Molift Smart Magnetic, Linak Patient Lifter Technical Manual

- a patient lifter from

TM09 English

Table of Content

General advice

....................................................... 3

Explanation of symbols

................................... 3

Caution

.............................................................. 3

Responsibility

................................................... 3

Technical description

......................................... 4

Chassis

............................................................. 4

Lifting column

................................................... 4

Lifting arm with suspension

............................ 4

Charger and battery

........................................ 4

Equipment and special tools

........................... 5

Equipment

........................................................ 5

Special tools

..................................................... 5

Fault finding

............................................................ 6

Repairing

.................................................................. 7

Actuator

............................................................. 7

Rear castors

..................................................... 7

Front castors

.................................................... 8

Electronics (PCB)

............................................ 8

Leg mechanism / pedals

................................ 8

Suspension / O-ring in suspension

............... 9

Lifting arm, lifting column and legs

............... 9

Foam cover chassis/legs

................................ 9

Lifting column stopper

................................... 10

Lifting column lock

......................................... 10

Finishing the job

..................................................11

Safety control

..................................................11

Logging

............................................................11

Checklist for Molift Smart after service and/or repair

............................................................... 12

Parts Catalogue

................................................... 13

Appendix A

............................................................ 14

Main components

.......................................... 15

Appendix B

............................................................ 16

Column and lifting arm, Magnetic actuator

.17

Appendix C

............................................................ 18

Chassis / leg mechanism, Magnetic actuator

19

Appendix D

............................................................ 20

Battery holder / electronics, Magnetic actuator

..................................................................... 21

Appendix E

............................................................ 22

Column and lifting arm, Linak actuator

....... 23

Appendix F

............................................................ 24

Chassis / leg mechanism, Linak actuator

.. 25

Appendix G

........................................................... 26

Battery holder / electronics, Linak actuator

27

Appendix H

............................................................ 28

Suspension

..................................................... 28

Notes:

.............................................................. 29

Notes:

.............................................................. 30

Notes:

.............................................................. 31

IMPORTANT!

The patient lifter is only meant to be used by qualified personnel.

The manual shall not be handed over, or made available to, any unauthorised third party, without a prior written consent from Molift AS.

Existing laws, conventions and agreements protects all documents. No extract of this documentation can be reproduced, used or transferred without prior written consent from Molift

AS. Violation of these regulations may lead to judicial repercussions and economic responsibility. Industrial rights are reserved.

Molift Group AS

Ole Deviksvei 44

0668 OSLO, Norway

Teleph: (+47) 40001004

Fax: (+47) 40001008

www.molift.com

[email protected]

Page 2 of 32

TM09 English - Molift Smart - Rev. F/ 02/2009

General advice

This technical manual contains important safety instructions and information regarding the service and repair of the lifter. Carefully read the manual in order to be familiar with function and use, service and repair of the lifter.

Explanation of symbols

Responsibility

Please read these operating instructions carefully before putting the product into operation. We assume no liability for damage or malfunctions resulting from failure to comply with the instructions. Warranty claims must be made immediately on detecting the defect. Remember to quote the serial number. Consumable parts are not subject to the warranty.

This symbol is used to point out instructions and information related to work place safety where injury may occur if the information is disregarded or ignored. Follow these instructions, be careful and attentive at all times.

This symbol indicates important information regarding the use of the equipment. If not taken into consideration, it may lead to damage or functional defects to the lifter or other equipment.

This symbol indicates important and useful information. If taken into consideration, it will help the operator of the lifter to work efficiently. It may help simplify routines and to explain complicated facts.

All technical information, data and instructions for operation contained in these operating instructions were up-to-date at time of print and are compiled on the basis of our experience and to the best of our knowledge. We reserve the right to incorporate technical modifications within the scope of further development of the product described in this manual.

No claims can be derived from the information, illustrations or descriptions contained in these instructions. We assume no liability for any damage or malfunction caused by operating errors, non-compliance with these operating instructions or inappropriate maintenance. We expressly point out that only genuine Molift Group AS spare parts and accessories approved by us may be used. For safety reasons, the fitting and use of spare parts or accessories, which have not been approved, and unauthorised modification or conversion of the product, are not permitted.

Molift Group AS will accept no liability for damages resulting from such acts.

Caution

When repairing the lifter, you will find it necessary to lift and handle heavy, long and/or sharp objects.

When disassembling and assembling the lifter you may also find that the stability of the lifter may be reduced, increasing the risk of toppling the lifter or parts falling down.

Therefore, use general caution when performing maintenance and repairs.

With the exclusion of product liability, Molift Group

AS is liable for faults or omissions on its part within the scope of the warranty obligations stated in the purchase contract. Claims for damages are excluded, irrespective of the legal reason from which such claims are derived. Only documentation belonging to the actual equipment is valid.

The lifter must not under any circumstances be put to use or tested with load without

the bottom cover C

37

properly in place with all bolts fastened. The plate contributes significantly to the stiffness of the chassis, and lifts without this plate may cause irreparable structural damage to the chassis.

Any failure to comply with the safety regulations and precautionary measures stated in these operating instructions renders the declaration of conformity supplied with the system in accordance with

Council Directive (93/42/EEC) concerning medical devices invalid.

Page 3 of 32

Technical description

Chassis

The chassis

A

9

, is made out of bent steel plates coated with polyester. The chassis consists of spread legs

A

11

, the spread mechanism with pedals

A

13 and locking mechanism for lifting column

A

8

. The rear castors (with brakes)

A

10

are at the back - the

wheels are turnable and not necessary to lubricate.

spring contacts

D

1

. The emergency switch

D

14 is mounted at the side of the battery holder, an the electronics

D

8

is placed inside with the LED visible trough a hole in the battery holder. A button er. This hole is covered by a sticker.

D

11 on the electronics providing emergency lowering is possible to access through a hole in the battery hold-

Legs

The legs are attached to the chassis with a bolt

B

6 bushings locked together with a special fastener

and

B

19

.

A castor is mounted at the tip of each leg (without brake) in a plastic cast moulded bracket.

Leg spreading mechanism

The leg spreading mechanism is found inside the chassis. The mechanism is operated by pedals

C

59 by pumping the pedals up and down. The movement of the pedal will - by a bar

C

63

- lift the brake bar

C

48

and engage the cock plate

C

61

to the cogwheel

C

34

. This will produce a circular movement of the cogwheel and in turn a movement of the legs via leg bars

C

30

connected to the legs.

Electronics

The electronics consists of one printed circuit board

(PCB) with components. It features soft stop and start controlled by MOSFET circuits, but there are also relays used for direct power control in case of emergency lowering. A digital circuit provides the logic and control, but also a lift cycle counter which can be downloaded using special software and equipment. At on side of the electronics (“bottom” when inside the holder) there are three connectors; actuator power connector, hand control connector and communication connector. The power from the battery comes from the spring contacts in the battery holder via wires soldered to the PCB.

Lifting column security lock

The chassis also holds a mechanism that prevents the lifting column to be fixed in the bracket before the legs are spread beyond transport position. This security device consists of a stopper

C

67

held in place by a spring connected to a bracket

C

66

. As long as the legs are in transport position, the stopper will hit the bent end of the left leg bar and in this way prevent the lifting column to be lowered completely into the bracket. When the legs are moved to the minimum working position, the bent end of the leg bar will slide away allowing the stopper to be pushed all the way down by the lifting column.

Driving handle

The curved driving handle

A

3 is pressed into the two bushings

B

15

on each side of the lifting column.

The bushings have a seat for a rubber O-ring which is glued in place with Loctite. Loctite is also applied inside the bushing before the handle is pressed in place.

Actuator

The actuators lifting arm

B

31

A

5

lower part is connected to the lifting column bracket

B

26

and the upper part to the

and bracket

B

34 .

Lifting column

On the lifting column

A

4

,

you will find the battery

A

6

, battery holder with electronics

A

7 , bracket for actuator

A

5 and the drive handle

A

3 .

Battery holder

The battery holder

A

7

is made out of an aluminium

profile in which the battery will fit. At the bottom of the battery holder, you will find a plastic plate with

Lifting arm with suspension

The lifting arm

A

2 is hinged to the lifting column through a bushing with bolt

B

22

. The suspension

A

1

is possible to rotate 360° - the rotation is braked by an O-ring inside the connection.

Charger and battery

The Molift Powerpac system is a custom battery pack built up by a 14,4 V battery pack, a charger frame and the charger with wire. This is the same system used on all Molift lifters.

Page 4 of 32


Equipment and special tools

Equipment

The accessories and equipment related to the daily use of the lifter - see User manual.

Special tools

Universal wrench

The majority of the external fasteners on the lifter has a special grip which requires a special wrench.

