Mitsubishi Electric MELSEC iQ-F FX5UC Programmable Controller User's Manual
Below you will find brief information for Programmable Controller MELSEC iQ-F FX5UC. The FX5UC is a compact and powerful programmable controller with a wide range of features, including high-speed processing, built-in positioning functionality, and Ethernet and RS-485 communication capabilities. It is designed for use in a variety of industrial applications, including machine control, process control, and factory automation. The FX5UC is easy to program and configure, making it a great choice for both experienced and novice users.
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MELSEC iQ-F
FX5UC User's Manual (Hardware)
SAFETY PRECAUTIONS
(Read these precautions before use.)
Before using this product, please read this manual and the relevant manuals introduced in this manual carefully and pay full attention to safety in order to handle the product correctly.
This manual classifies the safety precautions into two categories: [ WARNING] and [ CAUTION].
WARNING
Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.
CAUTION
Indicates that incorrect handling may cause hazardous conditions, resulting in minor or moderate injury or property damage.
Depending on the circumstances, procedures indicated by [
It is important to follow all precautions for personal safety.
CAUTION] may also cause severe injury.
Store this manual in a safe place so that it can be read whenever necessary. Always forward it to the end user.
[DESIGN PRECAUTIONS]
WARNING
●
Make sure to set up the following safety circuits outside the PLC to ensure safe system operation even during external power supply problems or PLC failure. Otherwise, malfunctions may cause serious accidents.
- Most importantly, set up the following: an emergency stop circuit, a protection circuit, an interlock circuit for opposite movements (such as forward vs. reverse rotation), and an interlock circuit to prevent damage to the equipment at the upper and lower positioning limits.
- Note that when the CPU module detects an error, such as a watchdog timer error, during selfdiagnosis, all outputs are turned off. Also, when an error that cannot be detected by the CPU module occurs in an input/output control block, output control may be disabled. External circuits and mechanisms should be designed to ensure safe machine operation in such a case.
- Note that when an error occurs in a relay, transistor or triac of an output circuit, the output might stay on or off. For output signals that may lead to serious accidents, external circuits and mechanisms should be designed to ensure safe machine operation.
●
Construct an interlock circuit in the program so that the whole system always operates on the safe side before executing the control (for data change) of the PLC in operation.
Read the manual thoroughly and ensure complete safety before executing other controls (for program change, parameter change, forced output and operation status change) of the PLC in operation.
Otherwise, the machine may be damaged and accidents may occur due to erroneous operations.
●
In an output circuit, when a load current exceeding the current rating or an overcurrent caused by a load short-circuit flows for a long time, it may cause smoke and fire. To prevent this, configure an external safety circuit, such as a fuse.
●
For the operating status of each station after a communication failure of the network, refer to relevant manuals for the network. Incorrect output or malfunction may result in an accident.
●
To maintain the safety of the programmable controller system against unauthorized access from external devices via the network, take appropriate measures. To maintain the safety against unauthorized access via the Internet, take measures such as installing a firewall.
1
2
[DESIGN PRECAUTIONS]
CAUTION
●
When an inductive load such as a lamp, heater, or solenoid valve is controlled, a large current
(approximately ten times greater than normal) may flow when the output is turned from off to on. Take proper measures so that the flowing current does not exceed the value corresponding to the maximum load specification of the resistance load.
●
After the CPU module is powered on or is reset, the time taken to enter the RUN status varies depending on the system configuration, parameter settings, and/or program size.
Design circuits so that the entire system will always operate safely, regardless of this variation in time.
●
Simultaneously turn on and off the power supplies of the CPU module and extension modules.
●
If a long-time power failure or an abnormal voltage drop occurs, the PLC stops, and output is turned off. When the power supply is restored, it will automatically restart (when the RUN/STOP/RESET switch is on RUN side).
[INSTALLATION PRECAUTIONS]
WARNING
●
Make sure to cut off all phases of the power supply externally before attempting installation or wiring work. Failure to do so may cause electric shock or damage to the product.
●
Use the product within the generic environment specifications described in
Specifications of this manual.
Never use the product in areas with excessive dust, oily smoke, conductive dusts, corrosive gas (salt air, Cl
2
, H
2
S, SO
2
or NO
2
), flammable gas, vibration or impacts, or expose it to high temperature, condensation, or rain and wind.
If the product is used in such conditions, electric shock, fire, malfunctions, deterioration or damage may occur.
[INSTALLATION PRECAUTIONS]
CAUTION
●
Do not touch the conductive parts of the product directly. Doing so may cause device failures or malfunctions.
●
When drilling screw holes or wiring, make sure that cutting and wiring debris do not enter the ventilation slits of the PLC. Failure to do so may cause fire, equipment failures or malfunctions.
●
For product supplied together with a dust proof sheet, the sheet should be affixed to the ventilation slits before the installation and wiring work in order to block foreign objects such as cutting and wiring debris.
However, when the installation work is completed, make sure to remove the sheet to provide adequate ventilation. Failure to do so may cause fire, equipment failures or malfunctions.
●
Install the product on a flat surface. If the mounting surface is rough, undue force will be applied to the
PC board, thereby causing nonconformities.
●
Install the product securely using a DIN rail.
●
Connect the expansion adapter securely to their designated connectors. Loose connections may cause malfunctions.
●
Work carefully when using a screwdriver during product installation. Failure to do so may cause damage to the product or accidents.
●
Connect the extension cables, peripheral device cables, input/output cables and battery connecting cable securely to their designated connectors. Loose connections may cause malfunctions.
●
When using an SD memory card, insert it into the SD memory card slot. Check that it is inserted completely. Poor contact may cause malfunction.
●
Turn off the power to the PLC before attaching or detaching the following devices. Failure to do so may cause device failures or malfunctions.
Peripheral devices and expansion adapter
Extension modules, bus conversion module and connector conversion module
Battery
3
4
[WIRING PRECAUTIONS]
WARNING
●
Make sure to cut off all phases of the power supply externally before attempting installation or wiring work. Failure to do so may cause electric shock or damage to the product.
●
Make sure to attach the terminal cover, provided as an accessory, before turning on the power or initiating operation after installation or wiring work. Failure to do so may cause electric shock.
●
The temperature rating of the cable should be 80
or more.
●
Make sure to wire the screw terminal block in accordance with the following precautions. Failure to do so may cause electric shock, equipment failures, a short-circuit, wire breakage, malfunctions, or damage to the product.
Wire terminals should follow the dimensions described in the manual.
Tightening torque should follow the specifications in the manual.
Tighten the screws using a Phillips-head screwdriver No. 2 (shaft diameter 6 mm (0.24") or less).
Make sure that the screwdriver does not touch the partition part of the terminal block.
●
Make sure to wire the terminal block (European type) in accordance with the following precautions.
Failure to do so may cause electric shock, equipment failures, a short-circuit, wire breakage, malfunctions, or damage to the product.
Wire terminals should follow the dimensions described in the manual.
Tightening torque should follow the specifications in the manual.
Twist the ends of stranded wires and make sure that there are no loose wires.
Do not solder-plate the electric wire ends.
Do not connect more than the specified number of wires or electric wires of unspecified size.
Affix the electric wires so that neither the terminal block nor the connected parts are directly stressed.
[WIRING PRECAUTIONS]
CAUTION
●
Perform class D grounding (grounding resistance: 100
or less) of the grounding terminal on the
CPU module and extension modules with a wire 2 mm
2
or thicker.
However, do not use common grounding (refer to
Page 67 Grounding) with heavy electrical
systems.
●
Connect the power supply wiring to the dedicated terminals described in this manual. If an AC power supply is connected to a DC input/output terminal or DC power supply terminal, the PLC will burn out.
●
Do not wire vacant terminals externally. Doing so may cause damage to the product.
● Install module so that excessive force will not be applied to terminal blocks, power connectors, I/O connectors, communication connectors, or communication cables. Failure to do so may result in wire damage/breakage or PLC failure.
CAUTION
●
Make sure to observe the following precautions in order to prevent any damage to the machinery or accidents due to malfunction of the PLC caused by abnormal data written to the PLC due to the effects of noise.
Do not bundle the power line, control line and communication cables together with or lay them close to the main circuit, high-voltage line, load line or power line. As a guideline, lay the power line, control line and connection cables at least 100 mm (3.94") away from the main circuit, highvoltage line, load line or power line.
Ground the shield of the shield wire or shielded cable at one point on the PLC. However, do not use common grounding with heavy electrical systems.
Ground the shield of the analog input/output cable at one point on the signal receiving side. Do not use common grounding with heavy electrical systems.
[STARTUP AND MAINTENANCE PRECAUTIONS]
WARNING
● Do not touch any terminal while the PLC's power is on. Doing so may cause electric shock or malfunctions.
● Before cleaning or retightening terminals, cut off all phases of the power supply externally. Failure to do so may cause electric shock.
● Before modifying the program in mid-operation, forcing output, running or stopping the PLC, read through this manual carefully, and ensure complete safety. An operation error may damage the machinery or cause accidents.
●
Do not change the program in the PLC from two or more peripheral equipment devices at the same time. (i.e. from an engineering tool and a GOT) Doing so may cause destruction or malfunction of the
PLC program.
●
Use the battery for memory backup in conformance to this manual.
Use the battery for the specified purpose only.
Connect the battery correctly.
Do not charge, disassemble, heat, put in fire, short-circuit, connect reversely, weld, swallow or burn the battery, or apply excessive force (vibration, impact, drop, etc.) to the battery.
Do not store or use the battery at high temperatures or expose to direct sunlight.
Do not expose to water, bring near fire or touch liquid leakage or other contents directly.
Incorrect handling of the battery may cause excessive heat, bursting, ignition, liquid leakage or deformation, and lead to injury, fire or failures and malfunction of facilities and other equipment.
5
6
[STARTUP AND MAINTENANCE PRECAUTIONS]
CAUTION
●
Do not disassemble or modify the PLC. Doing so may cause fire, equipment failures, or malfunctions.
*For repair, contact your local Mitsubishi Electric representative.
●
After the first use of the SD memory card, do not insert/remove the memory card more than 500 times.
Insertion/removal 500 times or more may cause malfunction.
●
Turn off the power to the PLC before connecting or disconnecting any extension cable. Failure to do so may cause device failures or malfunctions.
●
Turn off the power to the PLC before attaching or detaching the following devices. Failure to do so may cause device failures or malfunctions.
Peripheral devices and expansion adapter
Extension modules, bus conversion module and connector conversion module
Battery
[OPERATION PRECAUTIONS]
CAUTION
●
Construct an interlock circuit in the program to ensure safe operation for the whole system when executing control (for data change) of the PLC in operation. Read the manual thoroughly and ensure complete safety before executing other controls (for program change, parameter change, forced output and operation status change) of the PLC in operation. Otherwise, the machine may be damaged and accidents may occur by erroneous operations.
[DISPOSAL PRECAUTIONS]
CAUTION
● Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal of your device.
● When disposing of batteries, separate them from other waste according to local regulations. For details on the Battery Directive in EU countries, refer to
Page 151 Handling of Batteries and
Devices with Built-in Batteries in EU Member States.
[TRANSPORTATION PRECAUTIONS]
CAUTION
●
When transporting the PLC with the optional battery, turn on the PLC before shipment, confirm that the battery mode is set in PLC parameters and the BAT LED is OFF, and check the battery life. If the
PLC is transported with the BAT LED on or the battery exhausted, the battery-backed data may be lost during transportation.
●
The PLC is a precision instrument. During transportation, avoid impacts larger than those specified in the general specifications (
Page 17 Generic Specifications) by using dedicated packaging boxes
and shock-absorbing palettes. Failure to do so may cause failures in the PLC. After transportation, verify operation of the PLC and check for damage of the mounting part, etc.
●
When transporting lithium batteries, follow required transportation regulations. For details on the regulated products, refer to
Page 151 Handling of Batteries and Devices with Built-in Batteries in
●
Fumigants that contain halogen materials such as fluorine, chlorine, bromine, and iodine used for disinfecting and protecting wooden packaging from insects will cause malfunction in Mitsubishi products. Please take necessary precautions to ensure that residual fumigants do not enter the product, or treat packaging with methods other than fumigation (heat method). Additionally, disinfect and protect wood from insects before packing.
INTRODUCTION
This manual contains text, diagrams and explanations which will guide the reader in the correct installation, safe use and operation of the FX5UC Programmable Controllers and should be read and understood before attempting to install or use the module.
Always forward it to the end user.
Regarding use of this product
• This product has been manufactured as a general-purpose part for general industries, and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life.
• Before using the product for special purposes such as nuclear power, electric power, aerospace, medicine or passenger movement vehicles, consult Mitsubishi Electric.
• This product has been manufactured under strict quality control. However when installing the product where major accidents or losses could occur if the product fails, install appropriate backup or failsafe functions in the system.
Note
• If in doubt at any stage during the installation of the product, always consult a professional electrical engineer who is qualified and trained in the local and national standards. If in doubt about the operation or use, please consult the nearest
Mitsubishi Electric representative.
• Since the examples indicated by this manual, technical bulletin, catalog, etc. are used as a reference, please use it after confirming the function and safety of the equipment and system. Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples.
• This manual content, specification etc. may be changed, without a notice, for improvement.
• The information in this manual has been carefully checked and is believed to be accurate; however, if you notice a doubtful point, an error, etc., please contact the nearest Mitsubishi Electric representative. When doing so, please provide the manual number given at the end of this manual.
7
8
CONTENTS
CHAPTER 4 SYSTEM CONFIGURATION
9
10
CHAPTER 7 OPERATION ADJUSTMENT
CHAPTER 8 MAINTENANCE AND INSPECTION
11
12
RELEVANT MANUALS
User's manuals for the applicable modules
Manual name <manual number>
MELSEC iQ-F FX5UC CPU Module Hardware Manual
<JY997D61001>
MELSEC iQ-F FX5 User's Manual (Startup)
<JY997D58201>
MELSEC iQ-F FX5U User's Manual (Hardware)
<JY997D55301>
MELSEC iQ-F FX5UC User's Manual (Hardware)
<JY997D61401> (This manual)
MELSEC iQ-F FX5 User's Manual (Application)
<JY997D55401>
MELSEC iQ-F FX5 Programming Manual (Program Design)
<JY997D55701>
MELSEC iQ-F FX5 Programming Manual (Instructions, Standard
Functions/Function Blocks)
<JY997D55801>
MELSEC iQ-F FX5 User's Manual (Serial Communication)
<JY997D55901>
MELSEC iQ-F FX5 User's Manual (MELSEC Communication Protocol)
<JY997D60801>
MELSEC iQ-F FX5 User's Manual (MODBUS Communication)
<JY997D56101>
MELSEC iQ-F FX5 User's Manual (Ethernet Communication)
<JY997D56201>
MELSEC iQ-F FX5 User's Manual (SLMP)
<JY997D56001>
MELSEC iQ-F FX5 User's Manual (Positioning Control)
<JY997D56301>
MELSEC iQ-F FX5 User's Manual (Analog Control)
<JY997D60501>
GX Works3 Operating Manual
<SH-081215ENG>
Description
Describes the details of input/output specifications, wiring and installation of the
FX5UC CPU module from MELSEC iQ-F FX5UC User's Manual (Hardware).
Performance specifications, procedures before operation, and troubleshooting of the
CPU module.
Describes the details of hardware of the FX5U CPU module, including input/output specifications, wiring, installation, and maintenance.
Describes the details of hardware of the FX5UC CPU module, including input/output specifications, wiring, installation, and maintenance.
Describes basic knowledge required for program design, functions of the CPU module, devices/labels, and parameters.
Describes specifications of ladders, ST, FBD/LD, and other programs and labels.
Describes specifications of instructions and functions that can be used in programs.
Describes N:N network, MELSEC Communication protocol, inverter communication, non-protocol communication, and predefined protocol support.
Explains methods for the device that is communicating with the CPU module by MC protocol to read and write the data of the CPU module.
Describes MODBUS serial communication.
Describes the functions of the built-in Ethernet port communication function.
Explains methods for the device that is communicating with the CPU module by
SLMP to read and write the data of the CPU module.
Describes the built-in positioning function.
Describes the analog function.
System configuration, parameter settings, and online operations of GX Works3.
TERMS
Unless otherwise specified, this manual uses the following terms.
• indicates a variable part to collectively call multiple models or versions.
(Example) FX5-C32EX/D, FX5-C32ET/D, FX5-C32EYT/D FX5-C32E /D
• For details on the FX3 devices that can be connected with the FX5UC CPU module, refer to
Description Terms
■ Devices
FX5
FX3
FX5 CPU module
FX5U CPU module
FX5UC CPU module
Extension module
• FX5 extension module
• FX3 extension module
Extension module (extension cable type)
Generic term for FX5U and FX5UC PLCs
Generic term for FX3S, FX3G, FX3GC, FX3U, and FX3UC PLCs
Generic term for FX5U CPU module and FX5UC CPU module
Generic term for FX5U-32MR/ES, FX5U-32MT/ES, FX5U-32MT/ESS, FX5U-64MR/ES, FX5U-64MT/ES,
FX5U-64MT/ESS, FX5U-80MR/ES, FX5U-80MT/ES, and FX5U-80MT/ESS
Generic term for FX5UC-32MT/D, FX5UC-32MT/DSS, FX5UC-64MT/D, FX5UC-64MT/DSS, FX5UC-96MT/
D, and FX5UC-96MT/DSS
Generic term for FX5 extension modules and FX3 extension modules
Generic term for I/O modules, extension power supply module, and FX5 intelligent function modules
Generic term for FX3 intelligent function module
Input modules (extension cable type), Output modules (extension cable type), Bus conversion module
(extension cable type), and Intelligent function modules
Terms
Extension module (extension connector type)
I/O module
Input module
• Input module (extension cable type)
• Input module (extension connector type)
Output module
• Output module (extension cable type)
• Output module (extension connector type)
Input/output modules
Extension power supply module
Intelligent module
Intelligent function module
• FX5 intelligent function module
• FX3 intelligent function module
Simple motion module
Expansion adapter
• Communication adapter
• Analog adapter
Bus conversion module
Description
Input modules (extension connector type), Output modules (extension connector type), Input/output modules, Extension power supply module, Bus conversion module (extension connector type), and
Connector conversion module (extension connector type)
Generic term for input modules, output modules, and Input/output modules
Generic term for Input modules (extension cable type) and Input modules (extension connector type)
Generic term for FX5-8EX/ES and FX5-16EX/ES
Generic term for FX5-C16EX/D, FX5-C16EX/DS, FX5-C32EX/D, and FX5-C32EX/DS
Generic term for output modules (extension cable type) and output modules (extension connector type)
Generic term for FX5-8EYR/ES, FX5-8EYT/ES, FX5-8EYT/ESS, FX5-16EYR/ES, FX5-16EYT/ES, and
FX5-16EYT/ESS
Generic term for FX5-C16EYT/D, FX5-C16EYT/DSS, FX5-C32EYT/D, and FX5-C32EYT/DSS
Generic term for FX5-C32ET/D and FX5-C32ET/DSS
Different name for FX5-C1PS-5V
The abbreviation for intelligent function modules
Generic term for FX5 intelligent function modules and FX3 intelligent function modules
Generic term for FX5 intelligent function modules
Different name for FX3 special function blocks
Different name for FX5-40SSC-S
Generic term for adapter for FX5 CPU module
Generic term for FX5-232ADP and FX5-485ADP
Generic term for FX5-4AD-ADP and FX5-4DA-ADP
Generic term for Bus conversion module (extension cable type) and Bus conversion module (extension connector type)
Different name for FX5-CNV-BUS • Bus conversion module (extension cable type)
• Bus conversion module (extension connector type)
Connector conversion module (extension connector type)
Battery
SD memory card
Peripheral device
GOT
■ Software packages
Engineering tool
GX Works3
Different name for FX5-CNV-BUSC
Different name for FX5-CNV-IFC
Different name for FX3U-32BL
Generic term for NZ1MEM-2GBSD, NZ1MEM-4GBSD, L1MEM-2GBSD and L1MEM-4GBSD SD memory cards
Abbreviation of Secure Digital Memory Card. Device that stores data using flash memory.
Generic term for engineering tools and GOTs
Generic term for Mitsubishi Graphic Operation Terminal GOT1000 and GOT2000 series
The product name of the software package for the MELSEC programmable controllers
The product name of the software package, SWnDND-GXW3, for the MELSEC programmable controllers
(The 'n' represents a version.)
13
1
OUTLINE
1.1
Part Names
Front panel
[5]
[1]
[4]
[6]
[7]
[3]
When the front covers are open
[13]
[12]
[11]
[5]
[6]
[7]
[8]
No.
[1]
[2]
[3]
[4]
[2]
[8]
[6]
[1]
Name
Expansion adapter connecting hooks
Built-in RS-485 communication terminal block
Built-in Ethernet communication connector
Operation status display LED
PWR LED
[10] [9]
Description
When connecting an expansion adapter, secure it with these hooks.
Terminal block for connection with RS-485-compatible devices
Connector for connection with Ethernet-compatible devices (with cap)
For details, refer to
MELSEC iQ-F FX5 User's Manual (Ethernet Communication).
ERR LED
P.RUN LED
BAT LED
CARD LED
SD/RD LED
RD LED
SD LED
Input connector
Extension module connecting hook
I/O display LED
DISP switch
Indicates whether the CPU module is powered or not.
Lit: Powered
Off: Not powered or hardware error (
Indicates the error status of the CPU module. (
Lit: Error or hardware error
Flashing: Factory default setting, error, hardware error, or resetting
Off: Operating normally
Indicates the program running status.
Lit: Operating normally
Flashing: Paused
Off: Stopped or stop error
Indicates the battery status.
Flashing: Battery error
Off: Operating normally (
Indicates whether an SD memory card can be used or not.
Lit: Can be used or cannot be removed.
Flashing: In preparation
Off: Not inserted or can be removed.
Lit when the CPU module is sending or receiving data through built-in Ethernet communication.
Lit when the CPU module is receiving data through built-in RS-485 communication.
Lit when the CPU module is sending data through built-in RS-485 communication.
Connector for connecting input signal cables.
When connecting an expansion module, secure it with these hooks.
Lit when the input or output is on.
Switches input/output of the I/O display LED.
14
1 OUTLINE
1.1 Part Names
No.
[9]
[10]
[11]
[12]
[13]
Name
Output connector
DIN rail mounting hook
SD memory card disable switch
SD memory card slot
RUN/STOP/RESET switch
Description
Connector for connecting output signal cables.
Hook for mounting a CPU module on a DIN rail of DIN46277 (35 mm (1.38”) wide).
Switch for disabling access to the SD memory card when the card is to be removed.
Slot for inserting an SD memory card.
Switch for operating the CPU module. (
Page 106 Methods of running, stopping, and resetting)
RUN: Runs the program
STOP: Stops the program
RESET: Resets the CPU module (hold the switch on the RESET side for approximately 1 second.)
Side
Left side/right side
[1]
[2]
[3]
[4]
[5]
No.
[1]
[2]
[3]
[4]
[5]
Name
Expansion adapter connector cover
Subsequent extension connector cover
DIN rail mounting groove
Nameplate
Genuine product certification label
Description
Cover for protecting the expansion adapter connector.
Cover for protecting the subsequent extension connector.
The module can be installed on a DIN46277 rail (35 mm (1.38”) wide).
The product model name, manufacturer's serial number, power supply specifications, and MAC address are shown.
Genuine product certification label to prevent counterfeiting
Products that do not have the genuine product certification label or nameplate are not covered by the warranty.
1
1 OUTLINE
1.1 Part Names
15
Bottom side
[3]
[2]
No.
[1]
[2]
[3]
Name
Battery cover
Power connector for CPU module
RS-485 terminal resistor selector switch
[1]
Description
Cover for protecting the battery connecting connector.
Connector for connecting power cables.
Switch for switching terminal resistance for built-in RS-485 communication.
Use a tool such as a screwdriver to operate the RS-485 terminal resistance selector switch. Make sure that the tip of a tool does not damage the switch or case.
16
1 OUTLINE
1.1 Part Names
2
SPECIFICATIONS
The CPU module specifications are explained below.
2.1
Generic Specifications
Item
Storage ambient temperature
Operating ambient humidity
Storage ambient humidity
Noise durability
Grounding
Working atmosphere
Installation location
Overvoltage category
Equipment class
Specifications
0 to 55
(32 to 131
)
-25 to 75 (-13 to 167 )
5 to 95%RH, non-condensation
5 to 95%RH, non-condensation
Frequency Acceleration Half amplitude Sweep count
Installed on DIN rail
5 to 8.4 Hz 1.75 mm
8.4 to 150 Hz 4.9 m/
147 m/
, Action time: 11 ms, 3 times by half-sine pulse in each direction X, Y, and Z
10 times each in X, Y, Z directions
(80 min in each direction)
By noise simulator at noise voltage of 1000 Vp-p, noise width of 1
s and period of 30 to 100 Hz
Class D grounding (grounding resistance: 100
or less) <Common grounding with a heavy electrical system is not allowed.>
Free from corrosive or flammable gas and excessive conductive dust
0 to 2000 m
Inside a control panel
or less
2 or less
Class 2
*1 The simultaneous ON ratio of available PLC inputs or outputs changes with respect to the ambient temperature, refer to
*2 For details on Intelligent function modules, refer to manuals of each product.
*3 The criterion is shown in IEC61131-2.
*4 When the system has equipment which specification values are lower than above mentioned vibration resistance specification values, the vibration resistance specification of the whole system is corresponding to the lower specification.
*5 For grounding, refer to
*6 The PLC cannot be used at a pressure higher than the atmospheric pressure to avoid damage.
*7 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises. Category
applies to equipment for which electrical power is supplied from fixed facilities. The withstand surge voltage for the equipment with the rated voltage up to 300 V is 2500 V.
*8 This index indicates the degree to which conductive material is generated in the environment in which the equipment is used. Pollution level 2 is when only non-conductive pollution occurs. Temporary conductivity caused by condensation must be expected occasionally.
Dielectric withstand voltage test and insulation resistance test
Perform dielectric withstand voltage test and insulation resistance test at the following voltages between each terminal and the CPU module ground terminal.
■
CPU module, I/O module
Between terminals Dielectric withstand voltage Insulation resistance
Between power supply terminal (24 V DC) and ground terminal 500 V AC for one minute
Between input terminal (24 V DC) and ground terminal
Between output terminal (transistor) and ground terminal
10 M
or higher by 500 V DC insulation resistance tester
Between output terminal (relay) and ground terminal 1.5 kV AC for one minute
Remarks
I/O module only
■
Expansion adapter
For information concerning the dielectric withstand voltage and insulation resistance of each expansion adapter, refer to manuals of each expansion adapter.
■
Intelligent function module
For information concerning dielectric withstand voltage and insulation resistance of each intelligent function module, refer to manuals of each intelligent function module.
2 SPECIFICATIONS
2.1 Generic Specifications
17
2
18
2.2
Power Supply Specifications
The CPU module power supply specifications are explained below.
For the consumption current of each extension module, refer to
Page 27 PRODUCT LIST or manuals of each extension
module.
DC power supply
Item
Power supply voltage
Voltage fluctuation range
Allowable instantaneous power failure time
Power fuse
Rush current FX5UC-32MT/
FX5UC-64MT/
FX5UC-96MT/
Power consumption
FX5UC-32MT/
FX5UC-64MT/
FX5UC-96MT/
5 V DC power supply capacity
24 V DC power supply capacity
Specifications
24 V DC
+20%, -15%
Operation can be continued upon occurrence of instantaneous power failure for 5 ms or less.
125 V, 3.15 A Time-lag fuse
35 A max. 0.5 ms or less/24 V DC
40 A max. 0.5 ms or less/24 V DC
5 W/24 V DC [30 W/24 V DC +20%, -15%]
8 W/24 V DC [33 W/24 V DC +20%, -15%]
11 W/24 V DC [36 W/24 V DC +20%, -15%]
720 mA
500 mA
*1 This item shows value when only the CPU module is used.
The value in [] is the value in the maximum configuration connectable to the CPU module. (The value does not include the external 24 V
DC power supply of extension devices)
2.3
Input Specifications
The CPU module input specifications are explained below.
24 V DC input (sink/source)
Input numbers in the table indicate the CPU module umbers.
Item
No. of input points
Connection type
Input type
Input signal voltage
Input signal current
Input impedance
ON input sensitivity current
OFF input sensitivity current
Input response frequency
FX5UC-32MT/
FX5UC-64MT/
FX5UC-96MT/
,
FX5UC-32MT/
FX5UC-64MT/ ,
FX5UC-96MT/
Specifications
FX5UC-32MT/
X000 to X005
X000 to X007
16 points
FX5UC-64MT/
FX5UC-96MT/
32 points
48 points
FX5UC-
MT/D
Connector
Sink
FX5UC MT/DSS Sink/source
X000 to X017
X020 and subsequent
24 V DC +20%, -15%
5.3 mA/24 V DC
4.0 mA/24 V DC
X000 to X017
X020 and subsequent
X000 to X017
X020 and subsequent
4.3 k
5.6 k
3.5 mA or more
3.0 mA or more
1.5 mA or less
200 kHz
When capturing pulses of a response frequency of 50 to 200 kHz, refer to
Page 74 When a high-speed pulse is captured.
X006 to X017
X010 to X017
10 kHz
2 SPECIFICATIONS
2.2 Power Supply Specifications
Item
Pulse waveform
Waveform
Specifications
T1 T1
Input response time
(H/W filter delay)
FX5UC-32MT/
FX5UC-64MT/ ,
FX5UC-96MT/
FX5UC-32MT/
FX5UC-64MT/ ,
FX5UC-96MT/
FX5UC-32MT/
FX5UC-64MT/ ,
FX5UC-96MT/
FX5UC-32MT/
FX5UC-64MT/ ,
FX5UC-96MT/
FX5UC-64MT/ ,
FX5UC-96MT/
Input response time
(Digital filter setting value)
Input signal format
Input circuit insulation
Indication of input operation
Input signal format
X000 to X005
X000 to X007
T1 (pulse width)
2.5
s or more
T2
T2 (rise/fall time)
1.25
s or less
T2
X006 to X017
X010 to X017
50
s or more 25
s or less
X000 to X005
X000 to X007
ON: 2.5
s or less
OFF: 2.5
s or less
X006 to X017
X010 to X017
ON: 30
s or less
OFF: 50
s or less
X020 and subsequent
ON: 50
s or less
OFF: 150
s or less
None, 10
s, 50
s, 0.1 ms, 0.2 ms, 0.4 ms, 0.6 ms, 1 ms, 5 ms, 10 ms (initial value), 20 ms, 70 ms
When using this product in an environment with much noise, set the digital filter.
