ForeFleet DPL 5, DPL 4 Dual Purpose Locator Installation Manual
The DPL5 and DPL4 are powerful plug and play GPS tracking and remote diagnostics telematics devices that support all common vehicle bus types such as OBDII, J1939 and J1708. These devices offer a variety of features, including high-accuracy GPS, a 3D accelerometer, and G-force sensor, online configuration with 2G / 3G GSM cellular modem, offline configuration with WiFi (DPL5 only), capturing OBD data from the vehicle’s on board computer, internal storage with up to a full month data logging, remote access for configuration, built-in backup battery, low power and data consumption.
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ForeFleet
DPL Installation Manual
Revision B2
FUELING YOUR BUSINESS FOR SUCCESS
II
SAFETY CONSIDERATIONS
Carefully read all warnings and instructions, provided to help you install and maintain the equipment safely in the highly flammable environment of a gas station.
Disregarding these warnings and instructions could result in serious injury and property loss or damage.
It is your responsibility to install, operate and maintain the equipment according to the instructions in this manual, and to conform to all applicable codes, regulations and safety measures. Failure to do so could void all warranties associated with this equipment.
Ensure that the installation is performed by experienced personnel, licensed to perform work in gas stations and in flammable environments, according to the local regulations and all relevant standards.
WARNING - EXPLOSION HAZARD
Use a separate conduit for intrinsically safe wiring. Do not run any other wires or cables through this conduit, since it may lead to an explosion hazard.
Use standard test equipment only in the non- hazardous area of the fuel station, and approved test equipment for the hazardous areas.
Installation and service must comply with all applicable requirements of the National Fire Protection
Association NFPA-30 “Flammable and Combustible Liquids Code”, NFPA-30A “Automotive and Marine
Service Station Code”, NFPA-70 “National Electric Code”, federal, state and local codes and any other applicable safety codes and regulations.
Do not perform metal work in a hazardous area. Sparks generated by drilling, tapping and other metal work operations could ignite fuel vapors and flammable liquids, resulting in death, serious personal injury, property loss and damage to you and other persons.
CAUTION - SHOCK HAZARD
Dangerous AC voltages that could cause death or serious personal injury are used to power the equipment. Always disconnect power before working on the equipment. The equipment may have more than one power supply connection point. Disconnect all power before servicing.
WARNING – PASSING VEHICLES
When working in an open area, block off the work area to protect yourself and other persons. Use safety cones or other signaling devices.
WARNING
Substitutions of components could impair intrinsic safety. Use of unauthorized components or equipment will void all warranties associated with this equipment.
CAUTION
Do not attempt to make any repair on the printed circuit boards that reside in the equipment, as this will void all warranties associated with this equipment.
DPL Installation Manual
PROPRIETARY NOTICE
The information contained in this guide is confidential and proprietary to Orpak Systems Ltd.. No part of this guide may be disclosed or reproduced in any form without written permission of Orpak
Systems Ltd.. The information provided in this document is current as of the date of its publication,and it may be changed at any time without notice.
DISCLAIMER
This document is provided for reference only and while every effort has been made to ensure correctness at the time of publication, Orpak Systems Ltd. assumes no responsibility for errors or omissions.
FCC COMPLIANCE STATEMENT
This equipment has been tested and found to comply with the limits for a Class B & C digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures :
Reorient or relocate the receiving antenna
Increase the separation between the equipment and receiver
Connect the equipment to an outlet on a circuit different from that to which the receive is connected
Consult an authorized dealer or service representative for help
FCC WARNING
Modifications not expressly approved by the manufacturer could void the user authority to operate the equipment under FCC Rules.
This document is the property of:
Orpak Systems Ltd.
