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- 68 Pages
Marquis MQHBZDV 3636, 4236, 4736, MQRB 4236, 4236T gas fireplace Installation Instructions
MQHBZDV3636, MQHBZDV4236, MQRB4236, MQRB4236T, MQHBZDV4736 are zero clearance vented gas fireplaces that can be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. They are certified to ANSI Z21.88-2014 • CSA 2.33-2014 for vented gas fireplace heater and to ANSI Z21.50-2014 • CSA 2.22-2014 for zero clearance vented gas fireplace.
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SOLACE/SKYLINE
Installation Instructions
Model Numbers: MQHBZDV3636, MQHBZDV4236, MQRB4236, MQRB4236T,MQHBZDV4736
Stock #’s: MQHBZDV3636N, MQHBZDV3636LP, MQHBZDV4236N, MQRB4236N, MQHBZDV4236LP,
MQHBZDV3636NE, MQHBZDV3636LPE, MQHBZDV4236NE, MQRB4236NE, MQHBZDV4236LPE
Certified to: ANSI Z21.88-
2014 • CSA 2.33-2014ZERO CLEARANCE VENTED GAS FIREPLACE HEATER
Stock #’s: MQRB4236NT, MQRB4236LPT, MQHBZDV4736N, MQHBZDV4736LP,
MQRB4236NTE, MQRB4236LPTE, MQHBZDV4736NE, MQHBZDV4736LPE,
Certified to: ANSI Z21.50-20
14 • CSA 2.22-2014 ZERO CLEARANCE VENTED GAS FIREPLACE
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
For Propane Horizontal installations the venting must be a minimum of one foot vertical off the flue before going horizontal.
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962
Printed in Canada September 10, 2015
Part # 36MQ-MAN14
Pre-installation Questions and Answers
About curing of the paint
Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the paint fully hard and durable.
Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important to remove this white deposit from the glass doors using a fireplace glass cleaner.
Babies, small children, pregnant women and pets should leave the area during the cure phase.
Ventilate well, open doors and windows.
Do not touch during curing.
Why does my fireplace or stove give off odour?
It is normal for your fireplace to give off some odor at first. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odours).
It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off (if a fan is present) after the curing of the paint has been completed. These odours can last upward to 40 hours of burn time; keep burning at a minimum of four hours per use until odours dissipate.
Noise coming from the fireplace?
Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of your fireplace.
It is also normal for the fan to make some noise when it comes on. This noise can be reduced somewhat by turning down the speed of the fan with the variable speed control. Be aware, however, that this will reduce the volume of heated air circulated into the room by the fan.
Note to the Installer:
Be sure appliance is working properly and its operation (including remote control operation, if included) is fully explained to and understood by the customer.
Operating Instructions
1. Be sure to read and understand all the instructions in this manual before operation of appliance.
2. Ensure all wiring is correct and properly enclosed to prevent possible shock.
3. Check for gas leaks.
4. Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door removed.
5. Make sure venting and termination cap are installed and unobstructed.
6. If brick or porcelain liners are used, ensure they are installed.
7. Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect.
8. If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it.
2
Table of Contents
Pre-installation Questions and Answers
…………………………………...................................
2
Operating Instructions
……………………………………………………….................................. 2
Table of Contents
…………………………………………………………….................................. 3
Safety Screen Installation…………………………………………………………………………… 4
Mobile Home/Manufactured Housing Installation
…………………….......................................
5
Warnings, Installations, and Operations
…………………………………................................... 6-7
Installation Requirements for the Commonwealth of Massachusetts
…..................................
7
MQHBZDV3636
Locating your Appliance............................................................................. 8
Fireplace Dimensions................................................................................. 8
Framing for your Gas Fireplace.................................................................. 9
Framing and Facing Requirements............................................................. 10
Installing Clean View Kit (CVCK)................................................................ 11
Clearance to Combustibles......................................................................... 12
Parts List..................................................................................................... 12-13
Kingsman Fireplace Venting Parts.............................................................. 13
MQHBZDV4236/MQRB4236
Locating your Appliance............................................................................. 14
Fireplace Dimensions................................................................................. 14
Framing for your Gas Fireplace.................................................................. 15
Framing and Facing Requirements............................................................. 16
Installing Clean View Kit (CVCK)................................................................ 17
Clearance to Combustibles......................................................................... 17
Parts List..................................................................................................... 18-19
Kingsman Fireplace Venting Parts............................................................. 19
MQHBZDV4736
Locating your Appliance............................................................................. 20
Fireplace Dimensions................................................................................. 20
Framing for your Gas Fireplace.................................................................. 21
Framing and Facing Requirements............................................................. 22
Installing Clean View Kit (CVCK)................................................................ 23
Clearance to Combustibles......................................................................... 23
Parts List..................................................................................................... 24-25
Kingsman Fireplace Venting Parts.............................................................. 26
Clearance, Mantels & Surrounds............................................................................................. 26-27
Dimensions & Installations of Wall Mount Surrounds.............................................................. 28
Fan Installation........................................................................................................................ 29
Split Receptacle- Fan Speed Control Outside of Fireplace..................................................... 30
Installing MQRB4236 Liner Panels.......................................................................................... 31
Brick Installation
……………………………………………………………………………………… 32
Installation of HB Porcelain Liners - HB36PL/HB42PL/HB47PL............................................. 33
Gas Line Installation................................................................................................................ 34
Millivolt System, Lighting, and Burner Control......................................................................... 35
Trouble Shooting The Gas Control System............................................................................. 36
Burner System Removal for MQHB36/42/47........................................................................... 37
Burner System Maintenance................................................................................................... 38
Conversion Kit Instructions
– PART A ...................................................................................
39-40
Gas Conversion for Top Convertible Pilot (Series 019065X)
– PART B.................................
41
Gas Conversion for Modulator
– PART C................................................................................ 42
IPI Electronic Ignition System.................................................................................................. 43-47
IPI Lighting Instructions........................................................................................................... 48
Door and Glass Information..................................................................................................... 49
Log Placement - LOGF36........................................................................................................ 49-50
Pilot Shield RSP1 / RSP2
…………………………………………………………………………… 51
MQROCK1/MQRSP2 Setup for Models MQHBZDV3636/MQHBZDV4236............................ 52-53
MQROCK1/MQRSP1 Setup for Models MQHBZDV4736....................................................... 54-55
Accessories Available for Skyline & ZDVRB3622 Ribbon Burner Units.................................. 56-57
ULK2 Universal Light Kit (Optional Accent Lighting Kit).......................................................... 58-59
Vent Termination..................................................................................................................... 60
General Vent Installation Information...................................................................................... 61
Venting Table........................................................................................................................... 62
Installation Of Side Wall Venting............................................................................................. 63
Vertical Venting........................................................................................................................ 64
Glass Safety / Termination Cap Safety- All Units.................................................................... 65
Approved for Power Vent PVH58
…………………………………………………………………..
66
PVH58 Power Vent Parts List
………………………………………………………………………. 67
Limited Lifetime Warranty........................................................................................................ 68
3
Safety Screen Installation
Z Series
Contents of Kit:
[1] Safety Screen
[2] Side Angles
[2] Horizontal Angles
[12-16] DT Screws (Depending on screen size)
Assembly: Attach components with supplied screws as shown.
NOTE: Screens are symmetrical from top to bottom.
⚠
WARNING:
Wait until unit is COMPLETELY cool before touching glass or attempting to install or remove
Child Safety Screens.
Screen with Side & Horizontal Angles
Upper Clip
TOP VIEW
Upper Clip
Upper Clip
Lower Clip
Hook Lower Clip onto glass door frame.
SIDE VIEW
Press down and push upper clip under top glass door frame.
To install screens hook bottom clip onto glass door frame, then press down and push upper clip under top glass door frame, then release. Clip will hook onto frame.
CLIPS
To remove
Safety
Screens
WAIT UNTIL
FIREPLACE IS
COMPLETELY
COOL.
Press down on upper clips and remove screen from fireplace glass door.
Fireplace with
Screen
4
Mobile Home/Manufactured Housing Installation
This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the
Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for
Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in
Canada.
THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88-2009) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED
(MOBILE)HOMES AFTER FIRST SALE IN THE USA.
THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88-2009) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED
(MOBILE) HOMES IN CANADA.
Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National
Electrical Code in Canada.
An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer to penetrate paint or protective coating to insure grounding.
Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.
Warning: Do not compromise the structural integrity of the manufactured home wall, floor or ceiling, during installation of appliance or venting.
For required venting components see venting installation in appropriate section of this manual.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat. In USA see local codes.
5
Warnings, Installations and Operations
Installation Regulations
This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current
CAN/CSA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1NFPA 54 when installed in the United States.
This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the National Electrical Code; ANSI/NFPA 70 when installed in the United States.
In the U.S.A
.
Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-Decorative).
WARNING
FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:
1. Do not clean when the glass is hot.
2. Do not use abrasive cleaners.
3. Using a substitute glass will void all product warranties.
4. For safe operation, glass doors must be closed.
5. When purging the gas line, the glass front must be removed.
6. Do not strike or abuse glass. Take care to avoid breakage.
7. Do not alter gas orifice.
8. No substitute materials may be used other than factory supplied components.
9. This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture and draperies.
10. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.
11. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
12. Under no circumstances should any solid fuels (wood, paper) be used in this appliance.
13. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing should be replaced prior to operating this appliance.
14. Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.
15. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.
16. Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a drying rack for clothing nor should Christmas stockings or decorations be hung from it.
17. Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.
18. Do not operate appliance unless completely installed as per installation instructions.
19. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
20. WARNING: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.
21. The appliance area must be kept clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
22. The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of the unit.
23. Ensure that power to the Fireplace is turned off before servicing.
24. Do not operate this Fireplace without the glass front or with a broken glass.
25. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.
26. Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.
27. This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
6
Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they provide a primary heat source.
This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.
NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your home.
Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.
Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat.
In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-Decorative).
In USA see local codes.
Operations and Maintenance Instructions
For safe installation and operation note the following:
•
Venting systems should be periodically examined by a qualified agency.
•
The flow of combustion and ventilation air must not be obstructed.
•
The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control.
•
Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas. See Log
Placement page to remove logs. Vacuum burner parts and replace logs.
•
Never use your gas fireplace as a cooking device.
•
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
Installation Requirements for the Commonwealth of
Massachusetts
In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Commonwealth.
When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the requirements listed below.
1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent terminal and the air intake is installed below four feet above grade the following requirements must be satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720.
B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:
Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services both the appliance and the carbon monoxide detector;
Have battery back-up power;
Meet ANSI./UL 2034 Standards and comply with NFPA 720; and
Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR.
C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.
Installation shall be in strict c ompliance with the manufacturer’s instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.
D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location of vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas Vent
Directly Below”.
2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent terminal and the air intake is installed above four feet above grade the following requirements must be satisfied:
A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720.
B. A carbon monoxide detector shall:
Be located in the room that houses the appliance or equipment;
Be either hard-wired or battery powered or both; and
Shall comply with NFPA 720.
A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.
For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.
7
Locating Your Appliance
B.
C.
D.
E.
LOCATION KEY:
A. Flat on Wall
F.
Across the Corner
As an Island
As a Room Divider
Flat on Wall Corner
Exterior Wall
See Mantel Leg Clearances Instruction for the proper placement of fireplace.
Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).
Fireplace Dimensions
HBZDV36
HBZDV36-CVCK
Non-Combustible Header Attached
8
MQHBZDV3636 - Framing for your Gas Fireplace
Framing Specifications
1. Cold climate installation recommendation: When installing this fireplace against non insulated exterior wall or chase, it is recom mended that the outer walls be insulated to conform to applicable insulation codes. Drywall must be installed over insulation to prevent contact of insulation and unit.
2. Choose fireplace location and frame in accordance with the fireplace framing dimensions specified (See Framing Diagrams). Bend nailing tabs forward on left and right of unit and place fireplace into framed enclosure. This allows for 1/2” in front of framing tabs for finishing materials.
3. Drywall or other material can extend flush with the appliance on the bottom, sides and top of fireplace. (louvered mod els only)
4. When installing horizontal with a 90 degree bend maintain a minimum of two and a half (2.5”) inches above the bend in enclosures.
5. For a fireplace with louvers combustible floor can raise 1” above the bottom of the fireplace. For a fireplace with HB36CVCK
(Clean view Circulating Kit) floor or hearth can raise 7” above the bottom of the fireplace with portions being combustible and non combustible. See drawing on following page.
6. When installing MQHB36SW surround,the fireplace must be raised a minimum of 3 1/2” above the finished floors, to accommodate the wall surround. The fireplace may be raised higher but the 60” clearance measured from the bottom of the fireplace to the ceiling must be maintained at all times. (i.e. For an 8 ft. ceiling the unit can be raised only 36 inches.)
For Propane Horizontal Installations the venting must be a minimum of one foot vertical off the flue before the elbow on any horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carboning and cleaning of glass.
MQHBZDV36 Louvered
MQHBZDV36 WITH HB36CVCK
(CLEAN VIEW CIRCULATING KIT)
9
HBZDV36 - Framing and Facing Requirements
HBZDV36 WITH HB36CVCK (CLEAN VIEW CIRCULATING KIT)
Non Combustible Header
Attached
AA
AA
Non Combustible Header
Attached
AA
AA
HB36CVCK WITH MQHB36SW SURROUND
Attached
AA
Non Combustible
Header
AA
10
HB36 - How to Install Clean View Kit (Cvck)
For HB36/HB42/HB47
CAUTION: When using CVCK DO NOT INSTALL a Louver assembly.
1. Install optional fan kit (see Fan Instruction).
2. Fold two standoffs up into position and mount with supplied screws. (FIG 1)
3. Hang CVCK on top of fireplace retainer tabs and rotate down into position. (FIG 2)
4. Using the screws provided, fasten the non-combustible header onto the top of the CVCK assembly.
5. Using four supplied #6 screws, fasten CVCK kit to the inside frame of unit.
6. Kit is supplied with 2 valve extension knobs. Align the notches and slide the extensions onto valve knobs.
7. DO NOT brick or tile beyond the inside area of the CVCK kit to allow for removal of door.
8.
Install optional pull screen system: First slide curtain onto rods and slide round end of rod into side post (REF A). Using 1/2
” DT screws, mount the flattened end of rod to bottom side of rod hanger bracket (REF B). Repeat this step for opposite side
.
NOTE: ADDITIONAL ACCESS FOR GASLINE INSTALLATION AND FAN ELECTRICAL INSTALLATION! When CVCK is installed in framing, remove 2 screws from the right and left side of the bottom panel (REF C). Once screws are removed, bottom panel can be rotated forward for access to gas valve and fan system.
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
NOTE: When using the Clean View
Kit (CVCK) and installing optional electrical components (i.e. Remote
Controls, variable speed control, and or fan modules) locate them in the
Clean View access area, unless other shielding devices like our IPI
Component box is used.
Clearance to Combustibles
Back (from Standoffs)
Side (from standoffs)
Floor
Ceiling (from bottom of fireplace)
Top (from standoffs)
Top of 90 degree bend in Minimum
Enclosure of 42 to 43 inches
Top of 90 degree bend in
Enclosure over 43 inches
Top of Horizontal Pipe
Side & Bottom of Horizontal Pipe
Vertical Vent Pipe
Vertical Vent Pipe
0 inches/0 mm
0 inches/0 mm
0 inches/0 mm
60 inches/150 cm
0 inches/0 mm
3 1/2 inches/89 mm / All Vent Systems
2 1/2 inches/64 mm / All Vent Systems
1 1/2 inches/38 mm / All Vent Systems
1 inch/25.5mm / All Vent Systems
1 inch/25.5mm / Kingsman Vent Systems
1 1/4 inch/32mm / Simpson/AmeriVent/Selkirk
Direct Temp Systems
(NOTE -Floor) if installing the appliance directly on carpeting or other combustible materials other than wood flooring, the appliance shall be installed on a metal or wood panel, the full width and depth of the appliance. Carpet may extend 1 inch above the floor of appliance.
For units with CVCK (Clean
View Circulating Kit) see framing with CVCK to establish floor heights
11
MQHBZDV3636 Parts List
Fireplace Part Numbers
MQHBZDV3636N (Millivolt) Fireplace Heater Rated NG, Ceramic
MQHBZDV3636NE (IPI) Glass, 30,500 BTU AT 75% efficient.
Approved for bedroom and mobile home.
MQHBZDV3636LP (Millivolt) Fireplace Heater Rated LP, Ceramic
MQHBZDV3636LPE (IPI) Glass, 29,200 BTU AT 75% efficient.
Approved for bedroom and mobile home.
