M4 Instruments Axis 15 Multi-Parameter Analyzer Quick Start Guide

MULTI-PARAMETER ANALYZER

MULTI-PARAMETER ANALYZER

Axis 15

Quick Start Guide

Quick Start Guide

Before operating this unit, please read the quick start guide

A full version of the manual is available at www.m4instruments.com.

A full version of the manual is available at www.m4instruments.com.

50 W. Technecenter Dr., Suite B-1 | Milford, OH 45150 toll: (888) 483-7532 | fax: (513) 833-2507 | www.m4instruments.com

50 W. Technecenter Dr., Suite B-1 | Milford, OH 45150 toll: (888) 483-7532 | fax: (513) 833-2507 | www.m4instruments.com

2

Introduction

3

AXIS 15 is a 4-wire analyzer for process analysis applications.

The analyzer comes as basic device for measurement with digital sensors

( Memosens, optical oxygen measurement, inductive conductivity measurement).

All measuring functions are stored in an internal memory. You select a measuring function to confi gure the analyzer for a specifi c measuring task. Additional measuring modules can be connected to allow measurement with analog sensors.

The Model A402B allows applications in hazardous-area Zone 2.

Current is provided through a universal power supply 80 ... 230 V AC, 45 ... 65 Hz /

24 ... 60 V DC. The analyzer provides two 0 (4) .... 20 mA current outputs for transmission of measured value and temperature, for example. Four fl oating relay contacts are available for free confi guration. A PID controller and a time-controlled cleaning function can be confi gured. Two parameter sets are provided. You can externally switch between them via the Control input, for example. The HOLD input allows setting the HOLD mode from the outside. The analyzer also provides power supply and allows signal processing for additional 2-wire transmitters, e.g. for pressure and temperature.

You can select one of the following measuring functions:

• pH

• ORP

• Dissolved oxygen (also supply and operation of optical DO sensors, e.g. SE 740)

• Contacting conductivity measurement

• Electrodeless (inductive) conductivity measurement

• Dual measurement of pH/pH and pH/Oxy using two Memosens sensors

Enclosure and mounting possibilities

• The sturdy molded enclosure is rated IP 67/NEMA 4X outdoor.

Material of front unit: PBT, rear unit: PC.

Dimensions: H 148 mm, W 148 mm, D 117 mm.

It is provided with knockouts for:

• panel mounting (138 mm x 138 mm cutout to DIN 43700)

• wall mounting (with sealing plugs to seal the enclosure)

• post/pipe mounting (dia. 40 … 60 mm, 30 … 45 mm)

Connection of sensors, cable glands

For connecting the cables, the enclosure provides

• 3 knockouts for cable glands M20x1.5

• 2 knockouts for NPT 1/2” or rigid metallic conduit

4

Introduction

Display

Plain-text messages in a large, backlit LC display allow intuitive operation.

You can specify which values are to be displayed in standard measuring mode

(“Main Display”).

Color-coded user interface

The colored display backlighting signals diff erent operating states (e.g. alarm: red,

HOLD mode: orange).

Diagnostics functions

Diagnostics functions are provided by the “Sensocheck“ automatic monitoring of glass and reference electrode and the “Sensoface“ function for clear indication of the sensor condition.

Data Logger

The internal logbook (additional function, TAN SW-A002) can handle up to

100 entries – up to 200 with AuditTrail (additional function, TAN SW-A003).

2 parameter sets A/B

The device provides two parameter sets which can be switched manually or via a control input for diff erent process adaptations or diff erent process conditions.

For an overview of parameter sets (original for copy), refer to www.m4instruments.com.

Password protection

Password protection (passcode) for granting access rights during operation can be confi gured.

Automatic calibration with Calimatic

You can choose from the most commonly used buff er solutions.

In addition, you can enter an individual buff er set.

4

Introduction

Display

Plain-text messages in a large, backlit LC display allow intuitive operation.

You can specify which values are to be displayed in standard measuring mode

(“Main Display”).

Color-coded user interface

The colored display backlighting signals diff erent operating states (e.g. alarm: red,

HOLD mode: orange).

Diagnostics functions

Diagnostics functions are provided by the “Sensocheck“ automatic monitoring of glass and reference electrode and the “Sensoface“ function for clear indication of the sensor condition.

Data Logger

The internal logbook (additional function, TAN SW-A002) can handle up to

100 entries – up to 200 with AuditTrail (additional function, TAN SW-A003).

2 parameter sets A/B

The device provides two parameter sets which can be switched manually or via a control input for diff erent process adaptations or diff erent process conditions.

For an overview of parameter sets (original for copy), refer to www.m4instruments.com.

Password protection

Password protection (passcode) for granting access rights during operation can be confi gured.

Automatic calibration with Calimatic

You can choose from the most commonly used buff er solutions.

In addition, you can enter an individual buff er set.

Introduction

5

Control inputs

6

7

Current

input

I input

The analog (0) 4 ... 20 mA current input can be used for external pressure or temperature compensation

(TAN required).

11

HOLD

input

12

CONTROL

13

input

HOLD

(floating digital control input)

The HOLD input can be used for external activation of the HOLD mode.

CONTROL

(floating digital control input)

The CONTROL input can be used either for parameter set selection (A/B) or for flow monitoring.

The “Wash” contact can be used for indicating the active parameter set.

Power supply

Current is provided through a universal power supply 80 ... 230 V AC,

45 ... 65 Hz/ 24 ... 60 V DC.

Options

Additional functions can be activated by entering a TAN.

6

Introduction

Signal outputs

The analyzer provides two 0 (4) .... 20 mA current outputs for transmission of

measured value and temperature, for example.

Relay contacts

Four fl oating relay contacts are available.

Current outputs

The floating current outputs (0) 4 ... 20 mA are used for transmitting measured values. An output filter can be programmed, the fault current value can be specified.

Output 1

10

Output 2

Alarm

Wash

9

8

14

15

16

17

18

19

20

Relay contacts

2 relay contacts for limit values. Adjustable for the selected process variable: hysteresis, switching

behavior (MIN/MAX limit), contact type (N/O, N/C) and delay.

Alarm

An alarm can be generated by Sensocheck, flow monitoring or current failure.

Wash (cleaning function)

This contact can be used for controlling a rinsing probe or for indicating the active parameter set.

