OWNER’S MANUAL

introduction:

Please Read:

Warnings & Notices

iNDEX

- Page 2

- Page 3

- Page 4 - 8

Specifications & Contents: - Page 9

Unpacking & Assembly: - Page 10 - 16

Appendixes & Further information: - Page 17

Warranty information: - Page 18 - 19

QUIETKAT INC

215 Broadway | Eagle, CO 81631 USA | 970-328-6629 www.quietkat.com

INTRODUCTION:

A WORD ABOUT THiS OWNER’S MANUAL AND SAFETY

Thank you for purchasing a QuietKat. This is a serious piece of machinery designed for use by adults in fully controlled and safe environments. As the purchaser/owner of the machine, you are responsible with the task of keeping the rider(s) safe at all times. if you defer this task to someone else, it is your responsibility to pass this owner’s manual and all relevant information to whoever will take on this role, and ensure without question that the rider has a full understanding of how to operate this machine.

Your QuietKat is driven by a powerful electric motor in which the torque is virtually instant.

This means that opening the throttle will propel the machine to the set speed very quickly. in a ‘panic’ situation riders tend to open the throttle more. This could result in serious injury or death, as well as damage to the machine. Your QuietKat has great capabilities and can grow with the skills of the rider to high levels, but it is imperitive that the responsible adult is in control during the entire learning process and gives full attention at all times.

QuietKat is designed for off-road use only and must not be used on public roads or sidewalks.

Please check and obey all local laws. Quietkat may only be ridden in safe areas where all laws are being followed and all required permissions are given. Off Highway Vehicle

(OHV) stickers may be required for some areas.

This Owner’s Manual provides important information regarding safety and maintenance of your QuietKat. Please read through the entire manual prior to operating your machine.

if at any time you have questions or need assistance with the maintenance of your

QuietKat please contact us using the contact information below and throughout the Owner’s Manual.

Thanks again for purchasing a Quietkat and we hope you will enjoy the ride!

Jake Roach.

President - QuietKat

Contact information

Service & Support - [email protected]

Accounting - [email protected]

General info - [email protected]

Sales - [email protected]

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READ THIS OWNER’S MANUAL PRIOR TO OPERATION

To ensure optimum performance from your new QuietKat and to ensure safe operation, it is important to fully understand the features of the machine. This manual contains important information that every owner must fully understand prior to operation.

This Owner’s Manual uses the following symbols and terms to call your attention to Warnings and Notices:

WARNING:

Meaning: This term calls attention to a Warning. A Warning indicates a potentially hazardous situation which, if not avoided, could result in bodily injury or death, in addition to property damage. Read the text accompanying the Warning to be aware of the specific hazard.

NOTICE:

Meaning: This term calls attention to a Notice. The text accompanying a

Notice provides helpful or other important related information.

Please read, understand, and follow all Warnings and Notices on your QuietKat and those included in this manual. If you do not understand any of this important information please contact the QuietKat Customer Care at 970-328-6629.

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WARNING: ADULT SUPERVISION REQUIRED

QuietKat is intended to be used by an operator 16 years or older. Adult supervision is required for any operator who is under the age of 18. Never allow a child to alter the settings or to ride without adult supervision. instructing and practicing in a controlled situation will allow the child to learn how to operate the machine safely and under control. The child’s enjoyment will be greatly enhanced if they feel safe during the initial learning process. Please follow the instructions contained in this manual before operating the machine.

WARNING: OFF-ROAD USE ONLY

it is illegal and hazardous to use a QuietKat on streets and thoroughfares. Use on streets exposes the rider to hazards from motorists and other vehicles and may lead to accidents resulting in serious injury, death, and/ or property damage. Check local laws and regulations to find out where and how you may use this product legally.

WARNING: FOLLOW SAFE RIDING PRACTICES

• OPERATOR ONLY! NO PASSENGERS!

