New Holland TL 75 Service Manual
New Holland TL 75 is a powerful tractor designed for agricultural tasks. This model features a 12x12 power shuttle transmission, providing smooth and efficient operation. It's equipped with a powerful engine for handling heavy loads and a hydraulic system for various implement attachments. The TL 75 also includes features like a 4WD system for increased traction and a three-point hitch for versatile implement compatibility.
PDF
Download
Document
Advertisement
Advertisement
SERVICE MANUAL SERVICE MANUAL TL 75 / TL 85 / TL 95 POWER SHUTTLE - Tractor TL 75 TL 85 TL 95 POWER SHUTTLE - Tractor 1/1 Part number 47848279 Part number 47848279A English February 2017 © 2017 CNH Industrial Latin America LTDA. All Rights Reserved. SERVICE MANUAL TL75E Power shuttle 12x12, new cab [HCCZTL75EFC438462 - ], TL75E Power shuttle 12x12, without cab [HCCZTL75EFC438462 - ], TL85E Power shuttle 12x12, without cab [HCCZTL85EFC438462 - ], TL85E Power shuttle 12x12, new cab [HCCZTL85EFC438462 - ], TL95E Power shuttle 12x12, without cab [HCCZTL95EFC438462 - ], TL95E Power shuttle 12x12, new cab [HCCZTL95EFC438462 - ] 47848279A 15/02/2017 EN Find manuals at https://best-manuals.com Link Product / Engine Product Market Product TL75E Power shuttle 12x12, cabine Latin America nova [HCCZTL75EFC438462 - ] TL75E Power shuttle 12x12, sem Latin America cabine [HCCZTL75EFC438462 - ] TL85E Power shuttle 12x12, sem Latin America cabine [HCCZTL85EFC438462 - ] TL85E Power shuttle 12x12, cabine Latin America nova [HCCZTL85EFC438462 - ] TL95E Power shuttle 12x12, sem Latin America cabine [HCCZTL95EFC438462 - ] TL95E Power shuttle 12x12, cabine Latin America nova [HCCZTL95EFC438462 - ] Engine 8045.05.260 8045.05.260 8045.05.260 8045.25.260 8045.05.260 8045.25.262 47848279A 15/02/2017 Find manuals at https://best-manuals.com Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.106] Valve drive and gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.105] Connecting rods and pistons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 [10.103] Crankshaft and flywheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 [10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6 [10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7 [10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8 [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9 Clutch ....................................................................................... 18 [18.110] Clutch and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.1 [18.112] Slip clutch or flywheel damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.2 Transmission.............................................................................. 21 [21.112] Power shuttle transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1 [21.134] Power shuttle transmission external controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2 [21.104] Power shuttle transmission lubrication system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3 [21.154] Power shuttle transmission internal components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4 Four-Wheel Drive (4WD) system .................................................. 23 [23.202] Electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1 [23.304] Four-Wheel Drive (4WD) gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.2 [23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.3 Front axle system ....................................................................... 25 [25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1 [25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2 47848279A 15/02/2017 Find manuals at https://best-manuals.com [25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3 Rear axle system........................................................................ 27 [27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1 [27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2 [27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3 Power Take-Off (PTO) ................................................................. 31 [31.104] Rear electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1 [31.110] One-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.2 [31.116] Three-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.3 Brakes and controls .................................................................... 33 [33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1 [35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2 [35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3 [35.114] Three-point hitch control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4 Hitches, drawbars, and implement couplings.................................. 37 [37.110] Rear three-point hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.1 Frames and ballasting ................................................................. 39 [39.140] Ballasts and supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1 Steering..................................................................................... 41 [41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1 [41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2 [41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3 Wheels ...................................................................................... 44 [44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1 [44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2 47848279A 15/02/2017 Find manuals at https://best-manuals.com Cab climate control ..................................................................... 50 [50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1 [50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2 [50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3 Electrical systems ....................................................................... 55 [55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1 [55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2 [55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3 [55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4 [55.011] Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5 [55.014] Engine intake and exhaust system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6 [55.012] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7 [55.013] Engine oil system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8 [55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9 [55.513] Cab transmission controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10 [55.030] Service brake electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11 [55.031] Parking brake electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.12 [55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.13 [55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.14 Platform, cab, bodywork, and decals ............................................. 90 [90.150] Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1 [90.110] Operator platform less cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2 [90.118] Protections and footboards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3 [90.114] Operator protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4 [90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5 [90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.6 [90.102] Engine shields, hood latches, and trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.7 47848279A 15/02/2017 Find manuals at https://best-manuals.com 47848279A 15/02/2017 Find manuals at https://best-manuals.com INTRODUCTION 47848279A 15/02/2017 1 Find manuals at https://best-manuals.com Contents INTRODUCTION Advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 International symbols (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Safety rules (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Safety rules - Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Safety rules - Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Torque - Minimum tightening torques for normal assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Torque - Standard torque data for hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Basic instructions - Shop and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Fluids and lubricants (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 (*) See content for specific models 47848279A 15/02/2017 2 Find manuals at https://best-manuals.com INTRODUCTION Advice All repair and maintenance works listed in this manual must be carried out only by qualified dealership personnel, strictly complying with the instructions given; and using, whenever possible, the special tools. Anyone who carries out the above operations without complying with the procedures shall be responsible for the subsequent damages. The manufacturer and all the organizations of it's distribution chain, including - without limitation - national, regional, or local dealers, reject any responsibility for damages due to the anomalous behavior of parts and/or components not approved by the manufacturer himself, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer. In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages due to an anomalous behavior of parts and/or components not approved by the manufacturer. The information in this manual is up-to-date at the date of the publication. It is the policy of the manufacturer for continuous improvement. Some information could not be updated due to modifications of a technical or commercial type, as well as to suit the laws and regulations of different countries. In case of questions, refer to your Sales and Service Networks. 