In-Sight® 5000 Series Vision System Installation Manual

®
In-Sight 5000 Series
Vision System
Installation Manual
Legal Notices
The software described in this document is furnished under license, and may be used or copied only in accordance with
the terms of such license and with the inclusion of the copyright notice shown on this page. Neither the software, this
document, nor any copies thereof may be provided to, or otherwise made available to, anyone other than the licensee.
Title to, and ownership of, this software remains with Cognex Corporation or its licensor. Cognex Corporation assumes
no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation.
Cognex Corporation makes no warranties, either express or implied, regarding the described software, its
merchantability, non-infringement or its fitness for any particular purpose.
The information in this document is subject to change without notice and should not be construed as a commitment by
Cognex Corporation. Cognex Corporation is not responsible for any errors that may be present in either this document or
the associated software.
Companies, names, and data used in examples herein are fictitious unless otherwise noted. No part of this document
may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, nor
transferred to any other media or language without the written permission of Cognex Corporation.
Cognex P/N INS-597-0027-07 Rev. B
Copyright © 2003 - 2014 Cognex Corporation. All Rights Reserved.
Portions of the hardware and software provided by Cognex may be covered by one or more of the U.S. and foreign
patents listed below as well as pending U.S. and foreign patents. Such pending U.S. and foreign patents issued after the
date of this document are listed on the Cognex web site at: http://www.cognex.com/patents.
5481712, 5742037, 5751853, 5845007, 5909504, 5943441, 5949905, 5960125, 5978080, 5978081, 6005978,
6137893, 6141033, 6154567, 6215915, 6301396, 6327393, 6381375, 6408109, 6457032, 6490600, 6563324,
6658145, 6690842, 6771808, 6804416, 6836567, 6850646, 6856698, 6859907, 6920241, 6941026, 6959112,
6963338, 6975764, 6985625, 6993192, 7006712, 7016539, 7043081, 7058225, 7065262, 7069499, 7088862,
7107519, 7164796, 7175090, 7181066, 7251366, 7720315, JP 3927239
Cognex, In-Sight, EasyBuilder, VisionView, DataMan and DVT are registered trademarks of Cognex Corporation.
The Cognex logo, SmartLink, EdgeCount, FeatureCount, and ObjectLocate are trademarks of Cognex Corporation.
Windows is a registered trademark or trademark of Microsoft Corporation in the United States and other countries. Other
product and company trademarks identified herein are the trademarks of their respective owners.
i
ii
Regulations/Conformity
Note: For the most up-to-date regulations and conformity information, please refer to the In-Sight online support
site: http://www.cognex.com/Support/InSight.
Declaration of Conformity
Manufacturer
Declares this
Product Type
Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
-marked Machine Vision System Product
In-Sight 5100/5110/5400/5410: Type 821-0034-1R
In-Sight 5100C/5400C: Type 821-0036-1R
In-Sight 5401/5411: Type 821-0035-1R
In-Sight 5403/5413: Type 821-0037-1R
Complies With 2004/108/EC Electromagnetic Compatibility Directive
Compliance
Standards
EN 55022:2006 +A1:2007 Class A
EN 61000-6-2:2005
COGNEX INTERNATIONAL
European
Representative Immeuble “Le Patio”
104 Avenue Albert 1er
92563 Rueil Malmaison Cedex - France
Safety and Regulatory
FCC
FCC Part 15, Class A
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference; and (2) this device must accept any
interference received, including interference that may cause undesired operation. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at their own expense.
KCC
In-Sight 5100/5110/5400/5410: CGX-IS5400-01(A)
In-Sight 5100C/5400C: CGX-IS5400-C01(A)
In-Sight 5401/5411: CGX-IS5401-01(A)
In-Sight 5403/5413: CGX-IS5403-01(A)
NRTL
TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 60950-1.
CB
TÜV SÜD AM, IEC/EN 60950-1. CB report available upon request.
RoHS
Compliant to the latest applicable Directive.
iii
Declaration of Conformity
Manufacturer
Declares this
Product Type
Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
-marked Machine Vision System Product
In-Sight 5400S/5410S: Type 821-0038-1R
In-Sight 5400CS: Type 821-0039-1R
In-Sight 5403S: Type 821-0040-1R
Complies With 2004/108/EC Electromagnetic Compatibility Directive
Compliance
Standards
EN 55022:2006 +A1:2007 Class A
EN 61000-6-2:2005
COGNEX INTERNATIONAL
European
Representative Immeuble “Le Patio”
104 Avenue Albert 1er
92563 Rueil Malmaison Cedex - France
Safety and Regulatory
FCC
FCC Part 15, Class A
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference; and (2) this device must accept any
interference received, including interference that may cause undesired operation. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at their own expense.
NRTL
TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 60950-1.
CB
TÜV SÜD AM, IEC/EN 60950-1. CB report available upon request.
RoHS
Compliant to the latest applicable Directive.
iv
Regulations/Conformity
Declaration of Conformity
Manufacturer
Declares this
Product Type
Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
-marked Machine Vision System Product
In-Sight 5600/5610: Type 821-0041-1R
In-Sight 5603/5613: Type 821-0042-1R
In-Sight 5604/5614: Type 821-0051-1R
In-Sight 5605/5615: Type 821-0032-1R; Type 821-0032-2R
Complies With 2004/108/EC Electromagnetic Compatibility Directive
Compliance
Standards
EN 55022:2006 +A1:2007 Class A
EN 61000-3-2:2006
EN 61000-3-3:1995 +A1:2001 +A2:2005
EN 61000-6-2:2005
COGNEX INTERNATIONAL
European
Representative Immeuble “Le Patio”
104 Avenue Albert 1er
92563 Rueil Malmaison Cedex - France
Safety and Regulatory
FCC
FCC Part 15, Class A
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference; and (2) this device must accept any
interference received, including interference that may cause undesired operation. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at their own expense.
KCC
In-Sight 5600/5610: KCC-REM-CGX-IS5600-01
In-Sight 5603/5613: KCC-REM-CGX-IS5603-01
In-Sight 5604/5614: KCC-REM-CGX-IS5604-01
In-Sight 5605/5615: CGX-IS5605-01(A)
NRTL
TÜV SÜD AM SCC/NRTL OSHA Scheme for UL/CAN 60950-1.