This can be bought in any well equipped hardware store, and we recommend models with adjustable span.

Page 5 of 32

Fault finding

See User manual.

If the fault finding table in the user manual is inconclusive, you will have to try by method of elimination and judgement.

Page 6 of 32


Repairing

Actuator

You will need:

• Loctite 2701

• Special wrench x 2

• Hot air gun

Procedure:

• Raise the lifting column to an upright position and - if possible - raise the lifting arm to horizontal position.

• Detach the actuator connector on the PCB. Remove the wire anchorage.

• Open special fastener

B

36

at the bottom using the special wrench.

Rear castors

You will need:

• Loctite 2701

• Special wrench x 2

• Hot air gun

• Spanner 13 mm

Procedure:

• Open special fastener.

It may be necessary to heat the bolt/fastener to disable the Loctite used when assembled.

Limit the heating to a minimum area and apply as little heat as possible to avoid unintentional spreading of heat to other parts. If possible - use a narrow nozzle.

It may be necessary to heat the bolt/fastener to disable the Loctite used when assembled.

Limit the heating to a minimum area and apply as little heat as possible to avoid unintentional spreading of heat to other parts.

• Pull the castor with bolt out of the bracket.

• Prepare the new castor by putting washer, bushing and wall wheel over the bolt.

The actuator will come loose and may fall down when performing the nest steps. It is recommended to have assistance holding the actuator, or try to secure it in other ways (i.e. tie it with a rope) to control the action.

• Open special fastener

B

36

at the top using the special wrench.

• Push out both bolts, if necessary; tap carefully using a bolt with the same diameter.

• Lift the actuator out and put it carefully down.

• Get the new actuator and place it in position - be careful to put it in right; the motor housing shall be on the same side as the battery holder.

• Push the bolts in place.

• Put Loctite 2701 on the threads of the special fasteners and tighten them.

• Connect the wire for the actuator to the PCB.

• Fasten the wire anchorage

• Place the assembly into the bracket and apply

Loctite 2701 to the threads of the special fastener before tightening.

Page 7 of 32

Front castors

The castors on the front legs are mounted in brackets made of plastic cast moulded brackets. If it is the castor itself that has been damaged, it is possible to pull it of and replace it with a new one.

• Re attach connectors for actuator and hand control.

Damaged stickers must be replaced. Carefully remove and scrape away any remains of the old sticker before placing the new one.

Since heating of the assembly to disable the Loctite will damage the bracket, it is necessary to replace the bracket

B

5

if the castor pin or special fastener

B

4

is damaged.

You will need:

• Pop rivet 4,8x16 mm and tool

• Drill steel Ø 5mm

Procedure:

• Carefully drill out the pop rivets at the underside of the leg to release the bracket

B

5

.

Be careful when drilling out the pop rivet. Do not drill into the aluminium of the leg.

Leg mechanism / pedals

The leg spreading mechanism is fairly complicated and requires experience and in depth knowledge to repair. We recommend that a lifter with malfunctioning leg spreading mechanism should be sent back to the manufacturer for repair and adjustment. However, if you believe that the fault is easy to correct, i.e. to re attach a spring - open the bottom cover

C

60

and try to correct the fault. If the problem is caused by a broken part deeper in the mechanism, please contact the manufacturer for advice.

Always check the leg spreading mechanism after any repair.

• Pull the bracket out of the leg profile.

• Insert the new bracket and verify that the rivet holes in the bracket and profile corresponds.

• Fasten the bracket with the pop rivets.

• Assemble castor and fasten it to the bracket using Loctite 2701 on the threads of the special fastener.

• Legs does only move inner position when column is lifted up (transport position)

• With column mountet the legs does not move inside parallel position (in working position)

Electronics (PCB)

You will need:

• Pozidrive screwdriver

• Pliers

Procedure:

• Remove both the connector for the actuator and the hand control.

• Open screws

D

h

on each side. This will release the plastic bracket

D

g

for the battery connector.

• Pull the bracket and the PCB

D

b

up through the battery holder.

Perform necessary repairs to the PCB assembly or replace it if damaged. Emergency stop button may be detached by releasing the locking ring inside the battery holder.

Illustration shows lifter in working position.

• Push the PCB and the battery connector bracket into the holder.

• Fasten the connector bracket using screws

D

h

.

Page 8 of 32


Transport elastic

You will need:

• New elastic

• Knife or scissors

Procedure:

• Remove the lifting column/-arm from the chassis.

• Remove the old elastic by cutting it close to the reel. Remove the reel and the old elastic, and be careful to get out any loose parts inside the column.

• Thread the new elastic trough the reel and position this in the middle.

• Thread the ends of the elastic through the eyes at the top of the column.

• Push the elastic into the column and make sure that the ends are travelling downwards in the column. It may help to raise the column upright.

• When the ends emerge at the base of the column

- verify that the ends of the elastic pass on each side of the lower bolt in the column. If not, this has to be corrected.

• Tighten the elastic approx.. 20 cm and tie a thorough knot.

• Release the knot and verify that the elastic and reel at the top has a tension of approx. 2 kg. If not, pull the elastic out from the base and tie another knot further in to pretension the elastic some more.

• Cut of any excess length of elastic, but leave approx. 5 cm below the knot.

Verify that bolt, suspension and hub are not worn or damaged in any way. Damage to these parts may cause a fracture in the assembly causing serious personnel injury.

• Replace worn or damaged parts and assemble the suspension as indicated below.

• Apply Loctite on the threads of the bolt and tighten.

• Re-fit the padding.

Lifting arm, lifting column and legs

If any of these parts are structurally damaged, the entire lifter must be shipped to the manufacturer for evaluation, control and repair. Damage to the main structures of the lifter indicates that the lifter has been in a situation where abnormal forces has been applied. Such a situation can potentially influence the future safety of the lifter, and shall not be attempted repaired other than by the manufacturer.

Suspension / O-ring in suspension

You will need:

• Loctite 2701

• Umbraco 8mm

• Hot air gun

Procedure:

• Remove the padding

B

43

on the suspension

• Heat the bolt to disable the Loctite

Limit the heating to a minimal area and apply as little heat as possible to avoid unintentional spreading of heat to other parts.

• Loosen bolt

B

32

and pull the suspension assembly of the hub

B

28

Foam cover chassis/legs

You will need:

• New foam cover

• Solvent for removal of glue remnants

• Express glue

Procedure:

• Spread legs to maximum width.

• Remove the remain of the old foam cover using a plastic scrape

Be careful when scraping in order to prevent damage to the chassis coating.

• Wash off any remains of foam and glue using the

Page 9 of 32

cleaning solvent

• Dry surfaces well and verify that the surface is smooth and clean

• Apply glue at the end of the new foam part as indicated below.

Always check the leg spreading mechanism after any repair.

• Legs does only move inner position when column is lifted up (transport position)

• With column mountet the legs does not move inside parallel position (in working position)

• Press the new foam cover in place aligning the curve of the cover with the chassis.

• Allow the glue to settle for a while and then glue the narrow part of the foam cover to the leg profile.

• Do not use the lifter until the glue has dried - ref. specification on the tube.

Lifting column stopper

You will need:

• Special pop rivets 4x8,5 mm and tool

• Drill steel Ø 5mm

• New parts

Procedure:

• Remove the lifting column from the chassis.

• Carefully drill out the pop rivets at the back of the chassis

Be careful when drilling out the pop rivet. Do not drill into the chassis.

Illustration shows lifter in working position.

Lifting column lock

You will need:

• Drill steel 3mm and 6,1 mm

• New nylon plugs

Procedure:

• Drill a 3 mm pilot hole in the remaining nylon.

Be careful when drilling out the nylon. Do not drill into the chassis.

• Remove bracket and stopper.

• Replace damaged parts.

• Push the assembly into the lifting column bracket and verify that the holes in the bracket correspond with the holes in the chassis.

• Fasten the bracket with the pop rivets.

• Carefully drill out the remaining nylon with the

6,1 mm drill steel and clean the hole.

• Press / gently tap the new nylon plug in place.

• The new plug may be too long and may have to be trimmed using a sharp knife to fit.

Page 10 of 32


Finishing the job

Safety control

Any repair or replacement of parts requires a safety control afterwards. The procedure of control is described in the checklist on next page. The owner of the lifter is responsible for keeping a copy of the checklist, filled in and signed by authorized service representative.

Logging

Use the table below for logging of repair and work done on the lifter. Write down a short description of the incident in the appropriate interval. This will enable the owner and service partner to see previous history for the lifter and in that way maybe making future fault finding and repairs easier.

Date Description of fault Repair Date/sign.

Page 11 of 32

Checklist for Molift Smart after service and/or repair

See to that all wheels are properly fastened and without severe play. Remove hair and dust from the wheels. If necessary dismantle and lubricate. Damaged wheels must be changed.

