4000048 revA0715

© Hydra-Flex, Inc. 2015

CLEAN TOUCH ECHO

CHEMICAL DISPENSING SYSTEM

User Manual

REV A

TABLE OF CONTENTS

© Hydra-Flex, Inc. 2015

24 VDC Pump

120/24 VAC PUMP

Page | 2

SPECIFICATIONS

POWER REQUIREMENTS

PUMPS

20 GPM

208-230V/3PH/8.9A or 460V/3PH/4.2A

AIR-ACTUATED VALVES

24 VAC or 24 VDC or 120 VAC, 3.5 W Per Valve

DIMENSIONS (DEPTH x WIDTH x HEIGHT) - Does Not Include Electrical Or Plumbing

1-Pump

PUMP ASSEMBLIES

2-Pump 3-Pump

12” D x 32”

W x 54” H

12” D x 32”

W x 54” H

16” D x 32”

W x 54” H

DISPENSING PANEL

FREE STANDING

12 Port or 15 Port

18” D x 40” W x 75” H

DISPENSING PANEL

WALL MOUNT

18” D x 40” W x 45” H

MOTOR CONTROL

UNIT

9” D x 14” W x 15” H

PUMP SYSTEM

Total Flow Rate

Water Inlet Lines

Operating Water Pressure

Maximum Water Source Temperature

Water Filtration (Suggested)

Max Flow Per Manifold

Max Flow Per Port

WATER SUPPLY

SINGLE ACTIVE PUMP

20 GPM

1” ID

(2) MULTI-SOURCE ACTIVE PUMPS

40 GPM

1 1⁄2” ID or (2x) 1” ID

200 PSI (Factory Set) Assuming 40 PSI City Feed

Not To Exceed 140˚F

50 Micron

16.5 GPM

6 GPM

AIR SUPPLY

Air Inlet Line 3/8” OD Polyflow Per MD Panel

Air Outlet Line 3/8” OD Polyflow Per Application

Air Inlet Pressure 60-120 PSI Dry Air

SOLUTION OUTPUT

Injector 3 GPM or Less

Injector 3 to 5.5 GPM

Injector More Than 5.5 GPM

1/2” OD Poly-Flo

1/2” ID Min.

5/8” ID Min.

© Hydra-Flex, Inc. 2015

Page | 3

CLEAN TOUCH ECHO SYSTEM DIAGRAMS

Mounting Slots (2 top, 2 Bottom)

23”

Hydra-Cannon

Manifold

1

7

Solution

Ports

M12 Junction

Block

Solenoid

Actuated

Air Valves

2

3

4

8

9

10

5

11

Individual Air

Regulators

Tri-Foam

Manifold

6A 12

6B

13

Air Ports

Primary Air

Regulator

Air Nozzle

6C

14

15

Spray Down

Water Nozzle

Home Run Cables

(Connect to car wash controller for control voltage)

REFER TO PAGE 26 FOR PART NUMBERS & DIAGRAMS

© Hydra-Flex, Inc. 2015

Page | 4

Quick Connect 9’

Cordset For Pump

(Plugs Into Bottom

Of Motor Starter)

Pump Inlet

Thermal Relief Valve

(Sprays Water At

145°F To Protect

Pump Internals)

Bypass Pressure

Regulator

Wye-Strainer

Pump Outlet Feed

Line To Panel

PUMP DIAGRAM

Pump Mounting

Brackets

Back-up Pump

Pump Inlet

Pump Stand

REFER TO PAGE 27 FOR PART NUMBERS & DIAGRAMS

© Hydra-Flex, Inc. 2015

Page | 5

LAYOUT DRAWING

40.5”

33.0”

Approximatly 54”

© Hydra-Flex, Inc. 2015

Note: Postion on Floor, route pump outlet hoses to panel. Then screw pump stand to floor.

(4x) 3/8" Concrete Anchors Included

Page | 6

44.8”

74.2”

ESTIMATED INSTALLATION TIMELINE

PRE-INSTALLATION

WHO TASK EST. TIME

DISTRIBUTOR & CUSTOMER

PLUMBER

ELECTRICIAN

TECHNICIAN

TECHNICIAN

TECHNICIAN

DETERMINE LOCATION TO INSTALL EQUIPMENT

INSTALL WATER SUPPLY LINE

INSTALL ELECTRICAL SUPPLY LINE

LABEL ALL CONTROLLER RELAYS AT CONTROLLER

RUN SOLUTION AND AIR LINES (IF NECESSARY)

INSTALL AIR SUPPLY LINE

TOTAL LABOR HOURS

INSTALLATION

WHO TASK

DISTRIBUTOR / TECHNICIAN

TECHNICIAN

TECHNICIAN

DISTRIBUTOR/TECHNICIAN

DISTRIBUTOR/TECHNICIAN

MOUNT EQUIPMENT

CONNECT WATER, AIR AND SOLUTION LINES

CONNECT CONTROL LEADS TO MAIN CONTROLLER OR JUNCTION BOX

STARTUP (INJECTOR, METERING TIP AND NOZZLE SELECTION)

DOCUMENT CONFIGURATION

TOTAL LABOR HOURS

POST INSTALLATION

WHO TASK

1 HR

4 HR

4 HR

1 HR

5 HR

1 HR

16 HRS

EST. TIME

1 HR

1 HR

2 HR

3 HR

1 HR

8 HRS

EST. TIME

DISTRIBUTOR MONITOR & RECORD PERFORMANCE 2 HR / WK

DISTRIBUTOR

TOTAL HOURS SPENT

TOTAL CUSTOMER 1 HR

MAINTENANCE PER SCHEDULE OR AS NEEDED

TOTAL DISTRIBUTOR/TECHNICIAN 15 HR

TOTAL ELECTRICIAN 4 HR

Installation takes approximately ONE day. An electrician and a plumber are needed for half a day.

TOTAL PLUMBER 4 HR

INSTALLATION INSTRUCTIONS

General Skill Level

• Mechanical: Basic - mounting equipment

• Electrical: Advanced - three phase power and controls knowledge (local codes knowledge required)

• Plumbing: Moderate - principal supply line required

• Pneumatic: Basic- pneumatic utility connection required

• Chemical Knowledge: Moderate - chemical titrations required

Tools & Equipment Needed:

• Drill with Phillips head

• Concrete drill bit 3/8”

• Hammer

• Tape measure

• Concrete drill bit 5/32”

• 5/32 Alan Wrench

• Level

• Wire stripper

• Utility knife

• Socket set

• 7/16 Socket

• Adjustable wrench

• Screw driver set

• Teflon tape

Useful Tools:

• Amp Meter

• Volt Meter

© Hydra-Flex, Inc. 2015

Page | 7

UNPACKING

The Clean Touch Echo is shipped in a crate for protection.

1. Cut straps holding crate together, lift off top and sides

2. Un-bolt the pump from the pallet.

3. Lift the pump from the pallet. Use assistance if necessary.

4. ***Be sure not to discard the manuals and accessories box.

LOCATION & MOUNTING

**If location was not identified during the Pre-Installation Process, make sure to consider the proximity to feed water, power supply, and the control cabinet as well as space near the system to store chemical containers.

