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PRO COMP SUSPENSION
K2093B
56751B
4” 2014 & Up Dodge 2500 4X4 Gas Radius Arm Drop kit
K2094B
56751B
4” 2014 & Up Dodge 2500 4X4 Diesel Radius Arm Drop kit
This document contains very important information that includes warranty information and instructions for resolving problems you may encounter. Please keep it in the vehicle as a permanent record.
Part #
Box 1 of 4-PN # 56717B-1
Description
56751B/K2093B/K2094B
Revised
5.10.15
Qty. Illus. Page
90-9540 1/2” NARROW NUT PLATE 4 3
90-6502 HARDWARE
50C125HCS8Y 1/2” X 1 1/4” HEX BOLT Gr. 8 2 3
50NWHDY/SAE 1/2” HARDENED FLAT WASHER 2 3
8
8
8
91-9542 RADIUS ARM DROP 2 3 8
90-6953 HARWARE 1 -
18mm-1.5 X 120mm HEX BOLT
18mm-1.5 STOVER NUT Gr. 10.9
18mm FLAT WASHER
Gr. 10.9
2 3 8
2
4
3
3
8
8
Box 2 of 4 PN # 56717B-2
96-5779
HERNON427
PITMAN ARM TORQUE TOOL
RED THREAD LOCKER
1
1
4
-
9
-
PACK: 1 - -
3/8”
1/2" ZINC
4 - -
91-3081 REAR BUMP STOP BRACKETS 4 A 16
70-0371251800
72-0371000816
73-03700034
3/8” X 1 1/4" HEX BOLT GR. 8
3/8” SAE FLAT WASHER Gr. 8
90-6340 HARDWARE
70-0431251800 7/16” X 1 1/4” HEX BOLT Gr. 8
72-043100816
73-0400830
7/16” STOVER NUT
7/16” FLAT WASHER
SWAY
Drvr
SWAY
Pass
4 A
4 A
8 A
16
16
16
1 7 12
4
4
8
1
1
7
7
7
12
12
12
7 12
7 12
BRAKE TAB: 1
BRAKE TAB:
90-4591 8mm-1.25
2
NUT
1 8 12
2 8 12
Part # Description
56751B/K2093B/K2094B
Revised
5.10.15
Qty. Illus. Page
70-0311001800
72-0531100816
73-03100034
5/16” X 1" HEX BOLT GR. 8
HARDENED
1 8 12
2 8 12
2
4
8
8
12
12
TRACK BRACKET 1 9 13
TRACK
SPACER 1 9 13
90-6954 HARDWARE 1 9 13
18mm– 1.5 X 100mm HEX BOLT
Gr. 10.9
1 9 13
18mm– 1.5 STOVER NUT 10.9 1 9 13
18mm FLAT WASHER PLATED 2 9 13
90-9536 3/8” DOUBLE NUT PLATE:
Track Bar Bracket
1 9 13
90-6955 HARDWARE 1 9 13
3/8” X 1 1/4” HEX BOLT Gr. 8
3/8” FLAT WASHER PLATED
2
2
9
9
13
13
PACK:
1
1
9 13
9 13
WASHER
1
9 13
Box 3 of 4 PN # 56751B-3
Box 3 of 4 PN # 56751B-4
91-2311 SWAY BAR END LINK
45359 BUSHINGS
60859H SLEEVE
.12C65H10I/DIN931
.12RWFLI/HV200-125
.12C75H10Z/DIN931
2 13 17
12mm-1.75 X 65mm HEX BOLT 10.9 1
13 17
12mm FLAT WASHER
.12RWHDZ
12mm-1.75 X 75mm HEX BOLT 10.9 2
13 17
3
17
Part # Description
56751B/K2093B/K2094B
Revised
5.10.15
Qty. Illus. Page
90-8322
91-9610
91-9611
91-9615
91-9566
12mm USS FLAT WASHER
TRACK BAR CRUSH SLEEVE
REAR TRACK BAR RELOCATION BRACKET
4
1
13 17
12 16
REAR COIL SPACER BRACKET
: Drvr
1 15
REAR COIL SPACER BRACKET:
Pass
1 16
REAR COIL SPACER 4 -
-
56CNPTZ/GRC
56RWHDI/IMP
PACK: 1
1 12 16
9/16” STOVER NUT Gr. C* 1
9/16 HARDENED FLAT WASHER* 2
12
