Karcher Shark STP-201507D, STP-352007A Operator's Manual
The Karcher Shark STP-352007A is a powerful hot water pressure washer designed for commercial cleaning applications. It features a 5 HP motor, a 3.5 GPM pump, and a maximum operating pressure of 2000 PSI. The machine is equipped with a detergent injector for applying cleaning solutions, and a variable pressure control wand for adjusting the water flow and pressure. With its robust construction and reliable performance, the STP-352007A is ideal for a variety of cleaning tasks, including removing dirt, grime, and graffiti from buildings, vehicles, and equipment.
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R OPERATOR’S MANUAL MODEL HDS 2.0/10 Ed Cage / STP-231007D HDS 1.9/15 ed Cage / STP-201507D HDS 3.5/20 ea Cage / STP-352007A ORDER # 1.575-511.0 1.575-512.0 1.575-513.0 To locate your local Kärcher Shark Commercial Pressure Washer Dealer nearest you, visit www.karchercommercial.com or www.karchershark.com 9.800-191.0 CONTENTS Introduction and Safety Information 3-5 Component Identification 6 Operating Instructions 7-8 Preventative Maintenance and Service 9-11 Exploded Views 12-13 Exploded Views Parts List 14-16 Control Panel Exploded View and Parts List 17-18 Hose & Spray Gun Assembly and Parts List 19 Downstream Injector Assembly and Parts List 20 UU1 Unloader Exploded View and Parts List 21 Pump Exploded View and Parts List 22-23 Troubleshooting 24 Maintenance Schedule 25 Warranty Model Number ______________________________ Serial Number ______________________________ Date of Purchase ____________________________ The model and serial numbers will be found on a decal attached to the pressure washer. You should record both serial number and date of purchase and keep in a safe place for future reference. 2 9.800-191.0 • Rev. 10/09 Thank you for purchasing this Pressure Washer. We reserve the right to make changes at any time without incurring any obligation. Owner/User Responsibility: Owner and/or user must study and maintain for future reference the manufacturers’ instructions. The operator must know how to stop the machine quickly and understand the operation of all controls. Never permit anyone to operate the engine without proper instructions. This manual should be considered a permanent part of the machine and should remain with it if machine is resold. When ordering parts, please specify model and serial number. Use only identical replacement parts. This machine is to be used only by trained operators. Important Safety Information WARNING: To reduce the risk of injury, read operating instructions carefully before using. 1. Read the owner's manual thoroughly. Failure to follow instructions could cause malfunction of the machine read operator’s manual thoroughly and result in death, serious prior to use. bodily injury and/or property damage. 2. Know how to stop the machine and bleed pressure quickly. Be thoroughly familiar with the controls. 3. Stay alert — watch what you are doing. 4. All installations must comply with local codes. Contact your electrician, plumber, utility company or the selling distributor for specific details. If your machine is rated 250 volts or less, single phase will be provided with a ground fault circuit interrupter (GFCI). If rated more than 250 volts, or more than single phase this product should only be connected to a power supply receptacle protected by a GFCI. WARNING: Keep wand, hose, and water spray away from electric wiring or fatal electric shock may result. 5. To protect the operator from electrical shock, the machine keep water must be electrically grounded. spray away from It is the responsibility of the electrical wiring. owner to connect this machine to a UL grounded receptacle of proper voltage and amperage ratings. Do not spray water on or near electrical components. Do not touch machine with wet hands or while standing in water. Always disconnect power before servicing. WARNING WARNING risk of explosion: Operate only where open flame or torch is permitted OPERATOR’S MANUAL The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this pressure washer. Warning information should be emphasized and understood. If the operator is not fluent in English, the manufacturer’s instructions and warnings shall be read to and discussed with the operator in the operator’s native language by the purchaser/owner, making sure that the operator comprehends its contents. DANGER: Improper connection of the equipment-grounding conductor can result in a risk of electrocution. Check with a qualified electrician or service personnel if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the product - if it will not fit the outlet, have a proper outlet installed by a qualified electrician. Do not use any type of adaptor with this product PRESSURE WASHER INTRODUCTION & Important Safety Information WARNING: Flammable liquids can create fumes which can ignite, causing property damage or severe injury. WARNING: Risk of explosion — Operate only where open flame or torch is permitted. 6. In oil burning models, use only kerosene, No. 1 home heating fuel, or diesel. If diesel is used, add a soot remover to every tankful. WARNING risk of fire. do not add fuel when operating machine. WARNING: Risk of fire — Do not add fuel when the product is operating or still hot. WARNING: Do not use gasoline crankcase draining or oil containing gasoline, solvents or alcohol. Doing so will result in fire and/or explosion. 7. Oil burning appliances shall be installed only in locations where combustible dusts and flammable gases or vapors are not present. Do not store or use gasoline near this machine. 8. Do not allow acids, caustic or abrasive fluids to pass through the pump. 9. Never run pump dry or leave spray gun closed longer than 1-2 minutes. 9.800-191.0 • Rev. 10/09 3 PRESSURE WASHER OPERATOR’S MANUAL Important Safety Information 10. Keep operating area clear of all persons. WARNING use protective eye wear and clothing when operating this equipment. WARNING WARNING: High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds. To avoid personal injury, eye, hand and foot safety devices must be worn. 11. Eye, hand, and foot protection must be worn when using this equipment. Hot discharge fluid: Do not touch or direct discharge stream at persons. 