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INSTALLATION INSTRUCTIONS
AND
OWNER’S MANUAL
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
WARNING: If not installed, operated and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or from fuel combustion which can cause death or serious illness.
LUXURY DIRECT VENT ZERO CLEARANCE
GAS FIREPLACE HEATER
CONTEMPORARY
DVLL41FP92(N,P)-3
TRADITIONAL
DVTL41BP90(N,P)-1
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death or property damage.
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service agency or the gas supplier.
UL FILE NO. MH30033
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by state or local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
GAS-FIRED
WARNING
HOT GLASS
WILL
CAUSE BURNS.
DO NOT TOUCH
GLASS
UNTIL COOLED.
NEVER
ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
Page 1
TABLE OF CONTENTS
SECTION PAGE
IMPORTANT SAFETY INFORMATION ......................................................................................... 3
SAFETY INFORMATION FOR USERS OF LP GAS ..................................................................... 4
REQUIREMENTS FOR MASSACHUSETTS ................................................................................ 5
INTRODUCTION ........................................................................................................................... 6
SPECIFICATIONS ......................................................................................................................... 7
FIREPLACE DIMENSIONS ........................................................................................................... 7
CLEARANCES .............................................................................................................................. 8
LOCATING FIREPLACE ................................................................................................................ 9
GAS SUPPLY .............................................................................................................................. 10
SPECIAL VENT SYSTEMS ......................................................................................................... 11
INSTALLATION ....................................................................................................................... 11-13
VENTING FIREPLACE ...........................................................................................................14-19
EXAMPLES - TOP VENT RUN ...............................................................................................20-21
TERMINATION CLEARANCES ................................................................................................... 22
VENT CLEARANCES .................................................................................................................. 23
VENT SYSTEM IDENTIFICATION .............................................................................................. 24
VENTING FRAMING AND FINISHING ...................................................................................25-26
HORIZONTAL TERMINATION ..................................................................................................... 27
VERTICAL TERMINATION .....................................................................................................28-29
DVVK-4F FLEX VENT INSTRUCTIONS ..................................................................................... 30
FINISHING THE WALL ...........................................................................................................31-32
DVTL LOG & EMBER PLACEMENT ........................................................................................... 33
DVLL DECORATIVE MEDIA INSTALLATION .............................................................................. 34
LIGHTING INSTRUCTIONS ........................................................................................................ 35
OPERATING INSTRUCTIONS ...............................................................................................36-37
MAINTENANCE INSTRUCTIONS ..........................................................................................37-38
WIRING DIAGRAM ...................................................................................................................... 38
MAINTENANCE AND SERVICE ................................................................................................. 39
ACCESSORIES ........................................................................................................................... 40
OPTIONAL PORCELAIN PANELS (DVTL ONLY) ....................................................................... 40
OPTIONAL DECORATIVE GLASS PANELS (DVLL ONLY) ........................................................ 41
DVLL PARTS LIST ....................................................................................................................... 42
DVLL EXPLODED VIEW ............................................................................................................. 43
DVTL PARTS LIST ....................................................................................................................... 44
DVTL EXPLODED VIEW ............................................................................................................. 45
MASTER PARTS DISTRIBUTOR LIST ....................................................................................... 46
HOW TO ORDER REPAIR PARTS ............................................................................................. 46
JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS ...................................................... 47
ACCENT LAMP LIGHT REPLACEMENT - DVLL ........................................................................ 47
QUICK REFERENCE GUIDE .................................................................................................48-49
WARRANTY ................................................................................................................................ 50
APPLIANCE SERVICE HISTORY ............................................................................................... 51
Page 2 33598-7-0315
IMPORTANT SAFETY INFORMATION
Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly.
DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED
• If this appliance is installed directly on carpeting, tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.
The base referred to above does not mean the fireproof base as used on wood stoves. The protection is for rugs that are extremely thick and light colored tile.
• Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.
• Young children should be carefully supervised when they are in the same room as the appliance.
• Clothing or other flammable material should not be placed on or near the appliance.
• Adequate accessibility clearances for servicing and proper operation.
• This appliance must not share or be connected to a flue serving a separate solid-fuel burning appliance.
• Keep the area around your appliance clear of combustible materials, gasoline and other flammable vapor and liquids.
• Under no circumstances should any solid fuels
(wood, coal, paper or cardboard etc.) be used in this appliance.
• The flow of combustion and ventilation air must not be obstructed in any way.
• Young children should be carefully supervised when they are in the same room as the appliance.
Toddlers, young children, and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at-risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers young children, and other at-risk indivicuals out of the room and away from hot surfaces.
• A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
• If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.
• Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.
• Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies.
• The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance. Work should be done by a qualified service person.
• Keep burner and control compartment clean.
• Vent cap is hot while fireplace is in operation.
• Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc.
It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
• Do not put anything around the fireplace that will obstruct the flow of ventilation air.
• Clearance in accordance with local installation codes and the requirements of the gas supplier.
• Do keep the appliance area clear and free from combustible material, gasoline and other flammable vapors and liquids.
• Do examine venting system periodically and replace damaged parts.
• Do make a periodic visual check of pilot and burners.
Clean and replace damaged parts.
• CAUTION: The glass used in your fireplace is ceramic glass. If the glass is cracked or damaged in any way, it should be replaced only with a complete glass frame assembly from Empire.
See parts list on Pages 42 to 45.
• Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.
• Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.
33598-7-0315 Page 3
SAFETY INFORMATION FOR USERS OF LP GAS
Propane (LP-Gas) is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident.
Read them carefully now, then review them point by point with the members of your household. Someday when there may not be a minute to lose, everyone’s safety will depend on knowing exactly what to do. If, after reading the following information, you feel you still need more information, please contact your gas supplier.
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That’s your signal to go into immediate action!
• Do not operate electric switches, light matches, use your phone.
Do not do anything that could ignite the gas.
• Get everyone out of the building, vehicle, trailer, or area. Do that IMMEDIATELY.
• Close all gas tank or cylinder supply valves.
• LP-Gas is heavier than air and may settle in low areas such as basements. When you have reason to suspect a gas leak, keep out of basements and other low areas. Stay out until firefighters declare them to be safe.
• Use your neighbor’s phone and call a trained LP-Gas service person and the fire department. Even though you may not continue to smell gas, do not turn on the gas again. Do not re-enter the building, vehicle, trailer, or area.
• Finally, let the service man and firefighters check for escaped gas. Have them air out the area before you return. Properly trained LP-Gas service people should repair the leak, then check and relight the gas appliance for you.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell the odor of the chemical put into the gas. You must find out if you
can smell the odorant in propane. Smoking can decrease your ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor. Sometimes other odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Thinking about smelling a gas odor can make it easier to smell.
The odorant in LP-Gas is colorless, and it can fade under
some circumstances. For example, if there is an underground leak, the movement of the gas through soil can filter the odorant.
Odorants in LP-Gas also are subject to oxidation. This fading can occur if there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into walls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity could vary at different levels. Since it is heavier than air, there may be more odor at lower levels. Always be sensitive to the slightest gas odor. If you detect any odor, treat it as a serious leak. Immediately go into action as instructed earlier.
• Learn to recognize the odor of LP-Gas. Your local LP-Gas
Dealer can give you a “Scratch and Sniff” pamphlet. Use it to find out what the propane odor smells like. If you suspect that your LP-Gas has a weak or abnormal odor, call your LP-Gas
Dealer.
• If you are not qualified, do not light pilot lights, perform service, or make adjustments to appliances on the LP-Gas system. If you are qualified, consciously think about the odor of LP-Gas prior to and while lighting pilot lights or performing service or making adjustments.
• Sometimes a basement or a closed-up house has a musty smell that can cover up the LP-Gas odor. Do not try to light pilot lights, perform service, or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP-Gas.
• Odor fade, due to oxidation by rust or adsorption on walls of new cylinders and tanks, is possible. Therefore, people should be particularly alert and careful when new tanks or cylinders are placed in service. Odor fade can occur in new tanks, or reinstalled old tanks, if they are filled and allowed to set too long before refilling. Cylinders and tanks which have been out of service for a time may develop internal rust which will cause
SOME POINTS TO REMEMBER
odor fade. If such conditions are suspected to exist, a periodic sniff test of the gas is advisable.
If you have any question about the gas odor, call your LP-Gas dealer. A periodic sniff test of the LP-Gas is a good safety measure under any condition.
• If, at any time, you do not smell the LP-Gas odorant and you think you should, assume you have a leak. Then take the same immediate action recommended above for the occasion when you do detect the odorized LP-Gas.
• If you experience a complete “gas out,” (the container is under no vapor pressure), turn the tank valve off immediately. If the container valve is left on, the container may draw in some air through openings such as pilot light orifices. If this occurs, some new internal rusting could occur. If the valve is left open, then treat the container as a new tank. Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it refilled before it is completely empty.
Page 4 33598-7-0315
REQUIREMENTS FOR MASSACHUSETTS
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the
Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS.
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/
UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size,
“GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a) 1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from
248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled
“Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(d) MANUFACTURER REQUIREMENTS - GAS
EQUIPMENT VENTING SYSTEM NOT PROVIDED.
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies
“special venting systems”, the following requirements shall be satisfied by the manufacturer:
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product
Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instruction.
(e) A copy of all installation instructions for all Product
Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
33598-7-0315 Page 5
Instructions to Installer
1. Installer must leave instruction manual with owner after installation.
2. Installer must have owner fill out and mail warranty card supplied with the fireplace.
3. Installer should show owner how to start and operate the fireplace.
This direct vent gas fireplace heater is designed to operate with all combustion air being siphoned from the outside of the building and all exhaust gases expelled to the outside of the building. The information contained in this manual pertains to all models and gas control systems unless otherwise noted.
Warning: This unit is not for use with solid fuels.
Appliance Certification
This fireplace is design certified in accordance with American
National Standard/CSA Standard ANSI Z21.88/CSA 2.33 and by
Underwriters Laboratories as a Direct Vent Gas Fireplace Heater and shall be installed according to these instructions.
Consult your local building code agency, prior to installation, to ensure compliance with local codes-including permits and inspections.
The fireplace, when installed, must be electrically grounded in accordance with local codes or, in absence of local codes, with the
National Electric Code ANSI/NFPA 70 or Canadian Electric code,
CSA C22.1, if an external electrical source is utilized.
These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
Qualified Installing Agency
Installation and replacement of gas piping, gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency. The term “qualified agency” means any individual, firm, corporation or company which either in person or through a representative is engaged in and is responsible for
(a) the installation or replacement of gas piping or (b) the connection, installation, repair or servicing of equipment, who is experienced in such work, familiar with all precautions required and has complied with all the requirements of the authority having jurisdiction.
INTRODUCTION
High Altitude
When installing this unit at an elevation above 2000 feet (in the
United States) it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Generally, input should be reduced 4 percent for each 1000 feet above sea level. However, if the heating value of the gas has been reduced, this general rule may not apply. Check with local gas utility for proper orifice size identification.
Canadian High Altitude
Altitude: 0-4500 feet (0-1370 m)
When installing this unit at an elevation above 4500 feet (in Canada), check with local authorities.
Consult your local gas utility for assistance in determining the proper orifice for location.
Preparation
This direct vent gas fireplace and its components are tested and safe when installed in accordance with this Installation Manual.
Report to your dealer any parts damaged in shipment, specifically check glass condition. Do not install unit with damaged, incomplete, or substitute parts. Read all instructions before starting installation and follow these instructions carefully during installation to insure maximum benefit and safety. Failure to follow them will void your warranty and may present a fire hazard.
The warranty will be voided by, and the warranter disclaims any responsibility for the following actions:
• Installation of any damaged fireplace or vent system component.
• Modification of the fireplace or direct vent system.
• Installation other than as instructed by Empire Comfort Systems,
Inc.
