Altenergy Power System ECU Energy Communication Unit Installation and User Manual

ALTENERGY POWER SYSTEM INC. CONFIDENTIAL

Altenergy Power System

Energy Communication Unit

(ECU)

Installation and User Manual

Version 3.0

ALTENERGY POWER SYSTEM INC.

All rights reserved

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TABLE OF CONTENTS

1 INTRODUCTION ............................................... 3

2 INSTALLATION .................................................. 5

3 BASIC OPERATION............................................ 7

3.1 POWER UP .................................................... 7

3.2 MENU STRUCTURE ........................................ 9

3.3RESTORE THE FACTORY SET OPERATION ....... 10

3.4 TROUBLESHOOTING .................................... 10

4 ECU LOCAL INTERFACE ................................... 11

4.1 HOME SCREEN ............................................ 11

4.2 REAL TIME DATA SCREEN ............................. 12

4.3 STATUS ....................................................... 13

4.4 CONFIGURATION ........................................ 13

4.5 ADMINISTRATION SCREEN .......................... 14

5 TECHNICAL DATA ............................................ 18

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1 Introduction

The APS-ECU is the information gateway for APS inverters. This internet ready data logger is able to communicate with every kind of APS interactive inverter available and provides the latest in system monitoring for your PV plant. The

APS-ECU contains an integrated HTTP web server to allow the simplest and most flexible network integration of any data logger currently on the market.

The user-friendly browser based interface provides you system level access in moments. Several configuration options ensure that any APS inverter system, regardless of the number of inverters, remoteness of the plant or internet connection type, can be used with the APS-ECU.

Meter

Distribution Box

PV

Module

Micro-inverter

ECU

Neutral

Ground

Outlet

Internet

APS Microinverter

APS ECU

APS EMA

EMA

3

AC power line

Ethernet Router

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Other Elements in the APS microinverter System:



The APS Microinverter is a fully integrated device that converts the DC output of a single solar module into grid-compliant AC electricity.



The APS EMA (Energy Monitoring and Analysis) web-based is constantly monitoring every module on every installation. It analyzes the data collected by ECU from each microinverter.

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2 Installation

Preparation

The ECU can be used as a table-top or wall-mounted unit. Before installing the

ECU, make sure that your sites meets the following minimum requirements:

· Broadband is always on with a reliable Internet connection

· Web browser to view APS-EMA is available

· Route / LAN with Ethernet port is available

· Standard AC electrical outlet is available

Suitable Locations

Please note the following required ambient conditions:

· Protect the ECU from dust, liquids, acidic or caustic substances and vapors

· The ambient temperature must be between -40 o

C to +65 o

C

Tabletop Use

If using the ECU as a tabletop unit:

· Arrange the cables so that their weight does not cause them to disconnect

· Do not cover the ECU, this can cause overheating. Allow normal airflow around the unit

Wall Mounting

To mount the ECU on a wall:

1. Select a cool, dry, indoor location to locate the ECU. Avoid heat generating devices( wall heaters, toaster ovens, etc)

2. Use two drywall screws or wall anchors to affix the ECU to the wall mounted at the dimensions shown (not included in kit).

3. Slide the ECU onto the mounting screws aligning the ECU screw holes with screws installed in step 2.

Install the ECU Cable Connections

The following diagram guides to the connectors back of APS-ECU.

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能量控制器 ECU-3.1

安装使用说明书

Version 3.0

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AC Input USB Port Reset

Plug the AC power cord into the AC input on the ECU, and then plug the other end of the power cord into an ordinary 220VAC power outlet (not a power strip ) located somewhere near your broadband router.

Plug the Ethernet cable into the network port on the ECU, and plug the other end of the cable into a spare port on the broadband router. It could also connect to a normal LAN (Local Area Network) connection as it needs only to be able to obtain a DHCP(DAP Samic Host Control Protocol) IP address and have a path to the Internet. The ECU will only search for a DHCP IP address during power up sequence.