Israel
DPL Installation Manual III
IV
Table ofContents
Section 1 Introduction
Section 2 Getting Started
2.2. Configuring the WiFi Network
2.3. DPL SSID Configuration Options
2.4. Configuring WiFi Networks
2.4.1. Setting Up DPL5 WiFi Networks using DPL Configuration Tool
2.4.2. WiFi Access Point Guidelines
2.4.3. Setting Up a Mobile Hotspot
Section 3 Installing DPL
3.2. Preliminary Steps for DPL4 & DPL5 GSM
3.3. Preliminary Steps for DPL WiFi
3.5.3. Plug and Play Connection
Section 4 Setting up the DPL using the Wizard
4.4. Step 1 - Status Information
DPL Installation Manual
4.5. Step 2 - Vehicle Computer Detection
4.6. Step 3 - Engine Switch Test
4.7. Step 4 - G-Sensor Calibration
4.8. Step 5 - Odometer Setting
4.9. Step 6 - Vehicle Information
4.10. Step 7 - Installation Details
4.12. Entering Email Addresses
DPL Installation Manual V
VI
List ofFigures
Figure 1-3 - Power & Data Connector
Figure 1-4 - Input Output Connector
Figure 1-5 - Keypad CAN Connector
Figure 1-6 - Input Output Connector
Figure 1-7 - Keypad CAN Connector
Figure 2-1 - DPL Configuration Tool - Communication Settings Tab
Figure 2-2 - Device Configuration Tab
Figure 2-3 - Device Configuration Tab - Setting WiFi Networks
Figure 2-4 - Android Settings Screen
Figure 2-6 - WiFi Hotspot Screen
Figure 2-7 - Setup WiFi hotspot Popup
Figure 2-8 - WiFi Spot Screen - DPL Unit Detected
Figure 2-9 - iPhone Settings Screen
Figure 2-10 - General Settings Screen
Figure 2-11 - General Settings - About
Figure 2-12 - iPhone Settings Screen
Figure 2-13 - Settings - Personal Hotspot Screen
Figure 3-1 - Removing Rear Cover
Figure 3-2 - Placing the SIM Card
Figure 3-3 - Connecting the Backup Battery
Figure 4-2 - Device ID Entry Screen
Figure 4-4 - Step 2 - Starting Vehicle Computer Detection
Figure 4-5 - Step 2 - Protocol Detected
Figure 4-6 - Step 2 - Selection of Vehicle Model
Figure 4-7 - Step 2 Successfully Completed Message
Figure 4-8 - Step 2 - Engine Switch Test - Digital Input Detection
Figure 4-9 - 12V Voltage Detection
Figure 4-10 - 24V Voltage Detection
Figure 4-11 - Step 2 - Engine Switch Test Successfully Completed
DPL Installation Manual
Figure 4-12 - Step 4 - G-Sensor Calibration
Figure 4-13 - Step 4 - Device Successfully Calibrated
Figure 4-14 - Step 4 - Odometer Setting
Figure 4-15 - Step 6 - Vehicle Information
Figure 4-16 - Step 7 - Installation Details
Figure 4-17 - Installation Summary
Figure 4-18 - Unit Activated Message
DPL Installation Manual VII
Table 1-1 - Available Configurations
Table 1-2 - DPL5 Specifications
Table 1-3 - DPL4 Specifications
Table 1-4 - Power & Data Pinout
Table 1-5 - Input Output Pinout
Table 1-6 - Keypad CAN Connector Pinout
Table 1-7 - I/O Connector Pinout
Table 1-8 - Keypad CAN Connector Pinout
Table 2-1 - Recommended Specifications
Table 4-1 - Status Information Parameters
List ofTables
DPL Installation Manual VIII
Section 1 Introduction
1.1. General
This manual provides instructions for installing DPL units in your vehicles.
1.2. General Description
DPL, Dual Purpose Locator (see Figure 1-1), is a powerful plug and play GPS tracking and remote
diagnostics telematics device that supports all common vehicle bus types such as OBDII, J1939 and J1708.
Figure 1-1 - DPL Unit
DPL main features include:
High-accuracy GPS receiver, 3D accelerometer and G-force sensor
Online configuration with 2G / 3G GSM cellular modem with data compression to minimize data costs
Offline configuration with WiFi (DPL5 only)
Captures OBD data from the vehicle’s on board computer
Internal storage with up to a full month data logging
Remote access for configuration and upgrades
Built-in backup battery
Low power and data consumption
DPL Installation Manual 9
1.3. Available Configurations
Model
Table 1-1 - Available Configurations
Backup
Battery
Remarks
DPL5 2G-SET
NA frequency bands DPL5 3G NAR 800/1900MHz-
SET
DPL5 3G EUD
900/1800/2100MHz-SET
DPL5 Wi-Fi-SET
DPL5 2G-SET
DPL5 3G NAR 800/1900MHz-
SET
DPL5 3G EUD
900/1800/2100MHz-SET
DPL5 Wi-Fi-SET
DPL4 with backup battery
DPL4 without battery
DPL4 sealed unit
EU frequency bands
NA frequency bands
EU frequency bands
Ingress protected unit for exposed installation
P/N
800975000
800975010
800975020
800975030
800975040
800975050
800975060
800975070
800910410
800910415
800910570
1.4. Technical Specifications
1.4.1. DPL5 Specifications
10 DPL Installation Manual
Parameter
PHYSICAL
Accelerometer
Bus Reader
Indicator LEDs
I/Os
I/O Connector
Analog Inputs
Table 1-2 - DPL5 Specifications
Molex Micro Fit 10 pin
1 channel / 10 bit resolution
Value
Dimensions (WxHxD)