4 WARNING: Protect machine from freezing. WARNING: Hot discharge fluid. Do not touch or direct discharge stream at persons. 16. Inlet water must be clean fresh water and no hotter then 90°F. WARNING: This machine produces hot water and must have insulated components attached to protect the operator. WARNING: Risk of injury. Hot surfaces can cause burns. Use only designated gripping areas of spray gun and wand. Do not place hands or feet on non-insulated areas of the pressure washer. Risk Of Injury: Hot Surfaces 12. To reduce the risk of injury, Can Cause Burns close supervision is necessary when a machine is used near children. Do not allow children to operate the pressure washer. This machine must be attended during operation. Trigger Gun Kicks back - Hold with both hands WARNING 15. To keep machine in best operating conditions, it is important you protect machine from freezing. Failure to protect Protect from machine from freezing freezing could cause malfunction of the machine and result in death, serious bodily injury, and/or property damage. Follow storage instructions specified in this manual. WARNING WARNING risk of injection or severe injury To persons. keep clear of nozzle. WARNING: High pressure developed by these machines will cause personal injury or equipment damage. Keep clear of nozzle. Use caution when operating. Do not direct discharge stream at people, or severe injury or death will result. WARNING: This machine exceeds 85 db appropriate ear protection must be worn. ear protection must be worn WARNING WARNING WARNING: Grip cleaning wand securely with both hands before starting. Failure to do this could result in injury from a whipping wand. 13. Never make adjustments on machine while in operation. 14. Be certain all quick coupler fittings are secured before using pressure washer. WARNING WARNING: Risk of asphyxiation. Use this product only in a well ventilated area. 17. Avoid installing machines in small areas or near exhaust fans. Adequate oxygen is risk of needed for combustion or asphyxiation: use this product only dangerous carbon monoxide in a well ventilated area. will result. 18. Manufacturer will not be liable for any changes made to our standard machines or any components not purchased from us. 19. The best insurance against an accident is precaution and knowledge of the machine. WARNING RISK OF INJURY FROM FALLS WHEN USING LADDER. WARNING: Be extremely careful when using a ladder, scaffolding or any other relatively unstable location. The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces. 20. Do not overreach or stand on unstable support. Keep good footing and balance at all times. 21. Do not operate this machine when fatigued or under the influence of alcohol, prescription medications, or drugs. 9.800-191.0 • Rev. 10/09 Installation Place machine in a convenient location providing ample support, draining and room for maintenance. This machine is intended for indoor use. Machine must be stored indoors when not in use. Location: Follow the maintenance instructions specified in the manual. 1. This machine should be run on a level surface where it is not readily influenced by outside sources such as strong winds, freezing temperature, rain, etc. It should be located to allow accessibility for refilling of fuel, adjustments, and maintenance. Normal precautions should be taken by the operator of the machine to prevent moisture from reaching the electrical controls. 2. It is recommended that a partition be made between the wash area and the machine to prevent water spray from coming in contact with the machine. Excess moisture reaching any electric components or electrical controls will reduce machine life and may cause electrical shorts. 3. During installation of the machine, beware of poorly ventilated locations or areas where exhaust fans may cause an insufficient supply of oxygen. Sufficient combustion can only be obtained when there is a sufficient supply of oxygen available for the amount of fuel being burned. If it is necessary to install a machine in a poorly ventilated area, outside fresh air may have to be piped to the burner and a fan installed to bring air into the machine. Avoid small locations or areas near exhaust fans. OPERATOR’S MANUAL The location should protect the machine from damaging environmental conditions, such as wind, rain, and freezing. PRESSURE WASHER Important Safety Information 5 9.800-191.0 • Rev. 10/09 OPERATOR’S MANUAL PRESSURE WASHER Component Identification CAUTION HOT WATER: Must use insulated spray gun and wand. Nozzle ON - OFF Switch Hour Meter Adjustable Thermostat Discharge Nipple GFCI Wand Holder Fresh Water Faucet (not included) Downstream Detergent Injector Burner Chamber Unloader Pump Burner Motor Garden Hose (not included) Detergent Bucket (not included) Nozzle Coupler Detergent Suction Hose Trigger Variable Pressure Insulated Wand Control Handle High Pressure Outlet Hose Insulated Spray Gun 6 9.800-191.0 • Rev. 10/09 Electrical: This machine, when installed, must be electrically grounded in accordance to local codes. Check for proper power supply using a volt meter. Placement: Do not locate near any combustible material. Keep all flammable material at least 20 feet away. Local code will require certain distances from floor and walls. (Two feet away from walls should be adequate.) Water Source: The water source for the pressure washer should be supplied by a minimum 5/8" I.D. garden hose with a city water pressure of not less than 30 PSI. If the water supply is inadequate, or if the garden hose is kinked, the attached pressure washer will run very rough and the burner will not fire. Connection: Connect the wand, nozzle, hose and spray gun (where applicable). On pipe thread connections, use teflon tape to avoid water leaks. (See Component Identification). Brass Soap Nozzle Starting and operating instructions To Start: CAUTION read operator’s manual thoroughly prior to use. 1. STOP! Read operator's manual before operating. Failure to read operation and warning instructions may result in personal injury or property damage. 