FX5UC MT/D No-voltage contact input
NPN open collector transistor
FX5UC MT/DSS No-voltage contact input
Sink: NPN open collector transistor
Source: PNP open collector transistor
Photo-coupler insulation
LED is lit when input is on (DISP switch: IN)
FX5UC MT/D
Fuse
24 V DC
FX5UC-
MT/DSS
Photocoupler
COM
*1
X
• Sink input wiring
*1: Input impedance
Fuse
Photocoupler
• Source input wiring
*1
24 V DC
COM0
X
*1: Input impedance
Photocoupler
Fuse
24 V DC
*1
COM0
X
*1: Input impedance
2
2 SPECIFICATIONS
2.3 Input Specifications
19
2.4
Output Specifications
The CPU module output specifications are explained below.
Transistor output
Item
No. of output points
Connection type
Output type
External power supply
Max. load
FX5UC-32MT/
FX5UC-64MT/
FX5UC-96MT/
FX5UC MT/D
FX5UC MT/DSS
Y000 to Y003
Y004 and subsequent
Open circuit leakage current
Voltage drop when ON
Response time
Y000 to Y003
Y004 and subsequent
Y000 to Y003
Y004 and subsequent
Insulation of circuit
Indication of output operation
Output circuit configuration
Output specifications
16 points
32 points
48 points
Connector
Transistor/sink output
Transistor/source output
5 to 30 V DC
0.3 A/point
0.1 A/point
The total load current per common terminal should be the following value.
• 8 output points/common terminal: 0.8 A or less
For details of the common, refer to
0.1 mA or less/30 V DC
1.0 V or less
1.5 V or less
2.5
s or less/10 mA or more (5 to 24 V DC)
0.2 ms or less/100 mA (24 V DC)
Photo-coupler insulation
LED is lit when output is on (DISP switch: OUT)
Sink output wiring
Source output wiring
Load
DC power supply
Y
COM
Fuse
Load
Y
Fuse
DC power supply
+V
A common number is input in the of [COM ].
A common number is input in the of [+V ].
*1 When two common terminals are connected outside the CPU module, resistance load is 1.6A or less.
2.5
Input/Output Derating Curve
The derating curve below shows the simultaneous ON ratio of available PLC inputs or outputs with respect to the ambient temperature. Use the PLC within the simultaneous input or output ON ratio range shown in the figure.
Derating curve
Simultaneous ON ratio
Power supply voltage: 24 V DC
100%
80%
70%
50%
When only the CPU module is used
When extension module are connected
Applicable
25°C 40°C 55°C Ambient temperature
20
2 SPECIFICATIONS
2.4 Output Specifications
2.6
Performance Specifications
Item
Control system
Input/output control system
Programming specifications
Programming language
Programming extension function
Constant scan
Fixed cycle interrupt
Timer performance specifications
No. of program executions
No. of FB files
Execution type Operation specifications
Command processing time
Interrupt type
LD X0
MOV D0 D1
Program capacity Memory capacity
SD memory card
Device/label memory
Data memory/standard ROM
Flash memory (Flash ROM) write count
File storage capacity
Device/label memory
Data memory
P: No. of program files
FB: No. of FB files
SD Memory Card
Specifications
Stored-program repetitive operation
Refresh system
(Direct access input/output allowed by specification of direct access input/output [DX, DY])
Ladder diagram (LD), structured text (ST), function block diagram/ladder diagram (FBD/LD)
Function block (FB), structured ladder, label programming (local/global)
0.2 to 2000 ms (can be set in 0.1 ms increments)
1 to 60000 ms (can be set in 1 ms increments)
100 ms, 10 ms, 1 ms
32
16 (Up to 15 for user)
Standby type, initial execution type, scan execution type, fixed-cycle execution type, event execution type
Internal timer interrupt, input interrupt, high-speed comparison match interrupt
34 ns
34 ns
64 k steps
(128 kbytes, flash memory)
Memory card capacity (SD/SDHC memory card: Max. 4 Gbytes)
120 kbytes
5 Mbytes
Maximum 20000 times
1
P: 32, FB: 16
Clock function
No. of input/ output points
Power failure
Display data
Precision
(1) No. of input/output points
(2) No. of remote I/O points
Total No. of points of (1) and (2)
Retention method
Retention time
Data retained
4 Gbytes: 65534
Year, month, day, hour, minute, second, day of week (leap year automatic detection)
-2.96 to +3.74 (TYP.+1.42) s/d (Ambient temperature: 0
(32
))
-3.18 to +3.74 (TYP.+1.50) s/d (Ambient temperature: 25
(77
))
-13.20 to +2.12 (TYP.-3.54) s/d (Ambient temperature: 55
(131
))
256 points or less
384 points or less
512 points or less
Large-capacity capacitor
10 days (Ambient temperature: 25 (77 ))
Clock data
*1 The value listed above indicates the number of files stored in the root folder.
*2 Clock data is retained using the power accumulated in a large-capacity capacitor incorporated into the PLC. When voltage of the largecapacity capacitor drops, clock data is no longer accurately retained. The retention period of a fully charged capacitor (electricity is conducted across the PLC for at least 30 minutes) is 10 days (ambient temperature: 25
(77
)). How long the capacitor can hold the data depends on the operating ambient temperature. When the operating ambient temperature is high, the holding period is short.
2
2 SPECIFICATIONS
2.6 Performance Specifications
21
Number of device points
Item
No. of user device points Input relay (X)
Output relay (Y)
Internal relay (M)
Latch relay (L)
Link relay (B)
Annunciator (F)
Link special relay (SB)
Step relay (S)
Timer system
Accumulation timer system
Counter system
Data register (D)
Timer (T)
Accumulation timer (ST)
10
10
Counter (C) 10
Long counter (LC) 10
10
8
8
10
10
16
10
16
10
No. of system device points
Module access device
No. of index register points
Link register (W)
Link special register (SW)
Special relay (SM)
Special register (SD)
Intelligent function module device
Index register (Z)
10
10
10
10
16
16
10
No. of file register points File register (R)
No. of nesting points Nesting (N)
No. of pointer points Pointer (P)
Interrupt pointer (I)
Others Decimal constant
(K)
Signed
Unsigned
Hexadecimal constant (H)
Real constant (E) Single precision
Character string
10
10
10
10
Base Max. number of points
1024 points The total number of X and Y assigned to input/output points is up to 256 points.
1024 points
32768 points (can be changed with parameter)
32768 points (can be changed with parameter)
32768 points (can be changed with parameter)
32768 points (can be changed with parameter)
32768 points (can be changed with parameter)
4096 points (fixed)
1024 points (can be changed with parameter)
1024 points (can be changed with parameter)
1024 points (can be changed with parameter)
1024 points (can be changed with parameter)
8000 points (can be changed with parameter)
32768 points (can be changed with parameter)
32768 points (can be changed with parameter)
10000 points (fixed)
12000 points (fixed)
65536 points (designated by U \G )
24 points
12 points
32768 points (can be changed with parameter)
15 points (fixed)
4096 points
178 points (fixed)
16 bits: -32768 to +32767, 32 bits: -2147483648 to +2147483647
16 bits: 0 to 65535, 32 bits: 0 to 4294967295
16 bits: 0 to FFFF, 32 bits: 0 to FFFFFFFF
E-3.40282347+38 to E-1.17549435-38, 0, E1.17549435-38 to E3.40282347+38
Shift-JIS code: Max. 255 single-byte characters (256 including NULL)
*1 Can be changed with parameters within the capacity range of the CPU built-in memory.
*2 Total of the index register (Z) and long index register (LZ) is maximum 24 words.
22
2 SPECIFICATIONS
2.6 Performance Specifications
2.7
Communication Specifications
The built-in Ethernet and built-in RS-485 communication specifications are as explained below.
Built-in Ethernet communication
For details of built-in Ethernet communication, refer to the following.
MELSEC iQ-F FX5 User's Manual (Ethernet Communication)
MELSEC iQ-F FX5 User's Manual (SLMP)
Item
Data transmission speed
Communication mode
Interface
Transmission method
Maximum segment length (The distance between hub and node)
Cascade connection 100BASE-TX
10BASE-T
Protocol type
Specifications
100/10 Mbps
Full-duplex (FDX)/ Half-duplex (HDX)
RJ45 connector
Base band
100 m (328'1")
Number of simultaneously open connections allowed
Hub
Insulation method
IP address
For 100BASE-TX connection
For 10BASE-T connection
Cascade connection max. 2 stages
Cascade connection max. 4 stages
MELSOFT connection
SLMP (3E frame)
Socket communication
Predefined protocol support
Total of 8 for MELSOFT connection, SLMP, socket communication, and predefined protocol support
(Up to 8 external devices can access one CPU module at the same time.)
Hubs with 100BASE-TX or 10BASE-T ports can be used.
Pulse transformer insulation
Initial value: 192.168.3.250
Ethernet standard-compatible cable, category 5 or higher (STP cable)
Ethernet standard-compatible cable, category 3 or higher (STP cable)
*1 IEEE802.3x flow control is not supported.
*2 Number of stages that can be connected when a repeater hub is used. When a switching hub is used, check the specifications of the switching hub used.
*3 A straight cable can be used. If a personal computer or GOT and CPU module are directly connected a cross cable can be used.
2
2 SPECIFICATIONS
2.7 Communication Specifications
23
Built-in RS-485 communication
For details of built-in RS-485 communication, refer to the following.
MELSEC iQ-F FX5 User's Manual (Serial Communication)
MELSEC iQ-F FX5 User's Manual (MELSEC Communication Protocol)
MELSEC iQ-F FX5 User's Manual (MODBUS Communication)
Item
Transmission standards
Data transmission speed
Communication method
Maximum total extension distance
Protocol type
Insulation method
Terminal resistors
Terminal block used
Specifications
Conforms to RS-485/RS-422 specifications
Max. 115.2 kbps
Full-duplex (FDX) / Half-duplex (HDX)
50 m (164'0")
MELSOFT connection
Non-protocol communication
MELSEC Communication protocol (3C/4C frame)
MODBUS RTU communication
Predefined protocol support
Inverter communication
N:N Network
Not insulated
Built-in (OPEN/110
/330
)
European-type terminal block
2.8
External Dimensions
CPU module
Unit: mm (inches)
W
74 (2.92")
89.1 (3.51")
Model
FX5UC-32MT/D
FX5UC-32MT/DSS
FX5UC-64MT/D
FX5UC-64MT/DSS
FX5UC-96MT/D
FX5UC-96MT/DSS
• Exterior color
W
42.1 mm (1.66")
62.2 mm (2.45")
82.3 mm (3.25")
Main body: Munsell 0.6B7.6/0.2
• Accessories
Manual supplied with product
FX2NC-100MPCB power cable: 1 m (3'3")
FX2NC-100BPCB power cable: 1 m (3'3") (FX5UC MT/D only)
Mass (weight)
Approx. 0.2 kg (0.44lbs)
Approx. 0.3 kg (0.66lbs)
Approx. 0.35 kg (0.77lbs)
24
2 SPECIFICATIONS
2.8 External Dimensions
2.9
Terminal Layout
Built-in RS-485 terminal
European-type terminal block
RDA (RXD + )
RDB (RXD )
SDA (TXD + )
SDB (TXD )
SG (GND)
5 poles
Built-in Ethernet connector
1
8
Pin
1
4
5
2
3
6
7
8
Signal name
TXD+
TXD-
RXD+
Not used
Not used
RXD-
Not used
Not used
2
2 SPECIFICATIONS
2.9 Terminal Layout
25
Input/output connectors
FX5UC-32MT/D FX5UC-32MT/DSS
Input
X4
X5
X6
X7
X0
X1
X2
X3
X10
X11
X12
X13
X14
X15
X16
X17
Notch
Input
X4
X5
X6
X7
X0
X1
X2
X3
X10
X11
X12
X13
X14
X15
X16
X17
Notch
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
COM0
Output
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y17
Notch
Output
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
+V0
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y17
+V0
Notch
FX5UC-96MT/D
Y4
Y5
Y6
Y7
Y0
Y1
Y2
Y3
Input
X0
X1
X2
X3
X4
X5
X6
X7
COM
X17
COM
Output
X10
X11
X12
X13
X14
X15
X16
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y17
Y20
Y21
Y22
Y23
Y24
Y25
Y26
Y27
Input
X20
X21
X22
X23
X24
X25
X26
X27
COM
X37
COM
Output
X30
X31
X32
X33
X34
X35
X36
Y30
Y31
Y32
Y33
Y34
Y35
Y36
Y37
Y40
Y41
Y42
Y43
Y44
Y45
Y46
Y47
Input
X40
X41
X42
X43
X44
X45
X46
X47
COM
X57
COM
Output
X50
X51
X52
X53
X54
X55
X56
Y50
Y51
Y52
Y53
Y54
Y55
Y56
Y57
Notch
Notch
FX5UC-64MT/D
Input
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
COM0
X0
X1
X2
X3
X4
X5
X6
X7
X16
X17
COM
COM
Output
X10
X11
X12
X13
X14
X15
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y17
COM0
Input
Y20
Y21
Y22
Y23
Y24
Y25
Y26
Y27
COM1
X20
X21
X22
X23
X24
X25
X26
X27
X36
X37
COM
COM
Output
X30
X31
X32
X33
X34
X35
Y30
Y31
Y32
Y33
Y34
Y35
Y36
Y37
COM1
Notch
Notch
FX5UC-96MT/DSS
Y4
Y5
Y6
Y7
Y0
Y1
Y2
Y3
Input
X0
X1
X2
X3
X4
X5
X6
X7
COM0
X17
COM0
Output
X10
X11
X12
X13
X14
X15
X16
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y17
Y20
Y21
Y22
Y23
Y24
Y25
Y26
Y27
Input
X20
X21
X22
X23
X24
X25
X26
X27
COM1
X37
COM1
Output
X30
X31
X32
X33
X34
X35
X36
Y30
Y31
Y32
Y33
Y34
Y35
Y36
Y37
Y40
Y41
Y42
Y43
Y44
Y45
Y46
Y47
Input
X40
X41
X42
X43
X44
X45
X46
X47
COM2
X57
COM2
Output
X50
X51
X52
X53
X54
X55
X56
Y50
Y51
Y52
Y53
Y54
Y55
Y56
Y57
Notch
Notch
FX5UC-64MT/DSS
Input
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
+V0
X0
X1
X2
X3
X4
X5
X6
X7
X16
X17
COM0
COM0
Output
X10
X11
X12
X13
X14
X15
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y17
+V0
Input
Y20
Y21
Y22
Y23
Y24
Y25
Y26
Y27
+V1
X20
X21
X22
X23
X24
X25
X26
X27
X36
X37
COM1
COM1
Output
X30
X31
X32
X33
X34
X35
Y30
Y31
Y32
Y33
Y34
Y35
Y36
Y37
+V1
Notch
Notch
Power connector
1 (Red)
2 (Black)
3 Ground (Green)
26
2 SPECIFICATIONS
2.9 Terminal Layout
3
PRODUCT LIST
The following shows the system configuration equipment of the FX5UC.
3.1
Overall Configuration
Expansion adapter
Analog
• FX5-4AD-ADP
• FX5-4DA-ADP
Communication
• FX5-232ADP
• FX5-485ADP
CPU module
• FX5UC-32MT/D
• FX5UC-32MT/DSS
• FX5UC-64MT/D
• FX5UC-64MT/DSS
• FX5UC-96MT/D
• FX5UC-96MT/DSS
Battery
• FX3U-32BL
I/O module
Input Output
• FX5-C16EX/D
• FX5-C16EX/DS
• FX5-C32EX/D
• FX5-C32EX/DS
Input/output
• FX5-C32ET/D
• FX5-C32ET/DSS
• FX5-C16EYT/D
• FX5-C16EYT/DSS
• FX5-C32EYT/D
• FX5-C32EYT/DSS
Terminal module
• FX-16E-TB
• FX-32E-TB
• FX-16EX-A1-TB
• FX-16EYR-TB
• FX-16EYT-TB
• FX-16E-TB/UL
• FX-32E-TB/UL
• FX-16EYR-ES-TB/UL
• FX-16EYT-ES-TB/UL
• FX-16EYR-ESS-TB/UL
• FX-16EYS-TB • FX-16EYS-ES-TB/UL
Bus conversion module
• FX5-CNV-BUSC
Connector conversion module
• FX5-CNV-IFC
Extension power supply module *1
• FX5-C1PS-5V
I/O module
Input
• FX5-8EX/ES
• FX5-16EX/ES
Output
• FX5-8EYR/ES
• FX5-8EYT/ES
• FX5-8EYT/ESS
• FX5-16EYR/ES
• FX5-16EYT/ES
• FX5-16EYT/ESS
Intelligent function module
Positioning
• FX5-40SSC-S
Bus conversion module
• FX5-CNV-BUS
FX3 intelligent function module
Analog
• FX3U-4AD
• FX3U-4DA
• FX3U-4LC
Positioning
• FX3U-1PG
High-speed counter
• FX3U-2HC
Network
• FX3U-16CCL-M
• FX3U-64CCL
• FX3U-128ASL-M
Remote I/O
*1 The extension connector of the extension power supply module can use either connector connection or cable connection.
When using connector connection, an extension connector type module can be connected.
Connector
Cable
3
3 PRODUCT LIST
3.1 Overall Configuration
27
3.2
CPU Module
The CPU module incorporates a CPU, memory, input/output terminals, and power supply.
FX5UC
M
Power supply, input/output type: Connection on connector
• T/D: DC power supply/24 V DC (sink) input/Transistor (sink) output
• T/DSS: DC power supply/24 V DC (sink/source) input/Transistor (source) output
Total number of input/output points
CPU module
24 V DC sink and source input type
Model
FX5UC-32MT/D
FX5UC-32MT/DSS
FX5UC-64MT/D
FX5UC-64MT/DSS
FX5UC-96MT/D
FX5UC-96MT/DSS
No. of input/output points
Total No. of points
No. of input points
32 points 16 points
No. of output points
16 points
64 points
96 points
32 points
48 points
32 points
48 points
Input type
24 V DC
(sink)
24 V DC
(sink/source)
24 V DC
(sink)
24 V DC
(sink/source)
24 V DC
(sink)
24 V DC
(sink/source)
Output type
Connection type
Connector
Power supply capacity
5 V DC power supply
24 V DC power supply
720 mA 500 mA Transistor
(sink)
Transistor
(source)
Transistor
(sink)
Transistor
(source)
Transistor
(sink)
Transistor
(source)
Connector
Connector
The model name of the CPU module can be checked on the nameplate on the right side. After extension devices are connected, the nameplate cannot be seen. Check the model name in the following places.
Model name
28
3 PRODUCT LIST
3.2 CPU Module
3.3
Extension Module
Extension modules are used to expand inputs/outputs, functions, and others.
The two connection types, extension connector type and extension cable type, are provided for extension modules.
• Extension connector type • Extension cable type
Pullout tab
Extension connector
Extension cable
I/O module
I/O modules are used to expand inputs/outputs.
For details, refer to
FX5 E
Connection type
• No symbol:
Terminal block
• C: Connector
Total number of input/output points
Input/output extension
Input/output type
• X/D: 24 V DC (sink) input
• X/DS: 24 V DC (sink/source) input
• X/ES: 24 V DC (sink/source) input
• YT/D: Transistor (sink) output
• YT/DSS: Transistor (source) output
• YR/ES: Relay output
• YT/ES: Transistor (sink) output
• YT/ESS: Transistor (source) output
• T/D: 24 V DC (sink) input/Transistor (sink) output
• T/DSS: 24 V DC (sink/source) input/Transistor (source) output
Input module
Input modules are used to expand inputs.
■
Extension connector type
Model Number of input/output points
Total No. of points
No. of input points
No. of output points
FX5-C16EX/D
FX5-C16EX/DS
FX5-C32EX/D
FX5-C32EX/DS
16 points
32 points
16 points
32 points
Input type Output type
Connection type
Connector
Current consumption
5 V DC power supply
24 V DC power supply
External 24 V DC power supply
(24 V DC power supply for input circuits)
100 mA 65 mA 24 V DC
(sink)
24 V DC
(sink/source)
24 V DC
(sink)
24 V DC
(sink/source)
Connector 120 mA
130 mA
3
3 PRODUCT LIST
3.3 Extension Module
29
■
Extension cable type
Model
FX5-8EX/ES
FX5-16EX/ES
Number of input/output points
Total No. of points
8 points
16 points
No. of input points
8 points
16 points
No. of output points
Input type Output type
24 V DC
(sink/source)
Connection type
Current consumption
5 V DC power supply
24 V DC power supply
Terminal block
75 mA
100 mA
(50 mA)
(85 mA)
*1 Since external power supply is used for input circuit in FX5UC CPU module systems, power supply from CPU module or extension power supply module is not included.
Output module
Output modules are used to expand outputs.
■
Extension connector type
Model
FX5-C16EYT/D
Number of input/output points
Total No. of points
No. of input points
No. of output points
16 points 16 points
FX5-C16EYT/DSS
FX5-C32EYT/D
FX5-C32EYT/DSS
32 points
32 points
Input type Output type
Connection type
Current consumption
5 V DC power supply
24 V DC power supply
Transistor
(sink)
Transistor
(source)
Transistor
(sink)
Transistor
(source)
Connector
Connector
100 mA
120 mA
100 mA
200 mA
■
Extension cable type
Model
FX5-8EYR/ES
FX5-8EYT/ES
Number of input/output points
Total No. of points
No. of input points
No. of output points
8 points 8 points
FX5-8EYT/ESS
FX5-16EYR/ES
FX5-16EYT/ES
FX5-16EYT/ESS
16 points
16 points
Input type Output type
Connection type
Current consumption
5 V DC power supply
24 V DC power supply
Relay
Transistor
(sink)
Transistor
(source)
Relay
Transistor
(sink)
Transistor
(source)
Terminal block
Terminal block
75 mA
100 mA
75 mA
125 mA
Input/output module
Input/output modules are used to expand inputs/outputs.
Model
FX5-C32ET/D
FX5-C32ET/DSS
Number of input/output points
Total No. of points
No. of input points
No. of output points
32 points 16 points 16 points
Input type
24 V DC
(sink)
24 V DC
(sink/source)
Output type
Connection type
Current consumption
5 V DC power supply
24 V DC power supply
External 24 V DC power supply
(24 V DC power supply for input circuits)
120 mA 100 mA 65 mA Transistor
(sink)
Transistor
(source)
Connector
30
3 PRODUCT LIST
3.3 Extension Module
Intelligent function module
Intelligent function modules, such as simple motion modules, have functions other than input/output.
For details, refer to manuals of each module.
FX5 intelligent function module
The following FX5 intelligent function module can be used in FX5UC CPU module systems using connector conversion modules.
For the connector conversion modules to be connected, refer to
Page 32 Connector conversion module.
■
Positioning
Model Function
FX5-40SSC-S 4-axis control (compatible with SSCNET /H)
No. of occupied input/output points
8 points
Current consumption
5 V DC power supply
24 V DC power supply
External 24 V DC power supply
250 mA
FX3 intelligent function module
The following FX3 intelligent functions modules can be used in FX5UC CPU module systems by using bus conversion modules.
For the bus conversion modules to be connected, refer to
Page 32 Bus conversion module.
To use the modules, refer to
Page 37 Bus conversion module.
■
Analog
Model Function
FX3U-4AD
FX3U-4DA
FX3U-4LC
4-CH voltage/current input
4-CH voltage/current output
4-CH temperature control (resistance thermometer/thermocouple/low voltage)
4 transistor output points
No. of occupied input/output points
8 points
Current consumption
5 V DC power supply
110 mA
120 mA
160 mA
24 V DC power supply
External 24 V DC power supply
90 mA
160 mA
50 mA
■
Positioning
Model Function No. of occupied input/output points
8 points
Current consumption
5 V DC power supply
24 V DC power supply
150 mA
External 24 V DC power supply
40 mA FX3U-1PG Pulse output for independent 1-axis control
■
High-speed counter
Model Function
FX3U-2HC 2-CH high-speed counter
No. of occupied input/output points
8 points
Current consumption
5 V DC power supply
245 mA
24 V DC power supply
3
3 PRODUCT LIST
3.3 Extension Module
31
■
Network
Model Function No. of occupied input/output points
8 points
Current consumption
5 V DC power supply
24 V DC power supply
External 24 V DC power supply
240 mA FX3U-16CCL-M
Master for CC-Link (compatible with Ver. 2.00 and Ver. 1.10)
Intelligent device station for CC-Link
Master for AnyWireASLINK
8 points
8 points
130 mA
220 mA
*1 GX Works3 does not support this module. When using this module, configure the settings with the buffer memory.
*2 The number of remote I/O points is added. For details, refer to
Page 41 Calculation of the number of remote I/O points.
*3 The number of input/output points set by the rotary switch is added. For details, refer to FX3U-128ASL-M USER'S MANUAL.
*4 This value does not include the supply current to slave modules. For details, refer to FX3U-128ASL-M USER'S MANUAL.
*5 Note that the warranty for this model differs from the ones for other PLCs. For details, refer to FX3U-128ASL-M USER'S MANUAL.
Bus conversion module
Bus conversion modules are used to connect FX3 intelligent functions modules in FX5UC CPU module systems. For details of the specifications of each bus conversion module, refer to the hardware manual of each product.
Model
FX5-CNV-BUSC
Function No. of occupied input/output points
8 points
Current consumption
5 V DC power supply
150 mA
24 V DC power supply
FX5-CNV-BUS
Bus conversion from CPU module or extension modules (extension connector type)
Bus conversion from CPU module or extension modules (extension cable type) or FX5 intelligent function modules
8 points 150 mA
Connector conversion module
Connector conversion modules are used to connect FX5 I/O modules (extension cable type) or FX5 intelligent functions modules in FX5UC CPU module systems.
Model
FX5-CNV-IFC
Function
Connector conversion from CPU module or extension modules (extension connector type)
No. of occupied input/output points
Current consumption
5 V DC power supply
24 V DC power supply
3.4
Expansion Adapter
Expansion adapters are used to expand functions and are connected on the left side of the FX5UC CPU module.
For details of the specifications of each expansion adapter, refer to the hardware manual of each product.
Model
FX5-4AD-ADP
FX5-4DA-ADP
FX5-232ADP
FX5-485ADP
Function
4-CH voltage/current input
4-CH voltage/current output
For RS-232C communication
For RS-485 communication
No. of occupied input/output points
Current consumption
5 V DC power supply
24 V DC power supply
10 mA
10 mA
30 mA
20 mA
20 mA
30 mA
30 mA
External 24 V DC power supply
160 mA
32
3 PRODUCT LIST
3.4 Expansion Adapter
3.5
Extension power supply module
The extension power supply module is an added power supply if the built-in power supply of the CPU module is insufficient.
For details on the specifications of the extension power supply module, refer to MELSEC iQ-F FX5-C1PS-5V Hardware
Manual.
Model
FX5-C1PS-5V
Function
Extension power supply
No. of occupied input/output points
Power supply capacity
5 V DC power supply
24 V DC power supply
*1 If the ambient temperature exceeds 40
, use the extension power supply module at the following current values within the derating range.
Derating curve
Output current [mA]
1200
5 V DC
800
625
400
24 V DC
40 55
Ambient temperature [ ]
3.6
Terminal Module
For details of the terminal modules, refer to
Model Function No. of occupied input/output points
FX-16E-TB
FX-32E-TB
FX-16EX-A1-TB
FX-16EYR-TB
FX-16EYT-TB
FX-16EYS-TB
FX-16E-TB/UL
FX-32E-TB/UL
FX-16EYR-ES-TB/UL
FX-16EYT-ES-TB/UL
FX-16EYT-ESS-TB/UL
FX-16EYS-ES-TB/UL
Directly connected to the I/O connector of a
PLC.
100 V AC input type
Relay output type
Transistor output type (sink output)
Triac output type
Directly connected to the I/O connector of a
PLC.
Relay output type
Transistor output type (sink output)
Transistor output type (source output)
Triac output type
Current consumption
5 V DC power supply
24 V DC power supply
External 24 V DC power supply
112 mA
112 mA/16 points
48 mA
80 mA
112 mA
112 mA
112 mA
112 mA/16 points
80 mA
112 mA
112 mA
112 mA
3.7
SD Memory Card
For details of the SD memory card, refer to
Model
NZ1MEM-2GBSD
NZ1MEM-4GBSD
L1MEM-2GBSD
L1MEM-4GBSD
Function
SD memory card (Mitsubishi product)
3
3 PRODUCT LIST
3.5 Extension power supply module
33
3.8
Battery
For details of the battery, refer to
Model
FX3U-32BL
Function
Battery
3.9
Communication Cable
Use a communication cable to connect a PLC with a personal computer by RS-232C communication.
Model
FX-232CAB-1
Function
FX5-232ADP
Personal computer
3.10
Engineering Tool
For design and programming of FX5UC CPU module systems, use GX Works3.
For the operation method, refer to the
GX Works3 Operating Manual.
Model
GX Works3
Function
MELSEC PLC software package
34
3 PRODUCT LIST
3.8 Battery
4
SYSTEM CONFIGURATION
Configuration of a whole system
The configuration of an entire system is shown below as an example.
For assignment of the module numbers for extension module, refer to
Page 53 Module number of Extension modules.
Ex.
Expansion adapter
Expansion adapter
FX5-232ADP
CPU module
FX5UC-32MT/D
X000 to X017
Configuration of a whole system
FX5 extension module
Output module
FX5-C32EYT/D
-
I/O module
Input module
FX5-C32EX/D
X020 to X057
Extension power supply module
FX5-C1PS-5V
I/O module
Input/output module
FX5-C32ET/D
X060 to X077
4
Y000 to Y017 Y020 to Y057 -
Connector conversion module
FX5-CNV-IFC
FX5 extension module
I/O module Intelligent module
Output module
FX5-16EYR/ES
Input module
FX5-16EX/ES
X100 to X117
Simple motion module
FX5-40SSC-S
Module No. 1
Bus conversion module
FX5-CNV-BUS
Module No. 2
Y060 to Y077
Y100 to Y117 -
Intelligent module
FX3U-4AD
Module No. 3
FX3 extension module
FX3 extension module
Intelligent module
FX3U-4DA
Intelligent module
FX3U-16CCL-M
Module No. 4 Module No. 5
CC-Link slave station
Remote I/O Remote I/O
4 SYSTEM CONFIGURATION
35
4.1
Rules of System Configuration
The system configuration must meet the following four requirements.
Number of connected extension devices
The number of extension devices that can be connected to a single system of FX5UC CPU modules is limited.
For details, refer to
Page 38 Limitations on the Number of Connected Extension Devices.
Ex.
