screamin` eagle "heavy breather - elite - Harley

screamin` eagle "heavy breather - elite - Harley
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REV. 2016-01-18
SCREAMIN' EAGLE "HEAVY BREATHER - ELITE" PERFORMANCE
AIR CLEANER KIT
GENERAL
INSTALLATION
Kit Numbers
29400172, 29400173, 29400285
Models
For model fitment information, see the P&A retail catalog or
the Parts and Accessories section of www.harley-davidson.com
(English only).
Disconnect negative (-) battery cable first. If positive (+)
cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion,
which could result in death or serious injury. (00049a)
1.
This kit fits 50 mm electronic throttle control induction modules
only.
Refer to the service manual. Remove seat. Disconnect
both battery cables, negative battery cable first. Save all
seat mounting hardware.
NOTE
These kits are intended for High Performance applications
only. Engine-related performance parts are intended FOR THE
EXPERIENCED RIDER ONLY.
Installation Requirements
Loctite® 243 (Blue) Threadlocker and Sealant (Part No. 9964297) is required for proper installation of this kit.
When servicing the fuel system, do not smoke or allow
open flame or sparks in the vicinity. Gasoline is extremely
flammable and highly explosive, which could result in
death or serious injury. (00330a)
Original Equipment (OE) Air Cleaner Removal
Have a Harley-Davidson dealer recalibrate the ECM before air
cleaner installation.
The rider's safety depends upon the correct installation
of this kit. Use the appropriate service manual procedures.
If the procedure is not within your capabilities or you do
not have the correct tools, have a Harley-Davidson dealer
perform the installation. Improper installation of this kit
could result in death or serious injury. (00333a)
2.
Remove the air cleaner backplate following the instructions
in the service manual.
3.
See Figure 1. Remove and discard support induction
module bracket (A).
"Heavy Breather - Elite" Air Cleaner Installation
NOTES
NOTE
This instruction sheet refers to service manual information. A
service manual for your year/model motorcycle is required for
this installation. One is available from a Harley-Davidson dealer.
When servicing the air cleaner, apply Loctite 243 (blue) to all
threaded fasteners (both male and female threads).
4.
Install ACR clip (8) and screws (9).
Tighten the ACR clip screws to 30-40 in-lbs (3.4-4.5 Nm).
You must recalibrate the ECM when installing this kit.
Failure to properly recalibrate the ECM can result in severe
engine damage. (00399b)
5.
Remove the backing from the adhesive side of the induction module backplate gasket (10). Align the holes. Install
the gasket on the backplate (6).
6.
Install the new square rings (7) in the counterbore around
the breather screw holes on the induction module side of
the backplate.
7.
Align the holes in the induction module with the holes in
the backplate.
8.
Apply a small amount of Loctite to the backplate mounting
screw (11) threads. Insert the screws through the backplate and into the induction module until the screw threads
are engaged. DO NOT tighten now.
See a Harley-Davidson dealer for ECM (Electronic Control
Module) calibration.
Kit Contents
See Figure 1 and Table 1.
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Many Harley-Davidson® Parts & Accessories are made of plastics and metals which can be recycled.
Please dispose of materials responsibly.
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9.
Install the new O-rings (5) in the counterbore around the
breather screw holes on the air cleaner side of the backplate.
10. Insert the breather screws (4) through the backplate. Apply
a liberal amount of Loctite to the breather screw threads
and the mating tapped holes in the cylinder head. Install
the screws into the cylinder head. DO NOT tighten now.
11. Alternately tighten the two breather screws to 120-144 inlbs (13.6-16.3 Nm).
12. Tighten the three backplate mounting screws to 55-60 inlbs (6.2-6.8 Nm).
Air Filter Element and Intake Tube Installation
NOTES
•
This air filter is PRE-OILED and ready to install.
•
For best appearance, keep the band clamp screw mechanism hidden from view. However, leave the screw slot
accessible for tightening.
13. Line up the holes in the gasket (3) with the holes in the
intake tube (2) flange.
14. Apply a small amount of Loctite to the threads of the three
flat head screws (1).
AIR FILTER ELEMENT MAINTENANCE
1.
Inspect the air filter element every 5000 miles (8000 km),
or more often under dusty conditions. Replace air filter
element every 50,000 miles (80,000 km).
NOTES
The use of cleaning, drying or oiling methods or products other
than those shown damages the filter and can void the manufacturer's warranty.
K&N® Air Filter Cleaner is available from a Harley-Davidson
dealer, either alone [1 qt (0.95 L) sprayer bottle, Part No.