PID controller

Confi gurable as pulse length or pulse frequency controller.

6

Introduction

Signal outputs

The analyzer provides two 0 (4) .... 20 mA current outputs for transmission of

measured value and temperature, for example.

Relay contacts

Four fl oating relay contacts are available.

Current outputs

The floating current outputs (0) 4 ... 20 mA are used for transmitting measured values. An output filter can be programmed, the fault current value can be specified.

Output 1

10

Output 2

Alarm

Wash

9

8

14

15

16

17

18

19

20

Relay contacts

2 relay contacts for limit values. Adjustable for the selected process variable: hysteresis, switching

behavior (MIN/MAX limit), contact type (N/O, N/C) and delay.

Alarm

An alarm can be generated by Sensocheck, flow monitoring or current failure.

Wash (cleaning function)

This contact can be used for controlling a rinsing probe or for indicating the active parameter set.

PID controller

Confi gurable as pulse length or pulse frequency controller.

Typical Application of AXIS 15

7

or M

Sensor Rinsing sy

8

Overview of the AXIS 15

Package Contents

Check the shipment for transport damage and completeness.

The package should contain:

Front unit, rear unit, bag containing small parts

Specifi c test report

Documentation

11

10

9

8

7 6 5 4

Fig.: Assembling the enclosure

1) Jumper (3 x)

2) Washer (1 x), for conduit mounting:

Place washer between enclosure and nut

3) Cable tie (3 x)

4) Hinge pin (1 x), insertable from either side

5) Enclosure screw (4 x)

6) Sealing insert (1 x)

7) Rubber reducer (1 x)

8) Cable gland (3 x)

9) Filler plug (3 x)

10) Hexagon nut (5 x)

11) Sealing plug (2 x), for sealing in case of wall mounting

1

2

3

8


Package Contents

Check the shipment for transport damage and completeness.

The package should contain:

Front unit, rear unit, bag containing small parts

Specifi c test report

Documentation

11

10

9

8

7 6 5 4

Fig.: Assembling the enclosure

1) Jumper (3 x)

2) Washer (1 x), for conduit mounting:

Place washer between enclosure and nut

3) Cable tie (3 x)

4) Hinge pin (1 x), insertable from either side

5) Enclosure screw (4 x)

6) Sealing insert (1 x)

7) Rubber reducer (1 x)


9) Filler plug (3 x)

10) Hexagon nut (5 x)

11) Sealing plug (2 x), for sealing in case of wall mounting

1

2

3


Mounting Plan, Dimensions

5.8" (148 mm)

4.6" (117 mm)

1.6" (41 mm)

1.3" (34 mm)

1.6" (42 mm)

1.6" (42 mm) 1.6" (42 mm)

3.1" (80 mm)

1.7" (43 mm)


2) Knockout for cable gland or ½“ conduit, dia. 21.5 mm (2 knockouts).

Conduits not included!

3) Knockout for pipe mounting

(4 x)

4) Knockout for wall mounting

(2 x)

Mounting Accessories

Pipe-mount kit, accessory ZU 0274

Protective hood for wall and pipe mounting, accessory ZU 0737

Panel-mount kit, accessory ZU 0738

9

10

For connection of analog sensors:

Insert interchangeable module

(measuring module)

Slot for measuring module

Output 1

Output 2

R1

R2

10

9

8

14

15

16

Alarm

3

4

1

2

RS 485

Wash

17

18

19

20

5

6

7

11

12

13

HOLD

input

Control

input

Power

21

22

Modular Concept

10

For connection of analog sensors:

Insert interchangeable module

(measuring module)

Slot for measuring module

Output 1

Output 2

R1

R2

10

9

8

14

15

16

Alarm

3

4

1

2

RS 485

Wash

17

18

19

20

5

6

7

11

12

13

HOLD

input

Control

input

Power

21

22

Modular Concept Inserting a Module

11

Measuring modules for connection of analog sensors: pH, dissolved oxygen, conductivity

Measuring modules for the connection of analog sensors are simply inserted into the module slot. Upon initial start-up, the analyzer automatically recognizes the module and adjusts the software correspondingly. When you replace the measuring module, you must select the corresponding measuring function in the “Service” menu.

Multi-channel module for connection of analog sensors:

Dual conductivity

For this module, you must select the operating mode (“device type”) in the

confi guration menu.

Measuring module for 2nd Memosens channel

If you want to measure two process variables using Memosens sensors, you must insert a Memosens module for the second channel. The operating mode for multichannel measurement (“device type”) must be selected in the confi guration menu.

The following combinations are possible:

Memosens pH + Memosens pH

Memosens pH + Memosens Oxy

12

pH, DO Modules

A

B

C

D

E

F

I

K

G

H

pH/mV/ temp input

+3 V/

–3 V for ISFET adapter

G

H

I

D

E

F

A

B

C

Oxy input

Module for pH measurement

Order code MK-PH015

For wiring examples, see www.m4instruments.com.

Module for dissolved-oxygen measurement

Order code MK-OXY045


Terminal plate of pH module

The terminals are suitable for single or

stranded wires up to 2.5 mm

2

(AWG 14).

Terminal plate of DO module

The terminals are suitable for single or stranded wires up to 2.5 mm

2

(AWG 14).

12

pH, DO Modules

A

B

C

D

E

F

I

K

G

H

pH/mV/ temp input

+3 V/

–3 V for ISFET adapter

G

H

I

D

E

F

A

B

C

Oxy input

Module for pH measurement

Order code MK-PH015


Module for dissolved-oxygen measurement

Order code MK-OXY045


Conductivity Modules

13

D

E

F

G

H

A

B

C

Cond input

Module for contacting conductivity

measurement (COND)

Order code MK-COND025

For wiring examples, www.m4instruments.com.

F

G

H

A

B

C

D

E

CONDI input

Module for inductive conductivity

measurement (CONDI)

Order code MK-CONDI035


Terminal plate of pH module



2

(AWG 14).

Terminal plate of DO module


2

(AWG 14).

Terminal plate of COND module


2

(AWG 14).

Terminal plate of CONDI module


stranded wires up to 2.5 mm 2 (AWG 14).

