R
OPERATOR’S MANUAL
MODEL
HD 2.3/24 P / CD-232437
HD 2.3/23 P / CD-232336
ORDER #
1.575-350.0
1.575-351.0
To locate your local Kärcher Shark Commercial Pressure Washer Dealer nearest you,
visit www.karchercommercial.com or www.karchershark.com
9.800-087.0
10
Model
232336
1
5
7
4
9
8
PRESSURE WASHER OPERATOR’S MANUAL
Hose & Spray Gun Assembly
Pressure Nozzle
6
3
2
Brass Soap
Nozzle
Hose & Spray Gun Assembly Parts List
ITEM
PART NO.
DESCRIPTIONQTY
1
9.802-166.0
9.802-100.0
8.707-182.0
Coupler, 3/8" Female (3500)
▲ Quick Coupler O-Ring
Coupler, Twist Connect, M22-F x 3/8" FNPT (3510)
1
1
1
2
8.739-124.0
8.739-148.0
Hose, 3/8" x 30', 1 Wire, Tuff-Flex HOSE, 3/8X50', 1W, TF,LEG, SOXSW, BU(3510)
1
1
3
9.802-223.0
Spray Gun, Shut-Off
1
4
9.802-220.0
Wand, Straight
1
5
9.802-164.0
9.802-096.0
Coupler, 1/4" Female
Quick Coupler O-Ring
1
1
6
8.712-333.0
8.715-398.0
9.104-024.0
Nozzle, 3.0 15° Yellow (3500)
Nozzle, Brass Soap (3500)
Nozzle Kit 030 (3510)
1
1
1
7
9.802-251.0
Hose, 1/4" x 1/2" Clear Vinyl (3500)
6 ft.
8
8.707-057.0
Strainer, 1/4" Plastic (3500)
1
9
6.390-126.0
Clamp, Hose (3500)
2
10
9.802-216.0
Injector, Chem., Non-Adj, 3-5 GPM, .083 (3500)
1
▲ Not Shown
15
9.800-087.0 • Rev. 10/09
PRESSURE WASHER
Exploded View
1
27
(Reversed
View)
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3
IN
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8.91
7-01
5.0
OPERATOR’S MANUAL
22
18
14
17
10
(Reversed
View)
26
Model 1.575-351.0
CD-232336
20
12
12
10
23
4
15
7
8
25
11
2
6
10
13
10
24
11
19
5
16
21
16
9.800-087.0 • Rev. 10/09
ITEM
PART NO.
DESCRIPTIONQTY
1
9.802-316.0
9.194-015.0
Engine, Honda, GX160K1QX2, 5.5 HP (3500)
Engine, Honda, GC1601QHA, 5 HP (3510)
1
1
2
9.804-033.0
9.120-021.0
Pump, Kärcher KG2530G (3000)
Pump (3510)
1
1
3
9.800-008.0
Label, Danger Cool Engine
1
4
9.802-873.0
Handle Assembly 1
5
9.802-063.0
Mount, Vibration, 5/16"-18 x 9/16" Stud, 30 Duro
4
6
See Page 15 For Nozzle Information
7
See Page 15 For Nozzle Information
8
9.802-064.0
Grommet, Rubber, Nozzle Holder
2
9
9.800-017.0
9.800-095.0
▲ Tag, Pump Plug/Dipstick (3500)
▲ Tag, Pump Plug/Vented Cap (3510)
1
1
10
8.718-980.0
Washer, 5/16" Flat, SAE
16
11
9.802-776.0
Nut, 5/16", ESNA, NC
8
12
9.800-059.0
Label, Warning/Instructions
1
13
9.802-171.0
Nipple, 3/8" x 3/8" NPT ST Male
1
14
9.800-037.0
Label, French Warning
1
15
9.802-713.0
Bolt, 5/16" x 1-1/2" NC, HH (3510)
16
9.804-025.0
Pump Protector, 1/4" 145°(3500)
4
1
17
9.802-713.0
Bolt, 5/16" x 1-1/4", 145°
4
18
9.802-958.0
Key, Motor Shaft
1
19
9.802-225.0
Detergent Injector Assy 3-5 GPM 0.83(3500)
1
20
9.800-034.0
Label, Clear Lexan, 2-1/4" x 4"
1
21
9.802-146.0
Swivel, 1/2" MP x 3/4" GHF w/Strainer(3500)
1
22
9.800-006.0
Label, "Hot/Caliente", w/Arrows
1
23
8.932-968.0
Label, Intended For Outdoor Use
1
24
9.175-018.0
UU1 3500PSI, UNIVERSAL UNLOADER
1
25
9.800-049.0
Label, Manufacturers Cleaning Solution
6 ft.
