screamin` eagle "heavy breather" performance air - Harley

screamin` eagle "heavy breather" performance air - Harley
-J06165
REV. 2015-05-01
SCREAMIN' EAGLE "HEAVY BREATHER" PERFORMANCE AIR
CLEANER KIT
GENERAL
Kit Numbers
You must recalibrate the ECM when installing this kit.
Failure to properly recalibrate the ECM can result in severe
engine damage. (00399b)
29400227, 29400228
Models
For model fitment information, see the P&A Retail Catalog or
the Parts and Accessories section of www.harley-davidson.com
(English only).
NOTE
These kits are intended for High Performance applications
only. Engine-related performance parts are intended FOR THE
EXPERIENCED RIDER ONLY.
NOTE
See a Harley-Davidson dealer for ECM (Electronic Control
Module) calibration.
Kit Contents
See Figure 2 and Table 1.
INSTALLATION
Installation Requirements
Loctite® 243 (Blue) Threadlocker and Sealant (Part No. 9964297) is required for proper installation of this kit and is available
from a Harley-Davidson dealer.
Proper installation of this kit requires breather screws (Part No.
3565), which are OE equipped on 2004 and later XL models.
If the motorcycle is not equipped with these breather screws,
separate purchase is required.
Disconnect negative (-) battery cable first. If positive (+)
cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion,
which could result in death or serious injury. (00049a)
1.
Disconnect negative battery cable. Save all seat mounting
hardware.
is08625
When servicing the fuel system, do not smoke or allow
open flame or sparks in the vicinity. Gasoline is extremely
flammable and highly explosive, which could result in
death or serious injury. (00330a)
Original Equipment (OE) Air Cleaner Removal
1
1. 1.250 inch (31.75 mm) nominal length
Have a Harley-Davidson dealer recalibrate the ECM before air
cleaner installation.
2.
Remove the air cleaner backplate following the instructions
in the service manual. Retain the two breather screws (A)
removed from the backplate (see Figure 2). The remaining
parts can be discarded.
3.
See Figure 2. Remove and discard support induction
module bracket (B).
Figure 1. Breather Screw
The rider's safety depends upon the correct installation
of this kit. Use the appropriate service manual procedures.
If the procedure is not within your capabilities or you do
not have the correct tools, have a Harley-Davidson dealer
perform the installation. Improper installation of this kit
could result in death or serious injury. (00333a)
NOTE
"Heavy Breather" Air Cleaner Installation
NOTES
When servicing the air cleaner, apply Loctite 243 (blue) to all
threaded fasteners (both male and female threads).
4.
Remove the backing from the adhesive side of the induction module backplate gasket (15). Align the holes. Install
the gasket on the backplate (2).
This instruction sheet references service manual information.
A service manual for your model motorcycle is required for this
installation. One is available from a Harley-Davidson dealer.
-J06165
Many Harley-Davidson® Parts & Accessories are made of plastics and metals which can be recycled.
Please dispose of materials responsibly.
1 of 5
5.
Install the new O-rings (1) in the counterbore around the
breather screw holes on the induction module side of the
backplate (2).
Position the band clamp onto the filter element flange,
inside the chrome cover flange with the band clamp screw
mechanism in the cover flange cutout.
6.
Apply a small amount of Loctite to the backplate mounting
screw (5) threads. Insert the screws through the backplate.
Install the screws into the induction module until the screw
threads are engaged. DO NOT tighten now.
7.
Insert the breather screws (removed in Step 2 or purchased separately) through the backplate. Apply a liberal
amount of Loctite to the breather screw threads and the
mating tapped holes in the cylinder head. Install the screws
into the cylinder head. DO NOT tighten now.
20. Install the air filter element onto the intake tube approximately 5/8 in (16 mm). Check that the filter element end cap
logo is upright, and the band clamp screw mechanism is
hidden from view, yet the screw slot is accessible for
tightening.
8.
9.
Alternately tighten the two breather screws. Tighten to
120-144 in-lbs (13.6-16.3 Nm).
Tighten the clamp around the filter element flange to 30-40
in-lbs (3.4-4.5 Nm).
NOTE
Install the rain sock over the air filter element in wet or rainy
conditions to prevent water intrusion.
21. Install the rain sock (14) over the air filter element.
Lubricate the O-rings (3) with clean engine oil or white
lithium grease.
Install the O-rings onto the breather plugs (4). Press the
breather plugs into the breather screw cavities.
10. Tighten the three backplate mounting screws to 55-60 inlbs (6.2-6.8 Nm).
Connect positive (+) battery cable first. If positive (+) cable
should contact ground with negative (-) cable connected,
the resulting sparks can cause a battery explosion, which
could result in death or serious injury. (00068a)
Air Filter Element and Air Tube Installation
22. See the service manual. Connect the battery cables.
NOTE
23. See the service manual. Install seat.
This air filter is PRE-OILED and ready to install.
11. With the countersunk holes facing outward, slide the
mounting ring (8) all the way onto the intake tube, up to
the flange.
12. Place the gasket (6) against the opposite side of the
flange.