14

Multi-Channel Modules

I

K

D

E

F

G

H

A

B

C

CC input

Power supply

A

B

C

D

E

Sensor B

“MK-MS“ module

Module for 2 x conductivity measurement

Order code MK-CC065


Module for 2nd Memosens channel

Order code MK-MS


Terminal plate for 2 x conductivity measurement


2

(AWG 14).

Terminal plate of module for 2nd Memosens channel



2

(AWG 14).

14

Multi-Channel Modules

I

K

D

E

F

G

H

A

B

C

CC input

Power supply

A

B

C

D

E

Sensor B

“MK-MS“ module

Module for 2 x conductivity measurement

Order code MK-CC065


Module for 2nd Memosens channel

Order code MK-MS


Digital Sensors: Memosens

15

Start-Up

When an MS sensor is connected, you will be prompted to select the desired

measuring function (a connected sensor will not be identifi ed automatically).

Changing the Measuring Function

In the “Service” menu you can select another measuring function at any time.

Calibration and Maintenance in the Lab

HandyLab Pilot software allows calibrating Memosens sensors under reproducible conditions at a PC in the lab. The sensor parameters are registered in a database.

Documenting and archiving meet the demands of FDA CFR 21 Part 11.

Detailed reports can be output as csv export for Excel. HandyLab Pilot is available as an accessory: www.m4instruments.com.

Terminal plate for 2 x conductivity measurement


2

(AWG 14).

Terminal plate of module for 2nd Memosens channel



2

(AWG 14).

16

Connecting a Memosens Sensor

Standard connection (sensor A)

Brown

Green

Yellow

White/Transp.

Areas for placing the screwdriver to pull out the terminals

For dual devices

(2 measuring channels):

(MK-MS095 module)

Connection of sensor B

Brown

Green

Yellow

White

Transp.

Memosens Cable

Brown

Green

Yellow

White

Transparent

Power supply +

RS485 (A)

RS485 (B)

Power supply – (GND)

Shield

16

Connecting a Memosens Sensor

Standard connection (sensor A)

Brown

Green

Yellow

White/Transp.


For dual devices

(2 measuring channels):

(MK-MS095 module)

Connection of sensor B

Brown

Green

Yellow

White

Transp.

Memosens Cable

Brown

Green

Yellow

White

Transparent

Power supply +

RS485 (A)

RS485 (B)

Power supply – (GND)

Shield

Memosens Cable CA/MS-...

17

Connecting cable for contactless inductive digital transmission of measured signals

(Memosens).

The connecting cable consists of an inductive connector for digital Memosens

sensors (bayonet lock). It allows connecting the ferrule-terminated wires from the sensor loop of the transmitter. Contactless inductive digital transmission of signals and energy eliminates the infl uence of humidity, electromagnetic fi elds and corrosion.

Specifi cations

Material

Cable diameter

Cable

Length

Process temperature

Ingress protection

TPE

6.3 mm

2x2, twisted wire pairs up to 100 m

–20 °C ... 135° C

IP 68

Order Codes

Cable type

Memosens cable

Memosens cable, Ex*

Cable length

3 m

5 m

10 m

20 m

3 m

5 m

Order code

MC-03

MC-05

MC-10

MC-20

MC-03X

MC-05X

10 m

20 m

MC-10X

MC-20X

Other lengths available on request.

*) Ex-certifi ed, ATEX II IG Ex ia IIC T3/T4/T6

The Type-Examination Certifi cate is enclosed with each Ex sensor.

18

Terminal Plate and Rating Plates

Terminal Assignments


2

(AWG 14).

A402N Rating Plate

A402B Rating Plate

18

Terminal Plate and Rating Plates

Terminal Assignments


2

(AWG 14).

A402N Rating Plate

A402B Rating Plate

Power Supply, Signal Assignments

19

Power Supply

Connect the power supply for AXIS 15 to terminals 21 and 22

(24 ... 230 V AC, 45 ... 65 Hz / 24 ... 80 V DC)

Terminal assignments

Memosens connection

Brown

Green

Yellow

White /

Shield


Current outputs OUT1, OUT2

1 22

Figure:

Terminals, device opened, back of front unit

Relay contacts REL1, REL2

Connecting the Memosens Sensor

Connect the Memosens sensor to the RS-485 interface of the device.

Then select the measuring function. (When you change to another sensor type, you can change the measuring function in the “Service” menu.)

When you select the sensor in the Confi guration menu, the calibration data are read from the

sensor. They can later be modifi ed by calibration.

Power supply

20

Selecting the Measuring Function

Start-Up

Upon initial start-up, the analyzer automatically recognizes a connected module and adjusts the software correspondingly. When you replace the measuring module, you must select the corresponding measuring function in the “Service” menu.

This does not apply to the multi-channel module for dual conductivity measurement and to the connection of Memosens sensors. Here, you will be prompted to select the desired measuring function upon fi rst start-up.



20

Selecting the Measuring Function

Start-Up

Upon initial start-up, the analyzer automatically recognizes a connected module and adjusts the software correspondingly. When you replace the measuring module, you must select the corresponding measuring function in the “Service” menu.

This does not apply to the multi-channel module for dual conductivity measurement and to the connection of Memosens sensors. Here, you will be prompted to select the desired measuring function upon fi rst start-up.



Operation

21

Measuring Mode

Prerequisite: A Memosens sensor is connected or a measuring module is installed with a corresponding conventional sensor connected.

After the operating voltage has been connected, the analyzer automatically goes to

“Measuring“ mode. To call the measuring mode from another operating mode (e.g.

Diagnostics, Service): Hold meas key depressed (> 2 s).

Sensoface indicator

(sensor status)

Active parameter set

(confi guration)

Time

Mode indicator (measuring)

Hold meas key depressed for calling the measuring mode

(pressing once more switches the display)

Display indicates

OUT1: e.g. measured value

Display indicates

OUT2: e.g. temperature

enter key

Depending on the confi guration, one of the following displays can be set as

standard display for the measuring mode:

• Measured value, time and temperature (default setting)

• Measured value and tag number (“TAG”)

• Time and Date

• Output currents

Note: By pressing the meas key in measuring mode you can view the displays for approx. 60 sec.

Caution:

You must confi gure the analyzer for the respective measurement task.

