DESCRIPTION
SCREW PWH 8x3/4
WINDOW 216x267 GREEN
146 (x2)
WINDOW 216x267 GREEN
070 (x8)
SCREW - 8x3/4"
49
STEP 18 - FORT ASSEMBLY
QTY PART NUMBER
7
K4
TABLE TOP - W100565
(x1)
5/8"x5 1/4"x37" (16x134x940)
H4
TABLE SUPPORT - W100560
(x2)
H100087
DESCRIPTION
SCREW PFH 8x1-1/4"
1"x2"x4" (24x51x102)
087 (x7)
SCREW - 1-1/4"
K4 (x1)
H4 (x2)
50
STEP 19 - FORT ASSEMBLY
N4
53
H100088
DESCRIPTION
SCREW PFH 8x1-1/8"
WALL BOARD - W100591
(x4)
5/8"x2 3/8"x23" (16x60x584)
M4
WALL BOARD - W100576
(x9)
QTY PART NUMBER
5/8"x3 3/8"x42" (16x86x1066)
SPACE BOARDS EVENLY
TO MINIMIZE GAPS.
088 (x53)
SCREW - 1 1/8"
M4 (x9)
N4 (x4)
USE PICKET PAL
FOR PICKET SPACING
2 3/4 in
[69 mm]
N4
1 3/8 in
[34 mm]
51
STEP 20 - FORT ASSEMBLY
QTY PART NUMBER
8
M10
(x2)
H100088
WALL BOARD - W100582
5/8"x3 3/8"x25" (16x86x634)
088 (x8)
SCREW - 1 1/8"
M10 (x2)
52
DESCRIPTION
SCREW PFH 8x1-1/8"
STEP 21 - FORT ASSEMBLY
QTY PART NUMBER
6
H100087
USING BAY WINDOW ASSEMBLY AS
A TEMPLATE, DRILL (6) 1/8" [3mm]
HOLES THRU 'M9' & 'L2'.
BAY WINDOW
ASSEMBLY
087 (x6)
SCREW - 1-1/4"
M9
L2
53
DESCRIPTION
SCREW PFH 8x1-1/4"
STEP 22 - FORT ASSEMBLY
A100118
(x4)
QTY PART NUMBER
4
8
4
H100009
H100074
H100115
DESCRIPTION
BOLT WH 5/16x1 1/4
T-NUT 5/16
BOLT WH 5/16x1/2
HAND GRIP METAL GREEN 381 c/c
TIP:
INSTALL T-NUTS INTO
BOARDS BEFORE ASSEMBLY
118 (x4)
HAND GRIP METAL GREEN 381 c/c
009 (x4)
BOLT - 1 1/4"
074 (x8)
T-NUT - 5/16"
115 (x4)
BOLT - 1/2"
54
STEP 23 - FORT ASSEMBLY
QTY PART NUMBER
56
R1
(x14)
H100087
DESCRIPTION
SCREW PFH 8x1-1/4"
ROOF BOARD - W100597
3/4"x5 1/2"x42 1/2" (18x140x1080)
087 (x56)
SCREW - 1-1/4"
R1 (x14)
NOTE:
START AT PEAK AND
WORK DOWN.
