POWERSTROKE Item No. PS906025A Mfg. No. 090930260

POWERSTROKE
Item No. PS906025A
Mfg. No. 090930260
Replacement Parts List
OWT INDUSTRIES, INC.
991000286
5-26-15 (Rev:01)
P.O. Box 35, Highway 8
Pickens, SC 29671
1-800-726-5760
POWERSTROKE GENERATOR − PS906025A
7
21
57
24
23
58
23
61
25
59
39
23
24
24
21
25
23
70
63
60
25
53
45
SEE FIGURE B
69
68
25
12
15
31
14
8
5
30
74
16
27
30
15
29
28
15
SEE FIGURE C
29
28
57
28
29
25
25
28
29
15
30
41
17
43
65
71
18
36
31
38
41
40
16
30
64
27
48
31
49
52
6
13
72
20
73
66
33
47
32
10
19
33
11
SEE FIGURE A
42
50
50
54
37
9
67
42
44
34
62
44
46
2
9
1
32
49
47
26
55
48
56
2
3
22
POWERSTROKE GENERATOR − PS906025A
The model number will be found on a label attached to the engine. Always mention the model number in all correspondence
regarding your GENERATOR or when ordering replacement parts.
PARTS LIST
KEY PART
NO. NUM. DESCRIPTION
QTY
1 309594095 Engine (Rato 390cc)..........................1
2 310227037 Generator Head Assembly
(See Fig. A)........................................1
3 309322022 Muffler...............................................1
4 308581031 Frame Assembly...............................1
5 290403067 Control Panel Assembly
(See Fig. C)........................................1
6 940779078 Logo Label........................................1
7 310224032 Handle Assembly..............................1
8 660598001 Screw (6-20 x 3/8 in.)........................4
9 679940005 Engine Isolator (Right).......................2
10 661502005 Bolt (5/16-18 x 3/4 in.)......................1
11 290404001 Ground Wire Assembly.....................1
12 310715001 Lanyard.............................................1
13 570766004 Rubber Sleeve...................................1
14 310712001 Release Pin.......................................1
15 570712001 Handle Bumper.................................4
16 678285004 Handle Support Bracket...................2
17 760700002 On/Off Switch...................................1
18 519813017 Fuel Valve Bezel................................1
19 638703005 Ground Lug.......................................1
20 308910005 Handle Release Pin...........................1
21 678522006 Pivot Pin (Handle)..............................2
22 661306001Screw
(8-32 x 3/8 in.)...................................4
23 638128002 Washer (5/16 in.)...............................4
24 661836004Bolt
(M6 x 25 mm, Flange Hex Hd.).........4
KEY PART
NO. NUM. DESCRIPTION
QTY
25 638387002 Washer (1/4 in.).................................8
26 638497025 Heat Shield........................................1
27 660836005 Bolt (M6 x 45 mm).............................2
28 661555001 Bolt (M4 x 12.5 mm, Hex Hd.)...........4
29 678600002 Washer (M4)......................................4
30 678610002 Flange Nut (M4).................................4
31 678460002 Lock Nut (M6)....................................4
32 678297001 Lock Nut (M10)..................................4
33 638704001 Star Washer (5/16 in.)........................2
34 638147008 Spark Arrestor...................................1
35 678518002 Lock Nut (1/2-20)..............................1
36 940474003 Fuel Label..........................................1
37 638983001 Fan Cover (Generator Head).............1
38 563030001 Plug (Generator Head)......................1
39 678259003 Hex Nut (M8).....................................2
40 661603001Bolt
(M5 x 10 mm, Flange Hex Hd.).........1
41 678824003 U-Clip (M6)........................................2
42 679940003 Engine Isolator (Left).........................2
43 940734126 Start Label.........................................1
44 678774002 Flange Nut (M8).................................4
45 940872023 Fuel Stabilizer Label (Spanish)..........1
46 678145002 Hex Nut (5/16-18)..............................1
47 308451033 Wheel................................................2
48 681866002Axle...................................................2
49 638422004 Washer (M10)....................................2
50 678146002 Hitch Pin............................................2
51 940680040 Hot Surface Label.............................1
KEY PART
NO. NUM. DESCRIPTION
52 940514008 Lock and Pin Label...........................1
53 940654255 Danger Label.....................................1
54 678774003 Lock Nut (M8)....................................2
55 562856010 Foot Assembly..................................2
56 661836007Bolt
(M8 x 45 mm, Flange Hex Hd.).........2
57 940974090 Fire Distance Label (Eng/Sp).............2
58 940515020 CPSC Label......................................1
59 940974004 Fire Danger Label..............................1
60 940872003 E85 Label..........................................1
61 940872022 Fuel Stabilizer Label..........................1
62 940947006 Combustion Label (Eng/Sp)..............1
63 940971077 Warning Hangtag..............................1
64 940513028 Ground Warning Label......................1
65 940633018 Recoil Housing Label........................1
66 940828004 Lubricant Label.................................1
67 941707001 Inquires label.....................................1
68 290492001 Analog Hour Meter............................1
69 940040027 Systems Monitor Label.....................1
70 519712003 End Cap (31 mm)..............................2
71 290427001 Wire Assembly (Green)......................1
72 940513002 Ground Label....................................1
73 940758020 Handle Release Label.......................1
NOT SHOWN:
120302017 Hardware Kit
991000284 Operator’s Manual
991000456 Operator’s Manual
991000457 Quick reference Guide
WARNING:
To avoid possible personal injury or equipment damage, a registered electrician or an authorized service representative should perform installation and all service. Under no circumstances
should an unqualified person attempt to wire into a utility circuit.
