NUMERIK JENA RIK 4 Rotary Encoder User Manual
The NUMERIK JENA RIK 4 is a rotary encoder with online compensation that helps to increase the accuracy and reliability of your system. Using the optional signal interpolation up to 100-times, you can get a resolutions down to 0.135 arc seconds. The RIK 4 can reach up to 22,000 rpm rotation speed.
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SIMPLY PRECISE
USER MANUAL
RIK 4
Rotary Encoder with Online Compensation
2
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11.2 Speed Chart for Optical Rotary Encoder with Online Compensation ........................ 37
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1. Features and Applications
Position encoders in drive systems have to meet high and controversial demands. The demands opposing each other are high accuracy and resolution on the one hand and low mass, small dimensions and high measuring speed on the other hand.
• The concentration of multiple axes in rotation in very tight spaces, such as in semiconductorproducing machines, requires the miniaturization of the drives, bearings and encoders.
• High machining speeds and therefore high accelerations make low masses of the components in motion essential.
The optical RIK 4 incremental encoders from NUMERIK JENA are equipped with features which are supposed to fulfill these high requirements in an ideal way.
• Due to an interpolation circuitry which is integrated in a 15-pin D-sub connector, a resolutions down to 0.135 arc seconds is possible without any additional electronics.
• The permissible speed of rotation for a sinusoidal signal output amounts up to 22,000 rpm.
• The short-range position errors (interpolation errors) were significantly reduced by introducing an electronic compensation of amplitude and offset deviations of the coarse signals. This compensation functions without following error in all velocity ranges.
Additional features:
• Compact size and large mounting tolerances
• Low mass moment of inertia of the grating disk
• High measuring speed
• Online compensation (dynamic offset and amplitude control)
• Optional signal interpolation up to 100-times in the connector
• Possibility of electronic signal adjustment (signal optimization after mounting)
Applications:
• Automation technology
• Rotary axes
• Drive systems, especially direct drives and torque motors
• Instruments and machines used in semiconductor industry
• Robot and handling technology
• High-precision engineering
• Metrology
• Medical technology
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2. Safety
2.1 General Information
• Make sure to familiarize yourself thoroughly with the contents of these installation instructions before installing and starting up the encoder!
• Please contact the support of NUMERIK JENA GmbH or an authorized representation for further information. Please visit the NUMERIK JENA website to get the contact information.
• NUMERIK JENA GmbH is not liable for damages caused by unauthorized handling of the encoders.
Any unauthorized handling leads to forfeiture of all warranty claims.
• The encoders are guaranteed to function if the mounting and operating conditions are maintained as stated in these mounting instructions.
• Make sure to follow the right sequence of the mounting steps during mounting.
• NUMERIK JENA GmbH does not assume any liability for any damages or operating errors caused by incorrect installation or operation.
• The stated tolerances must be maintained in order to achieve the accuracies listed in the specifications!
• If the machine tolerances exceed the tolerances stated in the mounting instructions, errors can occur in both the operation and during measuring. NUMERIK JENA GmbH assumes no liability for this.
• Please refer to the operating manuals and safety instructions included with the devices to ensure the reliable operation of the encoder systems, especially pertaining to:
- Auxiliary electronic units
- Counters
- Displays
- Controllers
- Encoders
- Base mechanical devices (machine tools)
• Please pay attention to the safety instructions and warning symbols!
!
Danger to the device or to the function of the device!
!
Pull the plug!
!
Highly inflammable!
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2.2 Notes on Legal Requirements
• The NUMERIK JENA encoders conform to EC standards and carry the CE mark.
• NUMERIK JENA encoders fulfill the requirements of the (German) Product Safety Act (ProdSG) from November 8 th
, 2011.
• Connect NUMERIK JENA encoders only to subsequent electronics whose power supply is generated from PELV systems (EN 50178).
• NUMERIK JENA encoders fulfill the requirements of standard IEC 61010-1 only if the power is supplied from a secondary circuit with current limitation as per IEC 61010 with power limitation as per IEC 60950-1 specified in UL1310.
2nd Ed.
3rd Ed.
, Section 9.4 or
, Section 2.5 or from a Class 2 secondary circuit as
• This user manual supersedes all previous editions, which thereby become invalid. The basis for ordering from NUMERIK JENA is always the user manual edition valid when the contract is made.
• Standards (ISO, EN, etc.) apply only where explicitly stated in the user manual.
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2.3 Notes on Transport, Storage and Handling
Encoder
• Use the original packaging for transportation only!
• If possible, use only the original packaging for storage.
Grating Disk
• Use the original packaging for storage only!
!
• Please check the packaging and the seal for damages first! Once opened, scratches or contaminations on the grating disk cannot be complained anymore.
• Handle the grating disk carefully! Its surface is sensitive to scratching.
• Small surface errors evident at the time of shipping are due to the production process. These errors are no indication for a qualitiy defect and do not affect the encoder’s functionality.
• Handle the aluminum disk carefully please and protect it especially against mechanical deformation.
Unevenness of the disk influences the correct operation of the encoder.
Image 1
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2.4 Notes on Operation
• Do not connect or disconnect plugs if the power is on!
!
• Only operate the encoder with the supply voltage stated in this product data sheet.
!
• Comply with applicable PIN assignment if auxiliary electronic units are connected (e.g. controller or display)!
• Integrate exposed encoders in instruments, devices or machines in such a way that these are protected against contamination.
• Protect the grating disk against mechanical damage.
• Protect the scanning head against shock, impact and humidity.
2.5 Notes on Maintenance
• The encoder requires no maintenance whatsoever, but must be cleaned occasionally, depending on the ambient conditions.
• Modifications and repairs of the encoder may only be carried out by NUMERIK JENA GmbH or appropriately authorized persons.
• NUMERIK JENA GmbH is not liable for damages caused by unauthorized handling of the encoder.
All warranty claims are forfeited by unauthorized handling.
• Exposed measuring systems are sensitive to contamination, especially the disk surface and the scanning windows for the counting and reference tracks on the scanning head.
• Particularly critical are rough and irregular contamination and deposits (e.g. oil, grease or water).
• The user has to protect the encoder from contamination by way of appropriate design measures.
• When cleaning the encoder, ensure that no solvent flows under the grating disk!
!
• When cleaning the components, ensure that the scanning window and grating disk are not scratched by any deposited particles!
• Please also pay attention to the notes in chapter 10 „Cleaning“.
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3. Setup of the Rotary Encoder
The RIK 4 encoder consits of the following components:
• Scanning head with integrated EPIFLEX sensor module
• Grating disk with counting track and index
• 15-pin D-Sub connector with integrated electronics
Scanning head and connector are connected by a round cable. The grating on the disk will be detected by the scanning head opto-electronically.
