-J06165 REV. 2015-05-01 SCREAMIN' EAGLE "HEAVY BREATHER" PERFORMANCE AIR CLEANER KIT GENERAL Kit Numbers You must recalibrate the ECM when installing this kit. Failure to properly recalibrate the ECM can result in severe engine damage. (00399b) 29400227, 29400228 Models For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only). NOTE These kits are intended for High Performance applications only. Engine-related performance parts are intended FOR THE EXPERIENCED RIDER ONLY. NOTE See a Harley-Davidson dealer for ECM (Electronic Control Module) calibration. Kit Contents See Figure 2 and Table 1. INSTALLATION Installation Requirements Loctite® 243 (Blue) Threadlocker and Sealant (Part No. 9964297) is required for proper installation of this kit and is available from a Harley-Davidson dealer. Proper installation of this kit requires breather screws (Part No. 3565), which are OE equipped on 2004 and later XL models. If the motorcycle is not equipped with these breather screws, separate purchase is required. Disconnect negative (-) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00049a) 1. Disconnect negative battery cable. Save all seat mounting hardware. is08625 When servicing the fuel system, do not smoke or allow open flame or sparks in the vicinity. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00330a) Original Equipment (OE) Air Cleaner Removal 1 1. 1.250 inch (31.75 mm) nominal length Have a Harley-Davidson dealer recalibrate the ECM before air cleaner installation. 2. Remove the air cleaner backplate following the instructions in the service manual. Retain the two breather screws (A) removed from the backplate (see Figure 2). The remaining parts can be discarded. 3. See Figure 2. Remove and discard support induction module bracket (B). Figure 1. Breather Screw The rider's safety depends upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333a) NOTE "Heavy Breather" Air Cleaner Installation NOTES When servicing the air cleaner, apply Loctite 243 (blue) to all threaded fasteners (both male and female threads). 4. Remove the backing from the adhesive side of the induction module backplate gasket (15). Align the holes. Install the gasket on the backplate (2). This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation. One is available from a Harley-Davidson dealer. -J06165 Many Harley-Davidson® Parts & Accessories are made of plastics and metals which can be recycled. Please dispose of materials responsibly. 1 of 5 5. Install the new O-rings (1) in the counterbore around the breather screw holes on the induction module side of the backplate (2). Position the band clamp onto the filter element flange, inside the chrome cover flange with the band clamp screw mechanism in the cover flange cutout. 6. Apply a small amount of Loctite to the backplate mounting screw (5) threads. Insert the screws through the backplate. Install the screws into the induction module until the screw threads are engaged. DO NOT tighten now. 7. Insert the breather screws (removed in Step 2 or purchased separately) through the backplate. Apply a liberal amount of Loctite to the breather screw threads and the mating tapped holes in the cylinder head. Install the screws into the cylinder head. DO NOT tighten now. 20. Install the air filter element onto the intake tube approximately 5/8 in (16 mm). Check that the filter element end cap logo is upright, and the band clamp screw mechanism is hidden from view, yet the screw slot is accessible for tightening. 8. 9. Alternately tighten the two breather screws. Tighten to 120-144 in-lbs (13.6-16.3 Nm). Tighten the clamp around the filter element flange to 30-40 in-lbs (3.4-4.5 Nm). NOTE Install the rain sock over the air filter element in wet or rainy conditions to prevent water intrusion. 21. Install the rain sock (14) over the air filter element. Lubricate the O-rings (3) with clean engine oil or white lithium grease. Install the O-rings onto the breather plugs (4). Press the breather plugs into the breather screw cavities. 10. Tighten the three backplate mounting screws to 55-60 inlbs (6.2-6.8 Nm). Connect positive (+) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00068a) Air Filter Element and Air Tube Installation 22. See the service manual. Connect the battery cables. NOTE 23. See the service manual. Install seat. This air filter is PRE-OILED and ready to install. 11. With the countersunk holes facing outward, slide the mounting ring (8) all the way onto the intake tube, up to the flange. 12. Place the gasket (6) against the opposite side of the flange. 13. Line up the holes in the gasket with the mounting ring holes and notches in the intake tube (7) flange. 14. Apply a small amount of Loctite to the threads of the three flat head screws (9). 