Check the battery power contacts in the chassis, column, on battery holder, charger and batteries. Be sure they are not damaged and are correctly fastened and that the contact springs in holder and charger functions properly (if necessary - lubricate with suitable electrical lubricant). Perform a visual control. Damaged parts must be changed or repaired.

Inspect plug and socket of hand control for damage. Damaged parts must be changed. Clean plug and socket for hand control with alcohol. It removes grease and prevents contact problems in the future.

Control that hand control, actuator and charger wires are not damaged. Damaged parts must be changed.

Test output of the charger with a voltmeter. Output level is printed on the charger. Chargers with lower output must be changed to provide optimal charging of the batteries.

Safety check:

Check lifting column, lifting arm, chassis and casters visually for any damage, faults or malfunctions. Check that the lifting column is properly fastened to the chassis. Confirm that the lifting column lock is functioning properly. Damaged parts must be changed or repaired.

Check that mounting of column works correct. With legs in outer position (working position), it shall be possible to move the column up and down easily, and the column falls in place in the base. With lifter in transport position it shall not be possible to leave the column in upright position (it falls down when pushing slightly)

Check that the leg spreading mechanism functions properly. Verify function by testing with maximum load.

Verify that the legs do not move beyond inner and outer limits (working position) when operated with load.

The legs shall not move inside parallell positions (transport position) with column mounted.

The suspension and lifting arm must be checked visually for damage, play and deformations. The suspension shall be turned 360° with some friction. If no defects or malfunctions are discovered, the suspension shall be tested with maximum load (150 kg). Run the lift up and down 2 - 3 times and turn the suspension 360° around

2 - 3 times with maximum load. Perform a new visual control; damage, play and deformations as described above. Any damaged parts must be repaired or replaced and the test is performed once more until the lift performs correctly.

Move the lift around a level and even floor with approx. 75 kg hanging in the suspension about 60 cm above the floor. It shall be possible to move the lift around in all directions in a stable manner without tipping or experiencing any instability.

Check all slings and loops - particularly seams - belonging to this lift. Torn, frayed or cut slings must be replaced.

Run the lifter fully up and down a couple of times with and without load to check that the lifter works smoothly without irregular noise. If the lifter doesn’t work smoothly, it may be due to a malfunction in the motor electronics.

Check that the emergency stop is working.

Mark the chassis with the safety label inscribed with moth/year and certificate number for performed safety service. The service technician shall sign the label.

Safety service and control shall only be performed by partners and/or personnel certified by, or on behalf of Molift Group AS.

Customer: _________________________________ Serial no. lift:_________________________

Date : ____________________________________ Sign.:________________________________

Page 12 of 32


Parts Catalogue

Page 13 of 32

9

10

11

12

13

6

7

4

5

8

1

2

3

Appendix A

Pos.

Art. no..

Description

7

8

5

6

9

1

2

3

4

10

11

12

13

Appendix H

Appendix B

Appendix B

Appendix B

Appendix B

Appendix D

Appendix D

Appendix C

Appendix C

Appendix C

Appendix C

Appendix C

Appendix C

Suspension

Lifting arm

Drive handle

Lifting column

Actuator, Magnetic

Battery

Battery holder with electronics

Locking mechanism for column

Chassis

Rear castor

Legs

Front castors

Spreading mechanism for legs

0920002

Appendix H

Appendix E

Appendix E

Appendix E

Appendix E

Appendix G

Appendix G

Appendix F

Appendix F

Appendix F

Appendix F

Appendix F

Appendix F

Lifter with Linak actuator

Suspension

Lifting arm

Drive handle

Lifting column

Actuator, Linak

Battery

Battery holder with electronics

Locking mechanism for column

Chassis

Rear castor

Legs

Front castors

Spreading mechanism for legs

Page 14 of 32






A

Main components

3

6

7

8

9

10

4

5

11

2

13

1





12



















Page 15 of 32









 





























Appendix B

Pos. No Art. no..

Description

3

4

5

1

2

6

7

16

17

18

19

20

21

13

14

15

26

27

28

29

22

23

24

25

30

31

35

36

37

38

32

33

34

4

1

2

1

2

1

1

0910503

Column

(incl pos. 2,3,18,19,20,21,26,27)

0910156 Bolt for lifting column bracket

0920203 Push Nut, FT 45470-61 Ø10

1101432 Chord anchor, 4,8 mm Elfa 55-021-90

0540508 Screw DIN 7981C Ø4,2x13 elzn

0920052 Battery holder with electronics

8 2

9 10

10 1

11

12

2

2

0420119 Chord anchor 3,2 mm Elfa 55-021-82

0920219

Screw DIN 965A M6x25 Elzn ISO 7046-

1 Z 25C

0920216 PopNut M6x16,5 uko 55 st

0420305 Label (Read User manual....)

1

1

1

1

2

1

4

4

4

0910107 Drive handle, Smart

0920201 Screw, DIN 912 M8x80 elzn

0910191 O-ring 30x3

0232103 Spirol Ø3x8 HBK

0910110 Sleeve bracket for drive handle

1

8

1

2

1

1

1

2

4

2

0920320 Label (User instructions)

2015002 Hand control, Smart

0910166 Reel (for elastic)

0910170 Elastic, black Ø6x2300

0920214 Rivet, Vogt, nickel Ø8x10

0910209 Plate column

0910160 Sleeve for column-lifting arm

1150414 Locknut, DIN 985 M8 elzn

0910158 Screw, special M6

0910159 Bolt for actuator

0910109 Actuator bracket, lower

0920202 Screw ISO 7380 M6x25 dzm

0910113 Suspension parking hoop no art.no. Label, Art.No. 25,4x12,7

2

2

1

0920110 Actuator

0910108 Actuator bracket, upper

0910181

Plain bearing, INA PAF 14120 P10, bb

1412 du

0910197 Plastic cover, arm/column

0910104 Lifting arm

1

2

0910161 Bolt lifting arm/suspension


2 0910196 Plastic cover, arm/suspension

1 Appendix E Suspension, Smart

Page 16 of 32


B

12

Locktite 2701.

11

16

15

14

13

17 18 19

20

21 22

23

Column and lifting arm, Magnetic actuator

10

9

Locktite 243.

8

5

7

6

5

4

32 33 34 35 36

Locktite 243.

37 38

16

3

15

14

13

9

2

9

31

Locktite 243.

24

24

Locktite 243.

25

25

17 18 19

20

21 22

26

*

23

Locktite 2701.

Locktite 2701.

*

30

29

1

28

29

12

Locktite 2701.

11

10

9

Locktite 243.

8

7

5

6

5

4

3 2 1

9

9

24

Locktite 243.

31

Locktite 243.

24

25

25

26

Locktite 2701.

*

30

* Locktite 2701.

29

29

28

32 33 34 35 36

Locktite 243.

37 38

A

Rev.

Page 17 of 32

Pos.

1

Qty.

Bill of materials:

Description.

03-204 BOM.xls

Dimension/

Draw. no.

Material.

Released for production.

Description:

12.05.2005 ORH

Date/Sign.

MH Lie.

Approved:

Designed/Drawn: Date:

ORH 12/5-2005

Drawing name:

Projection:

Complete upper half

Assembly

Molift Smart.

Scale:

1:5

Drawing number:

03-204

Comment.

Size

A1

1

1

2

1

10

2

4

2

2

1

4

4

1

4

2

1

1

1

1

1

1

2

2

4

2

1

8

1

1

1

2

1

2

2

1

2

2

1

Qty.

Pos.

7

6

5

10

9

8

13

12

11

16

15

14

4

3

2

1

19

18

17

22

21

20

25

24

23

28

27

26

31

30

29

34

33

32

38

37

36

35

Suspension

Max32-A300560A052J0-000

Label, Art. Nr.

Button head

Label

(03-150)

Label

Popmutter

(DIN 965A)

Battery holder and electronics

A

Rev.

Description


Description:

03-220 boble, arm-kryssoppheng, sprøytestøp

Spesialskrue, M8

Aksel til løftearm-kryssoppheng

Løftearm, forsterket boble, arm-søyle, sprøytestøp

PAF14120P10

Motorfeste, løftearm

Magnetic Matrix

Brady 25,4x12,7 fjær for feste av arm 3

ISO 7380 - M6 x 25 --- 25C

Motorfeste, søyle

Aksel til aktuator

Spesialskrue, M6

Låsemutter M8

Aksel til søyle-løftearm

Søyleforsterking

Hullnagle, Vogt

Strikk, 6mm for bred trinse

Trinse for strikk, K8 versjon8

Håndkontroll med ledning

Brukerveiledning

Kjørehåndtak, feste

Spirol, Ø3x8

30x3 O-ring

M8x75 innv 6-kt, sylhode

Kjørehåndtak, Smart

Les brukermanual---

M6x16,5

ISO 7046-1 - M6 x 25 - Z --- 25C

Strekkavlaster

03-221

ISO 7045 - M4 x 12 - Z --- 12C

Strekkavlaster

Starlock, hettetype

Bolt til søyle-søylefot

Søyle med skrå hjørner

Dimension/

Draw. no.