12
16
16
43C125HC8I/IMP
43CNPTZ/GRC
43RWHDI/IMP
PACK: 1
7/16” X 1 1/4” HEX BOLT Gr. 8 2 10 15
7/16” NYLOCK NUT Gr. C*
7/16” HARDENED FLAT WASHER*
2
4
10 15
10 15
37C100HC8I/IMP
37CNNLZ
PACK: 1
3/8” X 1 HEX BOLT Gr. 8
3/8” NYLOCK NUT
1
1
10,11 15,16
10,11 15,16
37RWHD$/IMP
3/8” HARDENED FLAT WASHER: BLACK
2 10,11
37C125HC8I/IMP
37CNPTZ/GRC
37RWHDI/IMP
90-9608
90-9618
PACK: 1
3/8” X 1 1/4 “ HEX BOLT Gr. 8
3/8” NYLOCK NUT Gr. C
3/8” HARDENED FLAT WASHER
7/16” NUT PLATE
9/16” NUT PLATE
4
4
8
1
1
10,11 15,16
10,11 15,16
10,11 15,16
-
-
-
-
* 9/16” hardened flat washer (1) and Stover nut (1) not used if nut plate (90-9618) is used.
* 7/16” hardened flat washer (2) and nylock nut (2) not used if nut plate (90-9608) is used.
FOLLOWING PARTS ARE USED IN CONJUNCTION WITH THIS KIT.
THEY ARE PACKAGED AND MUST BE ORDERED SEPARATELY.
COIL SPRINGS: 56190 (Gas) For 2013 4” kit
COIL SPRINGS: 56180 (Diesel) For 2013 4” kit
56751B/K2093B/K2094B
Revised
5.10.15
Optional Equipment Available from your
50328
Pro Comp
Distributor!
U-bolt kit for vehicles w/ Dana 80 rear axle.
Check out our outstanding selection of Pro Comp tires to compliment your new installation!
Front end and head light realignment is necessary!
Speedometer and ABS recalibration will be necessary if larger tires (10% more than stock diameter) are installed.
TIRE INFORMATION:
Tire and wheel choice is crucial in assuring proper fit, performance, and the safety of your Pro Comp equipped vehicle. For this application, a wheel not to exceed 10” in width with a minimum backspacing of 3.25” must be used. Additionally, a quality tire of radial design, not exceeding 35” tall X 13.5” wide is recommended. Violation of these recommendations will not be endorsed as acceptable by Pro Comp Suspen-
sion and will void any and all warranties either written or implied.
SPECIAL TOOLS:
PLEASE REFER TO YOUR SERVICE MANUAL FOR MORE INFORMATION.
A SPECIAL REMOVAL TOOL IS REQUIRED FOR SAFE REMOVAL OF THE TIE RODS.
A SPECIAL REMOVAL TOOL IS REQUIRED FOR SAFE REMOVAL OF THE COIL
SPRINGS.
YOU WILL NEED TO PURCHACE NEW FACTORY CAM BOLTS FOR THE LOWER
CONTROL ARMS.
THESE TOOL MAY BE PURCHASED AT YOUR LOCAL DEALER.
YOU MAY BE ABLE TO RENT ANY OF THESE TOOLS AT YOUR LOCAL PARTS
STORE.
5
56751B/K2093B/K2094B
Revised
5.10.15
Introduction:
This installation requires a professional mechanic!
We recommend that you have access to a factory service manual for your vehicle to assist in the disassembly and reassembly of your vehicle. It contains a wealth of detailed information.