Weight
66 x 29.4 x 66 mm
90 g without battery
102 g with battery
ENVIRONMENTAL
Operating Temperature Standard operation: -40°C to +80°C
Battery operated: -20°C to +60°C
ELECTRICAL
Operating Voltage
Operating Current
MAIN BOARD
12-30 VCD
100 mA
CPU
Flash Memory
GSM Antenna
GSM Modem
32-bit ARM Cortex –M3, 512kb Flash Memory ,120Mhz Frequency
External 4M Flash memory for storage
Internal GSM Antenna designed for DPL
GSM/GPRS: Quad band 850-900-1800-1900 MHz
HSPA/UMTS:
NA model: 850/ 1900 MHz
EU model: 900/2100 , 900 / 1800 MHz
TCP/IP, Stack Protocol, Serial Multiplexer
WiFi
GPS Receiver
GPS chipset
IEEE 802.11 a/b/g/n, WPA / WPA2 / WPS PSK security
Internal antenna included. Option to connect external GPS mouse
SiRFstarIV™ GPS processor
Internal ARM CPU core
Noise-Free Zone System (NFZ™)
Triple Axis Digital Accelerometer / G-force movement sensor
Supports common communication protocols: OBDII, J1708, J1939, FMS
Red, Green, Yellow, Orange /Status Indicators
DPL Installation Manual 11
Parameter
Digital Inputs
Digital Outputs
Communication
RS-232
CAN bus 1
CAN bus 2
I
2
C
Accessories
MiFare Reader
Immobilizer keypad
Thermistor
6 channels / ±50V protection
3 open collectors / 3 channels
Value
RJ11 6-pin connector, 3 channels. For interface with 3 rd party hardware
OBDII, J1708, J1939, FMS
Mobileye Interface
For interface with MiFare reader/Keypad
MiFare tag reader
6 keys keypad + 1 emergency key
Temperature sensor for monitoring refrigerated cargo
1.4.2. DPL4 Specifications
12 DPL Installation Manual
Table 1-3 - DPL4 Specifications
Parameter
PHYSICAL
Dimensions (WxHxD) 66 x 29.4 x 66 mm
Weight DPL: 190 gr
DPL Sealed: 170 gr
ENVIRONMENTAL
Operating
Temperature
Standard operation: -40°C to +80°C
Battery operated: -20°C to +60°C
ELECTRICAL
12-30 VCD
100 mA
Value
Operating Voltage
Operating Current
MAIN BOARD
CPU
Flash Memory
GSM Antenna
GSM Modem
GPS Receiver
GPS chipset
Accelerometer
Bus Reader
Indicator LEDs
I/Os
Cortex –M3 processor
External 4M Flash memory for storage
Internal GSM Antenna designed for DPL
GSM/GPRS Quad band 850-900-1800-1900 Mhz TCP/IP, Stack Protocol,
Serial Multiplexer
Internal antenna included. Option to connect external GPS mouse
SiRFstarIV™ GPS processor
Internal ARM CPU core
Noise-Free Zone System (NFZ™)
Triple Axis Digital Accelerometer / G-force movement sensor
Supports common communication protocols: OBDII, J1708, J1939, FMS
Red, Green, Yellow, Orange /Status Indicators
I/O Connector
Analog Inputs
Digital Inputs
Digital Outputs
Communication
RS-232
Molex Micro Fit 10 pin
1 channel / 10 bit resolution
5 channels / ±50V protection
3 open collectors
RJ11 6-pin connector, 3 channels. For interface with 3 rd party hardware
DPL Installation Manual 13
Parameter
CAN bus
I
2
C
Accessories
MiFare Reader
Immobilizer keypad
Driver Diagnostic
Module (DDM)
Thermistor
Value
CAN-2 standard / 29 bits address
For interface with MiFare reader/Keypad
MiFare tag reader
6 keys keypad + 1 emergency key
LED display and buzzer + 1 emergency key. Provides the driver with visual and audio alerts on G-force events
Temperature sensor for monitoring refrigerated cargo
1.5. Connectors
DPL includes various connectors on both side panels (see Figure 1-2).
DPL4 DPL5
I/O Digital/Analog I/O Digital/Analog
Peripherals/Bus GPS External Antenna
DPL4 & DPL5
Power Peripherals/Bus GPS External Antenna Power & Data
RS-232 Diagnostics
Figure 1-2 - DPL Connectors
1.5.1. DPL5 Connectors
1.5.1.1. Power & Data Connector
14 DPL Installation Manual
8
4
7
3
6
2
5
1
Figure 1-3 - Power & Data Connector
Table 1-4 - Power & Data Pinout
Description Pin Name
7
8
5
6
3
4
1
2
I/O Cable Color
GND
OUT1
Ground
Output. Default: immobilization
KLine KLine interface (for future use)
CAN-L 1 CAN Low 1 (OBDII / J1708 / J1939 / FMS)
Black
Pink & Black
Purple & Black
Grey & Black
CAN-H 1 CAN High 1 (OBDII / J1708 / J1939 / FMS)
Door Digital Input. Default: Active-Low Door
SW
VCC
Digital Input. Default: Active-High Ignition Switch
12V power input
Green & Black
Blue
White
Red
1.5.1.2. Input Output Connector
10 9
5 4
8
3
7
2
6
1
Figure 1-4 - Input Output Connector
DPL Installation Manual 15
Pin Name
Table 1-5 - Input Output Pinout
Description I/O Cable Color
1
2
GND
IN7
Ground
Digital Input. Active-High (customizable)
Black
White
3
4
5
6
7
8
IN1 Digital Input. Active-Low (customizable)
IN3 Analog Input. Default: Thermistor
RS-232 Rx Interface to 3 rd party (Rx)
Blue
Brown
OC2
IN4
Green
Purple IN5 Digital Input. Active high (customizable)
RS-232 Tx Interface to 3 rd party (Tx) Gray
Pink Output