Up to 16 modules
*1
Up to
12 modules
Up to
10 modules
Expansion adapter
(Analog)
Expansion adapter
(Communication)
CPU module
Input module,
Output module
Extension power supply module
Input module,
Output module
Connector conversion module
Input module,
Output module
FX5 intelligent module
Bus conversion module
FX3 intelligent module
Up to
4 modules
Up to
2 modules
Up to
2 modules
Up to
1 module
Up to
1 module
Up to
6 modules
Up to 8 modules
*1 Extension power supply module and connector conversion module are not included in the number of connected extension devices.
Number of input/output points
With the FX5UC CPU modules, a total of up to 512 points or less including the number of input/output points of extension devices (max. 256 points) and number of remote I/O points (max. 384 points) can be controlled.
For details on the number of input/output points, refer to
Page 40 Limitation on the Number of Input/Output Points.
Number of input/output points on whole system Up to 512 points
1. Number of input/output points
(including input/output occupied points)
Expansion adapter
CPU module
Up to 256 points
I/O module
Connector conversion module
FX5
Intelligent module
FX5
Intelligent module
Bus conversion module
• CC-Link master
• AnyWireASLINK master
2. Number of remote I/O points for
CC-Link/AnyWireASLINK
Up to 384 points
CC-Link/AnyWireASLINK system
Remote I/O station Remote I/O station Remote I/O station Remote I/O station
36
4 SYSTEM CONFIGURATION
4.1 Rules of System Configuration
Current consumption
The power to the extension devices is supplied from a CPU module or extension power supply module.
The number of extension devices that can be connected must be determined from the power supply capacity of the CPU module or extension power supply module.
For details on the current consumption, refer to
Page 42 Limitation on Current Consumption.
Expansion adapter
CPU module
Input module *1 ,
Output module
Input module *1 ,
Output module
Extension power supply module
Input module
*1
,
Output module
Bus conversion module
FX3 intelligent module
Power is supplied from the extension power supply module.
Power is supplied from the CPU module.
*1 The power to the input circuit of the input module is supplied from the external power supply.
Limitations when using FX3 extension devices
■
Bus conversion module
• A bus conversion module is required to use FX3 extension module. FX3 extension modules can be connected to the right side of the bus conversion module only.
• For limitations on the number of connected extension devices, refer to
Page 40 Connection to the bus conversion module (connection with FX3 extension devices).
■
Limitations on intelligent function modules
Note that some FX3 intelligent function modules have limitations on the number of modules and order in which they are added for each individual module.
Model
FX3U-2HC
FX3U-16CCL-M
FX3U-64CCL
FX3U-128ASL-M
Limitation
Up to two modules connectable per system.
Connect a module of this type immediately after the bus conversion module.
Only one module may be connected per system.
Only one module may be connected per system.
Only one module may be connected per system.
4
4 SYSTEM CONFIGURATION
4.1 Rules of System Configuration
37
4.2
Limitations on the Number of Connected
Extension Devices
Number of connected expansion adapters
There is a limitation on the number of expansion adapters connected to the FX5UC CPU module as follows.
Type
Communication adapter
Analog adapter
Limitation
Up to 2 adapters can be connected
Up to 4 adapters can be connected
Analog adapter
Communication adapter
Up to 2 modules
Up to 4 modules
FX5-232ADP FX5-485ADP
FX5-4AD-ADP FX5-4DA-ADP
Number of connected extension modules
Overall system limitation
There is a limitation on the number of connected extension modules in a whole system as follows.
Type
Extension module
Extension power supply module
Connector conversion module
Bus conversion module
Limitation
Up to 16 modules can be connected to a system.
(excluding extension power supply module and connector conversion module)
Up to 2 modules can be connected to a system.
Only 1 module can be connected to a system.
Only 1 module can be connected to a system.
Up to 16 modules
(excluding extension power supply module and connector conversion module)
CPU module
I/O module
Extension power supply module
I/O module
Connector conversion module
I/O module
Bus conversion module
Up to
2 modules
Up to
1 module
Up to
1 module
38
4 SYSTEM CONFIGURATION
4.2 Limitations on the Number of Connected Extension Devices
Connection to the CPU module
There is a limitation on the number of extension modules connected to the FX5UC CPU module as follows.
The number of modules connected on the right side of the CPU module must be as follows.
Type
Total No. of I/O modules, intelligent function modules, and bus conversion modules
Total No. of FX5 intelligent function modules, bus conversion module, FX3 intelligent function modules
Total No. of FX3 intelligent function modules
Limitation
Up to 12 modules can be connected.
Up to 8 modules can be connected.
Up to 6 modules can be connected.
CPU module
Input module,
Output module
Connector conversion module
FX5 intelligent module
Bus conversion module
FX3 intelligent module
Up to 1 module
Up to 6 modules
Up to 8 modules
Up to 12 modules in total
Connection to the extension power supply module
There is a limitation on the number of extension modules connected to the extension power supply module as follows.
The number of connected modules from the right side of the extension power supply module to the next extension power supply module added later must be as follows.
Type Limitation
Total No. of I/O modules, intelligent function modules, and bus conversion modules Up to 10 modules can be connected.
Total No. of FX5 intelligent function modules, bus conversion modules, and FX3 intelligent function modules Up to 8 modules can be connected.
Total No. of FX3 intelligent function modules Up to 6 modules can be connected.
Extension power supply module
Input module,
Output module
Connector conversion module
FX5 intelligent module
Bus conversion module
FX3 intelligent module
Up to
1 module
Up to 6 modules
Up to 8 modules
Up to 10 modules in total
The same restrictions apply when connecting modules to a second extension power supply module.
4
4 SYSTEM CONFIGURATION
4.2 Limitations on the Number of Connected Extension Devices
39
Connection to the bus conversion module (connection with FX3 extension devices)
There is a limitation on the number of extension modules connected to the bus conversion module as follows.
The number of modules connected on the right side of the bus conversion module must be as follows.
Type
Total No. of intelligent function modules
Limitation
Up to 6 modules can be connected.
Bus conversion module
FX3 intelligent module
Up to 6 modules
Precautions
FX5 extension modules cannot be connected on the right side of the bus conversion module.
4.3
Limitation on the Number of Input/Output Points
With the FX5UC CPU modules, a total of 512 points including the number of input/output points of extension devices (max.
256 points) and the number of remote I/O points (max. 384 points) can be controlled.
Number of input/output points on whole system Up to 512 points
1. Number of input/output points
(including input/output occupied points)
Expansion adapter
CPU module
Up to 256 points
I/O module
Connector conversion module
FX5
Intelligent module
FX5
Intelligent module
Bus conversion module
• CC-Link master
• AnyWireASLINK master
2. Number of remote I/O points for
CC-Link/AnyWireASLINK
Up to 384 points
CC-Link/AnyWireASLINK system
Remote I/O station Remote I/O station Remote I/O station Remote I/O station
Total number of I/O points and remote I/O points
With the FX5UC CPU module, a total of 512 points or less including the number of input/output points of extension devices and number of remote I/O points can be controlled.
The total number of I/O points and remote I/O points must not exceed 512 points.
Number of input/output points on whole system
Number of input/output points Number of remote I/O points
512 points
Maximum number of points controllable on system
(1) points
The total number of inputs and outputs which is obtained in the next subsection
+
(2) points
Total number of remote I/O which is obtained in the next subsection
40
4 SYSTEM CONFIGURATION
4.3 Limitation on the Number of Input/Output Points
Calculation of the number of input/output points
The number of input/output points is a total of the number of input/output points of the CPU module, I/O module, and the number of occupied input/output points of intelligent function modules.
The total number of input/output points must not exceed 256 points.
Maximum number of input/output points
Number of input/output points
Number of input/output points on CPU module and I/O module
Number of occupied input/output points
256 points
(1) (A) + (B) (C) modules
8 points
=
Total number of input/output points of CPU module and I/O module
+
The intelligent module and bus conversion module occupy 8 input/output points/device.
(A): Number of input/output points of CPU module (B): Number of input/output points of I/O module
(C): Number of intelligent function modules and bus conversion modules
Total number of input/output points of the CPU module and I/O modules
Count the total number of input/output points of the CPU module and I/O modules.
To obtain the total number of input/output points, count the input points (X000 and more) and output points (Y000 and more) of the CPU module and I/O modules.
For details of the number of input/output points by models, refer to the following.
Number of occupied input/output points of intelligent function modules
Count the number of occupied input/output points of intelligent function modules.
The number of occupied input/output points per module is 8.
For details on the number of occupied input/output points by models, refer to
Page 31 Intelligent function module.
Calculation of the number of remote I/O points
If the master module of the network is used, calculate the number of remote I/O points connected on the network.
The total number of remote I/O points must not exceed 384 points.
Maximum number of remote I/O points
Remote I/O points
The total number of remote I/O points in CC-Link and AnyWireASLINK
4
384 points
(2) (a) + (b) points
=
The total number of the remote I/O points connected on the network
The maximum number of remote I/O points differs according to type of the network.
(a) CC-Link remote I/O
(b) AnyWireASLINK remote I/O
Precautions
Precautions when using CC-Link master (FX3U-16CCL-M) and AnyWireASLINK master (FX3U-128ASL-M) together
When using FX3U-16CCL-M and FX3U-128ASL-M together, connect FX3U-128ASL-M on the left side. In the FX5UC CPU module, FX3U-16CCL-M parameters are set up by PLC program and will occupy up to 256 remote I/O points. Therefore, the remote I/O points of FX3U-128ASL-M that is connected to the right side may be less than 128 points when FX3U-16CCL-M is connected to the left side.
Ex.
When input/output points are 160 points and CC-Link master are 256 points:
512 points - 160 points - 256 points = 96 points
Remote I/O points of the AnyWireASLINK master are 96 points or less.
4 SYSTEM CONFIGURATION
4.3 Limitation on the Number of Input/Output Points
41
CC-Link remote I/O
Remote I/O points that are used in FX3U-16CCL-M are calculated as "number of stations X 32 points".
Even if using less than 32 remote I/O points, calculate as "number of stations X 32 points".
Maximum number of
CC-Link remote I/O points
Actually used CC-Link remote I/O points
256 points
(a)
(a) CC-Link remote
I/O points
= stations
32 points
The total number of remote I/O stations
32 points
In the FX5UC CPU module, FX3U-16CCL-M parameters are set up by PLC program and will occupy up to 256 remote I/O points.
When the total number of the number of input/output points (including occupied input/output points) and the number of remote
I/O points of FX3U-128ASL-M that is connected to the left side exceeds 256 points, the difference of 512 minus that total can be used as CC-Link remote I/O points.
AnyWireASLINK remote I/O
The number of input/output points set by the rotary switch of the AnyWireASLINK master is assigned as remote I/O of
AnyWireASLINK.
Use the number of input/output points set by the rotary switch of the AnyWireASLINK master as the number of remote I/O points.
For details, refer to FX3U-128ASL-M USER'S MANUAL.
Maximum number of AnyWire
ASLINK remote I/O points
AnyWireASLINK remote I/O
128 points (b) points
(b) Number of remote I/O points assigned to
AnyWireASLINK master
4.4
Limitation on Current Consumption
Power required for expansion adapters and extension modules is supplied from the CPU module or extension power supply module. The number of extension devices that can be connected must be determined from the capacity of the power supply.
Power supply check from the CPU module (current consumption calculation)
Check if power can be supplied to extension devices with the power supply capacity of the CPU module.
Ex.
Expansion adapter
CPU module
Output module
Input module
Connector conversion module
FX5 intelligent module
Input module
Bus conversion module
FX3 intelligent module
Power supply from the CPU module
42
4 SYSTEM CONFIGURATION
4.4 Limitation on Current Consumption
Calculate following the procedure below.
1.
Check the power supply capacity of the CPU module used.
(
Ex.
Type Model Power supply capacity
5 V DC power supply
720 mA CPU module FX5UC-32MT/D
2.
Check the current consumption of extension devices.
(
Ex.
Type Model
Expansion adapter
Output module
Input module
Connector conversion module
Simple motion module
FX5-232ADP
FX5-C32EYT/D
FX5-C32EX/D
FX5-CNV-IFC
FX5-40SSC-S
Input module
Bus conversion module
FX5-16EX/ES
FX5-CNV-BUS
100 mA
150 mA
Analog input FX3U-4AD 110 mA
3.
Calculate the total current consumption of each power supply.
Current consumption
5 V DC power supply
30 mA
120 mA
120 mA
Ex.
Power supply type Total current consumption
5 V DC power supply 630 mA
24 V DC power supply 230 mA
4.
Check if expansion to the CPU module is permitted.
• 5 V DC power supply
5 V DC power supply capacity
CPU module
Current consumption
Total number of extension devices
Calculation result
24 V DC power supply
500 mA
24 V DC power supply
30 mA
200 mA
mA
mA
= mA
0 mA
Ex.
720 mA
• 24 V DC power supply
24 V DC power supply capacity
CPU module
630 mA
Current consumption
Total number of extension devices
90 mA
Calculation result mA
mA
= mA
0 mA
Ex.
500 mA 230 mA 270 mA
If the calculation result is a negative value, the current consumption exceeds the power supply capacity of the CPU module.
Reconfigure the system, adding extension power supply modules.
4
4 SYSTEM CONFIGURATION
4.4 Limitation on Current Consumption
43
Power supply check from extension power supply module
(current consumption calculation)
If 5 V DC and 24 V DC power supply of the CPU module is insufficient and cannot be extended, add an extension power supply module.
Check if power can be supplied to extension modules with the power supply capacity of the extension power supply module.
Ex.
Expansion adapters
CPU module
Output module
Extension power supply module
Output module
Connector conversion module
FX5
Intelligent module
Input module
Bus conversion module
FX3
Intelligent module
Power supply from extension power supply module
Calculate following the procedure below.
1.
Check the power supply capacity of the extension power supply module used.
(
Page 33 Extension power supply module)
Ex.
Type Model
Extension power supply module FX5-C1PS-5V
Power supply capacity
5 V DC power supply
1200 mA
24 V DC power supply
625 mA
If the ambient temperature exceeds 40
, use the extension power supply module at the following current values within the derating range.
Derating curve
Output current [mA]
1200
5 V DC
800
625
400
24 V DC
40 55
Ambient temperature [
]
2.
Check the current consumption of extension devices.
(
Ex.
Type Model Current consumption
5 V DC power supply
Output module
Connector conversion module
FX5-C32EYT/D
FX5-CNV-IFC
FX5-40SSC-S
FX5-16EX/ES
FX5-CNV-BUS
120 mA
Simple motion module
Input module
Bus conversion module
100 mA
150 mA
Analog input FX3U-4AD 110 mA
3.
Calculate the total current consumption of each power supply.
Ex.
Power supply type
5 V DC power supply
24 V DC power supply
Total current consumption
480 mA
200 mA
24 V DC power supply
200 mA
44
4 SYSTEM CONFIGURATION
4.4 Limitation on Current Consumption
4.
Check if expansion to the extension power supply module is permitted.
• 5 V DC power supply
5 V DC power supply capacity
Extension power supply module
Current consumption
Total number of extension devices
Calculation result mA
mA
= mA
≥
0 mA
Ex.
1200 mA
• 24 V DC power supply
24 V DC power supply capacity
Extension power supply module mA
-
480 mA
Current consumption
Total number of extension devices
720 mA
Calculation result mA
= mA
≥
0 mA
Ex.
625 mA 200 mA 425 mA
If the calculation result is a negative value, the current consumption exceeds the power supply capacity of the extension power supply module.
Reconfigure the system, adding extension power supply modules.
4.5
Rules of System Configuration and Examples of
Reconfiguration
The rules of system configuration are explained below referring to a sample system configuration using expansion adapter, I/
O module, and intelligent function module.
System configuration example
The following system configuration is under consideration.
4
CC-Link
To CC-Link master station
The number of transmission points setting for AnyWireASLINK
64 points
Remote I/O station
Remote I/O station
Remote I/O station
4 SYSTEM CONFIGURATION
4.5 Rules of System Configuration and Examples of Reconfiguration
45
Check of limitation on the number of modules
Check if the sample system configuration is within the connectable-module range.
■
Number of connected expansion adapters
(
Page 38 Number of connected expansion adapters)
Type
Expansion adapter (Communication)
No. of modules used Limitations
2 Up to 2
■
Number of connected extension modules
• Number of modules connected on whole system
(
Page 38 Overall system limitation)
Type
Extension module
Extension power supply module
Connector conversion module
Bus conversion module
No. of modules used Limitations
1
1
11
(Connector conversion module is excluded.)
Not used
Up to 16
(Extension power supply modules, connector conversion module are excluded.)
Up to 2
Only 1
Only 1
• Number of modules connected to the CPU module
(
Page 39 Connection to the CPU module)
Type No. of modules used Limitations
Total No. of I/O modules, intelligent function modules, and bus conversion modules 11
Total No. of intelligent function module and bus conversion modules 7
Up to 12
Up to 8
• Number of modules connected to the bus conversion module
(
Page 40 Connection to the bus conversion module (connection with FX3 extension devices))
Type
Total No. of intelligent function modules
No. of modules used Limitations
5 Up to 6
Judgment
OK
Judgment
OK
OK
OK
OK
Judgment
OK
OK
Judgment
OK
Check on limitations when using FX3 extension devices
Check the use of the FX3 extension devices.
■
Use of the bus conversion module
(
Page 37 Bus conversion module)
Limitations
FX3 extension modules are connected on the right side of the bus conversion module.
FX5 extension modules are connected on the left side of the bus conversion module.
■
Connection of intelligent function modules
(
Page 37 Limitations on intelligent function modules)
Model
FX3U-128ASL-M
FX3U-64CCL
Limitations
Only one module may be connected to the system.
Only one module may be connected to the system.
Judgment
OK
OK
Judgment
OK
OK
46
4 SYSTEM CONFIGURATION
4.5 Rules of System Configuration and Examples of Reconfiguration
Check of limitation on the number of input/output points
Check if the number of input/output points of the sample system configuration is within the limit range.
■
Number of input/output points
(
Page 41 Calculation of the number of input/output points)
Type Model
CPU module
Expansion adapter
Expansion adapter
Input module
Output module
Output module
Output module
Connector conversion module
Simple motion module
Bus conversion module
Pulse output module
Analog input module
Temperature controller module
AnyWireASLINK master module
CC-Link intelligent device module
FX5UC-32MT/D
FX5-232ADP
FX5-485ADP
FX5-C16EX/D
FX5-C16EYT/D
FX5-C16EYT/D
FX5-C16EYT/D
FX5-CNV-IFC
FX5-40SSC-S
FX5-CNV-BUS
FX3U-1PG
FX3U-4AD
FX3U-4LC
FX3U-128ASL-M
FX3U-64CCL
No. of input/output points
32 points
16 points
16 points
16 points
16 points
No. of occupied input/ output points
8 points
8 points
8 points
8 points
8 points
8 points
8 points
Number of input/output points
Number of input/output points
Number of occupied input/output points
Calculation result
96 points
+
56 points
=
152 points
■
Number of remote I/O points
(
Page 41 Calculation of the number of remote I/O points)
Network
AnyWireASLINK
No. of remote I/O points
64 points
Max. number of input/output points
≤ 256 points
OK
Remote I/O points
Maximum number of
Remote I/O points
64 points
≤ 384 points
OK
■
Total number of I/O points and remote I/O points
(
Page 40 Limitation on the Number of Input/Output Points)
Total number of input/output points
Number of input/output points Remote I/O points
152 points
+
64 points
Calculation result
Max. number of input/output points
= 216 points ≤ 512 points
OK
4
4 SYSTEM CONFIGURATION
4.5 Rules of System Configuration and Examples of Reconfiguration
47
Check of limitation on current consumption
Check if power required for extension devices can be supplied from the CPU module and extension power supply module.
■
Check of power supply from the CPU module
(
Page 42 Power supply check from the CPU module (current consumption calculation))
• Power supply capacity of the CPU module
Type Model
CPU module FX5UC-32MT/D
Power supply capacity
5 V DC power supply
720 mA
24 V DC power supply
500 mA
• Current consumption of extension devices
Type Model
Expansion adapter
Expansion adapter
Input module
Output module
Output module
Output module
Connector conversion module
Simple motion module
Bus conversion module
Pulse output module
Analog input module
Temperature controller module
AnyWireASLINK master module
CC-Link intelligent device module
FX5-232ADP
FX5-485ADP
FX5-C16EX/D
FX5-C16EYT/D
FX5-C16EYT/D
FX5-C16EYT/D
FX5-CNV-IFC
FX5-40SSC-S
FX5-CNV-BUS
FX3U-1PG
FX3U-4AD
FX3U-4LC
FX3U-128ASL-M
FX3U-64CCL
Current consumption
5 V DC power supply
30 mA
20 mA
100 mA
100 mA
100 mA
100 mA
150 mA
150 mA
110 mA
160 mA
130 mA
24 V DC power supply
30 mA
30 mA
100 mA
100 mA
100 mA
Capacity of 5 V DC power supply
CPU module
720 mA
-
Current consumption
Total of current consumed by extension module
1150 mA
=
Calculation result
-430 mA
NG
Capacity of 24 V
DC power supply
CPU module
500 mA
-
Current consumption
Total of current consumed by extension module
360 mA
=
Calculation result
140 mA
OK
Result check
Because calculation results for 5 V DC or 24 V DC current consumption are negative, reconfiguration is necessary.
The judgment procedure after reconfiguration is explained on the following pages.
48
4 SYSTEM CONFIGURATION
4.5 Rules of System Configuration and Examples of Reconfiguration
System reconfiguration example
If current consumption of the 5 V DC or 24 V DC power supply is insufficient with the CPU module only, use an extension power supply module.
Reconfigure the example system configuration using an extension power supply module.
CC-Link
To CC-Link master station
The number of transmission points setting for AnyWireASLINK
64 points
Remote
I/O station
Remote
I/O station
Remote
I/O station
Check of limitation on the number of modules
Check if the example system configuration is within the connectable-module range.
■
Number of connected expansion adapters
(
Page 38 Number of connected expansion adapters)
Type
Expansion adapter (Communication)
No. of modules used Limitations
2 Up to 2
■
Number of connected extension modules
• Number of modules connected on whole system
(
Page 38 Overall system limitation)
Type
Extension module
Extension power supply module
Connector conversion module
Bus conversion module
No. of modules used Limitations
1
1
11
(Extension power supply modules, connector conversion module are excluded.)
1
Up to 16
(Extension power supply modules, connector conversion module are excluded.)
Up to 2
Only 1
Only 1
• Number of modules connected to the CPU module
(
Page 39 Connection to the CPU module)
Type No. of modules used Limitations
Total No. of I/O modules, intelligent function modules, and bus conversion modules 3
Total No. of intelligent function module and bus conversion modules 0
Up to 12
Up to 8
• Number of modules connected to extension power supply module
(
Page 39 Connection to the extension power supply module)
Type No. of modules used Limitations
Total No. of I/O modules, intelligent function modules, and bus conversion modules 8
Total No. of intelligent function module and bus conversion modules 7
Up to 10
Up to 8
Judgment
OK
Judgment
OK
OK
OK
OK
Judgment
OK
OK
Judgment
OK
OK
4
4 SYSTEM CONFIGURATION
4.5 Rules of System Configuration and Examples of Reconfiguration
49
• Number of modules connected to the bus conversion module
(
Page 40 Connection to the bus conversion module (connection with FX3 extension devices))
Type
Total No. of intelligent function modules
No. of modules used Limitations
5 Up to 6
Judgment
OK
Check on limitations when using FX3 extension devices
Check on limitations when using the FX3 extension devices.
■
Use of the bus conversion module
(
Page 37 Bus conversion module)
Limitations
FX3 extension modules are connected on the right side of the bus conversion module.
FX5 extension modules are connected on the left side of the bus conversion module.
■
Connection of intelligent function modules
(
Page 37 Limitations on intelligent function modules)
Model
FX3U-128ASL-M
FX3U-64CCL
Limitations
Only one module may be connected to the system.
Only one module may be connected to the system.
Judgment
OK
OK
Judgment
OK
OK
Check of limitation on the number of input/output points
Check if the number of input/output points of the sample system configuration is within the limit range.
■
Number of input/output points
(
Page 41 Calculation of the number of input/output points)
Type Model
CPU module
Input module
Output module
Output module
Extension power supply module
Output module
Connector conversion module
Simple motion module
Bus conversion module
Pulse output module
Analog input module
Temperature controller module
AnyWireASLINK master module
CC-Link intelligent device module
FX5UC-32MT/D
FX5-C16EX/D
FX5-C16EYT/D
FX5-C16EYT/D
FX5-C1PS-5V
FX5-C16EYT/D
FX5-CNV-IFC
FX5-40SSC-S
FX5-CNV-BUS
FX3U-1PG
FX3U-4AD
FX3U-4LC
FX3U-128ASL-M
FX3U-64CCL
No. of input/output points
32 points
16 points
16 points
16 points
16 points
No. of occupied input/ output points
8 points
8 points
8 points
8 points
8 points
8 points
8 points
Number of input/output points
Number of input/output points
96 points
+
Number of occupied input/output points
56 points
=
Calculation result
152 points
Max. number of input/output points
≤ 256 points
OK
50
4 SYSTEM CONFIGURATION
4.5 Rules of System Configuration and Examples of Reconfiguration
■
Number of remote I/O points
(
Page 41 Calculation of the number of remote I/O points)
Network
AnyWireASLINK
No. of remote I/O points
64 points
Remote I/O points
Maximum number of
Remote I/O points
64 points
≤ 384 points
OK
■
Total number of I/O points and remote I/O points
(
Page 40 Limitation on the Number of Input/Output Points)
Total number of input/output points
Number of input/output points Remote I/O points
152 points
+
64 points
Calculation result
Max. number of input/output points
= 216 points ≤ 512 points
OK
Check of limitation on current consumption
Check if power required for extension devices can be supplied from the CPU module and extension power supply module.
■
Check of power supply from the CPU module
(
Page 42 Power supply check from the CPU module (current consumption calculation))
Power supply capacity of the CPU module
Type Model
CPU module FX5UC-32MT/D
Power supply capacity
5 V DC power supply
720 mA
24 V DC power supply
500 mA
Current consumption of extension devices
Type Model
Expansion adapter
Expansion adapter
Input module
Output module
Output module
FX5-232ADP
FX5-485ADP
FX5-C16EX/D
FX5-C16EYT/D
FX5-C16EYT/D
Current consumption
5 V DC power supply
30 mA
20 mA
100 mA
100 mA
100 mA
24 V DC power supply
30 mA
30 mA
100 mA
100 mA
Capacity of 5 V DC power supply
CPU module
720 mA
Current consumption
-
Total of current consumed by extension module
350 mA
=
Calculation result
370 mA
OK
Capacity of 24 V DC power supply
CPU module
500 mA
-
Current consumption
Total of current consumed by extension module
260 mA
=
Calculation result
240 mA
OK
4
4 SYSTEM CONFIGURATION
4.5 Rules of System Configuration and Examples of Reconfiguration
51
■
Check of power supply from the extension power supply module
(
Page 44 Power supply check from extension power supply module (current consumption calculation))
Power supply capacity of the extension power supply module
Type Model
Extension power supply module FX5-C1PS-5V
Power supply capacity
5 V DC power supply
1200 mA
24 V DC power supply
625 mA
Current consumption of extension devices
Type Model
Output module
Connector conversion module
Simple motion module
Bus conversion module
Pulse output module
Analog input module
Temperature controller module
AnyWireASLINK master module
CC-Link intelligent device module
FX5-C16EYT/D
FX5-CNV-IFC
FX5-40SSC-S
FX5-CNV-BUS
FX3U-1PG
FX3U-4AD
FX3U-4LC
FX3U-128ASL-M
FX3U-64CCL
Current consumption
5 V DC power supply
100 mA
150 mA
150 mA
110 mA
160 mA
130 mA
24 V DC power supply
100 mA
Capacity of 5 V DC power supply
Extension power supply module
1200 mA
-
Current consumption
Total of current consumed by extension module
800 mA
=
Calculation result
400 mA
OK
Capacity of 24 V DC power supply
Extension power supply module
625 mA
-
Current consumption
Total of current consumed by extension module
100 mA
=
Calculation result
525 mA
OK
Result check
The reconfigured system is acceptable because the number of extension devices, consumption capacity of 5 V DC and 24 V
DC power supply, and number of input/output points are all within the limit range.
52
4 SYSTEM CONFIGURATION
4.5 Rules of System Configuration and Examples of Reconfiguration
4.6
Numbers and Assignment in System
Input/output numbers and module numbers in an FX5UC system are explained.
Module input/output number
The input/output numbers are octal numbers. Input is assigned to "X" and output to "Y."
Input/output numbers are used for communication of ON/OFF data between I/O modules and the CPU module.
• Input/output numbers (X/Y) are octal.
Input/output numbers (X/Y) are automatically assigned as shown below.
X000 to X007, X010 to X017, X020 to X027, ... X070 to X077, X100 to X107, ...
Y000 to Y007, Y010 to Y017, Y020 to Y027, ... Y070 to Y077, Y100 to Y107, ...
• Numbers for added I/O module
To an added I/O module, input numbers and output numbers following the input numbers and output numbers given to the preceding device are assigned. The last digit of the assigned numbers must begin with 0.
Module number of Extension modules
The CPU module automatically assigns numbers (1 to 16) to intelligent function modules or bus conversion module as module numbers in order of distance from the CPU module.
• Intelligent function modules or bus conversion module connected to the CPU module
Module numbers are assigned to intelligent function modules in order of distance from the CPU module: No. 1 to No. 16.
• Products to which module numbers are not assigned
Module numbers are not assigned to the following extension devices.
• I/O module FX5-C32EX/D, FX5-C32EYT/D, etc.
• Expansion adapter
• Connector conversion module
FX5-232ADP, FX5-485ADP, etc.
FX5-CNV-IFC
• Extension power supply module FX5-C1PS-5V
Ex.
Module No.
No. 1 No. 2 No. 3
Expansion adapter
FX5-232ADP
CPU module
FX5UC-32MT/D
Input module
FX5-C32EX/D
Input module
FX5-C32EYT/D
Bus conversion module
FX5-CNV-BUSC
Intelligent module
FX3U-1PG
Intelligent module
FX3U-4AD
4
4 SYSTEM CONFIGURATION
4.6 Numbers and Assignment in System
53
5
INSTALLATION
5.1
Installation Location
Use the PLC under the environmental conditions complying with the generic specifications (
Installation location in enclosure
To prevent temperature rise, do not mount the PLC on the floor or ceiling, or in the vertical direction. Always mount the PLC horizontally on the wall as shown in the following figure.