• Long hair, loose clothing, or loose items worn by the rider must be covered to

prevent entanglement in moving parts of the machine

or surroundings while riding.

• Do not exceed the weight limit. Heavier riders may significantly reduce

performance and/or render the vehicle unstable and/or over-tax the

brakes and other control devices. Exceeding the weight limit

may cause structural damage not covered by the warranty.

• Do not touch any moving or hot parts.

• Do not ride at night or under other low visibility conditions.

• Do not immerse this vehicle in water.

• Do not ride on steep or uneven surfaces.

• Do not ride faster than conditions permit for safe operation.

• The rider should be securely seated on the unit ready to ride

before turning on the vehicle.

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NOTICE: SERVICE/WARRANTY

For all questions regarding your QuietKat service/warranty, please contact

QuietKat directly or contact your local retailer/distributor.

See retailer/distributor contact information on the QUIETKAT.COM web site.

WARNING: WEAR PROTECTIVE EQUIPMENT

Off-road riding presents many hazards such as loose dirt, obstacles, and other difficult-to-see-and-avoid conditions. Wear approved helmet, gloves, wrist, knee, elbow and eye protection. Failure to use appropriate safety equipment greatly increases the risk of serious injury.

WARNING: PROPER MAINTENANCE

OF THIS VEHICLE IS REQUIRED

Failure to maintain this vehicle in proper operating condition can lead to an accident resulting in injury, death, and/or property damage. if you have any questions about the proper care and maintenance of this vehicle, consult your selling dealer/distributor or contact QuietKat Customer

Care at [email protected] or 970-328-6629. Before each ride make sure that all bolts and nuts are fastened securely, the tires are properly inflated, and the throttle and brake controls are operating freely.

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WARNING: BATTERY SYSTEM

The QuietKat is designed to operate with the included 48-72 volts batteries only.

Use of any battery voltage higher than 72 volts will result in motor failure.

QuietKat considers such modifications and/or changes to its products to be a material alteration of any such products, thereby voiding any warranties and/or guarantees in their entirety and will not be responsible for any and/or all injuries, death and/or other damage(s) caused by any such modifications.

WARNING: UNPACKING AND ASSEMBLY

Failure to properly assemble and adjust your QuietKat prior to use may result in an accident resulting in serious injury, death and/or property damage. if you are uncertain about any aspect of the assembly and adjustment of your QuietKat, seek help from a qualified mechanic or the QuietKat Customer Service Department.

WARNING: DISASSEMBLING AND ADJUSTING

There are no user serviceable elements incorporated into the motor, motor controller, battery, battery charger, throttle, or wiring harness of your QuietKat. DO NOT

ATTEMPT TO DiSASSEMBLE OR ADJUST ANY OF THESE COMPONENTS.

Doing so may cause extensive damage to these components, will void your warranty, and may cause a hazardous condition including electrical shock. if you cannot resolve a problem using this owners manual, contact your

QuietKat Customer Service Department for assistance.

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NOTICE : SAFETY RESPONSIBILITES

Please read, understand, and pratice the following guidelines for safe operation of your QuietKat.

• Supervision: Riders must be supervised by responsible adults at all times. The rider should never be beyond eye and voice range. An adult must always assess and approve the riding conditions and the Quietkat’s preparedness before the unit is ridden. Always ensure the rider is cautious, maintaining complete control, and riding at a reasonable speed. Ensure the terrain is suited to the skills of the rider and capabilities of the unit.

• Helmets & Safety Attire: There is no single factor that works better at reducing the severity of injuries sustained in accidents more than a quality helmet. Please don’t ever allow your QuietKat to be ridden without one. Riders should also wear suitable riding gear (gloves, eye protection and boots). Shoe laces, loose clothing, or even long hair could potentially get caught in wheels.

• One Rider Only: Your QuietKat was engineered to carry one rider and no (0) passengers. Carrying a passenger would overload the machine and alter the handling.

