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- Powerpro Technology
- 8750 E
- Owner's manual
- 38 Pages
PowerPro Technology 8750 E generator Owner’s Manual
Below you will find brief information for generator 8750E. This generator boasts a 7000 Watt running output, 8750-watt starting output, low-oil automatic shutoff. It also includes a 6.5 gallon fuel tank and a spark arrestor. This generator is equipped with a digital hour meter and comes with a mobility kit. This generator also meets EPA emission standards.
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MODEL 8750E
15 HP Generator
Item # 56875
Owner’s Manual
DO NOT RETURN TO STORE
Questions? Problems?
Please call our customer help line:
(800) 232-1195
M-F 8-5 CST
FEATURES
• 8750
Starting Watt Output
• 7000
Running Watt Output
• 120 and 240 Volt AC Outputs
• Low Oil Automatic Shutoff
• Circuit Breaker for Overload Protection
• 6.5 Gallon Fuel Tank Capacity
• Spark Arrestor
• Digital Hour Meter
• Electric Starter
• Mobility Kit included
• Meets EPA Emission Standards
06/09
GENERATOR IDENTIFICATION
For information and questions, please contact the Customer Service Help Line by calling
(800) 232-
1195
. Certain information will be requested by the Customer Service Representative and to facilitate that, please fill in the information below.
Refer to the illustration below for the location of Serial Number. Record generator information in the spaces provided below.
DATE OF PURCHASE: ______________________________________________
PURCHASED FROM: ______________________________________________
GENERATOR MODEL NUMBER: ____________________________________
ENGINE SERIAL NUMBER: _________________________________________
ENGINE SERIAL NUMBER
Record Service Dates:
Date Date Date Date Date Date
Oil Change
Change spark plug
Clean Fuel Tank
Clean Filter Cup
Clean Air Cleaner
Carburetor Maintenance i
TABLE OF CONTENTS
ASSEMBLY………………………………………………………………………………………..9
Step 4- Connect the Battery…………………………………………………………………..12
Changing the Battery…………………………………………………………………………....25
WIRING DIAGRAM .....................................................................................................................33
ii
INTRODUCTION
Thank You for Purchasing a Powerpro Technology TM Product.
This manual provides information regarding the safe operation and maintenance of this product.
Every effort has been made to ensure the accuracy of the information in this manual. Powerpro
Technology
TM
reserves the right to change this product and specifications at any time without prior notice.
Please keep this manual available to all users during the entire life of the generator.
Special Messages
This manual contains special messages to bring attention to potential safety concerns, generator damage as well as helpful operating and servicing information. Please read all the information carefully to avoid injury and machine damage.
Questions? Problems?
DO NOT RETURN TO STORE
Store personnel where the generator was purchased are not trained to handle technical questions or problems.
In order to answer questions and solve problems in the most efficient and speedy manner, contact Customer Service at:
(800) 232-1195 M
-F 8-5 CST
NOTICE REGARDING EMISSIONS
Engines that are certified to comply with U.S. EPA emission regulations for SORE (Small Off
Road Equipment), are certified to operate on regular unleaded gasoline, and may include the following emission control systems: (EM) Engine Modifications and (TWC) Three-Way Catalyst
(if so equipped).
1
SAFETY INFORMATION
Before operating this generator read and observe all warnings, cautions, and instructions on
this sheet, on the generator, and in the Owner’s Manual.
NOTE: The following safety information is not meant to cover all possible conditions and situations that may occur. Read the entire Owner’s Manual for safety and operating instructions. Failure to follow instructions and safety information could result in serious injury or death.
This safety alert symbol is used to identify safety information about hazards that can result in personal injury.
A signal word (
DANGER
,
WARNING
, or
CAUTION
) is used with the alert symbol to indicate the likelihood and the potential severity of injury.
In addition, a hazard symbol may be used to represent the type of hazard.
DANGER
indicates a hazard, which, if not avoided, will result in death or serious
injury.
WARNING
indicates a hazard, which, if not avoided, could result in death or
serious injury.
CAUTION
indicates a hazard, which, if not avoided, might result in minor or
moderate injury.
CAUTION
, when used without the alert symbol, indicates a situation that could
result in damage to the engine or generator.
SAFETY SYMBOLS AND MEANINGS
2
GENERAL SAFETY PROCEDURES
For any questions regarding the hazard and safety notices listed in this manual or on the product, please call
(800) 232-1195
M-F 8-5 CST
before using the generator.
DANGER
: CARBON MONOXIDE. Using a generator indoors CAN KILL
YOU IN MINUTES.
Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO.
But even if you cannot smell the exhaust, you could be breathing CO.
• NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed
areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air.
• ONLY use a generator outside and far away from windows, doors, and vents. These
openings can pull in generator exhaust.
Even if you use a generator correctly, CO may leak into the home. ALWAYS use a batterypowered or battery-backup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.
WARNING
: The exhaust from this product contains chemicals known to the
State of California to cause cancer, birth defects, or other reproductive harm.
WARNING
: This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death, if ignited. A nearby open flame can lead to explosion even if not directly in contact with gasoline.
• Do not operate near open flame.
• Do not smoke near generator.
• Always operate on a firm, level surface.
• Always turn generator off before refueling. Allow generator to cool for at least 2
minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
• Do not overfill fuel tank. Gasoline may expand during operation. Do not fill to the
top of the tank. Allow for expansion.
• Always check for spilled fuel before operating.
• Empty fuel tank before storing or transporting the generator.
• Before transporting, turn fuel valve to off and disconnect spark plug wire.
3
WARNING
: This generator produces powerful voltage, which can result in electrocution.
• ALWAYS ground the generator before using it (see the “Ground the Generator”
portion of the “GENERATOR PREPARATION” section).
• Generator should only be plugged into electrical devices, either directly or with an
extension cord. NEVER connect to a building electrical system without a qualified electrician. Such connections must comply with local electrical laws and codes.
Failure to comply can create a back-feed, which may result in serious injury or death to utility workers.
• Use a ground fault circuit interrupter (GFCI) in highly conductive areas such as
metal decking or steel work. GFCIs are available in-line with some extension cords.
