ALARM PANEL for OIL SMART® & OILGUARD ® SYSTEMS

ALARM PANEL for OIL SMART® & OILGUARD ® SYSTEMS
Notice to Installer: Instructions must remain with installation.
SECTION: 6.10.105
FM2192
0111
Supersedes
0609
Your Peace of Mind is Our Top Priority ®
®
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
visit our web site:
www.zoeller.com
ALARM PANEL for OIL SMART® & OIL GUARD® SYSTEMS
INSTALLATION INSTRUCTIONS
1. All installations must be in accordance with the National Electrical
Code, and any other applicable state and local electrical
requirements.
2. Do not remove ground pin. Severe electrical shock could occur.
3. Check with local codes for proper installation.
1. The switch and pump are not rated for explosive environments.
This product is intended for hydraulic oils only.
Installation Instructions for 1 1/2" pipe.
For remote Supervisory Control and Data Acquisition
(SCADA) (See Figure 5).
TB1:
1. Review figures 1,2,3,4, and 5.
2. Attach Oil Smart® Liquid Alarm Switch to Quick Mount Bracket using
#10 screws and nuts provided (See Figure 1).
3. Snap bracket onto discharge pipe or float tree (See Figure 1).
4. Install Oil Smart® Liquid Alarm Switch at high water level 10" above
normal pump "on" level.
5. Place hose clamp on pipe under Quick Mount Bracket (See Figure 1)
for reference location of the Oil Smart® Liquid Alarm Switch.
6. For easy maintenance, snap Quick Mount Bracket assembly off and
on pipe using the hose clamp as a guide.
7. Mount Oil Smart® Liquid Alarm Switch clear of inlet water at least 1"
to 2" away from any metallic material.
8. Mount Alarm Panel and connect to a separate branch GFCI circuit
(See Figure 3 or 4).
Installation Instructions other than 1 1/2" pipe.
1. Use the universal PVC bracket and clamp provided.
2. Insert hose clamp through top of bracket (See Figure 2).
3. Mount Oil Smart® Liquid Alarm Switch to universal bracket using #10
screws and nuts provided.
4. Install Oil Smart® Liquid Alarm Switch at high water level 10" above
normal pump "on" level using clamp provided.
5. Mount Oil Smart® Liquid Alarm Switch clear of inlet water at least 1"
to 2" away from any metallic material.
6. Mount Alarm Panel and connect to a separate branch GFCI circuit
(See Figure 3 or 4).
Installation instructions for mounting to basin wall.
1. Water - location #8. Normally open
2. Com- location #9.
3. Oil - location #10. Normally open
4. Alarm - location #11. Normally open
Oil Smart® Liquid Alarm Switch Operation
Oil Smart ® Liquid Alarm Switch detects high liquid levels and
differentiates the presence of oil and water. Activates a red light, audible
alarm and oil (yellow) or water (white) indicator light.
Alarm Mode 1 (oil present): If oil is present in the water as the level
rises to the Oil Smart® Liquid Alarm Switch, the red and yellow lights
will turn on and the alarm will sound.
Alarm Mode 2 (high water): If no oil is present as the level rises to the
Oil Smart® Liquid Alarm Switch, the red and white lights will turn on
and the alarm will sound.
Testing Oil Smart® Liquid Alarm Switch
A. Plug alarm panel into electrical outlet (115V).
B. Fill paper cup with water.
C. Submerge optical sensor in water (metal probe exposed to air)
D. Touch a wet paper towel or wet rag to the metal probe. Water
indicator light (white), audible and alarm light will turn on. Repeat
test using oil.
Reference FM2364 or FM2104.
Maintenance
1. Plastic switch case and metal sensor leads must be kept clean,
free of corrosion, mud, soap. Clean switch every four months or
as often as environmental conditions dictate.
2. Clean with oil base product like kerosene, solvent or WD40. Do
not use soap.
© Copyright 2011 Zoeller Co. All rights reserved.
FIGURE 1
FIGURE 3
Quick Mount Bracket
Assembly.
Typical Installation of Oil Smart® Pump
Switch and Alarm Panel.