• Do not overload the Vehicle: QuietKats are designed for rider under 300lbs. Exceeding the weight limitations will adversely affect the handling of the machine, and potentially cause damage not covered by the warranty.

• It’s the law; obey it: Obey all laws. QuietKats are for OFF-ROAD USE ONLY.

QuietKats can not be used on public roads or sidewalks. The purchaser, owner and/or riders of this machine are directly responsible to know and obey all local, state, and federal laws regarding the riding and use of this machine.

• Weather & Riding Conditions: Please be aware, that in wet conditions, distance to stop may double or triple over the distance that it takes under dry conditions. Ride more slowly and anticipate your stops by applying the brakes earlier.

• Night time: Do not ride your QuietKat after dark or in low light conditions.

• Maintenance: Proper maintenance will extend the life of your unit. There are maintenance instructions here in this manual. Check the brakes and the tires and the tightness of all those important fasteners before each and every ride.

Have your unit checked by a qualified bike shop mechanic at least once a year. it’s a small investment in the well-being of the rider.

• Batteries: We have equipped your QuietKat with sealed Lithum-ion battery. As always, if you have any questions, please don’t hesitate to contact us at 970-328-2399.

• Read This Manual Cover To Cover: There is alot of important information that you need to know. Do not guess how to adjust the machine, charge it or ride it.

We have recommendations that will instruct how to set-up, maintain, and ride your QuietKat. Please read them thoroughly.

• Call us with questions or problems: We can be reached at the numbers listed on the back cover of this manual. You can also get assistance from the QuietKat dealers.

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NOTICE: VARIABLE FACTORS

Many factors affect speed and range capabilities. Terrain, average speed, rider weight, tire pressures, wind, hills, number of batteries, etc all have an impact on the performance and control of the unit

WARNING: OBEY ALL WARNINGS

Failure to obey all of the warnings & instructions contained in this manual may result in serious injury or death and permanent damage to your QuietKat.

WARNING: EXCESSIVE LOADS

Excessive loads/or heat can be caused by high ambient temperature, heavy gear, steep hills, low tire pressure, lengthy high speed operation or any combinations of these factors.

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SPECIFICATIONS

• Travels, on average, 25 miles on a single charge/battery

• Weighs approximately 100lbs

• 60” long, 29” wide, collapses to 30” tall

• Engineered to perform with a load up to 300lbs

• 4 inches of off road suspension

• up to 15 degrees of lean technology

• 48-72 Volt high performance electrical system

Chasis:

Frame

Suspension (Front) -

Suspension (Rear) -

Wheels

Tires (Front)

Tires (Rear)

Brakes

Handlebars

-

-

-

-

-

Motor:

Crystalyte Direct Drive Hub

4” Coil/Oil

4” Coil Telescopic

Aluminum Alloy

20” x 4.0”

13” x 4.0”

Hydraulic Disc

Alloy

Controller:

12 FET or 18 FET Digital Motor Controller

Throttle:

Half twist grip throttle on right handle bar

Batteries:

48v - 20Ah, 60v - 20Ah, or 72v - 30Ah Lithium-ion

Battery Charger included with every battery purchased

Keys, Dials and Ports:

Handlebar switch, main switch & controller

Reverse switch

Tunable response Cycle Analyst unit

Battery Charger Port

Overall Size:

Wheelbase

Seat Height

-

Handlebar Height -

Weight

-

-

29”

Adjustable up to 8”

Adjustable up to 4.75”

105 -140 lbs depending on model (not including battery)

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UNPACKING & ASSEMBLY

TOOLS YOU WILL NEED

9/16” Socket

1/2” Socket

4mm Allen Wrench

5mm Allen Wrench

Flat Head Screwdriver

Adjustable Wrench

**Note: DO NOT THROW AWAY YOUR BOX**

1. Remove your QuietKat and accessories from packaging and check contents against the following list:

2 (two) rear wheels with disc rotors assembled marked “RiGHT” & “LEFT”