47848279A 15/02/2017 3 Find manuals at https://best-manuals.com INTRODUCTION International symbols TL75E TL85E TL95E LA LA LA As a guide to the operation of the machine, various universal symbols have been utilized on the instruments, controls, switches, and fuse box. The symbols are shown below with an indication of their meaning. Heater plug for cold start Turning signal Power Take-Off (PTO) Reaction control Alternator charging Activated memory Transmission in neutral Accessories socket Fuel Level Turn signals Creeper selection Implement socket Automatic fuel shut-off Turn signals - one trailer Low speed selection Percentage slip Engine speed (rpm x 100) Turn signals - two trailers High speed selection Raising of the hydraulic lift Hour meter Wind shield washer Road speed Rear hitch lower Engine Oil Pressure Windscreen wash wipe Differential Lock Hydraulic lift height threshold Engine Coolant Temperature Heating temperature control Rear axle oil temperature Hydraulic lift disabled Coolant Level Cab recirculation fan Trans Oil Pressure Transmission filters and hydraulic filters Machine lights Air conditioner Auxiliary Front Wheel Drive (AFWD) operated Remote control valve extension Main beam head Air Filter Restriction Warning! Remote control valve command retraction Dip Beam Parking brake Danger warning lights Remote control valve flotation Work lamps Brake fluid level Variable control Malfunction! See Operator’s Stop Lamp Trailer brake Pressurized! Open carefully Malfunction! (alternative symbol) Horn Warning! Corrosive substance Position control Brake fluid level Trans Oil Pressure 47848279A 15/02/2017 4 INTRODUCTION Safety rules Standard safety precautions Be informed and notify personnel of the laws in force regulating safety, and provide documentation available for consultation. • Keep working areas as clean as possible. • Ensure that working areas are provided with emergency boxes. They must be clearly visible and always contain adequate sanitary equipment. • Fire extinguishers must be properly identified and always be clear of obstructions. Their efficiency must be checked on a regular basis and personnel must be trained on proper interventions and priorities. • Keep all emergency exits free of obstructions and clearly marked. • Smoking in working areas subject to fire danger must be strictly prohibited. Prevention of injury • Wear suitable work attire and safety glasses with no jewelry such as rings and chains when working close to engines and equipment in motion. • Wear safety gloves and goggles when performing the following operations: • Topping off or changing lubrication oils. • Using compressed air or liquids at a pressure greater than 2 bar (29 psi). • Wear a safety helmet when working close to hanging loads or equipment working at head level. • Always wear safety shoes and fitting clothes. • Use protection cream for hands. • Change wet clothes as soon as possible. • In the presence of voltages exceeding 48 – 60 V, verify the efficiency of the ground and mass electrical connections. Ensure that hands and feet are dry and use isolating foot boards. Workers should be properly trained to work with electricity. • Do not smoke or start an open flame close to batteries and any fuel material. • Place soiled rags with oil, diesel fuel or solvents in specially provided anti-fire containers. • Do not use any tool or equipment for any use other than what it was originally intended for. Serious injury may occur. • If running an engine indoors, make sure there is a sufficient exhaust fan in use to eliminate exhaust fumes. During maintenance • Never open the filler cap of the cooling system when the engine is hot. High temperature liquid at operating pressure could result in serious danger and risk of burn. Wait until the temperature decreases under 50 °C (122 °F). • Never add coolant to an overheated engine and use only appropriate liquids. • Always work when the engine is turned off. Certain circumstances require maintenance on a running engine. Be aware of all the risks involved with such an operation. • Always use adequate and safe containers for engine fluids and used oil. • Keep engine clean of any spilled fluids such as oil, diesel fuel, and or chemical solvents. • Use of solvents or detergents during maintenance may emit toxic vapors. Always keep working areas aerated. Wear a safety mask if necessary. • Do not leave soiled rags that may contain any flammable substances close to the engine. • Always use caution when starting an engine after any work has been performed. Be prepared to cut off intake air in case of engine runaway. • Never disconnect the batteries while the engine is running. • Disconnect the batteries prior to performing any work on the equipment. 47848279A 15/02/2017 5 INTRODUCTION • Disconnect the batteries to place a load on them with a load tester. • After any work is performed, verify that the battery clamp polarity is correct and that the clamps are tight and safe from accidental short circuit and oxidation. • Before disconnecting any pipelines (pneumatic, hydraulic, fuel pipes, etc.), verify that all pressure has been released. Take all necessary precautions bleeding and draining residual pressure. Always wear the proper safety equipment. • Do not alter the lengths of any wires. • Do not connect any electronic service tool to the engine electrical equipment unless specifically approved by NEW HOLLAND. • Do not modify the fuel system or hydraulic system unless approved by NEW HOLLAND. Any unauthorized modification will compromise warranty assistance and may affect engine operation and life span. For engine equipped with an electronic control unit • Do not weld on any part of the equipment without removing the control unit. • Remove the in case of work requiring heating over 80 °C (176 °F). • Do not paint the components and the electronic connections. • Do not alter any data filed in the electronic control unit driving the engine. Any manipulation or alteration of electronic components will void engine warranty assistance and may affect the correct working order and life span of the engine. Respect of the Environment • Respect of the environment should be of primary importance. Take all necessary precautions to ensure personnel's safety and health. • Inform the personnel of the laws regarding the dispensing of used engine fluids. • Handle batteries with care, storing them in a well ventilated environment and within anti-acid container. 47848279A 15/02/2017 6 INTRODUCTION Safety rules General safety regulations General Aspects • Strictly follow repair and maintenance procedures. • Do not wear rings, wrist watches, jewelry, accessories, unbuttoned items of clothing, unsecured clothing like ties, torn clothing, scarves, or open jackets or shirts with open zippers that could get caught in moving parts. Use approved safety clothing, such as anti-slip footwear, sleeves, protective goggles, helmets, etc. • Wear safety goggles with side shields when cleaning parts using compressed air. • Worn or damaged cables and chains are not reliable. Do not use these elements in lifting or towing operations. • Use regulation safety equipment, such as approved eye protection, helmets, clothes, sleeves, and special footwear whenever you are welding. All individuals near the welding process must use regulation eye protection. Never look at the welding arc without using suitable eye protection. • Never perform any repairs on the machine if there is someone in the operator seat, except when the person is a qualified operator who is helping with the service to be performed. • Never operate the machine or use accessories from a place other than the operator seat or next to the machine when operating the fender switches. • Never perform any operations on the machine with the engine running, except when specifically instructed to do so. Shut down the engine and release all the pressure from the hydraulic circuits before removing covers, cases, valves, etc. • You must conduct all repair and maintenance operations with the utmost care and attention. • Disconnect the batteries and put warning labels on all of the controls to warn that the machine is being repaired. Lock the machine and all the equipment that you remove. • Never check or fill the fuel tank or batteries or use starting fluid when you are smoking or near a naked flame, because these fluids are flammable. • The fuel filling gun must remain in contact with the filler neck. Maintain the contact until the fuel stops flowing into the tank in order to avoid sparks caused by static electricity build-up. • To transport a faulty machine, use a trailer or a low loader platform trolley, if available. • To load and unload the machine from the mode of transportation, choose a flat area that offers firm support for the wheels of the truck or trailer. Securely fasten the machine to the platform of the trailer or truck, in accordance with the transporter’s requirements. • Always use hoist mechanisms with an appropriate capacity for lifting or moving heavy components. • Chains must always be securely fastened. The fastening device must have sufficient capacity to support the intended load. It is prohibited for bystanders to be near the fastening position. • The work area must always be clean and dry. Clean it immediately if any water or oil is spilled. • Never use gasoline, diesel, or other flammable liquids for cleaning. Use only non-toxic solvents. • Do not allow cloths soaked with oil or grease to accumulate because they can cause a fire risk. Always keep these cloths in a metal container. Starting • Never start the engine in enclosed spaces that are not equipped with a suitable exhaust system or gas-extraction system. • Never bring your head, body, arms, legs, feet, hands, or fingers close to fans or rotating belts. Engine • Always loosen the radiator cap slowly before removing it, in order to dissipate the system pressure. You must top up the coolant with the engine stopped. • Do not fill up the fuel tank when the engine is running. • Never adjust the fuel injection pump when the machine is in motion. 47848279A 15/02/2017 7 INTRODUCTION • Never lubricate the machine when the engine is running. Electrical systems • If it is necessary to use auxiliary batteries, you must connect the cables on both sides as follows: (+) to (+) and (-) to (-). Avoid causing the terminals to short circuit. The gas that the batteries release is highly flammable. During charging, leave the battery compartment open to improve ventilation. Avoid sparks and naked flames near the battery. Do not smoke. • Do not charge the batteries in enclosed spaces. • Always disconnect the batteries before carrying out any type of servicing on the electrical system. Hydraulic system • A little fluid coming out of a small bore could be almost invisible, but strong enough to penetrate the skin. For this reason, never use your hands to check for leaks. Instead, use a piece of cardboard or wood. If any fluid penetrates your skin, seek medical assistance immediately. Failure to seek immediate medical assistance could result in serious infections or dermatitis. • Always read the system pressure using suitable gauges. Wheels and tires • Make sure that the tires are correctly inflated at the pressure specified by the manufacturer. Inspect the rims and tires regularly for any damage. • Remain next to the tire when filling it with air. • Only check the pressure when the platform is unloaded and the tires are cold, in order to prevent inaccurate readings caused by overpressure. • Never cut or weld a rim with a full tire fitted. • To remove the wheels, lock both the front and rear wheels of the machine. Lift the machine. Install stable and secure supports under the machine, as per the legislation in force. • Deflate the tire before removing any objects that may be caught in the tire tread. • Never inflate tires using flammable gases, as they could cause explosions and injure bystanders. Remove and install • Lift and handle all heavy components using hoist devices of appropriate capacity. You must suspend the parts using suitable hooks and slings. Use the hoist eyes provided for this purpose. Be careful if there are any bystanders near the hoisted load. 47848279A 15/02/2017 8 INTRODUCTION Safety rules Health and safety precautions Many of the procedures involved in