CB
TÜV SÜD AM, IEC/EN 60950-1. CB report available upon request.
RoHS
Compliant to the latest applicable Directive.
v
vi
Precautions
Observe these precautions when installing the vision system to reduce the risk of injury or equipment damage:
l
l
l
l
l
l
l
l
l
l
l
In-Sight 5000 series vision systems are intended to be supplied by a UL or NRTL listed power supply with a
24VDC output rated for at least 600 mA continuous and a maximum short circuit current rating of less than 8A and
a maximum power rating of less than 100VA and marked Class 2 or Limited Power Source (LPS). Any other
voltage creates a risk of fire or shock and can damage the components. Applicable national and local wiring
standards and rules must be followed.
Do not install In-Sight vision systems where they are directly exposed to environmental hazards such as
excessive heat, dust, moisture, humidity, impact, vibration, corrosive substances, flammable substances, or static
electricity.
To reduce the risk of damage or malfunction due to over-voltage, line noise, electrostatic discharge (ESD), power
surges, or other irregularities in the power supply, route all cables and wires away from high-voltage power
sources.
The housing of the vision system is internally connected to the system ground wire (pin 8 of the Breakout cable).
Therefore, if the mounting surface of the vision system is at a non-zero ground potential, it is strongly
recommended that the vision system be mounted on an isolated or non-conductive mount.
Do not expose the image sensor to laser light; image sensors can be damaged by direct, or reflected, laser light.
If your application requires the use of laser light that may strike the image sensor, a lens filter at the
corresponding laser's wavelength is recommended. Contact your local integrator or application engineer for
suggestions.
The In-Sight vision system does not contain user-serviceable parts. Do not make electrical or mechanical
modifications to In-Sight vision system components. Unauthorized modifications may void your warranty.
Changes or modifications not expressly approved by the party responsible for regulatory compliance could void
the user’s authority to operate the equipment.
Service loops should be included with all cable connections.
Cable shielding can be degraded or cables can be damaged or wear out more quickly if a service loop or bend
radius is tighter than 10X the cable diameter. The bend radius must be at least six inches from the connector.
Class A Equipment (broadcasting and communication equipment for office work): Seller and user shall be
notified that this equipment is suitable for electromagnetic equipment for office work (Class A) and can be used
outside the home.
This device should be used in accordance with the instructions in this manual.
vii
viii
Table of Contents
Legal Notices
Regulations/Conformity
i
iii
Precautions
vii
Introduction
1
Support
Standard Components
Accessories
Cables
I/O Modules
Installation
Connectors and Indicators
Install the Lens
Connect the Ethernet Cable
Connect the Breakout Cable
Specifications
5100, 5100C, 5401, 5400C, 5403 and 5400 Vision System Specifications
5400CS, 5403S and 5400S Vision System Specifications
5603, 5600 and 5605 Vision System Specifications
5604 Line Scan Vision System Specifications
I/O Specifications
Acquisition Trigger Input
Encoder Inputs (In-Sight 5604 Only)
High-Speed Outputs
Ethernet Cable Specifications
Breakout Cable Specifications
I/O Module Cable Specifications
Dimensional Drawings
5100, 5100C, 5400, 5401, 5400C and 5403 Vision System Dimensions
5403S, 5400CS and 5400S Vision System Dimensions
5600 and 5603 Vision System Dimensions
5604 and 5605 Vision System Dimensions
Appendix A - Cleaning/Maintenance
Clean the Vision System Housing
Clean the Vision System Image Sensor Window
Clean the Vision System Lens Cover
1
1
2
2
4
5
5
6
6
7
9
9
11
13
15
17
17
18
19
21
22
23
24
24
26
28
30
33
33
33
33
ix
x
Introduction
The In-Sight® vision system is a compact, network-ready, stand-alone machine vision system used for automated
inspection, measurement, identification and robot guidance applications on the factory floor. All models can be easily
configured remotely over a network using an intuitive user interface.
Support
Many information resources are available to assist you in using the vision system:
l
The In-Sight® Explorer Help and EasyBuilder Help files, provided with In-Sight Explorer software.
l
On-demand training: http://www.cognex.com/on-demand-training.aspx.
l
The In-Sight online support site: http://www.cognex.com/Support/InSight.
Standard Components
The vision system is shipped with the standard components listed below.
Note: Cables are sold separately.
Table 1-1: Standard Components
Component
50mm Lens Cover Kit
(P/N 800-5842-xR)
In-Sight 5100/5110
In-Sight 5100C
In-Sight 5400C
In-Sight 5400/5410
X
In-Sight 5401/5411
In-Sight 5403/5413
In-Sight 5600/5610
In-Sight 5603/ 5613
In-Sight 5400S/5410S
In-Sight 5400CS
In-Sight 5403S
In-Sight 5604/5614
In-Sight 5605/5615
X
80mm Lens Cover Kit
(P/N 823-0133-xR)
X
IP68 Lens Cover Kit
(P/N 800-5892-xR)
X
Thread Guard
(P/N 370-0361)
X
X
X
X
Mounting Screw Kit
(P/N 800-5843-xR)
X
X
X
X
Table 1-2: Standard Components Descriptions
Component
Description
Vision System
Provides image acquisition, vision processing, job storage, serial and Ethernet
connectivity and discrete I/O.
Lens Cover Kit (includes
lens cover and O-Ring)
Provides environmental protection for the lens.
Thread Guard
Protects the In-Sight vision system lens cover threads when the lens cover is not used.
Remove the thread guard prior to installing the lens cover.
Mounting Screw Kit
Includes M4 screws for mounting the vision system (quantity 4).
1
Accessories
The following optional components can be purchased separately. For a complete list of options and accessories, contact
your local Cognex sales representative.
Cables
Note: Cables are sold separately.
CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections
or damage may occur.
Ethernet Cable
The Ethernet cable is used to connect the vision system to other network devices. The pin-outs for the cable are listed in
the Ethernet Cable Specifications on page 21. This cable is available in the lengths and styles listed below.