2 (two) axel spindles marked “RiGHT” & “LEFT”. Axel spindles will include the following hardware per spindel

- 2 (two) large silver washers Note: The inside diameters of these washers are different sizes

(one for inside of wheel & one for outside of wheel)

- 2 (two) 15/16” lug nuts Note: The “LEFT’ lug is reverse threaded

- 4 (four) 4mm allen bolts Note: Bolts will be on axle

1 (one) battery (extra batteries are available for purchase)

1 (one) battery charger per battery ordered

1 (one) cycle analyst

1 (one) seat & seat post

1 (one) *optional* rear rack w/ mud flaps. Rear rack will include the following hardware for rear rack bolted into frame

- 3 (three) 1/2” bolts

- 2 (two) 4mm allen bolts

- 6 (six) black spacer washers

2 (two) keys for battery box *located on the Center Tube Frame zip tied directly in front of Battery Box*

2 (two) keys for handle bar carry bag *located on the Center Tube Frame zip tied directly in front of Battery Box*

Manuals & Paperwork included with your QuietKat

- Manual for Cycle Analyst

- Manual for Lithium-ion Battery

- Manual for Lithium-ion Battery Charger

- Manual for Disc Brakes

- Manual for Suspension

2. After removing the QuietKat and accesories from the box remember.....

DO NOT THROW AWAY YOUR BOX

3. Raise your QuietKat on a level surface to allow for about 1 1/2 ft. of ground clearance

Note: milk crates work great

Note: Make sure unit is balanced

Continue to next page for Rear Axle Assembly.

10 11

REAR AXLE & TIRE ASSEMBLY

1. Place Spindle into Main Axle and screw in 4 (four) 4mm Spindle Bolts *See Pic 1

Note: Spindles will be labeled “LEFT” & “RiGHT”

Note: Spindle Bolts need to be removed from Main Axle prior to being placed

Note: Use of thread lock recommended (Vibra-Tite 121 is the preferred brand)

2. Remove Lug Nut and 1 (one) Outside Large Silver Washer *See Pic 2

Note: Keep 1 (one) inside Large Silver Washer with larger inside diameter on Spindle

Note: LEFT Spindle is Reverse Thread

3. Place wheel on axel making sure disc rotor is inward facing *See Pic 3

4. Slide 1 (one) Outside Large Silver Washer onto Spindle *See Pic 4

Note: Use the remaining Large Silver Washer with smaller inside diameter

5. Tighten Lug Nut on Spindle threads *See Pic 5

Note: LEFT Spindle is Reverse Thread

6. Repeat steps 1 - 5 for opposite Axle Spindle and Tire

Pic 1

Pic 2 Pic 3

Pic 4

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Pic 5

REAR BRAKE ASSEMBLY

*Brake Assembly Hardware will be pre-fastened on Brake Caliper. Remove this hardware

before starting the Rear Brake assembly *See Pic 1

1. Locate Brake Caliper (Ziptied to Frame) and position caliper so the rotor

will slide between the two brake pads *See Pic 2

Note: Rotor goes between Brake Pads

Note: Brake pads may need to be seperated using a flat head screwdriver

2. Locate the Brake Mounting Bracket. insert and fasten 4mm Mounting Bolts securing

Brake Calliper to Brake Mounting Bracket *See Pic 3

Note: Two Black Spacers Washers are pre-installed on the Brake Mounting Bracket.

