Installation Manual for Ecology

Manual provides

Installation Instructions

UL 1978 “Standard for Grease Ducts”, UL 710, “Exhaust Hoods for

Commercial Cooking Equipment”, ULC-S647-05 and/or UL197

ENSURE ELECTRICAL SUPPLY CONFORMS WITH ELECTRICAL CHARACTERISTICS

SHOWN ON THE RATING PLATE, AND N.E.C. REQUIREMENTS.

THE INSTALLATION OF THE HOOD AND DUCT WORK LEADING TO AND EXITING THE

ECOLOAIR SYSTEM TO BE INSTALLED IN ACCORDANCE WITH NFPA 96 AND LOCAL

CODES.

EcoloAir Unit

3000CFM, 4000CFM, 5000CFM, 6000CFM, 8000CFM,

10000CFM, 12000CFM, 15000CFM, 18000CFM,

20000CFM, 24000CFM, 28000CFM, 32000CFM,

36000CFM, 40000CFM

Form#: OM021_ECOLOGY

Date: 22-06-2015 - Rev2

Filter Module

Odor Reducing

Module

Fan Module

Read this entire manual before beginning installation. Contact the factory with any questions you may have after you have read these instructions. See the contact information at the end of this manual.

This illustration shows the relationship between the three major modules of the EcoloAir system. The

Odor Reducing Module is optional. The modules may be installed together or separated by ductwork.

The connecting ductwork between modules, if used, must be 16 gauge liquid tight construction conforming to exhaust ductwork standards. If modules are installed connected directly together the mating flanges may be drilled through for machine screws (1/4” x 20) and nuts, or self-drilling sheet metal screws may be used. Holes should be drilled or self-drilling screws located approximately on

6 inch centers (6” between holes). The gasket which must be placed on the mating flanges between modules is factory pre-cut to length and is shipped inside the odor reducing module cabinet if so equipped. If there is no odor module the gasket is shipped in the fan module cabinet. The gasket material is self adhesive, peel off the protective paper and place along the mating flanges. Be sure the fasteners which hold the sections together will pass through the approximate centerline of the gasket. See section below labeled “DUCT CONNECTIONS” for details about inlet and exhaust duct connections.

NOTE: When required, equipment shall be seismically restrained per SMACNA and Uniform

Code. Fabricated support platforms for roof-mounted equipment shall be sized to accommodate the equipment frame and engineered to support weight indicated on submittal drawings per local and

IMC code. Support pads or curbs should be fabricated to fit actual equipment. Verify measurements of equipment frames are accurate before construction of support pads or curbs. Equipment may be anchored using provided mounting tabs, or by other means which satisfies local and IMC codes. All support pad or curb engineering, design and construction is the responsibility of purchaser, contractor or assigned second party. Halton cannot provide engineering or design for equipment pads, curbs or supporting structures.

Note: 30” of clearance must be maintained on the access door side of each module to allow maintenance access and service to filters, odor control solution, carbon filter and fan motor/blower components. Please ensure there is adequate clearance in installation location.

Note: Fire suppression at inlet of filter section must be used based on local fire code requirements.

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Gasket material

FIGURE 1

FIELD CONNECTION OF FILTER AND FAN MODULES

BLANK SIDE INSULATED LINING

AND SKIN (STANDARD)

BLANK SIDE (INTERIOR INSULATION

LINING) AND SKIN OPTIONAL

FILTER TOP INSULTATION LINING

(STANDARD 1)

B FAN TOP INSULATION LINING

(OPTION FOR EXTERIOR ICN)

CONNECTION FLANGE

INTERIOR AND BLANK SIDE

INTERIOR BOTTOM FLOOR

CONNECTION OUTLET END

SEE NOTE FOR

METHOD OF CONNECTIONS

INTERIOR BOTTOM FLOOR

PANEL TURNED UP AT

FAN INLET

FILTER HOUSING

FILTER OUTLET END MULLION

WITH CONNECTION FLANGE

FILTER ACCESS SIDE

REMOVE TO GAIN ACCESS TO

BOTTOM FLANGE CONNECTION

GASKET TO BE PLACED

BETWEEN FLANGES

FAN HOUSING

PLAN VIEW

INTERIOR FILTER TOP PANEL

INTERIOR CONNECTION DETAIL

LOCATED @ TOP OF FILTER

OUTLET IF AN INLET TOP ELEVATION

INTERIOR FAN

TOP PANEL

INTERIOR FLOOR CONNECTION

FLANGE FILTER OUTLET

BOTTOM FLOOR PANEL

WITH TURNED UP FLANGE

AT FAN INLET

4” STRUCTURAL FLOOR BASE

BOTTOM ELEVATION

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FIGURE 1A

DRAWING FOR: FILTER MODULE TO FAN SECTION OR

FILTER MODULE TO ODOR CONTROL TO FAN SECTION

FAN TOP PANEL

(LESS INSULATION)