• Do not use in rainy conditions.
• Do not touch bare wires or receptacles (outlets).
• Do not allow children or non-qualified persons to operate.
WARNING
: This generator produces heat when running. Temperatures near exhaust can exceed 150º F (65º C).
• Do not touch hot surfaces. Pay attention to warning labels on the generator identifying
hot parts of the machine.
• Allow generator to cool down after use before touching engine or areas of the generator
that become hot during use.
CAUTION: Misuse of this generator can damage it or shorten its life.
• Use generator only for its intended purposes.
• Operate only on dry, level surfaces.
• Allow generator to run for several minutes before connecting electrical devices.
• Shut off and disconnect any malfunctioning devices from generator.
• Do not exceed the wattage capacity of the generator by plugging in more electrical devices than the unit can handle.
• Do not turn on electrical devices until after they are connected to the generator.
• Turn off all connected electrical devices before stopping the generator.
• Turn the engine switch to “OFF” position when the engine is not running.
4
IMPORTANT SAFETY INSTRUCTIONS
• SAVE THESE INSTRUCTIONS – This manual contains important instructions for
Powerpro Technology 8750E generator that should be followed during installation and maintenance of the generator and battery.
• Generators vibrate in normal use. During and after the use of the generator, inspect the generator as well as extension and power supply cords connected to it for damage resulting from vibration. Have damaged items repaired or replaced as necessary. Do not use plugs or cords that show signs of damage such as broken or cracked insulation or damaged blades.
• For power outages, permanently installed stationary generators are better suited for providing backup power to the home. Even a properly connected portable generator can become overloaded. This may result in overheating or stressing the generator components, possibly leading to a generator failure.
•
WARNING:
When this generator is used to supply a building wiring system:
Generator must be installed by a qualified electrician and connected to a transfer switch as a separately derived system in accordance with the National Electrical Code, NFPA 70.
The generator shall be connected to a transfer switch that switches all conductors other than the equipment grounding conductor. The frame of the generator shall be connected to an approved grounding electrode.
5
In addition to the previous safety notices, please become familiar with the safety and hazard markings on the generator.
DANGER
6
PACKAGE CONTENTS
Your generator comes with the items listed below. Please check to see that all of the following items are included with your generator.
If there are any damaged or missing items, please call
(800) 232-1195
M-F 8-5 CST for customer service. DO NOT RETURN TO STORE. Store personnel are not trained to assist with damaged or missing items.
ITEM LIST
NEMA L14-30 locking plug for 120/240 Volt devices
NEMA L5-30 locking plug for 120V devices
Spark plug wrench
Mobility kit
Wrenches
7
GENERATOR COMPONENTS
Please familiarize yourself with the locations and functions of the various components and controls of your generator.
9
(1) Air Cleaner- A removable, cleanable, spongelike element that limits the amount of dirt pulled into the engine.
(2) Fuel Valve- Allows fuel to enter engine.
(3) Fuel Filter Cup- Traps dirt and water from fuel before it enters the engine.
(4) Recoil Starter- Pull-cord for starting engine.
(5) Electric start Switch- To start/stop engine.
(6) Oil Fill and Dipstick- Location for checking and filling engine oil.
(7) Circuit Reset Buttons- Reset buttons that protect the generator from electrical overload.
(8) 120Volt AC Duplex Receptacles- To connect electrical devices that run 120 Volt, 60 Hz, single phase, AC current.
(9) 120Volt AC Twist Lock Receptacle- To connect electrical devices that run 120 Volt, 60 Hz, single phase, AC current.
(10) Ground Terminal- Connect grounding wires here to properly ground unit.
(11) 120/240 Volt AC Receptacle- To connect electrical devices that run 120 and/or 240 Volt, 60 Hz, single phase, AC current.
(12) Digital Engine Hour Meter-Tracks hours of operation.
(13) Fuel Gauge- Indicates the amount of fuel in the tank.
(14) Fuel Cap- Access to the fuel tank for adding fuel
(15) Choke Lever- Adjusts the amount of air let into the engine.
(16) Spark Plug- Provides proper engine ignition.
(17) Muffler with Spark Arrester- Reduces engine noise.
8
ASSEMBLY
Step 1 – Wheel Installation
1. Blocking up the muffler side of the generator, assemble the axle to the frame.
2. Slide the wheel and washer onto the axle, with the offset of the wheel hub against the frame.
3. Secure the wheel to the axle with the cotter pin.
4. Repeat above instructions for the remaining wheel.
Step 2 –Foot Installation
1. Blocking up the engine side of the generator, assemble the rubber foot to the frame.
2. Repeat above instructions for the remaining foot.
Step 3 –Handle Installation
1. Assemble the handle to the frame (align with hole in tubing). Slide the bolt through handle, frame and washer and secure with the nut. Tighten until handle is securely clamped to the frame.
2. Repeat above instruction for remaining handle.
GENERATOR PREPARATION
Using the Generator for the First Time
The following section describes steps necessary to prepare the generator for use. If after
reading this section, you are unsure about how to perform any of the steps please call
(800)
232-1195 M-F 8-5 CST
for customer service. Failure to perform these steps properly can damage the generator or shorten its life.
Step 1 - Fill Oil
The generator is shipped without oil. User must add the proper amount of oil before operating the generator for the first time. The oil capacity of the engine crankcase is 37 fluid oz.
Select good quality detergent oil bearing the American Petroleum Institute (API) service classifications SJ, SL, or SM. (Synthetic oils may be used.) Use the SAE viscosity grade
9
of oil from the following chart that matches the starting temperature anticipated before the next oil changes.
Figure 1- Engine oil recommendations
To fill oil to the crankcase, follow these steps:
1. Make sure the generator is on a level surface. Tilting the generator to assist in filling will
cause oil to flow into engine areas and will cause damage. Keep generator level!
2. Remove the oil filler/dipstick cap from the engine as shown in figure 2.
3. Using a funnel, add the appropriate type and amount of oil into the crankcase. The crankcase is full when the oil level has reached the second thread from the lip of the opening (see figure 3).
