Ninja 10070280 Operating Instructions Manual
The Ninja 10070280 is an electric carpet extractor designed for commercial use, intended to clean carpets by applying a cleaning solution and then vacuuming up the soiled water. Its dual-stage vacuum motor provides strong suction for effective cleaning, and the 100 psi pump pressure ensures deep cleaning of carpets. With a built-in heater, the Ninja 10070280 can heat the cleaning solution for enhanced cleaning performance. Its durable construction and easy-to-use controls make it a reliable choice for commercial carpet cleaning.
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PORTABLE EXTRACTOR
MODELS: 411-22AMO 10070340
411-221MO 10070280
411-221HMO 10070270
411-2X1MO 10070360
411-22AHMO 10070330
Operating Instructions
Read these instructions before using the machine
M
86037520 05/01/07
PRV NO. 980181
MACHINE DATA LOG/OVERVIEW
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
YOUR DEALER
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
Phone Number: _________________________________________________________________________________________
OVERVIEW
The Ninja is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.
411- X X X XXX
Designation for domestic
115V
MO= No heater
HMO= w/ built in heat
# of vacs
2=dual
Stage of vac:
X or 3 = 3 Stg
2=2 Stg
Pressure of Pump:
A = 150 psi
1 = 100 psi
2 = 200 psi
5 = 500 psi
86037520 05/01/07
2
Machine Data Log/Overview. ............................... 2
Table of Contents................................................. 3
HOW TO USE THIS MANUAL
How to use this Manual........................................ 1-1
SAFETY
Important Safety Instructions ............................... 2-1
Hazard Intensity Level.......................................... 2-2
Safety Label Location........................................... 2-3
Grounding Instructions ......................................... 2-4
OPERATIONS
Technical Specifications....................................... 3-1
Controls ................................................................ 3-2
Machine Operation............................................... 3-3
Pre-Run Machine Inspection ............................ 3-3
Equipment Set-up .............................................3-3
Priming the Pump ............................................. 3-3
Emptying & Cleaning Tanks..............................3-3
MAINTENANCE
Daily Maintenance................................................ 4-1
Periodic Maintenance........................................... 4-1
Monthly Maintenance ........................................... 4-1
Semi-annually ...................................................... 4-1
Storage................................................................. 4-1
Vacuum Motor Replacement ............................... 4-2
Solution Pump Replacement................................ 4-2
Pump Replacement Kits....................................... 4-3
Machine Troubleshooting..................................... 4-4
TABLE OF CONTENTS
GROUP PARTS LIST
Frame Group (2 Stg)............................................................5-1
Frame Group (3 Stg)............................................................5-3
Frame Group (w/ heat)........................................................5-5
Pump Group (no heat).........................................................5-7
Pump Group (w/ heat).........................................................5-9
Recovery and Solution Tank Group..................................5-11
Vacuum Motor Group (2 Stg).............................................5-13
Vacuum Motor Group (3 Stg).............................................5-15
Wiring Group (2 Stg no heat)..............................................5-17
Wiring Group (3 Stg no heat)..............................................5-18
Wiring Group (2 Stg w/ heat) ..............................................5-19
Notes ......................................................................................5-20
Warranty.................................................................................5-21
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3
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized dealers.
When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE
DATA box is located to the inside of the front cover of this manual.
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
The model and serial number of your machine is on the front of the Frame.
SERIAL # TAG
The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:
- Maintenance
- Lubrication
- Vacuum Motor Replacement
- Solution Pump Replacement
- Troubleshooting
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
- REF – column refers to the reference number on the parts illustration.
- PART NO.
– column lists the part number for the part.
- PRV NO.
– reference number.
- QTY – column lists the quantity of the part used in that area of the machine.
- DESCRIPTION – column is a brief description of the part.
- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine.
The main illustration shows the most current design of the machine. The boxed illustrations show older designs.
NOTES – column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.
NOTE: The number on the lower left corner of the front cover is the part number for this manual.
1-1
86037520 05/01/07
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
To reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet . See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is not working properly , has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
86037520 05/01/07
2-1
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words - WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
!
WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
!
CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition.
Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine.
.
2-2
86037520 05/01/07
SAFETY LABEL LOCATION
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.
LABEL, WARNING
86242230
PRV NO. 500009
LABEL CIRCUIT INTERRUPTER
86200570
PRV NO. 170-41
86037520 05/01/07
2-3
GROUNDING INSTRUCTIONS
THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.
ELECTRICAL:
In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig. C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or wire extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.
Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
2-4
86037520 05/01/07
TECHNICAL SPECIFICATIONS
ITEM MEASURE
ELECTRICAL 115 Volt, 60 hz
Vacuum Motor
Solution Pump
Dual 3 stage
100 psi
Solution Capacity
Recovery Capacity
Weight- Empty
Weight-Full Solution
Height
Length
Width
Power cord
10 gal (38 L)
8 gal (240 kg)
110 lbs (240 kg)
200 lbs (440 kg)
36 inches (91.44 cm)
29 inches (73.66 cm)
19.5 inches (49.53 cm)
22 feet (6.71 m)
LENGTH WIDTH
HEIGHT
PUMP
VACUUM #1
VACUUM #2
86037520 05/01/07
3-1
CONTROLS
1
2
3
BY
CENTURY 400
3-2
1. Pump Switch
2. Vacuum #1 Switch
3. Vacuum #2 Switch
86037520 05/01/07
PRE-RUN INSPECTION
1. Check all fittings and connectors for proper assembly.
2. Check all hoses for leaks. Repair or replace any damaged hoses.
3. Check power cord(s) for any damage. If damaged, replace.
EQUIPMENT SET-UP
1. Plug power cord from machine into properly grounded wall outlet.
2. Turn vacuum motor switch on and off to make sure there is electrical power at machine.
3. Connect vac hose to machine. Slide the swivel cuff over the outlet on the tank.
4. Connect the hose to your machine and wand.
Pull back the knurled collar on the quick disconnect coupler and push onto the connection on the chassis. To avoid leaks, check to be that a positive connection was made.
5. Using a clean container, fill the solution tank with clean hot water. Mix in a non-foaming cleaning concentrate for use in hot water extraction machines, following the manufacture’s instructions printed on container.
NOTE: When using a powder cleaner, pre-mix with hot water in a clean container before adding to the solution tank.
6. Turn pump and vacuum switch(s) to the on position.
MACHINE OPERATION
EMPTYING AND CLEANING
Always use defoamer if foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff.
1. Before proceeding, make certain that the nozzle is functioning properly. a. To check, hold the wand about one foot above the surface to be cleaned and open the wand valve. A full spray should be observed from the nozzle. b. If the nozzle is not showing a full spray pattern, adjust nozzle for proper pattern, clean, or replace nozzle.
2. Normally, chemical is applied on the push stroke of the wand when cleaning. Vacuuming is done on the pull stroke. For heavily soiled carpets the wand may be used in a scrubbing manner, applying chemical in both the push and pull stroke.
3. When cleaning, keep the working opening (wand mouth) flat on the surface being cleaned. Keep the wand moving when the valve is open.
4. The shutoff float inside the vacuum tank will impede the vacuum flow when the vacuum tank is full.
When this occurs, empty the vacuum tank by opening the dump valve and dispose of the waste in a proper manner.
5. Once the vacuum tank has been emptied, you may once again proceed with cleaning
86037520 05/01/07
3-3
MAINTENANCE
DAILY MAINTENANCE
Unplug power cord(s) before servicing or making any repairs.
1. Flush the entire system, including floor tool, hand tool, etc., with 1 to 3 gallons of clean, hot water.
2. Vacuum out the solution tank.
3. Rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a
1-10 bleach to water solution. Wastewater should be disposed of properly.
4. Occasionally check filter screen at the bottom of the solution tank and rinse clean with hot water if necessary.
5. Inspect hoses for wear. Frayed or cracked hoses should be replaced to avoid vacuum or solution pressure loss.
6. Inspect power cord for wear or damage. This cable will lie on wet carpet. To prevent electrical shock replace cords that are frayed or have cracked insulation immediately.