Spaces in enclosure
Extension devices can be connected on the left and right sides of the CPU module of the PLC. Keep a space of at least 50 mm (1.97") between the module main body and other devices and structure.
If you intend to add extension devices, keep necessary spaces on the left and right sides.
A
A
FX5UC
CPU module
A
A A
50 mm
(1.97")
Layout in enclosure
Keep a space of at least 50 mm (1.97") between the module main body or other devices and structure.
Expansion adapter
Extension module
A
FX5UC
CPU module
Input module
Output module Output module
Input module
A
A
50 mm (1.97")
For product dimensions or manual for various products, refer to Appendix 3. I/O
Module.
54
5 INSTALLATION
5.1 Installation Location
5.2
Examination for Installing Method in Enclosure
Examine the installation location of PLC considering the environmental conditions (
Page 17 Generic Specifications).
When extension cables are used for the connection, install the products keeping a space of about 2 mm
(0.08") between them.
Installing on DIN rail
• The PLC can be installed on a DIN46277 rail (35 mm (1.38") wide).
• The PLC can be easily moved and removed.
• The PLC installation height is the same as the DIN rail.
For details on the procedures for installing on and detaching from DIN rail, refer to
Page 55 Procedures for Installing on and Detaching from DIN Rail.
■
Example of installation
2 mm (0.08")
5
FX5UC-32MT/D FX5-C32EX FX5-CNV-IFC FX5-16EX FX5-16EYT
DIN rail
5.3
Procedures for Installing on and Detaching from
DIN Rail
The CPU module can be installed on a DIN46277 rail (35 mm (1.38") wide).
Preparation for installation
Connecting extension devices
Some extension devices must be mounted on the CPU module before the module is installed in the enclosure.
• Connect expansion adapters or extension modules (extension connector type) on the CPU module before mounting the
PLC in the enclosure.
• Mount extension modules (extension cable type) or terminal modules in the enclosure after mounting the CPU module in the enclosure.
• Mount (replace) a battery before mounting the CPU module.
Affixing the dust proof sheet
The dust proof sheet should be affixed to the ventilation slits before beginning the installation and wiring work.
For the affixing procedure, refer to the instructions on the dust proof sheet.
Always remove the dust proof sheet when the installation and wiring work is completed.
5 INSTALLATION
5.2 Examination for Installing Method in Enclosure
55
Installation of CPU module
Connect expansion adapters or extension modules (extension connector type) on the CPU module before mounting the PLC in the enclosure.
For the connection method of the expansion adapters, refer to
Page 58 Connecting method A - connection of an expansion adapter.
For the connection method of the extension modules (extension connector type), refer to
- connection of an extension module (extension connector type).
1.
Push out all DIN rail mounting hooks (A in the following figure).
1
1
A A
2.
Fit the upper edge of the DIN rail mounting groove (B in the following figure) onto the DIN rail.
B
3.
Lock the DIN rail mounting hooks (C in the following figure) while pressing the PLC against the DIN rail.
C
3
Installation of extension modules (extension cable type)
1.
Push out the DIN rail mounting hook (A in the right figure) of the extension module (extension cable type).
Back side
1
2.
Fit the upper edge of the DIN rail mounting groove (B in the right figure) onto the DIN rail.
3.
Push the product against the DIN rail.
4.
Lock the DIN rail mounting hooks while pressing the product against the DIN rail.
B
A
3
5.
Connect the extension cable. For the connecting procedure of the extension cables, refer to
Methods for CPU Module and Extension Devices.
56
5 INSTALLATION
5.3 Procedures for Installing on and Detaching from DIN Rail
Installation of terminal modules
1.
Turn off all the power supplies connected to the CPU module, extension modules, or terminal modules.
2.
Fit the upper edge of the DIN rail mounting groove (A in the right figure) onto the DIN rail.
3.
Push the product against the DIN rail.
A
Removal of CPU module
1.
Remove the connection cables including power cables and I/O cables.
2.
Insert the tip of a flathead screwdriver into the hole of the DIN rail mounting hook (B in the right figure). This step also applies for the DIN rail mounting hooks of the expansion adapters or
C extension modules (connector type).
3.
Move the flathead screwdriver as shown in the right figure to draw out the DIN rail mounting hooks of all devices.
4.
Remove the product from the DIN rail (C in the right figure).
B
5.
Push in the DIN rail mounting hooks (D in the right figure).
2
3
4
3
D
5
5
5 INSTALLATION
5.3 Procedures for Installing on and Detaching from DIN Rail
57
5.4
Connecting Methods for CPU Module and
Extension Devices
This section explains the connection methods for extension devices.
Connection of extension devices
The connection method varies depending on the combination of products, i.e., the CPU module, expansion adapters, and extension modules.
The connecting methods are explained with the following configuration example.
Expansion adapter
FX5 extension module (extension connector type)
Connector conversion module
FX5 extension module (extension cable type)
Bus conversion module
FX3 extension module
FX5UC CPU module
Connecting method A
Connecting method B
Connecting method C
Connecting method D
Connecting method E
Connecting method A - connection of an expansion adapter
This subsection explains how to connect the expansion adapter to the CPU module.
1.
Remove expansion adapter connector cover (A in the right figure).
2
2.
Slide the hook for coupling the expansion adapter of the CPU module (B in the right figure).
B
1
2
3.
Connect the expansion adapter to the CPU module as shown in the right figure.
4.
Slide the hook for coupling the expansion adapter of the CPU module (B in the right figure) to fix the expansion adapter (C in the right figure).
C
A
4
B
B
3
3
3
4
B
58
5 INSTALLATION
5.4 Connecting Methods for CPU Module and Extension Devices
Connecting method B - connection of an extension module
(extension connector type)
This subsection explains how to connect the extension module (extension connector type).
1.
Slide the hook for coupling the extension module (A in the right figure) of the existing module (left side).
2.
Remove the subsequent extension connector cover (B in the right figure).
A
B
A
3.
Connect an extension module as shown in the right figure.
4.
Slide the hook for coupling the extension module (A in the right figure) of the existing module to fix the extension module (C in the right figure).
A
C
A
3
3
3
Extension connector of extension power supply module can use either extension cable type or the extension connector type.
Connecting method C - connection of a connector conversion module (extension connector type) or the extension power supply module and an extension module (extension cable type)
This subsection explains how to connect the extension module (extension cable type) to the connector conversion module
(extension connector type) or the extension power supply module.
1.
Remove the top cover (B in the right figure) of the existing module (left side) (A in the right figure). (Only extension power
B supply module.)
2.
Connect the extension cable (C in the right figure) of the module to be connected (right side) to the existing module (left side) (A in
1 the right figure).
3.
Fit the top cover (B in the right figure). (Only extension power supply module.)
4.
Draw out the pullout tab (D in the right figure) of the extension cable on the right side of the top cover. (Only extension power supply module.)
3
D
C
A
Extension connector of extension power supply module can use either extension cable type or the extension connector type.
5
5 INSTALLATION
5.4 Connecting Methods for CPU Module and Extension Devices
59
Precautions
Cautions on mounting and removing extension cables
• Make sure that the pullout tab of extension cables do not touch the conductive parts of the module.
• When removing the extension cable, pull the pullout tab of the extension cable straight up.
Connecting method D - connection between extension modules
(extension cable type)
This subsection explains how to connect extension modules (extension cable type).
1.
Remove the top cover (B in the right figure) of the existing
B module (left side) (A in the right figure).
2.
Connect the extension cable (C in the right figure) of the module to be connected (right side) to the existing module (left side) (A in
1 the right figure).
3
3.
Fit the top cover (B in the right figure).
4.
Draw out the pullout tab (D in the right figure) of the extension cable on the right side of the top cover.
D
C
A
Cautions on mounting and removing extension cables
• Make sure that the pullout tab of extension cables do not touch the conductive parts of the module.
• When removing the extension cable, pull the pullout tab of the extension cable straight up.
Connecting method E - connection of a bus conversion module and an FX3 intelligent function module
This subsection explains how to connect the FX3 extension module to the bus conversion module.
1.
Connect the extension cable (A in the right figure) from the FX3 extension module to the subsequent extension connector of the A bus conversion module.
This illustration is FX5-CNV-BUSC. When FX5-CNV-BUS is used, connect the extension cable to the bus conversion module in the same way.
60
5 INSTALLATION
5.4 Connecting Methods for CPU Module and Extension Devices
Connection of power cables
Power cable connection of the CPU module, extension power supply module and I/O modules
The power must be supplied to the FX5UC CPU module, FX5-C1PS-5V, FX5-C EX/D, and FX5-C32ET/D.
Use the power cable for CPU modules to supply the power to the FX5UC CPU module and FX5-C1PS-5V.
To supply the power to FX5-C EX/D and FX5-C32ET/D, use two power connectors (upper and lower) on each module for crossover wiring.
FX5-C EX/DS and FX5-C32ET/DSS do not have power connectors. Supply the power to them using input connectors.
CPU module
Input module (extension connector type)
Output module (extension connector type)
I/O module
The following shows the pin numbers of the power connectors.
FX5UC CPU module,
FX5-C1PS-5V
1: (Red)
2: (Black)
3: Ground (Green)
FX5-C EX/D,
FX5-C32ET/D
1: (Red)
2: (Black)
Crossover wiring between input extension blocks
Resin cover
Since the lower connector is covered with a resin cover at shipment from the factory, use the upper connector preferentially. Remove the resin cover only when crossover wiring to a subsequent extension block is performed.
Red:
Black:
Red:
Black:
Green: Ground
The following products are provided with power cables.
B
C
Classification Application
A Power cable for CPU modules, extension power supply module
Power cable for FX5-C EX/D and FX5-C32ET/D
Power crossover cable for FX5-C EX/D and FX5-C32ET/D
Model
FX2NC-100MPCB
FX2NC-100BPCB
FX2NC-10BPCB1
Length Provided with
1 m
1 m
0.1 m
FX5UC MT/D, FX5UC MT/DSS,
FX5-C1PS-5V
FX5UC MT/D
FX5-C EX/D, FX5-C32ET/D
• Wiring FX5-C EX/D or FX5-C32ET/D to a subsequent stage
Since the two power connectors on each module of FX5-C EX/D and FX5-C32ET/D are connected in parallel inside the module, they have no difference and can be either an inlet port or outlet port for supplying the power. Thus, cables can be connected to either of the connectors.
However, since the lower connector is covered with a resin cover at shipment from the factory, use the upper connector preferentially. Remove the resin cover only when crossover wiring to a subsequent module is performed.
(FX5-C EX/DS and FX5-C32ET/DSS do not have power connectors and the power is supplied from using input connectors.
Thus, removing the resin cover is not required.)
Precautions
To perform crossover wiring, supply the power from the preceding module to the subsequent module. The power cannot be supplied from the subsequent module to the preceding module.
5
5 INSTALLATION
5.4 Connecting Methods for CPU Module and Extension Devices
61
Removal of power cables
Hold part "a" on the connecter of the power cable with your fingers, and remove the cable in the direction of the arrow.
Example: FX5UC-32MT/D a
Push here with fingers.
Precautions
If the power cable is removed by force, the cable may break.
Connection of I/O cables
I/O connectors
■
Cable connection to I/O connectors
I/O connectors conform to MIL-C-83503.
For I/O cables, refer to
Page 63 Preparation of I/O connectors and prepare them.
• CPU module, I/O modules (extension connector type)
Input X
Example: FX5UC-32MT/D
Notch
Output Y
62
5 INSTALLATION
5.4 Connecting Methods for CPU Module and Extension Devices
• Terminal module
I/O cable
Terminal module
■
Preparation of I/O connectors
• Suitable connector (commercial item)
Use 20-pin (1-key) sockets conforming to MIL-C-83503.
Check that the sockets do not interfere with peripheral parts including connector covers in advance.
• I/O cables (Mitsubishi option)
I/O cables on which connectors are attached are prepared.
Model
FX-16E-500CAB-S
Length
5 m
FX-16E-150CAB
FX-16E-300CAB
FX-16E-500CAB
FX-16E-150CAB-R
FX-16E-300CAB-R
FX-16E-500CAB-R
1.5 m
3 m
5 m
1.5 m
3 m
5 m
Description
General-purpose I/O cable
Cables for connection of the terminal module and I/O connectors
For the connection with the terminal module, refer to
Type
• Single wire (Wire color: Red)
• CPU module side: 20-pin connector is attached.
• Flat cables (with tube)
• On both ends, 20-pin connectors are attached.
• Round multicore cables
• On both ends, 20-pin connectors are attached.
• Connectors for self-making I/O cables (Mitsubishi option)
Prepare wires and crimp tools by users.
Model and configuration of I/O connectors
Mitsubishi model
FX2C-I/O-CON for flat cables 10 sets
Part description
(Manufactured by DDK Ltd.)
Crimp connector FRC2-A020-30S
Suitable wiring (UL-1061-compliant products are recommended) and tool
Wire size Crimp tool
(Manufactured by DDK Ltd.)
AWG 28 (0.1 mm
2
)
1.27-pitch 20 cores
AWG 22 (0.3 mm
2
)
357J-4674D main body
357J-4664N attachment
357J-5538 FX2C-I/O-CON-S for single wires
FX2C-I/O-CON-SA for single wires
5 sets
5 sets
Housing HU-200S2-001
Crimp contact HU-411S
Housing HU-200S2-001
Crimp contact HU-411SA
Contact for crimp tools: Fujikura Ltd.
• Certified connectors (commercially available connectors)
Connectors made by DDK Ltd. shown above
AWG 20 (0.5 mm
2
) 357J-13963
5
5 INSTALLATION
5.4 Connecting Methods for CPU Module and Extension Devices
63
6
WIRING
6.1
Wiring Preparations
Wiring procedure
Before wiring, make sure that the source power supply is off.
1.
Prepare the parts for wiring.
Prepare cables and crimp terminals required for wiring. (
Page 65 Cable Connecting Procedure)
2.
Connect the power cable.
Connect the cable to the power connector.
Provide the protection circuit described in this chapter for the power supply circuit. (
3.
Perform class D grounding (grounding resistance: 100
or less) for the ground [
Connect the grounded wire to the terminal. (
4.
Wire input [X] terminal.
Connect sensors and switches to the terminals. (
] terminal.
5.
Wire output [Y] terminal.
Connect the load to terminals.
(
6.
Wire the built-in RS-485 communication terminal blocks and Ethernet communication connectors.
MELSEC iQ-F FX5 User's Manual (Serial Communication)
MELSEC iQ-F FX5 User's Manual (MODBUS Communication)
MELSEC iQ-F FX5 User's Manual (Ethernet Communication)
7.
Wire intelligent function modules and expansion adapters.
MELSEC iQ-F FX5 User's Manual (Serial Communication)
MELSEC iQ-F FX5 User's Manual (MODBUS Communication)
User's manual for each intelligent function module
64
6 WIRING
6.1 Wiring Preparations
6.2
Cable Connecting Procedure
The cable connecting procedure is explained below.
European-type terminal block
Wire the European-type terminal block in accordance with the following specifications.
Suitable wiring
Number of wires connected per terminal
Terminal block for built-in
RS-485 communication,
Communication adapter
Analog adapter
One wire
Two wires
One wire
Two wires
Wire size
Solid wires, stranded wire Wire ferrule with insulation sleeve
0.3 to 0.5 mm
2
(AWG22 to 20)
0.3 mm
2
(AWG22)
0.3 to 0.5 mm
2
(AWG22 to 20)
0.3 to 0.5 mm
2
(AWG22 to 20)
0.3 mm
2
(AWG22)
0.3 to 0.5 mm
2
(AWG22 to 20)
Tightening torque
0.22 to 0.25 N
m
0.20 N
m
Precautions
Do not tighten terminal screws with torque beyond the specified range. Otherwise it may cause equipment failure or malfunction.
Wire end treatment
Treat stranded and solid wires as they are or use wire ferrules with insulation sleeves for wiring terminals.
■
When stranded and solid wires are treated as they are
• Twist the end of stranded wires and make sure that there are no loose wires.
• Do not solder-plate the electric wire ends.
Stripping dimensions of electric wire ends
6
9 mm (0.36")
■
When wire ferrules with insulation sleeves are used
Depending on the thickness of a wiring sheath used, it may be difficult to insert the sheath into an insulating sleeve. Refer to the external dimensions as a reference to select wires.
Insulating sleeve Contact area
(crimp area)
2.6 mm
(0.1")
<Reference>
8 mm
(0.31")
14 mm
(0.55")
Terminal block for built-in RS-485 communication,
Expansion adapter
Manufacturer
Phoenix Contact GmbH & Co. KG
Model
AI 0.5-8 WH
Crimp tool
CRIMPFOX 6
CRIMPFOX 6T-F
6 WIRING
6.2 Cable Connecting Procedure
65
■
Tool
For tightening terminals, use a small, commercially-available screwdriver with a straight tip. The recommended shape is shown in the figure on the right.
■
Precautions
When a precision screwdriver with a small grip is used, the specified tightening torque cannot be obtained. Use the following screwdriver or equivalent product (grip diameter: 25 mm (0.99")) to obtain the tightening torque specified above.
0.4 mm
(0.01")
<Reference>
Manufacturer
Phoenix Contact GmbH & Co. KG
Model
SZS 0.4
2.5
With straight tip
2.5 mm
(0.09")
Screw terminal block
Wire the screw terminal block in accordance with the following specifications.
For information concerning screw terminal blocks for intelligent function modules, refer to User's manual for each intelligent function module.
Terminal block screw size and tightening torque
Model
I/O module (extension cable type)
Terminal module
Intelligent function module
Terminal screw size Tightening torque
M3
M3.5
0.5 to 0.8 N
Refer to User's manual for each product.
m
Precautions
Do not tighten terminal screws exceeding the specified torque range. Otherwise it may cause equipment failure or malfunction.
Wire end treatment
Crimp terminal size differs depending on terminal screw size and wiring methods used.
• Use crimp terminals of the following sizes.
■
M3 terminal screw
• When a single wire is connected to a single terminal
φ 3.2 (0.13")
Terminal screw Crimp terminal
6.2 mm (0.24") or less
φ 3.2 (0.13")
6.2 mm (0.24") or less
<Reference>
Manufacturer
JST Mfg. Co., Ltd.
Model
FV1.25-B3A
FV2-MS3
Terminal
Supported standard
UL Listed
Crimp tool
YA-1
(JST Mfg. Co., Ltd.)
66
6 WIRING
6.2 Cable Connecting Procedure
• When two wires are connected to a single terminal
φ 3.2 (0.13")
6.2 mm (0.24") or less
Terminal screw Crimp terminal
6.3 mm (0.25") or more
φ 3.2 (0.13")
6.2 mm (0.24") or less
Terminal
6.3 mm (0.25") or more
<Reference>
Manufacturer
JST Mfg. Co., Ltd.
Model
FV1.25-B3A
Supported standard
UL Listed
Crimp tool
YA-1
(JST Mfg. Co., Ltd.)
■
M3.5 terminal screw
• When a single wire is connected to a single terminal
3.7 (0.15")
Terminal screw Crimp terminal
6.8 mm (0.27") or less
3.7 (0.15")
6.8 mm (0.27") or less
Terminal
• When two wires are connected to a single terminal
3.7 (0.15")
6.8 mm (0.27") or less
6.0 mm (0.24") or more
3.7 (0.15")
6.8 mm (0.27") or less
6.0 mm (0.24") or more
6.3
Grounding
Terminal screw Crimp terminal
Terminal
Perform the following.
• Perform class D grounding (Grounding resistance: 100
or less).
• Ground the PLC independently when possible.
• If the PLC cannot be grounded independently, perform the "Common grounding" shown below.
PLC
Other equipment
PLC
Other equipment
PLC
Other equipment
Independent grounding
(Best condition)
Shared grounding
(Good condition)
PLC extension devices (excluding communication adapters)
Shared grounding
(Not allowed)
PLC
Expansion adapter
CPU module
Extension module
Other equipment
Independent grounding class D grounding
(grounding resistance: 100
or less)
• Locate the ground point as close to the PLC as possible to minimize the length of the grounding wire.
6 WIRING
6.3 Grounding
67
6
6.4
Power Supply Wiring
Examples of DC power supply wiring
Provide a 24 V DC power supply to FX5UC CPU module and other modules. Use dedicated connectors to provide the power supply. (Refer to
Page 61 Connection of power cables.)
Power supply wiring example of FX5UC-32MT/D
*2
FX5-4DA-ADP
24 V DC
FX5UC-32MT/D
FX5-C32EX/D
*2
*2
Class D grounding
*1
Power connector
PL
Circuit protector
Power ON
MC
MC
Emergency stop
Power crossover connector
Fuse
*2
FX5-C32ET/D
FX5-C1PS-5V
*2
MC
24 V DC
MC
24 V DC
Power supply for loads connected to PLC output terminals
For details of the emergency stop operation, refer to "DESIGN PRECAUTIONS".
FX5-C32EYT/D
FX5-CNV-IFC
FX5-16EX/ES
S/S
*1 The grounding resistance should be 100
or less.
*2 Using the same power supply to each module and extension adapters is recommended. When a different power supply is used to them, turn on the power supply at the same time with the CPU module or earlier than the CPU module. When tuning off the power, confirm the safety of the system and turn off the CPU module at the same time. Some extension modules may not have power supply terminals.
68
6 WIRING
6.4 Power Supply Wiring
Power supply wiring example of FX5UC-32MT/DSS
24 V DC
FX5-4DA-ADP
FX5UC-32MT/DSS
*2
*2
PL
MC
Circuit protector
Power ON
MC
Emergency stop
FX5-C32EX/DS
Class D grounding
*1
Fuse
FX5-C32ET/DSS
FX5-C1PS-5V
FX5-C32EYT/DSS
FX5-CNV-IFC
*2
MC
24 V DC
MC
24 V DC
Power supply for loads connected to PLC output terminals
For details of the emergency stop operation, refer to "DESIGN PRECAUTIONS".
FX5-16EX/ES
S/S
*1 The grounding resistance should be 100
or less.
*2 Using the same power supply to each module and extension adapters is recommended. When a different power supply is used to them, turn on the power supply at the same time with the CPU module or earlier than the CPU module. When tuning off the power, confirm the safety of the system and turn off the CPU module at the same time. Some extension modules may not have power supply terminals.
6
6 WIRING
6.4 Power Supply Wiring
69
6.5
Input Wiring
The input wiring of the CPU modules, I/O modules, and terminal modules is explained below.
24 V DC input
For input specifications of the CPU modules, refer to
For input specifications of the I/O modules, refer to
Page 126 Input specifications.
For input specifications of the terminal modules, refer to
Page 137 Input specifications.
Sink and source input
■
Differences between the sink input circuit and the source input circuit
• Sink input [-common]
Sink input means a DC input signal with a current flowing from the input (X) terminal. When a device such as a transistor output type sensor is connected, NPN open collector transistor output can be used.
Circuit example for FX5UC-32MT/D Circuit example for FX5UC-32MT/DSS
Fuse
24 V
DC
Photocoupler
Photocoupler
COM0
Fuse 24 V
DC
COM
*1
*1
X
X
*1: Input impedance
*1: Input impedance
• Source input [+common]
Source input means a DC input signal with a current flowing into the input (X) terminal. When a device such as a transistor output type sensor is connected, the PNP open collector transistor output can be used.
Circuit example for FX5UC-32MT/DSS
Photocoupler
COM0
24 V
DC
*1
X
*1: Input impedance
Fuse
■
Switching between sink/source inputs
Sink and source inputs for FX5UC MT/DSS are switched by changing connection methods; the connection in which the current flows from the input (X) terminal or the connection in which the current flows into the input (X) terminal.
• Sink input: The connection in which the current flows from the input (X) terminal (
• Source input: The connection in which the current flows into the input (X) terminal (
Inputs (X) of FX5UC MT/DSS can be set to either sink input or source input. However, sink and source input modes cannot be mixed.
70
6 WIRING
6.5 Input Wiring
Handling of 24 V DC input
■
Input terminal
• FX5UC MT/D
When a no-voltage contact or NPN open collector transistor output is connected between an input (X) terminal and the [COM] terminal and the circuit is closed, the input (X) turns on.
To turn on the I/O display LEDs, set the DISP switch to IN.
*1
X
X
COM
Fuse
*1: Input impedance
24 V DC
• FX5UC MT/DSS
In the sink input, the input (X) is turned on by connecting 24 V DC [+] with the [COM] terminal, and connecting a no-voltage contact or NPN open collector transistor output between the input terminal and 24 V DC to close the circuit.
To turn on the I/O display LEDs, set the DISP switch to IN.
• Sink input wiring
*1
X
X
In the source input, the input (X) is turned on by connecting 24 V DC [-] with the [COM] terminal, and connecting a no-voltage contact or PNP open collector transistor output between the input terminal and 24 V DC to close the circuit.
To turn on the I/O display LEDs, set the DISP switch to IN.
• Source input wiring
*1
X
X
6
COM COM
*1: Input impedance
Fuse
24 V DC
*1: Input impedance
• RUN terminal setting
X000 to X017 of a CPU module can be used as RUN input terminals by setting parameters.
MELSEC iQ-F FX5 User's Manual (Application)
Fuse
24 V DC
■
Input circuit
• Function of an input circuit
The primary and secondary circuits for input are insulated with photocoupler, and the second circuit is provided with a C-
R filter.
The C-R filter is designed to prevent malfunctions caused by chattering of the input contact and noise from input line.
Input has a response delay switching from ON to OFF and OFF to ON, shown in the following table.
Item
Input response time
(H/W filter delay)
FX5UC-32MT/
FX5UC-64MT/ ,
FX5UC-96MT/
FX5UC-32MT/
FX5UC-64MT/ ,
FX5UC-96MT/
FX5UC-64MT/ ,
FX5UC-96MT/
I/O module
X000 to X005
X000 to X007
X006 to X017
X010 to X017
X020 and subsequent
Specifications
ON: 2.5
s or less
OFF: 2.5
s or less
ON: 30
s or less
OFF: 50
s or less
ON: 50
s or less
OFF: 150
s or less
6 WIRING
6.5 Input Wiring
71
72
• Change of filter time
All input circuits have digital filters, and the input response time shown in the following table can be added by setting parameters. When using this product in an environment with much noise, set the digital filter.
Item
Input response time
(Digital filter setting value)
Specifications
None, 10
s, 50
s, 0.1 ms, 0.2 ms, 0.4 ms, 0.6 ms, 1 ms, 5 ms, 10 ms (initial values), 20 ms, 70 ms
■
Input sensitivity
For the input signal current and input sensitivity current of the CPU modules, refer to
For the input signal current and input sensitivity current of the I/O modules, refer to
Page 126 Input specifications.
■
Display of operation
With the DISP switch set to IN, the LED turns on when photocouplers are actuated.
Precautions for connecting input devices
■
In the case of no-voltage contact
Use input devices appropriate for low electric current.
If no-voltage contacts for high current (switches) are used, contact failure may occur.
■
In the case of input device with built-in series diode
The voltage drop of the series diode should be the following value or less.
Also make sure that the input current is over the input-sensing level while the switches are on.
Item
Voltage drop FX5UC-32MT/
FX5UC-64MT/ ,
FX5UC-96MT/
FX5UC-32MT/
FX5UC-64MT/ ,
FX5UC-96MT/
FX5UC-64MT/ ,
FX5UC-96MT/
I/O module
X000 to X005
X000 to X007
X006 to X017
X010 to X017
X020 and subsequent
Specifications
3.9 V
4.1 V
2.4 V
■
In the case of input device with built-in parallel resistance
Use a device with a parallel resistance Rp (k
) of the following value or more.
Item
Parallel resistance Rp (k
) FX5UC-32MT/
FX5UC-64MT/ ,
FX5UC-96MT/
FX5UC-32MT/
FX5UC-64MT/ ,
FX5UC-96MT/
FX5UC-64MT/ ,
FX5UC-96MT/
I/O module
X000 to X005
X000 to X007
X006 to X017
X010 to X017
X020 and subsequent
Specifications
14
15
13
If the resistance is less than the above parallel resistance Rp (k
), connect a bleeder resistance Rb (k
) obtained by the following formula as shown in the following figure.
Item
Bleeder resistance Rb (k
) FX5UC-32MT/
FX5UC-64MT/ ,
FX5UC-96MT/
FX5UC-32MT/
FX5UC-64MT/ ,
FX5UC-96MT/
FX5UC-64MT/ ,
FX5UC-96MT/
I/O module
X000 to X005
X000 to X007
X006 to X017
X010 to X017
X020 and subsequent
Specifications
5Rp / (14-Rp) or less
4Rp / (15-Rp) or less
6Rp / (13-Rp) or less
6 WIRING
6.5 Input Wiring
• Wiring example of FX5UC-32MT/D
+24 V
Bleeder resistance
Rb
FX5UC-32MT/D
X
Rp
COM
• Wiring example of FX5UC-32MT/DSS
• Sink input wiring
FX5UC-32MT/DSS
X
Rb
Bleeder resistance
24 V DC
COM
Fuse
Rp
• Source input wiring
FX5UC-32MT/DSS
X
Rb
Bleeder resistance
Fuse
COM
24 V DC
Rp
■
In the case of 2-wire proximity switch
Use a two-wire proximity switch whose leakage current, I
is 1.5 mA or less when the switch is off.
If the resistance is larger than leakage current, I
of 1.5 mA, connect a bleeder resistance Rb (k
), obtained by the following formula as shown in the following figure.
Item
Bleeder resistance Rb (k
) FX5UC-32MT/
FX5UC-64MT/ ,
FX5UC-96MT/
FX5UC-32MT/
FX5UC-64MT/ ,
FX5UC-96MT/
FX5UC-64MT/ ,
FX5UC-96MT/
I/O module
X000 to X005
X000 to X007
X006 to X017
X010 to X017
X020 and subsequent
Specifications
7 / (I -1.5) or less
7 / (I
-1.5) or less
9 / (I -1.5) or less
• Wiring example of FX5UC-32MT/D
+24 V
FX5UC-32MT/D
X
Bleeder resistance
Rb
2-wire sensor
6
COM
• Wiring example of FX5UC-32MT/DSS
• Sink input wiring
FX5UC-32MT/DSS
X
COM
Rb
Bleeder resistance
24 V DC
Fuse
2-wire sensor
• Source input wiring
FX5UC-32MT/DSS
X
COM
Rb
Bleeder resistance
Fuse
24 V DC
2-wire sensor
6 WIRING
6.5 Input Wiring
73
When a high-speed pulse is captured
When capturing pulses of a response frequency of 50 to 200 kHz on using the input X000 to X005, wire the terminals as stated below.
• The wire length should be 5 m (16.4")or less.