Prior to installation, carefully inspect the vehicle’s steering and driveline systems paying close attention to the tie rod ends, wheel bearing preload, pitman and idler arm. Additionally, check steering-to-frame and suspension-to-frame attaching points for stress cracks.
The overall vehicle must be in excellent working condition. Repair or replace all worn or damaged parts!
Read the instructions carefully and study the illustrations before attempting installation!
You may save yourself a lot of extra work.
Check the parts and hardware against the parts list to assure that your kit is complete.
Separating parts according to the areas where they will be used and placing the hardware with the brackets before you begin will save installation time.
Check the special equipment list and ensure the availability of these tools.
Secure and properly block vehicle prior to beginning installation.
ALWAYS wear safety glasses when using power tools or working under the vehicle!
Use caution when cutting is required under the vehicle. The factory undercoating is flammable. Take appropriate precautions. Have a fire extinguisher close at hand.
Foot pound torque readings are listed on the Torque Specifications chart at the end of the instructions. These are to be used unless specifically directed otherwise. Apply thread lock compound where specified.
Please note that while every effort is made to ensure that the installation of your Pro Comp lift kit is a positive experience, variations in construction and assembly in the vehicle manufacturing process will virtually ensure that some parts may seem difficult to install. Additionally, the current trend in manufacturing of vehicles results in a frame that is highly flexible and may shift slightly on disassembly prior to installation. The use of pry bars and tapered punches for alignment is considered normal and usually does not indicate a faulty product. However, if you are uncertain about some aspect of the installation process, please feel free to call our tech support department at the number listed on the cover page. We do not recommend that you modify the Pro Comp parts in any way as this will void any warranty expressed or implied by the Pro Comp Suspension company.
Disconnect the negative battery cable when working on the vehicle.
6
56751B/K2093B/K2094B
Revised
5.10.15
Front Installation
1. Prior to installing this kit. With the vehicle on the ground, measure the height of your vehicle. This measurement can be recorded from the center of the wheel, straight up to the top of the inner fender lip. Record the measurements below.
LF: RF: and remove it from the vehicle. Save the sway bar and hardware for reinstallation.
6. Unbolt and remove the front track bar from the vehicle. Save the OE bolts and hardware for reuse
Work on one side of the vehicle at a time.
LR: RR:
2. Ensure that your work space is of adequate size and the work surface is level.
Set the emergency brake. Place your floor jack under the front axle and raise vehicle. Place jack stands under the frame rails behind the front wheel wells and lower the frame onto the stands. Remove the jack and place blocks both in front of and behind the rear wheels. Remove the wheels.
3. Remove any skid plates or debris shields from the bottom of the vehicle.
4. Unbolt both brake line brackets from the axle and front axle brackets to allow for free movement of the suspension components.
5. Unbolt the sway bar from the end links
ILLUSTRATION 1
7. Unbolt and remove the front shock absorber. Save the OE hardware for reinstallation.
8. Carefully lower the floor jack until coil spring is free from the upper spring pocket. Remove the coil spring.
9. Remove and set aside the upper and lower rubber isolator pads for the coil.
10. Repeat on other side of the vehicle.
11. Locate the front rubber bump stops, mounted on the frame near the coils. Remove the bump stop from it’s pocket using a pair of pliers. A back and forth action will assist in working it out.
12. Place the new bump stops (15-10995) in existing bump stop pockets, as shown in
ILLUSTRATION 2. By using leverage against the bottom of the bump stops,
ILLUSTRATION 2
BUMPSTOP
SWAY BAR
FRAME
BUMPSTOP
15-10995
7
force the bump stop into place (detergent soap may help if the fit is tight).
NOTE: Use the weight of the vehicle to help set the bump stops in
place.
13. Using a jack, support the radius arm at the frame mount.
14. Remove the OE bolts from both OE lower radius arm mounts. Save the OE hardware for reinstallation.
56751B/K2093B/K2094B
Revised
5.10.15
15. Lower the OE radius arm from the frame pocket to provide adequate clearance to insert the radius arm drop (91-9542) into the frame pocket. See ILLUSTRATION
3.