2. Connect water supply hose and turn on water. Variable Pressure Wand (VP) High Pressure Nozzle Variable Pressure Control Handle Venting: Adding exhaust vent pipe to your oil fired burner is not recommended because restricted air flow causes carbon buildup, which affects the operation, and increases maintenance on the coil. If a stack must be used, refrain form using 90° bends. If the pipe can not go straight up then use only 45° bends and go to the next size pipe. The overall pipe length must not exceed 6 feet in length. OPERATOR’S MANUAL Allow enough space for servicing the machine. 5. Insert quick coupler onto discharge nipple and secure by pushing quick coupler collar forward. 6. Securely attach the desired high pressure nozzle into wand coupler as described in steps 4 and 5. 7. Connect the power cord into the proper electrical outlet, then push in the GFCI reset button (Refer to serial plate for information.) 8. Grip spray gun handle securely and pull trigger. Then turn variable pressure control handle counterclockwise. 9. Turn switch to pump position. When a steady stream of water flows from the spray gun and wand, the machine is ready for cold water cleaning by turning the variable pressure control handle clockwise to raise the pressure. PRESSURE WASHER operating instructions Trigger Selection of high or low pressure is accompanied by turning the handle. Note: High pressure nozzle must be inserted at end of wand to obtain high pressure. To apply soap read operator's manual. 10. For hot water washing, turn the switch to the burner position. (The burner will light automatically when the trigger on the spray gun is pulled.) To Stop: 1. If using the detergent injector, place the suction line in a bucket of water allowing detergent to be flushed from system. 2. Turn burner switch off and continue spraying water, allowing the water to cool. 3. After water has cooled to less than 100°F, turn the attached pressure washer off. 4. Turn garden hose water off. Open the spray gun to relieve remaining pressure. 5. Protect from freezing. 3. Check fuel tank and pump oil levels. 4. Connect high pressure hose to discharge nipple by sliding quick coupler collar back. (If detergent is to be applied, insert a detergent injector as shown in Component Identification). 7 9.800-191.0 • Rev. 10/09 PRESSURE WASHER OPERATOR’S MANUAL operating instructions 4. Place detergent pick-up tube into container of detergent solution. 5. Turn pressure control handle counterclockwise on the variable pressure wand. This lowers the pressure by directing the water flow through the soap nozzle and allows the detergent injector to siphon soap. 6. Open trigger spray gun. Water detergent ratio is approximately 15 to 1. 7. When you finish washing, rinse by simply turning the variable pressure wand control handle clockwise to increase pressure. NOTE: The detergent injector will not siphon with water flowing through the high pressure nozzle at the end of the wand. 8. For clean up, place detergent pick-up tube into container of clear water and follow steps 5 and 8 to prevent detergent deposits from damaging the injector. HOW TO USE THE DETERGENT INJECTOR WARNING some detergents may be harmful if inhaled or ingested. WARNING: Some detergents may be harmful if inhaled or ingested causing severe nausea, fainting or poisoning. The harmful elements may cause property damage or severe injury. The machine can siphon and mix detergents with the use of Shark's detergent injector kit. 1. Pull injector quick coupler collar back and secure on discharge nipple. Injector valve body arrow should point in direction of flow. 2. Connect high pressure hose to injector nipple securing quick coupler. 3. Start machine as outlined in Operating Instructions. C H A U D ! Adjustable Thermostat CALIENTE SALIDA DEL AGUA CHAUDE SORTIE D'EAU HOT WATER OUTLET Rupture Disk Discharge Nipple Detergent Injector Collar Detergent Pickup Tube Brass Soap Nozzle Quick Coupler Spray Gun Trigger Variable Pressure Wand (VP) High Pressure Hose Nozzle Quick Coupler 8 Variable Pressure Control Handle 9.800-191.0 • Rev. 10/09 Preventative maintenance It is advisable, periodically, to visually inspect the burner. Check air inlet to make sure it is not clogged or blocked. Wipe off any oil spills and keep this equipment clean and dry. The areas around the pressure washer should be kept clean and free of combustible materials, gasoline and other flammable vapors and liquids. The flow of combustion and ventilating air to the burner must not be blocked or obstructed in any manner. MAINTENANCE AND SERVICE Unloader Valves: Unloader valves are preset and tested at the factory before shipping. Occasional adjustment of the unloader may be necessary to maintain correct pressure. Call your local dealer for assistance. Winterizing Procedure: Damage due to freezing is not covered by warranty. Adhere to the following cold weather procedures whenever washer must be stored or operated outdoors under freezing conditions. During winter months, when temperatures drop below 32°F, protecting your machine against freezing is necessary. Store machine in a heated room. If this is not possible then mix a 50/50 High Limit Hot Water Thermostat: For safety, each machine is equipped with a high limit control switch. In the event that the temperature of the water should exceed its operating temperature, the high limit control will turn the burner off until the water cools. Pumps: Use only SAE 30W non-detergent oil. Change oil after the first 50 hours of use. Thereafter, change the oil every three months or at 500 hour intervals. Oil level should be checked by using the dipstick found on top of the pump or the red dot visible through the oil gauge window. Oil should be maintained at that level. OPERATOR’S MANUAL 1. Use clean fuel - kerosene, No. 1 home hearing fuel or diesel fuel. Clean or replace fuel filter every 100 hours of operation. Avoid water contaminated fuel as it will seize up the fuel pump. De-soot coils monthly. Use an additive if diesel is being used. 2. Check to see that the attached pressure washer water pump is properly lubricated. 3. Follow Winterizing Procedures to prevent freeze damage to pump coils. 