ECU initial set

Step 1: Power on ECU display some information

After the above installation, ECU have started , wait ten seconds, the screen will

Initialization Interface:

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192.168.2.101

When the inverter ID to find success and ECU connected to the company's server success , the screen will display the following:

192.168.2.101 +Web

750W 11Kwh 12

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If “–Web” is displayed, Internet itself has problem. Need to setup the security authority to offer Auto IP configuration.

Step 2: ECU time zone setting

Click “Administration”, then “Date, Time, Time zone”

In the corresponding box, enter local date/time/time zone, click Update after finished. For details, refer to 4.4.2 time management.

Step 3: EMA Monitoring

After ECU display “+web”，notify contact person in APS. APS will setup your account with User Name and Password.

3 Basic Operation

APS-ECU has one two-line, 40 character LCD display with alphanumeric and graphic displays. APS-ECU has one button to set mode.

3.1

Power up

As soon as the ECU is plugged into an AC jack, it will power-up and display several information screens. At first, the ECU will be ready to work after

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ALTENERGY POWER SYSTEM INC. CONFIDENTIAL applying power less than 5 minutes. This period is known as a boot sequence.

You will know the ECU has completed booting and has started normal operation when it displays the following information.

Initialization Interface:

Loading…

Start work Interface:

Searching V3.0

192.168.2.101

The V2.0 means the code version which the ECU’s operation and features are dictated. After the ECU establishes an IP address and Internet connectivity, the

ECU contacts an NTP (Network Time Protocol) server so that it can set an accurate, local time.

Normal work Interface:

192.168.2.101 +Web

750W 11Kwh 12

The number 12 just means the quantity which the ECU connected.

You should let the ECU know how many inverters you want to install. You can use the ECU Menu button. Press and hold this button and every second the number underlined plus one, when it reached your expected, released it and the underline forward, then you can set another number.

After inputting the number, changed the underline under ‘OK’, and continued holding for 3 seconds to end the setting. And then enter the start work interface and begin to search inverters.

The symbol “!” behind the number 12means the quantity which the ECU really connected doesn’t meet the setting number.

192.168.2.101 +Web

750W 11Kwh 12!

This initial scan continues to search for new inverters from a few minutes to

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ALTENERGY POWER SYSTEM INC. CONFIDENTIAL several hours, just depending on the quality of the power line network. Once the ECU finished connecting all of inverters, it began to collected information from all of the inverters.

3.2 Menu Structure

The following figure shows the ECU side of the button:

MENU

You can access the ECU LCD panel menu using the button. Press and hold this button, after two seconds you will enter the ECU menu. Continue holding the button and menu items will appear in the following order:

Exit Menu

Device Search

Status

Shutdown

Continue holding the Menu button, when the LCD window displays: “Device

Search”, release the Menu button, and items will appear:

Searching device

Enter the ECU menu. Continue holding the Menu button, when the LCD window displays: “Status”, release the Menu button, and items will appear:

Connected: 12

Total: 15

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The number means there are 15inverters need to be connected, and the ECU only connected 12 inverters.

能量控制器 ECU-3.1

displays: “Shutdown”, release the Menu button, and items will appear:

Ok

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Choose the “Ok” and then you will find the system of inverter shutdown in a few seconds. Choose the “cancel”, cancel. If within one minute without pressing the button again, then automatically exit the menu button

Version 3.0

3.3Restore the factory set operation

The following diagram guides to the connectors back of APS-ECU.

AC Input USB Port Reset

For the ECU restore the factory set, simply press the “Reset” button for three seconds or more long, ECU will automatic return to the factory default settings.

3.4 Troubleshooting

Potential Problems and Solutions

IP ADDRESS Problem: If the IP address displayed on the ECU’s LCD window does not match the DHCP subnet on your internal network and shows something beginning with “60.190.x.x”, this means that it was unsuccessful in obtaining a DHCP lease from your router.

· Check network connectivity to the router or other DHCP server. You may also wish to contact your Internet Service Provider or refer to your router documentation for assistance.

LCD Window displays “-Web”: This means that the ECU could not connect

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ALTENERGY POWER SYSTEM INC. CONFIDENTIAL to the Internet to find an NTP server and could not connect to the APS website.

· Check network connectivity to the premises router or switch. You may also wish to contact your Internet Service Provider or refer to your router documentation for assistance.