12.05.2005 ORH

Date/Sign.

MH Lie.

Approved:

Pos.

1

Qty.

Bill of materials:

Description.

03-204 BOM.xls

Dimension/

Draw. no.


ORH

Projection:

12/5-2005

Comment:

Complete upper half

Assembly

Molift Smart.

Scale:

1:5

Material.

Drawing number:

03-204

Comment.

Size

A1

2

1

1

1

10

2

4

2

2

4

1

4

4

1

2

1

1

1

1

2

1

1

2

4

2

8

1

1

2

1

1

2

1

2

1

2

2

1

Qty.

7

6

5

10

9

8

13

12

11

16

15

14

4

3

2

1

19

18

17

22

21

20

25

24

23

28

27

26

31

30

29

34

33

32

38

37

36

35

Pos.

Suspension

Max32-A300560A052J0-000

Label, Art. Nr.

Button head

Label

(03-150)

Label

Popmutter

(DIN 965A)


Description


Spesialskrue, M8


Løftearm, forsterket boble, arm-søyle, sprøytestøp

PAF14120P10


Magnetic Matrix


ISO 7380 - M6 x 25 --- 25C

Motorfeste, søyle

Aksel til aktuator

Spesialskrue, M6

Låsemutter M8


Søyleforsterking

Hullnagle, Vogt




Brukerveiledning


Spirol, Ø3x8

30x3 O-ring



Les brukermanual---

M6x16,5

ISO 7046-1 - M6 x 25 - Z --- 25C

Strekkavlaster

03-221

ISO 7045 - M4 x 12 - Z --- 12C

Strekkavlaster

Starlock, hettetype


Søyle med skrå hjørner

Dimension/

Draw. no.

Material: Comment:

10 4

11 2

12 2

13 1

14 1

15 4

16 2

41 1

42 1

43 1

44 3

45 1

46 3

47 2

48 1

0910180

0920210

0910198

0910101

0910102

0920212

0910199

17 4

18 2

19 4

20 2

21 1

22 1

23 2

24 1

25 1

0910153

0920107

0910152

0910190

0910157

0910111

26 1

27 2

28 2

29 1

30 1

31 1

32 2

33 2

34 1

35 2

0220310

0920303

0920301 no art.no.

no art.no.

0232107

0910216

0910217

0910213

0920227

36 2

37 1

1150413

0910201

38 9 0920208

39 10 0220119

40 1 0220121

0220309

0920228

0910173

0920230

0910169

0910211

49 2 0910192

Page 18 of 32

Appendix C

Pos. No Art. no..

Description

8

2

2

6

2

2

1

2

2

4

5

6

7

8

9

1

2

3

0910200

0910155

0910154

1120312

0920108

0910151

1120320

1120506

1101521

Chassis

Sleeve for wallwheel

Wallwheel

Washer, Ø10 Ø25-1,5

Castor 75 mm w. brake, Steinco 550 Ø75

Bolt for leg

Washer DIN 9021 - 8,4 (ISO 7063)

Screw ISO 7380 - M8x12 12CButtonhead

Screw ISO 4017 M8x20 (DIN 933)

Flanged bushing INA Ø20/23x11,5 bb

2012 du

Knuckle joint w. lock M8 short

Foam cover for chassis

Right leg

Left leg

Pop rivet, Ø4,8x16 tida 4816 tp

Castor bracket, Smart

Nut, special M10

Castor 75mm, Steinco 550 Ø75

Screw, special M8

O-ring Ø10x5

Bolt for column lock

Column lock

Plastic plug Ø6x10

Label, safety control

Labels, spreading of legs

Label, Molift Smart 3D Oval 100x46

Double sided tape 19x67

Plate, plastic, polyethylene 1x20x67

Needle bearing washer AS 1226

Leg spreader rods

Screw keeper

Guide plate for pedal bar

Spacer for Cogwheel

Cog wheel

Washer 8,4x18x1,25 Elzn

Nut, ISO 4035 M8 C (DIN 439B)

Bottom cover

Nordlock, Ø6,5/10,8x1,8

Screw, buttonhead ISO 7380 M6x10 10C

Washer DIN 9021 6,4 (ISO 7063)

Label, Art. no.. 25,4x12,7

Label, Approved 25,4x12,7

Label, Only authorized...

Nut, ISO 4035 M6 C (DIN 439B)

Sleeve for cogwheel

Washer DIN 988 6x12x0,5

Guide sleeve for brake bar

Brakebar leg spreading mechanism

O-ring Ø12x3

50 2

51 3

52 2

53 4

54 2

55 2

56 4

57 4

58 8

59 2

60 6

61 2

62 2

63 2

64 1

65 2

66 1

67 1

0920221

0920223

0920231

0910215

0920224

0220118

0920209

0910210

0920204

0910116

1150414

0910204

0228125

0910203

0920302

0920211

0910208

0910207

Tension Spring 2,5x15x80

Tension spring nr. 3375


Pedal bar bracket

Screw M8x25 PEM PFH 2C

Neoprene Washer Ø22/5,5x3,5

Screw, insex DIN 912/ISO 4762 M8x65

28C

Pedal bar locking plate

Sleeve, Ø8/11x7, Skiffy 008 0811 000 02

Pedal, Smart

Locknut DIN 985 M8

Cock bar

Locknut DIN 985 M6

Bar pedal-brake bar

Label, SWL, tech. data

Pop rivet Ø4x8, for leg stopper

Bracket for leg stopper

Leg stopper


2

4

4

2

4

2

8

2

2

2

6

2

2

2

3

3

2

1

1

2

2

1

2

1

1

-

1

2

1

9

10

1

2

2

1

3

1

Qty.

1

2

2

4

2

1

2

4

2

1

1

2

1

2

2

1

4

1

2

4

6

2

8

2

2

2

1

1

2

1

2

2

1

55

56

57

52

53

54

58

59

60

61

62

63

49

50

51

46

47

48

67

70

71

64

65

66

72

40

41

42

37

38

39

34

35

36

43

44

45

Pos.

1

2

3

19

20

21

16

17

18

22

23

24

25

11

12

13

9

10

7

8

14

15

4

5

6

26

27

28

29

30

31

32

33

2

4

4

2

4

2

8

2

2

2

6

2

2

2

3

3

2

1

-

-

-

1

1

2

1

1

1

1

1

9

10

1

2

2

1

3

1

Boks eksplodert/QTY.

-

-

1

-

-

-

-

-

-

1

1

-

-

-

-

-

-

-

-

-

-

-

-

-

-

2

1

1

1

2

1

2

2

Description hjul 75mm

(ISO 7063)

Buttonhead

(DIN 933)

Foam cover for chassis hjul 75mm

Label

Leg spreader rods

Skrew keeper

A. N. varegruppe 803

(DIN 939B)

Ø6,5/10,8x1,8

Buttonhead

(ISO 7063)

Label, Art. Nr.

Label, Art. Nr.

Label

(DIN 939B)

Skive

Welding of brake-plate

Buttonhead

Torp Fasteners

Ø5,5/22x3,5

(DIN 912)

Låsemutter

Label

Dimension/

Draw. no.

Boks

Hylse for vegghjul

Vegghjul

Skive, ø10ø25-1,5

Steinco 550 Ø75

Bolt til bein

Washer DIN 9021 - 8.4

ISO 7380 - M8 x 12 --- 12C

ISO 4017 - M8 x 20

Ina vinkelforing ø20-23x11,5

Gaffel M8

03-206

Høyre bein

Venstre bein

Pop-nagle, Ø4,8x16

Labb, plast 12

Spesialmutter, M10

Steinco 550 Ø75

Spesialskrue, M8

O-ring, 10x5

Aksel til søylelås

Håndtak for søylelås

Plastpropp Ø6x10

Sikkerhetskontroll

Klistremerke, beinsamling

Merke, molift smart

Dobbeltsidig tape

Glideplast

Nålelagerskive AS 1226

03-222

03-223

Plaststøtte for tannskive avstandsskive på tannskive

Tannskive

Plan skive 8,4x18x1,25

Hexagon Thin Nut ISO - 4035 - M8 - C

Boks, bunnlokk

Nordlock

ISO 7380 - M6 x 10 --- 10C


Brady 25,4x12,7

Brady 25,4x12,7

Kun autorisert -----

Hexagon Thin Nut ISO - 4035 - M6 - C foring for tannskive

DIN 988-6x12x0.5

hylse for bremsestag

03-199

O-ring, 12x3

FM fjærdummy

FM fjærdummy2

ISO 7380 - M6 x 16 --- 16C holder pedalstag og sperrestag

Skrue, PEM PFH ZC

Neoprene skive

ISO 4762 M8 x 65 --- 28C

Pedalstag, del 1 skiffy 8-11-7

Pedal3

DIN 985, M8

Pedalstag, del 2

M6 stag, pedal-sperrestag

Maks brukervekt

Pop-nagle, Ø4x8 senkhode

Holder for beinstopper

Beinstopper i søylefot

FM 75mm hjul

FM 75mm hjul

Venstre skumpute

Material: Comment:

C

Loctite

243.