Figure 1-1: Ethernet Cable
Table 1-3: Ethernet Cables
Length
0.6 m
2m
5m
10 m
15 m
30 m
2
Standard Part #
CCB-84901-1001-00
CCB-84901-1002-02
CCB-84901-1003-05
CCB-84901-1004-10
CCB-84901-1005-15
CCB-84901-1006-30
45-Degree Key Right-Angle Part #
N/A
CCB-84901-6005-02
CCB-84901-6001-05
CCB-84901-6002-10
CCB-84901-6003-15
CCB-84901-6004-30
135-Degree Key Right Angle Part #
N/A
CCB-84901-7005-02
CCB-84901-7001-05
CCB-84901-7002-10
CCB-84901-7003-15
CCB-84901-7004-30
Introduction
Breakout Cable
The Breakout cable provides connection to an external power supply, RS-232 serial communications, acquisition trigger
input, high-speed outputs and encoder inputs (In-Sight 5604 only). The pin-outs for the cable are listed in the Breakout
Cable Specifications on page 22. This cable is available in the lengths listed below.
Figure 1-2: Breakout Cable
Table 1-4: Breakout Cables
Length
2m
5m
10 m
15 m
Standard Part #
CCB-84901-0101-02
CCB-84901-0102-05
CCB-84901-0103-10
CCB-84901-0104-15
45-Degree Key Right-Angle Part #
CCB-84901-0401-02
CCB-84901-0402-05
CCB-84901-0403-10
CCB-84901-0404-15
135-Degree Key Right Angle Part #
CCB-84901-0501-02
CCB-84901-0502-05
CCB-84901-0503-10
CCB-84901-0504-15
3
I/O Module Cable
The I/O Module cable connects the vision system directly to a compatible In-Sight I/O module via the DB15 connector.
The pin-outs for the cable are listed in the I/O Module Cable Specifications on page 23. This cable is available in the
lengths listed below.
Figure 1-3: I/O Module Cable
Table 1-5: I/O Module Cable Lengths and Styles
Length
2m
5m
10 m
15 m
Standard Part #
CCB-84901-0901-02
CCB-84901-0902-05
CCB-84901-0903-10
CCB-84901-0904-15
45-Degree Key Right-Angle Part #
CCB-84901-4001-02
CCB-84901-4002-05
CCB-84901-4003-10
CCB-84901-4004-15
35-Degree Key Right-Angle Part #
CCB-84901-5001-02
CCB-84901-5002-05
CCB-84901-5003-10
CCB-84901-5004-15
I/O Modules
The following I/O modules are compatible with your vision system, and provide access to additional discrete inputs and
outputs.
Table 1-6: I/O Module Compatibility
I/O Module
Vision System
Discrete Inputs
Discrete Outputs
CIO-1400
All In-Sight 5000 series vision systems
(except In-Sight 5604)
7 general
2 high-speed,
6 general
CIO-MICRO and CIO-MICROCC12
All In-Sight 5000 series vision systems3
8 general
2 high-speed,
8 general
1 The CIO-MICRO and CIO-MICRO-CC I/O modules do not support 1000 BaseT pass-through operation. If 1000 BaseT operation is required
when using the In-Sight 5600 series vision system, you must connect a LAN cable from a Gigabit Ethernet switch to the I/O module’s LAN port
and connect the vision system’s Ethernet cable to the Gigabit Ethernet switch.
2 The CIO-MICRO-CC I/O module also adds CC-link networking capability. Refer to the In-Sight® CIO-MICRO and CIO-MICRO-CC I/O
Module Installation Manual for detailed connection information.
3 The CIO-MICRO & CIO-MICRO-CC I/O modules support In-Sight 5100 series and 5400 series vision systems with 128MB non-volatile flash
memory or higher and support all In-Sight 5600 series vision systems.
4
Installation
This section describes the connection of the vision system to its standard and optional components. For a complete list of
options and accessories, contact your Cognex sales representative.
Note:
l
l
Cables are sold separately.
If any of the standard components appear to be missing or damaged, immediately contact your Cognex
Authorized Service Provider (ASP) or Cognex Technical Support.
CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections
or damage may occur.
Connectors and Indicators
Table 2-1: Vision System Connectors and Indicators
Connector/Indicator
Function
24VDC Connector
Connects the Breakout cable, which provides connections to an external power
supply, the acquisition trigger input, high-speed outputs and RS-232 serial
communications. For more information, refer to Breakout Cable Specifications on
page 22. Alternately, this connector is used to attach the I/O Module cable to an
optional In-Sight I/O module, which adds general-purpose discrete I/O and light
control functionality. For more information, refer to the I/O Module Cable
Specifications on page 23.
User 1 LED
Green when active. User configurable using Discrete Output Line 4 (Line 10 for all
I/O modules, except the CIO-1400, which uses Line 9).
User 0 LED
Red when active. User configurable using Discrete Output Line 5 (Line 11 for all
I/O modules, except the CIO-1400, which uses Line 10).
Power LED
Green when power is applied.
Network Traffic LED
Flashes green while transmitting and receiving data.
Network Status LED
Green when a network connection is detected.
ENET Connector
Connects the vision system to a network. The ENET connector provides the
Ethernet connection to external network devices. For more information, refer to the
Ethernet Cable Specifications on page 21.
Note:
l
l
For the In-Sight 5100 and 5400 series, when the vision system is powered up, User 0 LED and User 1 LED
both momentarily turn on. Then, User 0 LED turns off and User 1 LED stays on. Next, User 0 LED turns on
and User 1 LED turns off. Finally, both LEDs momentarily turn on and then turn off.
For the In-Sight 5600 series, when the vision system is powered up, User 0 LED and User 1 LED both
momentarily turn on. Then, User 1 LED turns off and User 0 LED stays on. Next, User 1 LED turns on and
User 0 LED turns off. Finally, both LEDs momentarily turn on and then turn off.
5
Install the Lens
1. Remove the protective film covering the threaded lens opening, if present.
2. Attach a C-Mount lens to the vision system. The exact lens focal length needed depends on the working distance
and the field of view required for your machine vision application.
Figure 2-1: Install the Lens
3. If using a lens cover, remove the thread guard and attach the lens to the vision system.
Connect the Ethernet Cable
1. Connect the Ethernet cable’s M12 connector to the vision system’s ENET connector.
Figure 2-2: Connect the Ethernet Cable
2. Connect the Ethernet cable’s RJ-45 connector to a switch/router or PC, as applicable.
6
Installation
Connect the Breakout Cable
Note: Unused bare wires can be clipped short or tied back using a tie made of non-conductive material.Keep all
bare wires separated from the +24VDC wire.
