- Industrial & lab equipment
- Electrical equipment & supplies
- Power conditioning
- Uninterruptible power supplies (UPSs)
- Maruson
- TACOMA LV 1K
- User manual
- 39 Pages
Maruson TACOMA LV 1K, 2K, 3K UPS User Manual
Below you will find brief information for UPS TACOMA LV 1K, UPS TACOMA LV 2K, UPS TACOMA LV 3K. The Maruson TACOMA LV Series 1K/2K/3KVA On-Line UPS is a true online double-conversion uninterruptible power supply, designed for critical loads such as computer systems. It eliminates almost all mains power disturbances. The input AC current is corrected to a wave following the mains voltage, enabling a high power factor system. The output voltage is a pure & stable sine wave AC voltage. The UPS can be operated by anyone without prior experience but the batteries must be replaced only by qualified personnel.
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TACOMA LV SERIES
1K/2K/3KVA
On-Line UPS
USER MANUAL
Maruson Technology Corporation
18557 East Gale Avenue
City of Industry, California 91748, U.S.A.
Tel: +1-626-912-8388 Fax: +1-626-912-8680 Toll Free: 1-888-MARUSON
E-Mail: [email protected]
Website: www.MarusonUSA.com
*All trademarks are the property of their respective owners. Product specifications are subject to change without prior notice.
CONTENT
1. Safety Warnings ................................................................................ 1
1.1 Installation ..................................................................................... 1
1.2 Operation....................................................................................... 2
1.3 Maintenance.................................................................................. 3
2. Avertissements de sécurité.............................................................. 5
2.1 Installation ..................................................................................... 5
2.2 Fonctionnement ............................................................................ 6
2.3 Entretien ........................................................................................ 7
3. Product introduction......................................................................... 9
3.1 Functions description .................................................................... 9
3.2 Mode description......................................................................... 10
3.3. Description of commonly used symbols .................................... 15
3.4 Front panel .................................................................................. 15
3.5 Rear panel................................................................................... 18
3.6 Product specification................................................................... 20
3.7 Communication port.................................................................... 22
4. Installation........................................................................................ 23
4.1 Unpacking and Inspection........................................................... 23
4.2 Installation steps for standard model .......................................... 23
4.3 Installation steps for external battery .......................................... 23
4.4 Installation for communication software (optional) ..................... 25
5. Operation.......................................................................................... 26
5.1 Start the UPS with mains (AC source)........................................ 26
5.2 Start the UPS with battery (DC source) only .............................. 26
5.3 Connect loads to UPS................................................................. 27
5.4 Charge the batteries.................................................................... 27
5.5 Discharge the batteries ............................................................... 27
5.6 Test the batteries......................................................................... 28
5.7 Turn off the UPS with mains (AC source) ................................... 28
5.8 Turn off the UPS with battery (DC source) only.......................... 29
5.9 Mute the buzzer .......................................................................... 29
5.10 Operation in warning status ...................................................... 29
5.11 Operation in fault mode ............................................................. 30
5.12 Output socket ............................................................................ 30
5.13 Setting by LCD module ............................................................. 30
6. Maintenance..................................................................................... 33
6.1 Typical Trouble Shooting............................................................. 33
6.2 Battery Maintenance ................................................................... 35
6.3 Contact the service center .......................................................... 36
7. Transport and Storage.................................................................... 36
7.1 Please transport the UPS only in the original packaging. ........ 36
7.2
The UPS must be stored in the room where it is ventilated and dry.
...... 36
1. Safety Warnings
CAUTION:
SEE INSTALLATION INSTRUCTIONS BEFORE CONNECTING TO
THE SUPPLY.
1.1 Installation
Condensation may occur if the UPS is moved directly from a cold to a warm environment. The UPS must be absolutely dry before being installed. Please allow an acclimatization time of at least two hours.
Do not install the UPS near water or in damp environment.
Do not install the UPS where it would be exposed to direct sunlight or near heat.
Do not block ventilation openings in the UPS’s housing.
Place cables in such a way that no one can step on or trip over them.
UPS has provided earthed terminal, in the final installed system configuration, equipotent earth bonding to the external UPS battery cabinets.
To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity controlled, indoor environment, free of conductive contaminants. Ambient temperature must not exceed
40°C (104
F). Do not operate near water or excessive humidity
(95% maximum).
Unpacking the cabinet in a low-temperature environment may cause condensation to occur in and on the cabinet. Do not install the cabinet until the inside and outside of the cabinet are absolutely dry
(hazard of electric shock).
An appropriate disconnect device as short-circuit backup protection should be provided in the building wiring installation.
1
For PLUGGABLE EQUIPMENT, the socket-outlet shall be installed near the equipment and shall be easily accessible.
Use No. 10AWG (for 3K output wire) and No. 12AWG (for 2K output wire), 75°C copper wire and 12 lb-in Torque force when connecting to terminal block.