55
STEP 1 - FINAL ASSEMBLY
QTY
2
2
PART
NUMBER
H100011
H100030
DESCRIPTION
BOLT WH 5/16x1 3/4
WASHER LOCK EXT 8x19
030 (x2)
WASHER - 8x19
011 (x2)
BOLT - 1 3/4"
ROCK WALL
ASSEMBLY
56
STEP 2 - FINAL ASSEMBLY
QTY
3
3
5 in
[127 mm]
4 1/4 in
[108 mm]
PART
NUMBER
H100074
H100115
DESCRIPTION
T-NUT 5/16
BOLT WH 5/16x1/2
5 in
[127 mm]
2 5/8 in
[67 mm]
2 5/8 in
[67 mm]
1 in
[25 mm]
NOTE:
CENTER SLIDE IN OPENING. USING DIMENSIONS BELOW AS A
TEMPLATE, DRILL (3) 3/8" [10mm] HOLES THROUGH DECK FOR HARDWARE
115 (x3)
BOLT - 1/2"
074 (x3)
SLIDE ASSEMBLY
T-NUT - 5/16"
57
STEP 3 - FINAL ASSEMBLY
QTY
4
4
4
105 (x4)
WASHER - 8x27
095 (x4)
WASHER - 5/16"
042 (x4)
BOLT HEX - 1 1/4"
SWING BEAM
ASSEMBLY
58
PART
NUMBER
H100042
H100095
H100105
DESCRIPTION
BOLT HEX 5/16x1 1/4
WASHER SPLIT 5/16
WASHER FLAT 8x27
STEP 4 - FINAL ASSEMBLY
A100171
(x2)
SWING SEAT YELLOW 22"
A6P00034
(x1)
A100087
(x4)
A100083
(x2)
TRAPEZE YELLOW
ROPE-CHAIN GREEN 51.25"
ROPE-CHAIN GREEN 33"
NOTE:
WHEN HANGING YOUR SWINGS, IT IS
REQUIRED TO ONLY TRIM AROUND THE
SPECIFIC CHAIN LOOP THAT ALLOWS THE
BOTTOM OF THE SWING SEAT, (WHEN
SITTING ON IT) TO BE NO LOWER THAN
(35CM) 13 7/8 INCHES FROM THE GROUND.
034 (x1)
TRAPEZE YELLOW
083 (x2)
ROPE-CHAIN GREEN 33"
087 (x4)
ROPE-CHAIN GREEN 51.25"
171 (x2)
SWING SEAT YELLOW 22"
59
A100069 QUICK LINK
(x6)
STEP 5 - FINAL ASSEMBLY
A100178
(x6)
A4M00527
AUGER GROUND STAKE
(x2)
QTY PART NUMBER
1
2
1
8
4
GROUND STAKE REBAR
DESCRIPTION
H100008
BOLT WH 5/16x1
BOLT WH 5/16x1 1/4
BOLT WH 5/16x1 1/2
T-NUT 5/16
BOLT WH 5/16x3/4
H100009
H100010
H100074
H100222
074 (x4)
074 (x1)
T-NUT - 5/16"
T-NUT - 5/16"
008 (x1)
222 (x4)
BOLT - 5/16x1"
178 (x4)
BOLT - 3/4"
527 (x1)
AUGER GROUND STAKE
GROUND STAKE REBAR
DETAIL 'B'
DETAIL 'C'
TWIST GROUND STAKE INTO GROUND AT
LOCATIONS SHOWN. USING AUGER STAKE
AS A GUIDE, DRILL A 7/16" [10mm] HOLE FOR HARDWARE.
TWIST GROUND STAKE INTO GROUND AT
LOCATIONS SHOWN. USING REBAR STAKE
AS A GUIDE, DRILL A 7/16" [10mm] HOLE FOR HARDWARE.
REBAR STAKE
(DETAIL 'C')
AUGER STAKE
(DETAIL 'A')
AUGER STAKE
(DETAIL 'B')
AUGER STAKE
(DETAIL 'B')
AUGER STAKE
(DETAIL 'A')
AUGER STAKE
(DETAIL 'B')
AUGER STAKE
(DETAIL 'B')
REBAR STAKE
(DETAIL 'D')
074 (x1)
074 (x2)
T-NUT - 5/16"
T-NUT - 5/16"
009 (x2)
BOLT - 1 1/4"
010 (x1)
BOLT - 1 1/2"
178 (x2)
527 (x1)
AUGER GROUND STAKE
GROUND STAKE REBAR
DETAIL 'A'
DETAIL 'D'
TWIST GROUND STAKE INTO GROUND AT
LOCATIONS SHOWN. USING AUGER STAKE AS A
GUIDE, DRILL A 7/16" [10mm] HOLE FOR HARDWARE.
TWIST GROUND STAKE INTO GROUND AT
LOCATIONS SHOWN. USING REBAR STAKE
AS A GUIDE, DRILL A 7/16" [10mm] HOLE FOR HARDWARE.
60
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