screamin` eagle induction module cover - Harley

screamin` eagle induction module cover - Harley
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REV. 2015-04-14
SCREAMIN' EAGLE INDUCTION MODULE COVER
1.
GENERAL
Kit Numbers
61300109, 61300110
Refer to the service manual and follow the instructions
given to remove the seat and disconnect the battery
cables, negative (-) cable first. Save all seat mounting
hardware.
Models
For model fitment information, see the P&A Retail Catalog or
the Parts and Accessories section of www.harley-davidson.com
(English only).
This kit fits 50 mm and 58 mm electronic throttle control
induction modules equipped with a Heavy Breather Air Cleaner.
Additional Parts Required
When servicing the fuel system, do not smoke or allow
open flame or sparks in the vicinity. Gasoline is extremely
flammable and highly explosive, which could result in
death or serious injury. (00330a)
2.
If vehicle is not equipped with a Heavy Breather Air Cleaner,
separate purchase is required for installation of this kit. See
the Screamin' Eagle Pro Catalog.
Separate purchase of other components may be required to
install other associated kits. Review those instruction sheets
for additional required parts.
If vehicle is equipped with a Heavy Breather Air Cleaner, separate purchase of new O-rings (Part No. 11292 and 10925) is
recommended.
Loctite® 243 (Blue) Threadlocker and Sealant (99642-97) is
required for proper installation of this kit and is available from
a Harley-Davidson dealer.
3.
For Models Equipped with Original Equipment Air
Cleaner: See Figure 1.
a.
Remove air cleaner assembly following the instructions in the service manual.
b.
Remove the air cleaner backplate.
c.
Retain the two breather screws (A) removed from the
backplate.
d.
Remove and discard support induction module
bracket (B).
e.
The remaining parts can be discarded.
For Models Equipped with Heavy Breather Air Cleaner:
See Figure 1. Remove and disassemble air cleaner following instructions in service manual or instruction sheet.
INSTALLATION
The rider's safety depends upon the correct installation
of this kit. Use the appropriate service manual procedures.
If the procedure is not within your capabilities or you do
not have the correct tools, have a Harley-Davidson dealer
perform the installation. Improper installation of this kit
could result in death or serious injury. (00333a)
NOTE
When installing or servicing a Heavy Breather Air Cleaner,
apply Loctite 243 (blue) to all threaded fasteners (both male
and female threads) and follow the instructions that came with
that kit.
1.
NOTE
Remove the backing from the adhesive side of the induction module cover gasket (1). Align the holes and install
the gasket on the induction module side of the induction
module cover (2). Apply second gasket on other side of
induction module cover.
This instruction sheet references service manual information.
A service manual for your model motorcycle is required for this
installation and is available from a Harley-Davidson dealer.
Kit Contents
See Figure 1 and Table 1.
REMOVAL
Disconnect negative (-) battery cable first. If positive (+)
cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion,
which could result in death or serious injury. (00049a)
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For Models Equipped with Heavy Breather Air Cleaner:
2.
Apply warning label (3) to top of cover.
3.
Install the new O-rings (C) in the counterbore around the
breather screw holes on the induction module side of the
backplate (E).
4.
Align the holes in the induction module cover (1) with the
holes in the backplate.
5.
Apply a small amount of Loctite to the backplate mounting
screw (G) threads. Insert the screws through the backplate
and induction module cover then install the screws into
Many Harley-Davidson® Parts & Accessories are made of plastics and metals which can be recycled.
Please dispose of materials responsibly.
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the induction module until the screw threads are engaged.
DO NOT tighten completely at this time.
6.
7.
Insert the breather screws (removed in Step 2 or purchased separately) through the backplate. Apply a liberal
amount of Loctite to the breather screw threads and the
mating tapped holes in the cylinder head, then install the
screws into the cylinder head. DO NOT tighten completely
at this time.
Alternately tighten the two breather screws to 120-144 inlbs (13.6-16.3 Nm).
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8.
Lubricate the new O-rings (D) with clean engine oil or
white lithium grease.
Install the O-rings onto the breather plugs (F). Press the
breather plugs into the breather screw cavities.
9.
Tighten the three backplate mounting screws (G) to 55-60
in-lbs (6.2-6.8 Nm).
10. Finish installation of the Heavy Breather Air Cleaner following the instructions in the instruction sheet.
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SERVICE PARTS
is04643c
B
1
A
F
C
G
1
2
E
D
Figure 1. Service Parts: Screamin' Eagle Induction Module Cover
Table 1. Service Parts: Screamin' Eagle Induction Module Cover
Item
Description (Quantity)
Part Number
1
Gasket, throttle body cover
27948-08
2
Cover, throttle body, chrome (Kit 61300109)
Not Sold Separately
Cover, throttle body, gloss black (Kit 61300110)
Not Sold Separately
Warning label (not shown)
Not Sold Separately
3
Items mentioned in text, but not included in this kit:
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A
Original equipment breather screw (2) (purchase separately if missing)
B
Induction module bracket (remove and discard)
C
O-ring (2)
D
O-ring (4)
E
Backplate
F
Plug (2)
G
Screw
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