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INSTALLATION INSTRUCTION, PARTS LIST

AND CONFIGURATION GUIDE

FOR THE

CHILLER SERIES 980

Dispenser Model No. 980

NOTICE:

The information contained in this document is subject to change without notice.

SCHROEDER AMERICA MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL, INCLUDING,

BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR

PURPOSE. SCHROEDER AMERICA shall not be liable for errors contained herein or for incidental consequential damages in connection with the finishings, performance, or use of this material.

This document contains proprietary information which is protected by copyright. All right reserved.

© Copyright 2015 by Schroeder America, all rights reserved.

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION

This manual must be read and understood before the installation and operation of this dispenser.

Schroeder America

5620 Business Park • San Antonio, TX 78218

210.662.8200 • Fax: 210.667.2600 • www.schroederamerica.com

Toll-Free 877.404.2488

Rev: 3/15

PN: 805-0016

1. OVERALL DIMENSIONS

Width

Depth

Height (without legs)

2. WEIGHT

Shipping

Empty

Operating

3. WATER REQUIREMENTS

10 1/4 inches (260 mm)

19 1/2 inches (495 mm)

21 1/2 inches (546 mm)

100 pounds (45.4 kg)

80 pounds (36.3 kg)

120 pounds (54.4 kg)

WARNING

IF WATER SOURCE EXCEEDS 60 PSIG (4.22 KG/CM

2

), A RECOMMENDED WATER

REGULATOR ASSEMBLY MUST BE USED TO LIMIT WATER PRESSURE TO 60 PSIG

(4.92 KG/CM

2

). FAILURE TO USE REGULATOR WILL RESULT IN IMPROPER

PERFORMANCE OF DISPENSER.

Minimum flowing pressure of 35 PSIG (2.46 kg/cm

Maximum static pressure of 60 PSIG (4.22 kg/cm

2

2

, 2.41 BAR)

, 4.14 BAR)

4. OTHER SPECIFICATIONS

ICE BANK WEIGHT

WATER BATH CAPACITY

COMPRESSOR

AGITATOR MOTOR

CONDENSER FAN MOTOR

ICE BANK CONTROL

DRINK CAPACITY

13 POUNDS (5.9 KG)

5.1 gallons (19.3 liters)

1/6HP Dan Foss, 115V/60HZ

15W, 115V

9W, 115V

Schroeder America Electronic Ice Bank Control

(Optional 230V/50Hz and 240V/60Hz systems available)

100 - 12 ounce drinks under 40°F (4.4°C) at two (2) drinks per minute with 75°F (23.9°C) ambient, inlet water, and inlet syrup

5. INSTALLING

A. RECEIVING

Each unit is completely tested under operating conditions and thoroughly inspected before shipment. At the time of shipment, the carrier accepts the unit and any claim for damage must be made with the carrier. Upon receiving unit(s) from the delivering carrier, carefully inspect carton for visible indication of damage. If damage exists, have carrier note same on bill of lading and file a claim with the carrier.

B. UNPACKING

1. Remove plywood shipping base from unit by moving unit so that one side is off the countertop or table, allowing access to screws on the bottom of shipping base.

2. Assemble legs by lifting unit. DO NOT LAY UNIT ON ITS SIDE OR BACK.

NOTE:

If unit is transported, it is advisable to leave unit secured to plywood shipping base.

2

3. Inspect unit for concealed damage. If damage exists, notify delivering carrier note and file a claim against the carrier.

C. INSTALLATION

The unit is designed to sit on a flat, supported surface capable of supporting a minimum weight of 200 pounds (90.7 kg). It may be either counter or leg mounted. When the unit is to be permanently bolted to the countertop, seal dispenser base to countertop with a silicone sealant, which provides a smooth and easily cleanable bond to the countertop.

NOTE:

NSF listed units must be sealed to the countertop or have four (4) inch legs installed.

WARNING

FAILURE TO MAINTAIN PROPER AIR CLEARANCE WILL CAUSE THE COMPRESSOR TO

OVERHEAT AND WILL RESULT IN PREMATURE COMPONENT FAILURE.