16. Use the supplied 18mm X 120mm bolt to secure the radius arm drop (91-9542) to the frame. Use the previously removed
OE nut plate on the upper bolt. See IL-
LUSTRATION 3.
ILLUSTRATION 3
90-9540
1/2” Narrow
Nut Plate
Frame Rail 91-9542
Radius
Arm Drop
Bracket
18mm X
120mm
Bolt
1/2” X 1
1/4” Bolt
OE
Nut
18mm X
Nut and
Washer
8
OE Radius
Arm
OE Bolt
1/2” X 1
1/4” Bolt
96-5779 Torque
Tool
56751B/K2093B/K2094B
Revised
5.10.15
ILLUSTRATION 4
Track Bar
Frame
Pitman
Arm
OE Track Bar
Bolt and Nut
Plate
17. Feed the 1/2” narrow nut plates (90-
9540) through the existing holes in the frame and secure the front and rear of the radius arm drops to the frame pocket using the supplied 1/2” X 1 1/4” bolts and hardware. See ILLUSTRATION 3.
21. Install new pitman arm on sector shaft.
Oil the sector shaft threads to ensure a proper torque reading. Install Pitman arm retaining nut and tighten until snug.
22. Insert the key and unlock the steering wheel.
18. Raise the radius arms up into the new drops and secure using the previously removed OE bolts and hardware. See
ILLUSTRATION 3.
23. Install the Pitman arm torque tool (96-
5779) to the Pitman arm using one of the previously removed OE track bar bolt and nut plate. See ILLUSTRATION 4.
19. Torque all radius arm drop hardware at this time according to the chart on page
19 . DO NOT torque the OE radius arm bolts until vehicle is resting on the ground at ride height.
20. Remove the sector shaft Pitman arm retaining nut and save for reinstallation.
Use a Pitman arm puller to remove the
OE pitman arm. The threads of the sector shaft and the Pitman arm retaining nut must be cleaned of all factory dry adhesive.
IMPORTANT!: THE ENTIRE IN-
STALLATION PROCESS MUST BE DONE
WITH HAND TOOLS TO ENSURE
PROPER INSTALLATION. DO NOT USE
IMPACT TOOLS.
9
24. Secure the torque tool (96-5779) to the existing hole in the track bar frame mounting pocket using one of the previously removed OE track bar bolt and nut plate. See ILLUSTRATION 4.
NOTE: The steering wheel may need to be turned in order for the hole in the torque tool and the frame crossmember to line up. Once the bolts are tightened the torque tool will align it’s
self properly.
NOTE: The use of the torque tool is to keep the Pitman arm from moving right or left, but allow for movement up the sector shaft. If you do not have this tool, a length of chain or a flat bar with two holes is a suitable replace-
ment.
56751B/K2093B/K2094B
Revised
5.10.15
56751B/K2093B/K2094B
Revised
5.10.15
ILLUSTRATION 6
Trimmed
Piece
Trim
Tie Rod
34. Reassemble the collar, pitman arm, and drag link.
35. Rotate the tie rod at the pitman arm 180
degrees and attach it to the bottom of the new pitman arm. Torque nut to 45 ft./lbs.
36. Install the sway bar drop brackets (91-
9523 drvr and 91-9526 pass) to the original sway bar mounting holes in the frame using the previously removed OE bolts. Torque to 45 ft./lbs. See ILLUS-
TRATION 7.
IMPORTANT: Be sure that the drop
brackets are offset toward the front of the
vehicle.
37. Raise the sway bar mount brackets to the drop bracket (91-9523 drvr and 91-9526
pass) and secure using the supplied
7/16” hardware from pack (90-6340).
Torque the hardware according to the torque chart on page 15. See ILLUS-
TRATION 7.
38. Repeat on the other side of the vehicle.
39. Bolt the front brake line tabs (90-9528
Drvr and 90-9529 Pass) to the original
OE brake line bracket holes, on the front axle brackets, using the 8mm clip-on nuts and previously removed OE bolts. See
ILLUSTRATION 8.