22

The Keys and Their Function

Up / Down arrows

• Menu:

Increase/decrease a numeral

• Menu: Selection

meas

• Return to last menu level

• Directly to

measuring mode

(press > 2 s)

• Measuring mode: other display

enter

• Confi guration:

Confi rm entries, next confi guration step

• Calibration:

Continue program fl ow

IrDA

Interface

Left / Right arrows

• Menu:

Previous/next menu group

• Number entry:

Move between digits

info

• Retrieve information

• Show error messages

menu

• Measuring mode:

Call menu

22

The Keys and Their Function

Up / Down arrows

• Menu:

Increase/decrease a numeral

• Menu: Selection

meas

• Return to last menu level

• Directly to

measuring mode

(press > 2 s)

• Measuring mode: other display

enter

• Confi guration:

Confi rm entries, next confi guration step

• Calibration:

Continue program fl ow

IrDA

Interface

Left / Right arrows

• Menu:

Previous/next menu group

• Number entry:

Move between digits

info

• Retrieve information

• Show error messages

menu

• Measuring mode:

Call menu

The Display

MEMO SENS

1 Temperature

2 Sensocheck

3 Interval/response time

4 Sensor data

5 Sensocheck

6 Limit message:

Limit 1 or Limit 2

7 Alarm

8 Service

9 Parameter set

10 Calibration

11 Digital sensor

12 Waiting time running

13 Info available

14 HOLD mode active

15 Unit symbols

16 Main display

17 Secondary display

18 Proceed using enter

19 ISM sensor

20 Diagnostics

21 Confi guration mode

22 Calibration mode

23 Measuring mode

24 Sensoface

Signal Colors (Display Backlighting)

Red

Red blinking

Orange

Turquoise

Green

Purple

Alarm (in case of fault: display values blink)

Input error: illegal value or wrong passcode

HOLD mode (Calibration, Confi guration, Service)

Diagnostics

Info

Sensoface message

23

24

Display in Measuring Mode

The MAIN DISPLAY is the display which is shown in measuring mode. To call the

measuring mode from any other mode, hold the meas key depressed for at least 2 sec.

meas key

enter key

By pressing meas briefl y you can step through further displays such as tag number (TAG) or fl ow (L/h).

These displays are turquoise. After 60 sec they switch back to the main display.

approx. 2 s

Press enter to select a display as MAIN DIS-

PLAY.

The secondary display shows

“MAIN DISPLAY – NO”.

Use the UP / DOWN arrows to select

“MAIN DISPLAY – YES” and confi rm by pressing enter.

The display color changes to white.

This display is now shown in measuring mode.

24

Display in Measuring Mode

The MAIN DISPLAY is the display which is shown in measuring mode. To call the

measuring mode from any other mode, hold the meas key depressed for at least 2 sec.

meas key

enter key

By pressing meas briefl y you can step through further displays such as tag number (TAG) or fl ow (L/h).

These displays are turquoise. After 60 sec they switch back to the main display.

approx. 2 s

Press enter to select a display as MAIN DIS-

PLAY.

The secondary display shows

“MAIN DISPLAY – NO”.

Use the UP / DOWN arrows to select

“MAIN DISPLAY – YES” and confi rm by pressing enter.

The display color changes to white.

This display is now shown in measuring mode.

Color-Coded User Interface

25

The color-coded user interface guarantees increased operating safety.

Operating modes are clearly signaled.

The normal measuring mode is white. Information text appears on a green screen and the diagnostic menu appears on turquoise. The orange HOLD mode (e.g. during calibration) is quickly visible as is the magenta screen which indicates asset management messages for predictive diagnostics – such as maintenance request, pre-alarm and sensor wear.

The alarm status has a particularly noticeable red display color and is also signaled by fl ashing display values. Invalid inputs or false passcodes cause the entire display to blink red so that operating errors are noticeably reduced.

White:

Measuring mode

Red blinking:

Alarm, errors

Orange:

HOLD mode

Magenta:

Maintenance request

Turquoise:

Diagnostics

Green:

Information texts

26

Selecting the Mode / Entering Values

To select the operating mode:

1) Hold meas key depressed (> 2 s) (measuring mode)

2) Press menu key: the selection menu appears

3) Select operating mode using left / right arrow key

4) Press enter to confi rm the selected mode

Selection menu

Selected mode

(blinks)

4

1

3

2

To enter a value:

5) Select numeral: left / right arrow

6) Change numeral: up / down arrow

7) Confi rm entry by pressing enter

5

7

6

26

Selecting the Mode / Entering Values

To select the operating mode:

1) Hold meas key depressed (> 2 s) (measuring mode)

2) Press menu key: the selection menu appears

3) Select operating mode using left / right arrow key

4) Press enter to confi rm the selected mode

Selection menu

Selected mode

(blinks)

4

1

3

2

To enter a value:

5) Select numeral: left / right arrow

6) Change numeral: up / down arrow

7) Confi rm entry by pressing enter

5

7

6

Operating Modes

27

Diagnostics

Display of calibration data, display of sensor data, sensor monitor, performing a device self-test, viewing the logbook entries, display of hardware/software versions of the individual components. The logbook can store 100 events (00...99). They can be displayed directly on the device. The logbook can be extended to 200 entries using a

TAN (Option).

HOLD

Manual activation of HOLD mode, e.g. for replacing a sensor. The signal outputs adopt a defi ned state.

Calibration

Every sensor has typical characteristic values, which change in the course of the operating time. Calibration is required to supply a correct measured value. The device checks which value the sensor delivers when measuring in a known solution. When there is a deviation, the device can be “adjusted“. In that case, the device displays the

“actual“ value and internally corrects the measurement error of the sensor. Calibration must be repeated at regular intervals. The time between the calibration cycles depends on the load on the sensor. During calibration the device is in HOLD mode.

During calibration the device remains in the HOLD mode until it is stopped by the operator.

Confi guration

You must confi gure the analyzer for the respective measurement task. In the “Confi guration“ mode you select the measurement method, the connected sensor, the measuring range to be transmitted, and the conditions for warning and alarm messages. During confi guration the device is in HOLD mode.

Confi guration mode is automatically exited 20 minutes after the last keystroke.

The device returns to measuring mode.

Service

Maintenance functions (current source, relay test, controller test), IrDA operation, passcode assignment, device type selection, reset to factory settings, enabling of options (TAN).