Digital Input. Default: Active-Low Panic Button Yellow 9
10 OC3 Output Orange
1.5.1.3. Keypad CAN Connector
6
3
5
2
4
1
4
5
6
1
2
3
Figure 1-5 - Keypad CAN Connector
Table 1-6 - Keypad CAN Connector Pinout
Pin Name Description
SDA
GND Ground
CAN-L 2 CAN Low 2 (Mobileye interface)
CAN-H 2 CAN High 2 (Mobileye interface)
SCL
VCC
16 DPL Installation Manual
1.5.2. DPL4 Connectors
1.5.2.1. Input Output Connector
10 9
5 4
8
3
7
2
6
1
Pin Name
Figure 1-6 - Input Output Connector
Table 1-7 - I/O Connector Pinout
Description I/O Cable Color
3
4
5
1
2
GND
IN1
IN2
IN3
IN4
Ground
Digital Input. Default: Active-High Ignition Switch
Digital Input. Default: Active-Low Door
Analog Input. Default: Thermistor
Digital Input. Default: Active-High Door
8
9
6
7
IN5
OC1
OC2
10 OC3
Digital Input. Active high / low customizable
Output. Default: immobilization
Output
OC3/IN6 Digital Input. Default: Active-Low Panic Button
Output
Black
White
Blue
Brown
Green
Purple
Gray
Pink
Yellow
Orange
1.5.2.2. Keypad CAN Connector
DPL Installation Manual 17
6
3
5
2
4
1
Figure 1-7 - Keypad CAN Connector
3
4
1
2
5
6
Table 1-8 - Keypad CAN
Connector Pinout
Pin Name Description
SDA
GND Ground
CAN L CAN low
CAN H CAN High
SCL
VCC
1.6. Indicators
LED Color
Table 1-9 - Indicators
Description
COM Red Communication
MDM Yellow Modem
GPS
CFG
Green
Orange
GPS
Configuration and Power Management
1.6.1. COM LED Behavior
18 DPL Installation Manual
Status
Table 1-10 - COM LED Behavior
Description
OFF
Constant ON
Device is offline/in Power Save mode
Device is online
Fast blinking (three blinks a second) Initializing GSM and GPRS communication
Slow blinking (one blink a second) Waiting to connect to server. GSM/GPRS is available
Single blink Message received from server
1.6.2. MDM LED Behavior
MDM LED indicates on modem status. It blinks periodically once the modem is activated.
1.6.3. GPS LED Behavior
Status
Table 1-11 - GPS LED Behavior
Description
OFF Device is offline/in Power Save mode
Constant ON GPS is connected and in tracking mode
Fast blinking (three blinks a second) GPS is initializing/GPS disconnected
Slow blinking (one blink a second)
Single blink
Low reception/vehicle is stationary
GPS sample saved
1.6.4. CFG LED Behavior
Table 1-12 - GFG LED Behavior
Status Description
OFF
Constant ON
Fast blinking (three blinks a second)
Slow blinking (one blink a second)
Device is offline
Device is powered-up and in Normal mode
Transition from Normal to Power Save mode
Transition from Power Save to Normal mode
Very slow blinking (one blink every minute) Device in Power Save mode
DPL Installation Manual 19
Section 2 Getting Started
2.1. General
The following provides a summary of the steps needed to quickly deploy and begin using DPL:
1. Perform the following preliminary steps:
DPL5 GSM / DPL4:
Verify that the SIM card is inserted
Verify that the SIM card is open for data
DPL5 WiFi:
Configure DPL WiFi SSID and password. See Configuring the WiFi Network2.3
Configure permanent access points and mobile hotspots with the same SSID and network key set in DPL units
Verify that permanent access points are located within a 100 meter (~330 feet) radius
2. Install the DPL units:
3.
Set up the DPL units using the Wizard
4.
Track your vehicles in the ForeFleet User Portal
2.2. Configuring the WiFi Network
Note: the following section describes preliminary steps required for DPL5 WiFi units only. For all other configurations continue to the next chapter.
DPL5 WiFi in an offline / passive vehicle device. Unlike the cellular versions of the DPL, which upload data in real time over the cellular network, the DPL5 WiFi continuously collects data offline in its internal storage and automatically uploads it to Orpak’s ForeFleet server when in a coverage area of a WiFi network.
The DPL keeps a list of WiFi networks through which it can connect for uploading data. These networks are defined by their SSID (Service Set Identifier, the network name) and Security Key (password) and can be implemented at the fleet premises, parking or fuel station by a fixed WiFi hotspot / router / access point with Internet connectivity, or anywhere using a mobile phone with cellular internet connectivity and an activated WiFi Tethering / Personal Hotspot on the device.
2.3. DPL SSID Configuration Options
In order for the DPL5-WiFi to establish initial connection to the network, some simple options are available. Using any of these options will make the initial connection quick and simple right after the DPL
20 DPL Installation Manual
is taken out of the box and connected to a power source.