4. Always neutralize and flush detergent from system after use. 5. If water is known to be high in mineral content, use a water softener in your water system or de-scale as needed. 6. Do not allow acidic, caustic or abrasive fluids to be pumped through system. 7. Always use high grade quality cleaning products. 8. Never run pump dry for extended periods of time. 9. If machine is operated with smoking or eye burning exhaust, coils will soot up, not letting water reach maximum operating temperature. (See section on Air Adjustments.) 10. Never allow water to be sprayed on or near engine or burner assembly or any electrical component. 11. Periodically delime coils per instructions. solution of anti-freeze/water into a 5 gallon bucket. Place a short section of garden hose into bucket and connect it to machine. Elevate bucket and turn pump on to siphon anti-freeze through machine. If compressed air is available, an air fitting can be screwed into the inlet connector and, by injecting compressed air, all water will be blown out of system. PRESSURE WASHER preventative maintenance and Service Cleaning of Coils: In alkaline water areas, lime deposits can accumulate rapidly inside the coil pipes. This growth is increased by the extreme heat build up in the coil. The best prevention for liming conditions is to use high quality cleaning detergents. In areas where alkaline water is an extreme problem, periodic use of Deliming Powder (part #9.804059.0) will remove lime and other deposits before coil becomes plugged. (See Deliming Instructions for use of Deliming Powder.) Deliming Coils: Periodic flushing of coils is recommended. 1. Fill a container or optional float tank with 4 gallons of water, then add 1 lb. of deliming powder. Mix thoroughly. 2. Remove wand assembly from spray gun and put spray gun into container. Secure the trigger on the spray gun into the open position. 3. Attach a short section (3-5 ft.) of garden hose to machine to siphon solution from an elevated container. Turn pump switch on, allowing solution to be pumped through coils back into the container. Solution should be allowed to circulate 2-4 hours. 4. After circulating solution flush entire system with fresh water. Reinstall wand assembly to spray gun. Removal of Soot in Heating Coil: In the heating process, fuel residue in the form of soot deposits may develop between the heating coil pipe and block air flow which will affect burner combustion. When soot has been detected on visual observation, 9.800-191.0 • Rev. 10/09 9 PRESSURE WASHER OPERATOR’S MANUAL preventative maintenance and service the soot on the coil must be washed off after coil has been removed using the following steps: 1. Remove the tank head assembly by lifting the tank head off. 2. Remove the two pipe nipples and associated fittings. 3. Lift the coil out of the outer wrap. CAUTION: the coil weighs about 80 lbs. Use proper lifting techniques. 4. Clean, repair and replace the coil by reversing the above steps. Coil Reinstallation Reinstall by reversing the above steps 4 through 1. Rupture Disk If pressure from pump or thermal expansion should exceed safe limits, the rupture disk will burst, allowing high pressure to be discharged through hose to ground. When the disk ruptures, it will need to be replaced. Fuel: Use clean fuel oil that is not contaminated with water and debris. Replace fuel filter and drain tank every 100 hours of operation. Use Kerosene No. 1 or No. 2 Heating Fuel (ASTM D306) or diesel only. NEVER use gasoline in your burner tank. Gasoline is more combustible than fuel oil and could result in a serious explosion. NEVER use crankcase or waste oil in your burner. Fuel unit malfunction could result from contamination. Ignition Circuit: Periodically inspect wires, spring contact and electrodes for condition, security and proper spacing. For transformer test (CAUTION 10,000 VOLTS) use defect free insulated screwdriver and keep fingers off blade! Lay blade across one contact: OK if arc will span 1/2" between end of blade and other contact (see following illustration). Electrode 7/16" Nozzle Top View 10 1/16" Side View Keep the tip free of surface deposits by wiping it with a clean, solvent-saturated cloth, being careful not to plug or enlarge the nozzle. For maximum efficiency, replace the nozzle each season. Fuel Control System: The pressure washer utilizes a fuel solenoid valve located on the fuel pump to control flow of fuel to the combustion chamber. This solenoid is activated by a pressure switch located on the unloader valve. When an operator releases the trigger on the spray gun, the pressure drops, allowing the pressure switch to activate the fuel solenoid. The solenoid then closes, shutting off the supply of fuel to the combustion chamber. Controlling the flow of fuel in this way gives an instantaneous burn or no burn situation, thereby eliminating high and low water temperatures, and combustion smoke normally associated with machines incorporating a spray gun. Periodic inspection is recommended to insure that the fuel solenoid valve functions properly. This can be done by operating the machine and checking to see that when the trigger on the spray gun is in the off position, the burner is not firing. Fuel Pressure Adjustment: To adjust fuel pressure, turn the adjusting screw with a screwdriver (located on the fuel pump) clockwise to increase, counterclockwise to decrease. Do not exceed 200 PSI. Air Adjustment Machines are preset and performance tested at the factory — elevation 100' above sea level. A one time correction for your location will pay off in economy, performance and extended service life. If a smoky or eye-burning exhaust is being emitted from the stack, two things should be checked. First, check the fuel to be certain that kerosene or No. 1 home heating fuel is being used. Next, check the air adjustment on the burner. An oily, black, smoky fire indicates a lack of air and the air band should be moved to allow the air to flow through the burner. Sharp, eye-burning fumes indicate too much air flowing through the combustion chamber. The air band should be moved to allow less air to flow through the burner. Electrode Setting: Beckett 5/32" Gap Burner Nozzle: To adjust: Start the machine and turn burner ON. Loosen two locking screws found in the air shutter openings (refer to illustration) and close air shutter until black smoke appears from burner exhaust vent. Note air band position. Next slowly open the air shutter until white smoke just starts to appear. Turn air shutter halfway back to the black smoke position previously noted. Tighten locking screws. 