• Improper positioning of the logs, glass door or decorative media.
• Installation and/or use of any component part not manufactured or approved by manufacturer.
State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Commonwealth of
Massachusetts.
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA
54* Natural Gas and Propane Installation Code, or CSA B149.1 in
Canada. *Available from the American National Standards Institute,
Inc. 11 West 42nd St., New York, N.Y. 10036.
Warning: ANY CHANGE TO THIS FIREPLACE OR ITS
CONTROLS CAN BE DANGEROUS.
Improper installation or use of the fireplace can cause serious injury or death from fire, burns, explosions, or carbon monoxide poisoning.
Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change.
Important
All correspondence should refer to complete Model Number, Serial
Number and type of gas.
Page 6 33598-7-0315
Input Btu/hr Maximum
Btu/hr Minimum
KWH (Maximum)
(Minimum)
Orifice
Min. Rate Screw
Air Shutter Opening - Front
Height without standoff
Width
Depth
Gas Inlet Shutoff Valve
(Pipe)
SPECIFICATIONS
DVLL NAT
34,500
18,000
10.1
DVLL LP
31,500
20,500
9.2
5.3
#32, P211
#41
9/16 in.
24-1/4 in. (616 mm)
6.0
#51, P210
#52
FULL OPEN
24-1/4 in. (616 mm)
51-1/16 in. (129.7 cm) 51-1/16 in. (129.7cm)
15-13/16 in. (402 mm) 15-13/16 in. (402 mm)
1/2 NPT 1/2 NPT
DVTL NAT
34,500
17,000
10.1
DVTL LP
31,500
16,700
9.2
5.0
#32, P211
#41
9/16
24-1/4 in. (616 mm)
4.9
#51, P210
#52
FULL OPEN
24-1/4 in. (616 mm)
51-1/16 in. (129.7cm) 51-1/16 in. (129.7cm)
15-13/16 in. (402 mm) 15-13/16 in. (402 mm)
1/2 NPT 1/2 NPT
NOTE: Air shutter settings are factory minimum settings. Some venting configurations may require minor air shutter adjustments for optimum performance.
JUNCTION BOX
B
A
FRONT VIEW
FIREPLACE DIMENSIONS
C
D
K
12” (305mm)
JUNCTION BOX
LEFT SIDE VIEW
E
A
B
C
D
E
F
G
H
I
DIMENSIONS in inches (metric)
DVLL(DVTL)
51-1/16
(129.7cm)
44-1/2
(113.0cm)
16-1/2
(419mm )
36-5/8
(930mm)
24-5/8
(625mm)
15-13/16
(402mm)
6-9/16
(167mm)
9-1/4
(235mm)
23-7/8
(606mm)
J
K
1-9/16
(40mm)
1-1/4
(32mm)
TOP VIEW
Figure 1
RIGHT SIDE VIEW
33598-7-0315 Page 7
CLEARANCES
Mantel Chart
Clearance to Combustibles - Shown in inches (metric)
Back
Side
1-1/4 (32mm)
3-1/8 (79mm)
Floor
Top Stand-off
Top Framing Edge
Minimum Height from Top of Fireplace
Opening To Ceiling
0 (0mm)
12 (305mm)
12 (305mm)
46-3/4 (1.17m)
Figure 2
Combustible Material
No greeting cards, stockings or ornamentation of any type should be placed on or attached to the fireplace. The flow of heat can ignite combustibles.
3-1/8” (79mm)
1-1/4” (3mm)
3-1/8” (79mm)
G
H
I
E
F
C
D
A
B
20" (508mm)
21-1/2" (546mm)
13-1/2" (343mm)
12" (305mm)
20-1/2" (521mm)
19-1/2" (495mm)
19" (482mm)
18-1/2" (469mm)
18" (457mm)
Figure 4
P
Q
R
N
O
L
M
J
K
17-1/2" (444mm)
17" (431mm)
16-1/2" (419mm)
16" (406mm)
15-1/2" (394mm)
15" (381mm)
14-1/2" (368mm)
14" (356mm)
13" (330mm)
Ceiling Height and Side Wall Clearances
Minimum ceiling height is 46-3/4" (1.17m) from top of fireplace opening.
Clearance from side of fireplace to adjacent sidewall is 2" (51mm).
Note: Some decorative fronts require more than 2" clearance due to front size.
ONLY NON-COMBUSTIBLE MATERIALS
ALLOWED OVER THE FIREPLACE FACE
ON EACH SIDE
Figure 3
Television Considerations
Installing a television above a fireplace has become increasingly popular; however, the area above any fireplace gets hot and most
TV manufacturers recommend against placing their products near a heat source.
If you install a television above this fireplace, Empire Comfort Systems accepts no responsibility for damage or injuries. Follow the television manufacturer’s installation instructions, including any recommendations regarding proximity to heat sources.
If you have a TV above your fireplace, turn off the fireplace and let it cool completely before servicing or touching any buttons on the TV.
Page 8
Figure 5
33598-7-0315
LOCATING FIREPLACE
Note: Island and Room Divider installation is possible as long as the horizontal portion of the vent system does not exceed
20 feet (609.6cm) with a minimum vertical run of 8 feet (243.8cm). See details in Venting Section.
See Figure 6.
CABINET
INSTALLATION
CORNER INSTALLATION
ISLAND
INSTALLATION
FLUSH WALL
INSTALLATION
ANGLED CORNER
INSTALLATION
ROOM DIVIDER
INSTALLATION
Figure 6
33598-7-0315 Page 9
The gas pipeline can be brought in through the left side of the appliance. Consult the current National Fuel Gas Code, ANSI Z223.1
CAN/CGA-B149 (.1 or .2) installation code.
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe
Inside Diameter
Nat.
L.P.
Tubing, Type L
Outside Diameter
Nat.
L.P.
►
0-10ft
0-3m
11-40ft
4-12m
41-100ft
13-30m
1/2 in.
12.7mm
1/2 in.
12.7mm
1/2 in.
12.7mm
3/8 in.
9.5mm
1/2 in.
12.7mm
1/2 in.
12.7mm
FLEXIBLE GAS LINE CONNECTION
GAS SUPPLY
TEE HANDLE
◄
FLEX TUBING
▼
▲
FLARE SHUT OFF VALVE
Figure 7
1/2 in.
12.7mm
5/8 in.
15.9mm
3/4 in.
19mm
◄
GAS SUPPLY
3/8 in.
9.5mm
1/2 in.
12.7mm
1/2 in.
12.7mm
101-150ft
31-46m
3/4 in.
19mm
1/2 in.
12.7mm
7/8 in.
22.2mm
3/4 in.
1.9 mm
Note: Never use plastic pipe. Check to confirm whether your local codes allow copper tubing or galvanized.
Note: Since some municipalities have additional local codes, it is always best to consult your local authority and installation code.
The use of the following gas connectors is recommended:
— ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing and Fittings.
— ANS Z21.45 Assembled Flexible Appliance Connectors of Other
Than All-Metal Construction
The above connectors may be used if acceptable by the authority having jurisdiction. The state of Massachusetts requires that a flexible appliance connector cannot exceed three feet in length.
FLARE
FITTING
Installing a New Main Gas Cock
Each appliance should have its own manual gas cock.
A manual main gas cock should be located in the vicinity of the unit.
Where none exists, or where its size or location is not adequate, contact your local authorized installer for installation or relocation.
Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases. The gas lines must be checked for leaks by the installer. This should be done with a soap solution watching for bubbles on all exposed connections, and if unexposed, a pressure test should be made.
Never use an exposed flame to check for leaks. Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test. Never pressure test with appliance connected; control valve will sustain damage!
NOTE: The gas controls are equipped with a captured screw type pressure test point, therefore it is not necessary to provide a 1/8 in. test point up stream of the control.
When using copper or flex connector use only approved fittings.
The appliance and its individual shut off valve must be disconnected from supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5kPa).
The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5kPa).
Attention! If one of the procedures results in pressures in excess of 1/2 psig (14 in. w.c.) (3.5 kPa) on the fireplace gas valve, it will result in a hazardous condition.
Checking Manifold Pressures
Both Propane and Natural gas valves have a built-in pressure regulator in the gas valve. Natural gas models will have a manifold pressure of approximately 3.5 in. w.c. (.871kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 5.0 in. w.c.
(1.245kPa) for the purpose of input adjustment to a maximum of
14.0 in. w.c. (3.484kPa). Propane gas models will have a manifold pressure approximately 10.0 in. (2.49kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 10.8 in. w.c.
(2.68kPa) for the purpose of input adjustment to a maximum of
14.0 in. w.c. (3.484kPa).
Natural Gas
LP (Propane)
Natural Gas
LP (Propane)
Gas Supply Pressure (inches w.c.)
Minimum Normal Maximum
5.0
7.0
14.0
10.8
11.0
14.0
Manifold Pressure (inches w.c.)
Normal (HI)
3.5
10.0
2-7/16”
(61 mm)
8-1/4”
(209.5mm)
Figure 8
Page 10 33598-7-0315
SPECIAL VENT SYSTEMS
The following vent systems are acceptable for use with DV(TL,LL)41FP series fireplaces:
Simpson Duravent® GS 4" - 6 5/8"
Selkirk Direct-Temp® 4" - 6 5/8"
Security Secure Vent® 4" - 6 5/8"
Empire Flexvent Kit DVVK-4F, refer to page 30.
INSTALLATION
Vent Pipe Clearance
Note: Maintain one inch (1 in.) of clearance around vertical vent pipe. See Figure 9. For horizontal vent, maintain a minimum 1 in. clearance to the bottom, two inches to the sides of the vent, and 3 in. clearance to combustibles above the vent pipe.
See Figure 10.
VENT PIPE
TOP OF VENT PIPE
3” (76mm)
◄
►
1” (25mm) MINIMUM
CLEARANCE AROUND VENT PIPE
Figure 9
Attention: Horizontal venting through a wall requires a wall thimble on the interior side of the wall above the pipe.
1” (25.4mm)
Figure 10
4”
DIAMETER
FLUE
6-5/8”
DIAMETER
INTAKE VENT
2” (50.8mm)
33598-7-0315 Page 11
INSTALLATION
Framing and Finishing
NOTE: You must use the standoffs that are supplied with the fireplace. The standoffs are shipped in a flat-state on top of the fireplace.
1. Locate the two (2) steel standoffs and two (2) header shields attached to the back of the fireplace.
2. Remove the two (2) screws that secure the standoffs and header shields in place; save the screws.
3. The right and left standoffs have a perforation located in the middle. Bend them at the perforation to a little more than 90°.
4. Bend the short tabs on each end the opposite direction. Secure the standoffs to the fireplace top with three (3) screws each from the hardware bag. There are pilot holes located in the top of the fireplace for each stand-off.
5. Verify that the front of the standoffs are 1/2 in. (13mm) back from the face of the fireplace. Verify that the stand-off is
12 in. (305mm) tall.
6. Locate the bottom header shield; it is the shorter one. Using four (4) screws, attach it between the standoffs.
7. Locate the top header shield; it is the longer one. Using four
(4) screws, attach it between the standoffs. See Figure 12.
8. Remove the non-combustible board that is shipped between the fireplace and pallet.
9. Frame in fireplace with a header across the top.
IMPORTANT: Allow for finished face when setting the depth of the frame.
10. Attach the fireplace to the framing.
See Figure 12.
11. Install the non-combustible board across the top and sides of the fireplace. The board sits on the 1/2 in. surface on top of the fireplace and in front of the standoffs.
See Figure 11.
Flush Mount Mantel Installation
The fireplace must extend 3/4 in. (19mm) beyond finished wall surface when using a flush mount mantel. Refer to Figure
12 to locate nailing flanges on fireplace sides. Mark and drill four (4) 1/8 in. holes into fireplace side to mount each nailing flange. Use eight (8) 1/2 in. hex-head screws supplied in hardware package to attach nailing flanges to fireplace sides.