4. Check for oil leaks. Reinstall oil filler cap before starting engine.
Figure 2- Unscrewing the oil cap Figure 3- filling oil
Step 2- Add Gasoline
WARNING:
This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death if ignited. A nearby open flame can lead to explosion even if not directly in contact with gasoline.
• Do not operate near open flame.
• Do not smoke near generator.
• Always operate on a firm, level surface.
• Always turn generator off before refueling. Allow generator to cool for at least 2
minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
• Do not overfill fuel tank. Gasoline may expand during operation. Do not fill to the
top of the tank. Allow for expansion.
• Always check for spilled fuel before operating. Clean up any spilled fuel before
starting.
• Empty fuel tank before storing or transporting the generator.
• Before transporting, turn fuel valve to off position and disconnect spark plug wire.
10
Use fresh (within 30 days from purchase), unleaded gasoline with a minimum 87 octane rating .
Do not use gasoline which contains Methanol. Do not mix oil with gasoline.
To add gasoline, follow these steps:
1. Make sure the generator is on a level surface.
2. Unscrew fuel cap and set aside (NOTE: the fuel cap may be tight and hard to unscrew).
3. Slowly add unleaded gasoline to the fuel tank. Be careful not to overfill. Please refer to the chart in figure 4 for fuel capacity.
The fuel gauge on the top of the generator indicates how much gasoline is in the generator fuel tank. NOTE: Do not fill the fuel tank to the very
top. Gasoline will expand and spill over during use even with the fuel cap in place.
4. Reinstall fuel cap and wipe off any spilled gasoline with a dry cloth.
IMPORTANT:
• Never use an oil/gasoline mixture.
• Never use old gasoline.
• Avoid letting dirt or water into the fuel tank.
• Gasoline can age in the tank and make it hard to start up the generator in the future.
Never store generator for extended periods of time with fuel in the tank.
Model number
Fuel tank
8750E
25L (6.50 gallons)
capacity
Figure 4- Fuel Tank Capacity
Step 3- Ground the Generator
WARNING:
Failure to properly ground the generator can result in electrocution.
Ground the generator by tightening the grounding nut against a grounding wire (see figure 5). A generally acceptable grounding wire is a No. 12 AWG (American Wire Gauge) stranded copper wire. This grounding wire should be connected at the other end to a copper or brass grounding rod that is driven into the earth. Wire and grounding rod are not included in generator contents.
Grounding codes can vary by location. Please contact a local electrician to check the grounding regulations for your area.
Grounding
Terminal
Figure 5- Grounding nut location
11
Step 4 – Connect the Battery
WARNING: Battery gives off explosive hydrogen gas
• Keep battery away from spark, flame, or cigarette.
• Do not connect or disconnect battery while generator is running.
• Service or use battery only in well ventilated areas.
WARNING: Battery contains sulfuric acid. Battery acid is poisonous. Tilting the
generator with the battery installed can cause battery acid to spill.
• Wear protective clothing and eyewear when servicing battery.
• Keep out of reach of children.
• Do not tilt generator with battery installed.
• If battery acid gets on your skin, wash with water immediately.
• If battery acid gets in your eyes, flush with water for at least 15 minutes and call a
doctor immediately.
If battery acid is swallowed, drink a large amount of water or milk. Then drink milk of
magnesia or vegetable oil. Call a doctor immediately.
The generator comes with the battery disconnected for safety. To use the electric start, the battery needs to be connected. To connect the battery:
1. Remove the protective covering from the free end of the negative battery cable. This cable is connected to the generator on the other end and is located in the vicinity of the battery.
2. Attach the free end of the negative cable to the battery and secure the connection.
NOTE: If you do not plan to use the generator for a long period of time, it is a good idea to disconnect the negative battery cable from the battery for storage. After disconnecting the cable, cover the free end with an insulator such as electrical tape.
NOTE: After completing the 4-step Generator Preparation, the generator is ready to be
started.
12
STARTING THE GENERATOR
Before starting the generator, make sure you have read and performed the steps in the
“Generator Preparation” section of this manual. If you are unsure about how to perform any of the steps in this manual please call
(800) 232-1195 M-F 8-5 CST
for customer service.
DANGER
: CARBON MONOXIDE. Using a generator indoors CAN KILL
YOU IN MINUTES.
Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO.
But even if you cannot smell the exhaust, you could be breathing CO.
• NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed
areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air.
•
ONLY use a generator outside and far away from windows, doors, and vents. These openings can pull in generator exhaust.
Even if you use a generator correctly, CO may leak into the home. ALWAYS use a batterypowered or battery-backup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.
WARNING:
This generator produces powerful voltage, which can result in electrocution.
• ALWAYS ground the generator before using it (see the “Ground the Generator”
portion of the “GENERATOR PREPARATION” section).
• Generator should only be plugged into electrical devices, either directly or with an
extension cord. NEVER connect to a building electrical system without a qualified electrician. Such connections must comply with local electrical laws and codes.
Failure to comply can create a back-feed, which may result in serious injury or death to utility workers.
• Use a ground fault circuit interrupter (GFCI) in highly conductive areas such as
metal decking or steel work. GFCIs are available in-line with some extension cords.
• Do not use in rainy or wet conditions.
• Do not touch bare wires or receptacles (outlets).
• Do not allow children or non-qualified persons to operate.
CAUTION:
Disconnect all electrical loads from the generator before
attempting to start.
13
Electric Start
To start the generator using the electric start function, perform the following steps:
1. Make sure no electrical devices are connected to the generator. Such devices can make it difficult for the engine to start.
2. Check that the generator is properly grounded (see Figure 5, “Ground the Generator”).
3. Check the oil and gas levels.
4. Turn the fuel valve to the “ON” position (see figure 6).
5. Move the choke rod to the “Start” position (see figure 7).
6. Set the engine switch to the “ON” position.
7. Turn the engine switch to the “START” position for 2-3 seconds or until the engine starts.
NOTE: If the engine does not start after 2-3 seconds, release the switch from the start position. Keeping the switch in the START position too long can damage the starter.