9.800-191.0 • Rev. 10/09 FUEL AIR ADJUSTMENT Air Shutter Locking Screw Air Shutter Air Band OPERATOR’S MANUAL Air Shutter Locking Screw PRESSURE WASHER Preventative maintenance and service Air Band Locking Screw If the desired position cannot be obtained using only the air shutter, lock the air shutter in as close a position as can be obtained, then repeat the above procedure on the air band setting. 11 9.800-191.0 • Rev. 10/09 OPERATOR’S MANUAL PRESSURE WASHER Exploded view - Left 43 46 42 84 47 (Reversed View of Label) (Reversed View of Labels) 91 41 36 45 49 19 58 35 44 44 59 40 48 60 86 37 51 39 42 50 91 87 38 16 82 78 79 80 82 57 53 For Detail See Control Panel Illus. 52 56 83 83 14 54 55 81 83 63 62 66 64 64 25 67 65 31 73 70 10 25 11 74 85 11 68 2 61 69 To Fuel Tank 3 85 To Fuel Tank 76 3 71 75 1 1 2 12 9.800-191.0 • Rev. 10/09 PRESSURE WASHER exploded view - Right 33 27 OPERATOR’S MANUAL 28,29 21 26 25 30 20 24 22 23 Enlarged View Overload Button 17 15 7 12 90 11 SH OV IVO TO ER DE RE LO REP SE OS T AD ICIO N 89 8 11 13 72 MOT OR DE PU PO SIT 77 88 89 9 6 7 90 5 88 77 3 34 2 4 1 1 4 3 2 13 9.800-191.0 • Rev. 10/09 PRESSURE WASHER OPERATOR’S MANUAL 14 Exploded views parts list ITEM PART NO. DESCRIPTION 1 9.802-782.0 Collar, 5/8" Bore Shaft QTY 4 2 9.802-271.0 Wheel & Tire Assy, 6" Steel Rim w/Tube 4 3 9.802-810.0 Washer, 5/8", Flat, SAE 4 4 9.803-110.0 Axle, Rod 5/8" x 27.80" L 2 5 9.802-081.0 Tank, Fuel 6 Gallon Blank 1 6 9.802-089.0 Cap, Fuel Tank, Plastic H60-AV 1 7 9.802-053.0 Bushing, Rubber, Nitrile 2 8 9.802-141.0 Hose Barb, 1/4" Barb x 3/8" Barb, Double 1 9 9.802-177.0 Valve, 1/4" Shut-Off 1 10 9.802-138.0 Hose Barb, 1/4" Barb x 1/4" ML Pipe 1 11 6.390-126.0 Clamp, Hose, UNI .46 - .54 12 9.802-254.0 Hose, 1/4" Push-On, Fuel Line 11" 13 9.802-254.0 Hose, 1/4" Push-On, Fuel Line 7" 14 9.800-018.0 Label, Tipover Hazard 1 15 9.802-146.0 Swivel, 1/2" MP x 3/4" GHF w/Strainer 1 16 9.802-778.0 Nut, Whiz Loc, 5/16", Flange 4 17 9.802-039.0 Elbow, 1/2 JIC 3/8, 90° 1 18 9.804-025.0 Pump Protector, 1/4", 145° 1 19 9.802-013.0 Nipple, 1/2" x 2-1/2", Galvanized SCH 80 1 20 9.802-720.0 Bolt, 3/8" x 1", NC HH 4 21 9.802-807.0 Washer, 3/8" SAE, Flat 4 22 9.803-815.0 9.803-818.0 Pump, Kärcher KE2020S (511.0, 512.0) Pump, Kärcher KE3525F (513.0) 1 1 23 9.802-458.0 Switch, Pressure, N/O, 1/4" NPT SS 1 24 9.804-516.0 9.804-517.0 9.802-341.0 Motor, 1.5 HP 115V 1725 RPM (511.0) Motor, 2HP 1PH 115V 1725 RPM (512.0) Motor, 5HP 1PH 230V 3450 RPM (513.0) 1 1 1 25 9.802-804.0 Washer, 5/16" Flat, SAE 12 26 9.802-776.0 Nut, 5/16" ESNA, NC 27 9.802-427.0 9.802-436.0 Cord, Service, SOWA, 12/3 (511.0, 512.0) Cord, Service, SEO, 10/3 (513.0) 28 9.802-514.0 9.802-518.0 Strain Relief, Small (511.0, 512.0) Strain Relief, STRT LQ TITE (513.0) 1 1 29 9.802-525.0 9.802-526.0 Locknut, 1/2" (511.0, 512.0) Locknut, 3/4" 8465 (513.0) 1 1 30 9.175-018.0 UU1 3500PSI, UNIVERSAL UNLOADER 1 31 9.800-049.0 Label, Manufacturer's Cleaning Solution 1 33 9.802-2410 Hose, 3/8" x 25", 2 Wire, Pressure Loop 1 34 9.800-002.0 Label, Use Only Kerosene 1 35 9.802-871.0 Block, Discharge, 1/2" x 1/2", Steel 1 36 9.802-192.0 Disk, Rupture Assy, 7000 PSI 1 37 9.802-156.0 Hose Barb, 1/2" Barb x 3/8" MPT, Push-On 1 38 9.802-259.0 Hose, 1/2" Push-On 39 9.802-171.0 Nipple, 3/8" x 3/8" NPT ST Male 1 40 8.706-819.0 Elbow, 3/8" Female 1 41 9.800-021.0 Label, Hot Water Outlet 1 42 9.800-110.0 Label, Kärcher Logo 2 43 9.804-031.0 Coil Wrap, 18", Brushed, SS1 4 4 2.75 ft. 3.66 ft. 2.5 ft. 9.800-191.0 • Rev. 10/09 ITEM DESCRIPTION 9.802-753.0 Screw, 1/4" x 3/4" HH NC, Whiz Loc QTY 8 45 9.802-793.0 Nut, Cage, 1/4" x 16 Gauge 4 46 9.803-095.0 Coil, Assembly 1 47 9.800-041.0 Label, Warning, Text 1 48 9.800-006.0 Label, Hot/Caliete w/Arrows Warning 1 49 9.803-029.0 Tank Head Assy, 16" DIA x 8" Stack 1 50 9.802-904.0 Insulation, Tank Head, 16" OD x 8" ID 1 51 9.802-825.0 Clip, Retaining U-Type 4 52 9.802-042.0 Elbow, 1/2" JIC x 3/8" Fem, 90° 1 53 9.803-030.0 Retainer, Burner Insulation 1 54 9.802-768.0 Screw, 3/8" x 1-1/4" Whiz Loc 4 55 9.802-900.0 Insulation, Tank Bottom, 1" Blanket 1 56 9.803-120.0 Assembly, Frame, Black 1 57 8.705-974.0 Nipple, 3/8" x 3/8" Hex 1 58 9.802-285.0 Thermostat, Adjustable, 302°F 1 59 8.70 6 -294.0 Bushing, 1/2" x 3/8", Steel 1 60 9.802-041.0 Elbow, 3/8", Steel, Street, 45° 1 61 9.802-792.0 Nut, Cage, 3/8" x 12 Gauge 4 62 9.802-555.0 9.804-518.0 Burner, AFG, 120V, F4 Cone (511.0, 512.0) Burner, Beckett, 230V AFG (513.0) 1 1 63 9.802-583.0 8.717-272.0 Nozzle, Oil, HOL 1.00 A, 90° (511.0, 512.0) Nozzle, Burner, 1.75 B 90° (513.0) 1 1 64 9.802-781.0 Nut, 3/8" Flange, Whiz Loc, NC 4 65 9.802-424.0 Cord, Service, SEO, 16/4, Coleman 64" 66 9.802-519.0 Strain Relief, 1/2" Metal, Two Screw 1 67 9.803-264.0 Nipple, 1/4" x 3", Black Pipe 1 68 8.725-306.0 Filter, Parker Fuel/Oil/H2O (10 Micron), Generic 1 69 8.706-958.0 Hose Barb, 1/4" Barb x 1/4" Pipe, 90° 1 70 9.800-020.0 Label, Cold Water Inlet 1 71 9.800-014.0 Label, Intended for Outdoor Use 1 72 9.800-032.0 Label, Motor Overload Reset, Lexan 1 73 9.802-103.0 Bushing, Snap 1 74 9.802-432.0 9.802-431.0 9.802-430.0 GFCI, 120V 15A, w/36' 12-3 Cord (511.0) GFCI, 120V 20A, w/36' 12-3 Cord (512.0) GFCI, 240V 1PH 30A, w/36' 10-3 Cord (513.0) 1 1 1 75 9.800-015.0 Label, Warning, Service Cord 1 76 9.800-034.0 Label, Clear Lexan, 2-1/4" x 4-1/2" 1 77 9.803-092.0 Fuel Strap Long 2 78 9.803-111.0 Lever, Brake 1 79 9.802-996.0 Bracket, Brake Pad 1 80 9.802-997.0 Linkage, Brake 1 81 9.802-705.0 Bolt, Carriage 4 82 9.802-773.0 Nut, 1/4" ESNA 4 83 9.802-802.0 Washer, 1/4" 12 84 9.802-908.0 Insulation, Blanket, 18" x 52", Fiberglass 1 85 9.802-709.0 Bolt, 5/16" x 3/4" NC 8 86 9.802-047.0 Adapter, 1/2" x 1/2" Pipe 1 87 9.803-108.0 Retainer Ring, Insulation 1 9.800-191.0 • Rev. 10/09 OPERATOR’S MANUAL PART NO. 44 PRESSURE WASHER exploded views parts list 15 ITEM PART