1. Position unit on countertop.

IMPORTANT

LOCATE DISPENSER TO ALLOW APPROXIMATELY 15 INCHES (380 MM) OF UNOBSTRUCTED

SPACE ABOVE AND SIX (6) INCHES (152 MM) OF UNOBSTRUCTED SPACE IN BACK OF

THE UNIT FOR PROPER AIR CIRCULATION AND REMOVAL OF BONNET. AIR IS DRAWN IN

THROUGH BACK GRILL AND IS EXHAUSTED OUT THE TOP GRILL.

2. Remove bonnet from the dispenser.

NOTE:

The water bath compartment must be filled with water before connecting to electrical power.

Otherwise, the compressor deck may not operate properly.

3. Remove insulation strip from in front of refrigeration deck. Fill tank with water until water comes out of overflow tube. Replace insulation. Use bottled water where water problem exists.

D. CONNECTING TO ELECTRICAL POWER

WARNING

THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID

POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR. THE

POWER CORD IS PROVIDED WITH A THREE-PRONG GROUNDED PLUG.

IF A THREE-HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE,

USE AN APPROVED METHOD TO GROUND THE UNIT.

DO NOT USE EXTENSION CORDS WITH THIS UNIT. DO NOT “GANG” TOGETHER WITH OTHER

ELECTRICAL DEVICES ON THE SAME OUTLET.

1. Check the unit serial number plate for correct electrical requirements. Do not plug into electrical outlet unless unit electrical configuration, located on serial plate, agrees with local

3

available power supply.

2. Route the power supply cord to a grounded electrical outlet of the proper voltage and amperage rating, and plug in the unit. This will turn on the refrigeration system and allow it to start cooling and allow ice bank to form while completing installation. Approximately three (3) hours are required to form a full ice bank.

NOTE:

Units equipped with an electronic ice bank control contain a ten (10) second delay.

Compressor and fan motor will not begin running until ten (10) seconds after the unit is energized is plugged into an electrical outlet.

E. CONNECTING SUPPLY LINES TO SOURCES

1. Connect free end of plain water lines to water supply [must be 35 PSI (2.4 BAR) or more].

2. Mark both ends of product and water lines and route to dispenser. Flush lines to be sure each is clean. Failure to do so may result in clogging of valve(s), resulting in improper operation.

Connect lines to dispenser and secure using Oetiker clamps.

3. Route drain tube from dispenser to drain.

4. Turn on water supply.

5. Check for leaks.

6. SCHEDULED MAINTENANCE

A. WEEKLY

1. Remove the bonnet and check the level of water in the water bath. Replenish as required, and replace the bonnet.

B. MONTHLY

1. Unplug the dispenser from the power source.

2. Remove the bonnet and clean the dirt from the condenser using a soft brush.

3. Replace the bonnet and plug in the unit.

C. EVERY SIX MONTHS

1. Clean and sanitize the unit using the appropriate procedures outlined in Section 7 of this manual.

D. YEARLY

1. Clean water bath interior, including evaporator coils and refrigeration components.

2. Clean the entire exterior of the unit

7. DISPENSER CLEANING AND SANITIZING

4

A. AMBIENT PROCESS

1. The ambient process is the most common method for cleaning and sanitizing dispenser equipment. The detergent should be caustic-based and the sanitizer should be low pH (7.0) chloride solution.

2. Disconnect syrup containers and remove product from tubing by purging with carbon dioxide.

3. Rinse the lines and fittings with clean, room temperature water to remove all traces of residual product.

4. Fill lines with a caustic-based (low-subsiding, non-perfumed, and easily rinsed) detergent solution. The solution should be prepared in accordance with the manufacturer’s recommendations, but should be at least two (2) percent sodium hydroxide. Make sure the lines are completely filled and allow to stand for at least ten (10) minutes.

5. Flush the detergent solution from the lines with clean water. Continue rising until testing with phenolphthalein shows that the rinse water is free of residual detergent.

6. Fill the lines with a low pH (7.0) chlorine solution containing at least 50 parts per million (PPM)

(50 mg/L) available chlorine. Make sure that lines are completely filled and allow to stand for ten (10) minutes.