99883-88T] or a 12 fl oz (0.35 L) sprayer bottle as part of the
Filter Care Service Kit (Part No. 99850-92T).
K&N Air Filter Oil is also available from a Harley-Davidson
dealer, either alone [12.25 oz (347 gram) aerosol can, Part No.
99882-88T) or a 6.5 oz (184 gram) aerosol can as part of the
Filter Care Service Kit.
DO NOT OVER-OIL THE AIR FILTER. Over-oiling can interfere
with the proper performance of the engine and/or certain engine
components. If oil is still draining or dripping from the filter
media 20 minutes after oiling, clean and oil the filter element
again.
2.
15. Secure the intake tube and gasket to the air cleaner
backplate, and tighten the screws to 55-60 in-lbs (6.2-6.8
Nm).
16. Remove the air filter element (13) and band clamp (12)
from the package. Loosen the band clamp as necessary
allow removal or repositioning.
17. Install the air filter element onto the intake tube until it is
fully seated in the groove. Check that the filter element
medallion is parallel. Keep the band clamp screw mechanism hidden from view. However, leave the screw slot
accessible for tightening.
To clean the element:
a.
Loosen the hose clamp retaining the air filter element
assembly to the air tube. Separate the element from
the air tube.
b.
Remove screw (18) and medallion (16).
c.
Tap the element to dislodge any loose dirt. Gently
brush with a soft bristle brush.
d.
Spray air filter cleaner liberally onto the cotton filter
media and let soak for ten minutes, OR
roll or soak the cotton filter media in a shallow pan of
air filter cleaner. Remove immediately, and let soak
for ten minutes.
Tighten the clamp around the filter element flange to 45-55
in-lbs (5.1-6.2 Nm).
e.
Rinse off the filter media (flowing from the clean side
to the dirty side), with low-pressure tap water.
NOTE
Install the rain sock over the air filter element in wet or rainy
conditions to prevent water intrusion.
f.
After rinsing, shake off all excess water, and let the
filter media air dry. DO NOT use compressed air or
a heat gun to speed drying.
g.
After the filter media is completely dry, EITHER
18. Install the rain sock (19) over the air filter element.
spray air filter oil along each pleat, once only, holding
the spray nozzle approximately 3 in (76 mm) away
from the media, OR
Connect positive (+) battery cable first. If positive (+) cable
should contact ground with negative (-) cable connected,
the resulting sparks can cause a battery explosion, which
could result in death or serious injury. (00068a)
carefully use a squeeze bottle to deposit oil along
each pleat, once only.
Let the oil absorb into the filter media for 20
minutes before proceeding.
19. Refer to the service manual and follow the instructions
given to connect the battery cables, positive cable first.
Install seat.
After 20 minutes, inspect the filter media. Carefully
apply oil to any remaining visible white spots on the
filter media. Allow oil to absorb.
h.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
3.
Install medallion and screw.
Install air filter element with clamp onto the intake tube
until it is fully seated into the groove. Check that the element medallion is parallel to the motorcycle.
Tighten the clamp around the filter element flange to 30-40
in-lbs (3.4-4.5 Nm).
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SERVICE PARTS
is04643f
9
A
8
7
6
3
5
2
4
10
12
1
11
18
19
13
17
16
15
14
Figure 1. Service Parts: Screamin' Eagle "Heavy Breather - Elite" Performance Air Cleaner Kit
Table 1. Service Parts
Item
Description (Quantity)
Part Number
1
Screw, flat head (3)
2986
2
Intake tube, chrome
29000075
Intake tube, black
29000062
3
Gasket
29000063
4
Breather screw (2)
29400142
5
O-ring (2)
11900040
6
Backplate, machined, chrome
61300311
Backplate, machined, black
61300312
7
Square ring (2)
11900042
8
Clip, ACR retention
16325-10
9
Screw (2)
4705
10
Gasket, backplate
29241-08
11
Screw, button head (3)
926
12
Band clamp
10074
13
Air cleaner filter kit (chrome trim), includes items 14-15
Air cleaner filter kit (black trim), includes items 14-15
29400141
27300139
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Table 1. Service Parts
Item
Description (Quantity)
Part Number
14
•
Filter element
Not sold separately
15
•
Cover, band clamp
Not sold separately
16
Intake medallion (chrome)
Intake medallion (black)
14100583
14100894
17
Medallion insert
14100574
18
Screw
10200235
19
Rain sock, air filter
29400122
Items mentioned in text, but not included in kit:
A
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Induction module bracket (remove and discard)
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