28

HOLD Mode

The HOLD mode is a safety state during confi guration and calibration.

Output current is frozen (LAST) or set to a fi xed value (FIX).

Alarm and limit contacts are disabled.

The display backlighting turns orange, display icon:

Output signal response

• LAST: The output current is frozen at its last value. Recommended for short

confi guration procedures. The process should not change decisively during

confi guration. Changes are not noticed with this setting!

• FIX: The output current is set to a value that is noticeably diff erent from the

process value to signal the control system that the device is being worked at.

Output signal during HOLD:

Output current

[mA]

Output signal for HOLD

FIX setting = 21.0 mA


LAST setting

HOLD active HOLD active

Terminating the HOLD mode

The HOLD mode is exited by switching to measuring mode (hold meas key

depressed). The display reads “Good Bye“. After that, the HOLD mode is exited.

When the calibration mode is exited, a confi rmation prompt ensures that the

installation is ready for operation (e.g.: sensor reinstalled, located in process).

External activation of HOLD

The HOLD mode can be activated from outside by sending a signal to the HOLD input (e.g. from the process control system).

HOLD inactive

HOLD active

0...2 V AC/DC

10...30 V AC/DC

28

HOLD Mode

The HOLD mode is a safety state during confi guration and calibration.

Output current is frozen (LAST) or set to a fi xed value (FIX).

Alarm and limit contacts are disabled.

The display backlighting turns orange, display icon:

Output signal response

• LAST: The output current is frozen at its last value. Recommended for short

confi guration procedures. The process should not change decisively during

confi guration. Changes are not noticed with this setting!

• FIX: The output current is set to a value that is noticeably diff erent from the

process value to signal the control system that the device is being worked at.

Output signal during HOLD:

Output current

[mA]


FIX setting = 21.0 mA


LAST setting

HOLD active HOLD active

Terminating the HOLD mode

The HOLD mode is exited by switching to measuring mode (hold meas key

depressed). The display reads “Good Bye“. After that, the HOLD mode is exited.

When the calibration mode is exited, a confi rmation prompt ensures that the

installation is ready for operation (e.g.: sensor reinstalled, located in process).

External activation of HOLD

The HOLD mode can be activated from outside by sending a signal to the HOLD input (e.g. from the process control system).

HOLD inactive

HOLD active

0...2 V AC/DC

10...30 V AC/DC

Alarm and HOLD Messages

29

Alarm

When an error has occurred, Err xx is displayed immediately.

Only after expiry of a user-defi ned delay time will the alarm be registered and

entered in the logbook.

During an alarm the display blinks, the display backlighting turns red.

Error messages can also be signaled by a 22 mA output current (when confi gured correspondingly).

The alarm contact is activated by alarm or power failure. 2 sec after the failure event is corrected, the alarm status will be deleted.

The 22-mA signal can also be triggered by Sensoface messages (confi gurable).

Generating a message via the CONTROL input

(min. fl ow / max. fl ow)

The CONTROL input can be used for parameter set selection or for fl ow measurement (pulse principle), depending on its assignment in the “Confi guration” menu.

When preset to fl ow measurement an alarm can be generated when the measured fl ow exceeds a specifi ed range:

(specify value, default: 5 liters/h)

(specify value, default: 25 liters/h)

Power supply (PWR out)

12...24 V AC/DC

CONTROL

13

12

input

AXIS 15 A402

30

Operating Modes / Functions



Measuring mode

(main display selectable)

TAG display after 60 s

CLK display after 60 s

Controller parameter display

(if configured)

Pressing the menu key (down arrow) opens the selection menu.

Select the menu group using the left/right arrow keys.

Pressing enter opens a menu item. Press meas to return.

Display of calibration data

Display of sensor data

Self test: RAM, ROM, EEPROM, module

100 events with date and time

Display of direct sensor values

Display of software version, model designation, serial number



Manual activation of HOLD mode, e.g. for sensor replacement.

The signal outputs behave as configured (e.g. last measured value, 21 mA)

 pH adjustment / ORP adjustment / product calibration

Adjustment (WTR/AIR) / zero adjustment / prod. cal.

Adjustment with solution / cell factor input / prod. cal.

Adjustment of temperature probe



For configuring parameter set A / B see “Overview of Configuration” on next page.



(Access via code, factory setting:

5555)

Display of measured values for validation (simulators)

Sensor (resetting diagnostics messages)

Selecting the output voltage (3.1 V / 12 V / 15 V / 24 V)

Current source, output 1


Relay test

Controller: manual specification of controller output

IrDA activation

Specifying access codes for operating modes

Selecting the device type

Reset to factory setting

Enabling an option via TAN

30

Operating Modes / Functions



Measuring mode

(main display selectable)

TAG display after 60 s

CLK display after 60 s

Controller parameter display

(if configured)

Pressing the menu key (down arrow) opens the selection menu.

Select the menu group using the left/right arrow keys.

Pressing enter opens a menu item. Press meas to return.


Display of sensor data

Self test: RAM, ROM, EEPROM, module

100 events with date and time

Display of direct sensor values

Display of software version, model designation, serial number



Manual activation of HOLD mode, e.g. for sensor replacement.

The signal outputs behave as configured (e.g. last measured value, 21 mA)

 pH adjustment / ORP adjustment / product calibration

Adjustment (WTR/AIR) / zero adjustment / prod. cal.

Adjustment with solution / cell factor input / prod. cal.

Adjustment of temperature probe



For configuring parameter set A / B see “Overview of Configuration” on next page.



(Access via code, factory setting:

5555)

Display of measured values for validation (simulators)

Sensor (resetting diagnostics messages)

Selecting the output voltage (3.1 V / 12 V / 15 V / 24 V)



Relay test

Controller: manual specification of controller output

IrDA activation

Specifying access codes for operating modes

Selecting the device type

Reset to factory setting

Enabling an option via TAN

Overview of Confi guration

31

The confi guration steps are assigned to diff erent menu groups. Using the left/right arrow keys, you can jump between the individual menu groups. Each menu group contains menu items for setting the parameters. Pressing enter opens a menu item.

Use the arrow keys to edit a value. Press enter to confi rm/save the settings.

Return to measurement: Hold meas key depressed (> 2 s).

Select menu group

Menu group

Sensor selection

(multi-channel device: select sensor A / sensor B)

Code

Menu item 1

Display

Menu item ...