(+) d
Image 2
4. Grating Disks
The grating disks from NUMERIK JENA are available in different sizes and versions. Hereto we have a big selection of obtainable grating disks in supply but on request we also manufacture at customer‘s option.
Our grating disks are made of an aluminium alloy.
They are also available in glass on request.
thickness depends to the material for Aluminium = 0.5 mm for glass on request
Incremental track
Index tracks d
1 d t d
2 d
1 d
2 d
L d
Z d i d a d t
Inside diameter of the grating disk
Outside diameter of the grating disk
Center diameter of the incremental track
Outside diameter of the index track
Inside diameter of the index track
Hole spacing of borings for mounting screws
Diameter of the borings
Number of lines of the grating disk d a
Image 3
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4.1 Grating Disks - Types
Type
RS 19/6/3600
RS 19/12/3600
RS 19/13/3600
RS 29/16/900
RS 29/16/1000
RS 29/16/4500
RS 29/20/900
RS 39/10/1800
RS 39/10/2048
RS 39/10/3600
RS 39/25/1800
RS 39/25/2048
RS 39/25/3600
RS 39/25/6000
RS 39/26/3600
RS 39/30/3600
RS 45/30/9000
RS 45/33/9000
RS 64/48,5/2048
RS 64/48,5/4096
RS 64/48,5/9000
25 + 0.1
26 + 0.1
30 + 0.1
30 + 0.1
33 + 0.1
48,5 + 0.1
48,5 + 0.1
48,5 + 0.1
RS 64/48,5/10000 48,5 + 0.1
RS 92/70/3600 70 + 0.1
RS 92/70/9000 70 + 0.1
RS 92/70/18000
RS 92/71/18000
RS 92/76/3600
RS 92/80/3600
70 + 0.1
71 + 0.1
76 + 0.1
80 + 0.1
d i
[mm]
6 + 0.1
12 + 0.1
13 + 0.1
16 + 0.1
16 + 0.1
16 + 0.1
20 + 0.1
10
M5
10
M5
10
M5
25 + 0.1
25 + 0.1
25 + 0.1
d a
[mm] d t
[mm] d
1
[mm] d
2
[mm] d
L
[mm] d [mm]
26
-0.2
-0.5
19 24 14 -
26
26
36
36
36
36
46
46
46
46
46
46
46
46
46
54
54
71
71
71
71
100
100
100
100
100
105
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
19
19
29
29
29
29
39
39
39
39
39
39
39
39
39
45
45
64
64
64
64
92
92
92
92
92
92
24
24
34
34
34
34
44
44
44
44
44
44
44
44
44
50
50
69
69
69
69
97
97
97
97
97
97
14
14
24
24
24
24
34
34
34
34
34
34
34
34
34
40
40
59
59
59
59
87
87
87
87
87
87
-
-
-
-
-
-
14.5
14.5
14.5
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2.3
2.3
2.3
10,000
3,600
9,000
18,000
18,000
3,600
3,600
6,000
3,600
3,600
9,000
9,000
2,048
4,096
9,000
4,500
900
1,800
2,048
3,600
1,800
2,048
3,600
Z
3,600
3,600
3,600
900
1,000
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RS 142/120/5400 120 + 0.2
RS 142/120/8192 120 + 0.2
RS 142/120/18000 120 + 0.2
RS 142/122/5400 122 + 0.2
RS 142/128/18000 128 + 0.2
RS 192/160/24000 160 + 0.2
(other sizes on request)
5. Scanning Head
Thickness: 6 mm
F
G i
D
D t
D a
D
L
150
150
150
150
150
200
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
-0.2
-0.5
142
142
142
142
142
192
147
147
147
147
147
197
137
137
137
137
137
187
-
-
-
-
-
-
-
-
-
-
-
-
5,400
8,192
18,000
5,400
18,000
24,000
Chart 1
D
D
D t i a
D
L
E
C
B
A
Type
19
29
39
45
64
92
D a
[mm] D t
[mm] D i
[mm] D
L
[mm] A
38 h6
45 h6
19
29
4*
16
H6
34
±
0.1
41
-
B
-
C E
44° 22°
F
12
±
0.1
120° 60° 82° 34° 16
39 26
H6
51
±
0.1
120° 60° 70° 30° 16 55 h6
64 h6
82 h6
45
64
34
H6
60
50.8
H6 77
±
0.1
120° 60° 56° 28° 16
±
0.1
90° 45° 44° 22° 18
110 h6
92 78
H6
106
±
0.1
90° 45° 34° 17° 18
142 160 h6
142 126
H6
156
±
0.1
90° 45° 22° 11° 18
192 210 h6
192 180
H6
206
±
0.1
10° 5° 13
* distance to the center, do not use as datum dimension
Example: RIK 4-2C 19/3600...
(with stop surface on outside diameter only)
Image 4
36
36
36
26
G
24
34
H
8
K
15.0
13 18.8
35 18 18.6
32 20.8
18.0
30
44
69
94
19.2
18.5
18.7
15.8
Chart 2
Outside diameter of the scanning head
Inside diameter of the scanning head
Center diameter of the counting track
Hole spacing of borings for mounting screws
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6. Technical Data
6.1 Resolution and Accuracy (Definition)
Basically one has to differentiate between the resolution and the accuracy of a measuring system. The two parameters are not directly interdependent and may differ from each other.
Resolution
Resolution “A“ is defined as the smallest angular value that is still detected by the evaluating electronics
(display, control) when the grating disk is turned relative to the scanning head. The resolution can be calculated using the following formula:
A = Z · i · N [Increments/Revolution]
[Degrees]
Z i
Number of lines (grating disk)
Interpolation factor of the evaluation electronics
(5-times, 10-times, 25-times, 50-times or 100-times)
N Factor for evaluation mode (counter)
N for evaluation
Accuracy
Accuracy (extremes of direction deviations) is affected by
• graduation errors of the grating disk
• eccentricity of the graduation relative to the axis bearing
• radial eccentricity of the axis bearing
• deviations in the positions of the grating disk and the scanning head (mounting tolerances)
• interpolation error in signal processing
The accuracy is largely determined by the eccentricity of the graduation relative to the axis bearing and the radial eccentricity of the axis bearing. The error resulting from these factors is calculated using the following formula:
Δϕ = ± 412 e
Δϕ e
D
Angular error [Arc seconds]
Eccentricity of the graduation relative to the rotational axis including the radial eccentricity of the axis bearing [µm]
Graduation diameter of the grating disk [mm]
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6.2 Mechanical Data
RIK 4
Weight of scan head (w/o cable) 3 - 6 g
Number of counting pulses / rev.
(with signal interpolation and
4-edge evaluation) up to 9,600,000
Available diameter of grating disks
(Ø of graduation)
• 19 mm
• 29 mm
• 39 mm
• 45 mm
• 64 mm
• 92 mm
• 142 mm
• 192 mm
Chart 3
6.3 Calculation of the Attainable Speed of Rotation
The maximum attainable speed of rotation of the encoder is determined by the maximum output frequency of the interpolator and/or the maximum counting frequency of the operator‘s evaluation electronics.