7. Reconnect syrup containers and ready unit for operation.

WARNING

REMOVE SANITIZING SOLUTION FROM DISPENSER AS INSTRUCTED.

RESIDUAL SANITIZING SOLUTION LEFT IN SYSTEM COULD CREATE HEALTH HAZARD.

8. Draw drinks to refill lines and flush the chlorine solution from the dispenser.

NOTE:

Please note that a fresh water rinse cannot follow sanitization of equipment.

Purge only with the end use product. This is an NSF requirement.

9. Taste the beverage to verify that there is no off taste.

8. TROUBLE SHOOTING

TROUBLE

1. Miscellaneous leakage.

POSSIBLE CAUSE

A. Gap between parts.

B. Damage or improperly installed O-Rings.

REMEDY

A. Tighten appropriate retainin screws.

B. Replace or adjust appropriate

O-Rings.

2. Insufficient water flow.

A. Insufficient incoming supply of water pressure.

B. Shut-off not fully open.

3. Compressor does not start

(no hum), but condenser fan motor runs.

A. Compressor relay or overload malfunctioning.

B. Inadequate voltage.

C. Incorrect wiring.

D. Compressor malfunctioning.

A. Verify incoming supply pressure is a minimum of 35 PSI (2.4 bar).

B. Open Shut-off fully.

A. Replace compressor relay or overload.

B. Measure voltage across common and terminal on compressor. Voltage must not drop below 90% of rated voltage.

C. Refer to wiring diagram and correct.

D. Replace compressor.

4. Compressor starts and continues to run until freeze up and will not cut off.

A. Ice bank control failure.

B. Incorrect wiring.

C. Probe shorted.

A. Replace ice bank control.

B. Refer to wiring diagram and correct.

C. Check probe for foreign material or damage.

5

6

5. Compressor does not start but hums.

A. Inadequate voltage.

B. Incorrect wiring.

C. Starting relay malfunctioning.

A. Measure voltage across common and terminal on compressor. Voltage must not drop below 90% of rated voltage.

B. Refer to wiring diagram and correct.

C. Replace starting relay. Be sure to use correct realy. Failure to use correct relay will cause compressor failure.

D. Replace compressor.

6. Compressor starts but does not switch off start winding

(will run for only a few seconds before internal overload swiches compressor off).

7. Compressor starts and runs a short time but shuts off on overload.

D. Compressor malfunctioning.

A. Inadequate voltage.

B. Incorrect wiring

C. Starting relay malfunctioning.

A. Dirty condenser.

B. Insufficient or blocked air flow

C. Inadequate voltage.

D. Incorrect wiring.

E. Defective condeser fan motor.

F. Refriderant leak.

G. Compressor malfunctioning.

A. Measure voltage across common and run terminal compressor. Voltage must not drop below 90% of rated voltage.

B. Refer to wiring diagram and correct.

C. Replace starting relay. Be sure to use correct realy. Failure to use correct relay will cause compressor failure.

A. Clean the condenser.

B. Remove all obstructions and allow for minimum clearance of

15” (380 mm) over top.

C. Measure voltage across common and terminal on compressor. Voltage must not drop below 90% of rated voltage.

D. Refer to wiring diagram and correct.

E. Replace condenser fan motor.

F. Repair and recharge.

G. Replace compressor.

8. Compressor and condenser fan motor will not start after 20 second Power

Off delay.

9. Warm drinks.

A. Relay will not turn on compressor.

B. Probe unplugged.

C. Improper wiring.

D. Damaged electronics

A. Restricted airflow.

B. Dispenser connected to hot water supply.

C. Refrigeration system not running.

D. Refridgerant leak.

E. Condenser fan motor not working

F. Dirty condenser

G. Dispenser capacity exceeded.

A. Failed relay. Replace Control

Board.

B. Check probe connection at

PCB.

C. Check Power Indicator Lamp; check wiring per Wiring

Diagram.

D. Replace Control.

A. Check clearances around sides, top and inlet of unit.

Remove objects blocking airflow through grill.