1. Verify that the 24VDC power supply being used is unplugged and not receiving power.
2. Optionally, connect the I/O or serial wires to an appropriate device (for example, a PLC, an encoder, or a serial
device). For more information, refer to Breakout Cable Specifications on page 22.
Note: When using an In-Sight 5604 line scan vision system, the RS-232RX wire is used as Encoder A and
the RS-232TX wire is used as Encoder B. For more information, refer to Encoder Inputs (In-Sight 5604 Only)
on page 18.
3. Attach the I/O Breakout cable's +24VDC (White/Green wire) and 24V COMMON (Brown wire) to the
corresponding terminals on the power supply. Refer to Breakout Cable Specifications on page 22 for wiring
details.
CAUTION: Never connect voltages other than 24VDC. Always observe the polarity shown.
4. Attach the Breakout cable's M12 connector to the vision system's 24VDC connector.
Figure 2-3: Power Connections
5. Restore power to the 24VDC power supply and turn it on if necessary.
7
8
Specifications
The following sections list general specifications for the In-Sight 5000 series vision systems.
5100, 5100C, 5401, 5400C, 5403 and 5400 Vision System
Specifications
Table 3-1: 5100, 5100C, 5401, 5400C, 5403 and 5400 Vision System Specifications
Specification
5100/5110
5100C
5401/5411
5400C
5403/5413
5400/5410
Minimum
Firmware
Requirement
In-Sight version 4.4.3
Job/Program
Memory
128MB non-volatile flash memory; unlimited storage via remote network device.
Image
Processing
Memory
256MB SDRAM
Sensor Type
1/3-inch CCD
Sensor
Properties
5.92mm diagonal,
7.4 x 7.4µm sq. pixels
5.952mm
diagonal,
4.65 x 4.65µm
sq. pixels
5.92mm
diagonal,
7.4 x 7.4µm sq.
pixels
8.8mm
diagonal,
4.4 x 4.4µm sq.
pixels
5.92mm
diagonal,
7.4 x 7.4µm sq.
pixels
Maximum
Resolution
(pixels)1
640 x 480
1024 x 768
640 x 480
1600 x 1200
640 x 480
Electronic
Shutter Speed
16µs to 1000ms
32µs to
1000ms
16µs to
1000ms
27µs to
1000ms
16µs to
1000ms
Acquisition
Rapid reset, progressive scan, full-frame integration.
Bit Depth
256 grey levels 24-bit color.
(8 bits/pixel).
256 grey levels 24-bit color.
(8 bits/pixel).
256 grey levels (8 bits/pixel).
Frames Per
Second2 3
60 full frames per second.
17 full frames
per second.
14 full frames
per second.
Lens Type
C-mount
Lens Cover
View Port
Material
Clear plastic with an abrasion-resistant coating on the exterior side.
Trigger
1 opto-isolated, acquisition trigger input. Remote software commands via Ethernet and RS-232C.
Discrete Inputs
None built-in. Additional inputs available using a compatible I/O module. (For more information, refer
to I/O Modules on page 4.) Unlimited inputs when using an Ethernet I/O system.
Discrete
Outputs
2 built-in, high-speed outputs. Additional outputs available using a compatible I/O module. (For more
information, refer to I/O Modules on page 4.) Unlimited outputs when using an Ethernet I/O system.
Status LEDs
Power, Network Status, Network Traffic, 2 user configurable.
1/1.8-inch CCD 1/3-inch CCD
60 full frames
per second.
60 full frames
per second.
1 The number of image sensor rows are configurable and can be set within the In-Sight Explorer software. Decreasing the number of rows will
increase the number of frames per second acquired by the vision system. Refer to the AcquireImage topic in the In-Sight® Explorer Help file
for more information.
2 For In-Sight 5100/5110, 5100C, 5400C, 5403/5413 and 5400/5410 vision systems, the maximum frames per second is job-dependent, based
on the minimum exposure for a full image frame capture using the dedicated acquisition trigger, and assumes there is no user interface
connection to the vision system.
3 For In-Sight 5401/5411 vision systems, the maximum frames per second are job-dependent and based on an 8ms exposure and a full image
frame capture, using the dedicated acquisition trigger, and assumes there is no user interface connection to the vision system.
9
Specification
5100/5110
5100C
5401/5411
5400C
5403/5413
5400/5410
1 Ethernet port, 10/100 BaseT, TCP/IP protocol. Supports DHCP (factory default), static and link-local
Network
Communication IP address configuration.
1588 Support1
Timestamp Resolution: 8ns
Synchronization Accuracy Through Transparent Clock: 5µs
Serial
RS-232C when connected to the Breakout Cable or a compatible I/O module. (For more information,
Communication refer to I/O Modules on page 4.)
Power
Consumption
24VDC ±10%, 500mA maximum.
Material
Die-cast aluminum housing.
Finish
Painted.
Mounting
Eight M4 threaded mounting holes (four front and four back).
Dimensions
83.4mm (3.28in) x 124.2mm (4.89in) x 61.4mm (2.42in) with lens cover installed.
43.5mm (1.71in) x 124.2mm (4.89in) x 61.4mm (2.42in) without lens cover installed (includes Thread
Guard).
Weight
350 g (12.3 oz.) Lens cover installed, without lens.
Operating
Temperature
0°C to 45°C (32°F to 113°F)
Storage
Temperature
-30°C to 80°C (-22°F to 176°F)
Humidity
95%, non-condensing (Operating and Storage)
Protection
IP67 (with appropriate lens cover properly installed).
Shock
(Shipping and
Storage)
80 G Shock with 150 gram lens attached per IEC 68-2-27.
Vibration
(Shipping and
Storage)
10 G from 10-500 Hz with 150 gram lens per IEC 68-2-6.
Regulatory
Compliance
CE, FCC, KCC, TÜV SÜD NRTL, RoHS
1 1588 is only supported on vision systems running firmware version 4.5.0 and higher.
10
Specifications
5400CS, 5403S and 5400S Vision System Specifications
Table 3-2: 5400CS, 5403S, 5400S Vision System Specifications
Specification
5400CS
5403S
5400S/5410S
Minimum
Firmware
Requirement
In-Sight version 4.4.3
Job/Program
Memory
128MB non-volatile flash memory; unlimited storage via remote network device.