TOP
HEADER SHIELD
BOTTOM
HEADER SHIELD
STAND-OFF
▼
▼
▼
◄
STAND-OFF
NAIL OR OTHER SUITABLE
FASTENER
IMPORTANT: IN ORDER TO USE SOME OPTIONAL FRONTS
YOU MUST RAISE THE FIREPLACE ON A HEARTH SO THE
BOTTOM OF THE FIREPLACE IS A MINIMUM DISTANCE
ABOVE THE TOP OF THE HEARTH EXTENSION FINISHING
MATERIAL. CHECK DECORATIVE FRONT DIMENSIONS
PRIOR TO SETTING THE HEIGHT OF THE FIREPLACE
HEARTH EXTENSION.
Figure 12
NON-COMBUSTIBLE
BOARD
Page 12
Figure 11
33598-7-0315
INSTALLATION
Framing
Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to accommodate wall covering and fireplace facing material. The fireplace framing should be constructed of 2 x 4 lumber or heavier. The framing headers may rest on the fireplace standoffs.
Refer to Figure 13 for minimum framing dimensions.
CAUTION: MEASURE FIREPLACE DIMENSIONS AND VERIFY
FRAMING METHODS, AND WALL COVERING DETAILS BEFORE
FRAMING CONSTRUCTION BEGINS.
Finishing
Finish the walls with the material of your choice. Figure 4 on page 8 shows the minimum vertical and corresponding maximum horizontal dimensions of mantels or other combustible projections above the top front edge of the fireplace. Only non-combustible materials may be used to cover the metal fireplace face.
Flush Wall Installation
A
B
C
HEADER: A DOUBLE HEADER
OR PLACING THE HEADER
VERTICALLY IS RECOMMENDED
STANDOFF 12” (305mm)
HEIGHT ABOVE TOP OF
THE FIREPLACE
FIRST 13-1/2” (343mm)
NON-COMBUSTIBLE
FINISHED WALL
TOP OF THE
FIREPLACE
►
▼
▼
▼
A
B
C
DVLL/DVTL
36-7/8 in. (937mm)
54-1/2 in. (138.4cm)
17-1/16 in. (433mm)
Figure 13
Framing dimension "A" includes a 12 in. (304 mm) clearance for standoffs on firebox. After installing firebox into framing, the finished wall surface must cover the
12 in. (304mm) opening above the firebox. Board provided with fireplace.
ATTENTION: If a base or mantel is not used and the appliance is installed directly on carpeting, tile or other combustible material other than wood flooring, it shall be installed on a metal or wood panel extending the full width and depth of the appliance. The vertical dimension in Figure 13 must be adjusted when a metal or wood panel is placed beneath the appliance.
CAUTION: If the joints between the finished wall and the fireplace surround (top and sides) are sealed, a 300°F minimum sealant material must be used. These joints are not required to be sealed.
Only non-combustible material (using 300°F minimum adhesive if needed), can be applied as facing to the fireplace surround.
Figure 14
Combustible Surround Installation
COMBUSTIBLE MANTLE
2 X 4 HEADERS
STANDOFFS
Figure 15
FINISHED WALL
13-1/2” (343mm)
NON-COMBUSTIBLE MATERIAL
SUPPLIED WITH FIREPLACE
NON-COMBUSTIBLE MATERIAL
33598-7-0315 Page 13
VENTING FIREPLACE
Attention: Cold climate installation recommendation:
When installing this unit against a non-insulated exterior wall, it is recommended that the outer walls be insulated to conform to applicable insulation codes.
Vertical, 90° Elbow To
Horizontal Out The Wall
Vent Runs
In planning the installation for the fireplace, it is necessary to install certain components before the appliance is completely positioned and installed. These include the direct vent system, gas piping for the appliance and the electrical wiring.
The appliance can be mounted on any of the following surfaces:
1. A flat, hard combustible surface.
2. A raised wooden platform.
3. Four (4) corner supports. (Example: Four (4) concrete masonry blocks.) These supports must be positioned so they contact all four (4) perimeter edges on the bottom of the unit and under the center leg supports. Two more supports spaced evenly for front and back may be required pending local code.
90°
ELBOW
Vertical, 90° Elbow With Horizontal Termination
◄
A
PIPE LENGTH
VENT CAP
◄
3” (76mm)
MINIMUM CLEARANCE
TO COMBUSTIBLES
WALL
FIRESTOP
57-3/4”
(146.7cm)
VENT CAP/THIMBLE
WALL FIRESTOP
A
6 in.
9 in.
12 in.
◄
B
◄
C
►
►
B
11-3/4 in. to 12-3/4 in.
(298mm to 323mm)
14-1/4 in. to 15-3/4 in.
(362mm to 400mm)
17-1/4 in. to 18-3/4 in.
(438mm to 476mm)
Figure 17
C
4-3/4 in. to 6-1/4 in.
(121mm to 159mm)
7-3/4 in. to 9-1/4 in.
(197mm to 235mm)
10-3/4 in. to 12-1/4 in.
(273mm to 311mm)
Figure 16
IMPORTANT:
MINIMUM HEIGHT OFF THE TOP REQUIREMENTS
DVLL & DVLT - MUST USE a 2 ft. (610 mm) vertical vent pipe as the first section BEFORE installing the elbow.
Page 14 33598-7-0315
▲
▼
VENTING FIREPLACE
Maximum Horizontal Run For A Minimum Vertical Rise
Corner Installation Vertical, 90° Elbow
To Horizontal Out The Wall
►
20” (50.8 cm)
MAXIMUM
◄
B
A
►
*
►
◄
E
►
◄
▲
C
▼
◄
VENT CAP
THIMBLE
WALL
FIRESTOP
24” (609.6mm)
MINIMUM VENT
PIPE LENGTH
D
▼
*
NOTE: YOU MUST USE A 2’ (609.6mm) VERTICAL
VENT PIPE AS YOUR FIRST SECTION BEFORE
INSTALLING THE ELBOW.
A
B
C
D
DVLL/DVTL
62-1/4 in.
(158.1 cm)
44-1/16 in.
(111.9 cm)
24-5/8 in.
(62.6 cm)
88-1/16 in.
(223.7 cm)
E
24 in.
(60.9 mm)
Figure 18
Note: Corner installation may require more vertical vent pipe than just the minimum required depending on wall thickness and horizontal dimension.
Figure 19
Minimum Vertical Rise For Maximum Horizontal Run
20’
(6.1M)
8’ (243.8cm)
TO TOP
OF UNIT
Figure 20
33598-7-0315 Page 15
VENTING FIREPLACE
To Use the Vent Graph
1. Determine the height of the center of the horizontal vent pipe.
Using this dimension on the Sidewall Vent Graph, locate the point it intersects with the slanted graph line.
2. From the point of this intersection, draw a vertical line to the bottom of the graph.
3. Select the indicated dimension, and position the unit in accordance with same.
EXAMPLE A:
If the vertical dimension from the top of the unit is 35 ft. (10.67 m), the horizontal run to the outer wall flange must not exceed 5 ft (1.52 m).
EXAMPLE B:
If the vertical dimension from the top of the unit is 5 ft. (1.52 m), the horizontal run to the outer wall flange must not exceed 11 ft. (3.35 m).
Special Note: For each 45 degree elbow installed in the horizontal run, the length of the horizontal run MUST be reduced by 18"
(45cm). This does not apply if the 45 degree elbows are installed on the vertical part of the vent system. Reduce 3 ft. (91.4 cm) for every 90° elbow.
Example: According to the chart the maximum horizontal vent length is 20 ft. (6.10 m) and if two 45 degree elbows are required in the horizontal vent it must be reduced to 17 ft. (5.18 m).
The maximum number of 45 degree elbows permitted per side wall installation is two. These elbows can be installed in either the vertical or horizontal run.
NOTE: The first elbow does not get counted.
Vertical Venting
When venting long straight vertical sections, use of the vertical vent baffles may be required for optimal flame performance.
To install vertical vent baffles, align the two holes on the vertical vent baffle with the two holes in the flue baffle. Secure the vertical vent baffle with the screws provided. Repeat for both sides of the flue baffle.
Figure 22
Acceptable vertical and horizontal vent run.
(40 ft. (12.19 m) maximum vertical and 20 ft. (6.10 m) maximum horizontal)
Unacceptable vertical and horizontal vent run.
Figure 21
Page 16 33598-7-0315
VENTING FIREPLACE
Below Grade Installation
When it is not possible to meet the required vent terminal clearances of 12 in. (305mm) above grade level, a snorkel kit is recommended.
It allows installation depth down to 7 in. (178mm) below grade level.
The 7 in. (178mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall.
Example Of Possible Venting System Using One 90° Elbow
8 ft. (2.44 m) is listed as minimum vertical vent run with 20 ft.
(6.10 m) of maximum horizontal vent run. Vertical dimensions are based on centerline to centerline of pipe. Horizontal dimensions are based on centerline of pipe to exterior of wall.
Ensure the sidewall venting clearances are observed. If venting system is installed below ground, we recommend a window well with adequate and proper drainage to be installed around the termination area.
H
Typical Basement Installation
3” (76mm)
MINIMUM
PIPE STRAP
COMBUSTIBLE
PROJECTION
18”
(457mm)
MINIMUM
FIRE STOP AT
CEILING LEVEL
V
12”
(305 mm)
ABOVE GRADE
48”
(121.9cm)
SEE GRAPH (Figure 21) FOR PERMISSIBLE
"H" AND "V" DIMENSIONS
Figure 24
Figure 23
33598-7-0315 Page 17
VENTING FIREPLACE
Example Of Possible Venting System Using Two (2) 90° Elbows
Examples of possible venting systems using two (2) 90° elbows.
V is listed as minimum vertical dimensions and H1 + H2 is listed as total of maximum horizontal dimensions. The maximum vertical and horizontal distances for two (2) 90° elbows as shown in
Figure
25 is 37 ft. (11.28 m).
H2
H1
FIRE STOP AT
CEILING LEVEL
V
SEE GRAPH (Figure 21) FOR PERMISSIBLE
"H" AND "V" DIMENSION
NOTE: H1 AND H2 MUST BE ADDED TOGETHER TO USE
GRAPH THEN SUBTRACT 3' (91.4 cm) FOR THE SECOND
90° ELBOW
Figure 25
Page 18 33598-7-0315
VENTING FIREPLACE
12”
(305mm)
10”
(254mm)
C
B
V
CENTER
OF ELBOW
H
C
B
A
CENTER OF FRAMING
(MINIMUM VENT)
VENT CAP
9” (229 mm)
MINIMUM TO SIDE WALL
Figure 27
Figure 26
MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH THE
WALL HORIZONTAL INSTALLATIONS WITH 90 DEGREE ELBOW
OFF TOP OF FIREPLACE
Positioning the Fireplace
FIREPLACE
SERIES
HARD ELBOW DIMENSIONS
A B
DVLL/DVTL
55-5/8 in.
(141.3 cm)
5 in.
(127 mm)
C
7 in.
(178 mm)
Determine the exact position of the appliance so the direct vent termination will be centered (if possible) between two (2) studs. This will avoid any extra framing. All vent kit pipes should be assembled on the unit after the unit is moved into the final position.
Cutting the Hole
After the fireplace has been positioned in its permanent location, the hole through the exterior wall of the house can be cut. This hole must be 12 in. (305mm) high x 10 in. (254mm) wide with its center line determined by the amount of vertical rise and horizontal run of the termination. See Figure 26. When locating the hole it must be noted that the bottom of the cap must be 12 in. (305mm) above the ground level, and top of the cap must be no less than 18 in. (457mm) below a combustible projection, and no closer than 9 in. (229mm) to any wall running parallel to vent termination.
See Figure 27.