15. Secure the intake tube, mounting ring and gasket to the air cleaner backplate, and tighten the screws to 55-60 inlbs (6.2-6.8 Nm). 16. Obtain the chrome band clamp cover (12), adhesive ring (13), and air filter element package (11) from the kit. 17. Remove the backing from one side of the adhesive ring (13), center the ring on the inner surface of the band clamp cover. Press the ring evenly and firmly into place. 18. Remove the air filter element and band clamp from the package (11). Loosen the band clamp as necessary for removal or repositioning. NOTES For proper adhesion, degrease the area on the backside of the filter element where the adhesive ring is mounted. Check the Screamin' Eagle® logo on the chrome filter element end cap. For best appearance, place the band clamp and chrome band clamp cover onto the filter element flange so the screw slot is accessible but the screw mechanism hidden from view when the filter is installed to the intake tube with the logo upright. After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) AIR FILTER ELEMENT MAINTENANCE 1. Inspect the air filter element every 5000 miles (8000 km), or more often under dusty conditions. NOTES The use of cleaning, drying or oiling methods or products other than those shown damages the filter and void the manufacturer's warranty. K&N® Air Filter Cleaner is available from a Harley-Davidson dealer, either alone (1 qt/0.95 L sprayer bottle, Part No. 9988388T) or a 12 fl oz/0.35 L sprayer bottle as part of the Filter Care Service Kit (99850-92T). K&N Air Filter Oil is also available from a Harley-Davidson dealer, either alone (12.25 oz/347 gram aerosol can, Part No. 99882-88T) or a 6.5 oz/184 gram aerosol can as part of the Filter Care Service Kit. DO NOT OVER-OIL THE AIR FILTER. Over-oiling could interfere with the proper performance of the engine and/or certain engine components. If oil is still draining or dripping from the filter media 20 minutes after oiling, clean and oil the filter element again. 19. Remove the backing from the remaining side of the adhesive ring. Press the chrome band clamp cover onto the large end of the air filter element. -J06165 2 of 5 2. To clean the element: a. Loosen the hose clamp retaining the air filter element assembly to the air tube. Separate the element from the air tube. b. Tap the element to dislodge any loose dirt. Gently brush with a soft bristle brush. c. Spray air filter cleaner liberally onto the cotton filter media and let soak for ten minutes, OR roll or soak the cotton filter media in a shallow pan of air filter cleaner. Remove immediately, and let soak for ten minutes. d. Rinse off the filter media (flowing from the clean side to the dirty side), with low-pressure tap water. e. After rinsing, shake off all excess water, and let the filter media air dry. DO NOT use compressed air or a heat gun to speed drying. f. After the filter media is completely dry, EITHER -J06165 spray air filter oil along each pleat, once only, holding the spray nozzle approximately 3 in (76 mm) away from the media, OR carefully use a squeeze bottle to deposit oil along each pleat, once only. Let the oil absorb into the filter media for 20 minutes before proceeding. After 20 minutes, inspect the filter media. Carefully apply oil to any remaining visible white spots on the filter media. Allow to absorb. 3. Install the air filter element onto the intake tube approximately 5/8 in (16 mm). Check that the filter element end cap logo is upright. Tighten the clamp around the filter element flange to 30-40 in-lbs (3.4-4.5 Nm). 3 of 5 SERVICE PARTS is08624a B 3 A 15 1 4 2 6 7 5 14 11 9 10 12 8 13 Figure 2. Service Parts: Screamin' Eagle "Heavy Breather - Elite" Performance Air Cleaner Kit Table 1. Service Parts Table Item Description (Quantity) Part Number 1 O-ring (2) 11292 2 Backplate, chrome 29000118 Backplate, black 29000117 3 O-ring, breather plug (4) 10925 4 Plug (2) 29830-05A 5 Screw, button head (3) 926 6 Gasket 29400231 7 Intake tube, chrome 29739-08 Intake tube, black 28818-09 Mounting ring, chrome 29400229 Mounting ring, black 29400241 9 Screw, flat head (3) 2986 10 Air cleaner filter kit, includes items 12 through 14 29702-08A 11 • Filter element Not sold separately • Band clamp Not sold separately 12 • Cover, band clamp (chrome) Not sold separately 13 • Adhesive ring Not sold separately 14 Rain sock, air filter 29493-05 15 Gasket, backplate 27200027 8 -J06165 4 of 5 Table 1. Service Parts Table Item Description (Quantity) Part Number Items mentioned in text, but not included in kit: A Original equipment breather screw (2) (purchase separately if missing) B Induction module bracket (remove and discard) -J06165 3565 5 of 5
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