Image
Processing
Memory
256MB SDRAM
Sensor Type
1/3-inch CCD
1/1.8-inch CCD
1/3-inch CCD
Sensor
Properties
5.92mm diagonal,
7.4 x 7.4µm sq. pixels
8.80mm diagonal,
4.4 x 4.4µm sq. pixels
5.92mm diagonal,
7.4 x 7.4µm sq. pixels
Resolution
(pixels)
640 x 480
1600 x 1200
640 x 480
Electronic
Shutter Speed
16µs to 1000ms
27µs to 1000ms
16µs to 1000ms
Acquisition
Rapid reset, progressive scan, full-frame integration.
Bit Depth
24-bit color.
256 grey levels (8 bits/pixel).
Frames Per
Second1
60 full frames per second.
14 full frames per second.
Lens Type
C-mount
Lens Cover
View Port
Material
Clear plastic with an abrasion-resistant coating on the exterior side.
Trigger
1 opto-isolated, acquisition trigger input. Remote software commands via Ethernet and RS-232C.
Discrete Inputs
None built-in. Additional inputs available using a compatible I/O module (For more information, refer
to I/O Modules on page 4.). Unlimited inputs when using an Ethernet I/O system.
Discrete
Outputs
2 built-in, high-speed outputs. Additional outputs available using a compatible I/O module (For more
information, refer to I/O Modules on page 4.). Unlimited outputs when using an Ethernet I/O system.
Status LEDs
Power, Network Status, Network Traffic, 2 user configurable.
60 full frames per second.
Network
1 Ethernet port, 10/100 BaseT, TCP/IP protocol. Supports DHCP (factory default), static and link-local
Communication IP address configuration.
1588 Support
Timestamp Resolution: 8ns
Synchronization Accuracy Through Transparent Clock: 5µs
Serial
RS-232C when connected to the Breakout Cable or a compatible I/O module. (For more information,
Communication refer to I/O Modules on page 4.).
Power
Consumption
24VDC ±10%, 500mA maximum.
Material
ASTM 316L Stainless Steel.
Finish
Electropolish Passivated.
Mounting
Four M4 threaded mounting holes on back of vision system.
Dimensions
90.6mm (3.57in) x 124.0mm (4.88in) x 61.4mm (2.42in) with lens cover installed.
43.5mm (1.71in) x 124.0mm (4.88in) x 61.4mm (2.42in) without lens cover installed.
Weight
907 g (32.0 oz.) Lens cover installed, without lens.
1 Maximum frames per second is job-dependent, based on the minimum exposure for a full image frame capture using the dedicated acquisition
trigger, and assumes there is no user interface connection to the vision system.
11
Specification
5400CS
5403S
Operating
Temperature
0°C to 45°C (32°F to 113°F)
Storage
Temperature
-30°C to 80°C ( -22°F to 176°F)
Humidity
95%, non-condensing (Operating and Storage)
Protection
IP68 (with appropriate lens cover properly installed).
Shock
(Shipping and
Storage)
80 G Shock with 150 gram lens attached per IEC 68-2-27.
Vibration
(Shipping and
Storage)
10 G from 10-500 Hz with 150 gram lens per IEC 68-2-6.
Regulatory
Compliance
CE, FCC, TÜV SÜD NRTL, RoHS
12
5400S/5410S
Specifications
5603, 5600 and 5605 Vision System Specifications
Table 3-3: 5603, 5600 and 5605 Vision System Specifications
Specification
5603/5613
5600/5610
5605/5615
Minimum Firmware
Requirement
In-Sight version 4.4.3
Job/Program Memory
128MB non-volatile flash memory; unlimited storage via remote network device.
Image Processing
Memory
256MB SDRAM
Sensor Type
1/1.8-inch CCD
1/3-inch CCD
2/3-inch CCD
Sensor Properties
8.8mm diagonal, 4.4 x
4.4µm sq. pixels
5.92mm diagonal, 7.4 x
7.4µm sq. pixels
11.01mm diagonal, 3.45 x 3.45µm
sq. pixels
Maximum Resolution
(pixels)1
1600 x 1200
640 x 480
2448 x 2048
Electronic Shutter
Speed
27µs to 1000ms
32µs to 1000ms
28.8µs to 1000ms
Acquisition
Rapid reset, progressive scan, full-frame integration.
Bit Depth
Frames Per
In-Sight version 4.4.1
256 grey levels (8 bits/pixel).
Second2
14 full frames per second.
60 full frames per second.
16 full frames per second.
Lens Type
C-mount
Lens Cover View Port
Material
Clear plastic with an abrasion-resistant coating on the exterior side.
Trigger
1 opto-isolated, acquisition trigger input. Remote software commands via Ethernet and RS232C.
Discrete Inputs
None built-in. Additional inputs available using a compatible I/O module. (For more
information, refer to I/O Modules on page 4.) Unlimited inputs when using an Ethernet I/O
system.
Discrete Outputs
2 built-in, high-speed outputs. Additional outputs available using a compatible I/O module. (For
more information, refer to I/O Modules on page 4.) Unlimited outputs when using an Ethernet
I/O system.
Status LEDs
Power, Network Status, Network Traffic, 2 user configurable.
Network
Communication
1 Ethernet port, 10/100/10003 BaseT with auto MDIX. IEEE 802.3 TCP/IP protocol. Supports
DHCP (factory default), static and link-local IP address configuration.
1588 Support4
Timestamp Resolution: 8ns
Synchronization Accuracy Through Transparent Clock: 5µs
Serial Communication RS-232C when connected to the Breakout Cable or a compatible I/O module. (For more
information, refer to I/O Modules on page 4.)
Power Consumption
24VDC ±10%, 600mA maximum.
Material
Die-cast aluminum housing.
Finish
Painted/Powder coat (back plate).
1 The number of image sensor rows are configurable and can be set within the In-Sight Explorer software. Decreasing the number of rows will
increase the number of frames per second acquired by the vision system. Refer to the AcquireImage topic in the In-Sight® Explorer Help file
for more information.
2 Maximum frames per second is job-dependent, based on the minimum exposure for a full image frame capture using the dedicated acquisition
trigger, and assumes there is no user interface connection to the vision system.
3 To ensure reliable communication using 1000 BaseT operation, the Ethernet cable must not exceed 75 meters (from the vision system to the
endpoint).