To reduce the risk of fire, connect only to a circuit provided with branch circuit overcurrent protection with an ampere rating in accordance with the National Electrical Code® (NEC®),ANSI/NFPA
70 or your local electrical code:
Uninterruptible power supply output power
TAC-LV1K(1KVA)
TAC-LV2K(2KVA)
TAC-LV3K(3KVA)
Specification of circuit breaker
240V, 16 A, 2-pole
240V, 30 A, 2-pole
240V, 40 A, 2-pole
This UPS may be provided with a maximum of four extension battery cabinets.
Earthing connection is essential before connecting to the building wiring terminal.
1.2 Operation
Do not disconnect the earth conductor cable from the UPS or the building wiring terminals in any time since this would cancel the protective earthing of the UPS system and all connected loads.
This UPS contains its own energy source (batteries). The output receptacles may carry live voltage even when the UPS is not connected to an AC supply.
Do not remove or unplug the input cord when the UPS is turned on.
This removes the safety ground from the UPS and the equipment connected to the UPS.
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Ensure that no liquid or other foreign objects can enter the UPS.
The UPS can be operated by any individual without previous experience.
1.3 Maintenance
The UPS operates with hazardous voltages. Maintenance should be carried out only by qualified maintenance personnel.
Caution - risk of electric shock. Even after the unit is disconnected from the mains power supply (building wiring terminal), components inside the UPS are still connected to the battery which have potentially dangerous.
Before carrying out any kind of service and/or maintenance, please disconnect the batteries. Verify that no current is present and no hazardous voltage exists in the capacitor or BUS capacitor terminals.
Caution – the risk of electric shock. The battery circuit is not isolated from the input voltage. Hazardous voltage may occur between the battery terminals and the ground. Verify that no voltage is present before servicing.
Batteries must be replaced only by qualified personnel.
When replacing batteries, replace with the same type and number of batteries or battery packs.
Do not dispose of batteries in a fire. The batteries may explode.
Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic.
A battery can present a risk of electrical shock and high short circuit current. The following precautions should be observed when working on batteries: a) Remove watches, rings, or other metal objects. b) Use tools with insulated handles.
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c) Wear rubber gloves and boots. d) Do not lay tools or metal parts on top of batteries. e) Disconnect charging source prior to connecting or disconnecting battery terminals. f) Determine if battery is inadvertently grounded. If inadvertently grounded, remove source from ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance (applicable to equipment and remote battery supplies not having a grounded supply circuit).
Please replace the fuse only with the same type and of the same amperage in order to avoid fire hazards.
4
2. Avertissements de sécurité
MISE EN GARDE:LIRE LES INSTRUCTIONS D'INSTALLATION
AVANT DE BRANCHER L'APPAREIL.
2.1 Installation
Une condensation peut se produire lorsque l’onduleur passe directement d'un environnement froid à un environnement chaud.
L'onduleur doit être absolument sec avant d'être installé. Veuillez attendre au moins deux heures pour permettre à l'onduleur de s'acclimater à l'environnement.
Ne pas installer l'onduleur dans des environnements humides ou près d'eaux courantes.
Ne pas installer l'onduleur dans un endroit où il sera exposé au rayonnement direct du soleil ou près d'un appareil de chauffage.
Ne pas bloquer les orifices d’aération du boîtier de l’onduleur.
Placez les câbles de telle façon que personne ne les piétinnent ou qu'ils ne puissent faire trébucher personne.
L'onduleur a fourni à la borne de terre d'entrée, dans le système final installé, le terminal de terre de liaison équivalent aux boîtiers externes des batteries de l'onduleur.
Afin de réduire le risque d'incendie ou de choc électrique, installez cet onduleur dans un environnement où la température et l ’ humidité sont contrôlées, exempte de contaminants conducteurs. La température ambiante ne doit pas excéder 40°C (104
F). Ne faites pas fonctionner l’onduleur près d’une source d’eau ou en cas d’humidité excessive (95% max.)
Déballer le boîtier dans un environnement à basse température peut provoquer la condensation qui peut se produire sur et dans le boîtier.
N'installez le boîtier que lors ce que l'intérieur et l'extérieur de ce dernier sont absolument secs (risque d'électrocution).
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Un dispositif de déconnexion approprié, fonctionnant comme protection de secours de court-circuit, devrait être prévu dans le câblage électrique du bâtiment.
Dans le cas d'un ÉQUIPEMENT ÉLECTRIQUE, la prise de raccordement devra être placée à proximité des équipements et facilement accessible.
Utiliser un minimum de 10 AWG pour 2K les fils de sortie et 12 AWG pour 2K les fils de sortie, les fils en cuivre de 75°C et une force de torsion de 12 lb-in lors de la connexion au bornier.
Afin de réduire le risque d'incendie, branchez l'onduleur sur un circuit électrique équipé d'un dispositif de protection contre les surintensités avec un ampérage conformément au code national d'électricité américain (NEC®), ANSI/NFPA 70 ou au code d'électricité local en vigueur.