machine maintenance and repair services involve physical hazards and other health risks. This section lists some of these hazardous procedures and the materials and equipment associated with them. Acids and alkalis Avoid splashing into your eyes and nose, or onto your skin and clothing. Wear suitable sleeves and protective goggles. Irritate and corrode the skin, eyes, nose, and throat. Causes burns. Do not inhale the fumes. Adhesives and sealants These are highly flammable. You must store them in no smoking areas. Use applicators when possible or secondary containers. The containers must be labeled. Resin-based adhesives/sealants Skin contact could result in irritation, dermatitis, and the absorption of toxic or harmful chemicals through the skin. Splashes could cause eye injuries. Ensure that there is adequate ventilation and avoid contact with the skin and the eyes. Follow the manufacturer’s instructions. Ensure that there is adequate ventilation as volatile harmful or toxic chemicals may be released. Anti-freeze These are highly flammable. You must store them in no smoking areas. Anti-freeze can be absorbed through the skin in toxic or harmful quantities. Ingesting anti-freeze can cause death and you must seek medical assistance immediately. Chemicals – General You must always take care when using and handling chemicals such as solvents, sealants, adhesives, paints, foam resins, battery acids, anti-freeze, brake fluid, oils and greases. They may be harmful, toxic, corrosive, irritant, or highly flammable. They may also emit hazardous fumes or dust. Do Remove chemicals from skin and clothing as soon as possible after contact. Change very dirty clothes and make provision for cleaning them. Read and strictly adhere to the safety recommendations on the chemical containers. When working with chemicals, wash before breaks, and before eating, smoking, drinking, or using the bathroom. Keep work areas clean, organized, and free of spillages. Store according to local and national legislation. Keep chemicals out of the reach of children. Do not Do not mix chemicals, except in accordance with the manufacturer's instructions. Some substances could form other chemical substances that are toxic or harmful, emit toxic or harmful fumes, or become explosive after mixing. Do not spray chemicals, especially solvent-based chemicals, in enclosed spaces. Do not apply heat or flames to chemicals, except in accordance with the manufacturer's instructions. Some are highly flammable or could release toxic or harmful fumes. Do not leave containers open. The fumes emitted could accumulate in toxic, harmful, or explosive concentrations. Some fumes are heavier than air and will accumulate in confined areas, trenches, etc. Do not put chemicals in unmarked containers. 47848279A 15/02/2017 9 INTRODUCTION Do not clean your hands or clothes with chemicals. Chemicals, particularly solvents and fuels, dry out the skin and can cause irritation and dermatitis. Some can be absorbed through the skin in toxic or harmful quantities. Do not use empty containers to store other chemicals, except when they have been cleaned under supervision. Do not attempt to sniff or inhale chemicals. Rapid exposure to high concentrations of fumes can be toxic or harmful. Anti-corrosive protective material These materials are varied and you must follow the manufacturers' instructions. They may contain solvents, resins, petroleum derivatives, etc. You must avoid contact with the skin and the eyes. You must carry out spraying with adequate ventilation and never in enclosed spaces. Post Dust, powders, or clouds may be irritant, harmful, or toxic. Avoid inhaling the chemical powders or dusts that result from dry abrasion services. Use respiratory protection if ventilation is not adequate. Electric shock Electric shocks result from the use of faulty electrical equipment or from incorrect use. You must keep electrical equipment in good condition and test it frequently. Electrical equipment must be protected by a fuse with an appropriate nominal capacity. Use low-voltage equipment ( 110 volt) for work lights and inspection lights, wherever possible. Use pneumatic equipment instead of electrical equipment wherever possible. In the event of electrocution: • Turn off the electricity before approaching the victim. • If that is not possible, push or pull the victim away from the source of the electricity using a dry, non-conductive material. • If you have been trained, start giving first aid. • Seek medical assistance. Exhaust fumes These fumes contain asphyxiating, toxic or harmful chemical substances. You must only run engines in adequate extraction or general ventilation conditions, and never in enclosed spaces. Fiber insulation The fibrous nature of cut surfaces and edges can cause skin irritation. In general, the effect is physical and not chemical. You must take precautions to avoid excessive skin contact. Take care when organizing your work methods. Wear sleeves. Fire Many materials relating to vehicle repair are highly flammable. Some release toxic or harmful fumes when burned. Scrupulously observe the fire prevention safety recommendations when storing and handling flammable materials or solvents, particularly in the vicinity of electrical equipment or welding processes. Before using any electrical or welding equipment, ensure that there is no risk of fire. Always have an appropriate fire extinguisher nearby when using welding or heating equipment. 47848279A 15/02/2017 10 INTRODUCTION Foams – Polyurethane See fire. Used for soundproofing. Cured foams used in seat cushions and finishes. Follow the manufacturer’s instructions. Components that have not reacted are irritants and could be harmful to the eyes and the skin. Wear sleeves and protective goggles. Individuals with chronic respiratory illnesses, asthma, bronchial problems, or a history of allergic illnesses must not work with or be in proximity to uncured materials. Components, fumes, and aerosol clouds can cause irritation and sensitization reactions, and may be toxic or harmful. You must apply these materials with adequate respiratory protection and adequate ventilation. Do not remove the respirator when you have finished spraying. Keep the respirator on until the fumes and clouds disperse. Burning uncured components and cured foams can generate toxic and harmful fumes. Do not permit smoking, the presence of naked flames, or the use of electrical equipment during the application of foam, and until the fumes/ clouds have dispersed. The hot cutting of cured or partially cured foam must be performed in an environment with a ventilation system with extraction. Kerosene (Paraffin) Ingesting kerosene can cause irritation to the mouth and throat. The greatest danger from ingesting kerosene is the possibility of breathing it into the lungs. Liquid contact dries the skin and can cause irritation or dermatitis. Splashes on the skin and in the eyes cause mild irritation. Avoid contact with the eyes and the skin as far as possible and ensure that there is adequate ventilation. Fuel oil (diesel fuel) When the quantities are large or the exposure period is long, skin contact with fuel oils with a high boiling point can cause serious skin diseases, including skin cancer. Gas cylinders See fire. In general, gases, such as oxygen, carbon dioxide, argon, and propane, are stored in cylinders with pressures of up to 140 bar ( 2000 lb/in2). You need to take sufficient care when handling them to prevent physical damage to the cylinders and the valve accessories. The content of each cylinder must be clearly identified with suitable labels. You must store the cylinders in a well-ventilated room, protected from ice, rain, and direct sunlight. You must not store combustible gases near to oxygen cylinders. Be careful to prevent leaks from the cylinders and the gas lines, and to avoid ignition sources. Only qualified personnel may perform services using the cylinders. General workshop equipment and tools You must keep all equipment and tools in good condition and you must use the correct safety equipment whenever necessary. Never use tools or equipment for any purpose other than that for which they are intended. Never overload equipment such as hoists, jacks, chassis bases and axles, or hoisting slings. The damage caused by overloading does not always appear immediately and could cause a fatal accident the next time that the equipment is used. Do not use faulty or damaged equipment or tools, particularly high-speed equipment, such as emery wheels. A damaged emery wheel can disintegrate suddenly and cause serious injury. Use protective goggles whenever you use equipment for grinding, cutting, polishing, or sandblasting. Oil test equipment, lubrication test equipment, and high-pressure air test equipment, in accordance with local legislation Always keep high-pressure equipment in good condition and carry out regular maintenance, particularly on connections and fittings. Never point a high-pressure nozzle at the skin as the fluid can cause serious injuries. 47848279A 15/02/2017 11 INTRODUCTION Legal aspects Various laws and regulations lay down the health and safety requirements for working with materials and equipment in workshops. Always observe the regulations and laws in force in the country in which you are working. Workshops must comply with the relevant regulations and laws. Consult the local supervisory authorities or related government bodies if you are in any doubt. Lubricants and greases Avoid prolonged or recurrent contact with mineral oils, particularly used oils. Thoroughly wash the skin after tasks using oil. Do not use gasoline, paraffin, or other solvents to remove oil from the skin. Lubricants and greases can cause mild eye irritation. You must avoid repeated or prolonged skin contact by wearing protective clothing where necessary. Do not allow your work clothes to become contaminated with oil. Wash or dry clean work clothes regularly. Discard oil-soaked shoes. Do not use used engine oil as a lubricant or for applications where it might come into contact with the skin. Paints You should preferably perform spraying in a ventilated cab with an exhaust system to remove the fumes and spray from the breathing area. Individuals working in cabs must use respiratory protection. Personnel carrying out smallscale repair work must use respirators with an air supply. Solvents Contact dries out the skin, and prolonged or recurrent contact can cause irritation and dermatitis. Some can be absorbed through the skin in toxic or harmful quantities. Splashes into the eyes can cause serious irritation and even lead to blindness. Wear protective sleeves, protective goggles and protective clothing. Ensure that there is good ventilation during use, avoid inhaling smoke, fumes, and spray clouds, and keep containers securely closed. Do not use in enclosed spaces. Do not apply heat or flame, except in accordance with specific and detailed instructions from the manufacturer. Arc welding This process emits a high level of ultraviolet radiation that can burn the eyes and skin of the welder and of other people nearby. Gas-protected welding processes are particularly dangerous in this respect. Personal protection is mandatory. Barriers to protect other people are also necessary. You also need to use suitable eye and skin protection because of metal splashes. The heat of arc welding will produce gases and fumes from the metals that are being melted, and from the coatings applied to or contamination on the worked surfaces. These gases and fumes may be toxic and you must avoid inhaling them. You may need to use ventilation with extraction to remove smoke from the work area, particularly in cases where there is not enough general ventilation or in places where a considerable amount of welding is expected to take place. In extreme cases, where adequate ventilation cannot be guaranteed, you may need to use respirators with an air supply. 