3
QTY
POWERSTROKE GENERATOR − PS906025A
FIGURE A
11
9
8
4
2
3
3
3
7
6
10
9
1
3
12
8
5
13
15
14
13
4
POWERSTROKE GENERATOR − PS906025A
The model number will be found on a plate attached to the engine. Always mention the model number in all correspondence regarding your GENERATOR or
when ordering replacement parts.
FIGURE A PARTS LIST
KEY PART
NO. NUMBER
DESCRIPTION
1
660938025
Bolt (M5 x 12 mm, Hex Hd.)......................2
2
678296002
Brush Cover..............................................1
3
660938024
Bolt (M5 x 16 mm, Hex Hd.)......................7
4 290440012
Automatic Voltage Regulator
(5000 Watt)................................................1
5
290602006
Terminal Block Assembly..........................1
6
290441006
Brush Assembly Kit...................................1
7
661557019
Rotor Bolt (M10 x 272 mm, Hex Hd.)........1
8
660869009
Bolt (M6 x 187 mm, Flange Hex Hd.)........4
9
660938023
Bolt (M6 x 224 mm, Hex Hd.)....................2
10
638128002
Washer (5/16 in.)........................................1
11
678289008
Bearing Support........................................1
QTY
12 310772016
Stator.........................................................1
13
Hex Nut (M5).............................................2
690840003
14 310771017
Rotor..........................................................1
15
Stator Band (139 mm)...............................1
638545004
5
POWERSTROKE GENERATOR − PS906025A
FIGURE B
5
2
3
6
1
7
2
14
12
11
4
14
4
8
10
8
8
9
8
13
8
8
6
POWERSTROKE GENERATOR − PS906025A
FIGURE B PARTS LIST
KEY PART
NO. NUMBER
DESCRIPTION
1
570358076
Vapor Hose................................................1
2
678409003
Fuel Line Clamp (7/16 in.)..........................2
3
310854002
Fuel Tank Vapor Vent.................................1
4
518528002
Spacer (Fuel Tank Isolator)........................4
5
310720026
Fuel Cap....................................................1
6
678899007
Ring Clip....................................................1
7
310711097
Fuel Tank...................................................1
8
678408006
Fuel Line Clamp (1/2 in.)............................6
9
570358070
Fuel Line (6.4 mm x 72 mm)......................1
10
308733001
Fuel Filter...................................................1
11
570358069
Fuel Line (90 mm)......................................1
12
308459002
Fuel Shut Off Valve....................................1
13
570358071
Fuel Line (6.4 mm x 72 mm)......................1
14
519832003
Bushing (Fuel Tank Isolator)......................4
7
QTY
POWERSTROKE GENERATOR − PS906025A
FIGURE C
7
11
5
4
3
2
12
8
1
6
4
8
9
10
13
POWERSTROKE GENERATOR − PS906025A
FIGURE C PARTS LIST
KEY PART
NO. NUMBER
DESCRIPTION
1
660598001
Screw (6-20 x 3/8 in.)................................8
2
940780072
Label (Power Outlet)..................................1
3
638496024
Front Panel................................................1
4
678824001
678720001
U-Clip Nut.................................................6
Hex Nut (6-32)...........................................6
5
570412008
Outlet Cover (120 Volt)..............................2
6
570412007
Outlet Cover (240 Volt)..............................1
7
290400022
Duplex Receptacle (120 Volt)....................2
8
780350001
Circuit Breaker, 20 Amp............................2
9
780351003
Circuit Breaker, 25 Amp............................2
10
290401004
Twist Lock Receptacle (240 Volt)..............1
11
519707009
Control Box (Back Panel)..........................1
12
570766006
Rubber Boot..............................................1
13
525809001
Wire Sleeve................................................1
9
QTY
POWERSTROKE GENERATOR − PS906025A
TO HOUR
METER
BREAKER CB1-25A
BREAKER CB3-20A
HOUR
METER
TO HOUR
METER
240V OUTLET
GENERATOR HEAD
G
L1
NETURAL BONDED
TO GROUND AT
GENERATOR HEAD
N
L1
L2
G
L
N
G
240V OUTLET
30 AMP RECEPTACLE
120V OUTLET 20 AMP
GFCI RECEPTACLE
N
L2
BREAKER CB4-20A
BREAKER CB2-25A
WIRING DIAGRAM
10
L
N
G
120V OUTLET 20 AMP
