screamin` eagle stage 1 kit for efi xl models - Harley

screamin` eagle stage 1 kit for efi xl models - Harley
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REV. 2015-06-22
SCREAMIN' EAGLE STAGE 1 KIT FOR EFI XL MODELS
GENERAL
Kit Number
29000009 (black), 29000019 (chrome)
Models
For model fitment information, See the P&A Retail Catalog or
the Parts and Accessories section of www.harley-davidson.com
(English only).
Disconnect negative (-) battery cable first. If positive (+)
cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion,
which could result in death or serious injury. (00049a)
1.
Disconnect battery cables, negative (-) cable first.
2.
Remove existing air cleaner backplate. Refer to AIR
CLEANER: EFI, REMOVAL in service manual. Save stock
air cleaner cover, button head screw that secures cover,
and two breather screws removed from backplate. Discard
remaining parts.
Installation Requirements
Proper installation of this kit requires the use of Digital Technician™ at a Harley-Davidson dealer.
Loctite® 243 (Blue) 0.5 ml packet (Part Number 99642-97)
INSTALLATION
Install Air Cleaner
The rider's safety depends upon the correct installation
of this kit. Use the appropriate service manual procedures.
If the procedure is not within your capabilities or you do
not have the correct tools, have a Harley-Davidson dealer
perform the installation. Improper installation of this kit
could result in death or serious injury. (00333a)
NOTE
This instruction sheet references service manual information.
A service manual for your model motorcycle is required for this
installation and is available from a Harley-Davidson Dealer.
The element in this kit is specifically designed for use with
the OE (original equipment) cover. Using this kit with an
air cleaner cover other than the OE cover could lead to
failure of the element faceplate. The kit may be used in
conjunction with other H-D accessory covers provided the
appropriate adapter recommended in those kits is used.
If the element faceplate fails the cover could detach possibly distracting the rider which could result in death or
serious injury. (00400b)
Kit Contents
NOTE
See Figure 1 and Table 1.
NOTES
Installation of this kit by an authorized Harley-Davidson dealer
will not impact your limited vehicle warranty.
This Stage 1 kit is intended for High Performance applications
only. This engine related performance part is legal for sale or
use in California on pollution controlled motor vehicles. Engine
related performance parts are intended for the experienced
rider only.
The air cleaner contained in this kit is designed to perform with
this kit only. Any other combination of components is not confirmed to be legal for street use.
When servicing the air cleaner, apply Loctite® 243 (blue) 9964297 to threads of all fasteners.
1.
See Figure 1. Install two O-rings (1) from kit in grooves
around breather screw holes on induction module side of
backplate assembly (2).
2.
Align the holes of gasket (3) and install on induction
module side of backplate.
3.
Insert breather screws (8) through the backplate.
4.
Thread screws into cylinder head but do not tighten.
5.
Thread air cleaner mounting studs (4) all the way through
the backplate (2) and gasket (3) until the screw threads
are captured in induction module. Do not tighten completely at this time.
6.
Alternately tighten two breather screws (8) to 120-144 inlbs (13.6-16.3 Nm).
7.
Press breather plugs (5) into breather screw cavities,
aligning tubes with recesses in backplate.
REMOVAL
To prevent accidental vehicle start-up, which could cause
death or serious injury, disconnect battery cables (negative
(-) cable first) before proceeding. (00307a)
8.
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Tighten three air cleaner studs (4) to 55-60 in-lbs (6.2-6.8
Nm).
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Many Harley-Davidson® Parts & Accessories are made of plastics and metals which can be recycled.
Please dispose of materials responsibly.
Install Air Cleaner Element and Cover
Recalibrate ECM
NOTES
This is a dry air filter. Do not apply oil to the filter element.
Whenever the air cleaner cover is installed, apply Loctite 243
(blue) to the air cleaner cover screw.
1.
See Figure 1. Secure air filter element (7) to air cleaner
mounting studs (4) using screws (6). Tighten screws to
55-60 in-lbs (6.2-6.8 Nm).
2.
Apply Loctite 243 (blue) to threads of air cleaner cover
screw (B). Secure air cleaner cover (A) to air filter element
(7) with screw.
3.
Align air cleaner cover horizontally for best appearance,
then tighten screw securely. Tighten to 36-60 in-lbs (4.16.8 Nm).
Final Assembly
Connect positive (+) battery cable first. If positive (+) cable
should contact ground with negative (-) cable connected,
the resulting sparks can cause a battery explosion, which
could result in death or serious injury. (00068a)
1.
You must recalibrate the ECM when installing this kit.
Failure to properly recalibrate the ECM can result in severe
engine damage. (00399b)
Download the new ECM calibration using the Digital Technician® at a Harley-Davidson dealer.
MAINTENANCE
Air Cleaner Element Maintenance
NOTES
This is a dry air filter. Do not apply oil to the filter element.
When servicing the air cleaner, apply Loctite 243 (blue) to
threads of all fasteners.
1.
See Figure 1. Remove air cleaner cover (A) and inspect
the filter element (7) every 5000 mi (8000 km), or more
often under dusty conditions.
2.
Clean filter element as follows:
Remove and wash element by immersing it, on edge,
in a shallow pan containing enough Air
Cleaner/Degreaser to cover no more than 3/4 the
depth of the filter pleats. Do not let dirty solution get
inside the element. Carefully "roll" the element in the
solution around its perimeter until the entire outer
surface of the filter pleats has been soaked.
b.
Remove filter element from cleaner/degreaser and
allow five minutes for the cleaner to dissolve the dirt.
c.
From the inside out, rinse the element with cold water.
Shake off excess water, and allow the element to air
dry. Do not dry with compressed air.
Install battery cables using service manual instructions.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
2.
a.
Install seat using service manual instructions.
3.
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Install air cleaner element and cover.
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SERVICE PARTS
is08633
1
8
C
5
3
6
A
4
2
B
7
Figure 1. Service Parts: Screamin' Eagle Stage 1 Kit
Table 1. Service Parts: Screamin' Eagle Stage 1 Kit
Item
Description (Quantity)
Part Number
1
O-ring (2)
11292
2
Backplate assembly, black or chrome
Not Sold Separately
3
Gasket, backplate
29059-88A
4
Stud, air cleaner (3)
29447-99A
5
Plug, breather (2)
29557-05
6
Screw, air cleaner element (3)
3652
7
Filter element
29442-99E
8
Breather screw (2)
29400001
9
Product information label (Not Shown)
Not Sold Separately
Items mentioned in text, but not included in kit:
A
Air cleaner cover
B
Screw
C
Induction module bracket (remove and discard)
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