40. Secure the OE brake lines to the front brake line tabs (90-9528 Drvr and 90-
9529 Pass) using the supplied 5/16” X 1” bolt and hardware. See ILLUSTRATION
8.
41. Open up the access hole, in the OE frame crossmember access hole, closest to the driver side frame rail to 3/4” or larger.
42. Remove the rear OE steering box bolt
43. Install the track bar drop bracket (91-
9530) into place. Insert the track bracket spacer (90-8321) inside the frame mounting bracket and install the 18mm X
100mm bolt provided in the upper hole.
See ILLUSTRATION 9.
44. Reinstall the previously removed OE steering box bolt. See ILLUSTRATION
9.
45. Using the (2) holes in the track bar drop
11
ILLUSTRATION 8
5/16” X
1” Bolt
Front Brake line tabs 90-9528 Drvr and 90-9529 Pass
OE Front
Brake line
56751B/K2093B/K2094B
Revised
5.10.15
ILLUSTRATION 7
OE
Bolt
Front
Axle
OE Brake
Line Bracket
OE
Bolt
Sway Bar Drop
Bracket 91-9523 drvr and 91-9526 pass
8mm
Clip-on Nut
bracket (91-9530) as a guide and drill through the track bar drop bracket to enlarge the (2) holes in the frame crossmember. See ILLUSTRATION 9.
on these bolts.
7/16” 1
1/4” Bolt
49. Reinstall the OE track bar using the previously removed OE hardware at the axle end and the new adjustable cam bolt (90-
4583) and cam hardware from hardware pack (90-6956) in the track bar drop bracket end (91-9530). Be sure to install the cam with the head of the bolt facing the front of the vehicle. Do not torque the cam bolt at this time. See ILLUSTRA-
TION 9.
46. Install the 3/8” double nut plate (91-9536) through the previously drilled out access hole in the frame crossmember.
47. Secure the (2) remaining holes in the track bar drop bracket to the frame and
3/8” double nut plate (91-9536) using the
(2) supplied 3/8” X 1 1/4” bolts and 3/8” hardware. See ILLUSTRATION 9.
50. Install your wheels and tires and lower the vehicle to the ground. Tighten the lug nuts to 90 ft./lbs.
51. Torque the control arms to specifications chart in the rear of the instructions.
48. Torque the track bar drop mounting hardware according to the chart on page 19 .
Torque the 18mm X 100mm bolt to 175 ft./lbs. See ILLUSTRATION 9.
NOTE: Be sure to use thread locker
12
52. With the vehicle on the ground, measure from the outside edge of the tires to the edge of the wheel well on the fenders.
Use the cam bolt (90-4583) to center the axle under the vehicle by rotating the
OE Crossmember
18mm
Hardware
OE Frame
Mounting
ILLUSTRATION 9
56751B/K2093B/K2094B
Revised
5.10.15
Track Bar Drop Bracket
Side View
Front of Vehicle
90-8231
Sleeve
OE Steering
Box Bolt
91-9530
Track Bar
Drop
Bracket
90-8231
Sleeve
3/8”Drill
Bit
3/8” X 1
1/4” Bolt
Cam
Hardware
OE Track Bar
OE Crossmember
Access
Hole
91-9530
Track Bar
Drop Bracket
18mm X
100mm
Bolt
90-4583
Cam Bolt
18mm X
100mm
Bolt
OE Track Bar
3/4” Drill
Bit
90-9536
Double 3/8”
Nut Plate
13
cam until the measurement is equal on both sides. Torque the cam bolt to 150 ft./lbs. See ILLUSTRATION 9.
53. With the vehicle on the ground, re-attach sway bar to the sway bar end links using the previously removed OE hardware.
Torque OE sway bar hardware according to manufacturers specifications and the
7/16” hardware to 60 ft./lbs. See ILLUS-
TRATION 7.