These options are:
Default SSID: The DPL comes with pre-configured default SSID and network key (servicedpl /
servicedpl) which will allow automatic connection to a WiFi access point configured with these network properties
Open network auto-connect: DPL will connect to any open WiFi network available (a network with no network key), regardless of its SSID, to establish its initial connection (default)
Pre-configured DPL Units: DPL units can be pre-configured in the production process with the customer’s specific SSIDs and keys, if provided in advance (please contact us for more details)
PC Configuration tool: In cases where none of the above is applicable, you may configure the unit's SSID by connecting the unit to a PC over USB or RS232 and running the DPL Configuration
Using any of the options above, the DPL will establish connection with the ForeFleet cloud server, after which it can be set up online using the
2.4. Configuring WiFi Networks
Follow the guidelines below to configure your WiFi networks:
Note: Please read these guidelines thoroughly before installing the DPL5 WiFi units.
2.4.1. Setting Up DPL5 WiFi Networks using DPL Configuration Tool
Proceed as follows to configure the DPL5 WiFi units with all necessary SSIDs and security keys:
1. Connect your DPL5-Wifi unit to 12-24V power supply
2. Connect the unit to your PC using a Serial cable. Connect the cable to the RS-232 diagnostics connector
3. Run the DPL Configuration Tool setup.exe file. Please make sure you are running version 1.9.3.0
or later. The following screen appears (see Figure 2-1)
DPL Installation Manual 21
22
Figure 2-1 - DPL Configuration Tool - Communication Settings Tab
4. In the Communication Settings tab click Open Port
5. Select the Device Config tab (see Figure 2-2)
Figure 2-2 - Device Configuration Tab
6. Select any network (Wifi / Wifi2 / Wifi3 / Wifi4)
Note: You may set up to 16 WiFi networks / hotspots. It is important to define WIFI networks prior to installation in order to have solid connectivity during normal operation. Adding / editing the list of WIFI networks after installation can be done remotely via the ForeFleet Admin portal (Back-Office).
7. Click GET to find the SSID slots available in the unit (see Figure 2-3)
DPL Installation Manual
Figure 2-3 - Device Configuration Tab - Setting WiFi Networks
8. In the WiFi Network field enter the network name (SSID)
9. In the WiFi Key field enter the secured network password
10. Click SET to define the network. A new secured WiFi network is set (i.e. WIFI Network 1: hotspot,
WIFI Key 1: wifikey1212)
Note: For field installations / service calls – a default SSID and security key are setup in slot #
15:
WiFi Network 15: servicedpl
WiFi Key 15: servicedpl
2.4.2. WiFi Access Point Guidelines
Vehicles installed with a DPL5WiFi should unload accumulated data regularly. While a mobile hotspot can be used during installation or service calls in remote locations, permanent WiFi access points should be installed in main locations.
Follow the guidelines below in order to set up permanent access points in main parking lots / service stations to download accumulated route / diagnostics data:
The Access Points should be configured with the same SSID and network key as in DPL units,
according to the selected DPL SSID configuration option. Please refer to your Access Point user's manual for instructions on how to set SSID and the network key in the specific model
The DPL5 WiFi is designed to transmit one-week of accumulated data in up to 10 minutes
Permanent access points should be located within a 100 meter (~330 feet) radius
The access points’ SSIDs and security keys should be configured in the DPL5 WiFi prior to installation
Permanent access points’ recommended specifications are provided below. In addition, general instructions for setting up mobile hotspots are also detailed in the following sections
DPL Installation Manual 23
Wi-Fi Security Protocols
Rx Sensitivity
Tx Power at Antenna (assuming 0dBi antenna gain & Internal PA)
Available Link Budget
Frequency
Outdoor LoS Range in meters
Path Loss - Outdoor LOS, No Multipath
Recommended hotspots:
Ruckus
Alvarion
Table 2-1 - Recommended Specifications
Parameter Units RS9113 Modules dBm dBm dB
GHz m dB
WPA/WPA2/WPS
-92
18
110
2.45
550
95
2.4.3. Setting Up a Mobile Hotspot
Your cellular smartphone may be used as a mobile hotspot, connecting your DPL5 device to the internet.
Perform the following steps:
2.4.3.1. Setting a Hotspot in Android Mobiles
Proceed as follows to set a mobile hotspot in Android 5:
24 DPL Installation Manual
1. Go to the Android Settings. The following screen appears (see Figure 2-4):
Figure 2-4 - Android Settings Screen
2. In the Networks tab, select Tethering. The following screen appears (see Figure 2-5):
Figure 2-5 - Tethering Screen
3. Select the WiFi Hotspot option. The following screen appears (see Figure 2-6):
DPL Installation Manual 25
Figure 2-6 - WiFi Hotspot Screen
4. Select Setup WiFi hotspot. The following popup appears (see Figure 2-7):
26 DPL Installation Manual
Figure 2-7 - Setup WiFi hotspot Popup
5. In the WiFi name (SSID) field, enter the following SSID: servicedpl
6. In the Password field, enter the following password: servicedpl
7. Click Save
Note: If your android is set as a non-secured hotspot, you may use any SSID name.
8. Turn on the Wifi hotspot option. Your smartphone will detect the DPL5 WiFi once the device gets
DPL Installation Manual 27
Figure 2-8 - WiFi Spot Screen - DPL Unit Detected
Note: If there is no connection to Hotspot for a few minutes, Mobile Hotspot might automatically be disabled. In that case, you might need to repeat the above procedure to enable your Mobile Hotspot again.