GFCI
CHECK VALVE
(RECOMMENDED)
GFCI
WATER
ZOELLER
ALARM PANEL
OIL
R
OIL SMART ALARM SYSTEM
SILENCE
TEST
QUICK MOUNT BRACKET
HIGH LIQUID LEVEL
OIL SMART ®
LIQUID ALARM SWITCH
QUICK MOUNT BRACKET
Oil Smart ®
Liquid Alarm Switch
PUMP ON LEVEL
SK2560
FIGURE 2
2" Min.
Universal PVC Bracket
PUMP (NONAUTOMATIC)
SK2547
FIGURE 4
Typical Installation of Oil Smart® Pump
Switch and Alarm Panel.
GFCI
GFCI
CHECK VALVE
(RECOMMENDED)
WATER
ZOELLER
OIL
R
OIL SMART ALARM SYSTEM
SILENCE
TEST
ALARM PANEL
SK2386
FIGURE 5 OIL SMART® ALARM PANEL
WIRING DIAGRAM
ABOVE WATER LINE
OIL SMART® ALARM PANEL
1
2
QUICK MOUNT BRACKET
3
4
5
6
7
8
10
9
HIGH WATER LEVEL
11
TB1
OIL SMART ® LIQUID ALARM SWITCH
QUICK MOUNT BRACKET
OIL SMART ®
LIQUID ALARM SWITCH
120V INPUT
POWER
PUMP OFF LEVEL
ALARM
OIL
COM
WATER
NEUT
HOT
(GREEN)
(WHITE)
(RED)
(BLUE)
PUMP ON LEVEL
2" Min.
DRY CONTACTS
SK2514
Limited Warranty
Manufacturer warrants, to the purchaser and subsequent owner during
the warranty period, every new product to be free from defects in material
and workmanship under normal use and service, when properly used and
maintained, for a period of one year from date of purchase by the end user,
or 18 months from date of original manufacture of the product, whichever comes first.
Parts that fail within the warranty period, one year from date of purchase by the end user,
or 18 months from the date of original manufacture of the product, whichever comes first,
that inspections determine to be defective in material or workmanship, will be repaired,
replaced or remanufactured at Manufacturer's option, provided however, that by so
doing we will not be obligated to replace an entire assembly, the entire mechanism or
the complete unit. No allowance will be made for shipping charges, damages, labor
or other charges that may occur due to product failure, repair or replacement.
This warranty does not apply to and there shall be no warranty for any material or
product that has been disassembled without prior approval of Manufacturer, subjected
to misuse, misapplication, neglect, alteration, accident or act of God; that has not
been installed, operated or maintained in accordance with Manufacturer's installation
instructions; that has been exposed to outside substances including but not limited to
the following: sand, gravel, cement, mud, tar, hydrocarbons, hydrocarbon derivatives
(oil, gasoline, solvents, etc.), or other abrasive or corrosive substances, wash towels
or feminine sanitary products, etc. in all pumping applications. The warranty set out
in the paragraph above is in lieu of all other warranties expressed or implied; and we
do not authorize any representative or other person to assume for us any other liability
in connection with our products.
MINIMUM PIT
REQUIREMENTS
24" X 24"
PUMP (NONAUTOMATIC)
SK2546
Contact Manufacturer at, 3649 Cane Run Road, Louisville, Kentucky 40211, Attention:
Customer Service Department to obtain any needed repair or replacement of part(s)
or additional information pertaining to our warranty.
MANUFACTURER EXPRESSLY DISCLAIMS LIABILITY FOR SPECIAL,
CONSEQUENTIAL OR INCIDENTAL DAMAGES OR BREACH OF EXPRESSED
OR IMPLIED WARRANTY; AND ANY IMPLIED WARRANTY OF FITNESS FOR A
PARTICULAR PURPOSE AND OF MERCHANTABILITY SHALL BE LIMITED TO
THE DURATION OF THE EXPRESSED WARRANTY.
Some states do not allow limitations on the duration of an implied warranty, so the
above limitation may not apply to you. Some states do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitation or exclusion
may not apply to you.
This warranty gives you specific legal rights and you may also have other rights which
vary from state to state.
In those instances where damages are incurred as a result of an
alleged pump failure, the Homeowner must retain possession of
the pump for investigation purposes.
© Copyright 2011 Zoeller Co. All rights reserved.
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