Spécifications du disjoncteur Puissance de sortie d'alimentation sans coupure
TAC-LV1K(1KVA)
TAC-LV2K(2KVA)
TAC-LV3K(3KVA)
240V, 16 A, 2-pole
240V, 30 A, 2-pole
240V, 40 A, 2-pole
Cet onduleur peut être pourvu d'un maximum de quatre boîtiers d'extension de batteries.
Ne pas mettre l'appareil en service si celui-ci n'est pas raccordé à la terre.
2.2 Fonctionnement
Ne débranchez à aucun moment le conducteur de mise à la terre de l’onduleur ou de la prise du courant de secteur puisque vous supprimeriez la prise de terre de l’onduleur et de l’équipement qui y est connecté.
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Ne pas retirer ni débrancher le cordon d'alimentation lorsque l'onduleur est en marche. Cela élimine la protection terre du système onduleur et de toutes les charges connectées.
Ne pas retirer ni débrancher le cordon d'alimentation lorsque l'onduleur est en marche. Cela élimine la protection terre du système onduleur et de toutes les charges connectées.
Protéger l’onduleur contre toutes projections de liquides ou de corps
étrangers.
L'onduleur peut être mis en service par des personnes sans expérience antérieure.
2.3 Entretien
L'onduleur fonctionne avec des tensions dangereuses. La révision des batteries ne doit être effectuée par un personnel d'entretien qualifié.
Attention - risque d'électrocution. Même après être déconnecté du secteur (câblage prise de courant du secteur), les composants internes de l'onduleur sont toujours connectés à la batterie et sont donc potentiellement dangereux.
Avant de procéder à toutes sortes de révision ou à l'entretien, veuillez déconnecter les batteries. Vérifiez qu'il n'y a aucun courant ni de tension dangereuse dans le condensateur ou aux bornes du condensateur du BUS.
Attention - risque d'électrocution.. Le circuit de la batterie n'est pas isolé de la tension d'entrée. Des tensions dangereuses peuvent exister entre les bornes de batterie et la terre. Avant de les toucher, vérifier qu'aucune tension n'est présente.
Vous devez faire appel à un personnel qualifié pour remplacer les batteries.
Danger d'explosion en cas de remplacement de la batterie par une batterie non appropriée. Pour remplacer les batteries, utilisez le même nombre et les mêmes types de batterie.
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Ne pas jeter les batteries dans un feu. Elles peuvent exploser.
Éliminez les piles usagées conformément aux instructions.
Ne pas ouvrir ni abîmer les batteries. L'électrolyte libéré est dangereux pour la peau et les yeux. Ce produit peut être toxique.
Une batterie peut présenter un risque élevé de court-circuit et d’électrocution Prenez les précautions suivantes avant de remplacer la batterie: a) Retirez les montres, bagues ou autres objets métalliques. b) Utilisez des outils avec poignées isolantes. c) Portez des gants et des bottes en caoutchouc. d) Ne posez pas les outils ou des pièces métalliques sur le dessus des batteries. e) Débranchez le cordon secteur avant de connecter ou de déconnecter les câbles aux bornes de la batterie. f) Vérifiez que la batterie ne soit pas mise à la terre par inadvertance.
Si c'est le cas, retirez la source de terre. Le contact avec toute pièce d'une batterie mise à la terre peut entraîner une électrocution.
Les risques d'électrocution sont réduits si ces mises à la terre sont retirées lors de l'installation et de la maintenance (applicable aux
équipements et batteries à distance sans circuit d'alimentation mis
à la terre).
Afin d'éviter tout risque d'incendie, ne remplacer le fusible qu'avec un fusible du même type et de même ampérage.
8
3. Product introduction
3.1 Functions description
This product is a true online double-conversion UPS (Uninterruptible
Power Supply). It provides perfect protection for critical load such as computer system. It can eliminate almost all mains power disturbances. The input AC current can be corrected to a wave following the mains voltage, so it is a high power factor system.
Through the PWM control technology, the output voltage can be a pure & stable sine wave AC voltage.
When the mains input become abnormal, the controller will stop the
AC/DC and start the DC/DC section immediately to make sure the
DC/AC (inverter) section can continue to work. After the mains input come back to normal range, the DC/DC will be stopped and the
AC/DC works again. So the load is always power-supplied through inverter without any interrupt if the UPS is turned on.
The UPS also provides an internal bypass way to make the load can be powered by mains input directly when the UPS is off or failed.
The UPS have an internal charger for batteries, the charger will charge the batteries when the mains is in a reasonable range on
“bypass mode” or “line mode”.
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3.2 Mode description
The different strings could be displayed on the LCD screen corresponding to their own operating modes, and they are illustrated as the following table. At any time, only one normal operating string or fault string is presented. But the warning, even several warnings could appear in a certain normal operating mode at one time. And the normal operating mode string and the warning string would be shown circularly. Once one fault is come forth, then all previous warnings would not be shown again but only the fault string is presented.
Normal operating mode
No output mode
Bypass mode
Code
STbY bYPA
Line mode
Battery mode
Battery test mode
LINE bATT
TEST
ECO ECO mode
No output mode
The LCD display in No output mode is shown in the following diagram. The information about the utility power, the battery level, the UPS output and the load level could be displayed. The “STbY” string indicates the UPS is working in the No output mode.