2.4.3.2. Setting a Hotspot in iPhone Mobiles
Proceed as follows to set a mobile hotspot in iOS 8:
1. Go to the iPhone Settings. The following screen appears (see Figure 2-9):
28
Figure 2-9 - iPhone Settings Screen
2. Select General. The following screen appears (see Figure 2-10):
DPL Installation Manual
Figure 2-10 - General Settings Screen
3. Select About. The following screen appears (see Figure 2-11):
Figure 2-11 - General Settings - About
4. In the name field, enter servicedpl
5. Return to the main Settings screen (see Figure 2-12)
DPL Installation Manual 29
Figure 2-12 - iPhone Settings Screen
6. Select Personal Hotspot. The following screen appears (see Figure 2-13):
30 DPL Installation Manual
Figure 2-13 - Settings - Personal Hotspot Screen
7. Set WiFi Password to: servicedpl
8. Turn on the Personal Hotspot option. Your smartphone will detect the DPL5 WiFi once the device gets connected
Note: If there is no connection to Hotspot for a few minutes, Mobile Hotspot might automatically be disabled. In that case, you might need to repeat the above procedure to enable your Mobile Hotspot again.
DPL Installation Manual 31
Section 3 Installing DPL
3.1. General
This chapter provides instructions for installing DPL units in your vehicles.
3.2. Preliminary Steps for DPL4 & DPL5 GSM
DPL GSM devices communicates with the server through a cellular link. Before installing and setting up the device, proceed as follows:
32
Figure 3-1 - Removing Rear Cover
2. Insert the SIM card obtained from the local cellular network provider :
The cellular network should provide GPRS coverage and support SMS.
Before placing the SIM card, take down APN (Access Point Name) and phone number.
If changing cellular network provider, please verify that DPL is configured with SIM card
APN.
Pull out the SIM card tray and place the card in the tray (see Figure 3-2)
DPL Installation Manual
Figure 3-2 - Placing the SIM Card
3. (Optional) If the unit is equipped with backup battery, connect the battery connector to the J8
connector on the PCB (see Figure 3-3)
Figure 3-3 - Connecting the Backup Battery
4. Replace and secure the rear cover.
3.3. Preliminary Steps for DPL WiFi
DPL5-WIFI is an offline device, which does not require a SIM card (see Figure 3-4).
DPL Installation Manual 33
Figure 3-4 - DPL5 WiFi PCB
(Optional) If the unit is equipped with backup battery, proceed as follows:
2. Connect the battery connector to the J8 connector on the PCB (see Figure 3-3)
3. Replace and secure the rear cover.
3.4. Positioning the DPL
Due to advanced G-sensor calibration capabilities, DPL can be installed in various locations such as behind the dashboard, inside the glove compartment, under the seat and more.
It is highly recommended to install the DPL behind the dashboard.
In any case, follow these guidelines:
34 DPL Installation Manual
DPL side panel shown below should face vehicle front (see Figure 3-5)
Figure 3-5 - Side Panel
DPL must be firmly installed. You can mount the device to most vertical or horizontal surfaces using the mounting tabs on the sides of the unit. Fasten the device using screws or tie-wraps
DPL must not be obstructed by surrounding metal objects
An optimal location will be one that:
DPL does not interfere with other transmitting devices (i.e. radio, car alarm, immobilizer)
Is not visible to the driver
Is easily accessible to the technician
Takes into account location of required input sources (door, thermistor, etc.)
Takes into account power source
3.5. Connecting the Device
DPL can be connected using the basic installation cables provided in the kit or with optional plug and play harnesses.
3.5.1. DPL4 Harnesses
DPL Installation Manual 35
36
Part
Table 3-1 - DPL4 Harnesses
Description
I/O Cable
P/N
819110320
Power Cable 819110220
Fuse Holder & 1A Fuse 812404600
812404700
OBD-II Plug & Play Harness (Optional) 819110700
Heavy Duty 9-pin Plug & Play Harness
(Optional)
819107320
CAN cable (Optional)
DPL Installation Manual
3.5.2. DPL5 Harnesses
DPL Installation Manual 37
38
Part
Table 3-2 - DPL5 Harnesses
Description
Power & Data cable
P/N
819175000
Fuse Holder & 1A Fuse 812404600
812404700
OBD-II Plug & Play Harness (Optional) 819110710
Heavy Duty 9-pin Dutch Plug & Play Harness
(Optional)
819107325
Heavy Duty 6-pin Dutch Plug & Play Harness
(Optional)
819107335
I/O Cable (optional) 819110320
DPL Installation Manual
3.5.3. Plug and Play Connection
Plug and play harnesses allow easy connection to the vehicle and provides both power and direct communication to vehicle's on-board diagnostics
3.5.3.1. Connecting DPL to Light Vehicles
1. Use OBD-II Plug&Play Harness
Note: DPL supports OBDII CAN protocol. Check out manufacturer specifications before connecting the device.