33598-7-0315 Page 19
EXAMPLES - TOP VENT RUN
H1 H2
24” (61 cm) MINIMUM CLEARANCE
TO COMBUSTIBLES
H1 H2
V1
V1
If total horizontal needs to be 8' (2.44 m), then the minimum required vertical is 5' (1.52 m).
H=8' (+90°) = 11' (equivalent horizontal)
H=2.44 m (+90°) = 2.44 m (equivalent horizontal)
From the graph the required vertical is 5' (1.52 m).
Figure 28
If total horizontal needs to be 10' (3.05 m), then the minimum required vertical is 7' (2.13 m).
H=10' (90° + 90°) = 16' (equivalent horizontal)
H= 3.05 m (90° + 90°) = 4.88 m (equivalent horizontal)
From the graph the required vertical is 7' (2.13 m).
Figure 29
Page 20 33598-7-0315
H1 H2
EXAMPLES - TOP VENT RUN
V1
If total vertical is to be 9' (2.74 m), then the maximum allowed horizontal run can be 20' (6.10 m).
H=20'
H=6.10 m
From the graph the allowed vertical is 20' (6.10 m).
Figure 30
33598-7-0315 Page 21
TERMINATION CLEARANCES
Termination clearance for buildings with combustible and noncombustible exteriors.
Figure 31
Vertical Sidewall Installations
Important! Minimum clearance between vent pipes and combustible materials is three (3 in.) (76mm) on top, and (1 in.) (25mm) on bottom and sides.
Important! When vent termination exits through foundation less than 20 in. (508 mm) below siding outcrop, the vent pipe must extend outward so that the horizontal vent terminal is located flush to, or beyond the outcrop siding.
Information on Various Venting Routes and Components
Important: It is always best to locate the fireplace in such a way that minimizes the number of offsets and horizontal vent length.
Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to.
The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths allowable.
The horizontal vent run refers to the total length of vent pipe from the flue collar of the fireplace to the face of the outer wall.
The maximum horizontal vent run is 20 ft. (457 cm) when the vertical vent rise is 8 ft. (244 cm).
See Figure 21.
Venting terminals shall not be recessed into wall or siding.
Page 22 33598-7-0315
VENT CLEARANCES
►
►
▲
▼
▲
▲
▼
▼
◄
►
►
►
►
►
►
►
▲
▼
▼
▲
▼
▲
►
►
▲
▼
►
►
►
►
►
►
►
▲
▼
►
►
VENT TERMINAL AIR SUPPLY INLET
Figure 32
AREA WHERE TERMINAL IS NOT PERMITTED
A = *Clearance above grade, veranda, porch, deck or balcony
[*12 inches (30cm) minimum]
B = clearance to window or door that may be opened [*12 inches
(30cm) minimum for appliances < 100,000 Btuh (30kW)
C = clearance to permanently closed window [minimum 12 inches
(30cm) recommended to prevent condensation on window]
D = vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 24 inches (60cm) from the center of the terminal [18 Inches (46cm) minimum
E = clearance to unventilated soffit [12 inches 30cm) minimum]
F = clearance to outside corner [See Page 22]
G = clearance to inside corner [See Page 22]
H = *not to be installed above a meter/regulator assembly within 3 feet (90cm) horizontally from the center-line of the regulator
I = clearance to service regulator vent outlet [*6 feet (1.8m) minimum]
J = clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance [*12 inches
(30cm) minimum for appliances ≤ 100,000 Btuh (30 kW)
36 inches (90cm) minimum for appliances > 100,000 Btuh
(30kW)]
K = clearance to a mechanical air supply inlet [* 6 feet (1.8m) minimum]
L = †clearance above paved sidewalk or a paved driveway located on public property [*7 feet (2.1m) minimum]
M = clearance under veranda, porch, deck, or balcony [*12 inches
(30cm) minimum ¥]
† a vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings*
¥ only permitted if veranda, porch, deck, or balcony, is fully open on a minimum of 2 sides beneath the floor*
* as specified in CGA B149 Installations Codes or ANSI Z223.1.
Note: Local Codes or Regulations may require different clearances.
33598-7-0315 Page 23
VENT SYSTEM IDENTIFICATION
Installing Vent Components
Begin the vent system installation by installing the first Duravent component to the starting collar, 24 inch (60.10 cm) minimum straight pipe on the top of the appliance, then the remaining pipe length and the horizontal or vertical termination kit.
NOTE: All outer connection joints must be sealed with aluminum tape, screws or silicone sealant rated above 300°F/149°C. The inner flue joints do not require any sealant.
Duravent vent system components lock into place by sliding the concentric pipe section with four (4) equally spaced interior beads onto the appliance collar or previously installed component end with four (4) equally spaced indented sections. When the internal beads of each starting outer pipe line up, rotate pipe section clockwise 90° (approximately 3 inches). The vent pipe is now locked together.
Continue adding components per the pre-planned vent system configuration. Be certain that each succeeding vent component is securely fitted and locked into the preceding component in the vent system.
Special Venting Components (Duravent)
See Empire Comfort Systems Retail Price List for 4 x 6-5/8 inch Duravent part numbers and pricing.
WALL THIMBLE
▼
90° ELBOW OR
45° ELBOW
▼
▲
◄
◄
◄
HORIZONTAL TERMINATION
(MAXIMUM OF TWO 90° ELBOWS)
◄
VERTICAL TERMINATION
(MAXIMUM OF
THREE 90° ELBOWS)
STORM COLLAR
ROOF FLASHING
▲
90° ELBOW
CEILING FIRESTOP
WALL STRAP
PIPE LENGTH
▲
▲
▲
Figure 33
Page 24 33598-7-0315
VENTING FRAMING AND FINISHING
Installing Support Brackets
A horizontal pipe support MUST BE used for each 3 feet of horizontal run. The pipe supports should be placed around the pipe and nailed in place to framing members. There MUST BE a 3 inch clearance to combustibles above flue pipe and elbows and 1 inch clearance on both sides and bottom of the flue pipe to combustibles on all horizontal pipe sections and elbows.
Vertical runs of this vent systems must be supported every 4 feet above the appliance flue outlet by wall brackets attached to the vent pipe and secured with nails or screws to structural framing members.
◄
A
►
▲
B
▼
PIPE STRAP
STUD WALL
▲
1” (25.4mm)
MINIMUM
48”
(121.9cm)
FLUE OUTLET
1-1/4” (32.7mm)
MINIMUM
Figure 34
Installing Firestops
Firestops are required for safety whenever the vent system passes through an interior wall, an exterior wall, or a ceiling. These firestops act as a firebreak heat shield and as a means to insure that minimum clearances are maintained to the vent system.
Horizontal runs in the vent system which pass through either interior or exterior walls, require the use of wall firestops on both sides of the wall through which the vent passes.
Cut an appropriate sized hole in wall. See Figure 35. Position firestop on interior side of wall for hole.
Attention: Wall firestop hole is off-set towards bottom of wall opening. Secure with nails or screws. Continue the vent run through the firestop.
See Figure 35.
Attention: Horizontal venting through a wall requires a wall thimble on the interior side of the wall above the pipe.
WALL FIRESTOP HOLE IS OFF-SET
TOWARDS BOTTOM OF WALL OPENING
Vent Size
6-5/8 in.
(168.3 mm)
A
12-3/8 in
(314.3 mm).
B
12-3/8 in.
(314.3 mm)
Figure 35
Vertical runs of this system which pass through ceilings require the use of ONE (1) ceiling firestop at the hole in each ceiling through which the vent passes.
Position a plumb bob directly over the center of the vertical vent component and mark the ceiling to establish the center point of the vent. Drill a hole or drive a nail through this center point and check the floor above for any obstructions such as wiring or plumbing runs. Reposition the appliance and vent system, if necessary, to accommodate ceiling joists and/or obstructions.
Cut an appropriate sized hole through the ceiling, using the center point previously marked. See Figure 36. Frame the hole with framing lumber the same size as the ceiling joists.
See Figure 36.
EXISTING CEILING JOISTS
NEW FRAMING
►
►
►
►
▼
◄
▲
CEILING BELOW
Vent Size
6-5/8 in.
(168.3 mm)
A
9-1/2 in.
(241.3 mm)
Figure 36
B
▲
A
▲
◄
B
9-1/2 in.
(241.3 mm)
33598-7-0315 Page 25
VENTING FRAMING AND FINISHING
If the area above the ceiling is NOT an attic, position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole. See Figure 37. If the area above the ceiling is an attic, position and secure the firestop on top of the previously framed hole.
See Figure 38.
NOTE: Remove insulation from the framed area in the attic before installing the firestop and/or vent pipes.
◄
A
◄
▼
NAILS, 4 REQUIRED
CEILING FIRESTOP
▼
▲
A
►
▲
B
▲
◄
◄
B
Vent Size
6-5/8"
(168.3 mm)
A
9-1/2"
(241.3 mm)
Figure 38
B
9-1/2"
(241.3 mm)
Vent Size
6-5/8"
(168.3 mm)
►
NAILS, 4 REQUIRED
▼
CEILING FIRESTOP
A
9-1/2"
(241.3 mm)
Figure 37
B
9-1/2"
(241.3 mm)
Page 26 33598-7-0315
HORIZONTAL TERMINATION
NOTE: Termination cap should pass through the wall firestop from the exterior of the building. Adjust the termination cap to its final exterior position on the building.
Warning: Termination cap must be positioned so that arrow is pointing up.
Attach the termination cap with the four wood screws provided.
Before attachment of the termination, run a bead of silicone sealant rated above 250°F on its outside edge too, so as to make a seal to the exterior wall.
NOTE: Wood screws can and should be replaced with appropriate fasteners for use on stucco, brick, concrete or other types of siding.
CAUTION: If exterior walls are finished with vinyl siding, (or materials that could become discolored or warp) it is necessary to install a vinyl siding standoff.
The vinyl siding standoff will be installed between the vent termination and the exterior wall. See Figure 39. This horizontal vent termination bolts onto the flat portion of the vinyl siding standoff, so an air space will exist between the wall and the termination cap.
CUT VINYL SIDING AWAY
TO FIT STANDOFF
NUT
(4 REQUIRED)
►
►
▲
▲
WOOD SCREWS (4 REQUIRED)
▲
VENT TERMINATION
BOLT(4 REQUIRED)
Figure 39
33598-7-0315 Page 27
VERTICAL TERMINATION
Locate and mark the center point of the venting pipe. Using a nail on the underside of the roof and drive this nail through this center point. Make the outline of the roof hole around this center point.
NOTE: Size of the roof hole dimensions depend on the pitch of the roof. There must be a 1 inch clearance (25mm) to the vertical pipe sections. This clearance is to all combustible material.
Cover the opening of the vent pipe and cut and frame the roof hole.
Use framing lumber the same size as the roof rafters and install the frame securely. Flashing anchored to frame must withstand high winds. The storm collar is placed over this joint to make a water-tight seal. Non-hardening sealant should be used to completely seal this flashing installation.
Determining Minimum Vent Height Above the Roof.
WARNING: Major U.S. building codes specify minimum chimney and/or vent height above the roof top. These minimum heights are necessary in the interest of safety. These specifications are summarized in Figure 40.
◄
◄
►
VENT CAP
GAS VENT
▼
▼
◄
H
▼
LOWEST
DISCHARGE
OPENING
X
12
ROOF PITCH IS X/12
H (MIN.) = MINIMUM HEIGHT
FROM ROOF TO LOWEST
DISCHARGE OPENING
ROOF PITCH
Flat to 6/12
6/12 to 7/12
Over 7/12 to 8/12
H (Min.)
12 in. (305 mm)
15 in. (381 mm)
18 in. (457 mm)
Over 8/12 to 16/12 24 in. (610 mm)
Over 16/12 to 21/12 36 in. (914 mm)
Figure 40
Note that for steep roof pitches, the vent height must be increased.