In order to avoid counting errors, the interpolator‘s output frequency is matched to the counting frequency of the operator‘s evaluation electronics.
This adaptation is possible in discrete frequency steps.
The maximum attainable speed of rotation (n max
) is calculated according to the following formula: n max the [Hz]
i Interpolation
(5-times, 10-times, 25-times, 50-times or 100-times)
SF 1.5
4 4-edge
Z Number of lines (Grating disk)
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6.4 Electrical Data
Scanning frequency
Output Interfaces
Voltage output
Square wave output
Supply voltage
Current Consumption
Voltage output
Square wave output
Cable
Cable diameter
Permissible bending radius
Length from scan head to the
D-Sub connector
Length from D-Sub connector to the controller
* with 120 Ω load resistance
RIK 4 max. 500 kHz
1 V
PP
(15-pin D-Sub)
RS 422 with interpolation up to 100-times (15-pin D-Sub)
5 V ± 10%
≤ 80 mA*
≤ 220 mA*
3.7 mm
• occasional flexing ~8 mm
• constant flexing ~40 mm
3 m (standard: 0.3 m, 0.5 m, 1.0 m, 1.5 m, 2.0 m, 3.0 m) max. 100 m
(The necessary supply voltage must be ensured!)
Chart 4
6.5 Switch-On Behaviour
During power-up procedure of the encoder system the level of power voltage and signal lines must be below 250 mV.
!
If the encoder system will be powered-up at a residual voltage between a range of 250 and 400 mV, internal sensor parameter will not set correctly. This will lead to incorrect encoder signals.
This behaviour has to be observed especially during reset routines of controllers.
V
VCC sin cos
400 mV
250 mV
Forbidden range during power-up or reset
Image 5
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6.6 Ambient Conditions
Operating temperature range
Storage temperature range
Vibration (50 Hz ... 2,000 Hz)
Shock (11 ms)
Humidity
RIK 4
0°C to +55°C (+32°F to +131°F)
-20°C to +70°C (-4°F to +158°F)
≤200 ms
-2
(20 g)
≤400 ms
-2
(40 g)
≤93% relative humidity (no condensation forming)
Chart 5
6.7 Cable
Scanning Head Cable (connection cable from scanning head to D-Sub connector)
• Provide a strain relief for the cable near the scanning head.
• The encoder cables and connecting cables must be laid away from sources of interference (e.g. mains cables, fuses, motors, magnetic valves or power supplies). Normally a distance of ≥100 mm will be sufficient.
• Install the cable in a way that it cannot be damaged by the rotating hub. Please pay attention to the
Scanning head cable Extension cables
Installation Conditions
cables.
Mount the scanning head on the rigid part and the scale
• Use preferably original extension cables made by NUMERIK JENA. This guarantees an optimum interferences.
The encoder cables and connecting cables must be laid away from sources of interference (mains cables, fuses, motors, magnetic valves, power supplies); normally, a distance of 100 mm will be sufficient.
Use original extension cables.
This guarantees optimum compatibility with the encoders and ensures maximum protection against interference.
• Please consult the technical support of NUMERIK JENA before using selfmanufactured extension
manufactured extension cables.
Do not lay any other signal lines in the encoder cable!
6.8 Connector
Locate the cable so that it is not damaged by the moving carriage; pay attention to the permissible bending radius.
3
15-pin D-Sub Connector
15-pin D-sub
48
12-pin round
53
8
12
9
10
1
Connector housing: FMK2G by FCT
Ø 5.5 mm
1 2 3 4 5 6 7
8
10
9 10 11 12 13 14 15
Plastic-coated connector
Image 6
7
6
5
11
4
3
2
9-pin D-sub
41
56
1
10 9 12
8
2 7
1 2 3 4 5
6 7 8 9
3
4
11
5
6
Plastic-coated coupling
LIA Series
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LIA Series 15
16
6.9 PIN Assignment
15-pin D-Sub Connector
PIN
1 V
PP
RS 422
Cable Ø 3.7 mm
1 2 3 4
U
0-
- NAS Z
0-
vt pk
5 6 7 8 9 10 11 12 13 14
U
2-
U
1-
5V 0V U
0+
Z
2-
Z
1-
5V 0V AS Z
0+ rd bn bu wh ye gy
U
2+
Z
2+
U
Z
1+
1+ bk gn -
-
15
-
Housing
Shield
Shield
-
Chart 6
1 V
PP
U
1+
U
1-
U
2+
U
2-
U
0+
U
0-
Counting signal 0° (sin)
Counting signal 180° (-sin)
Counting signal 90° (cos)
Counting signal 270° (-cos)
Negated reference signal
Z
Z
1+
1-
Z
2+
Z
2-
Z
0-
Counting signal 0°
Negated counting signal 0° (180°)
Counting signal 90°
Negated counting signal 90° (270°)
Negated reference signal
0V
5V
Ground (GND)
Operating voltage (U
B
)
AS Error signal (monitoring signal)
NAS Negated error signal
NAS high:
NAS low:
Input signal within the tolerance range
Input signal outside the tolerance range (check measuring system!)
SCL Programming wire clock
SDA Programming wire data
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6.10 Electromagnetic Compatibility (EMC)
Please observe the following to ensure maximum protection against electrical and magnetic fields:
!
• The encoder must be mounted to a galvanic conductive surface. The mounting surfaces, the threads of the mounting screws and the threads in the machine must be free from electrically nonconductive coatings.
• Maintain the NUMERIK JENA shielding concept for the measuring system!
• Shielding for encoders without connectors:
- When connected directly with the evaluation electronics, ensure that the external shield of the
cable is well grounded
- If cable connectors (e.g. terminal strips, etc.) are used, connect the external shields of the
cables with each other and with the shielding of the cable connector
• When using additional electronics, connect the housing electrically conducting to ensure good galvanic conductivity. For insulated installation the housing should be connected at the shortest distance by an additional potential equalization line (Cu line with cross section ≥6 mm
2 machine’s protective ground.
) with the
• Please contact the NUMERIK JENA support or that of the appropriate manufacturer if you experience any problems when working with specific display or control units.
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Anbaubedingungen Montage
RIK 4 with 1 V and RS 422 Output
LIK
LIK customer electronics scanning head outer shield
Anbaubedingungen Montage
Zur Vermeidung elektromagnetischer Störungen dargestelltes Schirmkonzept unbedingt beachten!