GFCI RECEPTACLE
POWERSTROKE GENERATOR − PS906025A
8
18
9
10
3
11
16
12
6
1
17
22
20
15
2
21
19
23
24
13
4
14
5
26
27
30
31
25
29 28
46
40
32
41
42
44
45
33
34
30
38
37
36
35
39
51 52
43
53
54
55
56
48 49
50
58
59
60
61
11
62
57
63
47
44
POWERSTROKE GENERATOR − PS906025A
The model number will be found on a label attached to the engine. Always mention the model number in all correspondence
regarding your GENERATOR or when ordering replacement parts.
PARTS LIST
KEY PART
NO. NUMBER
KEY PART
NO. NUMBER
DESCRIPTION
CYLINDER HEAD ASSEMBLY:
24 37050-Z010210
112030-Z310110 Bolt.................................................. 1
25 28101-Z080110
2 12410-Z580110
Cylinder Head Cover....................... 1
26 90682-Z310110
3 30010-Z010210
Spark Plug....................................... 1
4 12004-Z580110
Cylinder Head Cover Gasket........... 1
5 17004-Z080320
Breather Tube.................................. 1
29 11007-Z080110
Drain Plug........................................ 2
DESCRIPTION
QTY
KEY PART
NO. NUMBER
DESCRIPTION
Oil Protector.................................... 1
Piston Pin Clip................................. 2
Rubber Plug.................................... 1
4513111-Z100210 Piston.............................................. 1
Oil Seal............................................ 1
46 13010-Z100110
Connecting Rod.............................. 1
27 11310-Z100310
Crankcase Assembly....................... 1
47 13121-Z100110
Piston Pin........................................ 1
28 90412-Z080110
Washer，............................................ 2
QTY
612003-Z080110 Bolt.................................................. 4
44 13122-Z100110
QTY
CAMSHAFT ASSEMBLY:
48 14312-Z010110
Valve Lock Nut................................ 2
7
CRANKCASE COVER ASSEMBLY:
49 14314-Z010110
Valve Adjusting Nut......................... 2
890303-0800-31 Nut................................................... 2
3090001-0840-01 Bolt.................................................. 7
50 14311-Z080110
Valve Rocker.................................... 2
9 18001-Z190110
Exhaust Outlet Gasket.................... 1
31 90682-Z310110
Oil Seal............................................ 1
51 12104-Z080110
Valve Rotator................................... 2
10 90203-Z010110
Threaded Stud................................. 2
32 15010-Z080320
Oil Dipstick Assembly...................... 1
52 12107-Z080110
Exhaust Valve Retainer.................... 1
11 12140-Z190220
Cylinder Head Assembly................. 1
33 16400-Z100110
Governor Gear Assembly................ 1
53 12103-Z080110
Valve Spring..................................... 2
1290502-1220-00 Pin................................................... 2
34 11001-Z100210
Crankcase Gasket........................... 1
54 12105-Z080110
Valve Spring Retainer...................... 2
13 12131-Z100110
Cylinder Head Gasket..................... 1
3590502-0812-00 Pin................................................... 2
55 12121-Z190110
Exhaust Valve.................................. 1
14 90204-Z100410
Threaded Stud................................. 2
36 90548-0202-00
Ball Bearing..................................... 1
56 14200-Z190310
Camshaft Assembly........................ 1
37 90547-0207-00
Ball Bearing..................................... 1
57 12111-Z100110
Intake Valve..................................... 1
38 11411-Z100610
Crankcase Cover............................. 1
58 12101-Z080110
Seal Guide....................................... 1
CRANKCASE ASSEMBLY:
1590001-0616-01 Bolt.................................................. 2
59 12112-Z080110
Valve Spring Seat............................ 1
16 37060-Z080110
Engine Oil Sensor............................ 1
CRANKSHAFT ASSEMBLY:
60 14313-Z010110
Valve Adjusting Bolt......................... 2
17 90548-0202-00
Ball Bearing..................................... 1
39 13300-Z100110
Crankshaft Assembly....................... 1
61 14090-Z080110
Stop Plate Assembly....................... 1