10
■
The No output mode
Bypass mode
Bypass mode means that the UPS provides the power through the internal bypass way to load directly without any regulation. If the controller detects the mains is abnormal, it will shut off the output to protect the load. The bypass voltage/frequency range and default output status (on/off) could be set by communication software.
The LCD display in bypass mode is shown in the following diagram. The information about the utility power, the battery level, the UPS output and the load level could be displayed. The UPS will beep once every 2 minutes in bypass mode. The “bYPA” string indicates the UPS is working in the bypass mode.
■
The Bypass mode
Line mode
Line mode means that the mains input is rectified/converted by the
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AC/DC section and then inverted to stable output by DC/AC section.
In line mode, the output is clean and good to the loads. If the mains get abnormal, the UPS will transfer to battery mode without interrupt.
The LCD display in Line mode is shown in the following diagram. The information about the utility power, the battery level, the UPS output and the load level could be displayed. The “LINE” string indicates the UPS is working in Line mode.
■
The Line mode
Battery mode
Battery mode means that the battery power goes through the DC/DC section to the inverter (DC/AC) and get a stable backup output when the mains input is not usable. If the mains input recovered, the UPS will transfer to line mode without interrupt.
The LCD display in battery mode is shown in the following diagram. The information about the utility power, the battery level, the UPS output and the load level could be displayed. The “bATT” string indicates the UPS is working in the battery mode.
When the UPS is running in battery mode, the buzzer beeps once every
4 seconds. If the “ON” button on the front panel is pressed for more than
1 second again, the buzzer will stop beeping (in silence mode). Press the “ON” button once again for more than 1 second to resume the alarm function.
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■
The Battery mode
Battery test mode
In this mode, the UPS will stop the AC/DC section and discharge the battery while mains input is normal. If the controller found the battery is error, it will transfer back to line mode immediately, and warning by display to see whether the battery needs to be replaced. The battery test mode could be trigged in line mode by pressing the button or by the communication command.
The LCD display in battery test mode is same as the battery mode, The
“TEST” string indicates the UPS is working in the battery test mode.
ECO mode
It is also called high efficiency mode. In ECO mode, on LCD display, the mode sting is “ECO”.
After the UPS is turned on, the power used by the load is supplied from the utility power via internal filter while the utility power is in normal range, so the high efficiency could be gained in the ECO mode. Once the mains is loss or abnormal, the UPS would transfer to battery mode and the load is supplied continuously by the battery.
1) It could be enabled through the LCD setting or the software
2) It is attention that the transfer time of UPS output from ECO mode to battery mode is less than 10ms.
The LCD display in ECO mode is same as the Bypass mode, The
“ECO” string indicates the UPS is working in the ECO mode.
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EPO (Emergency Power Off)
It is also called RPO (Remote Power Off). Turn off the EPO switch could occur RPO .On LCD display, the mode string is “EPO”.
It is a special status in which the UPS would shut the output off and alarm. The UPS could not be turned off by pressing “OFF” button on the panel, only after releasing EPO status by connecting the EPO switch.
Fault mode
If the UPS generates some internal failure and have to stop its inverter, it will go into fault mode and alarm by display and buzzer.
In fault mode, the loads have the risk of power loss because the output will come from the bypass after UPS fault.
In fault mode such as Bus fault etc., the corresponding fault string would be shown to indicate the operating mode of the UPS, and the background light become red. For example “SHOR” would be shown when the load or the UPS output is short. The LCD display is shown in the following diagram.
■
The Fault mode
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3.3. Description of commonly used symbols
Some or all of the following symbols may be used in this manual. It is advisable to familiarize yourself with them and understand their meaning:
3.4 Front panel
3.4.1 LCD display
The Display Panel
15
LCD display
Display Function
Input Information
It indicates input voltage/frequency value, which are displayed alternately.
Display Function
Output Information
It indicates output voltage/frequency value, which are displayed alternately.
It indicates the input is connected with mains, and the input power is supplied from the mains.
It indicates the Number of the input supplied from the mains.
It indicates the Output plug.
It indicates the Number of the output connected with load.
Load Information Battery Information
It indicates the battery capacity. Every grid represents the capacity of
20%.
It indicates the load level. Every grid represents the level of
20%.
Mode/Fault/Warning Information
It Indicates the operating mode or Fault kind or Warning kind, several warning kinds at the same time could be displayed alternately.
Else
It indicates the UPS is in setting mode.
It indicates the UPS is in Fault mode or has some warnings.
16
3.4.2 BUTTON
Switch
ON-Button
OFF-Button
Function
Turn on UPS system: By pressing the ON-Button “I” the UPS system is turned on.
Deactivate acoustic alarm: By pressing this Button an acoustic alarm can be deactivated in the battery mode.
Do the battery test: By pressing this Button the UPS can do the battery test in the Line mode or ECO mode.