19

Loctite

243.

17

1

5

4

3

2

20 ?

22 23

6 7

Loctite

243.

8 9 10

24 25 26

7 11 12

Chassis / leg mechanism, Magnetic actuator

13 14

15

16 17 4 18

37

Loctite

2701.

36

35

32

40

39

38

31

30

29

28

27

24

1

33

34

33

32

63

62

61

41

42

43

44

45

46

47 48

60 53

49 50 52

55

51

56

57

58

53

54

59

64

65

51

66

67

2

4

4

8

2

4

2

2

6

2

2

2

2

2

3

3

2

1

1

2

2

1

2

1

1

1

2

-

1

9

10

1

2

2

1

3

1

Qty.

1

2

2

4

2

1

2

4

2

1

1

1

2

2

2

1

1

4

2

4

6

2

8

2

2

2

1

1

1

2

1

2

2

55

56

57

58

52

53

54

59

60

61

62

63

49

50

51

46

47

48

67

70

71

64

65

66

72

40

41

42

37

38

39

34

35

36

43

44

45

Pos.

1

2

3

19

20

21

16

17

18

22

23

24

25

11

12

13

7

8

9

10

14

15

4

5

6

26

27

28

29

30

31

32

33

2

4

4

8

2

4

2

2

6

2

2

2

2

2

3

3

2

1

-

-

-

1

1

2

1

1

1

1

1

9

10

1

2

2

1

3

1


-

-

1

-

-

-

-

-

-

1

1

-

-

-

-

-

-

-

-

-

-

-

-

-

-

2

1

1

1

2

1

2

2

Description hjul 75mm

(ISO 7063)

Buttonhead

(DIN 933)


1:10 hjul 75mm

Label

Leg spreader rods

Skrew keeper

A. N. varegruppe 803

(DIN 939B)

Ø6,5/10,8x1,8

Buttonhead

(ISO 7063)

Label, Art. Nr.

Label, Art. Nr.

Label

(DIN 939B)

Skive

Welding of brake-plate

Buttonhead

Torp Fasteners

Ø5,5/22x3,5

(DIN 912)

Låsemutter

Label

Dimension/

Draw. no.

Boks

Hylse for vegghjul

Vegghjul

Skive, ø10ø25-1,5

Steinco 550 Ø75

Bolt til bein


ISO 7380 - M8 x 12 --- 12C

ISO 4017 - M8 x 20

Ina vinkelforing ø20-23x11,5

Gaffel M8

03-206

Høyre bein

Venstre bein

Pop-nagle, Ø4,8x16

Labb, plast 12

Spesialmutter, M10

Steinco 550 Ø75

Spesialskrue, M8

O-ring, 10x5

Aksel til søylelås

Håndtak for søylelås

Plastpropp Ø6x10

Sikkerhetskontroll

Klistremerke, beinsamling

Merke, molift smart

Dobbeltsidig tape

Glideplast

Nålelagerskive AS 1226

03-222

03-223

Plaststøtte for tannskive avstandsskive på tannskive

Tannskive

Plan skive 8,4x18x1,25

Hexagon Thin Nut ISO - 4035 - M8 - C

Boks, bunnlokk

Nordlock

ISO 7380 - M6 x 10 --- 10C


Brady 25,4x12,7

Brady 25,4x12,7

Kun autorisert -----

Hexagon Thin Nut ISO - 4035 - M6 - C foring for tannskive

DIN 988-6x12x0.5

hylse for bremsestag

03-199

O-ring, 12x3

FM fjærdummy

FM fjærdummy2

ISO 7380 - M6 x 16 --- 16C holder pedalstag og sperrestag

Skrue, PEM PFH ZC

Neoprene skive

ISO 4762 M8 x 65 --- 28C

Pedalstag, del 1 skiffy 8-11-7

Pedal3

DIN 985, M8

Pedalstag, del 2

M6 stag, pedal-sperrestag

Maks brukervekt

Pop-nagle, Ø4x8 senkhode

Holder for beinstopper

Beinstopper i søylefot

FM 75mm hjul

FM 75mm hjul

Venstre skumpute

Material: Comment:

20 ?

22 23

24 25

26

Pos.

1

Qty.

Bill of materials:

Description.

03-205 BOM.xls

Material.

Comment.

Loctite

243.

19

Loctite

243.

17

A

Rev.

1

4

5

2

3


Description:

24.05.2005 ORH

Date/Sign.

MH Lie

Approved:

Designed/Drawn: Date: Projection:

ORH

Drawing name:

24/5-2005

Complete bottom chassis

Assembly

Molift Smart

Scale:

1:5

Drawing number:

03-205

7 11 12

6 7

Loctite

243.

8 9 10

Size

A2

13 14

15

16

Loctite

243.

17 4 18

1:10

37

Loctite

2701.

36

35

32

40

39

38

31

30

33

32

33

34

27

24

1

29

28

63

62

61

41

42

44

43

Loctite

2701.

45

46

47 48 49 50 52 53

54

55

51

56

57

58

60 53 59

64

65

51

66

67

Page 19 of 32

Pos.

1

Qty.

Bill of materials:

Description.

03-205 BOM.xls

Material.

Comment.

A

Rev.


Description:

24.05.2005 ORH

Date/Sign.

MH Lie

Approved:

Designed/Drawn: Date: Projection:

ORH

Drawing name:

24/5-2005

Complete bottom chassis

Assembly

Molift Smart

Scale:

1:5

Drawing number:

03-205

Size

A2

14

15

16

11

12

13

17

17

8

9

6

7

10

2

3

4

5

Appendix D

Pos. No Art. no..

Description

1 2 0510233 Contact points, holder/battery

1

1

1

1

1

1

1

1

1

1

1

1

1

2

6

1

2

0540118

0540501

0510206

0540506

0510205

0920112

0910168

0220306

0210307

0220307

0910167

0920114

0910112

0228141

540000

541000

Compression spring, SF-TF 0,5x6x10

Screw, 3x12 Elzn

Upper cover/bracket

Circlip DIN 471 6 mm

Lower cover/bracket

Label, art.no.

Control electronic card, Smart

Emergency lowering extension

Label, charging indicator

Label, emergency lowering

Label, emergency stop

Emergency stop extension

Emergency stop button, Rafi

Holder battery/electronics

Pop rivet Al/Ac 3x6 K5

Molift PowerPac 14,4 NiCd

Molift PowerPac 14,4 NiMH

Page 20 of 32


Battery holder / electronics, Magnetic actuator

5

6

7

8

9

3

B

4

1

2

3

10

B

12

13

14

15

16

17

D

A

A

A-A

Pos.

1

Qty.

Bill of materials:

Description.

03-221 BOM.xls

Material.

Comment.

B

A

Rev.

Pos4:New art.no., Pos11 removed.


Description:

07.08.2008/TES

11.05.2005 ORH

Date/Sign.

MHL

MH Lie.

Approved:


ORH 11/5-2005

Drawing name:

Projection:

Scale:

1:3

Battery holder and electronics

Assembly

Molift Smart

Drawing number:

03-221

Size

A3

Page 21 of 32

9

10

11

7

8

12

13

14

15

16

Pos.

2

1

3

4

5

6

1

1

1

1

1

1

1

1

1

1

Qty.

2

2

6

1

2

1

Description

Label, Art. Nr.

Label

Label

Label

Dimension/

Draw. no.

05-008

Fjær for batteriholder, forenklet skrue for feste av kontaktplate

Batteriholder, plast-lille del

Circlip DIN 471 - 6 x 0.7

Batteriholder, plast-store del sprøytestøpt

Brady 25,4x12,7

Printkort

Forlenger til nødsenk

Lading

Nødsenk

Nødstopp

Forlenger til nødstopp

Nødstopp, Rafi

Batteriholder, avrundet aluprofil

Pop-nagle, Ø3,2x16

Material: Comment:

Appendix E

Pos.

Art. no.