1890501-Z010110 Pin................................................... 1
40 13401-Z100110
Balancing Shaft............................... 1
62 14070-Z100110
Valve Lifter Assembly...................... 2
19 16061-Z100110
Governor Arm.................................. 1
20 90682-Z100210
Oil Seal............................................ 1
6314081-Z080110 ValveTappet..................................... 2
PISTON ASSEMBLY:
2190412-Z080210 Washer............................................ 1
41 13201-Z100210
The First Ring.................................. 1
2290684-Z030120 Clip.................................................. 1
42 13210-Z100210
Oil Ring Kit....................................... 1
2390001-0612-01 Bolt.................................................. 1
43 13202-Z100210
The Second Ring............................. 1
WARNING:
To avoid possible personal injury or equipment damage, a registered electrician or an authorized service representative should perform installation
and all service. Under no circumstances should an unqualified person attempt to wire into a utility circuit.
12
POWERSTROKE GENERATOR − PS906025A
1
7
8
2
3
9
10
6
4
11
13
5
11
12
14
22
18
16
23
22
19
20
29
24
17
15
21
13
28
27
26
25
POWERSTROKE GENERATOR − PS906025A
The model number will be found on a label attached to the engine. Always mention the model number in all correspondence
regarding your GENERATOR or when ordering replacement parts.
PARTS LIST
KEY PART
NO. NUMBER
DESCRIPTION
QTY
RECOIL STARTER:
1 28200-Z310210
Recoil Starter Assembly.................. 1
290001-0608-01 Bolt.................................................. 3
KEY PART
NO. NUMBER
DESCRIPTION
QTY
4 19304-Z100210
Cylinder Body Shroud..................... 1
590001-0612-01 Bolt.................................................. 1
690001-0612-01 Bolt.................................................. 5
7 17002-Z100110
Inlet Gasket..................................... 1
8 16003-Z100110
Carburetor Insulator Plate............... 1
9 16001-Z100110
Carburetor Gasket.......................... 1
10 16100-Z191110
Carburetor Assembly...................... 1
2290001-0612-01 Bolt.................................................. 2
14 17100-Z310610
Air Cleaner Assembly...................... 1
1590305-0600-31 Nut.................................................. 2
FLYWHEEL / IMPELLER / STARTER PULLEY /
IGNITION COIL:
16 30400-Z080110
Ignition Coil..................................... 1
1790001-0628-01 Bolt.................................................. 2
18 13510-Z100120
Flywheel Assembly......................... 1
1919352-Z100210 Impeller........................................... 1
20 28002-Z100210
Starter Pulley................................... 1
21 13501-Z080110
Flywheel Nut................................... 1
THROTTLE CONTROL ASSEMBLY:
23 16520-Z100220
Throttle Control Assemby............... 1
24 16063-Z100110
Governor Spring............................. 1
2590305-0600-31 Nut.................................................. 1
2616072-Z010110 Bolt.................................................. 1
27 16070-Z100110
Governor Support Assembly.......... 1
28 16012-Z080110
Throttle Valve Return Spring........... 1
29 16062-Z100110
Governor Rod................................. 1
NOT SHOWN:
120967001
High Altitude Kit
(3000-6000 ft., Not Included)
120967002
High Altitude Kit
(6000-8000 ft., Not Included)
1190685-Z030410 Collar............................................... 2
12 90686-Z081010
Fuel Tube........................................ 1
13 17001-Z080110
Air Cleaner Gasket.......................... 1
QTY
CARBURETOR ASSEMBLY:
DESCRIPTION
AIR FILTER BOX ASSEMBLY:
LOWER SHROUD:
328110-Z310110 Shroud............................................ 1
KEY PART
NO. NUMBER
WARNING:
To avoid possible personal injury or equipment damage, a registered electrician or an authorized service representative should perform installation
and all service. Under no circumstances should an unqualified person attempt to wire into a utility circuit.
14