screamin` eagle performance air cleaner kit - Harley

screamin` eagle performance air cleaner kit - Harley
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REV. 2015-04-23
SCREAMIN' EAGLE PERFORMANCE AIR CLEANER KIT - BURST
COLLECTION
GENERAL
INSTALLATION
Kit Number
29400178
Models
For model fitment information, see the P&A Retail Catalog or
the Parts and Accessories section of www.harley-davidson.com
(English only).
Disconnect negative (-) battery cable first. If positive (+)
cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion,
which could result in death or serious injury. (00049a)
1.
Installation Requirements
This kit requires the use of Loctite® 243 Threadlocker and
Sealant - blue (Part Number 99642-97) which is available from
a Harley-Davidson dealer.
The rider's safety depends upon the correct installation
of this kit. Use the appropriate service manual procedures.
If the procedure is not within your capabilities or you do
not have the correct tools, have a Harley-Davidson dealer
perform the installation. Improper installation of this kit
could result in death or serious injury. (00333a)
You must recalibrate the ECM when installing this kit.
Failure to properly recalibrate the ECM can result in severe
engine damage. (00399b)
NOTES
When servicing the fuel system, do not smoke or allow
open flame or sparks in the vicinity. Gasoline is extremely
flammable and highly explosive, which could result in
death or serious injury. (00330a)
Original Equipment (OE) Air Cleaner Removal
Have a Harley-Davidson dealer recalibrate the ECM before air
cleaner installation.
2.
Remove the air cleaner backplate following the instructions
in the service manual. Retain the two breather screws (A)
removed from the backplate (see Figure 1). The remaining
parts can be discarded.
3.
Remove and discard the induction module bracket (B).
Air Cleaner Installation
Download the new ECM calibration using the Digital Technician™ at a Harley-Davidson dealer.
NOTE
When servicing the air cleaner, apply Loctite 243 (blue) to all
threaded fasteners (both male and female threads).
Kit Contents
See Figure 1 and Table 1.
NOTES
1.
Align the holes and install the gasket (14) on the backplate.
2.
See Figure 1. Install the new O-rings (1) in the grooves
around the breather screw holes on the induction module
side of the backplate (2).
3.
Align the holes in the induction module with the holes in
the backplate.
4.
Apply a small amount of Loctite 243 (purchased separately) to the backplate mounting screw (5) threads. Insert
the screws through the backplate and induction module
cover then install the screws into the induction module
until the screw threads are engaged. DO NOT tighten now.
5.
Insert the breather screws (removed in Step 2 or purchased separately) through the backplate. Apply a liberal
amount of Loctite to the breather screw threads and the
Installation of this kit by an authorized Harley-Davidson dealer
will not impact your limited vehicle warranty.
The kit is intended for High Performance applications only.
This engine-related performance part is legal for sale or use
in California on pollution controlled motor vehicles.
The Product Information Label contained in this kit is a
requirement of the California Air Resource Board (CARB)
emission regulation for all 2008 to 2012 model year Softail and
Dyna models.
Place the label on the right side of the frame directly beneath
the VIN sticker. This label is not required outside the state of
California.
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Refer to the service manual and follow the instructions
given to remove the seat. Save all seat mounting hardware. Disconnect both battery cables, negative battery
cable first. Remove battery.
Many Harley-Davidson® Parts & Accessories are made of plastics and metals which can be recycled.
Please dispose of materials responsibly.
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mating tapped holes in the cylinder head. Install the screws
into the cylinder head. DO NOT tighten now.
6.
Alternately tighten the two breather screws to 10-12 ft-lbs
(13.6-16.3 Nm).
7.
Lubricate the O-rings (3) with clean engine oil or white
lithium grease.
Install the O-rings onto the breather plugs (4). Press the
breather plugs into the breather screw cavities.
8.
Tighten the three backplate mounting screws (5) to 55-60
in-lbs (6.2-6.8 Nm).
9.
See Figure 1. Place the gasket (6) against the opposite
side of the flange.
10. Align the holes in the gasket with the cover adapter (7).
11. Apply a small amount of Loctite to the threads of the three
flat head screws (9).