47848279A 15/02/2017 12 INTRODUCTION Safety rules TL - TIER 1 and STAGE I LA Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual and on machine safety signs, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. The color associated with DANGER is RED. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. The color associated with WARNING is ORANGE. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. The color associated with CAUTION is YELLOW. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine damage or property damage. The color associated with Notice is BLUE. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine damage or property damage. The word Notice is used to address practices not related to personal safety. Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 47848279A 15/02/2017 13 INTRODUCTION Safety rules - Personal safety General safety rules Use caution when operating the machine on slopes. Raised equipment, full tanks and other loads will change the center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven surfaces. Never permit anyone other than the operator to ride on the machine. Never operate the machine under the influence of alcohol, drugs, or while otherwise impaired. While driving on the road, the seat swivel position must always be straight forward and locked in position with no rotation. The seat swivel should only be rotated for in field operation. Stay off slopes too steep for safe operation. Shift down before you start up or down a hill with a heavy load. Avoid “free wheeling.” Do not drive on roads, or at high speed anywhere, with the differential lock engaged. Difficult steering will occur, and can result in an accident. In field operation, use the differential lock for traction improvement, but release for turning at row ends. Do not exceed implement transport speed or the speed rating on the implement tires. Review the implements Operator’s Manual for specifications. Failure to comply could result in death or serious injury. For speeds up to 16 km/h (10 mph), make sure that the weight of a trailed vehicle that is not equipped with brakes does NOT EXCEED 1.5 times the Tractor weight. For speeds up to 40 km/h (25 mph), make sure that the weight of the trailed vehicle that is not equipped with brakes, does NOT EXCEED the weight of the Tractor. Stopping distance increases with increasing speed as the weight of the towed load increases, especially on hills and slopes. Rear upset can result if pulling from wrong location on tractor. Hitch only to the drawbar. Use three point hitch only with the implements designed for its use – not as a drawbar. Do not look directly into the front or rear HID (high intensity discharge) lamps. Eye damage can occur. Do not tamper with the ballast on the front or rear high intensity discharge (HID) lamp since it uses high voltage. Personal injury or death can occur. To avoid possible eye damage from microwave signals emitted by the radar sensor, do not look directly into the sensor face. When digging or using ground engaging attachments be aware of buried cables. Contact local utilities to determine the locations of services. Pay attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance for safety. Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection. • DO NOT use your hand to check for leaks. Use a piece of cardboard or paper. • Stop engine, remove key and relieve the pressure before connecting or disconnecting fluid lines. • Make sure all components are in good condition and tighten all connections before starting the engine or pressurizing the system. • If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately. • Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the skin promptly with soap and water. Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can become entangled in moving parts. Wear protective equipment when appropriate. 47848279A 15/02/2017 14 INTRODUCTION DO NOT attempt to remove material from any part of the machine while it is being operated or components are in motion. Make sure all guards and shields are in good condition and properly installed before operating the machine. Never operate the machine with shields removed. Always close access doors or panels before operating the machine. Dirty or slippery steps, ladders, walkways, and platforms can cause falls. Make sure these surfaces remain clean and clear of debris. A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment. DO NOT allow anyone to enter the work area. Raised equipment and/or loads can fall unexpectedly and crush persons underneath. Never allow anyone to enter the area underneath raised equipment during operation. Never operate engine in enclosed spaces as harmful exhaust gases may build up. Before starting the machine, be sure that all controls are in neutral or park lock position. Start the engine only from the operator’s seat. If the safety start switch is bypassed, the engine can start with the transmission in gear. Do not connect or short across terminals on the starter solenoid. Attach jumper cables as described in the manual. Starting in gear may cause death or serious injury. Always keep windows, mirrors, all lighting, and Slow Moving Vehicle (SMV) emblem clean to provide the best possible visibility while operating the machine. Operate controls only when seated in the operator’s seat, except for those controls expressly intended for use from other locations. Before leaving the machine: 1. Park machine on a firm level surface. 2. Put all controls in neutral or park lock position. 3. Engage park brake. Use wheel chocks if required. 4. Lower all hydraulic equipment — Implements, header, etc. 5. Turn off engine and remove key. When, due to exceptional circumstances, you would decide to keep the engine running after leaving the operator’s station, then the following precautions must be followed: 1. Bring the engine to low idle speed. 2. Disengage all drive systems. 3. WARNING Some components may continue to run down after you disengage drive systems. Make sure all drive systems are fully disengaged. Failure to comply could result in death or serious injury. W0113A Shift the transmission into neutral. 4. Apply the parking brake. 47848279A 15/02/2017 15 INTRODUCTION General maintenance safety Keep area used for servicing the machine clean and dry. Clean up spilled fluids. Service machine on a firm level surface. Install guards and shields after servicing the machine. Close all access doors and install all panels after servicing the machine. Do not attempt to clean, lubricate, clear obstructions or make adjustments to the machine while it is in motion or while the engine is running. Always make sure working area is clear of tools, parts, other persons and pets before you start operating the machine. Unsupported hydraulic cylinders can lose pressure and drop the equipment causing a crushing hazard. Do not leave equipment in a raised position while parked or during service, unless securely supported. Jack or lift the machine only at jack or lift points indicated in this manual. Incorrect towing procedures can cause accidents. When towing a disabled machine follow the procedure in this manual. Use only rigid tow bars. Stop the engine, remove key and relieve pressure before disconnecting or connecting fluid lines. Stop the engine and remove key before disconnecting or connecting electrical connections. Scalding can result from incorrect removal of coolant caps. Cooling system operates under pressure. Hot coolant can spray out if a cap is removed while the system is hot. Allow system to cool before removing cap. When removing a cap turn it slowly to allow pressure to escape before completely removing the cap. Replace damaged or worn tubes, hoses, electrical wiring, etc. Engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care when servicing such components. Allow surfaces to cool before handling or disconnecting hot components. Wear protective equipment when appropriate. When welding, follow the instructions in the manual. Always disconnect the battery before welding on the machine. Always wash your hands after handling battery components. Wheels and tires Make sure tires are correctly inflated. Do not exceed recommended load or pressure. Follow instructions in the manual for proper tire inflation. Tires are heavy. Handling tires without proper equipment could cause death or serious injury. Never weld on a wheel with a tire installed. Always remove tire completely from wheel prior to welding. Always have a qualified tire technician service the tires and wheels. If a tire has lost all pressure, take the tire and wheel to a tire shop or your dealer for service. Explosive separation of the tire can cause serious injury. DO NOT weld on a wheel or rim until the tire is completely removed. Inflated tires can generate a gas mixture with the air that can be ignited by high temperatures from welding procedures performed on the wheel or rim. Removing the air or loosening the tire on the rim (breaking the bead) will NOT eliminate the hazard. This condition can exist whether tires are inflated or deflated. The tire MUST be completely removed from the wheel or rim prior to welding the wheel or rim. 47848279A 15/02/2017 16 INTRODUCTION Driving on public roads and general transportation safety Comply with local laws and regulations. Use appropriate lighting to meet local regulations. Make sure Slow Moving Vehicle (SMV) emblem is visible. Use safety chains for trailed equipment when provided with machine or equipment. Lift implements and attachments high enough above ground to prevent accidental contact with road. When transporting equipment or machine on a transport trailer, make sure it is properly secured. Be sure the Slow Moving Vehicle (SMV) on the equipment or machine is covered while being transported on a trailer. Be aware of overhead structures or power lines and make sure the machine and/or attachments can pass safely under. Travel speed should be such that complete control and machine stability is maintained at all times. Slow down and signal before turning. Pull over to allow faster traffic to pass. Follow correct towing procedure for equipment with or without brakes. Fire and explosion prevention Fuel or oil leaked or spilled on hot surfaces or electrical components can cause a fire. Crop materials, trash, debris, bird nests, or flammable material can ignite on hot surfaces. Always have a fire extinguisher on or near the machine. Make sure the fire extinguisher(s) is maintained and serviced according to the manufacturer’s instructions. At least once each day and at the end of the day remove all trash and debris from the machine especially around hot components such as engine, transmission, exhaust, battery, etc. More frequent cleaning of your machine may be necessary depending on the operating environment and conditions. At least once each day, remove debris accumulation around moving components such as bearings, pulleys, belts, gears, cleaning fan, etc. More frequent cleaning of your machine may be necessary depending on the operating environment and conditions. Inspect the electrical system for loose connections or frayed insulation. Repair or replace loose or damaged parts. Do not store oily rags or other flammable material on the machine. Do not weld or flame cut any items that contain flammable material. Clean items thoroughly with non-flammable solvents before welding or flame-cutting. Do not expose the machine to flames, burning brush, or explosives. Promptly investigate any unusual smells or odors that may occur during operation of the machine. 