Current output 1

Current output 2

Compensation

Control input

(parameter set or flow measurement)

Alarm mode

Relay outputs

Cleaning

Setting the clock

Tag number

Select menu item

32

Switching Parameter Sets A/B

Parameter Set A/B: Confi gurable Menu Groups

The device provides 2 parameter sets “A“ and “B“. By switching between the parameter sets you can adapt the device to different measurement situations, for example. Parameter set “B“ only permits setting of process-related parameters.

Menu group Parameter set A

Sensor selection

Current output 1

Current output 2

Compensation

Control input

Alarm mode

Relay outputs

Cleaning

Parameter set selection

Setting the clock

Tag number

Parameter set B

---

---

---

---

Current output 1

Current output 2

Compensation

---

Alarm mode

Relay outputs

---

External switchover of parameter sets A/B

You can switch between parameter sets A and B by applying a signal to the

CONTROL input (setting: ).

Max. 30 V AC/DC

(PWR out)

CONTROL

12

13

input

AXIS 15 A402 e.g. process control system

Parameter set A active 0...2 V AC/DC

Parameter set B active 10...30 V AC/DC

32

Switching Parameter Sets A/B

Parameter Set A/B: Confi gurable Menu Groups

The device provides 2 parameter sets “A“ and “B“. By switching between the parameter sets you can adapt the device to different measurement situations, for example. Parameter set “B“ only permits setting of process-related parameters.

Menu group Parameter set A

Sensor selection

Current output 1

Current output 2

Compensation

Control input

Alarm mode

Relay outputs

Cleaning

Parameter set selection

Setting the clock

Tag number

Parameter set B

---

---

---

---

Current output 1

Current output 2

Compensation

---

Alarm mode

Relay outputs

---

External switchover of parameter sets A/B

You can switch between parameter sets A and B by applying a signal to the

CONTROL input (setting: ).

Max. 30 V AC/DC

(PWR out)

CONTROL

12

13

input

AXIS 15 A402 e.g. process control system

Parameter set A active 0...2 V AC/DC

Parameter set B active 10...30 V AC/DC

Signaling Parameter Set

33

Parameter Set A/B: Manual Switchover

Display Action

To switch between

parameter sets:

Press meas

Remark

Manual selection of parameter sets must have been preset in

CONFIG mode. Default setting is a fixed parameter set A.

Wrong settings change the measurement properties!

PARSET blinks in the lower line.

Select parameter set using andkeys.

Select

PARSET A / PARSET B

The currently active parameter set is read on the display:

Press enter to confi rm.

Cancel by pressing meas

Parameter Set A/B: Signaling via WASH Contact

Wash

19

20

The active parameter set can be signaled using the WASH contact:

If confi gured correspondingly, the WASH contact signals:

Parameter set A: Contact open

Parameter set B: Contact closed

34

Error Messages

Error

Info text

(is displayed in case of fault when the Info key is pressed)

Problem

Possible causes

Error in factory settings

EEPROM or RAM defective

This error message only occurs in the case of a total defect. The device must be repaired and recalibrated at the factory.

Error in confi guration or

calibration data

Configuration or calibration data

defective; completely reconfigure and recalibrate the device.

System error

Restart required.

If error still persists, send in the device for repair.

pH sensor

Sensor defective

Sensor not connected

Break in sensor cable

Wrong sensor

Failure in sensor

Error in cal data

For a complete list of errors, please refer to the user manual

(included on CD-ROM available for download at: www.m4instruments.com).

34

Error Messages

Error

Info text


Problem

Possible causes

Error in factory settings

EEPROM or RAM defective

This error message only occurs in the case of a total defect. The device must be repaired and recalibrated at the factory.

Error in confi guration or

calibration data

Configuration or calibration data

defective; completely reconfigure and recalibrate the device.

System error

Restart required.

If error still persists, send in the device for repair.

pH sensor

Sensor defective

Sensor not connected

Break in sensor cable

Wrong sensor

Failure in sensor

Error in cal data

For a complete list of errors, please refer to the user manual

(included on CD-ROM available for download at: www.m4instruments.com).

Error Messages

35

Error

Info text


Problem

Possible causes

Display range violation

ORP: < -1999 mV or > 1999 mV

Conductivity:

Conductance > 3500 mS

Display range violation mV range

Temperature range violation

Glass Sensocheck (pH)

Load error

Note: Place enclosed jumper(s) across any unused 4…20 mA output terminals.

Output current 1

< 0 (3.8) mA


> 20.5 mA


< 0 (3.8) mA


> 20.5 mA

36

Sensocheck and Sensoface

Sensocheck, Sensoface Sensor Monitoring

Sensocheck continuously monitors the sensor.

The three Sensoface indicators provide information on required

maintenance of the sensor. Additional icons refer to the error cause.

Pressing the info key shows an information text.

Note:

The worsening of a Sensoface criterion leads to the devaluation of the Sensoface indicator (Smiley gets “sad”). An improvement of the Sensoface indicator can only take place after calibration or removal of the sensor defect.

Sensoface message

The Sensocheck message is also output as error message Err 15. The alarm contact is active, the display backlighting turns red, output current OUT is set to 22 mA (when confi gured correspondingly).

Disabling Sensocheck and Sensoface

Sensocheck can be switched off in the confi guration menu (then Sensoface is also disabled).

Exception:

After a calibration, a smiley is always displayed for confi rmation.

36

Sensocheck and Sensoface

Sensocheck, Sensoface Sensor Monitoring

Sensocheck continuously monitors the sensor.

The three Sensoface indicators provide information on required

maintenance of the sensor. Additional icons refer to the error cause.

Pressing the info key shows an information text.

Note:

The worsening of a Sensoface criterion leads to the devaluation of the Sensoface indicator (Smiley gets “sad”). An improvement of the Sensoface indicator can only take place after calibration or removal of the sensor defect.

Sensoface message

The Sensocheck message is also output as error message Err 15. The alarm contact is active, the display backlighting turns red, output current OUT is set to 22 mA (when confi gured correspondingly).

Disabling Sensocheck and Sensoface

Sensocheck can be switched off in the confi guration menu (then Sensoface is also disabled).

Exception:

After a calibration, a smiley is always displayed for confi rmation.