7. Clean all dirt and obstructions from drain valve and gaskets to prevent possible leakage and premature wear.
8. Run clean water through solution pump when work is complete.
9. Empty both tanks and rinse, run vacuum (s) for at least one minute to dry motor(s).
10. Store with access covers removed to allow tanks to dry.
DO NOT attempt to repair hose! Repairing highpressure hoses may result in severe burns and serious injury.
PERIODIC MAINTENANCE
1. Twice a month, flush a white vinegar solution
(One quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor, turning pump switch on/off several times, flush with clean water. This will prevent build-up of alkaline residue in the system.
2. Check hoses for wear, blockages, or damage.
Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure.
3. Check all handles, switches, knobs, electrical cables and connections on your machine for damage. If the cable insulation is broken or frayed, repair or replace it immediately. Don’t take chances with electrical fire or shock.
4. Clean out solution tank. Remove and clean solution screen.
5. Clean outside of all tanks and check for damage.
MONTHLY MAINTENANCE
1. Check all bearings for noise and wear.
2. Check all gaskets for wear and leakage.
3. Check pump pressure; observe spray pattern and check gauge if necessary.
4. Check overall performance of machine.
SEMI-ANNUALLY
1. Check vacuum motor brushes.
STORAGE
Thoroughly clean machine if it is to be stored. You must protect this machine from freezing while in storage.
Make sure both recovery and solution tanks are empty. Empty any remaining water and wipe dry.
HEAT MODELS ONLY: Be sure to thoroughly drain water out of heater lines prior to storage in colder climates. This heater will freeze and possibly crack voiding your warranty.
4-1
86037520 05/01/07
Only qualified maintenance personnel are to perform the following repairs .
VACUUM MOTOR REPLACEMENT
1. Turn off all switches and unplug machine.
3. Locate the vacuum motor wires and disconnect at the connector.
4. Remove the vacuum motor.
5. Reverse process to install vacuum motor.
SOLUTION PUMP REPLACEMENT
1. Turn off all switches and unplug the machine.
MAINTENANCE
Vacuum Motor Carbon Brushes Replacement (Ametek)
End Cap
Carbon
Brushes
WARNING: The green ground wire must be attached for safe operation.
See wiring diagram.
Note: When replacing carbon brushes loosen wire terminal
BEFORE removing screws on bracket.
Wire
Terminal
3. Remove solution hoses from fittings in pump.
4. Remove the screws that fasten the pump to the frame.
5. Reverse process to install pump.
Vacuum Motor Carbon Brushes Replacement (Windsor)
End Cap
Carbon
Brushes
WARNING: The green ground wire must be attached for safe operation.
See wiring diagram.
Note:
Place stop in groove.
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
Wire Terminal
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
Important:
These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
Important:
These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
3/8 (9.5mm)
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.
3
8
[9.5mm]
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.
86037520 05/01/07
4-2
MAINTENANCE
FLOJET 100 PSI (86251110 – PRV NO. 65219) PUMP REPLACEMENT KITS
DIAPHRAM
86235120
PRV NO. 29219
86258860
86251090
PRV NO. 65204
PRV NO.84166
VALVE ASM
PUMP HEAD
86247360
PRV NO. 29219
MOTOR
SHURFLO 100 PSI (86201430 – PRV NO. 250-64A) PUMP REPLACEMENT KITS
86161980
PRV NO. 42-809332
Switch Asm
Pump Head Replacement
86251040
PRV NO. 65187
Bypass Valve Asm
86258830
PRV NO. 84161
Diaphragm
86235100
PV NO. 29206
SHURFLO 150 PSI (86161940 - PRV NO. 41-809155) PUMP REPLACEMENT KITS
4-3
PRV NO. 84161 PV NO. 29206
86037520 05/01/07
TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Loss of Power
Dead electrical circuit
Faulty power cord
Check building circuit breaker or fuse box.