Description

3

4

5

1

2

6

7

30

31

32

16

17

18

19

20

21

13

14

15

26

27

28

29

22

23

24

25

33

34

35

36

37

38

39

1

2

4

1

2

1

1

0910502

Column

(incl pos 2,3,18,19,20,21,26,27,30)

0910156 Bolt for lifting column bracket

0920203 Push Nut, FT 45470-61 Ø10

1101432 Chord anchor, 4,8 mm Elfa 55-021-90

0540508 Screw DIN 7981C Ø4,2x13 elzn

0920055 Battery holder with electronics

0420119 Chord anchor 3,2 mm Elfa 55-021-82

0920219

Screw DIN 965A M6x25 Elzn ISO 7046-

1 Z 25C

0920216 Pop nut M6x16,5 uko 55 st

0420305 Label (Read user manual....)

8 2

9 10

10 1

11

12

2

2

1

1

1

1

2

1

4

4

4

0910107 Drive handle, Smart

0920201 Screw, DIN 912 M8x80 elzn

0910191 O-ring 30x3

0232103 Spirol Ø3x8 HBK

0910110 Sleeve bracket for drive handle

1

8

1

2

1

2

4

2

0920320 Label (Operating instructions)

2015002 Hand control, Smart

0910166 Reel for elastic

0910170 Elastic, black Ø6x2300

0920214 Rivet, Vogt, nickel Ø8x10

0910209 Plate column

0910160 Sleeve for column-lifting arm

1150414 Lock nut, DIN 985 M8 elzn

0910158 Screw, special, M6

0910159 Bolt for actuator

0910109 Actuator bracket, lower

0920202 Screw ISO 7380 M6x25 dzm

0910113 Suspension parking hoop no art.no. Label, Art.No. 25,4x12,7

1

1

1

1

1

2

2

0910119 Plug for column

0920115 Actuator Linak LA 34

0910108 Actuator bracket, upper

0910181

Plain bearing, INA PAF 14120 P10, bb

1412 du

0910197 Plastic cover, arm/column

0910124 Lifting arm

0910161 Bolt for arm/suspension

2

2


0910196 Plastic cover, arm/suspension

1 Appendix E Suspension, Smart

Page 22 of 32


17 18 19 20 21 22 23

C

40

D

16

14

12

Locktite 2701.

11

Column and lifting arm, Linak actuator

Locktite 243.

8

C

41

5

7

10

9

6

5

4

E

Locktite 243.

33

34 35 36 37 38 39

9

24

Locktite 243.

25

26

27

Locktite 2701.

43

C

40

D

16

14

2

17 18 19 20 21

1

30

29

23

9

C

42

32

Locktite 243.

24

25

Locktite 2701.

27

31

29

12

Locktite 2701.

11

Locktite 243.

8

C

41

5

7

10

9

6

5

4 43

2

1

9

24

Locktite 243.

25

26

27

Locktite 2701.

28

30

29

9

C

42

32

Locktite 243.

24

25

Locktite 2701.

27

31

29

Locktite 243.

33

34 35

36

37 38

39

B Assembly instructions Complete upper half = 03-P02

Pos.

1

Qty.

Bill of materials:

Description.

03-227 BOM.xls

Material.

Comment.

D

C

B

A

Rev.

Pos 13 removed. Pos 16: New art.no.

Pos 15 removed. Pos 40-42 added.

Added prosedure + div on list


Description:

01.10.2008/TES

11.08.2008/TES

27.02.2008 TÅB

31.05.2005 ORH

Date/Sign.

MHL

MHL

MHL

MH Lie.

Approved:


ORH 12/5-2005

Drawing name:

Projection:

Complete upper half Linak

Assembly

Molift Smart.

Scale:

1:5

Drawing number:

03-227

Size

A1

Page 23 of 32

41

40

39

44

43

42

38

37

48

47

46

45

36

35

34

33

32

1

1

2

10

4

2

1

1

1

1

2

2

2

2

1

1

2

(DIN 965A)

Popmutter

Max load 255 kg label

Label

Suspension

Lifting arm for Linak LA 34

1101432

0920119

ISO 7045 - M4 x 12 - Z --- 12C

ISO 7046-1 - M6 x 25 - Z --- 25C

0920216

0920203

03-151

03-247

0420305 Please read the user manual

0910182

25mm kule


Spesialskrue, M8


03-226 boble, arm-søyle, sprøytestøp

Pos.

D

C

B

A

Rev.

10

9

8

13

12

11

16

14

15

19

18

17

4

3

2

7

6

5

1

22

21

20

25

24

23

28

27

26

31

30

29

-

-

2

4

4

2

1

1

4

2

1

1

-

-

-

-

-

1

1

2

1

1

1

2

4

2

1

8

1

1

1 Plug for column

Label, Art. Nr.

Button head

Label

(03-150)

Popmutter

(DIN 965A)


Column for Linak LA 34

Qty.

Description

Pos 13 removed. Pos 16: New art.no.

Pos 15 removed. Pos 40-42 added.

Added prosedure + div on list


Description:

01.10.2008/TES

11.08.2008/TES

27.02.2008 TÅB

31.05.2005 ORH

Date/Sign.


Linac LA34

03-224


ISO 7380 - M6 x 25 --- 25C

Motorfeste, søyle

Aksel til aktuator

Spesialskrue, M6

Låsemutter M8


Søyleforsterking

Hullnagle, Vogt




Brukerveiledning


Spirol, Ø3x8

30x3 O-ring



M6x16,5

B

ISO 7046-1 - M6 x 25 - Z --- 25C

Assembly instructions Complete upper half = 03-P02

Strekkavlaster

03-221

1 Bill of materials: 03-227 BOM.xls

MHL

MHL

MH Lie.

Approved:

Pos.

Description.

Dimension/

Draw. no.

Strekkavlaster

Starlock, hettetype


03-225

Dimension/

Draw. no.

MHL


ORH

Drawing name:

Projection: Scale:

Comment:

Complete upper half Linak

Assembly

Molift Smart.

1:5

Material.

Drawing number:

03-227

Comment.

Size

A1

2

2

-

4

4

4

1

1

1

2

1

1

-

-

-

-

1

-

-

1

4

2

1

8

1

2

2

1

1

1

1

2

1

1

2

1

1

2

10

4

1

1

2

2

2

1

2

1

Qty.

11

10

9

15

13

12

17

16

14

20

19

18

5

4

3

2

1

8

7

6

23

22

21

26

25

24

31

30

29

28

27

39

38

37

42

41

40

45

44

43

48

47

46

36

35

34

33

32

Pos.

(DIN 965A)

Popmutter

Max load 255 kg label

Label

Suspension

Lifting arm for Linak LA 34

Plug for column

Label, Art. Nr.

Button head

Label

(03-150)

Popmutter

(DIN 965A)


Column for Linak LA 34

Description

1101432

0920119

ISO 7045 - M4 x 12 - Z --- 12C

ISO 7046-1 - M6 x 25 - Z --- 25C

0920216

0920203

03-151

03-247

0420305 Please read the user manual

0910182

25mm kule


Spesialskrue, M8


03-226 boble, arm-søyle, sprøytestøp


Linac LA34

03-224


ISO 7380 - M6 x 25 --- 25C

Motorfeste, søyle

Aksel til aktuator

Spesialskrue, M6

Låsemutter M8


Søyleforsterking

Hullnagle, Vogt




Brukerveiledning


Spirol, Ø3x8

30x3 O-ring



M6x16,5

ISO 7046-1 - M6 x 25 - Z --- 25C

Strekkavlaster

03-221

ISO 7045 - M4 x 12 - Z --- 12C

Strekkavlaster

Starlock, hettetype


03-225

Dimension/

Draw. no.

Material: Comment:

17 4

18 2

19 4

20 2

21 1

22 1

23 2

24 1

25 1

26 1

27 2

28 2

10 4

11 2

12 2

13 1

14 1

15 4

16 2

Appendix F

Pos.

Art. no.

Description

8

2

2

6

2

2

1

2

2

4

5

6

7

8

9

1

2

3

0910200

0910155

0910154

1120312

0920108

0910151

1120320

1120506

1101521

29 1

30 1

31

34

2

32 1

33 2

2

0232107

0910120

0910122

0920227

1150413

35 1

36 9

0910201

0920208

37 10 0220119

38 1 0220121

39 1

40 1

41 1

42 1

43 2

0220309

0910173

0910169

0910180

0920210

0910198

0910101

0910102

0920212

0910199

0910153

0920107

0910152

0910190

0910157

0910111

0220310

0920303

0920301 no art.no.

no art.no.