• Use shielded twisted-pair cables for connecting cables. Ground the shield of each shielded cable only on the CPU module side.
• Connect a 1.5 k
(1 W or more) bleeder resistance to the input terminal, so that the sum of the load current of the open collector transistor output on the mating device and the input current of the CPU module is 20 mA or more.
The above-mentioned restrictions are due to specifications of connecting device (encoder etc.). Please adjust the cable length and load, for connecting device.
Input wiring example
When a sink-input-dedicated CPU module is used
FX5UC-32MT/D
Power connector
Fuse
24 V DC
Class D grounding
*1
*2
COM
3-wire sensor
Input impedance
X0
X1
Input connector
Power connector
FX5-C32EX/D
COM
X0
X1
Input connector
FX5-CNV-IFC
*3
2-wire sensor
FX5-16EX/ES
S/S
X0
X1
Input terminal
*1 The grounding resistance should be 100
or less.
*2 Handle the power supply circuit properly in accordance with "Power Supply Wiring".
*3 For an input device having a parallel resistance or a two-wire proximity switch, a bleeder resistance may be required.
74
6 WIRING
6.5 Input Wiring
When a CPU module common to sink and source inputs is used
■
Sink input wiring
FX5UC-32MT/DSS
Power connector
Fuse
*2
24 V DC
Class D grounding
*1
COM0
3-wire sensor
FX5-C32EX/DS
X0
Input impedance
X1
Input connector
COM0
*3
FX5-CNV-IFC
X0
X1
Input connector
2-wire sensor
FX5-16EX/ES
S/S
Input terminal
X0
X1
*1 The grounding resistance should be 100
or less.
*2 Handle the power supply circuit properly in accordance with "Power Supply Wiring".
*3 For an input device having a parallel resistance or a two-wire proximity switch, a bleeder resistance may be required.
6
6 WIRING
6.5 Input Wiring
75
■
Source input wiring
FX5UC-32MT/DSS
Power connector
Fuse
24 V DC
*2
FX5-C32EX/DS
Class D
COM0
Input impedance
X0
X1
Input connector
COM0
3-wire sensor
*3
X0
X1
Input connector
FX5-CNV-IFC
2-wire sensor
FX5-16EX/ES
S/S
X0
Input terminal
X1
*1 The grounding resistance should be 100
or less.
*2 Handle the power supply circuit properly in accordance with "Power Supply Wiring".
*3 For an input device having a parallel resistance or a two-wire proximity switch, a bleeder resistance may be required.
76
6 WIRING
6.5 Input Wiring
Input wiring examples of terminal modules
FX-16E-TB, FX-32E-TB
Connected models: FX5UC MT/D, FX5-C EX/D, FX5-C32ET/D
0 to 7 (Smaller numbers)
Input number of PLC
1
Vacant terminal
0 2
COM
3
4
5
6
7
0
1
0 to
2
3
7 (Larger numbers)
4
5
6
7
0
1
2
3 COM
COM 4
5
6
7 COM
COM 0
1
2
3 COM
COM 4
5
6
7 COM
COM
3-wire sensor
NPN
Fuse
24 V DC
FX-16E-TB/UL, FX-32E-TB/UL
Connected models: FX5UC MT/DSS, FX5-C EX/DS, FX5-C32ET/DSS
• In the case of sink wiring
0 to 7 (Smaller numbers)
Input number of PLC
1
Vacant terminal
0 2
COM0
*1
3
4
5
6
7
0
1
0 to
2
3
7 (Larger numbers)
4
5
6
7
0
1
2
3 COM
COM 4
5
6
7 COM
COM 0
1
2
3 COM
COM 4
5
6
7 COM
COM
Fuse
24 V DC
3-wire sensor NPN
*1 Replace this number with the one of the connected connector.
6
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6.5 Input Wiring
77
• In the case of source wiring
0 to 7 (Smaller numbers)
Input number of PLC
1
COM0
*1
3 5 7
Vacant terminal
0 2 4 6 0
1
0 to
2
3
7 (Larger numbers)
4
5
6
7
0
1
2
3 COM
COM 4
5
6
7 COM
COM 0
1
2
3 COM
COM 4
5
6
7 COM
COM
3-wire sensor PNP
24 V DC
Fuse
*1 Replace this number with the one of the connected connector.
FX-16EX-A1-TB
Connected models: FX5UC-
MT/D, FX5-C
EX/D, FX5-C32ET/D
PLC input No.
0 to 3 4 to 7
0 to
3
4 to
7
Photocoupler power supply
24-
24+
0
1
2
3 COM1
COM1 4
5
6
7 COM2
COM2 0
1
2
3 COM3
COM3 4
5
6
7 COM4
COM4
100 V to
120 V AC
24 V DC
+10%
-15%
Fuse Fuse
78
6 WIRING
6.5 Input Wiring
6.6
Output Wiring
The output wiring of the CPU modules, I/O modules, and terminal modules is explained below.
Transistor output
For output specifications of the CPU modules, refer to
Page 20 Output Specifications.
For output specifications of the I/O modules, refer to
Page 127 Output specifications.
For output specifications of the terminal modules, refer to
Page 138 Output specifications.
Sink and source output
Sink output and source output products are available for transistor outputs of the CPU module, I/O modules, and terminal modules.
■
Differences in circuit
• Sink output [-common]
Output to make load current flow into the output (Y) terminal is called sink output.
• Source output [+common]
Output to make load current flow out of the output (Y) terminal is called source output.
Load
Load
Y
Y
*1
Fuse
COM
DC power supply
*1 The number "0" or "1" is applied in .
Fuse
+V
DC power supply
*1
Handling of transistor output
■
Output terminal
8 transistor output points are covered by one common terminal.
• Sink output • Source output
The COM (number) terminals that are connected each other inside the PLC are prepared. For external wiring, connect the COM
(number) terminals outside the PLC to reduce the load per one
COM terminal.
The +V (number) terminals that are connected each other inside the
PLC are prepared. For external wiring, connect the +V (number) terminals outside the PLC to reduce the load per one +V terminal.
Source output type
Sink output type
Load
Fuse
Load
Y000
Y001
5 to 30 V
DC
Y000
Y001
5 to 30 V
DC
COM1
COM1
PLC
Fuse
+V0
+V0
PLC
■
External power supply
For driving the load, use a smoothing power supply of 5 to 30 V DC that can output a current two or more times the current rating of the fuse connected to the load circuit.
■
Insulation of circuit
The internal circuit of the PLC and the output transistor are insulated with a photocoupler.
The common blocks are separated from one another.
■
Display of operation
With the DISP switch set to OUT, the LED turns on and the output transistor turns on when photocouplers are actuated.
6
6 WIRING
6.6 Output Wiring
79
■
Response time
Time taken from when the photocoupler of the module is driven (or shut off) to when the transistor is turned on (or off) differs depending on the output terminal used. For specifications of each module, refer to the following.
For output specifications of the CPU modules, refer to
Page 20 Output Specifications.
For output specifications of the I/O modules, refer to
Page 127 Output specifications.
For output specifications of the terminal modules, refer to
Page 138 Output specifications.
The transistor OFF time is longer under lighter loads. For example, under a load of 24 V DC 40 mA, the response time is approx. 0.3 ms.
When response performance is required under light loads, provide a dummy resistor as shown below to increase the load current.
• Sink output type • Source output type
PLC PLC
Fuse Load
Dummy resistor
Y
Fuse
Load
Dummy resistor
Y
COM0
COM0
+V0
+V0
■
Output current
Maximum load differs for each module. For specifications of each module, refer to the following.
For output specifications of the CPU modules, refer to
Page 20 Output Specifications.
For output specifications of the I/O modules, refer to
Page 127 Output specifications.
For output specifications of the terminal modules, refer to
Page 138 Output specifications.
When driving a semiconductor element, carefully check the input voltage characteristics of the applied element.
■
Open circuit leakage current
0.1 mA or less.
80
6 WIRING
6.6 Output Wiring
Wiring precautions
■
Protection circuit for load short-circuiting
A short-circuit at a load connected to an output terminal could cause burnout at the output device or the PCB. To prevent this, a protection fuse should be inserted at the output. Use a load power supply capacity that is at least 2 times larger than the load current.
Sink output type Source output type
Load Load
Y Y
Fuse
Fuse
COM0
COM0
PLC
+V0
+V0
PLC
■
Contact protection circuit for inductive loads
When an inductive load is connected, connect a diode (for commutation) in parallel with the load as necessary. The diode (for commutation) must comply with the following specifications.
Standard
Reverse voltage
Forward current
5 to 10 times the load voltage
Load current or more
Fuse
Inductive load
Y
Sink output type Source output type
Inductive load
Y
Fuse
COM0
COM0
+V0
+V0
PLC PLC
■
Interlock
For loads such as forward/reverse contactors, etc., where a hazardous condition could result if switched ON simultaneously, an external interlock should be provided for interlocking along with an interlock in the PLC program as shown below.
Sink output type
Limit of forward rotation
Interlock
Forward rotation
Source output type
Limit of forward rotation
Interlock
Forward rotation
Limit of reverse rotation
PLC output element
Reverse rotation
Limit of reverse rotation
PLC output element
Reverse rotation
6
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6.6 Output Wiring
81
Relay output
For output specifications of the I/O modules, refer to
Page 127 Output specifications.
For output specifications of the terminal modules, refer to
Page 138 Output specifications.
82
Product life of relay output contacts
The product life of relay contacts varies considerably depending on the load type used.
Note that loads generating reverse electromotive force or rush current may cause poor contact or welding of contacts which may lead to considerable reduction of the contact product life.
■
Inductive load
Inductive loads generate large reverse electromotive force between contacts at shutdown, which may cause arc discharge. At a fixed current consumption, as the power factor (phase between current and voltage) gets smaller, the arc energy gets larger.
The following table shows the standard life of contacts used for inductive loads, such as contactors and solenoid valves.
Model
FX5 EYR/ES
Terminal module
Inductive load
20 VA
35 VA
Standard life
500,000 times
The following table shows the approximate life of a relay based on the results of our operation life test.
• Test condition: 1 sec. ON/1 sec. OFF
Contact life Load capacity
■ FX5 EYR/ES
20 VA 3,000,000 times
35 VA
80 VA
0.2 A/100 V AC
0.1 A/200 V AC
0.35 A/100 V AC
0.17 A/200 V AC
0.8 A/100 V AC
0.4 A/200 V AC
1,000,000 times
200,000 times
■
Terminal module
35 VA 3,000,000 times
80 VA
120 VA
0.35 A/100 V AC
0.17 A/200 V AC
0.8 A/100 V AC
0.4 A/200 V AC
1.2 A/100 V AC
0.6 A/200 V AC
1,000,000 times
200,000 times
The product life of relay contacts becomes considerably shorter than the above conditions when the rush overcurrent is shut down.
Please refer to the following measures regarding the inductive load.
Page 84 Contact protection circuit for inductive loads
Some types of inductive loads generate rush current 5 to 15 times the stationary current at activation. Make sure that the rush current does not exceed the current corresponding to the maximum specified resistance load.
■
Lamp load
Lamp loads generally generate rush current 10 to 15 times the stationary current. Make sure that the rush current does not exceed the current corresponding to the maximum specified resistance load.
■
Capacitive load
Capacitive loads can generate rush current 20 to 40 times the stationary current. Make sure that the rush current does not exceed the current corresponding to the maximum specified resistance load.
Capacitive loads such as capacitors may be present in electronic circuit loads including inverters.
■
Resistance load
For maximum load specifications of resistance load, refer to the following.
For output specifications of the I/O modules, refer to
Page 127 Output specifications.
For output specifications of the terminal modules, refer to
Page 138 Output specifications.
6 WIRING
6.6 Output Wiring
Handling of relay output
■
Output terminal
One common terminal is used for 4 or 8 relay output points.
The common terminal blocks can drive loads of different circuit voltage systems (for example: 100 V AC and 24 V DC).
Load
Y0
Y1
Fuse
24 V DC
COM0
Load
Y4
Y5
Fuse
100 V AC
COM1
PLC
■
External power supply
Use an external power supply of 30 V DC or less or 240 V AC or less (250 V AC or less when the module does not comply with CE, UL, or cUL standards) for loads.
■
Insulation of circuit
The PLC internal circuit and external load circuits are electrically insulated between the output relay coil and contact.
The common terminal blocks are separated from one another.
■
Display of operation
When power is applied to the output relay coil, the LED is lit, and the output contact is turned on.
■
Response time
The response time of the output relay from when the power is applied to the coil until the output contact is turned on, and from when the coil is shut off until the output contact is turned off is approx. 10 ms.
■
Output current
At a circuit voltage of 240 V AC or less (250 V AC or less when the module does not comply with CE, UL, or cUL standards), a resistance load of 2 A per point or an inductive load of 80 VA or less (100 V AC or 200 V AC) can be driven.
For the life of the contact for switching an inductive load, refer to
When an inductive load is switched, connect a diode (for commutation) or a surge absorber in parallel with this load.
DC circuit
Diode (for commutation)
AC circuit
Surge absorber
■
Open circuit leakage current
There is no leakage current when the output are OFF.
6
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6.6 Output Wiring
83
Wiring precautions
■
Protection circuit for load short-circuiting
A short-circuit at a load connected to an output terminal could cause burnout at the output element or the PCB. To prevent this, a protection fuse should be inserted at the output.
Load
Y0
Fuse
COM0
PLC
■
Contact protection circuit for inductive loads
An internal protection circuit for the relays is not provided for the relay output circuit in this product. It is recommended to use inductive loads with built-in protection circuits. When using loads without built-in protection circuits, insert an external contact protection circuit, etc. to reduce noise and extend the product life.
• DC circuit
Connect a diode in parallel with the load. The diode (for commutation)
Inductive load must comply with the following specifications.
(Standard)
Reverse voltage: 5 to 10 times as high as the load voltage
Forward current: Load current or more
PLC output contact
Diode
(for commutation)
• AC circuit
Connect a surge absorber (CR composite parts such as surge killers, spark killers, etc.) parallel to the load. Select a surge absorber with voltage rating that is suitable for the output used. For other specifications, refer to the following.
(Standard)
Electrostatic capacity: Approx. 0.1
F
Resistance: Approx. 100 to 200
PLC output contact
Inductive load
Surge absorber
■
Interlock
For loads such as forward/reverse contactors, etc., where a hazardous condition could result if switched ON simultaneously, an external interlock should be provided for interlocking along with an interlock in the PLC program, as shown below.
PLC output contact
Interlock
Limit of forward rotation
Forward rotation
Limit of reverse rotation
Reverse rotation
PLC output contact
■
In-phase
PLC output contacts (*) should be used in an "in-phase" manner.
*
*
*
*
84
6 WIRING
6.6 Output Wiring
Triac output
For output specifications of the terminal modules, refer to
Page 138 Output specifications.
Handling of triac output
■
Output terminal
Four triac output points are covered by one common terminal. The common terminal blocks can drive loads of different circuit voltage systems (Example: 100 V AC and 24 V DC).
Fuse
Fuse
Load
100 V AC
Y 0
Y 1
COM1
Load
Y 0
Y 1
200 V AC
COM2
U
U
Terminal module
■
Insulation of circuit
The internal circuit and the output element (triac) are insulated with photothyristors.
The common blocks are separated from one another.
■
Display of operation
The LED turns on and the output triac is turned on when photothyristors are actuated.
■
Response time
The response time until the output triac is turned on after the photothyristors are actuated (or shut off) is 1 ms or less, and the response time until the output triac is turned off is 10 ms or less.
■
Output current
Current of 0.3 A can flow per one output point. However, current of four output points should be 0.8 A (average of 0.2 A per one point) to suppress temperature rise. When a load with a high rush current is frequently turned on or off, the mean-square current should be 0.2 A or less.
<Example>
0.4 A
= 0.2 A
4 A
4
2
0.02 + 0.4
2
0.7
0.02 + 0.7 + 10
0.02 seconds
0.7 seconds
10 seconds
■
Open circuit leakage current
C-R absorbers are connected in parallel at the triac output terminal for turning off the triac. Thus, open circuit leakage currents of 1 mA/100 V AC or 2 mA/200 V AC occurs. Since the triac output type has open circuit leakage currents, even after the triac output is turned off, a small relay and a minute current load with low rated operation currents may continuously operate.
Therefore, the load should be equal to or more than 0.4 VA/100 V AC or 1.6 VA/200 V AC. For loads lower than these values, connect the surge absorbers described later in parallel.
6
6 WIRING
6.6 Output Wiring
85
Wiring precautions
■
Protection circuit for load short-circuiting
A short-circuit at a load connected to an output terminal could cause burnout at the output element or the PCB. To prevent this, a protection fuse should be inserted at the output.
Load
0 to 7
Fuse
COMn
Terminal module
■
Minute current load
C-R absorbers are connected in parallel at the triac output circuit for turning off the triac. When a minute current load of 0.4 VA or less/100 V AC or 1.6
VA or less/200 V AC is connected, a surge absorber must be connected in parallel with the load. Select a surge absorber with the rated voltage that is suitable for the output used. For other specifications, refer to the following.
Standard
Electrostatic capacity: Approx. 0.1
F
Resistance: Approx. 100 to 200
Minute current load
Surge absorber
■
Interlock
For loads such as forward/reverse contactors, etc., where a hazardous condition could result if switched ON simultaneously, an external interlock should be provided for interlocking along with an interlock in the PLC program as shown below.
Interlock
Limit of forward rotation
Forward rotation
Limit of reverse rotation
Reverse rotation
U
PLC output element
■
In-phase
PLC output contacts (*1) should be used in an "in-phase" manner.
*1
*1
U
U
*1
*1
U
86
6 WIRING
6.6 Output Wiring
Output wiring example
Transistor output
■
Sink output type
5 to 30 V DC
Fuse
Fuse
Fuse
Load
FX5UC-32MT/D
COM0
COM0
Y000
Y001
Y002
Y003
MC2 MC1
Y004
MC1 MC2
Y005
Y006
Inductive load
Y007
*1
Fuse
Load
FX5-C32EYT/D
COM0
COM0
Y000
Y001
Y002
Y003
FX5-CNV-IFC
Fuse
Load
FX5-16EYT/ES
COM0
Y000
Y001
Y002
Y003
*1 "•" represents a vacant terminal.
6
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6.6 Output Wiring
87
■
Source output type
5 to 30 V DC
Fuse
Load
FX5UC-32MT/DSS
+V0
+V0
Y000
Y001
Y002
Y003
MC2 MC1
Y004
MC1 MC2
Y005
Y006
Inductive load
Y007
*1
Fuse
Load
FX5-C32EYT/DSS
+V0
+V0
Y000
Y001
Y002
Y003
FX5-CNV-IFC
Fuse
Load
+V0
FX5-16EYT/ESS
Y000
Y001
Y002
Y003
*1 "•" represents a vacant terminal.
88
6 WIRING
6.6 Output Wiring
Relay output
24 V DC
Fuse
AC power supply
100 to 240 V
Fuse
Fuse
Load
FX5UC-32MT/D
COM0
COM0
Y000
Y001
*1
FX5-CNV-IFC
Load
FX5-8EYR-ES
COM0
Y000
Y001
Y002
Y003
Load
COM1
Y004
Y005
Y006
Y007
*1 "•" represents a vacant terminal.
6
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6.6 Output Wiring
89
Output wiring examples of terminal modules
FX-16E-TB, FX-32E-TB
Connected models: FX5UC MT/D, FX5-C EYT/D, FX5-C32ET/D
0 to 7 (Smaller numbers)
Output number of PLC
1
Vacant terminal
0 2
COM0
*1
3
4
5
6
7
0
1
0 to
2
3
7 (Larger numbers)
4
5
6
7
0
1
2
3 COM
COM 4
5
6
7 COM
COM 0
1
2
3 COM
COM 4
5
6
7 COM
COM
MC1 MC2
Fuse Fuse Fuse
24 V
DC
*1 Replace this number with the one of the connected connector.
FX-16E-TB/UL, FX-32E-TB/UL
Connected models: FX5UC-
MT/DSS, FX5-C
EYT/DSS, FX5-C32ET/DSS
0 to 7 (Smaller numbers)
Output number of PLC
1
Vacant terminal
0 2
+V0
*1
3
4
5
6
7
0
1
0 to
2
3
7 (Larger numbers)
4
5
6
7
0
1
2
3 COM
COM 4
5
6
7 COM
COM 0
1
2
3 COM
COM 4
5
6
7 COM
COM
MC1 MC2
Fuse Fuse Fuse
24 V
DC
*1 Replace this number with the one of the connected connector.
90
6 WIRING
6.6 Output Wiring
FX-16EYR-TB, FX-16EYR-ES-TB/UL
Connected models: FX5UC MT/D, FX5-C EYT/D, FX5-C32ET/D
PLC output
No.
0 to
7 Smaller numbers
0 1 2 3 4 5 6 7
0 to 7 Larger numbers
0 1 2 3 4 5 6 7
Relay power supply
24-
24+
0
1
2
3 COM1
COM1
4
5
6
7 COM2
COM2
0
1
2
3 COM3
COM3
4
5
6
7 COM4
COM4
Fuse Fuse
24 V
DC
For external wiring precautions, refer to
For the life of a relay output contact, refer to
Page 82 Product life of relay output contacts.
FX-16EYT-TB
Connected models: FX5UC MT/D, FX5-C EYT/D, FX5-C32ET/D
PLC output
No.
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
Photocoupler power supply
24-
24+
0
1
2
3 COM1
COM1 4
5
6
7 COM2
COM2 0
1
2
3 COM3
COM3 4
5
6
7 COM4
COM4
Fuse Fuse
24 V
DC
For external wiring precautions, refer to
6
6 WIRING
6.6 Output Wiring
91
FX-16EYT-ES-TB/UL
Connected models: FX5UC MT/DSS, FX5-C EYT/DSS, FX5-C32ET/DSS
PLC output
No.
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
Photocoupler power supply
24-
24+
0
1
2
3
COM1
COM1 4
5
6
7
COM2
COM2 0
1
2
3
COM3
COM3 4
5
6
7
COM4
COM4
Fuse Fuse
24 V
DC
For external wiring precautions, refer to
FX-16EYT-ESS-TB/UL
Connected models: FX5UC MT/DSS, FX5-C EYT/DSS, FX5-C32ET/DSS
PLC output
No.
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
Photocoupler power supply
24-
24+
0
1
2
3 COM1
COM1 4
5
6
7 COM2
COM2 0
1
2
3 COM3
COM3 4
5
6
7 COM4
COM4
Fuse Fuse
24 V
DC
For external wiring precautions, refer to
92
6 WIRING
6.6 Output Wiring
FX-16EYS-TB
Connected models: FX5UC MT/D, FX5-C EYT/D, FX5-C32ET/D
PLC output
No.
0 1 2 3
Surge absorbers are connected to each output.
4 5 6 7 0 1 2 3 4 5 6 7
24 V
DC
Photocoupler power supply
Fuse
24-
24+
0
1
2
3 COM1
COM1 4
5
6
7 COM2
COM2 0
1
2
3 COM3
COM3 4
5
6
7 COM4
COM4
Load
Fuse Fuse Fuse
For external wiring precautions, refer to
FX-16EYS-ES-TB/UL
Connected models: FX5UC MT/DSS, FX5-C EYT/DSS, FX5-C32ET/DSS
PLC output
No.
0 1 2 3
Surge absorbers are connected to each output.
4 5 6 7 0 1 2 3 4 5 6 7
24 V
DC
Photocoupler power supply
Fuse
24-
24+
0
1
2
3 COM1
COM1 4
5
6
7 COM2
COM2 0
1
2
3 COM3
COM3 4
5
6
7 COM4
COM4
Load
Fuse Fuse Fuse
For external wiring precautions, refer to
6
6 WIRING
6.6 Output Wiring
93
6.7
Examples of Wiring for Various Uses
Notes about examples of wiring
The examples of wiring are given under the following conditions.
■
Input/output number
The input/output numbers are the actual numbers on the program (They may differ from the numbers shown on the product terminals).
■
Input/output specifications of products
Check the input/output specifications of products and examples of wiring.
• There are products for sink output and for source output.
■
Examples of program
The examples of programming (instructions) are given based on the allocation of the input/output numbers for wiring.
For the instructions, refer to
MELSEC iQ-F FX5 Programming Manual (Instructions, Standard Functions/Function Blocks).
Built-in positioning function
For wiring examples for the built-in positioning function, refer to
MELSEC iQ-F FX5 User's Manual (Positioning Control).
Communication function
For wiring of the built-in RS-485 communication terminal blocks and communication adapters, refer to the following.
MELSEC iQ-F FX5 User's Manual (Serial Communication)
MELSEC iQ-F FX5 User's Manual (MODBUS Communication)
For wiring of the built-in Ethernet, refer to the following.
MELSEC iQ-F FX5 User's Manual (Ethernet Communication)
High-speed counter
Examples of wiring for high-speed counters are shown below.
When capturing pulses of a response frequency of 50 to 200 kHz, refer to
Page 74 When a high-speed pulse is captured.
For details of the high-speed counters, refer to MELSEC iQ-F FX5 User's Manual (Application).
For the programs, refer to
MELSEC iQ-F FX5 Programming Manual (Instructions, Standard Functions/Function Blocks).
1-phase 1-count
The wiring examples in this section use the following settings. When settings other than those in the table are used, use the examples shown in the following figures as references for wiring.
CH to be used
CH1
Pulse input mode
1-phase 1-input (S/W)
External preset input External enable input Operation mode
Invalid Invalid Normal mode
The settings of the high-speed counters are set by using the parameter settings of the engineering tool.
For details, refer to
MELSEC iQ-F FX5 User's Manual (Application).
94
6 WIRING
6.7 Examples of Wiring for Various Uses
■
Example of wiring (NPN open collector transistor output rotary encoder)
• FX5UC-32MT/D
Rotary encoder
Fuse
24 V DC
24 V
0 V
1.5 k
Class D grounding
*1
COM
X000
A phase
B phase
FX5UC-32MT/D
Z phase
*1 The grounding resistance should be 100
or less.
• FX5UC-32MT/DSS [Sink input wiring]
Fuse
Class D grounding
*1
24 V DC
Rotary encoder
24 V
0 V
COM0
1.5 k
X000
A phase
FX5UC-32MT/DSS
B phase
Z phase
*1 The grounding resistance should be 100
or less.
■
Example of wiring (PNP open collector transistor output rotary encoder)
• FX5UC-32MT/DSS [Source input wiring]
Rotary encoder
Fuse
24 V DC
24 V
0 V
Class D grounding
*1
COM0
1.5 k
X000
A phase
FX5UC-32MT/DSS
B phase
Z phase
*1 The grounding resistance should be 100
or less.
6
6 WIRING
6.7 Examples of Wiring for Various Uses
95
2-phase 2-count
The wiring examples in this section use the following settings. When settings other than those in the table are used, use the examples shown in the following figures as references for wiring.
CH to be used
CH2
Pulse input mode
2-phase 2-input
External preset input
Invalid
External enable input
Invalid
Operation mode
Normal mode
The settings of the high-speed counters are set by using the parameter settings of the engineering tool.
For details, refer to
MELSEC iQ-F FX5 User's Manual (Application).
■
Example of wiring (NPN open collector transistor output rotary encoder)
• FX5UC-32MT/D
Rotary encoder
Fuse
24 V DC
24 V
0 V
1.5 k
Class D grounding
*1
COM
X000
X001
FX5UC-32MT/D
1.5 k
A phase
B phase
Z phase
*1 The grounding resistance should be 100
or less.
• FX5UC-32MT/DSS [Sink input wiring]
Fuse
24 V DC
Rotary encoder
24 V
0 V
Class D grounding
*1
COM0
1.5 k
X000
X001
FX5UC-32MT/DSS
1.5 k
A phase
B phase
Z phase
*1 The grounding resistance should be 100
or less.
■
Example of wiring (PNP open collector transistor output rotary encoder)
• FX5UC-32MT/DSS [Source input wiring]
Rotary encoder
Fuse
24 V DC
24 V
0 V
Class D grounding *1
COM0
1.5 k
X000
X001
FX5UC-32MT/DSS
1.5 k
A phase
B phase
Z phase
*1 The grounding resistance should be 100
or less.
96
6 WIRING
6.7 Examples of Wiring for Various Uses
Interruption
Examples of wiring for when the input interruption function of the CPU module is used are shown below.
The same wiring is used for the pulse catch and pulse width measurement functions.
When capturing pulses of a response frequency of 50 to 200 kHz, refer to
Page 74 When a high-speed pulse is captured.
For details of the input interruption function, pulse catch function, and pulse width measurement function, refer to
MELSEC iQ-F FX5 User's Manual (Application).
Example of wiring
■
3-wire sensor of NPN open collector transistor output
• FX5UC-32MT/D
Fuse
24 V DC
COM
X000
1.5 k
Class D grounding *1
3-wire type
FX5UC-32MT/D
*1 The grounding resistance should be 100
or less.
• FX5UC-32MT/DSS [Sink input wiring]
Fuse
24 V DC
6
Class D grounding
*1
3-wire type
COM0
X000
1.5 k
FX5UC-32MT/DSS
*1 The grounding resistance should be 100
or less.
■
3-wire sensor of PNP open collector transistor output
• FX5UC-32MT/DSS [Source input wiring]
Fuse
24 V DC
Class D grounding
*1
COM0
X000
1.5 k
3-wire type
FX5UC-32MT/DSS
*1 The grounding resistance should be 100
or less.
6 WIRING
6.7 Examples of Wiring for Various Uses
97
Digital Switch
When DSW instructions are used
Examples of wiring for capturing values from a 4-digit digital switch to the data register D100 are given below.
For the instructions, refer to
MELSEC iQ-F FX5 Programming Manual (Instructions, Standard Functions/Function Blocks).
■
Example of program
SM400
DSW X010 Y010 D100 K1
■
Example of wiring
• Sink wiring
The example is the wiring for the input/output of the FX5UC-32MT/D.
Class D
*1 grounding
Fuse
24 V DC
10
0
10
1
Digital switch of
BCD
0.1 A 50 V diode is necessary.
1 2 4 8
COM X010 X011 X012 X013
Sink input
Transistor output (sink)
COM0 COM0 Y010 Y011 Y012 Y013
10
0
10
1
10
2
10
3
10
2
10
X014 X015 X016 X017
3
FX5UC-32MT/D
• Source wiring
The example is the wiring for the input/output of the FX5UC-32MT/DSS.
24 V DC
Digital switch of
BCD
0.1 A 50 V diode is necessary.
10
0
10
1
Class D
*1 grounding
Fuse
1 2 4 8
COM0 X010 X011 X012 X013
Source input
+V0
Transistor output (source)
+V0 Y010 Y011 Y012 Y013
10
0
10
1
10
2
10
3
10
2
10
3
X014 X015 X016 X017
FX5UC-32MT/DSS
*1 The grounding resistance should be 100
or less.