FIREPLACE REQUIREMENTS
Grills or CVCK (clean view circulating kit)(Required for each unit)
HB36CVCK CVCK(clean view circulating kit) no grill required
HB36CSS
HB36PSK
Overlays
HB36ADTH
HB36ADDX
HB36ADDA
HB36ADDD
Accessories
Z36FK
Z1MT
Safety Screen Replacement
Pull Screen Kit for CVCK
Arch Door Frame - Top Half Black
Arch Door Frame - Deluxe Black
Arch Door Frame - Double Arch Black
Arch Door Frame - Double Door Arch Black
Fan Kit w/Variable Speed Wall Mount Control
(Temperature Sensing)
Thermostat Millivolt Wall Mount
HB36GBA
HB36GBC
HB36GBP
HB36GBL
Grill Kit - Classic Builder Antique Brass
Z80PT
Grill Kit - Classic Builder Chrome
Grill Kit - Classic Builder Polish Brass
Grill Kit - Black
Z1RC
ZART
Thermostat Programmable Digital Millivolt
Wall Mount (1F80-40)
Remote Control Millivolt (On/Off with LED) (Model I)
Remote Control Thermostat Millivolt (Model K)
HB36PBL Panel Grill Kit - Black
LOG SETS/ROCK KITS: (Required for each unit)
LOGF36
MQROCK1
MQROCK3
Log Set - 7 pce. - /Fibre Split Oak
Rock Set Tan (HBZDV/MQRB)
Rock Set Natural (HBZDV/MQRB)
Rock Set Multi-Color (HBZDV /MQRB)
RMCBN
RMCBP
DCHS
VLBIT4
Remote Control - Basic - Natural Gas
(On/Off, Hi/Lo Flame Adjustment)
Remote Control - Basic - Liquid Propane
(On/Off, Hi/Lo Flame Adjustment)
Remote Control Heatshield
Log Bits - Large Four Piece Kit
MQRSP2
MQHB36SWCCBL
MQHB36SWCCPW
Rock Platform, Support, and 4 Screws
(MQHBZDV3636, 4236)
VLBIT6
Fireplace Wall Mount Finishing Surrounds for HB36CVCK Refractory Liner
Surround Concave Black
(Cover age 40 1/2” H x 49 1/2” W)
Surround Concave Pewter
(Coverage 40
1/2” H x 49 1/2” W)
HB36PL
HB36RLC
HB36RLT
Log Bits - Small Six Piece Kit
Porcelain Reflective Liner
Refractory Liner Classic
Refractory Liner Traditional
MQHB36SWCVBL Surround Convex Black
(Coverage
41” H x 40 1/2” W)
HB36RLH
Refractory Liner Herring Bone
Replacement Burner Assembly
MQHB36SWCVPW Surround Convex Pewter
(Coverage
41” H x 40 1/2” W)
3636MQ-BNGSI Burner Assembly - Natural Gas c/w Valve System
(MQHBZDV3636N)
ACCESSORIES
Fireplace Surrounds - Trims
HB36SAB
Surround - Antique Brass
(Coverage 35
1/2” H x 41 1/8” W)
3636MQ-BLPSI Burner Assembly - Liquid Propane c/w Valve
System (MQHBZDV3636LP)
Conversion Kit (Sit Valve Only)
HB36SBL
HB36SCR
HB36SPB
HB36SLAB
Surround - Black
(Coverage 35
1/2” H x 41 1/8” W)
Surround - Chrome
(Cover age 35 1/2” H x 41 1/8” W)
Surround - Polish Brass
(Coverage 35
1/2” H x 41 1/8” W)
Surround Slim Line - Antique Brass
(Cover age 35 1/4” H x 37 1/2” W)
3632HB-CKLP LP Conversion Kit for HBZDV3632/3636 (Millivolt)
3632HB-CKNG NG Conversion Kit for HBZDV3632/3636 (Millivolt)
3632HB-CKLPI
LP Conversion Kit for HBZDV3632/3636 (IPI)
3632HB-CKNGI NG Conversion Kit for HBZDV3632/3636 (IPI)
Valve System Parts - New Top convertible SIT (Millivolt)
1000-P136WR Thermopile GOAI-524
1001-P069SI
1001-P216SI
Electrode Sparker 915.069 TC SIT
Thermocouple 290.216 TC SIT
HB36SLCR
HB36SLPB
HB36SLBL
Designer Doors for
HB36DDA1BL
HB36DDTA1A
Surround Slim Line - Chrome
(Coverage 35
1/4” H x 37 1/2” W)
Surround Slim Line - Polish Brass
(Coverage 35
1/4” H x 37 1/2” W)
36” Fireplaces - Operative
Surround Slim Line - Gun Metal Black
(Coverage 35
1/4” H x 37 1/2” W)
1001-P165SI
1001-P167SI Orifice Pilot LP 977.167 TC SIT
1001-P633SI
1001-P634SI
Orifice Pilot NG 977.165 TC SIT
Valve Nova LP Hi/Lo 0820651
Valve Nova NG Hi/Lo 0820652
1001-P713SI Pilot Burner LP 199.713 TC SIT
1001-P714SI Pilot Burner NG 199.714 TC SIT
Designer Door Arch - Series 1 - Black
Trim - Antique for Designer Arch - Series 1 Valve System Parts - IPI System
HB36DDTA1C
HB36DDTA1P
HB36DDS1BL
HB36DDTS1A
HB36DDTS1C
HB36DDTS1P
Trim - Chrome for Designer Arch - Series 1 Electronic Ignition/Remote Control IPI
Trim - Polish Brass for Designer Arch -
Series 1
EGTRC
EGTMRCN
Remote Control IPI (Thermostat)
Remote Control IPI
In the USA a decorative
Designer Door Straight - Series 1 - Black (Thermostat/Modulating - NG) product (ANSI Z21-50):
Trim - Antique for Designer Straight -
Series 1
EGTMRCP Remote Control IPI
(Thermostat/Modulating - LP) not for use as a heating appliance; thermostats
Trim - Chrome for Designer Straight -
Series 1
Trim - Polish for Designer Straight -
Series 1
EGTFRCN
(Thermostat/Modulating/Fan - NG)
EGTFRCP
Remote Control IPI
Remote Control IPI
(Thermostat/Modulating/Fan - LP)
(standard or optional) are not permitted, the warranty is void if a thermostat is installed.
12
MQHBZDV3636 Parts List
Electronic Ignition Replacement Parts IPI
1002-P001si Valve IPI (NG; ON/OFF)
1002-P002si
1006-P002si
1006-P603si
1002-P047si
1002-P033si
1002-P089si
1002-P113si
1002-P302si
1002-P850si
1002-P12BH
1002-P912si
1002-P166si
1002-P168si
1002-P013si
1002-P012si
1002-P016is
1002-P014si
Valve IPI (LP; ON/OFF)
Valve IPI (NG; Hi/Lo)
Valve IPI (LP; Hi/Lo)
Pilot Assembly (LP)
Pilot Assembly (NG)
Spark Electrode (Long)
Electrode Flame Sensor (Long)
IPI Ignition Board
AC Wall Adapter
Battery Pack
Wiring Harness
Orifice Pilot (NG #62)
Orifice Pilot (LP #35)
Stepper Motor (NG)
Stepper Motor (LP)
Hi/Lo Regulator (NG)
Hi/Lo Regulator (LP)
Miscellaneous Parts
1000-150GE
1000-150MP
1000-214
1000-215
1000-218
1000-227
1000-255
1000-EMBER
2000-080
2000-081
1000-085
1000-306
36HB-310
36HB-123
#Silicone GE Red IS806 #736
#Hi-Temp Millpac Sealant 840099
#Piezo-Igniter 1244-17 MARK 21
#Pal Nut (18MMXI.5MM)BLK (1364.03)
#Switch Ivory (1451/001)
#Cover Ivory (86001/001)
#Orifice Brass - (State Size)
#Moon Rock
#Thermodisc 2450 (For Blower)
#Blower Motor QLN65/2400
#Control Variable Speed KBWC-13BV
Thermalcord - Adhesive Back for Door Frame
Ceramic Glass - For All HBZDV3600
Upper Door Spring
Kingsman Fireplace Venting
Catalog
Number Description
ZDVHSK
ZDVHSK5
FDVVT40
FDVHT
FDVHSQ
ZDVST
FDVHSCU
ZDVAIS
ZDVVOS
ZDVFS
ZDVRS
ZDVWT
ZDVSSLR
ZDV48GP
ZDVAAF
ZDVAF2
ZDVAF3
ZDV7SC
ZDVFK5
ZDVFK8
ZDVFK20
Horizontal Vent Starter Kit - 3 FT Length
Horizontal Vent Termination, Wall Thimble,
36” Flex Pipe, Mill Pac, screws/washers, springs.
Horizontal Vent Starter Kit - 5 FT Length
Horizontal Vent Termination, Wall Thimble,
60” Flex Pipe, Mill Pac, screws/washers, springs.
Vertical Vent Termination converts from
15’-40’ to under 15’
Horizontal Vent Termination
Horizontal Square Termination
Horizontal Snorkel Termination
(34” Tall, 24” Center to Center)
Safety Cage for Horizontal Termination
Attic Insulation Shield
Offset Support
Firestop Spacer
Roof Support
Wall Thimble (Horizontal Venting)
Siding Shield - Large Return
Galvanized Pipe 7” Dia. x 48”
(Vertical Installations)
Flashing 7” c/w Storm Collar (1/12 to 7/12)
Flashing 7” c/w Storm Collar (8/12 to 12/12)
Flashing 7” c/w Storm Collar Flat
Storm Collar 7”
Flex Kit (4” & 7” Dia.) x 2.5’ (Unexpanded) 5’
Expanded
Flex Kit (4” & 7” Dia.) x 4’ (Unexpanded) 8’
Expanded
Flex Kit (4” & 7” Dia.) x 10’ (Unexpanded) 20’
Expanded
*Kits are complete with spring stand-offs, silicone.
ZDV4FC
ZDV7FC
ZDV4SS
ZDVDFA
Flex Connector 4” Diameter
Flex Connector 7” Diameter
Spring 4” Standoff Spacer
Simpson Dura-Vent Fireplace Adapter
(for ZDV33/36/42/47, ZDV6000, MDV31 & HB models)
ZDVHSKSQ Horizontal Square Termination Vent Starter Kit -
3 FT Length
Horizontal Vent Termination, Wall Thimble,
Wall Thimble, 36” Flex Pipe, Mill Pac
ZDVHSKSQ5 Horizontal Square Termination Vent Starter Kit -
5 FT Length
Horizontal Vent Termination, Wall Thimble,
FDVHSQ
Wall Thimble, 60” Flex Pipe, Mill Pac
Horizontal Square Vent Termination
13
Locating Your Appliance
B.
C.
D.
E.
LOCATION KEY:
A. Flat on Wall
F.
Across the Corner
As an Island
As a Room Divider
Flat on Wall Corner
Exterior Wall
See Mantel Leg Clearances Instruction for the proper placement of fireplace.
Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).
Fireplace Dimensions
HBZDV42
HBZDV42-CVCK
Non-Combustible
Header Attached
14
MQHBZDV4236/MQRB4236 - Framing for your Gas Fireplace
Framing Specifications
1. Cold climate installation recommendation: When installing this fireplace against non insulated exterior wall or chase, it is recom mended that the outer walls be insulated to conform to applicable insulation codes. Drywall must be installed over insulation to prevent contact of insulation and unit.
2. Choose fireplace location and frame in accordance with the fireplace framing dimensions specified (See Framing Diagrams). Bend nailing tabs forward on left and right of unit and place fireplace into framed enclosure. This allows for 1/2” in front of framing tabs for finishing materials.
3. Drywall or other material can extend flush with the appliance on the bottom, sides and top of fireplace. (louvered models only)
4. When installing horizontal with a 90 degree bend maintain a minimum of two and a half (2.5”) inches above the bend in enclosures.
5. For a fireplace with louvers combustible floor can raise 1” above the bottom of the fireplace. For a fireplace with HB42CVCK
(Clean view Circulating Kit) floor or hearth can raise 7” above the bottom of the fireplace with portions being combustible and non combustible. See drawing on following page.
6. When installing MQHB42SW surround,the fireplace must be raised a minimum of 3 1/2” above the finished floors, to accommodate the wall surround. The fireplace may be raised higher but the 60” clearance measured from the bottom of the fireplace to the ceiling must be maintained at all times. (i.e. For an
8 ft. ceiling the unit can be raised only 36 inches.)
It is recommended for Propane Horizontal Installations that the venting should be a minimum of one foot vertical off the flue before the elbow on any horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carboning and cleaning of glass. (Does not apply to Back Flue Models).
MQHBZDV42/MQRB4236 louvered
MQHBZDV42/MQRB4236 WITH HB42CVCK
(CLEAN VIEW CIRCULATING KIT)
15
HB42 - Framing and Facing Requirements
HBZDV42 WITH HB42CVCK (CLEAN VIEW CIRCULATING KIT)
Non Combustible
Header Attached
Non Combustible Header
Attached
HB42CVCK WITH MQHB42SW SURROUND
*Note: A HBCVCK must be used when installing a MQHBSW Wall Surround.
16
HB42 - HOW TO INSTALL CLEAN VIEW KIT (CVCK)
CAUTION: When using CVCK DO NOT INSTALL a Louver assembly.
1. Install optional fan kit (see Fan Instruction).
2. Fold two standoffs up into position and mount with supplied screws. (FIG 1)
3. Hang CVCK on top of fireplace retainer tabs and rotate down into position. (FIG 2)
4. Using the screws provided, fasten the non-combustible header onto the top of the CVCK assembly.
5. Using four supplied #6 screws, fasten CVCK kit to the inside frame of unit.
6. Kit is supplied with 2 valve extension knobs. Align the notches and slide the extensions onto valve knobs.
7. DO NOT brick or tile beyond the inside area of the CVCK kit to allow for removal of door.
8.
Install optional pull screen system: First slide curtain onto rods and slide round end of rod into side post (REF A). Using 1/2
” DT screws, mount the flattened end of rod to bottom side of rod hanger bracket (REF B). Repeat this step for opposite side
.
NOTE: ADDITIONAL ACCESS FOR GASLINE INSTALLATION AND FAN ELECTRICAL INSTALLATION! When CVCK is installed in framing, remove 2 screws from the right and left side of the bottom panel (REF C). Once screws are removed, bottom panel can be rotated forward for access to gas valve and fan system.
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
NOTE: When using the Clean View
Kit (CVCK) and installing optional electrical components (i.e. Remote
Controls, variable speed control, and or fan modules) locate them in the
Clean View access area, unless other shielding devices like our IPI
Component box is used.
Clearance to Combustibles
Back (from Standoffs)
Side (from standoffs)
Floor
Ceiling (from bottom of fireplace)
Top (from standoffs)
Top of 90 degree bend in Minimum
Enclosure of 45 to 46 inches
Top of 90 degree bend in
Enclosure over 46 inches
Top of Horizontal Pipe
Side & Bottom of Horizontal Pipe
Vertical Vent Pipe
Vertical Vent Pipe
Clearance to Combustibles
0 inches/0 mm
0 inches/0 mm
0 inches/0 mm
60 inches/150 cm
0 inches/0 mm
5 inches/128 mm / All Vent Systems
2 1/2 inches/64 mm / All Vent Systems
1 1/2 inches/38 mm / All Vent Systems
1 inch/25.5mm / All Vent Systems
1 inch/25.5mm / Kingsman Vent Systems
1 1/4 inch/32mm / Simpson/AmeriVent/Selkirk
Direct Temp Systems
(NOTE -Floor) if installing the appliance directly on carpeting or other combustible materials other than wood flooring, the appliance shall be installed on a metal or wood panel, the full width and depth of the appliance. Carpet may extend 1 inch above the floor of appliance.
For units with CVCK (Clean
View Circulating Kit) see framing with CVCK to establish floor heights
17
MQHBZDV4236/MQRB4236 Parts List
Fireplace Part Numbers
MQHBZDV4236N (Millivolt) Fireplace Heater Rated NB,
Ceramic
MQHBZDV4236NE(IPI) Glass 30,500 BTU at 75% efficient.
MQHBZDV4236LP (Millivolt) Fireplace Heater Rated LP,
Ceramic
MQHBZDV4236LPE(IPI) Glass 29,200 BTU at 75% efficient.