8. If engine fails to start, wait 10 seconds, then repeat step 7. NOTE: After repeated attempts to start the engine, please consult the troubleshooting guide before attempting again. If problems persist please call (800) 232-1195 M-F 8-5 CST.
9. Once the engine has started. Slowly move the choke rod all the way to the “Run” position.
Allow the generator to run for several minutes before attempting to connect any electrical devices.
Manual Start
To start your generator using the manual start function, perform the following steps:
1. No electrical devices should be connected to the generator during starting. Devices can make it difficult for the engine to start.
2. Check that the generator is properly grounded (see “Ground the Generator”).
3. Check the oil and fuel levels.
4. Turn the fuel valve to the “ON” position (see figure 6).
5. Move the choke lever to the “Start” position (see figure 7).
6. Set the engine switch to the “ON” position.
7. Pull on the recoil starter grip slowly until a slight resistance is felt (see figure 8). Then pull quickly to start the engine. Return cord gently into the machine. Never allow the cord to snap back.
8. If engine fails to start, repeat step 7. NOTE: After repeated failed attempts to start the engine, please consult the troubleshooting guide before attempting again. If problems
Allow the generator to run for several minutes before attempting to connect any electrical devices.
This allows the generator to stabilize its speed and temperature. persist please call (800) 232-1195 M-F 8-5 CST.
9. Once the engine has started. Slowly move thechoke rod all the way to the “Run” position.
14
Figure 6- Fuel Valve in the “ON” position
Figure 7- Pull choke out for Start position. Push in for Run position.
Figure 8- Pulling the start cord
SUBSEQUENT STARTING OF THE GENERATOR
If this is not the first time using the generator, user should take the following steps to prepare it for operation.
IMPORTANT: At this point the user should be familiar with the procedures described in the
section titled “Using the Generator for the First Time.” If the user has not yet read this section, go back and read it now.
Step 1- Check the Oil
Oil consumption is normal during generator usage. The generator is equipped with a low-oil shutoff to protect it from damage. The oil level in the engine should be checked before each use to ensure that the engine crankcase contains sufficient lubricant.
To check or add oil, follow these steps:
1. Make sure the generator is on a level surface. Clean around oil fill.
2. Remove the oil filler/dipstick cap and check oil level.
3. If oil level is below the second thread from the lip of the oil fill opening, slowly add oil until the engine crankcase is filled.
4. Reinstall and tighten oil filler cap before starting the engine. .
Step 2 – Check the Fuel Level
Before starting the generator, check to see that there is sufficient gasoline in the fuel tank. The fuel gauge on top of the generator will indicate the fuel level in the tank. Add gasoline if necessary but leave sufficient room in tank for expansion.
15
WARNING:
This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death if ignited. A nearby open flame can lead to explosion even if not directly in contact with fuel.
• Do not operate near open flame.
• Do not smoke near generator.
• Always operate on a firm, level surface.
• Always turn generator off before refueling. Allow generator to cool for at least 2
minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
• Do not overfill fuel tank. Gasoline may expand during operation. Do not fill to the
top of the tank. Allow for expansion.
• Always check for spilled fuel before operating. Clean up any spilled fuel before
starting.
• Empty fuel tank before storing or transporting the generator.
• Before transporting, turn fuel valve to off and disconnect spark plug wire.
IMPORTANT:
• Use only UNLEADED gasoline with an octane rating of 87 or higher.
• Do not use old gasoline.
• Never use an oil/gasoline mixture.
• Avoid letting dirt or water into the fuel tank.
Step 3- Ground the Generator
WARNING:
Failure to properly ground the generator can result in electrocution.
Ground the generator by tightening the grounding nut on the front control panel against a grounding wire. (Figure 5) A generally acceptable grounding wire is a No. 12 AWG (American
Wire Gauge) stranded copper wire. This grounding wire should be connected at the other end to a copper, brass, or steel-grounding rod that is driven into the earth. Wire and grounding rod are not included in generator contents.
Grounding codes can vary by location. Contact a local electrician for area codes.
16
USING THE GENERATOR
WARNING:
When this generator is used to supply a building wiring system:
Generator must be installed by a qualified electrician and connected to a transfer switch as a separately derived system in accordance with the National Electrical Code, NFPA 70.
The generator shall be connected to a transfer switch that switches all conductors other than the equipment grounding conductor. The frame of the generator shall be connected to an approved grounding electrode.
For power outages, permanently installed stationary generators are better suited for providing backup power to the home. Even a properly connected portable generator can become overloaded.
This may result in overheating or stressing the generator components, possibly leading to a generator failure.
Before connecting electrical devices, allow the generator to run for a few minutes to stabilize the speed and voltage output.
CAUTION: Become familiar with the markings on the panel before connecting electrical devices.
Connect electrical devices running on AC current according to their wattage requirements. The chart in figure 9 shows the running and starting wattage of your generator according to its model number.
NOTE: Although the overall running wattage of the machine is 5000 Watts, it is not recommended that you attempt to draw more than 2400 Watts (20 A) from any ONE of the 120 Volt receptacles.
The running wattage corresponds to the maximum wattage the generator can output on a continuous basis.
The starting wattage corresponds to the maximum amount of power the generator can output for a short period of time. Many electrical devices such as refrigerators require short bursts of extra power, in addition to the running wattage listed by the device, to stop and start their motors. The starting wattage ability of the generator covers this extra power requirement.
Model Number Rated(Running) Wattage Starting Watt
8750E 7000 8750
Figure 9- generator wattage.
The total running wattage requirement of the electrical devices connected to the generator should not exceed the running wattage of the generator itself. To calculate the total wattage requirement of the electrical devices you wish to connect, find the rated (or running) wattage of each device.
This number should be listed somewhere on the device or in its instruction manual. If you cannot find this wattage, you may calculate it by multiplying the Voltage requirement by the Amperage drawn:
Watts= Volts x Amperes
If these specifications are not available, you may estimate the Watts required by your device using the chart in figure 10.
17
When the running wattage requirement of each electrical device has been determined, add these numbers to find the total running wattage needed. If this number exceeds the running wattage of the generator, DO NOT connect all these devices. Select a combination of electrical devices, which has a total running wattage lower than or equal to the running wattage of the generator.