98
6 WIRING
6.7 Examples of Wiring for Various Uses
When BIN instructions are used
Examples of wiring for capturing values from a 2-digit digital switch to the data register D102 are given below.
For the instructions, refer to
MELSEC iQ-F FX5 Programming Manual (Instructions, Standard Functions/Function Blocks).
■
Example of program
SM400
BIN K2X010 D102
■
Example of wiring
• Sink wiring
The example is the wiring for the input/output of the FX5UC-32MT/D.
10
0
10
1
Fuse
24 V DC
Class D
*1 grounding
1 2 4 8
COM X010 X011 X012 X013
1
X014
2
X015
4 8
X016 X017
FX5UC-32MT/D
• Source wiring
The example is the wiring for the input/output of the FX5UC-32MT/DSS.
10
0
10
1
Fuse
Class D grounding
24 V
DC
1 2 4 8
COM0 X010 X011 X012 X013
1
X014
Source input
2
X015
4 8
X016 X017
FX5UC-32MT/DSS
*1 The grounding resistance should be 100
or less.
6
6 WIRING
6.7 Examples of Wiring for Various Uses
99
Input Matrix
Examples of wiring to take ON/OFF status of 24 switches by using MTR instructions are given below.
For the instructions, refer to
MELSEC iQ-F FX5 Programming Manual (Instructions, Standard Functions/Function Blocks).
Programming examples
SM400
MTR X010 Y010 M30 K3
Wiring examples
• Sink wiring
The example is the wiring for the input/output of the FX5UC-32MT/D.
X011 X013 X015 X017
X012 X014 X016
Fuse
24 V DC
0.1 A 50 V diode is necessary.
Class D grounding
*1
X011 X013 X015 X017
X012 X014 X016
When the input points X000 to
X017 are used, connect a pull-up resistor (3.3 k
/
0.5 W).
FX5UC-32MT/D
COM X010 X011 X012 X013 X014 X015 X016 X017
Sink input
COM0
Transistor output (sink)
COM0 Y010 Y011 Y012 Y013 Y014 Y015 Y016 Y017
• Source wiring
The example is the wiring for the input/output of the FX5UC-32MT/DSS.
X011
X012
X013
X014
X015 X017
X016
Fuse
24 V DC
0.1 A 50 V diode is necessary.
Class D grounding
*1
X011
X012
X013
X014
X015 X017
X016
When the input points X000 to
X017 are used, connect a pull-down resistor
(3.3 k
/0.5 W).
FX5UC-32MT/DSS
COM0 X010 X011 X012 X013 X014 X015 X016 X017
Source input
+V0 +V0
Transistor output (source)
Y010 Y011 Y012 Y013 Y014 Y015 Y016 Y017
*1 The grounding resistance should be 100
or less.
100
6 WIRING
6.7 Examples of Wiring for Various Uses
Seven Segment with Latch
For the instructions, refer to
MELSEC iQ-F FX5 Programming Manual (Instructions, Standard Functions/Function Blocks).
When SEGL instructions are used
Examples of wiring for displaying the current value of D100 on the 4-digit 7-segment display are given below.
■
Example of program
SM400
SEGL D100 Y010 K1
■
Example of program wiring
• Sink wiring
The example is the wiring for the input/output of the FX5UC-32MT/D.
FX5UC-32MT/D
COM0 COM0 Y010
1
Transistor output (sink)
Y011 Y012 Y013 Y014 Y015 Y016 Y017
2 4 8 10
0
10
1
10
2
10
3
4
8
1
2
10
3
10
2
10
1
10
0
*1
7-segment display used for sink wiring
(for transistor output)
PLC
+
7-segment display
Fuse
Y
COM1
Signal
-
Internal circuit
6
• Source wiring
The example is the wiring for the input/output of the FX5UC-32MT/DSS.
FX5UC-32MT/DSS
+V0 +V0 Y010
1
Transistor output (source)
Y011 Y012 Y013 Y014 Y015 Y016 Y017
2 4 8 10
0
10
1
10
2
10
3
Fuse
1
2
4
8
10
3
10
2
10
1
10
0
*1
7-segment display used for source wiring
(for transistor output)
PLC
+V0
+
7-segment display
Y Signal
-
Internal circuit
*1 Use a 7-segment display with a latch and a built-in BCD decoder.
6 WIRING
6.7 Examples of Wiring for Various Uses
101
When BCD instructions are used
Examples of wiring for displaying the current value of D100 on the 2-digit 7-segment display are given below.
■
Example of program
SM400
BCD D100 K2Y010
■
Examples of wiring
• Sink wiring
The example is the wiring for the input/output of the FX5UC-32MT/D.
FX5UC-32MT/D
COM0 COM0 Y010
1
Transistor output (sink)
Y011 Y012 Y013 Y014 Y015 Y016 Y017
2 4 8 1 2 4 8
1 2 4 8 1 2 4 8
*1
7-segment display used for sink wiring
(for transistor output)
PLC
+
7-segment display
Fuse
Y
COM1
Signal
-
Internal circuit
• Source wiring
The example is the wiring for the input/output of the FX5UC-32MT/DSS.
FX5UC-32MT/DSS
+V0 +V0 Y010
1
Transistor output (source)
Y011 Y012 Y013 Y014 Y015 Y016 Y017
2 4 8 1 2 4 8
1 2 4 8 1 2 4 8
*1
7-segment display used for source wiring
(for transistor output)
PLC
+V0
+
7-segment display
Fuse
Y Signal
-
Internal circuit
*1 Use a 7-segment display with a latch and a built-in BCD decoder.
102
6 WIRING
6.7 Examples of Wiring for Various Uses
7
OPERATION ADJUSTMENT
7.1
Preparation for Operation
Preliminary inspection
Incorrect connection of the power supply terminal, contact of the DC input wire and power supply wire, or short-circuiting of output wires may result in serious damage.
Before applying power, check that the power supply and ground terminals are connected correctly and input/output devices are wired properly.
Dielectric withstand voltage test and insulation resistance test
The dielectric withstand voltage and insulation resistance test of the PLC should be measured in accordance with the following procedure.
1.
Remove all input/output wires and power supply wires from the PLC.
2.
Connect a crossing wire to each of the PLC terminals (power supply terminal, input terminals and output terminals) except the ground terminal. For the dielectric withstand voltage test of each terminal, refer to the general specifications for the product (refer to
Page 17 Generic Specifications).
3.
Measure the dielectric withstand voltage and insulation resistance between each terminal and the ground terminal.
• Dielectric withstand voltage 1.5 kV AC or 500 V AC for 1 min (The terminals vary in dielectric withstand voltage.)
• Insulation resistance 10 M
or higher by 500 V DC insulation resistance tester
Procedure until operation
The procedure until operation is explained below.
1.
Turn on the power of the system.
Check the following items before turning on the power of the system. When the CPU module with the factory default setting is powered on, the ERR LED flashes because the module has no programs.
• The power connector is connected correctly.
• The power supply voltage is within the specified range.
• The CPU module is in the stopped status.
2.
Connection with a personal computer
Connect the CPU module with a personal computer on which an engineering tool has been installed. (
Connection with a personal computer)
3.
Format the CPU built-in memory.
Format the CPU built-in memory using the engineering tool. (
GX Works3 Operating Manual)
4.
Parameter setting
Set the parameters needed for startup.
(
GX Works3 Operating Manual)
• System parameters
• CPU parameters
• Module parameters
5.
Programming
Create a program using the engineering tool. (
MELSEC iQ-F FX5 User's Manual (Application))
6.
Write the parameters and the program.
Write the parameters and the program set with the engineering tool into the CPU module.
(
GX Works3 Operating Manual)
7
7 OPERATION ADJUSTMENT
7.1 Preparation for Operation
103
7.
Reboot the system.
Reboot the system by any of the following methods.
• Turning off and on the power
• Resetting the CPU module (
8.
Check errors.
Check the ERR LED of the CPU module. If an error has occurred, check the contents of the error with Module Diagnostics
(CPU Diagnostics) of the engineering tool and eliminate its cause.
9.
Run the program.
Set the CPU module to the RUN status and make sure that the P.RUN LED of the CPU module lights up.
Connection with a personal computer
Connect the CPU module with a personal computer on which an engineering tool has been installed.
The system configuration examples and GX Works3 settings are described below.
For details, refer to
GX Works3 Operating Manual.
Direct connection
Setting examples for accessing the CPU module that is directly connected with a personal computer are shown below.
■
Ethernet connection
• Ethernet port direct connection
Ethernet port
1)
GX Works3 settings
No.
Item
1)
2)
PC side I/F
PLC side I/F
Other Station Setting
Ethernet cable
2)
Selection item
Ethernet Board
PLC Module
No Specification
Built-in
Ethernet
Internal setting
Check at Communication Time
Retry Times
Input value
Ethernet Port Direct Connection
30 seconds
0 times
For the FX5 CPU module, the Ethernet adapter on the personal computer side used for the Ethernet port direct connection can be specified. Click the [CPU Module Direct Coupled Setting] button on the "Specify
Connection Destination Connection" window to display the "CPU Module Direct Coupled Setting" window.
Select the adapter on the window.
• Connection via HUB
Built-in Ethernet
(192.168.0.2)
Hub
1)
GX Works3 settings
No.
Item
1)
2)
PC side I/F
PLC side I/F
Other Station Setting
104
7 OPERATION ADJUSTMENT
7.1 Preparation for Operation
Selection item
Ethernet Board
PLC Module
No Specification
2)
Internal setting
Connection via HUB IP Address
Response Waiting Time
Check at Communication Time
Retry Times
Input value
192.168.0.2
2 seconds
30 seconds
0 times
■
Serial connection
FX5-232ADP
COM port
(COM1)
1)
RS-232 cable
(FX-232CAB-1)
GX Works3 settings
No.
Item
1) PC side I/F
2)
2) PLC side I/F
Other Station Setting
Selection item
Serial/USB
PLC Module
No Specification
7.2
Operation and Test
Internal setting Input value
RS-232C
COM Port
Transmission Speed
COM1
115.2Kbps
PLC Mode FX5CPU
Check at Communication Time 30 seconds
Retry Times 0 times
Self-diagnostic function
When the power of the CPU module is turned on, the self-diagnostic function to check for errors starts in the module. The
CPU module boots when there is no error with the hardware, parameters, and program.
When there are no errors, the module enters the RUN status (the P.RUN LED turns on) in response to the RUN instruction
(
Monitoring and debugging
The ON/OFF status of PLC's devices, current values or set values can be monitored or changed by using engineering tools.
For details, refer to GX Works3 Operating Manual.
7
7 OPERATION ADJUSTMENT
7.2 Operation and Test
105
7.3
Running, Stopping, and Resetting
Methods of running, stopping, and resetting
The following two methods of running, stopping, and resetting the FX5UC CPU modules are provided.
Using the RUN/STOP/RESET switch
The operation status of the CPU module can be changed with the RUN/STOP/RESET switch.
Setting the RUN/STOP/RESET switch to the RUN position runs the program. Setting the switch to the STOP position stops the program.
■
Resetting method
Resetting can be performed with the RUN/STOP/RESET switch. Resetting is not performed immediately after the RUN/
STOP/RESET switch is set to the RESET position.
Perform the following procedure to reset with the RUN/STOP/RESET switch.
(1)
1.
Set the RUN/STOP/RESET switch (1) to the RESET position for at least one second.
2.
Make sure that the ERR LED (2) flashes several times and the light goes
(2) off.
3.
Return the RUN/STOP/RESET switch to the STOP position.
Remote operation
The operation status of the CPU module can be changed externally with the RUN/STOP/RESET switch set to the RUN position. The operation status of the CPU module can be set to the PAUSE status.
Remote operation can be performed by either of the following methods.
• Using contacts (
MELSEC iQ-F FX5 User's Manual (Application))
• Using engineering tools (
GX Works3 Operating Manual)
• Using external devices using SLMP (
MELSEC iQ-F FX5 User's Manual (SLMP))
Use of several running/stopping methods
■
When the RUN/STOP/RESET switch and RUN contact are used
• The RUN/STOP status of the PLC is determined by the conditions shown in the following table.
CPU module status RUN/STOP/RESET switch status
RUN
STOP
Condition of the input specified as the RUN terminal by parameters
RUN
STOP
RUN
STOP
RUN
STOP
STOP
STOP
106
7 OPERATION ADJUSTMENT
7.3 Running, Stopping, and Resetting
8
MAINTENANCE AND INSPECTION
8.1
Daily Inspection
Perform the following inspections on a daily basis.
Item Inspection item
1 Installation status of the module
2
3
Connection status
LED status
Description
Mounting status of the module
Looseness of cover
The module should be securely mounted.
The cover should not be off.
Looseness of terminal screws
Proximity of crimp terminals
Retighten the terminal screws.
Check the proximity between crimp terminals and correct the clearance.
Looseness of connectors Connect cable connectors securely.
Check that the LED status is normal.
User's manuals for each module
8.2
Periodic Inspection
Perform the following inspections once or twice every 6 months to a year.
Also perform the inspections when facilities have been relocated or modified or when wiring has been changed.
2
3
4
Item Inspection item
1
5
6
7
Description
Ambient environment
Operating ambient temperature
Operating ambient humidity
Working atmosphere
Power supply voltage
The temperature in the panel should be 0 to 55
The humidity in the panel should be 5 to 95%RH.
(32 to 131
).
Installation status Dirt, foreign matter
Connection status
Looseness of terminal screws
Wipe away any dirt or foreign matter. Clean the module.
Retighten the terminal screws.
Proximity of crimp terminals
Check the proximity between crimp terminals and correct the clearance.
Looseness of connectors Connect cable connectors securely.
Battery BAT LED
Free from corrosive or flammable gas and excessive conductive dust
Voltage within the specified range should be supplied.
The BAT LED should be turned off.
When the BAT LED lights up, replace the battery with new one.
Replace the battery with new one if 5 years or more have passed since the battery was purchased.
Period following the battery purchase
OFF status of SM51
(SM8005) and SM52
(SM8006)
Module Diagnostics (CPU Diagnostics)
SM51 (SM8005) and SM52 (SM8006) should be off.
If SM51 (SM8005) and SM52 (SM8006) are on, replace the battery with new one.
Relay contacts
The normal status of the system should be checked with the Module Diagnostics (CPU Diagnostics).
Page 114 Module Diagnostics (CPU Diagnostics)
Check the product life of relay outputs.
Page 82 Product life of relay output contacts
8
The product life of relay contacts varies considerably depending on the load type used. Note that loads generating reverse electromotive force or rush current may cause poor contact or deposition of contacts which may lead to considerable reduction of the contact product life.
Page 82 Product life of relay output contacts
8 MAINTENANCE AND INSPECTION
8.1 Daily Inspection
107
8.3
Battery
Part names
The Latch device memory and clock data upon power interruption. The battery is not incorporated in the CPU module during shipment from the factory. Order it if necessary. Parameter setting is required to back up the device memory and clock data.
(
Page 109 Setting an optional battery using the engineering tool)
External appearance No.
(1)
(2)
Name
Connector
Nameplate
Description
Connected to the battery connector of the CPU module.
Displays the model name and lot number.
(2)
(1)
Specifications
The following shows functional specifications of the battery.
Item
Battery type
Nominal voltage
Life
FX3U-32BL
Lithium manganese dioxide battery
3.0 V
Standard life: 5 years (at ambient temperature of 25
(77
*1 The life of the battery changes with respect to ambient temperature. (
Page 109 Battery life and replacement guidelines)
Battery attachment
The battery is not incorporated in the CPU module during shipment from the factory. To use the battery, attach it following the procedure below. Parameter setting is required to back up the device memory and clock data using the battery. (
109 Setting an optional battery using the engineering tool)
Attachment procedure
1.
Turn the power supply off.
2.
Remove the battery cover (A in the figure below).
A
2
5
3.
Push the battery into the battery holder (B in the figure below).
4.
Insert the battery connector (C in the figure below) of the battery.
C
B
5.
Attach the battery cover.
108
8 MAINTENANCE AND INSPECTION
8.3 Battery
Setting an optional battery using the engineering tool
The following setting is required when the capacity of the latch device/latch label is increased using the optional battery.
Note that the battery does not back up the data if the following setting is not provided.
Select the Navigation window [Parameter] [FX5UCPU] [CPU Parameter] [Memory/Device Setting] [Device/Label
Memory Area Setting] [Option Battery Setting] [Mounted]
Battery replacement
Battery life and replacement guidelines
When the battery voltage is low, the BAT LED is lit red while the power is on, and SM51 (SM8005) and SM52 (SM8006) are turned ON. The memory can be retained for about one month after the LED turned on. However, the drop in battery voltage may not be detected immediately. Prepare a new battery and replace the battery with new one promptly.
Standard life of FX3U-32BL: 5 years (at ambient temperature of 25
(77
))
The life of the battery changes with respect to ambient temperature.
When planning for battery replacement, please estimate the battery life according to the graph below and order replacement batteries in advance.
Battery life vs. temperature
7
6
5
4
3
2
1
0
0 10 20 30 40 50
Ambient temperature [Degrees]
8 MAINTENANCE AND INSPECTION
8.3 Battery
109
8
Replacement procedure
If the battery voltage is reduced, replace it following the procedure below.
Even with the battery removed, the built-in capacitor holds the data of the memory for the power interruption time (20 sec.).
Battery replacement steps 3 and 4 must be completed within 20 seconds. If the time taken for battery replacement is longer than the power interruption time, the data of the memory may be lost.
1.
Turn the power supply off.
2.
Remove the battery cover (A in the figure below).
A
2
5
3.
Disconnect the battery connector (B in the figure below) from the old battery, and remove the battery from the battery holder (C in the figure below).
B
C
4.
Install the new battery. (
5.
Attach the battery cover.
• After replacing the battery, check whether the devices set by the latch and clock data are backed up correctly, confirm safety, and then run the PLC.
• If the devices set by the latch are not backed up correctly, clear them, and set their initial values and clock data again if necessary.
Reading the date of manufacture
How to read the battery lot number
Nameplate
Connector
Model
LOT
1 5 1
Month (Example: January): 1 to 9 = January to September,
X = October, Y = November, Z = December
Year (Example: 2015): Last two digits of year
110
8 MAINTENANCE AND INSPECTION
8.3 Battery
Special relay for low battery voltage
Prepare a system which allows constant external monitoring of the battery status, using a GOT, etc.
• SM52 (SM8005)
The special relay turns ON when the battery voltage is the specified value or less.
The special relay turns OFF when the battery voltage returns is normal.
SM52 (SM8005)
Y1 Y1 is output when a battery low-voltage condition occurs.
Battery low-voltage
• SM51 (SM8006)
The special relay turns ON when the battery voltage is the specified value or less.
The special relay status ON even when the battery voltage is normal.
• SD8005
Battery voltage can be monitored.
8
8 MAINTENANCE AND INSPECTION
8.3 Battery
111
9
TROUBLESHOOTING
Details on errors occurring in the system, their causes, and corrective actions are explained below.
For details on troubleshooting for each module, refer to the manuals for the module.
Saving the programs and devices used at the occurrence of an error helps identifying the cause of the error.
(
9.1
Troubleshooting Procedure
If an error occurs, perform troubleshooting in the following order.
1.
Check that each module is properly mounted and wired.
2.
Check the LEDs of the CPU module. (
3.
Check the LEDs of each intelligent function module. (Manuals for each module)
4.
Connect the engineering tool and execute the Module Diagnostics (CPU Diagnostics). The error cause and the action to be taken can be displayed. (
Page 114 Module Diagnostics (CPU Diagnostics))
5.
Check the cause of the error and take corrective actions.
9.2
Checking with LEDs
Check the module status with LEDs as a means to perform the primary diagnosis.
Checking the PWR LED
If the PWR LED is turned off, check the following items.
Item to check
Measure the voltage supplying to the CPU module.
Remove extension modules and all wiring other than the one for the power supply, and turn on the power supply.
Cause and action
If the power source is not supplying the proper voltage, provide a power source that does.
If the PWR LED turns on in this condition, or overloaded. Reconnect the modules and wire one by one to identify the cause.
If the PWR LED still does not turn on even after the items shown above are checked, there may be a hardware issue.
Consult your local Mitsubishi Electric representative.
Checking the BAT LED
If the BAT LED turns on, check the following items.
The LED is valid when the optional battery is installed and the LED is set to "display" for battery errors by using the parameter.
Item to check
Check the installation of the battery.
Check the battery voltage.
Cause and action
Install the battery properly.
If the battery voltage is reduced, replace the battery with a new one.
Battery voltage can be monitored with PLC data register SD8005.
(
112
9 TROUBLESHOOTING
9.1 Troubleshooting Procedure
Checking the ERR LED
If the ERR LED flashes
If the ERR LED flashes, check the following items.
Item to check
Write system parameters, CPU parameters, and program files, and turn on the power supply again.
Cause and action
Programs or parameters may not written or damaged. Since a CPU module with the factory default setting has no programs, the ERR LED flashes.
If the ERR LED turns on
If the ERR LED turns on, check the following items.
Item to check Cause and action
Set the CPU module to the STOP status and turn on the power supply again.
When the ERR LED turns off, a watchdog timer error has probably occurred. Take any of the following measures.
• Review the program and avoid the maximum value (SD524, SD525) of the scan time exceeding the setting value of the scan time monitoring time which was set with parameters.
• Check that the input used for input interruption or pulse catch is not being abnormally turned on and off in one scan.
• Check that the frequency of the pulse input to the high-speed counter is within the specified range.
• Add some WDT instructions to the program and reset the watchdog timer several times in one scan.
Provide a different power supply to the CPU module.
If the ERR LED turns off, noise may have affected the module. Consider taking the following measures.
• Check the ground wiring, and reexamine the wiring route and installation location.
• Fit a noise filter onto the power supply line.
If the ERR LED still does not turn off even after the items shown above are checked, there may be a hardware issue.
Consult your local Mitsubishi Electric representative.
Checking the P.RUN LED
If the P.RUN LED is turned off, check the status of the ERR LED and take corrective actions. (
9
9 TROUBLESHOOTING
9.2 Checking with LEDs
113
9.3
Troubleshooting using the engineering tool
Check the error or history using the engineering tool, and identify the error cause. More detailed information on the error as well as the error cause and action to be taken can be checked by using the engineering tool.
The engineering tool has the following functions for troubleshooting.
Function Description
Module Diagnostics (CPU Diagnostics) This function diagnoses the module. (The current error and its details can be checked.)
For details on each function, refer to the following.
GX Works3 Operating Manual
Module Diagnostics (CPU Diagnostics)
The Module Diagnostics (CPU Diagnostics) function is used to diagnose the CPU module and expansion adapter (check the error being generated and its detailed information).
Information required for troubleshooting, such as the current error, details and cause of the error, and action to be taken, are displayed. The incorrect parameter setting and program error location can also be identified by selecting the error and clicking the [Error Jump] button. On the [Module Information List] tab, the LED status and the switch status of the target module can be checked.
[Diagnostics] [Module Diagnostics (CPU Diagnostics)]
114
9 TROUBLESHOOTING
9.3 Troubleshooting using the engineering tool
9.4
Error Status and Operations on Occurrence of an
Error
When an error occurs, the CPU module performs preconfigured actions depending on the status of the error.
Error status
Errors are classified into the following three types according to the urgency of the errors.
Error status
Major error
Program execution status
Stop
Description Required action
Moderate error
Minor error
Stop
Continue
The module is unable to continue its operation due to a hardware issue.
The module is unable to carry out programs or continue the data communication with stations on the network due to improper program or parameter settings and temporary noise.
The module has detected a minor error or alarm. However, the execution of the program and the data communication with the stations on the network are continues.
Perform troubleshooting. If the error still persists, consult your local Mitsubishi Electric representative.
To resume the execution of the program or the data communication with the stations on the network, use the engineering tool to identify the cause of the error and take corrective actions.
Check the details of the error with the engineering tool. If necessary, take corrective actions for the error.
Operation at the occurrence of an error
Errors are classified into stop errors and continuable errors.
■
Stop error
When a stop error occurs, the CPU module stops operation and enters the STOP status.
For details of parameters, refer to
MELSEC iQ-F FX5 User's Manual (Application).
■
Continuable error
When a continuable error occurs, the CPU module will keep the operation status and carry out operations.
Only continuable errors can be canceled. When a continuable error is canceled and the CPU module is restored, the CPU module returns to the status before the occurrence of the error. Continuable errors can be canceled by either of the following methods.
• Using engineering tools
• Using special relays (SM) (
Operation settings of the CPU module on occurrence of an intelligent function module error
The operation of the CPU module on occurrence of an intelligent function module error can be set with an engineering tool.
Configure the settings with [I/O Assignment Setting] in the system parameters.
9
9 TROUBLESHOOTING
9.4 Error Status and Operations on Occurrence of an Error
115
9.5
Backing Up the Data
Saving the following information immediately after the occurrence of an error helps analyzing the cause of the error.
• Parameters, programs, and device memory
• Error histories
Backing up parameters, programs, and device memory
The procedure for backing up parameters, programs, and device memory by using an engineering tool is explained below.
[Online] [Read from PLC]
1.
Check the parameters, programs, and device memory to back up.
2.
Click the [Execute] button to read the data.
Backing up devices and buffer memory
The procedure for backing up devices and buffer memory using the engineering tool is explained below.
[Online] [Read from PLC]
1.
Click the "Device Memory" check box.
2.
Click [Detail].
3.
Input character strings in "Device Data Name" and select the devices to back up.
4.
Select the "Buffer Memory Intelligent Module No." and input module number.
5.
Click [OK], and then click [Execute] to read the data from the PLC.
9.6
Canceling Errors
Only continuable errors can be canceled.
If an error is canceled and the CPU module is recovered, the status of SM, SD, or LEDs returns to the status before the occurrence of the error. After an error is canceled and when the same error occurs again, this error is recorded again in the error history.
When all errors are cancelled at once, annunciators will also be cleared. To clear annunciators individually, use the RST instruction. Continuable errors can be canceled by the following method.
Using special relays (SM)
Turning on and off SM50, all errors will be canceled.
116
9 TROUBLESHOOTING
9.5 Backing Up the Data
9.7
Troubleshooting for Each Symptom
When the CPU module does not operate properly, check an appropriate item from the following and perform troubleshooting.
I/O operation (CPU module, I/O module)
Output does not turn on
Item to check
Check for errors with external wiring.
Stop the PLC, and forcibly turn on or off the inoperable output with a peripheral device or an engineering tool.
Action
Connect the external wiring properly.
■ When the output operates
The output may be turned off unintentionally in the program. Review user program (Duplicate coils or RST instructions).
■ When the output does not operate
Check the configuration of the connected devices and the connection of the extension cables.
If the configuration of the external wiring and connected devices and the connection of the extension cables are acceptable, there may be a hardware issue. Consult your local Mitsubishi Electric representative.
Output does not turn off
Item to check
Check for errors with external wiring.
Stop the PLC and check that the output turns off.
Input does not turn off
Item to check
Check that there is no leakage current from input devices.
Action
Connect the external wiring properly.
■ When the output turns off
The output may be turned on unintentionally in the program. Review user program (Duplicate coils or RST instructions).
■ When the output does not turn off
There may be a hardware issue. Consult your local Mitsubishi Electric representative.
Input does not turn on
Item to check
■
FX5UC MT/D
Remove the external wiring, and short-circuit the COM terminal and the input terminal. Check that the input turns on with LEDs and peripheral devices.
■ FX5UC MT/DSS
Remove the external wiring, and apply 24 V DC voltage between the COM terminal and the input terminal. Check that the input turns on with LEDs and peripheral devices.
Action
■
When the input turns on
Check that the input device does not have a built-in diode or parallel resistance.
If so, refer to
Page 72 Precautions for connecting input devices.
■
When the input does not turn on
Remove the external wiring, and measure the voltage between the COM terminal and the input terminal with a tester to check that the voltage is 24 V
DC.
When the input voltage is lower than 20.4 V DC, check that the PLC power supply voltage is "24 V DC +20%, -15%".
Check the configuration of the external wiring and connected devices and the connection of the extension cables.
■ When the input turns on
Check that the input device does not have a built-in diode or parallel resistance.
If so, refer to
Page 72 Precautions for connecting input devices.
■ When the input does not turn on
Check that the voltage between the COM terminal and the input terminal is approx. 24 V DC with a tester.
When the input voltage is lower than 20.4 V DC, check that the external power supply voltage is "24 V DC +20%, -15%".
Check the configuration of the external wiring and connected devices and the connection of the extension cables.
Action
If the leakage current is 1.5 mA or more, connect a bleeder resistance.
(
Page 72 Precautions for connecting input devices)
9
9 TROUBLESHOOTING
9.7 Troubleshooting for Each Symptom
117
PLC write, PLC read
PLC write cannot be performed
If data cannot be written to the CPU module from the engineering tool, check the following items.
Item to check
Check if a password is not registered.
When an SD memory card is the write destination, check that the write protection is not applied to the card.
When an SD memory card is the write destination, check that the card is formatted.
Check that the size of the write data does not exceed the memory capacity.
Action
Authenticate a password using the engineering tool.
Remove the write protection from the SD memory card.
Format the SD memory card.
• Ensure sufficient empty capacity.
• Clear the memory to which the data is to be written.
If writing still cannot be performed even after the items shown above are checked, there may be a hardware issue. Consult your local Mitsubishi Electric representative.
Reading from the PLC cannot be performed
If data cannot be read from the CPU module to the engineering tool, check the specification of the target memory to be read.
Check the memory and reset the CPU module. Then try PLC read again.
If reading still cannot be performed, there may be a hardware issue. Consult your local Mitsubishi Electric representative.
The program is unintentionally overwritten
The boot operation may be being performed. Read the parameters and review the boot file settings with the engineering tool.
If the boot operation is not being performed, there may be a hardware issue. Consult your local Mitsubishi Electric representative.
For details on the boot operation, refer to
MELSEC iQ-F FX5 User's Manual (Application).
Boot operation
Boot operation cannot be performed from the SD memory card
Item to check
Check for errors in the CPU module.
Check that the file is set in the boot file settings of the parameters.
Check that the file is set in the program file settings of the parameters.
Check that the file to run is stored in the SD memory card.
Action
Remove the cause of the error.
Set the file in the parameters.
Store the file to run.
If the boot operation cannot be performed even after the items shown above are checked, there may be a hardware issue.
Consult your local Mitsubishi Electric representative.