2. Locate the diagnostics connector. This connector is normally located under the dash on the left side of the steering column
3. Connect the harness OBD-II connector to the vehicle diagnostics connector
4. Connect the harness to the unit:
DPL5: Connect the 8-pin connector to the DPL power & data connector (labeled: POWER)
DPL4: Connect the harness 6-pin connector to the DPL peripherals/bus connector
(labeled: KEYPAD/CAN) and connect the 2-pin connector to the DPL POWER connector
5. Route and fasten the harness with tie-wraps
3.5.3.2. Connecting DPL to Heavy Duty Vehicles
1. Use Heavy Duty 9 / 6 pin Plug&Play Harness
Note: DPL supports both J1939 and J1708 communication link. Check out manufacturer specifications before connecting the device.
2. Locate the diagnostics Deutsch 9/6-pin connector. This connector is normally located under the dash on the left side of the steering column and may be covered by a protective cap
3. Connect the harness Deutsch 9-pin connector to the vehicle diagnostics connector
4. If using the 9-pin harness, set the protocol switch to the correct position (J1939/J1708)
5. Connect the harness to the unit:
DPL5: Connect the 8-pin connector to the DPL power & data connector (labeled: POWER)
DPL4: Connect the harness 6-pin connector to the DPL peripherals/bus connector
(labeled: KEYPAD/CAN) and connect the 2-pin connector to the DPL POWER connector
6. Route and fasten the harness with tie-wraps
3.5.4. Basic Connection DPL5
1. Connect the power & data cable to the DPL power & data connector (labeled: POWER, see 1.5.1.1)
2. Using a voltmeter, locate an available ignition fuse in the fuse box. This will power (12-24V) when ignition switch is ON. Consult your Vehicles Owner Manual for the location of each fuse in the box
3. Connect the power & data cable white wire to the ignition fuse
4. If connecting to the vehicle bus: locate the CAN-H and CAN-L signals and connect the green & black wire to CAN-H and the gray & black to CAN-L
DPL Installation Manual 39
5. If no other I/Os are in use, cut off and discard the rest of the wires. Wrap the end of the wire in insulation tape, route and fasten the cable with tie-wraps
6. Connect the 1A fuse provided in the kit to the power & data cable black wire
7. Locate a constant 12-24V power source in the fuse box and connect the power & data cable red wire.
3.5.5. Basic Connection DPL4
1. Connect the I/O cable to the DPL INPUT/OUTPUT connector (see 1.5.2.1)
2. Using a voltmeter, locate an available ignition fuse in the fuse box. This will power (12-24V) when ignition switch is ON. Consult your Vehicles Owner Manual for the location of each fuse in the box
3. Connect the I/O cable white wire to the ignition fuse
4. If no other I/Os are in use, cut off and discard the rest of the wires. Wrap the end of the wire in insulation tape, route and fasten the cable with tie-wraps
5. Connect the 1A fuse provided in the kit to the Power cable black wire
6. Connect the power cable to the DPL POWER connector
7. Locate a constant 12-24V power source in the fuse box and connect the power cable red wire.
40 DPL Installation Manual
Section 4 Setting up the DPL using the Wizard
4.1. General
This chapter provides instructions for setting up your DPL using the Installation Wizard
Note: Setup Wizard can be accessed from smartphone, tablet or PC.
4.2. Logging In
1. Browse to http://www.orpak.com/ins
2. Enter User Name
3. Enter Password
4. Click Log In.
Figure 4-1 - Login Screen
DPL Installation Manual 41
4.3. Entering Device ID
1. Enter the device ID, as it appears on the label(see Figure 4-2)
Figure 4-2 - Device ID Entry Screen
2. Click Next.
4.4. Step 1 - Status Information
At this stage, the system checks the current status of the device including communication and GPS data transmission. Wait a few seconds until the success icon appears at the leftmost column in each of the
rows (see Figure 4-3 and Table 4-1) and then click Next.
42 DPL Installation Manual
Figure 4-3 - Step 1
Parameter
Table 4-1 - Status Information Parameters
Description
Device
ID/IMEI
Template
Name
Version
CAN Bus
Unique DPL ID number as previously entered
Firmware template. You may click Refresh to update this parameter
Firmware version
Indicates whether the unit supports CAN bus connection
General
Status
Current status of the device. See Table 4-2
Last
Transmission
Date and time of last event sent by the device
Satellite
Date
Date and time of last communication with satellites. You may click Refresh to update satellites data
DPL Installation Manual 43
Parameter
Satellite
Accuracy
Satellite
Image
Radius of accuracy
Longitude
Latitude
Position
Time
Address Current location. You may click Show on Map to display the current location of the vehicle on a map
Description
The image includes:
A radar chart of all linked satellites and their location in relation to the vehicle
(center of the chart)
Accuracy level status bar on the top-left corner (maximum 5 meters)
3D FIX message on the top-right corner, indicates that the GPS provides also height value
A bar chart at the bottom that displays reception strength per satellite in percentage with bars that run from green to red as the reception decreases
Longitude coordinates
Latitude coordinates
Last GPS sample time. You may click Refresh to update this parameter
Color
Table 4-2 - Color Statuses
Description
Online and in motion
Disconnected from the network
Stationary in Data Save mode
Stationary
Disconnected GPS
Low GPS reception
Power Save mode
4.5. Step 2 - Vehicle Computer Detection
This step checks connection to CAN bus (see Figure 4-4). The system detects the vehicle's CAN bus
protocol and configures the device accordingly.