In high wind conditions, nearby trees, adjoining roof lines, steep pitched roofs, and other similar factors can result in poor draft, or down-drafting. In these cases, increasing the vent height may solve this problem.
▲
▼
12” MIN.
Figure 41
When terminating the vent cap near an exterior wall or overhang, maintain minimum clearances as shown in
Figure 41.
General Maintenance
Conduct an inspection of the venting system semi-annually.
Recommended areas to inspect are as follows:
1. Check areas of the venting system which are exposed to the elements for corrosion. These will appear as rust spots or streaks and, in extreme cases, holes. These components should immediately be replaced.
2. Remove the cap and shine a flashlight down the vent. Remove any bird nests or other foreign material.
3. Check for evidence of excessive condensate, such as water droplets forming in the inner liner and subsequently dripping out at joints. Condensate can cause corrosion of caps, pipe and fittings. It may be caused by having excessive lateral runs, too many elbows and exterior portions of the system being exposed to cold weather.
4. Inspect joints to verify that no pipe sections or fittings have been disturbed and, consequently, loosened. Also, check mechanical supports, such as wall straps or plumbers’ tape for rigidity.
Venting terminal shall not be recessed into a wall or siding.
A removable panel or other means must be provided in the enclosure for visual inspection of the flue connection.
NOTE: This also pertains to vertical vent systems installed on the outside of the building.
Slide the vertical vent cap over the ends of the vent pipe and secure.
See Figure 41.
Page 28 33598-7-0315
VERTICAL TERMINATION
Installing the Vent System in a Chase
A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. Vertical vent runs on the outside of a building may be, but are not required to be installed inside a chase.
CAUTION: Treatment of firestop spacers and construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes.
Therefore, your local building codes must be checked to determine the requirements for these steps.
NOTE: When installing this vent system in a chase, it is always good building practice to insulate the chase as you would the outside walls of your home. This is especially important for cold climate installations. Upon completion of building your chase framing, install the vent system by following the instructions in this manual.
Remember to build the chase large enough so that minimum clearance of combustible materials (including insulation) to the vent system are maintained.
Reassembly and Resealing Vent Pipe System
Attach vent pipe to inlet and outlet vent adaptor on fireplace, replace horizontal and vertical pipe lengths, elbows and horizontal or vertical termination kit.
All vent system components lock into place by sliding the concentric pipe section with four (4) equally spaced interior beads onto the appliance collar or previously installed component end with four
(4) equally spaced indented sections. When the internal beads of each starting outer pipe line up, rotate pipe section clockwise 90°
(approximately 3 inches). The vent pipe is now locked together.
Continue replacing components per the vent system configuration.
Be certain that each succeeding vent component is securely fitted and locked into the preceding component in the vent system.
Vertical Through the Roof Applications
Your Gas Fireplace has been approved for: a) Vertical installations up to 40 ft. (12.19 m) in height.
b) Two sets of 45 degree elbow offsets within these vertical installations. From 0 to a maximum of 8 ft. a vent pipe can be used between elbows.
See Figure 43.
c) Wall straps must be used to support offset pipe every 4 ft.
(1.22 m).
This application will require that you first determine the roof pitch and use the appropriate venting components.
▲
40’
(12.19M)
MAXIMUM
8’
(2.44M)
MAXIMUM
►
8’
(2.44M)
MAXIMUM
▲
◄
▼
▲
45°
◄
►
45°
◄
▼
◄
◄
FEMALE
LOCKING
LUG
MALE
LOCKING
LUG
Figure 42
TYPICAL ROOF
SUPPORT
Figure 43
TYPICAL JOIST
SUPPORT
33598-7-0315 Page 29
DVVK-4F FLEX VENT INSTRUCTIONS
The DVVK-4F FLEX VENT KIT includes the following components:
• (1) Horizontal Termination Cap
• (1) 4-foot section of Flex vent with spacers (4" flue/7" outer pipe)
• (1) 4" diameter flue adapter collar
• (1) 7" diameter outer vent adapter collar
• (1) Wall Firestop/Thimble Assembly
• Hardware pack that includes band clamps and screws
NOTE: If installing the DVVK-4F Flex Vent Kit, an SD46DVA-FCFX7 Flex Adaptor Collar Assembly must also be used (purchased separately).
Flex venting can only be installed vertically off of the DVLL and DVTL Series fireplaces. When installing a horizontal vent run from top connections, maintain at least ½" rise for every 12" of vent run.
CAUTION: Always stretch and secure venting with wire or metal strapping to ensure that the horizontal runs do not sag.
Because of sharp edges, always use gloves when handling the flex vent components.
Vent connections should overlap a minimum of 1" for proper sealing.
Always follow the general venting requirements for vent terminal location, vent lengths, and clearance to combustible materials.
INSTALLATION
1. Unpack vent components and check that all items are included.
2. Check to see that the vent spacer springs are located around the flue vent at 8" and 12" intervals along its length.
See Figure 44.
If not, stretch the spacer springs to about 15" long and wrap them around the flue, then interlock the ends of each spring about 2".
See Figure 45. Maintain equal distance between spring spacers.
SPACER
SPRINGS
8. Attach the Termination Cap to the outside of the house.
9. Prior to making the vent connections, apply high temperature sealant (1000 degree F min.) to the vent connections before securing with the band clamps provided. Note: The flue pipe end
without the adapter is to be installed to the Termination Cap.
10. Apply sealant to the outside of the flue pipe adapter and connect to the flex flue pipe. Then insert the adapter into the fireplace flue.
Secure flue adapter to the fireplace flue with a minimum of two screws provided.
See Figure 46.
11. Attach the Outer Vent pipe to the 7" diameter collar on the fireplace with a large band clamp provided. Sealant may also be used on the outer vent connections.
12. Check all vent connections for tightness. Make sure horizontal venting has the proper rise and combustible clearances required.
Refer to venting charts in fireplace instruction manual.
FLEX OUTER VENT
Figure 44
FLEX FLUE PIPE
Figure 46
Figure 45
3. Connect the SD46DVA-FCF Adaptor to the vent and flue collars on top of the fireplace.
4. Slide the Flex Vent flue pipe into the Outer Flex Vent pipe.
5. Install the Wall Firestop/Thimble assembly as required through the wall. Refer to the venting charts in the fireplace manual to determine the proper height and size of the vent opening. The minimum opening should be 11" wide by 11" high. The minimum combustible clearance from the horizontal vent is 2" from sides and bottom, and 3" above the vent pipe.
See Figure 47.
6. In most cases, after determining the length of the vent that is needed, it may be easier to install the flue and outer vent pipes to the Termination Cap first, then from the outside, feed the venting through the wall to the fireplace.
7. If the venting is to long, trim off any excess vent before attaching the vent end connectors.
Page 30
Figure 47
33598-7-0315
55-1/2” x 13-1/2”
NON-COMBUSTIBLE BOARD
FINISHING THE WALL
Finishing The Wall For DF414BL DF41W Series &
DF41EHPBL Decorative Front
A minimum of 5/8 in. (15.8mm) is required from the bottom of the fireplace to the top of the hearth extension material.
A minimum of 1/8 in. (3mm) is required from the side of the unit to combustible material.
◄
Finishing The Wall for DF414BL, DF41W Series, & DF41EHPBL
Decorative Front With Finishing Materials Greater Than 1 in.
(25.4mm) Thick
For finishing materials over 1 in. (25.4mm) thick, center the unit side to side in a 26 in. x 53-34 in. (660mm x 136.5cm) opening. The front will fit inside the finishing material.
Stop Finishing Materials 1 in. (25mm from the top of the unit. This will allow 3/8 in. (10mm) of space for lifting the front to unhook and remove it.
Stop Finishing Materials 3/4 in. (19mm) from the bottom of the unit.
1” (25.4mm) MINIMUM
FROM FINISHING MATERIAL
TO TOP OF UNIT
26”
(660mm)
5/8” (15.8mm)MINIMUM
FROM BOTTOM OF UNIT
TO TOP OF HEARTH
EXTENSION MATERIAL
1/8” (3mm) MINIMUM
FROM SIDE OF UNIT
TO COMBUSTIBLE MATERIAL
Figure 48
Finishing The Wall For DF41W Series, DF41EHPBL, DF414BL
Decorative Front With Finishing Materials Less Than 1 in.
(25.4mm) Thick - Figure 45
Stop finishing materials at the top and bottom of the unit.
Finishing materials up to 1 in. (25.4mm) thick may come up to the sides of the unit. The Optional Front will overlap the finishing materials.
▲
3/4” (19mm) MINIMUM
FROM FINISHING MATERIAL
TO BOTTOM OF UNIT
Figure 50
53-3/4”
(136.5cm)
24-1/4”
(616mm)
▼
5/8” (15.8mm) MINIMUM
FROM BOTTOM OF UNIT
TO TOP OF HEARTH
◄
EXTENSION MATERIAL
Figure 49
51”
(129.5cm)
►
33598-7-0315 Page 31
FINISHING THE WALL
Finishing The Wall for DF412BL Decorative Front With Inside Fit
The inside fit front allows for finishing over the face of the fireplace and right up to the removable front.
1. After installing the fireplace, install the front kit.
2. Locate the two side stone stops. Loosen the top and bottom screws on the inside opening of the fireplace but do not remove them.
See Figure 51.
3. Slip the side stone stop under the two screws and tighten. Repeat for the other side.
4. Locate the steel hood stone stop. Loosen the 7 screws under the top edge of the fireplace - do not remove. Slip the hood stone stop under the 7 screws and tighten while holding back tightly against the top face of the fireplace.
5. Secure front face of the hood stone stop to upper fireplace face with three screws.
6. Hang the decorative front on the four rectangle cut-outs on the face of the fireplace.
7. Finish around the fireplace, you must use only non-combustible material to cover the steel face and non-combustible board on the fireplace. All non-combustible finishing materials must stop at the side and hood stone stops. Finishing material must not go past the stone stops or the front will not fit. Stop the finishing material at the bottom of the valve opening so the valve and fans are clear for service.
55-1/2” x 13-1/2”
(141cm x 343mm)
NON-COMBUSTIBLE BOARD
▼
HOOD
STONE STOPS
SIDE
STONE STOPS
NON COMBUSTIBLE
BOARD
2” x 24” (5cm x 61cm)
►
►
NON COMBUSTIBLE
BOARD
Page 32
◄
SIDE
STONE STOPS
NON COMBUSTIBLE
BOARD
2” x 24” (5cm x 61cm)
Figure 51
STOP THE FINISHING
MATERIAL ON TOP OF
THE HOOD STONE STOPS
◄
◄
STOP THE FINISHING
MATERIAL ON TOP OF
THE SIDE STONE STOPS
NON COMBUSTIBLE
BOARD
Figure 52
STOP THE FINISHING MATERIAL FLUSH
WITH THE BOTTOM OF THE VALVE OPENING
33598-7-0315
DVTL LOG PLACEMENT
The DVTL41BP Series fireplaces are shipped without a Log set, however a log set must be installed for proper operation. Optional
Log sets are available and must be ordered separately. Contact your dealer for available options.
Follow the installation instructions supplied with the Log sets for proper handling, positioning, and care.
When installing the logs into the fireplace, always wear gloves to prevent skin irritation from ceramic fibers. After handling logs, wash your hands gently with soap and water to remove any traces of fiber.
Use extra care in the handling of the logs to avoid accidental breakage. Long slender logs and branches are susceptible to breakage if not handled properly.
The positioning of logs is critical to safe and clean operation of this fireplace. Sooting and other problems may result if the logs are not properly and firmly positioned in the fireplace.
Please refer to Figure 53 and corresponding WARNING, when completing the Ember and Log placement steps. Embers should be dime-sized pieces that are fluffed up prior to placement onto the burner. A single layer of embers is sufficient: do not over-apply.