CAUTION: The generator can run at its starting wattage capacity for only a short time.
Connect electrical devices requiring a rated (running) wattage equal to or less than the running wattage of the generator. Never connect devices requiring a running wattage equal to the starting wattage of the generator. This can trip the circuit protectors (circuit breakers). tool or appliance
electric water heater (40 gal) hot plate saw- radial arm electric stove (each element) saw- circular air compressor (1 HP) window air conditioner saw- miter
rated (running) Watts
4000
2500
2000
1500-2800
1500
1500
1200
1200
additional starting Watts
0
0
2000
0
1500
3000
1800
1200 well water pump reciprocating saw sump pump refrigerator freezer furnace blower electric drill
1000
960
800
800
800
600
1000
1040
1200
1200
1300
900 deep freezer garage door opener
500
480
500
0 box fan 300 600 clock radio security system
DVD player/ VCR common light bulb
300
180
100
75
0
0
0
0
NOTE: The above wattage figures are estimates. Try to check the wattage listed on your electrical device before consulting this chart.
Figure 10- Estimated wattage requirements of common electrical devices.
Once you have determined what electrical devices you will be powering with the generator, connect these devices according to the following procedure:
1. Plug in each electrical device with the device turned off. NOTE: Be sure to attach appliances to the correct receptacles (outlets). Connect standard 120 Volt, single phase,
60 Hz loads only to the 120 Volt receptacles. Connect 120/240 Volt, single phase, 60Hz
18
loads with a NEMA L14-30 plug only to the 120/240 Volt receptacle See Figure 11 for a depiction of each of these receptacles.
2. Push in the circuit reset buttons to the “ON” position (NOTE: They may be pushed in already).
CAUTION: Do not connect 50Hz or 3-phase loads to the generator.
120/240 volt receptacle
2-120V duplex receptacle
Figure 11- Receptacles available on the generator
CIRCUIT RESET BUTTONS
120 volt 30A receptacle
The circuit reset buttons help to prevent the generator from electrical overload. If your receptacle short circuits or becomes overloaded by an electrical device or devices with too great a wattage rating, the circuit protector may shut off power to the receptacle. In the event of such an overload, disconnect all electrical devices from the generator and press the circuit reset buttons. If power still does not return to the receptacle, call our customer service line.
SOME NOTES ABOUT POWER CORDS
Long or thin cords can drain the power provided to an electrical device by the generator. When using such cords, allow for a slightly higher running wattage requirement by the electrical device.
See Figure 12 for recommended cords based on the power requirement of the electrical device.
Device Requirements Max. Cord Length (ft) by Wire Gauge
Amps Watts (120V) Watts (240 V) #8 wire #10 wire #12 wire #14 wire #16 wire
2.5 300
5
7.5
600
900
10 1200
1200 NR 500 300 200 125
1800 NR 350 200 125 100
2400 NR
15 1800 3600 NR
50
20 2400 4800 175
25 3000 6000 150
30 3600 7200 125 NR
40 4800 9600 90 NR NR NR NR
*NR= not recommended
Figure 12- Maximum Extension Cord Lengths by Power Requirement
19
Procedure to Stop Generator
STOPPING THE GENERATOR
NOTE: Stopping the motor or unplugging cords from the generator while it is supplying power to devices will possibly damage the voltage regulator and result in low or no power output until the voltage regulator is replaced.
Following the stopping procedure will minimize the possibility of damaged voltage regulators.
1. Turn off all electrical devices being powered by generator prior to unplugging them from the generator.
2. Turn the engine switch to the off position.
3. Turn the fuel valve to the off (horizontal) position.
Stopping when generator is to be stored for long period of time:
1. Turn off all electrical devices being powered by generator prior to unplugging them from the generator.
2. Turn the fuel valve to the off (horizontal) position. Allow engine to run until it stops.
3. If generator will be stored for more than 60 days, remove all fuel from the tank. Fuel removal is best accomplished by siphoning as much as is possible from the tank and then remove the fuel hose from the fuel cock, turn on the fuel valve and drain the remaining fuel from the tank.
4. Disconnect the negative battery cable from the battery for storage. After disconnecting the cable, cover the free end with an insulator such as electrical tape.
WARNING:
Allow the generator to cool for several minutes before touching
areas that become hot during use.
CAUTION: Allowing gasoline to sit in the generator tank for long periods of time without use can make it difficult to start the generator in the future. Never store generator for extended periods of time with fuel in the tank.
20
MAINTENANCE / CARE
Proper routine maintenance of your generator will help prolong the life of your machine. Please perform maintenance checks and operations according the schedule in figure 13.
If you have questions about any of the maintenance procedures listed in this manual, please call (800) 232-1195 M-F 8-5CST.
CAUTION: Never perform maintenance operations while the generator is running.
Recommended Maintenance Schedule
Engine oil
Air cleaner
check level replace check clean
fuel filter cup clean
spark plug
check/ clean
fuel tank
check fuel level clean
each use
x x x
first month then every
20 hrs every 3 months or
50 hrs every 6 months or
100 hrs every year or 300 hrs
As necessary
x x x x x x x battery x
Figure 13- Recommended maintenance schedule
Cleaning the Generator
Never clean the generator when it is running! Never clean with a bucket of water or a hose. Water can get inside the working parts of the generator and cause a short circuit or corrosion.
Always try to use the generator in a cool, dry place. If the generator becomes dirty, clean the exterior with a damp cloth, a soft brush, vacuum or pressurized air.
Checking the Oil
Check the oil level of the generator according to the Recommended Maintenance Schedule in
Figure 13.
The generator is equipped with an automatic shutoff to protect it from running with low oil pressure. The generator should be checked before each use for proper oil level. This is a critical step for proper engine starting.
To check or add oil, follow these steps:
1. Make sure the generator is on a level surface. Clean around oil fill.
2. Remove the oil filler/dipstick cap and check oil level as shown in figure 14.
3. If oil level is below the second thread from the lip of the oil fill opening, slowly add oil until the engine crankcase is filled.