MQRB4236NT (Millivolt) Fireplace Decorative, Tempered
MQRB4236NTE (IPI) Natural Gas, 24,000 BTU
MQRB4236LPT (Millivolt) Fireplace Decorative, Tempered,
MQRB4236LPTE (IPI) Propane, 24,000 BTU
MQRB4236N
(Millivolt) Fireplace Heater Rated Ceramic,
MQRB4236NE (IPI) Natural Gas, 30,500 BTU
FIREPLACE REQUIREMENTS
Grills or CVCK (clean view circulating kit)
HB42CVCK
(Required for each unit)
CVCK(clean view circulating kit)
HB42GBA no grill required
Grill Kit - Classic Builder Antique Brass
HB42GBC
HB42GBP
HB42GBL
HB42PBL
Grill Kit - Classic Builder Chrome
Grill Kit - Classic Builder Polish Brass
Grill Kit - Black
Panel Grill Kit - Black
LOG SETS/ROCK/GLASS KITS:
LOGF36
(Required for each unit)
Log Set - 7 pce. - Fibre Split
MQROCK2
MQROCK3
MQRSP2
Rock Set Natural (HBZDV/MQRB)
Rock Set Multi-Color (HBZDV/MQRB)
Rock Platform, Support and 4 Screws
(MQHBZDV3636, MQHBZDV4236)
MQEMBER
MQRBD1
MQSTONE
Glowing Embers, 2 ea. (MQRB4236) optional
Driftwood/Rocks, 4 ea. (MQRB4236)
Optional
Decorative Stones
Decorative Glass 1/2” White 5 lbs
Decorative Ember Glass
– Azuria Blue - 5 lbs
MQG5W
MQG5A
MQG5C
MQG5B
Decorative Ember Glass - Copper - 5 lbs
Decorative Ember Glass - Black - 5 lbs
ULK2 Universal Light Kit (MQRB4236)
Fireplace Wall Mount Finishing Surround for
HB42CVCK Kits
MQHB42SWCCBL Surround Concave Black
(Coverage 42 3/4” H x 55 7/16” W)
MQHB42SWCCPW Surround Concave Pewter
(Coverage 42 3/4” H x 55 7/16” W)
MQHB42SWCVBL Surround Convex Black
(Coverage 42 15/16” H x 44 5/16” W)
MQHB42SWCVPW Surround Convex Pewter
(Coverage 42 15/16” H x 44 5/16” W)
Fireplace Surrounds - Trims
HB42SAB
HB42SBL
HB42SCR
HB42SPB
HB42SLAB
Surround - Antique Brass
(Coverage 37 5/8” H x 45 1/8” W)
Surround - Black
(Coverage 37
5/8” H x 45 1/8” W)
Surround - Chrome
(Coverage 37 5/8” H x 45 1/8” W)
Surround - Polish Brass
(Coverage 37 5/8” H x 45 1/8” W)
Surround Slim Line - Antique Brass
(Coverage 37 3/8” H x 43 3/8” W)
HB42SLCR
HB42SLPB
HB42SLBL
Surround Slim Line - Chrome
(Coverage 37 3/8” H x 43 3/8” W)
Surround Slim Line - Polish Brass
(Coverage 37 3/8” H x 43 3/8” W)
Surround Slim Line - Gun Metal Black
(Coverage 37 3/8” H x 43 3/8” W)
Designer Doors for 42” Fireplaces - Operative
HB42DDA1BL Designer Door Arch - Series 1 - Black
HB42DDTA1A Trim - Antique for Designer Arch - Series 1
HB42DDTA1C Trim - Chrome for Designer Arch - Series 1
HB42DDTA1P Trim - Polish Brass for Designer Arch - Series 1
HB42DDS1BL Designer Door Straight - Series 1 - Black
HB42DDTS1A Trim - Antique for Designer Straight - Series 1
HB42DDTS1C Trim - Chrome for Designer Straight - Series 1
HB42DDTS1P Trim - Polish for Designer Straight - Series 1
HB42CSS Safety Screen Replacement
HB42PSK Pull Screen Kit for CVCK
Overlays
HB42ADTH
HB42ADDX
HB42ADDA
HB42ADDD
Arch Door Frame - Top Half Black
Arch Door Frame - Deluxe Black
Arch Door Frame - Double Arch Black
Arch Door Frame - Double Door Arch Black
Accessories
*In the U.S.A. Thermostats are not permitted for Vented Gas
Fireplaces (ANSI Z21.50b)
Z36FK Fan Kit w/Variable Speed Wall Mount Control
(Temperature Sensing)
Z1MT Thermostat Millivolt Wall Mount
Z80PT Thermostat Programmable Digital Millivolt
Wall Mount (1F80-40)
DCHS Remote Control Heatshield
VLBIT4 Log Bits - Large Four Piece Kit
VLBIT6 Log Bits - Small Six Piece Kit
Refractory Liner
HB42PL
HB42RLC
MQRB42PL
HB42RLT
Porcelain Reflective Liner (all HB42 models)
Refractory Liner Classic (all HB42 models)
Porcelain Liner (3 pce.) for MQRB4236
Refractory Liner Traditional (all HB42 models)
HB42RLH Refractory Liner Herring Bone (all HB42 models)
Replacement Burner Assembly
4236MQ-BNGSI Burner Assembly - Natural Gas c/w Valve
System (MQHBZDV4236N)
4236RB-BNGSI Burner Assembly - Natural Gas c/w Valve
System (MQRB4236)
4236MQ-BLPSI Burner Assembly - Liquid Propane c/w Valve
System (MQHBZDV4236LP)
4236RBT-BNGSI Burner Assembly - Natural Gas c/w Valve
System (MQRB4236NT)
4236RBT-BLPSI Burner Assembly - Liquid Propane c/w Valve
System (MQRB4236LPT)
Conversion Kit (Sit Valve Only)
4232HB-CKLP LP Conversion Kit for MQHBZDV4236 (Millivolt)
4232HB-CKLPI LP Conversion Kit for MQHBZDV4236 (IPI)
4232HB-CKNG NG Conversion Kit for MQHBZDV4236 (Millivolt)
4232HB-CKNGI NG Conversion Kit for MQHBZDV4236 (IPI)
4236RB-CKNG NG Conversion Kit for MQRB4236 (Millivolt)
4236RB-CKNGI NG Conversion Kit for MQRB4236 (IPI)
4236RBT-CKNG NG Conversion Kit for MQRB4236T (Millivolt)
4236RBT-CKNGI NG Conversion Kit for MQRB4236T (IPI)
4236RBT-CKLP LP* Conversion Kit for MQRB4236T (Millivolt)
4236RBT-CKLPI* LP Conversion Kit for MQRB4236T (IPI)
18
4236RB-SRKP* Upgrade Kit
*NOTE: THE MQRB4236N CANNOT BE CONVERTED TO LP.
If the MQRB4236NT you wish to convert to LP has a serial number less than #4708
You MUST order the 4236RB-SRKP upgrade kit.
Valve System Parts - New Top convertible SIT (Millivolt)
1000-P136WR Thermopile GOAI-524
1001-P069SI Electrode Sparker 915.069 TC SIT
1001-P216SI Thermocouple 290.216 TC SIT
1001-P165SI Orifice Pilot NG 977.165 TC SIT
1001-P167SI Orifice Pilot LP 977.167 TC SIT
1001-P633SI Valve Nova LP Hi/Lo 0820651
1001-P634SI Valve Nova NG Hi/Lo 0820652
1001-P713SI Pilot Burner LP 199.713 TC SIT
1001-P714SI Pilot Burner NG 199.714 TC SIT
Remote Control / Millivolt
GFRC -Remote Control Millivolt / IPI
– On/Off
GTRC -Remote Control Millivolt - Thermostat
GTMRCN -Remote Control Millivolt
– Thermostat/Modulating - NG
GTMRCP -Remote Control Millivolt
– Thermostat/Modulating - LP
GTFRCN -Remote Control Millivolt
– Thermostat/Modulating/Fan
(NG)
GTFRCP -Remote Control Millivolt
– Thermostat/Modulating/Fan
(LP)
Electronic Ignition/Remote Control IPI
*In the U.S.A. Thermostats are not permitted for Vented Gas
Fireplaces (ANSI Z21.50b)
EGTRC Remote Control IPI (Thermostat)
EGTMRCN Remote Control IPI (Thermostat/Modulating - NG)
EGTMRCP Remote Control IPI (Thermostat/Modulating - LP)
EGTFRCN Remote Control IPI (Thermostat/Modulating/Fan - NG)
EGTFRCP Remote Control IPI (Thermostat/Modulating/Fan - LP)
Electronic Ignition Replacement Parts IPI
1002-P001si
1002-P002si
Valve IPI (NG; ON/OFF)
Valve IPI (LP; ON/OFF)
1006-P002si
1006-P603si
1002-P047si
1002-P033si
1002-P089si
1002-P113si
1002-P302si
Valve IPI (NG; Hi/Lo)
Valve IPI (LP; Hi/Lo)
Pilot Assembly (LP)
Pilot Assembly (NG)
Spark Electrode (Long)
Electrode Flame Sensor (Long)
IPI Ignition Board
1002-P850si AC Wall Adapter
1002-P12BH Battery Pack
1002-P912si Wiring Harness
1002-P166si
1002-P168si
1002-P013si
1002-P012si
1002-P016is
1002-P014si
Orifice Pilot (NG #62)
Orifice Pilot (LP #35)
Stepper Motor (NG)
Stepper Motor (LP)
Hi/Lo Regulator (NG)
Hi/Lo Regulator (LP)
Miscellaneous Parts
1000-150GE #Silicone GE Red IS806 #736
1000-150MP #Hi-Temp Mill Pac Sealant 840099
1000-214
1000-215
1000-218
#Piezo-Igniter 1244-17 MARK 21
#Pal Nut (18MMXI.5MM)BLK (1364.03)
#Switch Ivory (1451/001)
1000-227
1000-255
#Cover Ivory (86001/001)
#Orifice Brass - (State Size)
1000-EMBER #Moon Rock
2000-080 #Thermodisc 2450 (For Blower)
2000-081
1000-085
#Blower Motor QLN65/2400
#Control Variable Speed KBWC-13BV
1000-306
42HB-310
36HB-123
OFP42SA
Thermalcord - Adhesive Back for Door Frame
Ceramic Glass
Upper Door Spring
Spark Assist
Kingsman Fireplace Venting
Number Description
ZDVHSK
ZDVHSK5
FDVVT40
FDVHT
FDVHSQ
Horizontal Vent Starter Kit - 3 FT Length
Horizontal Vent Termination, Wall Thimble,
36” Flex Pipe, Mill Pac, screws/washers, springs.
Horizontal Vent Starter Kit - 5 FT Length
Horizontal Vent Termination, Wall Thimble,
60” Flex Pipe, Mill Pac, screws/washers, springs.
Vertical Vent Termination converts from
15’-40’ to 15’ and under
Horizontal Vent Termination
Horizontal Square Termination
ZDVST Horizontal Snorkel Termination
(34” Tall, 24” Center to Center)
Safety Cage for Horizontal Termination FDVHSC
ZDVAIS
ZDVVOS
ZDVFS
ZDVRS
ZDVWT
Attic Insulation Shield
Offset Support
Firestop Spacer
Roof Support
Wall Thimble (Horizontal Venting)
ZDVSSLR
ZDV48GP
Siding Shield - Large Return
Galvanized Pipe 7” Dia. x 48”
(Vertical Installations)
ZDVAAF
ZDVAF2
ZDVAF3
ZDV7SC
Flashing 7” c/w Storm Collar (1/12 to 7/12)
Flashing 7” c/w Storm Collar (8/12 to 12/12)
Flashing 7” c/w Storm Collar Flat
Storm Collar 7”
ZDVFK5
Flex Kit (4” & 7” Dia.) x 2.5’ (Unexpanded)
5’ Expanded
ZDVFK8 Flex Kit
(4” & 7” Dia.) x 4’ (Unexpanded)
8’ Expanded
ZDVFK20 Flex Kit (4” & 7” Dia.) x 10’ (Unexpanded)
20’ Expanded
*Kits are complete with spring stand-offs, silicone.
ZDV4FC
Flex Connector 4” Diameter
ZDV7FC
ZDV4SS
Flex Connector 7” Diameter
Spring 4” Standoff Spacer
ZDVDFA
ZDVHSKSQ
Simpson Dura-Vent Fireplace Adapter
(for ZDV33/36/42/47, ZDV6000, MDV31 &
HB models)
Horizontal Square Termination Vent Starter
Kit - 3 FT Length
Horizontal Vent Termination, Wall Thimble,
Wall Thimble, 36” Flex Pipe, Mill Pac
ZDVHSKSQ5
Horizontal Square Termination Vent Starter
Kit - 5 FT Length
FDVHSQ
Horizontal Vent Termination, Wall Thimble,
Wall Thimble, 60” Flex Pipe, Mill Pac
Horizontal Square Vent Termination
19
Locating Your Appliance
B.
C.
D.
E.
LOCATION KEY:
A. Flat on Wall
F.
Across the Corner
As an Island
As a Room Divider
Flat on Wall Corner
Exterior Wall
See Mantel Leg Clearances Instruction for the proper placement of fireplace.
Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).
Fireplace Dimensions
HBZDV47
HBZDV47- CVCK
Non-Combustible
Header Attached
20
MQHBZDV4736 - Framing for your Gas Fireplace
Framing Specifications
1. Cold climate installation recommendation: When installing this fireplace against non insulated exterior wall or chase, it is recom mended that the outer walls be insulated to conform to applicable insulation codes. Drywall must be installed over insulation to prevent contact of insulation and unit.
2. Choose fireplace location and frame in accordance with the fireplace framing dimensions specified (See Framing Diagrams). Bend nailing tabs forward on left and right of unit and place fireplace into framed enclosure. This allows for 1/2” in front of framing tabs for finishing materials.
3. Drywall or other material can extend flush with the appliance on the bottom, sides and top of fireplace. (louvered models only)
4. When installing horizontal with a 90 degree bend maintain a minimum of two and a half (2.5”) inches above the bend in enclosures,insulation sleeve is required. If greater than six and a half (6.5”) an insulation sleeve is not required.
5. For a fireplace with louvers combustible floor can raise 1” above the bottom of the fireplace. For a fireplace with HB47CVCK
(Clean view Circulating Kit) floor or hearth can raise 7” above the bottom of the fireplace with portions being combustible and non combustible. See drawing on following page.
6. When installing MQHB47SWCC wall surround, the fireplace must be raised a minimum of 3 1/2” above the finished floor, to accommodate the wall surround. When installing MQHB47SWCV wall surround the fireplace must be raised 2 3/4” above the finished floor. The fireplace may be raised higher but the 60” clearance measured from the bottom of the fireplace to the ceiling must be maintained at all times. (i.e. For an 8 ft. ceiling the unit can be raised only 36 inches.)
It is recommended for Propane Horizontal Installations that the venting should be a minimum of one foot vertical off the flue before the elbow on any horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carboning and cleaning of glass. (Does not apply to Back Flue Models).
MQHBZDV47 Louvered MQHBZDV47 WITH HB47CVCK
(CLEAN VIEW CIRCULATING KIT)
21
Non Combustible Header
Attached
Non Combustible Header
Attached
Non Combustible Header
Attached
Non Combustible Header
Attached
22
HB47 - HOW TO INSTALL CLEAN VIEW KIT (CVCK)
CAUTION: When using CVCK DO NOT INSTALL a Louver assembly.
1. Install optional fan kit (see Fan Instruction).
2. Fold two standoffs up into position and mount with supplied screws. (FIG 1)
3. Hang CVCK on top of fireplace retainer tabs and rotate down into position. (FIG 2)
4. Using the screws provided, fasten the non-combustible header onto the top of the CVCK assembly.
5. Using four supplied #6 screws, fasten CVCK kit to the inside frame of unit.
6. Kit is supplied with 2 valve extension knobs. Align the notches and slide the extensions onto valve knobs.
7. DO NOT brick or tile beyond the inside area of the CVCK kit to allow for removal of door.
8.
Install optional pull screen system: First slide curtain onto rods and slide round end of rod into side post (REF A). Using 1/2
” DT screws, mount the flattened end of rod to bottom side of rod hanger bracket (REF B). Repeat this step for opposite side
.
NOTE: ADDITIONAL ACCESS FOR GASLINE INSTALLATION AND FAN ELECTRICAL INSTALLATION! When CVCK is installed in framing, remove 2 screws from the right and left side of the bottom panel (REF C). Once screws are removed, bottom panel can be rotated forward for access to gas valve and fan system.
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
NOTE: When using the Clean View
Kit (CVCK) and installing optional electrical components (i.e. Remote
Controls, variable speed control, and or fan modules) locate them in the
Clean View access area, unless other shielding devices like our IPI
Component box is used.