Operating States

Operating status

Measuring

DIAG

CAL

CONF

SERVICE

SERVICE OUT 1

SERVICE OUT 2

SERVICE RELAIS

SERVICE CONTROL

Cleaning function

HOLD

Explanation: as configured (Last/Fix or Last/Off)

active

manual

37

-

60 s

No

20 min

20 min

20 min

No

20 min

20 min

20 min

No

38

Product Calibration

Calibration by sampling (one-point calibration).

During product calibration the sensor remains in the process.

The measurement process is only interrupted briefl y.

Procedure:

1) The sample is measured in the lab or directly on the site using a portable meter.

To ensure an exact calibration, the sample temperature must correspond to the measured process temperature.

During sampling the device saves the currently measured value and then returns to measuring mode. The “calibration“ mode indicator blinks.

2) In the second step you enter the measured sample value in the device. From the diff erence between the stored measured value and entered sample value, the device calculates the new asymmetry potential.

If the sample is invalid, you can take over the value stored during sampling. In that case the old calibration values are stored. Afterwards, you can start a new product calibration.

Display Action

Select product calibration:

P_CAL

Press enter to proceed.

Remark

Ready for calibration.

Hourglass blinks.


Display (3 sec)

Now the device is in

HOLD mode.

Take sample and save value.


Now the sample can be measured in the lab.

38


Calibration by sampling (one-point calibration).

During product calibration the sensor remains in the process.

The measurement process is only interrupted briefl y.

Procedure:

1) The sample is measured in the lab or directly on the site using a portable meter.

To ensure an exact calibration, the sample temperature must correspond to the measured process temperature.

During sampling the device saves the currently measured value and then returns to measuring mode. The “calibration“ mode indicator blinks.

2) In the second step you enter the measured sample value in the device. From the diff erence between the stored measured value and entered sample value, the device calculates the new asymmetry potential.

If the sample is invalid, you can take over the value stored during sampling. In that case the old calibration values are stored. Afterwards, you can start a new product calibration.

Display Action

Select product calibration:

P_CAL


Remark


Hourglass blinks.


Display (3 sec)


HOLD mode.

Take sample and save value.


Now the sample can be measured in the lab.


39

Display

Calibration fi nished

Action

The device returns to

measuring mode.

Product calibration step 2:

When the sample value has been determined, open the product calibration once more (P_CAL).

The stored value is displayed

(blinking) and can be overwritten with the measured sample value.


Remark

From the blinking

CAL mode indicator, you see that product calibration has not been

terminated.

Display (3 sec)


HOLD mode.

Display of new asymmetry potential (based on 25°C).

Sensoface is active.

To exit calibration:

Select MEAS, then enter

To repeat calibration:

Select REPEAT, then

enter

After end of calibration, the outputs remain in HOLD mode for a short time.

40

pH: Automatic Calibration

The AUTO calibration mode must have been preset during confi guration. Make sure that the buff er solutions used correspond to the confi gured buff er set. Other buff er solutions, even those with the same nominal values, may demonstrate a diff erent temperature response. This leads to measurement errors.

Display Action

Select Calibration.


Remark


Hourglass blinks.

Select calibration method:

CAL_PH


Remove the sensor, clean it, and immerse it in the fi rst buff er solution (it does not matter which solution is taken fi rst).

Press enter to start.

Buff er recognition.

While the “hourglass” icon is blinking, the sensor remains in the fi rst buff er solution.

Display (3 sec)


HOLD mode.

To reduce the sensor response time, fi rst move it about in the buff er solution and then hold it still.

Buff er recognition terminated, the nominal buff er value is displayed, then zero point and temperature.

40


The AUTO calibration mode must have been preset during confi guration. Make sure that the buff er solutions used correspond to the confi gured buff er set. Other buff er solutions, even those with the same nominal values, may demonstrate a diff erent temperature response. This leads to measurement errors.

Display Action

Select Calibration.


Remark


Hourglass blinks.

Select calibration method:

CAL_PH


Remove the sensor, clean it, and immerse it in the fi rst buff er solution (it does not matter which solution is taken fi rst).


Buff er recognition.

While the “hourglass” icon is blinking, the sensor remains in the fi rst buff er solution.

Display (3 sec)


HOLD mode.

To reduce the sensor response time, fi rst move it about in the buff er solution and then hold it still.

Buff er recognition terminated, the nominal buff er value is displayed, then zero point and temperature.


Display

41

Action

Stability check.

The measured value [mV] is displayed, “CAL2” and “enter” are blinking.

Calibration with the fi rst buff er is terminated. Remove the sensor from the fi rst buff er solution and rinse it thoroughly.

Use the arrow keys to select:

• END (1-point cal)

• CAL2 (2-point cal)

• REPEAT


Remark

Note:

Stability check can be stopped after 10 sec (by pressing enter).

However, this reduces calibration accuracy.

Display for 1-point cal:


Exit by pressing enter

2-point calibration:

Immerse sensor in second buff er solution.


The calibration process runs as for the fi rst

buff er.

Retract sensor out of second buff er, rinse off , re-install.


The slope and asymmetry potential of the sensor (based on 25 °C) are displayed.

Use the arrow keys to select:

• MEAS (exit)

• REPEAT


Exit: HOLD is deactivated with delay.

When 2-point cal is exited:

42

Oxy: Calibration

Calibration adapts the device to the individual sensor characteristics.

It is always recommended to calibrate in air.

Compared to water, air is a calibration medium which is easy to handle, stable, and thus safe. In the most cases, however, the sensor must be removed for a calibration in air.

When dealing with biotechnological processes which require sterile conditions, the sensor cannot be removed for calibration. Here, calibration must be performed directly in the process medium (e.g. after sterilization and aeration).

In the fi eld of biotechnology, for example, often saturation is measured and

calibration is performed in the process medium for reasons of sterility.

For other applications where concentration is measured (water control etc.),

calibration in air has proved to be useful.

NOTICE

• All calibration procedures must be performed by trained personnel. Incorrectly set parameters may go unnoticed, but change the measuring properties.

• If a 2-point calibration is prescribed for trace-oxygen measurement, the zero

calibration should be performed prior to slope calibration. See user manual.