4. Reinstall and tighten oil filler cap before starting the engine. .
21
Figure 14- Checking the oil
Changing/ Adding Oil
Change the oil according to the maintenance schedule in figure 13. Change the oil when the engine is warm. This will allow for complete drainage. Change oil more often if operating under heavy load or high ambient temperatures. It is also necessary to drain the oil from the crankcase if it has become contaminated with water or dirt.
The oil capacity of the engine in this generator is 37 fluid oz. Add oil when the oil level is low.
Drain the oil from the generator according to the following steps:
1. Place a container underneath the engine to catch oil as it drains.
2. Using a 10 mm hex wrench, unscrew the oil drain plug (see figure 15). Allow all the oil to drain from the engine.
3. Reinstall the oil drain plug and tighten with a 10 mm hex wrench.
To fill the crankcase with oil, follow these steps:
1. Make sure the generator is on a level surface. Tilting the generator to assist in filling will
cause oil to flow into engine areas and will cause damage. Keep generator level!
2. Remove the oil filler/dipstick cap from the engine as shown in figure 14 above.
3. Using a funnel, add the appropriate type and amount of oil into the crankcase. The crankcase is full when the oil level has reached the second thread from the lip of the opening (see figure 16).
4. Check for oil leaks. Reinstall oil filler cap before starting engine.
Figure 15- Draining oil Figure 16- Adding oil
NOTE: Never dispose of used motor oil in the trash or down a drain. Please call your local recycling center or auto garage to arrange oil disposal.
22
Air Cleaner Maintenance
Routine maintenance of the air cleaner helps maintain proper air flow to the carburetor. Check that the air cleaner is free of excessive dirt.
1. Unscrew the four bolts at the top and bottom of the air cleaner cover (see figure 17).
2. Remove the sponge-like elements from the cover.
3. Wipe the dirt from inside the empty air cleaner cover.
4. Wash the sponge-like elements in household detergent and warm water. Allow to dry.
5. Reinstall the sponge-like elements in the air cleaner casing and reinstall the cover.
Figure 17- Air cleaner maintenance.
Fuel Filter Cup Cleaning
The fuel filter cup is a small well underneath the fuel valve. It helps to trap dirt and water that may be in the fuel tank before it can enter the engine. To clean the fuel filter cup:
1. Turn the fuel valve to the “off” position.
2. Unscrew the fuel filter cup from the fuel valve using a wrench. Turn the valve toward you to unscrew (see figure 18).
3. Clean the cup of all sediment using a rag or brush.
4. Reinstall the fuel filter cup.
Fuel Valve
Fuel Filter
Cup
Fuel Filter
0-RING
Fuel Filter Cup
Figure 18- Removing the Fuel Filter Cup
23
Spark Plug Maintenance
T he spark plug is important for proper engine operation. A good spark plug should be intact, free of deposits, and properly gapped. To inspect the spark plug:
1. Pull on the spark plug cap to remove it.
2. Unscrew the spark plug from the generat or using the spark plug wrench included with this product (see figure 19).
3. Visually inspect the spar k plug. If it is cracked or chipped, discard and replace with a new spark plug.
4. Measure the p lug gap with a gauge (see figure 20). The gap should be 0.7-0.8mm (0.028-
0.031in).
5. If you are re-using the spark plug, use a wire brush to clean any dirt from around the spark plug base and then re-gap the spark plug.
6. Screw the spark plug back into its place on the generator using the spark plug wrench. Do
not over-tighten spark plug. Recommended tightening of spark plug is ½ to ¾ of a turn after spark plug gasket contacts spark plug hole. Reinstall the spark plug cap.
PLUG WRENCH
0.7-0.8 mm
(0.028-0.031 in)
PLUG CAP
Figure 19- Removing the spark plug Figure 20- Measuring the spark plug gap
Spa rk Plug: NGK BPR6ES
D raining the Fuel Tank
C lean fuel tank each year or before storing the generator for extended periods of time. To drain the fuel tank and carburetor:
1. Turn the fuel valve to the “OFF” position.
2. Remove the fuel line between the fuel valve and carburetor. Caution: a small amount of fuel may leak from the hose during removal.
3. Attach a fuel line (not included with the gener ator) to exposed end of the fuel valve.
4. Position fuel line into an appropriate container and open the valve allowing fuel to flow into the container.
5. Once fuel is drained , shut off the fuel valve.
6. Start and run the engine until fuel runs out.
7. Remove the fuel filter cup (see “Fuel Filter C up Cleaning” earlier in this section).
8. Empty the fuel filter cup of any fuel and clean
9. Reinstall the fuel filter cup.
10. Store the emptied gasoline in a suitable place.
CAUTION: Do not store fuel for more than 3 months.
24
Changing the Battery
WARNING: Battery gives off explosive hydrogen gas.
• Keep battery away from spark, flame, or cigarette.
• Do not connect or disconnect battery while generato
r is running.
• Service or use battery only in well ventilated areas.
WARNING: Battery contains sulfuric acid. Battery acid is poisonous. Tilting the
ge nerator with the battery installed can cause battery acid to spill.
• Wear protective clothing and eyewear when servicing batter
y.
• Keep out of reach of children.
• Do not tilt generator with batte
ry installed.
If your generator will start manually (using the recoil s tarter pull cord) but will not start electrically, the battery may be drained. In this case, you can recharge the battery by star ting the generator manually and allowing it to run for 20 minutes. However, if your battery will no longer hold a charge, you may need to replace it. To replace the battery:
1. Disconnect the positive (+) and negative (-) cables from the battery.
2. Remove the metal bracket that secures the battery to the generator.
3. Install the replacement battery and secure to the generator with the b racket. Use a 12V battery that is 11 Ah or greater.
Connect the positive and negative cable s to the new battery.
STORAGE / TRANSPORT PROCEDURES
CAUTION:
Never place any type of storage cover on the generator while it is still hot.
If the generator is being stored for short periods of time (30 – 60 days), add stabilized fuel to the fuel tank until full. NOTE: Filling the tank reduces the amount of air in the tank and helps reduc e deterioration of fuel. Run the engine for 2 – 3 minutes allowing stabilized fuel mixture to circulate through the carburetor.