When mains power is normal, the UPS system switches to No output or Bypass mode by pressing OFF-Button “ “, and the inverter is off. At this moment, if Bypass is enabled, then the output sockets are supplied with voltage via the bypass if the mains power is available.
Deactivate acoustic alarm: By pressing this Button an acoustic alarm can be deactivated in the bypass mode.
Release the UPS from fault mode and EPO status.
Select-Button
If the UPS system is No output or Bypass mode, The output voltage, frequency, Bypass disable/enable and ECO or normal mode , could be selected by pressing Select-Button,
Enter-Button
If the UPS system is No output or Bypass mode, confirmed the selected by pressing Enter-Button.
17
3.5 Rear panel
TAC-LV1K(1KVA)
TAC-LV2K(2KVA)
18
TAC-LV3K(3KVA)
19
3.6 Product specification
3.6.1 Model description
This manual is applicable to the following models:
Model name
Power rating
TAC-LV1K
1000VA/900W
TAC-LV2K TAC-LV3K
2000VA/1800W 3000VA/2700W
3.6.2 Environment specification
Model
Operating Temperature
Storage Temperature
Altitude
Relative Humidity
TAC-LV1K TAC-LV2K
0-40°C
0-40°C
<1000m @ full load
<2000m @ 90%load
<3000m @ 80%load
<4000m @ 70%load
<95%
TAC-LV3K
3.6.3 Mechanical Specification
Model TAC-LV1K TAC-LV2K TAC-LV3K
Dimension (W×H×D)
(mm)
144×220×345 190×318×369 190×318×369
Weight
(Kg)
12.5 25.0 27.2
20
3.6.4 Electrical Specification
Model
Capacity
Input
Current (Max.)
Voltage Range
Frequency Range
Input Power Factor
Output
TAC-LV1K TAC-LV2K TAC-LV3K
1000VA/900W 2000VA/1800W 3000VA/2700W
10A 20A 30A
85~150VAC @ full load (55~150VAC @ half load)
46 ~ 54Hz @ 50Hz system / 56 ~ 64Hz @ 60Hz system
≧ 0.97 @ full load
Voltage
Frequency
THD
Voltage Regulation
Overload Capacity
115/120VAC (sine-wave)
100V Need derating to 90% for 1k/3k
100V Need derating to 80% for 2k
110V Need derating to 90% for 2k
Synchronizing mains input @ line mode
50/60Hz ± 0.5 Hz @ battery mode
≦
4% ( Linear load )
≦
1%
Line mode: 60s @ 102%~130%; 1s @ > 130%
Battery mode: 10s @ 102%~130%; 1s @ >130%
Efficiency
Line Mode
Battery Mode
Battery & Charger @ 25℃
Total battery rating voltage
Backup Time (Half Load)
Recharge Time (to 90%)
Charging Current (Max.)
Discharging Current (Max.)
Rated Charging Voltage
86%
36VDC
>14min
5Hours
1A
30A
41.0Vdc
89%
86%
72VDC
>14min
5Hours
1A
30A
81.9Vdc
86%
72VDC
>11min
5Hours
1A
40A
81.9Vdc
21
3.6.5 Standards
Safety
EMI
EMS
Conduction
Radiation
Harmonics
Flicker
ESD
RS
EFT
SURGE
CS
MS
DIPS low frequency signals
EN 62040-1
UL1778
FCC PART 15
FCC PART 15
Class A
Class A
IEC/EN 61000-3-2
IEC/EN 61000-3-3
IEC/EN 61000-4-2
IEC/EN 61000-4-3
IEC/EN 61000-4-4
IEC/EN 61000-4-5
Level 3
Level 3
Level 4
Level 4
IEC/EN 61000-4-6
IEC/EN 61000-4-8
IEC/EN 61000-4-11
IEC/EN 61000-2-2
Level 3
Level 3
3.7 Communication port
The communication port is for the monitoring software and program update. There are 2 options: RS232 or USB. There is only one option can work in the same time.
RS232
Pin assignment and description of DB-9 connector:
Pin#
2
3
5
Definition
TXD (output)
RXD (input)
GND
USB
The USB port is compliance with USB 1.1 protocol.
22
4. Installation
4.1 Unpacking and Inspection
4.1.1 Unpack the package and check the contents. The shipped package contains:
1 UPS
1 user manual
4.1.2 Inspect the appearance of the UPS to see if there is any damage during transportation. Do not turn on the unit and notify the dealer immediately if there is any damage or lack of some parts.
4.2 Installation steps for standard model
1) Make sure the wire / circuit breaker / socket are enough for the current rating of UPS to avoid the hazards of electric shock and fire. It is recommended to use 10AWG for 3K.
2) Make sure the mains switch in the building is cut off.
3) Make sure the UPS is not being turned on before wiring operation.
4) Turn off all load switches first before connecting the load to the
UPS.
5) Connect the loads to the UPS through the outlet sockets.
4.3 Installation steps for external battery
1) Make sure the wire / circuit breaker / socket are enough for the power rating of UPS to avoid the hazards of electric shock and fire.
2) Make sure the mains switch in the building is cut off.