118
9 TROUBLESHOOTING
9.7 Troubleshooting for Each Symptom
APPENDIX
Appendix 1
How to Check the Date of Manufacture
Check the date of manufacture of the product as follows.
• Nameplate
• Module front surface (CPU module only)
Checking the nameplate
The date of manufacture of the product can be checked from the manufacturer's serial number "S/N" indicated on the nameplate of the product.. (For details of the battery, refer to
Page 110 Reading the date of manufacture.)
Ex.
CPU module
Example nameplate
(manufacturer's serial number: 1510001)
Right side
FX5UC-32MT/D
24VDC 5W MAX
OUT: 5~30VDC 0.1A
MAC. ############
1 5 1 0 0 0 1
* Actual product nameplate differs from the example shown above.
1 5 1 0 0 0 1
Control number
Month (Example: January) 1 to 9 = January to September,
X = October, Y = November, Z = December
Year (Example: 2015) Last two digits of year
Check on the module front surface
The year and month of production of the product can be checked from the manufacturer's serial number LOT on the front (at the bottom) of the CPU module.
A
1 5 1
Month (Example: January) 1 to 9 = January to September,
X = October, Y = November, Z = December
Year (Example: 2015) Last two digits of year
APPENDIX
Appendix 1 How to Check the Date of Manufacture
119
Appendix 2
Standards
Certification of UL, cUL standards
FX5UC CPU modules supports UL (UL, cUL) standards.
For models that support UL standards, refer to the following.
UL site http://site.ul.com
UL, cUL file number: E95239
Compliance with EC directive (CE Marking)
This note does not guarantee that an entire machine produced in accordance with the contents of this note will comply with the following standards.
Compliance to EMC directive and LVD directive of the entire mechanical module should be checked by the user/ manufacturer. For more details please contact to the local Mitsubishi Electric sales site.
Requirement for compliance with EMC directive
The following products have shown compliance through direct testing (of the identified standards below) and design analysis
(through the creation of a technical construction file) to the European Directive for Electromagnetic Compatibility (2004/108/
EC) when used as directed by the appropriate documentation.
Attention
• This product is designed for use in industrial applications.
Note
• Authorized Representative in the European Community:
Mitsubishi Electric Europe B.V.
Gothaer Str. 8, 40880 Ratingen, Germany
Product compatibility
Type: Programmable controller (open type equipment)
Models: FX5 manufactured from October 1st, 2014 from January 1st, 2015 from October 1st, 2015
FX5-8EX/ES
FX5-16EX/ES
FX5-232ADP
FX5UC-32MT/D
FX5-C32EX/D
FX5-C32EX/DS
FX5-4AD-ADP
FX5UC-64MT/D
FX5-C16EX/D
FX5-C1PS-5V
FX5-8EYR/ES
FX5-16EYR/ES
FX5-485ADP
FX5UC-32MT/DSS
FX5-C32EYT/D
FX5-C32EYT/DSS
FX5-4DA-ADP
FX5UC-64MT/DSS
FX5-C16EX/DS
Electromagnetic compatibility (EMC) directive
EN61131-2:2007 Programmable controllers
- Equipment requirements and tests
FX5-8EYT/ES
FX5-16EYT/ES
FX5-CNV-BUS
FX5-C32ET/D
FX5-C32ET/DSS
FX5-CNV-BUSC
FX5UC-96MT/D
FX5-C16EYT/D
FX5-8EYT/ESS
FX5-16EYT/ESS
FX5-CNV-IFC
FX5UC-96MT/DSS
FX5-C16EYT/DSS
Remarks
Compliance with all relevant aspects of the standard.
EMI
• Radiated emission
• Conducted emission
EMS
• Radiated electromagnetic field
• Fast transient burst
• Electrostatic discharge
• High-energy surge
• Voltage drops and interruptions
• Conducted RF
• Power frequency magnetic field
120
APPENDIX
Appendix 2 Standards
Requirement for Compliance with LVD directive
The following products have shown compliance through direct testing (of the identified standards below) and design analysis
(through the creation of a technical construction file) to the European Directive for Low Voltage (2006/95/EC) when used as directed by the appropriate documentation.
Type: Programmable controller (open type equipment)
Models: FX5 manufactured from October 1st, 2014 FX5-8EYR/ES FX5-16EYR/ES
Compliance with LVD directive
EN61131-2:2007 Programmable controllers
- Equipment requirements and tests
Remarks
The equipment has been assessed as a component for fitting in a suitable enclosure which meets the requirements of EN61131-2:2007.
Caution for compliance with EC Directive
A
Installation in enclosure
FX5UC CPU modules are open-type devices that must be installed and used within shielded conductive control boxes.
Please use the PLCs while installed in conductive shielded control boxes. Please secure the control box lid to the control box
(for conduction). Installation within a control box greatly improves the safety of the system and aids in shielding noise from the
PLC.
Caution for when analog products are used
It is recommended to perform the following when precision of measuring and control is required.
As analog devices are sensitive by nature, their use should be considered carefully. For users of proprietary cables (integral with sensors or actuators), these users should follow those manufacturers' installation requirements.
Mitsubishi Electric recommends that shielded cables be used. If no other EMC protection is provided, users may experience temporary loss of accuracy between +10%/-10% in very heavy industrial areas.
However, Mitsubishi Electric suggests that if adequate EMC precautions are followed with general good EMC practice for the user's complete control system, users should expect normal errors as specified in this manual.
• Sensitive analog cables should not be laid in the same trunking or cable conduit as high voltage cabling. Where possible, users should run analog cables separately.
• Good cable shielding should be used. When terminating the shield at Earth - ensure that no earth loops are accidentally created.
• When reading analog values, EMC induced errors can be smoothed out by averaging the readings. This can be achieved either through functions on the analog special adapters/blocks or through a user's program in the FX5UC CPU module .
Perform the following when using the analog expansion adapter:
• Installation in Enclosure
Programmable controllers are open-type devices that must be installed and used within conductive control cabinets.
Please use the programmable controller while installed within a conductive shielded control cabinet. Installation within a control cabinet greatly affects the safety of the system and aids in shielding noise from the programmable controller.
APPENDIX
Appendix 2 Standards
121
• Control cabinet
- The control cabinet must be conductive.
- Ground the control cabinet with the thickest possible grounding cable.
- To ensure that there is electric contact between the control cabinet and its door, connect the cabinet and its doors with thick wires.
- In order to suppress the leakage of radio waves, the control cabinet structure must have minimal openings. Also, wrap the cable holes with a shielding cover or other shielding devices.
- The gap between the control cabinet and its door must be as small as possible by attaching EMI gaskets between them.
Shielding cover
Shielded cable
Wires *1
EMI gasket
*1 These wires are used to improve the conductivity between the door and control cabinet.
• Cables
- Make sure to use shielded cables as cables pulled out of the control cabinet.
- Connect the shield such as shielded cables and shielding covers to the grounded control cabinet.
• It is possible that the accuracy temporarily fluctuates within
10 %.
Perform the following when using the FX5-4AD-ADP:
• Set the number of times of winding to “2 turns” within approximately 200 mm (7.87") from terminal block of the analog cable on the FX5-4AD-ADP side, and attach a ferrite core. (Ferrite core used in our test: E04SR401938 manufactured by SEIWA
ELECTRIC MFG. CO., LTD.)
Perform the following when using the FX5-4DA-ADP:
• Set the number of times of winding to “2 turns” within approximately 200 mm (7.87") from the connectors of the power cable on the FX5-4DA-ADP side, and attach a ferrite core. (Ferrite core used in our test: E04SR401938 manufactured by SEIWA
ELECTRIC MFG. CO., LTD.)
• The FX5-4DA-ADP requires that the cable used for power supply is 30 m (9'85") or less.
Caution for when the built-in Ethernet port is used
• Use a shielded twisted pair cable for the 10BASE-T or 100BASE-TX cable. Strip a part of the jacket of a shielded twisted pair cable as shown below, and ground as much of the exposed shield as possible to both sides of the cables.
• Connect a ferrite core to both ends of the cable. (Ferrite core used in tests by Mitsubishi: ZCAT2035-0930A manufactured by TDK Co.)
Shield
Clamp metal fitting
122
APPENDIX
Appendix 2 Standards
Appendix 3
I/O Module
Product configuration
There are various types of I/O modules. They differ in supply voltage, number of input/output points, input form, output form, and connection type.
I/O module
Power supply
PLC internal power
Number of input/output points
8
16
32
Input type
24 V DC (sink)
24 V DC
(sink/source)
Output type
Relay
Transistor
(sink)
Transistor
(source)
Connection type
Connector
Terminal block
Product list
Input module
Sink
: Sink,
Source
: Source
■
Extension connector type
Model Input
Type No. of points
■
Input extension/sink input only
FX5-C16EX/D 24 V DC
FX5-C32EX/D 24 V DC
16
32
■
Input extension/sink and source input type
FX5-C16EX/DS 24 V DC 16
FX5-C32EX/DS 24 V DC 32
■
Extension cable type
Model Input
Type No. of points
■
Input extension/sink and source input type
FX5-8EX/ES 24 V DC 8
FX5-16EX/ES 24 V DC 16
Output module
Sink
: Sink,
Source
: Source
■
Extension connector type
Model Input
Type No. of points
■
Output extension/sink output only
FX5-C16EYT/D
FX5-C32EYT/D
■
Output extension/source output only
FX5-C16EYT/DSS
FX5-C32EYT/DSS
Common wiring system
Output
Type
Sink
Sink
Sink
Sink
Source
Source
Common wiring system
Output
Type
Sink
Sink
Source
Source
Common wiring system
Output
Type
Transistor
Transistor
Transistor
Transistor
No. of points
16
32
16
32
No. of points
No. of points
Common wiring system
Connection type
Connector
Connector
Connector
Connector
Common wiring system
Connection type
Terminal block
Terminal block
Common wiring system
Connection type
Sink
Sink
Source
Source
Connector
Connector
Connector
Connector
A
APPENDIX
Appendix 3 I/O Module
123
■
Extension cable type
Model Input
Type
■
Output extension/relay output type
FX5-8EYR/ES
FX5-16EYR/ES
■ Output extension/sink output only
FX5-8EYT/ES
FX5-16EYT/ES
■ Output extension/source output only
FX5-8EYT/ESS
FX5-16EYT/ESS
No. of points
Common wiring system
Output
Type
Relay
Relay
Transistor
Transistor
Transistor
Transistor
No. of points
8
16
8
16
8
16
Common wiring system
Connection type
Sink
Sink
Source
Source
Terminal block
Terminal block
Terminal block
Terminal block
Terminal block
Terminal block
Input/output module
Sink
: Sink,
Source
: Source
Model Input
Type No. of points
Common wiring system
■
Input/output extension/sink input/output only
FX5-C32ET/D 24 V DC 16
Sink
■ Input/output extension/sink and source input/source output only
FX5-C32ET/DSS 24 V DC 16 Sink Source
Output
Type
Transistor
Transistor
No. of points
16
16
Common wiring system
Connection type
Sink
Source
Specifications
The general specifications are the same as those for the CPU module. (
Page 17 Generic Specifications)
Connector
Connector
Power Supply Specifications
■
Input module
Item
Voltage rating
Current consumption (5 V DC)
Current consumption (24 V DC)
FX5-C16EX/
FX5-C32EX/
FX5-8EX/ES
FX5-16EX/ES
FX5-C16EX/
FX5-C32EX/
FX5-8EX/ES
FX5-16EX/ES
Specifications
24 V DC (supplied from external power supply)
5 V DC (supplied from PLC)
100 mA
120 mA
75 mA
100 mA
(65 mA)
(130 mA)
(50 mA)
(85 mA)
*1 Since external power supply is used for input circuit in FX5UC CPU module systems, power supply from CPU module is not included.
124
APPENDIX
Appendix 3 I/O Module
■
Output module
Item
Voltage rating
Current consumption (5 V DC)
Current consumption (24 V DC)
FX5-C16EYT/
FX5-C32EYT/
FX5-8EY
FX5-16EY
FX5-C16EYT/
FX5-C32EYT/
FX5-8EY
FX5-16EY
■
Input/output module
Item
Voltage rating Input connector
Specifications
24 V DC (supplied from PLC)
5 V DC (supplied from PLC)
100 mA
120 mA
75 mA
100 mA
100 mA
200 mA
75 mA
125 mA
Current consumption (5 V DC)
Current consumption (24 V DC)
Output connector
Input connector
Output connector
Specifications
24 V DC (supplied from external power supply)
5 V DC (supplied from PLC)
24 V DC (supplied from PLC)
5 V DC (supplied from PLC)
120 mA
(65 mA)
100mA
*1 Since external power supply is used for input circuit in FX5UC CPU module systems, power supply from CPU module is not included.
Exterior color, weight, accessories
■
Input module, Output module
Item
Exterior color
Mass (weight)
Accessories
FX5-C16EX/
FX5-C16EYT/
FX5-C32EX/
FX5-C32EYT/
FX5-8E
FX5-16E
FX5-C EX/D
FX5-8E
FX5-16E
■
Input/output module
Item
Exterior color
Mass (weight)
Accessories FX5-C32ET/D
Specifications
Munsell 0.6B7.6/0.2
Approx. 0.1 kg (0.22 lbs)
Approx. 0.15 kg (0.33 lbs)
Approx. 0.2 kg (0.44 lbs)
Approx. 0.25 kg (0.55 lbs)
FX2NC-10BPCB1
Dust proof protection sheet
Specifications
Munsell 0.6B7.6/0.2
Approx. 0.15 kg (0.33 lbs)
FX2NC-10BPCB1
A
APPENDIX
Appendix 3 I/O Module
125
Input specifications
There is the simultaneous ON ratio of available PLC inputs or outputs with respect to the ambient temperature. For details, refer to
Page 20 Input/Output Derating Curve.
Item
No. of input points
Connection type
Input type
FX5-C16EX/
FX5-C32EX/
FX5-C32ET/
FX5-8EX/ES
FX5-16EX/ES
FX5-C EX/
FX5-C32ET/
FX5 EX/ES
FX5-C EX/D,
FX5-C32ET/D
FX5-C EX/DS,
FX5-C32ET/DSS,
FX5 EX/ES
Specifications
16 points
32 points
16 points
8 points
16 points
Connector
Terminal block (M3 screws)
Sink
Sink/source
Input signal voltage
Input signal current
Input impedance
Input sensitivity current
Input response time
Input signal format
ON
OFF
Input circuit insulation
Indication of input operation
Input circuit configuration
FX5-C EX/D,
FX5-C32ET/D
24 V DC +20%, -15%
4 mA/24 V DC
5.6 k
3.0 mA or more
1.5 mA or less
ON: 50
s or less
OFF: 150
s or less
No-voltage contact input
Sink: NPN open collector transistor
Source: PNP open collector transistor
Photo-coupler insulation
LED is lit when input is on
Photocoupler
24 V DC
FX5-C EX/DS,
FX5-C32ET/DSS
FX5 EX/ES
5.6 k
COM
X
Sink input wiring
Photocoupler
COM
24 V DC
5.6 k
X
Sink input wiring
Photocoupler
S/S
24 V DC
5.6 k
X
Source input wiring
Photocoupler
COM
24 V DC
5.6 k
X
Source input wiring
Photocoupler
S/S
24 V DC
5.6 k
X
126
APPENDIX
Appendix 3 I/O Module
Output specifications
There is the simultaneous ON ratio of available PLC inputs or outputs with respect to the ambient temperature. For details, refer to
Page 20 Input/Output Derating Curve.
■
Transistor output (sink output)
Item
No. of output points
Connection type
FX5-C16EYT/D
FX5-C32EYT/D
FX5-C32ET/D
FX5-8EYT/ES
FX5-16EYT/ES
FX5-C EYT/D
FX5-C32ET/D
FX5 EYT/ES
Output type
External power supply
Output circuit insulation
Indication of output operation
Max. load FX5-C EYT/D
FX5-C32ET/D
FX5 EYT/ES
Open circuit leakage current
Min. load
Response time OFF
ON FX5-C EYT/D,
FX5-C32ET/D
FX5 EYT/ES
ON
OFF FX5-C EYT/D,
FX5-C32ET/D
FX5 EYT/ES
Voltage drop when ON
Output circuit configuration FX5-C EYT/D,
FX5-C32ET/D
Specifications
16 points
32 points
16 points
8 points
16 points
Connector
Terminal block (M3 screws)
Transistor/sink output
5 to 30 V DC
Photo-coupler insulation
LED is lit when output is on (Display of smaller and larger numbers can be switched by setting the
DISP switch in F or L.)
0.1 A/point
The total load current of resistance loads per common terminal should be the following value.
• 8 output points/common terminal: 0.8 A or less
0.5 A/point
The total load current of resistance loads per common terminal should be the following value.
• 4 output points/common terminal: 0.8 A or less
• 8 output points/common terminal: 1.6 A or less
0.1 mA/30 V DC
0.2 ms or less/100 mA (at 24 V DC)
0.2 ms or less/200 mA (at 24 V DC)
0.2 ms or less/100 mA (at 24 V DC)
0.2 ms or less/200 mA (at 24 V DC)
1.5 V or less
Load
Y
DC power supply
COM0
Fuse
COM0
Y
DC power supply
COM1
Fuse
COM1
FX5 EYT/ES
Load
DC power supply
COM0
Fuse
Y
DC power supply
COM1
Fuse
Y
A
APPENDIX
Appendix 3 I/O Module
127
■
Transistor output (source output)
Item
No. of output points
Connection type
FX5-C16EYT/DSS
FX5-C32EYT/DSS
FX5-C32ET/DSS
FX5-8EYT/ESS
FX5-16EYT/ESS
FX5-C EYT/DSS
FX5-C32ET/DSS
FX5 EYT/ESS
Output type
External power supply
Output circuit insulation
Indication of output operation
Max. load FX5-C EYT/DSS
FX5-C32ET/DSS
FX5 EYT/ESS
Specifications
16 points
32 points
16 points
8 points
16 points
Connector
Terminal block (M3 screws)
Transistor/source output
5 to 30 V DC
Photo-coupler insulation
LED is lit when output is on (Display of smaller and larger numbers can be switched by setting the
DISP switch in F or L.)
0.1 A/point
The total load current of resistance loads per common terminal should be the following value.
• 8 output points/common terminal: 0.8 A or less
0.5 A/point
The total load current of resistance loads per common terminal should be the following value.
• 4 output points/common terminal: 0.8 A or less
• 8 output points/common terminal: 1.6 A or less
0.1 mA/30 V DC
0.2 ms or less/100 mA (at 24 V DC)
Open circuit leakage current
Min. load
Response time OFF
ON FX5-C EYT/DSS,
FX5-C32ET/DSS
FX5 EYT/ESS
ON
OFF FX5-C
EYT/DSS,
FX5-C32ET/DSS
FX5 EYT/ESS
Voltage drop when ON
Output circuit configuration FX5-C EYT/DSS,
FX5-C32ET/DSS
0.2 ms or less/200 mA (at 24 V DC)
0.2 ms or less/100 mA (at 24 V DC)
0.2 ms or less/200 mA (at 24 V DC)
1.5 V or less
Load
Y
DC power supply
+V0
Fuse
+V0
Y
DC power supply
Fuse
+V1
+V1
FX5 EYT/ESS
Load
Y
DC power supply
+V0
Fuse
DC power supply
+V1
Fuse
Y
128
APPENDIX
Appendix 3 I/O Module
■
Relay output
Item
No. of output points
Connection type
Output type
External power supply
Output circuit insulation
Indication of output operation
Max. load
FX5-8EYR/ES
FX5-16EYR/ES
Open circuit leakage current
Min. load
Response time OFF
ON
ON
OFF
Output circuit configuration
Specifications
8 points
16 points
Terminal block (M3 screws)
Relay
30 V DC or less
240 V AC or less
(250 V AC or less when the module does not comply with CE, UL, or cUL standards)
Mechanical insulation
LED is lit when output is on
2 A/point
The total load current of resistance loads per common terminal should be the following value.
• 4 output points/common terminal: 8 A or less
• 8 output points/common terminal: 8 A or less
5 V DC, 2 mA (reference values)
Approx. 10 ms
Approx. 10 ms
Load
DC power supply
COM0
Fuse
Y
AC power supply
COM1
Fuse
Y
A
APPENDIX
Appendix 3 I/O Module
129
External dimensions and component names
Input module, Output module
■
Extension connector type
W
13 (0.52")
74 (2.92")
[1]
[2]
[3]
[4]
Unit: mm (inches)
[6]
[4]
[5]
External dimensions
Model
FX5-C16EX/D, FX5-C16EX/DS
FX5-C16EYT/D, FX5-C16EYT/DSS
FX5-C32EX/D, FX5-C32EX/DS
FX5-C32EYT/D, FX5-C32EYT/DSS
Part names
No.
Name
[1]
[2]
Extension connector
PWR LED
[3]
[4]
[5]
I/O display LED
I/O connectors
DISP switch
W: mm (inches)
14.6 (0.58")
20.1 (0.8")
Description
Connector connected to extend modules
Indicates whether the input modules/output modules is powered or not.
Lit: Powered
Off: Not powered or hardware error
Lit when input or output is on.
Connector for connecting input signal cables or output signal cables
Switches the display of smaller and larger numbers of the input display LED or output display LED.
Smaller number: F
Larger number: L
Connector for connecting the extension connector of an extension module [6] Extension connector
■
Extension cable type
W
[1]
[2]
[3]
[4]
[1]
2-
4.5 mounting hole
External dimensions
Model
FX5-8EX/ES
FX5-8EYR/ES, FX5-8EYT/ES, FX5-8EYT/ESS
FX5-16EX/ES
FX5-16EYR/ES, FX5-16EYT/ES, FX5-16EYT/ESS
130
APPENDIX
Appendix 3 I/O Module
Without cover
[5]
W: mm (inches)
40 (1.58")
83 (3.27")
8 (0.32")
Unit: mm (inches)
Part names
No.
Name
[1]
[2]
Input display LED, output display LED
POWER LED
[3]
[4]
[5]
Pullout tab
Extension cable
Extension connector
Input/output module
Description
Lit when input or output is on.
Indicates whether the input modules/output modules are powered or not.
Lit: Powered
Off: Not powered or hardware error
Tab for pulling out an extension cable.
Cable connected to extend modules.
Connector for connecting the extension cable of an extension module
Unit: mm (inches)
W
13 (0.52")
74 (2.92")
[1]
[2]
[3]
[4]
[5]
[6]
[7]
External dimensions
Model
FX5-C32ET/D, FX5-C32ET/DSS
Part names
No.
Name
[1]
[2]
Extension connector
PWR LED
[3]
[4]
[5]
[6]
I/O display LED
Input connector
Output connector
DISP switch
[7] Extension connector
W: mm (inches)
20.1 (0.8")
Description
Connector connected to extend modules
Indicates whether the input/output modules are powered or not.
Lit: Powered
Off: Not powered or hardware error
Lit when input or output is on.
Connector for connecting input signal cables.
Connector for connecting output signal cables.
Switches input/output of the I/O display LED.
Input: IN
Output: OUT
Connector for connecting the extension connector of an extension module
A
APPENDIX
Appendix 3 I/O Module
131
Terminal layout
Extension connector type
FX5-C16EX/D FX5-C32EX/D
Input
X4
X5
X6
X7
X0
X1
X2
X3
X4
X5
X6
X7
X0
X1
X2
X3
Notch Smaller numbers
Input
X4
X5
X6
X7
X0
X1
X2
X3
X4
X5
X6
X7
X0
X1
X2
X3
Notch
FX5-C16EYT/D
Output
Y4
Y5
Y6
Y7
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y0
Y1
Y2
Y3
FX5-C32EYT/D
Notch
Smaller numbers
Output
Y4
Y5
Y6
Y7
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y0
Y1
Y2
Y3
Notch
FX5-C32ET/D
Input
X4
X5
X6
X7
X0
X1
X2
X3
X4
X5
X6
X7
X0
X1
X2
X3
Notch
FX5-C16EX/DS
Input
X0
X1
X2
X3
X4
X5
X6
X7
X0
X1
X2
X3
X4
X5
X6
X7
Notch Smaller numbers
Larger numbers
Input
X0
X1
X2
X3
X4
X5
X6
X7
COM
X0
X1
X2
X3
X4
X5
X6
X7
COM
FX5-C32EX/DS
Input
X0
X1
X2
X3
X4
X5
X6
X7
X0
X1
X2
X3
X4
X5
X6
X7
Notch
Larger numbers
Output
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
COM1
Y7
COM1
FX5-C16EYT/DSS FX5-C32EYT/DSS
Output
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Notch
Smaller numbers
Output
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Notch
Output
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
COM0
Y7
COM0
FX5-C32ET/DSS
Input
X0
X1
X2
X3
X4
X5
X6
X7
X0
X1
X2
X3
X4
X5
X6
X7
Notch
Larger numbers
Input
X4
X5
X6
X7
X0
X1
X2
X3
X4
X5
X6
X7
X0
X1
X2
X3
COM1
COM1
Larger numbers
Output
Y4
Y5
Y6
Y7
Y0
Y1
Y2
Y3
+V1
Y4
Y5
Y6
Y7
Y0
Y1
Y2
Y3
+V1
Output
Y4
Y5
Y6
Y7
Y0
Y1
Y2
Y3
+V0
Y4
Y5
Y6
Y7
Y0
Y1
Y2
Y3
+V0
132
APPENDIX
Appendix 3 I/O Module
Extension cable type
FX5-8EX/ES FX5-8EYR/ES
FX5-8EYT/ES
X
0
2
S
/
S
1
3
Y
0
2
C
O
M
0
1
3
FX5-8EYT/ESS
Y
0
2
+
V
0
1
3
X
4
6
5
7
Y
4
6
C
O
M
1
5
7
Y
4
6
+
V
1
5
7
FX5-16EX/ES
6
7
X
0
1
2
3
5
4
6
7
S
/
S
1
X
0
2
3
4
5
Smaller numbers
Larger numbers
FX5-16EYR/ES
FX5-16EYT/ES
6
7
Y
0
1
2
3
4
5
7
6
C
O
M
1
C
O
M
0
1
Y
0
2
3
4
5
Smaller numbers
Larger numbers
FX5-16EYT/ESS
6
7
Y
0
1
2
3
5
4
7
6
+
V
1
+
V
0
1
Y
0
2
3
4
5
Smaller numbers
Larger numbers
A
APPENDIX
Appendix 3 I/O Module
133
(1)
Appendix 4
SD Memory Card
Part names
An SD memory card is installed in the CPU module to operate the module based on the project data in the card.
No.
(1)
Name
Write protect switch
Description
Setting the switch in the lock position prevents the data in the SD memory card from being deleted and overwritten.
Specifications
The following shows functional specifications of the SD memory card.
Item
Type
Capacity
Number of writes
External dimensions
Mass (weight)
Height
Width
Depth
NZ1MEM-2GBSD
SD memory card
2 Gbytes
60,000 times
32 mm (1.25")
24 mm (0.94")
2.1 mm (0.08")
2 g
NZ1MEM-4GBSD
SDHC memory card
4 Gbytes
100,000 times
For L1MEM-2GBSD and L1MEM-4GBSD, refer to the following.
(
QCPU User's Manual(Hardware Design, Maintenance and Inspection)
Handling of the SD memory card
• Operational compatibility of the SD memory cards manufactured by Mitsubishi (NZ1MEM-2GBSD and NZ1MEM-4GBSD) with MELSEC iQ-F series CPU modules has been checked. Use of SD memory card other than a Mitsubishi SD memory card may result in loss of the data stored in the SD memory card, or problems such as system stop.
• When mounted in the CPU module, SD memory cards manufactured by Mitsubishi are compliant with IEC61131-2.
• The SDHC memory card can be used only with devices with an SDHC logo or whose user's manual lists an SDHC logo.
Note that SDHC cards cannot be used with devices that support only "SD" specifications.
• Turning off or resetting the CPU module or removing the SD memory card while the card is being accessed may corrupt the data in the SD memory card. Always turn off or reset the CPU module or remove the SD memory card after disabling access to the SD memory card. With SM606 (SD memory card forced disable instruction) and SM607 (SD memory card forced disable status flag), the SD memory card can be disabled and its usage status can be checked.
• It is recommended that important data be periodically backed up to CD, DVD, or other media.
Formatting
To use any SD memory card in the CPU module, the card must be formatted. In the initial state after purchase, the SD memory card is not formatted. Insert the SD memory card to a CPU module and format the SD memory card using the engineering tool before use. Do not format the SD memory card using the personal computer. ( GX Works3 Operating
Manual)
134
APPENDIX
Appendix 4 SD Memory Card
Insertion and removal of the SD memory card
The following explains insertion and removal of the SD memory card.
Insertion procedure
Mount the SD memory card. Pay attention to the direction of the card and follow the procedure below.
1.
Insert the SD memory card (1) straight into the SD memory card slot.
Make sure that the notch of the card is directed downward. After mounting, check that the card is mounted completely. If the card is mounted incompletely, malfunctions may occur because of poor contact.
(2)
(1)
2.
The CARD LED (2) blinks until the SD memory card becomes available.
3.
The CARD LED turns on when the SD memory card is available.
4.
If the CARD LED dose not turn on even though the SD memory card is mounted, make sure that SM606 (forcibly stop using SD memory card instruction) and SM607 (forcibly stop using SD memory card flag) are
OFF by using engineering tools.
Removal procedure
(2)
(1)
(3)
1.
Press the SD memory card stop switch (1) for one second or more to stop access to the card. The CARD READY LED (2) blinks during the access stop operation, and then the LED is turned OFF when the operation is completed.
2.
Insert the SD memory card (3) once, and then pull it straight.
A
Precautions
• When mounting or removing the SD memory card while the power is ON, follow the above-mentioned procedure.
Otherwise, the data in the card may be broken.
• When removing the SD memory card which is being accessed by any function, the CARD LED is turned OFF after the access is completed. When the CARD LED is turned OFF depends on the accessing function.
• When SM605 (mount and remove memory card disabling flag) is ON, the CARD LED is not turned OFF even if the SD memory card stop switch is pressed. If the CARD LED is not turned OFF, turn ON SM606 (instruction of forcibly stop using
SD memory card) so that the SD memory card cannot be used.
APPENDIX
Appendix 4 SD Memory Card
135
Appendix 5
Terminal Module
Product configuration
Terminal modules are used to convert connector-type I/O terminals into terminal blocks. By using terminal blocks (built-in element type) dedicated to input or output, capturing of AC input signals and format conversion into the relay/transistor/triac output can be performed.
Option cable or user-created cable
Terminal module
Product list
Sink input/sink output (transistor output)
Model No. of input points
No. of output points
■
Sink input/sink output (transistor output)
FX-16E-TB 16 input points or 16 output points
FX-32E-TB
FX-16EX-A1-TB
32 input points, 32 output points, or
16 input points and 16 output points
16
Function
Directly connected to I/O terminals of a PLC.