When transporting or storing the generator for extended periods of time:
• Drain the fuel tank (see “Draining the Fuel Tank” in the “M aintenance” section).
• Disconnect the spark plug cap from the spark plug.
• Do not obstruct any ventilation openings.
• Keep the generator in a cool dry area.
25
SPECIFICATIONS
Generator
Running Wattage
Starting Wattage
Rated Voltage
7000 W
8750W
240V/120 V
Rated Amperage
Rated Frequency
29A/58A
60 Hz
Phase Single
Dimensions(in) without wheel kit length= 27.4 width= 21.8 height= 21.5
Engine
Engine type
Ignition system
4-stroke OHV single cylinder with forced air cooling system non-contact transistor
Fuel tank capacity:
Oil capacity
Run time on 50% load
Noise rating at 22 feet
Spark plug
25 L (6.50 US gal.)
1.1 L (37 fl oz.)
9 hrs
74 dB idle
82 dB full power
NGK BPR6ES
26
TROUBLESHOOTING
IMPORTANT: If trouble persists please call our customer help line at (800) 232-1195 M-F 8-5
Central Time.
Problem Cause Solution
Fuel valve is turned to "OFF".
Choke is in “Run” position.
Turn fuel valve to "ON" position.
Pull choke out.
Engine will not start
Engine is out of fuel. Add gasoline.
Engine is filled with contaminated or old gasoline Change the gasoline in the engine.
Spark plug is dirty. Clean spark plug.
Spark plug is broken.
Generator is not on level surface.
Replace spark plug.
Move generator to a level surface to prevent low oil shutdown from triggering.
Oil is low Add or replace oil.
Air cleaner is dirty. Clean or replace air cleaner.
Circuit reset button is OFF.
Bad connecting wires/cables.
Wait for 2 minutes and push the circuit reset button to the
"ON" position.
If you are using an extension cord, try a different one.
Engine runs but there is no electrical output.
Bad electrical device connected to generator. Try connecting a different device.
Brush is worn. Replace the brush.
Perform these steps:
1. Turn off all electrical devices.
Generator runs but does not support all electrical
Generator is devices overloaded. connected.
Short in one of the
2. Unplug all electrical devices.
3. Turn off generator.
4. Wait several minutes.
5. Restart generator.
6. Try connecting fewer electrical loads to the generator. connected devices. Try disconnecting any faulty or short-circuited electrical loads.
27
1 CYLINDER HEAD SUBASSEMBLY
2 EX VALVE GUIDE
3 IN VALVE GUIDE
4 VALVE GUIDE CIRCLIP
1
45 GOVERNOR
1
46 GOVERNOR SHAFT CLIP
1
47 GOVERNOR
2
48 GOVERNOR
5 CYLINDER HEAD GASKET
6 CYLINDER HEAD COVER
1
49 GOVERNOR
1
50 OIL
7 CYLINDER HEAD COVER GASKET
1
51 BEARING
1
52 SHROUD
10 WASHER
1
53 BOLT
1
54 RIGHT COVER STOPPER
1
55 CRANKSHAFT
14 PIN
15 CYLINDER HEAD BOLT
17 CYLINDER HEAD ASSEMBLY
19 CRANKCASE
24 BOLT
25 WASHER
2
56 BEARING
2
57 KEY
2
58 BALANCER
4
59 PISTON
1
60 PISTON
1
61 PISTON
1
62 PISTON PIN CLIP
1
63 CONNECTING ROD ASSEMBLY
1
64 CONNECTING ROD COVER
1
65 BOLT
1
66 CAMSHAFT
1
67 SPRING
1
68 INTAKE
2
69 EXHAUST
27 CLIP
29 WASHER
30 PIN
31 NUT
32 WASHER
33 BOLT
34 BEARING
36 CRANKCASE COVER ASSEMBLY
38 CAP COMP., OIL FILLER
39 O-RING, OIL FILLER
40 PIN
41 BOLT
42 BEARING
43 GOVERNOR GEAR ASSEMBLY
44 WASHER
2
70 VALVE
1
71 EX VALVE SPRING SEAT
1
72 VALVE
1
73 VALVE SEAL
1
74 IN VALVE SPRING SEAT
1
75 VALVE
1
76 VALVE
2
77 LIFTER
1
78 VALVE ADJUSTING BOLT
1
79 VALVE
1
80 VALVE ADJUSTING NUT
1
81 VALVE LOCK NUT
1
82 VALVE SPRING SEAT
1
83 RECOIL STARTER COVER
2
84 STARTER COIL SPRING
7
85 RECOIL STARTER REEL
1
86 GRIP
1
87 RECOIL STARTER ASSEMBLY
1
88 DRIVE CAM
29
1
1
2
2
1
2
1
1
2
1
1
1
1
2
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
3
2
1
1
1
1
2
2
2
1
1
1
2
89 RETURNING SPRING
90 SPRING
91 DRIVING GUIDE
92 GUIDE TRAY SCREW
93 BOLT
94 RECOIL STARTER CABLE
95 HANDLE CORE
97 STARTING MOTOR ASSEMBLY
98 BOLT
99 SHROUD,
101 BOLT
102 BOLT
2
133 FUEL
1
134 WING
1
135 AIR CLEANER COVER
1
136 ELEMENT
3
137 BOLT
1
138 PLASTIC
1
139 AIR CLEANER GASKET
1
141 ATR CLEANER BRACKET
2
142 NUT
1
143 AIR CLEANER ASSEMBLY
1
144 FLYWHEEL
1
145 STARTER
5
146 FAN
1
147 FLYWHEEL
1
1
1
1
6
1
1
1
1
1
1
1
1
1
104 AIR CLEANER GASKET
1
148 IGNITION
1
149 SPARK PLUG CAP
106 CARBURETOR INSULATOR PLATE
1
150 HIGH TENSION WIRE
1
151 BOLT
1
152 IGNITOR STOP ENGINE WIRE
1
153 CHARGE
110 IDLE SPEED JET
111 IDLE ADJUSTING SPRING
112 IDLE ADJUSTING BOLT
113 IDLE ADJUSTING SCREW
117 VALVE FILLING OIL NEEDLE
119 FLOAT
1
1
1
2
1
1
1
154 BOLT
1
155 BOLT
1
156 CHARGE COIL CLAMP
2
2
1
1
157 THROTTLE CONTROL ASSEMBLY
1
1
158 BOLT
3
1
159 THROTTLE HANDLE BLOCK
1
1 1
160 ADJUSTING
1
161 SCREW
1
162 SMALL GOVERNOR SPRING
1
1
1
122 WASHER
123 BOLT
1
163 GOVERNER
1
164 GOVERNOR