NO. DESCRIPTION QTY 88 9.803-093.0 Fuel Strap Short 2 89 9.802-767.0 Screw, 3/8 X 3/4 HH NC, Whiz 2 90 9.802-781.0 Nut, 3/8, Flange Whiz Loc, NC 2 91 8.704-660.0 Label, Shark. Die-cut 2 OPERATOR’S MANUAL PRESSURE WASHER exploded views parts list 16 9.800-191.0 • Rev. 10/09 F OF 2 ER 21 RN BU MP PU 4 5 1 T STA MO ATO ER OST AT TH TERM MOST ER TH 3 2 5 DE MO 1 LOI MP D' E OPERATOR’S MANUAL 7 ES ION CC CION TRU RA INS OPE DE ING NS ERAT O OP UCTI TR INS 17 6 40° TE WHI 25° N EE GR 15° OW YELL 10 7 0° RED 8 20 9 18 To Thermostat 14 PRESSURE WASHER control panel Exploded View ND OU GR 11 19 16 15 13 13 12 To Pressure Switch To Burner Motor To Power Source To Motor control panel Exploded View Parts list ITEM PART NO. DESCRIPTION 1 9.802-285.0 Thermostat, Adjustable, 302°F QTY 1 2 9.802-449.0 Switch, 3 PS, 115V-230V, 1PH 1 3 9.804-519.0 Cover, Electric Box, Black 1 4 9.804-520.0 Label, Electric Box 1 5 9.802-7590 Screw, 10/32" x 1/2" BHSOC Blk 8 6 9.802-525.0 Locknut, 1/2" 2 7 9.802-791.0 Nut, Cage, 10/32" x 16 Gauge 8 8 See Page 17 Nozzle 4 9 9.802-064.0 Grommet, Rubber, Nozzle Holder 4 10 9.804-521.0 Box, Electric, black 1 11 9.802-525.0 9.802-524.0 Locknut, 1/2" (511.0, 512.0) Locknut, 1/2" Conduit (513.0) 2 2 12 9.802-514.0 9.804-522.0 Strain Relief, STRT, LQ TITE Small (511.0, 512.0) Strain Relief, 12/4 Alum. (513.0) 2 2 13 9.802-514.0 Strain Relief, STRT LQ TITE 2 9.800-191.0 • Rev. 10/09 17 PRESSURE WASHER OPERATOR’S MANUAL control panel Parts list ITEM PART NO. DESCRIPTION QTY 14 9.802-447.0 Conduit, Corr, Tubing, 1/4" 15 9.802-103.0 Bushing, Snap, 5/8" 1 16 9.804-526.0 Label, Control Panel, Kärcher 1 17 9.802-695.0 Nut, 10/32" Keps 4 18 9.802-762.0 Screw, 10/32" x 1-1/4" 1 19 9.800-040.0 Label, Ground 1 20 9.804-524.0 9.802-754.0 9.802-775.0 Panel, Control, Black ▲ Screw, 1/4" x 1/2" HH, NC, Whiz Loc ▲ Nut, 1/4" Flange 1 4 4 21 9.802-283.0 Hour Meter 1 ▲ Not Shown 18 9.800-191.0 • Rev. 10/09 2 ft. PRESSURE WASHER Hose and spray gun Exploded View 1 8 OPERATOR’S MANUAL 2 7 3 4 6 5 Hose and spray gun parts list itempart no.description qty 1 9.802-166.0 9.802-100.0 Coupler, 3/8" Female ▲ Quick Coupler O-Ring LG 1 1 2 8.739-314.0 Hose, 3/8" x 50' 1 Wire Tuff-Flex 1 3 9.802-229.0 Spray Gun, Shutoff, AP 1000 1 4 9.802-222.0 9.803-267.0 Wand, VP Zinc 1/4" w/Coupler, w/Soap Nozzle ▲ AL Wand Repair Kit, Stainless Seat 1 1 5 9.802-286.0 Brass Soap Nozzle Only, 1/8" 1 6 9.802-165.0 9.802-096.0 Coupler, 1/4" Male ▲ Quick Coupler O-Ring Sm 1 1 7 9.802-287.0 9.802-288.0 9.802-289.0 9.802-290.0 9.802-295.0 9.802-296.0 9.802-297.0 9.802-298.0 9.802-299.0 9.802-300.0 9.802-301.0 9.802-302.0 Nozzle SAQMEG 0003, Red (512.0) 1 Nozzle, SAQMEG 1503, Yellow (512.0) 1 Nozzle SAQMEG 2503, Green (512.0) 1 Nozzle, SAQMEG 4003, White (512.0) 1 Nozzle, SAQMEG 0004, Red (511.0) 1 Nozzle, SAQMEG 1504, Yellow (511.0) 1 Nozzle, SAQMEG 2504, Green (511.0) Nozzle, SAQMEG 4004, White (511.0) 1 Nozzle, SAQMEG 0005, Red (513.0) 1 Nozzle, SAQMEG 1505 Yellow (513.0) 1 Nozzle, SAQMEG 2505, Green (513.0) 1 Nozzle, SAQMEG 4005, White (513.0) 1 8 9.802-224.0 9.802-225.0 Detergent Injector Assy, 2-3 GPM, 0.70" (511.0, 512.0) Detergent Injector Assy, 3-5 GPM, 0.83 (513.0) ▲ Not Shown 1 1 19 9.800-191.0 • Rev. 10/09 PRESSURE WASHER downstream injector Exploded View OPERATOR’S MANUAL 1 3 4 2 downstream injector parts list itempart no.description 1 9.802-215.0 9.802-216.0 Injector, Detergent, Non-Adjust #2 (511.0, 512.0) Injector, Detergent, Non-Adjust #3 (513.0) 2 6.390-126.0 Clamp, Hose, UNI .46 - .54 3 9.802-251.0 Tube, 1/4" x 1/2", Clear Vinyl 4 9.802-160.0 Strainer, 1/4" Hose Barb 20 9.800-191.0 • Rev. 10/09 qty 1 1 2 6 ft. 1 PRESSURE WASHER uu1 Unloader exploded view 9.175-018.0 UU1 3500PSI, UNIVERSAL UNLOADER (SPARE) 21 2 3 14 20 10 16 18 OPERATOR’S MANUAL 5 1 15 19 6 27 7 25 23 25 4 24 8 22 27 28 26 13 15 26 12 23 9 17 27 11 UU1 Unloader exploded view parts list ITEM Part # description Kit qty 1 8.749-792.0 Piston housing 1 2 Piston C 1 3 Piston O-ring back up A 1 4 8.749-796.0 Main block 1 5 9.152-372.0 Piston ring 19 Conical seal C 1 1 20 O-ring 6.75 X 1.78 BN80 A 1 C 1 21 Spring seat C 1 A,C 1 22 Plunger spring B 1 B 1 9.152-016.0 Plunger housing 1 23 8.762-001.0 Banjo bolt 1/2" 8.762-011.0 Banjo bolt 1/2"-1/4"NPT 8.762-000.0 Banjo bolt 3/8" 1 1 1 24 8.762-000.0 Banjo bolt 3/8" 1 25 9.802-893.0 Seal washer 3/8" 2 26 9.803-921.0 Seal washer 1/2" 9.802-893.0 Seal washer 3/8" 2 2 O-ring 10.5 ID X 1.5 CS Plunger C 1 9.149-001.0 Low pressure port 1 12 9.152-017.0 Sliding connector, 30mm 8.762-005.0 Sliding connector, 40mm, long 1 1 13 9.149-002.0 Sliding connector H 1/2" 9.149-005.0 Sliding connector H 3/8" 1 1 14 9.196-011.0 Plug 5/8 -18 UNF 1 11 Bypass spring 15 O-ring 12 ID x 2 CS A 2 16 O-ring 6 ID X 2 CS A 1 18 1 1 7 10 9.149-006.0 Sliding connector guide A Ball seat 9 17 O-ring backup 6X 1.45X 1.68 6 8 ITEM Part # description Kit qty 27 28 Kit A Kit B Kit C O-RING 15 ID x 2CS 8.706-865.0 9.104-038.0 9.104-039.0 9.104-040.0 9.800-191.0 • Rev. 10/09 A,B Plug, 1/4" countersunk O-ring Repair Kit Outlet Kit Stem Repair Kit 3 1 21 9.803-814.0 KE 2020F 9.803-815.0 KE 2020S 9.803-816.0 KE 2825F 9.803-817.0 KE 2825S 9.803-818.0 KE 3525F OPERATOR’S MANUAL PRESSURE WASHER KE.1 SERIES PUMP EXPLODED VIEW TORQUE SPECS Item # Ft.-lbs 14 65 17 18 25 7.6 36 8 38 7 ke.1 SERIES PUMP PARTS LIST item 1 2* 3* 4* 5* 6* 7* 8 9 10 11 12* 13* 14 15 Part no. 9.803-938.0 9.804-586.0 See Kit Below See Kit Below See Kit Below See Kit Below See Kit Below See Kit Below See Kit Below See Kit Below See Kit Below 9.802-926.0 9.803-199.0 9.803-946.0 9.803-947.0 See Kit Below 9.803-948.0 9.803-949.0 9.803-950.0 Description Crankcase Plunger Oil Seal O-Ring Ø 1.78 x 28.30 Pressure Ring 15mm Pressure Ring 18mm U-Seal, dia 15mm U-Seal, dia 18mm Intermediate Ring 15mm Intermediate Ring 18mm U-Seal, 15mm U-Seal, 18mm Brass Plug G1/2 Copper Washer 1/2" Manifold Housing O-Ring Ø1.78 x 15.54 Valve Assembly O-Ring Ø2.62 x 18.77 Valve Plug Copper Washer 1/4 QTY 1 3 3 3 3 6 6 6 6 3 3 1 1 1 6 6 6 6 1 item 16 17 18 19 20 25 26 27 28 29 30 31 32 33 34 35 22 9.800-191.0 • Rev. 10/09 Part no. 9.803-951.0 9.803-952.0 9.802-884.0 9.803-198.0 9.802-925.0 9.802-939.0 9.803-953.0 9.803-954.0 9.802-914.0 