Chassis

Sleeve for wall wheel

Wallwheel

Washer, Ø10 Ø25-1,5

Castor 75 mm w. brake, Steinco 550 Ø75

Bolt for leg

Washer DIN 9021 - 8,4 (ISO 7063)

Screw ISO 7380, M8x12 12C Buttonhead

Screw ISO 4017 M8x20 (DIN 933)

Flanged bushing INA Ø20/23x11,5 bb

2012 du

Knuckle joint w. lock M8 short


Right leg

Left leg

Pop rivet, Ø4,8x16 tida 4816 tp

Castor bracket, Smart

Nut, special, M10

Castor 75mm, Steinco 550 Ø75

Screw, special, M8

O-ring Ø10x5

Bolt for column lock

Column lock

Plastic plug Ø6x10

Label, safety control

Labels for spreading of legs

Label, Molift Smart 3D Oval 100x46

Double sided tape 19x67

Plastic plate, polyethylene 1x20x67

Needle bearing washer AS 1226

(incl. in pos 70)

Leg spreader rods (incl. in pos 70)

Support disc (incl. in pos 70)

Sprocket (incl. in pos 70)

Washer 8,4x18x1,25 Elzn (incl. in pos 70)

Nut ISO 4035 M8 C (DIN 439B)

Bottom cover

Nordlock, Ø6,5/10,8x1,8


Washer DIN 9021 6,4 (ISO 7063)

Label, Art. No. 25,4x12,7

Label, Approved 25,4x12,7

Label, Only authorized.....

Sleeve for cogwheel (incl. in pos 70)

Guide sleeve for brake bar

44 1

45 2

46 2

47 2

0910211

0910192

0920221

0920231

Brake bar leg spreading mechanism

(incl. in pos 70)

O-ring Ø12x3

Tension spring 2,5x15x80


Page 24 of 32

48 4

49 2

50 2

51 3

52 4

53 4

54 8

55 2

56 6

57 2

58 2

59 2

60 1

61 2

67 1

68 1

70 1

0910215

0920224

0220118

0920223

0920209

0910210

0920204

0910116

1150414

0910204

0228125

0910203

0920302

0920211

0910219

0910218

0920504

Holder bracket cogbar

Screw M8x25 PEM PFH 2C

Neoprene washer Ø22/5,5x3,5

Tension spring nr. 3375 (incl. in pos 70)

Screw, buttonhead DIN 912/ISO 4762

M8x65 28C

Pedal bar bracket

Sleeve, Ø8/11x7, Skiffy 008 0811 000 02

Pedal, Smart

Locknut DIN 985 M8

Cock bar

Lock nut DIN 985 M6

Bar pedal-brake bar

Label, SWL, tech.data

Pop rivet Ø4x8, for leg stopper

(incl in pos 70)

Bracket for leg stopper (incl. in pos 70)

Leg stopper (incl. in pos 70)

Leg spreading mechanism, kit Molift Smart

(Incl pos. 29,30,31,32,33,42,44,51,61,67,68


Loctite

243.

19

G

17

1

2

3

G

4

5

20 21 22

E

6

Loctite

243.

7

G

8

1:10

F

24 25 26

12

G 14

13

G

Chassis / leg mechanism, Linak actuator

Loctite

2701.

C

30

29

E

28

10

31

33

31

32

35

69

34

38

37

36

F

24

1

39

40

41

42

43 44

H

46 58

50

51

52 G

70

G

9

49

G

G

60

75

F

61

51

67

68

B

B

20 21 22

E

H

I

G

F

Loctite

243.

Loctite

243.

D

C

B

B

17

G

Rev.

Pos 71, 72, 73 and 74 removed

Pos 45 and 46 replaced by new pos 46

Update of drawing and BOM-list

Pos 24: Changed art.no. Pos 75 added

Update of drawing and structure.

Translated BOM-list into english

Uppdate of drawing

Uppdatet parts pos 67 og 68


Description:

1

15.01.2008/TES

10.12.2008/TES

18.11.2008/TES

03.11.2008/TES

30.09.2008/TES

05.08.2008/TES

27.02.2008 TÅB

21.05.2007 tes

24.05.2005

Date/Sign.

2

3

G

4

5

TÅB

MHL

MHL

MHL

MHL

MHL

MHL

MH Lie

MH Lie.

Approved:

24 C 25

Pos.

1

Qty.

Bill of materials:

Description.

03-228 BOM.xls

Dimension/

Draw. no.

Designed/Drawn:

ORH

Drawing name:

Assembly

Date:

24/5-20005

Molift Smart

Projection: Scale:

Complete bottom chassis 2006

1:5

Material.

Drawing number:

03-228

Comment.

Size

A2

12

G 14

13

G

6

Loctite

243.

7

G

8

1:10

1

1

1

4

1

2

2

2

2

2

1

2

1

1

2

1

10

1

1

1

1

9

3

2

1

2

4

2

1

2

1

2

1

3

1

2

1

1

1

1

1

2

-

-

Qty.

1

2

2

-

1

2

2

2

1

1

2

1

13

17

18

19

14

15

16

20

21

22

23

24

25

26

27

28

32

33

34

29

30

31

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

54

55

Pos.

4

5

6

1

2

3

7

8

9

10

11

62


1

2

2

1

-

2

2

2

-

1

2

1

1

1

1

-

1

-

-

-

-

-

1

2

1

1

-

-

10

1

1

1

1

9

3

2

1

2

-

-

-

1

1

2

3

1

1

2

1

1

1

1

-

1 38

-

-

37

1

1

1

4

1

2

2

2

2

2

1

2

1

1

1

-

10

-

1

1

1

9

3

2

1

2

4

2

1

2

1

2

3

1

1

2

1

1

1

1

1

-

2

2

Sammenlagt/QTY.

1

2

2

1

1

2

2

2

1

1

2

1

36

Loctite

2701.

C

30

29

E

28

10

31

33

31

32

35

69

34

F

24

1

Description

Leg spreader rods 2006

Support disc

Sprocket

(DIN 939B)

Låsemutter

Holder for beinstopper,

Molift Smart

Beinstopper, Molift

Smart hjul 75mm

Axle

Label safety check

Ø6,5/10,8x1,8

Art. and id no.

Art. and id no.

Ø5,5/22x3,5

Label

Washer, plane

Label

Label ID no

Complete bottom chassis

2006


2006



Boks


03-230

03-233

03-232

Hexagon Thin Nut ISO - 4035 - M8 - C hylse for bremsestag

03-199

O-ring, 12x3

DIN 985, M8

M6

Venstre skumpute

03-235

03-234

03-200

03-149

03-148

0920301 Decal, Molift Smart

ISO 4015 - M8 x 30 x 22-N

1120312 Fender washer, ø10ø25-1,5

03-146

0920107


ISO 7380 - M8 x 12 --- 12C

03-147

03-258

03-168 leg attract

03-168 leg spread

03-254

0232107

03-115

0920208 Nordlock Lock Washer 6mm

ISO 7380 - M8 x 20 --- 20N


13-216

13-217

0920221 Extension Spring 2,5x15x80

0920223

0220118 Neoprene skive

03-267

0920211

0920302

03-104

03-134

0910190 O-ring ø10x5

0920227 Plan skive ø8,4x18x1,25

13-218

03-185

DIN 912 M8 x 65 --- 28N

03-252

13-232

03-266

03-268

03-269

03-206

03-206

ISO 7380 - M3 x 10 --- 10N

39

40

41

42

43 44

H

46 58

50

51

Material:

AISI 304

AISI 304

52 G

70

G

9

49

G

G

Comment:

61

51

67

60

75

F

68

B

B

1

1

1

4

1

2

2

2

2

2

1

2

1

1

2

1

10

1

1

1

1

9

3

2

1

2

4

2

1

2

1

2

3

1

1

2

1

1

1

1

1

2

-

-

Qty.

1

2

2

-

1

2

2

2

1

1

2

1

13

17

18

19

14

15

16

20

21

22

23

24

25

26

27

28

32

33

34

29

30

31

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

54

55

Pos.

4

5

6

1

2

3

9

10

11

7

8

62

1

1

1

4

1

2

2

2

2

2

1

2

1

1

1

-

10

-

1

1

1

9

3

2

1

2

4

2

1

2

1

2

3

1

1

2

1

1

1

1

-

1

2

2

Sammenlagt/QTY.

1

2

2

1

1

2

2

2

1

1

2

1

1

-

1

1

-

-

1

-

-

-

1

2

1

1

-

-

10

1

1

1

1

9

3

2

1

2

-

-

-

1

1

2

3

1

1

2

1

1

1

1

-

1

-

-


1

2

2

-

1

2

-

2

2

1

2

1

Description

Leg spreader rods 2006

Support disc

Sprocket

(DIN 939B)

Låsemutter

Holder for beinstopper,

Molift Smart

Beinstopper, Molift

Smart hjul 75mm

Axle

Label safety check

Ø6,5/10,8x1,8

Art. and id no.