Replace
Equipment not grounding Follow grounding instructions exactly
Electrical shock
Vac motor speed varies or doesn’t run
Receptacle not grounded Contact an electrician to check building’s wiring
Internal wiring problem
Have a trained service technician check machine’s wiring
Worn motor brushes
Motor worn out
Faulty switch
Loose vacuum dome
Replace
Replace
Replace
Center and seal dome over tank
Loss of vacuum
Crack in dome of poor joint Replace or repair using acrylic plastic cement only
Lint or dirt clogging
With power off clean screen vacuum screen
Loose cuffs on vacuum hose
Vac motor seals leaking
Tighten cuffs turning counterclockwise
Replace
Floor tool vac chamber clogged
Vac motor, hose, or dome gasket
Wash out with hose. Pick lint out with a wire
Replace
Pump inlet screen plugged Clean inlet screen
Press trigger to open valve on cleaning wand to
Pump air locked relieve air
Pump runs no solution
Pump runs, loss of pressure
Pump will not run
Solution hose fitting hard to connect
Internal or external solution line damaged and leaking
Jet orifice on cleaning wand is to large
Unit not plugged in
Loose wiring
Corrosion on fittings.
Replace
Total jet opening for pump should be .06 to .08
Internal pump components wearing out
Replace, see pump kit components (pg 4-3)
Note: Operation of pump using a wand or hand tool with an orifice of less than .06 will cause pump to cavitate or pulsate and could result in premature wear of pump components.
Connect unit to 3 prong grounded outlet
See dealer
Clean with steel wool. Soak in acetic acid (white vinegar). Lubricate lightly with silicone base lubricant.
Carpet not getting clean
Carpet too wet
Carpet browning
Solution not flowing properly
Severe soil conditions
Over saturation
Leaving carpet too wet
Too much chemical
Light carpet with no brown prevention
Make several passes at right angles to each other.
Use a pre-spray.
Adjust solution pressure to lower settings. Make several passes without spray
Check for loss of vac pressure
Check label for correct solution concentration
Go over carpet with browning prevent only
Solution hose connection Check for positive connection
Faulty pump Repair or replace
Faulty floor tool valve
Faulty pump switch
Repair or replace
Repair
86037520 05/01/07
4-4
FRAME GROUP (2 STG)
10
9
4
8 7
6
5
4
3
2
1
6
7
25
23
22
24
21
20
19
18
17
13
12
11
MP
PU
OF
F
OF
F
ON
ON
ON
CE
NT
UR
Y 4
00
IN
C
OF
F
4
14
15
16
10
5-1
86037520 05/01/07
FRAME GROUP (2 STG)
1 86274040 70076
2 86006700 70232
4 SCR, 10-32 X 1 PFHMS PLT
4 SCR, 10-32 X 3/8 FHMS SS
3 86200010 140-01 1 HINGE SET CHROME
4 86279190 87095 10 WASHER, #10 FLAT PLTD
5 86005640 57030
6 86201300 280-03
4 NUT, 10-32 HEX NYLOCK
2 RIVIT ALUMINUM 3/16 X 3/4
7 86198460 20008 2 CLAMP, 5/8 NYLON UL/USA
8 86202230 390-09A 1 WASHER 9/16 S/S USS-THICK
9 86199600 140-05 2 DRAW PULL LATCH STD.
10 86201290 280-02 11 RIVIT AL. 3/16 X 1/2 CLOSED
11 86273830 70020
12 86200710 040-03
8
2
SCR, 1/4-20 X 1/2 HHCS SS NP
CASTER SWIVEL 4” SWIVEL
13 86002450 22015 1 COUPLER, 1/4 QD
14 86200670 500359 1 LABEL, NINJA 3 SWITCH NO HEAT
15 86091030 62900
16 86256960 72142
1
3
PLATE, NINJA 3 SWITCH NO HEAT
SWITCH, SPST 15A EURO ROCKER
17 86271380 57196
18 86202250 040-06
2 NUT, 1/2 PUSH-ON DOME CAP
2 WHEEL 8” BLK CENTERED HUB
19 86273810 70018 1 SCR, 1/4-20 X 1 HHCS SS
20 86199200 010-04B 1 AXLE SINGLE NINJA
21 86064950 08060
22 86005670 57040
1 BASE, NJA 100 PSI 2ST N/H
1 NUT, 1/2 NPT CONDUIT
23 86256200 73200 1 STRAIN RELIEF 1/2 NPT FLEX
24 86199540 060-04A 1 CORD 25’ BLK 14/3 SJTW/ A PLUG
SERIAL NO.
FROM
NOTES:
86037520 05/01/07
5-2
FRAME GROUP (3 STG)
10
9
4
8
7
6
5
4
3
2
1
6
7
28
26
25
27
24
23
22
21
20
11
12
13
PU
MP
OF
F
OF
F
ON
ON
ON
CE
NT
UR
Y
40
OF
F
4
14
15
16
10
17
18
19
5-3
86037520 05/01/07
FRAME GROUP (3 STG)
1 86274040 70076
2 86006700 70232
4 SCR, 10-32 X 1 PFHMS PLT
4 SCR, 10-32 X 3/8 FHMS SS
3 86200010 140-01 1 HINGE SET CHROME
4 86279190 87095 10 WASHER, #10 FLAT PLTD
5 86005640 57030
6 86201300 280-03
4 NUT, 10-32 HEX NYLOCK
2 RIVET ALUMINUM 3/16 X 3/4
7 86198460 20008 2 CLAMP, 5/8 NYLON UL/USA
8 86202230 390-09A 1 WASHER 9/16 S/S USS-THICK
9 86199600 140-05 2 DRAW PULL LATCH STD.
10 86201290 280-02 11 RIVET AL. 3/16 X 1/2 CLOSED
11 86002450 22015
12 86199430 040-03
1
2
COUPLER, 1/4 QD
CASTER SWIVEL 4” SWIVEL
13 86273830 70020 8 SCR, 1/4-20 X 1/2 HHCS SS NP
14 86200670 500359 1 LABEL, NINJA 3 SWITCH NO HEAT
15 86091030 62900
16 86256960 72142
1
3
PLATE, NINJA 3 SWITCH NO HEAT
SWITCH, SPST 15A EURO ROCKER
17 86199650 070-08 1 FAN 105 CFM AXIAL
18 86199660 070-08A 1 FAN FINGER GUARD
19 86276290 70626
20 86271380 57196
4
2
SCR, #10 X 3/4 PPHST HI-LO BLK
NUT, 1/2 PUSH-ON DOME CAP
21 86202250 040-06
22 86273810 70018
2 WHEEL 8” BLK CENTERED HUB
1 SCR, 1/4-20 X 1 HHCS SS
23 86199200 010-04B 1 AXLE SINGLE NINJA
24 86024970 08062 1 BASE, NJA DLX 100 3ST N/H
25 86005670 57040
26 86256200 73200
2
2
NUT, 1/2 NPT CONDUIT
STRAIN RELIEF 1/2 NPT FLEX
27 86199540 060-04A 2 CORD 25’ BLK 14/3 SJTW/ A PLUG
SERIAL NO.
FROM
NOTES:
86037520 05/01/07
5-4
FRAME GROUP (W/ HEAT)
1
5
4
3
2
9
8
7
6
38
37
6
7
10
12
11
4
31
30
29
13
14
15
16
17
23
18
19
12
20
21
22
4
24
25
36
33
32
26
35
28
27
34
5-5
86037520 05/01/07
FRAME GROUP (W/ HEAT)
1 86006700 70232
2 86200010 140-01
37
38
86007010
86274040
70663
70076
4 SCR, 10-32 X 3/8 FHMS SS
1 HINGE SET CHROME
3 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS
4 86279190 87095 10 WASHER, #10 FLAT PLTD
5 86005640 57030
6 86201300 280-03
4 NUT, 10-32 HEX NYLOCK
2 RIVIT ALUMINUM 3/16 X 3/4
7 86199460 20008 2 CLAMP, 5/8 NYLON UL/USA
8 86202230 390-09A 1 WASHER 9/16 S/S USS-THICK
9 86090790 140744 2 BRKT, HEATER SUPPORT NJA
10 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS
11 86199600 140-05 2 DRAW PULL LATCH STD
12 86201290 280-02 11 RIVIT AL. 3/16 X 1/2 CLOSED
13 86002450 22015
14 86199430 040-03
15 8273830 70020
17
18
86090930
86201880
335-06
335-04
20 86201860 330-06
21 86261300 51116
22 86256960 72142
23 86200560 170-40
24 86199650 070-08
1
2
8
COUPLER, 1/4 QD
CASTER SWIVEL 4”
SCR, 1/4-20 X 1/2 HHCS SS NP
1 SWITCH PLATE NJA FOR HEAT UNIT
1 TOGGLE SWITCH PLATE ON/OFF
25 86199660 070-08A 1 FAN FINGER GUARD
26 86276290 70626
27 86271380 57196
28 86202250 040-06
29 86273810 70018
1 TOGGLE SWITCH BOOT
1 LIGHT ASM, 115V BRUSH WEAR
3 SWITCH, SPST 15A EURO ROCKER
1 LABEL 300 PSI SWITCH PLATE
1 FAN 105 CFM AXIAL
4
2
SCR, #10 X 3/4 PHST HI-LO BLK
NUT, 1/2 PUSH-ON DOME CAP
2 WHEEL 8” BLK CENTERED HUB
1 SCR, 1/4-20 X 1 HHCS SS
30 86199200 010-04B 1 AXLE SINGLE NINJA
31 86064960 08061 1 BASE, NJA 100 PSI 2ST W/H
32 86005670 57040
33 86256200 73200
2 NUT, 1/2 NPT CONDUIT
2 STRAIN RELIEF 1/2 NPT FLEX
34 86199540 060-04A 1 CORD 25’ BLK 14/3 SJTW/A PLUG
35 86199530 060-04 1 CORD 25’ BLK 12/3 SJTW/A PLUG
4
4
SCR, 1/4-20 X 3 1/4 HHCS PLTD
SCR, 10-32 X 1 PFHMS PLT
SERIAL NO.
FROM
NOTES:
86037520 05/01/07
5-6
PUMP GROUP
3
2
1
9A
9B
9C
7
6
5
4
5-7
86037520 05/01/07
PUMP GROUP
REF PART NO.
1
2
3
4
5
6
7
9A
9B
9C
86200090
86233150
86001550
86200100
86273820
86010630
86005810
86201430
86251110
86161940
PRV NO.
151-35A
20042
40043
151-35B
70019
87013
57245
250-64A
65219
41-809155
QTY DESCRIPTION
1
2
2
1
2
4
2
1
HOSE, 22.5 GRY 3/8 1/4 MPT X CUT
CLAMP, 3/8 HOSE (D-SLOT)
HOSEBARB, 3/8 MPT X 3/8 90D
HOSE, 14.0 GRY 3/8 1/4 MPT X CUT
SCR, 1/4-20 X 1.25 HHCS SS
WASHER, 1/4 ID X 5/8 OD SS
NUT, 1/4-20 HEX NYLOCK SS
1 PUMP, 115V 100PSI BYPASS W/SW
1
SHURFLO 100 PSI PUMP DEMAND
PUMP, SHURFLO 150PSI
SERIAL NO.
FROM
NOTES:
411-221MO
ONLY
411-221MO
ONLY
411-22AMO
ONLY
86037520 05/01/07
5-8
PUMP GROUP (W/ HEAT)
3
2
1
4
5
16A
16B
16C
14
13
12
6
*10
*11
7
9
8
5-9
86037520 05/01/07
REF PART NO. PRV NO. QTY DESCRIPTION
1 86200090 151-35A
2 86233150 20042
3 86001550 40043
4 86197290 14076
5 86197360 31016
7 86200120 151-36C
8 86200110 151-36B
9 86033590 41516
10 86005590 56014
11 86197370 31017
12 86273820 70019
13 86010630 87013
14 86005810 57245
16A 86201430 250-64A
16B 86251110 65219
PUMP AND HEATER GROUP (W/ HEAT)
1 HOSE, 22.5 GRY 3/8 1/4 MPT X CUT
1 CLAMP, 3/8 HOSE (D-SLOT)
1 HOSEBARB, 3/8 MPT X 3/8 90D
1 BUSHING, 3/8 MPT X 1/4 FPT HEX
1 ELBOW, 1/4 NPT STREET
1 HOSE, 60.0 RED 3/8 1/4 MPT X 1/4 MPT
1 HOSE, 28.0 RED 3/8 1/4 MPT X 1/4 MPT
1 HEATER ASM, NINJA COMPLT
1 NIPPLE, 1/4 CLOSE
1 ELBOW, 1/4 FPT X 1/4 FPT
2 SCR, 1/4-20 X 1.25 HHCS SS
4 WASHER, 1/4 ID X 5/8 OD SS
2 NUT, 1/4-20 HEX NYLOCK SS
1 SHURFLO 100 PSI PUMP DEMAND
1 PUMP, 115V 100 PSI BYPASS W/SW
16C 86161940 41-809155 1 PUMP, SHURFLO 115V 150 PSI
SERIAL NO.
FROM
NOTES:
*INCLUDED
IN ASM
*INCLUDED
IN ASM
411-22IHMO
ONLY
411-22IHMO
ONLY
411-
22AHMO
ONLY
86037520 05/01/07
5-10
RECOVERY & SOLUTION TANK GROUP
1
12
4
10
11
9
35
13
3
2
34
35
32
6
8
7
5
31
15
13
14
16
33
17
18
19
7
30
29
23
22
21
25
24
20
28
27
26
5-11
86037520 05/01/07
RECOVERY & SOLUTION TANK GROUP
REF PART NO. PRV NO. QTY DESCRIPTION
1 86033370 51355
2 86200290 260-33
1 LID, NJA DLX LT GRY ALL
1 HOSEBARB, 1.5MPT X 1.5
4 86033240 090-17
5 86064760 31082
6 86090850 065-42
7 86279610 87190
1 NINJA STAND PIPE ASSY
1 ELBOW, 1.5FS X 1.5FPT PVC MCHD
1 FLOOD MACHINE BAFFLE
12 WASHER, SEAL 5/8 OD NEOPRENE
8 86005810 57245
9 86199970 120-08
6 NUT, 1/4-20 HEX NYLOCK SS
1 MACHINE HANDLE BRASS/CHROME
10 86006670 70201 4 SCR, 1/4-20 X 3/4 FHCS DL
11 86161460 15-808123 1 DUMP VALVE, 2”
12 86161470 11-800444 1 ELBOW, 2” 45D PVC SCH40
13 86007050 70683 5 SCR, 10-32 X 3/8 PPHMS SS NP
14 86198460 20008
15 86033410 75330
1
1
CLAMP, 5/8 NYLON UL/USA
TANK, RECVRY NJA ALL
16 86237510 35182 6 GASKET,
17 86010630 87013
18 86273830 70020
19 86090770 065-37
20 86199630 030-13
2
2
2
1
WASHER, 1/4 ID X 5/8 OD SS
SCR, 1/4-20 X 1/2 HHCS SS NP
BRKT, RECOVERY BUCKET NINJA
ELBOW, 45 DEGREE 1/4 FPT
21 86090230 87015
22 86247680 56015
23 86201590 290-08
24 86033490 75345
25 86200580 500341
26 86010690 87068
27 86201280 280-01
28 86200730 065-03C
1 WASHER, 9/16 ID X 1.06 OD SS
1 NIPPLE, 1/4 HEX
1 SOL SCREEN (ACORN) W/RUB BASE
1 TANK, SLTN NJA 100 PSI ALL
2 LABEL, NINJA MAIN
3 WASHER, 1/8 RIVET BACKUP
3 RIVET AL. 1/8 X 1/2
1 SOLUTION COVER NINJA DELUXE
29 86198530 99809
30 86273820 70019
31 86199900 110-26A
32 86201290 280-02
5”
6
1
2
FOAM TAPE, 1/8T X 3/4 1SDA
SCR, 1/4-20 X 1.25 HHCS SS
GASKET NINJA LID
RIVET AL. 3/16 X 1/2 CLOSED
33 86272730 66017 1 PLUG, 1/4 BRASS PIPE
34 86090320 87257 1 WASHER,
35 86237770 35256 2 GASKET, DUMP VALVE
SERIAL NO.
FROM
NOTES:
86037520 05/01/07
5-12
VACUUM MOTOR GROUP (2 STG)
5-13
3
4
5
6
2
1
7
6
8
15
9
17
16
15
10
11
5
6
14
6
4
12
13
7
86037520 05/01/07
VACUUM MOTOR GROUP (2 STG)
1
2
86201510
86199910
390-26
110-26B
3
1
SPACER NYLON 1/4ID X 1/2OD
GASKET, VAC BRACKET
4 86003760 35166
5 86201970 065-92
2 GASKET, VAC MTR
6 VAC SPACER 2 1/4 II STAGE
6 86010630 87013 12 WASHER, 1/4ID X 5/8OD SS
7 86202040 360-04A 2 VACUUM 110V TWO STAGE 116392-0
8 86256490 70814
9 86134400 99656
10 86244460 70205
11 86090950 360-23
3
1
1
1
STUD, 1/4-20 X 4.5 SS
DUCT, 5/8 ID SPLIT FLEX
SCR, 1/4-20 X 3/8 HHCS PLT DL
PLATE ASM, REAR VAC
12 86091230 78463
13 86201280 280-01
14 86007010 70663
15 86005810 57245
16 86063170 39566
17 86233430 81431
1
2
3
6
1
2
TUBE, VAC EXHAUST 2.5” LONG
RIVET AL. 1/8 X 1/2
SCR, 1/4-20 X 3-1/4 HHCS PLT
NUT, 1/4-20 HEX NYLOCK SS
HOSE, VAC EXHAUST 2”ID X 2” LONG
CLAMP, 2.50” WORM GEAR
SERIAL NO.
FROM
NOTES:
WAS 35168
86037520 05/01/07
5-14
VACUUM MOTOR GROUP (3 STG)
5-15
3
4
5
6
2
1
7
6
8
15
9
17
16
15
10
11
5
6
14
6
4
12
13
7
86037520 05/01/07
VACUUM MOTOR GROUP (3 STG)
1
2
86201510
86199910
390-26
110-26B
3
1
SPACER NYLON 1/4ID X 1/2OD
GASKET, VAC BRACKET
4 86003760 35166 2 GASKET, VAC MTR
5 86201950 065-24E 6 VAC SPACER 3-1/8
6 86020630 87013 12 WASHER, 1/4ID X 5/8OD SS
7 86258420 53130 2 VAC MOTOR, 120V 5.7 3ST W/O TB
- 86135320 140687
- 86135310 140676
8 86226880 70858
9 86134400 99656
-
-
3
1
BRUSH SET, 120V VAC WINDSOR
BRUSH SET, 120V 3ST VAC AMETEK
STUD, 1/4-20 X 5 SS
DUCT, 5/8 ID SPLIT FLEX
10 86274460 70205
11 86090940 360-22
12 86091230 78463
13 86201280 280-01
14 86276720 70718
15 86008510 57245
16 86013170 39566
17 86002380 20046
1
1
1
2
3
6
1
2
SCR, 1/4-20 X 3/8 HHCS PLT DL
PLATE ASM, REAR VAC 3 STG
TUBE, VAC EXHAUST 2.5” LONG
RIVET AL. 1/8 X 1/2
SCR, 1/4-20 X 4.25 HHCS PLTD
NUT, 1/4-20 HEX NYLOCK SS
HOSE, VAC EXHAUST 2”ID X 2” LONG
CLAMP, 2.25” WORM GEAR
SERIAL NO.
FROM
*
*
NOTES:
WAS 35168
SERVICE ONLY
SERVICE ONLY
86037520 05/01/07
5-16
WIRING GROUP (2 STG)
5-17
86037520 05/01/07
WIRING GROUP (3 STG)
86037520 05/01/07
5-18
WIRING GROUP (W/ HEAT)
5-19
86037520 05/01/07
NOTES
86037520 05/01/07
5-20

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