9.803-955.0 9.804-576.0 9.804-577.0 9.804-578.0 9.804-579.0 9.804-580.0 9.803-957.0 9.804-581.0 9.804-582.0 9.804-583.0 9.803-210.0 Description Brass Plug G1/4 Manifold Stud Bolt Washer Copper Washer 3/8 Brass Plug G3/8 Screw Bearing Cover Bearing Seal Snap Ring Ball Bearing Crankshaft (2020F) Crankshaft (2020S) Crankshaft (2825F) Crankshaft (2825S) Crankshaft (3525F) Oil Dipstick O-Ring Ø3.53 x 55.56 Needle Bearing Motor Flange 56C Washer QTY 1 8 8 1 2 12 2 1 1 2 1 1 1 1 1 1 1 1 1 4 Description QTY Flange Screw 4 Crankshaft Seal 1 Plunger Nut 3 Copper Spacer 3 Plunger 15mm (2020F, 3 Plunger 18mm (2020S, 2825S) 3 Copper Spacer 3 O-Ring Ø1.78 x 5.28 3 Teflon Ring 3 Plunger Rod 3 Connecting Rod Pin 3 Connecting Rod 3 Spring Washer 6 Connecting Rod Screw 6 O-Ring Ø2.62 x 107.62 1 Crankcase Cover 1 Gasket 1 Sight Glass 1 OPERATOR’S MANUAL item Part no. 36 9.804-584.0 37 9.804-585.0 38* See Kit Below 39* See Kit Below 40* See Kit Below 2825F, 3525F) See Kit Below 41* See Kit Below 42* See Kit Below 43* See Kit Below 44 9.803-964.0 45 9.803-965.0 46 9.803-966.0 47 9.803-218.0 48 8.933-020.0 49 9.803-969.0 50 9.803-968.0 51 9.803-197.0 52 9.803-202.0 PRESSURE WASHER ke.1 SERIES PUMP PARTS LIST REPAIR KIT INFORMATION Repair kit number Kit description item numbers included 8.725-354.0 8.725-350.0 8.725-355.0 8.725-357.0 9.803-934.0 9.803-935.0 9.803-936.0 9.803-937.0 Plunger Seal 15mm 2020F.1 2825F.1 3525F.1 3, 5, 7 Complete Seal Pack- Complete Plunger ing 15mm Seal PackSeal 18mm 2020F.1 ing 18 mm 2020S.1 2825F.1 2020S.1 2825S.1 3525F.1 2825S.1 Plunger 15mm 2020F.1 2825F.1 3525F.1 Plunger 18mm 2020S.1 2825S.1 3, 4, 5, 6, 7 38, 39, 40, 41, 42, 43 38, 39, 40, 41, 42, 43 3, 5, 7 3, 4, 5, 6, 7 Complete Valve Plunger Oil Seals 11, 12, 13 2 23 9.800-191.0 • Rev. 10/09 PRESSURE WASHER Troubleshooting Guide troubleshooting PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING PRESSURE Faulty pressure gauge Install new gauge. Insufficient water supply Use larger garden hose; clean filter washer at water inlet. Old, worn or incorrect spray nozzle Match nozzle number to machine and/or replace with new nozzle. Plumbing or hose leak Check plumbing system for leaks. Re-tape leaks with teflon tape. Faulty or mis-adjusted unloader valve (where applicable) Adjust unloader for proper pressure. Install repair kit when needed. Worn packing in pump Install new packing kit. Fold or dirty inlet or discharge valves in pump Clean inlet or discharge valves. Worn inlet or discharge valves Replace with valve kit. Air leak Tighten all clamps. Check detergent lines for holes. Valve in the injector head may be blocked, dirty, or damaged Clean or replace valve in injector. Filler screen on detergent suction hose plugged Clean or replace. Dried up detergent plugging metering valve Disassemble and clean thoroughly. High viscosity of detergent Dilute detergent to specifications. Hole in detergent line(s). Repair hole. Low detergent level Add detergent if needed. Discharge water temperature above 180° F Lower discharge water temperature. Pump sucking air Check water supply and possibility of air Valves sticking Check and clean or replace if necessary. Unloader valve seat faulty Check and replace if necessary DETERGENT NOT DRAWING PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION FLUCTUATING PRESSURE PUMP NOISY LOW WATER TEMPERATURE WATER TEMPERATURE TOO HOT 24 Nozzle incorrectly sized Check and replace if necessary (see serial plate for proper size). Worn piston packing Check and replace if necessary. Valves worn Check and replace if necessary. Blockage in valve Check and replace if necessary. Pump sucking air Check water supply and air see page at joints in suction line. Worn piston packing Check and replace if necessary. Air in suction line Check water supply and connections on suction line. Broken or weak inlet or discharge valve springs Check and replace if necessary. Excessive matter in valves Check and clean if necessary. Worn bearings Check and replace if necessary. Improper fuel or water in fuel Drain fuel tank and replace with proper fuel. Low fuel pressure Increase fuel pressure. Weak fuel pump Check fuel pump temperature. Replace pump if needed. Fuel filter partially clogged Replace as needed. Soot build up on coils Clean coils with soot remover. Lime build up on coils Clean inside of coils using coil cleaner. Improper burner nozzle Call technical service for proper size. Incoming water to machine warm or hot Lower incoming water temperature. Fuel pump pressure too high Lower fuel pressure. Fuel pump defective Replace fuel pump. Detergent line sucking air Tighten all clamps. Check detergent line for holes. Defective high limit switch (thermostat) Replace. Insufficient water supplied Check GPM to machine. Restricted water flow Check nozzle for obstruction, proper size. 9.800-191.0 • Rev. 10/09 PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your local pressure washer dealer for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer. Perform maintenance more often under severe conditions. Replace Fuel Lines Pump Oil Annually Inspect Daily inspect the oil level Change After first 50 hours, then every 500 hours or annually Clean Burner Filter Monthly (more often if fuel quality is poor) Remove Burner Soot Annually Burner Adjustment/Cleaning Annually Descale Coil Annually (more often if required) Replace High Pressure Nozzle Every 6 months Replace Quick Connects Annually Clean Water Screen/Filter Weekly Clean Float/Supply Tank Every 6 months Replace HP Hose Annually if there is any sign of wear Grease Motor Every 10,000 hours Replace Burner Nozzle Annually OPERATOR’S MANUAL MAINTENANCE SCHEDULE PRESSURE WASHER MAINTENANCE SCHEDULE OIL CHANGE RECORD Date Oil Changed Month/Day/Year Estimated Operating Hours Since Last Oil Change Date Oil Changed Month/Day/Year Estimated Operating Hours Since Last Oil Change 25 9.800-191.0 • Rev. 10/09 Phone: 360-833-1600 Fax: 800-248-8409 www.karchercommercial.com WHAT THIS WARRANTY COVERS All Kärcher commercial pressure washers are warranted by Kärcher to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods specified below. This Limited Warranty, subject to the exclusions shown