Art. and id no.

Ø5,5/22x3,5

Label

Washer, plane

Label

Label ID no


2006


2006



Boks


03-230

03-233

03-232

Hexagon Thin Nut ISO - 4035 - M8 - C hylse for bremsestag

03-199

O-ring, 12x3

DIN 985, M8

M6

Venstre skumpute

03-235

03-234

03-200

03-149

03-148

0920301 Decal, Molift Smart

ISO 4015 - M8 x 30 x 22-N

1120312 Fender washer, ø10ø25-1,5

03-146

0920107


ISO 7380 - M8 x 12 --- 12C

03-147

03-258

03-168 leg attract

03-168 leg spread

03-254

0232107

03-115

0920208 Nordlock Lock Washer 6mm

ISO 7380 - M8 x 20 --- 20N


13-216

13-217

0920221 Extension Spring 2,5x15x80

0920223

0220118 Neoprene skive

03-267

0920211

0920302

03-104

03-134

0910190 O-ring ø10x5

0920227 Plan skive ø8,4x18x1,25

13-218

03-185

DIN 912 M8 x 65 --- 28N

03-252

13-232

03-266

03-268

03-269

03-206

03-206

ISO 7380 - M3 x 10 --- 10N

Material:

AISI 304

AISI 304

Comment:

Page 25 of 32

H

I

G

F

E

D

C

B

B

Rev.

Pos 71, 72, 73 and 74 removed

Pos 45 and 46 replaced by new pos 46

Update of drawing and BOM-list

Pos 24: Changed art.no. Pos 75 added

Update of drawing and structure.

Translated BOM-list into english

Uppdate of drawing

Uppdatet parts pos 67 og 68


Description:

15.01.2008/TES

10.12.2008/TES

18.11.2008/TES

03.11.2008/TES

30.09.2008/TES

05.08.2008/TES

27.02.2008 TÅB

21.05.2007 tes

24.05.2005

Date/Sign.

C Assembly instructions Chassis= 03-P03

Pos.

1

Qty.

Bill of materials:

Description.

03-228 BOM.xls

Dimension/

Draw. no.

Material.

TÅB

MHL

MHL

MHL

MHL

MHL

MHL

MH Lie

MH Lie.

Approved:

Designed/Drawn:

ORH

Drawing name:

Date:

24/5-20005

Projection: Scale:

1:5

Complete bottom chassis 2006

Assembly

Molift Smart

Drawing number:

03-228

Comment.

Size

A2

14

15

16

11

12

13

17

17

8

9

6

7

10

2

3

4

5

Appendix G

Pos.

Art. no.

Description

1 2 0510233 Contact points, holder/battery

1

1

1

1

1

1

1

1

1

1

1

1

1

2

6

1

2

0540118

0540501

0510206

0540506

0510205

0920113

0910168

0220306

0210307

0220307

0910167

0920114

0910112

0228141

540000

541000

Compression spring, SF-TF 0,5x6x10

Screw, 3x12 Elzn

Upper cover/bracket

Circlip DIN 471 6 mm

Lower cover/bracket

Label, art.no.

Control electronic card, Smart (Linak)

Emergency lowering extension

Label, charging indicator

Label, emergency lowering

Label, emergency stop

Emergency stop extension

Emergency stop, Rafi

Holder battery/electronics

Pop rivet Al/Ac 3x6 K5

Molift PowerPac 14,4 NiCd

Molift PowerPac 14,4 NiMH

Page 26 of 32


Battery holder / electronics, Linak actuator

12

15

16

13

14

5

6

7

8

9

1

2

3

B

4

3

10

B

17

G

A

A

A-A

Pos.

1

Qty.

Bill of materials:

Description.

03-221 BOM.xls

Dimension/

Draw. no.

Material.

Comment.

B

A

Rev.

Pos4:New art.no., Pos11 removed.

07.08.2008/TES


Description:

11.05.2005 ORH

Date/Sign.

MHL

MH Lie.

Approved:


ORH 11/5-2005

Drawing name:

Projection: Scale:

1:3

Battery holder and electronics

Assembly

Molift Smart

Drawing number:

03-221

Size

A3

10

11

12

13

14

15

16

7

8

9

Pos.

1

2

5

6

3

4

1

1

1

1

1

1

1

1

1

1

Qty.

2

2

2

1

6

1

Description

Label, Art. Nr.

Label

Label

Label

Dimension/

Draw. no.

05-008

Fjær for batteriholder, forenklet skrue for feste av kontaktplate

Batteriholder, plast-lille del

Circlip DIN 471 - 6 x 0.7

Batteriholder, plast-store del sprøytestøpt

Brady 25,4x12,7

Printkort

Forlenger til nødsenk

Lading

Nødsenk

Nødstopp

Forlenger til nødstopp

Nødstopp, Rafi

Batteriholder, avrundet aluprofil

Pop-nagle, Ø3,2x16

Material: Comment:

Page 27 of 32

7

8

5

6

3

4

Appendix H

Pos. No Art. no..

Description

1 1 0910115 Bolt for suspension

2 1 0920207

1

1

1

1

1

1

0910182

0910106

0910191

0910114

0920225

0910150

Spirol pin, Ø3x12 HBK

Plain bearing, BB 2512 DU PAF 25x28x11,5

P10

Suspension, Smart

O-ring, 30x3

Washer, suspension

Screw DIN 7991 M12x25 A2

Padding suspension, Smart

H

Suspension

Page 28 of 32

3

4

*

1

A

Rev.

5 Lubricate with Wurth HSS 2000.

6

7

8

Use Loctite 2701 and tighten to 57 Nm.

Pos.

1

Qty.

Bill of materials:

Description.

03-220 BOM.xls

Material.

Comment.



Description:

09.05.2005 ORH

Date/Sign.

MH Lie.

Approved:


ORH 9/5-2005

Drawing name:

Suspension

Assembly

Molift Smart

Projection: Scale:

1:2

Drawing number:

03-220

Size

A3

NB! Ikke i bruk. Se 03-220 BOM.xls

Pos.

5

6

3

4

7

8

1

2

Qty.

1

1

1

1

1

1

1

1

Description

Dimension/

Draw. no.

Boss til kryssoppheng

Spirol, Ø3x12

PAF 25x28x11,5 P10

Kryssoppheng 2

30x3 O-ring

Skive for kryssoppheng

Skrue, senkhode, umbrako, M12x30

Kryssoppheng, polstring

Material: Comment:

Notes:

Page 29 of 32

Notes:

Page 30 of 32


Notes:

Page 31 of 32

At times with increasing demand for efficiency in the healthcare sector and growing focus on patients needs, it is easy to neglect the needs of the carer. The need to give better help and caring avoiding heavy lifting situations, avoiding putting your own back at risk, without being completely exhausted after work and still have some surplus energy when the workday is over.

This is the insight that drives us at Molift. The company was started more than 25 years ago by a man who through his own experience saw the need for lifting and moving patients in an effective and comfortable way - for both patient and carer.

We have since then delivered products that compliment the natural movements of the body, that is both simple and intuitive to use. Products designed to give the patient a better life in addition to providing the carer with real support and optimum work enjoyment.

This is the true meaning of; Molift - designed for life

Manufacturer:

Molift Group AS - Ole Deviksvei 44

N - 0668 OSLO - Norway

Telephone: (+47) 4000 1004

Fax: (+47) 4000 1008 www.molift.com [email protected]

Supplier USA:

Molift Inc.,

8406 Benjamin Road, Suite C,

Tampa, Florida 336634.

Tel. (877) 665-4387

Tel. (813) 969-2213

Supplier UK:

Molift Ltd.,

Hi Trac House, Woodrow Business Centre

Woodrow Way, Irlam

Manchester, M44 6NN.

Tel. 0844 8004236

Molift Smart Magnetic, Linak Patient Lifter Technical Manual

Assistant Bot

- a patient lifter from

Table of Content

General advice

Technical description

Equipment and special tools

Fault finding

Repairing

Finishing the job

Parts Catalogue

Appendix A

Appendix B

Appendix C

Appendix D

Appendix E

Appendix F

Appendix G

Appendix H

Molift Group AS

General advice

Explanation of symbols

Responsibility

Caution

Technical description

Chassis

A

A

A

A

A

are at the back - the

D

D

D

D

B

and

B

C

C

C

C

C

C

C

C

A

B

on each side of the lifting column.

B

A

B

B

Lifting column

A

,

A

A

A

A

A

is made out of an aluminium

Lifting arm with suspension

A

B

A

Charger and battery

Equipment and special tools

Equipment

Special tools

Fault finding

Repairing

Actuator

B

Rear castors

B

Front castors

B

B