Messkopfkabel, d = 3,7 mm scanning head cable
Kundenelektronik
Anbaubedingungen
Image 7 elektronik
Montage
RIK 4 with 1 V
PP
Output
Messkopfkabel, d = 3,7 mm
Verlängerungskabel d = 5.1 mm
1
Kundencustomer electronics
Messkopfkabel, d = 3,7 mm Kundenelektronik
Messkopf
Messkopfkabel, d = 3,7 mm extension cable
1
1
Verlängerungskabel d = 6.0 mm
Kundenelektronik
Messkopf
Messkopf Äußerer Schirm
RIK 4 with RS 422 Output
Messkopfkabel, d = 3,7 mm von Numerik Jena maximal 15 m lieferbar
Messkopfkabel, d = 3,7 mm
1 von Numerik Jena maximal 15 m lieferbar
Verlängerungskabel d = 5.1 mm
1
Verlängerungskabel d = 6.0 mm extension cable
1
0V
Bild 1: Schirmkonzept
customer electronics
11
Bild 1: Schirmkonzept
11
LIK
LIK
1 von Numerik Jena maximal 15 m lieferbar
Anbaubedingungen
Image 9
Montage
Bild 1: Schirmkonzept
Zur Vermeidung elektromagnetischer Störungen dargestelltes Schirmkonzept unbedingt beachten!
Kundenelektronik
Anbaubedingungen
11
Montage
LIK
Zur Vermeidung elektromagnetischer Störungen dargestelltes Schirmkonzept unbedingt beachten!
Messkopfkabel, d = 3,7 mm
Kundenelektronik
Anbaubedingungen
Kundenelektronik
Äußerer Schirm
Messkopfkabel, d = 3,7 mm
Kunden-
Montage
1
from NUMERIK JENA lengths up to 15 m available on request
Messkopf
Messkopf
Äußerer Schirm
Messkopfkabel, d = 3,7 mm
Äußerer Schirm
Messkopfkabel, d = 3,7 mm
Verlängerungskabel d = 5.1 mm
1
Verlängerungskabel d = 5.1 mm
1
Kundenelektronik
Kundenelektronik
0V
Kundenelektronik
Messkopf Verlängerungskabel d = 6.0 mm
Messkopf Äußerer Schirm
1
Messkopfkabel, d = 3,7 mm von Numerik Jena maximal 15 m lieferbar
Messkopfkabel, d = 3,7 mm
Verlängerungskabel d = 5.1 mm
1
Verlängerungskabel d = 6.0 mm
0V
Bild 1: Schirmkonzept
11
Kundenelektronik
Messkopf Äußerer Schirm
1 von Numerik Jena maximal 15 m lieferbar
Messkopfkabel, d = 3,7 mm
Verlängerungskabel d = 6.0 mm
Bild 1: Schirmkonzept
11
1 von Numerik Jena maximal 15 m lieferbar
Bild 1: Schirmkonzept
11
Optimal Connection Circuit
–
+
+
–
LIA Series
19
Installation Conditions 3
6.12 Voltage Output 1 V
PP
Signal curve
–
+
+
–
U
1+
/
U
2+
/
U
0+
R
1
–
R
2
+U
B
R
0
R
1
+
R
2
–U
B
U
1–
/
U
2–
/
U
0–
Installation Conditions
0
3
Ua
0 V
0
0
Image 10
0
Signal Curve
Signal curve
U
1+
/
U
2+
/
U
0+
R
1
–
R
2
+U
B
R
0
R
1
+
R
2
–U
B
U
1–
/
U
2–
/
U
0–
R
0
= 120
Ω
Ua
0 V
0
0
LIA Series
0
360° elec. (signal period)
U
1
U
2
90° elec. ( phase difference )
U
0
360° elec. (signal period)
U
1
U
2
90° elec. ( phase difference )
U
0
Difference signals measured at R
0
:
U
1
= U
1+
– U
1–
= 0.6 ... 1.2 V
PP
(rated voltage: 1 V
PP
)
U
2
= U
2+
– U
2–
= 0.6 ... 1.2 V
PP
(rated voltage: 1 V
PP
)
U
0
= U
0+
– U
0–
= 0.5 ... 1.2 V (rated voltage: 0.8 V)
23
Image 11
Difference signals measured at R
0
0
:
U
1
= U
1+
- U
1-
U
2
= U
2+
- U
2-
U
0
= U
0+
- U
0-
U
U
U
= U
1+
– U = 0.6 ... 1.2 V
PP
(rated voltage: 1 V
PP
)
= U
2+
= U
0+
– U
– U
= 0.6 ... 1.2 V
PP
(rated voltage: 1 V
PP
)
= 0.5 ... 1.2 V (rated voltage: 0.8 V)
23
SIMPLY PRECISE
LIA Series 23
LIA Series 23
20
3 Installation Conditions
Optimal Connection Circuit
RS 422 line driver
Z
1+
/
Z
2+
/
Z
0+
Z
1–
/
Z
2–
/
Z
0–
RS 422 line reciver
(e.g. AM 26 LS 32, MC 34 86)
5 V
R
0
Ω
5 V
Optimal Connection Circuit
Optimal Connection Circuit
RS 422 line driver
Z
1+
/
Z
2+
/
Z
0+
Z
1–
/
Z
2–
/
Z
0–
RS 422 line reciver
(e.g. AM 26 LS 32, MC 34 86)
5 V
R
0
Ω
5 V
Signal curve
0
0
360° elec. (signal period)
Z
1
90° elec. (phase difference) a
Z
2
0
Z
0
0
NAS
NAS
0
0
0
Z
1
R
In order to avoid electromagnetic interference, the cable adaptation with a terminal resistor of R
0
= 120 Ω is necessary. When connecting more than one parallel signal input to an encoder output signal (e.g., linear motors with parallel connection to position controller, speed controller, acceleration controller), ensure that the resulting terminal resistance of
360° elec. (signal period)
0res
≈ 120 Ω.
NAS high:
24
NAS high: encoder functioning properly; input signals within tolerance range
Image 12
Check encoder
a: minimum edge separation as a function of the interpolation factor and traversing speed
(see “Specifications“)
Encoder functioning properly, input signals within tolerance range
LIA Series
90° elec. (phase difference)
NAS low:
a
Check the measuring system
Z
2
a:
Z
0
Minimum edge separation as a function of the interpolation factor and traversing speed (see point 4.5)
24
NAS
0
NAS
R
NAS high: encoder functioning properly;
In order to avoid electromagnetic interference, the cable adaptation with a terminal resistor of
R = 120 Ω is necessary. When connecting more than one parallel signal input to an encoder output
Check encoder
Image 13 input signals within tolerance range
In order to avoid electromagnetic interference, the cable adaptation with a terminal resistor of R
0
= 120 Ω is necessary. When connecting more than one parallel signal input to an signal (e.g. linear motors with parallel connection to position controller, speed controller or acceleration controller) ensure that the resulting terminal resistance of these inputs is R encoder output signal (e.g., linear motors with parallel connection to position controller, speed controller, acceleration controller), ensure that the resulting terminal resistance of these inputs is R
0res
≈ 120 Ω.
function of the interpolation factor and traversing speed
(see “Specifications“)
0res
≈ 120 Ω.