12. Secure the cover adapter to the air cleaner backplate and
tighten the screws to 55-60 in-lbs (6.2-6.8 Nm).
NOTES
The use of cleaning, drying or oiling methods or products other
than these shown damages the filter and void the manufacturer's warranty.
K&N® Air Filter Cleaner is available from a Harley-Davidson
dealer, either alone (1 qt./0.95 L sprayer bottle, 99883-88T) or
a 12 fl oz/0.35 L sprayer bottle as part of the Filter Care Service
Kit (99850-92T).
K&N Air Filter Oil is also available from a Harley-Davidson
dealer, either alone (12.25 oz/ 347 gram aerosol can, 9988288T) or a 6.5 oz/ 184 gram aerosol can as part of the Filter
Care Service Kit.
DO NOT OVER-OIL THE AIR FILTER. Over-oiling may interfere with the proper performance of the engine and/or certain
engine components. If oil is still draining or dripping from the
filter media 20 minutes after oiling, clean and oil the filter element again.
2.
To clean the element:
a.
Tap the element to dislodge any loose dirt. Gently
brush with a soft bristle brush.
b.
Spray air filter cleaner liberally onto the cotton filter
media and let soak for ten minutes. Or, roll or soak
the cotton filter media in a shallow pan of air filter
cleaner. Remove immediately, and let soak for ten
minutes.
NOTE
Install the rain sock over the air filter element in wet or rainy
conditions to prevent water intrusion.
c.
Rinse off the filter media (flowing from the clean side
to the dirty side), with low-pressure tap water.
d.
After rinsing, shake off all excess water, and let the
filter media air dry. DO NOT use compressed air or
a heat gun to speed drying.
Connect positive (+) battery cable first. If positive (+) cable
should contact ground with negative (-) cable connected,
the resulting sparks can cause a battery explosion, which
could result in death or serious injury. (00068a)
e.
After the filter media is completely dry, EITHER
13. Insert the faceplate (10) inside the cover (11) and place
the filter element (8) against the faceplate.
14. While holding all three together, align to the cover adapter
and secure with socket head screws (12). Tighten to 55-60
in-lbs (6.2-6.8 Nm). For best appearance, align so the
Bar & Shield logo is horizontal.
spray air filter oil along each pleat, once only, holding
the spray nozzle approximately 3 in (76 mm) away
from the media, OR
carefully use a squeeze bottle to deposit oil along
each pleat, once only.
Let the oil absorb into the filter media for 20
minutes before proceeding.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
15. Refer to the service manual and follow the instructions
given to connect the battery cables, positive (+) cable first.
Install seat.
AIR FILTER ELEMENT MAINTENANCE
1.
After 20 minutes, inspect the filter media. Carefully
apply oil to any remaining visible white spots on the
filter media, and allow to absorb.
3.
Install the air filter element, faceplate and cover onto the
adapter.
Tighten the screws to 55-60 in-lbs (6.2-6.8 Nm).
Inspect the air filter element every 5000 miles (8000 km),
or more often under dusty conditions.
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SERVICE PARTS
is8352b
14
1
A
3
4
B
2
5
9
6
7
8
10
11
13
12
Figure 1. Service Parts: Screamin' Eagle Performance Air Cleaner Kit
Table 1. Service Parts Table
Item
Description (Quantity)
Part Number
1
O-ring (2)
11292
2
Backplate, machined, black
28889-09
3
O-ring, breather plug (4)
10925
4
Plug (2)
29830-05A
5
Screw, button head (3)
926
6
Gasket
29593-05A
7
Air cleaner cover adapter
Not Sold Separately
8
Air filter element
29400109
9
Screw, flat head (3)
2986
10
Faceplate
61300195
11
Air cleaner cover
Not Sold Separately
12
Screw, socket head (9)
94310-91TS
13
Emblem
14100424
14
Gasket
29059-88A
Items mentioned in text, but not included in kit:
A
Original equipment breather screw (2)
B
Induction module bracket (remove and discard)
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29465-08A
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