if spacers are not used the Brake System will be off balance

3. Repeat Step 2 for the second Brake Mounting Bolt

4. Repeat Steps 1 - 3 for the opposite side Brake Assembly

Pic 1

Pic 2 Pic 3

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STEERING ASSEMBLY

1. Flip up Handle Bar in up-right position until it clicks in place *See Pic 1

2. Push Quick Release Stem into the up-right position with Handle flush against Stem Tube *Pic 2

Note: Should be VERY snug

3. Use a 4mm Allen Wrench to align and straighten the handle bar stem *Pic 3

4. Twist plastic “Lock” clock-wise until Handle is in locking position *Pic 4

5. Release Quick Release located mid-way up the Folding Stem, adjust Handlebars to desired height

and re-lock Quick Release *Pic 5

Note: Should be VERY snug

*Use grove in stem as a guide to align and straighten the handlebars *Pic 6

Pic 1

Pic 2 Pic 3

Pic 4

Pic 5

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Pic 6

POWERING UP THE MACHINE

*Keys are located on the Center Tube Frame zip tied directly in front of Battery Box*

*HAVE UNiT ASSEMBLED BEFORE POWER UP*

1. Unlock and open the Battery Box located in the center console *See Pic 1

2. Connect the 2 (two) RED Anderson Connectors *See Pic 2

3. Close and lock the Battery Box

4. Turn Handle Bar igntion to the ON (i) position until Cycle Analyst lights up *See Pic 3

*if still no power, locate the Main Power Switch on the Motor Controller attached to the underside of

the battery box lid. Make sure the power switch is turned to the ON (i) position

Pic 1

Pic 2 Pic 3

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REAR SUSPENSION LOCK-OUT

Note: Your unit is assembled and shipped with the Suspension in the Fully Locked Position

There are 3 (three) Lock-Out positions. Use a 9/16” socket to remove or install Rear Suspension

Bolts on the Swingarm to engage or disengage the following Lock-Out positions

1. Fully Locked: All 3 (three) bolts are installed and fastened on the Swingarm

Note: Fully Locked position is most stable at slower speeds

*See Pic 1

2. Medium Flex: 2 (two) outer bolts are removed, leaving 1 (one) middle bolt is installed

and fastened on the Swingarm. *See Pic 2

Note: Medium Flex position enables suspension to better contour in turns giving more control

3. Full Lean: 0 (zero) bolts are installed and fastened on the Swingarm *See Pic 3

Note: Full Lean position is the most active setting allowing full articulation of the suspension

giving the rider additional control on rougher riding surfaces.

Pic 1

Pic 2 Pic 3

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REAR RACK ASSEMBLY (OPTIONAL)

1. Locate the needed hardware already installed into the rear end of the frame *See Pic 1

- 3 (three) 1/2” Bolts

- 2 (two) 4mm Allen Bolts

- 6 (six) Black Spacer Washers

2. Remove Seat and slide Rack in position in front of Seat Tube *See Pic 2

3. Fasten 3 (three) 1/2” Bolts using Black Washers in between the Frame & Rack and

in between Bolt & top of Rack *See Pic 3

Note: if spacers are not used the Rear Rack Assembly will be off balanced

3. Fasten the 2 (two) 4mm Allen Bolts directly to the Frame Deck *See Pic 4

Pic 1

Pic 2

Pic 3

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Pic 4

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APPENDIXES

The following Manuals are included with your QuietKat to further explain the installation, assembly, and troubleshooting of various components of your QuietKat. Be advised that these components require an advanced knowledge of the assembly of your unit and may require professional assistance.

Extensive damage to these components is NOT covered under your warranty.

Please call QuietKat Customer Service or contact a QuietKat dealer for any questions with these components.

CYCLE ANALYST SETUP AND TROUBLESHOOTING

See The Cycle Analyst V3 User Manual

Download at http://www.ebikes.ca/product-info/cycle-analyst-3.html

HYDRAULIC DISC BRAKE SYSTEMS

See Helix 2.5 Hydraulic Disc Brake installation instruction

See Helix 5/7 Hydraulic Disc Brake installation instruction

See Helix 7.5 Hydraulic Disc brake installation instruction

Download at http://www.bengalperformance.com.tw/download.htm

HEADSET ASSEMBLY

See Angleset installation Guide

Download at http://www.canecreek.com/resources/products/headsets/PDFs/AngleSet_-_EC44-EC49.pdf