LCD Window display “!”: This means that the inverter count doesn’t match number of installed units. It may indicate that the ECU is having difficulty communicating over the power lines. It could also be a result of low light levels and the module voltage is too low for the inverter to power-up.

192.168.2.118 +Web

2776W 1kWh 12!

· Try plugging the ECU into an electrical socket in a different location, keep away from your router.

4 ECU local Interface

Connection to web-based monitoring and analysis website (EMA) requires an

Internet connection. However, if there is no Internet access at the installation site, it is still possible to communicate directly with the ECU local interface using the Ethernet port and a personal computer with a web browser.

4.1 Home Screen

Once the browser has successfully connected with the ECU, the following screen is displayed in the browser. This home screen provides a system overview and shows the current status of the inverters that have been

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ALTENERGY POWER SYSTEM INC. CONFIDENTIAL identified by this ECU. From this screen, you can access other screens in the interface.

4.2 Real Time Data Screen

To view system real time operation data statistics for your system, click “Real

Time Data” from the ECU home screen to navigate to the real time data screen.

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4.3 Status

To view system status, click “status” from the ECU home screen.

4.4 Configuration

Configure the inverter parameters. Input the parameters in each box, click

“Save”. Then click “Configuration” to view the result in a few minutes. As shown below:

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4.5 Administration Screen

For the user to set the ECU parameters

(1) ID Management, for the user to input 12 digits inverter ID, each input the ID number and press “Enter” a line break, then enter the next inverter ID, all inverter ID into finish, press the "ok" button, the input completed. If you need to remove the inputted inverter ID, need to check the "empty ID" this button.

The default option is reporting ID automatically, the customer need not manual input inverter ID. As shown below:

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(2) Time management, in date column, input date, format for day/month/year, in time column, input time, format for hour/minute/second, after the completion of the input, click on the "ok" button. The ECU also can connect to the NTP server for obtaining accurate date and time automatically. In "NTP server" Spaces place, users can set NTP server address. As shown below:

(3) Language management, Users can switch between in both Chinese and

English. As shown below:

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(4)Network management , for the customer to choose GPRS function (need matching GPRS module) , set up automatic assign IP address, manual input IP address and DNS server. As shown below:

Event Messages

The table below lists messages that the ECU can produce to indicate certain conditions. These messages appear on screen when your computer is connected to the ECU local interface. These messages can provide APS

Customer Support with information, should you need to call for assistance.

Home Screen

AC Frequency exceeding Range

Description

The frequency of the AC grid has

AC Frequency under Range

AC Voltage exceeding Range

AC Voltage under Range

Over Critical Temperature exceeded the upper limit.

The frequency of the AC grid has exceeded the lower limits.

The voltage of the AC phase has exceeded the upper limit.

The voltage of the AC phase has exceeded the lower limit.

The inverter is producing less power in

Grid Gone

Grid Instability an attempt to not overheat.

The AC utility grid is no longer present.

The inverter is not producing power due to one or more of these conditions: AC Frequency Out Of

Range, AC Voltage Out Of Range, or

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Grid Gone. Note that Grid Instability

ALTENERGY POWER SYSTEM INC. CONFIDENTIAL will remain for about 5 minutes after the underlying conditions clear.

Notes: It must use x-over Ethernet cable to connect ECU and computer for accessing local ECU interface. If you fail to make a connection at this point, you can try to manually configure your subnet to 60.190.131.1, Subnet Mask 255.0.0.0.

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5 Technical Data

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Model: ECU-3

Communication Interface

Power Line

Ethernet

USB interface

RS232 (GPRS)

Power Requirements

AC Outlet

Power Consumption (Watt)

Mechanical Data

Dimension(W×H×D)

Weight

Ambient Temperature Range

Cooling

Enclosure Environmental Rating

Features

Standard Warranty Term

Compliance

APS Proprietary

10/100M Auto-sensing, Auto-negotiation

Standard

Optional

110~240Vac,50~60Hz

2.5

182mm×113mm×42mm

380g

-40ºC to +65ºC

Nature Convection; no fans

Indoor - NEMA 1(IP30)

3 Years

IEC60950,GB/T17799

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