100 V AC input type
FX-16EYR-TB
FX-16EYT-TB
FX-16EYS-TB
16
16
16
Relay output type
Transistor output type (sink)
Triac output type
■
Sink and source common input/source output (transistor output)
FX-16E-TB/UL 16 input points or 16 output points
FX-32E-TB/UL 32 input points, 32 output points, or
16 input points and 16 output points
Directly connected to I/O terminals of a PLC.
FX-16EYR-ES-TB/UL 16 Relay output type
FX-16EYT-ES-TB/UL
FX-16EYT-ESS-TB/UL
FX-16EYS-ES-TB/UL
16
16
16
Transistor output type (sink)
Transistor output type (source)
Triac output type
Connection destination
FX5UC MT/D, FX5-C EX/D, FX5-
C EYT/D, FX5-C32ET/D
FX5UC MT/D, FX5-C EX/D, FX5-
C32ET/D
FX5UC MT/D, FX5-C EYT/D,
FX5-C32ET/D
FX5UC MT/DSS, FX5-C EX/DS,
FX5-C EYT/DSS, FX5-C32ET/DSS
FX5UC-
MT/DSS, FX5-C
EYT/
DSS, FX5-C32ET/DSS
Driving current
Refer to the following table.
24 V DC 48 mA
24 V DC 80 mA
24 V DC 112 mA
Refer to the following table.
24 V DC 80 mA
24 V DC 112 mA
• The following table shows driving current of FX-16E-TB(/UL) and FX-32E-TB(/UL) that depends on the connection destination.
Power supply voltage Current consumption Connection destination
■
Input connector
FX5UC MT/D, FX5-C EX/D, FX5-C32ET/D
FX5UC MT/DSS, FX5-C EX/DS, FX5-C32ET/DSS
■ Output connector
FX5UC MT/D, FX5UC MT/DSS, FX5-C EYT/D, FX5-C EYT/DSS,
FX5-C32ET/D, FX5-C32ET/DSS
Not required
24 V DC 112 mA/16 points
The power supply appropriate to the connected load is required.
136
APPENDIX
Appendix 5 Terminal Module
Specifications
Exterior color, accessories
Item
Exterior color
Accessories
Specifications
Munsell 0.08GY/7.64/0.81
Input/output number label, terminal block layout card
Input specifications
■
FX-16EX-A1-TB
Item
Input type
Input signal voltage
Input signal current
Input impedance
Input sensitivity
ON
OFF
Input response time
Input signal format
Input circuit insulation
Indication of input operation
Power consumption
Input/output configuration circuit
Specifications
AC input
100 to 120 V AC +10% -15% 50/60 Hz
4.7 mA/100 V AC 50 Hz
6.2 mA/110 V AC 60 Hz
Approx. 21 k
/50 Hz
Approx. 18 k
/60 Hz
3.8 mA/80 V AC or more
1.7 mA/30 V AC or less
25 to 30 ms
Voltage contact
Photo-coupler insulation
No input LED (However, the 24 V power LED display exists.)
1.2 W (48 mA 24 V DC)
Unsupported applications
0 to 7
CN1 connector side
Photocoupler
100 V AC
Terminal module
Fuse
COMn
External wiring
High-speed counter, input interruption, pulse catch, Speed Detection ((D)SPD) instruction, Input Matrix (MTR) instruction,
Digital Switch (DSW) instruction, ABS Current Value Read (DBS) instruction, high-speed I/O function start/stop ((D)HIOEN) instruction
*1 The response delay time of the CPU module is not included.
A
APPENDIX
Appendix 5 Terminal Module
137
Output specifications
■
Relay output (FX-16EYR-TB, FX-16EYR-ES-TB/UL)
Item Specifications
Output type
External voltage
Max. load Resistance load
Inductive load
Min. load
Open circuit leakage current
Response time
ON voltage of output element
Insulation of circuit
Indication of output operation
Power consumption
Input/output configuration circuit FX-16EYR-TB
Relay
250 V AC or less, 30 V DC or less
2 A/point
80 VA
The total load current per common terminals (four points) should be 8 A or less.
5 V DC, 2 mA (reference values)
Approx. 10 ms
1.5 V
Mechanical insulation
LED is lit when the power is supplied to relay coils.
1.92 W (80 mA 24 V DC)
24 V DC 5 mA
0 to 7
24+
Unsupported applications
CN1 connector side
LED
Fuse
COMn
External wiring
FX-16EYR-ES-TB/UL
24-
24 V DC 5 mA
0 to 7
CN1 connector side LED
Fuse
COMn
External wiring
Positioning, Pulse Y Output ((D)PLSY) instruction, Pulse Width Modulation ((D)PWM) instruction,
ABS Current Value Read (DABS) instruction, Start/stop of high-speed I/O function ((D)HIOEN) instruction, Input Matrix (MTR) instruction, Digital Switch (DSW) instruction, Seven Segment With
Latch (SEGL) instruction
138
APPENDIX
Appendix 5 Terminal Module
■
Transistor/sink output (FX-16EYT-TB, FX-16EYT-ES-TB/UL)
Item
Output type
External voltage
Max. load Resistance load
Inductive load
Min. load
Open circuit leakage current
Response time
ON voltage of output element
Insulation of circuit
Indication of output operation
Power consumption
Input/output configuration circuit
FX-16EYT-TB
Specifications
Transistor/sink output
5 to 30 V DC
0.5 A/point The total load current per common terminals (four points) should be 0.8 A or less.
12 W/24 V DC
0.1 mA/30 V DC
OFF
ON 0.2 ms or less/24 V DC
ON
OFF
1.5 V
1.5 ms or less/24 V DC
Photo-coupler insulation
LED is lit when the power is supplied to photo-couplers.
2.7 W (112 mA 24 V DC)
Fuse
24+
3.3 k
Photocoupler
0 to 7
Unsupported applications
FX-16EYT-ES-TB/UL
CN1 connector side
LED
24 V DC
7 mA
5 to 30 V DC
COMn
External wiring
Fuse
0 to 7
24-
3.3 k
Photocoupler
CN1 connector side
LED
24 V DC
7 mA
5 to 30 V DC
COMn
External wiring
Positioning, Pulse Y Output ((D)PLSY) instruction, Pulse Width Modulation ((D)PWM) instruction,
ABS Current Value Read (DABS) instruction, Start/stop of high-speed I/O function ((D)HIOEN) instruction, Input Matrix (MTR) instruction, Digital Switch (DSW) instruction, Seven Segment With
Latch (SEGL) instruction
A
APPENDIX
Appendix 5 Terminal Module
139
■
Transistor/source output (FX-16EYT-ESS-TB/UL)
Item
Output type
External voltage
Max. load Resistance load
Inductive load
Min. load
Open circuit leakage current
Response time
ON voltage of output element
Insulation of circuit
Indication of output operation
Power consumption
Input/output configuration circuit
Specifications
Transistor/source output
5 to 30 V DC
0.5 A/point The total load current per common terminals (four points) should be 0.8 A or less.
12 W/24 V DC
0.1 mA/30 V DC
OFF
ON 0.2 ms or less/24 V DC
ON
OFF
1.5 V
1.5 ms or less/24 V DC
Photo-coupler insulation
LED is lit when the power is supplied to photo-couplers.
2.7 W (112 mA 24 V DC)
Fuse
24-
3.3 k
24 V DC
7 mA
0 to 7
Unsupported applications
CN1 connector side LED
Photocoupler
COMn
5 to 30 V DC
External wiring
Positioning, Pulse Y Output ((D)PLSY) instruction, Pulse Width Modulation ((D)PWM) instruction,
ABS Current Value Read (DABS) instruction, Start/stop of high-speed I/O function ((D)HIOEN) instruction, Input Matrix (MTR) instruction, Digital Switch (DSW) instruction, Seven Segment With
Latch (SEGL) instruction
140
APPENDIX
Appendix 5 Terminal Module
■
Triac output (FX-16EYS-TB, FX-16EYS-ES-TB/UL)
Item
Output type
External voltage
Max. load Resistance load
Inductive load
Min. load
Open circuit leakage current
Response time
ON voltage of output element
Insulation of circuit
Indication of output operation
Power consumption
Input/output configuration circuit
FX-16EYS-TB
Specifications
Triac (SSR)
85 to 242 V AC
0.3 A/point The total load current per common terminals (four points) should be 0.8 A or less.
15 VA/100 V AC
36 VA/200 V AC
0.4 VA/100 V AC
1.6 VA/200 V AC
1 mA/100 V AC
2 mA/200 V AC
2 ms or less
Photo-coupler insulation
LED is lit when the power is supplied to photo-thyristors.
2.7 W (112 mA 24 V DC)
24+
3.3 k
24 V DC 7 mA
36
0 to 7
Fuse
Unsupported applications
FX-16EYS-ES-TB/UL
CN1 connector side
LED
Photothyristor
0.015
F
COMn
External wiring
Fuse
0 to 7
24-
3.3 k
24 V DC 7 mA
36
CN1 connector side LED
Photothyristor
0.015
F
COMn
External wiring
Positioning, Pulse Y Output ((D)PLSY) instruction, Pulse Width Modulation ((D)PWM) instruction,
ABS Current Value Read (DABS) instruction, Start/stop of high-speed I/O function ((D)HIOEN) instruction, Input Matrix (MTR) instruction, Digital Switch (DSW) instruction, Seven Segment With
Latch (SEGL) instruction
A
APPENDIX
Appendix 5 Terminal Module
141
External dimensions and component names
• FX-16E-TB, FX-16E-TB/UL
150 (5.91")
[1]
• FX-32E-TB, FX-32E-TB/UL
[2]
150 (5.91")
[5]
[1]
45
(1.78")
• FX-16EX-A1-TB
150 (5.91")
[1]
[6]
[6]
• FX-16EYR-TB, FX-16EYR-ES-TB/UL, FX-16EYT-TB, FX-16EYT-ES-TB/UL,
FX-16EYT-ESS-TB/UL, FX-16EYS-TB, FX-16EYS-ES-TB/UL
150 (5.91")
[4]
[1]
[3]
Unit: mm (inches)
No.
Name
[1]
[2]
CN1 connector
CN2 connector
[6]
[3] POWER LED
[4] Operation display LED
[5]
[6]
Terminal block for CN2 (M3.5 screws)
Terminal block for CN1 (M3.5 screws)
[6]
Description
Connector for connecting input signal cables or output signal cables for CN1
Connector for connecting input signal cables or output signal cables for CN2
(FX-32E-TB and FX-32E-TB/UL only)
Indicates the conduction status. (FX-16EX-A1-TB only)
Lit: Powered
Off: Not powered or hardware error
Turns on when the output is on.
(FX-16EYR-TB, FX-16EYR-ES-TB/UL, FX-16EYT-TB, FX-16EYT-ES-TB/UL, FX-16EYTESS-TB/UL,
FX-16EYS-TB, and FX-16EYS-ES-TB/UL only)
Input/output terminals for CN2
(FX-32E-TB and FX-32E-TB/UL only)
Input/output terminals for CN1
142
APPENDIX
Appendix 5 Terminal Module
Terminal layout
• FX-16E-TB, FX-16E-TB/UL
Smaller numbers Larger numbers
0
1
2
3 COM
COM 4
5
6
7 COM
COM 0
1
2
3 COM
COM 4
5
6
7 COM
COM
• FX-32E-TB, FX-32E-TB/UL
Smaller numbers Larger numbers
CN2
0
1
2
3 COM
COM 4
5
6
7 COM
COM 0
1
2
3 COM
COM 4
5
6
7 COM
COM
CN1 CN2
Smaller numbers Larger numbers
CN1
0
1
2
3 COM
COM 4
5
6
7 COM
COM 0
1
2
3 COM
COM 4
5
6
7 COM
COM
• FX-16EX-A1-TB
POWER
Smaller numbers Larger numbers
24-
24+
0
1
2
3 COM1
COM1 4
5
6
7 COM2
COM2 0
1
2
3 COM3
COM3 4
5
6
7 COM4
COM4
• FX-16EYR-TB, FX-16EYR-ES-TB/UL, FX-16EYT-TB, FX-16EYT-ES-TB/UL, FX-16EYT-ESS-TB/UL, FX-16EYS-TB, FX-16EYS-ES-TB/UL
Smaller numbers Larger numbers
24-
24+
0
1
2
3 COM1
COM1 4
5
6
7 COM2
COM2 0
1
2
3 COM3
COM3 4
5
6
7 COM4
COM4
A
APPENDIX
Appendix 5 Terminal Module
143
Internal circuit
FX-16E-TB, FX-32E-TB
0 to 7 (Smaller numbers)
CN2
0 to 7 (Larger numbers)
0
1
2
3 COM
COM 4
5
6
7 COM
COM 0
1
2
3 COM
COM 4
5
6
7 COM
COM
*1
COM
7
5
6
4
3
2
1
0
(20)
(19)
(18)
(17)
(16)
(15)
(14)
(13)
(12)
(11)
(6)
(5)
(4)
(3)
(10)
(9)
(8)
(7)
(2)
(1)
COM
7
6
5
2
1
4
3
0
*1
CN1
0
1
2
3
0
1
2
3
4
5
6
7
4
5
6
7
*1
COM
7
(20) (10)
(19)
(18)
(17)
(9)
(8)
(7)
5
6
4
3
2
(16)
(15)
(14)
(13)
(6)
(5)
(4)
(3)
1
0
(12)
(11)
(2)
(1)
COM
7
*1
6
5
4
3
2
1
0
0
1
2
3 COM
COM 4
5
6
7 COM
COM 0
1
2
3 COM
COM 4
5
6
7 COM
COM
0 to 7 (Smaller numbers)
*1 Replace this number with the one of the connected connector.
0 to 7 (Larger numbers)
144
APPENDIX
Appendix 5 Terminal Module
FX-16E-TB/UL, FX-32E-TB/UL
0 to 7 (Smaller numbers)
CN2
0 to 7 (Larger numbers)
0
1
2
3 COM
COM 4
5
6
7 COM
COM 0
1
2
3 COM
COM 4
5
6
7 COM
COM
*1
COM0
7
5
6
4
3
2
1
0
(20)
(19)
(18)
(17)
(16)
(15)
(14)
(13)
(12)
(11)
(6)
(5)
(4)
(3)
(10)
(9)
(8)
(7)
(2)
(1)
COM0
7
6
5
2
1
4
3
0
*1
CN1
0
1
2
3
0
1
2
3
4
5
6
7
4
5
6
7
*1
COM0
7
5
6
4
3
2
1
0
(20)
(19)
(18)
(17)
(16)
(15)
(14)
(13)
(12)
(11)
(10)
(9)
(8)
(7)
(2)
(1)
(6)
(5)
(4)
(3)
COM0
7
*1
6
5
2
1
4
3
0
0
1
2
3 COM
COM 4
5
6
7 COM
COM 0
1
2
3 COM
COM 4
5
6
7 COM
COM
0 to 7 (Smaller numbers)
*1 Replace this number with the one of the connected connector.
0 to 7 (Larger numbers)
A
APPENDIX
Appendix 5 Terminal Module
145
FX-16EX-A1-TB
Photocoupler
Photocoupler
COM
7
6
5
4
1
0
3
2
CN1
(16)
(15)
(14)
(13)
(12)
(11)
(20) (10)
(19) (9)
(18) (8)
(17) (7)
(6)
(5)
(4)
(3)
(2)
(1)
COM
7
6
5
4
1
0
3
2
Photocoupler
Photocoupler
0 to 3 4 to 7 0 to 3 4 to 7
24-
24+
0
1
2
3 COM1
COM1 4
5
6
7 COM2
COM2 0
1
2
3 COM3
COM3 4
5
6
7 COM4
COM4
0 to 7 Smaller numbers
0 to
7 Larger numbers
FX-16EYR-TB
*1
COM0
7
6
5
4
1
0
3
2
(16)
(15)
(14)
(13)
(12)
(11)
(20) (10)
(19) (9)
(18) (8)
(17) (7)
(6)
(5)
(4)
(3)
(2)
(1)
COM0
7
6
5
4
1
0
3
2
*1
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
24-
24+
0
1
2
3 COM1
COM1 4
5
6
7 COM2
COM2 0
1
2
3 COM3
COM3 4
5
6
7 COM4
COM4
0 to 7 Smaller numbers ▲▲
*1 Replace this number with the one of the connected connector.
0 to ▲▲ 7 Larger numbers
146
APPENDIX
Appendix 5 Terminal Module
FX-16EYR-ES-TB/UL
*1
+V0
7
6
5
4
1
0
3
2
(16)
(15)
(14)
(13)
(12)
(11)
(20) (10)
(19) (9)
(18) (8)
(17) (7)
(6)
(5)
(4)
(3)
(2)
(1)
+V0
7
6
5
4
1
0
3
2
*1
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
24-
24+
0
1
2
3 COM1
COM1 4
5
6
7 COM2
COM2 0
1
2
3 COM3
COM3 4
5
6
7 COM4
COM4
0 to 7 Smaller numbers
*1 Replace this number with the one of the connected connector.
0 to
7 Larger numbers
FX-16EYT-TB
3.3 k
Photocoupler
3.3 k
Photocoupler
*1
COM0
7
6
5
4
1
0
3
2
(16)
(15)
(14)
(13)
(12)
(11)
(20) (10)
(19) (9)
(18) (8)
(17) (7)
(6)
(5)
(4)
(3)
(2)
(1)
COM0
7
6
5
4
1
0
3
2
*1
3.3 k
Photocoupler
3.3 k
Photocoupler
0 to 7 Smaller numbers
0 1 2 3 4 5 6 7
*2 *2
0 to 7 Larger numbers
0 1 2 3 4 5 6 7
*2 *2
24-
24+
0
1
2
3 COM1
COM1 4
5
6
7 COM2
COM2 0
*1 Replace this number with the one of the connected connector.
1
2
3 COM3
COM3 4
5
6
7 COM4
COM4
A
APPENDIX
Appendix 5 Terminal Module
147
FX-16EYT-ES-TB/UL
3.3 k
Photocoupler
3.3 k
Photocoupler
*1
+V0
7
6
5
4
1
0
3
2
(16)
(15)
(14)
(13)
(12)
(11)
(20) (10)
(19) (9)
(18) (8)
(17) (7)
(6)
(5)
(4)
(3)
(2)
(1)
+V0
7
6
5
4
1
0
3
2
*1
Photocoupler
3.3 k
Photocoupler
3.3 k
0 to 7 Smaller numbers
0 1 2 3 4 5 6 7
0 to 7 Larger numbers
0 1 2 3 4 5 6 7
24-
24+
0
1
2
3 COM1
COM1 4
5
6
7 COM2
COM2 0
1
2
3 COM3
COM3 4
5
6
7 COM4
COM4
*1 Replace this number with the one of the connected connector.
FX-16EYT-ESS-TB/UL
3.3 k
Photocoupler
3.3 k
Photocoupler
*1
+V0
7
6
5
4
1
0
3
2
(16)
(15)
(14)
(13)
(12)
(11)
(20) (10)
(19) (9)
(18) (8)
(17) (7)
(6)
(5)
(4)
(3)
(2)
(1)
+V0
7
6
5
4
1
0
3
2
*1
Photocoupler
3.3 k
Photocoupler
3.3 k
0 to 7 Smaller numbers
0 1 2 3 4 5 6 7
0 to
7 Larger numbers
0 1 2 3 4 5 6 7
24-
24+
0
1
2
3 COM1
COM1
4
5
6
7 COM2
COM2
0
1
2
3 COM3
COM3
4
5
6
7 COM4
COM4
*1 Replace this number with the one of the connected connector.
148
APPENDIX
Appendix 5 Terminal Module
FX-16EYS-TB
3.3 k
Photothyristor
3.3 k
Photothyristor
*1
COM0
7
6
5
4
1
0
3
2
(20) (10)
(19) (9)
(18) (8)
(17) (7)
(16)
(15)
(14)
(13)
(12)
(11)
(6)
(5)
(4)
(3)
(2)
(1)
COM0
7
6
5
4
1
0
3
2
*1
Photothyristor
3.3 k
Photothyristor
3.3 k
0 to 7 Smaller numbers
0 to
7 Larger numbers
0 1 2 3
Surge absorbers are connected to each output.
4 5 6 7 0 1 2 3 4 5 6 7
24-
24+
0
1
2
3 COM1
COM1 4
5
6
7 COM2
COM2 0
1
2
3 COM3
COM3 4
5
6
7 COM4
COM4
*1 Replace this number with the one of the connected connector.
FX-16EYS-ES-TB/UL
3.3 k
Photothyristor
3.3 k
Photothyristor
*1
+V0
7
6
5
4
1
0
3
2
(20) (10)
(19)
(9)
(18) (8)
(17) (7)
(16)
(15)
(14)
(13)
(12)
(11)
(6)
(5)
(4)
(3)
(2)
(1)
+V0
7
6
5
4
1
0
3
2
*1
Photothyristor
3.3 k
Photothyristor
3.3 k
0 to 7 Smaller numbers 0 to 7 Larger numbers
0 1 2 3
Surge absorbers are connected to each output.
4 5 6 7 0 1 2 3 4 5 6 7
24-
24+
0
1
2
3 COM1
COM1 4
5
6
7 COM2
COM2 0
1
2
3 COM3
COM3 4
5
6
7 COM4
COM4
*1 Replace this number with the one of the connected connector.
APPENDIX
Appendix 5 Terminal Module
149
A
Appendix 6
Precautions for Battery Transportation
When transporting lithium batteries, follow required transportation regulations.
Batteries used in the FX5UC CPU modules are classified as follows.
Control-subject product
Built-in
None (FX5UC CPU modules do not include batteries when shipped from the factory.)
Battery only (spare parts and optional parts)
Model Battery type Product form Lithium contained
(g/battery)
0.15
(g/battery)
30 FX3U-32BL
*1 Weight in packaging.
Lithium-metal battery Cell
Precautions for transportation
When transporting the product above, follow IATA Dangerous Goods Regulations, IMDG Code (International Maritime
Dangerous Goods Code), and domestic transportation regulations in each country. For details, contact the transportation company to be used.
150
APPENDIX
Appendix 6 Precautions for Battery Transportation
Appendix 7
Handling of Batteries and Devices with
Built-in Batteries in EU Member States
This section describes the precautions for disposing of waste batteries in EU member states and exporting batteries and/or devices with built-in batteries to EU member states.
Disposal precautions
In EU member states, there is a separate collection system for waste batteries.
Dispose of batteries properly at the local community waste collection/recycling center.
The symbol shown in the following figure is printed on the batteries and packaging of batteries and devices with built-in batteries. This symbol indicates that batteries need to be disposed of separately from other wastes.
A
This symbol is for EU member states only.
The symbol is specified in the new EU Battery Directive (2006/66/EC) Article 20 "Information for end-users" and Annex II.
Exportation precautions
The new EU Battery Directive (2006/66/EC) requires the following when marketing or exporting batteries and/or devices with built-in batteries to EU member states.
• To print the symbol on batteries, devices, or their packaging
• To explain the symbol in the manuals of the products
Labeling
To market or export batteries and/or devices with built-in batteries, which have no symbol, to EU member states, print the symbol shown in the figure above on the batteries, devices, or their packaging.
Explaining the symbol in the manuals
To export devices incorporating Mitsubishi programmable controllers to EU member states, provide the latest manuals that include the explanation of the symbol. If no Mitsubishi manuals are provided, separately attach an explanatory note regarding the symbol to each manual of the devices.
The requirements apply to batteries and/or devices with built-in batteries manufactured before the enforcement date of the new EU Battery Directive (2006/66/EC).
APPENDIX
Appendix 7 Handling of Batteries and Devices with Built-in Batteries in EU Member States
151
152
INDEX
B
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
. . . . . . . . . . . . . . . . . . . . . . . . . . 16
Built-in Ethernet communication connector
Built-in RS-485 communication terminal block
C
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
D
. . . . . . . . . . . . . . . . . . 15
. . . . . . . . . . . . . . . . . . . 15
. . . . . . . . . . . . . . . . . . . . . . . . . . . 14
E
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Expansion adapter connecting hooks
Expansion adapter connector cover
Extension module connecting hook
G
Genuine product certification label
I
. . . . . . . . . . . . . . . . . . . . . . . . . 14
. . . . . . . . . . . . . . . . . . . . . . . . . 14
. . . . . . . . . . . . . . . . . . . . . 54
M
. . . . . . . . . . . . . . . . . . . . . . . . 21
N
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
. . . . . . . . . . . . . . . 36
O
. . . . . . . . . . . . . . . 14
. . . . . . . . . . . . . . . . . . . . . . . 15
P
. . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Power connector for CPU module
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
R
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
. . . . . . . . . . . . . . . . . . . . . . . 41
RS-485 terminal resistor selector switch
. . . . . . . . . . . . . . . . . 15
S
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
. . . . . . . . . . . . . . . . . . . . . .15
. . . . . . . . . . . . . . . . . . . . . . . . . . . .14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
. . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Subsequent extension connector cover
MEMO
I
153
REVISIONS
Revision date
January 2015
April 2015
October 2015
Revision
A
B
C
Description
First Edition
A part of the cover design is changed.
■
Added models
FX5UC-64MT/D, FX5UC-64MT/DSS, FX5UC-96MT/D, FX5UC-96MT/DSS, FX5-C16EX/D, FX5-
C16EX/DS, FX5-C16EYT/D, FX5-C16EYT/DSS, FX5-C1PS-5V
■
Added or modified parts
RELEVANT MANUALS, TERMS, Section 2.2, 2.3, 2.4, 2.7, 2.8, 2.9, 3.1, 3.2, 3.3, 3.5, Chapter 4,
Section 5.4, 6.2, 6.3, 6.4, 6.5, 6.6, 6.7, 9.7, Appendix1, 2, 3, 5, WARRANTY
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
© 2015 MITSUBISHI ELECTRIC CORPORATION
154
WARRANTY
Please confirm the following product warranty details before using this product.
1.
Gratis Warranty Term and Gratis Warranty
Range
2. Onerous repair term after discontinuation of production
If any faults or defects (hereinafter "Failure") found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term, the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company.
However, if repairs are required onsite at domestic or overseas location, expenses to send an engineer will be solely at the customer's discretion. Mitsubishi shall not be held responsible for any re-commissioning, maintenance, or testing on-site that involves replacement of the failed module.
[Gratis Warranty Term]
The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place. Note that after manufacture and shipment from Mitsubishi, the maximum distribution period shall be six (6) months, and the longest gratis warranty term after manufacturing shall be eighteen
(18) months. The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs.
(1)
(2)
Mitsubishi shall accept onerous product repairs for seven (7) years after production of the product is discontinued.
Discontinuation of production shall be notified with
Mitsubishi Technical Bulletins, etc.
Product supply (including repair parts) is not available after production is discontinued.
3. Overseas service
Overseas, repairs shall be accepted by Mitsubishi's local overseas FA Center. Note that the repair conditions at each FA Center may differ.
4. Exclusion of loss in opportunity and secondary loss from warranty liability
Regardless of the gratis warranty term, Mitsubishi shall not be liable for compensation to:
(1) Damages caused by any cause found not to be the responsibility of Mitsubishi.
(2) Loss in opportunity, lost profits incurred to the user by Failures of Mitsubishi products.
(3) Special damages and secondary damages whether foreseeable or not, compensation for accidents, and compensation for damages to products other than Mitsubishi products.
(4) Replacement by the user, maintenance of on-site equipment, start-up test run and other tasks.
[Gratis Warranty Range]
(1)
(2)
The range shall be limited to normal use within the usage state, usage methods and usage environment, etc., which follow the conditions and precautions, etc., given in the instruction manual, user's manual and caution labels on the product.
Even within the gratis warranty term, repairs shall be charged for in the following cases.
1.
Failure occurring from inappropriate storage or
2.
handling, carelessness or negligence by the user. Failure caused by the user's hardware or software design.
Failure caused by unapproved modifications,
3.
4.
etc., to the product by the user.
When the Mitsubishi product is assembled into a user's device, Failure that could have been avoided if functions or structures, judged as necessary in the legal safety measures the user's device is subject to or as necessary by industry standards, had been provided.
Failure that could have been avoided if consumable parts (battery, backlight, fuse, etc.) designated in the instruction manual had
5.
6.
7.
8.
been correctly serviced or replaced.
Relay failure or output contact failure caused by usage beyond the specified life of contact
(cycles).
Failure caused by external irresistible forces such as fires or abnormal voltages, and failure caused by force majeure such as earthquakes, lightning, wind and water damage.
Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi.
Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user.
5. Changes in product specifications
The specifications given in the catalogs, manuals or technical documents are subject to change without prior notice.
6. Product application
(1)
(2)
In using the Mitsubishi MELSEC programmable controller, the usage conditions shall be that the application will not lead to a major accident even if any problem or fault should occur in the programmable controller device, and that backup and fail-safe functions are systematically provided outside of the device for any problem or fault.
The Mitsubishi programmable controller has been designed and manufactured for applications in general industries, etc. Thus, applications in which the public could be affected such as in nuclear power plants and other power plants operated by respective power companies, and applications in which a special quality assurance system is required, such as for railway companies or public service purposes shall be excluded from the programmable controller applications.
In addition, applications in which human life or property that could be greatly affected, such as in aircraft, medical applications, incineration and fuel devices, manned transportation, equipment for recreation and amusement, and safety devices, shall also be excluded from the programmable controller range of applications.
However, in certain cases, some applications may be possible, providing the user consults their local
Mitsubishi representative outlining the special requirements of the project, and providing that all parties concerned agree to the special circumstances, solely at the user's discretion.
155
TRADEMARKS
Microsoft
and Windows
are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.
Ethernet is a trademark of Xerox Corporation.
Anywire and ANYWIREASLINK is a trademark of Anywire Corporation.
MODBUS
is a registered trademark of Schneider Electric SA.
Phillips is a registered trademark of Phillips Screw Company.
SD logo and SDHC logo are trademarks or registered trademarks of SD-3C, LLC.
The company name and the product name to be described in this manual are the registered trademarks or trademarks of each company.
156
Manual number: JY997D61401C
Model: FX5UC-U-HW-E
Model code: 09R558
When exported from Japan, this manual does not require application to the
Ministry of Economy, Trade and Industry for service transaction permission.
HEAD OFFICE: TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
Specifications are subject to change without notice.
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Key Features
- High-speed processing
- Built-in positioning functionality
- Ethernet and RS-485 communication
- Compact and powerful
- Easy to program and configure
- Wide range of features
- Designed for a variety of industrial applications