LIA Series
SIMPLY PRECISE
24 LIA Series
24 LIA Series
21
6.14 Online Compensation (Offset and Amplitude Control)
Contamination and mounting errors lead to interferences in the optical scanning of the grating disk by the scanning head and so to periodic deformations of the sinusoidal counting track signals, which are exemplified as
• Offset deviations
• Amplitude deviations
• Amplitude differences between the sine and cosine channels and lead to interpolation errors.
U sin
+ U cos
U sin
+ U cos
Contaminated Grating Disk
Scanning head signal with contaminated grating disk before activation of the online compensation.
U sin
+ U cos
U sin
/U cos
Image 14
U sin
/U cos
U sin
/U cos
Incorrect Mounting
Scanning head signal with faulty mounting before activation of the online compensation.
Image 15
Active Online Compensation
Scanning head signal with contaminated grating disk and/or faulty mounting after activation of the online compensation.
Image 16
Through the online compensation the signals generated by the measuring module are automatically corrected within the sensor without following error over the entire velocity range.
This measure not only increases the accuracy, but also the reliability of the encoder.
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22
7. General Mounting Instructions
7.1 Delivery Contents
Standard
• RIK 4 scanning head (according to the ordered specification)
• Grating disk (according to the ordered specification)
• Information sheet
Optional
• ADJUSTMENT TOOL
• Extension cable
7.2 Encoder Mounting Position
• The mounting position of the encoder system is arbitrary.
!
• The operator of the encoder system is responsible for appropriate design measures to protect the scanning head and grating disk from contamination.
• In any installation position the grating disk and scanning window of the scanning head should be easily accessible for cleaning. Prevent contamination and foreign elements from having an influence on the operation!
• The counting direction of the encoder is positive (increasing measuring values) if the scanning head is positioned to the grating disk like shown in the image above.
(+)
Image 17
SIMPLY PRECISE
23
7.3 Mounting of the Encoder System
The following shows the assembly of a RIK 4 encoder system. Scanning head and grating disk must be positioned to each other like shown in the image.
A
(+)
0.01
Q
0.5
Q d
I
D
I d ta
D
A
0.015
Q
0.01
Q
0.01
0.01
6 x
A - A
A
Image 18
D
A
D
I d d x
I ta
Outside diameter of the stop surface (for scanning head)
Inside diameter of the stop surface (for scanning head)
Diameter of the axis
Outer diameter of the incremental track
Working distance (air gap)
Notes on Assembling
The grating disk must be adjusted regarding the rotational axis Q thus the center diameter of the incremental track d ta
observe the eccentricity R.
SIMPLY PRECISE
Typ
RS 19/6/3600
RS 19/12/3600
RS 19/13/3600
RS 29/16/900
RS 29/16/1000
RS 29/16/4500
RS 29/20/900
RS 39/10/1800
RS 39/10/2048
RS 39/10/3600
RS 39/25/1800
RS 39/25/2048
RS 39/25/3600
RS 39/25/6000
RS 39/26/3600
RS 39/30/3600
RS 45/30/9000
RS 45/33/9000
RS 64/48.5/2048
RS 64/48.5/4096
RS 64/48.5/9000
RS 64/48.5/10000
RS 92/70/3600
RS 92/70/9000
RS 92/70/18000
RS 92/71/18000
RS 92/76/3600
RS 92/80/3600
7.4 Dimensions and Mounting Tolerances
D
I
[mm]
-
-
-
26 h6
26 h6
26 h6
34 h6
34 h6
50.8 h6
50.8 h6
50.8 h6
50.8 h6
78 h6
78 h6
78 h6
78 h6
78 h6
78 h6
26 h6
26 h6
26 h6
26 h6
26 h6
26 h6
16 h6
16 h6
16 h6
16 h6
82
H6
110
H6
110
H6
110
H6
110
H6
110
H6
110
H6
55
H6
55
H6
55
H6
64
H6
64
H6
82
H6
82
H6
82
H6
10
M5
10
M5
10
M5
55
H6
55
H6
55
H6
D
A
[mm]
38
H6
38
H6
38
H6
45
H6
45
H6
45
H6
45
H6
24
-
-
-
-
-
-
-
-
-
d i
[mm]
-
-
-
-
-
-
-
10 fg4
10 fg4
10 fg4
-
-
-
-
-
-
-
-
-
R
[mm]
0.015
0.015
0.015
0.015
0.015
0.015
0.6
±
0.05
0.4
±
0.05
0.4
±
0.05
0.4
±
0.02
0.4
±
0.02
0.8
±
0.05
0.6
±
0.05
0.9
±
0.05
0.7
±
0.05
0.5
±
0.1
0.4
±
0.05
0.4
±
0.05
0.4
±
0.05
0.5
±
0.1
0.5
±
0.1
x
0.5
±
0.02
0.5
±
0.02
0.5
±
0.02
0.6
±
0.1
0.7
±
0.05
0.6
±
0.05
0.6
±
0.1
0.5
±
0.1
0.7
±
0.1
0.4
±
0.05
0.5
±
0.1
0.7
±
0.1
0.4
±
0.05
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25
RS 142/120/5400
RS 142/120/8192
RS 142/120/18000
RS 142/122/5400
RS 142/128/18000
RS 192/160/24000
(regarding to image 18)
160
H6
160
H6
160
H6
160
H6
160
H6
210
H6
126 h6
126 h6
126 h6
126 h6
126 h6
180 h6
-
-
-
-
-
-
D
D d
I
A
R x
I
Outside diameter of the stop surface (for scanning head)
Inside diameter of the stop surface (for scanning head)
Diameter of the axis
Radial eccentricity - outer diameter of the incremental track
Working distance (air gap)
0.015
0.015
0.8
±
0.05
0.6
±
0.05
1.2
±
0.05
0.8
±
0.05
1.2
±
0.05
1.1
±
0.05
Chart 7
SIMPLY PRECISE
26
7.5 Mounting of the Grating Disk
To prevent deformation of the grating disk by external forces it is recommended to glue the disk to a hub (see image 19). Additionally the mounting and mechanical adjustment to a shaft will be simplified.
The use of a rotary table for mounting will be recommended. For optical vernier adjustment of the grating disk an adjustment microscope with line marking in the intermediate image plane should be used.
Recommended Mounting Steps:
2
3
1
4
Clean all adhesive surfaces by using a soft and lint-free rag. Use a solvent if necessary (e.g.
Acetone or Alcohol).
Center and fix the hub to the rotary table.
Apply an evenly spreaded adhesive layer to the bottom of the grating disk. The use of a twocomponent adhesive, e.g. “Epicol 230004” or an adhesive with similar properties is recommended.
Use an appropriate tool, e.g. a dispenser.