47848279A 15/02/2017 17 INTRODUCTION General battery safety Always wear eye protection when working with batteries. Do not create sparks or have open flame near battery. Ventilate when charging or using in an enclosed area. Disconnect negative (-) first and reconnect negative (-) last. When welding on the machine, disconnect both terminals of the battery. Do not weld, grind, or smoke near a battery. When using auxiliary batteries or connecting jumper cables to start the engine, use the procedure shown in the operator’s manual. Do not short across terminals. Follow manufacturer’s instructions when storing and handling batteries. Battery post, terminals, and related accessories contain lead and lead compounds. Wash hands after handling. This is a California Proposition 65 warning. Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes, or clothing. Antidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immediately. Keep out of reach of children and other unauthorized persons. Instructional seat safety Passengers are not permitted to ride on the machine. The instructional seat is to be used only when training a new operator or when a service technician is diagnosing a problem. When required for the purposes of training or diagnostics, only one person may accompany the operator and that person must be seated in the instructional seat. When the instructional seat is occupied, the following precautions must be followed: • Machine should be driven only at slow speeds and over level ground. • Avoid driving on highways or public roads. • Avoid quick starts or stops. • Avoid sharp turns. • Always wear correctly adjusted seat belts. • Keep door closed at all times. Operator presence system Your machine is equipped with an operator presence system to prevent the use of some features while the operator is not in the operator’s seat. The operator presence system should never be disconnected or bypassed. If the system is inoperable, the system must be repaired. 47848279A 15/02/2017 18 INTRODUCTION Power Take-Off (PTO) PTO-driven machinery can cause death or serious injury. Before working on or near the PTO shaft or servicing or clearing the driven machine, put the PTO lever in the disengage position, stop the engine, and remove the key. Whenever a PTO is in operation, a guard must be in place to prevent death or injury to the operator or bystanders. When doing stationary PTO work, keep clear of all moving parts and make sure appropriate guards are in place. Where attachments such as pumps are installed on the PTO shaft (especially if the tractor PTO guard is moved upward or removed), extended shielding equivalent to the PTO guard must be installed with the attachment. Return the PTO guard to its original position immediately when the attachment is removed. High-inertia implements do not become stationary immediately when the PTO is disengaged. Allow sufficient time for the implement to “coast down” to a halt before cleaning or adjusting PTO components. As soon as the drive shaft is removed, install the guard over PTO shaft. Whenever doing stationary PTO work always install the articulation cylinder locking blocks to prevent damage or injury. The use of PTO adapters is not allowed. PTO adapters do not allow proper guarding of the PTO shaft and have operational hazards. Attach only the primary PTO drive shaft coupling to the tractor PTO output shaft. Never use a spline adapter: • Match the right tractor PTO spline and speed with the PTO driveshaft provided with an implement. This will assure proper geometry and operating speed. • Never operate 540 RPM implements at 1000 RPM. • Never operate 1000 RPM implements at 540 RPM. • Use of PTO adapters will void the warranty of the drive shaft, and the PTO drive train of the machine and implement. • For correct hitch geometry, refer to operator’s manual for each implement you connect. Reflectors and warning lights Flashing amber warning lights must be used when operating on public roads. Refer to Operator’s manual for proper operating instructions. Seat belts Seat belts must be worn at all times. Seat belt inspection and maintenance: • Keep seat belts in good condition. • Keep sharp edges and items than can cause damage away from the belts. • Periodically check belts, buckles, retractors, tethers, slack take-up system, and mounting bolts for damage and wear. • Replace all parts that have damage or wear. • Replace belts that have cuts that can make the belt weak. • Check that bolts are tight on the seat bracket or mounting. • If belt is attached to seat, make sure seat or seat brackets are mounted securely. • Keep seat belts clean and dry. • Clean belts only with soap solution and warm water. • Do not use bleach or dye on the belts because this can make the belts weak. 47848279A 15/02/2017 19 INTRODUCTION Operator protective structure Your machine is equipped with an operator protective structure, such as: a Roll Over Protective Structure (ROPS), Falling Object Protective Structure (FOPS), or a cab with ROPS. A ROPS may be a can frame or a two-posted or four-posted structure used for the protection of the operator to minimize the possibility of serious injury. The mounting structure and fasteners forming the mounting connection with the machine are part of the ROPS. The protective structure is a special safety component of your machine. DO NOT attach any device to the protective structure for pulling purposes. DO NOT drill holes to the protective structure. The protective structure and interconnecting components are a certified system. Any damage, fire, corrosion, or modification will weaken the structure and reduce your protection. If this occurs, THE PROTECTIVE STRUCTURE MUST BE REPLACED so that it will provide the same protection as a new protective structure. Contact your dealer for protective structure inspection and replacement. After an accident, fire, tip or roll over, the following MUST be performed by a qualified technician before returning the machine to field or job-site operations: • The protective structure MUST BE REPLACED. • The mounting or suspension for the protective structure, operator seat and suspension, seat belts and mounting components, and wiring within the operator’s protective system MUST be carefully inspected for damage. • All damaged parts MUST BE REPLACED. DO NOT WELD, DRILL HOLES, ATTEMPT TO STRAIGHTEN, OR REPAIR THE PROTECTIVE STRUCTURE. MODIFICATION IN ANY WAY CAN REDUCE THE STRUCTURAL INTEGRITY OF THE STRUCTURE, WHICH COULD CAUSE DEATH OR SERIOUS INJURY IN THE EVENT OF FIRE, TIP, ROLL OVER, COLLISION, OR ACCIDENT. Seat belts are part of your protective system and must be worn at all times. The operator must be held to the seat inside the frame in order for the protective system to work. Air-conditioning system The air-conditioning system is under high pressure. Do not disconnect any lines. The release of high pressure can cause serious injury. The air-conditioning system contains gases that are harmful to the environment when released into the atmosphere. Do not attempt to service or repair the system. Service, repair, or recharging must be performed only by a trained service technician. Personal Protective Equipment (PPE) Wear Personal Protective Equipment (PPE) such as hard hat, eye protection, heavy gloves, hearing protection, protective clothing, etc. Do Not Operate tag Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be visible. 47848279A 15/02/2017 20 INTRODUCTION Hazardous chemicals If you are exposed to or come in contact with hazardous chemicals you can be seriously injured. The fluids, lubricants, paints, adhesives, coolant, etc. required for the function of your machine can be hazardous. They may be attractive and harmful to domestic animals as well as humans. Material Safety Data Sheets (MSDS) provide information about the chemical substances within a product, safe handling and storage procedures, first aid measures and procedures to be taken in the event of a spill or accidental release. MSDS are available from your dealer. Before you service your machine check the MSDS for each lubricant, fluid, etc. used in this machine. This information indicates the associated risks and will help you service the machine safely. Follow the information in the MSDS, on manufacturer containers, as well as the information in this manual when servicing the machine. Dispose of all fluids, filters, and containers in an environmentally safe manner according to local laws and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information. Store fluids and filters in accordance with local laws and regulations. Use only appropriate containers for the storage of chemicals or petrochemical substances. Keep out of reach or children or other unauthorized persons. Additional precautions are required for applied chemicals. Obtain complete information from the manufacturer or distributor of the chemicals before using them. Utility safety When digging or using ground-engaging equipment, be aware of buried cables and other services. Contact your local utilities or authorities, as appropriate to determine the locations of services. Make sure the machine has sufficient clearance to pass in all directions. Pay special attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance for safety. Contact local authorities or utilities to obtain safe clearance distances from high voltage power lines. Retract raised or extended components, if necessary. Remove or lower radio antennas or other accessories. Should a contact between the machine and an electric power source occur, the following precautions must be taken: • Stop the machine movement immediately. • Apply the park brake, stop the engine, and remove the key. • Check if you can safely leave the cab or your actual position without contact with electrical wires. If not, stay in your position and call for help. If you can leave your position without touching lines, jump clear of the machine to make sure you do not make contact with the ground and the machine at the same time. • Do not permit anyone to touch the machine until power has been shut off to the power lines. Electrical storm safety Do not operate machine during an electrical storm. If you are on the ground during an electrical storm, stay away from machinery and equipment. Seek shelter in a permanent, protected structure. If an electrical storm should strike during operation, remain in the cab. Do not leave the cab or operator’s platform. Do not make contact with the ground or objects outside the machine. Mounting and dismounting Mount and dismount the machine only at designated locations that have handholds, steps, or ladders. Do not jump off the machine. Make sure steps, ladders, and platforms remain clean and clear of debris and foreign substances. Injury may result from slippery surfaces. 