FILTER TOP

CONNECTION POINTS

INLET PANEL

CONNECTION

FLANGE

ACCESS SIDE

INLET GASKET

(PROVIDED BY

FACTORY)

FILTER TOP

INSULATION SKIN

FILTER BLANK

SIDE CONNECTION

BY CONTRACTOR

FAN BOTTOM

PANEL

TURNED UP

FLANGE

DRILLING OF HOLES

FOR BOLTED CONNECTIONS OR

USE OF SELF TAPPING SCREWS

BY CONTRACTOR. 1/4” - 20 ON 6”

CENTERS TYP. GASKETED WITH

SILICONE TAPE.

FILTER FLOOR PANEL

FILTER FLANGE ACCESS SIDE

CONNECTION POINT

NOTE: DEPENDING ON THE SIZE OF THE UNIT THE CONNECTING

FLANGES COULD BE INTERNAL OR EXTERNAL.

ELECTRICAL CONNECTIONS

1. The main power supply to the EcoloAir control panel connects to the line voltage terminal block in the control panel; the wire size will be determined by the electrical rating on the panel rating plate and must conform to national electrical standards.

The following electrical connections are to be made between the EcoloAir control panel and various components. These connections are shown in detail on the wiring diagrams included in installers package.

Job specific voltages and options are detailed on these wiring diagrams and supersede the general descriptions below.

2. A 5 wire shielded cable runs from the EcoloAir control cabinet to the exhaust fan VFD located at the fan module. This signal determines the fan speed.

3. The Fan motor is isolated with a three pole disconnect switch, located in the VFD compartment. Incoming power for the VFD is required to be connected to the L1, L2 and L3 terminals of the disconnect switch.

4. A 4 wire-24 volt DC cable is connected between the EcoloAir control panel and the filter pressure transducers located in a cabinet on the filter module.

5. A 2 wire-24 volt cable is connected between the EcoloAir control panel and the firestat.

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6. A 4 wire-24 volt DC cable is connected between the EcoloAir control panel and the odor control module. (If applicable, the odor control module is optional.)

7. A 3 wire-120 volt/1/60 AC cable is required for the pump located in the odor control module. (If applicable, the odor control module is optional.)

8. A 2 wire low voltage cable must be run from the EcoloAir control cabinet to the normallyopen (N.O.) dry contacts in the fire suppression system cabinet.

9. A 3 wire low voltage cable is typically run from the N.O. and N.C. contacts of the CR43 relay switch in the

EcoloAir control panel in case of missing filter(s) in order to shut off the supply power and gas to kitchen appliances.

DUCT CONNECTIONS

1. The exhaust duct connection at the inlet entrance to the EcoloAir system must be continuously welded all around and liquid tight. (See figure 2)

2. The duct must be transitioned from its original size to match the full opening of the filter module inlet.

3. All fan outlet openings to which ducts are attached will be provided with a discharge collar (See figure 3).

4. Inlet and outlet openings of the EcoloAir unit are to be transitioned to the appropriate inlet and outlet duct sizes.

5. Filter module connections to the fan module (See figure 1) must be made as per UL listed procedure. The provided gasket material must be placed between the modules on the mating flanges. This material is precut to the correct lengths and is shipped inside the odor reducing module cabinet if so equipped. If there is no odor module the gasket is shipped in the fan module cabinet. The gasket material is self-adhesive, peel off the protective paper and place along the mating flanges. Be sure the fasteners which hold the sections together will pass through the approximate centerline of the gasket. When the modules are connected together the mating flanges may be drilled through for machine screws (1/4” x 20) and nuts, or self-drilling sheet metal screws may be used. Holes should be drilled or self-drilling screws located approximately on 6 inch centers (6” between holes).