***See drawing in reference for general layout

CLEAN TOUCH ECHO (For Wall Mount)

1. Drill (4) 5/32” holes on the wall. 27” wide, 36 5/8” tall.

2. Press Clean Touch Echo frame tight against the wall.

3. Screw in 3/16” concrete screws with a washer.

4. Mount panel to frame.

PUMP ASSEMBLY - NEED TO BE WITHIN 4.5’ OF

CLEAN TOUCH ECHO PANEL

1. Insert concrete anchors and secure to floor.

MOTOR STARTER

1. Mount to the wall with 4 appropriate anchors.

FEED WATER CONNECTION

**PRIOR TO CONNECTION, ENSURE THAT THE FEED LINES ARE FREE OF

DEBRIS BY FLUSHING OUT THE LINES FOR 15 MINUTES

• Connect pre-run main water supply line to pump inlet with hose supplied.

• Single operating pump: 1” MNPT

• Dual operating pump: 1-1/2” MNPT

**ROUTE PUMP OUTLET LINES OFF OF FLOOR TO PREVENT HOSE

CHAFFING

• Use hose loop clamps, screws, and washers provided to mount pump outlet line off floor as shown.

PNEUMATIC CONNECTIONS

• Connect pre-run 3/8” OD poly feed line to push connect fitting on the side of the primary regulator.

• Connect 3/8” OD poly lines from arch to each port that will be foaming.

**If there are unused air ports, back out the individual line regulator until air no longer flows.

© Hydra-Flex, Inc. 2015

Page | 8

1. ELECTRICAL CONNECTIONS (HFI MOTOR STARTER)

a. Wire black homerun control cables to car wash control panel.

(See diagram below for wiring schematic)

• Manifold position below designates which Hydra-Cannon port is associated to what color wire.

• Example: if you want Presoak 1 to be on manifold port 2, connect the green wire to your controller relay for Presoak 1.

******************(HFI supplied motor starter)******************

(Top to bottom on water manifold, top to bottom on air valves refer to diagram on page 4) b. Connect the grey M12 cables hanging out of the motor starter box to port 6 “PUMP” on the black

M12 junction boxes.

i. If you have more panels than gray wires from the motor starter box, connect the lose gray wires sent in the shipment into the same jumpers as the pre-wired gray cables. (This step must be completed for unit to function.) c. Connect Powerfast Cordset on pump motor(s) to motor starter box.

d. In the lower left of the enclosure, wire each leg of the incoming power to the terminals labeled

2T1, 4T2, and 6T3.

• Make sure to follow all applicable electrical codes.

12 PORT CLEAN TOUCH ECHO (HFI MOTOR STARTER)

6

5

3

1

4

2

Make sure all BLUE wires are separately capped with wire nuts so that they do not touch any other electrical conductive objects (One Wire Per Nut!).

1 2

11

7

6

8

Junction Block 1 (Top)

HYDRA-CANNON

POSITION

AIR VALVE

POSITION

GROUND -

DO NOT USE

CONTROL VOLTAGE

CONSTANT HOT / +

NEUTRAL / COMMON

HYDRA-CANNON PORT 1

HYDRA-CANNON PORT 2

HYDRA-CANNON PORT 3

HYDRA-CANNON PORT 4

HYDRA-CANNON PORT 5

HYDRA-CANNON PORT 6

-

-

4

5

6

2

3

-

1

WIRE

COLOR

GREEN/

YELLOW

BLUE

BROWN

RED

WHITE

GREEN

YELLOW

GREY

PINK

BLACK

Junction Block 2 (Bottom)

HYDRA-CANNON

POSITION

GROUND

DO NOT USE

CONTROL VOLTAGE

CONSTANT HOT / +

NEUTRAL / COMMON

HYDRA-CANNON PORT 7

HYDRA-CANNON PORT 8

HYDRA-CANNON PORT 9

HYDRA-CANNON PORT 10

HYDRA-CANNON PORT 11

HYDRA-CANNON PORT 12

AIR VALVE

POSITION

-

-

-

10

11

12

8

9

-

7

WIRE

COLOR

GREEN/

YELLOW

BLUE

BROWN

RED

WHITE

GREEN

YELLOW

GREY

PINK

BLACK

© Hydra-Flex, Inc. 2015

Page | 9

15 PORT CLEAN TOUCH ECHO (HFI MOTOR STARTER)

6

5

3

1

4

2

Make sure all BLUE wires are separately capped with wire nuts so that they do not touch any other electrical conductive objects

(One

Wire Per Nut!).

Junction Block 1 (Top)

HYDRA-CANNON

POSITION

GROUND

AIR VALVE

POSITION

-

WIRE

COLOR

GREEN/

YELLOW

BLUE DO NOT USE

CONTROL VOLTAGE

CONSTANT HOT / +

NEUTRAL / COMMON

HYDRA-CANNON PORT 1

HYDRA-CANNON PORT 2

HYDRA-CANNON PORT 3

HYDRA-CANNON PORT 4

HYDRA-CANNON PORT 5

HYDRA-CANNON PORT 6

-

-

4

5

6

2

3

-

1

BROWN

RED

WHITE

GREEN

YELLOW

GREY

PINK

BLACK

Junction Block 2 (Middle)

HYDRA-CANNON

POSITION

GROUND

AIR VALVE

POSITION

-

WIRE

COLOR

GREEN/

YELLOW

BLUE DO NOT USE

CONTROL VOLTAGE

CONSTANT HOT / +

NEUTRAL / COMMON

HYDRA-CANNON PORT 7

HYDRA-CANNON PORT 8

HYDRA-CANNON PORT 9

HYDRA-CANNON PORT 10

HYDRA-CANNON PORT 11

-

-

8

9

-

7

10

11

BROWN

RED

WHITE

GREEN

YELLOW

GREY

PINK

Junction Block 3 (Bottom)

HYDRA-CANNON

POSITION

AIR VALVE

POSITION

GROUND -

WIRE

COLOR

GREEN/

YELLOW

BLUE DO NOT USE

CONTROL VOLTAGE

CONSTANT HOT / +

NEUTRAL / COMMON

HYDRA-CANNON PORT 12

HYDRA-CANNON PORT 13

HYDRA-CANNON PORT 14

HYDRA-CANNON PORT 15

-

-

-

12

13

14

15

-

BROWN

RED

WHITE

GREEN

YELLOW

GREY

PINK

© Hydra-Flex, Inc. 2015

Page | 10

6

5

3

1

2. ELECTRICAL CONNECTIONS

(ONLY FOR SYSTEMS RUNNING WITH NON HFI MOTOR STARTER)

a. Connect black homerun control cables to car wash control panel.

(See diagram to the right for wiring schematic)

• Manifold position below designates which port is associated to what color wire.

• Example: if you want Presoak 1 to be on manifold port 2, connect the green wire to your controller relay for Presoak 1.

b. Wire each leg of power from your starter to each pump.

i. See diagram on pump for wiring schematic or pump manual

12 PORT CLEAN TOUCH ECHO (NON HFI MOTOR STARTER)

4

2

Make sure all

BROWN and

RED

wires are separately capped with wire nuts so that they do not touch any other electrical conductive objects

(One Wire Per Nut!).