44 DPL Installation Manual
Figure 4-4 - Step 2 - Starting Vehicle Computer Detection
1. Start the vehicle's engine and then click Start Auto CAN Detect
2. After CAN bus protocol was identified the following screen appears (see Figure 4-5)
DPL Installation Manual
Figure 4-5 - Step 2 - Protocol Detected
45
3. Do one of the following:
Click Burn to configure the unit with default settings for the detected protocol
Click Manual Selection to select your vehicle model (see Figure 4-6). The unit will be set
with parameters defined for that specific vehicle model. Click Burn to configure the unit
Figure 4-6 - Step 2 - Selection of Vehicle Model
4. At the end of this Step, the following success message will be displayed (see Figure 4-7)
46 DPL Installation Manual
Figure 4-7 - Step 2 Successfully Completed Message
5. Click Next.
4.6. Step 3 - Engine Switch Test
This step checks connection to ignition switch.
1. Select switch detection mode. There are two options for detecting engine switch status:
By connecting IN1 digital input (white wire) to an available ignition fuse in the fuse box.
This will power (12-24V) when ignition switch is ON (see Figure 4-8)
DPL Installation Manual 47
Figure 4-8 - Step 2 - Engine Switch Test - Digital Input Detection
Detection by voltage (recommended for Plug & Play installation see Figure 4-9, Figure 4-10)
48
Figure 4-9 - 12V Voltage Detection
DPL Installation Manual
Figure 4-10 - 24V Voltage Detection
In order to detect switch status by voltage, the unit must have been successfully connected to CAN bus (Step 2 was successfully completed).
2. Verify that the switch is OFF and then click Start
3. During this Step you will be required to turn the engine ON and OFF. Follow the Wizard
instructions (see Figure 4-11)
DPL Installation Manual 49
Figure 4-11 - Step 2 - Engine Switch Test Successfully Completed
4. After the successful message above is displayed, click Next.
4.7. Step 4 - G-Sensor Calibration
This step calibrates the device with respect to local Earth horizontal plane, by compensating for the angle
of installation (see Figure 4-12)
50 DPL Installation Manual
Figure 4-12 - Step 4 - G-Sensor Calibration
1. Click Start Calibrate and wait a few seconds until the following message is displayed (see Figure
Figure 4-13 - Step 4 - Device Successfully Calibrated
2. Click Next.
4.8. Step 5 - Odometer Setting
In this step, enter the device initial odometer reading (see Figure 4-14)
DPL Installation Manual 51
Figure 4-14 - Step 4 - Odometer Setting
1. Enter current odometer reading as shown on the dashboard
2. Click Set
3. Click Next.
4.9. Step 6 - Vehicle Information
In this step, enter vehicle and driver details (see Figure 4-15)
52
Figure 4-15 - Step 6 - Vehicle Information
DPL Installation Manual
1. Enter the following data:
License Plate number
Brand (Make)
Type (private/truck, etc.)
Model
Year
Driver Name
Driver Phone
2. Select the vehicle icon. This will represent the vehicle in all system maps
3. Click Next.
4.10. Step 7 - Installation Details
In this step, enter installation details (see Figure 4-16).
Figure 4-16 - Step 7 - Installation Details
1. Enter the following data:
Technician Name
Customer Name
Installation Address
Order Number
Location in Vehicle
Approved By
Free-text notes
2. Click Next.
DPL Installation Manual 53
4.11. Installation Summary
This screen provides a summary of all wizard steps (see Figure 4-17)
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Figure 4-17 - Installation Summary
1. Verify that all steps and sub-steps were successfully completed (success icon appears at the left next to each step)
2. (Optional) You may enter free-text notes
3. Click Finish. The following message appears (see Figure 4-18)
DPL Installation Manual
Figure 4-18 - Unit Activated Message
4. Click Select New Device to proceed with another device, or click Logout to exit the Wizard.
4.12. Entering Email Addresses
After setup is completed, the Wizard will send a detailed installation log for follow-up and documentation purposes.
To enter the email addresses:
1. Click on the Settings button that appears at the top of each Wizard screen. The following dialog
Figure 4-19 - Settings
2. Enter the email address. You may enter multiple addresses separated by a semicolon
3. Click Save.
DPL Installation Manual 55
FUELING YOUR BUSINESS FOR SUCCESS
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Key Features
- High-accuracy GPS
- 3D accelerometer
- G-force sensor
- Online configuration
- Offline configuration (DPL5 only)
- OBD data capture
- Internal storage
- Remote access
- Built-in backup battery
- Low power consumption
Frequently Answers and Questions
How do I connect the DPL5 to a vehicle?
What are the different types of DPL units?
What is the difference between DPL4 and DPL5?
How do I set up a mobile hotspot for the DPL5?
How do I configure the SSID and password for the DPL5?
Where should I install the DPL?
What does the COM LED indicate?
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