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FIGURE 2

CONTINUOUS WELD

16 GAUGE DUCT TO

ECOLOAIR

ECOLOAIR FILTER

MODULE

END MULLION

CONTINUOUS WELD

16 GAUGE DUCT TO

ECOLOAIR FILTER

INLET UNIT

16 GAUGE NFPA 96

RATED INLET DUCT

FIGURE 3

CONTINUOUS WELD

16 GAUGE DUCT TO

ECOLOAIR

ECOLOAIR FILTER

MODULE

END MULLION

CONTINUOUS WELD

16 GAUGE DUCT TO

ECOLOAIR FILTER

INLET UNIT

16 GAUGE NFPA 96

RATED INLET DUCT

ECOLOAIR FAN UNIT

UNIT STRUCTURAL FRAME

END BLANK PANEL

INTERNAL FLEX

CONNECTION

FLANGE COLLAR FOR

DUCT CONNECTION

ECOLOAIR FAN UNIT

UNIT STRUCTURAL FRAME

END BLANK PANEL

AIR FILTER INSTALLATION

INTERNAL FLEX

CONNECTION

FLANGE COLLAR FOR

DUCT CONNECTION

1. Care should be taken to install the filters in the proper sequence. They should be installed in the following order: a) Beginning at the exhaust inlet, the first filter (Pre Filter) is the Merv 8 b) Next is the filter labelled Medium Filter, Merv 14 c) Followed by the filter labelled Absolute Filter, Merv 16

2. All filters should be installed taking note of the arrow indicating the directions of air flow.

3. It is important that all the filters be properly seated, top and bottom, in the filter supporting frames for each filter as shown in figure 4.

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FIGURE 4

ECOLO ODOR CONTROL

(

The Ecolo Odor Reducing Module is optional)

To prepare a 5 gallon/22 liter bottle of odor solution (“Scentry”) for use.

1. Open enclosure cabinet door using the special key. See Figure 5. (The key ships attached to the door with a zip tie.) See Figure 6.

2. Screw the cap off the bottle/reservoir.

3. Place the low level probe in bottle on the neck of the bottle, taking the place of the cap. See Figure 7.

4. Cut a hole in the bottle for the dip tube. There is an indentation in the top of the bottle next to the handle and opposite the neck where the level probe is. This is the location to cut the hole for the dip tube. There may be a nipple in this location which may be cut off to allow the dip tube to be placed in the bottle. See

Figure 8.

5. Put the dip tube assembly into the bottle. Make sure the dip tube reaches the bottom of the bottle.

6. The switch to turn on the compressor must be placed in the “On” position.

7. Close the cabinet door and lock with the key.

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NOTE:

The standard EcoloAir unit comes with the Ecolo Odor Control pre-mounted and installed.

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To replace a 5 gallon/22 liter bottle of odor solution (“Scentry”)

1. Turn the odor control section OFF using the switch on the door of the enclosure cabinet.

2. Open enclosure cabinet door using the special key. See Figure 5. (The key ships attached to the door with a zip tie.) See Figure 6.

3. Remove the level probe from the empty bottle/reservoir. See Figure 7.

4. Pull the dip tube assembly out of the empty bottle. See Figure 8.

5. Remove the empty bottle from the cabinet

6. Refill bottle with concentrate and mix well as per instructions or refill with “ready to use, pre-mixed solution.

7. Place the bottle in the cabinet.

8. Put the dip tube assembly into the bottle. Make sure the dip tube reaches the bottom of the bottle.

9. Place level probe in the bottle.

10. Close the cabinet door and lock with the key.

11. Turn the odor control section ON.

SCHEMATIC WIRING DIAGRAMS

For field wiring diagrams and field connections refer to Halton’s job specific shop drawings shipped with the unit or contact the factory for job specific drawings. Be prepared to provide the original Halton drawing numbers, serial numbers, job name or job order number (found on quote or shipping information) to identify proper job drawings.

Additional copies of shop drawings are available on request.

FAN SECTION

Important note:

Before starting the fan unit, remove fan isolator hold down brackets. The brackets are used for shipping purposes only. When the brackets are removed the fan should float freely on the spring isolators. Units of 6000 cfm capacity and below have four spring isolators; units above 6000 cfm capacity have six spring isolators. See Figure 9.

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FIGURE 9

START UP NOTICE

The unit is now ready for start-up. The start-up and initial inspection are to be performed by an “authorized” service agent. If the start-up is performed by personnel other than an “authorized” agent the Warranty is null and void.