4 1588 is only supported on vision systems running firmware version 4.5.0 and higher.
13
Specification
5603/5613
5600/5610
5605/5615
Mounting
Eight M4 threaded mounting holes (four front and four back).
Dimensions
99.9mm (3.93in) x 124.2mm (4.89in) x 61.4mm (2.42in)
with lens cover installed.
60.1mm (2.37in) x 124.2m (4.89in) x 61.4mm (2.42in)
without lens cover installed.
Weight
463 g (16.3 oz.) Lens cover 409 g (14.4 oz.) Lens cover 538 g (19.0 oz.) Lens cover
installed, without lens.
installed, without lens.
installed, without lens.
Operating
Temperature (noncirculating air)
0°C to 45°C (32°F to 113°F)1
Operating
Temperature
(circulating air)
0°C to 50°C (32°F to 122°F) 0°C to 50°C (32°F to 122°F) 0°C to 50°C (32°F to 122°F)4
Storage Temperature
-30°C to 80°C (-22°F to 176°F)
Humidity
95%, non-condensing (Operating and Storage)
Protection
IP67 (with appropriate lens cover properly installed).
Shock (Shipping and
Storage)
80 G Shock with 150 gram lens attached per IEC 68-2-27.
Vibration (Shipping
and Storage)
10 G from 10-500 Hz with 150 gram lens per IEC 68-2-6.
Regulatory
Compliance
CE, FCC, KCC, TÜV SÜD NRTL, RoHS
2
134.4mm (5.29in) x 124.1mm
(4.88in) x 61.4mm (2.42in) with lens
cover installed.
53.2mm (2.09in) x 124.1mm
(4.88in) x 61.4mm (2.42in) without
lens cover installed.
3
1 The vision system should be mounted with sufficient clearance on all sides to allow air circulation around and through the cooling posts on the
black heat sink.
2 Additional cooling from a fan is recommended for operation above 40°C. For operation up to 50°C, there must be ≥16 CFM of air moving
through the cooling posts on the black heat sink.
3 Additional cooling from a fan is recommended for operation above 40°C. For operation up to 50°C, there must be ≥4 CFM of air moving
through the cooling posts on the black heat sink.
4 Additional cooling from a fan is recommended for operation above 40°C. For operation up to 50°C, there must be ≥16 CFM of air moving
through the cooling posts on the black heat sink.
14
Specifications
5604 Line Scan Vision System Specifications
Table 3-4: 5604 Line Scan Vision System Specifications
Specification
5604/5614
Minimum Firmware Requirement
In-Sight version 4.4.3
Job/Program Memory
128MB non-volatile flash memory; unlimited storage via remote network
device.
Image Processing Memory
256MB SDRAM
Sensor Type
1-inch CCD
Sensor Properties
14.3 mm x 14µm active area, 14µm x 14µm sq. pixels.
Maximum Resolution (pixels)
1024 x 1 (CCD); 1024 x 8192 (up to 8192 lines for full resolution image).
Acquisition
Line Scan integration.
Bit Depth
256 grey levels (8 bits/pixel).
Lines Per Second
44K lines per second.1
Lens Type
C-mount
Lens Cover View Port Material
Clear plastic with an abrasion-resistant coating on the exterior side.
Trigger
1 opto-isolated, acquisition trigger input. Remote software commands via
Ethernet and RS-232C.
Discrete Inputs
None built-in. Additional inputs available using a compatible I/O module.
(For more information, refer to I/O Modules on page 4.) Unlimited inputs
when using an Ethernet I/O system.
Discrete Outputs
2 built-in, high-speed outputs. Additional outputs available using a
compatible I/O module. (For more information, refer to I/O Modules on
page 4.) Unlimited outputs when using an Ethernet I/O system.
Encoder Inputs
2 built-in, encoder inputs for use with a 24VDC signal.
Status LEDs
Power, Network Status, Network Traffic, 2 user configurable.
Network Communication
1 Ethernet port, 10/100/10002 BaseT with auto MDIX. IEEE 802.3 TCP/IP
protocol. Supports DHCP (factory default), static and link-local IP address
configuration.
1588 Support
Timestamp Resolution: 8ns
Synchronization Accuracy Through Transparent Clock: 5µs
Serial Communication
RS-232C when connected to the Breakout Cable or a compatible I/O
module. (For more information, refer to I/O Modules on page 4.)
Power Consumption
24VDC ±10%, 600mA maximum.
Material
Die-cast aluminum housing.
Finish
Painted/Powder coat (back plate).
Mounting
Eight M4 threaded mounting holes (four front and four back).
Dimensions
134.4mm (5.29in) x 124.1mm (4.88in) x 61.4mm (2.42in) with lens cover
installed.
53.2mm (2.09in) x 124.1mm (4.88in) x 61.4mm (2.42in) without lens
cover installed.
Weight
585 g (20.6 oz.) Lens cover installed, without lens.
1 The number of image sensor rows are configurable and can be set within the In-Sight Explorer software. Decreasing the number of rows will
increase the number of frames per second acquired by the vision system. Refer to the AcquireImage topic in the In-Sight® Explorer Help file
for more information.
2 To ensure reliable communication using 1000 BaseT operation, the Ethernet cable must not exceed 75 meters (from the vision system to the
endpoint).
15
Specification
5604/5614
113°F)1
Operating Temperature (non-circulating air)
0°C to 45°C (32°F to
Operating Temperature (circulating air)
0°C to 50°C (32°F to 122°F)2
Storage Temperature
-30°C to 80°C (-22°F to 176°F)
Humidity
95%, non-condensing (Operating and Storage)
Protection
IP67 (with appropriate lens cover properly installed).
Shock
80 G Shock with 150 gram lens attached per IEC 68-2-27.
Vibration
10 G from 10-500 Hz with 150 gram lens per IEC 68-2-6.
Regulatory Compliance
CE, FCC, KCC, TÜV SÜD NRTL, RoHS
1 The vision system should be mounted with sufficient clearance on all sides to allow air circulation around and through the cooling posts on the
black heat sink. If the vision system is not mounted with sufficient clearance, a fan is recommended.
2 Additional cooling from a fan is recommended for operation above 40°C. For operation up to 50°C, there must be ≥16 CFM of air moving
through the cooling posts on the black heat sink.