NOTE: Once the installation is complete with the log set and embers in place, operate the fireplace to verify flame appearance. If there are flames directly impinging a log, turn off fireplace, then remove the ember material directly below where the flame impingement occurred. This should eliminate sooting on the log, and provide a more pleasing flame appearance.
PLACE GLOWING EMBERS (ROCK WOOL)
IN SHADED AREA ONLY.
Figure 53
33598-7-0315 Page 33
DVLL DECORATIVE MEDIA INSTALLATION
Proper installation of the decorative media is critical to safe and clean operation of the fireplace.
WARNING
Failure to position the parts in accordance with the diagrams and instructions below or failure to use only parts specifically approved for use with this heater may result in property damage or personal injury.
DECORATIVE GLASS ACCESSORY PLACEMENT
This Linear Contemporary fireplace is approved for use with smooth glass media measuring as small as 1/4 inch and up to 1/2 inch in diameter. Empire Comfort Systems offers a selection of glass media for this fireplace. Additional colors may be available from your Empire dealer. Use properly sized smooth glass media approved for gas fireplaces. Follow the diagrams in this manual for placement of media and clearance to burner ports.
1. Remove the front and the glass frame assembly.
2. Place the long thin glass piece (media retainer) into the groove in front of the media tray in the firebox opening. This will keep the decorative media from falling out.
3. Place dime-sized pieces of ember across the burner surface.
A single layer, is sufficient; do not over-apply.
4. Carefully open the bag of glass or fiber rock media. Distribute the media evenly across the media tray, taking care not to let the media fall down by the burner or the pilot. If they do, make sure they don't block the burner or pilot. There are 1/2" walls around the burner, pilot and back air slots to keep the beads out.
5. Replace the glass frame assembly and decorative front.
Note: The total area for decorative media placement is approximately two square feet.
DECORATIVE ROCK MEDIA
The Linear Contemporary fireplace is approved for use with small ceramic fiber decorative rock media. The small rock kit is available from your Empire Comfort Systems dealer. Place small rock media only to the outside of the flanged area on the media tray. Never place the fiber rocks on top of, or next to the burner.
CAUTION
Use of gloves and eye protection is required while applying the decorative glass.
Page 34
MEDIA TRAY
GLASS MEDIA RETAINER
BURNER
DECORATIVE MEDIA MUST NOT BE PLACED ON
TOP OF OR NEXT TO BURNER. PLACE ONLY TO
THE OUTSIDE OF THE FLANGED OPENING.
Figure 54
33598-7-0315
MULTIFUNCTION REMOTE LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR
LOSS OF LIFE.
A. This appliance has a pilot which must be lighted by hand.
When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING, smell around the appliance area for gas. Be sure to smell next to the floor because some gas in heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. If you can not reach your gas supplier, call the fire department.
C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above.
2. Turn OFF electric power to the appliance.
3. Open bottom louver assembly (if applicable).
4. Turn gas cock counterclockwise to "ON" position.
5. Wait ten (10) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP!
Follow "B" in the safety information above on this label.
If you do not smell gas, go to the next step.
6. Turn ON electric power to the appliance.
7. Find pilot - Follow metal tube from gas control. The pilot is behind the burner on the right side.
8. Using the remote control, turn main flame to "ON." If the pilot does not light within 60 seconds, stop and go to Step
5.
9. Refer to remote control instructions for detailed information, control features, and operation. Note: There is a switch on the side of the Electronic Control Module that allows for a continuous standing pilot mode or an intermittent pilot mode. See appliance manual for location of this switch.
If the pilot or burner does not stay lit (in the standing pilot mode), stop and immediately call a qualified service technician or gas supplier.
10. If the burner or pilot does not operate properly after several tries, turn the gas control knob clockwise
to "OFF" and call your service technician or gas supplier.
11. Close bottom louver assembly.
12. Operation of the gas valve, blower, and/or optional light must be controlled by using the hand held remote control.
Refer to remote instructions for detailed operation information.
ELECTRODE
PILOT
FLAME
SENSOR
OFF ON
TO TURN OFF GAS TO APPLIANCE
1. Turn off all electric power to the appliance if service is to be performed (if applicable).
2. Open bottom louver assembly.
3. Locate On/Off gas cock and turn clockwise to
"OFF." Do not force.
4. Close bottom louver assembly.
33598-7-0315 Page 35
OPERATING INSTRUCTIONS
RF VALVE OPERATION
(AF-4044 Electronic Gas Valve system only)
NOTE: THE FIREPLACE WILL ONLY OPERATE WITH THE
HAND HELD REMOTE TRANSMITTER. THE TRANSMITTER
CONTROLS ALL FUNCTIONS OF THE FIREPLACE.
Please refer to the separate instructions for detailed operation and programming of the Multi-function Remote Control.
The AF-4044 Electronic Gas Control Valve features a Remote controlled High/Low Variable - 6 Volt DC Motor Drive. This gas control uses a spark to pilot burner assembly. For use with Propane or natural gas (pre-set at the factory).
This gas control system includes the items identified in
Figure 55.
Index No.
Description
1 Battery Back-up
2
3
AF Valve, RF
AF Control Module
4
5
6
AF Extension Module
AC Adapter
Pilot Assembly - Nat
Pilot Assembly - LP
Not Shown Remote Control
SPECIAL FEATURES ON THE CONTROL MODULE
The Control Module has two special pilot mode features built into the system.
CONTINUOUS PILOT FEATURE: This allows the user to change from a spark to pilot system to a standing pilot system.
1. There is a switch located on the right side of the Control
Module (#4) that reads CONTINUOUS PILOT ON/OFF. This switch will allow the user to select the pilot mode of operation.
2. When the continuous pilot switch is in the OFF position and the appliance turned ON, the pilot will spark and light, then the main burner will light as well. When the appliance is turned
OFF, the pilot and main burner will shut OFF.
3. When the continuous pilot switch is in the ON position and the appliance is turned ON, the pilot will spark and light. Then when the appliance is turned OFF the pilot will remain ON, but the main burner will shut OFF.
Note: The Continuous pilot mode setting is generally recommended on Direct Vent appliances during cold climate seasons to help keep the firebox warm.
6
Page 36
5
1
4
3
Figure 55
2
33598-7-0315
OPERATING INSTRUCTIONS
REMOTE CONTROL FEATURE: The Control Module has a built in remote control receiver which allows the user to program the hand held remote transmitter.
1. There is a switch located on the right side of the Control Module that reads REMOTE/OFF.
2. When the remote/off switch is in the OFF position the appliance will operate from an appliance mounted rocker switch or optional wall switch connected to the two (2) BROWN wires on the Control Module.
3. When the remote/off switch is in the REMOTE position the appliance will operate from the Remote Control transmitter.
The Control Module must be programmed to the Remote Control.
1. To program, located the learn button on the left side of the
Control Module Note: Press and release the learn button.
There will be a beep sound from the Control Module, then press any key on the remote transmitter. Once the internal receiver accepts the transmitter code there will be a series of confirming beeps.
2. The remote system is ready for use. Please refer to the separate Multi-function Remote Control Instruction manual for programming and detailed operational information.
REMOTE CONTROL OPERATION
1. The MODE button toggles between ON, THERMO and OFF.
2. The FLAME MAIN button will control the level of the burner with level 7 being the largest flame and 1 being the smallest flame.
3. The LIGHTS button will control the level of intensity of the media light on the DVLL with level 6 being the brightest and level 0 being off.
4. The FAN button will control the level of the fan speed after the first 12 minutes of operation with level 6 being the highest and
0 being off.
POWER SUPPLY SYSTEM
The Gas Control system is powered by a standard 110 volt AC through a 6.0 volt DC adaptor. The AC adaptor is connected to the
Control Module with two 1/4 in. (6.35 mm) female terminals.
This control system also includes a Battery Back-up pack that allows the Gas Control system only to operate in the event of a power outage.
NOTE: The Accent Light and/or Blower features will not operate during a power outage.
NOTE: All Batteries should be replaced at least once each year, preferably at the beginning of the heating season.
CAUTION: Fire or explosion hazard. Can cause property damage, sever injury or death.
Do not attempt to take apart the gas control or to clean it. Improper assembly and cleaning can cause unreliable operation.
This control system also includes a Battery Back-up pack that allows the Gas Control system only to operate in the event of a power outage.
NOTE: The Accent Light and/or Blower features will not operate during a power outage.
NOTE: All Batteries should be replaced at least once each year, preferably at the beginning of the heating season.
CAUTION: Fire or explosion hazard. Can cause property damage, sever injury or death.
Do not attempt to take apart the gas control or to clean it. Improper assembly and cleaning can cause unreliable operation.
MAINTENANCE INSTRUCTIONS
MAINTENANCE
Maintenance frequency must be determined individually for each application. Some considerations are:
• Exposure to water, dirt, chemicals and heat can damage the gas control and shut down the control system.
• Cycling frequency. Appliances that may cycle 20,000 times annually should be checked monthly.
• Intermittent use. Appliances that are used seasonally should be checked before shutdown and again before the next use.
• Dusty, wet or corrosive environment. Because these environments can cause the gas control to deteriorate more rapidly, the system should be checked more often.
• Any control should be replaced if it does not perform properly on checkout or service. In addition, replace any module if it is wet or looks like it has been wet.
SERVICE
Do not disassemble the gas control; it contains non-replaceable components. Attempted disassembly or repair can damage the control.
Exactly follow the warnings and the lighting instructions.
1. Before lighting, smell around the appliance area for gas. If the appliance uses LP (bottled) gas, be sure to smell next to the floor because LP gas is heavier than air. If you smell gas, immediately shut off the manual valve in the gas piping to the appliance or on LP at the tank. Do not try to light any appliance. Do not touch any electrical switch or use the phone.
Leave the building and call your gas supplier. If your gas supplier cannot be reached, call the fire department.
2. The gas control must be replaced if it has been flooded with water. Call a qualified service technician.
3. The gas control is a safety device. It must be replaced in case of any physical damage such as bent terminals, missing parts, stripped threads, or evidence of exposure to excessive heat.
Follow the operating instructions provided by the manufacturer of your heating appliance.
33598-7-0315 Page 37
MAINTENANCE INSTRUCTIONS
TROUBLESHOOTING
IMPORTANT: All service and trouble-shooting procedures should be performed by an experienced qualified service technician.
If the pilot will not stay lit:
1. Confirm that the sensor wire (white) and the ignitor wire (orange) are properly connected to the Control Module “S” and
“I” terminals.
2. Confirm that the Spark to Pilot burner is properly grounded to the Gas Control Valve and the Control Module.
3. Check the power source from the 6-volt power adaptor or the
Battery Back-up pack connection and condition of batteries.
4. Check the position of the CONTINUOUS PILOT switch on the
Control Module. If main burner does not come ON when the manual switch and remote control is turned ON: a. Confirm that the pilot sparks and lights.
b. Check the two (2) pin plastic connectors that plug into the face of the Gas Control valve.
c. Confirm that the Gas Control valve is properly grounded to the Control Module.
OPTIONAL GAS CONVERSION KITS
Please contact your dealer or distributor for the proper Conversion kit for these fireplace models. Conversion kits will include complete instructions, minimum rate screw, plus the pilot and main burner orifice for the gas type required. The AF-4044 Electronic
Gas Control Valve is convertible to use either natural or propane gas by simply turning a small Rotary knob located at the front of the gas valve. This rotary knob is located under a small rubber (or aluminum) cap and should only be adjusted when converting gas type.
CAUTION: The gas type has been pre-set at the factory and must not be changed unless a complete conversion is made which includes changing of the gas pilot injector, air shutter settings and main burner orifice.