3) Turn off all load switches first before connecting the load to the
UPS.
4) Make sure the protective earth ground is correct.
23
5) Install the external battery as following: a) Warning: Make sure the mains input have been cut off. b) Switch off the battery breaker if there is a battery breaker. c) Remove the cover of external battery terminal of UPS. d) Warning: Pay highly attention to the rating battery voltage marked on the rear panel, the connection with wrong battery voltage may cause permanent damage of the UPS. e) Warning: Pay highly attention to the polarity marking on external battery terminal block, and make sure the correct battery polarity is connected. Wrong connection may cause permanent damage of the UPS. f) Specified external battery cable is recommended. Using the specified external battery cable to connect the external battery and UPS could be safer. g) If there isn’t any specified external battery cable. Please prepare the external battery cable that should be able to carry the current of >42A for 3K, and >28A for 1K/2K, the cross section area should be greater than 10 mm² for 3K, and greater than 4 mm² for 1k/2k. And battery wire color is recommended as following:
+
Red wire
GND
Yellow/Green wire
-
Black wire h) Connect the GND pole of external battery cable to the earth point of battery pack. Connect the Positive (+) pole of external battery cable to the Positive polarity of battery pack;
Connect the Negative (-) pole of external battery cable to the
Negative polarity of battery pack.
Note: Always connect the earth wire first! i) Connect the plug of external battery cable to external battery terminal block on the rear panel of UPS. j) Check the wiring and voltage of the battery pack. Make sure
24
the polarity and voltage is correct, and the wires are fastened.
6) Connect the loads to the UPS through the outlet sockets.
7) Connect the input power cord of UPS to mains
4.4 Installation for communication software (optional)
1) Connect the communication cable between UPS and PC. If the port is RS232, please lock the secure screw both on UPS and
PC after connection. If the port is USB, it has Plug and Play function.
2) Please refer to the guide manual of software or contact the service center for installation and operation of management
(monitoring) software.
25
5. Operation
5.1 Start the UPS with mains (AC source)
1) If the UPS is a long back up time model, with external battery banks, please switch on the battery breaker first;
2) If the wiring is correct, turn on the mains breaker in your building.
Then the power supply inside the UPS will be started automatically, the fans will run, and the LCD will display with bypass mode or standby mode.
Note 1: If the UPS have been set to enable the bypass output, the output socket will have the voltage directly from mains after you turn on the input breaker, and the LCD display “bYPA”, else the output socket will not have the voltage and the LCD display
“STbY”.
Note 2: In bypass mode, the load is not protected. You should go on to the next step to turn on the UPS for protecting your load.
3) Press the on-button of the UPS front panel continuously for more than 1 second. The buzzer will beep once. After a few seconds, the UPS will be turned on to the normal mode (line mode) and output the spec voltage.
4) After the UPS is turned on to line mode normally. There is no beep of buzzer.
Note: If the UPS is shutdown in battery mode automatically, when the mains power returned to the input, the UPS will start up and switch to line mode automatically.
5.2 Start the UPS with battery (DC source) only
This UPS can be started with DC source (battery) without AC source.
1) If the UPS is a long back up time model with external battery banks, please switch on the battery breaker first.
2) Press the on-button of the UPS front panel continuously for more than 1 second. The buzzer will beep once. After a few seconds, the UPS will be turned on to the battery mode and output the spec voltage.
3) After the UPS is turned on to battery mode normally. The buzzer will beep according to the battery level.
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5.3 Connect loads to UPS
After the UPS is turned on, you can switch on the loads.
1) It is recommended to switch on the load one by one. The Load level
grids
will indicate the load capacity in line mode.
2) If it is necessary to connect the inductance load such as a printer to the UPS, the start-up power should be considered for calculating the capacity of the UPS, because the power consumption is too big when this kind of load is started.
3) If the UPS is overloaded, all the Load level
grids
will display, display “OVLd ”and “LINE” in turns for 2 seconds, and the buzzer will beep twice every second for alarming.
4) If the UPS is overloaded, some loads must be switched off or decreased immediately. It is recommend that the total loads connected to the UPS had better be less than 80% of its nominal power capacity to prevent the overload happen at the transient time, and it will make your system more safe.
5) If the overload time is over spec in line mode, the UPS will transfer to bypass, after the overload disappears, it will return to line mode. If the overload time is over spec in battery mode, the
UPS will cut off the output and then shutdown according battery level.
5.4 Charge the batteries
1) After the UPS is connected to normal mains, the charger will work and charge the batteries automatically in bypass mode or line mode.
2) Suggest charging the batteries for 10 hours before use.
Otherwise the backup time may be less than the standard value.
5.5 Discharge the batteries
1) When the UPS is in battery mode, the buzzer will beep according to different battery level. If the battery voltage drops to
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the alarming level, the buzzer will beep hurry (once every sec) to remind the user that the battery is low level and the UPS will be shutdown automatically soon. The user could switch off some non-critical loads to avoid the shutdown alarming and prolong the backup time. If have no more load to be switched off at that time, you have to shut down all loads as soon as possible to protect the loads or save data. Otherwise there is the risk of data loss or load failure.