16
Specifications
I/O Specifications
Cable and connector specifications and connection examples for the acquisition trigger input, encoder inputs (In-Sight
5604 only) and the high-speed outputs are provided in the following sections.
Acquisition Trigger Input
The vision system features one acquisition trigger input, which is optically isolated. The acquisition trigger input can be
configured to trigger from either an NPN (current sinking) or PNP (current sourcing) device.
Table 3-5: Acquisition Trigger Input
Specification
Voltage
Current
Delay1
Description
ON: 20 to 28VDC (24VDC nominal)
OFF: 0 to 3VDC (8VDC nominal threshold)
ON: 2.0 to 2.9mA
OFF: < 250µA
Resistance: ~10 kOhms
In-Sight 5100, 5110, 5100C, 5400C, 62µs maximum latency between leading edge of trigger and
5400CS, 5400, 5410, 5400S, 5410S, start of acquisition. Input pulse should be a minimum of 1ms
5600, 5610
wide.
In-Sight 5403, 5413, 5403S, 5603,
66µs maximum latency between leading edge of trigger and
5613
start of acquisition. Input pulse should be a minimum of 1ms
wide.
In-Sight 5401, 5411
76µs maximum latency between leading edge of trigger and
start of acquisition. Input pulse should be a minimum of 1ms
wide.
In-Sight 5604, 5614
1 line (approximately equivalent to 23µs, based on a 1.4µs
Exposure) is the maximum latency between leading edge of
trigger and start of acquisition. Input pulse should be a minimum
of 1ms wide.
58µs maximum latency between leading edge of trigger and
In-Sight 5605, 5615
start of acquisition. Input pulse should be a minimum of 1ms
wide.
The Breakout cable can be used to trigger from an NPN photoelectric sensor or PLC output. Connect TRIGGER+ to
+24VDC and connect TRIGGER- to the output of the photoelectric sensor. When the output turns ON, it pulls TRIGGERdown to 0VDC, turning the opto-coupler ON. For more information, refer to Breakout Cable Specifications on page 22.
The Breakout cable can also be used to trigger from a PNP photoelectric sensor or PLC output. Connect TRIGGER+ to
the output of the photoelectric sensor and connect TRIGGER- to 0VDC. When the output turns ON, it pulls TRIGGER+ up
to +24VDC, turning the opto-coupler ON. For more information, refer to Breakout Cable Specifications on page 22.
Figure 3-1: Acquisition Trigger Input Schematic
1 Maximum latency is based on a 1µs trigger debounce.
17
Note: When using the vision system with the Breakout cable, the polarity of the TRIGGER+ and TRIGGER- pins is
not critical. However, when using an optional I/O module, the polarity of the TRIGGER+ and TRIGGER- pins should
be observed.
Encoder Inputs (In-Sight 5604 Only)
The Breakout cable can be used for communication between the vision system and a single or quadrature encoder. For
single encoders, the ENCODER A pin must be used. For quadrature encoders, the ENCODER A or ENCODER B pin can
be used. The signal from the encoder must be +24VDC. For more information, refer to Breakout Cable Specifications on
page 22.
Table 3-6: Encoder Input Specifications (In-Sight 5604 only)
Specification
Description
Voltage
ON: 20 to 28VDC (24VDC nominal)
OFF: 0 to 3VDC (9.6VDC nominal threshold)
Current
ON: 84 to 118µA
OFF: < 11µA
Resistance: ~233 kOhms
Maximum Encoder Frequency
99.2KHz (assuming a 50/50 duty cycle)
Figure 3-2: Connect the Encoder
18
Specifications
High-Speed Outputs
In-Sight 5000 series vision systems feature two built-in, high-speed outputs. Both of the high-speed outputs are NPN
(current sinking) lines. The external load should be connected between the output and the positive supply voltage
(28VDC or less). The outputs pull down to 0.1VDC or less when ON (1.25VDC or less for In-Sight 5604 only), which
causes current to flow through the load. When the outputs are OFF, no current flows through the load.
Table 3-7: High-Speed Output Specifications
Specification
Voltage
Current
Delay12
Description
28VDC maximum through external load.
All In-Sight 5000 series
200mA maximum sink current.
(except In-Sight 5600 series)
OFF state leakage current 200µA maximum.
External load resistance 140 Ohms to 10 kOhms.
Each line rated at a maximum 200mA, protected against overcurrent, short circuit and transients from switching inductive loads.
High current inductive loads require external protection diode.
In-Sight 5600 series
100mA maximum sink current.
OFF state leakage current 200µA maximum.
External load resistance 280 Ohms to 10 kOhms.
Each line rated at a maximum 100mA, protected against overcurrent, short circuit and transients from switching inductive loads.
High current inductive loads require external protection diode.
±5µs (maximum due to opto-isolators turning ON).
High-Speed Output - NPN Configuration
The Breakout cable can be used to connect to an NPN-compatible PLC input. Connect HS OUT 0 or HS OUT 1 directly to
the PLC input. When enabled, the output pulls down the PLC input to 0VDC. For more information, refer to Breakout
Cable Specifications on page 22.
Figure 3-3: High-Speed Output - NPN Configuration
1 Delay when opto-isolators turn OFF depends on the load to which the output is connected. With a 240 Ohm load, the maximum delay will be
±5µs.
2 If HS OUT 1 is configured as a Strobe output type within In-Sight Explorer, the maximum strobe latency is ±5µs. For more information, refer to
the In-Sight® Explorer Help file.
19
High-Speed Output - PNP Configuration
The Breakout cable can be used to connect high-speed outputs with a PNP-compatible PLC input, if a pull-up resistor
(for example, 2.2 kOhms 0.5W) is connected from the output to +24VDC. In this case, the resistor supplies 24VDC to the
PLC input. The output will pull the voltage down to 0VDC, turning off the PLC input. This creates an inversion, with the
PLC input ON when the vision system output is OFF, and vice-versa. Use an external NPN to PNP converter when this
inversion is not desired. For more information, refer to Breakout Cable Specifications on page 22.
Figure 3-4: High-Speed Output - PNP Configuration
High-Speed Output - Relay/LED Configuration
The Breakout cable can be used to connect the high-speed outputs to a relay, LED or similar load. Connect the negative
side of the load to the output and the positive side to +24VDC. When the output switches on, the negative side of the load
is pulled down to 0VDC, and 24VDC appears across the load. Use a protection diode for a large inductive load, with the
anode connected to the output and the cathode connected to +24VDC. For more information, refer to Breakout Cable
Specifications on page 22.