Halton agent must have a minimum notice of five (5) days to schedule start-up. Should the equipment not be ready for start-up at the specified time any additional expenses incurred will be charged to the dealer who purchased the equipment.

For any questions please contact Halton Service Network at (270) 237-5600 for the U.S. and (905) 624-0301 for

Canada.

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WARRANTY ACTIVATION FORM

This form must be completed and returned to Halton in order for your warranty to be valid.

Job & Location Information:

Job Name:

Street Name:

City:

Equipment Start-Up Date:

State: Zip Code:

Product Serial Numbers:

Contact Information:

Contact Name:

Title:

Chef, Kitchen Mgr/Facilitly Mgr/Property Mgr/ etc.

Facility Management Company Name (if applicable):

Email:

Phone Number: Cell Number:

Submit by Email

Please use the "Submit by Email" button to submit this form electronically or:

Fax completed form to:

Halton Company

Attention: Service Department

Fax: (270) 237-5700

1-800-442-5866

www.halton.com

HALTON LIMITED WARRANTY

Halton (“Manufacturer”). Warrants only to its direct purchasers and to no others, that all products manufactured by the Manufacturer shall be free from defect in materials and workmanship for a period of twelve (12) months from the date of the original installation and start-up or eighteen (18) months from date of shipment, whichever occurs first. All products sold but not manufactured by Manufacturer will be warranted for a period of twelve (12) months from date of shipment. ( Halton’s Warranty Card must be completely filled out and returned to Halton within 3 weeks after the equipment start-up date for your warranty to be valid *IMPORTANT NOTE: “IF” this form is returned within the specified timeframe, Halton will extend your standard warranty by 120 days.

)

For products manufactured by the Manufacturer we agree to pay any reasonable labor costs necessary to repair or replace, at Manufacturers option, defective parts or materials for a period of twelve (12) months from date of original installation and start-up or eighteen (18) months from date of shipment, whichever occurs first. All labor costs subject hereto shall be performed during standard work hours at straight-time rates. 

For products sold but not manufactured by the Manufacturer we agree to pay any reasonable labor costs necessary to repair or replace, at Manufacturers option, defective parts or materials for a period of (90) days from date of original installation and start-up or (12) months from date of shipment, whichever occurs first. All labor costs subject hereto shall be performed during standard work hours at straighttime rates.

Purchaser shall pay incurred premium labor charge, including overtime, weekends and holidays.

Travel time, service charges, miscellaneous tools, material charges, and labor charges resulting from inaccessibility of equipment will not be paid by Manufacturer.

This LIMITED WARRANTY SHALL APPLY ONLY to products that have been installed and maintained in accordance with the installation and Care Instruction Manuals. Purchaser shall be solely responsible for adhering to the instructions and procedures set forth in the said instruction manuals.

This LIMITED WARRANTY SHALL NOT BE APPLICABLE to any damage or defect resulting from fire, flood, freezing or any Act of God, abuse, misuse, accident, neglect or failure to adhere to all instructions set forth in the installation and Care Instruction Manuals. Furthermore, this limited warranty shall not apply to any product that has been altered, unless such alteration has been approved in writing by a duly authorized representative of the manufacturer. In no event shall the manufacturer be liable for any loss, expense,  personal injury or consequential damage, of any kind or character, as may result from a defect in material, and/or workmanship, however caused.

EXCEPT AS IS EXPRESSLY SET FORTH IN THIS LIMITED WARRANTY, MANUFACTURER MAKES

NO WARRANTY OF MARKETABILITY FOR FITNESS OR ANY PARTICULAR PURPOSE. NEITHER

DOES MANUFACTURER MAKE ANY WARRANTY, EXPRESSED OR IMPLIED, WITH RESPECT TO

PRODUCTS SOLD BY MANUFACTURER OR AS TO THE USE THEREOF.

Continuous product improvement is a Halton policy, therefore specifications and design are subject to change without notice.

Halton Company

101 Industrial Drive, Scottsville, KY 42164, USA

Phone 270 237 5600 Fax 270 237 5700

Website:

www.halton.com

Halton Indoor Climate Systems, Ltd.

1021 Brevik Place, Mississauga, ON L4W 3R7, Canada

Phone 905 624 0301 Fax 905 624 0301