2) In battery mode if the user doesn’t like the buzzer noise, the beep could be muted by press the on-button.
3) The backup time of the long backup time model is dependent on the external battery capacity except the load capacity mainly.
4) The backup time may vary from different environment temperature and load type.
5.6 Test the batteries
1) If you need to check the battery level or aging status when the
UPS is running on normal mode (line mode), you could press the on-button for more than 1 second to let the UPS transfer to battery test mode.
2) The battery test could be performed by the command from monitoring software through the communication port.
3) If the UPS enter the battery test mode, the display and buzzer indication will be same as the battery mode except that the mode displays “TEST”. So you can check the battery level at this mode.
5.7 Turn off the UPS with mains (AC source)
1) Firstly turn off the UPS (inverter) to bypass mode, please press the off-button continuously for more than 1 second.
2) After you press the off-button, the buzzer will beep once. Then the panel will display the bypass mode or standby mode.
Note 1: If the UPS have been set to enable the bypass output, the output socket will have voltage from mains directly after you turn off the UPS (inverter) to bypass mode.
Note 2: Because there is risk of power loss for the loads if you turn off the UPS to bypass mode, please make sure the loads are prepared for your operation.
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3) If you want to turn off the output of UPS and shut down the UPS completely, you have to cut off the mains input of UPS.
Note: please make sure all the loads are prepared or turned off for your operation before you shut down the UPS system.
4) After you cut off the mains input of UPS to shut down. After a few seconds, the UPS will be shut down completely and the LCD extinguish.
5.8 Turn off the UPS with battery (DC source) only
1) To turn off the UPS in battery mode, please press the off-button continuously for more than 1 second.
2) After you press the button, the buzzer will beep once. After a few seconds, the UPS will be shut down completely and the LCD extinguish.
Note: please make sure all the loads are prepared or turned off for your operation before you shut down the UPS system.
5.9 Mute the buzzer
If the alarm is too annoying in battery mode, you may press on- button continuously for more than 1 second to clear it. Moreover, the alarm will be enabled when the battery is low to remind you to shut down the load soon.
If the alarm is too annoying in bypass mode, you may press off-button continuously for more than 1 second to clear it. The action doesn’t affect the warning and fault alarm.
5.10 Operation in warning status
1) In case the Fault/Warning
icon
is flashing and the buzzer is beeping once every second, it shows that the UPS system have some troubles, please check the troubleshooting table in chapter
4 to find out what happen to the UPS.
2) If the warning happens, the UPS will continue work in the original mode, the operation will not be interrupted. If the error is corrected, the warning alarm will stop.
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5.11 Operation in fault mode
1) In case the Fault/Warning
icon
is lightened constantly and the buzzer beep continuously, it shows that there must a fatal error happen to the UPS and it is operating in abnormal mode.
2) If fault happens, please notes and record what the display shows, the display information is very important for the trouble shooting.
Please refer to the troubleshooting table in chapter 4 for detail.
3) Please check your loads, wiring, ventilation, mains, battery and so on after the fault happens. Don’t try to turn on the UPS again before find out the reason. If the trouble can’t be shooting, please contact the distributor or service people.
4) In the emergency case, please cut off the connection from mains / external battery / output immediately to avoid more risk or danger.
5.12 Output socket
There are two Output sockets. Output socket 1 always on, but
Output socket 2 has automatic on /off function. This function can be set by via software. Send command PET enable this function, Send command PDT disable this function, this function default disable, if the automatic on/off function is enabled, the Output socket 2 will cut off output when come in battery mode for 10 Seconds, and will recover output after one minute when come back to line mode or bypass mode. This function is aim to protect crucial load on Output socket 1. So if the crucial load please connects to Output socket 1.
5.13 Setting by LCD module
The output voltage, output frequency, bypass state, and ECO mode could be set directly through LCD module. The output voltage could be set to 100Vac, 110Vac, 115Vac and 120Vac. The output frequency could be set to 50Hz and 60Hz. The operating mode of
UPS could be set between the Line mode and ECO mode .The bypass state could be set to enable and disable. But all the settings could only be done when the UPS is in bypass or no output mode.
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In bypass or no output mode, pressing the “Select” button on the
LCD panel for more than one second, “100Vac” will flicker on the screen. And if pressing the “Select” button continuously again, the flickering character string would display “110Vac”, next to“115Vac”,
“120Vac”, “50Hz”, “60Hz”, “BPE”(means bypass enable),
“BPd”(means bypass disable), “ECO”, “UPS” in turn. And if pressing the “Enter” button for more than one second at this time, the output voltage or frequency or bypass state or mode state setting would be modified to the selected value. And if no any pressing on the“Select” or “Enter” button lasting for more than 30 seconds, the setting mode exit automatically.