Clearance to Combustibles
Back (from Standoffs)
Side (from standoffs)
Floor
Ceiling (from bottom of fireplace)
Top (from standoffs)
Top of 90 degree bend in Minimum
Enclosure of 50 1/2 to 56 1/2 inches
Top of 90 degree bend in
Enclosure over 56 1/2 to 60 inches
Top of 90 degree bend in
Enclosure over 60 inches
Side & Bottom of Horizontal Pipe
Vertical Vent Pipe
Vertical Vent Pipe
Clearance to Combustibles
0 inches/0 mm
0 inches/0 mm
0 inches/0 mm
60 inches/150 cm
0 inches/0 mm with insulation sleeve
2 1/2 inches/64 mm / All Vent Systems without insulation sleeve
4 1/2 inches/114.75 mm / All Vent Systems without insulation sleeve
2 1/2 inches/64 mm / All Vent Systems
1 inch/25.5mm / All Vent Systems
1 inch/25.5mm / Kingsman Vent Systems
1 1/4 inch/32mm / Simpson/AmeriVent/Selkirk
Direct Temp Systems
(NOTE -Floor) if installing the appliance directly on carpeting or other combustible materials other than wood flooring, the appliance shall be installed on a metal or wood panel, the full width and depth of the appliance. Carpet may extend 1 inch above the floor of appliance.
For units with CVCK (Clean
View Circulating Kit) see framing with CVCK to establish floor heights
23
MQHBZDV4736 - Parts List
Overlays
Fireplace Part Numbers
MQHBZDV4736N (Millivolt) Fireplace Decorative Rated NG,
MQHBZDV4736NE (IPI) Tempered Glass, 40,000 BTU
HB47ADTH Arch Door Top Half Black HB47ADDX Arch
MQHBZDV4736LP (Millivolt) Fireplace Decorative Rated LP,
MQHBZDV4736LPE (IPI) Tempered Glass, 40,000 BTU
FIREPLACE REQUIREMENTS
Grills or CVCK (clean view circulating kit)(Required for each unit)
HB47CVCK
HB47GBA
CVCK(clean view circulating kit) no grill required
Grill Kit - Classic Builder Antique Brass
Door Frame - Deluxe Black HB47ADDA
Frame - Double Arch Black HB47ADDD
Frame - Double Door Arch Black
HB47CSS Safety Screen Replacement
HB47PSK Pull Screen for CVCK
Replacement Burner Assembly
Arch Door
Arch Door
HB47GBC Grill Kit - Classic Builder Chrome H
4736MQ-BNGSI Burner Assembly - Natural Gas c/w Valve System
(MQHBZDV4736N)
B47GBP
HB47GBL
Grill Kit - Classic Builder Polish Brass
Grill Kit - Black
4736MQ -BLPSI Burner Assembly - Liquid Propane c/w Valve
System (MQHBZDV4736LP)
H B47PBL Panel Grill Kit - Black
LOG SETS/ROCK KITS: (Required for each unit)
LOGF36 Log Set - 7 pce. - Fibre Split
MQROCK1 Rock Set Tan (HBZDV/MQRB)
Accessories
Z36FK
*In the U.S.A. Thermostats are not permitted for
Vented Gas Fireplaces (ANSI Z21.50b)
Fan Kit w/Variable Speed Wall Mount Control
(Temperature Sensing)
MQROCK2 Rock Set Natural (HBZDV/MQRB)
Z1MT Thermostat Millivolt Wall Mount
MQROCK3 Rock Set Multi-Color (HBZDV/MQRB)
MQRSP1 Rock Platform, Supports, Rocks and 4
Screws (MQHBZDV4736)
Fireplace Wall Mount Finishing Surround for CVCK Kits
Z80PT Thermostat Programmable Digital Millivolt
Wall Mount (1F80-40)
Z1RC Remote Control Millivolt (On/Off with LED)
(Model I)
MQHB47SWCCBL
MQHB47SWCCPW
MQHB47SWCVBL
MQHB47SWCVPW
ACCESSORIES
Fireplace Surrounds
Surround Concave Black
(Cover age 48 3/4” H x 61 7/16” W)
Surround Concave Pewter
(Cover age 48 3/4” H x 61 7/16” W)
Surround Convex Black
(Coverage 48
” H x 50 7/16” W)
Surround Convex Pewter
(Cover age 48” H x 50 7/16” W)
ZART
RMCBN
RMCBP Remote Control - Liquid Propane
(On/Off, Hi/Lo Flame Adjustment)
DCHS
VLBIT4
Remote Control Thermostat Millivolt (Model K)
Remote Control - Natural Gas
(On/Off, Hi/Lo Flame Adjustment)
Remote Control Heatshield
Log Bits - Large Four Piece Kit
VLBIT6 Log Bits - Small Six Piece Kit
Refractory Liner
HB47SBL
HB47SAB
HB47SCR
HB47SPB
HB47SLAB
HB47SLCR
HB47SLPB
Surround - Black
(Cover age 42 5/8” H x 50 1/8” W)
Surround - Antique Brass
(Cover age 42 5/8” H x 50 1/8” W)
Surround - Chrome
(Cover age 42 5/8” H x 50 1/8” W)
Surround - Polish Brass
(Coverage 42
5/8” H x 50 1/8” W)
Surround Slim Line - Antique Brass
(Cover age 42 3/8” H x 48 3/8” W)
Surround Slim Line - Chrome
(Cover age 42 3/8” H x 48 3/8” W)
Surround Slim Line - Polish Brass
(Coverage 42
3/8” H x 48 3/8” W)
HB47PL Porcelain Reflective Liner
HB47RLT Refractory Liner Traditional
HB47RLH Refractory Liner Herring Bone
Valve System Parts - New Top convertible SIT (Millivolt)
1001-P136WR Thermopile GOAI-524
1001-P069SI Electrode sparker 915.069 TC SIT
1001-P216SI Thermocouple 290.216 TC SIT
1001-P167SI #Orifice Pilot LP 977.167 SIT
1001-P165SI #Orifice Pilot NG 977.165 SIT
1001-P714SI #Pilot Burner NG 190.714 CONVERTIBLE, SIT
1001-P713SI #Pilot Burner LP 190.713 CONVERTIBLE, SIT
HB47SLBL Surround Slim Line - Gun Metal Black
(Cover age 42 3/8” H x 48 3/8” W)
Designer Doors for
47” Fireplaces - Operative
HB47DDA1BL Designer Door Arch - Series 1 - Black
1001-P633SI #Valve 820.651 SIT LP, HI/LO
1001-P634SI #Valve 820.652 SIT NG, HI/LO
Valve System Parts - IPI System
HB47DDTA1A
HB47DDTA1C
Trim - Antique for Designer Arch -
Series 1
Trim - Chrome for Designer Arch -
Series 1
Electronic Ignition/Remote Control IPI
*In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b)
EGTRC Remote Control IPI (Thermostat)
HB47DDTA1P
HB47DDS1BL
HB47DDTS1A
Trim - Polish Brass for Designer Arch -
Series 1
Designer Door Straight - Series 1 - Black
EGTMRCN Remote Control IPI
(Thermostat/Modulating - NG)
EGTMRCP Remote Control IPI
(Thermostat/Modulating - LP)
HB47DDTS1C
HB47DDTS1P
Trim - Antique for Designer Straight -
Series 1
Trim - Chrome for Designer Straight -
Series 1
Trim - Polish for Designer Straight -
Series 1
EGTFRCN Remote Control IPI
(Thermostat/Modulating/Fan - NG)
EGTFRCP Remote Control IPI
(Thermostat/Modulating/Fan - LP)
24
Electronic Ignition Replacement Parts IPI
1002-P001si
1002-P002si
1006-P002si
1006-P603si
1002-P047si
1002-P033si
1002-P089si
1002-P113si
1002-P302si
1002-P850si
1002-P12BH
1002-P912si
1002-P166si
1002-P168si
1002-P013si
1002-P012si
1002-P016is
1002-P014si
Valve IPI (NG; ON/OFF)
Valve IPI (LP; ON/OFF)
Valve IPI (NG; Hi/Lo)
Valve IPI (LP; Hi/Lo)
Pilot Assembly (LP)
Pilot Assembly (NG)
Spark Electrode (Long)
Electrode Flame Sensor (Long)
IPI Ignition Board
AC Wall Adapter
Battery Pack
Wiring Harness
Orifice Pilot (NG #62)
Orifice Pilot (LP #35)
Stepper Motor (NG)
Stepper Motor (LP)
Hi/Lo Regulator (NG)
Hi/Lo Regulator (LP)
Miscellaneous Parts
1000-150GE
1000-150MP
1000-214
1000-215
1000-218
1000-227
1000-255
1000-EMBER
2000-080
2000-081
1000-085
1000-306
47HB-311
36HB-123
#Silicone GE RED IS806 #736
#Hi-Temp Mill Pac Sealant 840099
#Piezo Igniter 1244-17 MARK 21
#Pal Nut (18MMXI.5MM)BLK (1364.03)
#Switch Ivory (1451/001)
#Cover Ivory (86001/001)
#Orifice Brass - (State Size)
#Moon Rock
#Thermodisc 2450 (For Blower)
#Blower Motor QLN65/2400
#Control Variable Speed KBWC-13BV
Thermalcord - Adhesive Back for Door Frame
Tempered Low E Glass - for model
HBZDV4740 model and MQHBZDV4736
Upper Door Spring
Conversion Kit (Sit Valve Only)
4740HB-CKLP LP Conversion Kit for HBZDV4740,
MQHBZDV4736 (Millivolt)
4740HB-CKNG NG Conversion Kit for HBZDV4740,
MQHBZDV4736 (Millivolt)
4740HB-CKLPI LP Conversion Kit for HBZDV4740,
MQHBZDV4736 (IPI)
4740HB-CKNGI NG Conversion Kit for HBZDV4740,
MQHBZDV4736 (IPI)
Kingsman Fireplace Venting
Catalog
Number Description
ZDVHSK
ZDVHSK5
FDVVT40
FDVHT
FDVHSQ
ZDVST
FDVHSC
ZDVAIS
ZDVVOS
ZDVFS
ZDVRS
ZDVWT
ZDVSSLR
MDV38IS
ZDV48GP
ZDVAAF
ZDVAF2
ZDVAF3
ZDV7SC
ZDVFK5
ZDVFK8
ZDVFK20
Horizontal Vent Starter Kit - 3 FT Length
Horizontal Vent Termination, Wall Thimble,
36” Flex Pipe, Mill Pac, screws/washers, springs.
Horizontal Vent Starter Kit - 5 FT Length
Horizontal Vent Termination, Wall Thimble,
60” Flex Pipe, Mill Pac, screws/washers, springs.
Vertical Vent Termination converts from 15’-40’ to 15’ and under
Horizontal Vent Termination
Horizontal Square Termination
Horizontal Snorkel Termination
(34” Tall, 24” Center to Center)
Safety Cage for Horizontal Termination
Attic Insulation Shield
Offset Support
Firestop Spacer
Roof Support
Wall Thimble (Horizontal Venting)
Siding Shield - Large Return
Insulation Sleeve for Low Enclosure
Galvanized Pipe 7” Dia. x 48”
(Vertical Installations)
Flashing 7” c/w Storm Collar (1/12 to 7/12)
Flashing 7” c/w Storm Collar (8/12 to 12/12)
Flashing 7” c/w Storm Collar Flat
Storm Collar 7”
Flex Kit (4” & 7” Dia.) x 2.5’ (Unexpanded) 5’
Expanded
Flex Kit (4” & 7” Dia.) x 4’ (Unexpanded) 8’
Expanded
Flex Kit (4” & 7” Dia.) x 10’ (Unexpanded) 20’
Expanded
ZDV4FC
ZDV7FC
ZDV4SS
ZDVDFA
*Kits are complete with spring stand-offs, silicone.
Flex Connector 4” Diameter
Flex Connector 7” Diameter
Spring 4” Standoff Spacer
Simpson Dura-Vent Fireplace Adapter
(for ZDV33/36/42/47, ZDV6000, MDV31 &
HB models)
ZDVHSKSQ Horizontal Square Termination Vent Starter
Kit - 3 FT Length
Horizontal Vent Termination, Wall Thimble,
Wall Thimble, 36” Flex Pipe, Mill Pac
ZDVHSKSQ5 Horizontal Square Termination Vent Starter
FDVHSQ
Kit - 5 FT Length
Horizontal Vent Termination, Wall Thimble,
Wall Thimble, 60” Flex Pipe, Mill Pac
Horizontal Square Vent Termination
25
Clearances
– HB36 / HB42 / HB47 – Mantels & Surrounds
Warning: Combustible objects must not be placed on a non-combustible mantel unless the noncombustible mantel meets the minimum height and width requirements for a combustible mantel.
Note For the installation of the MQHBSW.
Maintain Minimum
1”
Clearance to Top & Sides of the surround. Combustible or non-combustible materials can be placed up to 1
” of the sides and top of surround, but not extending to or over the face of surround.
*Caution: The CVCK must be flush with the wall.*
26
Mantel Leg Clearances
Mantels
Depending on the depth of the fireplace mantel, it may be installed higher or lower from the top of the fireplace opening.
See drawings for proper installation height of your combustible mantel. Non-combustible mantels may be installed at any height above the fireplace opening except when using MQHBSW.
Non combustible materials such as brick, tile, etc. can extend up to or over the front face of the fireplace (NO PORTION OF
GRILL AREA OR DOOR AREAS CAN BE COVERED) except where designer clean view kit is used.
Combustible material can extend flush to unit up to the top, bottom and sides of fireplace to stand-offs.
For COMBUSTIBLE materials extending in front of fireplace consult (Mantel and Mantel Leg Drawings).
Surrounds
If installing wide or slim line surrounds, the finish materials must be flush with the front facing of the fireplace.
Note: When using paint or lacquer to finish the mantel, such paint or lacquer must be heat resistant (250˚F) to prevent discoloration.
27
MQSW Wall Mount Surround Dimensions
Concave A
HB36 40 1 /
2
HB42 42
3
/
4
HB47 48 3 /
4
B
49 1 /
2
55
7
/
16
61 7 /
16
C
32 1 /
2
36
7
/
16
42 7 /
16
D
21 5 /
8
23
3
/
4
29 3 /
4
E
9 1 /
2
9
1
/
2
9 1 /
2
F
9 1 /
2
9
1
/
2
9 1 /
2
8
9
G
1
1
9 1
/
/
2
2
/
2
H
2 1 /
I
2
2
1
/
2
J
5 1 /
2
5
1
/
2
3 1 6 1 /
2
L
32 7 /
16
36
7
/
16
42 7 /
16
Convex
HB36
A
41
B
40 1 /
2
HB42 42
15
/
16
HB47 48
44
50
5
7
/
16
/
16
C
32 7 /
16
36
7
/
16
42 7 /
16
D
21 5 /
8
23
3
/
4
29 3 /
4
E
9 1 /
2
9
1
/
2
9 1 /
2
F
9 1 /
2
9
1
/
2
8 3 /
4
G H
4 1 3 /
16
4 1
3
/
16
4 1 3 /
16
I
2 13 /
16
3
1
/
8
3 3 /
4
J
6 1 /
8
6
7
/
16
7 1 /
8
L
32 7 /
16
36
7
/
16
42 7 /
16
Installation of MQ Wall Mount Surrounds
Warning: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
Remove the old CAP (Control
Access Panel), and the Lower
CVCK panel by unscrewing the two support screws and drilling out the two rivets.
Remove the two upper CVCK mounting screws located at H2 as shown in the figure below.
IMPORTANT: KEEP ALL FOUR
(4) SCREWS TO REMOUNT
THE MODERN SURROUND
ASSEMBLY.
Slightly tilt the Modern Surround assembly so that the upper tab will clear the CVCK door opening.
Slide the Modern Surround into the CVCK and align the holes H1 and H2. Please note that the ledge of the
Modern Surround should rest on the CVCK Kicker
Ledge.
Using the previously removed screws, secure the upper tab of the Modern Surround in to the CVCK frame.
Swing lower portion of the Modern Surround into the CVCK and align the mounting holes on the Lower Tab with the holes on the
CVCK Side Frame.
Using the previously removed screws in Step 1, secure the Lower
Tab to the CVCK side frame.
Replace the old CAP with the new CAP that accompanied the
Modern Surround kit.
Check Installation to make sure the Surround and CVCK is secure.
28
Fan Installation for HBZDV 36/42/47
Fan Installation instructions for HBZDV36/42/47 with or without CVCK (Clean View Circulating Kit)
Note: INSTALL FAN KIT BEFORE INSTALLING OPTIONAL
CVCK (Clean View Circulating Kit).
If CVCK has been installed into Framing additional access is provided by removing screws from bottom panel of CVCK.
See INSTALLING CLEAN VIEW KIT (CVCK).
1. Slide fan housing into unit and place over 2 Fan Retainer tabs.
Tabs are pre punched and bent up. Rubber grommets at the base of the fan should fit snugly over the tabs. *Note: When installing fan, lay the fan on its back and slide into the Fireplace lengthwise. Once inside the fan can be stood upright and slid behind the valve for placement.
2. Note: For Fan Disc installation HBZDV units have been installed with a sliding track system. Install the Thermodisc provided with the
Fan Kit. Place thermodisc into sliding assembly, Fig 1, and attach 2 leads exiting right side of fan housing into thermodisc. Now slide disc assembly into thermodisc track, Fig 2. Place swivel handle of disc assembly on track to lock into position. To service disc simply pull swivel handle slide towards you while rotating handle to access disc.
Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.
Parts List:
1 ea. fan comes with 4 ft cord. Two 14’ leads (female ends)
1 ea variable speed control (wall mount type)
1 ea thermodisc
1 thermodisc mount assembly
3. Wire Junction Box to 120v and wall mounted variable speed control.
Install a duplex outlet to junction box and plug fan into outlet.
4. Turn the wall switch on (clockwise). Turn fireplace on. Once the sensor in unit reaches operating temperature (approximately 10 to 15 minutes) the fan will turn on. The fan can be switched off if desired by turning the wall switch fully counter clockwise.
5. To set the minimum fan speed. Remove the variable switch from the wall mount. Turn the variable speed wall controller to its minimum setting (fully counter clockwise). Use the set screw on the side of variable speed controller to increase or decrease the minimum fan speed
(lowering minimum fan speed will decrease sound level created by fan)
Reinstall switch into wall mount and cover with face plate.
Note: To service fan with CVCK kit installed see Removing Burner
System in manual. If CVCK is finished with a MQSW Wall
Surround, the MQSW may be removed by removing the 4 attachment screws and removing MQSW, allowing access into the bottom of fireplace to service blower.
Electrical Services
All optional fan kits are equipped with a 120V, 60Hz, .4amp blower.
Note: All electric connections are to be made in accordance with
CSA Standard C22.1 - Canadian Electrical Code part I or with the
National Electrical Code, ANSI/NFPA 70 (latest edition) and/or in accordance with local codes.
WARNING: Electrical Grounding Instructions. This appliance is equipped with a three-pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
CAUTION – DO NOT ATTACH 120V FAN ASSEMBLY TO MILLIVOLT GAS VALVE SYSTEM
29
Split Receptacle- Fan Speed Control Outside of Fireplace
If you plan to locate the variable speed control switch for the fan outside of the fireplace and you require a constant source of AC power inside the unit for another accessory such as lights or an IPI valve system, follow one of the procedures below.
WARNING
A qualified electrician must connect electrical wiring to junction outlet for built-in installation.
Follow all codes.
WARNING
Electrical Grounding Instructions –
This appliance is equipped with a three – pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle.
WARNING
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation and servicing.
Caution
: Electrical installation to be done by a qualified installer. All wires must be connected and grounded in accordance with
CSA Standard C22.1- Canadian Electrical Code part 1 or with the National Electrical Code, ANSI /NFPA 70 (latest edition) and /or in accordance with local codes.
Switch Controlled Split Receptacle With Switch At START Of Cable Run
Switch Controlled Split Receptacle With Switch At END Of Cable Run
30
Installing MQRB4236 Liner Panels
There are several types of Liner Panels available for the MQRB4236:
-
Flat Black Back Panel and False Bottom- (Supplied with Unit).
-Porcelain Back and Side Panels- MQRB42PL
Removal of False Bottom and Back Panel
1. Remove four [4] screws from False Bottom and lift out of the Firebox (Ref.1).
2. The Back Panel is held in place by the False Bottom and 2 Locking Tabs on the inside top of the Firebox (See Ref.2 Below).
Once the False Bottom is removed, slide the bottom of the Back Panel forward until it releases from these Tabs and then remove it from the firebox.
Slot for
Ref.2
Pilot Shield
Ref.2
Flange Out
Ref.1
Installation of MQRB4236 Liner Panels
1. Remove 2 DT Screws from Firebox sides (Do not discard these screws). Place Side Panels into Firebox as shown in Ref.3 below; tilt and slide into place. Replace and tighten DT Screw through hole in top of Side Panel and into side of Firebox.
2. Install Back Panel (Be sure Flange is facing outward as per Ref.1).Engage Slots into Locking Tabs in Firebox Top as shown (See Ref.2 above).Slide Back Panel into place.
3. Place False Bottom over burner system(Pilot Ember Shield must be attached on Pilot side) and fasten with four [4] screws.
Note: Warping and Discoloration of
Porcelain or Painted Metal Liners Is Not
Covered Under Warranty.
Both Porcelain and Painted Metal Liners may discolor and warp during normal operation of your appliance. This is normal, and not considered a defect
.
31
Brick Installation - For Models MQHBZDV3636/MQHBZDV4236/MQHBZDV4736
INSTALLING BRICK PANELS FOR MODEL MQHBZDV3636/MQHBZDV4236/MQHBZDV4736
1. Remove door glass from the unit by unlatching the 2 latches on top of unit.
2. (MQHBZDV4736 ONLY)
Using a 1/4” nut driver remove two screws from Brick Panel Filler (#1) and discard brick panel filler. (Ref.1)
3. Remove back Log Holder (#2) by removing three screws from face of Log Holder. The Log Holder will have to be re-installed after the placement of Back Brick Panel. (Ref.1)
4. (MQHBZDV4736 ONLY)
Place optional front bridge ledge (#3) in the area front of false bottom.
5. Place rear Brick Panel (#4) up against the rear of Firebox by tilting top of panel towards you and sliding bottom of Panel over the back of burner system.
6. Loosen screws holding brick clip in position. Rotate clip up out of the way and slide side brick (#5) up against rear Brick. Side brick must be flush with side wall of Firebox. Rotate clip down over Brick Panel and tighten screw.
NOTE: Side Brick for MQHBZDV3636 & MQHBZDV4236
Top of side brick has to be tilted forward and hooked over bottom front lip of Firebox first then rotated backward into position.
7. Re-install Log Holder removed in Step 3.
8. Install log set as per instruction and re-install door.
32
Installation of HB Porcelain Liners - HB36PL/HB42PL/HB47PL
1. Remove Door from the fireplace by unlatching the 2 latches on top of unit.
2. Remove back Log Holder by removing 3 screws from face of Log Holder. The Log Holder will have to be re- installed after the placement of the Back Panel. For HB4736, remove Brick Filler Panel (See Ref. 1).
3. Place Back Panel up against rear of firebox by tilting top of Back Panel towards you and sliding bottom of Back
Panel over burner system. For HB47PL, use supplied screw to attach Back Panel to firebox (See Ref. 2).
4. Loosen screws holding Brick Clip in place. Rotate Brick Clip out of the way and slide Side Panel up against Back Panel. Side Panel tabs should engage top and bottom of Back Panel (See Ref. 3). Rotate
Brick Clip down over Side Panel and tighten screw.
5. Re-install Log Holder (and Brick Filler Panel if applicable) removed in step 2.Install Log Set as per instruction and re-install Door.
Parts List:
- [1] Left Side Panel
- [1] Right Side Panel
- [1] Back Panel
- (HB47PL Only) [1] DT
Screw
Brick Clip
Ref. 3
Side Panel
Back Panel
Side Panel
Log Holder
Ref. 1:
Brick Panel Filler – 4736 Only
Ref. 3:
HB47PL Only- Fasten
With supplied screw
Note: Warping and Discoloration of
Porcelain or Painted Metal Liners Is Not
Covered Under Warranty.
Both Porcelain and Painted Metal Liners may discolor and warp during normal operation of your appliance. This is normal, and not considered a defect
.
33
Gas Line Installation
This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA -
B149.1 or .2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in the
U.S.A.
1. The gas pipeline can be brought in through either the right or the left side of the appliance.
A knockout is provided at either location to allow for the gas pipe installation and testing of any gas connection.
2. The gas control inlet is 3/8” NPT. Typical installation layout for rigid pipe is shown at right.
3. When using copper or flex connector, use only approved fittings. Always provide a union so that gas line can be easily disconnected for burner or fan servicing. See gas specification for pressure details and ratings.
4. When a vertical section of gas pipe is required for the installation, a condensation trap is needed. See CAN/CGA-B149.1 or .2 for code details.
5. For natural gas, a minimum of 3/8” iron pipe with gas minimum pressure of 4.5” w.c. must be used for supply from the gas meter. Consult with the local gas utility if any questions arise concerning pipe sizes.
6. A 1/8” NPT plugged tappings are accessible for test gauge connection both on the inlet and outlet of the gas valve.
7. Turn the gas supply ON and check for leaks. DO NOT USE OPEN FLAME FOR THIS PURPOSE. Use an approved leak testing solution.
8. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 KPa).
9. The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.5 KPa).
Note: The gas line connection may be made of 1/2” rigid pipe or an approved flex connector. Since some municipalities have additional local codes, it is always best to consult your local authorities and the current
CAN/CGA - B149.1 or .2 installation code in Canada or the National Fuel Gas code ANSI Z223.1 in the U.S.A.
For the state of Massachusetts a T-handle gas shut-off
valve
must be used on a gas appliance. This T-handle gas shut-off valve must be listed and approved by the state of
Massachusetts. This is in reference to the state of
Massachusetts state code CMR238.
Important:
Always check for gas leaks with a soap and water solution. Do not use open flame for leak testing.
Gas Specifications
Models
Fuel
Gas Control
Maximum Input HI [Btu/hr]
Maximum Input LO [Btu/hr]
Maximum Output HI [Btu/hr]
Orifice Size (0-4500ft)
Air Shutter Opening
4736N
MQHBZDV MQRB
4736LP 4236N 4236LP 3636N 3636LP 4236N 4236NT 4236LPT
Natural
Millivolt Adjustable
40,000
Propane Natural Propane Natural Propane Natural Natural Propane
27,000
27,200
36,000 30,500 29,200 30,500 29,200
30,000
24,100
20,600
23,180
#31 #49 #36
5/16" Fully Open 3/16"
22,200
22,100
#51
5/16"
20,600
23,200
#36
3/16"
22,200
21,900
#51
5/16"
30,500 24,000 24,000
20,600
23,180
#36
1/16"
18,000
-
#42
1/32"
19,000
-
#53
1/4"
Gas Inlet Size
Gas Supply Pressure
Natural Gas [in. w.c.]
Propane [in. w.c.]
Manifold Pressure
High [in. w.c. / kPa]
Low [in. w.c. / kPa]
S.I.T. 820 Nova, 3/8" NPT
Minimum Normal Maximum
5.5"
11"
7"
11"
9"
12"
Nat. Gas Propane
3.5" / 0.87 10" / 2.61
1.6" / 0.40 6.3" / 1.57
34
Millivolt System, Lighting, and Burner Control
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING
:
If you do not follow these instructions exactly, a fire or explosion may result causing property
damage, personal injury or loss of life.
A This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.
BEFORE LIGHTING
Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.
B Smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
If you cannot reach your gas supplier, call the fire department.
WHAT TO DO IF YOU SMELL GAS
Do not try to light an appliance.
Do not touch any electrical switch; do not use any phone in your building.
C Use only your hand to push or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it.
Call a qualified technician. Force or attempted repair may result in a fire or explosion.
D Do not use the appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system which has been under water.
1. Stop! Read the safety information above this label.
2. Set the thermostat to lowest setting.
3. Turn off all electrical power to the appliance.
4. Locate valve under the burner assembly.
LIGHTING INSTRUCTIONS
5. If the control knob is not already in the off position, i.e. the word
“OFF” in the 9 o’clock position, then push in the gas control knob slightly and turn clockwise to “OFF”. NOTE: Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do not use force.
8. Push in the control knob all the way and hold it. With the other hand push in the red ignitor button until you hear a click. Now observe closely the pilot burner located on the rear center-left hand side of the main burner. If a flame has appeared then continue to depress the control knob for 20 seconds. If the flame did not appear then continue to depress the red ignitor button every 5 seconds until a flame is established. NOTE: If after 30 seconds a flame has not yet been established then turn the control knob back to the off position and repeat steps 5, 6 & 7.
9. Once the pilot has been established hold the control knob in the depressed position for approximately 25 seconds before releasing. If the flame goes out then repeat steps 7 and 8.
6. Wait five [5] minutes to clear out any gas. If you then smell gas.
STOP! Follow “B” in the safety information above on this label. If you don’t smell gas then go to the next step.
10. Now turn the control knob to the “ON” position. The burner will not light unless the wall switch thermostat or remote control is turned “ON” or in the case of the thermostat there is a call for heat.
7. Now push in the control knob slightly and turn counter-clockwise to the “PILOT” position.
11. Close the access door and turn all electrical power back to the appliance.
1. Set the thermostat to lowest setting.
TO TURN OFF THE APPLIANCE
4. Push in the gas control knob slightly and turn clockwise to the “OFF” position. Do not force.
2. Turn off all electric power to the appliance if service is to be performed. 5. Replace control access panel.
3. Open the control access door.
NOTE
: Only one on/off device (manual on/off, remote control, or hard wired thermostat) should be connected to the appliance at any one time, this is most important when installing a insert or stove as the on/off rocker switch is installed at the factory.
Recommended Maximum Lead Length (Double Wire)
When Using Wall Switch or Thermostat
Wire Size Max. Length
14ga
16ga
18ga
20ga
100ft [30.4m]
64ft [19.5m]
40ft [12.1m]
25ft [7.6m]
22ga 15ft [4.5m]
CAUTION: DO NOT WIRE 120V POWER TO
MILLIVOLT SWITCHES OR THERMOSTAT.
*In the U.S.A
To Wall Switch,
Thermostat*, Or
Remote Receiver
.
Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-2009 -Decorative).
35
Trouble Shooting The Gas Control System
WARNING:
BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT.
NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position.
Problem Possible Causes Corrective Action
Spark igniter will not light.
Pilot will not stay lit after carefully following lighting instructions.
Defective or misaligned electrode at pilot.
Defective igniter
(push-button)
Defective thermocouple
(flame switch where applicable)
Defective valve magnet.
Check for spark at electrode and pilot: if no spark and electrode wire is properly connected, replace igniter.
Using a match, light pilot. If pilot lights, turn off pilot and push the red button again. If pilot will not light - check gap at electrode and pilot should be 1/8” to 1/4” to have a strong spark.
Check pilot flame. Must impinge on generator and thermo couple. Clean and/or adjust pilot for maximum flame impingement on generator and thermocouple. Replace thermocouple if pilot will not hold. (Hand tight 1/8 turn on replacement)
Replace valve, if pilot won’t hold after the thermocouple is replaced.
Pilot burning, no gas to burner, Wall switch or wires
Valve knob “ON”, Wall
Switch “ON” defective
Generator may not be Check generator with millivolt meter. Take reading at gen generating sufficient voltage. erator terminals of gas valve. Should read 325 millivolts minimum while holding valve knob depressed in pilot posi tion and wall switch “off”. Replace faulty generator if read ing is below specified minimum.
Plugged burner orifice.
Defective automatic valve operator.
Check wall switch and wires for proper connections.
Jumper wire across terminals at wall switch. If burner comes on, replace defective wall switch. If okay, jumper wires, across wall switch wires at valve. If burner comes on, wires are faulty or connections are bad.
Check burner orifice for stoppage and remove.
Remove wall switch wires from gas valve. Install jumper wires from top bottom terminals of gas valve. Turn valve on
“ON”. If main burner does not light, replace valve.
Frequent Pilot outage problem. Pilot flame may be too low or Clean and/or adjust pilot flame for maximum flame blowing (high) causing impingement on generator and thermocouple.
the pilot safety to drop out.
Flame lifts off burner and goes Inner 4” liner has come off Attach 4” liner to flue or termination using screws, silicone out in less than 30 seconds
Flame lifts off burner on one side while the rest of the flame remains lit.
flue or termination, flame is and clamps as stated in manual.
starving for oxygen
Improper installation of firebrick. Firebrick is likely leaning.
Be sure to position firebrick against firebox walls and be sure to use brick clips attached to the inner side of firebox.
36
Burner System Removal for MQHB36/42/47
Warning: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
Removing Burner System / Access Cover for MQHBZDV36/42/47
CAUTION: BEFORE STARTING REMOVAL OF PARTS TURN OFF GAS SUPPLY. DISCONNECT 110 VOLTS TO
FAN SYSTEM AND DISCONNECT 110 VOLTS TO ELECTRONIC IGNITION BURNER SYSTEM IF APPLICABLE
Access Cover Removal
1. Remove door, logs, brick panels, false bottom, burner grate and burner from firebox.
2. Burner grate is fastened by 2 screws there is one right and left of grate assembly, remove screws and take out grate.
3. MQHBZDV47 ONLY. Lift false bottom up from screw alignment points and remove.
MQHBZDV47 skip steps 4 to 8.
4. Remove ember plates right and left of burner, ember plates are held in place by 2 screws each.
5. Loosen screws from burner retainer tabs and slide burner to the left to remove from orifice.
6. Remove rear log holder by removing the 2 screws on each side of log holder.
7. Remove left side log support by removing the 2 screws from side of support.
8. Remove left ember plate support by removing 2 screws at base of support.
Removing Burner System
1. Disconnect gas line connection at burner system through access cover opening.
•
CAUTION: ALL WORK SHOULD BE PERFORMED BY A QUALI-
FIED AND CERTIFIED TECHNICIAN.