1

2

6

11

Junction Block 1 (Top)

HYDRA-CANNON

POSITION

GROUND

AIR VALVE

POSITION

-

NEUTRAL / COMMON

DO NOT USE

DO NOT USE

HYDRA-CANNON PORT 1

HYDRA-CANNON PORT 2

HYDRA-CANNON PORT 3

HYDRA-CANNON PORT 4

HYDRA-CANNON PORT 5

HYDRA-CANNON PORT 6

4

5

6

2

3

-

1

-

-

WIRE

COLOR

GREEN/

YELLOW

BLUE

BROWN

RED

WHITE

GREEN

YELLOW

GREY

PINK

BLACK

7 8

Junction Block 2 (Bottom)

HYDRA-CANNON

POSITION

AIR VALVE

POSITION

GROUND

NEUTRAL / COMMON

DO NOT USE

DO NOT USE

HYDRA-CANNON PORT 7

HYDRA-CANNON PORT 8

HYDRA-CANNON PORT 9

HYDRA-CANNON PORT 10

HYDRA-CANNON PORT 11

HYDRA-CANNON PORT 12

-

10

11

8

9

12

-

7

-

-

WIRE

COLOR

GREEN/

YELLOW

BLUE

BROWN

RED

WHITE

GREEN

YELLOW

GREY

PINK

BLACK

© Hydra-Flex, Inc. 2015

Page | 11

15 PORT CLEAN TOUCH ECHO (NON HFI MOTOR STARTER)

5

3

1

© Hydra-Flex, Inc. 2015

4

2

Make sure all

BROWN and

RED

wires are separately capped with wire nuts so that they do not touch any other electrical conductive objects

(One Wire Per

Nut!).

Junction Block 1 (Top)

HYDRA-CANNON

POSITION

GROUND

NEUTRAL / COMMON

DO NOT USE

DO NOT USE

HYDRA-CANNON PORT 1

HYDRA-CANNON PORT 2

HYDRA-CANNON PORT 3

HYDRA-CANNON PORT 4

HYDRA-CANNON PORT 5

HYDRA-CANNON PORT 6

AIR VALVE

POSITION

-

4

5

2

3

6

-

1

-

-

Junction Block 2 (Middle)

HYDRA-CANNON

POSITION

GROUND

AIR VALVE

POSITION

-

NEUTRAL / COMMON

DO NOT USE

DO NOT USE

HYDRA-CANNON PORT 7

HYDRA-CANNON PORT 8

HYDRA-CANNON PORT 9

HYDRA-CANNON PORT 10

8

9

10

-

7

-

-

HYDRA-CANNON PORT 11 11

Junction Block 3 (Bottom)

PINK

HYDRA-CANNON

POSITION

GROUND

AIR VALVE

POSITION

-

WIRE

COLOR

GREEN/

YELLOW

WIRE

COLOR

GREEN/

YELLOW

BLUE

BROWN

RED

WHITE

GREEN

YELLOW

GREY

NEUTRAL / COMMON

DO NOT USE

DO NOT USE

HYDRA-CANNON PORT 12

HYDRA-CANNON PORT 13

HYDRA-CANNON PORT 14

HYDRA-CANNON PORT 15

-

13

14

15

-

-

12

-

-

BLUE

BROWN

RED

WHITE

GREEN

YELLOW

GREY

PINK

WIRE

COLOR

GREEN/

YELLOW

BLUE

BROWN

RED

WHITE

GREEN

YELLOW

GREY

PINK

BLACK

Page | 12

INITIAL INJECTOR SETUP

(Based on field experience this is HFI’s recommended starting point)

1. Using the recommended starting point (Page 22) or the target flow rate and the chemical dilutions chart (appendix Page 21) install the appropriate injector into each port.

2. Connect pre-run solution lines to each injector with the supplied coupler and push connect fitting.

a. Be sure to use Teflon tape when connecting the

injector to the coupler and push connect fitting

to ensure there are no leaks.

b. Do not over tighten poly fittings or they may

crack.

3. Connect ¼” poly lines from each chemical container to the hose barb on the appropriate injector.

a. Ensure a foot valve or similar check valve/filter is installed on each line.

i. These must be present or metering tips may clog.

4. Metering tips will need to be installed to set dilution ratio (see appendix Page 21) for ratio charts to determine tip.)

TRIPLE FOAM SETUP

If your Clean Touch Echo panel was ordered with 12 air valves and 14 air regulators or with 15 air valves and 17 air regulators the below instructions will show you how to setup your triple foam.

12 Valve / 14 Regulator Clean Touch Echo Panel

• Your triple foam has been setup from the factory to be in

port 6

.

• Insert your triple foam manifold into position 6 with your selected injectors already inserted.

• On the side of the panel the 6th

(6A), 7th (6B), and 8th (6C) regulators (numbering starts at the top) will control the air to each of your triple foam colors.

• Insert your air lines to the arch into the bulkhead fittings on the side of the panel. The 6th

(6A),

7th

(6B), and 8th (6C) bulkhead (counting from top to bottom) will be the airlines for each color.

15 Valve / 17 Regulator Clean Touch Echo Panel

• Your triple foam has been setup from the factory to be in

port 6

.

• Insert your triple foam manifold into position 6 with your selected injectors already inserted.

• On the side of the panel the 6th

(6A), 7th (6B), and 8th (6C) regulators (numbering starts at the top) will control the air to each of your triple foam colors.

• Insert your air lines to the arch into the bulkhead fittings on the side of the panel. The 6th

(6A), 7th (6B), and 8th (6C) bulkhead

(counting from top to bottom) will be the airlines for each color.

Note: Occasionally if all three regulators are pre-set too high, you may need to lower all three regulators to their lowest setting and then turn them up to the desired pressure.

© Hydra-Flex, Inc. 2015

Page | 13

OPTIMIZING THE SYSTEM

CONSISTENTLY ACHIEVE THE DESIRED CLEANING AND PRESENTATION/

PERFORMANCE USING THE LEAST AMOUNT OF CHEMICAL AND WATER

INJECTORS VS. METERING TIPS VS. NOZZLES

THE KEY TO OPTIMIZING THE SYSTEM IS THROUGH TRIAL AND ERROR. DON’T BE

AFRAID TO TRY THESE STEPS TO ACHIEVE YOUR IDEAL PERFORMANCE

What do injectors do?

• Increases or decreases the amount of water in the solution.

What do metering tips do?

• Increases or decreases the amount of chemical in the solution.

What do nozzles do?

• Determines the pattern and back pressure of the solution.

APPLICATION OPTIMIZATION

(REPEAT FOR EACH APPLICATION)

• Application too wet

• Increase foaming air pressure

• Reduce injector size (decreases water)

• Increase metering tip (increases chemical)

• Application too dry

• Decrease foaming air pressure

• Increase injector size (increases water)

• Decrease metering tip (decreases chemical)

• Nozzle sputters

• Decrease foaming air pressure

• Decrease number of nozzle(s) and/or size used on arch

• Increase injector size (increases water)

• Too much chemical used

• Decrease metering tip

• Decrease metering tip and injector size (to maintain desired ratio)

• No chemical

• Check vacuum/backpressure of injector for clogging (see page 20 for

Injector Vacuum Check Instructions or pages 18 for troubleshooting)

• Check foot valve

• Check metering tip

• Nozzle fan pattern not filled

• Reduce nozzle size

• Increase injector size (increases water)

• Water not present at all nozzles on arch

• Verify check valves are functioning

• Verify nozzles are not plugged

• Reduce number of nozzles

• Reduce nozzle size

• Increase injector size (increases water)

NOZZLE SETUP

(Optional For Maximized Optimization)

• Using the recommended starting point (appendix) install the recommended nozzles.