The only one voltage value could be selected in “100Vac”, “110Vac”,
“115Vac”, “120Vac” at any time. The only one frequency value could be selected in“50Hz”, “60Hz” at any time. And the output voltage and frequency would be changed to the corresponding value after the right values are selected on the LCD panel and the UPS is turn on by pressing the “ON” Button. The UPS would turn to bypass mode after “BPE” is selected, and turn to no output mode after“BPd” is selected. The mode change would be active only after the UPS is turned on.
Here is an example for changing the output voltage from 110Vac to
120Vac through the LCD panel.
Step 1: The figure“100” would flickering after pressing the “Select” button.
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Step 2: The flickering figure would change to “120” after pressing the
“Select” button three times again.
Step 3: Pressing the “Enter” button the new setting output voltage has been confirmed, turn on the UPS and the output is change to
120V.
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6. Maintenance
6.1 Typical Trouble Shooting
(1) Trouble shooting according to warning indication.
LCD WARNING
CODE
Possible cause Action
CHGF
TEPH bOPN
OVLD
EPO bLOW
HIGH
Charger failed
Make sure the charger is ok.
Temperature High
The battery is disconnected
Overload
Check the ventilation of the
UPS, check the ambient temperature.
Check if the batteries connect abnormal.
Check the loads and remove some non-critical loads.
Check whether some loads are failed.
Connect the EPO switch.
EPO function is active.
Battery low
Check the battery. If the
UPS is a long back up model, check whether the external battery protection
(breaker of fuse) is open. If the battery is damaged or aged, replace the battery.
Battery over voltage, or charger failed
Check the charger output, battery input.
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(2) Trouble shooting according to fault indication
LCD FAULT CODE
Possible cause
Action
SHOR
INVL
INVH
Output short circuit
Internal fault
(inverter
Voltage low)
Internal fault
(inverter
Voltage high)
Remove all the loads. Turn off the UPS. Check whether the output of UPS and loads is short circuit. Make sure the short circuit is removed, and the UPS has no internal faults before turning on again.
Contact the distributor or service center.
Contact the distributor or service center.
ISFT
Internal fault
(inverter fail)
Contact the distributor or service center.
OVLd
OVTP bUSH bSFT
Overload
Internal over temperature
Internal fault
(bus voltage high) internal fault
Check the loads and remove some non-critical loads.
Check whether some loads are failed.
Check whether the UPS is overloaded, the air vents are blocked, and the ambient temperature is over 40 .
If the overload or block is removed, please make the
UPS cool down for 10 minutes before turning on again.
It is not recommended the UPS is operated at the ambient temperature of over 40 .
Contact the distributor or service center.
Contact the distributor or service center.
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Note 1: when the UPS failed, the Fault/Warning icon will be lightened constantly, and the buzzer will beep continuously.
The backlight become red
Note 2: When the UPS is fault, it will stop the power conversion of mains or battery.
Note 3: If the fault can’t be shoot, please contact the distributor or service center.
(3) Trouble shooting in else cases.
Problem Possible cause Action
Battery not yet been fully charged.
Keep UPS connected to utility power persistently for more than
10 hours to recharge the batteries.
Battery discharging time diminishes
The UPS cannot power on after pressing the button
UPS overloaded.
Battery aged.
Charger failed
Check the loads and remove some non-critical loads.
Replace the batteries.
Check the charger. Contact the distributor or service center.
Press the button continuously for more than 1 second.
The button is pressed too briefly.
Battery is not connected or battery voltage is too low, or
Charger failed.
Check the charger and battery.
UPS fault.
Contact the distributor or service center.
6.2 Battery Maintenance
1) The battery used for standard models are valve regulated sealed lead-acid maintenance free battery. It should be charged regularly in order to maximize the expected life of the battery. When being connected to the utility power, whether the
UPS is turned on or not, the UPS keeps charging the batteries and also offers the protective function of overcharging and over-discharging.
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2) The UPS should be charged once every 4 to 6 months if it has not been used for a long time.
3) In the regions of hot climates, the battery should be charged/ discharged every 2 months. The charging time should be >12 hours.
4) In normal conditions, the battery life lasts 3 to 5 years. If the battery is found in bad condition, earlier replacement should be made.
5) Do not replace the battery individually. All batteries should be replaced at the same time following the instructions of the supplier.
6.3 Contact the service center
If contact the service center for trouble shooting, please provide the information as following:
1) Model name of product.
2) Serial number of product.
3) The date when the problem found.
4) LCD display status.
5) Buzzer alarm status.
6) Mains power condition
7) Load type and capacity.
8) Environment temperature, ventilation status.
9) The information (battery capacity, quantity) of the external battery pack if the UPS is long back up model.
10) Other information for complete description of the problem.
7. Transport and Storage
7.1 Please transport the UPS only in the original packaging.
7.2 The UPS must be stored in the room where it is ventilated and dry.
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Key Features
- True online double-conversion UPS
- High power factor system
- Pure & stable sine wave AC voltage
- Internal bypass way
- Internal charger for batteries
- LCD display with operating mode and fault information
- Selectable output voltage and frequency
- Battery test mode
- Communication port for monitoring software
- Emergency Power Off (EPO) function