26
9.802-813.0
Lock Washer (3510)
4
27
8.917-015.0
LABEL, REGULATION 4442.6
1
PRESSURE WASHER OPERATOR’S MANUAL
Exploded View Parts List
▲ Not Shown
17
9.800-087.0 • Rev. 10/09
9.803-822.0 KG2530G.1
9.803-823.0 KG3030G.1
OPERATOR’S MANUAL
PRESSURE WASHER
KG.1 pump EXPLODED VIEW
TORQUE
SPECS
Item #
Ft.-lbs
16
65
19
18
27
7.6
38
8
40
7
50
13
KG.1 pump EXPLODED VIEW parts list
item
1
2*
3*
4*
5*
6*
7*
8*
9*
10
11
12
13*
14*
15*
16
17
18
Part no.
9.803-938.0
See Kit Below
See Kit Below
See Kit Below
See Kit Below
See Kit Below
See Kit Below
See Kit Below
See Kit Below
9.802-926.0
9.803-199.0
9.803-946.0
9.803-947.0
See Kit Below
9.803-948.0
9.803-949.0
9.803-950.0
9.803-951.0
Description
QTY
Crankcase
1
Plunger Oil Seal
3
O-Ring Ø1.78 x 28.30
3
Pressure Ring, 15mm
3
U-Seal, 15mm
3
Intermediate Ring 15mm
3
Backup Ring 15mm
3
U-Seal, 15mm
3
Support Ring, 15mm
3
Brass Plug, 1/2"
1
Copper Washer 1/2"
1
Manifold Housing
1
O-Ring Ø1.78 x 15.54
6
Valve Assembly
6
O-Ring Ø2.62 x 18.77
6
Valve Plug
6
Washer, Copper
1
Brass Plug G1/4
1
item
19
20
21
22
27
28
29
30
31
32
33
34
35
36
37
38
18
9.800-087.0 • Rev. 10/09
Part no.
9.803-952.0
9.802-884.0
9.803-198.0
9.802-925.0
9.802-939.0
9.803-953.0
9.803-954.0
9.802-914.0
9.803-955.0
8.717-069.0
8.717-070.0
9.803-957.0
9.804-581.0
9.804-582.0
8.717-212.0
9.803-210.0
9.804-584.0
Description
Manifold Stud Bolt
Washer
Copper Washer 3/8"
Brass Plug 3/8"
Hexagonal Screw
Bearing Cover
Seal Bearing
Snap Ring
Ball Bearing
Crankshaft (2530G)
Crankshaft (3030G)
Oil Dip Stick
O-Ring 3.53 x 55.56
Needle Roller Bearing
Engine Flange
Spring Washer
Flange Screw
QTY
8
8
1
2
9
1
1
1
1
1
1
1
1
1
1
4
4
item Part no.
39 9.804-585.0
40* See Kit Below
41* See Kit Below
42* See Kit Below
43* See Kit Below
44* See Kit Below
45* See Kit Below
46 9.803-964.0
47 9.803-965.0
45 9.803-966.0
49 9.803-218.0
50 8.933-020.0
54 9.803-969.0
53 9.803-968.0
52 9.803-197.0
51 9.803-202.0
Description
Crankshaft Seal
Plunger Nut
Copper Spacer
Plunger, 15mm
Copper Spacer
O-Ring Ø1.78x5.28
Teflon Ring
Plunger Rod
Connecting Rod Pin
Connecting Rod
Spring Washer
Connecting Rod Screw
O-Ring 2.62 x 107.62
Crankcase Cover
Gasket, G3/4
Sightglass G3/4
PRESSURE WASHER OPERATOR’S MANUAL
KG.1 pump EXPLODED VIEW parts list (Cont)
QTY
1
3
3
3
3
3
3
3
3
3
6
6
1
1
1
1
* Part available in kit (See below)
Repair kit number
Kit description
item numbers
included
Number of cylinders Kit will service
8.725-354.0
8.725-355.0
9.803-934.0
9.803-936.0
9.803-937.0
Plunger Seal
15mm
Complete
Seal Packing
15mm
Plunger 15mm
Complete Valve
Plunger Oil
Seals
3, 5, 7, 8, 9
3, 4, 5,
6, 7, 8, 9
40, 41, 42,
43, 44, 45
13, 14, 15
2
3
1
1
6
3
19
9.800-087.0 • Rev. 10/09
9.120-021.0
3-23326
OPERATOR’S MANUAL
PRESSURE WASHER
Pump Exploded view and parts list
item Part no.