47848279A 15/02/2017 21 INTRODUCTION Face the machine when mounting and dismounting. Maintain a three-point contact with steps, ladders, and handholds. Never mount or dismount from a moving machine. Do not use the steering wheel or other controls or accessories as handholds when entering or exiting the cab or operator’s platform. Working at heights When the normal use and maintenance of the machine requires working at heights: • Correctly use installed steps, ladders, and railings. • Never use ladders, steps, or railings while the machine is moving. • Do not stand on surfaces which are not designated as steps or platforms. Do not use the machine as a lift, ladder, or platform for working at heights. Lifting and overhead loads Never use loader buckets, forks, etc. or other lifting, handling, or digging equipment to lift persons. Do not use raised equipment as a work platform. Know the full area of movement of the machine and equipment and do not enter or permit anyone to enter the area of movement while the machine is in operation. Never enter or permit anyone to enter the area underneath raised equipment. Equipment and/or loads can fall unexpectedly and crush persons underneath it. Do not leave equipment in raised position while parked or during service, unless securely supported. Hydraulic cylinders must be mechanically locked or supported if they are left in a raised position for service or access. Loader buckets, forks, etc. or other lifting, handling, or digging equipment and its load will change the center of gravity of the machine. This can cause the machine to tip on slopes or uneven ground. Load items can fall off the loader bucket or lifting equipment and crush the operator. Care must be taken when lifting a load. Use proper lifting equipment. Do not lift load higher than necessary. Lower loads to transport. Remember to leave appropriate clearance to the ground and other obstacles. Equipment and associated loads can block visibility and cause an accident. Do not operate with insufficient visibility. Implements, tools and trailers Attach trailers, tools and/or implements correctly. The operating, steering and braking behavior of the vehicle are affected by implements, trailers and ballast weights. Therefore ensure adequate steering and braking power. Stay clear of the area between the vehicle and the trailed implement. Follow the manufacturer’s instructions when connecting or mounting an implement to the vehicle. Always use the required or recommended drawbar or hitch to connect an implement to the tractor. Use only recommended hardware for hitch connections. Verify the integrity of the connection. Always adapt your ground speed to the ground conditions. Avoid making sharp turns when driving up or down slopes or when driving across the slope. Do not attempt to turn the machine with the differential lock engaged. When driving down slopes, never depress the clutch and change gear. Observe maximum permissible axle loads and total weights. 47848279A 15/02/2017 22 INTRODUCTION When making turns with towed or mounted implements, always take into consideration the width and inertia of the implement. Prevent a trailer or implement from moving when detached from the tractor. Properly connect the auxiliary brake system. Properly connect the auxiliary lighting harness to the implement. Do not exceed implement transport speed or the speed rating on the implement tires. Review the implement’s Operators Manual for specifications. Objects ejected by some implements or tools – for example, a rotary mower – may harm bystanders outside the field. Stones may be thrown further than the discharged crop. Projectiles can be thrown outside the field and strike unprotected individuals – for example, bikers, pedestrians or pets. Wait till the area is clear before proceeding. 47848279A 15/02/2017 23 INTRODUCTION Roll over and tip over Travel speed should be such that complete control and machine stability is maintained at all times. Where possible, avoid operating near ditches, embankments and holes. Reduce speed when turning, crossing slopes, and on rough, slick, or muddy surfaces. Do not operate the tractor on terrain outside its grade and stability limits. Operating the tractor outside its limits may result in a roll over or tip over. Observe the guidelines in this manual when going down steep hills with a load. Operating the tractor on steep grades may result in a machine overturn. It is the operator’s responsibility to make a judgment if weather, road or ground conditions permit safe operation on a hillside, ramp, ditch or rough ground. Use caution when operating the machine on slopes. Raised equipment, full tanks and other loads can change the center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven surfaces. Do not operate the tractor near or on the soft shoulders of canals, brooks, other waterways or banks which are undermined by rodents. The tractor may sink sideways and roll over. Do not operate the tractor on poorly constructed or underrated ramps. The ramps may collapse and cause the tractor to roll over. Always check the condition and rating of ramps before use. Do not operate the tractor without using the seat restraint. In the event of a roll over or tip over, the ROPS cab or ROPS structure is only fully effective if the driver remains attached to the seat. Do not operate the tractor beyond its limits of dynamic stability. High speed, abrupt maneuvers or fast and sharp cornering increase the risk of roll over. Do not use the tractor for pulling where the load may not yield – for example, when pulling tree stumps. The tractor may flip over backwards if the load (stump) does not yield. Be extremely cautious when operating the tractor on forage silos without lateral concrete walls. Equip the tractor with dual wheels or use a wide track setting to improve the lateral stability of the tractor. When the load on a front-end loader or three point hitch is raised, the tractor center of gravity may shift. The tractor may roll over more easily under these conditions. The instructional seat is used only when training a new operator or when a service technician is diagnosing a mechanical problem. In all other circumstances, do not allow anyone to occupy the seat when roading to or from the field or when operating in the field. The operator’s view is seriously obstructed to the left. In the event of a roll over, the ROPS cab or structure may not provide adequate protection for the occupant of the instructional seat. 47848279A 15/02/2017 24 INTRODUCTION Hydraulic system safety Hydraulic oil leaking under pressure can penetrate the skin and cause infection or other injury. To prevent personal injury: • Relieve all pressure before disconnecting fluid lines. • Before applying pressure, make sure all connections are tight and components are in good condition. • Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose. • If injured by leaking fluid, seek medical attention immediately. The hydraulic hoses and fittings on your machine meet engineering specifications for the particular function. When replacing damaged, blown or worn hoses or fittings, use only manufacturer authorized service parts. Care in hydraulic hose installation is a must: • Make sure pressure is relieved before starting installation procedure. • DO NOT kink or twist a hose, failure may occur. • Properly route the hose. • Have a certified hydraulic technician install the hose. • Remove air from the hydraulic system after installing any hydraulic component. DO NOT stand on or use a hose as a step. DO NOT pull or apply external forces to the hose. The hose may fail and cause injury. Keep all persons away from the working area. Mechanisms controlled by fluid power can become hazardous if a hose fails. Lifted mechanisms can fall to the ground, machine steering may fail, etc. Stay clear of a pressurized hose assembly that has blown apart. Hose fittings can be thrown off at high speed and a loose hose can whip around with great force. Hydraulic fluid can reach high temperatures. Allow fluid to cool before servicing the system. Escaping fluid under pressure may form a mist or fine spray which can flash or explode upon contact with an ignition source. Vibration can reduce hose service life. Make sure all retaining clamps and/or devices are secured. Environmental conditions can cause hose and fittings to deteriorate. Inspect hydraulic hoses periodically. Replace worn or damaged hoses and fittings. Periodically check hydraulic system for leaks or damage. Check for: • Leaks at hose fittings or in hose. • Damaged hoses and/or fittings. • Kinked, crushed, flattened, hard blistered, heat cracked, charred, twisted, soft or loose covered hoses. • Corroded or damaged fittings. • Leaking ports. • Excessive dirt and debris around hoses and/or fittings. • Damaged or missing hose retaining clamps, guards, shields, etc. 47848279A 15/02/2017 25 INTRODUCTION Safety rules - Ecology and the environment Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the treatment of some of the substances that advanced technology requires, sound judgment should govern the use and disposal of products of a chemical and petrochemical nature. Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze, cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use, and dispose of these substances. Helpful hints • Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems may cause considerable spillage. • In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances that may be harmful to your health. • Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems. • Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid, etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of the fluids in a proper way that complies with all local legislation and available resources. • Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly. • The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-conditioning specialist or use a special extractor to recharge the system properly. • Repair any leaks or defects in the engine cooling system or hydraulic system immediately. • Do not increase the pressure in a pressurized circuit as this may lead to a component failure. • Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils, coolant, etc. Battery recycling Batteries and electric accumulators contain several substances that can have a harmful effect on the environment if the batteries are not properly recycled after use. Improper disposal of batteries can contaminate the soil, groundwater, and waterways. NEW HOLLAND strongly recommends that you return all used batteries to a NEW HOLLAND dealer, who will dispose of the used batteries or recycle the used batteries properly. In some countries, this is a legal requirement. Mandatory battery recycling NOTE: The following requirements are mandatory in Brazil. Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead, CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any batteries. Do not dispose of batteries in your household garbage. Points of sale are obliged to: • Accept the return of your used batteries • Store the returned batteries in a suitable location • Send the returned batteries to the battery manufacturer for recycling 47848279A 15/02/2017 26 INTRODUCTION Torque - Minimum tightening torques for normal assembly METRIC NON-FLANGED HARDWARE NOM. SIZE CLASS 8.8 BOLT and CLASS 8 NUT PLATED UNPLATED W/ZnCr M4 M5 M6 M8 2.2 N·m (19 lb in) 4.5 N·m (40 lb in) 7.5 N·m (66 lb in) 18 N·m (163 lb in) M10 37 N·m (27 lb ft) M12 64 N·m (47 lb ft) M16 M20 M24 158 N·m (116 lb ft) 319 N·m (235 lb ft) 551 N·m (410 lb ft) CLASS 10.9 BOLT and CLASS 10 NUT PLATED UNPLATED W/ZnCr LOCKNUT CL.8 W/CL8.8 BOLT LOCKNUT CL.10 W/CL10.9 BOLT 2.9 N·m (26 lb 3.2 N·m (28 lb 4.2 N·m (37 lb 2.9 N·m (26 lb 2 N·m (18 lb in) in) in) in) in) 5.9 N·m (52 lb 6.4 N·m (57 lb 8.5 N·m (75 lb 5.8 N·m (51 lb 4 N·m (36 lb in) in) in) in) in) 10 N·m (89 lb 11 N·m (96 lb 15 N·m (128 lb 6.8 N·m (60 lb 10 N·m (89 lb in) in) in) in) in) 25 N·m (217 lb 26 N·m (234 lb 35 N·m (311 lb 17 N·m (151 lb 24 N·m (212 lb in) in) in) in) in) 49 N·m (36 lb 70 N·m (51 lb 33 N·m (25 lb 48 N·m (35 lb 52 N·m (38 lb ft) ft) ft) ft) ft) 85 N·m (63 lb 121 N·m (90 lb 58 N·m (43 lb 83 N·m (61 lb 91 N·m (67 lb ft) ft) ft) ft) ft) 210 N·m 225 N·m (166 lb 301 N·m (222 lb 143 N·m (106 lb 205 N·m (151 lb (155 lb ft) ft) ft) ft) ft) 425 N·m 440 N·m (325 lb 587 N·m (433 lb 290 N·m (214 lb 400 N·m (295 lb (313 lb ft) ft) ft) ft) ft) 735 N·m 1016 N·m 762 N·m (560 lb 501 N·m (370 lb 693 N·m (510 lb (500 lb ft) (750 lb ft) ft) ft) ft) NOTE: M4 through M8 hardware torque specifications are shown in pound-inches. M10 through M24 hardware torque specifications are shown in pound-feet. 47848279A 15/02/2017 27 INTRODUCTION METRIC FLANGED HARDWARE NOM. SIZE CLASS 8.8 BOLT and CLASS 8 NUT UNPLATED M4 M5 M6 M8 M10 M12 M16 M20 M24 PLATED W/ZnCr CLASS 10.9 BOLT and CLASS 10 NUT UNPLATED LOCKNUT CL.8 W/CL8.8 BOLT LOCKNUT CL.10 W/CL10.9 BOLT PLATED W/ZnCr 2.4 N·m (21 lb in) 4.9 N·m (43 lb in) 8.3 N·m (73 lb in) 20 N·m (179 lb in) 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb 3.1 N·m (27 lb in) in) in) in) in) 6.5 N·m (58 lb 7.0 N·m (62 lb 9.4 N·m (83 lb 4.4 N·m (39 lb 6.4 N·m (57 lb in) in) in) in) in) 11 N·m (96 lb 12 N·m (105 lb 16 N·m (141 lb 7.5 N·m (66 lb 11 N·m (96 lb in) in) in) in) in) 27 N·m (240 lb 29 N·m (257 lb 39 N·m (343 lb 18 N·m (163 lb 27 N·m (240 lb in) in) in) in) in) 54 N·m (40 lb 77 N·m (56 lb 40 N·m (30 lb ft) 57 N·m (42 lb ft) 37 N·m (27 lb ft) 53 N·m (39 lb ft) ft) ft) 93 N·m (69 lb 100 N·m (74 lb 134 N·m (98 lb 70 N·m (52 lb ft) 63 N·m (47 lb ft) 91 N·m (67 lb ft) ft) ft) ft) 174 N·m (128 lb 231 N·m (171 lb 248 N·m (183 lb 331 N·m (244 lb 158 N·m (116 lb 226 N·m (167 lb ft) ft) ft) ft) ft) ft) 350 N·m (259 lb 467 N·m (345 lb 484 N·m (357 lb 645 N·m (476 lb 318 N·m (235 lb 440 N·m (325 lb ft) ft) ft) ft) ft) ft) 1118 N·m 607 N·m (447 lb 809 N·m (597 lb 838 N·m (618 lb 552 N·m (407 lb (824 lb ft) ft) ft) ft) ft) IDENTIFICATION Metric Hex head and carriage bolts, classes 5.6 and up 20083680 1 1. Manufacturer's Identification 2. Property Class Metric Hex nuts and locknuts, classes 05 and up 20083681 2 47848279A 15/02/2017 28 INTRODUCTION 1. Manufacturer's Identification 2. Property Class 3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60° apart indicate Class 10 properties, and marks 120° apart indicate Class 8. INCH NON-FLANGED HARDWARE NOMINAL SIZE SAE GRADE 5 BOLT and NUT UNPLATED or PLATED SILVER 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 SAE GRADE 8 BOLT and NUT UNPLATED PLATED W/ZnCr or PLATED GOLD SILVER LOCKNUT GrB W/ Gr5 BOLT LOCKNUT GrC W/ Gr8 BOLT PLATED W/ZnCr GOLD 12 N·m 16 N·m 12.2 N·m (109 lb 8 N·m (71 lb 11 N·m (97 lb 8.5 N·m (75 lb in) (106 lb in) (142 lb in) in) in) in) 17 N·m 23 N·m 24 N·m 32 N·m 17.5 N·m (155 lb 25 N·m (220 lb (150 lb in) (204 lb in) (212 lb in) (283 lb in) in) in) 40 N·m 43 N·m (31 lb 57 N·m (42 lb 30 N·m (22 lb 31 N·m (23 lb ft) 44 N·m (33 lb ft) (30 lb ft) ft) ft) ft) 65 N·m 48 N·m (36 lb 68 N·m (50 lb 91 N·m (67 lb 50 N·m (37 lb ft) 71 N·m (53 lb ft) (48 lb ft) ft) ft) ft) 98 N·m 104 N·m 139 N·m 108 N·m (80 lb 74 N·m (54 lb 76 N·m (56 lb ft) (73 lb ft) (77 lb ft) (103 lb ft) ft) ft) 107 N·m 142 N·m 150 N·m 201 N·m 156 N·m (115 lb 111 N·m (82 lb ft) (79 lb ft) (105 lb ft) (111 lb ft) (148 lb ft) ft) 147 N·m 196 N·m 208 N·m 277 N·m 153 N·m (113 lb 215 N·m (159 lb (108 lb ft) (145 lb ft) (153 lb ft) (204 lb ft) ft) ft) 261 N·m 348 N·m 369 N·m 491 N·m 271 N·m (200 lb 383 N·m (282 lb (193 lb ft) (257 lb ft) (272 lb ft) (362 lb ft) ft) ft) 420 N·m 561 N·m 594 N·m 791 N·m 437 N·m (323 lb 617 N·m (455 lb (310 lb ft) (413 lb ft) (438 lb ft) (584 lb ft) ft) ft) 630 N·m 841 N·m 890 N·m 1187 N·m 654 N·m (483 lb 924 N·m (681 lb (465 lb ft) (620 lb ft) (656 lb ft) (875 lb ft) ft) ft) NOTE: For Imperial Units, 1/4 in and 5/16 in hardware torque specifications are shown in pound-inches. 3/8 in through 1 in hardware torque specifications are shown in pound-feet. 47848279A 15/02/2017 29 INTRODUCTION INCH FLANGED HARDWARE NOMSAE GRADE 5 BOLT and SAE GRADE 8 BOLT and INAL NUT NUT SIZE PLATED UNPLATED PLATED UNPLATED W/ZnCr or PLATED W/ZnCr or PLATED GOLD SILVER GOLD SILVER 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 LOCKNUT GrF W/ Gr5 BOLT 12 N·m (106 lb 13 N·m (115 lb 17 N·m (150 lb 12 N·m (106 lb 8 N·m (71 lb in) in) in) in) in) 19 N·m (168 lb 25 N·m (221 lb 26 N·m (230 lb 35 N·m (310 lb 17 N·m (150 lb 24 N·m (212 lb in) in) in) in) in) in) 33 N·m (25 lb 44 N·m (33 lb 47 N·m (35 lb 63 N·m (46 lb 30 N·m (22 lb ft) 43 N·m (32 lb ft) ft) ft) ft) ft) 53 N·m (39 lb 71 N·m (52 lb 75 N·m (55 lb 100 N·m (74 lb 48 N·m (35 lb ft) 68 N·m (50 lb ft) ft) ft) ft) ft) 153 N·m 104 N·m (77 lb 81 N·m (60 lb 108 N·m (80 lb 115 N·m (85 lb 74 N·m (55 lb ft) (113 lb ft) ft) ft) ft) ft) 156 N·m 165 N·m 221 N·m 157 N·m (116 lb 117 N·m (86 lb 106 N·m (78 lb ft) (115 lb ft) (122 lb ft) (163 lb ft) ft) ft) 216 N·m 228 N·m 304 N·m 147 N·m (108 lb 207 N·m (153 lb 162 N·m (119 lb (159 lb ft) (168 lb ft) (225 lb ft) ft) ft) ft) 383 N·m 405 N·m 541 N·m 287 N·m (212 lb 261 N·m (193 lb 369 N·m (272 lb (282 lb ft) (299 lb ft) (399 lb ft) ft) ft) ft) 617 N·m 653 N·m 871 N·m 462 N·m (341 lb 421 N·m (311 lb 594 N·m (438 lb (455 lb ft) (482 lb ft) (642 lb ft) ft) ft) ft) 925 N·m 979 N·m 1305 N·m 693 N·m (512 lb 631 N·m (465 lb 890 N·m (656 lb (682 lb ft) (722 lb ft) (963 lb ft) ft) ft) ft) 9 N·m (80 lb in) IDENTIFICATION Inch Bolts and free-spinning nuts 20083682 3 Grade Marking Examples 1 2 3 LOCKNUT GrG W/ Gr8 BOLT Grade 2 - No Marks Grade 5 - Three Marks Grade 8 - Five Marks SAE Grade Identification 4 Grade 2 Nut - No Marks 5 Grade 5 Nut - Marks 120° Apart 6 Grade 8 Nut - Marks 60° Apart 47848279A 15/02/2017 30 INTRODUCTION Inch Lock Nuts, All Metal (Three optional methods) 20090268 4 Grade Identification Grade Grade A Grade B Grade C Corner Marking Method (1) No Notches One Circumferential Notch Two Circumferential Notches Flats Marking Method (2) No Mark Letter B Letter C 47848279A 15/02/2017 31 Clock Marking Method (3) No Marks Three Marks Six Marks INTRODUCTION Torque - Standard torque data for hydraulics Installation of adjustable fittings in straight thread O-ring bosses 1. Lubricate the O-ring by coating it with a light oil or petroleum. Install the O-ring in the groove adjacent to the metal backup washer which is assembled at the extreme end of the groove (4). 2. Install the fitting into the SAE straight thread boss until the metal backup washer contacts the face of the boss (5). NOTE: Do not over tighten and distort the metal backup washer. 23085659 1 3. Position the fitting by turning out (counterclockwise) up to a maximum of one turn. Holding the pad of the fitting with a wrench, tighten the locknut and washer against the face of the boss (6). Standard torque data for hydraulic tubes and fittings Tube nuts for 37° flared fittings Size Tubing OD Thread size Torque O-ring boss plugs adjustable fitting locknuts, swivel JIC37° seats Torque 4 5 6 8 10 12 14 16 20 24 32 6.4 mm (1/4 in) 7.9 mm (5/16 in) 9.5 mm (3/8 in) 12.7 mm (1/2 in) 15.9 mm (5/8 in) 19.1 mm (3/4 in) 22.2 mm (7/8 in) 25.4 mm (1 in) 31.8 mm (1-1/4 in) 38.1 mm (1-1/2 in) 50.8 mm (2 in) 7/16-20 1/2-20 9/16-18 3/4-16 7/8-14 1-1/16-12 1-3/16-12 1-5/16-12 1-5/8-12 1-7/8-12 2-1/2-12 12 – 16 N·m (9 – 12 lb ft) 16 – 20 N·m (12 – 15 lb ft) 29 – 33 N·m (21 – 24 lb ft) 47 – 54 N·m (35 – 40 lb ft) 72 – 79 N·m (53 – 58 lb ft) 104 – 111 N·m (77 – 82 lb ft) 122 – 136 N·m (90 – 100 lb ft) 149 – 163 N·m (110 – 120 lb ft) 190 – 204 N·m (140 – 150 lb ft) 217 – 237 N·m (160 – 175 lb ft) 305 – 325 N·m (225 – 240 lb ft) 8 – 14 N·m (6 – 10 lb ft) 14 – 20 N·m (10 – 15 lb ft) 20 – 27 N·m (15 – 20 lb ft) 34 – 41 N·m (25 – 30 lb ft) 47 – 54 N·m (35 – 40 lb ft) 81 – 95 N·m (60 – 70 lb ft) 95 – 109 N·m (70 – 80 lb ft) 108 – 122 N·m (80 – 90 lb ft) 129 – 158 N·m (95 – 115 lb ft) 163 – 190 N·m (120 – 140 lb ft) 339 – 407 N·m (250 – 300 lb ft) These torques are not recommended for tubes of 12.7 mm (1/2 in) OD and larger with wall thickness of 0.889 mm (0.035 in) or less. The torque is specified for 0.889 mm (0.035 in) wall tubes on each application individually. Before installing and torquing 37° flared fittings, clean the face of the flare and threads with a clean solvent or Loctite cleaner and apply hydraulic sealant LOCTITE® 569™ to the 37° flare and the threads. Install fitting and torque to specified torque, loosen fitting and retorque to specifications. 