2. Remove extension knobs and wiring from face of gas valve.
remove.
Remove screws from perimeter of burner system pan, lift pan at one back corner and rotate pan up from back of firebox. Make sure when tilting up and removing burner system that all fan and valve control wiring is disconnected at this time.
To re-install access cover / burner system remove old Mil Pac sealant and apply new sealant. After new sealant is applied reverse removal procedure to re-install parts.
CAUTION: High temperature sealant has been applied to access cover and burner system pan. New sealant will have to be applied when re-installing access cover and burner system to maintain the integrity of sealed combustion chamber. Mil Pac part #840099 or Kingsman part
#1000-150MP sealant can be purchased from your
Kingsman retailer or distributor.
37
Burner System Maintenance
It is recommended to annually inspect and clean the Burner System to prevent malfunction and / or sooting. This operation should be performed by your dealer or a qualified technician.
-CAUTION-
Before servicing the burner system ensure that the gas supply is turned OFF and disconnect all electrical connections to the appliance. Allow the appliance to cool to room temperature. Note that the pilot assembly may be hot in an intermittent or standing-pilot system—even if the main burner was never on. Exercise caution when working within the area.
-ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN-
Monthly Flame Inspection
It is recommended to turn on the unit at least once a month and inspect the flame pattern to ensure there are no problems with the burner tube. The pilot flame should also be inspected monthly to ensure proper operation.
MQHBZDV3636, MQHBZDV4236, MQHBZDV4736
Flame should appear similar to the above picture – Solace Series
MQRB4236
Flame should appear similar to the above picture Pilot must maintain this relationship with burner.
Pilot Shield Must Not Be Covered.
Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure.
Replace if necessary.
38
Kit Number
3632HB -CKLP
For
MQHBZDV3636LP
3632HB
–CKLPI
For
MQHBZDV3636LPE
3632HB -CKNG
For
MQHBZDV3636N
3632HB
–CKNGI
For
MQHBZDV3636NE
4232HB-CKLP
For
MQHBZDV4236LP
4232HB
–CKLPI
For
MQHBZDV4236LPE
4232HB -CKNG
For
MQHBZDV4236N
4232HB
–CKNGI
For
MQHBZDV4236NE
4236RB-CKNG
For
MQRB4236N
4236RB-CKNGI
For
MQRB4236NE
4236RBT-CKLP*
For
MQRB4236LPT
4236RBT
–CKLPI*
For
MQRB4236LPTE
Conversion Kit Instructions – PART A
Description
LP
Conversion
-Millivolt-
LP
Conversion
-IPI -
NG
Conversion
-Millivolt-
NG
Conversion
- IPI -
LP
Conversion
-Millivolt-
LP
Conversion
-IPI -
NG
Conversion
-Millivolt-
NG
Conversion
- IPI -
NG
Conversion
-Millivolt-
NG
Conversion
- IPI -
LP
Conversion
-Millivolt-
LP
Conversion
-IPI -
Pilot Orifice
1001-P167SI
#30 (977.167)
1001-P168SI
#35 (977.168)
1001-P165SI
#51 (977.165)
1001-P166SI
#62 (977.166)
1001-P167SI
#30 (977.167)
1001-P168SI
#35 (977.168)
1001-P165SI
#51 (977.165)
1001-P166SI
#62 (977.166)
1001-P165SI
#51 (977.165)
1001-P166SI
#62 (977.166)
1001-P167SI
#30 (977.167)
1001-P168SI
#35 (977.168)
Burner Orifice
Brass (1000-255)
#51
#51
#36
#36
#51
#51
#36
#36
#36
#36
#53
#53
Brass Nipple
1000-253closed
1000-253closed
1000-253closed
1000-253closed
1000-253closed
1000-253closed
1000-253closed
1000-253closed
1000-P201VE
Hex
1000-P201VE
Hex
1000-P201VE
Hex
1000-P201VE
Hex
Air Shutter
5
/16”
5/16”
3/16”
3/16”
5/16”
5/16”
3/16”
3/16”
3/16”
3/16”
1/4”
1/4”
*NOTE: The MQRB4236N CANNOT BE CONVERTED TO LP.
If the MQRB4236NT you wish to convert to LP has a serial number less than #4708
You MUST order the 4236RB-SRKP upgrade kit. (See Gas Conversion
–Part A drawings which follow)
Hi/Lo Regulator
1001-P202SI
(0.907.202)
1002-P014SI
(0.907.014)
1001-P201SI
(0.907.201)
1002-P016SI
(0.907.016)
1001-P202SI
(0.907.202)
1002-P014SI
(0.907.014)
1001-P201SI
(0.907.201)
1002-P016SI
(0.907.016)
1001-P201SI
(0.907.201)
1002-P016SI
(0.907.016)
1001-P201SI
(0.907.201)
1002-P016SI
(0.907.016)
4236RBT-CKNG
For
MQRB4236NT
4236RBT-CKNGI
For
MQRB4236NTE
4740HB-CKLP
For
MQHBZDV4736LP
4740HB-CKLPI
For
MQHBZDV4736LPE
4740HB-CKNG
For
MQHBZDV4736N
NG
Conversion
-Millivolt-
NG
Conversion
- IPI -
LP
Conversion
-Millivolt-
LP
Conversion
-IPI -
NG
Conversion
-Millivolt-
1001-P165SI
#51 (977.165)
1001-P166SI
#62 (977.166)
1001-P167SI
#30 (977.167)
1001-P168SI
#35 (977.168)
1001-P165SI
#51 (977.165)
#42
#42
#49
#49
#31
1000-P201VE
Hex
1000-P201VE
Hex
1000-253closed
1000-253closed
1000-253closed
1/32
”
1/32
”
Fully Open
Fully Open
5/16
”
1001-P201SI
(0.907.201)
1002-P016SI
(0.907.016)
1001-P201SI
(0.907.201)
1002-P016SI
(0.907.016)
1001-P201SI
(0.907.201)
4740HB-CKNGI
For
MQHBZDV4736NE
NG
Conversion
- IPI -
1001-P166SI
#62 (977.166)
#31 1000-253closed 5/16
”
1002-P016SI
(0.907.016)
Refer to “Gas Specifications Chart” for inlet pressures and input ratings. Clock meter to verify input rate. Place conversion label as close to converted gas control as possible. Refer to lighting instructions to verify the normal operating sequence of the ignition system. IMPORTANT:
Always check for gas leaks with a soap and water solution.
DO NOT USE OPEN FLAME FOR LEAK TESTING.
39
MQHB3636/4236/4736 Gas Conversion –Part A
WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the
manufacturer’s instruction s and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with kit.
Caution:
The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion
.
1. Remove ember plates right and left of burner, ember plates are held in place by 2 screws each.
2. Loosen screws from burner retainer tabs and slide burner to the left to remove from orifice.
3. Remove main orifice using a 1/2” wrench and replace with new conversion orifice.
4. Install new pilot orifice and Hi/Lo valve regulator by following instructions supplied with conversion kit (also See Parts B & C).
5. Adjust the primary air setting to the correct setting as specified in the manual or label plate. To adjust air setting, loosen screw on the side of air mixing tube and rotate to the correct opening using a drill bit or tape measure. Retighten screw.
6. Reinstall ember plates and burner by reversing steps 1 & 2.
Gas Conversion –Part A – MQRB4236
Pilot Shield False Bottom
Air Shutter
(Adjustment)
Pilot Assembly
Main Orifice
1. Remove four [4] screws holding down the false bottom. Remove the four [4] screws holding down the burner tube assembly.
2. Slide the burner tube towards the left to remove from orifice.
3. Remove main orifice using a 1/2” wrench and replace with new conversion orifice.
4. Install new pilot orifice and Hi/Lo valve regulator by following instructions supplied with conversion kit (also See Parts B & C).
5. Adjust the primary air setting to the correct setting as specified in the manual or label plate. To adjust air setting, loosen screw on the side of air mixing tube and rotate to the correct opening using a drill bit or tape measure. Retighten screw.
6. Reinstall false bottom and burner by reversing steps 1 & 2. Pilot Shield must be in placed over pilot assembly.
40
Gas Conversion for Top Convertible Pilot (Series 019065X) – PART B
Instructions for converting SIT 190 series pilot burner injection from NG to LPG and from NG to LPG only. This information should be considered as supplemental to the Appliance Manufacturer’s Instructions.
WARNING: The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer.
1. Shut off the gas supply to the appliance.
2. Allow the pilot burner to cool to room temperature.
WARNING: Touching a hot pilot burner can
result in injury.
3. The pilot hood is held in place by spring pressure.
Remove the hood by pulling it directly up from the pilot bracket (a).
4. Insert a 5/32” or 4mm Allen wrench into the hexagonal key-way of the injector (b), and rotate it
4 counter-clockwise until it is free of the injector journal (c).
(a) (b)
5. Verify that the new injector is proper for the application. The injector size is stamped on the side of the injector near the top. LPG injectors have a groove machined around their circumference near the top, while NG injectors do not have a groove (e). Refer to the Appliance Manufacturers instruction sheet for the proper injector size.
6. Insert the Allen wrench into the end of the injector.
Then, insert into injector journal, and rotate the injector clockwise until a torque of 9 in-lbs is achieved.
7. Replace the pilot hood by aligning the tab on the base of the hood with the slot in the side of the pilot journal, and push the hood down, directly onto the pilot bracket (d). The hood must sit squarely on the bracket for proper operation. Check to insure that the hood is properly seated onto the pilot bracket.
(c) (d)
(e)
WARNING: This conversion kit must only be applied as part of a conversion kit supplied by the appliance
Manufacturer for the specific appliance, and type of gas being converted.
INSTALLER NOTICE: These instructions must be left with appliance.
41
Gas Conversion for Modulator – PART C
-
WARNING!-
-
WARNING!-
42
IPI Electronic Ignition System
Overview
The IPI system is an advanced burner controller that provides you with the option of having either a
Standing-Pilot, or an intermittent igniting system. This alternating mode is controlled by the CPI/IPI Switch
(Continuous Pilot Ignition/Intermittent Pilot Ignition) located on the IPI System Box. The difference between a Standing-Pilot and an Intermittent-Pilot is in whether the pilot stays lit or shuts off:
In Standing-Pilot, the pilot assembly is lit by the IPI
Main Module and continues to stay lit until 1) the
CPI/IPI Switch is switched to the IPI position; 2) a loss of electrical power (battery and AC source), 3) the flame sensor loses its signal, 4) the fuel supply discontinues, or 5) the IPI Main Module malfunctions.
In the Intermittent-Pilot mode, the pilot shuts off when the appliance is not in use. The advantage of this mode is that fuel is not consumed when the fireplace is not operating.
NOTE: In some jurisdiction, Intermittent-Pilot is required. That means the pilot cannot remain lit when the appliance is not operating.
Components
The core of the IPI system is the Main Module and the
IPI Valve. With these two components the system is able to operate a gas fireplace. There are also other components available to complement the IPI system.
IPI System Cover: Is essential in keeping the components at their proper operating temperatures. DO NOT
OPERATE THE APPLIANCE WITHOUT THIS
COVER.
Modulating Servo Motor: Is an add-on valve component that permits HI/LO functionality to be controlled by the remote. Contrary to this feature is a Manual HI/LO
Control Knob. The Modulating Servo Motor requires the Remote system to be present.
Backup Battery Pack: This component permits the IPI system to operate without the need for an external AC Adapter power source. The advantage to using the battery backup is that in the case of a power failure, the appliance is still
NOTE:
In certain instances the IPI Main Module requires resetting. This can occur if the system is unable to ignite the pilot or the main burner in the allotted time period. The IPI is programmed to lockout all commands. To reset this lockout you must deplete the system of all electrical power. This means to remove the batteries from the Battery
Pack, remove the batteries from the Remote Receiver (if applicable), and disconnect the AC Adapter from the system. Leave the power off for approximately 25 seconds to clear its lockout.
operable.
Remote Receiver: This component provides the capability of controlling the appliance with a wireless remote transmitter. There are two switches to note on the receiver module:
The first switch on the Remote Receiver module is a 3-position slide switch. This switch is used to either manually turn the main burner ON, activate the receiver to begin communication with the transmitter, or turn the main burner completely OFF. The position of the slide switch designates these functions respectively.
The second is the small round pushbutton [PRG] used for programming the receiver to respond to a designated remote. Therefore to program the system ensure that the transmitter is first turned OFF. Then, ensure that there is sufficient electrical power going to the Receiver module and a fresh set of batteries in the transmitter. Now switch the
43
the slide switch to the middle [REMOTE] position and then push the small pushbutton to begin programming. Bring the transmitter close to the receiver and then press the power button [R] on the transmitter. An audible beep will sound to indicate the system is programmed and ready to be used.
NOTE:
The Remote Receiver module can also be located outside of the appliance to a maximum of 6ft away installed in a certified deep wall switch electrical box (2-3/4” depth). For this configuration an extension wiring harness (P/N: 1001-P904SI) is required.
Electrical Supply in Series: The entire IPI system can be powered by a single power source (i.e. by the AC Adapter). This is advantageous if you do not want to supply extra batteries. To achieve this simply connect the AC Adapter into the Remote Control wiring harness instead of the main IPI harness. From the Remote wiring harness, use its male plug-in connector and connect it to the female plug-in in the main IPI harness. Now the circuit is complete. So the way it works is that electrical power is supplied to the Remote Receiver module and then proceeds to the Main IPI module. Furthermore, note that a Backup Battery
Pack is not required in this configuration. Instead, batteries in the
Remote Receiver act as the backup supply.
44
Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities.
45
Configuration #2: Remote ON/OFF and manual HI/LO capabilities. OPTIONAL: For units with remote HI/LO capabilities,
a modulating servo is required to be installed on the valve. The connectors to this servo must be connected to the Remote
Harness as shown in the figure above.
46
Configuration #3: Remote ON/OFF, variable HI/LO, and fan capabilities. Refer to the fan installation/removal section for fan installation.
47
IPI Lighting Instructions
WARNING
1. If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
2. Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed.
FOR YOUR SAFETY READ BEFORE LIGHTING
A. This fireplace is equipped with an ignition device which automatically lights the pilot. Do not try to light by hand.
B. Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor.
C. Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water
1. Turn off all gas to the fireplace.
2. Open windows.
3. Do not try to light any appliance.
WHAT TO DO IF YOU SMELL GAS
5. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
6. If you cannot reach your gas supplier, call the fire department.
4. Do not touch any electric switch; do not use any phone in your building
.
LIGHTING INSTRUCTIONS
1. STOP! Read the above safety information on this label.
2. Remove batteries from Receiver and/or Battery Backup Pack.
3. Turn off all electric power to the fireplace.
4. This fireplace is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.
5. Open the glass door.
6. Turn manual shutoff valve clockwise to OFF position (located behind the access panel).
7. Wait five [5] minutes to clear out any gas. If you smell gas including near the floor, STOP! Follow "B" in the above safety information on this label. If you don’t smell gas go to the next step.
8. Turn manual shutoff valve counter-clockwise
9. Close the glass door.
to ON position.
10. Turn on all electric power to the fireplace, and re-install batteries into the Transmitter/Receiver and/or Battery
Backup Pack.
11. Turn ON the switch that operates the Main Burner. If using a Remote Control refer to Remote Control Operation
Manual for activation.
TO TURN OFF GAS
1. Turn OFF all electric power to the fireplace if service is to be performed, including removing batteries from the
Remote Transmitter/Receiver and/or Battery Backup Pack.
2. Access door inside the firebox must be removed to access the manual shutoff valve.
3. If alternate shut-off valve was installed it can be shutoff instead of going through the fireplace to access the fireplace shut off valve.
48
Door and Glass Information
Glass Cleaning
It will be necessary to clean the glass periodically. During startup, condensation, which is normal, forms on the inside of the glass and causes dust, lint etc. to cling to the glass surface.
Also, initial paint curing can deposit a slight film on the glass. It is therefore recommended that initially the glass be cleaned two or three times with non-abrasive common household glass cleansers and warm water. After that, the glass should be cleaned two or three times a season depending on the circumstances.
Warning and Cautions.
• Do not clean when the glass is hot.
• Do not use abrasive cleaners.
• Using a substitute glass will void all product warranties.
• Do not strike or abuse glass. Care must be taken to avoid breakage of the glass.
• Do not operate this fireplace without the glass front or with a broken glass.
Removal of the Glass Door
1. Remove the door by unlatching the 2 top latches. Simply place 2 fingers in the grooves, pull towards you and lift upwards slightly.
2. Once the top of the door is unlatched, simply pull outwards and lift upwards to unlatch the bottom.
3. When re-installing the door place the bottom of the door in first and secure with Top Latch assembly to the door.
Spring Replacement:
*Over time, spring may need to be replaced if tension is lost.
1. To remove the top latch, remove the 2 hex screws that secure it in place. They are located in the firebox.
2. Once all the screws are removed the latches will slide out of place.
3. There is 1 lock nut per latch. When replacing a spring, tighten the lock nut until 2 threads are beyond the locknut. This is critical for proper tension.
Glass Replacement
REPLACEMENT GLASS FOR BOTH DIRECT VENT UNITS
Model Series MQHBZDV4736 use Low E
Tempered Glass. Must be 5mm thick.
Only Robax ceramic or coated Neaoceram glass may be used for replacement for model
MQHBZDV3636, MQHBZDV4236 and
MQRB4236. Must be minimum 5mm thick.
To replace glass, clean all materials from door frame. Scrape off old silicone down to metal. Using a high heat silicone temperature-resistant to 500°F (260°C) apply a continuous bead of approximately 1/32” to all four sides of frame and insert glass with new gasket. Frame should be on flat surface, with a small amount of weight pressing glass into silicone. Let dry approximately 15 to 20 minutes. The door can be re-installed by reversing Steps 1 & 2. Use caution when removing broken glass, wear gloves.
Appliance/Log Reference Chart/Log Placement
The following is a list of models and appropriate log sets that can be used with each model. It is important that the appropriate log set is used with the correct model in order for the appliance to work properly.
Appliance
MQHBZDV3636N or LP
MQHBZDV4236N or LP
MQHBZDV4736N or LP
MQRSP1 MQRSP2
LOGF36 MQROCK1 MQROCK1
✔
✔
✔ ✔
✔
✔
49
LOG PLACEMENT - LOGF36
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
PARTS LIST
STEP 1: Place log #1 onto rear log holder and center.
STEP 2: Place log #2 onto left side of log. Place log #3 onto right side of log #1.
STEP 3: Locate 2 holes on the bottom of logs #4 and #5.
Position them onto left and right log placement tabs.
STEP 4: Locate the hole on the bottom of log #6. Place onto the mounting tab on log #2. Locate the 2 holes on the bottom of log #7. Place onto mounting tabs on log #5.
STEP 5: Place glowing embers on the front of the burner tube and ember plates. Place lava rock and vermiculite on the burner pan as shown.
DO NOT PLACE LAVA ROCK AND VERMICULITE ON
BURNER TUBE.
50
Qty: 1 Shield Per Kit
1
Pilot Shield RSP1 / RSP2
2
SLOTS
3
4
5
SLOTS
SLOTS
6
SLOTS
Back View
51
MQROCK1/MQRSP2 Setup for Models MQHBZDV3636/MQHBZDV4236
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
PARTS LIST
STEP 1: Remove the log holder mount, log supports, and the grate bar.
STEP 2: Attach the back rock support with the 4 screws as shown. Replace/reinstall the 2 screws from the grate bar.
Glass or Silicon Sand
Lava Rock Shown
STEP 3: Using the platform mount access holes, attach the rock platform as shown.
STEP 4: Fill around the rock platform with lava rock. Do not place any lava rock on the burner. Sprinkle vermiculite over top of the lava rock.
52
MQROCK1/MQRSP2 Setup for Models MQHBZDV3636/MQHBZDV4236
STEP 5: Place rocks #1 onto the burner as shown.
STEP 6: Place rocks #3 onto the burner as shown.
STEP 7: Place rocks #4 onto the burner as shown.
STEP 8: Place rocks #6 onto the burner as shown.
STEP 9: Place remaining rocks #4 and #6 into position as shown.
Finished Rock F2 Setup
Placement of rocks for steps 8 and 9 can be random.
Do not place any of the rocks directly over the burner tubes.
53
MQROCK1/MQRSP1 Setup for Models MQHBZDV4736
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
PARTS LIST: Rock #1 - 5 pieces; Rock #3 - 6 pieces; Rock #4 - 10 pieces; Rock #6 - 9 pieces.
STEP 1: Remove the back log holder, log supports, and the grate bar. Replace/reinstall the 2 screws from the grate bar.
STEP 2: Attach the back rock support using the existing screws from the back log holder. Using the platform mount access holes, attach the rock platform as shown.
Glass or Silicon Sand
Lava Rock Shown
STEP 3: Fill around the rock platform with lava rock.
Sprinkle vermiculite over top of the lava rock. Do not
place lava rock or vermiculite on top of the burner tube.
STEP 4: Place rocks #1 onto the burner as shown. Do
not place rocks directly onto the burner tubes.
54
MQROCK1/MQRSP1 Setup for Models MQHBZDV4736
STEP 5: Place rocks #3 into position as shown. Do not
place rocks directly onto the burner tubes.
STEP 6: Place rocks #4 into position as shown.
STEP 7: Place rocks #6 into position as shown.
STEP 8: Place remaining rocks #4 and #6 into position as shown.
Finished Rock F1 Setup
Never place any of the rocks directly onto the burner tubes.
Note: If flame impingement on the rocks causes sooting, you may have to move or remove one or more rocks. Do not place rocks directly over top of the burner tube.
55
Accessories for Skyline, ZDVRB3622, & ZRB46 Ribbon Burner Units
ACCESSORY ITEM MQRB3632 MQRB4236 ZDVRB3622
White Glass MQG5W
Yes / 5LB MAX 5LB Bag c/w Unit MQ Dealer Only
Bronze Glass
MQG5C
Yes / 5LB MAX Yes / 5LB MAX 5LB Bag c/w
Unit
Cobalt Blue Glass
MQG5A
Yes / 5LB MAX Yes / 5LB MAX MQ Dealer Only
Black Glass MQG5B
Yes / 5LB MAX
MQROCK2
MQROCK3
Yes
Yes
Yes / 5LB MAX MQ Dealer Only
Yes
Yes
MQ Dealer Only
MQ Dealer Only
Use of any other glass can alter the performance of the unit and is not covered under warranty.
MQRBD1
MQSTONE
MQEMBER
Yes
Yes
Yes
Yes
Yes
Yes
MQ Dealer Only
MQ Dealer Only
MQ Dealer Only
Discoloration of glass media may occur if placed on the burner, this is not covered under warranty.
ULK2
Yes Yes Yes
GLASS (MQG5W, MQG5C, MQG5A, MQG5B) This media MUST be used; evenly spread the glass embers onto the false bottom and burner. Ensure the glass embers do not excessively overlap as this will affect the flame pattern. Use care when placing glass embers near the pilot area so as not block or have the glass fall over the crossover holes from the pilot to the burner, as delayed ignition can occur.
The following types of glass are approved:
½” Ember Glass Material from American Fireglass.
Maximum amount: Natural Gas is 5 lbs, Propane units 5 lbs.
Liquid Glass from Firegear.
Maximum amount: Natural gas is 5 lbs, not recommended for Propane appliances.
Pilot Area Must Not
Be Covered
⚠
WARNING
Pilot Area Must Not Be
Covered, as delayed ignition can occur.
Do not change or substitute
the glass ember material provided with this fireplace. If replacing, use only replacement glass embers available from your local authorized dealer.
*Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary.
Pilot Area Must Not
Be Covered
Glass Ember placement for
ZDVRB3622 & MQRB4236:
Leave 3-4 rows of perforations uncovered at the front and back of the false bottom. Covering all the perforations at the back may cause flame to pull backward.
56
⚠
NOTE:
Glass Media must be evenly spread over the Burner and False Bottom as described on last page before Rock / Stones / and Log Accessories are placed.
MQROCK2, MQROCK3, MQRBD1 -
Place rocks randomly onto False Bottom. Be careful not to cover any part of the Burner Tube as sooting may occur.
MQRock2
Or
MQRock3
MQRBD1
⚠
NOTE
Pilot Area Must Not Be Covered, as delayed ignition can occur.
Do Not Cover any part of the burner tube with rocks or logs as sooting may occur.
In some positions, Logs can cause flame pattern to roll backward, causing sooting. If this occurs, re-
position Logs.
*Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary.
Burner Tube & Pilot Area
Must Not Be Covered.
MQ STONE DECORATIVE STONE SET-
Place Stones onto False Bottom and Burner Tube randomly. Do Not stack or overlay when placing on Burner Tube. Do Not cover Pilot Area. Not all stones will be used on some models.
MQEMBER
- Place these glowing ember chunks randomly. Embers may be used with or without other accessories.
ULK2 UNIVERSAL LIGHT KIT (Optional Accent Lighting Kit)- See separate installation page.
57
ULK2 Universal Light Kit (
Optional Accent Lighting Kit)
For the Skyline Series (MQRB3328, MQRB3632, MQRB4236) and Kingsman ZDVRB3622
Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian
National Electrical Code in Canada.
Contents of Kit:
[2] 12V Halogen Lamps
Lamp Plate with Insulated Studs & wiring
12VAC Transformer with 3 prong plug & wire connectors
Light Switch & Cover Plate c/w10ft wire
Lamp
Lamp
Inside Firebox
Connect Switch Here
Bottom of Firebox
INSTALLATION:
STEP 1
: Remove false bottom to expose burner tube. Remove burner tube and cover plate as above. Remove old sealant from opening.
STEP 2
: Insert lamp wires through access hole in firebox as above. Apply new sealant (Mill-Pac). Secure Lamp Plate with screws.
58
MQRB3328, ZDVRB3622, & MQRB4236
Screw
Screw
MQRB3632
Screw
Screw
STEP 3
: Place Lamps in position in firebox. Attach to fireplace with a single screw at the locations shown above for each unit. Lamps can be placed facing upward or sideways. Replace burner tube and false bottom, along with pilot shield.
STEP 4
: Connect switch wires between lamp wire and transformer (see schematic). Connect remaining lamp wire to transformer. Transformer can then be plugged in and the housing fastened to the bottom of the fireplace.
Glass may be used to cover perforations in false bottom
59
Vent Termination
Measure to the edge of the termination plate.
Measure to the edge of the round termination.
V
Vent Terminal
Air Supply
A. Clearance above grade, veranda, porch, deck, or balcony 12 inches (30cm) minimum.1
B. Clearance to window or door that may be opened. 12 inches (30cm) minimum for appliances 100 000 Btuh (30 kW) and lower, in Canada.
9 inches2 (23cm) for appliances 50 000 Btuh and lower, in USA.
C. Clearance to permanently closed window minimum 12 inches
(30cm) recommended to prevent condensation on window, in
Canada. 9 inches2 (23cm) for appliances 50 000 Btuh and lower, in USA.
D. Vertical clearance to ventilated soffit located above the termina- tion within a horizontal distance of 2 feet (60cm) from the center line of the termination. 18 inches (46cm) minimum.5
E. Clearance to unventilated soffit 12 inches (30cm) minimum.
F. Clearance under veranda, porch, deck or balcony 12 inches1
(30cm) minimum.4 US5
G. Clearance from a perpendicular inside wall or outer corner to the edge of the vent terminal plate is
3” (minimum).
H. Clearance to each side of center line extended above meter/regulator assembly 3 feet (91cm) within a height 15 feet (4.5m) above the meter/regulator assembly.
I. Clearance to service regulator vent outlet 3 feet (91cm) minimum.1 US5
J. Clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance: In Canada, 6 inches (15cm) for appliances
≤10,000 Btuh (3kW), 12 inches1
(30cm) minimum for appliances >10,000 Btuh (3kW) and
≤100,000 Btuh (30kW), 36 inches (91cm) for appliances
>100,000 Btuh (30kW). In the USA, 6 inches2 (15cm) for appli- ances
≤10,000 Btuh (3kW), 9 inches (23cm) for appliances
>10,000 Btuh (3kW) and
≤50,000 Btuh (15kW), 12 inches
(30cm) for appliances >50,000 Btuh (15kW).
K. Clearance to a mechanical air supply inlet 6 feet (1.8m) mini mum (1), in Canada. In USA, 3 feet (91cm) above if within
10 feet (3m) horizontally (2).
WARNING: WHEN THE
HORIZONTAL VENT
TERMINATION IS
ACCESSIBLE A
CERTIFIED GUARD
(SAFETY CAGE) SHALL
BE INSTALLED.
Area Where Terminal Not Permitted.
M. Clearance above highest point of exit on roof 18 inches
(45cm).
N. Clearance to perpendicular wall 24 inches (60 cm).
(Recommended to prevent re-circulation of exhaust products.
For additional requirements check local codes.)
O. A moisture-exhaust duct shall not terminate within 3 ft (1 m) in any direction of a service regulator or fresh-air intake.
NOTE: Clearances are to the edge of terminal plate, add 6-
3/4” to clearances to arrive at center line.
NOTE: Local Codes or Regulations may require different clearances.
Termination
It is imperative that the vent termination be located observing the minimum clearances as shown. There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24” from the front of the termination plate.
Do not locate termination where excessive snow or ice build-up may occur. Be sure to check vent termination area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.
Venting terminal shall not be recessed into a wall or siding. If finishing the outside wall with vinyl or wood siding it is recommended that a Siding Shield be installed, Part Number
ZDVSSLR.
1. In accordance with the current CSA B149.1, Natural Gas and
Propane Code.
2. In accordance with the current ANSI Z223.1/NFPA 54,
National Fuel Gas Code.
3. A vent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces.
4. Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.
5. Clearance in accordance with local installation codes and the requirements of the gas supplier.
L. Clearance above paved sidewalk or a paved driveway located on public property 7 feet (2.1m) minimum.3
60
General Vent Installation Information
This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex(Z-
Flex)Venting Kits and components specifically approved and LABELED for this stove may be used. This appliance is also approved for use with Simpson-Duravent Direct Vent system, Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-
Seal DV and Selkirk Direct Temp.
RIGID OR HARD PIPE
When using Simpson Duravent, AmeriVent pipe, ICC Excel Direct, Metal Fab Sure-Seal DV and or Selkirk Direct Temp a Duravent hard- pipe adapter must be used (part # ZDVDFA for fireplaces and part # ZDVDKA for Stoves, Serenity and ZDV3624B). Follow installa- tion instructions provided by Simpson Duravent/AmeriVent/Selkirk Direct Temp, ICC Excel Direct, Metal Fab Sure-Seal DV for installation of pipe and adhere to the clearance to combustibles provided in this manual. Apply a bead of Mill Pac high temp sealant to all joints of pipes, adapters and termination, when using Kingsman Flex(Z-Flex)Venting venting and Simpson Duravent venting.
NOTE: Increase framing depth by one inch when using hardpipe.
WARNING: DO NOT mix parts from different systems unless stated in the manual.
Flex Pipe Venting
Flex pipe is shipped in unexpanded length. When installing pipe expand the lengths. Pipe can be expanded to twice their lengths e.g. 4ft. to 8ft. Fully extend pipe and cut off remaining pipe.
Do not use more than 2 couplers to extend short pipes. Single sections are preferred in an installation attaching at the fireplace and ter- mination.
Place the spring spaces provided approximately every two feet to stabilize 4” flex in the center of 7” flex. When forming bends place spring in bend or before and after. (See Fig. 1).
Horizontal runs require support metal straps every 2 feet. In off set installation support straps should be used to stabilize pipe.
Expand 4” and 7” flex pipe to the point that the 7” protrudes approximately 2 to 3 inches past outer wall and the 4” flex protrudes approxi- mately 2 to 3 inches past the 7” flex. See Fig. 1. Attach the 4” pipe to the termination first and secure with sealant and four screws then attach the 7” flex to the termination with caulking and four screws. Termination may then be moved back to the outer wall and attached to home screwing into the framing. Silicone around termination to waterproof. If siding shield is going to be used attach this using same attaching hole as the top of termination after termination has been caulked for water proofing.
Use Hi Temp Sealant
Apply a bead of mill pac high temp sealant to all joints and use four screws to secure each pipe at fireplace, termination and any joint if joining any sections of pipe.
WARNING:
WHEN THE HORIZONTAL VENT TERMINATION IS ACCESSIBLE A CERTIFIED GUARD
(SAFETY CAGE) SHALL BE INSTALLED.
NOTE: It is critical to the proper and safe operation of this fireplace that on all con- nections the inner liner and the outer cas- ing are both caulked with liberal amounts of sealant. Do not use any kind of tape or silicone other than that recommended in this manual. Mill Pac Sealant
61
Venting Routes And Components
Since it is very important that the vent system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to.
The table showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths.
The maximum horizontal run with the 90 degree bend at the fireplace flue outlet is 4 ft/122cm (Figure #1). The maximum horizontal run is 20 ft/6.1 m when the vertical run is 7 ft/2.1m (Figure
#2). Note: 1/4” vertical rise is required for every 12” of horizontal run.
The maximum number of 45 degree bends per side wall installation is two (2) in the horizontal run and then you must reduce the length of the horizontal by 18 inches for each 45 degree bend.
The maximum vertical run is 40 ft/12.2 meters.
Special Note: For each 45 degree bend installed in the horizontal run, the length of the horizontal run must be reduced by 18” (45cm). This does not apply if the 45 degree bends are installed on the vertical part of the vent system.
Example:
If according to the table, the length of the horizontal run is 10 feet, and two 45 degree bends are required, the horizontal run length must be reduced to 7 feet.
2 additional 90° bends or equals are allowed. The horizontal run must be reduced by 36” per each 90° bend, or 18” per each 45° bend.
Important:
Always locate the fireplace in such a way that a minimum of offsets and/or horizontal runs are required. 1/4” vertical rise is required for every 12” horizontal run.
MQHB36 - 35”
MQHB42 - 37”
MQHB47 - 45 1/2”
How To Use The Horizontal Vent Table
1. Determine the height of the system and the number of bends required.
2. Having determined the vertical distance determine the maximum horizontal section allowed.
3. Vent table has been established for 90° horizontal/vertical runs. With use of flex pipe distance not having 90° bends will not fall into vent table standards. See Fig. B.
Horizontal Venting Table From Bottom of Fireplace
for venting to a maximum of 40 ft. (12.2 meters)
Total Vertical
15
16
17
18
11
12
13
14
19
20
25
30
40
7
8
9
10
Feet
4
5
6
4.6
4.9
5.2
5.5
3.4
3.7
4.0
4.3
Meters
1.2
1.5
1.8
2.1
2.4
2.7
3.0
5.8
6.1
7.5
9
12.2
Example A:
If the vertical dimension from the floor of the fireplace is 6ft, the horizontal run to the wall flange of the vent termination must not exceed 12ft.
Max Total Horizontal
20
20
20
20
20
20
20
20
20
20
15
10
0
20
20
20
20
Feet
5
8
12
6.1
6.1
6.1
6.1
6.1
6.1
6.1
6.1
Meters
1.5
1.2
3.7
6.1
6.1
6.1
6.1
6.1
6.1
4.6
3.0
0
NOTE: The final location of the fireplace must be such that the horizontal vent dimensions fall within those stated on the graph. The Maximum
Vertical vent run is 40ft.
(12.2 meters).
Important:
Minimum clearance between vent pipes and combustible materials is
1 inch (25mm).
It is recommended for Propane Horizontal Installations that the venting should be a minimum of one foot vertical off the flue before the elbow on any horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carboning and cleaning of glass. (Does not apply to Back Flue Models).
62
Installation Of Side Wall Venting
of vent. Cut a hole through the wall allowing for a 11” x 11” (inside diameter) in combustible walls for wall thimble or an 8” diameter hole in a non-combustible wall (See Figure 1-2-3).
2. Note clearance to combustible as stated . needed as your flex pipe can be expanded to twice its shipped length for ease of installation.
4. To install wall thimble centre over 11” x 11” (inch) framing from both sides of wall and secure. Route flex vent pipe through wall thimble
(See Figure 1).
5. Before joining pipes, apply a bead of high temperature sealant (Mill termination with sealant, and secure with 4 screws provided. At this time make sure the spacer springs are attached to the (4”) flex pipe as required. Then attach the seven inch (7”) pipe by the same method.
6. Mount vent termination and seal to wall using caulking around the wall thimble to weather proof. After installing the vent termination, double check to make sure the pipe extends properly through wall thimble and into vent termination.
7. Before joining pipes to fireplace flue, apply a bead of high temperature to fireplace with Mill Pac sealant to the flue pipe and secure with 4 screws provided. At this time verify that the spacer springs are attached properly to the (4”) flex pipe as required. Then attach the seven inch (7”) pipe by the same method.
8. Support horizontal pipes every two (2) feet (61 cm) with metal strap bands. Re-check fireplace to make sure it is levelled and properly positioned and secured.
9. Support vertical pipes to maintain a minimum of 1” or greater clearance to combustibles with metal strapping bands.
10. If finishing the outside wall with vinyl or wood siding it is recommended that a Siding Shield be installed, Part Number ZDVSSLR.
Note: Wall Thimble cover combustible wall up to 11” thick.
Note: Venting termination must not be recessed into wall or siding.
MQHBZDV4736
Minimum clearance to combustibles on venting
Vertical 1” with Kingsman Vent System
1 1/4” with Simpson Duravent Systems
Top of Horizontal Pipe 1 1/2”
Top of 90 degree bend in Minimum Enclosures of 50 1/2-56
1/2” is 2 1/2” with insulation Sleeve
Top of 90 degree bend in enclosure over 56 1/2” -60” is 4
1/2” without insulation sleeve.
Top of 90 degree bend in enclosures over 60” is 2 1/2” without insulation sleeve.
Louvered Unit Shown
1/4” RISE PER
FOOT
MQHBZDV3636
Minimum clearance to combustibles on venting is 1” with the following exceptions as follows:
Top of horizontal 1 1/2”.
Top of 90 degree elbow in an enclosure 42-43” is 3 1/2”.
Top of 90 degree elbow in an enclosure over 43” is 2 1/2”.
FIG. 1
Note: Wall Thimbles cover combustible wall up to 11” thick.
1/4” RISE PER
FOOT
MQHBZDV4236/MQRB4236
Minimum clearance to combustibles on venting is 1” with the following exceptions: Top of horizontal 1 1/2”. Top of
90 degree elbow in enclosures under 45” to 46” is 5”.Top
of 90 degree elbow in an enclosure over 46” is 2 1/2”.
Note: Wall Thimbles cover combustible wall up to
11” thick.
FIG. 3
1/4” RISE PER
FOOT
FIG. 2
63
Venting Straight Up Through Roof
1. An Attic Insulation Shield must be installed where the vent passes from a lower living space into an attic space where the chimney is not enclosed. It is designed to keep insulation materials away from the chimney. See Fig. 1.
2. When installing the Attic Insulation Shield where the chimney passes from a living space to an attic space, install the shield from below and nail in place using 1” spiral nails.
3. A fire stop must be installed on the bottom side of the joists when passing through a ceiling or floor. If an attic insulation shield is to be used, a fire stop is not required.
Roof Flashing
Ensure that you have the proper roof flashing by checking your roof pitch using a level and two rulers, or by using a roof pitch card.
See figure below.
Slide a Roof Flashing suitable to your roof slope over the vent.
Place the edge of the flashing plate that will be on the higher part of the roof slope under the shingles. Both the sides and the lower edge lay on top of the shingles.
NOTE: At the top edge of the flashing plate, lift the shingles and nail the plate to the roof deck, then cement the shingles to the plate with a suitable waterproof mastic.
Ensure that the chimney is plumb. Square up the flashing plate and nail in place to the roof deck. Use 12 nails with neoprene washers or cover the heads with a suitable waterproof mastic.
Wrap the storm collar around the vent above the flashing. Secure the ends together loosely with nut and bolt supplied. Slide the collar down the vent until it comes in contact with the flashing. Tighten the bolt and seal the Storm Collar to the vent with a suitable waterproof non-combustible mastic.
The flashing and storm collar should be painted to match the roof shingles. This will extend its life and improve the appearance.
Clean, prime and paint with suitable painting products.
Using Flex Bends
4. Avoid cutting joists by offsetting the flex pipe. See Fig. 2.
5. When using 45° bends a bend support is required directly above the highest bend.
6. When installing a bend in a joist area a minimum of 2 1/2” clearance to combustible to the top of bend must be maintained, sides and bottom of pipe, a 1” clearance to combustibles must be maintained. If running horizontal through an area a 1 1/2” minimum clearance to the top of the horizontal pipe must be maintained.
7. Maximum vertical height of system should not exceed 40 feet.
8. Use roof support and 7” rigid pipe at roof level. Flex not permitted within roof support.
9. When penetrating the roof a rigid 7” galvanized pipe must be used.
Attach the 7” flex to the 7” rigid with high temperature sealant, secure with four screws assuring the flex and rigid pipe are secured. 4” flex pipe must be secured the same way with 4 screws but must penetrate the 4” flex and 4” section of termination. Attach 7” rigid pipe to
7” termination with sealant and screw with 4 sheet metal screws.
(See Fig. 3).
10. Vertical termination clearance is 18” (inches) above the roof, measured from highest point of exit on the roof line.
11. Support vertical pipes to maintain minimum of one inch or greater clearances to combustibles.
Vertical Venting in Cold Climates
In cold climate conditions where temperatures go below -10 degrees
Celsius or 14 degrees Fahrenheit, we recommend that the chase be insulated and where the vent pipe enters into the attic space that the pipe be wrapped with an insulated mylar sleeve. This will increase the temperature of the vent and help the appliance to vent properly in cold weather conditions.
It is also important in vertical vented direct vent appliances that the appliance be operated daily during the winter months as this will help stop the Termination from freezing up. We recommend using a thermostat set at room temperature to allow the unit to cycle.
For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity.
The purpose of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to startup
64
-Glass Safety- All Units
IT IS THE RESPONSIBILITY OF THE
HOME OWNER TO ENSURE THAT
NO ONE TOUCHES A HOT
APPLIANCE.
If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.
Any safety screen, guard, or barrier removed for servicing the appliance, must be replaced prior to operating the appliance.
Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.
Do not clean when the glass is hot.
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,
young children and others may be susceptible to accidental contact burns.
A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or
stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the
room and away from hot surfaces.
Do not leave the fireplace remote control where it is accessible to children.
-Termination Cap Safety- All Units
WARNING:
WHEN THE HORIZONTAL VENT TERMINATION IS ACCESSIBLE
A CERTIFIED GUARD (SAFETY CAGE) SHALL BE INSTALLED.
SAFETY CAGES ARE AVAILABLE FOR ALL HORIZONTAL VENT TERMINATIONS.
CHECK WITH YOUR DEALER.
TERMINATION CAP IS HOT! Do not place flammable materials on or within 24 inches of termination caps.
It is imperative that the vent termination be located observing the minimum clearances as shown in manual.
There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24"
from the front of the termination plate.
Do not locate termination where excessive snow or ice build-up may occur. Be sure to check vent termination
area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers,
make sure snow is not directed towards vent termination area.
Venting terminal shall not be recessed into a wall or siding.
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Approved for Power Vent PVH58
The PVH58 Horizontal Power Vent is approved for the following models only:
MDV31, MDV39, MQRB3632, ZDV3622, MQZDV3622, ZDVRB3622, HBZDV3624, HBZDV3628, HBZDV3632,
MQHBZDV3636, HBZDV4224, HBZDV4228, HBZDV4232, MQHBZDV4236, HBZDV4740, MQHBZDV4736,
MQRB4436, MQRB5143, MQRB6961, ZRB46, ZCV39, ZCV42, MCVP42, MCVST42
The PVH58 Horizontal Power Vent Termination is intended for use where standard venting configurations are not possible.
NOTE: MODELS EQUIPPPED WITH MILLIVOLT/ STANDING PILOT IGNITION: Downward vertical vent runs are NOT permitted.
NOTE: MODELS EQUIPPPED WITH INTERMITTENT PILOT IGNITION:
Downward vertical vent runs are permitted, however, Cold Climate Switch (Standing Pilot Mode) must not be used.
PVH-58 Maximum / Minimum Vent Lengths:
Maximum Vent Length is 125 ft plus six 90° elbows with Air Intake Shutter fully closed. Termination must not be below unit.
This power vent can be installed up to 3ft below the installed fireplace on runs less than 100ft and not more than four 90° elbows.
Minimum Vent Length is 3ft horizontal plus minimum vertical rise with Air Intake Shutter fully open.
Refer to your appliance manual for Minimum Vertical Rise before First 90° elbow (Measured from bottom of appliance to center of vent pipe) to avoid overheating of vent pipe.
Refer to PVH58 Manual for proper installation and use.
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PVH58 POWER VENT PARTS LIST
NUMBER DESCRIPTION
PVH58 Horizontal Power Vent Termination
PVC58MV Power Vent Control Module
– Millivolt Box
PVC58IPI Power Vent Control Module
– IPI Box
PVH20H Main Wiring Harness Assembly
– Extension Harness (20ft)
4/7 VENTING AND VENTING ADAPTERS
For fireplaces to be converted to hard pipe (Duravent-DirectVent Pro, etc.) at the fireplace:
ZDVDKA Duravent Fireplace Adapter (ZRB46 Only)
ZDVDFA Duravent Fireplace Adapter
ZDVDIA Duravent Pipe Increaser (Adapts 4/6-
5/8” venting to 5/8”)
For Power Vent installations where flex pipe will be used up to the Power Vent unit:
Z47PVA
Pipe Reducer 8”Sm – 7”Sm, Pipe Reducer 5”Sm – 4”Sm (Adapts PVH58 to accept 4/7” Flex Pipe
* One 12” section of hard pipe must be connected directly to the Power Vent before any adapters are connected.
Order the appropriate lengths of venting (see below).
ZDVFK5
Flex Kit (4” & 7” Dia.) x 2.5’ (Unexpanded) 5’ Expanded
ZDVFK8
Flex Kit (4” & 7” Dia.) x 4’ (Unexpanded) 8’ Expanded
ZDVFK20
Flex Kit (4” & 7” Dia.) x 10’ (Unexpanded) 20’ Expanded
*Kits are complete with spring stand-offs & silicone.
ZDV4FC
Flex Connector 4” Diameter
ZDV7FC
Flex Connector 7” Diameter
ZDV4SS Spring - Standoff Spacer for Inner Pipe
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This Limited Lifetime Warranty applies only while the unit remains at the site of the original installation and only if the unit is installed inside the continental United States, Alaska, Hawaii, and Canada. The warranty applies only if the unit is installed and operated in accordance with the printed instructions and in compliance with applicable installation and building codes and good trade practices.
BASIC ONE YEAR WARRANTY
During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.
(Excluded Components: Accent Light Bulbs, Gasketing and Paint)
LIMITED LIFETIME WARRANTY
The heat exchanger, combustion chamber and burner of every Kingsman product excluding the Outdoor Firepit are warranted again st materials or workmanship during the period the product is owned by the original owner. The part to be replaced must be returned to our distributor in exchange for the replacement part. Any labor, material, freight and/or handling charges associated with any repair or replacement pursuant to this Limited Lifetime Warranty will not be covered by this warranty.
GENERAL TERMS
In lieu of providing a replacement part, we may, at our option, provide the distributor's component purchase price from us or a credit equal to the distributor’s component purchase price from us toward the purchase of any new unit which we distribute. If a credit is given in lieu of a replacement part, the rating plate from the unit being replaced must be submitted on a warranty claim, and the unit being replaced must be made available to our distributor for disposition.
In establishing the date of installation for any purpose, including determination of the starting date for the term of this Limited Lifetime
Warranty, reasonable proof of the original installation date must be presented*, otherwise the effective date will be based upon the date of manufacture plus thirty (30) days.
We will not be responsible for and you, the user, will pay for: (a) damages caused by accident, abuse, negligence, misuse, ri ot, fire, flood, or Acts of God (b) damages caused by operating the unit where there is a corrosive atmosphere containing chlorine, fluorine, or any other damaging chemicals (other than in a normal residential environment) (c) damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance (d) damages caused by improper matching or application of the unit or the unit's components (e) damages caused by failing to provide proper maintenance and service to the unit (f) any expenses incurred for erecting, disconnecting or dismantling the unit (g) parts or supplies used in connection with service or maintenance (h) damage repairs, inoperation or inefficiency resulting from faulty installation or application (i) electricity or fuel costs or any increase in electricity or fuel cost whatsoever including additional or unusual use of supplemental electric heat.
We shall not be liable for any incidental, consequential, or special damages or expenses in connection with any use or failure of this unit. We have not made and do not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose. We make no express warranties except as stated in this Limited Lifetime
Warranty. No one is authorized to change this Limited Lifetime Warranty or to create for us any other obligation or liability in connections with this unit. Any implied warranties shall last for one year after the original installation. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty or condition lasts, so the above limitations or exclusions may not apply to you. The provisions of this limited warranty are in additions to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.
Save this certificate. It gives you specific legal rights, and you may also have other rights which may vary from state to state and province to province.
In the event your unit needs servicing, contact your dealer or contractor who installed or serviced your unit. When requesting service, please have the model and serial number from each unit readily available. If your dealer needs assistance, the distributor is available for support and we, in turn support the distributor's efforts.
Fill in the installation date and model and serial numbers of the unit in the space provided below and retain this limited warranty for your files.
Model No. Serial No. Date installed
Dealer or Contractor Name:
*To receive advantage of your warranty, you must retain the original records that can establish the installation date of your unit.
The Ultimate in Design, Engineering & Quality
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Key Features
- Zero Clearance vented
- Aftermarket installation
- Manufactured home installation
- Mobile home installation
- ANSI Z21.88-2014 certified
- CSA 2.33-2014 certified
- ANSI Z21.50-2014 certified
- CSA 2.22-2014 certified