• This may involve removing and plugging some ports.

• Due to the lower water usage determined by the injector of the Clean Touch Echo you will need to match the flow of the application device to the injector.

• Setup the nozzle spray patterns to “paint” the car - slightly overlapping each other.

© Hydra-Flex, Inc. 2015

Page | 14

1.5

2.0

2.25

3.25

5.5

0.25

0.50

0.75

1.0

MINIMUM NUMBER OF NOZZLES NECESSARY WITHOUT FOAMING AIR

(Assuming <10 PSI line loss and ~ 40 PSI at the nozzle)

10

11

5

7

# 2.0

1

2

3

16

27

6

7

3

5

# 3.0

1

1

2

10

18

5

5

2

3

# 4.0

1

1

1

8

13

3

4

1

2

SPRAY NOZZLE SIZE

# 5.0

# 6.0

# 7.0

1

1

1

1

1

1

1

1

2

3

2

2

1

1

4

6

11

3

5

9

3

4

7

2

2

1

1

# 8.0

1

1

1

4

6

2

2

1

1

# 9.0

1

1

1

3

6

1.5

2.0

2.25

3.25

5.5

0.25

0.50

0.75

1.0

MINIMUM NUMBER OF NOZZLES NECESSARY WITH FOAMING AIR

(Assuming <10 PSI line loss and ~ 40 PSI at the nozzle)

17

26

35

39

# 2.0

4

8

13

56

96

11

17

23

26

# 3.0

2

5

8

37

64

8

13

17

19

# 4.0

2

4

6

28

48

10

14

15

5

7

22

38

SPRAY NOZZLE SIZE

# 5.0

# 6.0

# 7.0

1

3

1

2

1

2

4

5

8

11

13

18

32

7

10

11

3

5

16

27

4

6

8

9

# 8.0

1

2

3

14

24

3

5

7

8

# 9.0

1

1

2

12

21

Elbows/Pipe Fittings

• Elbows and other pipe fittings add back pressure by causing the fluid to change direction and thus changing the fluid’s momentum. Try to find simpler ways to route your fluid without elbows.

Line Length

• Longer lines add back pressure due to the inherent resistance caused by friction. See if you can reduce the line length or increase the inside diameter.

CHEMICAL USAGE MEASURING

VERIFY TITRATION OF CHEMICALS BEFORE PROCEEDING

1. Set up lab scale with small bucket of chemical to be measured.

2. Put the suction line into the bucket.

3. Run the application being tested to “prime” the line. (All air bubbles must be removed for accuracy.)

24

0

16

8

4. Record the

Initial Weight from the scale. (Tarring the scale with weight on the scale can affect accuracy.)

5. Run the application for 1 vehicle (or manually for the same amount of time it would be on for 1 vehicle).

6. Record the

Final Weight from the scale.

7. Subtract the Initial Weight from the Final Weight to determine the weight of used product.

8. Divide the

Per Car Weight in grams by the specific gravity of the chemical to determine the milliliters of chemical used per vehicle.

9. Repeat for each chemical application.

3

5

7

7

# 10.0

1

1

2

11

19

2

2

1

1

# 10.0

1

1

1

3

5

© Hydra-Flex, Inc. 2015

Page | 15

!WARNING!

START UP

PUMP MUST BE PRIMED BEFORE OPERATION

1. DISCONNECT & FLUSH

Close ball valve and remove the pump outlet line at the Hydra-Cannon

Manifold quick-connect (Image 1). Make sure water supply to pump is turned on. Open ball valve and direct toward a drain or container to remove the majority of the air from the pump until a steady stream of water is flowing (approx. 1 min). Then close the ball valve.

2. CHECK ROTATION

Open Clean Touch Echo Motor Starter Box (MSB) and ensure 3 phase disconnect is on. (

Note: Door will not open with disconnect on. Use a 1/4” wrench or crescent wrench to turn it back on after opening door.) (MSB with blue and black Eaton disconnect can be opened without shutting off by depressing button under switch handle. Press small button with screw driver to bypass disconnect

(Image 2).

!WARNING! - ELECTRIC SHOCK

HAZARD. HIGH VOLTAGE PRESENT INSIDE MOTOR STARTER BOX -

USE CAUTION!

) Start the pump momentarily by depressing the center of the contractor

(image 3).

!WARNING! RUNNING THE PUMP BACKWARD

WILL CAUSE CATASTROPHIC SYSTEM FAILURE!

ENSURE THAT PUMP

ROTATION IS CORRECT (image 4)

as indicated by the arrow on the casting of the pump and that 200 psi can be reached.

• If pump cannot regulate to 200 psi, remove pump motor cover and look at shaft to confirm correct rotation.

• Verify pump inlet pressure remains positive when running.

3. PURGE BYPASS

Start the pump and slowly open ball valve until it is wide open. Allow to run for 60 seconds to flush lines and then close valve.

4. RECONNECT

Reconnect the pump outlet line to the Hydra-Cannon Manifold and open ball valve.

5. DOUBLE CHECK

Confirm that the pump can obtain 200 psi while firing solenoids and that the pump housing (stainless steel tube) is cool to the touch after a minute in operation.

• If housing is hot or noisy, pump did not prime correctly.

• If pump does not prime, repeat steps 3-5.

• If not at 200 psi and the pump is correctly rotating you may need to adjust the bypass regulator to obtain 200 psi

(Image 5).

Verify pump prime 24 hours after operation to ensure prime held. Pay close attention to the temperature of the pump shaft, the whole stainless steel area (Image 6) should be the same temperature. If it starts getting hotter than the supply water or greater than 140°, then it is likely that the pump did not prime correctly which

WILL CAUSE DAMAGE TO PUMPS

. The motor housing (painted portion) will be hot during operation.

© Hydra-Flex, Inc. 2015

Page | 16

RECOMMENDED MAINTENANCE

THE RECOMMENDED SERVICE AND MAINTENANCE ON THE CLEAN TOUCH

ECHO SYSTEM ARE AS FOLLOWS:

Monthly

• Check/drain primary air regulator/filter separator.

• Check water filter and replace as needed (if installed).

• Check and clean wye strainer.

Semi-Annually

• Check and replace injector metering tips.

• Inspect and replace chemical lines as needed.

• Ensure lines are tightly secured to injector hose barbs, clip 1” off old hose as needed that was stretched by hose barb.

Annually

• Replace filter in air regulator.

• Clean water regulator.

• Inspect motor starter for corrosion, if identified order replacement/spare parts.

1-3 Years

• Inspect and replace injectors.

• Replace water valves.

• Replace main pressure regulator.

AIR OPERATED VALVE REPLACEMENT

1. Shut off the ball valve to Hydra-Cannon manifold.

2. Disconnect air line from front of valve.

3. Unscrew quick connect fitting by hand

(DO NOT LOSE BLACK WASHER)

.