SUSPENSION MAINTENANCE

See DV-22 / DV-6 / DV-6S Owners Manual

Download at http://www.dnmshock.com/upload_files/DV22_DV6_DV6S.pdf

LITHIUM-ION BATTERY MAINTENANCE

See Lithium-ion Battery Maintenance Manual

17

WARRANTY iNFORMATiON:

KEEP FOR YOUR RECORDS

Warranty Overview

Every QuietKat comes with an 12-month warranty against manufacturing defects in materials or workmanship on its frame, battery, controller and motor assembly.

This warranty applies only to the original registered owner of the QuietKat and is not transferable. This limited warranty does not apply to normal wear and tear, malfunctions, or failures due to abuse, neglect, improper repair, improper maintenance, alteration, modification, accidents, or other improper use.

Terms of the Warranty

For your reference, we’ve outlined the comprehensive terms of the warranty below:

- Frame, Battery, Controller and Motor Assembly – are warranted to be free from defects in material or workmanship for a period of twleve (12) months from delivery date. After any warranty period has elapsed, you may purchase spare & replacement parts by contacting us. in case of an electrical issue please send unit back to us.

- Replacement Batteries (if provided) – are warranted to be free from defects in material or workmanship for a period of tweleve

(12) months from purchase.

- Other Components – are warranted by the individual manufacturers.

Please note that while every effort is made to provide our customers with a superb shopping experience, issues sometimes can arise during shipping. if any parts happen to be damaged during shipping, QUiETKAT will send a replacement part at our expense and will work with you or the bike shop of your choice to fix the issue. If the issue cannot be fixed, QUIETKAT will exchange the unit.

if the unit was purchased directly from QUiETKAT, QUiETKAT can help to arrange an appointment at a bike shop or service center near the customer to investigate and resolve the issue. if a part or component is faulty, please contact us by email and provide a video or photo of the faulty part.

For any parts under warranty that will need to be replaced within the 12-month timeframe, QUiETKAT will cover the cost of freight to the customer.

Limited Remedy:

Unless otherwise provided, the sole remedy under the above warranty, or any implied warranty, is limited to the replacement of defective components and parts with those of equal or greater value at the sole discretion of QUiETKAT. in no event shall QUiETKAT be responsible for direct, incidental or consequential damages, including, without limitation, damages for personal injury, property damage, or economic losses, whether based on contract, warranty, negligence, product liability, or any other theory. Some states do not allow the exclusion or limitation of damages, so the above limitation or exclusion may not apply to you.

Exclusions:

The above warranty, or any implied warranty, does not cover normal wear and tear. All warranties are void if the electric vehicle is used for other than normal activities, including, but not limited to, failing to follow the owner’s manual or using the QuietKat for commercial activities or in competitive events, and training for such activities or events.

QUiETKAT makes no other warranties, express or implied. All implied warranties, including the warranties of merchantability and fitness for a particular purpose, are limited in duration to that of the express warranties stated above. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

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WARRANTY iNFORMATiON:

KEEP FOR YOUR RECORDS

REFUND POLICY

QuietKat stands behind its product and is under warranty against defective workmanship:

• The frame and rear suspension swing arm have a lifetime warranty.

• All other components have a 1 year warranty.

Changes made by owner to the electric vehicle may void the QuietKat warranty. The QuietKat warranty will be voided to the extent that such changes adversely affect the unconverted vehicle or its performance or cause the failure or degraded performance of a component supplied by QuietKat. For example, structural changes made to the QuietKat could affect the vehicle’s structural integrity, which would void the QuietKat Warranty on the affected parts.

**Any modifications to the Quietkat unit voids warranty**

Warranty #_____________________________________

TO:___________________________________________

DATE:_________________________________________

PRINT NAME:__________________________________ Signature:__________________________________

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