47848279A 15/02/2017 32 INTRODUCTION Pipe thread fitting torque Before installing and tightening pipe fittings, clean the threads with a clean solvent or Loctite cleaner and apply sealant LOCTITE® 567™ PST PIPE SEALANT for all fittings including stainless steel or LOCTITE® 565™ PST for most metal fittings. For high filtration/zero contamination systems use LOCTITE® 545™. Torque (maximum) 13 N·m (10 lb ft) 16 N·m (12 lb ft) 22 N·m (16 lb ft) 41 N·m (30 lb ft) 54 N·m (40 lb ft) Thread size 1/8-27 1/4-18 3/8-18 1/2-14 3/4-14 Installation of ORFS (O-Ring Flat Seal fittings) When installing ORFS fittings thoroughly clean both flat surfaces of the fittings (1) and lubricate the O-ring (2) with light oil. Make sure both surfaces are aligned properly. Torque the fitting to specified torque listed throughout the repair manual. NOTICE: If the fitting surfaces are not properly cleaned, the O-ring will not seal properly. If the fitting surfaces are not properly aligned, the fittings may be damaged and will not seal properly. NOTICE: Always use genuine factory replacement oils and filters to ensure proper lubrication and filtration of engine and hydraulic system oils. The use of proper oils, grease, and keeping the hydraulic system clean will extend machine and component life. 47848279A 15/02/2017 33 50011183 2 INTRODUCTION Basic instructions - Shop and assembly Shimming For each adjustment operation, select adjusting shims and measure the adjusting shims individually using a micrometer, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or the rated value shown on each shim. Rotating shaft seals For correct rotating shaft seal installation, proceed as follows: 1. Before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes. 2. Thoroughly clean the shaft and check that the working surface on the shaft is not damaged. 3. Position the sealing lip facing the fluid. NOTE: With hydrodynamic lips, take into consideration the shaft rotation direction and position the grooves so that they will move the fluid towards the inner side of the seal. 4. Coat the sealing lip with a thin layer of lubricant (use oil rather than grease). Fill the gap between the sealing lip and the dust lip on double lip seals with grease. 5. Insert the seal in its seat and press down using a flat punch or seal installation tool. Do not tap the seal with a hammer or mallet. 6. While you insert the seal, check that the seal is perpendicular to the seat. When the seal settles, make sure that the seal makes contact with the thrust element, if required. 7. To prevent damage to the seal lip on the shaft, position a protective guard during installation operations. O-ring seals Lubricate the O-ring seals before you insert them in the seats. This will prevent the O-ring seals from overturning and twisting, which would jeopardize sealing efficiency. Sealing compounds Apply a sealing compound on the mating surfaces when specified by the procedure. Before you apply the sealing compound, prepare the surfaces as directed by the product container. Spare parts Only use CNH Original Parts or NEW HOLLAND Original Parts. Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same parts that are assembled during standard production. Only CNH Original Parts or NEW HOLLAND Original Parts can offer this guarantee. When ordering spare parts, always provide the following information: • Machine model (commercial name) and Product Identification Number (PIN) • Part number of the ordered part, which can be found in the parts catalog 47848279A 15/02/2017 34 INTRODUCTION Protecting the electronic and/or electrical systems during charging and welding To avoid damage to the electronic and/or electrical systems, always observe the following practices: 1. Never make or break any of the charging circuit connections when the engine is running, including the battery connections. 2. Never short any of the charging components to ground. 3. Always disconnect the ground cable from the battery before arc welding on the machine or on any machine attachment. • Position the welder ground clamp as close to the welding area as possible. • If you weld in close proximity to a computer module, then you should remove the module from the machine. • Never allow welding cables to lie on, near, or across any electrical wiring or electronic component while you weld. 4. Always disconnect the negative cable from the battery when charging the battery in the machine with a battery charger. NOTICE: If you must weld on the unit, you must disconnect the battery ground cable from the machine battery. The electronic monitoring system and charging system will be damaged if this is not done. 5. Remove the battery ground cable. Reconnect the cable when you complete welding. WARNING Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immediately. Failure to comply could result in death or serious injury. W0111A Special tools The special tools that NEW HOLLAND suggests and illustrate in this manual have been specifically researched and designed for use with NEW HOLLAND machines. The special tools are essential for reliable repair operations. The special tools are accurately built and rigorously tested to offer efficient and long-lasting operation. By using these tools, repair personnel will benefit from: • Operating in optimal technical conditions • Obtaining the best results • Saving time and effort • Working in safe conditions 47848279A 15/02/2017 35 INTRODUCTION Fluids and lubricants TL75E TL85E TL95E LA LA LA Models TL60E, TL75E, TL85E, and TL95E System Quantity Engine lubrication – without filter TL60E TL75E / TL85E / TL95E Engine lubrication – with filter TL60E TL75E / TL85E / TL95E Cooling system – with cab TL60E TL75E / TL85E / TL95E Cooling system – without cab TL60E TL75E / TL85E / TL95E Transmission TL60E 50.0 L (13.2 US gal) TL75E / TL85E / TL95E 55.0 L (14.5 US gal) Brake System 0.4 L (0.1 US gal) Front axle – central reservoir TL60E TL75E / TL85E / TL95E Front axle – Final drives (hubs) TL60E TL75E / TL85E / TL95E Fuel tank – main (*) Less Cab With cab Fuel tank – auxiliary (*) TL75E / TL85E / TL95E Grease fittings Air conditioning – Refrigerant gas Air conditioning – Compressor lubricant Windshield washer Recommended fluid 7.6 L (2.0 US gal) 10.5 L (2.8 US gal) International specification NEW HOLLAND AMBRA ACEA E7 API CI-4 MASTERGOLD™ HSP ENGINE CES 20078 OIL SAE 15W-40 8.6 L (2.3 US gal) 11.8 L (3.1 US gal) 14.0 L (3.7 US gal) 16.0 L (4.2 US gal) 50% of water and 50% of NEW HOLLAND AMBRA ACTIFULL™ OT EXTENDED LIFE COOLANT 12.0 L (3.2 US gal) 14.0 L (3.7 US gal) NEW HOLLAND AMBRA MULTI G™ HYDRAULIC TRANSMISSION OIL NEW HOLLAND AMBRA BRAKE LHM 4.5 L (1.2 US gal) 7.0 L (1.8 US gal) ASTM D 6210 – Monoethylene glycol SAE 10W-30 API GL-4 ISO 7308 NEW HOLLAND AMBRA MULTI G™ HYDRAULIC TRANSMISSION OIL SAE 10W-30 API GL-4 Petroleum diesel fuel (B7 Biodiesel) - As required NEW HOLLAND AMBRA GR 75 MD NLGI 2 1600 g CNH REFRIGERANT HFC-134A - 285 mL SANDEN SP-15 LUBRICANT - 2L Water and TUTELA PROFESSIONAL SC35 liquid - 0.8 L (0.2 US gal) 1.2 L (0.3 US gal) 118 L (31 US gal) 87 L (23 US gal) 53 L (14 US gal) (*) Theoretical fuel tank volume. Use the values only as a reference for the net volume of the tank. The auxiliary tank is optional and may not be available on your machine. NOTE: To avoid damage to your machine, always use the same type of coolant. When you top up, use pure water. If you change the additive used, clean the cooling system first. For more information, see the procedures in Engine cooling system - Basic instructions (10.400). NOTE: Always check that the implement does not use more oil than is available in the tractor. The transmission should have at least the minimum oil level in order to operate. 47848279A 15/02/2017 36 INTRODUCTION The correct engine oil viscosity grade is dependent upon ambient temperature. See the table below for the recommended viscosity at different ambient air temperature ranges. SAE 5W-30 SAE 10W-30 SAE 15W-40 -40 °C -40 °F -30 °C -22 °F -25 °C (-13 °F) -15 °C (5 °F) 0 °C 32 °F 10 °C 50 °F 20 °C 68 °F 30 °C 86 °F 40 °C 104 °F 50 °C 122 °F In environments with extreme air temperatures that require long periods of use of the machine, use SAE 50 oil for extremely high temperatures and SAE 5W30 for extremely low temperatures. 47848279A 15/02/2017 37 CONSUMABLES INDEX Consumable Reference Loctite® 569™ Torque - Standard torque data for hydraulics Loctite® 567™ PST Pipe Torque - Standard torque data for hydraulics Sealant Loctite® 565™ PST Torque - Standard torque data for hydraulics Loctite® 545™ Torque - Standard torque data for hydraulics Fluids and lubricants NEW HOLLAND AMBRA MASTERGOLD™ HSP ENGINE OIL SAE 15W-40 Fluids and lubricants NEW HOLLAND AMBRA ACTIFULL™ OT EXTENDED LIFE COOLANT Fluids and lubricants NEW HOLLAND AMBRA MULTI G™ HYDRAULIC TRANSMISSION OIL Fluids and lubricants NEW HOLLAND AMBRA BRAKE LHM Fluids and lubricants NEW HOLLAND AMBRA MULTI G™ HYDRAULIC TRANSMISSION OIL NEW HOLLAND AMBRA GR Fluids and lubricants 75 MD Fluids and lubricants CNH Refrigerant HFC-134a Fluids and lubricants Sanden SP-15 Lubricant Fluids and lubricants Tutela Professional SC35 47848279A 15/02/2017 38 PAGE 32 33 33 33 36 36 36 36 36 36 36 36 36 SERVICE MANUAL Engine TL75E Power shuttle 12x12, new cab [HCCZTL75EFC438462 - ], TL75E Power shuttle 12x12, without cab [HCCZTL75EFC438462 - ], TL85E Power shuttle 12x12, without cab [HCCZTL85EFC438462 - ], TL85E Power shuttle 12x12, new cab [HCCZTL85EFC438462 - ], TL95E Power shuttle 12x12, without cab [HCCZTL95EFC438462 - ], TL95E Power shuttle 12x12, new cab [HCCZTL95EFC438462 - ] 47848279A 15/02/2017 10 Contents Engine - 10 [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.106] Valve drive and gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.105] Connecting rods and pistons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 [10.103] Crankshaft and flywheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 [10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6 [10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7 [10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8 [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9 47848279A 15/02/2017 10 CONSUMABLES INDEX Consumable Loctite® Loctite® Reference Engine - Install Engine - Install PAGE 10.1 / 15 10.1 / 15 47848279A 15/02/2017 10 47848279A 15/02/2017 10 Engine - 10 Engine and crankcase - 001 TL75E Power shuttle 12x12, new cab [HCCZTL75EFC438462 - ], TL75E Power shuttle 12x12, without cab [HCCZTL75EFC438462 - ], TL85E Power shuttle 12x12, without cab [HCCZTL85EFC438462 - ], TL85E Power shuttle 12x12, new cab [HCCZTL85EFC438462 - ], TL95E Power shuttle 12x12, without cab [HCCZTL95EFC438462 - ], TL95E Power shuttle 12x12, new cab [HCCZTL95EFC438462 - ] 47848279A 15/02/2017 10.1 [10.001] / 1 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com ">

Public link updated
The public link to your chat has been updated.
Advertisement
Key features
- 12x12 power shuttle transmission
- Powerful engine
- Hydraulic system
- 4WD system
- Three-point hitch
Frequently asked questions
It features a 12x12 Power Shuttle transmission.
It uses an electro-hydraulic control system to engage and disengage 4WD.
The TL 75 has a hydraulic system with a fixed displacement pump for providing power to various implements and functions.