Place the grating disk on the hub carefully and center it primarily according to the outer diamter of the disk.
5
6
Focus the edge of the grating disk by using the adjustment microscope. Rotate the grating disk and determine the location of the minimum deviation a and the maximum deviation b of the concentricity (see image 20).
Focus the location of the minimum deviation a again and move the grating disk carefully by half the amount of the difference between deviation
a and deviation b. By doing so the centre of the incremental track and the pivot of the shaft will be aligned.
7
8
Weight down the grating disk by using an appropriate loading (see image 21) and let the adhesive cure for approximately 1 hour. Please prevent any damage or scratching of the grating disk by using an appropriate padding between disk and loading.
Focus the outer diameter of the incremental track of the grating disk for vernier adjustment. Rotate the disk and determine the location of the minimum deviation a and the maximum deviation b again.
9
Repeat as well as described in step 6. Examine the concentricity and repeat step 6 as often as necessary to reach the required concentricity deviation. Let the adhesive cure (e.g. “Epicol
230004”, curing time = 24 hours at room temperature).
10
Finally fix and center the hub to the shaft.
ATTENTION: Acetone and Alcohol are inflammable liquids!
!
SIMPLY PRECISE
27
Grating Disk
Shaft Axis
Hub
Centering of the Grating Disk with an Adjustment Microscope
Position 1 e = (b - a) / 2
Position 1 + 180°
Adhesive Joint
Image 19 a
W T e b
T e
W
Image 20
W
T e a b
Center of the axis
Center of the incremental track
Centering error
Minimum deviation
Maximum deviation
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28
Mounting Example with Loading After Glueing the Grating Disk
Hub
Grating disk
Loading (steel ring, weight: 0.6 to 1.0 kg)
Optical axis of the adjustment microscope
Protection against scratching (e.g. foam ring)
Image 21
Mounting Instructions
• Remove any residue of adhesive which appeared during the mounting procedure from hub and grating disk immediately.
• Please prevent any damage or scratching of the grating disk while removing the loading. The surface of the grating disk is very scratch-sensitive.
• Clean the surfaces by using a soft and lint-free rag. Use a solvent if necessary (e.g. Acetone or
Alcohol).
• Please pay attention to the data sheets and notes of the adhesive manufacturer!
ATTENTION: Acetone and Alcohol are inflammable liquids!
!
SIMPLY PRECISE
29
Notes
NUMERIK JENA offers the mechanical mounting as well as the adjustment of the grating disk to a customized hub as a service. The manufactuing of the customized hub can be done by NUMERIK
JENA also.
The hub must be designed principally as prescribed in the following image.
sharp-edged / burr-free
0.01
D
Ha
D
Hi
0.01
A
D
Hb
0.01
A
Image 22
D
Ha
D
Hi
D
Hb
Outside diameter of the hub
Inside diameter of the hub
Adjustment diameter of the hub
The inside as well as the outside diameter must be designed as prescribed in the following:
• D
Ha
• D
Hi
≥ Outside diameter of the grating disk + 1.0 mm
≤ Inside diameter of the grating disk - 1.0 mm
The inside diameter D the following values:
Hi
as well as the adjustment diameter D
Hb
can be used for the mechanical adjustment on a rotary table. For mounting at NUMERIK JENA the diameter must not deceed or exceed
• D
Hi
• D
Hb
26 ... 135 mm
30 ... 140 mm
SIMPLY PRECISE
30
7.6 Mounting of the Scanning Head
• Clean all mounting surfaces of the scanning head and machine element before mounting. Remove the protection foil from the scanning window of the scanning head.
• Clean the scanning head surfaces carefully by using a soft and lint-free rag. Use a solvent if necessary (e.g. Acetone or Alcohol).
• The mechanical mounting of the scanning head can be done in two ways:
Mounting of a Scanning Head with Through-Holes Ø 2.2 mm
Mounting of a Scanning Head with Internal Screw Threads M2.5
Image 23
Image 24
SIMPLY PRECISE
31
• Please pay attention to the indicated mechanical mounting tolerances (see point 7.3 and 7.4).
• Position the encoder cable including a strain relief near the scanning head (see also point 6.7).
• Connect the encoder cable to the evaluation electronics and pay attention to the pin assignment.
The evaluation electronics must be switched off!
• After connecting the encoder cable switch the evaluation electronics on and test the functionality.
• If there are errors in the function or during measurement, please read chapter 10 “Troubleshooting” first. If these information are not helpful for your problem, please contact the technical support of
NUMERIK JENA or an authorized subsidiary in your country.
SIMPLY PRECISE
32
8. Signal Adjustment with ADJUSTMENT TOOL
Before delivery the encoders from NUMERIK JENA will be tested and electronically adjusted under ideal mounting conditions. Furthermore, the sensor modules offer the possibility of an electronic signal adjustment after the mounting into the application. This allows the user optimize the encoder signals regarding to the mechanical mounting conditions (tolerances).
The ADJUSTMENT TOOL and the related EPIFLEX software was designed to simplify and make the signal adjustment more effective.
8.1 Functions of the ADJUSTMENT TOOL
• Representation of the sinusoidal counting signals with amplitude, offset and phase position
• Representation of the position and width of the index signal
• Evaluation of the mechanical mounting conditions
• Automatic signal adjustment and programming of the sensor module
• Electronic readjustment of the amplitude and offset of the sensor signals
• Adjustment of the position and width of the index signal
8.2 Dynamic Offset and Amplitude Control (Online Compensation)
The encoders of NUMERIK JENA are equipped with a dynamic amplitude and offset control (online compensation). The analog diode signals will be corrected to their nominal values in real time. This reduces measuring errors caused by contamination as well as from inaccuracies. The phase position between the sine and cosine signals and the position of the index signal are not influenced by the online compensation.
With help of the EPIFLEX Software the preadjusted nominal values of the online compensation can be influenced.
8.3 Scope of Delivery
• ADJUSTMENT TOOL black box
• Diagnostic cable to connect the measuring system
• USB cable to connect a PC
• USB - D-SUB - adapter cable (15-pin)
• Exchangeable 8-pin plug connectors
Image 25
SIMPLY PRECISE
33
8.4 EPIFLEX Software
The EPIFLEX software was especially designed for the ADJUSTMENT TOOL. It offers the user versatile possibilities to bring the encoder into service. It also allows the user to display the sensor signals and evaluate them without using an oscilloscope or other expensive hardware. Furthermore it is possible to program respectively optimize the encoder to the existing mounting conditions automatically.
The EPIFLEX software is available for free via download on the NUMERIK JENA website under www.numerikjena.de. Furthermore, one can order the software with an optional USB flash drive.
The EPIFLEX software is suitable for the following operating systems:
• Windows 7 / 8 (32 or 64 bit)
Image 26
Further information about the ADJUSTMENT TOOL and the EPIFLEX software can be found on the
NUMERIK JENA website.