WIRING DIAGRAM
DVLL ONLY
GAS CONTROL
VALVE
ON/OFF
BATTERY
BACK-UP
BROWN
WHITE
ORANGE
GREEN
120V
EXTENSION
MODULE
IPI POWER
MAIN
PILOT
PILOT
(GND)
FAN
WHITE
ORANGE
ELECTRONIC
CONTROL MODULE
JUNCTION BOX
Note: For "RF" Fireplace models with Premium Multi-Function Remote Control, Refer to the separate instructions for operation of the remote control system.
Figure 56
Page 38 33598-7-0315
MAINTENANCE AND SERVICE
Please Note
It is normal for appliances fabricated of steel to give off some expansion and/or contraction noise during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine.
It is not unusual for your gas fireplace to give off some odor the first time it is burned. This is due to the curing of the paint and any undetected oil from the manufacturing process.
Please ensure that your room is well ventilated - open all windows.
It is recommended that you burn your fireplace for at least six
(6) hours the first time you use it.
IMPORTANT: Turn off gas before servicing appliance. It is recommended that a qualified service person perform these checkups at the beginning of each heating season.
• Clean Burner and Control Compartment
Keep the control compartment, logs, and burner areas surrounding the logs clean by vacuuming or brushing at least twice a year.
Cleaning Procedure
1. Turn off pilot light at control module.
2. Remove glass front. (See Glass Removal)
3. Vacuum burner compartment.
4. Reinstall glass front.
5. Ignite pilot. (See Lighting Instructions)
6. Operate the pilot burner. If it appears abnormal call a service person.
• Check Vent System
The appliance and venting system should be inspected before initial use and at least annually by a qualified service person.
Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the air flow.
Glass Cleaning
It will be necessary to clean the glass periodically. During start-up condensation, which is normal, forms on the inside of the glass and causes lint, dust and other airborne particles to cling to the glass surface. Also initial paint curing may deposit a slight film on the glass.
It is therefore recommended that the glass be cleaned two or three times with a non-abrasive ammonia free household cleaner and warm water (we recommend gas fireplace glass cleaner, contact a local dealer for this product). After that the glass should be cleaned two or three times during each heating season depending on the circumstances present.
General Glass Information
Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.
Only glass approved for use by the manufacturer in fireplace may be used for replacement. The glass replacement should be done by a licensed or qualified service person.
WARNING:
1. The use of substitute glass will void all product warranties.
2. Care must be taken to avoid breakage of the glass.
3. Under no circumstances should this appliance be operated without the glass front or with a broken glass front. Replacement of the glass (with gasket) as supplied by the manufacturer should be done by a qualified service person.
4. Do not abuse the glass by striking or hitting the glass.
WARNING: Do not use abrasive cleaners on glass. Do not attempt to clean glass when glass is hot.
Glass Removal and Replacement
1. Remove the front .
2. Unlatch the 4 spring clips going around the glass frame assembly.
Use the included tool to make it easier.
3. Grasp the glass frame on the top and the bottom. Pull the glass straight out to disengage the glass from the fireplace.
4. To replace, reverse the above steps. See
Figure 57.
GLASS
CLIPS
►
►
GLASS
CLIPS
Figure 57
►
►
Reassembly and Resealing Gas Accumulation Relief System
Glass Frame Assembly and Combustion Chamber
Whenever the glass frame assembly is pivoted open by a delayed ignition in the main burner, the glass frame assembly gaskets and combustion chamber must be examined by a qualified service person for damage. All damaged gaskets on the glass frame assembly and combustion chamber must be replaced by a qualified service person.
If damage occurs to the combustion chamber, it must be replaced by a qualified service person. Contact Empire Comfort Systems,
Inc. for replacement parts.
33598-7-0315 Page 39
ACCESSORIES
The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., Nine Eighteen Freeburg Ave., Belleville, Illinois 62220-2623.
DFQ412BL
DFQ414BL
DG41C
DVP41LKR
FBB9
DFQ41WBL
DFQ41WHP
DECORATIVE ACCESSORIES
2" (50.8 mm) Decorative Front
4" (101.6 mm) Decorative Front
Decorative Glass Panels (DVLL Only)
Liner, Black Reflective (DVTL Only)
Blower Kit
Tide Water Decorative Front, Black
Tide Water Decorative Front, Hammered Pewter
OPTIONAL PORCELAIN PANELS (DVTL ONLY)
NOTE: Install liner before positioning the logs in place.
LEFT PANEL
BACK PANEL
RIGHT PANEL
Figure 58
PLACING THE OPTIONAL PORCELAIN PANELS INTO THE DVTL41 FIREPLACE:
1. Locate the left and right side porcelain pieces.
2. Place them into the firebox, tight against the side walls and pushed back tight against the back wall.
3. Place the back porcelain piece into the back of the fireplace. The bend with the two screw holes is on the top.
4. Align the two screw holes on the angled bend. With the two pilot holes in the angled exhaust baffle on the roof of the fireplace. Drive a screw through each hole to hold the back in place. The back locks the sides in place.
5. Locate the two holes in each side porcelain piece. These will line up with two holes in the front face of the firebox. Place a screw through each hole and fasten.
See Figure 58.
Page 40 33598-7-0315
OPTIONAL DECORATIVE GLASS PANELS (DVLL ONLY)
NOTE: THIS NEEDS TO BE DONE BEFORE INSTALLING THE
GLASS MEDIA BEADS.
PLACING THE OPTIONAL DECORATIVE GLASS PANELS
INTO THE DVLL FIREPLACE:
Use the Glass Identification Chart as a dimensions guide for the glass glass panel parts.
1. Remove front glass and front door assembly. Be sure there are no glass media beads on the media tray.
2. Carefully unpack the glass panels. Wear gloves to prevent any accidental cuts and to prevent fingerprints on the glass.
3. Place the two “A” panels through the small tabs and into the center rear slots in the media tray base.
4. Place the two “B” panels through the small tabs and into the outer rear slots in the media tray base.
5. Place the three “C” front glass panels through the small tabs and into the front slots in the media tray base.
6. Install the glass media beads around the media tray to hide the small tabs that hold the glass. The glass edges will be illuminated from the light below the media tray. See DVLL Glass
Medial Installation Section in the fireplace Installation Instructions.
ITEM
NUMBER
A
B
C
GLASS IDENTIFICATION CHART
PART
NUMBER
R11263
HEIGHT WIDTH QUANTITY
3-1/2” 9-7/8”
SUPPLIED
2
R11383
R11261
3-1/2”
2-1/2”
8-1/8”
9-7/8”
2
3
B
C
A
C
A
C
B
Figure 59
33598-7-0315 Page 41
20
21
22
23
24
16
17
18
19
29
30
31
32
33
25
26
27
28
12
13
14
15
8
9
10
11
6
7
4
5
Index
No.
1
2
3
Part
Number Description
28452 Standoff Support
28454 Standoff Support
28453 Upper Standoff (Qty. 2)
30100BL Porcelain Firebox Liner - Left
30101BL Porcelain Firebox Liner - Back
30576BL Porcelain Firebox Liner - Right
28465 Support Bracket (Qty. 2)
28428 Vertical Vent Baffle (Qty. 2)
32155 Pilot Shield, Contemporary
R3492 Three-prong receptacle (Qty. 2)
R3490 Junction Box
28466 Junction Box Heat Shield
R9189 Gasket, Pilot
R11266 Burner, Modern
32146 Media Tray Assembly, Modern
28412 Glass Frame Assembly
28441 Valve Cover
R11260 Glass Media Retainer
28450 Nailing Tab (Qty. 4)
R11443 Non-Combustible Board (Qty. 2)
28451 Rear Standoff (Qty. 4)
R11258 Non-combustible Board
R10499 5-PIN Wire Harness
R11007 Control Module
R10415 Valve, Gas
R10419 7.5V AC Adaptor
R10418 Battery Back-up
R10416 120V Extension Module
R10497 Extension Harness
R10498 8-PIN Wire Harness
32153 Burner Brace Assembly
32151 Media Bracket Assembly (Qty. 2)
30606 Junction Box Cover
DVLL PARTS LIST
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
Index
No.
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S - Not Shown
Part
Number Description
28431 Flue Baffle
P209
P211
Orifice, Nat
Orifice, LP
R10928 Bulb, Halogen
R10924 Lens
R10925 Glass Media
R10423 Pilot, Nat
R10424 Pilot, LP
R11393 Minimum Rate Screw, Nat
R10428 Minimum Rate Screw, LP
R11006 Remote Control
16458 Bottom Standoff (Qty. 3)
28499 Extension Module Plate
30674 Heat Shield - Left
30675 Heat Shield - Right
28501 Tubing, Manifold
R11262 Glass Clip Pull Tool
Page 42
Use Only Manufacturer’s Replacement Parts. Use of Any Other Parts Could Cause Injury Or Death.
33598-7-0315
DVLL EXPLODED VIEW
33598-7-0315
Use Only Manufacturer’s Replacement Parts. Use of Any Other Parts Could Cause Injury Or Death.
Page 43
11
12
13
14
15
16
9
10
7
8
5
6
Index
No.
1
2
3
4
23
24
25
26
27
28
17
18
19
20
21
22
29
30
DVTL PARTS LIST
Part
Number Description
28452 Top Standoff Support
28454 Top Standoff Support
28453 Top Standoff (Qty. 2)
R11443 Non-Combustible Board (Qty. 2)
28498 Pilot Shield
R3492 Three-prong receptacle (Qty. 2)
R3490 Junction Box
28499 Extension Module Mount Plate
28466 Junction Box Heat Shield
28414 Burner Base Assembly
28444 Support Brackets (Qty. 2)
28445 Media Tray
28443 Wind Baffle
28413 Burner Assembly
28415 Grate Assembly
28412 Glass Frame Assembly
28441 Valve Cover
28450 Nailing Tab (Qty. 4)
28428 Vertical Vent Baffle (Qty. 2)
28451 Rear Standoff (Qty. 4)
R11258 Non-combustible Board
R10499 5-PIN Wire Harness
R11007 Control Module
R10415 Valve, Gas
R10419 7.5V AC Adaptor
R10418 Battery Back-up
R10416 120V Extension Module
R10497 Extension Harness
R10498 8-PIN Wire Harness
30606 Junction Box Cover
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
Index
No.
N/S
N/S
N/S
N/S
N/S
N/S - Not Shown
Part
Number Description
28431 Flue Baffle
P211 Orifice, Nat
P210 Orifice, LP
29749 Log Set
R10423 Pilot, Nat
R10424 Pilot, LP
R11393 Minimum Rate Screw, Nat
R10428 Minimum Rate Screw, LP
R11006 Remote Control
16458 Bottom Standoff (Qty. 3)
30674 Heat Shield - Left
30675 Heat Shield - Right
R9189 Gasket, Pilot
R11262 Glass Clip Pull Tool
Page 44
Use Only Manufacturer’s Replacement Parts. Use of Any Other Parts Could Cause Injury Or Death.
33598-7-0315
4
16
15
24
DVTL EXPLODED VIEW
22
23
25
21
26
18
3
27
28
29
2
1
3
19
20
7
18
30
9
5
11
10
8
13
14
12
11
6
18
17
33598-7-0315
Use Only Manufacturer’s Replacement Parts. Use of Any Other Parts Could Cause Injury Or Death.
Page 45
MASTER PARTS DISTRIBUTOR LIST
To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort.
com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit.
To Order Parts After the Warranty Period, please contact your dealer or one of the Master Parts Distributors listed below.
This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com.
Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original
Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc.
