Screamin` Eagle Stage I Air Cleaner Kit Instruction Sheet

Screamin` Eagle Stage I Air Cleaner Kit Instruction Sheet
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REV. 2015-04-30
SCREAMIN' EAGLE STAGE 1 KIT FOR EFI MODELS
GENERAL
REMOVAL
Kit Number
29400239, 29400240
Models
For model fitment information, see the P&A Retail Catalog or
the Parts and Accessories section of www.harley-davidson.com
(English only).
Installation Requirements
Proper installation of this kit requires the use of Digital Technician™ at a Harley-Davidson dealer.
This kit requires the separate purchase of Air
Cleaner/Degreaser (99883-88T) which is available from a
Harley-Davidson dealer.
To prevent accidental vehicle start-up, which could cause
death or serious injury, disconnect battery cables (negative
(-) cable first) before proceeding. (00307a)
Disconnect negative (-) battery cable first. If positive (+)
cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion,
which could result in death or serious injury. (00049a)
1.
See the service manual. Remove main fuse.
2.
Remove existing air cleaner backplate. Refer to AIR
CLEANER: EFI, REMOVAL in Service Manual. Save stock
air cleaner cover, button head screw that secures cover,
and two breather screws removed from backplate. Discard
remaining parts.
This kit requires the separate purchase of Loctite® Medium
Strength Threadlocker and Sealant - Blue (99642-97)available
from a Harley-Davidson dealer.
INSTALLATION
The rider's safety depends upon the correct installation
of this kit. Use the appropriate service manual procedures.
If the procedure is not within your capabilities or you do
not have the correct tools, have a Harley-Davidson dealer
perform the installation. Improper installation of this kit
could result in death or serious injury. (00333a)
NOTE
This instruction sheet references Service Manual information.
A Service Manual for your model motorcycle is required for
this installation. One is available from a Harley-Davidson dealer.
Kit Contents
Install Air Cleaner
The element in this kit is specifically designed for use with
the OE (original equipment) cover. Using this kit with an
air cleaner cover other than the OE cover could lead to
failure of the element faceplate. The kit may be used in
conjunction with other H-D accessory covers provided the
appropriate adapter recommended in those kits is used.
If the element faceplate fails the cover could detach possibly distracting the rider which could result in death or
serious injury. (00400b)
See Figure 1 and Table 1.
NOTES
Installation of this kit by an authorized Harley-Davidson dealer
will not impact your limited vehicle warranty.
This Stage 1 kit is intended for High Performance applications
only. This engine-related performance part is legal for sale or
use in California on pollution controlled motor vehicles. Enginerelated performance parts are intended FOR THE EXPERIENCED RIDER ONLY.
The air cleaner contained in this kit is designed to perform with
this kit only. Any other combination of components is not legal
for street use.
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NOTE
When servicing the air cleaner, apply Loctite® 243 (blue) 9964297 to fasteners.
1.
Clean lower area of induction module side of backplate.
Use a mixture of 50-70% isopropyl alcohol and 30-50%
distilled water. Allow to dry completely.
Align adhesive backed clip (8) with opening upwards, and
affix in six o'clock position. Clamp wire harness previously
removed from OE backplate.
2.
See Figure 1. Install two O-rings (1) from kit in grooves
around breather screw holes on induction module side of
backplate assembly (2).
3.
Align flat edge of gasket (3) with the molded tab. Install
on induction module side of backplate.
Many Harley-Davidson® Parts & Accessories are made of plastics and metals which can be recycled.
Please dispose of materials responsibly.
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4.
Insert breather screws (A) through the backplate.
5.
Apply Loctite 243 (blue) to breather screw threads and
mating tapped holes in cylinder head.
6.
Thread screws into cylinder head but do not tighten.
7.
Thread air cleaner mounting studs (4) all the way through
the backplate (2) and gasket (3) until the screw threads
are captured in induction module. Leave fasteners loose.
8.
Alternately tighten two breather screws (A) to 120-144 inlbs (13.6-16.3 Nm).
9.
Press breather plugs (5) into breather screw cavities,
aligning tubes with recesses in backplate.
10. Tighten three air cleaner studs (4) to 55-60 in-lbs (6.2-6.8
Nm).
Install air cleaner filter and cover.
NOTES
This air filter is dry. Do not apply oil to the filter element.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
Recalibrate ECM
You must recalibrate the ECM when installing this kit.
Failure to properly recalibrate the ECM can result in severe
engine damage. (00399b)
Download the new ECM calibration using the Digital Technician™ at a Harley-Davidson dealer.
MAINTENANCE
Air Cleaner Element Maintenance
NOTES
Whenever the air cleaner cover is installed, apply Loctite 243
(blue) to the air cleaner cover screw.
This air filter is dry. Do not apply oil to the filter element.
1.
When servicing the air cleaner, apply Loctite 243 (blue) to
fasteners.
2.
3.
See Figure 1. Secure air filter element (7) to air cleaner
mounting studs (4) using screws (6). Tighten screws to
55-60 in-lbs (6.2-6.8 Nm).
Apply Loctite 243 (blue) to air cleaner cover screw (C).
Secure air cleaner cover (B) to air filter element (7) with
screw.
1.
See Figure 1. Remove air cleaner cover (B) and inspect
the filter element (7) every 5000 mi (8000 km), or more
often under dusty conditions.
2.
Clean filter element:
Align air cleaner cover horizontally for best appearance.
Tighten screw securely. Tighten to 36-60 in-lbs (4.1-6.8
Nm).
a.
Remove and wash element by immersing it, on edge,
in a shallow pan containing enough Air
Cleaner/Degreaser to cover no more than 3/4 the
depth of the filter pleats. Do not let dirty solution get
inside the element. Carefully "roll" the element in the
solution around its perimeter until the entire outer
surface of the filter pleats has been soaked.
b.
Remove filter element from cleaner/degreaser. Allow
five minutes for the cleaner to dissolve the dirt.
c.
From the inside out, rinse the element with cold water.
Shake off excess water. Allow the element to air dry.
Do not dry with compressed air.
Final Assembly
Connect positive (+) battery cable first. If positive (+) cable
should contact ground with negative (-) cable connected,
the resulting sparks can cause a battery explosion, which
could result in death or serious injury. (00068a)
1.
Refer to the Service Manual. Install main fuse.
3.
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Install air cleaner filter and cover.
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SERVICE PARTS
is08552
1
A
5
3
8
4
B
6
2
7
C
Figure 1. Service Parts: Screamin' Eagle Stage 1 Kit
Table 1. Service Parts: Screamin' Eagle Stage 1 Kit
Item
Description (Quantity)
Part Number
1
O-ring (2)
11292
2
Backplate assembly, black
Backplate assembly, chrome
29586-06
29510-05
3
Gasket, backplate
29583-01A
4
Stud, air cleaner (3)
29447-99A
5
Plug, breather (2)
29557-05
6
Screw, air cleaner element (3)
3938
7
Filter element
29442-99D
8
Clip, adhesive
10102
Items mentioned in text, but not included in kit:
A
Breather screw (2)
B
Air cleaner cover
C
Screw
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