54. On both sides of the vehicle, check the routing of the brake lines and the ABS wire harnesses. There must be no pinching, rubbing, or stretching of any component. Use zip ties to secure these items out of the way of the steering components. At full droop, cycle the steering from lock to lock while observing the reaction of these components. Reposition them if needed.
55. Recheck for proper installation and torque, of all of the newly installed hardware and after any off road use.
56. Have your vehicle aligned as soon as possible.
57. Have your headlights adjusted.
58. After 100 miles recheck for proper torque on all newly installed hardware.
56751B/K2093B/K2094B
Revised
5.10.15
14
56751B/K2093B/K2094B
Revised
5.10.15
Rear Installation
1. Block the front tires and raise the rear of the vehicle. Support the frame with jack stands forward of the rear springs.
2. Remove the wheels and tires.
3. Remove the OE bump stop from the frame.
4. Remove the shocks on both sides of the vehicle. It may be necessary that you slightly raise the axle to unload the shocks for removal. Save the hardware for reinstallation.
5. Disconnect the sway bar end links and remove them from the vehicle. The end links will not be reused.
6. Unbolt the track bar from the rear axle mount and secure up and out of the work area. Save the hardware for reinstallation.
7. Carefully lower the rear axle enough to remove the coil springs from the rear
ILLUSTRATION 10
90-9608 7/16”
Nut Plate
spring seats. Remove and save the OE isolators for reinstallation. Make certain the spring seats are free of any weld splatter to ensure proper installation of the rear coil spacer brackets (91-9555
drvr and 91-9561 pass).
8. ON DRIVER SIDE ONLY, Install the rear coil spacer bracket (91-9611) using (2)
3/8” X 1 1/4” bolt and hardware through the top of the OE spring seat. See IL-
LUSTRATION 10. Rest the OE track bar above it’s original position and proceed to step 9.
9. Install the rear track bar relocation bracket (91-9610) inside the OE track bar mount using the (2) 7/16” X 1 1/4” bolts, washers through the side holes into nut plate (90-9608) and (1) 3/8” X 1” bolt through the top to secure the rear track bar relocation bracket to the rear coil spacer bracket (91-9555). Install the OE track bar mounting bolt through the upper
3/8” X 1” Bolt
91-9611 Driver side
Coil Spacer Bracket
7/16” X 1
1/4” Bolt
3/8” X 1
1/4” Bolt
91-9615 Rear Track Bar
Relocation Bracket
15
Lower
Spring
Mount
3/8” X 1
1/4” Bolt
Lower
Spring
Mount
91-9615 Pass side
Coil Spacer Bracket
3/8” X 1
1/4” Bolt
ILLUSTRATION 11
hole in the rear track bar relocation bracket and the OE track bar. Secure using the 9/16” nut plate. DO NOT torque hardware at this time. Place sleeve (90-8322) inside OE track bar mount and install the supplied 9/16” X 4” bolt through the OE track bar mount, track bar relocation bracket and sleeve with 9/16” washer and nut. See ILLUS-
TRATION 12.
10. ON PASSENGER SIDE ONLY, Install the rear coil spacer bracket (91-9615), with the shorter side facing forward, using
(2) 3/8” X 1 1/4” bolt and hardware through the top of the OE spring seat.
See ILLUSTRATION 11.
11. Torque all the coil spacer bracket (91-
9611 drvr and 91-9615 pass) and track bar relocation bracket (91-9554) hardware according to the torque chart on page 19 .