below, is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced under this warranty will assume the remainder of the pressure washer’s warranty period. FIVE YEAR PARTS AND ONE YEAR LABOR WARRANTY Components manufactured by Kärcher, such as frames, handles, float tanks, fuel tanks, belt guards, and heating coils. Internal components on the oil-end of Kärcher axial pumps have a 5 year warranty. Period of warranty on axial pumps shall be one year. Kärcher crankshaft pumps have a 7 year warranty on non-wear parts. Heating coils are pro-rated at 25% after 2 years. Stainless steel coils have a 10 year warranty. ONE YEAR PARTS AND ONE YEAR LABOR WARRANTY All other components, excluding normal wear items as described below, will be warranted for one year on parts and labor. Parts and labor warranty on these parts will be for one year regardless of the duration of the original component manufacturer’s part warranty. WARRANTY PROVIDED BY OTHER MANUFACTURERS Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manufacturers’ local authorized service centers. Kärcher is not authorized and has no responsibility to provide warranty service for such components. Motors manufactured outside of the United States will be warranted by Kärcher. WHAT THIS WARRANTY DOES NOT COVER This warranty does not cover the following items: 1. Normal wear items, such as nozzles, spray guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings, packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors. 2. Any components or other devices incorporated into a Kärcher product that are not manufactured by Kärcher, including, but not limited to gasoline engines, pumps, etc. 3. Defects caused by improper or negligent operation or installation, accident, abuse, misuse, neglect, unauthorized modifications, repair or maintenance of the product by persons other than authorized representatives of Kärcher, including, but not limited to, the failure of the Customer to comply with recommended product maintenance schedules. 4. Kärcher products that have been returned by the original Customer and are ultimately re-sold by an Authorized Servicing Dealer or other sales or service outlet to another purchaser. 5. Kärcher products that are sold by any distributor or retailer that is not an official authorized dealer or retailer of Kärcher products. 6. Defects caused by acts of nature and disaster including, but not limited to, floods, fires, wind, freezing, earthquakes, tornadoes, hurricanes and lightning strikes. 7. Defects caused by water sediments, rust corrosion, thermal expansion, scale deposits or a contaminated water supply (such as water in the unit with chloride content higher than that of 80 mg/liter or use of chemicals not approved or recommended by Kärcher). 8. Defects caused by improper voltage, voltage spikes or power transients in the electrical supply. 9. Devices or accessories not distributed or approved by Kärcher. 10. Any cost of labor arising from the removal and reinstallation of the alleged defective part by Customer. 11. Transportation of the product to an Authorized Servicing Dealer, field labor, replacement rental and any freight charges. Any components, accessories or other devices provided with the product but not manufactured by Kärcher (such as engines, pumps, etc.) are subject to warranties and service through their respective manufacturers authorized service centers and according to the applicable terms and conditions of such manufacturers warranties. Such components or other devices not manufactured by Kärcher should be referred by the Customer to an authorized service center or their respective manufacturers for repair or replacement. THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OF ANY KIND, WHETHER ARISING BY LAW, CUSTOM OR CONDUCT. KÄRCHER MAKES NO ADDITIONAL WARRANTIES, EITHER EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY EXPRESSED OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS OF EQUIPMENT FOR A PARTICULAR PURPOSE AND ANY SUCH WARRANTIES ARE EXPRESSLY DISCLAIMED. KÄRCHER FURTHER DISCLAIMS ANY WARRANTY THAT THE PRODUCT PURCHASED BY CUSTOMER WILL MEET ANY PARTICULAR REQUIREMENT OF CUSTOMER EVEN IF KÄRCHER HAS BEEN ADVISED OF SUCH REQUIREMENT. THE RIGHTS AND REMEDIES PROVIDED UNDER THIS WARRANTY ARE EXCLUSIVE AND IN LIEU OF ANY OTHER RIGHTS OR REMEDIES OF CUSTOMER. KÄRCHER SHALL NOT UNDER ANY CIRCUMSTANCES BE LIABLE TO ANY PERSON OR ENTITY INCLUDING, BUT NOT LIMITED TO, THE CUSTOMER OR ANY END USER OF THE PRODUCT FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR ECONOMIC LOSS, LOSS OF PROFITS OR LOSS OF USE OF THE PRODUCT, ARISING IN CONNECTION WITH THE SALE, DELIVERY, INSTALLATION, TRAINING OR USE OF PRODUCT. KÄRCHER’S LIABILITY, WHETHER IN CONTRACT OR IN TORT, ARISING OUT OF ANY WARRANTIES OR REPRESENTATIONS, INSTRUCTIONS OR DEFECTS FROM ANY CAUSE, SHALL BE LIMITED EXCLUSIVELY TO THE COST OF REPAIR OR REPLACEMENT PARTS UNDER AFORESAID CONDITIONS. The purpose of the foregoing limitations on liability and Customer remedies is to protect Kärcher from unknown or undeterminable risks. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to the Customer. Kärcher sales and service representatives are not authorized to waive or alter the terms of this warranty, or to increase the obligations of Kärcher under the warranty. Kärcher reserves the right to make design changes in any of its products without prior notification to the Customer. 9.800-191.0 • Rev. 10/09 PRESSURE WASHER WARRANTY LIMITED NEW PRODUCT WARRANTY—COMMERCIAL PRESSURE WASHERS R www.karchercommercial.com www.karchershark.com Form # 9.800-191.0 • Revised 10/09 • Printed in U.S.A. or Mexico ">

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Key features
- 5 HP motor
- 3.5 GPM pump
- 2000 PSI max pressure
- Detergent injector
- Variable pressure wand
- Hot water
- Commercial grade
- Heavy-duty
- Reliable performance
Frequently asked questions
The maximum operating pressure is 2000 PSI.
Yes, the machine includes a detergent injector for applying cleaning solutions.
The burner runs on kerosene, No. 1 or No. 2 Heating Fuel (ASTM D306) or diesel fuel only.
The variable pressure control wand allows you to adjust the water flow and pressure by turning the handle.