Figure 3-5: High-Speed Output - Relay/LED Configuration
20
Specifications
Ethernet Cable Specifications
The Ethernet cable is used to connect the vision system to other network devices. The Ethernet cable can be connected
to a single device or provide connections to multiple devices via a network switch or router.
Table 3-8: Ethernet Cable Pin-Out
P1 Pin#
Signal Name
Wire Color
P2 Pin#
6
TPO+
White/Orange
1
4
TPO-
Orange
2
5
TPI+
White/Green
3
7
TRMA
Blue
4
1
TRMB
White/Blue
5
8
TPI-
Green
6
2
TRMC
White/Brown
7
3
TRMD
Brown
8
Note:
l
l
Cables are sold separately.
The wiring for this cable follows standard industrial Ethernet M12 specifications. This varies from the 568B
standard.
21
Breakout Cable Specifications
The Breakout cable provides connection to an external power supply, RS-232 serial communications, acquisition trigger
input, high-speed outputs and encoder inputs (In-Sight 5604 only). The Breakout cable is not terminated. When using the
In-Sight 5604, refer to Encoder Inputs (In-Sight 5604 Only) on page 18.
Table 3-9: Breakout Cable Pin-Out
Pin#
Signal Name
Wire Color
1
+24VDC
White/Green
2
TRIGGER+
Green
3
TRIGGER-
White/Orange
4
HS OUT 0
Blue
5
HS OUT 1
White/Blue
(RxD)1
6
RS-232 RECEIVE
(In-Sight 5604 Only: Encoder A)
Orange
7
RS-232 TRANSMIT (TxD)2
(In-Sight 5604 Only: Encoder B)
White/Brown
8
24V COMMON
Brown
Note:
l
l
l
Cables are sold separately.
Unused bare wires can be clipped short or tied back using a tie made of non-conductive material. Keep all
bare wires separated from the +24VDC wire.
The housing of the vision system is internally connected to the system ground wire (pin 8 of the Breakout
cable). Therefore, if the mounting surface of the vision system is at a non-zero ground potential, it is strongly
recommended that the vision system be mounted on an isolated or non-conductive mount.
1 If hardware handshaking is required, an I/O module must be used.
2 If hardware handshaking is required, an I/O module must be used.
22
Specifications
I/O Module Cable Specifications
The I/O Module cable connects the vision system directly to a compatible In-Sight I/O module via the DB15 connector.
When the I/O module is used, all power and communication lines used by the vision system are connected using the I/O
Module cable.
Table 3-10: I/O Module Cable Pin-Out
P1 Pin#
Signal Name
P2 Pin#
1
+24VDC
1
2
TRIGGER+
2
3
TRIGGER-
3
4
HS OUT 0
4
5
HS OUT 1
5
6
RS-232 RECEIVE (RxD)
(In-Sight 5604 Only: Encoder A)
6
7
RS-232 TRANSMIT (TxD)
(In-Sight 5604 Only: Encoder B)
7
8
24V COMMON
8
Note:
l
l
l
Cables are sold separately.
Access to the encoder inputs on the In-Sight 5604 Line Scan are not supported by the CIO-MICRO or CIOMICRO-CC I/O module.
Refer to your specific I/O module installation manual for more connection information.
23
Dimensional Drawings
5100, 5100C, 5400, 5401, 5400C and 5403 Vision System Dimensions
Note:
l
All dimensions are in millimeters [inches] and are for reference purposes only.
l
All specifications may be changed without notice.
Figure 3-6: 5100, 5100C, 5400, 5401, 5400C and 5403 Vision System Dimensions (With Lens Cover)
24
Specifications
Figure 3-7: 5100, 5100C, 5400, 5401, 5400C and 5403 Vision System Dimensions (Without Lens Cover)
25
5403S, 5400CS and 5400S Vision System Dimensions
Note:
l
All dimensions are in millimeters [inches] and are for reference purposes only.
l
All specifications may be changed without notice.
Figure 3-8: 5403S, 5400CS and 5400S Vision System Dimensions (With Lens Cover)
26
Specifications
Figure 3-9: 5403S, 5400CS and 5400S Vision System Dimensions (Without Lens Cover)
27
5600 and 5603 Vision System Dimensions
Note:
l
All dimensions are in millimeters [inches] and are for reference purposes only.
l
All specifications may be changed without notice.
Figure 3-10: 5600 and 5603 Vision System Dimensions (With Lens Cover)
28
Specifications
Figure 3-11: 5600 and 5603 Vision System Dimensions (Without Lens Cover)
29
5604 and 5605 Vision System Dimensions
Note:
l
All dimensions are in millimeters [inches] and are for reference purposes only.
l
All specifications may be changed without notice.
Figure 3-12: 5604 and 5605 Vision System Dimensions (With Lens Cover)
30
Specifications
Figure 3-13: 5604 and 5605 Vision System Dimensions (Without Lens Cover)
31
32
Appendix A - Cleaning/Maintenance
Clean the Vision System Housing
To clean the outside of the vision system housing, use a small amount of mild detergent cleaner or isopropyl alcohol on
a cleaning cloth. Do not pour the cleaner directly onto the vision system housing.
CAUTION: Do not attempt to clean any In-Sight product with harsh or corrosive solvents, including lye, methyl ethyl
ketone (MEK) or gasoline.
Clean the Vision System Image Sensor Window
To remove dust from the outside of the image sensor window, use a pressurized air duster. The air must be free of oil,
moisture or other contaminants that could remain on the glass and possibly degrade the image. Do not touch the glass
window. If oil/smudges still remain, clean the window with a cotton bud using alcohol (ethyl, methyl or isopropyl). Do not
pour the alcohol directly on the window.
Clean the Vision System Lens Cover
To remove dust from the lens cover, use a pressurized air duster. The air must be free of oil, moisture or other
contaminants that could remain on the lens cover. To clean the plastic window of the lens cover, use a small amount of
isopropyl alcohol on a cleaning cloth. Do not scratch the plastic window. Do not pour the alcohol directly on the plastic
window.
33
34
P/N INS-597-0027-07 Rev. B