12. Install the previously removed OE lower
ILLUSTRATION 12
56751B/K2093B/K2094B
Revised
5.10.15
91-9610 Rear Track Bar
Relocation Bracket
90-9618 9/16” Nut Plate
91-9611 Driver side
Coil Spacer Bracket
OE Track Bar Bolt
OE Track Bar
Rear Axle
9/16” X 4” Bolt
90-8322
Sleeve
16
56751B/K2093B/K2094B
Revised
5.10.15
ILLUSTRATION 13
45359 Bushing and
60859H Sleeve
ILLUSTRATION 14
OE Bolt
12mm X
65mm
Bolt
12mm X
75mm
Bolt
12mm
Washer
12mm Hardware
91-2311
Sway Bar
End Link
45359 Bushing and
60859H Sleeve
Sway Bar
12mm
Hardware
Rear Bump Stop
Brackets 91-3081
3/8” X 1 1/4” Bolts
spring isolators on top of the rear coil spacer brackets (91-9611 drvr and 91-
9615 pass). Spacers (91-9566 2 per
side) can be installed below the OE isolators for a 1/2” height increase. Carefully lower the rear axle to allow installation of the OE coil springs with the OE upper isolators. Raise the rear axle and make sure the coil springs seat properly.
13. Assemble the rear sway bar end links
(91-2311) using the supplied bushings
(45359) and sleeves (60859H). See IL-
LUSTRATION 13.
14. Install the rear sway bar end link (91-
2311) upper ends into original mounting brackets on the frame. Secure using the supplied 12mm X 65mm bolts and
12mm flat washers. Torque according to factory specifications. See ILLUSTRA-
TION 13.
15. Secure the lower end link mounts to the sway bar using the supplied 12mm X
75mm bolts and 12mm flat washers.
17
Torque according to the torque chart on page 19 . See ILLUSTRATION 13.
16. Assemble the rear bump stop brackets
(91-3081) together as shown in ILLUS-
TRATION 14. Then secure to the frame using the previously removed OE bolts.
17. Using the 3/8” X 1 1/4” bolts and hardware from pack (90-6223) bolt the bump stop to the brackets. As shown in ILLUS-
TRATION 14.
18. Install your new Pro Comp rear shocks
(925553 w/ shaft up) and torque hardware to
60
ft./lbs.
19. On both sides of the vehicle, check the routing of the brake lines and the ABS wire harnesses. There must be no pinching, rubbing, or stretching of either component. If necessary use zip ties to secure these lines out of the way and to keep from contacting any moving parts.
Reposition them if needed.
20. Reinstall the wheels and tires and lower the vehicle to the ground. Torque the lug
nuts to manufacturers specifications.
21. Torque the OE track bar axle mounting bolt to 130 ft./lbs.
22. Recheck the wheel lug torque on all four wheels at this time.
23. Recheck all hardware for proper installation and torque at this time.
NOTES:
After 100 miles recheck for proper torque on all newly installed hardware.
Have your headlights adjusted.
Recheck all hardware for tightness af-
ter off road use.
56751B/K2093B/K2094B
Revised
5.10.15
18
56751B/K2093B/K2094B
Revised
5.10.15
MODIFICATION PAGE:
7.8.14: Changed front and rear shock part numbers.
4.15.15: Changed Pitman arm torque values to 225 ft.lbs.
5.10.15: Changed Kit fitment box to 2014 & Up.
Bolt Torque and ID
Decimal System Metric System
Bolt Size
All Torques in Ft. Lbs.
Grade 5 Grade8
5/16 15 20
3/8 30
7/16 45
45
60
1/2 65
9/16 95
5/8 135
90
130
175
3/4 185 280
Bolt Size Class 9.8 Class 10.9 Class 12.9
M6 5 9 12
M8 18
M10 32
M12 55
M14 85
M16 130
M18 170
23
45
75
120
165
240
27
50
90
145
210
290
T T
D D
L
G
1/2-13x1.75 HHCS
Grade 5 Grade 8
M12-1.25x50 HHCS
(No. of Marks + 2)
D T L X D T L X
L
P
G = Grade (Bolt Strength)
D = Nominal Diameter (Inches)
T = Thread Count (Threads per Inch)
L = Length (Inches)
X = Description (Hex Head Cap Screw)
P = Property Class (Bolt Strength)
D = Nominal Diameter (M illimeters)
T = Thread Pitch (Thread Width, mm)
L = Length (M illimeters)
X = Description (Hex Head Cap Screw)
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