4. Unscrew valve assembly from the Hydra-Cannon manifold.

5. Screw new valve into manifold until hand tight and threaded pilot port is facing forward.

6. Remove the cap from pilot port and thread in quick connect fitting to front of valve –

HAND TIGHT ONLY .

7. Push air line back into fitting.

Unscrew from manifold using this portion of valve

8. Open the ball valve to the Hydra-Cannon manifold.

TROUBLESHOOTING

PUMP ISSUES

PROBLEM

Pump Operates, But Only

Delivering 100-150 Psi

Pump Operates, But Delivers

Little Or No Water

POTENTIAL CAUSES

Incorrect motor rotation

Pump not primed

Missing 1 of 3 phases

Inadequate water supply

Undersized piping

Leak on the inlet side

Worn or defective pump parts

SOLUTIONS

Reverse rotation by interchanging two leads.

See priming instructions.

Wire according to diagram/check breaker (turn off on back).

Check pressure on inlet side of pump to be sure positive pressure is maintained.

Replace with larger piping.

Make sure connections are tight.

Replace worn parts or entire pump, clean parts if required.

© Hydra-Flex, Inc. 2015

Page | 17

PROBLEM POTENTIAL CAUSES SOLUTIONS

Pump Will Not Start Or Run At

Full Speed

Constant hot not connected

Blown fuse or circuit breaker

Defective motor starter contactor

Make sure constant control voltage is supplied in car wash controller.

Could be due to blown pump motor. Try to turn breaker back on or replace fuse. If breaker trips after trying to fire motor it is most likely burned out. Replace with new motor and pump.

Replace motor starter contactor.

Thermal overload set too low/tripped Adjust setting on thermal overload to match voltage.

Incorrect motor voltage

Voltage must be within 10% of motor rated voltage.

(Check that pump is wired for correct voltage.)

Defective motor

3 phase disconnect turned off

Pump components damaged

Current Sensor not seeing any current

Pump not secured firmly

Restricted inlet

Replace motor.

Turn disconnect on.

Replace worn part or entire pump.

Turn on one valve and verify red light blinks fast, verify at least 10 wraps of wire around current sensor.

Secure properly.

Clean or correct restriction.

Excessive Noise From Pump

Pump Leaks

Water regulator fluttering / chattering

Try to adjust regulator down and then back up or replace regulator/remove check valves/pressure regulators from H20 feed to pump.

Cavitation (sounds like marbles in pump) Increase inlet size/inlet pressure.

Worn mechanical seal

Not primed

Replace pump.

Re-prime pump.

Loose fittings, and or not enough thread tape

Failed seals

Tighten fittings, and or take part off and put new thread tape on.

Replace pump.

INJECTOR ISSUES

PROBLEM

Injector Is Not Drawing Chemical

- Passes Vacuum Pressure Check

No Flow From Injector

POTENTIAL CAUSES

Clogged chemical feed

Valve malfunction, valve not opening

Clogged injector

No water supply

Too much back pressure on injector

SOLUTIONS

Check chemical hose, foot valve, metering tip, and hose barb for debris or clogs.

Ensure minimum 60 psi on primary air regulator, ensure valve receiving signal.

Remove injector and blow out debris with compressed air.

Check that the system has a supply of water.

Clean or replace downstream check valves, increase nozzle size or quantity, use larger tubing, or use smaller flow injectors.

Injector Is Not Drawing Chemical

- Fails Vacuum Pressure Check

Clogged injector check valve

Blow compressed air through the chemical hose barb on the injector to remove debris.

Remove injector and blow out any debris with compressed air.

Clogged injector nozzle

Defective injector Replace injector.

Product specific - Sonny’s Rain Bar Remove elbow at inlet to foam generator and remove nozzle.

Manifold inlet clogged (rare)

Injector stainless steel disintegrating Strong Hydro-Fluoric Acid

Remove end fittings and retention rod. Clean out inlet holes to allow full flow.

Call Hydra-Flex and order composite version of injectors.

PRESSURE REGULATOR ISSUES

PROBLEM

System Won’t Regulate Up To

200 Psi

POTENTIAL CAUSES

Pump not primed

Debris in regulator

Motor rotation incorrect

Opening too many valves at once

SOLUTIONS

Follow priming instructions.

Remove regulator and clean out debris.

Verify rotation / switch 2 leads.

System is limited by size of pump and size of injectors, increase flow by adding secondary pumps or reduce size / number of injectors open.

Defective check valve (if applicable) Replace check valve.

Defective Regulator Replace regulator.

Defective Pump Replace Pump.

© Hydra-Flex, Inc. 2015

Page | 18

FLOW / ARCH ISSUES

PROBLEM

Flow At Arch Is Too Low

POTENTIAL CAUSES

Incorrect injector flow rate selection

System pressure too low

Foam generator plugged

SOLUTIONS

Replace with larger injector

Downstream plumbing restrictive

Ensure system pressure is set at 200psi

Ensure cleaned and clear

Increase size of plumbing / tubing, ensure check valves are cleaned or new, reduce elbows in line or other turns that would restrict

VALVE ISSUES

PROBLEM POTENTIAL CAUSES SOLUTIONS

Valve Will Not Open

Valve Leaks Air Or Water Out

Top

Air pressure too low

Internal valve o-ring jammed / twisted

Ensure primary air regulator reading at least 60 psi, turn up to 80-90psi if possible and check again.

Remove valve from manifold, Carefully remove top of valve

(caution – under high spring pressure) push white piston up with small allen wrench from opposite end and check o-ring condition. Replace and lubricate if needed.

Internal o-ring seal damaged / worn

Remove valve from manifold, Carefully remove top of valve

(caution – under high spring pressure) push white piston up with small screwdriver from opposite end and check o-ring condition. Replace with 018 &

008 Viton O-ring and lubricate with Dow 111 valve lube.

Manifold pressure is above 230 psi Reduce pressure to manifold to 200 psi operating pressure.

Air exhaust muffler is clogged Replace exhaust muffler.

Valve Remains Open After Signal

Is Off

Valve Is Leaking From Injector

O-rings damaged/worn Replace o-rings.

INJECTOR OPTIMIZATION TOOL

BACKGROUND:

This tool is for initial setup and troubleshooting of Chem-Flex™ Injectors and an Clean Touch Echo Chemical

Dispensing System. In order for the injector to work properly and draw chemical this gauge must be in the

“GREEN”

section when installed immediately after an injector that is running. If the gauge is in the red you will either see: intermittent chemical, no chemical draw, or chemical being applied at a very low pressure.

Back pressure refers to the pressure in the solution output line. Excessive back pressure is the main reason that injectors will not draw. If there is ever any concern to why an injector is not drawing chemical, the best and easiest way to diagnose the problem is to check the back pressure. See instructions below:

STEPS:

1. Plug the optimization tool into the outlet line of injector and connect solution output line.

2. Turn on function from car wash controller to actuate

Hydra-Cannon valve such that fluid is flowing through both the injector and injector optimization tool and out to the applicator.

3. Read injector optimization tool.

4. If the gauge is in the

“RED

ZONE”

the back pressure of the outlet line is either too low or too high. See steps below to correct.