Dey Distributing
1401 Willow Lake Boulevard
Vadnais Heights, MN 55101
Victor Division of F. W. Webb Company
200 Locust Street
Hartford, CT 06114
Phone: 651-490-9191
Toll Free: 800-397-1339
Website: www.deydistributing.com
Parts: Heater, Hearth and Grills
Phone: 860-722-2433
Toll Free: 800-243-9360
Fax: 860-293-0479
Toll Free Fax: 800-274-2004
Websites: www.fwwebb.com & www.victormfg.com
Parts: Heater, Hearth and Grills
East Coast Energy Products
10 East Route 36
West Long Branch, NJ 07764
Phone: 732-870-8809
Toll Free: 800-755-8809
Fax: 732-870-8811
Website: www.eastcoastenergy.com
Parts: Heater, Hearth and Grills
HOW TO ORDER REPAIR PARTS
Parts Not Under Warranty
Parts can be ordered through your Service Person, Dealer, or a Master Parts Distributor. See this page for the Master Parts Distributors list. For best results, the service person or dealer should order parts through the distributor. Parts can be shipped directly to the
service person/dealer.
Warranty Parts
Warranty parts will need a proof of purchase and can be ordered by your Service Person or Dealer. Proof of purchase is required for warranty parts.
All parts listed in the Parts List have a Part Number. When ordering parts, first obtain the Model Number and Serial Number from the name plate on your equipment. Then determine the Part Number ( not the Index Number) and the Description of each part from the following illustration and part list. Be sure to give all this information . . .
Appliance Model Number
Appliance Serial Number
Part Description
Part Number
Type of Gas (Propane or Natural)
Do not order bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware store.
Shipments contingent upon strikes, fires and all causes beyond our control.
Page 46 33598-7-0315
JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS
CAUTION: ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH ALL LOCAL,
CITY AND STATE BUILDING CODES. BEFORE MAKING THE ELECTRICAL CONNECTION, MAKE SURE THAT MAIN POWER SUP-
PLY IS DISCONNECTED. THE APPLIANCE, WHEN INSTALLED, MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH
LOCAL CODES OR, IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE ANSI/NFPA 70 (LATEST
EDITION).
JUNCTION BOX CONNECTIONS
A factory installed junction box is located on the lower left side of the fireplace. Wiring must be fed to the junction box and attached to the receptacle that is provided. Leave approximately 6" of wire in the junction box for connection.
Attach black wire to one side of the receptacle and white wire to opposite side of receptacle. The ground wire should be attached to the green (ground) screw.
Install the receptacle into the junction box. Attach cover plate.
110 VOLT
POWER SUPPLY
▼
◄
◄
JUNCTION BOX
BLACK
▲
►
WHITE GROUND
Figure 60
ACCENT LAMP LIGHT REPLACEMENT - DVLL
Your Luxury Direct Vent Gas Fireplace (DVLL ONLY) comes equipped with our
"Accent Lamp." The light has been pre-wired and is controlled from the remote.
If in the event the lamp or lens needs to be replaced, follow the instructions below:
1. Unplug the remote from the junction box or disconnect all power to the fireplace.
2. Remove the decorative front access panel.
3. Remove the valve cover to access the area underneath the firebox.
4. Remove the wing nuts on each side of the light socket. Lower the socket straight down.
5. Wearing gloves, pull the light bulb out of the socket.
Replace the light bulb with a new one of the exact type, making sure the white gasket is in place around the bulb.
IMPORTANT: Do not handle the lamp (bulb) with bare fingers, protect with clean dry cloth.
6. Raise the socket and bulb straight up onto the bolts and tighten the wing nuts. DO NOT OVER-TIGHTEN.
NOTE: The lamp will pull straight out of the socket.
Replace with 35 Watt/120 Volt Halogen bulb.
When re-installing, ensure integrity of gasket seal.
Light bulb specs if purchased at a hardware store:
· 120V, 35W
· Halogen, GY6.35
· Base, T3 Shape
Replacement Parts Number:
· Bulb R10928
· Red colored light filter R10924
WING NUTS
33598-7-0315
UNIT SHOWN FROM THE BOTTOM WITH THE BASE REMOVED FOR CLARITY.
Figure 61
Page 47
EMPIRE
Comfort Systems
Empire Comfort Systems
918 Freeburg Avenue
Belleville, Illinois 62220-2623
Web Site www.empirecomfort.com
Direct Vent Zero Clearance
Gas Fireplace Heater
INTERMITTENT PILOT:
MODERN - DVLLFP92(N,P)-3
TRADITIONAL - DVTL41BP90(N,P)-1
GAS-FIRED
21 1/2” (546)
20”
(508)
19” (482)
20 ½” (521)
19 ½” (495)
18” (457)
18 ½” (469)
17 ½” (444)
17” (431)
16” (406)
15” (381)
16 ½” (419)
15 ½” (394)
14” (356)
13” (330)
14 ½” (368)
12”
(305)
13 ½”
(343)
CLEARANCES TO COMBUSTIBLES
IN THIS AREA
HEADER RECOMMENDATION:
USE DOUBLE HEADER OR
PLACE HEADER VERTICALLY
IMPORTANT NOTE:
NO COMBUSTIBLES MAY BE
PLACED IN THE AREA
BETWEEN THE TOP OF THE
FIREPLACE AND THE MANTEL
SEE MANTEL CHART FOR MAXIMUM
MANTLE DEPTH AND HEIGHT
STANDOFF 12” (305mm)
HEIGHT ABOUT
TOP OF FIREPLACE
NON-COMBUSTIBLE
FINISHED WALL
FIRST 13-1/2” (343mm)
57-3/4”
(146.7cm)
1-1/4” (32mm)
Page 48
▲
21-1/2”
( 546mm )
MINIMUM
▼
► ◄
2”
( 51mm )
Note: Some fronts may require more clearance
Clearance to Combustibles
Back 1-1/2 in. (38 mm)
Side
Floor
1-1/2 in. (38 mm)
0 in. (0 mm)
Top Stand-off 12 in. (305 mm)
Top Framing Edge 12 in. (305 mm)
Minimum Height
Floor To Ceiling
96 in. (243.9 cm)
33598-7-0315
EMPIRE
Comfort Systems
Empire Comfort Systems
918 Freeburg Avenue
Belleville, Illinois 62220-2623
Web Site www.empirecomfort.com
Direct Vent Zero Clearance
Gas Fireplace Heater
INTERMITTENT PILOT:
MODERN - DVLLFP92(N,P)-3
TRADITIONAL - DVTL41BP90(N,P)-1
GAS-FIRED
JUNCTION BOX
B
A
FRONT VIEW
TOP VIEW
FIREBOX DIMENSIONS
12” (305mm)
C
D
K
JUNCTION BOX
LEFT SIDE VIEW
E
RIGHT SIDE VIEW
FRAMING DIMENSIONS
A
B
C
DVLL/DVTL
36-7/8 in. (937mm)
54-1/2 in. (138.4cm)
17-1/16 in. (433mm)
A
B
C
D
E
F
G
H
I
DIMENSIONS in inches (metric)
DVLL(DVTL)
51-1/16
(129.7cm)
44-1/2
(113.0cm)
16-1/2
(419mm )
36-5/8
(930mm)
24-5/8
(625mm)
15-13/16
(402mm)
6-9/16
(167mm)
9-1/4
(235mm)
23-7/8
(606mm)
J
K
1-9/16
(40mm)
1-1/4
(32mm)
33598-7-0315
◄
▲
A
▼
B
►
C
►
◄
Page 49
WARRANTY
Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods specified below. Hearth products must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual. Empire will not warranty any Château, Boulevard, or Mantis fireplace that is not installed by the selling dealer or that dealer’s direct contract agents. This warranty applies to the original purchaser only and is not transferable.
All warranty repairs must be accomplished by a qualified gas appliance technician.
Limited Lifetime Parts Warranty – Combustion Chamber, Heat Exchanger, and Factory-Installed Glass
If the combustion chamber, heat exchanger (see parts list) or factory-installed glass fails because of defective workmanship or material, Empire will repair or replace at Empire’s option.
Limited Three-Year Parts Warranty – All Other Components
(Except Remote Controls, Thermostats, Accessories and Replacement Parts)
Should any part fail because of defective workmanship or material within three years from the date of purchase,
Empire will repair or replace at Empire’s option..
Limited One-Year Parts Warranty – Remote Controls, Thermostats, Accessories, and Parts
Should any remote control, thermostat, accessory, or other part fail because of defective workmanship within one year from the date of purchase, Empire will repair or replace at Empire’s option.
Duties Of The Owner
The appliance must be installed by a qualified installer and operated in accordance with the instructions furnished with the appliance.
period.
A bill of sale, cancelled check, or payment record should be kept to verify purchase date and establish warranty
Ready access to the appliance for service.
What Is Not Covered
Damages that might result from the use, misuse, or improper installation of this appliance.
Travel, diagnostic costs and freight charges on warranted parts to and from the factory.
Claims that do not involve defective workmanship or materials.
Unauthorized service or parts replacements.
Removal and reinstallation cost.
Inoperable due to improper or lack of maintenance.
How To Get Service
To make a claim under this warranty, please have your receipt available and contact your installing dealer. Provide the dealer with the model number, serial number, type of gas, and purchase verification. The installing dealer is responsible for providing service and will contact the factory to initiate any warranted parts replacements. Empire will make replacement parts available at the factory. Shipping expenses are not covered.
If, after contacting your Empire dealer, service received has not been satisfactory, contact: Consumer Relations
Department, Empire Comfort Systems Inc., PO Box 529, Belleville, Illinois 62222, or send an e-mail to [email protected] with “Consumer Relations” in the subject line.
Your Rights Under State Law
This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.
Page 50 33598-7-0315
Date Dealer Name
APPLIANCE SERVICE HISTORY
Service Technician Name Service Performed/Notes
33598-7-0315 Page 51
Page 52
EMPIRE
Comfort Systems
Empire Comfort Systems Inc.
918 Freeburg Ave. Belleville, IL 62220
If you have a general question about our products, please e-mail us at [email protected].
If you have a service or repair question, please contact your dealer.
www.empirecomfort.com
33598-7-0315
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Table of contents
- 3 IMPORTANT SAFETY INFORMATION
- 4 SAFETY INFORMATION FOR USERS OF LP GAS
- 5 REQUIREMENTS FOR MASSACHUSETTS
- 6 INTRODUCTION
- 7 SPECIFICATIONS
- 7 FIREPLACE DIMENSIONS
- 8 CLEARANCES
- 9 LOCATING FIREPLACE
- 10 GAS SUPPLY
- 11 SPECIAL VENT SYSTEMS
- 11 INSTALLATION
- 14 VENTING FIREPLACE
- 20 EXAMPLES - TOP VENT RUN
- 22 TERMINATION CLEARANCES
- 23 VENT CLEARANCES
- 24 VENT SYSTEM IDENTIFICATION
- 25 VENTING FRAMING AND FINISHING
- 27 HORIZONTAL TERMINATION
- 28 VERTICAL TERMINATION
- 30 DVVK-4F FLEX VENT INSTRUCTIONS
- 31 FINISHING THE WALL
- 33 DVTL LOG & EMBER PLACEMENT
- 34 DVLL DECORATIVE MEDIA INSTALLATION
- 35 LIGHTING INSTRUCTIONS
- 36 OPERATING INSTRUCTIONS
- 37 MAINTENANCE INSTRUCTIONS
- 38 WIRING DIAGRAM
- 39 MAINTENANCE AND SERVICE
- 40 ACCESSORIES
- 40 OPTIONAL PORCELAIN PANELS (DVTL ONLY)
- 41 OPTIONAL DECORATIVE GLASS PANELS (DVLL ONLY)
- 42 DVLL PARTS LIST
- 43 DVLL EXPLODED VIEW
- 44 DVTL PARTS LIST
- 45 DVTL EXPLODED VIEW
- 46 MASTER PARTS DISTRIBUTOR LIST
- 46 HOW TO ORDER REPAIR PARTS
- 47 JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS
- 47 ACCENT LAMP LIGHT REPLACEMENT - DVLL
- 48 QUICK REFERENCE GUIDE
- 50 WARRANTY
- 51 APPLIANCE SERVICE HISTORY