1
165 REGULATING
1
166 REGULATING BOLT
1
167 NUT
1
1
1
1
1
125 WASHER
127 SOLENOID
128 WASHER
129 SCREW
130 COLLAR
1
1
1
1
1
2
2
4
30
GENERATOR EXPLODED VIEW AND PARTS LIST
31
6 BOLT
7 MUFFLER SIDE GUARD
8 BOLT
11 NUT(M8)
13 BOLT
14 PLATE
16 FUEL TANK RUBBER
17 BUSH
18 WASHER
19 BOLT
20 FUEL GAUGE ASSEMBLY
21 FUEL GAUGE GASKET
22 FUEL GAUGE PLATE
23 SCREW
26 FUEL COCK ASSEMBLY
29 FRAME
30 BUTTOM RUBBER A
31 NUT
32 NUT
33 BUTTOM RUBBER B
34 FRAM RUBBER PAD
35 BATTERY CLAMP BOLT
37 NUT
38 NUT
40 RUBBER FOOT
41 BOLT
42 BOLT
43 WASHER
44 SHAFT BODY, FRONT WHEEL
45 AXLE
47 WASHER
48 BOLT
1
49 NUT
1
50 WHEEL
1
51 WASHER
1
52 COTTER
1
53 WHEEL
4
54 CONTROL PANEL
1
55 CONTROL
9
56 CONTROL PANEL CASE
1
57 BOLT
2
58 WIRE
2
59 SLEEVE
1
60 SLEEVE
2
61 SWITCH
1
62 CIRCUIT
1
63 HOUR
4
64 DUPLEX
4
65 120/240V
4
66 GROUNDING
4
67 WASHER
1
68 WASHER
1
69 SCREW
1
70 ROTOR
1
71 STATOR
1
72 MOTOR
1
73 BOLT
1
74 WASHER
2
75 BOLT
1
76 VOLTAGE REGULATOR
1
77 BOLT
2
78 BRUSH
4
79 BOLT
4
80 END
2
81 BOLT
2
82 TERMINAL
2
83 BOLT
1
84 CABLE
2
85 BOLT
6
86 BOLT
2
87 WASHER
2
88 NUT
4
89 SPARK ARRESTOR
2
90 SCREW
2
91 BOLT
1
92 NUT
1
93 RUBBER
2
94 HANDLE
2
95 HANDLE
4
96
120 VOLT 30A RECEPTACLE
2
2
2
2
2
1
1
1
1
2
1
2
1
2
2
2
2
2
4
4
4
1
1
1
4
1
1
1
2
1
4
1
2
1
1
4
2
2
2
1
1
1
1
4
1
1
1
1
32
WIRING DIAGRAM
33
NOTES:
34
WARRANTY STATEMENT
FOR POWERPRO TECHNOLOGY PRODUCTS
PowerPro Technology™ generators are warranted (to the original purchaser) to be free from defects in materials and workmanship for a period of two (2) years from the date of original purchase. Generators used for commercial or for rental have a warranty period of
90 days from date of original purchase. Please fill out the enclosed warranty card and mail it to Power Pro Technology along with a copy of the receipt. The information is required to process warranty claims.
PowerPro Technology™ will repair or replace, at its discretion, any part that is proven to be defective in materials or workmanship under normal use during the two (2) year warranty period. Warranty repairs or replacements will be made without charge for parts or labor. Parts replaced during warranty repairs will be considered as part of the original product and will have the same warranty period as the original product.
TO EXERCISE WARRANTY COVERAGE:
Do not return to retailer!
For warranty and technical support call the toll-free
Customer Service Number: (800) 232-1195 and you will be informed of the nearest authorized service center. We will prearrange the repair with the center.
WARRANTY COVERAGE:
This warranty is conveyed to the original purchaser and is not transferable.
Generators contain parts that will wear out with usage and parts that need maintenance.
The warranty does not cover wear or maintenance parts. Specifically, the warranty does not cover replacement of air filter, spark plug, brush and recoil starter rope.
Warranty does not extend to generators damaged or affected by accidents, neglect, misuse, contaminated fuel, unauthorized alterations, use in applications beyond product design and any other modification or abuse.
PowerPro Technology™ is not liable for any indirect, incidental or consequential damages from the sale or use of this product. Any implied warranties are limited to two (2) years as stated in this written limited warranty. Some states do not allow limitation on the length of an implied warranty. Some states do not allow the exclusion or limitation of incidental or consequential damages. This warranty gives you the specific legal right, and you may have other rights that vary by state.
35
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Key Features
- 7000 Watt running output
- 8750-watt starting output
- low-oil automatic shutoff
- 6.5 gallon fuel tank
- spark arrestor
- digital hour meter
- mobility kit included
- meets EPA emission standards
Frequently Answers and Questions
What is the running wattage output of the generator?
What is the starting wattage output of the generator?
What is the fuel tank capacity of the generator?
Related manuals
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Table of contents
- 1 MODEL 8750E
- 1 15 HP Generator
- 1 Item # 56875
- 1 Owner’s Manual
- 1 DO NOT RETURN TO STORE
- 2 GENERATOR MODEL NUMBER: ____________________________________
- 2 ENGINE SERIAL NUMBER: _________________________________________
- 3 TABLE OF CONTENTS
- 6 WARNING: The exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
- 16 WARNING: This generator produces powerful voltage, which can result in electrocution.