B. Switch to cold water supply.

C. Refer to Trouble Shooting 3 through 7

D. Repair and recharge.

E. Replace condenser fan motor.

F. Clean condesner

G. Add pre-chiller.

7

8

CABINET ASSEMBLY

CABINET ASSEMBLY

6

7

4

5

ITEM

1

2

3

8

9

10

ASSY, FOAMED TANK/WRAPPER-SPLASH PLATE

SCHROEDER PN DESICRIPTION

243-0002 NUT, HEX, 1/4-20 KEPS, SS

220-0005

252-0001

SCREW MA 8-32 X 3/8 PH TR HD SS

RIVET, POP, .125 X .250 LG, SS

252-0002

509-0007

319-0480

319-0479

RIVET, POP, .125 X .462 LG, SS

SPACER, .125LX .14 ID, TEAZZERS

WRAPPER, CHILLER

SPLASH PLATE, FRONT, CHILLER

634-0111

634-0068

655-0007

WELDMET, FAUCET PLATE, 3 CIRCUIT 2 VALVE

WELDMENT, SUPPORT FRONT, CHILLER

FOAMED ASSY, INNER TANK LINER, CHILLER

9

10

ICE BANK CONTROL PROBE ASSEMBLY

ICE BANK CONTROL PROBE ASSEMBLY

ITEM

1

2

3

4

5

6

SCHROEDER PN

220-0005

220-0007

319-0142

321-0081

602-0007

634-0059

TUBE ASSEMBLY, EVAPORATOR

DESICRIPTION

SCREW, MA 8-32 X 3/8 PH TR HD, SS

SCREW, MA 6-32 X .375 PH PHD, SS

BRACKET, ICE BANK PROBE, CHILLER

TUBE, EVAPORATOR

PROBE ASSY, IB

WELBMENT, ICE BANK COIL BRACKET

11

12

COMPRESSOR DECK ASSEMBLY

COMPRESSOR DECK ASSEMBLY

20

21

22

23

16

17

18

19

24

25

26

12

13

14

15

10

11

8

9

6

7

4

5

ITEM

1

2

3

31

32

33

34

27

28

29

30

35

36

ASSY, COMPRESSOR DECK, 500 CHILLER

SCHROEDER PN DESICRIPTION

257-0006 FAN BLADE, AGITATOR

303-0015

221-0006

DRIER, CT

SCREW, SM #6 X 3/8, PPH, SS

243-0002

220-0023

243-0014

321-0083

NUT, HEX, 1/4-20 KEPTS, SS

SCREW, 8-36 X .438, HHD, ZP

NUT, HEX, 10-32 KEPS, SS

TUBE ASSY, EVAPORATOR

300-0012

257-0005

304-0008

319-0381

319-0379

302-0011

304-0011

319-0412

COMPRESSOR, TFS4, .5CLX

FAN BLADE, 8.00”, 5 PETAL

MOTOR, FAN, 115V, 9W - CT1, CT2

BRACKET, FAN MOTOR, SHORT, 500 CHILLER

SHROUD, CONDENSER, 500 CHILLER

CONDENSER, COIL, 500 CHILLER

MOTOR, AGITATOR, 15W, 115V, CHILLER

BRACKET SHORT, AGITATOR MOTOR, CHILLER

247-0001

240-0013

210-0003

631-0014

507-0030

507-0008

665-0004

221-0001

321-0171

321-0172

321-0170

CLIP, HITCH PIN, .250 DIA

WASHER, STD, .406 ID, STL

GROMMET, 19MM

COVER, W/CLAMP

RELAY,START - 117U4148

CAPACITOR, START - S2

ASSY, INSULATION, COMPRESSOR PLATE

SCREW, SM #8 TYPE A .500 PH TR HD STZI

TUBE, DISCHARGE LINE, CHILLER

TUBE, SUCTION LINE, CHILLER

TUBE, CAPILLARY ASSY, CHILLER

321-0173

220-0005

502-0012

220-0018

604-0002

634-0101

303-0003

321-0003

303-0011

320-0102

TUBE, FILTER TO CONDENSER, CHILLER

SCREW MA 8-32 X 3/8 PH TR HD SS

HARNESS, JUNCTION PLUG 3-1, 115V

SCREW, 8-32 X .625, PH, THD, SS

ASSEMBLY, ICE BANK CONTROL

WELDMENT, AGITATOR/CONTROL BOX

VALVE, IN-LINE SERVICE

TUBE, COPPER, 1/4 OD X 1” - MOD S1, S2, S3, & B

ACCESS TEE, CU, 2 X 5/16 OD

TUBE, .1875 OD X 1” LG, CU

13

220V WIRING DIAGRAM

14

MAIN WINDING

WINDING PROTECTOR

START WINDING

WIRING DIAGRAM

HARNESS

GROUND

WIRING SCHEMATIC

SCHROEDER AMERICA EIBC

PN. 604-0002

FAN MOTOR

ICE BANK

PROBE

EIBC

SEALED

CONNECTOR

AGITATOR

MOTOR

RELAY

COMPRESSOR

ICE BANK CONTROL

PCB IN ICE BANK CONTROL (IBC) HOUSING

15

PARTS AND EQUIPMENT

LIMITED COMMERCIAL WARRANTY

FOR BEVERAGE EQUIPMENT

Schroeder America does warrant to the original purchaser from Schroeder America, who purchase solely for commercial or industrial uses, or for resale in the ordinary course of business, that each of the Products covered by this Commercial Warranty shall be free from defects in material and or workmanship, under normal and proper use and service conditions. Any Products covered by this Commercial Warranty (including components thereof) demonstrated to have been defective when shipped by Schroeder America, will be either repaired, replaced (with new or rebuilt replacement) or the purchase price thereof refunded, as Schroeder America may determine solely, in its discretion. A product or component thereof covered by this

Commercial Warranty supplied as Warranty Replacement will assume the balance of the Period of Warranty applicable to the original measured from the date of replacement. This Commercial Warranty does not Include, and Schroeder America will not assume or pay, the expense of any repair, replacement, analysis or any other service or parts furnished by any party other than Schroeder America unless specifically authorized in writing by

Schroeder America. This Commercial Warranty does not include labor for diagnosis, removal, or installation on any products or components. This

Commercial Warranty will be rendered void should any serial label be removed from, or made unreadable for, any part or product.

Products covered by this Commercial Warranty include all beverage dispensing equipment manufactured or sold by Schroeder America after the date hereof (not excluded hereinafter) and this Commercial Warranty is further limited to the use of that equipment in connection with juice, soft drinks syrups, coffee, hot chocolate, tea or commodities for which use the particular product has been identified by Schroeder America.

Specific exclusions

to this Commercial Warranty are OEM Sales, water filter cartridges, light bulbs, fuses, diaphragms, seals, o-rings, silicone or rubber parts, refrigeration access valves or related refrigeration leaks, parts in contact with water or the product dispensed and which has become inoperative due to scale or chemical change, and normal maintenance items. This Commercial Warranty will also specifically exclude damage resulting from improper voltage, inadequate wiring, abuse, accident, alteration, misuse, neglect, unauthorized repair, improper cleaning or failure to follow installation, operating or maintenance instructions.

The Period of Warranty is (i) one (1) year from the date of installation, or (ii) fifteen (15) months from the date of shipment by Schroeder America of a product covered hereby, whichever time period elapses first. For products incorporating a sealed refrigeration system the Period of Warranty, with respect to the sealed refrigeration system only (defined as the compressor, evaporator, condenser, and interconnection tubing [not to include access valves]), is three (3) years from the date of installation or forty (40) months from the date of shipment by Schroeder America, whichever time period elapses first.

Any claim under this Commercial Warranty must be made as promptly as is reasonable possible, but in no event later than (30) thirty consecutive calendar days, after the discovery of the defect. Such claims are to be directed to Schroeder America. Repair or replacement of the sealed refrigeration system under warranty will be at Schroeder America, San Antonio, TX. Schroeder America at its discretion may ship a replacement refrigeration chassis to customer for exchange. Customer will use all external parts of original dispenser and ship defective chassis to Schroeder America (to be determined by

Schroeder America.) freight pre-paid. If unit damage is a result of one of the specific exclusions mentioned above, customer will be charged a $150 restocking fee.

Under no circumstances should the entire unit be returned to Schroeder America except for repair or replacement of the sealed refrigeration system.

Whenever a product is returned to Schroeder America for repair or replacement of the sealed refrigeration system under the terms of the Commercial

Warranty and the defect is found to exist in parts other than the sealed refrigeration system (example thermostat, pump motors,condenser fan motor, start capacitor, relay or overload), an evaluation fee of fifty dollars ($50.00) may be charged. If such defective part needs replacement or repair and is within its

Period of Warranty, such part will be replaced or repaired at no charge, except for labor for removal and installation of such part; if not within its Period of

Warranty a charge for such part and labor will be made.

The product covered by this Commercial Warranty, or components thereof, must not be returned to Schroeder America without prior authorization. Instructions for return will be given with any such authorization. All returned products and or parts must be shipped prepaid to Schroeder America. Return shipping costs of repaired or replacement products or parts will be prepaid by Schroeder America except to original purchasers in Hawaii or Alaska, in which case

Schroeder America will pay shipping costs only to Seattle, San Francisco, or Los Angeles respectively. Schroeder America will not accept collect shipments. Replaced products or parts become the property of Schroeder America. Any product or parts returned to Schroeder America under the terms of this Commercial Warranty must be accompanied by a Returned Goods Tag, properly filled out as to unit model number and serial number and detailed explanation of failure. Returned Goods Tags will be furnished by Schroeder America. Except for descriptions of size, quantity and type, which may appear on Schroeder America invoices and other written materials, and except for any statements of conformity of Schroeder America product with specification of certain industry, government or professional organizations standards, which may appear as product information disclosures in Schroeder America literature and other documents from time to time, THIS COMMERCIAL WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES,

EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

SCHROEDER AMERICA LIABILITIES ARE LIMITED SOLELY AND EXCLUSIVELY TO THE REPLACEMENT OR REPAIR OF THE DEFECTIVE

PRODUCT OR REFUND OF THE PURCHASE PRICE OF SAID PRODUCT. SCHROEDER AMERICA IS NOT LIABLE FOR ANY SPECIAL,

INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND WHATSOEVER , WHETHER ANY CLAIM FOR RECOVERY IS BASED ON THEORIES

OF CONTRACT, NEGLIGENCE OR TORT. Without limitation, these liabilities do not include shipping charges, labor, installation or any other losses or expenses incurred on operation or installation of any replaced, repaired, or returned product or component. In those Jurisdictions where liability for damages cannot be disclaimed, the original purchaser’s recovery shall not exceed the cost of the product to which this Commercial Warranty may apply.

Schroeder America neither assumes, nor authorizes any salesperson, distributor, employee, agent, or other person to assume for it, any liability or obligation of any kind which is difference from the terms of this Commercial Warranty.

SCHROEDER AMERICA MAKES NO WRITTEN WARRANTY OF ANY KIND WHATSOEVER TO ANY PURCHASER WHO BUYS FOR PERSONAL,

FAMILY OR HOUSEHOLD USE.

Schroeder America may in its discretion direct an Authorized Service Center reasonably proximate to the Original Purchaser to perform its obligations under this Commercial Warranty. That Service Center may also perform such other services as the purchaser may require at purchaser’s expense.

Schroeder America

5620 Business Park • San Antonio, Texas 78218 • www.schroederamerica.com

Phone: 210.662.8200 • Fax: 210.667.2600 • Toll Free: 877.404.2488

REV: 03/28/15

PN: 810-0015

CORPORATE OFFICE 5620 Business Park • San Antonio, Texas 78218 • T 210 662 8200 • F 210 667 2600 • TF 877 404 2488 • www.schroederamerica.com

“Schroeder America” is a trademark of Schroeder Industries, Inc. Patents Pending, US & Foreign.