Hydra-Cannon Valve

Injector

Injector Optimization Tool

Chemical Draw Line

Solution

Output Line

Chemical Bucket

© Hydra-Flex, Inc. 2015

Page | 19

BACK PRESSURE TOO HIGH

(UPPER RED SECTION) :

(Back Pressure May Be Affected By One Or Several Of These Things)

1. Foam generators are clogged/degraded. Clean or replace media in generator.

2. Injector flow size is too large. Go down an injector size (less GPM).

3. Nozzle size on the arch is too small. Go up in nozzle size.

4. Check valves are dirty and or failing. Clean or replace check valves.

5. There is a kink in the line or excess fittings (elbows and reducers increase the back pressure).

Check line and replace any kinked sections. Try to reduce fittings.

6. ID of tubing going out to the tunnel is too small. Go up a size in inside diameter.

7. Check valves have too high of cracking pressure. Replace check valve with lower pressure check valve.

8. Clean foot valve.

BACK PRESSURE TOO LOW

(LOWER RED SECTION)

:

(Back Pressure May Be Affected By One Or Several Of These Things)

1. Injector flow too low. Increase injector size.

2. Nozzle size too large. Reduce nozzle size.

INJECTOR VACUUM CHECK

(FOR TROUBLESHOOTING INJECTORS)

1. At the Chem-Flex injector, remove the chemical feed line from the injector hose barb.

A

2. Attach the tubing of the vacuum gauge to the Chem-Flex hose barb (Image A).

3. With the pump(s) on, manually activate the chemical that is to be tested at the main car wash control cabinet. An injector that is working properly will have a reading greater than or equal to (≥)

20 in Hg.

If vacuum reads <20 in/Hg (image B), remove solution metering tip (image C) and retest.

a. If retest vacuum reads >20 in/Hg (image D), The solution

metering tip is clogged. Replace the metering tip. b. If Retest vacuum reads <20 in/Hg, continue to STEP 5

4. Remove a nozzle on the arch or the chemical feed line from the foam generator and retest vacuum.

a. If retest vacuum reads >20 in/Hg, back pressure is being

created. Continue to STEP 6. b. If back pressure is not still not being created try these steps

and retest after each:

B

C

1. Clean nozzle tips.

2. Loosely replace media in foam generator. Do not over pack.

3. Decrease air pressure for foaming.

4. Try smaller injector (this will produce less flow and thus

D

less back pressure).

c. If retest vacuum reads <20 in/Hg, replace injector and retest. If vacuum continues to read <20 in/

Hg, call your service provider.

5. Repeat steps 2-5 for each chemical lane that a vacuum reading is needed for.

6. Once testing is complete, turn off the Clean Touch Echo pump from the main car wash control cabinet.

© Hydra-Flex, Inc. 2015

Page | 20

APPENDIX

CHEM-FLEX INJECTORS - CHEMICAL DILUTION RATIOS

(Assumes feed pressure of 200 PSI)

NOTE:

Dilution ratios given above are based on drawing water through the metering tips and are meant as a starting point for system configuration. Results are expected to vary when drawing chemicals due to differences in viscosity and temperature.

#8-32 METERING TIPS

Flow Rate

(GPM) at 200

PSI

Injector

Color

Nozzle

Size

COPPER

PUMPKIN

BURGUNDY

LIME

TAN

ORANGE

TURQUOISE

PINK

LIGHT BLUE

BROWN

RED

WHITE

GREEN

BLUE

YELLOW

BLACK

PURPLE

GRAY

OPEN

0.25

White

0.029”

(0.7 mm)

1: 57

1: 43

1: 34

1: 28

1: 28

1: 23

1: 17

1: 14

1: 11

1: 10

0.50

Yellow

1: 31

1: 24

1: 17

1: 15

1: 12

1: 12

1: 11

0.040”

(1.0 mm)

1: 104

1: 82

1: 67

1: 57

1: 57

1: 44

1: 10

0.75

Tan

1: 134

1: 98

1: 66

1: 59

1: 46

1: 43

1: 38

0.086”

(2.2 mm)

1: 468

1: 398

1: 347

1: 307

1: 307

1: 215

1: 31

1: 22

1: 17

1: 10

1: 7.6

1: 6.0

1: 126

1: 93

1: 64

1: 58

1: 45

1: 42

1: 37

0.083”

(2.1 mm)

1: 406

1: 348

1: 304

1: 270

1: 270

1: 196

1: 30

1: 20

1: 16

1: 9

1: 6.9

1: 5.2

1: 91

1: 68

1: 47

1: 43

1: 34

1: 31

1: 28

0.070”

(1.8 mm)

1: 281

1: 238

1: 207

1: 183

1: 183

1: 137

1: 23

1: 16

1: 13

1: 8.3

1: 6.7

1: 5.3

1: 55

1: 42

1: 31

1: 28

1: 23

1: 22

1: 20

0.057”

(1.4 mm)

1: 195

1: 126

1: 111

1: 100

1: 100

1: 78

1: 17

1: 12

1: 10

1: 6.6

1: 5.3

1: 4.9

1: 45

1: 35

1: 24

1: 22

1: 17

1: 16

1: 14

0.051”

(1.3 mm)

1: 155

1: 119

1: 97

1: 81

1: 81

1: 64

1: 12

1: 9

1.00

Red

1.50

Orange

2.00

Gray

2.25

Blue

3.25

5.50

There may be slight variations of performance in injectors and metering tips that are unavoidable due to manufacture tolerances.

Using the same tip color from site to site is a good starting point. However with the potential for variation from part to part it is reasonable to still need to do some adjustments from there.

1: 197

1: 143

1: 98

1: 88

1: 69

1: 64

1: 55

Light

Green

0.098”

(2.5 mm)

1: 629

1: 554

1: 495

1: 447

1: 447

1: 314

1: 46

1: 31

1: 24

1: 13

1: 10

1: 6.1

1: 336

1: 224

1: 166

1: 150

1: 116

1: 108

1: 94

Dark

Green

0.125”

(3.2 mm)

1: 1074

1: 946

1: 845

1: 764

1: 764

1: 536

1: 77

1: 52

1: 40

1: 21

1: 16

1: 10

SPIRAL METERING PLUGS

Flow Rate

(GPM) at

200 PSI

Injector

Color

Nozzle

Size

3.00”

2.00”

1.00“

0.75”

0.50”

0.25”

0.25

White

0.029”

(0.7 mm)

1: 251

1: 181

1: 104

1: 82

1: 59

1: 34

0.50

Yellow

0.040”

(1.0 mm)

1: 503

1: 363

1: 208

1: 165

1: 119

1: 68

0.75

Tan

0.051”

(1.3 mm)

1: 754

1: 544

1: 311

1: 247

1: 178

1: 102

1.00

Red

0.057”

(1.4 mm)

1: 1006

1: 726

1: 415

1: 329

1: 238

1: 136

1.50

Orange

0.070”

(1.8 mm)

1: 1509

1: 1089

1: 623

1: 494

1: 357

1: 204

2.00

Gray

0.083”

(2.1 mm)

1: 2012

1: 1451

1: 831

1: 659

1: 475

1: 272

2.25

Blue

0.086”

(2.2 mm)

1: 2263

1: 1633

1: 934

1: 741

1: 535

1: 306

3.25

Light

Green

0.098”

(2.5 mm)

1: 3269

1: 2359

1: 1350

1: 1071

1: 772

1: 442

5.50

Dark

Green

0.125”

(3.2 mm)

1: 5532

1: 3991

1: 2284

1: 1812

1: 1307

1: 748

***Remove all standard metering tips when using a Metering Plug in an application. 3/8” Polyflow (LLDPE) tubing is required to ensure a seal between the tube wall and the flats on the OD of the Meter Plug.