SIMPLY PRECISE
34
9. Cleaning
• Depending on the measuring system‘s mounting attitude and the ambient conditions, it may be necessary to clean the grating disk and sensor surface of the scanning head (scanning window for counting and reference track) occasionally.
• If the monitoring signal output by the scanning head is used, the encoder indicates that cleaning is necessary.
• When cleaning the components, ensure that the scanning window and grating disk are not scratched by any deposited particles!
• Dirt should be removed using a soft brush or oil-free compressed air.
• Use cotton balls or a soft and lint-free rag for cleaning. Use a solvent if necessary (e.g. Acetone or
Alcohol).
• Ensure that no solvent seeps under the grating disk! This could adversely affect the adhesive layer and thereby loosening the grating disk.
• ATTENTION: Acetone and Alcohol are inflammable liquids!
!
SIMPLY PRECISE
35
10. Troubleshooting
The functions of all scanning heads and accuracy of all scale tapes are tested before the encoders are shipped. However, if troubles or problems should occur, please read the following points in the chart and proceed according these information.
If this is not helpful, please contact the technical support of NUMERIK JENA GmbH or one of our authorized subsidiaries. You will find respective contact data on the NUMERIK JENA webside www.numerikjena.de.
Error Possible causes Solution
• Check the status of the evaluation electronics
No measuring signal No power at the scanning head • Check the connection assignment between the encoder and the evaluation electronics
Error message from the evaluation electronics
Rough, loud motor running
Following error due to temporary failure of the measuring signal
Irregular edge separations of the counting signals due to interpolation errors
Mounting error
• Check the assignment of the grating disk to the scanning head
Counting error
(compared to a standard)
No reference signal
Reference mark can only be detected from one direction
Reference mark appears twice
Not all reference marks are detected
Mounting error (results in faulty gating of the reference signal and counting signal)
• p.r.n. readjust mechanically
• Readjust electronically with
ADJUSTMENT TOOL*
Failure signal reports
(for RS 422)
Mounting error (results in level of the analog signal from the sensor being too low)
Contamination on the grating disk (results in level of the analog signal from the sensor being too low)
Encoder function operating error
Clean the grating disk (see also chapter 9 „Cleaning“)
Contact the technical support of
NUMERIK JENA
SIMPLY PRECISE
36
11. Ordering Key
11.1 Scanning Head
Type of sensor
4 1-field Sensor, SV3 (13 x 8 mm)
Ordering key - example
RIK 4 - 2 C 39/3600 L 4 - T Z
Connector types
Z 15 pin D-Sub, male (incl. electronics)
1
Type of housing
1 scan head with through-holes 2.2 mm
2 scan head with threads M2.5
Material of the housing
C Aluminium
Grating Disk
39/3600 size + no. of lines
Interface
C 1 V
PP
sinus signal
K RS 422 square-wave signal w/o interpolation
L RS 422 square-wave signal with interpolation 5-times
M RS 422 square-wave signal with interpolation 10-times
I RS 422 square-wave signal with interpolation 25-times
N RS 422 square-wave signal with interpolation 50-times
P RS 422 square-wave signal with interpolation 100-times
Cable (Ø 3.7 mm) single-shielded
R 0.3 m
S 0.5 m
T 1.0 m
P 1.5 m
V 2.0 m
W 3.0 m
U further lenghts on request
(max. 3.0 m)
standard
3 non-magnetic scanning head
Version
X
Customer-specific value, depending on the speed of rotation and the counting frequency of the evaluation electronics (please take a look on page 37 and 38)
1
Straight cable outlet
SIMPLY PRECISE
37
11.2 Speed Chart for Optical Rotary Encoder with Online Compensation
The maximum attainable speed of rotation of the encoder is determined by the maximum output frequency of the interpolator and/or the maximum counting frequency of the operator‘s evaluation electronics (e.g. controller or display).
Please take the suitable values for your application from the following charts and enter it into the corresponding place (for “X”) in the ordering key.
Pay attention to your chosen interpolation factor and the number of lines of the grating disk first. If you have found the respective information, please check if your evaluation electronics is able to achieve the needed counting frequency and the maximum speed of rotation. The maximum speed of rotation should not be exceeded.
The maximum scanning frequency of the encoder amounts to 200 kHz standardly, hence the maximum attainable speed of rotation will be derived from that. It is possible to increase the scanning frequency on request. This consequently enables a higher speed of rotation.
C
Without interpolation factor
Value for
X
0
900
11,111
1,000 1,800 2,048 3,600
10,000 5,556 4,883 2,778
4,096
Number of lines (Z)
4,500 5,400 6,000
2,441 2,222
[rpm]
1,852 1,667
9,000 10,000 18,000 24,000 32,000
1,111 1,000 556 417 313
Min. counting frequency of the evaluation electronics (in MHz)
w/o 4-edge evaluation
0.25
with 4-edge evaluation
1
1
2
Y
3
Z
L
Interpolation factor = 5
Value for
X
900 1,000 1,800
2,222
4,444
6,667
2,000
4,000
6,000
1,111
2,222
3,333
8,889 8,000 4,444
13,333 12,000 6,667
2,048 3,600
977
1,953
2,930
3,906
5,859
556
1,111
1,667
2,222
3,333
488
977
1,465
1,953
2,930
4,096
Number of lines (Z)
4,500 5,400 6,000
444
889
1,333
1,778
2,667
[rpm]
370
741
1,111
1,481
2,222
333
667
1,000
1,333
2,000
9,000 10,000 18,000 24,000 32,000
222
444
667
889
1,333
200
400
600
800
1,200
111
222
333
444
667
83
167
250
333
500
63
125
188
250
375
Min. counting frequency of the evaluation electronics (in MHz)
w/o 4-edge evaluation
0.25
0.50
0.75
1.00