13. Line up the holes in the gasket with the mounting ring
holes and notches in the intake tube (7) flange.
14. Apply a small amount of Loctite to the threads of the three
flat head screws (9).
15. Secure the intake tube, mounting ring and gasket to the
air cleaner backplate, and tighten the screws to 55-60 inlbs (6.2-6.8 Nm).
16. Obtain the chrome band clamp cover (12), adhesive ring
(13), and air filter element package (11) from the kit.
17. Remove the backing from one side of the adhesive ring
(13), center the ring on the inner surface of the band clamp
cover. Press the ring evenly and firmly into place.
18. Remove the air filter element and band clamp from the
package (11). Loosen the band clamp as necessary for
removal or repositioning.
NOTES
For proper adhesion, degrease the area on the backside of
the filter element where the adhesive ring is mounted.
Check the Screamin' Eagle® logo on the chrome filter element
end cap. For best appearance, place the band clamp and
chrome band clamp cover onto the filter element flange so the
screw slot is accessible but the screw mechanism hidden from
view when the filter is installed to the intake tube with the logo
upright.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
AIR FILTER ELEMENT MAINTENANCE
1.
Inspect the air filter element every 5000 miles (8000 km),
or more often under dusty conditions.
NOTES
The use of cleaning, drying or oiling methods or products other
than those shown damages the filter and void the manufacturer's warranty.
K&N® Air Filter Cleaner is available from a Harley-Davidson
dealer, either alone (1 qt/0.95 L sprayer bottle, Part No. 9988388T) or a 12 fl oz/0.35 L sprayer bottle as part of the Filter Care
Service Kit (99850-92T).
K&N Air Filter Oil is also available from a Harley-Davidson
dealer, either alone (12.25 oz/347 gram aerosol can, Part No.
99882-88T) or a 6.5 oz/184 gram aerosol can as part of the
Filter Care Service Kit.
DO NOT OVER-OIL THE AIR FILTER. Over-oiling could
interfere with the proper performance of the engine and/or
certain engine components. If oil is still draining or dripping
from the filter media 20 minutes after oiling, clean and oil the
filter element again.
19. Remove the backing from the remaining side of the
adhesive ring. Press the chrome band clamp cover onto
the large end of the air filter element.
-J06165
2 of 5
2.
To clean the element:
a.
Loosen the hose clamp retaining the air filter element
assembly to the air tube. Separate the element from
the air tube.
b.
Tap the element to dislodge any loose dirt. Gently
brush with a soft bristle brush.
c.
Spray air filter cleaner liberally onto the cotton filter
media and let soak for ten minutes, OR
roll or soak the cotton filter media in a shallow pan of
air filter cleaner. Remove immediately, and let soak
for ten minutes.
d.
Rinse off the filter media (flowing from the clean side
to the dirty side), with low-pressure tap water.
e.
After rinsing, shake off all excess water, and let the
filter media air dry. DO NOT use compressed air or
a heat gun to speed drying.
f.
After the filter media is completely dry, EITHER
-J06165
spray air filter oil along each pleat, once only, holding
the spray nozzle approximately 3 in (76 mm) away
from the media, OR
carefully use a squeeze bottle to deposit oil along
each pleat, once only.
Let the oil absorb into the filter media for 20
minutes before proceeding.
After 20 minutes, inspect the filter media. Carefully
apply oil to any remaining visible white spots on the
filter media. Allow to absorb.
3.
Install the air filter element onto the intake tube approximately 5/8 in (16 mm). Check that the filter element end cap
logo is upright.
Tighten the clamp around the filter element flange to 30-40
in-lbs (3.4-4.5 Nm).
3 of 5
SERVICE PARTS
is08624a
B
3
A
15
1
4
2
6
7
5
14
11
9
10
12
8
13
Figure 2. Service Parts: Screamin' Eagle "Heavy Breather - Elite" Performance Air Cleaner Kit
Table 1. Service Parts Table
Item
Description (Quantity)
Part Number
1
O-ring (2)
11292
2
Backplate, chrome
29000118
Backplate, black
29000117
3
O-ring, breather plug (4)
10925
4
Plug (2)
29830-05A
5
Screw, button head (3)
926
6
Gasket
29400231
7
Intake tube, chrome
29739-08
Intake tube, black
28818-09
Mounting ring, chrome
29400229
Mounting ring, black
29400241
9
Screw, flat head (3)
2986
10
Air cleaner filter kit, includes items 12 through 14
29702-08A
11
•
Filter element
Not sold separately
•
Band clamp
Not sold separately
12
•
Cover, band clamp (chrome)
Not sold separately
13
•
Adhesive ring
Not sold separately
14
Rain sock, air filter
29493-05
15
Gasket, backplate
27200027
8
-J06165
4 of 5
Table 1. Service Parts Table
Item
Description (Quantity)
Part Number
Items mentioned in text, but not included in kit:
A
Original equipment breather screw (2) (purchase separately if missing)
B
Induction module bracket (remove and discard)
-J06165
3565
5 of 5
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement