Rockwell Automation Allen-Bradley 1606-XLB90E Reference Manual
Rockwell Automation Allen-Bradley 1606-XLB90E is a compact, DIN rail-mountable power supply designed for industrial applications. It offers a wide input voltage range (100-240V AC), high efficiency, and compact size. The robust housing allows operation in temperatures up to 70°C. The 1606-XLB90E is ideal for powering various industrial devices, including controllers, sensors, actuators, and other equipment demanding reliable and efficient power.
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DC Power Supply - 24V, 3.8 A, 90 W, Single-phase Input Catalog Number 1606-XLB90E Reference Manual Original Instructions DC Power Supply - 24V, 3.8 A, 90 W, Single-phase Input Reference Manual Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards. Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice. If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations. WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence. IMPORTANT Identifies information that is critical for successful application and understanding of the product. Labels may also be on or inside the equipment to provide specific precautions. SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present. BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures. ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE). 2 Rockwell Automation Publication 1606-RM121A-EN-P - October 2020 Table of Contents Terminology and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Catalog Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 AC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Input Inrush Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Hold-up Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Efficiency and Power Losses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Functional Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Front Side and User Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Connection Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Lifetime Expectancy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Mean Time Between Failure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Electromagnetic Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Safety and Protection Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Dielectric Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Other Fulfilled Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Physical Dimensions and Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Peak Current Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Series Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Parallel Use for 1+1 Redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Operation on Two Phases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Use In a Tightly Sealed Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Prohibited Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 DC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Charging of Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Parallel Use to Increase Output Power . . . . . . . . . . . . . . . . . . . . . . . . . 22 Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Rockwell Automation Publication 1606-RM121A-EN-P - October 2020 3 Notes: 4 Rockwell Automation Publication 1606-RM121A-EN-P - October 2020 Terminology and Abbreviations Terms PE Descriptions The abbreviation for Protective Earth. PE has the same meaning as the symbol. The symbol for Protective Earth. Earth, Ground AC 230V 230V AC 50 Hz versus 60 Hz nom typ — (alone in table cell) This document uses the term “earth” which is the same as the U.S. term “ground”. A value that is displayed with the AC or DC before the value represents a nominal voltage with standard tolerances (usually ±15%) included. For example, DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat (10V). A value with the unit (V AC) at the end is a momentary value without any additional tolerances included. As long as not otherwise stated, AC 100V and AC 230V parameters are valid at 50 Hz mains frequency. AC 120V parameters are valid for 60 Hz mains frequency. Indicates a nominal value. Indicates a typical value. A dash alone in a table cell indicates that there is no information to be included in that cell. All values in this document are typical values under the following conditions unless otherwise noted: 230V AC 50 Hz input voltage, 24V 3.8 A output load, 25 °C (77 °F) ambient temperature, and after a 5 minutes run-in time. Product Overview The 1606-XLB90E is part of a series of compact industrial grade DIN rail power supplies that focus on the essential features needed in present day industrial applications. The excellent cost/performance ratio does not compromise quality or reliability. The mechanically robust housing is made of a high-grade, reinforced molded material, which permits the units to be used in surrounding temperatures up to 70 °C (158 °F). The 1606-XLB90E is equipped with large screw terminals for easy wiring. Product features: • • • • • • • 100…240V wide-range input Cost-optimized without compromising quality or reliability Width only 36 mm (1.42 in.) Efficiency up to 93.8% Low no-load power losses Full power between -10…+60 °C (14…140 °F) Large screw terminals Rockwell Automation Publication 1606-RM121A-EN-P - October 2020 5 Specifications Attributes Values Notes Output voltage nom DC 24V — Adjustment range 24…28V Factory setting 24.1V 3.8…3.2 A Below 60 °C (140 °F) ambient 2.8…2.4 A At 70 °C (158 °F) ambient Output current Derate linearly between 60…70 °C (140…158 °F) Input voltage AC AC 100…240V ±10% Mains frequency 50…60 Hz ±6% Input current AC 1.45 A / 0.95 A At 120 / 230V AC Power factor 0.58 / 0.45 At 120 / 230V AC Input inrush current 18 A peak / 40 A peak At 120 / 230V AC, 40 °C (104 °F) Efficiency 92.1% / 93.8% At 120 / 230V AC Losses 7.9 W / 6.0 W At 120 / 230V AC Hold-up time 25 ms / 119 ms At 120 / 230V AC Temperature range -10…+70 °C (14…158 °F) — Size (W x H x D) 36 x 90 x 91 mm (1.42 x 3.54 x 3.58 in.) Without DIN rail Weight 270 g (0.6 lb) — Catalog Number Catalog Number 1606-XLB90E 6 Description Power supply Rockwell Automation Publication 1606-RM121A-EN-P - October 2020 AC Input The device is suitable to be supplied from TN-, TT-, and IT mains networks with AC voltage. Attributes Values Notes Nom AC 100…240V — Min 90…264V AC Continuous operation Min 264…300V AC For 500 ms max Allowed voltage L or N to earth Max 300V AC Continuous according to IEC 62477-1 Input frequency Nom 50…60 Hz ±6% Turn-on voltage Typ 55V AC Steady-state value, see Figure 1 Shut-down voltage Typ 47V AC Steady-state value, see Figure 1 External input protection The device is designed, tested, and approved for branch circuits up to 32 A (IEC) and 30 A (UL) without an additional protection device. If an external fuse is used, do not use circuit breakers smaller than 6A B- or 4A CCharacteristic. Smaller circuit breakers may cause a nuisance tripping of the circuit breaker. AC input AC input range Values Attributes AC 100V AC 120V Input current Typ 1.69 A 1.45 A 0.95 A At 24V, 3.8 A, see Figure 3 Power factor Typ 0.6 0.58 0.45 At 24V, 3.8 A, see Figure 4 Start-up delay Typ 50 ms 50 ms 48 ms See Figure 2 Typ 21 ms 21 ms 20 ms At 24V, 3.8 A constant current load, 0 mF load capacitance, see Figure 2 Rise time Turn-on overshoot Typ 42 ms 42 ms 40 ms At 24V, 3.8 A constant current load, 2 mF load capacitance, see Figure 2 Max 100 mV 100 mV 100 mV See Figure 2 Figure 2 - Turn-on Behavior, Definitions Rated input range 500 ms max Turn-on POUT Input Voltage V IN 90V Start-up delay Rise Time 264V 300V AC Figure 3 - Input Current Versus Output Load at 24V Output Voltage Input Current, Typ Figure 4 - Power Factor Versus Output Load at 24V Output Voltage Power Factor, Typ 1.8 A a: 100V AC b: 120V AC c: 230V AC 1.5 - 5% Output Voltage Overshoot Figure 1 - Input Voltage Range Shut-down Notes AC 230V a 0.6 b 0.5 a b c 1.2 0.4 0.9 c 0.6 0.3 a) 100V AC, 50 Hz b) 120V AC, 60 Hz c) 230V AC, 50 Hz 0.2 0.3 0.1 Output Current 0 0.4 0 1 2 3 1.0 4A Rockwell Automation Publication 1606-RM121A-EN-P - October 2020 2.0 3.0 4.0 A Output Current 7 Input Inrush Current A negative temperature coefficient (NTC) limits the input inrush current after turn-on of the input voltage. The inrush current is dependent on input voltage and ambient temperature. The output load has no impact on the inrush current value. The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on. Values Attributes Inrush current Inrush energy Notes AC 100V AC 120V AC 230V Max 17 Apeak 22 Apeak 48 Apeak At 40 °C (104 °F) ambient, cold start Typ 14 Apeak 18 Apeak 40 Apeak At 40 °C (104 °F) ambient, cold start Max 15 Apeak 20 Apeak 43 Apeak At 25 °C (77 °F) ambient, cold start Typ 12 Apeak 16 Apeak 35 Apeak At 25 °C (77 °F) ambient, cold start Max 0.3 A2s 0.4 A2s 1.7 A2s At 40 °C (104 °F) ambient, cold start Figure 5 - Typical Turn-on Behavior at 230V AC and 25 °C (77 °F) Ambient Figure 6 - First Inrush Peak at 230V AC and 25 °C (77 °F) Ambient Ipk = 35 A Input current 20 A/DIV Input voltage 1000V/DIV Output voltage Input current 5 A/DIV 1 ms/DIV 20 ms/DIV Figure 7 - Typical Turn-on Behavior at 120V AC and 25 °C (77 °F) Ambient Figure 8 - First Inrush Peak at 120V AC and 25 °C (77 °F) Ambient Input current 10 A/DIV Ipk = 16 A Input voltage 500V/DIV Output voltage Input current 5 A/DIV 20 ms/DIV 8 1 ms/DIV Rockwell Automation Publication 1606-RM121A-EN-P - October 2020 Output The output provides a SELV/PELV rated voltage, which is galvanically isolated from the input voltage. The output is designed to supply any kind of load, including unlimited inductive loads. Capacitive loads should not be larger than 5500 μF with 3.8 A or 7000 μF with 1.9 A additional current load. Attributes Values Output voltage Adjustment range Notes Nom DC 24V — Min 24…28V Guaranteed value Max 29.0V This is the max output voltage that can occur at the clockwise end position of the potentiometer due to tolerances. It is not guaranteed that this value can be achieved. Factory settings Typ 24.1V ±0.2%, at full load and cold unit Line regulation Max 10 mV Between 85…300V AC Load regulation Max 100 mV Between 0…3.8 A, static value, see Figure 9 Ripple and noise voltage Max 100 mVpp Bandwidth 20 Hz…20 MHz, 50 Ω Nom 3.8 A At 24V and an ambient temperature below 60 °C (140 °F) Nom 3.2 A At 24V and 70 °C (158 °F) ambient temperature Nom 2.8 A At 28V and an ambient temperature below 60 °C (140 °F) Nom 2.4 A At 28V and 70 °C (158 °F) ambient temperature — Included Electronically protected against no-load, overload, and short circuit. If there is a protection event, audible noise may occur. — Continuous current Output current Overload protection Overload behavior Overload/ short-circuit current Output capacitance Back-feeding loads Output voltage > 14V DC, see Figure 9 (1) — Intermittent current Max 6.7 A Continuous current, see Figure 9 Typ 8.6 A Intermitted current peak value for 20 ms typ. Load impedance 150 mΩ, see Figure 10. Discharge current of output capacitors is not included. Max 3.2 A Intermitted current average value (R.M.S.) Load impedance 150 mΩ, see Figure 10. Typ 1600 µF Included inside the power supply 35V The unit is resistant and does not show malfunctioning when a load feeds back voltage to the power supply. It does not matter whether the power supply is on or off. The absorbing energy can be calculated according to the built-in large sized output capacitor. Max Output voltage < 14V DC, see Figure 9 (1) At heavy overloads (when output voltage falls below 14V), the power supply delivers continuous output current for 20 ms. After this, the output is switched off for approximately 160 ms before a new start attempt is automatically performed. This cycle is repeated as long as the overload exists. If the overload has been cleared, the device operates normally. See Figure 10. Figure 9 - Output Voltage Versus Output Current, Typ Output Voltage Adjustment range Figure 10 - Intermittent Current at Short Circuit, Typ Output Current 28V Normal operation 24 A 20 Normal operation Short -circuit 8.6 A 16 12 B A: continuous current B: intermitted current 8 4 0 0 1 2 3 4 t 0 Output Current 5 6 7 8 9 10 A 20 ms 160 ms Rockwell Automation Publication 1606-RM121A-EN-P - October 2020 20 ms 160 ms 20 ms 160 ms 9 Hold-up Time The hold-up time is the time during which the output voltage of a power supply remains within specification following the loss of input power. The hold-up time is dependent on output load. At no load, the hold-up time can be up to several seconds. The green DC OK status indicator is also on during this time. Values Attributes Hold-up Time AC 120V AC 230V Typ 40 ms 60 ms 242 ms At 24V, 1.9 A. See Figure 11. Min 32 ms 48 ms 194 ms At 24V, 1.9 A. See Figure 11. Typ 14 ms 25 ms 119 ms At 24V, 3.8 A. See Figure 11. Min 11.5 ms 20 ms 95 ms At 24V, 3.8 A. See Figure 11. Figure 11 - Hold-up Time Versus Input Voltage Hold-up Time a 120 ms Notes AC 100V Figure 12 - Shut-down Behavior, Definitions c b Zero Transition d 100 80 Input Voltage 60 40 a) 24V 1.9 A typ b) 24V 1.9 A min c) 24V 3.8 A typ d) 24V 3.8 A min 20 0 90 10 120 155 190 - 5% Output Voltage 230V AC Input Voltage Rockwell Automation Publication 1606-RM121A-EN-P - October 2020 Hold-up Time Efficiency and Power Losses Values Attributes AC 100V AC 120V AC 230V Notes Efficiency Typ 90.6% 92.1% 93.8% At 24V, 3.8 A (full load) Average efficiency Typ 90.5% 91.6% 92.0% 25% at 0.95 A, 25% at 1.9 A, 25% at 2.85 A, 25% at 3.8 A Typ 0.3 W 0.3 W 0.4 W At no load Typ 5.0 W 4.3 W 3.8 W At 24V, 1.9 A (half load) Typ 9.5 W 7.9 W 6.0 W At 24V, 3.8 A (full load) Power losses The average efficiency is an assumption for a typical application where the power supply is loaded with the following: • • • • 25% of the nominal load for 25% of the time 50% of the nominal load for 25% of the time 75% of the nominal load for 25% of the time 100% of the nominal load for 25% of the time Figure 13 - Efficiency Versus Output Current at 24V, Typ Power Losses Efficiency 94% 93 92 91 90 89 88 87 86 a b c a) 230V AC b) 120V AC c) 100V AC 0.2 Figure 14 - Losses Versus Output Current at 24V, Typ 0.8 1.4 2.0 2.6 3.2 10 W 9 8 7 6 5 4 3 2 1 0 b c 0 3.8 A a a) 100V AC b) 120V AC c) 230V AC 0.5 1.0 1.5 2.0 2.5 3.0 Figure 15 - Efficiency Versus Input Voltage at 24V, 3.8 A, Typ 3.5 4.0 A Output Current Output Current Figure 16 - Losses Versus Input Voltage at 24V, 3.8 A, Typ Power Losses Efficiency 10 W 94% 93 8 92 6 91 90 4 89 2 88 85 120 155 190 225 260V AC 85 Input Voltage Rockwell Automation Publication 1606-RM121A-EN-P - October 2020 120 155 190 225 260V AC Input Voltage 11 Functional Diagram Figure 17 - Functional Diagram Output Voltage Regulator L N Input Fuse & Input Filter Input Rectifier & Inrush Limiter Power Converter Output Filter V OUT + + - Output Overvoltage Protection DC OK Status Indicator Front Side and User Elements Figure 18 - Front Side 1 1 2 3 4 User Elements Output terminals (screw terminals) Dual terminals for the negative and positive pole. Both poles are internally connected. + Positive output - Negative (return) output DC OK status indicator (green) The status indicator is on when the output voltage is > 18V. Output voltage adjustment potentiometer Input terminals (screw terminals) L: Phase (line) input N: Neutral conductor input 2 3 4 12 Rockwell Automation Publication 1606-RM121A-EN-P - October 2020 Protective Earth (PE) input Connection Terminals The terminals are IP20 fingersafe constructed and are suitable for field wiring and factory wiring. Ensure that all strands of a stranded wire enter the terminal connection. The use of ferrules is recommended. Lifetime Expectancy Attributes Descriptions Type Screw terminals Solid wire 6 mm2 max Stranded wire 4 mm2 max American Wire Gauge AWG 20…10 Wire diameter max (including ferrules) 2.8 mm (0.11 in.) Wire stripping length 7 mm (0.28 in.) Recommended tightening torque 1 N•m (9 lb•in) Screwdriver 3 mm (0.12 in.) slotted or Phillips No 1 The lifetime expectancies that are shown in the table indicate the minimum operating hours (service life). The lifetime expectancy of the built-in electrolytic capacitors determines the lifetime expectancy of the power supply. Lifetime expectancy is specified in operational hours and is calculated according to the manufacturer specification of the capacitor. The manufacturer of the electrolytic capacitors only states a maximum life of up to 15 years (131,400 hr). Any number that exceeds this value is a calculated theoretical lifetime, which can be used to compare devices. Values Attributes Lifetime expectancy Mean Time Between Failure Notes AC 100V AC 120V AC 230V 260,000 hr 292,000 hr 309,000 hr At 24V, 1.9 A and 40 °C (104 °F) 640,000 hr 720,000 hr 815,000 hr At 24V, 1.9 A and 25 °C (77 °F) 39,000 hr 64,000 hr 102,000 hr At 24V, 3.8 A and 40 °C (104 °F) 91,000 hr 147,000 hr 287,000 hr At 24V, 3.8 A and 25 °C (77 °F) Mean Time Between Failure (MTBF) is calculated according to statistical device failures, and indicates reliability of a device. The MTBF value is a statistical representation of the likelihood of a unit to fail and does not necessarily represent the life of a product. An MTBF value of, for example, 1,000,000 hr means that statistically one unit fails every 100 hours if 10,000 units are installed in the field. However, it cannot be determined if the failed unit has been running for 50,000 hr or only for 100 hr. For these types of units, the Mean Time To Failure (MTTF) value is the same as the MTBF value. Attributes MTBF SN 29500, IEC 61709 MTBF MIL HDBK 217F Values AC 100V AC 120V AC 230V Notes 1,174,000 hr 1,273,000 hr 1,507,000 hr 2,251,000 hr 2,406,000 hr 2,752,000 hr At 24V, 3.8 A and 25 °C (77 °F) 751,000 hr 760,000 hr 698,000 hr At 24V, 3.8 A, 40 °C (104 °F); Ground Benign GB40 1,085,000 hr 1,099,000 hr 1,018,000 hr At 24V, 3.8 A, 25 °C (77 °F); Ground Benign GB25 219,000 hr 224,000 hr 220,000 hr At 24V, 3.8 A, 40 °C (104 °F); Ground Fixed GF40 288,000 hr 294,000 hr 293,000 hr At 24V, 3.8 A, 25 °C (77 °F); Ground Fixed GF25 Rockwell Automation Publication 1606-RM121A-EN-P - October 2020 At 24V, 3.8 A and 40 °C (104 °F) 13 Electromagnetic Compatibility The electromagnetic compatibility (EMC) behavior of the device is designed for applications in industrial, residential, commercial, and light industrial environments. The device is investigated according to EN 61000-6-1, EN 61000-6-2, EN 61000-6-3, and EN 61000-6-4. EMC immunity information is provided in the following table. Attributes Standards Electrostatic discharge EN 61000-4-2 Electromagnetic RF field EN 61000-4-3 Fast transients (Burst) EN 61000-4-4 Surge voltage on input EN 61000-4-5 Surge voltage on output EN 61000-4-5 Conducted disturbance EN 61000-4-6 Mains voltage dips EN 61000-4-11 Criteria(1) Values Contact discharge 8 kV Air discharge 8 kV Criterion A Criterion A 80 MHz…2.7 GHz 10V/m Criterion A Input lines 4 kV Criterion A Output lines 2 kV Criterion A DC OK Signal (coupling clamp) 2 kV Criterion A LN 2 kV Criterion A N / L PE 4 kV Criterion A +- 1 kV Criterion A + / - PE 1 kV Criterion A 0.15…80 MHz 10V Criterion A 0% of 100V AC 0V AC, 20 ms Criterion B 40% of 100V AC 40V AC, 200 ms Criterion C 70% of 100V AC 70V AC, 500 ms Criterion A 0% of 120V AC 0V AC, 20 ms Criterion A 40% of 120V AC 48V AC, 200 ms Criterion C 70% of 120V AC 84V AC, 500 ms Criterion A 0% of 200V AC 0V AC, 20 ms Criterion A 40% of 200V AC 80V AC, 200 ms Criterion A 70% of 200V AC 140V AC, 500 ms Criterion A Voltage interruptions EN 61000-4-11 — 0V AC, 5000 ms Criterion C Powerful transients VDE 0160 Over entire load range 750V, 1.3 ms Criterion A (1) Criterion A: The device shows normal operation behavior within the defined limits. Criterion B: The device operates continuously during and after the test. During the test, minor temporary impairments may occur. If they do occur, the device corrects them. Criterion C: Temporary loss of function is possible. The device may shut down. If it shuts down, it then restarts by itself. No damage or hazards for the device occur. EMC emission information is provided in the following table. Attributes Standards Notes Conducted emission input lines EN 55011, EN 55022, FCC Part 15, CISPR 11, CISPR 22 Class B Conducted emission output lines IEC/CISPR 16-1-2, IEC/CISPR 16-2-1 Limits for local DC power networks fulfilled. Radiated emission EN 55011, EN 55022, CISPR 11, CISPR 22 Class B Harmonic input current EN 61000-3-2 Fulfilled (Class A) Voltage fluctuations, flicker EN 61000-3-3 Fulfilled, tested with non-pulsing constant current loads. This device complies with FCC Part 15 rules. Operation is subjected to following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Switching frequency information is provided in the following table. 14 Attribute Values Notes Main converter 40…140 kHz Dependent on input voltage and output load Rockwell Automation Publication 1606-RM121A-EN-P - October 2020 Environment Attributes Operational temperature Storage temperature Output derating Values Notes -10…+70 °C (14…158 °F) The operational temperature is the ambient or surrounding temperature and is defined as the air temperature 2 cm (0.79 in.) below the device. -40…+85 °C (-40…+185 °F) For storage and transportation 0.1 A/1 °C (0.1 A/1.8 °F) Between 60…70 °C (140…158 °F) 0.25 A/1000 m (0.25 A/3281 ft) or 5 °C/1000 m (9 °F/3281 ft) For altitudes > 2000 m (6562 ft), see Figure 20 Hardware does not control the derating. You must take this into consideration to stay below the derated current limits to help prevent overloading the unit. Humidity 10…90% r.H. According to IEC 60068-2-30. No condensation allowed. Atmospheric pressure 110…47 kPa See Figure 20 for details Altitude Overvoltage category Up to 6000 m (19,685 ft) See Figure 20 for details III According to IEC 60664-1, for altitudes up to 2000 m (6562 ft) II According to IEC 60664-1, for altitudes above 2000 m (6562 ft) Degree of pollution 2 According to IEC 62477-1, non-conductive Vibration sinusoidal(1) 2…17.8 Hz: ±1.6 mm (0.063 in.) 17.8…500 Hz: 2 g 2 hours / axis According to IEC 60068-2-6 Shock(1) 30 g 6 ms, 20 g 11 ms 3 bumps / direction 18 bumps in total According to IEC 60068-2-27 LABS compatibility As a rule, only non-silicon precipitating materials are used. The unit conforms to the LABS criteria and is suitable for use in paint shops. Corrosive gases Compliant to ISA-71.04-1985, Severity Level G3 and IEC 60068-2-60 Test Ke Method 4 for a service life of 10 years min in these environments. Audible noise Some audible noise may be emitted from the power supply during no load, overload, or short circuit. (1) Shock and vibration are tested in combination with DIN rails according to EN 60715, with a height of 15 mm (0.59 in.) and a thickness of 1.3 mm (0.05 in.). These tests are performed with the power supply in standard mounting orientation. Figure 19 - Output Power Versus Ambient Temperature Allowed Output Current at 24V Allowed Output Current at 24V 3.8 A Figure 20 - Output Power Versus Altitude B A 2.8 A 3.8 A 3.55 A 2.8 A A... T amb < 60 °C B... T amb < 50 °C C... T amb < 45 °C A...continuous B... short term (300 s max) 0 -10 0 C B A +60 +70 °C Ambient Temperature Altitude 0 AP (1) 110 2000 80 4000 5000 m 62 54 kPa (1) Atmospheric pressure Rockwell Automation Publication 1606-RM121A-EN-P - October 2020 15 Safety and Protection Features Attributes Isolation resistance Output overvoltage protection Notes 500 MΩ At delivered condition between input and output, measured with 500V DC Min 500 MΩ At delivered condition between input and PE, measured with 500V DC Min 500 MΩ At delivered condition between output and PE, measured with 500V DC Typ 30.5V DC — Max 32V DC — — If there is an anomaly inside the power supply, a redundant circuit limits the maximum output voltage to 32V. The output shuts down. To attempt a restart, turn the input power off for at least 90 s. Class of protection — I Degree of ingress protection — IP20 According to EN/IEC 60529 Over-temperature protection — Not included — Input transient protection — Metal Oxide Varistor (MOV) For protection values, see Electromagnetic Compatibility on page 14. Non-user-replaceable, slow-blow, high-braking capacity fuse Internal input fuse Touch current (leakage current) Dielectric Strength Values Min According to IEC 61140 — Included Typ 30 µA / 60 µA At 100V AC, 50 Hz, TN-,TT-mains / IT-mains Typ 40 µA / 90 µA At 120V AC, 60 Hz, TN-,TT-mains / IT-mains Typ 70 µA / 140 µA At 230V AC, 50 Hz, TN-,TT-mains / IT-mains Max 40 µA / 70 µA At 110V AC, 50 Hz, TN-,TT-mains / IT-mains Max 50 µA / 110 µA At 132V AC, 60 Hz, TN-,TT-mains / IT-mains Max 90 µA / 180 µA At 264V AC, 50 Hz, TN-,TT-mains / IT-mains The output voltage is floating and has no ohmic connection to the ground. Double or reinforced insulation insulates the output to the input. It is recommended that either the + pole or the – pole shall be connected to the protective earth system. This helps to avoid situations in which a load starts unexpectedly or cannot be switched off when unnoticed earth faults occur. The manufacturer conducts type and routine tests. Field tests may be conducted in the field using the appropriate test equipment, which applies the voltage with a slow ramp (2 s up and 2 s down). Connect all phase-terminals together and all output poles before conducting the test. When testing, set the cutoff current settings to the value in the following table. Test or Setting Time A B Type test 60 s 2500V AC 3000V AC 1000V AC Routine test 5s 2500V AC 2500V AC 500V AC Field test 5s 2000V AC 2000V AC 500V AC Cutoff current setting for field test — > 2 mA > 2 mA > 6 mA Figure 21 - Dielectric Strength Input L N B Earth, PE 16 Output + A C Rockwell Automation Publication 1606-RM121A-EN-P - October 2020 C Approvals Approval Names Approval Symbols Notes CE Declaration of Conformity (planned) The CE marking indicates conformance with the following European regulations: – RoHS directive – EMC Directive – Low Voltage Directive (LVD) IEC 60950-1 2nd Edition (planned) CB Scheme for Information Technology Equipment (ITE) IEC 61010-2-201 2nd Edition (planned) CB Scheme for electrical equipment for measurement, control, and laboratory use - Part 2-201: Particular requirements for control equipment ANSI/UL 61010-2-201 (former UL 508) (planned) Listed as Open Type Device for use in Control Equipment UL Category NMTR, NMTR7 E-File: NMTR(7).E56639 Ind. Cont. Eq. EAC TR Registration (planned) Registration for the Eurasian Customs Union market (Russia, Kazakhstan, Belarus) Other Fulfilled Standards Regulation Names Regulation Symbols Directive 1907/2006/EU of the European Parliament and the Council of June 1, 2007 regarding the Registration, Evaluation, Authorization, and Restriction of Chemicals REACH Directive IEC/EN 61558-2-16 (Annex BB) Notes Safety Isolating Transformer Safety Isolating Transformers corresponding to Part 2-6 of the IEC/EN 61558 Rockwell Automation Publication 1606-RM121A-EN-P - October 2020 17 Physical Dimensions and Weight Attributes Values and Descriptions Width 36 mm ( 1.42 in.) Height 90 mm ( 3.54 in.) Depth 91 mm ( 3.58 in.) The DIN rail height must be added to the unit depth to calculate the total required installation depth. Weight 270 g (0.6 lb) DIN rail Use 35 mm (1.38 in.) DIN rails according to EN 60715 or EN 50022 with a height of 7.5 mm (0.295 in.) or 15 mm (0.59 in.). Housing material High-grade polycarbonate/ ABS blend material Installation clearances Keep the following min installation clearances: • 40 mm (1.57 in.) on the top • 20 mm (0.79 in.) on the bottom • 0 mm (0 in.) on the left side • 0 mm (0 in.) on the right side • If the adjacent device is a heat source, increase the side clearances from 0 mm (0 in.) to 15 mm (0.59 in.). Penetration protection Small parts like screws and nuts with a diameter larger than 4.2 mm (0.165 in.). Figure 22 - Front View Figure 23 - Side View All dimensions in mm 18 Rockwell Automation Publication 1606-RM121A-EN-P - October 2020 Peak Current Capability The unit can deliver peak currents (up to several milliseconds) which are higher than the specified short-term currents. This helps to start loads that have a high demand for current. Solenoids, contactors, and pneumatic modules often have a steady-state coil and a pick-up coil. The inrush current demand of the pick-up coil is several times higher than the steady-state current and usually exceeds the nominal output current. The same situation applies when starting a capacitive load. The peak current capability also helps ensure the safe operation of subsequent circuit breakers of load circuits. The load branches are often individually protected with circuit breakers or fuses. If there is a short or an overload in one branch circuit, the fuse or circuit breaker need a certain amount of overcurrent to open in a timely manner. This avoids voltage loss in adjacent circuits. The extra current (peak current) is supplied by the built-in large sized output capacitors of the power supply. The capacitors get discharged during such an event, which causes a voltage dip on the output. The following two examples show typical voltage dips for resistive loads: Figure 24 - 7.6 A Peak Current for 50 ms, Typ (2x the nominal current) Figure 25 - 19 A Peak Current for 5 ms, Typ (5x the nominal current) Output Voltage 24V 24V Output Voltage 16.5V 19 A 9.5V 7.6 A Output Current 0A 10 ms/DIV Attribute Peak current voltage dips Output Current 0A 1 ms/DIV Values Notes 24 V dips to 16.5V typ At 7.6 A for 50 ms and resistive load 24 V dips to 13.5V typ At 19 A for 2 ms and resistive load 24 V dips to 9.5V typ At 19 A for 5 ms and resistive load Rockwell Automation Publication 1606-RM121A-EN-P - October 2020 19 Series Operation Devices of the same type can be connected in series for higher output voltages. It is possible to connect as many units in series as needed, providing the sum of the output voltage does not exceed 150V DC. Voltages with a potential above 60V DC must be installed with a protection against touching. Avoid return voltage (for example, from a decelerating motor or battery) which is applied to the output terminals. Keep an installation clearance of 15 mm (0.59 in.) (left / right) between two power supplies and avoid installing the power supplies on top of each other. Do not use power supplies in series in mounting orientations other than the standard mounting orientation. Leakage current, EMI, inrush current, and harmonics increase when using multiple devices. Figure 26 - Series Operation Unit A Input + Output + Unit B Load Input + - - Output Parallel Use for 1+1 Redundancy Devices can be paralleled for 1+1 redundancy to gain higher system availability. Redundant systems require a certain amount of extra power to support the load in case one device fails. The simplest way is to put two devices in parallel. This is called a 1+1 redundancy. In case one device fails, the other one is automatically able to support the load current without any interruption. It is essential to use a redundancy module to decouple devices from each other. This helps prevent the defective unit from becoming a load for the other device, which helps to ensure that the output voltage can be maintained. A means to report a defective or non-functional power supply is essential for redundant systems. This power supply does not incorporate such means of reporting. So if you use it for 1+1 redundancy, use it with a redundancy module that monitors and reports insufficient input voltage. Alternatively, you could use another model of power supply that has a DC OK signal included. With a DC OK signal, you would not need the redundancy module to have the monitoring and reporting feature. 20 Rockwell Automation Publication 1606-RM121A-EN-P - October 2020 Operation on Two Phases The power supply can also be used on two-phases of a three-phase-system. Such a phase-to-phase connection is allowed as long as the supplying voltage is below 240V+10%. Ensure that the wire, which is connected to the N-terminal, is appropriately fused. Figure 27 - Operation on Two Phases Power Supply L1 max L +10% N 240V L3 AC DC L2 Use In a Tightly Sealed Enclosure When the device is installed in a tightly sealed enclosure, the temperature inside the enclosure is higher than outside. In such situations, the inside temperature defines the ambient temperature for the device. In the following test setup, the device is placed in the middle of the box, and no other heat-producing items are inside the box. The load is placed outside the box. The temperature sensor inside the box is placed in the middle of the right side of the power supply with a distance of 1 cm (0.39 in.). The following measurement results can be used as a reference to estimate the temperature rise inside the enclosure. Attributes Enclosure size Values Case A Case B 110 x 180 x 165 mm (4.33 x 7.09 x 6.50 in.) Rittal Typ IP66 Box PK 9516 100, plastic 110 x 180 x 165 mm (4.33 x 7.09 x 6.50 in.) Rittal Typ IP66 Box PK 9516 100, plastic Input voltage 230V AC 230V AC Load 24V, 3.04 A (=80%) 24V, 3.8 A; (=100%) Temperature inside the box 34.2 °C (93.56 °F) 35.9 °C (96.62 °F) Temperature outside the box 24.9 °C (76.82 °F) 25.2 °C (77.36 °F) Temperature rise 9.3 K (16.74 °F) 10.7 K (19.26 °F) Rockwell Automation Publication 1606-RM121A-EN-P - October 2020 21 Prohibited Applications This section covers applications in which the 1606-XLB90E power supply shall not be used. DC Input Do not operate this power supply with DC-input voltage. Charging of Batteries Do not use the power supply to charge batteries. Parallel Use to Increase Output Power Do not use the power supply in parallel to increase the output power. 22 Rockwell Automation Publication 1606-RM121A-EN-P - October 2020 DC Power Supply - 24V, 3.8 A, 90 W, Single-phase Input Reference Manual Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource Description Provides guidance on how to conduct security assessments, implement Rockwell System Security Design Guidelines Reference Manual, SECURE-RM001 Automation products in a secure system, harden the control system, manage user access, and dispose of equipment. Provides a quick reference tool for Allen-Bradley industrial automation controls and Industrial Components Preventive Maintenance, Enclosures, and Contact assemblies. Ratings Specifications, publication IC-TD002 Designed to harmonize with NEMA Standards Publication No. ICS 1.1-1987 and provides general guidelines for the application, installation, and maintenance of solid-state control in Safety Guidelines for the Application, Installation, and Maintenance of the form of individual devices or packaged assemblies incorporating solid-state Solid-State Control, publication SGI-1.1 components. Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system. Product Certifications website, rok.auto/certifications. Provides declarations of conformity, certificates, and other certification details. You can view or download publications at rok.auto/literature. Rockwell Automation Publication 1606-RM121A-EN-P - October 2020 23 Rockwell Automation Support Use these resources to access support information. Technical Support Center Knowledgebase Local Technical Support Phone Numbers Literature Library Product Compatibility and Download Center (PCDC) Find help with how-to videos, FAQs, chat, user forums, and product notification updates. Access Knowledgebase articles. Locate the telephone number for your country. Find installation instructions, manuals, brochures, and technical data publications. Download firmware, associated files (such as AOP, EDS, and DTM), and access product release notes. rok.auto/support rok.auto/knowledgebase rok.auto/phonesupport rok.auto/literature rok.auto/pcdc Documentation Feedback Your comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the form at rok.auto/docfeedback. Waste Electrical and Electronic Equipment (WEEE) At the end of life, this equipment should be collected separately from any unsorted municipal waste. Rockwell Automation maintains current product environmental information on its website at rok.auto/pec. Allen-Bradley, expanding human possibility, and Rockwell Automation are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. Rockwell Otomasyon Ticaret A.Ş. Kar Plaza İş Merkezi E Blok Kat:6 34752, İçerenkÖy, İstanbul, Tel: +90 (216) 5698400 EEE YÖnetmeliğine Uygundur Publication 1606-RM121A-EN-P - October 2020 Copyright © 2020 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A. ">

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Key features
- 100-240V AC Input
- Compact DIN Rail Mount
- High Efficiency
- Robust Housing
- Full Power at High Temperatures
Frequently asked questions
The maximum output current is 3.8A at an ambient temperature below 60°C. It derates linearly to 3.2A at 70°C.
The hold-up time, or the time the output voltage remains within specifications after losing input power, is dependent on the output load. For example, at 3.8A load, it is typically 25ms at 230V AC.
The output voltage adjustment range is 24V to 28V. Factory setting is typically 24.1V.