© Hydra-Flex, Inc. 2015

Page | 21

RECOMMENDED SETUP STARTING POINTS

APPLICATOR

Scent Dispenser

CTA Nozzles (For Showerhead, See Below)

Foam Stick

Mitter/Warp Nozzles

Undercarriage/Rust Inhibitor

V Jet Or Flat Fan Nozzle Arch

K12 Nozzle Arch

K15 Nozzle Arch

Hockey Puck

Showerhead

Rain Bar

Foam Curtain - Choose Foam Accessory

Based On # Of Inputs/Foam Generators**

High Flow Foam Curtain Application (10+ GPM)

INJECTORS PART NUMBER/COLOR

618057 (1 GPM)

618057 (1 GPM)

618070 (1.5 GPM)

618070 (1.5 GPM)

618083 (2.0 GPM)

618086 (2.25 GPM)

618086 (2.25 GPM)

1 Row Of Holes

618051 (.75 GPM)

1 Row Of Holes

618057 (1 GPM)

1 Row Of Holes

618086 (2.25 GPM)

Duo-Foam w/

(2X) 618098 (3.25 GPM)

618098 (3.25 GPM)

2 Rows Of Holes

618057 (1 GPM)

2 Rows Of Holes

618070 (1.5 GPM)

2 Rows Of Holes

618098 (3.25 GPM)

Triple-Foam w/

(3X) 618086 (2.25 GPM)

3 Rows Of Holes

618070 (1.5 GPM)

3 Rows Of Holes

618083 (2.0 GPM)

3 Rows Of Holes

618125 (5.5 GPM)

Quad-Foam w/

(4X) 618086 (2.25 GPM)

High Flow Device w/ 618086 (2.25 GPM)

Foaming Air: Start at 25 PSI (adjust based on unique application)

CHEM-FLEX INJECTOR PART NUMBERS

COLOR

WHITE

YELLOW

QUICK CONNECT INJECTORS - PC2 X 3/8” NPT CONNECTIONS

(For Exclusive Use With Clean Touch Echo Chemical Dispensing Systems)

FLOW

ORIFICE

FLOW RATE @

200 PSI

SINGLE BARB DUAL BARB

0.029

0.040

.25 GPM

.5 GPM

618029

618040 629040

-

TAN

RED

ORANGE

GRAY

BLUE

LIGHT GREEN

DARK GREEN

0.051

0.057

0.070

0.083

0.086

0.098

0.125

.75 GPM

1.0 GPM

1.5 GPM

2.0 GPM

2.25 GPM

3.25 GPM

5.5 GPM

618051

618057

618070

618083

618086

618098

618125

629051

629057

629070

629083

629086

629098

629125

SPECIFICATIONS

Pressure Range:

Up to 500 PSI Max. (34 bar) Inlet, 333 PSI (23 bar) Max. Outlet

Temperature Range:

33°F - 175°F ( .5°C - 79°C)

TRIPLE BARB

639051

639057

639070

639083

-

-

639086

639098

639125

Maximum Wrench Torque:

30 ft-lbs (41 N-m)

© Hydra-Flex, Inc. 2015

Page | 22

PRESSURE LOSS IN RUN LENGTH

GREEN = GOOD RED = NOT RECOMMENDED

1/2” ID BRAIDED HOSE

Flow Rate

(GPM) at

200 PSI

Injector

Color

Nozzle

Size

100’

75’

50’

25’

0.25

White

0.029”

(0.7 mm)

<1 PSI

<1 PSI

<1 PSI

<1 PSI

0.50

Yellow

0.040”

(1.0 mm)

<1 PSI

<1 PSI

<1 PSI

<1 PSI

0.75

Tan

0.051”

(1.3 mm)

2 PSI

1 PSI

<1 PSI

<1 PSI

1.00

Red

0.057”

(1.4 mm)

2 PSI

2 PSI

1 PSI

<1 PSI

1.50

INJECTOR

2.00

Orange

0.070”

(1.8 mm)

4 PSI

3 PSI

2 PSI

1 PSI

Gray

0.083”

(2.1 mm)

7 PSI

5 PSI

4 PSI

2 PSI

2.25

Blue

0.086”

(2.2 mm)

8 PSI

6 PSI

4 PSI

2 PSI

3.25

Light

Green

0.098”

(2.5 mm)

14 PSI

11 PSI

8 PSI

4 PSI

5.50

Dark

Green

0.125”

(3.2 mm)

36 PSI

26 PSI

18 PSI

9 PSI

1/2” OD POLY TUBE

Flow Rate

(GPM) at

200 PSI

Injector

Color

Nozzle

Size

100’

75’

50’

25’

0.25

White

0.029”

(0.7 mm)

1 PSI

1 PSI

<1 PSI

<1 PSI

0.50

Yellow

0.040”

(1.0 mm)

3 PSI

2 PSI

1 PSI

<1 PSI

0.75

1.00

Tan

0.051”

(1.3 mm)

5 PSI

4 PSI

3 PSI

1 PSI

Red

0.057”

(1.4 mm)

7 PSI

6 PSI

4 PSI

2 PSI

1.50

INJECTOR

2.00

Orange

0.070”

(1.8 mm)

14 PSI

12 PSI

8 PSI

3 PSI

Gray

0.083”

(2.1 mm)

23 PSI

18 PSI

12 PSI

6 PSI

2.25

Blue

0.086”

(2.2 mm)

28 PSI

22 PSI

15 PSI

7 PSI

3.25

Light

Green

0.098”

(2.5 mm)

54 PSI

42 PSI

28 PSI

13 PSI

5.50

Dark

Green

0.125”

(3.2 mm)

142 PSI

106 PSI

73 PSI

34 PSI

3/8” OD POLY TUBE

Flow Rate

(GPM) at

200 PSI

Injector

Color

Nozzle

Size

100’

75’

50’

25’

0.25

White

0.029”

(0.7 mm)

9 PSI

7 PSI

4 PSI

2 PSI

0.50

Yellow

0.040”

(1.0 mm)

21 PSI

16 PSI

10 PSI

5 PSI

0.75

1.00

Tan

0.051”

(1.3 mm)

35 PSI

27 PSI

18 PSI

8 PSI

Red

0.057”

(1.4 mm)

52 PSI

40 PSI

28 PSI

12 PSI

1.50

INJECTOR

2.00

Orange

0.070”

(1.8 mm)

95 PSI

74 PSI

52 PSI

23 PSI

Gray

0.083”

(2.1 mm)

150 PSI

117 PSI

83 PSI

36 PSI

2.25

Blue

0.086”

(2.2 mm)

181 PSI

142 PSI

101 PSI

44 PSI

3.25

Light

Green

0.098”