1.50
with 4-edge evaluation
1
2
3
4
6
Z
4
Y
3
5
1
2
M
Interpolation factor = 10
Value for
X
900 1,000 1,800
1,111
2,222
1,000
2,000
556
1,111
3,333
4,444
6,667
8,889
3,000
4,000
6,000
8,000
1,667
2,222
3,333
4,444
13,333 12,000 6,667
448
977
1,465
1,953
2,930
3,906
5,859
2,048 3,600
278
556
833
1,111
1,667
2,222
3,333
244
488
732
977
1,465
1,953
2,930
4,096
Number of lines (Z)
4,500 5,400 6,000
222
444
667
889
1,333
1,778
2,667
[rpm]
185
370
556
741
1,111
1,481
2,222
167
333
500
667
1,000
1,333
2,000
9,000 10,000 18,000 24,000 32,000
111
222
333
444
667
889
1,333
100
200
300
400
600
800
1,200
56
111
167
222
333
444
667
42
83
125
167
250
333
500
31
63
94
125
188
250
375
Min. counting frequency of the evaluation electronics (in MHz)
w/o 4-edge evaluation
0.25
0.50
0.75
1.00
1.50
2.00
3.00
with 4-edge evaluation
1
2
3
4
6
8
12
SIMPLY PRECISE
38
4
5
3
Z
6
7
8
1
2
Y
I
Interpolation factor = 25
Value for
X
900 1,000 1,800
444
889
1,333
1,778
2,667
3,556
5,333
7,111
400
800
1,200
8,889 8,000
10,667 9,600
1,600
2,400
3,200
4,800
6,400
222
444
667
889
1,333
1,778
2,667
3,556
4,444
5,333
195
391
586
781
1,172
1,563
2,344
3,125
3,906
4,688
2,048 3,600
111
222
333
444
667
889
1,333
1,778
2,222
2,677
98
195
293
391
586
781
1,172
1,563
1,953
2,344
4,096
Number of lines (Z)
4,500 5,400 6,000
89
178
267
356
533
711
1,067
1,422
1,778
2,133
[rpm]
74
148
222
296
444
593
889
1,185
1,481
1,778
67
133
200
267
400
533
800
1,067
1,333
1,600
9,000 10,000 18,000 24,000 32,000
44
89
133
178
267
356
533
711
889
1,067
40
80
120
160
240
320
480
640
800
960
22
44
67
89
133
178
267
356
444
533
17
33
50
67
100
133
200
267
333
400
13
25
38
50
75
100
150
200
250
300
Min. counting frequency of the evaluation electronics (in MHz)
w/o 4-edge evaluation
0.25
0.50
0.75
1.00
1.50
2.00
3.00
4.00
5.00
6.00
with 4-edge evaluation
1
4
6
2
3
8
12
16
20
24
5
6
Z
4
7
8
Y
3
1
2
N
Interpolation factor = 50
Value for
X
900
1,333
1,778
2,667
3,556
222
444
667
889
4,444
5,333
1,200
1,600
2,400
3,200
200
400
600
800
4,000
4,800
1,000 1,800
667
889
1,333
1,778
111
222
333
444
2,222
2,677
586
781
1,172
1,563
98
195
293
391
1,953
2,344
2,048 3,600
333
444
667
889
56
111
167
222
1,111
1,333
293
391
586
781
49
98
146
195
977
1,172
4,096
Number of lines (Z)
4,500 5,400 6,000
267
356
533
711
44
89
133
178
889
1,067
[rpm]
222
296
444
593
37
74
111
148
741
889
200
267
400
533
33
67
100
133
667
800
9,000 10,000 18,000 24,000 32,000
133
178
267
356
22
44
67
89
444
533
20
40
60
80
120
160
240
320
400
480
11
22
33
44
67
89
133
178
222
267
8
17
25
33
50
67
100
133
167
200
6
13
19
25
38
50
75
100
125
150
Min. counting frequency of the evaluation electronics (in MHz)
w/o 4-edge evaluation
0.25
0.50
0.75
1.00
1.50
2.00
3.00
4.00
5.00
6.00
with 4-edge evaluation
1
2
6
8
3
4
12
16
20
24
4
5
3
Z
1
2
Y
6
7
8
P
Interpolation factor = 100
Value for
X
900 1,000 1,800 2,048 3,600
111
222
333
444
667
889
1,333
1,778
2,222
2,677
100
200
300
400
600
800
1,200
1,600
2,000
2,400
56
111
167
222
333
444
667
889
1,111
1,333
49
98
146
195
293
391
586
781
977
1,172
28
56
83
111
167
222
333
444
556
667
4,096
Number of lines (Z)
4,500 5,400 6,000
[rpm]
98
146
195
293
24
49
73
391
488
586
89
133
178
267
22
44
67
356
444
533
74
111
148
222
19
37
56
296
370
444
67
100
133
200
17
33
50
267
333
400
9,000 10,000 18,000 24,000 32,000
44
67
89
133
11
22
33
178
222
267
10
20
30
40
60
80
120
160
200
240
6
11
17
22
33
44
67
89
111
133
4
8
13
17
25
33
50
67
83
100
3
6
9
13
19
25
38
50
63
75
Min. counting frequency of the evaluation electronics (in MHz)
w/o 4-edge evaluation
0.25
0.50
0.75
1.00
1.50
2.00
3.00
4.00
5.00
6.00
with 4-edge evaluation
1
4
6
2
3
8
12
16
20
24
SIMPLY PRECISE
39
11.3 Grating Disk
RS Grating disk
92
92
92
92
92
142
142
142
142
142
192
64
64
64
92
39
45
45
64
Centre Ø of counting track d t
19
19
19
29
29
29
39
39
39
39
39
39
29
39
39
(other sizes on request)
70
70
71
76
80
120
120
120
122
128
160
48,5
48,5
48,5
70
30
30
33
48,5
InsideØ grating disk d i
6
12
13
16
16
16
10
25
25
25
25
26
20
10
10
Number of lines Z
3,600
3,600
3,600
900
1,000
4,500
900
1,800
2,048
3,600
1,800
2,048
3,600
6,000
3,600
3,600
9,000
9,000
2,048
4,096
9,000
10,000
3,600
9,000
18,000
18,000
3,600
3,600
5,400
8,192
18,000
5,400
18,000
24,000
Ordering key - example
RS 39/25/3600 GL UX B
B
Supply
Without supply
(please leave this blank)
You want to supply your own hub to glue on the grating disk.
UX
Without glueing
(please leave this blank)
We will glue the grating disk to your given hub. On request we are able to manufacture the corresponding hub for you.
Aluminium - grating disk
(please leave this blank)
GL Glass - grating disk
(on request only)
Service
Material
SIMPLY PRECISE
40
11.4 ADJUSTMENT TOOL
Name
ADJUSTMENT TOOL
Scope of delivery / Description
• ADJUSTMENT TOOL black box
• Diagnostic cable to connect the measuring system
• USB cable to connect a PC
• USB - D-SUB - adapter cable (15-pin)
• Exchangeable 8-pin plug connectors
Order-no.
344220-33
Optional Single Components
Name
EPIFLEX software - USB flash drive
USB - D-SUB - adapter cable (15-pin)
8-pin plug connector
Description
External flash drive with saved EPIFLEX software to supply the measuring system with voltage via PC to connect the diagnostic cable to the diagnostic socket
Order-no.
686802-02
341693-0M
348958-01
USB - D-SUB - adapter cable (15-pin)
Required components (not included):
• PC with OS Windows 7 / 8 (32 or 64 bit)
Image 27
SIMPLY PRECISE
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Key Features
- Online compensation (dynamic offset and amplitude control)
- Optional signal interpolation up to 100-times
- High measuring speed up to 22,000 rpm
- Compact size and large mounting tolerances
- Low mass moment of inertia of the grating disk