Common Combination:

Process Variable / Calibration Mode

Measurement

Saturation

Calibration

Water

Application

Biotechnology; sensor cannot be removed for calibration (sterility)

Waters, open basins Concentration Air

Below, the calibration procedure for a slope calibration in air is described. Of course, other combinations of process variable and calibration mode are possible.

42

Oxy: Calibration

Calibration adapts the device to the individual sensor characteristics.

It is always recommended to calibrate in air.

Compared to water, air is a calibration medium which is easy to handle, stable, and thus safe. In the most cases, however, the sensor must be removed for a calibration in air.

When dealing with biotechnological processes which require sterile conditions, the sensor cannot be removed for calibration. Here, calibration must be performed directly in the process medium (e.g. after sterilization and aeration).

In the fi eld of biotechnology, for example, often saturation is measured and

calibration is performed in the process medium for reasons of sterility.

For other applications where concentration is measured (water control etc.),

calibration in air has proved to be useful.

NOTICE

• All calibration procedures must be performed by trained personnel. Incorrectly set parameters may go unnoticed, but change the measuring properties.

• If a 2-point calibration is prescribed for trace-oxygen measurement, the zero

calibration should be performed prior to slope calibration. See user manual.

Common Combination:

Process Variable / Calibration Mode

Measurement

Saturation

Calibration

Water

Application

Biotechnology; sensor cannot be removed for calibration (sterility)

Waters, open basins Concentration Air

Below, the calibration procedure for a slope calibration in air is described. Of course, other combinations of process variable and calibration mode are possible.

Slope Calibration

Display

(Medium: Air)

43

Action

Select calibration.

Place sensor in air, press enter to start.

Device goes to HOLD mode.

Remark

“Medium water“ or

“Medium air“ is selected in the confi guration.

Enter relative humidity using

arrow keys

Default for relative

humidity in air: rH = 50%


Enter cal pressure using

arrow keys.


Default: 1.000 bars

Unit: bar/kpa/PSI

Drift check:

Display of: sensor current (nA), response time (s), temperature (°C/°F)



(slope and zero).


The drift check can take some minutes.

Display of selected process variable (here: %vol). Now the device is in HOLD mode:

Reinstall the sensor and check whether the measurement is OK.

MEAS exits calibration,

REPEAT permits repetition.

After end of calibration, the outputs remain in

HOLD mode for a short time.

44

Conductivity: Calibration

Input of temperature-corrected value of calibration solution with simultaneous display of cell factor.

Display Remark Action

Select Calibration.


Select CAL_SOL calibration method.



Hourglass blinks.

Display (3 sec)


HOLD mode.

Immerse sensor in calibration solution. Enter the temperature-corrected value of the calibration solution using the arrow keys (see table).


Conductivity measurement, contacting (A402 COND)

The determined cell factor is displayed.

The “hourglass” icon is

blinking.

Proceed by pressing enter

Conductivity measurement, electrodeless (A405 CONDI)

The determined cell factor and zero point are displayed.


blinking.


Lower line: display of cell factor and temperature

44

Conductivity: Calibration

Input of temperature-corrected value of calibration solution with simultaneous display of cell factor.

Display Remark Action

Select Calibration.


Select CAL_SOL calibration method.



Hourglass blinks.

Display (3 sec)


HOLD mode.

Immerse sensor in calibration solution. Enter the temperature-corrected value of the calibration solution using the arrow keys (see table).


Conductivity measurement, contacting (A402 COND)

The determined cell factor is displayed.


blinking.


Conductivity measurement, electrodeless (A405 CONDI)

The determined cell factor and zero point are displayed.


blinking.


Lower line: display of cell factor and temperature

Calibration with Cal Solution

45

Display Action

Display of selected process variable (here: mS/cm). Now the device is in HOLD mode:

Reinstall the sensor and check whether the measurement is OK.

MEAS exits calibration,

REPEAT permits repetition.

With MEAS selected:

Press enter to exit

calibration.

Remark

Display of conductivity and temperature,


After end of calibration, the outputs remain in

HOLD mode for a short time.

After display of GOOD

BYE, the device automatically returns to

measuring mode.

Please note:

• Be sure to use known calibration solutions and the respective temperature- corrected conductivity values (see table on calibration solution).

• Make sure that the temperature does not change during the calibration

procedure.

46

46 47

M4 Instruments

50 West Technecenter Dr.,

Suite B-1

Milford, OH 45150

USA

Toll Free: 1-888-483-7532

Telephone: 513-833-2500

Fax: 513-833-2507

Email: [email protected]

www.m4instruments.com

M4 Instruments Axis 15 Multi-Parameter Analyzer Quick Start Guide

Assistant Bot

MULTI-PARAMETER ANALYZER

MULTI-PARAMETER ANALYZER

Axis 15

Quick Start Guide

Quick Start Guide

Introduction

Introduction

Introduction

Introduction

Introduction

Introduction

Typical Application of AXIS 15

Overview of the AXIS 15

Overview of the AXIS 15

Overview of the AXIS 15

Modular Concept

Modular Concept Inserting a Module

pH, DO Modules

pH, DO Modules

Conductivity Modules

Multi-Channel Modules

Multi-Channel Modules

Digital Sensors: Memosens

Connecting a Memosens Sensor

Connecting a Memosens Sensor

Memosens Cable CA/MS-...

Terminal Plate and Rating Plates

Terminal Plate and Rating Plates

Power Supply, Signal Assignments

Selecting the Measuring Function

Selecting the Measuring Function

Operation

The Keys and Their Function

The Keys and Their Function

The Display

Display in Measuring Mode

Display in Measuring Mode

Color-Coded User Interface

Selecting the Mode / Entering Values

Selecting the Mode / Entering Values

Operating Modes

HOLD Mode

HOLD Mode

Alarm and HOLD Messages

Operating Modes / Functions

Operating Modes / Functions

Overview of Confi guration

Switching Parameter Sets A/B

Menu group Parameter set A

Parameter set B

CONTROL

input

Switching Parameter Sets A/B

Menu group Parameter set A

Parameter set B

CONTROL

input

Signaling Parameter Set

Display Action

Remark

19

20

Error Messages

Error

Info text

Problem

Possible causes

Error Messages

Error

Info text

Problem

Possible causes

Error Messages

Error

Info text

Problem

Possible causes

Sensocheck and Sensoface