(2.5 mm)

-

-

192 PSI

4 PSI

5.50

Dark

Green

0.125”

(3.2 mm)

-

-

-

-

© Hydra-Flex, Inc. 2015

Page | 23

WIRING DIAGRAM

24 VDC PUMP

1L1 3L2 5L3

3 Phase

Disconect

2T1 4T2 6T3

From Breaker

A1 A2

L1 L2 L3 NO

Contacter

A1 B1 15

Timer

Relay

T1 T2 T3 NO

Thermal

Overload

16 18 A2

1 2 3 4 5

Current

Switch

95 96 97 98

T1 T2 T3

Jumper

Jumper

Jumper

From Grey M12 Cables

To Pump Through Power Fast Quick Connect

© Hydra-Flex, Inc. 2015

3 Phase

Control Voltage

Page | 24

WIRING DIAGRAM

120/24 VAC PUMP

1L1 3L2 5L3

3 Phase

Disconect

2T1 4T2 6T3

From Breaker

L1

A1

L2

A2

L3 NO

Contacter

A1 B1 15

Timer

Relay

T1 T2 T3 NO

Thermal

Overload

16 18 A2

95 96 97 98

T1 T2 T3

Current

Switch

Jumper

Jumper

Jumper

From Grey M12 Cables

To Pump Through Power Fast Quick Connect

© Hydra-Flex, Inc. 2015

3 Phase

Control Voltage

Page | 25

REPLACEMENT PARTS LIST - CLEAN TOUCH

F

G

(Always 3 rd

Down On Left)

- O

D

I

B

Q

A

M

P

K

N

E

C

J

O - (Always 4

H

th

Down On Right)

R

L

A

B

PART NAME

MD Primary Air Regulator

Solenoid Actuated Air Valve Replacement - Foaming

C

D

E

Q

R

O

P

(NOT SHOWN)

(NOT SHOWN)

(NOT SHOWN)

(NOT SHOWN)

L

M

J

K

N

H

I

F

G

© Hydra-Flex, Inc. 2015

M12 X Din I Air Regulator - With LED

M12 Junction Block - 8 port, With 30’ Multi Conductor Cable

M12 Junction Block - 8 port, With 100’ Multi Conductor Cable

M12 Junction Block - 6 port, With 30’ Multi Conductor Cable

M12 Junction Block - 6 port, With 100’ Multi Conductor Cable

Outlet Pressure Gauge 0-400 PSI Bottom Mount

Air Actuated Hydra-Cannon Valve Replacement Kit

1/4” Poly Tubing

90˚ Tri-Foam Manifold Kit

Small Regulator & 0-60 PSI Gauge

10-32” X 1/4” Push-To-Connect Air Fitting For Air Valve

1/2” NPT Male Quick Connect - Brass

Single Black Hydra-Cannon Replacement Assembly

Hydra-Cannon End Fitting Assembly

1/2” FNPT Hydra-Cannon Interface Fitting Assembly

Hydra-Cannon Interface Fitting Assembly

3/8” Poly Tubing

Rinse Gun & Blow off Gun Kit

Solenoid O-Ring Replacement Kit

1/4” Hose Barb Foaming Air Check Valve

1/4” Push To Connect To 1/8” NPT Elbow

1/4” Push To Connect Tee

PART NUMBER

1001184

24 VAC - 1001428

24 VDC - 1001429

120 VAC - 1001430

120 VAC - 3000948

24 VDC or 24 VAC - 3000958

3001366-100

3001366-330

3001367-100

3001367-330

3000491

Stainless Steel - 3000925

3000812

1001999

3000808

3000987

3000500

1001384

1001556

3001445

3001439

3000520

1001997

1001155

3000819

3000803

3000815

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D

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G

B

E

F

REPLACEMENT PARTS LIST

CLEAN TOUCH PUMP CLEAN TOUCH SINGLE

SOURCE MOTOR STARTER

I

H

K

J

C

D

A

B

E

F

G

(NOT SHOWN)

(NOT SHOWN)

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© Hydra-Flex, Inc. 2015

PART NAME

Replacement/Backup 20 GPM Pump

1” Male Quick Connect - Brass

1” Wye Strainer, 20 Mesh

1” Female Quick Connect - Brass

Thermal Relief Valve, 1/2” NPT

Quick Connect 9’ Cordset For Pump

40 GPM Bypass Pressure Regulator - Stainless Steel

1” NPT T16 Wye Strainer Screen & Gasket Kit

1” NPT T15 Wye Strainer Screen & Gasket Kit

20 GPM Quick Connect Regulator Plumbing Assembly

1/2” Female Quick Connect - Brass

1/2” Ball Valve - Brass

Manifold Inlet Hose 1/2” ID Hose - 1/2” NPT Ends - 72”L

20 GPM Quick Connect Regulator Pluming Assembly

PART NAME

Thermal Overload - Sprecher & Schuh

Contactor - Sprecher & Schuh

Current Sensor

Time Relay

PART NUMBER

1001362

3000205

3000490

3000206

3000323

3000782

3000464

1001938

1001939

1001775

3000502

3000565

3000579

1001775

PART NUMBER

3000862

24 VAC - 3000863

24 VDC - 3000864

120 VAC - 3000865

AC - 3000666

DC - 3000866

3000664

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CLEAN TOUCH ECHO WARRANTY

FACTORY LIMITED

Hydra-Flex, Inc warrants its equipment to be free from defect in material or workmanship under proper normal use for a period of one (1) year beginning the date of purchase.

Hydra-Flex, Inc’s liability shall be limited to repair or replacement of parts found to be defective within the warranty period and following Hydra-Flex, Inc’s inspection. Hydra-Flex, Inc shall have the option requiring the return of defective material to establish the purchaser’s claim. In the event of repair or replacement this limited warranty is non-cumulative. Neither labor nor transportation charges are included in this warranty.

This warranty is based upon the proper care and maintenance of the warranted equipment. Warranty does not apply if the merchandise is altered or modified in any way. Warranty does not apply to any equipment which has been subject to misuse, inappropriate use of tools, including exposure to harsh chemicals, neglect, lack of maintenance, freezing, fluid hammer, accident, third party damage, fluid impurities such as sand or minerals, acts of God or acts of war. Nor does it apply to any equipment which has been repaired or altered by anyone not so authorized by Hydra-Flex, Inc. All equipment must be properly installed in accordance with specified plumbing, electrical, and mechanical requirements. The warranty does not apply to normal wear and tear or routine maintenance components as described in the equipment manual.

Except as expressly stated herein, Hydra-Flex, Inc shall not be liable for damages of any kind in connection with the purchase, maintenance, or use of this equipment including loss of profits and all claims for consequential damages. This limited warranty is in lieu of all other warranties expressed or implied. Hydra-Flex, Inc neither assumes nor authorizes any person to assume for it any other obligation or liability in connection herewith. This warranty is neither assignable nor transferable.

Transportation damage claims are to be submitted to the carrier of the damaged material.

680 East Travelers Trail • Burnsville, MN 55337

T: 952-808-3640 • F: 952-808-3650 • www.hydraflexinc.com • [email protected]

© Hydra-Flex, Inc. 2015

4000048 revA0715

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