Description QTY
Description QTY
1
15
5.332-290.0
Helical Spring
1
16
9.175-005.0
Unloader Assembly
1
17
4.132-007.0
Drain Plug Replacement
18
5.003-062.0
Plate
19
9.177-301.0
Hich Pressure Seal
20
9.177-310.0Back Ring
3
21
6.362-833.0
3
22
9.155-011.0
23
6.363-058.0
1
9.135-015.0
2
9.175-004.0Valve Assy Horizontal
3
3
9.139-371.0
Spare Part List, Set 3
1
4
5.443-448.0
Nipple Chemestry
1
5
6.362-451.0
O-Ring Seal 8.0 x 1.0
1
6
6-362-634.0
O-Ring Seal, 5.28 x 1.78 1
7
7.401-909.0
Sphere 7 G40 - 1.4401
1
8
5.110-714.0
Sleeve
1
9
5.332-258.0
Helical Spring
1
Spare Part List Nozzle
INS 020/021 PUMP
1 24
9.134-016.0
Spacer
3
Outlet-Thermal Valve
1
25
6.365-393.0
Oil Sealing 12.20x4/6
3
9.133-007.0
Piston Guide
1
O-Ring Seal 15.6 x 1.8
Male Adapter
1
1
10 9.139-372.0
11
9.184-018.0
Cylinder Head
item Part no.
1
O-Ring Seal 12.5 x 1.73
1
3
Housing Low Pressure Seal 3
Grooved Ring
3
12
6.362-480.0
O-Ring Seal, 12.42 x 1.78 1
26
13
7.362-507.0
O-Ring Seal 8 x 2 NBR 90 1
14
6.413-403.0
Thermo Valve Tin Coated 1
27
28
6.362-390.0
9.134-019.0
29
9.181-005.0Filter Seal
1
30
9.155-013.0Female House Conn
1
31
9.178-005.0
Adapter Garden
1
32
9.139-370.0
Spare Part List, Piston
1
33
6.362-471.0
O-Ring Seal 80.0x3.0 NBR70 1
20
9.800-087.0 • Rev. 10/09
9.120-021.0 Housing View
item Part no.
PRESSURE WASHER OPERATOR’S MANUAL
Pump Exploded view parts list
Description QTY
1
9.166-016.0Grooved Ball Bearing
2
9.135-018.0
3
9.165-356.0Ball Bearing No 6207
1
4
9.177-314.0
Radial Seal 35 x 52 x 7
1
5
9.135-016.0
Oil Housing
1
Swash Plate Hor.
1
1
21
9.800-087.0 • Rev. 10/09
PRESSURE WASHER
uu1 Unloader exploded view
9.175-018.0
UU1 3500PSI, UNIVERSAL UNLOADER (SPARE)
21
2
3
14
20
10
16
OPERATOR’S MANUAL
18
5
1
15
19
6
27
7
25
23
25
4
24
8
22
27
28
26
13
15
26
12
23
9
17
27
11
UU1 Unloader exploded view parts list
ITEM Part # description Kit qty
1
1
2
Piston
C
1
3
Piston O-ring back up
A
1
4
8.749-796.0 Main block
1
5
9.152-372.0 Piston ring
19
Conical seal
C
1
1
20
O-ring 6.75 X 1.78 BN80
A
1
C
1
21
Spring seat
C
1
A,C
1
22
Plunger spring
B
1
B
1
9.152-016.0 Plunger housing
1
23
8.762-001.0 Banjo bolt 1/2" 8.762-011.0 Banjo bolt 1/2"-1/4"NPT 8.762-000.0 Banjo bolt 3/8" 1
1
1
24
8.762-000.0 Banjo bolt 3/8"
1
25
9.802-893.0 Seal washer 3/8"
2
26
9.803-921.0 Seal washer 1/2" 9.802-893.0 Seal washer 3/8" 2
2
O-ring 10.5 ID X 1.5 CS
Plunger
C
1
9.149-001.0 Low pressure port
1
12
9.152-017.0 Sliding connector, 30mm
8.762-005.0 Sliding connector, 40mm, long
1
1
13
9.149-002.0 Sliding connector H 1/2"
9.149-005.0 Sliding connector H 3/8" 1
1
14
9.196-011.0 Plug 5/8 -18 UNF
1
11
Bypass spring
15
O-ring 12 ID x 2 CS
A
2
16
O-ring 6 ID X 2 CS
A
1
18
1
1
7
9
9.149-006.0 Sliding connector guide
A
Ball seat
10
17
O-ring backup
6X 1.45X 1.68
6
8
22
8.749-792.0 Piston housing
ITEM Part # description Kit qty
27
28
Kit A
Kit B
Kit C
O-RING 15 ID x 2CS
8.706-865.0
9.104-038.0
9.104-039.0
9.104-040.0
9.800-087.0 • Rev. 10/09
A,B
Plug, 1/4" countersunk
O-ring Repair Kit
Outlet Kit
Stem Repair Kit
3
1
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