Screamin` Eagle Stage I Air Cleaner Kit - Harley

Screamin` Eagle Stage I Air Cleaner Kit - Harley
-J06167
REV. 2015-04-30
SCREAMIN' EAGLE STAGE 1 KIT FOR DYNA MODELS
2.
GENERAL
Kit Number
29400235, 29400236
Models
For model fitment information, see the P&A Retail Catalog or
the Parts and Accessories section of www.harley-davidson.com
(English only).
Remove existing air cleaner backplate. Refer to AIR
CLEANER: EFI, REMOVAL in service manual. Save stock
air cleaner cover, button head screw that secures cover,
and two breather screws removed from backplate. Discard
remaining parts.
INSTALLATION
Install Air Cleaner
Installation Requirements
Proper installation of this kit requires the use of Digital Technician™ at a Harley-Davidson dealer.
This kit requires the separate purchase of Air
Cleaner/Degreaser (99883-88T) which is available from a
Harley-Davidson dealer.
This kit requires the separate purchase of Loctite® Medium
Strength Threadlocker and Sealant - Blue (99642-97)available
from a Harley-Davidson dealer.
The element in this kit is specifically designed for use with
the OE (original equipment) cover. Using this kit with an
air cleaner cover other than the OE cover could lead to
failure of the element faceplate. The kit may be used in
conjunction with other H-D accessory covers provided the
appropriate adapter recommended in those kits is used.
If the element faceplate fails the cover could detach possibly distracting the rider which could result in death or
serious injury. (00400b)
NOTE
The rider's safety depends upon the correct installation
of this kit. Use the appropriate service manual procedures.
If the procedure is not within your capabilities or you do
not have the correct tools, have a Harley-Davidson dealer
perform the installation. Improper installation of this kit
could result in death or serious injury. (00333a)
When servicing the air cleaner, apply Loctite® 243 (blue) 9964297 on fasteners.
1.
Clean lower area of induction module side of backplate.
Use a mixture of 50-70% isopropyl alcohol and 30-50%
distilled water. Allow to dry completely. Align adhesive
backed clip (8) with opening upwards, and affix in six
o'clock position. Clamp wire previously removed from original equipment backplate.
This instruction sheet references service manual information.
A service manual for your model motorcycle is required for this
installation. One is available from a Harley-Davidson dealer.
2.
See Figure 1. Install two O-rings (1) from kit in grooves
around breather screw holes on induction module side of
backplate assembly (2).
Kit Contents
3.
Peel the protective strip off the gasket (3) and place the
adhesive side onto the backplate. Position the gasket
carefully before firmly pressing the gasket into place.
4.
Insert breather screws (A) through the backplate.
5.
Apply Loctite 243 (blue) to breather screw threads and
mating tapped holes in cylinder head.
6.
Thread screws into cylinder head but do not tighten.
7.
Thread air cleaner mounting studs (4) all the way through
the backplate (2) and gasket (3) until the screw threads
are captured in induction module. Leave fasteners loose.
8.
Alternately tighten two breather screws (A) to 120-144 inlbs (13.6-16.3 Nm).
9.
Press breather plugs (5) into breather screw cavities and
onto ends of breather screws, aligning tubes with recesses
in backplate.
NOTE
See Figure 1 and Table 1.
NOTES
Installation of this kit by an authorized Harley-Davidson dealer
will not impact your limited vehicle warranty.
This Stage 1 kit is intended for High Performance applications
only. This engine-related performance part is legal for sale or
use in California on pollution controlled motor vehicles. Enginerelated performance parts are intended FOR THE EXPERIENCED RIDER ONLY.
The air cleaner contained in this kit is designed to perform with
this kit only. Any other combination of components is not legal
for street use.
REMOVAL
1.
See the owner's manual. Remove main fuse.
-J06167
Many Harley-Davidson® Parts & Accessories are made of plastics and metals which can be recycled.
Please dispose of materials responsibly.
1 of 3
10. Tighten three air cleaner studs (4) to 55-60 in-lbs (6.2-6.8
Nm).
Install air cleaner filter and cover.
Final Assembly
1.
See the owner's manual. Install main fuse.
Recalibrate ECM
NOTES
This air filter is dry. Do not apply oil to the filter element.
Whenever the air cleaner cover is installed, apply Loctite 243
(blue) to the air cleaner cover screw.
1.
2.
3.
4.
5.
See Figure 1. Secure air filter element (7) to air cleaner
mounting studs (4) using screws (6). Tighten screws to
55-60 in-lbs (6.2-6.8 Nm).
Carefully remove and discard the original air cleaner cover
insert from air cleaner cover (B). Remove any residual
adhesive on the cover with mineral spirits.
You must recalibrate the ECM when installing this kit.
Failure to properly recalibrate the ECM can result in severe
engine damage. (00399b)
Download the new ECM calibration using the Digital Technician™ at a Harley-Davidson dealer.
MAINTENANCE
Air Cleaner Element Maintenance
NOTES
To verify surface cleanliness, clean the insert area with a
mixture of 50-70% isopropyl alcohol and 30-50% distilled
water. Allow to dry completely.
This air filter is dry. Do not apply oil to the filter element.
Peel liner from adhesive backing of air cleaner cover insert
(9). Position insert over air cleaner cover (B) without
touching adhesive on cover surface. Line up top of insert
with top of oval air cleaner cover.
1.
See Figure 1. Remove air cleaner cover (B) and inspect
the filter element (7) every 5000 mi (8000 km), or more
often under dusty conditions.
2.
Clean filter element:
Press air cleaner cover insert firmly against the cover all
around, and hold pressure for 30 seconds. After releasing
pressure, avoid direct contact with the insert for about 20
minutes.
When servicing the air cleaner, apply Loctite 243 (blue) on
threads of fasteners.
a.
Remove and wash element by immersing it, on edge,
in a shallow pan containing enough Air
Cleaner/Degreaser to cover no more than 3/4 the
depth of the filter pleats. Do not let dirty solution get
inside the element. Carefully "roll" the element in the
solution around its perimeter until the entire outer
surface of the filter pleats has been soaked.
b.
Remove filter element from cleaner/degreaser. Allow
five minutes for the cleaner to dissolve the dirt.
c.
From the inside out, rinse the element with cold water.
Shake off excess water. Allow the element to air dry.
Do not dry with compressed air.
NOTE
Allow at least 24 hours after applying the insert before exposing
the area to vigorous washing, strong water spray, or extreme
weather. The adhesive bond will increase to maximum strength
after about 72 hours at normal room temperatures.
6.
7.
Align air cleaner cover adapter (8) with filter element
channel and mounting screws. Set adapter into place,
verifying that adapter rib fits fully into element channel.
Align air cleaner cover to cover adapter. Tighten screw
securely. Tighten to 36-60 in-lbs (4.1-6.8 Nm).
3.
-J06167
Install air cleaner filter and cover.
2 of 3
SERVICE PARTS
is008551
2
1
A
3
5
10
4
B
7
6
8
9
C
Figure 1. Service Parts: Screamin' Eagle Stage 1 Kit
Table 1. Service Parts: Screamin' Eagle Stage 1 Kit
Item
Description (Quantity)
Part Number
1
O-ring (2)
11292
2
Backplate assembly, black
Backplate assembly, chrome
29119-08
29170-08
3
Gasket, backplate
29059-88A
4
Stud, air cleaner (3)
29447-99A
5
Plug, breather (2)
29557-05
6
Screw, air cleaner element (3)
3938
7
Filter element
29385-08
8
Adapter, air cleaner
29392-08
9
Insert, cover
29398-08
10
Clip, adhesive
10102
Items mentioned in text, but not included in kit:
A
Breather screw (2)
B
Air cleaner cover
C
Screw
-J06167
3 of 3
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement